SPACE 3000 Service Manual-GB

1.

Preface, safety regulations

2. System description

SPACE 3000 Service Manual

3.

2.1 Overview

2

2.2 Functions

3

2.3 Components

4

2.4 Terminal

5

2.5

6

2.6

7

Delivery settings

4. Troubleshooting

1

4.1 Troubleshooting methods

8 9

Repairs

5. Periodical inspections

6. Connecting accessories Settings

7.

4.2 Troubleshooting SPACE

10

4.3

11

4.4 Repairs

12

4.5

13

5.1 Service

14

5.2

15

6.1 Connecting accessories

16

6.2 Settings

17

6.3

18

6.4

19

SPACE information

20

SPACE 3000, Service manual

1 Preface, safety regulations

1 Preface, safety regulations Contents Preface......................................................................................... 3 Safety regulations ......................................................................... 4 Read this for your safety .................................................... 4 Excluded personnel ........................................................... 4 Extract from EN12999:2000 ............................................... 5 Extract from EN12644-1 .................................................... 6

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2


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PREF ACE PREFACE This service manual describes the microprocessor controlled electronic safety system, which is used to control the various functions on a HIAB crane. The information in this manual is divided into seven different main sections. Some of the sections are divided into subsections. The new structure of the binder will make it easier for you, the service engineer in the HIAB organisation, to find the information you are looking for. If for example a customer wants to have a winch mounted on his crane, all information regarding electrical connection and changing of settings will be found under section 6.1 Connecting accessories. If you want to learn more about how the system works all information regarding function and components will be found under section 2 System description. We hope that you will like the improved layout of the manual. If there is something regarding the information or structure in the manual that you think could be improved please let us know. Your information will be of great value to us and will be used when updating the manual.

HIAB AB, Product support dept., Technical documentation

2000-12-20

3



SAFETY REGULA TIONS REGULATIONS Read this for your safety The HIAB Cargo Handling Equipment can be hazardous if it is not operated correctly. Make sure you read and understand the general safety information given in this chapter. The equipment must be operated in accordance with the instructions given in the relevant Operatorís Manual. Using the equipment in any other way or for any other purpose is prohibited. Warnings, cautions, notes and tips are given in this manual. Their meanings are as follows:

WARNING A Warning is given where wrong action could result in death or injury to the operator and nearby personnel. Warnings must always be adhered to, and given precedence over written and verbal instructions as well as Cautions.

CAUTION A Caution is given where wrong action could result in damage to the equipment. Cautions must always be adhered to, and given precedence over Notes, and written and verbal instructions.

NOTE! A note emphasises an important piece of information or an instruction. Warnings and Cautions that apply to the general operation of the HIAB Cargo Handling Equipment are given in the relevant Operators Manual. TIP! Tip to make work easy to carry out.

Excluded personnel Untrained personnel must not operate or carry out repairs to the Cargo Handling Equipment.

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Extract from EN12999:2000 7.2.4

Maintenance manual

7.2.4.1

The manual shall contain information and instructions to ensure that maintenance can be carried out safely, and foreseen hazards which may occur shall be noted. Information and drawings for the identification of parts which may need replacement during maintenance shall be shown. The manual shall include information for the in-service inspections and tests that are required to be carried out by a competent person to ensure that the crane is safe to use. The instructions shall detail the necessary periodic checks and tests procedures for the crane and the limiting and indicating devices. Specific time period and/ or monitoring procedures may be listed. The manual shall contain instructions on examinations and tests which shall be carried out after alterations or repairs to a crane before putting back into use.

7.2.4.2

The manufacturer shall provide advice how to disconnect tubing and lines when pressure may be retained in the hydraulic lines when the power supply has been switched off.

7.2.4.3

The manual shall include information on materials and parts requiring specialized repairing techniques (e.g. welding at low temperature).

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Extract from EN12644-1 5.5

Maintenance instructions (preventative and corrective) This section shall include: a) drawings and parts lists as appropriate b) preventative maintenance tasks and intervals c) safety precautions during maintenance d) maintenance parameters (pressure settings, torque values, rope discard criteria, tolerances, etc.) e) checklists, test values and associated schematic diagrams f) reference to specialist repair processes g) reference to special tools h) checks, inspections, examinations and tests, which are needed in accordance with the design of the crane, including the safe conditions for carrying them out, with advice for the recording of all defects and incidents NOTE! Guidance for periodical checks, inspections, examinations and tests is given in ISO 12480-1. i) criteria and, if appropriate, adequate records to enable determination of the approach to the design constraints of the cranes components. If specific indicating or recording devices are used to achieve this, instructions for use and maintenance are to be given NOTE! Futher guidance is given in ISO 12482-1.

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j) precautions required to maintain the crane for significant periods of non-use (on site or dismantled) k) where appropriate, the examination and test programme after a significant period of non-use, the necessary action before using the orane (such as lubricating, cleaning components, check of electric wiring etc.). The same, or a specific programme, shall apply following severe weather condition NOTE! Further guidance is given in ISO 12480-1. l) repair conditions or reference to the manufacturer for advice. The instruction handbook shall draw attention to and wam against servicing of the crane by nonspecialised personnel, and to replacement parts which are not guaranteed in accordance with the manufacturers specification NOTE! Guidance for the content of spare parts manual is given in ISO 10973. m) conditions which are allowed to repair the elements of the crane instead of replacing them. ln this situation the manufacturer needs to consider if the original fitness for purpose result can still be valid after certain repairs. Those components which are needed for preventative maintenance shall be listed in the handbook. Any necessary reference and source of supply, together with replacement procedures and tools that are needed shall also be given. Before first use of any crane it shall be verified by a visual assessment that instruction handbook(s) have been provided in accordance with this standard.

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SPACE 3000, Service Manual

2.1 Overview

2.1 Overview Contents General......................................................................................... 3 SPACE ......................................................................................... 4 CAN-Communication ......................................................... 4 Standard box (SPACE box) ................................................ 4 User interface .................................................................... 5 Column box ........................................................................ 5 Sensors ............................................................................. 5 Indicators ........................................................................... 5 Dump valve ........................................................................ 6 Signalling components ....................................................... 6 Function ....................................................................................... 7 SPACE Operating Principles ............................................. 7 Switch on ................................................................ 7 Beginning Operation ............................................... 8 During Operation .................................................... 8 SPACE, system overview .................................................. 9

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2

2.1 Overview

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2.1 Overview

GENERAL SPACE 3000 is a microprocessor controlled electronic safety system used to control the various functions on a HIAB crane (Fig. 1). SPACE stands for: S = Speed P = Payload A = Accessories C = Certificate E = Electronics SPACE 3000 contains a microprocessor that is the system's "brain". On the crane there are various sensors and indicators which send signals to the microprocessor regarding the crane's load, position and movements. This then decides how the crane can be operated and stops or reduces unpermitted movements and speeds. SPACE 3000

1070-328

To utilise all the functions in SPACE 3000 a control valve type 91 is required, however the 50 type control valves can be used with reduced SPACE functions.

ADC

Fig. 1

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2.1 Overview

SP ACE SPACE (Fig. 2) A CL/DUO system consists of e.g.:

1 1

ï Standard box (microprocessor) 2

ï User interface

3

ï Empty box ï Column box

2

ï Pressure sensors 4

ï Indicators ï Dump valve ï Spool sensors. 5 ADC

A Space 3000 PRO system also include: ï Extended box

SPACE 3000

ï MSC valve The modules are connected in a star-shaped pattern with the Standard box in its centre.

7

1070-327

6

CAN-Communication The Standard box, the User interfaces and other components such as Cabin warning are with 7-wire shielded cables. The modules use a CAN-bus for communication. It was developed for the automotive industry with high demands on reliability and suppression of disturbances. The CAN-bus uses two wires, but will still function if one of them is interrupted or shorted to a permanent voltage.

1. Tilt indicators 2. Pressure sensors 3. Column box 4. Slewing sector indicators 5. Standard box 6. Dump valve 7. Spool sensors

Fig. 2

Standard box The Standard box is the heart of the system. The microprocessor monitors crane operation. Main power supply is connected to the Standard box.

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2.1 Overview

User interface (Fig. 3) The User interface is the communication centre of the SPACE 3000. It gives information about the system and is also where the user controls the system. The User interface is located on the Standard box and on an empty box. It can also be located on an Extended box (if present). Maximum four User interfaces can be fitted on a crane.

The information from pressure sensors, tilt indicators etc. on the boom system is assembled in the Column box on the loader body. The Column box is connected to the Standard box with a 9-conductor cable.

SPACE 3000

1070-316

Column box

ADC

Fig. 3

Indicators An indicator gives an on/off signal, which correspond to e.g. the position of outer boom. The inner boom and outer boom indicators (option on certain cranes) give the position of the inner boom and outer boom. The slewing sector indicators (option on certain cranes) give information of slewing position of the crane.

Sensors A sensor gives an analogue signal, which correspond to e.g. the pressure in the inner boom cylinder. The pressure sensors register the pressures in the inner boom and outer boom cylinders. The spool sensors gives information of the position of the spools.

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2.1 Overview

Dump valve (Fig. 4) The dump valve controls the oil flow: ï When active, oil goes to the control valve ï When inactive, i.e. without power, this flow stops and all crane functions stop.

Signalling components

Fig. 4

It is possible to connect additional warning lamps and sounders to the HIAB cranes. The Cabin warning is a popular factory fitted option, giving a warning to the operator both from the truck cab and externally, that the boom system is pointing upwards and should be lowered before moving the truck. Many of the additional warning systems are installed by the equipment installers and designed to exact customer requirements.

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2.1 Overview

FUNCTION SP ACE Operating SPACE Principles The purpose of this section is to give a brief overview of the basic principles employed in the operation of the SPACE system. It is not intended to be an accurate description of a particular system, but a familiarisation section for the engineer who has not worked with SPACE before or one who has maybe not been in contact with a full SPACE system for sometime.

Switch on (Fig. 5) SPACE is switched on by pressing the ON/OFF button on the User interface. If the button is pressed for more then 2 s when system is switched on the lamp test is activated, as long as the button is pressed all red LED¥s light, when released all red LED¥s continue to light for 3 s then all green LED¥s light for 3 s.

ADC

10

70

-3

31

SPACE 3000

Fig. 5

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2.1 Overview

Beginning operation (Fig. 6) When operation begins with the movement of a control valve lever, the spool sensor for the relevant spool sends a signal to the Standard box. A signal is then sent from the Standard box to the dump valve which will open, allowing oil to enter the valve and the hydraulic function to begin.

SPACE 3000

1070-325

ADC

Fig. 6

During operation

8

100% 90%

1070-314

(Fig. 7) Whilst the crane is operating SPACE monitors signals sent from the spool sensors, tilt indicators and pressure sensors. In the event of any of the signals moving outside the pre-determined parameters set in SPACE, a warning is given that the crane has reached 90% of it's capacity the red LED¥s 1-3 on the User interface will flash. If operation continues to increase the loading of the crane the signal to the dump valve will be switched off and crane operation will cease. The red LED¥s 1-4 will be lit constantly. SPACE will now wait for an operation command that will reduce the loading on the crane and operation will restart automatically. SPACE will not accept any command that will increase the loading of the crane once OLP has been activated.

Fig. 7

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2.1 Overview

SP ACE, system overview SPACE, This table shows the possible connections between the four different crane types and control systems, valves and remote controls.

Control System Crane type

V50

V50 RD

CL

SPACE 3000

SPACE

DUO

SPACE 3000

SPACE

PRO HI PRO

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V91

V91 CD 5000

SPACE 3000 SPACE 5000

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2.2 Functions

2.2 Functions Contents General......................................................................................... 3 Functions ..................................................................................... 4 Overload protection (OLP) ................................................. 4 OLP Basic crane .................................................... 4 OLP Winch ............................................................. 5 OLP Manual extensions .......................................... 5 OLP Disconnection ................................................ 5 Automatic Duty Control (ADC) ................................ 6 Manual Speed Control (MSC) ................................. 6 Automatic Dumping of Oil (ADO) ............................ 7 Stability ............................................................................... 8 Slewing Sector ........................................................ 8 Fixed platform ......................................................... 9 Cabin warning ......................................................... 9 Automatic damping on slewing (ADS) .................... 9

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2

2.2 Functions

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2.2 Functions

GENERAL This section contains functions that SPACE 3000 is equipped with as a standard for the majority of cranes. This section also describes a number of functions that can be obtained with the accessories supplied by HIAB and options that are only program possibilities in SPACE 3000. HIAB has no standard solutions how to apply sensors e.g. Please contact HIAB for information of supply sources of these components.

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2.2 Functions

FUNCTIONS Overload protection (OLP) OLP Basic crane 100% 90%

1070-314

LEDs on the User interface (Fig. 1) show the increased load in the inner or outer boom cylinders. At 100% load OLP cuts in, stopping moment increasing movements. The LED¥s have a steady red light until the overload situation is over . Boom movements that increase the cranes load moment to 100% are stopped as set out in Fig. 2 and 3.

Fig. 1

When the outer boom is directed upwards (Fig. 2): ï inner boom downwards ï outer boom downwards ï extension outwards ï inner boom upwards (if OLP-pressure in the inner boom cylinder).

Fig. 2

When the outer boom is directed downwards (Fig. 3): ï inner boom upwards ï outer boom upwards ï extension outwards ï inner boom downwards. Applies only if: ï crane has mechanical link ï OLP-pressure in inner boom cylinder Fig. 3

ï inner boom angle more than 25∞.

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2.2 Functions

OLP Winch When winch reaches 90% of permitted load the winch LED on the User interface starts flashing. At 100% load OLP cuts in, stopping load increasing movements. The LED has a steady red light until the overload situation is over. When the wire is almost completely unwound (three turns left on drum) winch lowering is stopped. Operator has to winch in to reverse situation.

OLP Manual extensions (Fig. 4) When using manual extensions the button shall be pressed and the LED will have a steady green light. NOTE! For information how to change OLP-settings for manual extensions, see section 6.2 Settings.

ADC

-3

31

SPACE 3000 70

In certain OLP-situations the crane boom can be locked. It is possible to disconnect the OLP for approx 5 seconds. Press the "RELEASE" button (Fig. 5), while moving one control lever (time starts to "count" when you move the lever). The red LED will flash. During this period it is possible to operate a suitable crane function to correct the overload situation. Only one unallowed function at a time can be operated. Extension out can't be operated. There is a waiting time of 30 seconds before the release operation can be activated again.

Fig. 4

10

OLP Disconnection

Fig. 5

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2.2 Functions

Automatic Duty Control (ADC)

ADC ADC

SPACE 3000

1070-335

(Fig. 6) Automatic Duty Control (ADC) is a patent pending function in SPACE 3000/5000. The purpose of ADC is that the crane knows in which type of lifting mode it is. SPACE will automatically calculate the maximum lifting capacity in each lifting mode so that the crane will be used in an optimised way without any risk of overloading the crane structure. ADC is sensed by the spool sensor on the sixth lever or if function winch is used. If sixth lever or winch is used ADC will automatically be chosen again after 60 seconds inactivity in these functions. ADC is automatically chosen at start up, which is indicated by a LED on the user interface. ADC increases the lifting capacity without any reduction in lifting speed. In winch mode the lifting capacity is increased.

Fig. 6

1070

Manual Speed Control (MSC) is a function in SPACE 3000, which is protected by patent. When the capacity of the crane is calculated the speed of the crane is an essential factor. If the speed is reduced, the capacity can be increased without any risk of overloading the crane structure. On cranes with Manual Speed Control (MSC) SPACE 3000 continuously receives signals from pressure sensors on inner and outer boom cylinders. When the load is above approx. 90 % of the maximum allowed load, SPACE activates MSC by opening a hydraulic valve. The speed of the function is reduced to 25% in one step. MSC will be automatically switched off when the load in cylinder decreases. When MSC is activated the maximum stroke in the spool is hydraulically reduced in both directions. The operator will notice that the lever movement will be reduced. MSC increases the lifting capacity depending on type of crane.

-337

Manual Speed Control (MSC)

Fig. 7

MSC is only available on cranes fitted a 91-valve and an Extended box.

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2.2 Functions

Automatic Dumping of Oil (ADO) To prevent high pressure and thereby unnecessary heating of the oil there is an automatic dumping function. When no lever movement has been made for 3 seconds SPACE opens the dump valve and the oil is returned directly to the hydraulic tank. As soon as the operator moves a lever the valve closes.

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2.2 Functions

Stability Slewing Sector When the truck has insufficient stability in a certain sector, e. g. in front of the cabin indicators can be fitted defining this sector (Fig. 8). The system is programmed to allow only reduced load in the indicated sector. For load sensing inner boom cylinder pressure is used.

This function is optional on certain cranes.

If you slew the crane into a reduced sector with too much load the OLP will cut in and slewing stops. You may now slew the crane back or operate according to normal OLP logic. If you lift a load in a reduced sector and OLP cuts in, it is possible to use normal OLP logic, but possible to slew out of the sector only on the side where you came into the sector.

1070-043

It is possible to define two different slewing sectors, each with different load capacity. In addition there is the normal sector with 100% capacity.

Fig. 8

NOTE! For information how to set parameters when using a special slewing sector sector,, see section 6.2 Settings.

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2.2 Functions

Fixed platform (Fig. 9) Fixed platform is known in some countries as Stand up platform. It is possible to connect this function to SPACE. It will prevent the operator from slewing the boom into the fixed platform or themselves. Slewing sector, inner boom and outer boom angle indicators are used to define permitted lifting areas when operating the crane from fixed platform.

This function is only available on cranes fitted with an Extended box. NOTE! For information how to set parameters, see section 6.2. Settings.

Fig. 9

Cabin warning Signal in the cabin (normally a lamp) is possible if one of following conditions is fulfilled: ï the system is ON and the stop button is pulled out ï the system is ON and tilt indicator indicates "UP" ï the system is OFF and the tilt indicator indicated "UP" when powering off (provided there is current to the lamp kit). Even if the truck battery has been disconnected when the inner boom was positioned to high the system will remember that and the lamp in the cabin will light up when the driver start the truck again.

Automatic damping on slewing (ADS) On crane with extended box it is possible to connect ADS to the system. ADS is a system that automatically reduces the oscillations in the slewing function of cranes with many extensions. ADS consists of two pressure sensors and one valve which make it possible to move oil between piston side and piston rod side of slewing cylinder.

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10

2.2 Functions

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2.3 Components

2.3 Components Contents General......................................................................................... 3 Boxes and sensors ...................................................................... 4 Connection plinths ............................................................. 4 Grease ............................................................................... 4 Bar code signs ................................................................... 4 Connection diagram ........................................................... 5 CL/DUO crane ........................................................ 5 PRO crane ............................................................. 6 Standard box ...................................................................... 7 Function .................................................................. 7 Connection plinths .................................................. 8 Jumpers ................................................................ 10 User interface ................................................................... 11 Function ................................................................. 11 Buttons .................................................................. 11 Indicator LED¥s ..................................................... 12 Connection plinths ................................................ 14 Jumpers ................................................................ 15 Column box ...................................................................... 16 Function ................................................................ 16 Connection plinths ................................................ 16 Extended box ................................................................... 18 Function ................................................................ 18 Connection plinths ................................................ 19 Operation ................................................................................... 20 Jumper settings ............................................................... 20 Channels and connection plinths ..................................... 21 Slewing sector indicators ................................................. 22 Function ................................................................ 22

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2.3 Components

Spool sensor .................................................................... 22 Winch box ........................................................................ 23 Function ................................................................ 23 Logic operation................................................................. 24 Plug ....................................................................... 24 Connection plinths ................................................ 25

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2.3 Components

GENERAL This section contains components that SPACE 3000 is equipped with as a standard and also describes a number of accessories supplied by HIAB for the majority of cranes.

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2.3 Components

BOXES AND SENSORS Boxes and sensors are moulded in with plastics. The size of cable inlets are PG9 or PG 13.5.

Connection plinths The connection boxes in SPACE 3000 consist of a case with several cable inlets and a cover that is mounted with screws. Under the cover there are different types of connection plinths depending on the box type. The connections are marked with e.g. P2.1, P2.2, P2.3 in pictures and wiring diagrams (Fig 1). P2 is the connection plinth. .1 is plinth number 1 which normally is the first from left seen from the cable side.

Grease

Fig. 1

All the boxes, plinths and connections should be greased. Use grease of type Statoil SG32W Grease way or SHELL GREASE 1398 Si2, a îwhite oilî with a non-organic additive for thickening.

Bar code signs Almost all SPACE 3000 components are marked with bar code signs (Fig. 2). All the boxes have two signs, one inside and one outside the box. On the sign there is one bar code and figures for sub supplier, one bar code and figures for serial number of the component or box and one bar code and figures for the part number of the component. The components name or an abbreviation is written in English. Fig. 2

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2.3 Components

Connection diagram The connection diagrams is show example of a CL/ DUO crane (Fig. 3) and a PRO crane (Fig. 4). Below the diagrams are component lists.

CL/DUO crane

1. Tilt indicator, inner boom 2. Pressure sensor, inner boom 3. Tilt indicator, outer boom (option on certain cranes) 4. Pressure sensor, outer boom 5. Column box 6. Fixed platform angle indicator, inner boom (option on certain cranes) 7. Fixed platform angle indicator, outer boom (option on certain cranes) 8. Winch indicators (winch box) (option on certain cranes) 9. User interface 1 10. Standard box 11. Dump valve 12. Horn (option on cranes with outreach below 12 m) 13. Slewing sector indicators (option on certain cranes) 14. Terminal connection 15. On platform indicator (option on certain cranes) 16. Spool sensor (2 spools) 17. Spool sensor (4 spools) 18. Empty box 19. User interface 2

Fig. 3

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2.3 Components

PRO crane 4

6 5

3

7

2 8 1

23

22

9

24 25

21

10

26

24 V 11 17 16

12

1070-321

20

19

15

14 13

18

1. Tilt indicator, inner boom 2. Pressure sensor, inner boom 3. Tilt indicator, outer boom (option on certain cranes) 4. Pressure sensor, outer boom 5. Column box 6. Fixed platform angle indicator, inner boom (option on certain cranes) 7. Fixed platform angle indicator, outer boom (option on certain cranes) 8. Winch indicators (winch box) (option on certain cranes) 9. User interface 3 10. Empty box 11. Dump valve 12. Horn (Option on cranes with outreach below 12 m) 13. Slewing sector indicators (option on certain cranes)

14. Spool sensor (2 spools) 15. Spool sensor (4 spools) 16. Dump valve 91M (option on certain cranes) 17. MSC valve 91M (option on certain cranes) 18. Cabin warning (option on certain cranes) 19. Pressure sensor ADS (option on certain cranes) 20. Valve ADS (option on certain cranes) 21. Extended box 22. User interface 2 23. User interface 1 (option on certain cranes) 24. Standard box 25. Terminal connection 26. On platform indicator (option on certain cranes)

Fig. 4

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2.3 Components

Standard box Function (Fig. 5) The Standard box is the central unit of the system. It supplies power to all the other units in the system. It consists of two parts, a connection terminal board and a display. The Standard box distributes power to all the other modules of the system. Nominal supply is 24 V DC, but the system will be fully operational between 16†Vñ32†V.

There is two a digit indicator (A) in the box which displays a number if an error should occur in the system and the number of errors. Example: The digit 4 and a dot, followed by 03 without a dot indicates that there are four errors and the lowest number of these is no. 03. If there are no errors the number 0 flashes. The Standard box is aquipped with several automatic fuses and one 7.5 A automotive fuse (B).

A

B

Fig. 5

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2.3 Components

Connection plinths (Fig. 5) Plinth

Description

P1

From Spool sensors 1-4

P3

Communication with terminal

P1.1

Ground

P3.1

Ground

P1.2

24 V

P3.2

24 V

P1.3

Signal from spool sensor 1 (0-5 V)

P3.3

Data out

P1.4


P3.4

Data in

P1.5


P1.6


P4

From on platform indicator/manual extension in indicator

P2

From Spool sensors 5-6

P4.1

Ground

P2.1

Ground

P4.2

24 V

P2.2

24 V

P4.3

Signal from on platform indicator

P2.3


P2.4


A

B

Fig. 5

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P5

From Column box

P8

To horn

P5.1

Ground

P8.1

Ground

P5.2

24 V

P8.2

24 V ( 2 A)

P5.3

Signal from inner boom pressure sensor (4-20 mA)

P9

To dump valve

P9.1

Ground

P9.2

24V

P10

Power in

P10.1

Ground to truck

P10.2

24 V from truck, 10A

P5.4

Signal from outer boom pressure sensor (4-20 mA)

P5.5

Signal from outer boom tilt indicator (10 or 19 mA)

P5.6

Signal from inner boom tilt indicator (10 or 19 mA)

P5.7

Signal from winch indicator (4-20 mA)

P5.8

Signal from second inner boom tilt indicator or inner & outer boom fixed platform angle indicator (0/24 V) Signal from hydraulic extension in indicator or second tilt indicator (0/24 V)

P5.9

P6

From slewing sector 1/2

P6.1

Ground

P6.2

24 V

P6.3

Signal from indicator 1, positive (0/24 V)

P6.4

Signal from indicator 1, negative (0/24 V)

P6.5

Signal from indicator 2, positive (0/24 V)

P6.6

Signal from indicator 2, negative (0/24 V)

P7

CAN (From/to user interface 1)

P7.1

Ground

P7.2

24 V

P7.3

CAN +

P7.4

CAN -

P7.5

Emergency stop out

P7.6

Emergency stop in

P7.7

On/off

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2.3 Components

NOTE! Only plinth P10 shows the 24 V supply from truck. All other plinths show lower voltage depending on a filtering unit between them and P10.

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2.3 Components

Jumpers (Fig. 6) In the Standard box the jumpers are located in the lower centre of the box. There is one row with five jumpers.

ï The four jumpers to the right (B1-4) represent the number of User interface in the system. If all four jumpers are strapped, four interfaces are connected.

ï The fifth jumper (I) is only for internal use, and strapping it has no effect.

Fig. 6

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2.3 Components

User interface Function (Fig. 7) The User interface is the communication centre of the SPACE 3000. It gives information about the system and is also where the user controls the system. The User interface is mounted on the Standard box and the extended box (if present). It can also be mounted on an Empty box. Maximum four User interfaces can be fitted on a crane.

Buttons (Fig. 7) 1. Power On Enables power to SPACE. If button is pressed for more then 2 s when system is on the LED test is activated, as long as the button is pressed all red LED`s light, when released all red LED`s continue to light for 3 s then all green LED`s light for 3 s.

Fig. 7

2. Release Enables power to: - OLP release if crane has OLP - Dump valve/valves if not OLP, if Extended box present also dump valve 2 (switched off after 10 minutes and when a crane function is used dump valve 2 is always switched off). 3. Emergency stop In danger the emergency stop button is pressed. Power to the dump valve is cut and the crane stops. The emergency stop button is to be turned clockwise to reset. 4. Horn Enables power to the horn if present. 5. Manual extension Enables power to manual extension logic.

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2.3 Components

Indicator LED¥s 4

3

5 6

2

There are also two groups of LED`s in the inner boom and outer boom. Each group contain four LED`s. Two are two-coloured, green/red, and two are red. The purpose of the LED`s is to show the pressure in the cylinders. For detailed information, see table below.

10

ADC

1070-339

(Fig. 8) The display consists of eight LED`s which indicates button positions, errors, stability sector, winch etc. For detailed information, see table below.

SPACE 3000

1

9 8

7 1. Power On, green 2. Stab sector, green 3. Service/error, green/red 4. Inner boom pressure, green/red 5. Winch, red 6. ADC, green 7. Manual extension, green 8. Release, red 9. Release, green 10. Outer boom pressure, green/red

Fig. 8

12

2000-12-20


2.3 Components

LED

State

Meaning

1. Power On, green

On Flash

System is on. An emergency stop button is depressed, dump power to space is interrupted or no jumper is strapped in user interface.

2. Stab sector, green

On

Crane is in sector and capacity is lowered.

3. Service Error

Green, on Red, on Red, flashing

Time for service of the crane. Error detected in the system. CAN communication error.

4. Inner boom pressure

All LED`s off

< 50 % of OLP pressure

Green LED 1 on

50 - 69 % of OLP pressure

Green LED`s 1-2 on


Red LED`s 1-3 flashes 90 - 99 % of OLP pressure Red LED`s 1-4 on

100 % of OLP pressure

5. Winch, red

Flashing On Flashing fast

90 % of OLP pressure 100 % of OLP pressure The outer boom is over a given angle when the system is switched off.

6. ADC, green

On

Crane is working with hook (added) capacity.

7. Manual extension, green On

Manual extension logic on.

8. Release, red

On Flashing

OLP. Release button pushed and allowed to run crane (OLP case).

9. Release, green

On

Dump valve on.

10.Outer boom pressure

All LED`s off

< 50 % of OLP pressure

Green LED 1 on


Green LED`s 1-2 on


Red LED`s 1-3 flashes 90 - 99 % of OLP pressure Red LED`s 1-4 on

2000-12-20

100 % of OLP pressure

13


2.3 Components

Connection plinths (Fig. 9) Plinth

Description

P1

CAN (From/to Standard box)

P1.1

Ground

P1.2

24 V

P1.3

CAN +

P1.4

CAN -

P1.5

Emergency stop out

P1.6

Emergency stop in

P1.7

On/off

P2

CAN (From/to Cover 2, Extended box)

P2.1

Ground

P2.2

24 V

P2.3

CAN +

P2.4

CAN -

P2.5

Emergency stop out

P2.6

Emergency stop in

P2.7

On/off

Fig. 9

14

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2.3 Components

Jumpers (Fig. 10) The jumpers are located in the higher right side of the User interface. There is one row with five jumpers.

ï The four jumpers to the right (B1-4) tell the Standard box which address the current User interface has. Only one jumper should be strapped and each User interface must have unique strapping.

ï The fifth jumper (I) is only for internal use, and strapping it has no effect.

Fig. 10

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15


2.3 Components

Column box Function (Fig. 11) This connection box is fitted to the crane column. All the signals from the pressure sensors and indicators (max. 7) on the boom system are collected in the box. The Column box is connected to the SPACE box using a 9-conductor cable.

Connection plinths (Fig. 11) P1

To Standard box

P1.1

Ground

P1.2

24 V

P1.3


P1.4


P1.5

Signal from outer boom tilt indicator (10 or 19 mA)

P1.6

Signal from inner boom tilt indicator (10 or 19 mA)

P1.7

Signal from winch indicator (4-20 mA)

P1.8

Signal from second tilt indicator or inner & outer boom fixed platform angle indicator (0/24 V)

P1.9

Signal from hydaulic extension in indicator or second tilt indicator (0/24 V)

Fig. 11

16

2000-12-20


P2

From winch/manual extension in indicator

P2.1

Ground

P2.2

24 V to winch indicators

P2.3

2.3 Components

P4

From pressure sensors/tilt indicators

P4.1

24 V to inner boom pressure sensor

P4.2


Signal from winch indicators (4-20 mA)

P4.3

24 V to outer boom pressure sensor

P2.4

Ground

P4.4

P2.5

24 V to outer boom fixed platform angle indicator or hydraulic extension in indicator


P4.5

24 V to outer boom tilt indicator

P4.6

Signal from outer boom tilt indicator (4-20 mA)

P4.7

24 V to inner boom tilt indicator

P4.8

Signal from inner boom tilt indicator (4-20 mA)

P2.6

Connection to outer boom fixed platform angle indicator (0/24 V) or hydraulic extension in indicator

NOTE! Outer boom fixed platform angle indicator should be connected to P2.4ñ6 if no hydraulic extension in indicator is present in system. If hydraulic extension in indicator is present, outer boom fixed platform angle indicator should be connected to P3.4ñ6 instead. P3

From fixed platform angle indicators

P3.1

Ground

P3.2

24 V to inner boom fixed platform angle indicator

P3.3

Signal from inner boom fixed platform angle indicator (0/24 V)

P3.4

Ground

P3.5

Signal from P3.3, inner boom fixed platform angle indicator (0/24 V)

P3.6

Signal from P3.3, inner boom fixed platform angle indicator (0/24 V, if there is a jumper between P3.5 and P3.6) or signal from outer boom fixed platform angle indicator (0/24 V)

NOTE! P3.3 and P3.5 are connected in series.

2000-12-20

17


2.3 Components

Extended box Function (Fig. 12) The Extended box is present if Space 3000 is equipped with MSC, ADS or external dump. There is a digit indicator (A) in the box which display a number if an error should occur in the system and the number of errors. To interpret these numbers there is an error list. Example: The digit 4 and a dot, followed by 03 without a dot indicates that there are four errors and the lowest number of these is no. 03. If there are no errors the number 0 flashes. There is a row with five jumpers in the Extended box. NOTE The jumpers are only for internal use and should under no circumstances be strapped.

A

Fig.12

18

2000-12-20


2.3 Components

Connection plinths P1

To ADS valve

P7

CAN (From/to extra boxes)

P1.1

Ground, not same potential as other ground.

P7.1

Ground

P1.2

24 V (1 A)

P7.2

24 V

P7.3

CAN +

P2

From ADS pressure 1

P7.4

CAN -

P2.1

24 V

P7.5

Emergency stop out

P2.2

Signal from pressure sensor (4-20 mA)

P7.6

Emergency stop in

P3

From ADS pressure 2

P3.1

24 V

P8

To dump 2 valve (V91M)

P3.2

Signal from pressure sensor (4-20 mA)

P8.1

Ground

P8.2

24 V (2 A)

P9

To MSC valve (V91M)

P9.1

Ground

P9.2

24 V (2 A)

P10

Extra sensor input

P10.1

Ground

P10.2

24 V

P10.3

Signal from extra Indicator (0/24 V)

P1 1 P11

To extra dump valve

P11.1

Ground

P11.2

24 V

P4

Extra sensor input

P4.1

Ground

P4.2

24 V

P4.3

Signal from extra indicator (0/24 V)

P5

From spool sensors 7-8

P5.1

Ground

P5.2

24 V

P5.3


P5.4


P6

CAN (From/to User interface 2)

P6.1

Ground

P6.2

24 V

P6.3

CAN +

P6.4

CAN -

P6.5

Emergency stop out

P6.6

Emergency stop in

2000-12-20

19


2.3 Components

OPERA TION OPERATION Jumper settings The Standard box and the different User interfaces must be configured in the correct way otherwise the system will not function.

ï The Standard box must know how many User faces there are in the system.

ï Each User interface must have a unique address. This example shows a system with two User interface. (Fig. 13)

ï In the Standard box B1 and B2 are strapped informing SPACE that two User interfaces are in the system.

Fig.13

ï In User interface 1 (Fig. 14) B1 is strapped and in User interface 2 B2 is strapped.

Fig.14

20

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2.3 Components

Channels and connection plinths This connection diagram shows the connection between an input channel and its connection plinth in Standard box (A) or Extended box (B). E.g. C12=P5.4 in Standard box.

C 13 C 20

C 12

C 11

C 10

C 19

C9 C8

C 14

C 15

C 21 C 22

A C5 C4 C3 C2 C1 C0

B

C 17 C 6

C7

1070-332

C 18

Fig.15

2000-12-20

21


2.3 Components

Slewing sector indicators Function The indicators are positioned on the crane to define a slewing sector with insufficient stability. To define one slewing sector two slewing sector indicators are needed. On a crane it can be one or two slewing sectors with different restricted load capacity. The indicators are fitted on the crane column, above the sector plates (Fig. 16). The system is programmed to limit loads within these sectors. The indicators are of the proximity type and should be activated in the safe sectors (the plate should be over the sensor). If the cable breaks SPACE interprets this as if the crane is in the limited sector. The indicators for slewing sector 1 and 2 are connected to the Standard box (P6). Fig.16

NOTE! For information and settings, see section Connecting accessories 6.1.

Spool sensor

1070

-342

(Fig. 17) The spool sensors give information of the position of the spools. There are two different spool sensors, one for two spools and one for four spools. The sensors are fitted directly on the valves.

NOTE! For information and settings, see section Settings 6.2.

22

Fig.17

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2.3 Components

Winch box Function The winch can be positioned on the loader body, inner boom, outer boom, outer end of the crane, jib or the outer end of the jib. OLP-logic is dependent on where the winch is positioned. The winch can have four indicators connected to a special Winch box (Fig. 18) according to: WTOP

Possible top block switch connected to the screw terminal P2.

WEND

The switch three turns remaining is connected to the screw terminal P3.

WLOAD

Torque switch is connected to the screw terminal P4.

WDIS

Indicator ìwire completely wound inî is connected to screw terminal P5.

Indicators gives 24 V signal when not activated. Plugs (A) may not be removed unless a winch indicator is to be connected. NOTE! These plugs are different from the plugs in the Column box. The Winch box is connected to the SPACE system via the Column box using a three-conductor cable connected to the screw terminal P1.

Fig. 18

2000-12-20

23


2.3 Components

Logic operation The 2-tonne winch has a torque indicator, WLOAD (1) and a switch for three turns remaining WEND (2) as standard (Fig. 19). Winches can also be equipped with a WTOP indicator (hook near the boom) and a WDIS indicator (cable fully wound in). If the indicator WLOAD is active it is not possible to wind the winch in. If the indicator WTOP is active it is only possible to wind the winch out. If the indicator WEND is active it is only possible to wind the winch in. If the indicator WDIS is active you can only operate the winch by pressing the emergency override button. This will allow you to run the winch for about 20 seconds. Press the button again to continue. Waiting time does not apply as it does with normal override operation. Normally the winch is controlled from the 5th valve function. If the winch is to be controlled from another function, parameter changes are demanded.

Fig. 19

NOTE! For information and settings, see section 6.1 Connecting accessories.

Plug If you disconnect the winch and instead connect a tool to the winchís valve function you must connect a plug in the contact on the cable which runs between the SPACE system and the winch box. This plug ìtellsî SPACE that the winch is disconnected and that the function should be regarded as a tool (Fig. 20). Fig. 20

24

2000-12-20


2.3 Components

Connection plinths (Fig. 21) To Column box P1 P1.1

Ground

P1.2

24 V

P1.3

Signal (4-20 mA, in steps) from winch indicators

P2 - P5 From winch indicators Px.1 Ground Px.2

24 V

Px.3

Signal from winch indicator (0-24 V)

Fig. 21

2000-12-20

25


26

2.3 Components

2000-12-20


2.4 Terminal

2.4 Terminal Contents Handheld PC ................................................................................ 3 Equipment needed for HIAB terminal ................................. 4 New Users .............................................................. 4 HP95/200 Users ..................................................... 4 Things to be aware of when using a handheld PC ............. 5 Battery Power ......................................................... 5 Time Bug ................................................................ 5 Memory Cards ........................................................ 5 Installation of HIAB Windows CE terminal programs ......... 6 What is needed? ..................................................... 6 Installation ............................................................... 6 Windows CE terminal functions ................................................... 7 Login .................................................................................. 7 Main menu ......................................................................... 7 Init ...................................................................................... 7 Init System Overview .............................................. 8 Init Auto ................................................................... 8 Init Type .................................................................. 11 Init Levers .............................................................. 11 Calibrate ................................................................ 11 Variables .......................................................................... 12 Detailed ................................................................. 13 User Interface ....................................................... 13 Extended ............................................................... 14 Errors ............................................................................... 15 Error Counters ...................................................... 15 Parameters ...................................................................... 16 Change Par Value ................................................. 16

2000-12-20

1


2.4 Terminal

File ................................................................................... 16 Counters .......................................................................... 17 Service log ............................................................ 17 Reset Counters .................................................... 17 Dos terminal ............................................................................... 18 General ............................................................................ 18 Init Auto ................................................................. 18 Variable list ....................................................................... 22 Variables ..................................................................................... 22 OLP ................................................................................. 24 MSC ................................................................................. 24 Analogue inputs................................................................ 25 Levers .............................................................................. 25 Pressure sensors ............................................................ 26 Digital inputs .................................................................... 26 Stability ............................................................................. 28 Various ............................................................................. 28 Timers ........................................................................................ 29 Timer list .......................................................................... 29 Parameters ................................................................................ 30 Parameter list .................................................................. 30 OLP ................................................................................. 32 MSC ................................................................................. 33 Pressure sensors ............................................................ 33 Digital inputs .................................................................... 34 Stability ............................................................................. 35 Service ............................................................................. 36 Various ............................................................................. 37

2

2000-12-20


2.4 Terminal

HANDHELD PC A Handheld PC is a small computer that has Windows CE as it’s operating system. The Handheld PC’s has a lot of advantages: 1. Easy to use. If you know Windows, then you are already familiar with Windows CE. 2. Cheaper than a Laptop. 3. Communication with a PC through serial cable. Files can be copied to the PC and stored there. Update of the HIAB terminal program versions will be easier.

Fig. 1

4. Instead of a mouse there is a stylus pen used for clicking directly onto the screen. 5. Handheld PC’s have the Pocket Office version of the ordinary Office package. If you write anything in for example Pocket Word you can send that file to the PC and read it in Word. 6. It’s small size (approx the same size as a HP95) and therefore easy to pack in a bag, compared to the bulky Laptop. HIAB will not produce any hardware for a specific Handheld PC, this means that there will not be any sort of special protection made for them.

2000-12-20

3


2.4 Terminal

Equipment needed for HIAB terminal New Users PC System • PC, using Windows. With a 1,44 Mb Floppy drive. • PC Interface 365 0766 from HIAB. Includes Interface, diskette with programs and instructions.

Handheld System • Handheld PC. Currently we support only Hewlett Packard HP 680/690. Do not buy anything else but these computers, since the programs depend very much on the hardware of the Handheld PC, especially the processor. • Handheld Interface 370 9426 from HIAB. Includes Interface, diskette with Windows CE programs and instructions.

HP95/200 Users HIAB will continue to update the DOS programs to work with the latest versions of Space boxes. HP Interfaces 361 0888 and 367 3103 will remain as spare parts.

4

2000-12-20


2.4 Terminal

Things to be aware of when using a handheld PC Battery Power The Handheld PC does not get any power whatsoever from the SPACE system, so it needs to have fully charged batteries at all time. The Handhelds have a feature that turns off the power after between 1–5 minutes when on battery power. The battery of a HP 690 lasts for 7-8 hours of continuous use. If the battery is fully charged when starting a job the battery power should not be a problem. Charge the battery for the Handheld PC at all times when it is not used, because if the battery is drained all information is lost on the Handheld PC, and the terminal programs must be reinstalled. Battery is drained even if the Handheld PC’s power is switched off.

Fig. 2

Time Bug Currently there is a time bug in Windows CE, when the date is asked for in the programs the returned date from Windows CE is incorrect.

Symptom: S3000 CE.exe will not start due to an illegal year. Wrong year in the file headers from files saved using the HIAB terminal programs.

Solution: Chose a city within USA when selecting Home City, this cures the time problem. But set the date and time to your date and time.

Memory Cards HIAB will not sell memory cards for Handheld systems. This is because the programs come on a PC Diskette. Handheld systems support the RAM cards that were used for HP 95/200. An even better and cheaper memory card is CompactFlash cards which have a much higher storage capacity than RAM cards. It is a good idea to put a backup of the terminal programs onto a CompactFlash card so you don’t need to reinstall the HIAB terminal programs if the battery is completely drained. Do also remember to take backups of Crane.dat and Crane.s3d. 2000-12-20

5


2.4 Terminal

Installation of HIAB Windows CE terminal programs What is needed? • A PC with Windows 95 or later. • A Handheld PC recommended from HIAB. • Installation programs. This comes with the Handheld Interface as a PC Diskette.

Installation This installation assumes that the program to install is Space CE. Use the same procedure for the other terminal programs. 1. Establish a connection between the PC and the Handheld PC. Refer to the Handheld PC manufacturers users guide for information regarding this. 2. Insert the diskette labeled ”Handheld Installation” into the PC. 3. Copy Space CE.exe to a temporary folder on the PC’s hard drive. 4. Start the Space CE.exe that is now on the hard drive. This will extract the installation files. 5. Start the newly extracted Setup.exe. Follow the instructions on the screen. 6. When asked ”Install using default directory”, answer ”Yes”. 7. Wait for the files to be installed on the Handheld PC, this takes some time without any indication on the screen, so be patient. 8. Ignore the error message saying that ”Space CE was not installed successfully, remove it using add/ remove programs”. This error message is wrong, the installation is successful. 9. Space CE is now installed in the ”HIAB” folder.

6

2000-12-20


2.4 Terminal

WINDOWS CE TERMINAL FUNCTIONS Login (Fig. 3) Type in your User ID and Password then click on button OK.

Main menu (Fig. 4) At the top is the program version of the Space 3000, and the program serial number. Below that, there is the crane serial number and further down we have the Crane Type. Top right is your Access level, and below is your Display level. From access level Service it´s possible to chose diplay level Diagnostic.

Fig. 3

Fig. 4

Init (Fig. 5) Here are all the Init Menus: System Overview, Auto, Type, Levers and Prog SerNo.

Fig. 5

2000-12-20

7


2.4 Terminal

Init System Overview Sub menu 1 (Fig. 6) Shows an overview of how the system is set up. You can see if the system has ADC, MSC etc. You can also see where the different indicators are connected.

Init Auto

Fig. 6

Sub menu 1

Automatic Parameter Initialization

Slew Sector 1 Sector Type: Platf 1 Low Cap (%)

Slew Sector 2 Sector Type:

Cap (%)

Yes No

OLP 60

Winch

60

ADS Yes No

Ext In Indicator Yes

Manual Extension Cap (%)

50

75

No Pressure Settings (bar) Height Warn Yes No Cancel

IB

+2%

265

OB

+1%

273 OK

1070-365

Slew Sector 1 and 2 (Fig. 7) Here you set which slewing sectors are present is the system. You can choose from: - No Sector - OLP - Stop - Platf 0 Low - Platf 1 Low - Platf 2 Low - Platf 2S Low

Fig. 7

No sector: No slewing sector sensor is present in system. OLP: Is used when the crane has a stability sector. Stop: Stops the crane when entering the slewing sector.

8

2000-12-20




Platf 0 Low: No tilt indicators for the Fixed Platform.

Platf 1 Low Cap (%)


Cap (%)

Yes No

OLP 60

Winch

60

ADS Yes No

Platf 1 Low: One tilt indicator on the inner boom. Platf 2 Low: Tilt indicators for the Fixed Platform on both inner and outer boom. The indicators are not connected in series.



50

75


IB

+2%

265

OB

+1%

273 OK

1070-365

Platf is for Fixed Platform and the number tell how many tilt indicators are used for the Fixed Platform.

2.4 Terminal

Fig. 7

Platf 2S Low: Tilt indicators connected in series for the Fixed Platform on both inner and outer boom. This setting is only used when both platform indicators are connected to plinth P3 in Column box. Cap (%): Only used if the sector is set as OLP, and sets the capacity of the inner boom pressure when crane is in the slew sector.

Winch (Fig. 7) Yes & No. Tells SPACE 3000 if Winch is mounted or not.

Ext In Indicator (Fig. 7) Yes & No. Tells SPACE 3000 if a hydraulic extension in indicator is mounted or not.

ADS (Fig. 7) Yes & No. Tells SPACE 3000 if ADS is mounted or not.

2000-12-20

9





Cap (%)

Yes No

OLP 60

Winch

60

ADS Yes No



50

75


IB

+2%

265

OB

+1%

273 OK

1070-365

Height Warn (Fig. 7) If the crane has a tilt indicator on the inner boom this option will be set to Yes, whether you have a Height Warning kit or not. The program checks if the crane is equipped with an M-Link, which needs an inner boom tilt indicator. Which means that if you have selected the correct Crane Type in InitType, then the program will not remove the inner boom setting if you selected No and have an M-Link.

2.4 Terminal

Fig. 7

Pressure settings (bar) (Fig. 7) Sets ib_p_lim_corr and ob_p_lim_corr. The display shows inner and outer boom pressure. Select correction values by clicking on the arrows.

Manual Extension (Fig. 7) Sets the capacity when Manual extension is selected on the User Interface. The first value (should be the lowest value) is used when the hydraulic extensions are fully in or if no ext_in sensor is connected and the second value (higher) when the hydraulic extensions are out.

10

2000-12-20


2.4 Terminal

Init Type Sub menu 1 (Fig. 8) Sets parameters for the selected crane type. Click select to set the parameters. Button File is only used if more than one Crane.dat file is used .

Fig. 8

Init Levers Sub menu 1 (Fig. 9) This menu can be used for three things; Firstly to check if the calibration of the levers was good or not. Move the lever on the valve and see that the sliders on the screen will move appropriately. Secondly you can also see if the correct function is connected to this lever, the name of the function is above the slider. Third, see if the correct functions are used for this crane. The Terminal checks parameter lev_ad_chan to see what functions are used, and then only shows those functions on the screen. To calibrate the levers press button Calibrate.

Fig. 9

Calibrate Sub menu 2 (Fig. 10) Follow the instructions on the screen when calibrating the levers. To skip a Tool lever press button Skip Lever. To abort calibration press Back. You don’t have to press any key during calibration just follow the commands on the screen. As opposed from the DOS version where you have to press Enter after every command.

2000-12-20

Fig. 10

11


2.4 Terminal

Variables (Fig. 11) This display is called the Summary display. Here you can read off several variables simultaneously. Here you can do a lot of troubleshooting by viewing the information from the variables.

Slew Inner Boom Outer Boom Extension Winch Tool 1 Tool 2 Tool 3

Pressure Lim % 26 104 109 0 100 0

MPa

t0 l0 e0 d0

Lev % 0 -43 0 100 0 0 0 0 0 0

Max + 100 0 0 100 100 100 100 100 100 100

Max 0 50 50 100 100 100 100 100 100 100

Tilt up

Sect -1,0

down

Platform in up down off

Extended

Detailed

User Interface

Back

Fig. 11

1 Winch

Shows which winch indicators are connected to the system. t = top, l = load, e = end, d = disable 0 = non active, 1 = active ? = not connected (wtop, wload, wend and wdis) Winch variables is only shown if winch is chosen in Init Auto menu.

2 Pressure MPa Shows current working pressure in inner and outer boom in MPa (ib_p_mom and ob_p_mom). % Shows current working pressure in inner and outer boom in % of maximum pressure (ib_p_filt and ob_p_filt). Lim Shows maximum permitted working pressure in inner and outer boom in %. The value is normally 100 but can be higher if ADC and/or MSC is activated. If manual extension or an OLP slewing sector indicator is activated the value is lower than 100. (ib_olp_lim and ob_olp_lim). 3 Lev %

Shows signals from spool sensors. Maximum is +/- 100 (lever).

4 Max + Max -

Shows maximum permitted spool stroke in % of full stroke for each function and direction. 0 means that the movement is stopped (max_speed_p and max_speed_n).

5 Tilt

Shows signals from inner and outer boom tilt indicator. up = up down = down ? = not connected (ib_tilt and ob_tilt)

12

2000-12-20


6 Sect

2.4 Terminal

Sect shows one sector value if only one slewing sector is set for this crane, otherwise it will show both sector values. (stab_sects)

7 Platform Platform is the indicators for the Fixed Platform. From the top of this box and down we have: • In or Out of the Fixed Platform slewing sector. • Inner boom Fixed Platform tilt indicator up or down. • Outer boom Fixed Platform titl indicator up or down. • On, if there is a person on the Fixed Platform, otherwise Off. (stand_ib_low, stand_ob_low and stand_on)

Detailed Sub menu 1 (Fig. 12) Select variable class and then select variable. The variable value will now be shown in the variable value box.

Fig. 12

User Interface Sub menu 1 (Fig. 13) Translates the variable cov_stat file to plain text. Here you can see the status of the User Interfaces of the system. Only the UI’s that are connected are shown. The status is shown with simple Yes/No answers.

Fig. 13

2000-12-20

13


2.4 Terminal

Extended Sub menu 1 (Fig. 14) Translates the variable ext_stat file to plain text. Here you can see the status of the Space 3000 Extended box, if one is connected to the system. The following text strings can be shown: - Input from Extended Slewing Sector positive - Input from Extended Slewing Sector negative

Fig. 14

- Incoming Emergency Stop voltage OK - Outgoing Emergency Stop voltage OK - ADS output on - Dump 2 connected - MSC connected - ADS connected - Dump 2 output faulty - MSC output faulty - ADS output faulty - The +24V fuse has tripped - The lever 7 input: XX. Where XX is the lever input value. - The lever 8 input: XX. Where XX is the lever input value. - The On Platform input: XX. Where XX is the On platform input value. - The ’Extra Sensor’ input: XX. Where XX is the ’Extra Sensor’ input value. - ADS pressure 1 input byte: XX. Where XX is the ADS input value. - ADS pressure 2 input byte: XX. Where XX is the ADS input value.

14

2000-12-20


2.4 Terminal

Errors (Fig. 15) Shows current Errors in Space. The errors are continuously updated from Space. Button Clear Errors is used to tell Space to clear the errors manually. If the error still persists then it is not cleared, otherwise it is cleared. Most errors are cleared when the reason for the error disappears. Button Error Count will take you to error counters.

Fig. 15

Error Counters Sub menu 1 (Fig. 16) Shows a count of all errors in this Space box since it was produced. Press button Reset to reset the right column of the error counters. This can be used to check what kind of errors that have occurred since the last time the crane was in a workshop. Fig. 16

2000-12-20

15


2.4 Terminal

Parameters (Fig. 17) This is where you can check and set parameter values. Select parameter class and then a Parameter. When a parameter is selected it´s value will be shown in the Parameter Value box. To change a parameter click button Change Par Value or double click on the parameter name. Fig. 17

Change Par Value Sub menu 1 (Fig. 18) Change the parameter value in the New Value box. Click OK and the submenu will appear to confirm successful parameter change. Click OK and new values are set.

Fig. 18

File (Fig. 19) Load, loads a coded parameter file (.sav) that was saved with the Save button. Save As Text saves parameters, counters, diary and error counters to a file as text. This file can be opened later with any text editor (Word, Notepad etc.). Save As Code saves all data from this Space box to a coded file. This file cannot be viewed with a text editor. The purpose of this coded file is to get a complete picture of what this crane has been doing and its settings. Can only be viewed by certain personnel at HIAB.

16

Fig. 19

2000-12-20


2.4 Terminal

Counters (Fig. 20) Shows counter and timer values. This menu is continuously updated from Space, so if a timer has a new value it is automatically updated.

Fig. 20

Service log Sub menu 1 (Fig. 21) In access level Diagnostic it is possible to view the Service log by clicking on Yes. This question will not appear in access level Service.

Timers and Counters dump_time lift_ctr srvc_tot_time_left srvc_use_time_left tot_time use_time

23:31 40 1950:12 986:45 56:52 14:23

Back

1070-367

Service

Fig. 21

Reset Counters Sub menu 2 (Fig. 22) Click on Yes to reset Service counters. NOTE! For more information about timer and counter settings, see section 5.1 Service.


23:31 40 1950:12 986:45 56:52 14:23

Back

1070-366

Service

Fig. 22

2000-12-20

17


2.4 Terminal

DOS TERMINAL General This section only describes the Init Auto menu in DOS. The Init Auto menu is the menu that differs most from Windows CE. For more information about the DOS terminal and the different menus, see SPACE service manual.

Init Auto Sub menu 1 Navigation in menu: %, & = Move between parameters. ENTER = Change between values. Inner or Outer Boom Pressure Limits Sets ib_p_lim_corr and ob_p_lim_corr. The display shows inner and outer boom pressure. Type correction values if needed and press ENTER to update values. Slewing Sectors (Fig. 23) Here you set which slewing sectors that are present in the system. It is possible to have two slewing sectors. You can choose from: - NO - OLP - STOP - PLATF0 - PLATF1 - PLATF2 - PLATF2S

Fig. 23

18

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2.4 Terminal

NO: No slewing sector sensor is present in system. OLP: Is used when the crane has a stability sector. If OLP is chosen the capacity (%) of the inner boom pressure when crane is in the slewing sector should be set in line below OLP. STOP: Stops the crane when entering the slewing sector. PLATF is for Fixed Platform and the number tells how many tilt indicators are used for the Fixed Platform. PLATF0: No tilt indicators for the Fixed Platform. PLATF1: One tilt indicator on the inner boom. PLATF2: Tilt indicators for the Fixed Platform on both inner and outer boom. The indicators are not connected in series. PLATF2S: Series connected tilt indicators for the Fixed Platform on both inner and outer boom. This setting is only used when both platform indicators are connected to plinth P3 in Column box.

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19


2.4 Terminal

Inner Boom Tilt ind. (Fig. 24) If the crane has a tilt indicator on the inner boom this option will be set to YES, whether you have a Height Warning kit or not. The program checks if the crane is equipped with an M-Link, which needs an inner boom tilt indicator. Which means that if you have selected correct Crane Type in InitType, then the program will not remove the inner boom setting if you selected No and have an M-Link.

Winch (Fig. 24) YES & NO. Tells SPACE 3000 if a winch is mounted or not.

Fig. 24

ADS (Fig. 24) YES & NO. Tells SPACE 3000 if ADS is mounted or not.

20

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2.4 Terminal

Man Ext Capacity (Fig. 25, 26) Sets the capacity when Manual Extension is selected on the User Interface. The first value (should be the lowest value) is used when the hydraulic extensions are fully in or if no ext_in indicator is connected (ext_in_chan = -1) and the second value (higher) when the hydraulic extensions are out. Type new value if needed and press ENTER to update value.

Fig. 25

Fig. 26

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21


2.4 Terminal

VARIABLES Variable list S=Service D=Diagnostic

NOTE!

Display

Variable name

Description of variables

S

?b_olp_lim

OLP

S

olp_rel_w_ctr

These variables show the present OLP activating pressure for the inner or outer boom (in % of the working pressure ib_p_lim and ob_p_lim). This variable shows the number of seconds that remains until the OLP release mode can be activated again.

MSC

D D D

?b_msc_on mm_active mm_off_?cnt

These variables show if the MSC is active or not. This variable shows in which Multi Mode the crane currently is. These variables show how many lifts or how many seconds remain until the Multi Mode returns to hook mode.

S

anin

D

st_anin

These variables contain the raw data from the analogue inputs. A value of 0 corresponds to a input voltage of 0 V or a current of 0 mA. The full scale value is 255 and corresponds to a input voltage of +5 V or current of 22.7 mA. This is a special version of the analogue inputs variable. This variable contains all the Standard Box physical analogue inputs.

Levers

D

lever

This variable shows the lever position [%]. Should correspond to the amount of oil that flows trough the valve.

Pressures sensors

In this manual all variables are written in Italic style.

S

?b_p_filt

These variables show the filtrated relative pressure [%].

S

?b_p_mom

This variable shows the actual momentary pressure in bars.

S

?b_tilt

These variables show the actual state of the inner or outer boom tilt indicator (0 = down, 1 = up, -1 = not connected).

D

digin

This variable shows the state of the eight voltage supervision signals.

S

ext_in_inp

This variable shows the actual state of the ‘crane hydraulic extensions in’ input. (0 = extension in, 1 = extension out, -1 = not in use)

Digital inputs

Analogue inputs

Class

22

2000-12-20

Various

Stability

Digital inputs

Class

2.4 Terminal

Display


Variable name

Description of variables

S

lo_load_inp

This variable shows the actual state of the crane capacity reducing input (0 = off, 1 = on, -1 = not connected).

S

man_ext_sel

This variable shows whether manual extensions are selected or not (selected with the manual extension switch on the User Interface).

D

stand_?b_low

These variables show the actual state of the stand platform’s inner or outer boom too low indicator (0 = low, 1 = high, -1 = not connected).

D

stand_on

This variable shows the actual state of the ‘person on platform’ indicator (0 = off, 1 = on, -1 = not connected).

D

voltin

This variable shows the state of the eight digital input pins.

S

wdis

This variable shows the actual state of the winch disabled signal (0 = off, 1 = on, -1 = not connected).

S

wend

This variable shows the actual state of the winch ‘3 coils left’ indicator (0 = off, 1 = on, -1 = not connected).

S

wload

This variable shows the actual state of the winch overload indicator (0 = off, 1 = on, -1 = not connected).

S

wtop

This variable shows the actual state of the winch top position indicator (0 = off, 1 = on, -1 = not connected).

S

stab_?

These variables show the current status of the slewing sector indicators (negative and positive for three different sectors).

S

stab_sect

This variable shows the combined (worst case) status of the slewing sectors.

S

stab_sects

This variable shows the status of the slewing sectors.

D

apo_ctr

This variable shows the time (minutes) left to the Automatic Power Off.

D

max_speed_?

These variables show the actual maximum permitted speed [%] for each function in both directions (negative and positive).

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23


2.4 Terminal

OLP ib_olp_lim ob_olp_lim

display: S These variables show the present OLP activating pressure for the inner or outer boom (in % of the working pressure ib_p_lim and ob_p_lim). This value is normally 100, but changes according to MSC status, Multi -Mode, stability conditions and so on.

olp_rel_w_ctr

display: S This variable shows the number of seconds that remains until the OLP release mode can be activated again.

MSC ib_msc_on ob_msc_on

display: D These variables show if the MSC is active or not.

mm_active

display: D This variable shows in which Multi Mode the crane currently is. The modes are: 0 Tool Mode (Basic capacity) 1 Hook Mode (mm_?b_olp_add[0] capacity used, typically +10%) 2 Winch Mode (mm_?b_olp_add[1] capacity used, typically +5%)

mm_off_lcnt mm_off_tcnt

display: D These variables show how many lifts (mm_off_lcnt) or how many seconds (mm_off_tcnt) remain until the Multi Mode returns to hook mode.

24

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2.4 Terminal

Analogue inputs anin

display: S These variables contain the raw data from the analogue inputs. A value of 0 corresponds to a input voltage of 0 V or a current of 0 mA. The full scale value is 255 and corresponds to a input voltage of +5 V or current of 22.7 mA.

st_anin

display: D This is a special version of the analogue inputs variable. This variable contains all the Standard Box physical analogue inputs (not even channel number related).

Levers lever

display: D This variable shows the lever position [%]. Should correspond to the amount of oil that flows through the valve.

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25


2.4 Terminal

Pressure sensors ib_p_filt ob_p_filt

display: S These variables show the filtrated relative pressure [%].

?b_p_mom

display: S This variable shows the actual momentan pressure in bars.

Digital inputs ib_tilt ob_tilt

display: S These variables show the actual state of the inner or outer boom tilt indicator (0 = down, 1 = up, -1 = not connected).

digin

display: D This variable shows the state of the eight voltage supervision signals: Bit 0 1 2 3 4 5 6 7

Dec 1 2 4 8 16 32 64 128

Name DIGIN_0 DIGIN_1 DIGIN_2 DIGIN_3 STRAP_0 STRAP_1 STRAP_2 STRAP_3

Terminal P5:9 P4:3 P6:5 P6:6 P11:5 P11:4 P11:3 P11:2

Normally used for Extensions out indicator Manual Extension / On Platform indicator Slewing sector 1 Positive Indicator Slewing sector 1 Negative Indicator

ext_in_inp

display: S This variable shows the actual state of the ‘crane hydraulic extensions in’ input (0 = extension in, 1 = extension out, -1 = not in use)

lo_load_inp

display: S This variable shows the actual state of the crane capacity reducing input (0 = off, 1 = on, -1 = not connected).

man_ext_sel

display: S This variable shows whether manual extensions are selected or not (selected with the manual extension switch on the User Interface). If a Hydraulic extension in indicator is connected, this variable can also get the value 2 which means that manual extension are selected, but the crane extensions are out (ext_in_inp = 0) which means use the higher man_ext_load[1].

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stand_ib_low stand_ob_low

2.4 Terminal

display: D These variables show the actual state of the stand platform’s inner or outer boom too low indicator (0 = low, 1 = high, -1 = not connected).

stand_on

display: D This variable shows the actual state of the ‘person on platform’ indicator (0 = off, 1 = on, -1 = not connected).

voltin

display: D This variable shows the state of the eight digital input pins: Bit

Dec

Name Terminal

0 1

1 2

VBHORN V24TERM

2 3 4 5 6 7

4 8 16 32 64 128

Used for

P8:2 The voltage on the Horn output (relay supervision) P3:2 The voltage supply to the terminal connection (fuse supervision) V5VCAN The voltage supply to the CAN interface VON_OFF (P7:7) Input from the On/Off switch VSTOP_IN P7:6 Input from the Emergency Stop chain V24VCOL P5:2 The voltage supply to the Column box (Fuse supervision) V24VIO P1:2 The voltage supply to other I/O (Fuse supervision) DMP_VEN Input from the ‘Watchdog’ circuit for the Dump valve output

wdis

display: S This variable shows the actual state of the winch disabled signal (0 = off, 1 = on, -1 = not connected). (wdis is activated when the inputs for both wend and wtop are activated at the same time).

wend

display: S This variable shows the actual state of the winch ‘3 coils left’ indicator (0 = off, 1 = on, -1 = not connected).

wload

display: S This variable shows the actual state of the winch overload indicator (0 = off, 1 = on, -1 = not connected).

wtop

display: S This variable shows the actual state of the winch top position indicator (0 = off, 1 = on, -1 = not connected).

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27


2.4 Terminal

Stability stab_n stab_p

display: S These variables show the current status of the slewing sector indicators (negative and positive for three different sectors).

stab_sect

display: S This variable shows the combined (worst case) status of the slewing sectors. A zero means that the crane is not in any sector. -1 means that the crane has entered a restricted sector in the negative direction and +1 that the sector is entered in the positive direction. 2 means that the entering direction is unknown or that two conflicting sectors are active.

stab_sects

display: S This variable shows the status of the slewing sectors. A zero means that the crane is out of the restricted sector. -1 means that the sector has been entered in the negative direction and +1 that the sector is entered in the positive direction. 2 means that the entering direction is unknown (indicator error or conflict with the valve position)

Various apo_ctr

max_speed_n max_speed_p

28

display: D This variable shows the time (minutes) left to the Automatic Power Off.

display: D These variables show the actual maximum permitted speed [%] for each function in both directions (negative resp positive). These values reflects the status of the MSC, the different OLP’s and the LO_SPEED errors.

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2.4 Terminal

TIMERS Timer list

NOTE! In this manual all timers are written in plain style.

S=Service D=Diagnostic

Diplay

Timer name

Description of timer

S

dump_time

This timer counts how many minutes the dump valve output has been on.

D

ib_OLP_ctr ob_OLP_ctr

These timers counts how many times an inner boom or outer boom OLPsituation has occurred in the system.

D

ib_prewarn_ctr

This timer counts how many times the inner boom pre-warning pressure level has been reached.

D

lift_ctr

This timer counts how many lifts have been done with the crane.

D

man_ext_ctr

This timer counts how many time the Manual Extension or lo_load logic is activated.

D

man_ext_time

This timer counts how many minutes the crane has been used with Manual Extensions selected at the User interface or with the lo_load_inp active.

D

OLP_rel_ctr

This timer counts how many times the OLP release function has been used.

S

srvc_lifts_left

This timer counts down how many lifts are left until the next service.

S

srvc_tot_time_left

This timer counts how many ‘tot_time’ minutes are left until the next service.

S

srvc_use_time_left

This timer counts how many ‘use_time’ minutes are left until the next service.

D

stab_OLP_ctr

This timer counts how many times an inner boom OLP situation has occurred because of some slewing sector limitation.

S

tot_time

This timer counts how many minutes the power has been on to the Standard box.

S

use_time

This timer counts how many minutes the crane has been used (lever not centred and oil not dumped).

D

wi_OLP_ctr

This timer counts how many times the winch overload indicator (wload) has been activated.

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29

30

on platform indicator

P1.5

P5.6

Ext-P10.3

extra sensor

C3 C18

tilt indicator (ib)

B3 C10

spool sensor 3

A3 C2 P1.6

P5.5

not currently used

C4

tilt indicator (ob)

B4 C11

spool sensor 4

A4 C3 P2.3

P5.4

not currently used

C5

pressure sensor (ob)

B5 C12

spool sensor 5

A5 C4 P2.4

P5.3

240 240

not currently used

C6

pressure sensor (ib)

B6 C13

spool sensor 6

A6 C5 Ext-P5.3

P6.3

B8 C15

P6.4

A8 C7 Ext-P5.4 spool sensor 8

16 0

240 255

not currently used

C7

16 0

240 255

not currently used

C8

slewing sector 0 slewing sector 0 positive indicator negative indicator

B7 C14

spool sensor 7

A7 C6

Note: On program versions 1.1---1.22 values may be displayed in boxes C4 and C6. Ignore these values they have no relevance to anin [19].

Minimum permitted values are: 16 16 16 16 16 16 0 16 16 16 16 16 0 0 0 If any of these values are not met the equivalent input is regarded as being broken or short circuited to 0 V.

Maximum permitted values are: 240 240 240 240 240 255 240 240 240 240 255 255 255 If any of these values are exceeded the equivalent input is regarded as short circuited to 24 V.

hydraulic extension in indicator

Ext-P4.3

C2 C17

C1 C16

P5.9

Winch indicators

P5.7

Second tilt indicator (ib) platform logic

P5.8

B2 C9

P1.4

B1 C8

A2 C1

spool sensor 2

P1.3

spool sensor 1

A1 C0

Analogue inputs: Explaining the menu C=channel P=plinths in SPACE box Ext=Extended box

SPACE 3000, Service Manual 2.4 Terminal

Analogue inputs

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2.4 Terminal

31


2.4 Terminal

PARAMETERS Parameter list

In this manual all parameters are written in bold style.

Access

Display

S=Service D=Diagnostic

D

D

mlink_mode

This parameter sets if the crane has a mechanical link or not

S

S

olp_lim

This parameter sets the default OLP limit pressure for inner and outer boom OLP systems

S

S

prew_horn_on

This parameter sets how many times the horn should beep when the crane load reaches the pre-warning level.

S

S

prew_horn_time

This parameter sets how long the pre-warning horn beeps should be.

D

D

w_top_?

These parameters describe which functions should be stopped in the negative (w_top_n) or positive (w_top_p) directions when the winch top switch indicator is activated.

S

S

msc_act_mode

This parameter describes how the MSC is activated: 0: Auto The MSC is automatically activated always when the pressure reaches the MSC limit. 1: Non-limiting The MSC is automatically activated only if no lever needs to be forced back. 2: Zero-pos The MSC is activated only when all levers are centred

S

S

msc_rel_mode

This parameter activates the MSC system.

S

S

?b_p_lim_corr

These parameters adjust the ib_p_lim or ob_p_lim values.

S

S

stop_tool_?_load

When the inner boom pressure (ib_p_filt) is higher than this level, the positive direction of TOOL_1 or TOOL_2 is stopped

D

D

ext_in_chan

This parameter sets the channel number for the ‘crane extension in’ indicator

S

S

ib_tilt_chan

This parameter sets the channel number for the inner boom tilt indicator.

D

D

lo_load_inp_chan

This parameter is a digital input with which the crane capacity can be reduced.

Parameter name

Digital inputs

Pressure sensors

MSC

OLP

Class

32

NOTE!

Description of parameters

2000-12-20

Display

Stability

Digital inputs

Class

D

D

lo_load_inp_load

The inner boom capacity is limited to this value [%] when the lo_load_inp_chan is set and the lo_load_inp variable is off.

D

D

man_ext_load

The inner boom capacity is limited to this value [%] when the manual extension mode is selected on User interface.

D

D

stand_?b_low_chan

These parameters set the channel number for the inner and outer boom tilt indicators for the fixed platform.

D

D

stand_on_chan

This parameter sets the channel number for the ‘person on platform’ indicator.

D

D

stab_?_chan

These parameters set the channel number for the two slewing sector indicators negative or positive side.

S

S

stab_olp

This parameter sets the level (in %) to which the inner boom OLP pressure limit will reduce when the slewing is inside an OLP_SECT restriction sector.

D

D

stab_sect_type

This parameter sets the type of the three different slewing sectors.

Parameter name

Description of parameters

Service

0 OLP_SECT 2 STND_SECT

Various

2.4 Terminal

Access


normal capacity reducing stability sector sector for stand platform .

D

D

srvc_lifts

This parameter sets the number of lifts (lift_ctr) in a service interval.

D

D

srvc_tot_hours

This parameter sets the number of total hours (tot_time) in a service interval.

D

D

srvc_use_hours

This parameter sets the number of ‘crane in use’ hours (use_time) in a service interval.

D

D

ads_mode

This parameter activates the ADS system.

S

S

apo_time

This parameter sets the Automatic Power Off time in minutes.

S

S

dump_time

This parameter sets the number of seconds the dump valve should remain active after all levers have been centred.

S

S

password

To be able to change any of the password protected parameters (msc_mode, multi_mode, serial_no), this password semiparameter must first be set to the correct value. (Contact HIAB AB for password)

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33


2.4 Terminal

OLP mlink_mode

access: D display: D limits: 0..1 default:0 This parameter tells if the crane has a mechanical link (mlink_mode = 1) or not (mlink_mode = 0). Note that the ib_tilt_chan-parameter also has to be set for the mechanical link logics to work. If ib_tilt_chan is set, but mlink_mode = 0, the ib_tilt signal is used for high inner boom warning only.

olp_lim

access: S display: S limits: 50..150 default: 100 This parameter sets the default OLP limit pressure (in % of the working pressure ??_p_lim) for the two different OLP systems (Inner Boom and Outer Boom). The final OLP limit pressure will vary depending on MSC, MultiMode, errors, cabin area and so on. Note! This parameter will always default to 100 % when the power is switched on.

prew_horn_on

access: S display: S limits: 0..10 default: 1 This parameter tells how many times (1 second apart) the horn should sound when the crane (inner or outer boom) load reaches the pre-warning level.

prew_horn_time access: S display: S limits: 0..255 default: 30 This parameter tells how long the pre-warning horn beeps should be. w_top_n w_top_p

access: D

display: D

limits: 0..255

default: 22

These parameters contains a bit pattern that describes which functions will be stopped in the negative (w_top_n) or positive (w_top_p) directions when the winch top switch indicator is activated.

34

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2.4 Terminal

MSC msc_act_mode

msc_rel_mode

access: S display: S limits: 0..2 default: 1 This parameter describes how the MSC is activated: 0: Auto

The MSC is automatically activated when the inner or outer boom pressures reach the MSC limit. Levers that are deflected more than the MSC limit, are hydraulically forced back to the MSC limit.

1: Non-limiting

The MSC is automatically activated only if no lever needs to be forced back (no functions are being driven too fast). Otherwise the MSC is not activated until all levers are centred.

2: Zero-pos.

The MSC is activated only when all levers are centred. This means that when the crane load increases, you will first get an OLP at the crane nominal capacity (100%). When you center the levers, the MSC will be activated (also limiting the valve spool strokes) and the crane capacity will increase with ??_msc_olp_add %.

Password protected parameter access: S display: S limits: 0..1 no default This parameter activates the MSC system. A zero means that the crane does not have MSC and 1 that the crane has MSC. Note that the Extended bottom and a MSC valve also must be present.

Pressure sensors ib_p_lim_corr ob_p_lim_corr

access: S display: S limits: -20..+3 default: 0 These parameters adjust the ib_p_lim or ob_p_lim values.

stop_tool_1_load access: S display: S limits: 0..255 default: 200 stop_tool_2_load When the inner boom pressure (ib_p_filt) is higher than this level, the positive direction of TOOL_1 or TOOL_2 is stopped. This parameter is intended to be used on cranes with the support legs on the TOOL_1 or TOOL_2 functions.

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35


2.4 Terminal

Digital inputs ext_in_chan

access: D display: D limits: -1..24 default: -1 This parameter sets the channel number (usually 19) for the ‘crane hydraulic extension in’ indicator (used to give a higher manual extension load when the crane extensions are out).

ib_tilt_chan

access: S display: S limits: -1..18 default: -1 This parameter sets the channel number for the inner boom tilt indicator.

lo_load_inp_chan

access: D display: D limits: -1..24 default: -1 This parameter is a digital input with which the crane capacity can be reduced.

lo_load_inp_load

access: D display: D limits: 0..100 default: 50 The inner boom capacity is limited to this value [%] when the lo_load_inp_chan is set (? 1) and the lo_load_inp variable is off (? 1).

man_ext_load

access: D display: D limits: 0..100 default: 50, 75 The inner boom capacity is limited to this value [%] when the manual extension mode is selected on User interface. The first value (should be lower) is used when the crane hydraulic extensions are in (ext_in_inp = 1) or no ext_in indicator is connected (ext_in_chan = -1) and the second value (higher) when the crane extensions are out (ext_in_inp = 0).

stand_ib_low_chan access: D display: D limits :-1..24 default: -1 stand_ob_low_chan These parameters set the channel number for the inner or outer boom angle indicators for the stand platform. stand_on_chan

36

access: D display: D limits: -1..24 default: -1 This parameter sets the channel number for the ‘person on platform’ indicator.

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2.4 Terminal

Stability stab_n_chan stab_p_chan

access: D

display: D

limits: -1..24

default: -1, -1, -1

These parameters set the channel number for the two slewing sector indicators, negative or positive side. stab_olp

access: S display: S limits: 0..100 default: 60, 100, 100 This parameter sets the level (in %) to which the inner boom OLP pressure limit shall reduce when the slewing is inside an OLP_SECT restriction sector.

stab_sect_type

access: D display: D limits: 0..2 default: 0, 0, 0 This parameter tells the type of the three different slewing sectors 0 OLP_SECT normal capacity reducing stability sector 2 STND_SECT sector for fixed platform.

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37


2.4 Terminal

Service srvc_lifts

access: D display: D limits: 0..30000 default: 10000 This parameter sets the number of lifts (lift_ctr) in a service interval (Set 0 to disable the function).

srvc_tot_hours

access: D display: D limits: 0..20000 default: 2000 This parameter sets the number of total hours (tot_time) in a service interval (Set 0 to disable the function).

srvc_use_hours

access: D display: D limits: 0..10000 default: 1000 This parameter sets the number of ‘crane in use’ hours (use_time) in a service interval (Set 0 to disable the function).

38

2000-12-20


2.4 Terminal

Various ads_mode

access: D display: D limits: 0..1 default: 0 This parameter activates the ADS system. A zero means that the crane does not have ADS and 1 that the crane has ADS. Note that the Extended box, the two ADS pressure sensors and a ADS valve also must be present.

apo_time

access: S display: S limits: 0..255 default: 30 This parameter sets the Automatic Power Off time in minutes (set to zero to disable Automatic Power Off). The system will automatically switch off the power if the crane has not been used (all levers centred) for this time.

dump_time

access: S display: S limits: 2..255 default: 3 This parameter sets the number of seconds the dump valve should remain active after all levers has been centred. This automatic dumping function can be disabled by setting dump_time = 255.

password

access: S display: S limits: n/a default: n/a To be able to change any of the password protected parameters (msc_mode, multi_mode, serial_no), this password semi-parameter must first be set to the correct value. This value is dependent of the serial number of the box (serial_no parameter). The password is automatically reset to zero every time the power is switched off.

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39


40

2.4 Terminal

2000-12-20


3 Delivery settings

3 Delivery settings Contents Connection of a 24 V power supply to SPACE 3000 .................... 3 Connection of a oil cooler................................................................3 Initiation of the system ................................................................. 4 Load and Stability tests ................................................................ 5 Adjustments for load and stability testing ........................... 5 Raising the OLP limit ......................................................... 5 Windows CE terminal ............................................. 6 DOS terminal .......................................................... 7

2000-12-20

1


2

3 Delivery settings

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3 Delivery settings

CONNECTION OF A 24 V POWER SUPPLY All new cranes are supplied with an 8-metre power supply cable connected to the SPACE 3000 standard box. Connect this cable to a 15 A power output provided by the truck manufacturer. If the cable needs to be replaced with a longer cable the minimum cable area is 2.25 mm².

CONNECTION OF A OIL COOLER With SPACE 3000 it is not possible to connect an oil cooler to the control system power supply as a MPCB box is not used. The oil cooler power supply must be connected directly to the truck electrical system using a suitable fused 15amp-connection point. All connections at the oil cooler are made at the factory and the connection cable is attached to the crane for transport. Before starting the crane, make sure that the transport protection plate is removed from the oil cooler. It is secured by 4 plastic ties. Rapid Overheating of the oil will occur if this plate is not removed.

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3


3 Delivery settings

INITIATION OF THE SYSTEM All the basic settings in SPACE 3000 are made at the factory and no further adjustments are necessary. NOTE! If accessories have been fitted to the crane during installation refer to section 6.1 Connecting accessories for connection and setting details.

4

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3 Delivery settings

LOAD AND STABILITY TESTS Carry out all load and stability tests in accordance with the procedures in Crane Info 7.

Adjustments for load and stability testing It is no longer possible to make adjustments to the parameters ?b_p_lim. It is possible to make small adjustments to the cylinder pressures using the ?b_lim_corr parameters. These provide an adjustment range between -20 % and +3 %. To access these parameters from the main menu select Parameters, Pressures and select the boom cylinder you wish to adjust. Any attempt to try and set a new value higher than 3 % or lower than -20 % will be ignored and the previously entered value will be reset.

Raising the OLP limit Normally, the crane stops when the 100 % capacity is reached, therefore, the OLP limit must be temporarily increased during the test. To temporarily increase the OLP limit, the parameter olp_lim must be changed. Set the value to 130 % to make sure that the OLP system will not interfere during the stability test.

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5


3 Delivery settings

Windows CE terminal 1. Connect a HP Jornada terminal to SPACE. 2. Type User Name and Password, click on OK and the Main menu is displayed. 3. Select Parameters from Main menu. 4. Select OLP in the Class window. 5. Select Olp_lim in the Parameter window (Fig. 1). 6. Click on Change Par Value. 7. Type in 130, click on OK and the display returns to previous display (Fig. 2).

Fig. 1

8. Click on Back and the display returns to the Main menu. 100

9. Carry out load and stability tests in accordance with the procedures in Crane Info 7.

olp_lim

150

Service

The temporary value is now set and will remain set until SPACE is switched off. When SPACE is switched on again the Olp_lim parameter will automatically reset to 100 %.

50

1070-382

130

Fig. 2

The power saving feature or accidentally switching off of the HP Journada handheld PC's will not affect the temporary settings.

6

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3 Delivery settings

DOS terminal 1. Connect a HP 95 terminal or a 200 model of Handheld PC to SPACE. SPACE-3000 v1.20/Nov 20 2000/n:125

3. Press F3 - PARS from Main menu. 4. Highlight OLP using the arrow keys and press ENTER. 5. Highlight olp_lim using the arrow keys and press ENTER (Fig. 3).

Crane s/n: Default Crane Type: Default Customize parameters Class: OLP olp_horn_on olp_lim prew_horn_time

olp_horn_time prew_horn_on

SELECT

1070-383

2. Type User Name and press ENTER. Type Password, press ENTER and the Main menu is displayed.

6. In the new value window type in 130 (Fig. 4). Fig. 3

7. Press ENTER and then F10 - EXIT twice to return to the Main menu.

The temporary value is now set and will remain set until SPACE is switched off. When SPACE is switched on again the Olp_lim parameter will automatically reset to 100 %.

SPACE-3000 v1.20/Nov 20 2000/n:125 Crane s/n: Default Crane Type: Default Customize parameters Class: OLP Parameter: olp_lim Access: Service current value: 100 new value: 130_ SELECT

Min: 50

Max: 150

1070-384

8. Carry out load and stability tests in accordance with the procedures in Crane Info 7.

Fig. 4

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7


8

3 Delivery settings

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4.1 Troubleshooting methods Contents General......................................................................................... 3 Troubleshooting organization ............................................. 4 Reading out errors on Standard box ....................... 5

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1


2


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GENERAL

1070-340

This section covers SPACE system troubleshooting. It gives information how the troubleshooting is carried out and what measures are to be taken before the crane is returned to the customer.

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3



Troubleshooting organization

5. Customer comes back and no error code is stored in SP ACE: SPACE:

To determine in which of the systems the error lies:

ï Select ERRS/Errors on main menu.

1. Checking of error codes

ï Select COUNT/Error Count. Check in the right column what kind of errors that has occurred since last time this crane was in a workshop. The error -s are now inactive. Perform troubleshooting according to given error code.

ï Connect the terminal/handheld PC to the Standard box. ï Select ERRS/Errors on main menu. Are any error codes stored in SPACE? Yes: Perform troubleshooting according to given error code. Continue with final crane check. No: Proceed to step 2. NOTE! All troubleshooting is to be carried out with SP ACE active. SPACE Most of the errors are reset automatically when the faulty condition disappears, but some errors require to be reset manually. A manual reset can be done by selecting CLEAR/ Clear Errors on terminal/handheld PC or by switching the SPACE power off and on.

Check especially: ï connectors for bad contact, contact resistance and oxidation ï cables to sensors, indicators and boxes for damage.

6. Final check of crane After a crane is repaired, it shall be tested before delivery to the customer. ï Connect the terminal/handheld PC to the Standard box. ï Select ERRS/Errors on main menu.

2. Hydraulic system check ï Try to operate the crane by using the levers on valve unit. Does the crane work? Yes: Proceed to step 3. No: Check the crane hydraulic system according to the relevant Crane Info manual.

ï Select COUNT/Error Count. ï Reset error counter by selecting RESET/Reset RESET/Reset. ï Check that current crane function works perfectly ï Select COUNT/Error Count. Check in the right column that no error has occurred during the test run of crane. ï Deliver crane to customer.

3. Intermittent error check ï Operate all crane functions to end position. At the same time, check if the red error LED on User interface is on. Is the error LED on? Yes: Perform troubleshooting according to given error code. Continue with step 6. No: Proceed to step 4.

4. No error is found ï Select COUNT/Error Count. Reset error counter in right column by selecting RESET/Reset RESET/Reset. Ask the customer to come back if the error symptom occurs again.

4

2000-12-20



Reading out errors on Standard box NOTE! If more than one error code is stored in SP ACE the code with the lowest number SPACE will be displayed first. When the fault creating the first error code is repaired SP ACE displays the next error SPACE code. 1

Unscrew the cover. The two digit indicator (A) show, in turn, the number and type of error. Example: The digit 4 and a dot, followed by 03 without a dot indicates that there are four errors and the lowest number of these is no. 03.

2

Look in the error list to identify the error.

A

B

Fig. 1

3

Perform troubleshooting according to given error code.

4

If more than one error code is displayed, continue troubleshooting procedures.

5

Continue with Final check of crane.

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5


6


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4.2 Troubleshooting

4.2 Troubleshooting Contents How to use troubleshooting .......................................................... 4 E0: Supply voltage to Standard box too low ................................. 6 E1: Voltage feed to sensors too low ............................................. 8 E2: Voltage feed to dump valve too low ...................................... 12 E3: Emergency button pushed in ............................................... 14 E4: Error in dump valve circuit ................................................... 18 E5: Error in emergency chain .................................................... 20 E6: Supply voltage to Column box too low ................................. 24 E7: Supply voltage to terminal too low ........................................ 36 E8: Supply voltage to CAN-bus too low ...................................... 38 E9: Voltage feed to horn too low ................................................. 44 E10: Extended box error ............................................................ 46 E11, E20, E27, E28, E29, E30: Internal error ............................. 50 E12, E13, E14, E15: Spool sensor signal too low or to high ...... 52 E16, E17: Spool sensor signal too low or too high ..................... 54 E18, E19: Spool sensor signal too low or too high ..................... 56 E20: Inner boom fixed platform angle indicator, signal too low or too high .................................................... 58 E21: Winch box, signal too low or too high ................................ 62 E22: Inner boom tilt indicator, signal too low or too high ............. 66 E23: Outer boom tilt indicator, signal too low or too high............ 70 E23: Outer boom tilt indicator, signal too low or too high............ 72 E24: Outer boom pressure sensor, signal too low or too high ... 74 E25: Inner boom pressure sensor, signal too low or too high .... 78 E31: Slewing sector 1, faulty signal ........................................... 82 E32: Slewing sector 2, faulty signal ........................................... 84 E33: Slewing sector 3, faulty signal ........................................... 86 E34: Winch, indicator error ........................................................ 88

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4.2 Troubleshooting

E35: Standard box, parameter error ........................................... 90 E36: Levers not centered at start up .......................................... 92 E37: Inner boom pressure sensor, faulty signal ......................... 94 E38: Outer boom pressure sensor, faulty signal ........................ 96 E39: User interface 1, error ........................................................ 98 E40: User interface 2, error ...................................................... 104 E41: User interface 3, error ....................................................... 110 E42: User interface 4, error ....................................................... 116 E43: ADS valve error ................................................................ 122 E44: ADS pressure sensor 1 error ........................................... 124 E45: ADS pressure sensor 2 error ........................................... 130 E46: MSC valve error ............................................................... 134 E47: Dump 2 valve error .......................................................... 138 E48: Program stop ................................................................... 140 E49: Service ............................................................................. 142

2

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4.2 Troubleshooting

3


4.2 Troubleshooting

HOW TO USE TROUBLESHOOTING CHARTS 1

E3: Emergency button pushed in 2

Condition: E3 is set when the Standard box records that there is no voltage on connection P7.6 in Standard box.

3

Error reasons: - Stop button pushed in - Emergency stop chain is broken or shorted to ground - Defective User interface - Contact resistance in connections

4 Make sure that stop buttons are not pushed in

5

8 6

7 9

1

2

User interface 1 Disconnect wire from P2.5. Test for min. 15,0 V between P2.5 and P2.6 Connect wire to P2.5

Voltage is below 15,0 V. Check and replace defective cable to Standard box. Replace User interface 1 if no error is found

User interface 2 Disconnect wire/strapping from P2.5 Test for min. 15,0 V between P2.5 and P2.6. Connect wire/strapping to P2.5

Voltage is below 15,0 V. Check and replace defective cable to User interface 1. Replace User interface 2 if no error is found

To be continued on next page

4

10

Finish

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4.2 Troubleshooting

Description of troubleshooting charts 1. Error code headline Gives information about error code number, component and signal status 2. Condition Gives information under which conditions that SPACE sets an error code. 3. Error reasons Gives information about possible error reasons. The most likely is placed first. 4. Rectangle A rectangle gives information about what to check, disconnect, measure etc. 5. C ircle with a number Circle A picture on the opposite page with the same number shows exactly where to measure in boxes etc. 6. Thick arrow A thick arrow shows the flow if measuring values etc. are correct in the square. Some troubleshootings will be continued on next page. 7. Broken line arrow A broken line arrow shows the flow if measuring values etc. are incorrect in the square. 8. Rectangle with rounded corners A rectangle with rounded corners gives information about what action that has to be taken. 9. Thin arrow A thin arrow shows the flow when an action has been taken and the error is corrected. 10. H exagon Hexagon The hexagon is the end of the troubleshooting. Check crane according to 6 Final check of crane in section 4.1 Troubleshooting organization.

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5


4.2 Troubleshooting

E0: Supply voltage to Standard box too low Condition: E0 is set when the Standard box records a supply voltage below 16,0 V. Error reasons: - Vehicle battery voltage too low - Contact resistance in connections or fuse holder

1

Standard box Test for min. 16,0 V between P10.1 and P10.2

Voltage is below 16,0 V. Rectify power supply problem on truck

2

Standard box Remove fuse. Test for min. 16,0 V in fuse holder Replace fuse

Voltage is below 16,0 V. Check fuse holder for oxidation

Finish

6

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4.2 Troubleshooting

Location 1

2 P10.1 P10.2

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7


4.2 Troubleshooting

E1: V oltage feed to sensors too low Voltage Condition: E1 is set when the Standard box records that voltage to sensors (connection P1, P2, P4 or P6 ) is below 15,0 V. Error reasons: - Voltage wire to a sensor shorted to ground - Defective spool sensor - Defective indicator on control platform - Defective slewing sector indicator

1

2

Standard box Disconnect wire from P1.2. Clear errors. Check if E1 is still active. Connect wire to P1.2

Standard box Disconnect wire from P2.2. Clear errors Check if E1 is still active. Connect wire to P2.2


8

E2 is not active Replace spool sensor no. 1-4 (P1)

E2 is not active Replace spool sensor no. 5-6 (P2)

Finish

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4.2 Troubleshooting

Location 1

2

P2.2 P1.2

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9


4.2 Troubleshooting

E1: V oltage feed to sensors too low Voltage

3

Standard box Disconnect wire from P4.2. Clear errors Check if E1 is still active. Connect wire to P4.2

4

Disconnect slewing sector indicators one by one from connection box. Clear errors before disconnecting the next sensor. Check if E1 is active. Connect cables to connecton box

E1 is not active. Disconnect control platform sensor. Clear errors. Check if E1 is still active. Replace cable if E1 is active. Replace sensor if E1 is not active

E1 is not active. Replace defective slewing sector sensor. Replace cable between Standard box P6 and slewing sensors if E1 is still active when all slewing sectors are disconnected

Finish

10

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4.2 Troubleshooting

Location 3

4 P4.2

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11


4.2 Troubleshooting

E2: V oltage feed to dump valve too low Voltage Condition: E2 is set when the Standard box records that voltage to dump valve is below 15,0 V. Error reasons: - Voltage wire to dump valve shorted to ground - Contact resistance in connections - Defective dump valve

E2 is not active. Replace dump valve.

1

Disconnect dump valve. Check if E2 is active. Connect dump valve

E2 is active. Check if P9.2 in Standard box is shorted to ground. Replace cable to dump valve if no eror is found

Finish

12

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4.2 Troubleshooting

Location 1

P 9.2

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13


4.2 Troubleshooting

E3: Emergency button pushed in Condition: E3 is set when the Standard box records that there is no voltage on connection P7.6 in Standard box. Error reasons: - Stop button pushed in - Emergency stop chain is broken or shorted to ground - Defective User interface - Contact resistance in connections

Make sure that stop buttons are not pushed in

1

2

User interface 1 Disconnect wire from P2.5. Test for min. 15,0 V between P2.5 and P2.6 Connect wire to P2.5

Voltage is below 15,0 V. Check and replace defective cable to Standard box. Replace User interface 1 if no error is found

User interface 2 Disconnect wire/strapping from P2.5 Test for min. 15,0 V between P2.5 and P2.6. Connect wire/strapping to P2.5



14

Finish

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4.2 Troubleshooting

Location 1

2 P2.6

P2.6 P2.5

2000-12-20

P2.5

15


4.2 Troubleshooting

E3: Emergency button pushed in

3

User interface 3 (if present) Disconnect wire/strapping from P2.5. Test for min. 15,0 V between P2.5 and P2.6. Connect wire/strapping to P2.5


4

Extended box (if present) Disconnect strapping from P7.5. Test for min. 16,0 V between P7.5 and P7.6. Connect strapping to P7.5

Voltage is below 15,0 V. Check and replace defective cable to User interface 3 Replace Extended box if no error is found

Finish

16

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4.2 Troubleshooting

Location 3

4 P2.6

P7.6 P2.5 P7.5

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17


4.2 Troubleshooting

E4: Error in dump valve circuit Condition: E4 is set when the Standard box records dump valve to be disconnected or active when it should not be. Error reasons: - Interruption in ground cable and/or voltage cable between Standard box and dump valve - Defective dump valve - Contact resistance in connections - Dump valve relay in Standard box is jammed

1

Disconnect dump valve. Mesure resistance in dump valve. Should be 20-100 Ω. Connect dump valve

Resistance is incorrect. Replace dump valve

2

Standard box Disconnect wire from P9.2. Measure resistance between the wire and P9.1 Should be 20-100 Ω. Connect wire to P9.2.

Resistance is incorrect. Replace cable to dump valve

Finish

18

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4.2 Troubleshooting

Location 1

2 9.2 P9.1

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19


4.2 Troubleshooting

E5: Error in emergency chain Condition: E5 is set when the Standard box records that one of the emergency buttons is pushed in and there still is voltage on connection P7.6 in Standard box. Error reasons: - Emergency stop chain is shorted to voltage - Defective User interface

1

2

User interface 1 Push in the emergency stop. Disconnect wire from P2.6. Test for max. 1,0 V between P1.1 and P1.6 Connect wire to P2.6. Pull out the emergency stop

Voltage is above 1,0 V. Check and replace defective cable to Standard box. Replace User interface 1 if no error is found

User interface 2 Push in the emergency stop. Disconnect wire/strapping from P2.6 Test for max. 1,0 V between P1.1 and P1.6. Connect wire/strapping to P2.6. Pull out the emergency stop

Voltage is above 1,0 V. Check and replace defective cable to User interface 1 Replace User interface 2 if no error is found


20

Finish

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4.2 Troubleshooting

Location 1

2 P2.6

2000-12-20

P1.6

P1.1

P2.6

P1.6

P1.1

21


4.2 Troubleshooting

E5: Error in emergency chain

3

User interface 3 (if present) Push in the emergency stop. Disconnect wire/strapping from P2.6. Test for max. 1,0 V between P1.1 and P1.6. Connect wire/strapping to P2.6. Pull out the emergency stop

Voltage is above 1,0 V. Check and replace defective cable to User interface 1 Replace User interface 3 if no error is found

4

Extended box (if present) Push in one emergency stop. Disconnect strapping from P7.5. Test for max. 1,0 V between P7.5 and P7.6. Connect strapping to P7.5 Pull out the emergency stop

Voltage is above 1,0 V. Check and repalce defective cable to User interface. Replace E xtended box if no error is found

Finish

22

2000-12-20


4.2 Troubleshooting

Location 3

4 P2.6

P1.6

P1.1

P7.6

P7.5

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23


4.2 Troubleshooting

E6: Supply voltage to Column box too low Condition: E6 is set when the Standard box records voltage to Column box being below 15,0 V. Error reasons: - Voltage cable to a boom sensor shorted to ground - Defective pressure sensor - Defective tilt indicator - Defective winch sensor - Defective hydraulic in indicator - Defective fixed platform angle sensor - Defective connection box

1

2

Column box Disconnect wire from P1.2. Clear errors. Check if E6 is still active. Connect wire to P1.2

E6 is active. Check if P5.2 in Standard box is shorted to ground. Replace cable to Column box if no error is found


E6 is not active. Disconnect pressure sensor, inner boom. Clear errors. Check if E6 is still active. Replace cable if E6 is active. Replace sensor if E6 is not active


24

Finish

2000-12-20


4.2 Troubleshooting

Location 1

2 P1.2 P4.1

2000-12-20

25


4.2 Troubleshooting

E6: Supply voltage to Column box too low

3

4

Column box Disconnect wire from P4.3. Clear errors Check if E6 is still active. Connect wire to P4.3

E6 is not active. Disconnect pressure sensor, outer boom. Clear errors. Check if E6 is still active. Replace cable if E6 is active. Replace sensor if E6 is not active


E6 is not active. Disconnect tilt indicator, outer boom. Clear errors. Check if E6 is still active. Replace cable if E6 is active. Replace indicator if E6 is not active


26

Finish

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4.2 Troubleshooting

Location 3

4 P4.3

2000-12-20

P4.5

27


4.2 Troubleshooting


5



28

E6 is not active. Disconnect tilt indicator, inner boom. Clear errors. Check if E6 is still active. Replace cable if E6 is active. Replace tilt indicator if E6 is not active

Finish

2000-12-20


4.2 Troubleshooting

Location Location 5 P4.7

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29


4.2 Troubleshooting


6



E6 is not active. Disconnect wire from P1.2 in winch box. Clear errors. Check if E6 is still active. Connect wire to P1.2

E6 is still active. Replace cable betwen winch box and Column box

E6 is not active. Disconnect voltage supply from P2.2 and winch indicators one by one form P2.2, 3.2, 4.2 and 5.2 in winch box. Clear errors before disconnecting next indicator. Check if E6 is still active. E6 is not active. Error cables to (Rotzler) connection box, connection box or indicator. Troubleshoot according to Crane Info 15. E6 is still active. Replace winch box

Finish

30

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4.2 Troubleshooting

Location Location 6

P2.2

2000-12-20

31


4.2 Troubleshooting


7

8




32

E6 is not active. Disconnect outer boom fixed platform angle indicator. Clear errors. Check if E6 is still active. Replace cable if E6 is active. Replace indicator if E6 is not active

E6 is not active. Disconnect inner boom fixed platform angle indicator. Clear errors. Check if E6 is still active. Replace cable if E6 is active. Replace indicator if E6 is not active

Finish

2000-12-20


4.2 Troubleshooting

Location Location 7

8

P3.2 P2.5

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33


4.2 Troubleshooting


9


E6 is not active. Disconnect hydraulic extension in indicator.. Clear errors. Check if E6 is still active. Replace cable if E6 is active. Replace indicator if E6 is not active

Finish

34

2000-12-20


4.2 Troubleshooting

Location Location 9 P3.5

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35


4.2 Troubleshooting

E7: Supply voltage to terminal too low Condition: E7 is set when the Standard box records voltage to the terminal being below 15,0 V. Error reasons: - Voltage cable to terminal shorted to ground - Error in terminal/handheld computer, interface or in connection cables

Disconnect terminal/handheld computer. Switch system off and on again Check if E7 is still active by looking at the display in standard box

E7 is active. Check that wires connected to P3 are properly fixed and that there is no dirt in terminal connector. Replace cable if no error is found

Connect terminal/handheld computer. Switch system off and on again Check if E7 is still active by looking at the display in standard box

E7 is active. Error is in terminal/handheld computer, interface or in connection cables.

Finish

36

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4.2 Troubleshooting

37


4.2 Troubleshooting

E8: Supply voltage to CAN-bus too low Condition: E8 is set when the Standard box records voltage in CAN-bus being below 4,0 V. Error reasons: - Contact resistance in connections - Defective CAN-cable. - Defective User interface, Standard box or Extended box

1

Standard box Disconnect wire from P7.3 and P7.4. Clear errors. Check if E8 is still active. Connect wires to P7.3 and P7.4

E8 is active. Replace Standard box

2

User interface 1 Disconnect wire from P1.3 and P1.4. Clear errors. Check if E8 is still active. Connect wires to P1.3 and P1.4

E8 is active. Replace cable to Standard box

3


E8 is active. Replace User interface 1


38

Finish

2000-12-20


4.2 Troubleshooting

Location 1

2 P1.4

P7.4

P1.3 P7.3

3 P2.4 P2.3

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39


4.2 Troubleshooting

E8: Supply voltage to CAN-bus too low

4

5

6


E8 is active. Replace cable to User interface 1



User interface 3 (if present) Disconnect wire from P1.3 and P1.4. Clear errors. Check if E8 is still active. Connect wires to P1.3 and P1.4

E8 is active. Replace cable to User interface 2


40

Finish

2000-12-20


4.2 Troubleshooting

Location 4

5 P1.4

P2.4 P1.3

P2.3

6 P1.4 P1.3

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41


4.2 Troubleshooting

E8: Supply voltage to CAN-bus too low

7

8

User interface 3 (if present) Disconnect wire from P2.3 and P2.4. Clear errors. Check if E8 is still active. Connect wires to P2.3 and P2.4


Extended box (if present) Disconnect wire from P6.3 and P6.4. Clear errors. Check if E8 is still active. Connect wires to P6.3 and P6.4

E8 is active. Replace cable to User interface. E8 is not active. Replace Extended box

Finish

42

2000-12-20


4.2 Troubleshooting

Location 7

8 P2.4

P6.3 P2.3 P6.4

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43


4.2 Troubleshooting

E9: V oltage feed to horn too low Voltage Condition: E9 is set when the Standard box records that voltage to horn is below 15,0 V. Error reasons: - Voltage cable to horn shorted to ground - Vehicle battery voltage too low - Defective horn

1

Standard box Test for min. 16,0 V between P10.1 and P10.2

Voltage is below 16,0 V. Check voltage supply from vehicle to Standard box according to E0

E9 is not active. Replace horn.

2

Disconnect horn. Check if E9 is active. Connect horn.

E9 is active. Check if P8.2 in Standard box is shorted to ground. Replace cable to horn if no error is found

Finish

44

2000-12-20


4.2 Troubleshooting

Location 1

2 P10.1

P8.2

P10.2

2000-12-20

45


4.2 Troubleshooting

E10: Extended box error Condition: E10 is set when channel 6, 7, 17, 18, 23 or 24 are set but the Standard box does not receive any CAN protocol from the Extended box. Error reasons: - Wrong channel parameter settings (channel 6, 7, 17, 18, 23 or 24 is expected from Extended box) - Interruption in CAN, voltage or ground wires between Extended box and User interface 2 - Contact resistance in connections - Defective Extended box

Should Extended box be present in the system?

No. Set parameters correctly

1

Extended box Check that wires connected to P6 are properly fixed

Wires are not fixed. Connect wires

2

User interface 2 Check that wires connected to P2 are properly fixed



46

Finish

2000-12-20


4.2 Troubleshooting

Location 1

2

P6 P2

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47


4.2 Troubleshooting

E10: Extended box error

Check if cable between P6 in Extended box and P2 in User interface 2 is broken. Disconnect connections at both ends of the cable and measure resistance in all wires Resistance should be approx. 0 Ω

Resistance is incorrect. Replace cable between Extended box and User interface 2. Resistance is correct. Replace Extended box

Finish

48

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4.2 Troubleshooting

49


4.2 Troubleshooting

E1 1, E20, E27, E28, E29, E30: Internal error E11, Condition: E11, E20, E27, E28, E29 or E30 is set when the Standard box records an internal problem in processor or programme. Error reason: - Error in processor or programme

Turn off system and start again

Clear errors. Run system

Errors will not clear. Replace Standard box

Finish

50

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4.2 Troubleshooting

51


4.2 Troubleshooting

E12, E13, E14, E15: Spool sensor signal too low or too high Condition: E12, E13, E14 or E15 is set when the Standard box records a signal from one of the spool sensors which is below 0,3 V or above 4,7 V. Error reasons: - Interruption in signal, ground or voltage wire - Signal or voltage wire shorted to ground - Signal wire shorted to voltage - Defective sensor - Contact resistance in connections

1

Standard box Check that wires connected to P1.1, 1.2, 1.3, 1.4, 1.5 and 1.6 are properly fixed



Errors will not clear. Replace spool sensor

Finish

52

2000-12-20


4.2 Troubleshooting

Location 1 P1.6 P1.5 P1.4 P1.3 P1.2 P1.1

2000-12-20

53


4.2 Troubleshooting

E16, E17: Spool sensor signal too low or too high Condition: E16 or E17 is set when the Standard box records a signal from one of the spool sensors which is below 0,3 V or above 4,7 V. E16: Spool sensor 5 (P2.3) E17: Spool sensor 6 (P2.4) Error reasons: - Interruption in signal, ground or voltage wire - Signal or voltage wire shorted to ground - Signal wire shorted to voltage - Defective sensor - Contact resistance in connections

1

Standard box Check that wires connected to P2.1, 2.2, 2.3 and 2.4 are properly fixed




Finish

54

2000-12-20


4.2 Troubleshooting

Location 1 P2.4 P2.3 P2.2 P2.1

2000-12-20

55


4.2 Troubleshooting

E18, E19: Spool sensor signal too low or too high Condition: E18 or E19 is set when the Standard box records a signal from one of the spool sensors which is below 0,3 V or above 4,7 V. E18: Spool sensor 7 (P5.3 in extension box) E19: Spool sensor 8 (P5.4 in extension box) Error reasons: - Interruption in signal, ground or voltage wire - Signal or voltage wire shorted to ground - Signal wire shorted to voltage - Defective sensor - Contact resistance in connections

1

Extended box Check that wires connected to P5.1, 5.2, 5.3 and 5.4 are properly fixed




Finish

56

2000-12-20


4.2 Troubleshooting

Location 1 P5.2 P5.1

P5.4 P5.3

2000-12-20

57


4.2 Troubleshooting

E20: Inner boom fixed platform angle indicator indicator,, signal too low or too high Condition: E20 is set when the Standard box records a signal from inner boom fixed platform angle indicator, which is below 0,3 V or above 4,7 V. Error reasons: - Interruption in signal or voltage wire - Signal or voltage wire shorted to ground - Signal wire shorted to voltage - Defective indicator - Contact resistance in connections

Check if E6 is set

E6 is set. Check voltage supply to Column box according to E6

1

Disconnect angle indicator. Test for min. 14,5 V. Connect tilt indicator

Voltage is min. 14,5 V. Replace angle indicator

2

Column box Disconnect wire from P3.2. Test for min. 14,5 V between P3.2 and P3.3. Connect cable to P3.2

Voltage is min. 14,5 V. Replace cable to tilt indicator


58

Finish

2000-12-20


4.2 Troubleshooting

Location 1

2 P3.3

P3.2

2000-12-20

59


4.2 Troubleshooting

E20: Inner boom fixed platform angle indicator indicator,, signal too low or too high

3

Column box Disconnect wire from P1.2. Test for min. 14,5 V between the wire and P1.8. Connect wire to P1.2

Voltage is min. 14,5 V. Replace Column box

4

Standard box Disconnect wire from P5.2. Test for min. 14,5 V between P5.2 and P5.8. Connect wire to P5.2

Voltage is min. 14,5 V. Replace cable to Column box

Finish

60

2000-12-20


4.2 Troubleshooting

Location 3

4 P1.2

P5.2

P5.8 P1.8

2000-12-20

61


4.2 Troubleshooting

E21: Winch box, signal too low or too high Condition: E21 is set when the Standard box records a signal from a winch box which is below 0,3 V or above 4,7 V. Error reasons: - Interruption in signal or voltage wire - Signal or voltage wire shorted to ground - Signal wire shorted to voltage - Contact resistance in connections

1

2

Check if E6 is set


Winch box Disconnect wire from P1.2. Test for min. 14,5 V between the wire and P1.3. Connect wire to P1.2

Voltage is min. 14,5 V V.. Replace winch box

Column box Disconnect wire from P2.2 Test for min. 14,5 V between P2.2 and 2.3. Connect wire to P2.2

Voltage is min. 14,5 V. Replace cable to winch box


62

Finish

2000-12-20


4.2 Troubleshooting

Location Location 1

2

1.2

P2.3 P2.2 P1.3

2000-12-20

63


4.2 Troubleshooting

E21: Winch box, signal too low or too high

3

4





Finish

64

2000-12-20


4.2 Troubleshooting

Location Location 3

4 P5.2 1.2

P5.7 P1.7

2000-12-20

65


4.2 Troubleshooting

E22: Inner boom tilt indicator indicator,, signal too low or too high Condition: E22 is set when the Standard box records a signal from tilt indicator, inner boom which is below 0,3 V or above 4,7 V. Error reasons: - Interruption in signal or voltage wire - Signal or voltage wire shorted to ground - Signal wire shorted to voltage - Defective indicator - Contact resistance in connections

1

2

Check if E6 is set


Disconnect tilt indicator. Test for min. 14,5 V. Connect tilt indicator

Voltage is min. 14,5 V. Replace tilt indicator

Column box Disconnect wire from P4.7. Test for min. 14,5 V between P4.7 and 4.8. Connect wire to P4.7



66

Finish

2000-12-20


4.2 Troubleshooting

Location 1

2 P4.8 P4.7

2000-12-20

67


4.2 Troubleshooting

E22: Inner boom tilt indicator indicator,, signal too low or too high

3

4

Column box Disconnect cable from P1.2. Test for min. 14,5 V between the wire and P1.6. Connect wire to P1.2




Finish

68

2000-12-20


4.2 Troubleshooting

Location 3

1.2

4 P5.2

P5.8 P1.8

2000-12-20

69


4.2 Troubleshooting

E23: Outer boom tilt indicator indicator,, signal too low or too high Condition: E23 is set when the Standard box records a signal from outer boom tilt indicator which is below 0,3 V or above 4,7 V. Error reasons: - Interruption in signal or voltage wire - Signal or voltage wire shorted to ground - Signal wire shorted to voltage - Defective indicator - Contact resistance in connections

1

2

Check if E6 is set


Disconnect tilt indicator. Test for min. 14,5 V. Connect tilt indicator

Voltage is min. 14,5 V. Replace tilt indicator

Column box Disconnect wire from P4.5. Test for min. 14,5 V between P4.5 and P4.6. Connect wire to P4.5



70

Finish

2000-12-20


4.2 Troubleshooting

Location 1

2 P4.6 P4.5

2000-12-20

71


4.2 Troubleshooting

E23: Outer boom tilt indicator indicator,, signal too low or too high

3



4



Finish

72

2000-12-20


4.2 Troubleshooting

Location 3

1.2

4 P5.2

P1.5 P5.5

2000-12-20

73


4.2 Troubleshooting

E24: Outer boom pressure sensor sensor,, signal too low or too high Condition: E24 is set when the Standard box records a signal from outer boom pressure sensor which is below 0,3 V or above 4,7 V. Error reasons: - Interruption in signal or voltage wire - Signal or voltage wire shorted to ground - Signal wire shorted to voltage - Defective sensor - Contact resistance in connections

1

2

Check if E6 is set


Disconnect pressure sensor. Test for min. 14,5 V. Connect pressure sensor

Voltage is min. 14,5 V. Replace pressure sensor



74

Voltage is min. 14,5 V. Replace cable to pressure sensor

Finish

2000-12-20


4.2 Troubleshooting

Location 1

2 P4.3 P4.4

2000-12-20

75


4.2 Troubleshooting

E24: Outer boom pressure sensor sensor,, signal too low or too high

3

4





Finish

76

2000-12-20


4.2 Troubleshooting

Location 3

1.2

4 P5.2

P1.4 P5.4

2000-12-20

77


4.2 Troubleshooting

E25: Inner boom pressure sensor sensor,, signal too low or too high Condition: E25 is set when the Standard box records a signal from inner boom pressure sensor which is below 0,3 V or above 4,7 V. Error reasons: - Interruption in signal or voltage wire - Signal or voltage wire shorted to ground - Signal wire shorted to voltage - Defective sensor - Contact resistance in connections

1

2

Check if E6 is set


Disconnect pressure sensor. Test for min. 14,5 V. Connect pressure sensor

Voltage is min. 14,5 V. Replace pressure sensor


Voltage is min. 14,5 V. Replace cable to pressure sensor


78

Finish

2000-12-20


4.2 Troubleshooting

Location 1

2 P4.1 P4.2

2000-12-20

79


4.2 Troubleshooting

E25: Inner boom pressure sensor sensor,, signal too low or too high

3



4



Finish

80

2000-12-20


4.2 Troubleshooting

Location 3

4 1.2

P5.2 P1.3 P5.3

2000-12-20

81


4.2 Troubleshooting

E31: Slewing sector 1, faulty signal Condition: E31 is set when the Standard box records that the signals from the two sensors in slewing sector 1 stop at the same time. The Standard box will not know from which direction the crane moves into the slewing sector. Error reasons: - Defective or loose sector plates - Interruption in signal, ground or voltage wires to both slewing sensors - Signal wires from slewing sensors shorted to each other

1

Check that sector plate is not defective or loose

Sector plate is defective/loose. Adjust/replace sector plate




Errors will not clear. Replace slewing sensors

Finish

82

2000-12-20


4.2 Troubleshooting

Location 1

P6.2

P6.1

2000-12-20

P6.4

P6.3

83


4.2 Troubleshooting

E32: Slewing sector 2, faulty signal Condition: E32 is set when the Standard box records that the signals from the two sensors in slewing sector 2 stop at the same time. The Standard box will not know from which direction the crane moves into the slewing sector. Error reasons: - Defective or loose sector plates - Interruption in signal, ground or voltage wires to both slewing sensors - Signal wires from slewing sensors shorted to each other

1







Finish

84

2000-12-20


4.2 Troubleshooting

Location 1

P6.2

P6.1

2000-12-20

P6.6

P6.5

85


4.2 Troubleshooting

E33: Slewing sector 3, faulty signal Condition: E33 is set when the Standard box records that the signals from the two sensors in slewing sector 3 stop at the same time. The Standard box will not know from which direction the crane moves into the slewing sector. Sensors for slewing sector 3 are connected to undefined plinths in Extended box. Error reasons: - Defective or loose sector plates - Interruption in signal, ground or voltage wires to both slewing sensors - Signal wires from slewing sensors shorted to each other



Extended box Check that wires to slewing sensors are properly fixed




Finish

86

2000-12-20


2000-12-20

4.2 Troubleshooting

87


4.2 Troubleshooting

E34: Winch, indicator error Condition: E34 is set when the Standard box receives signals implying that both indicator WTOP (hook at top position) and indicator WEND (three turns left) are active. Error reasons: - Interruption in voltage or signal wire - Defective indicator - Contact resistance in connections

1

2

The error is probably in the circuit for the indicator which is not mechanically activated. Make sure that indicator is correctly fitted/adjusted

Adjust indicator according to Crane Info 15

Winch box Disconnect not indicator activated indicator from P3.3 or P4.3 Check if E34 is still active. Connect indicator

E34 is not active. Error in cables to (Rotzler) connection box, connection box or indicator. Troubleshoot according to Crane Info 15

Winch box Disconnect wire from P1.3 Check if E34 is still active Connect wire to P1.3

E34 is not active. Replace winch box

Finish

88

2000-12-20


4.2 Troubleshooting

Location Location 1

2

P1.3

P3.3

2000-12-20

P4.3

89


4.2 Troubleshooting

E35: Standard box, parameter error Condition: E35 is set when the Standard box records incorrect parameter values. Error reasons: - Incorrect parameter values have been programmed - Voltage was turned off during setting of parameters - Parameters have not been initialised (e.g. new Standard box has been mounted) - Defective Standard box

Turn system off and on again. Clear errors. Run system. Check if E35 is active

E35 is active. If message is Checksum" the error may appear if voltage to standard box is broken during setting of a parameter. Try again to initialise the same parameters as when the error occured

E35 is active. Read error message on terminal, at top of main menu. Initialize system if message is Uninitialized

E35 is active. Change current parameter if message is Out of range. Turn system off and on again. Clear errors. Run system. Replace Standard box if E35 is still active

Finish

90

2000-12-20


2000-12-20

4.2 Troubleshooting

91


4.2 Troubleshooting

E36: Levers not centered at start up Condition: E36 is set when the Standard box records a lever not centered when the system is switched ON or when the a stop button is pulled out. Error reason: - Something is acting on the control levers - Control levers stick and do not return to neutral - Spool sensors incorrectly calibrated

Make sure that levers are correct adjusted, run smoothly and return to neutral

Levers are correct adjusted. Calibrate spool sensors according to section Terminal

Finish

92

2000-12-20


2000-12-20

4.2 Troubleshooting

93


4.2 Troubleshooting

E37: Inner boom pressure sensor sensor,, faulty signal Condition: E37 is set when the Standard box records no change in signal from inner boom pressure sensor after 30 minutes seconds of inner boom operation at a speed above 50%. Error reason: - Defective sensor

Replace pressure sensor

Finish

94

2000-12-20


2000-12-20

4.2 Troubleshooting

95


4.2 Troubleshooting

E38: Outer boom pressure sensor sensor,, faulty signal Condition: E38 is set when the Standard box records no change in signal from outer boom pressure sensor after 30 minutes of outer boom operation at speed above 50%. Error reason: - Defective sensor

Replace pressure sensor

Finish

96

2000-12-20


2000-12-20

4.2 Troubleshooting

97


4.2 Troubleshooting

E39: User interface 1, error Condition: E39 is set when the Standard box is strapped so that User interface 1 should be present in the system, but the Standard box does not receive any CAN-protocols from that User interface. E39 is also set when voltage supply to User interface 1 is below 12,0 V or if there is a conflict in the emergency stop chain. User interface 1 is normally the cover on Standard box. Error reasons: - Vehicle battery voltage too low - User interface 1 is incorrectly strapped - Contact resistance in connections - CAN or voltage wires between Standard box and User interface 1 are broken - Wires to emergency stop on User interface 1 are incorrectly connected - Defective User interface 1

Check if E0 is set

E0 is set Troubleshoot according to E0

Identify User interface 1. Check that jumper B1 is strapped

Jumper B1 is not strapped. Strap jumper B1


98

Finish

2000-12-20


2000-12-20

4.2 Troubleshooting

99


4.2 Troubleshooting

E39: User interface 1, error

1

2

3

User interface 1 Disconnect P2.2 Wait min 15 sec. Test for min. 12,0 V between P1.1 and P1.2

Voltage is below 12,0 V. Replace cable to Standard box

User interface 1 Test for min. 12,0 V between P2.1 and P2.2. Connect P2.2

Voltage is below 12,0 V. Replace User interface 1

User interface 1 Push in emergency stop. Disconnect wire from P2.5. Test for max. 1,0 V between P2.1 and P2.5 Connect wire to P2.5. Pull out emergency stop

Voltage is above 1,0 V. Replace User interface 1


100

Finish

2000-12-20


4.2 Troubleshooting

Location 1

2

P2.2

P1.1

P1.2

P2.1

P2.2

3

P2.1

P2.5

2000-12-20

101


4.2 Troubleshooting


Check if cable between P1 in user interface 1 and P7 in Standard box is broken. Disconnect connectors at both ends of the cable and measure resistance in all wires Resistance should be approx. 0 Ω

Resistance is incorrect. Replace cable between User interface 1 and Standard box Resistance is correct. Replace User interface 1

Finish

102

2000-12-20


2000-12-20

4.2 Troubleshooting

103


4.2 Troubleshooting

E40: User interface 2, error Condition: E40 is set when the Standard box is strapped so that User interface 2 should be present in the system, but the Standard box does not receive any CAN-protocols from that User interface. E40 is also set when voltage supply to User interface 2 is below 12,0 V or if there is a conflict in the emergency stop chain. Error reasons: - Vehicle battery voltage too low - User interface 2 is incorrectly strapped - Contact resistance in connections - CAN- or voltage wires between Standard box and User interface 2 is broken - Wires to emergency stop on User interface 2 are incorrectly connected - Defective User interface 2

Check if E0 or E39 is set

E0 or E39 is set Troubleshoot according to E0 or E39.

rface 2. Identify User interface Check if jumper B2 is strapped



104

Finish

2000-12-20


2000-12-20

4.2 Troubleshooting

105


4.2 Troubleshooting


1

2

3


Voltage is below 12,0 V. Replace cable to User interface 1


Voltage is not min. 12,0 V. Replace User interface 2




106

Finish

2000-12-20


4.2 Troubleshooting

Location 1

2

P2.2

P1.1

P1.2

P2.1

P2.2

3

P2.1

P2.5

2000-12-20

107


4.2 Troubleshooting


Check if cable between P1 in User interface 2 and P2 in User interface 1 is broken. Disconnect connectors at both ends of the cable and measure resistance in all wires Resistance should be approx. 0 Ω

Resistance is incorrect. Replace cable between user interface 1 and 2 Resistance is correct. Replace User interface 2

Finish

108

2000-12-20


2000-12-20

4.2 Troubleshooting

109


4.2 Troubleshooting

E41: User interface 3, error Condition: E41 is set when the Standard box is strapped so that User interface 3 should be present in the system, but the Standard box does not receive any CAN-protocols from that User interface. E41 is also set when voltage supply to User interface 3 is below 12,0 V or if there is a conflict in the emergency stop chain. Error reasons: - Vehicle battery voltage too low - Standard box is incorrectly strapped - User interface 3 is incorrectly strapped - Contact resistance in connections - CAN- or voltage wires between Standard box and User interface 3 are broken - Wires to emergency stop on User interface 3 are incorrectly connected - Defective User interface 3

Check if E0, E39 or E40 is set



Standard box Should it be three User interfaces in the system?

User interface 3 should not be present in system Unstrap jumper B3


110

E0, E39 or E40 is set Troubleshoot according to E0, E39 or E40

Finish

2000-12-20


2000-12-20

4.2 Troubleshooting

111


4.2 Troubleshooting




2



3



1


112

Finish

2000-12-20


4.2 Troubleshooting

Location 1

2

P2.2

P1.1

P1.2

P2.1

P2.2

3

P2.1

P2.5

2000-12-20

113


4.2 Troubleshooting


Check if cable between P1 in User interface 3 and P2 in User interface 2 is broken. Disconnect connectors at both ends of the cable and measure resistance in all wires. Resistance should be approx. 0 Ω


Finish

114

2000-12-20


2000-12-20

4.2 Troubleshooting

115


4.2 Troubleshooting

E42: User interface 4, error Condition: E42 is set when the Standard box is strapped so that User interface 4 should be present in the system, but the Standard box does not receive any CAN-protocols from that User interface. E42 is also set when voltage supply to User interface 4 is below 12,0 V or if there is a conflict in the emergency stop chain. Error reasons: - Vehicle battery voltage too low - Standard box is incorrectly strapped - User interface 4 is incorrectly strapped - Contact resistance in connections - CAN- or voltage wires between Standard box and User interface 4 are broken - Wires to emergency stop on User interface 3 are incorrectly connected - Defective User interface 4

Check if E0, E39, E40 or E41 is set

E0, E39, E40 or E41 is set. Troubleshoot according to E0, E39, E40 or E41



Standard box Should it be four User interfaces in the system?

User interface 4 should not be present in system Unstrap jumper B4


116

Finish

2000-12-20


2000-12-20

4.2 Troubleshooting

117


4.2 Troubleshooting


1



2





3


118

Finish

2000-12-20


4.2 Troubleshooting

Location 1

2

P2.2

P1.1

P1.2

P2.1

P2.2

3

P2.1

P2.5

2000-12-20

119


4.2 Troubleshooting


Check if cable between P1 in User interface 4 and P2 in User interface 3 is broken. Disconnect connectors at both ends of the cable and measure resistance in all wires Resistance should be approx. 0 Ω


Finish

120

2000-12-20


2000-12-20

4.2 Troubleshooting

121


4.2 Troubleshooting

E43: ADS valve error Condition: E43 is set when the ads_mode parameter is set but the Standard box does not receive any signal from the ADS valve. Error reasons: - Wrong channel parameter setting - Interruption in CAN, voltage or ground wires between Extended box and User interface 2 - Interruption in ground cable and/or voltage cable between Extended box and ADS valve - Contact resistance in connections - Defective ADS valve

1

Check if E10 is set

E10 is set. Check error in Extended box according to E10

Should ADS be present in the system?


Disconnect ADS valve. Measure resistance in ADS valve. Should be 15-100 Ω. Connect ADS valve


122

Resistance is incorrect. Replace ADS valve

Finish

2000-12-20


4.2 Troubleshooting

Location 1

2000-12-20

123


4.2 Troubleshooting

E43: ADS valve error

2

Extended box Disconnect wire from P1.2 Measure resistance between the wire and P1.1 Should be 20-100 Ω. Connect wire to P1.2

Resistance is incorrect. Replace ADS valve

Finish

124

2000-12-20


4.2 Troubleshooting

Location 2

1.2

P1.1

2000-12-20

125


4.2 Troubleshooting

E44: ADS pressure sensor 1 error Condition: E43 is set when the ads_mode parameter is set but the Standard box does not receive any signal from the ADS pressure sensor 1. Error reasons: - Wrong channel parameter setting - Interruption in CAN, voltage or ground wires between Extended box and User interface 2 - Interruption in signal or voltage wire - Signal or voltage wire shorted to ground - Signal wire shorted to voltage - Contact resistance in connections - Defective ADS pressure sensor 1

1

Check if E10 is set




Disconnect pressure sensor 1. Test for min. 14,5 V. Connect pressure sensor 1


126

Voltage is min. 14,5 V. Replace pressure sensor 1

Finish

2000-12-20


4.2 Troubleshooting

Location 1

2000-12-20

127


4.2 Troubleshooting

E44: ADS pressure sensor 1 error

2

Extended box Disconnect wire from P2.1. Test for min. 14,5 V between P2.1 and P2.2. Connect wire to P2.1

Voltage is min. 14,5 V. Replace cable to pressure sensor 1

Finish

128

2000-12-20


4.2 Troubleshooting

Location 2

P2.2 P2.1

2000-12-20

129


4.2 Troubleshooting

E45: ADS pressure sensor 2 error Condition: E43 is set when the ads_mode parameter is set but the Standard box does not receive any signal from the ADS pressure sensor 2. Error reasons: - Wrong channel parameter setting - Interruption in CAN, voltage or ground wires between Extended box and User interface 2 - Interruption in signal or voltage wire - Signal or voltage wire shorted to ground - Signal wire shorted to voltage - Contact resistance in connections - Defective ADS pressure sensor 2

1

Check if E10 is set




Disconnect pressure sensor 2. Test for min. 14,5 V. Connect pressure sensor 2

Voltage is min. 14,5 V. Replace pressure sensor 2


130

Finish

2000-12-20


4.2 Troubleshooting

Location 1

2000-12-20

131


4.2 Troubleshooting

E45: ADS pressure sensor 2 error

2

Extended box Disconnect wire from P3.1. Test for min. 14,5 V between P3.1 and P3.2. Connect wire to P3.1

Voltage is min. 14,5 V. Replace cable to pressure sensor 2

Finish

132

2000-12-20


4.2 Troubleshooting

Location 2

P3.2 P3.1

2000-12-20

133


4.2 Troubleshooting

E46: MSC valve error Condition: E46 is set when the msc_mode parameter is set but the Standard box does not receive any signal from the MSC valve. Error reasons: - Wrong channel parameter setting - Interruption in CAN, voltage or ground wires between Extended box and User interface 2 - Interruption in ground cable and/or voltage cable between Extended box and MSC valve - Contact resistance in connections - Defective MSC valve

1

Check if E10 is set


Should MSC be present in the system?


Disconnect MSC valve. Measure resistance in MSC valve. Should be 20-100 Ω. connect MSC valve

Resistance is incorrect. Replace MSC valve


134

Finish

2000-12-20


4.2 Troubleshooting

Location 1

2000-12-20

135


4.2 Troubleshooting

E46: MSC valve error

2

Extended box Disconnect wire from P9.2. Measure resistance between the wire and P9.1 Should be 20-100 Ω. Connect wire to P9.2.

Resistance is incorrect. Replace cable to MSC valve

Finish

136

2000-12-20


4.2 Troubleshooting

Location 2

9.2

2000-12-20

P9.1

137


4.2 Troubleshooting

E47: Dump 2 valve error Condition: E47 is set when the Standard box records dump 2 valve to be disconnected. Error reasons: - Interruption in ground cable and/or voltage cable between Extended box and dump 2 valve - Contact resistance in connections - Defective dump 2 valve

1

2

Disconnect dump 2 valve. Measure resistance in dump 2 valve. Should be 20-100 Ω. Connect dump 2 valve

Resistance is incorrect. Replace dump 2 valve

Extended box Disconnect wire from P8.2. Measure resistance between the wire and P8.1 Should be 20-100 Ω. Connect wire to P8.2.

Resistance is incorrect. Replace cable to dump 2 valve

Finish

138

2000-12-20


4.2 Troubleshooting

Location 1

2

8.2

2000-12-20

P8.1

139


4.2 Troubleshooting

E48: Program stop Condition: E48 is set when the Standard box records the supply voltage being too low or a parameter error at start up. Program could also be stopped by the terminal program (initiating spool sensors or writing parameters) Error reasons: - Vehicle battery voltage too low - Contact resistance in connections or fuse holder - Incorrect parameter values have been programmed - Voltage was turned off during setting of parameters - Parameters have not been initialized (e.g. new Standard box has been mounted) - Defective Standard box

Check if E0 or E35 is active


140

E0 or E35 is active Troubleshoot according to E0 or E35

Finish

2000-12-20


4.2 Troubleshooting

E48: Program stop

Is terminal connected to standard box when E48 is active?

Terminal is connected. Disconnect terminal. Turn off system and start again. Clear errors. Check if E48 is still active. Replace Standard box if E48 is active. Check terminal communication if E48 is not active

Turn off system and start again


Errors will not clear. Replace Standard box

Finish

2000-12-20

141


4.2 Troubleshooting

E49: Service Condition: E49 is set when the Standard box records that one of the service counters (total time, use time or number of lifts) is full. Error reasons: -

Perform periodical inspection according to Delivery and periodic instructions book

Reset counters with terminal according section Terminal

Finish

142

2000-12-20


4.4 Repairs

4.4 Repairs Contents Replacing Standard box ............................................................... 3 Settings, Windows CE terminal ......................................... 5 Settings, DOS terminal ...................................................... 6

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1


2

4.4 Repairs

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4.4 Repairs

REPLACING ST ANDARD BOX STANDARD 1. Unscrew the 4-socket head screws in the front of the User interface. It is not necessary to completely remove these screws they are designed to be retained in the cover, only unscrew until no further resistance is felt. 2. Carefully remove the User interface. It maybe necessary to ease the User interface from the Standard box by placing a screwdriver in the joint between the two components. Take care not to damage this joint, it is part of the water protection seal. NOTE! Do not allow the User interface to hang on wires, always support it while the wiring is connected. 3. Disconnect all connections from plinth P7 in the Standard box. 4. Disconnect all connections from plinth P2 on the User Interface and place in a safe area. 5. Mark up cables in Standard box. Disconnect all connections to Standard box plinths. 6. Release all clips from cable inlets and carefully withdraw cables. 7. Remove the 4-socket head mounting screws from rear of the mounting plate and lift the Standard box away.

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4.4 Repairs

8. On the new Standard box all cable inlets are sealed. Using a suitable tool remove sealing from the number of cable inlets, you require. 9. Mount and reconnect in reverse order of removal. NOTE! Take care that no wires become trapped in the sealing joint when refitting User interface to Standard Box. NOTE! All Standard boxes are supplied as a spare part with the Classic program, if you are fitting to a Duo or Pro crane refer to section 6.2 for the setting procedure.

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4.4 Repairs


Settings, Windows CE terminal 1. Connect a HP Jornada terminal to SPACE. 2. Type User Name and Password, click on OK and the Main menu is displayed. 3. If you have only a Service level password select Diagnostic in the display box. 4. Select Init from Main menu. 5. Select Type in Parameter Initialization screen. 6. Highlight the crane class and type you require and click on Select (fig. 1). The required channels and parameters are now set. Select Back ack. 7. Select Levers in Parameter Initialization screen. 8. Select Calibrate and follow screen instructions (fig. 2). 9. Make any adjustments to the basic settings by selecting Init followed by Auto (fig. 3). Settings for winch etc. can be made here. NOTE!

Fig. 1

For information about setting accessories refer to section 6.1. 10. Disconnect terminal. 11. Carry out full function test on crane. Fig. 2 Automatic Parameter Initialization

Sector Type: Platf 1 Low Cap (%)


Cap (%)

Yes No

OLP 60

Winch

60

ADS Yes No



50

75


IB

+2%

265

OB

+1%

273 OK

1070-365

Slew Sector 1

Fig. 3

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5


4.4 Repairs

Settings, DOS terminal 1. Connect a HP 95 terminal or a 200 model of Handheld PC to SPACE. 2. Type User Name and press ENTER ENTER. Type Password, press ENTER and the Main menu is displayed. 3. If you have only a Service level password highlight with the cursor bar Diagnostic Diagnostic. 4. Press F2 - INIT from Main menu. 5. Press F1- TYPE from INIT menu. 6. Highlight the crane class and press ENTER ENTER. 7. Highlight the crane type and press ENTER ENTER. 8. Type Y at the cursor point if you are satisfied with the crane shown in the selection line and press ENTER ENTER. Type N if you have made a mistake, press ENTER and you will return to the crane class window to make a new choice. 9. This screen asks if you want to start from Defaults. Unless you have a special reason to use this facility type N and press ENTER ENTER. 10. Type in the serial number of the crane and press ENTER ENTER. 11. Press F3 - LEVERS and follow the on screen instructions. 12. Make any adjustments to the basic settings by selecting F2 - INIT followed by F5 - AUTO AUTO. Settings for winch etc. can be made here. NOTE! For information about setting accessories refer to section 6.1. 13. Disconnect terminal. 14. Carry out full function test on crane.

6

2000-12-20


5.1 Service

5.1 Service Contents Service requirements ................................................................... 3 General checks .................................................................. 3 OLP check ......................................................................... 4 Stickers / manuals ............................................................. 4 Functional test ................................................................... 4 Resetting counters, Windows CE terminal ........................ 5 Resetting counters, DOS terminal ..................................... 6

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2

5.1 Service

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5.1 Service

SERVICE REQUIREMENTS General checks Check all cables for wear, damage, corrosion or tightness Check all sensors, indicators and connectors for wear, damage or corrosion - pressure sensor, inner boom cylinder - pressure sensor, outer boom cylinder - tilt indicator, inner boom - tilt indicator, outer boom - fixed platform angle indicators - slewing sector indicators - spool sensors - Cannon connector, winch - etc. Check all boxes and cable connections for damage or corrosion - Standard box - Extended box - Empty box - Column box - Winch box - Cable reel box - etc.

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5.1 Service

OLP check Check the function of OLP by moving the first and second boom cylinders to end position.

Stickers / manuals Check that Operatorís manual and Service manuals are with truck. Check that warning plates, load plates, symbol plates etc. are unbroken. For information about type and numbers of stickers see Operatorís manual.

Functional test Check: - operation of all User interface buttons and warning LEDís - crane movements to/from folded/unfolded position and end positions By means of a HP terminal, check for any error messages in F6 - ERRS ERRS. Reset after corrective measures.

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5.1 Service

Resetting counters, Windows CE terminal After completing all service operations as per the HIAB service documentation, it is necessary to reset the counters in SPACE 3000. 1. Connect a HP Jornada terminal to SPACE. 2. Type User Name and Password, click on OK and the Main menu is displayed. 3. Select Counters from Main menu. 4. Select Service from counters menu.

6. Click on Back Back.


23:31 40 1950:12 986:45 56:52 14:23 Service

7. Disconnect terminal.

Back

1070-366

5. On message window Reset Service counters Click on Yes (fig 1).

Fig. 1

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5.1 Service

Resetting counters, DOS terminal After completing all service operations as per the HIAB service documentation, it is necessary to reset the counters in SPACE 3000. 1. Connect a HP 95 terminal or a 200 model of Handheld PC to SPACE. 2. Type User Name and press ENTER ENTER. Type Password, press ENTER and the Main menu is displayed. 3. Press F9 - COUNT from Main menu. 4. Press F8 - SERVICE from count menu. 5. Enter the letter Y at the flashing cursor, press ENTER ENTER. 6. Disconnect terminal.

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6.1 Connecting accessories Contents Connecting a winch ...................................................................... 3 General .............................................................................. 3 Settings, Windows CE terminal ......................................... 4 Settings, DOS terminal ...................................................... 5 Connecting a fixed platform .......................................................... 6 Description ......................................................................... 6 Connection of indicators to Column box ............................ 8 Connection if no hydraulic extension in indicator is present ................................................................ 8 Plinth Description .................................................... 8 Connection if a hydraulic extension in indicator is present ................................................................ 9 Plinth Description .................................................... 9 Connection of indicators to Standard box ........................ 10 Plinth Description ................................................... 11 Setting fixed platform ....................................................... 12 Settings, Windows CE terminal ............................ 12 Settings, DOS terminal ......................................... 14 Connecting ADS ......................................................................... 16 General ............................................................................ 16 Settings, Windows CE terminal ....................................... 17 Settings, DOS terminal .................................................... 18 Connecting a hydraulic extension in indicator ............................ 19 Description ....................................................................... 19 Connection of indicator to Column box ............................ 20 Plinth Description .................................................. 20 Settings, Windows CE terminal ....................................... 21 Settings, DOS terminal) ................................................... 22

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2


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CONNECTING A WINCH General NOTE! The following instructions relate only to the electrical connections and adjustments to SP ACE 3000 that are required when SPACE connecting a winch. For all other information you must refer to Crane Info 15 or the relevant winch manufacturers installation instructions.

2. Make the wiring connections as shown in the connection diagram (Fig. 1). NOTE! Wire B (red) and E (brown) are not used and must be isolated. NOTE! The diagram shows the connections to the winch box for the Rotzler Picargo winches. Reference must be made to the relevant manufacturers instructions for any other make of winch.

1. As with previous SPACE systems you must mount a HIAB winch box on the crane.

A. White (Signal, WLOAD) C. Black (24 V, WLOAD) D. Gray (Signal, WEND) F. Blue (24 V, WEND) (+). Red (24 V to Rotzler Picargo connection box) (-). Brown (Ground from Rotzler Picargo connection box)

1. Rotzler Picargo connection box 2. Column box 3. Winch box 4. 24 V/ground cable to Rotzler Picargo connection box 5. Signal cable to Winch box 6. Signal cable to Column box

B. Red (not used) E. Brown (not used)

Fig. 1

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Settings, Windows CE terminal Automatic Parameter Initialization

Sector Type:

2. Type User Name and Password, click on OK and the Main menu is displayed.

Platf 1 Low Cap (%)


Yes No

OLP 60

Winch

60

Cap (%)

ADS Yes No


50

75

Pressure Settings (bar) Height Warn Yes No

IB

+2%

265

OB

+1%

273

Cancel

4. Select Auto in Automatic Parameter Initialization screen.

OK

Fig. 2

5. Select Yes in selection box Winch and click on OK (Fig. 2).

7. Click on Back once.

Cap (%)

No

3. Select Init from Main menu.

6. A message window ”The parameters were successfully set!” will be displayed (Fig 3). Click on OK and SPACE 3000 will automatically set the required parameters and channel.

Manual Extension

1070-365

Slew Sector 1

OK

Ready Slew Sector 1 Sector Type: Platf 1 Low Cap (%)

!


The set Ext In Indicator Winch were successfully Slew Sector 2 parameters Sector Type: OLP

60

Cap (%)

60

Yes

Yes

No

No

ADS Yes No

Manual Extension

Cap (%)

50

75

Pressure Settings (bar)

Height Warn Yes

No Cancel

IB

+2%

265

OB

+1%

273 OK

1070-369

1. Connect a HP Jornada terminal to SPACE.

Fig. 3

8. Select Levers. 9. Select Calibrate (Fig. 4) and follow the on screen instructions. 10. When calibration is completed click on OK in message box (Fig. 5) and check functions 11. Click on Back twice to return to main menu. Fig. 4

12. Carry out full function and load test according to Crane Info 7.

Fig. 5

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Settings, DOS terminal 1. Connect a HP 95 terminal or a 200 model of Handheld PC to SPACE. 2. Type User Name and press ENTER. Type Password, press ENTER and the Main menu is displayed. 3. Press F2 - INIT from Main menu. 4. Press F5- AUTO from INIT menu. 5. Using arrow keys scroll the cursor bar down to the Winch line in Automatic Parameter Initialization menu. 6.Press ENTER and the display will change to YES. 7. Press F10- Exit once. 8. Press F3-Levs and follow the on screen instructions. 9. When the programme returns to the Parameter intialization screen Press F10-Exit. The main menu is displayed. The winch function is now set. 10. Disconnect terminal. 11. Carry out full functon and load testing according to Crane Info 7.

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CONNECTING A FIXED PLATFORM NOTE! These instructions do not include mounting details for the mechanical components of a fixed platform.

Description When a crane is fitted with a fixed platform, it is necessary to stop crane operation when there is a possibility the operator may be struck by the boom assembly. To facilitate this HIAB have introduced logic into SPACE 3000 system that will not permit the crane to operate in the area over the platform. The logic for the fixed platform is controlled by: • an indicator mounted under the platform to inform SPACE if an operator is on the platform • indicators mounted at the base of the column indicating the slew position • additional angle indicators that can be mounted on both the inner and outer booms to provide the means to stop the crane depending on boom position, in addition to the slewing position.

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Proximity switches are used as indicators. In table below you can see the number of indicators that are needed for each function and what signal the indicator gives in normal mode.

Function

Number

Type

On platform indicator

1

Normally closed

Slewing sector indicator

2

Normally open

Inner boom fixed platform angle indicator

1

Normally open

Outer boom fixed platform angle indicator

1

Normally open

When fitting the fixed platform to a crane fitted with cross controls and you wish to retain these controls, it will be necessary to fit an additional ”Empty box” and ”User interface” by the control levers with an additional empty box and user interface fitted to the platform control panel. (Empty box may not be required if ”Extended box” is already present)

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Connection of indicators to Column box The inner and outer boom indicators should be connected to the Column box. The connection in the Column box has to be done in two different ways depending on if a hydraulic extension in indicator is mounted or not.

Connection if no hydraulic extension in indicator is present If no hydraulic extension in indicator is mounted, the fixed platform indicators should be connected to the Column box as shown in fig. 6, which is the most common connection.

P3 65

Plinth Description P2.4-6


P2.4

Ground (brown)

P2.5

24 V (red)

P2.6

Signal (orange, 0/24 V)

P3.1-3


P3.1

Ground (brown)

P3.2

24 V (red)

P3.3


321

1

6 5 4

P4

P2

1

1 P1

1070-374

NOTE! A jumper must always be fitted between plinth P3.5 and P3.6. Fig. 6

8

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Connection if a hydraulic extension in indicator is present If a hydraulic extension in indicator is mounted, the fixed platform indicators should be connected to the Column box as shown in fig. 7. The hydraulic extension in indicator has to be connected to plinth P2.4-6. If an outer boom angle indicator is used it has to be connected to P3.4-6 instead.

P3

Plinth Description P2.4-6

Hydraulic extension in indicator

P3.1-3


P3.1

Ground (brown)

P3.2

24 V (red)

P3.3


P3.4-6


P3.4

Ground (brown)

P3.5

24 V (red)

P3.6 NOTE!


654321

1 P2

P4 1

1 P1

1070-375

A jumper must always be fitted between plinth P3.5 and P3.6 when only a inner boom angle indicator is connected to plinth P3. Remove jumper when connecting an outer boom indicator.

Fig. 7

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Connection of indicators to Standard box (Fig. 8) The On platform indicator and slewing sector indicators should to be connected to the Standard box. NOTE! Only connections for On platform indicator and slewing sector indicators used for fixed platform are illustrated. All other component connections have been removed for clarity. NOTE! Ensure that there is a jumper placed in the User interface 3 between plinth P2.5 and P2.6.

1

2

8

7

3

4

5 1. 2. 3. 4. 5. 6. 7. 8.

1070-373

6

User interface 2 User interface 1 User interface 3 Empty box (placed on platform) Slewing sector indicators On platform indicator Standard box Extended box or Empty box (placed on tank side)

Fig. 8

10

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(Fig. 9) P4


P4.1

Ground (brown)

P4.2

24 V (red)

P4.3


P6.1-4

Slewing sector indicator

P6.1

Ground (brown)

P6.2

24 V (red)

P6.3

Signal from indicator 1, positive (orange, 0/24 V)

P6.4

Signal from indicator 1, negative (orange, 0/24 V)

1070-378

Plinth Description

Fig. 9

HIAB AB, Control Systems recommend that the User Interfaces are located in the following positions: User interface

Position

1

By the main hydraulic control valve

2

On opposite side of the crane by the cross control levers or

3

On the fixed platform above the control levers

4

For use by additional control valve levers

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Setting fixed platform The table below shows the different indicator combinations for the different fixed platform settings. The “Slewing sector indicators” and “On platform indicator” are present in all options. NOTE! Never fit just the outer boom indicator on it’s own, it must be fitted together with an inner boom indicator.



Slewing sector indicators


Platf 0

•

•

Platf 1

•

•

•

Platf 2

•

•

•

•

Platf 2S

•

•

•

•

Hydraulic extension in indicator

•

Settings, Windows CE terminal 1. Connect a HP Jornada terminal to SPACE. 2. Type User Name and Password, click on OK and the Main menu is displayed. 3. Select Init from Main menu. 4. Select Auto in Automatic Parameter Initialization screen. 5. The fixed platform slewing sector indicators should always be set in the Slew Sector 1 menu box. The Slew sector 1 window displays information relating to plinths P6.3 and P6.4 in the Standard box. Always ensure that the signal wires from the indicators are connected to these plinths. If the crane is equipped with stability slewing sector indicators they should be set in the Slew Sector 2 menu box.

12

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Platf 0 Low: No tilt indicators fitted to the boom system.




Yes No

OLP 60

Winch

60

Cap (%)

ADS Yes No



50

75

No Pressure Settings (bar) Height Warn Yes No

IB

+2%

265

OB

+1%

273

Cancel

OK

1070-365

6. Click on the drop down menu box arrow and select the correct sector type for your installation and click on OK (Fig. 10).


Fig. 10

Platf 1 Low: One tilt indicator fitted on the inner boom. Platf 2 Low: Tilt indicators fitted to both inner and outer booms with the inner boom indicator connected to plinth P3 and outer boom indicator connected to plinth P2. Platf 2S Low: Tilt indicators fitted to both inner and outer boom and both connected to plinth P3 in the column box.

OK


!



60

Cap (%)

60

Yes

Yes

No

No

ADS Yes No

8. Click on Back twice.


50

75

Pressure Settings (bar) Height Warn Yes No Cancel

IB

+2%

265

OB

+1%

273 OK

1070-369

7. A message window ”The parameters were successfully set!” will be displayed (Fig. 11). Click on OK and SPACE 3000 will automatically set the required parameters and channels.

9. Disconnect terminal. Fig. 11

10. Carry out function test of fixed platform functions. Make any final adjustments to boom angle indicator settings that may be required.

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Settings, DOS terminal 1. Connect a HP 95 terminal or a 200 model of Handheld PC to SPACE. 2. Type User Name and press ENTER. Type Password, press ENTER and the Main menu is displayed. 3. Press F2 - INIT from Main menu. 4. Press F5- AUTO from INIT menu. 5. Using the arrow keys scroll the cursor bar down to the Slewing Sectors line in Automatic Parameter Initialization menu. 6. The fixed platform slewing sector indicators should always be set in the left column, which displays information relating to plinths P6.3 and P6.4 in the Standard box. Always ensure that the signal wires from the indicators are connected to these plinths. If the crane is equipped with stability slewing sector indicators they should be set in the right column. 7. Press ENTER until the connection option you want appears. The options will scroll through in the following order:

OLP (not used in this application) STOP (not used in this application) PLATF0: No tilt indicators fitted to the boom system. PLATF1: One tilt Indicator fitted on the inner boom. PLATF2S: Tilt indicators fitted to both inner and outer boom and both connected to plinth P3 in the Column box. PLATF2: Tilt indicators fitted to both inner and outer booms with the inner boom indicator connected to plinth P3 and outer boom indicator connected to plinth P2.

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8. Press F10 - EXIT twice and the Main menu will be displayed. Fixed platform function is now set. 9. Disconnect terminal. 10. Carry out function test of fixed platform functions. Make any final adjustments to boom angle indicator settings that may be required.

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CONNECTING ADS General NOTE!

NOTE!

The illustration shows only basic connection details for ADS, all other component connections have been removed for clarity.

Refer to separate instruction sheet for installation of hydraulic components. To install ADS it is necessary (if not already installed) to fit an Extended box to the SPACE 3000 system. Remove existing Empty box from User interface 2 position and mount Extended box. Mount all components in the ADS kit of parts using separate instructions supplied with kit. Make wiring connections as shown in Fig.12.

NOTE! When replacing an Empty box with Extended box, ensure that there is a jumper placed in the Extended box between plinth P7.5 and P7.6.

2

1

6

1070-376

3

5

4 1. User interface 2 2. User interface 1 3. Standard box 4. Pressure sensor ADS 5. Valve ADS 6. Extended box

Fig. 12

16

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Settings, Windows CE terminal 1. Connect a suitable terminal to SPACE and enter the main menu. 2. Type User Name and Password, click on OK and the Main menu is displayed. 3. Select Init from Main menu.


5. Select Yes in selection box ADS box and click on OK (Fig. 13).

Platf 1 Low Cap (%)

60

9. Carry out function test of the ADS function. NOTE!

Yes

60

Cap (%)

ADS Yes No



50

75


IB

+2%

265

OB

+1%

273

Cancel

OK

Fig. 13

OK

Ready Slew Sector 1

8. Disconnect terminal.

Winch No

OLP

6. A message window ”The parameters were successfully set!” will be displayed (Fig 14). Click on OK and SPACE 3000 will automatically set the required parameters and channel. 7. Click on Back twice.

Sector Type:

Sector Type: Platf 1 Low Cap (%)

!



60

Cap (%)

60

Yes

Yes

No

No

ADS Yes No


50

75


IB

+2%

265

OB

+1%

273 OK

1070-369

4. Select Auto in Automatic Parameter Initialization screen.

Sector Type:

Slew Sector 2

1070-365

Slew Sector 1

Fig. 14

If you wish to confirm that an item is recognised by SPACE, select System Overview from the Parameter Initilization menu and view the item status in this window.

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Settings, DOS terminal 1. Connect a HP 95 terminal or a 200 model of Handheld PC to SPACE. 2. Type User Name and press ENTER. Type Password, press ENTER and the Main menu is displayed. 3. Press F2 - INIT from Main menu. 4. Press F5- AUTO from INIT menu. 5. Using arrow keys scroll the cursor bar down to the ADS line in Automatic Parameter Initialization menu. 6. Press ENTER and the display will change to YES. 7. Press F10 - EXIT twice and the Main menu will be displayed. The ADS function is now set. 8. Disconnect terminal. 9. Carry out function test of the ADS function.

18

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CONNECTING A HYDRAULIC EXTENSION IN INDICATOR Description The hydraulic extension in indicator makes it possible to control the lifting capacity of a crane when using manual extensions. By using a signal from a suitable indicator mounted approximately at the centre position along the length of the outer boom, SPACE 3000 reduces the inner boom lifting capacity to pre-set limits depending on the position of the hydraulic extension. The logic for this facility is activated when the manual extension button is pressed on the User interface. NOTE! HIAB do not supply any indicator kit for this function.

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Connection of indicator to Column box A normally open type proximity switch must be used as the indicator for this function. It should be connected to plinth P2.4-6 in Column box as shown in fig. 15.

P3

NOTE!

1

If the crane is fitted with a fixed platform with angle indicators on the inner and outer booms, refer to Connecting fixed platform in this section before proceeding with connection.

1

6 5 4

P4

Plinth Description Hydraulic extension in indicator

P2.4

Ground (blue)

P2.5

24 V (brown)

P2.6

Signal (black, 0/24 V)

1

1 P1

1070-377

P2.4-6

P2

Fig. 15

20

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Settings, Windows CE terminal 1. Connect a HP Jornada terminal to SPACE. 2. Type User Name and Password, click on OK and the Main menu is displayed. 3. Select Init from Main menu. 4. Select Auto in Automatic Parameter Initialization screen. Automatic Parameter Initialization

Sector Type:

6. In “Manual Extension box” enter the figure that you want to reduce the crane capacity by in percentage in and click OK. NOTE!

Platf 1 Low Cap (%)


60

Cap (%)

ADS Yes No


50

75


IB

+2%

265

OB

+1%

273 OK

Fig. 16

OK


!



60

Cap (%)

60

Yes

Yes

No

No

ADS Yes No


50

75


8. Click on Back twice. 9. Disconnect terminal.


Cancel

The figure entered in the lefthand box must always be lower than the figure in the right-hand box. The default figures of 50% and 75% are recommended. 7. A message window ”The parameters were successfully set!” will be displayed (Fig 17). Click on OK and SPACE 3000 will automatically set the required parameters and channel

Yes No

OLP 60

Winch

1070-365

Slew Sector 1

IB

+2%

265

OB

+1%

273 OK

1070-369

5. Select Yes in selection box “Ext In Indicator” and click on OK (Fig. 16).

Fig. 17

10. Carry out function test of The hydraulic extension-in function. Make any final adjustments to hydraulic extension in indicator that may be required.

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Settings, DOS terminal 1. Connect a HP 95 terminal or a 200 model of Handheld PC to SPACE. 2. Type User Name and press ENTER. Type Password, press ENTER and the Main menu is displayed. 3. Press F2 - INIT from Main menu. 4. Press F5- AUTO from INIT menu. 5. Using arrow keys scroll the cursor bar down to the Ext-In Indicator line in Automatic Parameter Initialization menu. 6. Press ENTER and the display will change to YES. 7. The Man Ext Capacity above will now display 50% and 75%. If you want to change these values, using the arrow keys move the cursor bar to the value you want to change and type in a new value. NOTE! The lower value must always appear in the left-hand column. Under no circumstances attempt to enter a higher value in this column than is shown in the right-hand column. 8. Press F10 - EXIT twice and the Main menu will be displayed. The hydraulic extension-in function is now set. 9. Disconnect terminal. 10. Carry out function test of The hydraulic extensionin function. Make any final adjustments to hydraulic extension in indicator that may be required.

22

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6.2 Settings

6.2 Settings Contents Settings introduction ..................................................................... 3 Operating systems ............................................................ 3 Conventions used .............................................................. 4 Setting ADC function .................................................................... 5 Windows CE terminal ........................................................ 5 DOS terminal ..................................................................... 7 Setting MSC function .................................................................... 8 Windows CE terminal ........................................................ 8 DOS terminal ................................................................... 10

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1


2

6.2 Settings

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6.2 Settings

SETTINGS INTRODUCTION We understand that not all service engineers work with our products everyday, and this can make it difficult to remember exactly which display to use or which button to press when presented with a specific task, when using one of the terminal units that are available. With the introduction also of the new Windows CE based programs the choices and options have increased. The purpose of this section is to provide the service engineer with a step by step guide, to making changes to the basic settings of the SPACE 3000 system. Following the introduction of the new HP Jornada range of handheld PC's into the list of suitable terminal units, for use with the SPACE control systems, we have provided instructions for both types of operating systems now available.

Operating systems Desktop and laptop PC's in conjunction with the PC interface use the DOS based program. HP 95 and 200 handheld PC's use the DOS based programs. HP 680/690 and 720 handheld PC's use the Windows CE based program.

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3


6.2 Settings

Conventions used (Fig. 1) Throughout the instructions you will find different types of text used, the meanings are listed below, please take a few minutes to read these it will help you to understand the instructions more clearly. ï All windows within the main display are discussed in plain text (1). 1

Parameter

Parameter Value

1070-372

ï Where text is written in bold (2), this represents the text you will find on the command or option buttons on the Windows CE display. The texts on the buttons will always display in normal text; bold is used only as a guide to help you find the command button quickly. Where the instructions tell you to check an option button, simply touch the screen with your pointer on the button the centre will turn Black or White depending on itís status. Option buttons with a black dot mean that the function described at the side of the button is selected.

Change Par Value

2

3

Fig. 1

ï When text is written in bold Italics (3), this is to indicate that you will find the text in one of the windows.

4

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6.2 Settings


SETTING ADC FUNCTION When a new SPACE 3000 Standard box is supplied as a spare part, only the Classic crane program is present. If you have a DUO or PRO crane, you must enable the logic in SPACE. To carry out this operation it is necessary for your service responsible to obtain a special password from product support department at HIAB AB.

Windows CE terminal 1. Connect a HP Jornada terminal to SPACE. 2. Type User Name and Password, click on OK and the Main menu is displayed. 3. If you have only a Service level password select Diagnostic in the display box. 4. Select Parameters from Main menu. 5. Select Various In the Class window. 6. Select password In the Parameter window (Fig. 2).

Parameter

Parameter Value

8. In the New Value window type in the special password obtained from HIAB AB. 9. Click on OK and the display will return to the previous screen.

2000-12-20

Change Par Value

1070-371

alue 7. Click on Change Par V Value alue.

Fig. 2

5


6.2 Settings

10. Select ADC in the Class window. 11. Select multi_mode In the Parameter window and click on Change Par Value alue. 12. In the New Value window, type 1, click on OK and the display returns to previous display. 13. Click on Back and the display returns to the Main menu window and the ADC function is now active.

If you would like to confirm the function has been activated before starting the crane follow the operations below. 1. Select Init from the Main menu. 2. Click on System Overview Overview. 3. If function is acitve Yes will be present in info column opposite ADC (Fig 3). 4. Click on Back twice. 5. Disconnect terminal. 6. Carry out full crane function test. Fig. 3

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6.2 Settings

DOS terminal 1. Connect a HP 95 terminal or a 200 model of Handheld PC to SPACE. 2. Type User Name and press ENTER ENTER. Type Password, press ENTER and the Main menu is displayed. 3. If you have only a Service level password highlight with the cursor bar Diagnostic Diagnostic. ARS from Main menu. 4. Press F3 - P PARS 5. Highlight Various using the arrow keys and press ENTER ENTER. 6. Highlight password using the arrow keys and press ENTER ENTER. 7. In the New Value window type in the special password obtained from HIAB AB. 8. Press ENTER and then F10 - EXIT and the display will return to the previous screen. 9. Select ADC using the arrow keys and press ENTER ENTER. 10. Highlight multi_mode using the arrow keys and press ENTER. 11. Type 1 under New Value, press ENTER and the display returns to previous display. 12. Press F10 - EXIT twice and the display returns to the Main menu window and the ADC function is now active. 13. Disconnect terminal. 14. Carry out full crane function test.

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6.2 Settings

SETTING MSC FUNCTION When a new SPACE 3000 Standard box is supplied as a spare part, only the Classic crane program is present. If you have a crane fitted with the MSC function, you must enable the logic in SPACE. To carry out this operation it is necessary for your service responsible to obtain a special password from product support at HIAB AB.

Windows CE terminal 1. Connect a HP Jornada terminal to SPACE. 2. Type User Name and Password, click on OK and the Main menu is displayed. 3. If you have only a Service level password select Diagnostic in the display box. 4. Select Parameters from Main menu. 5. Select Various In the Class window. 6. Select password In the Parameter window (Fig. 4). Parameter

Parameter Value

7. Click on Change Par Value.

Change Par Value

9. Click on OK and the display will return to the previous screen.

1070-371

8. In the New Value window type in the special password obtained from HIAB AB.

Fig. 4

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6.2 Settings


10. Select MSC in the Class window. 11. Select msc_mode in the Parameter window and click on Change Par Value. 12. In the New Value window, type 1, click on OK and the display returns to previous display. 13. Click on Back and the display returns to the Main menu window and the MSC function is now active.

If you would like to confirm the function has been activated before starting the crane follow the operations below. 1. Select Init from the Main menu. 2. Click on System Overview. 3. If function is acitve Yes will be present in info column opposite ADC (Fig 5). 4. Click on Back twice. 5. Carry out full crane function test.

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Fig. 5

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6.2 Settings

DOS terminal 1. Connect a HP 95 terminal or a 200 model of Handheld PC to SPACE. 2. Type User Name and press ENTER ENTER. Type Password, press ENTER and the Main menu is displayed. 3. If you have only a Service level password highlight with the cursor bar Diagnostic Diagnostic. ARS from Main menu. 4. Press F3 - P PARS 5. Highlight Various using the arrow keys and press ENTER ENTER. 6. Highlight password using the arrow keys and press ENTER ENTER. 7. In the New Value window type in the special password obtained from HIAB AB. 8. Press ENTER and then F10 - EXIT and the display will return to the previous screen. 9. Select MSC using the arrow keys and press ENTER ENTER. 10. Highlight msc_mode using arrow keys and press ENTER ENTER. 11. Type 1 under New Value, press ENTER and the display returns to previous display. 12. Press F10 - EXIT twice and the display returns to the Main menu window and the MSC function is now active. 13. Disconnect terminal. 14. Carry out full crane function test.

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6.3 Special applications (PLC)

6.3 Special applications (PLC) Contents

2000-10-31

1

SPACE 3000 Service Manual-GB

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