septiemb embre 199 1996 Form orm: OM-403E/spa Efectivo con el Número de Serie KG220373
MANUAL DEL OPERADOR
Bobcat 225G (Motor–Onan) Soldadora/Generador Soldadora/Generador de CC/VC, CA/CD para Soldadura Convencional con Electrodo, Alambre Tubular, MIG y TIG Máx. Voltaje de Circuito Abierto 80
Modo de Soldadura
Gama de Salida
Salida Nominal de Corriente
CC/CA
50 – 225 A
225 A, 25 V, 100% Ciclo de Trabajo
CC/CD
50 – 210 A
210 A, 25 V, 100% Ciclo de Trabajo
72
VC/CD
17 – 28 V
200 A, 20 V, 100% Ciclo de Trabajo
33
cover_om 4/95 – Ref. ST-800 392-B
Gama de Potencia Auxiliar
Capacidad de Combustible
Motor
Monofásico 8 kVA/kW, kVA/kW, 70/35 A, 120/240 V CA, 60 Hz
32 L (Gal. USA 8,5)
Motor Onan Performer P216, enfriado por aire, de dos cilindros, de cuatro ciclos ciclos 16 HP, ciclos, HP de gasolina asolina asolina
1996 MILLER Electric Mfg. Co.
IMPRESO EN EE.UU.
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INDICE SECCION 1 – PRECAUCIONES PARA LA SEGURIDAD EN SOLDADURA DE ARCO . . . . . . . . . .
1
Uso de Símbolos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Peligros en Soldadura de Arco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Peligros del Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Peli Peligr gros os Adic Adicio iona nales les en Inst Instal alac acii ón, Operación y Mantenimiento . . . . . . . . . . . . . . . . . . . . . Estándares Principales de Seguridad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Informaci ón del EMF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 1 2 3 3 3
1-1. 1-2. 1-3. 1-4. 1-4. 1-5. 1-6.
SECCION 2 – DEFINICIONES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Símbolos y Definiciones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
SECCION 3 – INSTALACION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
2-1.
3-1. 3-2. 3-2. 3-3. 3-4. 3-5. 3-5. 3-6. 3-6.
Instalando el Generador de Soldadura . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dime Dimens nsion iones es,, Pes Pesos os,, y Ang Angul ulos os de de Oper Operac acii ón . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Consumo de Combustible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chequeos antes de Arrancar el Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cone Co nec ctand tando o la Bate Baterr ía . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal erminales es de de Salida Salida de de Soldad Soldadura ura y Selecci Selecciona onando ndo los los Tama Tamaños del Cable . . . . . . . . . . .
SECCION 4 – OPERANDO OPERANDO EL GENERAD GENERADOR OR DE SOLDADU SOLDADURA RA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1. 4-2.
5 5 6 6 7 7 8
Controles del Panel Frontal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ciclo de Trabajo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 9
SECCION 5 – OPERANDO EQUIPO AUXILIAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Receptáculos Estándar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receptáculos Opcionales de Potencia Auxiliar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enalambrando el Enchufe Opcional de 240 Voltios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 11 12
SECCION 6 – MANTENIMIENTO Y REPARACION DE AVERIAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
5-1. 5-2. 5-3.
6-1. 6-2. 6-3. 6-4. 6-5. 6-6. 6-7. 6-8.
Mantención Rutinario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Etiqueta de Mantenimiento . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dando Servicio al Limpiador de Aire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cambiando el Aceite del Motor, el Filtro de Aceite, y el Filtro de Combustible . . . . . . . . . . Ajustando la Velocidad del Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Protecci ón de Sobrecarga . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspecci ón y Limpieza del Arrestador de Chispas Opcional . . . . . . . . . . . . . . . . . . . . . . . . . . Reparacion De Averias . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 14 15 16 17 18 18 19
SECCION 7 – DIAGRAMA ELECTRICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
SECCION 8 – LISTA DE PARTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
Ilustración 8-1. Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ilustración 8-2. Panel, Front w/Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ilustración 8-3. Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22 24 26
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SECCION 1 – PRECAUCIONES DE SEGURIDAD – LEA ANTES DE USAR 1-1.
Uso de S í mbolos mbolos safety_rom_spa 11/98
Significa ¡Precauci ón! ¡Cuidado! ¡Hay peligros posibles con este procedimiento! Los peligros posibles se muestra en los símbolos anexos. Y Anota un mensaje especial de seguridad.
. Significa NOTESE; no relacionado con seguridad.
Este grupo de s ímbolos significa ¡Precaución! ¡Cuidado! peligros posibles de CHOQUE ELECTRICO, PARTES MOVIBLES, y PARTES CALIENTES. Consulte a los símbolos y instrucciones relacionados abajo para las acciones necesarias para evitar los peligros.
1-2. 1-2. Peligr Peligros os en Solda Soldadu dura ra de Arco Arco mbolos mostrados abajo por todo éste manual paY Se usa los sí mbolos ra llamar la atención a y identificar a peligros posibles. Cuando usted vee a este s í mbolo, mbolo, tenga cuidado, y siga a las instrucciónes relacionadas para evitar el peligro. La información de seguridad dada abajo es solamente un resumen de la información más completa de seguridad que se encuentra en los estandares de seguridad de secci ón 1-5. Lea y siga todas los estandares de seguridad. Solamen te personas calificadas deben instalar, operar, manteY Solamente ner y reparar ésta máquina. Y Durante su operación mantenga lejos a todos, especialmente a los niños.
UNA DESCARGA ELECTRICA puede matarlo. El tocar partes con carga eléctrica viva puede causar un toque fatal o quemaduras severas. El circuito de electrodo y trabajo está vivo eléctricamente cuandoquiera cuandoquiera que la salida de la máquina esté prendida. El circuito de entrada y los circuitos internos de la máquina también están vivos eléctricamente cuando la máquina está prendida. Cuando se suelda con equipo autom ático o semiautomático, el alambre, alambre , carrete, carrete, el bastidor que contiene los rodillos de alimentación y todas las partes de metal que tocan el alambre de soldadura est án vivos eléctricamente. Equipo instalado incorrectamente o sin conexión a tierra es un peligro. D No toque partes eléctricamente vivas. D Use guantes de aislamiento secos y sin huecos y protecci ón en el cuerpo. D Aíslese del trabajo y de la tierra usando alfombras o cubiertas lo suficientemente grandes para prevenir cualquier contacto físico con el trabajo o tierra. D No use la salida de corriente alterna en áreas húmedas, si está restringido en su movimiento, o esté en peligro de caerse. D Use la salida CA SOLAMENTE si lo requiere el proceso de soldadura. D Si se requiere la salida CA, use un control remoto si hay uno presente en la unidad. D Desconecte la potencia de entrada o pare el motor antes de instalar o dar servicio a este equipo. Apague con candado o usando etiqueta inviolable (“lockout/tagout ”) la entrada de potencia de acuerdo a OSHA 29 CFR 1910.147 (vea Estánderes de Seguridad). D Instale el equipo y conecte a la tierra de acuerdo al manual del operador y los c ódigos nacionales estatales y locales. D Siempre verifique el suministro de tierra – chequee y asegúrese que la entrada de la potencia al alambre de tierra esté apropiadamente conectada al terminal de tierra en la caja de desconexión o que su enchufe esté conectado apropiadamente al receptáculo de salida que esté conectado a tierra.
D No toque el electrodo si usted está en contacto con el trabajo o circuito de tierra u otro electrodo de una m áquina diferente. D Use equipo bien mantenido. Repare o reemplace partes dañadas inmediatamente. Mantenga la unidad de acuerdo al manual. D Use tirantes de seguridad para prevenir que se caiga si está trabajando más arriba del nivel del piso. D Mantenga todos los paneles y cubiertas en su sitio. D Ponga la grampa del cable de trabajo con un buen contacto de metal a metal al trabajo o mesa de trabajo lo m ás cerca de la suelda que sea práctico. D Aísle la abrazadera de tierra cuando no est é conectada a la pieza de trabajo para evitar que contacto cualquier objeto de metal. UN VOLTAJE CD SIGNIFICANTE existe en inversoras, despu és de detener el motor. D Detenga el motor en la inversora y descargue los capacitadores de entrada, de acuerdo a las instrucciones en Sección de Mantenimiento, antes de tocar cualquier pieza.
LOS RAYOS DEL ARCO pueden quemar sus ojos y piel Los rayos del arco de un proceso de suelda producen un calor intenso y rayos ultravioletas fuertes que pueden quemar los ojos y la piel. Las chispas se escapan de la soldadura. D Use una careta de soldar que tenga el color apropiado de filtro para proteger su cara y ojos mientras est é soldando o mirando (véase los estándares de seguridad ANSI Z49.1 y Z87.1). D Use anteojos de seguridad aprobados que tengan protección lateral. D Use pantallas de protección o barreras para proteger a otros del destello del arco y reflejos de luz; siempre alerte a otros que no miren el arco. D Use ropa protectiva hecha de un material durable y resistente a la llama (lana o cuero) y protecci ón a los pies.
HUMO y GASES pueden ser peligrosos El soldar produce humo y gases. Respirando estos humos y gases pueden ser peligrosos a su salud. D Mantenga su cabeza fuera del humo. No respire el humo. D Si está adentro, ventile el area y/o use un exhausto al arco para quitar el humo y gases de soldadura. D Si la ventilación es mala, use un respirador de aire aprobado. D Lea las hojas de datos sobre seguridad de material (MSDS’S) y las instrucciones del fabricante con respecto a metales, consumibles, recubrimientos, recubrimientos, limpiadores y desgrasadores. desgrasadores. solamente si está bien ventilado o mienD Trabaje en un espacio cerrado solamente
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EL SOLDAR puede causar fuego o explosión. Soldando en un envase cerrado, como tanques, tambores o tubos, puede causar explosi ón. Las chispas pueden volar de un arco de soldar. Las chispas que vuelan, la pieza de trabajo caliente y el equipo caliente caliente pueden causar fuegos y quemaduras. Un contacto accidental del electrodo a objectos de metal puede causar chispas, explosión, sobrecalentamiento, o fuego. Chequee y asegúrese que el área esté segura antes de comenzar cualquier suelda. D Proté jase a usted usted m mismo ismo y otros otros de chisp chispas as que que vuela vuelan n y metal metal cacaliente. D No suelde donde las chispas pueden impactar material inflamable. D Quite todo material inflamable dentro de 11m de distancia del arco de soldar. Si eso no es posible, c úbralo apretadamente con cubiertas aprobadas. D Este alerta de que chispas de soldar y materiales calientes del acto de soldar pueden pasar a través de pequeñas rajaduras o aperturas en areas adyacentes. D Siempre mire que no haya fuego y mantenga un extinguidor de fuego cerca. D Esté alerta que cuando se suelda en el techo, piso, pared o alg ún tipo de separación, el calor puede causar fuego en la parte escondida que no se puede ver. D No suelde en recept áculos cerrados como tanques o tambores o tubería, a no ser que hayan estado preparados apropiadamente de acuerdo al AWS F4.1 (véase las precauciones de los est ándares de seguridad). D Conecte el cable del trabajo al área de trabajo lo más cerca posible al sitio donde va a soldar para prevenir que la corriente de soldadura haga un largo viaje posiblemente por partes desconocidas causando una descarga el éctrica y peligros de fuego. D No use una soldadora para descongelar tubos helados. D Quite el electrodo del porta electrodos o corte el alambre de soldar cerca del tubo de contacto cuando no est é usándolo. D Use ropa protectiva sin aceite como guantes de cuero, camisa pesada, pantalones sin basta, zapatos altos o botas y una corra. D Quite de su persona cualquier combustible, como encendedoras de butano o cerillos, antes de comenzar a soldar.
PEDAZOS DE METAL puede da ñar a los ojos. D El soldar, picar, cepillar con alambre, o esmerilar puede causar chispas y metal que vuele. Cuando se enfrían las sueldas, est ás pueden soltar escoria. D Use anteojos de seguridad aprobados con resguardos laterales hasta debajo de su careta.
EL AMONTAMIENTO DE GAS puede enfermarle o matarle. D Cierre el gas protectivo cuando no lo use. D Siempre dé ventilaci ón a espacios cerrados o use un respirador aprobado que reemplaza el aire.
PARTES CALIENTES pueden causar quemaduras graves. D Permita que haya un período de enfriamiento antes de dar mantenimiento. D Use guantes y ropa protectiva cuando esté trabajando en un motor caliente. D No toque las partes calientes del motor o las partes que acaban de soldarse con la mano sin guante.
EL RUIDO puede da ñar su oí do. do. El ruido de algunos procesos o equipo puede dañar su oído D Use protección aprobada para el oído si el nivel de ruido es muy alto.
CAMPOS MAGNETICOS puede afectar a marcadores de paso. D Las personas que usan Marcadores de Paso deben mantenerse lejos. D Las personas que usan Marcadores de Paso deben consultar su médico antes de acercarse a procesos de soldadura de arco, de punto o de ranuración.
LOS CILINDROS pueden estallar si están averiados. Los cilindros que contienen gas protectivo tienen este gas a alta presión. Si están averiados los cilindros pueden estallar. Como los cilindros son normalmente normal mente parte del proceso de soldadura, soldadura, siempre trátelos con cuidado. D Proteja Protej a cilindros de gas comprimido del calor excesivo, golpes mecánicos, escoria, llamas, chispas y arcos. Instal e y asegure los cilindros en una posición vertical asegurándoD Instale los a un soporte estacionario o un sost én de cilindros para prevenir que se caigan o se desplomen. D Mantenga los cilindros lejos de circuitos de soldadura o el éctricos. D Nunca envuelva la antorcha de suelda sobre un cilindro de gas. D Nunca permita que un electrodo de soldadura toque ning ún cilindro. D Nunca suelde en un cilindro de presión – una explosión resultará. D Use solamente gas protectivo correcto al igual que reguladores, mangueras y conexiones dise ñados para la aplicaci ón específica; manténgalos, al igual que las partes, en buena condición. D Siempre mantenga su cara lejos de la salída de una válvula cuando esté operando la válvula de cilindro. D Mantenga la tapa protectiva en su lugar sobre la válvula excepto cuando el cilindro está en uso o conectado para ser usado. D Lea y siga las instrucciones de los cilindros de gas comprimido, equipo asociado y la publicaci ón CGA P –1 que aparece en los estándares de seguridad.
1-3. 1-3. Peli Peligr gros os del del Mot Motor or EL COMBUSTIBLE DE UN MOTOR puede causar fuego o explosión.
El VAPOR y LIQUIDO ENFRIANTE CALIENTE pueden causar quemaduras.
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PARTES QUE SE MUEVEN pueden causarle heridas.
D D D D D D D
D Manténgase lejos de las correas, ventiladores y rotores. D Mantenga todas las puertas, paneles, cubiertas, y guardas cerradas y en su lugar. Siempre pare el motor antes de instalar o conectar la unidad. Asegúrese que sólo gente calificada quite las guardas o tapas para mantenimiento y reparaci ón de avería si es necesario. Para prevenir arranque accidental mientras usted de servicio, desconecte el cable negativo de la batería. Mantenga las manos, pelo, ropa floja o herramientas lejos de las partes que se mueven. Reinstale todos los paneles y guardas y cierre las puertas cuando ha terminado de dar servicio antes de arrancar el motor. Antes de trabajar en el generador, quite las bujías o inyectores pare que el motor no retroceda o arranque. Bloquee el volante de manera que no se mueva mientras esté trabajando en los componentes del generador.
LA EXPLOSIÓN DE LA BATERIA puede ENCEGUECER.
D D D D D
D Siempre use una cubierta para la cara, guantes de seguridad y ropa protectiva cuando est é trabajando con una batería. Pare el motor antes de desconectar o conectar los cables de la batería o dar servicio a la bater ía. No permita herramientas que causen chispas cuando est é trabajando en una batería. No use el soldador para cargar bater ías o para arrancar vehículos. Observe la polaridad correcta (+ y –) en baterías. –) y conéctelo al último. Desconecte primero el cable negativo ( –
ACIDO DE BATERIA puede QUEMAR LA PIEL Y LOS OJOS. D No incline la batería. D Reemplace las baterías dañadas. D Completa e inmediatamente lave los ojos y la piel con agua.
LOS GASES DE ESCAPE DE UN MOTOR pueden matarlos. D Use este equipo en áreas abiertas y bien ventiladas. D Si se usa en una área cerrada, dirija el escape hacia afuera usando un tubo de escape.
El CALOR DEL MOTOR puede causar fuego. D No ponga la unidad encima, sobre o cerca de superficies combustibles o artículos inflamables. D Mantenga el escape y los tubos de escape lejos de artículos inflamables.
Las CHISPAS DEL ESCAPE pueden causar fuego. D No permita que las chispas que salen por el tubo de escape del motor causen un fuego. D Use un eliminador de chispas del escape aprobado en las áreas que se requieran. Véase los códigos que aplican.
1-4. Sí mbolos mbolos Adicionales para Instalaci ón, Operaci ón y Mantenimiento EQUIPO CAYENDO puede causar heridas. D Use solamente al ojo de levantar para levantar la unidad, NO al tren de rodaje, cilindros de gas, ni otros acesorios. D Use equipo de capacidad adecuada para levantar la unidad. D Si use un carro montecargas para mover la unidad, asegure que los dedos son bastante largas para extender m ás allá al lado opuesto de la unidad.
SOBREUSO puede causar SOBRECALENTAMIENTO DEL EQUIPO D Permite un periodo de enfriamiento, siga el ciclo de trabajo nominal. D Reduzca el corriente o ciclo de trabajo antes de soldar de nuevo. D No bloquee o filtre el flujo de aire a la unidad.
ELECTRICIDAD ESTATICA puede
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D D D D D
RADIACION de ALTA FRECUENCIA puede causar interferencia.
La SOLDADURA DE ARCO puede causar interferencia.
D Radiacion de alta frequencia puede interferir con navegaci ón de radio, servicios de seguridad, computadores, y equipos de comunicación. Asegure que solamente personas calificadas, familiarizadas con equipos electronicas instala el equipo. El usuario es responsable por tener un electricista calificada corregir cualquiera interferencia causada resultando de la instalación. Si la FCC (Comision Federal de Comunicación) le notifique que hay interferencia, deja de usar el equipo al inmediato. Asegure que la instalaci ón recibe chequeo y mantenci ón regular. Mantenga las puertas y paneles de una fuente de alta frecuencia cerradas completamente, mantenga la distancia de la chispa en los platinos en su fijación correcta y use el aterrizar o el blindar contra corriente para minimizar la posibilidad de interferencia.
D La energía electromagnética puede interferir con equipo electrónico sensitivo como computadoras, o equipos impulsados por computadoras, como robotes. Asegúrese que todo el equipo en el área de soldadura sea compatible eletromagnéticamente. Para reducir posible interferencia, mantenga los cables de soldadura lo más cortos posible, lo m ás juntos posible o en el suelo, si fuerá posible. Ponga su operación de soldadura por lo menos a 100 metros de distancia de cualquier equipo que sea sensible electr ónicamente. Asegúrese que la máquina de soldar esté instalada y aterrizada de acuerdo a este manual. Si todavía ocurre interferencia, el operador tiene que t omar medidas extras como el de mover la máquina de soldar, usar cables blindados, usar filtros de línea o blindar de una manera u otra la área de trabajo.
D D D D D
1-5. Estándares Principales de Seguridad Seguridad en cortar y soldar , estándar ANSI Z49-1, del American Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126 Estándares de seguridad y salud , salud , OSHA 29 CFR 1910, del superintendente de documentos de la oficina de imprenta del gobierno de Estados Unidos, Washington, D.C. 20402. Prácticas Prácti cas seguras recomendadas para la preparación de soldar y cortar en receptáculos que contengan substancias peligrosas , peligrosas , American Welding Society Standard AWS F4.1, de la American Welding Society, 550 N.W. LeJuene Rd, Miami FL 33126 Código Nacional Eléctrico, NFPA estándar 70 , de la Asociación Nacional de Protección de Fuego, Batterymarch Park, Quincy, Ma 02269.
1-6.
El manejo seguro de gases comprimidos en cilindros , pamfleto CGA P-1, de la Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202. Código para seguridad en cortar y soldar, estándar CSA W117.2 , W117.2 , de la Canadian Standards Association, ventas estándares, 178 Rexdale Boulevard, Rexdale, Ontario, Canada M9W 1R3. Práctica segura para la protección de ojos y cara en ocupación y educa- ción , estándar ANSI Z87.1 del Instituto Americano Nacional de Estándar, 1430 Broadway, New York, NY 10018. Procesos de cortar y soldar , estándar NFPA 51B de la Asociación de Protección del Fuego, Batterymarch Park, Quincy, MA 02269.
Informaci ón del EMF
Consideración acerca de Soldadura y los Efectos de Campos El éctricos y Magnéticos de Baja Frecuencia La corriente de soldadura cuando fluye por los cables de soldadura causará campos electromagnéticos. Ha habido una precupación acerca de estos campos. Sin embargo, después de examinar más de 500 estudios sobre el transcurso de 17 a ños, un comité especial del National Research Council concluyo que:
“La evidencia, en el juicio del comit é, no ha demostrado que la exposición a campos de frecuencia de potencia el éctrica y magnéticos es un peligro para la salud humana”. Sin embargo, todavía hay estudios que
1. Manten Mantenga ga los los cabl cables es lo lo más juntos posible, trenzándolos o pegándolos con cinta pegajosa. 2. Ponga los los cables cables a un lado y apartado apartado del del operador operador.. 3. No envuel envuelva va o cuelgue cuelgue cable cables s sobre sobre el cuerpo cuerpo.. 4. Mantenga las fuentes fuentes de poder de de soldadura soldadura y los cables cables lo más lejos que sea práctico.
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SECCION 2 – DEFINICIONES 2-1. Sí mbolos mbolos y Definiciones
h
Pare el Motor
Alta Velocidad (Funcionando, Soldadura/ Potencia)
Arranque el Motor
Lea el Manual del Operador
Aceite del Motor
Combustible
Batería (Motor)
Motor
Ahogador del Motor
Verifique la Separación de la Válvula
No lo Mueva Mientras Esté Soldando
Conexión de Trabajo
Positivo
Negativo
Corriente Alterna (CA)
Salida
Soldadura MIG
Arco de Soldadura (Electrodo)
Soldadura convencional con electrodo
Soldadura TIG
Segundos
Tiempo
Tierra Protectiva (Masa)
Temperatura
Bréiquer del Circuito
Horas
s
Rápido/Lento Funcionando/ Relantín
A
Amperios
Lento (Relantín)
V
Voltios
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SECCION 3 – INSTALACION 3-1. 3-1. Instal Instaland ando o el Gener Generad ador or de de Solda Soldadu dura ra
Movimiento
Ubicación
Espacio para el Flujo del Aire
460 mm 18 (pulg)
Y No lo levante de un extremo
460 mm 18 (pulg)
460 mm 18 (pulg)
O O 460 mm 18 (pulg)
460 mm 18 (pulg)
Conectando a Tiera 3
1
4
1
Bas Base del del Gene Genera rado dorr
2
Armazón de Metal del Vehículo
3
Termin erminal al para para Cone Conect ctar ar a Tierra el Equipo
4
Cable de de Tie Tierr rra a
GND/PE
O
Use alambre de cobre de tamaño No.10 AWG o más grande. Una el é éctricamente ctricamente el armaz ó ón del generador al armaz ó ón del veh í í culo culo por un contacto de metal a metal.
2
2
Y Si la unidad no tiene receptáculos GFCI, use un alambre de extensión protegido por GFCI
install1 3/96 – Ref. ST-800 652 / Ref. ST-800 477-A / ST-158 936-A / S-0854
3-2. 3-2. Dimen Dimensio sione nes, s, Pesos Pesos,, y Angul Angulos os de de Operac Operacii ón Dimensiones
A B C
Al t
787
(31
l )
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3-3. 3-3. Cons Consum umo o de de Com Combu bust stib ible le . R H / S O R T I L
. R H / . P M I . L A G
. R H / S U . L A G
Potencia CA Soldadura CD 3700 RPM 3700 RPM Soldadura CA 3700 RPM Soldadura VC 3700 RPM
Relantín, 2200 RPM
Amperios de Soldadura al 100% Ciclo de Trabajo
Potencia en KVA al 100% Ciclo de Trabajo
SB-119 455-A
3-4. 3-4. Cheque Chequeos os antes antes de Arr Arranc ancar ar el el Motor Motor Chequee todos los fluídos todos los días. El motor debe estar frío y en una superfície plana. Se embarca la unidad con aceite tipo 10W30. El motor se para si la presión de aceite es muy baja. 13 mm (1/2 pulg)
. Siga el procedimiento de arran- Lleno
que inicial como lo indica el ma- nual del motor.
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3-5. 3-5. Cone Conect ctan ando do la la B Bat ater er í a
Y Conecte (cable negativo ( – –) al último)
–
+
3/8, 1/2 pulg
Ref. ST-800 394-B / Ref. ST-178 079-A / Ref. S-0756-D
3-6. Terminale erminales s de Salida Salida de Soldadu Soldadura ra y Seleccio Seleccionand nando o los Tama Tama ños del Cable Y Soldadura de Arco pueded causar interferencia Electromagnética. Para reducir posible interferencia, mantener los cables lo más corto posible, juntos, y bajo (por ejemplo en el suelo). Situe su operación de soldadura 100 metros de cualquir equipo electrónico sensible. Asegure que se instale y se aterrize a su fuente de poder de acuerdo con este manual de operario. Si persista la interferencia, el usuario debe de tomar medidas extras como mover la la fuente de poder, usar cables protegidos, usar filtros de linea o proteger al area de trabajo.
Largo de Cable Total (Cobre) en el Circuito de Soldadura que no Exceda 30 m (100 pies) o
45 m
60 m
70 m
90 m
105 m
120 m
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SECCION 4 – OPER OPERAN ANDO DO EL GENE GENERA RADO DOR R DE SOLD SOLDAD ADUR URA A 4-1. 4-1. Cont Contro role les s del Pan Panel el Fro Front ntal al
4
5
1
6
2
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4-2. 4-2. Cicl Ciclo o de de Traba rabajo jo Ciclo de Trabajo es un porcentaje de 10 minutos que la unidad o antorcha puede soldar a la carga nominal sin sobrecalentarse. CA/CC S O I R E P M A
CD/CC
Excedi endo el ciclo de trabaY Excediendo jo puede dañar la unidad o antorcha e invalidar la garantí a. a.
CD/VC
% CICLO DE TRABAJO
100% Ciclo de Trabajo a 225 Amperios CA, 210 Amperios CC/CD, 200 Amperios VC/CD
Soldadura Continua
SB-119 454-A
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SECCION 5 – OPERANDO EQUIPO AUXILIAR 5-1.
Receptáculos Est ándar Y Si la unidad no tiene receptáculos GFCI, use un alambre de extensión protegido por GFCI. 6
4
. La potencia auxiliar se reduce
5
cuando se incrementa la co- rriente de soldadura. Fije el control de ajuste fino R1 a 10 para conseguir potencia auxiliar completa.
2
1
Receptáculos dobles de 120 V 15 A CA RC3
2
Receptáculos dobles de 120 V 15 A CA RC2
3 1
RC3 y RC2 dan potencia el éctrica de 60 Hz. monofásica a la velocidad de “weld/power”. La salida máxima de RC3 o RC2 es 2 4kVA/kW. (CSA: 18kVA/kW). 3
Receptáculo 240 V 50 A CA RC1
RC1 da potencia monofásica de 60 Hz. A la velocidad velocidad “weld/power”. La salida máxima es 8kVA/kW. 4
Bréiquer CB3
5
Bréiquer CB4
CB3 protege el RC2 y CB4 protege RC3 de la sobrecarga. Si el bréi-
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5-2.
Receptáculos Opcionales de Potencia Auxiliar Y Si la unidad no tiene receptáculos GFCI, use un alambre de extensión protegido por GFCI.
. La potencia auxiliar decremen- ta cuando se incremente la co- rriente de soldadura. Fije el Control de Ajuste Fino R1 a 10 para potencia auxiliar completa. 1
La salida combinada de todos los receptáculos está limitada a 8kVA/ kW que es la salida total del generador. Receptáculo GFCI Opcional 1
4
5
Receptáculos CA GFCI de 120 V, 15 A (GFCI2 y GFCI3)
Los recept áculos GFCI2 y GFCI3 dan potencia monofásica de 60 Hz. A la velocidad de “weld/power”. La salida máxima de GFCI2 o GFCI3 es 2,4 kVA/kW. La protección del bréiquer es la misma de los receptáculos estándar. Si se detecta algún problema con la tierra, el botón de rearmar GFCI salta y el circuito se abre para desconectar el equipo con problema. Chequee si hay herramientas, cordones, enchufes, etc. que están dañados conectados a este receptáculo. Presione el botón para rearmar el receptáculo y resuma la ope-
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5-3. 5-3. Enalambr Enalambrando ando el el Enchufe Enchufe Opciona Opcionall de 240 Voltios oltios Al enchufe se lo puede enalambrar para 240 V de carga con 2 alambres, o 120/240V de carga con 3 alambres. Véase el diagrama de circuito.
7 La Corriente Disponible en Amperios Receptáculo de 240 V*
Cada Receptáculo Doble de 120 V
35 30 25 20 15
0 5 10 15 20
1
Cuando se enalambra para cargas de 120 V, cada receptáculo doble comparte la carga con la mitad del receptáculo de 240 V. 2
Ench Enchufe ufe enal enalam ambr brad ado o para para carga de 240V de 2 alambres
3
Termin erminal al neu neutro tro (plat (platea eado do))
4
Termin erminal al d de e Car Carga ga 1 (co (cobr bre) e)
5
Termin erminal al d de e Car Carga ga 2 (co (cobr bre) e)
6
Termin erminal al de de Tier Tierra ra (ve (verd rde) e)
7
Amper Amperios ios Disp Disponi onible bles su usa sando ndo
1
V x A = – Vatios *Una carga de 240 V o dos cargas de 120 V.
Enchuf Enchufe e enal enalam ambr brad ado o para para carga de 3 alambres de 120/240 V
3 4
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SECCION 6 – MANTENIMIENTO Y REPARACION DE AVERIAS 6-1. Mantenci ón Rutinario Y Pare el motor antes de dar mantenimiento. Recicle los fluídos del motor
é ase ase tambi é é n el Manual del Motor y la . V é Etiqueta de Mantenimiento. D é servicio é servicio al motor m á ás amenudo durante condiciones severas.
8h
Limpie cualquier líquido derramado.
20 h Chequee los niveles de los fluídos. Véase la Sección 3-4.
Chequee y Limpie el Eliminador de Chispas Véase
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6-2. 6-2. Etiq Etique ueta ta de Ma Mant nten enim imie ient nto o
ONAN P216/P220 GAS ENGINE See Engine Manual for complete engine care. Give engine Specification and Serial Number when ordering parts.
Check daily.
To Drain Oil:
°
Push And Turn CCW
C +30 +20 1/2 in. ID Hose Pull
+10
°F +100 +80 +50
0 -10
Reco Re comm mmen ende ded d Oil Oil . . . API API Serv Servic ice e Cla Class ssif ific icat atio ion n SF, SG, SF/CC, SG/CE -20 Oil & Filte Filterr Cha Change nge – Normal Conditions Conditions . . . . . . -30 P216 . . . . . 100 hours P220 . . . . . 50 hours Oil Fil MILLER 065 251 O 122 0645
+30 0
0 0 3 3 W 0 1
0 3 W 5
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6-3. 6-3. Dando Dando Serv Servici icio o al Limpi Limpiad ador or de de Aire Aire 1
2
Y Párele al motor. Y No haga caminar al motor sin el limpiador de aire o con un elemento sucio. 1
Prelim pi piador
Lave el prelimpiador con una solución de jabón y agua. Permita que el prelimpiador se seque al aire completamente. Ponga 1 cucharada de aceite SAE 30 en el prelimpiador. Exprima el exceso de aceite. 2
Elemento
Reemplace el elemento si está sucio o grasoso.
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6-4. 6-4. Cambiand Cambiando o el Aceite del del Motor, Motor, el Filtro Filtro de Aceite, Aceite, y el Filtro Filtro de Combus Combustibl tible e talo Y Pare el motor y permí talo que se enfrí e. e. 1
Válvula para Drenar el Aceite
2
Manguera de diámetro interno DI 1/2 x 12
3
Filtr iltro o de de Ac Aceite ite
Cambie el aceite del motor y el filtro de acuerdo al manual del operador del motor. Y Cierre la válvula y la tapa de la válvula antes de añadir aceite y arrancar el motor. Lleno
Llene el carter con aceite nuevo a la marca alta en el medidor de aceite (véase Sección 6-2). 4
Filt Filtro ro de Comb Combus usti tibl ble e
5
Tubo ubo de Comb Combus usti tibl ble e
Reemplace el tubo si estuviera ra jado o desgastado. desgastado. Instale un filtro filtro
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6-5. 6-5. Ajusta Ajustand ndo o la Velocid elocidad ad del del Moto Motorr Déspues de afinar el motor, chequee la velocidad sin carga al motor con un tacómetro (véase la tabla). Si fuera necesario, ajuste la velocidad como sigue: 2200 ± 100 rpm
Arranque el motor y hágalo correr hasta que esté caliente. Ponga el ajuste fino en el número 10.
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6-6. Protecci ón de Sobrecarga Sobrecarga Y Desconecte el cable negativo – a. (–) de la baterí a. 1
1
Fusible F1 (Véase la lista de partes)
F1 protege al embobinado de exitación de la sobrecarga. Si se abre F1, no hay salida de potencia de corriente o auxiliar.
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6-8. 6-8. Re Repa para raci cion on De Ave veri rias as
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C. Motor Solución
Problema El motor no arranca
Chequee el fusible F6 y reemplácelo si estubiera abierto (véase Sección 6-6). Chequee el voltage de la batería. Chequee las conexiones de la batería y apriételas si fuera necesario. Chequee las conexiones del enchufe PLG4 y PLG8
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SECCION 7 – DIAGRAMA ELECTRICO
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