SERVICE MANUAL VOYAGE DATA RECORDER
MODEL
VR-5000
.
This manual is applicable to VDR software version V2.07.00 and above
FURUNO ELECTRIC CO., LTD. NISHINOMIYA, JAPAN PRINTED IN JAPAN
Your Local Agent/Dealer 9-52 Ashihara-cho, Nishinomiya 662-8580, JAPAN Telephone :
0798-65-2111
Fax
0798-65-4200
:
All rights reserved.
Printed in Japan
IRST EDITION :: FEB FEB.. 2005
Pub. No. SME-44180-A ( KAOK ) VR-5000
*00015315500* *00015315500*
*SME44180A00* *SME44180A00* *SME44180A00*
CONTENTS Chapter 1 Setup .............................................................................................................. 1 1.1 Setup of PC............................................................................................................... 1 1.2 Connection ............... ................ ................ ................ ................ ................ ................ ......... 2 1.3 Software Configuration .................. .................. ................. .................. .................. ............. 3 Audio (Audio Channel) ......................................................................................................... 6 Video (Radar video channel) ................................................................................................ 9 Serial channel (RS-422) ............................. ............................. ............... ............... ............. 16 Digital channel................ ................ ................ ................ ............... ................ ................ ..... 16 Analog channel .................................................................................................................. 17 1.4 Initialization of index f ile............................ ............... ............... ............... .......................... 18 1.5 Making backup copy of configuration data ................ ................. ................. ................. .... 19 1.6 Setting Configuration with file data.............. .................. ................... .................. .............. 20 1.7 Check after software configuration.............. ................. ................ ................. ................. .. 21
Chapter 2 LivePlayer .................................................................................................. 24 Chapter 3 Maintenance.............. ................................................................................. 27 3.1 Status monitor........................ .................. .................. .................. .................. .................. 27 3.2 Replacement of battery........................... .................. .................. .................. .................. . 28 3.3 Replacement of pinger........................ ............................. ............... ............................. .... 29 3.4 Updating system program ......................................................... ...................................... 29 3.5 Channel expansion ............................. ............... ............... ............... ............... ................. 32 3.6 Location of parts ................. ................. .................. .................. .................. .................. .... 33
Chapter 4 Troubleshooting.......................................................................................... 38 4.1 Error codes ............... ................ ................ ................ ................ ................ ................ ....... 38 4.2 Command operation ............... ................ ............... ................ ............... ................ ........... 40 4.3 Memory partition check.............................. .................. ................. .................. ................. 43 4.4 How to create partition............................... .................. .................. .................. ............... . 44 4.5 Replacement of data collecting unit (DCU) ...................................................................... 45 4.6 Replacement of AC/DC power pack................................................................................. 46 4.7 Replacement of hard disk ................ .................. .................. .................. .................. ........ 48 4.8 How to preset system time............... ................. .................. ................. .................. .......... 49 4.9 Typical problem...................... ................. .................. ................. .................. ................ .... 50
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Appendix 1 Maintenance parts lists ............................................................................ 54 Appendix 2 VHF interface unit (IF-5200)..................................................................... 55 Appendix 3 Other make radars ................................................................................. 56 Appendix 4 Installation Check List ............................................................................ 58 Interconnection Diagram VR-5000, C4418-C01 ........................................................................................... S-1 IF-5200, C4418-C02 ............................................................................................. S-2 Schematic Diagram DCU (1/3), C4418-K02 ......................................................................................... S-3 DCU (2/3), C4418-K03 ........................................................................................ S-4 DCU (3/3), C4418-K04 ........................................................................................ S-5 PWR board (1/2), C4418 -K05 ............................................................................... S-6 PWR board (2/2), C4418 -K06 ............................................................................... S-7 IF-5200, C4418-K01 ........................................................................................... S-8
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Chapter 1 Setup This section describes how to setup VR-5000 after installation. The outline of the setup is; Step 1. Configuring PC Step 2. Connection of PC and monitor Step 3. Software configuration Step 4. Initialization of index file Step 5. Making a backup copy of configuration data Step 6. Playback VDR data to check data for correct recording After software configuration, make a backup copy for future use. Configuration data can be stored onto Compact Flash card so that the configuration data is reloaded during boot up sequence if no configuration data exists in the DRU. (V0.99.16 does not have this feature.) DO NOT forget to copy configuration data onto the Compact Flash card at installation. Parts and Equipment needed 1) PC with web browser, Internet Explore 5.5 or 6.0. (Web RAP window opens only on Internet Explore 6.0.) 2) Ethernet cross/null cable, about 2 m 3) SXGA monitor or XGA monitor with multi-scan capability (if available)
1.1 Setup of PC When connecting to VR-5000, you need to configure the PC as below, using Administrator. The IP address of VR-5000 is 10.0.0.100. 1) IP Address: 10.0.0.102 or 10.0.0.99 (other than 10.0.0.100) 2) Subnet Mask: 255.0.0.0 Windows 2000 Start >Settings>Control Panel>Network>Properties Windows NT/XP Start >Settings>Control Panel>Network>Properties, Restart of PC
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1.2 Connection a) PC A PC with a web browser is connected to REMOTE 1 on the DCU with an Ethernet cross /null cable. Data Collecting Unit Remote 1 Ethernet
PC
DPU VGA
SXGA
Fig.1.1 b) Monitor The location of VGA connector for the monitor differs according to Data Collecting Unit (DCU) chassis. There exist two types of DCU chassis. The srcinal chassis has push button type power switches and the current chassis has toggle type power switches. Original Chassis A D-sub connector, lying on the bottom plate in the DCU, is connected to a SXGA PC monitor to check that the system runs normally. The monitor displays program number, memory size, power status, system status, system time, GPS time, selftest result, and sensor data being received. Current Chassis Connect the monitor to the D-sub VGA connector located on the front panel of the Data Processor Unit (DPU).
Data Processor Unit (DPU)
Current chassis: Open the door to gain access to D-sub VGA connector.
REMOTE 1 Port for PC
Original chassis: D-sub connector lies on the bottom plate.
Fig. 1.2
DCU (Original Chassis)
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1.3 Software Configuration The system configuration must be updated after installation. “VR-5000 Web configurator” or Web setup utility, stored in the DCU (Data Collecting Unit), can be accessed by using a Web browser such as Internet Explorer. Before completing the following steps, fill out the VR-5000 INPUT LIST, Appendix A in the Installation Manual to configure the software accurately and quickly. The Remote Alarm Panel unit is disconnected until the software configuration is complete, otherwise alarm sound (i.e. Grabber failure or no radar video) is generated frequently. To configure VR-5000 software by Web configurator; 1. Open a web browser on the PC. 2. Enter the address, 10.0.0.100. (http://10.0.0.100/) Start page of VR-5000 Web configurator appears. If not, check the connection of Ethernet cable and Network settings. 3. Press “Connect” button. Main window appears. 4. Make sure that the size of the flash memory in the Data Recording Unit and the backup drive (hard disk) in the Data Collecting Unit is displayed correctly in the Main window. If the memory size is zero, turn off the unit and on it again. If the memory size is still zero, check the connection of the DRU and/or the hard disk. Flash memory in DRU: FlashdrivesDRU (3*1959MB) – 6GB DRU FlashdrivesDRU (3*2875MB) – 9GB DRU Backup drive (hard disk) in DCU: Backupdive (1*38411MB or 1*40066MB)
In the example of the figure below, the memory of the hard disk is zero, indicating the hard disk is not connected.
Memory size in DRU
Memory size of HD (should not be 0*0)
Web-RAP button Fig. 1.3 Main Window of Web Configurator, Upper Part, without Hard Disk
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5. Make sure that the system does not indicate an error by using the following procedure. If any storage failure error message including DRU failure error appears, eliminate the error before proceeding the next step. Using Web configurator Press Web-RAP button in Main window. Web RAP window appears. Press Start button. The window shows the Ack button current LED status on the Remote Alarm Panel. To stop alarm sound when RAP is connected, press Ack button. This window opens on Internet Explore 6.0, but not on 5.5 .
Fig. 1.4 Web RAP window (Error indication)
Using LEDs The system can be also checked by observing LEDs on the front panel near the power switches. LEDs should change at power-on as below. Time After power-on About one minute later
SYS 1 ORG ORG
SYS2 ORG ORG
SYS3 ORG ORG
DCU OK ORG GRN
Then, LEDs show error codes, such as off, Green, Green, and Red with the RAP disconnected and Red, Red, off, and Red with the video channel not setup.
6. Press “Login” button in Main window. User and password boxes appear. 7. Enter vr5000super and nopassword in user and password boxes respectively to show Main menu.
DO NOT disclose the password to any user to discourage tampering.
Fig. 1.5 Main Menu
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8. Select a sub menu by pressing a desired button in Main menu. 9. In the sub (card) menu; 1. 2. 3. 4.
Press “Channels” button. Pres “Next” button to select the channel for editing. Press “Edit” button. Edit as required. (Select “Submit” to save the change.)
Following describes about each menu.
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Audio (Audio Channel) To configure audio channel;
1. Select “Audio Channels” in main menu. The Audio Card menu (read only) appears, showing the status of Audio I/F card in the Data Processing Unit.
Fig. 1.6 Audio card display
Audio Card Back Edit Active: X Name: AD LINK 9111DG Node id: 1 Number of channels: 5 Audio codec: Dynamic Range 64 codec Audio password: >> PASSWORD set << Channels
An audio password entered here is used when audio data is playbacked. Without the password, audio cannot be playbacked. If a password is entered, playback of audio is disabled, if password is not entered in Player. If the password is not set, playback of audio is not protected. 2. Press Channels button to show Audio Channel menu.
Audio Channel Back First Previous Next Last Active: Channel#: Channel id: Sample rate: Source:
Fig. 1.7 Audio channel menu
Sample data size: Source type: Note:
Monitor Edit
0-4 Audio ch
Goto
x VHF1 15625 Hz LEFT SIDE BRIDGE VHF 8-bit Fixed
3. Select a desired channel number by pressing Next or Previous button. Selectable channel numbers in the menu are VHF1, VHF2, MIC1/MIC2, MIC3/MIC4, and MIC5/MIC6. Audio from two microphones is recorded in mixture. Control buttons in the channel menu work as below. Back: Goes back to the previous menu. Monitor: Used for audio recording test. First: Goes to the first channel number. Previous: Goes back to the previous channel number. Next: Goes to the next channel number. Last: Goes to the last channel number. Edit: Used when editing the page.
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Goto: Goes to the page of the specific channel number. Enter the desired channel number in the box left to Goto button and press the Goto button.
4. Press Edit button to set up the page. Use “Channel id,” “Source” and/or “Source type” line to identify the input line. It is not necessary to fill in all lines. However, label the input line clearly for ease of identification. Active: When the channel is used, check this box. Channel id: Enter name to identify the sensor. (No.1 VHF for example) Source: Enter “Model name.” (FM-8700 for example) Source type: Numeric field Note: Enter “Manufacture.” (Furuno for example) IMPORTANT! Text entered in the “Channel id” line is shown on the playback display automatically.
Audio channel test Audio channel test is carried out to check whether audio is received in adequate level or not. To do so manually; 1. Select a channel to be tested in Audio Channel menu using Next button. 2. Press Edit button. Audio Channel -Edit Submit
Back
Active: x Channel#: MIC1/MIC2 Channel id: Sample rate: 15625 Hz Fixed Source: Sample data size: 8-bit Fixed MIC1 Active: MIC2 Active: Source type: Note:
Fig. 1.8 Audio Channel Edit menu 3. Select either “MIC x Active” line because audio from two microphones is recorded onto the same memory. Audio test is made one microphone at a time. After the test, both MIC x Active lines are checked for automatic microphone test.
Automatic microphone test If “MIC x Active” is selected, it will be included in the Microphone-test, that runs automatically about 1 minute after power-on and then every 12 hours. The automatic microphone-test is carried out as follows. 7
The microphones are tested in two groups: One group is MIC1, MIC3, and MIC5, and the other is MIC2, MIC4, and MIC6. Each microphone has a small buzzer for the microphone test. First, the power is supplied to MIC1, MIC3, and MIC5 to energize the buzzer via the relay K1 on JB board, Child and the buzzer sound is recorded. Then, the power is supplied to a buzzer in MIC2, MIC4, and MIC6 via the relay K2 on JB board, Child. 4. Press Back button to go back to Audio Channel menu and press Monitor button. Audio Channel Test menu appears. Audio Channel Test Back Recording start
Channel id VHF 1 VHF 2 MIC 1/MIC2 MIC 3/MIC4
Stop
Description
MIC 5/MIC6
Play
Level 0 0 90 0 0
Fig. 1.9 Audio Channel Test menu
5. Press Recording start button to start recording. 6. Press Stop button to stop recording. Recording will stop automatically after approx. 30 seconds, if STOP is not pressed. 7. Press Play button to play the recorded data. If the audio is noisy or low level, reposition the microphone.
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Video (Radar video channel) Receivable signal The system receives VGA compatible video signal. Video signal level: 0.5 to 1 Vpp (Minimum sync signal is 50 mV when a composite sync signal is used.) Horizontal sync signal: Max. 80 kHz, positive or negative Vertical sync signal: Max. 75 Hz Receivable resolution: 640x480 to 1280x1024 Channel number or channel # corresponds to the label on the Power Distribution Unit (PDU): VD1 and VD2 to VD4 (optional). To set up video channel for Furuno radar; 1. Open Video menu and select the channel to be edited. 2. Press Edit button. 3. Press Verify radar-data button and select the radar type: FR-2105 or FR2805. 4. Press Calibrate button to show the radar picture on the PC screen. The radar image is displayed on the PC screen in correct size. If not, change menu setting.
To set up video channel for non-Furuno radar; 1. Open Video menu and select the channel to be edited. 2. Press Edit button to set up the menu. 3. Press Calibrate button to show the radar picture on the PC screen. 4. Change settings in the menu. 5. Press Test button to execute the change. 6. Repeat steps 4 and 5 until an adequate picture is obtained. Use the flow chart on page 13.
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Fig. 1.10 shows Video sub menu indicating that radar video is not input to the VDR. If the radar signal is received normally, this part should be as below for FR-2105. Horizontal sync frequency: 64000 Hz Vertical sync polarity: Positive Sync Vertical number of lines: 1066 ==> Number of lines assumed to be 1024 Channel interlace: NON INTERLACED
Fig. 1.10 Video Channel menu
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Table below lists settings for Furuno radars. Table 1.1 Settings for Furuno Radars FR-28X5
FR-21X5
FAR-28X7
FAR-21X7
Horizontal offset
245
175
127
167
Vertical offset
17
40
37
37
PII multiplier
1375
847
847
847
Horizontal sync polarity
Negative
Positive
Negative
Negative
Phase Horizontal resolution
48 1066
192 1280
192 1280
192 1280
Vertical resolution
800
1024
1024
1024
VCO range
44 Saved as JPEG None
48 Saved as JPEG None
48 Saved as JPEG None
48 Saved as JPEG None
6-bit 15 secs Fixed
Contrast/GAIN Red
Separate SYNC 100
15-bit 15 secs Fixed Alternate pixel Separate SYNC 128
15-bit 15 secs Fixed Alternate pixel Separate SYNC 128
15-bit 15 secs Fixed Alternate pixel Separate SYNC 128
Contrast/GAIN Green
100
128
128
128
Contrast/GAIN Blue
100
128
128
128
Brilliance/OFFSET Red
100
128
128
128
Brilliance/OFFSET Green
100
128
128
128
Brilliance/OFFSET Blue
100
128
128
128
Save image to web Debug level Color mask bit Sample rate Interlace type Sync type
Interlaced
Settings for the following radars are preprogrammed in Web configurator. Furuno FR-21X5: FR-21X5 Furuno FAR-28X5: FAR-28X5 Radar with XGA (1024x768) monitor: 1024x768 Kelvin Huges HR3061: HR3061 JRC JMA-9900 series radar outputs VGA VDR signal: 1024x768, RGB (0.5 Vp-p/ positive), HS (TTL/negative) and VS (TTL/negative). Connect these signals to VR-5000 via a buffer unit (or a VGA booster) locally arranged and select the radar type of 1024x768 in Video channel. A common problem with the connection of other make radar is that HS and VS signal level is low. To solve this problem, use a booster locally arranged.
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Following describes each item in video menu. Horizontal offset: Moves the picture horizontally. With a larger (smaller) value, the picture moves left (right). If the value is too high, the framegrabber cannot present a valid image, indicating a small red cross at the upper left corner in the Internet-explorer display. Vertical offset: Moves the picture vertically. With a larger (smaller) value, the picture moves upward (downward). ). If the value is too high, the framegrabber cannot present a valid image, indicating a small red cross at the upper left corner in the Internet-explorer display. Pll multiplier: This sets the frequency of PLL-oscillator to synchronize with Horizontal-sync signal, so that the framegrabber grabs pixels across each line correctly. If wrong, you will see distortion. With a smaller value, grabbed frame becomes narrow, and with a higher value, the frame becomes wider. You can analyze the image in a program like Paint Shop Pro. You can drag directly from browser-window to Paint Shop Pro. Horizontal sync polarity: The polarity of the horizontal sync signal is entered. VIDEO->Channels shows information about polarity. Set it according to this information. Phase: Phase setting selects the phase of sampling clock relative to phase locked loop signal in 32 steps of 11.25 degrees. If Phase is not set correctly, any section of an image consisting of vertical lines may exhibit tearing. In Alternate-pixel mode, this is 16 steps of 22.50 degrees. Horizontal resolution: For example, if the image size is 1280x1024, the horizontal resolution is 1280. Vertical resolution: For example, if the image size is 1280x1024, the vertical resolution is 1024. VCO range: It is used to set a parameter to supply correct current to PLL-oscillator. This parameter is set according to resolution. Save image to web: Leave the default setting “Saved as JPEG” unchanged. Debug level: Leave this parameter with the default setting “None (0).” Color mask bit: “Color mask bit” has a big influence on the size of the generated radar-image. If video is noisy, the image size becomes large. Color mask is used to filter “noise.” If radar-picture is very noisy, reduce the Color Mask Bit to reduce image-size. The smaller the color mask bit, the less number of different colors. 24-bit: ‘full-color’ (each RGB channel(8-bit each) is recorded without masking) 21-bit: each RGB value is masked with 0xFE (254 – decimal). 18-bit: each RGB value is masked with 0xFC (252 – decimal). 15-bit: each RGB value is masked with 0xF8 (248 – decimal). 12-bit: each RGB value is masked with 0xF0 (240 – decimal). 9-bit: each RGB value is masked with 0xE0 (224 – decimal). 6-bit: each RGB value is masked with 0xC0 (192 – decimal).
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Sample rate: 15 seconds fixed Interlace type: When the resolution of the video image is 1280x1024 or better, select “Alternate pixel“ sampling mode, similar to interlacing except that the columns of pixels are interlaced instead of lines. In Alternate pixel mode, the PLL runs at half rate and even pixels are sampled on one frame and odd pixels are sampled on the other frame. Sync type: Selects the type video sync signal.and Some videosync signals include embedded sync rather than of separate horizontal vertical signals, typically sync composite on green. Some video signals include embedded composite sync rather than separate horizontal and vertical sync signals. Options are Separate, Composite (embedded in video) and Sync on Green (SOG, Embedded in Green-analog-signal in RGB-lines). Gain and Offset: These adjust contrast and brightness by setting RGB values.
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Frame Grabber Setup Flow Chart
Start
Select VIDEO>Channels>Edit and set parameters as below. Settings in parenthesis are reference only. These parameters are set according to video signal. Horizontal offset:
0
Vertical offset: 0 Horizontal sync polarity: (Positive) Phase: 0 Horizontal resolution: (1280) Vertical resolution: (1024) VCO range: (48, according to resolution) Save image to web: Saved as JPEG Debuglevel: None (0) Sample rate: 15 seconds Sync type: (Separate SYNC)
Less than 1280x1024
Resolution? 1280x1024
Pll multiplier: 850 Interlace type: Interlaced: Interlaced Non-interlaced: Alternative pixel
Pll multiplier: 1375 Interlace type: Interlaced or non-interlaced
Press Calibrate button.
Change following parameters . one at a time 1) First, Vertical offset 2) Next, Horizontal offset 3) Then, Pll multiplier
Fig. 1.11 (1/2) Press Test button. From next page
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To previous page
Wait for 5 to 15 second. No
Picture is aligned?
Picture is in position and correct size?
Change Phase setting.
Press Test button. Wait for 5 to 15 second. No
Picture is shaped?
Find a vertical line and make it a straight line.
Change Contrast/Brilliance settings.
Press Test button. Wait for 5 to 15 second. No
Picture is good? Yes Change Color mask setting.
Press Test button. Wait for 5 to 15 second. No
Noise is eliminated? Yes Press Submit button.
End
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Fig. 1.11 (2/2)
Serial channel (RS-422) This menu sets channels for signals received by RS-422 IN terminal board (SI00 to SI07, and optional SI08 to SI15). The channel receives not only IEC sentences but also binary data. Channel number or channel # corresponds to the label on the terminal board on the Junction Box. Antenna position of the position sensor or GPS is entered in the following form. DO NOT forget to enter this value. The length from the bow follows A, the length from the stern B, the
A = 50 m
legth from portexample C and the from the staroard D.the In the of length Fig. 1.12, A50B80C30D15 is entered as antenna position.
B = 80 m
C = 30 m
D = 15 m
Fig. 1.12
When the optional remote junction box is connected to the RS-422 channel, set the channel to 9600 bps, 8 bit data, none parity and 1 stop bit. When the data is binary, select the box in the “Binary data” line. To monitor the data strings, press Monitor button in the menu. The data being received is displayed at the lower half of the screen.
Digital channel
Receivable signal: 3 to 32 V voltage signal Channel number or channel # corresponds to the label, DC00 to DC31 and DC32 to DC63, on the DIGITAL IN terminal boards in the Junction Box. In this menu, it is very important to enter the source name clearly in “Source” line so that the channel is identified easily later on. IMPORTANT! Text entered in the “Channel id” line is shown on the playback display automatically. Active/Inactive state of the sensor can be switched between “Close” and “Open” in Digital Channel Monitor menu, using “Swap Active/Inactive State values” button. To do so, press Calibrate button in the Digital Channel menu. The signal being received is monitored at the lower part of the Digital Channel Monitor menu.
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Analog channel Receivable signal: –10 to +10 V (When 4 to 20 mA signal is connected, 470 ohms, 1W resistor is connected across signal lines.) Channel number or channel # corresponds to the label, AN00 to AN15, on the ANALOG IN terminal board in the Junction Box. Analog channel must be calibrated by setting two points. To calibrate the analog channel; 1. Press Calibrate button in Analog Channel menu. Analog Channel
Analog Channel Calibrate
Calibrate menu appears.
Back
Fig. 1.13 Analog Channel Calibrate menu
Submit
Channel id: AN00 Source: Test point Calibration point 1: Calibration point 2: Note: NO NOTE Analog value
2. 3. 4. 5. 6. 7.
Clear values
Set1 Set2
0xEB1F
For example of engine pitch order calibration, set the pitch order handle to 8 forward. Place the cursor onto the Calibration point 1 line and enter 8. Press Set 1 button. Set the pitch order handle to -7 astern. Place the cursor onto the Calibration point 2 line and enter -7. Press Set 2 button.
It is important to use a “minus” sign as below. (1) Values referring to forward shall be positive and astern as negative (propeller pitch, order and indication). (2) Values referring to starboard shall be positive and port as negative (rudder indicator and thruster order and indication). The signal being received is monitored at the lower part of the Analog Channel Monitor menu. NMEA Select the NMEA version being input to the VDR. Vessel ID (Vessel identification) Approval of authority, Vessel name, Vessel IMO number, Vessel MMSI number and Vessel flag are entered in this menu. UTC-POS (UTC and position source) Generally, UTC and position source is a GPS receiver connected to SI00 channel. Antenna position is the value entered in RS422 Serial Channel menu. If the UTC source is not SI00, this menu is changed accordingly. 17
Configuration This menu is used to download and upload configuration data. This menu also erases data stored on the memory devices.
1.4 Initialization of index file After changing software configuration, initialize the index file on the memory device so that the collected data in the memory is erased. This procedure is also called “Index Clear” or “Clear Index.” IMPORTANT! Initialize index file after software configuration.
Index clear is made through Configuration menu as below. 1. Go to Configuration menu. 2. Select “0; All device” in the pull-down menu. 3. Press Clear index button. 4. Press Back button. 5. Press Reboot VR-5000 button in Configuration menu to reboot the system.
Fig. 1.14 Configuration menu
When the index file is initialized successfully, the record number in the status monitor will be reset to zero. 18
1.5 Making backup copy of configuration data For future reference, download configuration data by following the instruction below to make a copy. The configuration data file is opened up in WordPad or other editor (not Notepad). Copy to boot flash memory The configuration data can be saved on the flash memory in the DCU or Compact Flash card. If the data on the DRU is accidentally erased, the configuration in the DRU is reset automatically at the next power on, using the settings stored on the flash memory. (Refer to page x for erasing configuration data on flash memory.) To save the data in the flash memory; 1. Go to Configuration menu. 2. Press Handle CONFIG-file button. Handle CONFIGRATION-file window appears. Fig. 1.18 3. Press Save (Save CONFIGURATION to BOOTFLASH:) button.
Fig. 1.15 Handle CONFIGURATION-file window
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Copy to floppy disk: The following describes how to copy the configuration data onto a floppy disk. To do so; 1. Go to Configuration menu. 2. Press Handle CONFIG-file button. Handle CONFIGRATION-file window appears. 3. Press Download button. Windows file download window appears. 4. Press Save button, select the directory, and enter a desired file name (xxx.ini) – it is recommended that the ship’s name is included in a file name. 5. Then, press Save button to save the file onto the floppy disk. The file data on the floppy disk can be edited in Wordpad.
1.6 Setting Configuration with file data The VR-5000 can be configured by using the data on the floppy disk in three steps: uploading the data to VR-5000, loading to the system, and saving to the DRU. Step 1. Uploading to VR-5000 To upload the data from the PC; 1. Go to Configurtion menu. 2. Press Handle CONFIG-file button. 3. Press Upload button. CONFIG-file upload window appears. 4. Select the file, and then press UPLOAD button. 5.
Press Back button to go back to Handle CONFIGRATION-file menu.
Step 2. Loading to the system 6. Press Sysload button in Handle CONFIGRATION-file menu. See Fig.1.15. 7. Make sure that no error message appears. Table below list the typical error messages. Error message Unable to lock configuration before importing Missing file Illegal values in uploaded configuration file Unable to send reconfiguration-request to VR-5000
8.
Possible cause System error
Action Reboot system.
No data uploaded Upload configuration data. Too many cards/channels Check configuration data for in configuration data correct setting. System is not running Solve system error. properly.
Press Back button to go back to Handle CONFIGRATION-file menu
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Step 3. Saving to the DRU 9.
Press Save (Save CONFIGURATION) button. See Fig.1.15.
10. Click Reboot VR-5000 button to reboot VR-5000.
1.7 Check after software configuration After software configuration and index clear are completed, make sure that the system works normally by using the following check lists. !
Check that “FlashdrivesDRU” and “Backupdrive” numbers are shown correctly in the status display of Web configurator. See Section 3.1.
!
Check that “Record number” increases in the status display of Web configurator. See Section 3.1.
!
Check that “Buffer in use” switches between 1 and 2. (0 and 1) in the status display of Web configurator.
!
Status LEDs on the DCU are Orange, Orange, Orange, and Green from the left.
!
Using LivePLayer software, check that VDR receives all sensor data correctly.
!
Red LED on the RAP does not light.
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List of Web Configuration menu
Video card (Read only) Active: x Name: FASTFRAME1300 Node id: 1 Number of channel: 4
Main menu 1. System version 2. Nodes 3. Audio 4. Video 5. Serial 6. Digital 7. Analog 8. NMEA
Video channel Active: x Channel#: VD1 Channel id: FR-2105
9. Vessel ID 10. UTC POS 11. Configuration
Source: RADAR 1 Source type: 1 Horizontal offset: 175 Vertical offset: 40 Pll multiplier: 847 Horizontal sync polarity: Positive Phase: 192 Horizontal resolution: 1280 Vertical resolution: 1024 VCO range: 48 SXGA Save image to web: x Debug level: 0 Color mask bit: 240 12-bit (11110000x3) Sample rate: 15 secs Fixed Alternating pixel grab: x Interlaced: Sync on Green: Composite Sync: Display (vr5000.tiff): x Radar Model: 1-FR2115 Contrast/GAIN Red: 128 Green: 128 Blue: 128 Brilliance/OFFSET Red: 128 Brilliance/OFFSET Green: 128 Brilliance/OFFSET Blue: 128 Note:
System version (Read only)
System- firmware version: V2.07.00 System-config version: V2.07 Config last changed 07:35:58 07/04-2005 Location Node configuration (Not used at installatio n)
Eth 0 mac addr: 00:90:fb:08:90:9d Eth 0 IP addr: 10.0.0.100 Eth 0 IP mask: 255.0.0.0 Eth 1 mac addr: 00:90:fb:80:0a:1c Eth 1 IP addr: 172.16.0.100 Eth 1 IP mask: 255.255.0.0 Audio card (Read only) Active: x Name: ADLINK 9111DG Node id: 1 Number of channels: 5 Audio codec: Dynamic Range 64 codec Audio password:
RS422 serial card (Read only) Active: x Name: CONTROL RS422#1 Node id: 1 Number of channel: 8
Audio channel Active: x Channel#: VHF1 Channel id: UNDEFINED Sample rate: 15625 Hz Source: UNDEFINED Sample data size: 8-bit Fixed Source type: 0 Note: NO NOTES
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RS422 serial channel Active: x Channel#: SI00 Channel id: UNDEFINED Binary data: Antenna position: UNDEFINED Source type: 0 Time out: 20 sec Baud rate: 4800 Data bits: 8 Parity bit: 0
Analog channel calibrate Channel id: AN00 Source: Test Calibration point 1: Calibration point 2: Note:
Stop bit: 1 Note: NO NOTES
Vessel IMO no: Vessel MMSI no: Vessel flag:
Set1 Set2
Vessel ID Approval of authority: Vessel name:
Digital card (Read only) Active: x Name: ADLINK 7396 Node id: 1 Number of channels: 64
UTC and position source UTC source: SI00 UTC Note: NO NOTES Antenna position: UNDEFINED Position source: SI00 Position Note: NO NOTES Antenna position: UNDEFINED
Digital channel Active: x Channel#: DC00 Channel id: UNDEFINED Source: UNDEFINED Source type: 26 Type: 1 Normal Sample rate (Hz): 2 Hz Fixed Sample/Event: 0 Note:
Configuration menu Index – handling (Clear index) Config – handling (Clear configblock) Status display Handle CONFIG-file Microphone testing Web-Log RUN LEVEL - setting (Reboot VR-5000)
Analog card (Read only) Active: x Name: ADLINK 9111HR Node id: 1 Number of channels: 16 Analog channel Active: x Channel#: AN00 Channel id: Source: Source type: 3 Sample rate: 2 Hz Fixed Analog calibration calibration point point 2: 1: 0 0 Analog
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Chapter 2 LivePlayer Liveplay software features Liveplay and Playback operations. This software is applicable to the VDR software V2.07.00 and above. For VDR software V0.99.16, Interim playback software is used. The Liveplayer, VR-5033 consists of a program CDROM, an IEEE1394 repeater, an AC/DC adapter, a 4P-6P IEEE1394 cable, and Operator’s manual. Live play operation Using Liveplay software, all data input to the VDR can be seen on the PC screen in real time. The PC is connected to the REMOTE 1 port on the VDR with an Ethernet cable. (Same connection as Web configurator is used.)
Playback operation The data recorded on the DRU can be playbacked on the PC supporting IEEE1394 interface with Liveplay software. The PC is connected to the DRU through the IEEE1394 repeater as shown in Fig.2.1. The capacity of the AC/DC adapter is 1.0 A or more.
IEEE1394 Repeater IEEE1394 cable 4-pin
6-pin
IEEE1394 cable installed
12 VDC, 1.0 A AC/DC ada ter 100 to 220 VAC
Fig.2.1 Connection of Liveplayer
Figs. 2.2 to 2.5 show typical screen of Live player. The same screen is available when the VDR data is playbacked. For more detail, refer to Operator’s Manual for Liveplayer, VR-5033.
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Click full-screen radar Click on to thedisplay video to enlarge the radarimage. image to full screen.
Fig.2.2
Fig.2.3 25
Fig.2.4
Fig.2.5 26
Chapter 3 Maintenance 3.1 Status monitor The monitor display includes following items. The selftest result is also shown in the monitor display by 0 (OK) or 1 (NG). Flashdrives DRU and Backupdrives: These show the memory size of flash devices in the DRU and Hard disk. 0*0MB means no memory device is connected. The DRU has three flash devices, so the first number should be 3 (i.e. 3*XXXXMB). Buffer in use: There are two buffers in the DPU: buffer 1 and buffer 2. These values should be shown alternately. RUN LEVEL: SYSTEM RUNNING should be shown during normal operation. SYS time: System time of VR-5000 is displayed here. This time should be almost the same as UTC-time. UTC-time: Date and time from GPS receiver connected are shown here. Record number Device Back Up: This number should increase every 15 seconds if the data is recorded onto Removal hard disk correctly. Record number Device DRU: This number should increase every 15 seconds if the data is recorded onto DRU correctly. The value should be the same as Device Back Up if the hard disk is not removed during operation.
VR-5000 (V2.07.00)
FlashdrivesDRU (3*2944MB) Backupdrives (1*40066MB) PDUSTAT: AC_NDC_FBATT
Completed loops (15 secs)
since system start: 3
SYS_time: 2004-12-12 01:44:26 Record number Device Back Up: 602
Buffer in use: 2
UTC-time: 2004-122
RUN LEVEL: SYSTEM_RUUNING
01:44:41 UTC-SRC (SI00)
Record number DeviceDRU: 603
VR-5000 DRU ERRORS
Fig.3.1 Indication at upper part of status monitor
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3.2 Replacement of battery Two batteries are used in the Data Collecting Unit to record bridge audio for 2 hours after ship’s mains is shutdown. (Data other than audio is not recorded after shutdown of ship’s mains.) The battery should be replaced with NP-17-121 (12V,17A) ; C/N: 000-148-410 every four years. If the battery is replaced with the other type, the type approval granted to VR-5000 will be revoked. Location of Batteries Original chassis: Batteries locate on the bottom plate of the Data Correcting Unit. To gain access to the batteries, remove the cover of either side. Current chassis: Batteries locate in the Power Distribution Unit. To gain access to the batteries, draw out the PDU.
Fig. 3.2 Batteries in srcinal chassis
Fig.3.3 Batteries on PDU in current chassis
Notice on Handling DPU When the DPU is shipped with batteries mounted, insulate the lugs connected to black and red wires (ringed in Fig.3.3) separately to avoid a short circuit between these lugs. If the battery power switch is turned on during transportation accidentally, the positive and negative terminals of the battery short-circuit, causing fire or electrical shock.
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3.3 Replacement of pinger The pinger (or acoustic beacon) on the Data Recording Unit has a built-in battery. Change the pinger before the manufacturer warranty (six years) expires. Necessary tool: M5 Allen wrench
Loosen these bolts to remove the pinger.
Fig.3.4 Pinger on DRU
3.4 Updating system program The system program is stored on the 64 MB flash memory card or Compact Flash card in the DCU. To update VR-5000, change the card with the latest version. Before changing the program, save configuration data onto the hard disk of the PC or the floppy disk. How to make CompactFlash card The CompactFlash card for VR-5000 is made with the following procedure. Necessary parts: (a) Compact Flash reader (b) Compact Flash card (c) VR-5000 software 1. Copy VR-5000 software (Holder name of v2[1].07.00) from CD ROM to drive C. (Open DOS Command prompt (C:¥>). 2. Type cd (space)¥v2[1].07.00 and press Enter key. (C:¥ v2[1].07.00,) 3. Type gf_xp (space) e: and press Enter key. “e” is the drive location for the flash ROM. Message “Using e: as Flash Drive …. Burn flash??” appears. 4. Type y and press Enter key.
How to change CompactFlash card To replace the card with one having the latest version; 1. With old software, save the existing configuration data onto the floppy disk or hard disk on the PC.
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2. Using existing Web Configurator (old software), clear Configuration data. (Use Clear configblock button in Configuration menu.) IMPORTANT! Do not forget this step. 3. Turn off the unit. 4. Replace the flash memory with the latest version. 64 MB card locates left to the hard disk in the current chassis, accessible from the outside, while the card locates inside the DCU in the srcinal chassis. See Figs.3.4 and 3.5. 5. Configure the system by loading backuped configuration data. (Use Configuration menu.) 6. Carry out “index clear” to erase data in the memory.
Fig.3.4 Flash memory card on Current Data Processing Unit (DPU)
Fig.3.5 Flash memory card in Original Data Processing Unit (DPU)
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How to replace flash memory card in old chassis Step 2. Remove the side panel and remove a screw on the side panel.
Step 1. Remove four screws on the front panel of DPU.
Step 4. Pull the DPU forward about three quarter and remove the cover. DO NOT drop the rear end of DPU. If so, the power switch is damaged.
Step 3. Remove a screw on the side panel. Do steps 2 and 3 on the other side,
Step 5. Holding the DPU on the knee, unplug the power supply connector of the fan.
Step 6. Holding the DPU on the knee, change the card.
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3.5 Channel expansion VR-5000 provides the following channels as standard. VHF audio: 2 channels Video: 1 channel Contact-closure: 12 channels Serial (RS422): 8 channels.
Bridge audio: 6 channels Digital: 52 channels Analog: 16 channels
Following describes how to increase Video, Contact-closure, and Serial channels. It is not practical but the number of the microphone can be increased by mixing the signal with the VHF interface unit, IF-5200. 1) Video Channel Install the BNC connector plate onto the PDU unit as “VD2” channel and connect it to the second VGA connector from the bottom on the Frame grabber board in the DPU. VD2 BNC Connector BNC-LA-PJ (000-148-664) x 5 BNC323-BA (000148-665) x 5 VGA cable
VD2 (Second from bottom)
KR-61405150209 (000-148-842) x 1
VD1
BNC plate 24-004-2312-0 (100-308-900) x 1
BNC plate with BNXC connectors VGA connector on Frame Grabber on PDU board in DPU
Fig.3.6 Video connection in DCU 2) Contact-closure A contact-closure signal can be connected to “Digital” channel (DC00 to DC 51) with the following connection. DC OUT DC OUT +
Fig.3.7 Connection of Contact-closure signal to DC00 to DC51 3) Serial Channel Add an optional RS422 IF card in the DPU and connect the card to J47 on the JB board. Necessary kit: OP24-7; C/N: 004-381-230 (RS422 IF board, C/N:000-148-601 plus DB37/HD78 cable, C/N: 000-149-096)
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3.6 Location of parts
Data Processor Unit (DPU)
Removable Hard Disk Cover
Power Distribution Unit (PDU) Junction box
Cable clamp
Fig.3.8 Data Collecting Unit with front cover opened
Flash devices in DRU (Three memory cards)
FireWire connecting tube
Underwater acoustic beacon (Pinger) Capsule rleasing latches
Fig.3.9 Data Recording Unit (DRU)
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Digital IF Board
Frame Grabber Board (w/ Multiplexer)
Analog IF Board
RS422 IF Board (optional)
Audio Analog Board LED Control Board
RS422 IF Board DRU IF Board
Power supply unit
Mother board
Removal hard disk
Adapter Board OS Flash Memory Card 256 MB RAM Card DPU Processor Board
Fig.3.10 Data Processor Unit (DPU), top view, srcinal type
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Digital IF card Frame grabber (Video IF) card (VD1 to VD4 from bottom ) IEEE1394 IF card (Bottom for DRU, and top for HD)
LED IF card
Audio card
VGA REMOTE 1 REMOTE 2
Analog IF card Serial IF card (SI00 to SI07) Serial IF card (SI08 to SI15, optional)
COM1 (bottom) and COM 2 (top)
Fig.3.11 Data Processing Unit, rear view
PWR (PDU) board (J22 and J25 have short plug.)
BNC connector board for VD1 (not mounted)
AC/DC converter
REMOTE 1 and 2 connectors
Power switches with breaker (AC, DC, and BAT from left)
LED board (2000009)
Fig.3.12 Power Distribution Unit (old type), top view
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PWR (PDU) board (not shown)
Battery, NP-17-121 (12V,17A) x 2 pcs.
Power switches LED board REMOTE 1 & REMOTE 2 VGA cable: KR-61405150209 000-148-842
BNC x 5 for VD2
BNC x 5 for VD1
Note 1) Batteries locate on the bottom plate in the DCU with the srcinal PDU. Note 2) PWR board is the same as one in the old chassis.
Fig.3.13 Power Distribution Unit (new type), top view
ANALOG IN (AN00 to AN15)
AUDIO IN (MIC 1 to MIC 6, VHF 1 and VHF 2)
REMOTE ALARM PANEL
SERVICE COM 1 DRU via repeater Not used
DIGITAL IN DIGITAL IN RS-422 IN (DC00 to DC15 (DC32 to DC47 (SI00 to SI15) and DC16 to DC31) and DC48 to DC63)
DC output, DC IN and AC IN from top
Fig.3.14 Junction Box Unit, front view
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J3 (Audio)
J2 (Analog)
JB board, Child (2000019)
J53 J49 J51
J46 (RS422)
J35 (Digital)
J47 (RS422, optional)
JB board, Mother (2000018)
Fig.3.15 Junction Box Unit, rear view
Repeater
This picture is reference only. DO NOT open the DRU for servicing. Opening the DRU in the field will void the warranty. Fig.3.16 Data Recording Unit (DRU) disassembled
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Chapter 4 Troubleshooting 4.1 Error codes LESs, SYS1, SYS2, SYS3 and DCU OK on the Power Distribution Unit (DPU) show the system status. The table on the next page shows the typical errors. The latest error code list is available by pressing ErrorCodes button on Main page of Web configurator (See Fig.4.2).
Fig. 4.1 LEDs on Power Distribution Unit
Fig.4.2 ErrorCodes button on Main page of Web configurator
Power Distribution Unit status is shown in the status monitor and Main page of the Web configuratior (Fig 4.2). Indication POWER_STAT_OK DC_NAC BATT_NAC_NDC AC_NDC_FBATT AC_FDC_FBATT DC_FAC BATT_FAC_NDC AC_NDC AC_FDC DC_FAC_FBATT BATT_FDC_NAC BATT_LOW AC_FBATT DC_NAC_FBATT BATT_FAC_FDC
Meaning O.K., running on AC, DC and BATT present Running on DC, AC not present Running on BATT, AC & DC not present Running on AC, DC not present, Battery failed Running on AC, DC and BATT failed Running on DC, AC failed Running on BATT, AC failed, DC not present Running on AC, DC not present Running on AC, DC failed Running on DC, AC and BATT failed Running on BATT, DC failed, AC not present Battery low voltage Running on AC, BATT failed Running on DC, AC not present, BATT failed Running on BATT, AC and DC failed
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Table 4.1 Typical Error Codes SYS 1
SYS 2
SYS 3
DCU OK
Description
Possible cause
Action
ORG
ORG
ORG
GRN
No error
Normal operation
GRN
GRN
ORG
RED
Running on battery
Main and emergency source are missing.
Turn on the main breaker
RED
ORG
ORG
RED
Serial data time out
No sensor data input to serial port
Turn on the sensor. Check connection.
Off
GRN
GRN
RED
RAP missing
Remote Alarm Panel disconnected
Check RAP
RED
RED
Off
RED
Grabber failure
RED
RED
RED
RED
Fatal failure
GRN
RED
Off
RED
Storage failure 1
ORG
RED
Off
RED
Storage failure 2
GRN
GRN
Off
RED
Storage failure 3
GRN
ORG
ORG
RED
PDU no connection
ORG
Off
Off
RED
Memory failure
ORG
ORG
Off
RED
Storage last buffer not saved
RED
GRN
ORG
RED
Mic test failed
No radar video input to VDR.
connection. Turn on radar. Check radar connection. Restart the system. If problem still remains, change DPU. Clear index and configuration. Check connection. Change DRU.
PDU disconnected
Check microphone connection. Change microphone.
RED
GRN
Off
RED
Time difference too big
RED
ORG
RED
RED
Grabber image too big
RED
Off
Off
RED
DRU failure
Off
RED
Off
RED
Storage failure
Off
Off
Off
ORG
Start-up failure
Off
Off
RED
RED
Data I/O failure
RED
Off
RED
RED
Configuration failure
RED
GRN
RED
RED
Configuration invalid start tag
GRN
GRN
RED
RED
Configuration invalid size
RED
GRN
GRN
RED
Configuration invalid flash handling
Off
RED
RED
RED
No config. data in flash memory
GRN
GRN
GRN
RED
Configuration VDR default error
Radar video is too noisy. Change video channel menu.
These errors occur when performing system configuration at installation. Make configuration correctly.
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4.2 Command operation The system is also controlled by using telnet commands from the PC connected to REMOTE 1 port. When Web configurator cannot be opened, clear the memory by taking the following procedure. Table below lists the useful commands. Table 4.2 Telnet commands Commands
Meaning
control (space) –S (space) 0
Stop running the system
control (space) –B (space) 0 control (space) –D (space) 0 control (space) –I (space) 0
Clear index of flash memory in HD Clear index of flash memory in DRU Clear indexes of flash memory in DRU and HD. Shows memory size of Flash devices Clear index and configuration data in DRU
Control -d clear_config_flash_block(space) 0 (space) 0 rm (space) –f (space) /mnt/boot/vr5000.ini
Clear configuration data in boot flash (compact flash) memory.
fdisk (space) –ls
Shows memory partition data.
Clear Index To clear index or collected data; 1. Run MS-DOS on the PC connected to REMOTE 1 port. 2. Type telnet (space) 10.0.0.100, followed by Return. 2. Type root, followed by Return. (log in to VDR) 3. Type control (space) –S (space) 0, followed by Return. 5. Type control (space) –I (space) 0, followed by Return. (Command –D initializes only index file on flash memory in DRU and –B on the hard disk.) 6. Type reboot, followed by Return. Clear configuration on DRU (all memory clear) This procedure clears both index and configuration data in the DRU. IMPORTANT! Make a backup copy of configuration data before taking the following steps. Otherwise, the system must be software-configured again, spending a lot of time, especially when analog data is connected.
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To clear all data stored in the DRU; 1. Run MS-DOS. 2. Type telnet (space) 10.0.0.100, followed by Return key. Prompt “vr5000 login:” appears. 3. Type root, followed by Return key. (login to VDR) Prompt “/#” appears after the indication of the program number (0.99.06). 4. Type control (space) –S (space) 0, followed by Return key to stop recording. 5. Type clear_config_flash_block (space) 0 (space) 0, followed by Return key to clear memory. 6. Turn off VR-5000 and turn it on again after 5 seconds. 7. Wait one minute until LED status becomes SYS1: orange, SYS2: red, SYS3: off and DCU: red. If not, repeat above steps with step 5 repeatong several times. 8. Run Web Configurator, enter necessary settings, and save settings. 9. Turn off VR-5000 and turn it on again after 5 seconds.
Fig.4.3 Screen during all clear
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Clear configuration data on flash memory To clear configuration data on the flash memory (boot flash card); 1. Make a telenet to VR5000 and login as root. 2. Type control (space) –S (space) 0 and press Enter key. 3. Type rm (space) –f (space) /mnt/boot/vr5000.ini and press Enter key.
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4.3 Memory partition check The partition is created on the memory devices (removable hard disk and flash memories in the DRU) at factory. Following describes how to check memory partition. 1. Run MS-DOS on the PC. 2. Type telnet (space) 10.0.0.100, followed by Enter key. 3. Type root, followed by Return key. (login to VDR) 4. Type control (space) –S (space) 0, followed by Enter key. (This command terminates VR-5000 application software.) 5. Type fdisk (space) –ls, followed by Enter key to show memory partition data. The following list appears on the screen when the memory partition is created correctly. If no information appears, check the connection of the memory device. There are two types of 40 GB hard disk with the different cylinder number. Partition data on 40 GB hard disk (Cylinder > 5005) Disk/dev/sda: 255 heads, 63 sectors, 5005 cylinders Units = cylinders of 16065 * 512bytes Device Boot Start End Blocks /dev/sda1 1 1 8001 /dev/sda2 2 16 120487+ /dev/sda3 17 5002 40050045 /dev/sda4 5003 5005 24097+
Id 83 83 83 83
System Linux Linux Linux Linux
Partition data on 40 GB hard disk (Cylinder <5005) Disk/dev/sda: 255 heads, 63 sectors, 4850 cylinders Units = cylinders of 16065 * 512bytes Device Boot Start End Blocks Id System /dev/sda1 1 1 8001 83 Linux /dev/sda2 2 16 120487+ 83 Linux /dev/sda3 17 40050045 83 Linux 4798 /dev/sda4 4799 4800 24097+ 83 Linux
Partition data on 2 GB (3 GB) flash memory card Disk/dev/sdb: 255 heads, 63 sectors, 249 (364) cylinders Units = cylinders of 16065 * 512bytes Device Boot Start End Blocks Id /dev/sdb1 1 1 8001 83 /dev/sdb2 2 2 8032+ 83 /dev/sdb3 3 246 1959930 83 (360) (2875635) /dev/sdb4 247 249 24097+ 83 (361) (364) (32130)
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System Linux Linux Linux Linux
4.4 How to create partition To create partitions on the removal hard disk, follow the steps below. The partition can be deleted by using command d.
1. Set the key on the removal hard disk to PWR ON position. 2. Turn on VR-5000 and wait until SYS1, SYS2, SYS3 and DCU light orange, orange, orange and green respectively. 3. Run MS-DOS on the PC. 4. Type telnet (space) 10.0.0.100, followed by Enter key. 5. Type root, followed by Enter key. 5. Type control (space) –S (space) 0, followed by Enter key. 6. Type fdisk (space) –ls, followed by Enter key. Information about flash memory disks in DRU appears. 7. If memory disks in DRU is assigned to b, c, d, type /#fdisk (space) /dev/sda, followed by Enter. If the memory disks in DRU is assigned to a, b, c, type /#fdisk (space) /dev/sdd, followed by Enter. Prompt “Command (m for help):” appears. 8. Type d, followed by Enter key to delete partition. 9. Type 1, followed by Enter key to select partition 1. 10. Type n, followed by Enter key for new. 11. Type p, followed by Enter. Prompt “Partition number (1 – 4):” appears. 12. Type 1, followed by Enter key. Prompt “First cylinder:” appears. 13. Type 1, followed by Enter key. Prompt “Last cylinder or +size or +sizeM or +sizeK:” appears. 14. Type 1, followed by Enter key. Prompt “Command (m for help):” appears. 15. Repeat steps 12 to 15 for partitions 2 to 4. 1) Partition 2: n, p, 2, 2, 16, 2) Partition 3: n, p, 3, 17, 5004, 3) Partition 4: n, p, 4, 5005, 5005, w, (At each comma, press Enter key.) 16. Wait for several seconds until /# appears. 17. Turn off VR-5000 and on it again.
To create partitions on the flash memory in the DRU; 1. Carry out steps 1 to 7 for the removal hard disk. 2. Type /#fdisk (space) /dev/sdb(a), followed by Enter. Prompt “Command (m for help):” appears. 3. Carry out steps 9 to 15. Refer to the previous page to find first and last cylinder numbers. (d, 1, n, p, 1, 1, 1,) 4. Repeat step 3 for other partitions. (n, p, 2, 2, 2, n, p, 3, 3, 360, n, p, 3, 361, 364, w,) 44
5. Type /#fdisk (space) /dev/sdc(b), followed by Enter, and then carry out steps 3 and 4. 6. Type /#fdisk (space) /dev/sdd(c), followed by Enter, and then carry out steps 3 and 4. 7. Wait for several seconds until /# appears. 8. Turn off VR-5000 and on it again.
4.5 Replacement of data collecting unit (DCU)
There are two types of Data Collecting Unit (DCU): one has guide rails and the other does not have rails. Serial numbers –1000 and after are the guide rail type chassis. The replacement DPU (Data Processing Unit) comes with the side plates. Use these plate as below. 1) When using DPU in old chassis; The supplied side plates are not used. Remove the side plates from the old DPU and fix them on both sides of the replacement DPU as shown in Figure below.
Side plate
Fig.4.4 Date Processing Unit (DPU) for old chassis 3) When using DPU in new chassis; Fix the supplied side plates onto both sides of the DPU before inserting in the DCU. Parts name
Type
Code No.
DPU right side plate
24-004-2201
100-308-771
DPU rleft side plate
24-004-2202
100-308-781
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4.6 Replacement of AC/DC power pack The power pack, SP200-27 is shipped with the manufacture setting of 27.0 V. Adjust the output voltage of the power pack as below after installation in the power distribution unit. Voltage
Check Point
Adjuster
Rating
Condition
AC/DC power pack output voltage
+V and –V on terminal board
+V ADJ (Fig. 2)
29.2 V ±0.1V
Only MAINS AC SUPPLY switch is on.
+V ADJ
29.2 VDC (no load)
AC/DC power pack
Fig.4.5 PDU, top view
Fig.4.6 Terminal board on AC/DC power pack
The output voltage of the AC/DC converter and DC/DC converter in the power supply circuit are 29.3 VDC and 27.8 VDC respectively. These voltages and battery voltage are diode-switched to select one voltage source. 29.3 V
AC power source
AC/DC CONV.
Charger
24 V
DC power source
DC/DC CONV.
Battery
27.8V
The same PWR board is used in both srcinal and current PDU. How U6 on PWR board works U6 is a microcontroller of which tasks are; 1) Monitors the power source and set the power LED accordingly. 2) Sets the 4bit power status bit accordingly. 3) Controls the charging of the battery. 4) Decides when turn on the system (over 25 V). 46
Fig.4.7
5) Detects the battery is drained and turns off the system when the battery is 19 V. If OVER 20V is false and OVER I MAX is true, the battery short circuits or discharges deeply. In this case, the charger wait for 10 seconds and then try again. If OVER 20V is false and OVER V FLT becomes true immediately after the charger current is applied, the batteries are not connected. The charger starts charging when OVER V FLT becomes false and stops when OVER V BLK becomes true. The battery charger also stops charging if OVER V BLK does not become true for 18 hours. To reset this state, replace the battery or switch off all powerto the PDU. (V FLT: 27.3 V, V BLK: 30.0 V, and I MAX: 1.25 A) Specification of AC-DC power pack, SP-200-27
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4.7 Replacement of hard disk Two cables are connected to the hard disk: one is an IEEE1394 cable and the other is a power cable.
IEEE1394 cable from HD is connected here.
Use this power connector for hard disk.
Fig.4.8 IEEE1394 connector for HD
Fig.4.9 Power cable for HD
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4.8 How to preset system time When system time differs from GPS time more than 15 seconds, VR-5000 generates an error message; SYS1: Red, SYS2: Green, SYS3: off and DCU OK: Red. The following describes how to reset VR-5000 system time. The GPS time should be faster than the system time at power-on. 1. Connect SXGA monitor and a keyboard to the data processing unit (DPU).
Remove the cap to connect a keyboard
Fig.4.10 DPU, front view 2. Unlock the KB/LOCK switch. Removable hard disk (srcinal type)
KB/LOCK switch
Fig.4.11 DPU front panel, cover opened 3. Turn on VR-5000 while pressing and hold down [Delete] key. 4. Wait for the BIOS screen to come up. (Keep Delete key pressed.) 5. Select “Standard CMOS Feature” and press [Enter] key. 6. Set time and date. Enter about 10 second behind time from GPS time. 7. Press [F10], [Y], and [Enter] keys in order to save data. 8. Restart VR-5000. 9. Lock the KB/LOCK switch. 10. Wait until system time agrees with GPS time.
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4.9 Typical problem 1) “RAP missing” Remedy (1) Check the connection on the RAP which differs between D-sub connector (srcinal type) and Terminal board (current type). DCU
D-sub type RAP
#1 24V
#1 24 V
T.B. type RAP #1 24 V
#2 TX
#2 RX
#2 RX
#5 GND
#5 GND
#3 GND
#7 RX
#7 TX
#5 TX
#8 IAS OK
#6 IAS OK
#4 IAS OK
(2) Check that the program number of the ROM is 7000081.04 or above.
ROM version: 7000081.04
Fig.4.12 RAP with cover removed, rear view (3) Check that the connection in the DCU is tight.
2) Cannot access to Web cofigurator Remedy When Web configurator does not open; (1) Check that IP address of the PC is other than 10.0.0.100. (2) Check that cross/null LAN cable is used. (3) Check that the IP address of REMOTE 1 connector (ETH1) is 10.0.0.100 in the status monitor connected to VGA connector on the DCU. (4) Connect COM1 port of the PC to Service COM1 port on the DCU with serial (RS-232C) cable. Run the HyperTerminal on the PC and enter a command, ifconfig, and then press Enter key to get information.
50
3) Storage failure error or “DRU failure” Remedy When a storage (DRU) failure error message is displayed; (1) Turn off the system and on it again. (2) Check that VDR software is V2.07 or above. If not, update the system. (3) Check the number of Flash devices in the Main page of Web configurator. If 0*0 is displayed as shown in Fig.4.f, the flash memory devices or hard disk is not read correctly. A telnet command, control (space) –d (Enter key) also shows the memory size. 3*1959MB or 3*28759MB
1*388411MB or 1*40066MB
Fig.4.13 Main page of Web configurator (4) Check the connection of the DRU to the DCU. (Check that Firewire connector is connected securely on both DCU and DRU.) (5) Carry out “Index Clear.” (6) If index clear does not eliminate the problem, carry out “Configuration clear” and “Index Clear.”
4) “Time difference too big” Remedy Adjust system time, referring to Section 4.8.
5) “Grabber failure” Remedy (1) Check that the radar is turned on. (2) Check that the connection in the DCU is tight. VD1 BNC connectors on the PDU are connected to the bottom DB connector on the Frame grabber board in the DPU. VD2 BNC connectors are connected to the second DB connector from the bottom. (3) Check the video and sync signals. The signal is VGA compatible. - Video signal level: 0.5 to 1 Vpp (Minimum sync signal is 50 mV when a composite sync signal is used.) - Horizontal sync signal: Max. 80 kHz, positive or negative - Vertical sync signal: Max. 75 Hz
51
(4) Check that video channel is configured properly. (5) Check that the sync signal does not have any distortion.
6) No serial signal RS422 IF card in the DPU receives serial data from the JB unit located at the bottom part of the DCU via the DB37-HD78 cable assembly of which pin assignment is shown in Fig.4.14. The data received by terminals SI00 to SI07 is output from J46 on the JB board, Mother and SI08 to SI15 (optional) from J47.
DB 37 male connector HD 78 male connector
Parts name: DB37/HD78 cable C/N: 000-149-096
Fig.4.14 DB37-HD78 cable assembly
Table 4.3 Pin assignment of RS422 interconnection cable DB 37
HD 78
Remarks
Pin 1
Pin 16
Rx0+
Pin 2
Pin 30
Rx0-
Pin 3
Pin 53
Rx1+
Pin 4
Pin 50
Rx1-
Pin 5
Pin 59
Rx2+
Pin 6
Pin 11
Rx2-
Pin 7
Pin 57
Rx3+
Pin 8
Pin 10
Rx3-
DB 37
Pair cable
Pair cable
Pair cable
Pair cable
52
HD 78
Remarks
Pin 9
Pin 25
Rx4+
Pin 10
Pin 40
Rx4-
Pin 11
Pin 4
Rx5+
Pin 12
Pin 2
Rx5-
Pin 13
Pin 9
Rx6+
Pin 14
Pin 63
Rx6-
Pin 15
Pin 45
Rx7+
Pin 16
Pin 64
Rx7 -
shell
shield
Pair cable
Pair cable
Pair cable
Pair cable
Pair cable
JB board, Child
J47 (SI08 to SI15)
JB board, Mother J46 (SI00 to SI07)
Fig.4.15 JB unit, rear view
7) Noisy bridge audio Remedy If the playbacked bridge audio is noisy, replace the microphone with the current type. Original microphone does not have a 150 Hz high-pass filter. Current microphone is identified with the suffix of the parts number, –3XX. Factory-modified sets: 3482-1089 and after
-2xx: Original microphone -3xx: Current microphone P/N: 1000096-310 S/N: 2318
Fig.4.16 Backside of microphone
53
Appendix 1 Maintenance parts lists Part Name
Type
Code Number
DPU
RPC500NE/R0B678ASSY
004-379-470
PDU (PWR) board
582-003
000-148-941
LED Board
582-004 (2000009)
000-148-942
AC/DC converter Breaker for AC
SP200-27 3130F120H7T1W01Q-3A
000-148-647 000-148-578
Breaker for DC
3130F110H7T1W01Q-10A
000-148-579
Breaker for Battery
3130F110H7T1W01Q-16A
000-148-580
Breaker for AC
1110F112-P1M1-3A
000-149-596
Breaker for DC
1110F112-P1M1-10A
000-149-594
Breaker for Battery
1110 F112-P1M1-16A
000-149-595
JB Main/Mother board
582-001
000-148-939
JB Signal Sub board
582-002
000-148-940
Battery
NP-17-121 (12V,17A)
000-148-410
IEEE1934 Repeater
IOI-1394R3A
000-148-677
Microphone
VR-5011
000-040-829
Pinger (Beacon)
DK120
000-148-648
RAP LED Board
24P0041
004-381-010
RAP REMOTE Board
24P0040
004-381-020
RAP CONNECT Board
24P0042
004-381-030
Breaker for old chassis
54
Appendix 2 VHF interface unit (IF-5200) 1) Audio level adjustment The IF-5200 includes two identical audio mixer and attenuator circuits. Mixed are Microphone and speaker signals. The output signal level is adjusted to 0 dBm (2.2 Vp-p) with DS1 and DS3. Connect an oscilloscope between #3 and #4 on CN9 and select segment of DS1 for 2.2 Vp-p. The output of Channel 2 is #7 and #8 on CN9. Factory-setting: 10 dB (ON); 20 dB (OFF); 30 dB (OFF) and 40 dB (OFF).
DS1 CN9 JP1
Channel 1 Input
DS2
#4 Out1 #5 #7 OUT2 #8
To VDR (2.2 Vp-p)
DS3 Channel 2 Input DS4
Fig.A2.1
Location of DIP switches and jumper wire in IF-5200
Function of DS2 and DS4 are as below. DIP Switch 10 dB MIX
Function Attenuates speaker signal by 10 dB. Factory-setting: OFF When set to OFF, either “mic” or “sp” signal is sent to the VDR according to the PTT switch status. When ON, both “mic” and “sp” signals are always sent to the VDR. Factory-setting: OFF
2) Jumper setting Jumper wire JP1 functions as follows: Short circuit (Factory-setting): “input” signals from CH1 and CH2 are output from OUT 1 port and OUT 2 port respectively Open circuit: “input” signals from CH1 and CH2 are output from OUT 1 port.
55
Appendix 3 Other make radars 1) JRC Radar Table below shows the necessary parts to connect the VDR to JMA series radars. Table A3.1 Necessary Parts for VDR connection JMA series
Video Buffer Unit*
Connection Kit *
JMA-9800MK2
N/A (Radar has Video Buffer.)
CFQ-1891 (Inventory in JRC) - Cables connected with RADAR - BNC connector for 3C2V coaxial cable (x5) ** - J-J connector (x5)
JMA-9800MK1
Model: NAD-30
MPBC36097 (Inventory in JRC)
(Inventory in JRC)
JMA-9700
Model: VHC-3001H (Purchased after order)
- Cables connected with RADAR - BNC connector for 3C2V coaxial cable (x5) ** - Attachment material MPBC36441 (Produced after order) - Cables connected with RADAR
JMA-9000/7000
- BNC connector for 3C2V coaxial cable (x10) - J-J connector (x5) Attachment material MPBC35722 (Inventory in JRC)
Model: NAD-30 (Inventory in JRC)
- Cables connected with RADAR - BNC connector for 3C2V coaxial cable (x5) ** - Attachment material
Note 1) *: Video buffer unit and connection kit are optionally available from JRC. Note 2) **: BNC connector is used for 3C2V coaxial cable. If coaxial cable is not 3C2V, BNC connectors are arranged locally. JRC JMA-9900 series radar outputs VGA VDR signal: 1024x768, RGB (0.5 Vp-p/ positive), HS (TTL/negative) and VS (TTL/negative). Connect these signals to VR-5000 via a buffer unit (or a VGA booster) locally arranged and select the radar type of 1024x768 in Video channel.
56
Table A3.2 Connections on JMA radars JMA series
JMA-9800MK2
Video signal connection [RADAR side] HD-SUB 15-pin RGB connecter
Power connection Not necessary
[Buffer unit side] No Buffer unit
JMA-9800MK1
[RADAR side]
[RADAR side]
BNC connectors on CRT Unit, model: NWU-228
Terminal board CQC-1729
[+15/+70] – TB4101 (+70V) [GND] – TB4101 (+70VG) [U/V] – TB101 (U)(V)
[Buffer unit side] Not necessary (Cable is factory-wired.)
[Buffer unit side] Cable factory-wired
JMA-9700
[RADAR side] BNC connectors on CRT Unit, model: NWU-192
[RADAR side] Terminals on RELAY circuit, CSC-538 [U] – KT4-2 [V] – KT5-2
[R] – J902 (R) [G] – J902 (G) [B] – J902 (B) [Hs] – J905 (Hs)
[Buffer unit side] Cable factory-wired
[Vs] – J905 (Vs) [Buffer unit side] HD-SUB 15-pin RGB connecter
JMA-9000/7000
[RADAR side] Terminals connection on pc4601 [RVD] – TB4604 (EVD) – TB4604 (EVDG) [Hs] – TB4604 (EHSY) – TB4604 (EHSYG) [Vs] – TB4604 (EVSY) – TB4604 (EVSYG)
[RADAR side] Terminals on Terminal board (TB5102) [U] – TB5102 [V] – TB5102 [Buffer unit side] Cable factory-wired
[Buffer unit side] Cable factory-wired
2) ATLAS radar From the Atlas video timing sheet, ATLAS 9800 (1024x1280, Alternative pixel, and sync on green) seems to work with VR-5000, but ATLAS 7600 (high video level) and 9600 (RS170/RS243A video cable) do not.
57
Appendix 4 Installation Check List Attached is an example of Installation checklist. The list in Excel file can be downloaded from the Technet.
58
Ship 's Name: Date:
XXXXX 27 August 2004
Installation Check List for VDR Ship's Information Information 1 Ship's General Information Item Name of Ship IMO Kind Number of Ship Port of Registry Flag State Classification Society 2 Ship's Propulsion/Rudder System Configuration Item Number of Rudder Main Engine type Number of Main Engine Number of Shaft Type of Propeller Bow Thruster Stern Thruster
Contents XXXXX 123456789 Cargo Panamanian Panama NK
Remarks
Contents Single Disel 1 1 FPP None None
Remarks
3 VDR Information Item Software / version Position of Data Recording Unit (Capsule) Position of Data Collecting Unit
Contents 2.07.00 Compass Deck Nav & Radio Locker
Position of VHF Interface Position of Remote Alarm Panel
Wheel House Wheel House Group Panel
PositionofMicrophone
PositionofGNNS (GPSAntenna)
1. 2. 3. 4. 5. 6. A. B. C. D.
Date of Initial Data Input (Date of data set in FURUNO Factory) Date of Up-Dated Data input (Date of data set onboard)
NearEngineTelegraph Steering Stand PortSide in W/H RadioSpace ChartSpace None 161 m 21 m 20 m 12 m Note: A: Bow to Antenna B: Stern to antenna C: Port side to antenna D: STBD side to antenna February 2004 26 August 2004
59
Remarks
RECORD OF INITIAL INSPECTION FOR VDR PERFORMANCE
001
Record No.
Date: 27 August 2004
Vessel: (Name) IMO Number :
1 This is to certify that the initial inspection for the VDR on board the captioned vessel have been completed satidfactorily as follows. 27 Aug 2004 1) Date of Completion of Inspection: TSUNEISHI HEAVY INDUSTRIES in CEBU ISLAND 2) Place of Inspection: VR-5000 (Data Collecting Unit:VR-5010/Data Recording Unit:VR-5020) 3) Name/Model of VDR: Data Collecting Unit:3482-0036/Data Recording Unit:0075 4) Serial Number: BSH 6543/080 220/2003 5) Manufacture Number of Type approval: BSH-022-05-2003
2 The items of performance test have been examined and recorded in accordance with the requirements of SOLAS V/18.8 and found to be in compliance with the IMO Resolution A.861(20). ! Initial Installation Check ! Ship"s Information up-date !General Condition ! Verification of the VDR Functions !Verification of Input Data and Data stored in the Capsule
(!
Tick as appropriate)
3 Equipment renewed, alterations and/or additions effected since the recored was prepared. Item No. Description Surveyor / Port / Date
NIPPON KAIJI KYOKAI CLASS NK Tested/measuredby
Surveyedby
Signature: (Name:
Signature: HIDETO TAIDA
Inspection Company:
)
(Name: Surveyor,
FURUNO FURUNO ELECTRIC ELECTRIC CO.,LTD. CO.,LTD.
60
) office
Records for Inspections for Installation of VDR 1. 1. Inspection Ship's Name IMO Number Place of Inspection Date of Inspection Inspection
Attachments for records
2. 2. VDR Information Product
0 0 TSUNEISHI HEAVY INDUSTRIES in CEBU ISLAND 27 Aug 2004 ! Installation(Capsule 5.2/Equipments 5.3)/Manuals ! Ship"s Information (Update etc.) ! General Condition ! Verification of the VDR functions ! Verification of input date and data stored in the capsule ! Installation Check List ! Input data at ! Data/Output information in the capsule Furuno Electric Co.,Ltd. VDR / VR-5000 DCU:3482-0036/DRU:0075 BSH 6543/080 220/2003 26 Aug 2004 Feb. 2004
Manufacturer Name/Model Serial Number Certificate Number Installation Date Manufactured Date
3. 3. Manuals Instruction Manual (Operator's Manual)
O.K.
Playback Epuipment Operator's Manual
O.K.
61
4 Summary of Verification of Installations and Functions. 4.1 Summary of Verification of Equipment Installations I tem Status of Equipment Installation Condition of Equipment (External damage etc.) Clearance around Equipment Condition of Connector, Terminal, Earth Condition of indicator Lamp Condition of Knobs on the Panels Power Main Power Reserve Power Expiry Date of Reserve Battery
Results O.K. O.K. O.K. O.K. O.K. None AC 104V DC 24V (Internal Battery) Feb-08
Expiry Date of Battery for Acoustic Beacon
Oct-09
4.2 Summary of Verification of the VDR functins No.
Result
CheckItem
1
Default Data to be described in VDR
(Refer to Check List)
O.K.
2
Final Memory Media Function
(Refer to 5.1)
O.K.
3
Sensor Signal Integrity
(Refer to 5.3.1,5.3.3,5.3.4)
O.K.
4
MicrophoneFunction
(Referto5.3.2)
O.K.
5
Malfunction Monitor Conditon required
(Refer to 5.1)
O.K.
6
VDRAlarmIndication
(Referto5.1)
Note: Result shall be marked after each respective inspection is completed
62
O.K.
5 Verification of Installation and Function. 5.1 Implementation of System Operation General operation No. When off the power supply from ship's mains is cut off, VDR power should shift to internal battery backup mode. 1 On cutting off the power supply from ship's mains, it should be displayed by lamp.
2
As long as the system operates in normal condition with acquiring all necessary data and signals, no error should be happened. After starting to run the VDR system, the recording process should be automatically started without any operating controls. The automatic starting can be checked bys "DCU OK" lamp.
3
4
Data recording should be terminated when all power switch on the front panel of DCU are turned to "OFF".
5
Data recording into capsule should be saved to backup media. 6
Result O.K.
O.K.
O.K.
O.K.
O.K.
O.K.
5.2 Inspection of Capsule Installation 1) General The protective capsule shall be sited in the vicinity of the bridge on external deck area of the vessel. The capsule shall be positioned clear of rigging and other potential obstructions and as near as to the centerline of the ship as practicably possible. 1) 2) 3) 4) 5)
Separation from fuel or other potential fire sources Separation from probable sources of mechanical damage Operational environment for continued survivability Accessibility for copying of recored data and for routine maintenance Facilitation of underwater removal and retrieval by both divers and ROVs. There shall be a clear unobstructed space in the vicinity of the capsule to allow an ROV or diver to work.
O.K. O.K. O.K. O.K. O.K.
2) Safety Distance from Magnetic Compass According to the Magnetic Copmpass Safe Distance requirement, safety distance between magnetic compass and the protective capsule shall be kept.
O.K.
According to the Compass safe distance guidance of equipments, safety distance between equipment and magnetic compass shall be kept.
O.K.
3) Visibility and Marking Painting condition of the protective capsule. (Degradation of painting) External condition of the protective capsule. (External damege etc.)
O.K. O.K.
Condition of retro-reflective materials. (Degradation etc.) Condition plate"Careful to remove" on the capsule to be readable. Condition of removable device on the protective capsule. (rusty, stick etc.)
O.K. O.K. O.K.
63
5.3 Validity and verification of recording date/Serviceability check of sensors and devices This section is to confirm validation and to verify recording data acquired from sensor / devices in coinciding to the connected equipment and interface condition that are described in final drawing (last plan). In addition, serviceability and accuracy of sensors and/or devices connected to VDR system shall be checked.
5.3.1
1
Sensor / device data Note1:At the item of [Outputted from], manufacturer name is described. Note2:At the item of [connection interface], type of signal or sentence is described. Result Procedure & Specifications Data and time data should be acquired and recorded. The recorded data should be accurate in acquisition.
2
FURUNO GP-80 Outputted from: IEC61162 ZDA Connection Interface: Ship's position data should be acquired and recorded. The recorded data should be accurate in acquisition.
No.
3
4
FURUNO GP-80 Outputted from: IEC61162 GNS Connection Interface: Ship's speed data (either over-the-ground or through-water) should be acquired and recored. The recorded data should be accurate in acquisition. YOKOGAWA EML-500-HV1 Outputted from: IEC61162 VBW Connection Interface: Ship's headeing data should be acquired and recorded . The recorded data shouled be accurate in acquisition. Outputted from: Connection Interface:
5
6
7
YOKOGAWA CMZ-700S IEC61162 HDT
O.K.
O.K.
O.K.
O.K.
Water depth data via echo sonder should be acquired and recorded. The recorded data should be accurate in acquisition. FURUNO FE-700 Outputted from: IEC61162 DPT Connection Interface: Bridge main alarms, which are forced to indicate on bridge should be acquired and recored. Acquired alarms are specified in the final plane of VDR system. JRCS STEERING GEAR ALARM PANEL/MCC Outputted from: CONTACT Connection Interface: Rudder order data shouled be acquired and recored. The recorded data should be accurate in acquisition.
Outputted from: Connection Interface: (to be continued)
YOKOGAWA PT500D-J-N2F IEC61162 RSA
64
O.K.
O.K.
O.K.
(continued) No. Procedure & Specification Actual rudder angle (rudder response) data should be acquired and recorded. The recorded data should be accurate in acquisition. 8
Result
O.K.
9
NUNOTANI SC-D422NS2 Outputted from: IEC61162 RSA Connection Interface: Engine order data should be acquired and recorded. The recorded data should be accurate in acquisition.
O.K. Outputted from:
10
Engine Telegraph
Connection Interface: IEC61162 Engine response data should be acquired andETL recorded. The recorded data should be accurate in acquisition. O.K.
11
12
Engine Telegraph Outputted from: IEC61162 ETL Connection Interface: Hull door status data should be acquired and recorded. [* In case of the ship which is force to indicate on bridge for only RO-RO passenger ship. ]
-
None Outputted from: None Connection Interface: Watertight door status data should be acquired and recorded. [* In case of the ship which is force to indicate on bridge. ] -
13
14
15
None Outputted from: None Connection Interface: Fire door status data should be acquired and recorded. [* In case of the ship which is forced to indicate on bridge for only RO-RO passenger ship. ]
-
None Outputted from: None Connection Interface: Hull stress monitoring data should be acquired and recorded. The recorded data should be accurate in acquisition. [* If fitted with wind direction and speed meter (anemometer).]
-
None Outputted from: None Connection Interface: Wind direction and speed data should be acquired and recorded. The recorded data should be accurate in acquisition. [* If fitted with wind direction and speed meter (anemometer).] Outputted from: Connection Interface:
NEI WU230MS IEC61162 MWV
65
O.K.
5.3.2 Voice communication via microphone No. Procedure & Specification Audio signals at microphones placed in bridge should be recorded continuously. And audio signals should be played back.
Playback CH-1
Playback CH-2
Playback CH-3
No.1 Microphone Location No.2 Microphone Location No.3 Microphone Location No.4 Microphone Location No.5 Microphone Location No.6 Microphone Location
VR-5011 Near Engine Telegraph VR-5011 Steering Stand VR-5011 Port Side in W/H VR-5011 Radio Space VR-5011 Chart Space None None
5.3.3 Radio communicaton via VHF Radiotelephone No. Procedure & Specification Audio signals on VHF radiotelephone connected to VDR system should be recorded continuously. And audio signals should be played back. 1 Playback VHF 1 Playback VHF 2
No.1 Microphone Location No.2 Microphone Location
FM-8500 Stboard Side in W/H FM-8500 Port Side in W/H
Result
O.K. O.K. O.K. O.K. O.K. -
Result
O.K. O.K.
5.3.4 RADAR display image No.
Procedure & Specification Video signals from selected RADAR/ARPA equipment connected with VDR system should be recorded continuously. And video signals should be played back.
66
Result O.K.
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rm a l A li a F e s a h P r/ a e G g n ri e te S .2 o N
rm a l A l e v e L w o L k n a T r/ a e G g n ri e e t S .2 o N
. D N I n u R r/ a e G g n ri e te S .2 o N
rm a l A tl o V o N r/ a e G g n ri e te S .2 o N
m r a l A d a o L r e v O r/ a e G g n ri e te S .2 o N
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-
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ti n u g n ti c e ll o c ta a D
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e s o l C l a rm o N
n o ti a c fii c e p S l a n g i S
t c ta n o C
t c ta n o C
t c ta n o C
t c ta n o C
t c ta n o C
t c ta n o C
t c ta n o C
t c ta n o C
t c ta n o C
t c ta n o C
t c ta n o C
s s n il a l re w F a P m l o r a r m D e ro w a l iF t o o w w N o L A u h ri P P S A
n w o D t u h S
l l l a a a m il m r a r m r o o o n F n n b b A b A A
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0 = k c a b y a l P
1 = e k v ti c c a b A y a l P
n o ti p ri c s e d l a n g i S
l a rm o N
-
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s s e r P w o L ri A rt ta S e n i g n E n i a M
l a m r o N
l a m r o N
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m r a l A ll a C y c n e rg e m E
n w o D t u h S y c n e rg e m E l a li u n a a F M V 4 e n i 2 g C n D E C n i C a M M
n w o D t u h S y c n e rg e m E o t u A e n i g n E n i a M
l a rm o n b A m e t s y S S P E e n i g n E n i a M
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l a rm o n b A m te s y S r e rn e v o G e n i g n E n i a M
5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 . 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 6 6 6 6 H o C N C C C C C C C C C C C C C C C C C C C C C C C C C C C C C D D D D D D D D D D D D D D D D D D D D D D D D D D D D D
) 4 / 3 ( 0 1 0 5 R V :
ti n u g n ti c e ll o c ta a D
l e d o M
F 2 N J D 0 0 5 T P
C C M
r re tu c a f u n a M
A W A G O K O Y
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G N I R O T I N O M M R A L A
M E T S Y S
9 6
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. . .K .K O O
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n o ti p ri c s e d l a n g i S
l a n g i S e l d n a H e l b a r e v u e n a M m o o R l o tr n o C
e s n o p s e R e n i g n E
H . 0 0 C 1 0 2 3 0 0 4 0 5 6 0 0 7 0 8 9 0 1 0 1 2 1 1 3 1 4 1 5 o N N N N N N N N N N N N N N N N N A A A A A A A A A A A A A A A A
) 4 / 4 ( 0 1 0 5 R V :
ti n u g n ti c e ll o c ta a D
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- -
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3
4
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ﾝ ｫ ﾌ ﾛ ｸ ｲ ﾏ
1 1 ) 0 1 5 . - o R N V (
ク イC I マM
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A T V 2 C 3 X C E
+ P
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+ L L
P
G G G B G H G V G R R G B H V 1 R A D A R
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G G G B G H G V G R R G B H V 2 R A D A R
D D N D E D C D C D E N E N U N N N N N R G E G L G Y G Y G R B S S G H V
1 E T O M E R
1 2 3 4 5 6 7 8
2 E T O M E R
1 1 ) 0 2 5 . - o R N V (
+ P
+ L L
P
1 1 ) 0 3 5 . - o R N V (
ク イC I マM
D N T K E R H L R G W B + L + P
1 2 3 4 5
1 Q * 1 S C Y T T
ﾝ ｫ ﾌ ﾛ ｸ ｲ ﾏ
ク イC I マM
D N T K E R H L R G W B
1 2 3 4 5
1 Q * 1 S C Y T T
ﾝ ｫ ﾌ ﾛ ｸ ｲ ﾏ
5
1 1 ) 0 4 5 . - o R N V (
ク イC I マM
D N T K E R H L R G W B
- P L
+ L + P
1 2 3 4 5
1 Q * 1 S C Y T T
ﾝ ｫ ﾌ ﾛ ｸ ｲ ﾏ
ﾝ ｫ ﾌ ﾛ ｸ ｲ ﾏ
1 1 ) 0 5 5 . - o R N V (
ク イC I マM
D N T K E R H L R G W B
- P L
+ P
1 2 3 4 5
1 Q * 1 S C Y T T
+ L
ﾝ ｫ ﾌ ﾛ ｸ ｲ ﾏ
6
ｽ ｲ ｪ ﾌ ｰ ﾀ ﾝ ｲ
1 1 ) 0 6 5 . - o R N V (
- P L
+ P
+ L L
0 1 ) 0 2 . 5 o - N F ( I
C T U O 9 3 4 N C
D N T K E R H L R G W B
1 2 3 4 5
E C A F R E T N I H T U O
P
ｽ ｲ ｪ ﾌ ｰ ﾀ ﾝ ｲ
E C A F R E T N I H T U O
0 2 ) 0 2 . 5 o - N F ( I
C T U O 9 3 4 N C
1 2 3 4 5
1 Q * 1 S C Y T T
1 Q * 1 S C Y T T
1 1 * S C Y T T
データ収集部 DATA COLLECTING UNIT VR-5010
1 1 * S C Y T T
1 2 3 4 5 6 7 8 N I O I D U A
+ + - P L L P MIC1
+ + - P L L P MIC2
+ + - P L L P MIC3
+ + - P L L P MIC4
+ + - P L L P MIC5
+ + - P L L P MIC6
+ + - P L L P VHF1
+ + - P L L P V H F2
SERVICE COM1 1 2 3 4 5 6 7 8 9
B ANALOG IN *4 B A AN15
C
D
E C I V E ) D 器 ルT 機 U ネP 力 T ンU 出 O ャ 号 . チI G 信6 1 S グ 大G ロ O 最L ナ( A N ア A
DC4 7
DC6 3
RS-422 IN *4 B A SI15
*4 B A
*4 A B
DC14
DC3 0
DC4 6
DC6 2
SI14
AN13
DC13
DC29
DC4 5
DC6 1
SI13
AN12
DC12
DC2 8
DC4 4
DC6 0
SI12
AN11
DC11
DC2 7
DC4 3
DC5 9
AN10
DC10
DC2 6
DC4 2
DC5 8
AN09
DC09
DC2 5
DC4 1
DC5 7
SI09
AN08
DC08
DC2 4
DC4 0
DC5 6
SI08
AN07
DC07
DC2 3
DC3 9
DC5 5
SI07
A 2 . 0 X A M
SI11
DC06
DC2 2
DC3 8
DC5 4
SI06
AN05
DC05
DC2 1
DC3 7
DC5 3
SI05
AN04
DC04
DC2 0
DC3 6
DC5 2
SI04
AN03
DC03
DC1 9
DC3 5
DC5 1
SI03
DC02
DC1 8
DC3 4
DC5 0
DC01
DC1 7
DC3 3
DC4 9
DC00
DC1 6
DC3 2
DC4 8
AN00
c t 1 e * , 1 S C Y T T
E C ) I V ルE D ネ 器 T ンU 機 P ャT 力 U チO 出2 5 . 号 G 号I 信 S 信 ル L 圧A タ T 電I ジ( G I デ D
) h c 2 5 . G I S E G A T L O V (
各信号 の接続 に関し ては造 船所/ 船主と の事前 打合せ が必要 です。 注記 ＊１）造船所手配 ＊２）ドライ接点専用(COMMONは下部端子Bへ接続) ＊３）ドライ接点の場合、COMMONは追加端子に接続すること ＊４）Aは上部端子、Bは下部端子 ＊５）切断不可
c t 1 e * , 1 S C Y T T
c 1 t * e , 1 S C Y T T
E C ) I V ルE D ネ 器 T ンU 機 P ャT 力 U チO 出2 1 . 号 G 号I 信 S 信 ル L 点A タ T 接I ジ( G I デ D
DRU ) N O I T P O (
1 2 3 4 5 6
SI10
*2 *3
AN06
AN01
) h c 6 1 . X A M (
DIGITA L IN
DC31
*4 A B DC15
AN14
AN02 1 * 1 S C Y T T
DIGITA L IN *4 B A
) h c 2 1 E R U S O L C T C A T N O C (
タ A ー T A デ器D 2 6 機6 1 1 1 力1 6 6 C 出C E E I I
SI02
リピータ REPEATER
S A I
C D V 4 2 T U P T U O
C O M N N O C 1 2 3
) + ( C D V 4 2
) ( C D V 4 2
) + ( C D V 4 2 1
C D V 4 2 T U P N I
) ( C D V 4 2 2
1 5 * . 2 C Y P D
ムT M E S テY スS シM R 報A L 警A
REMOTE ALARM PANEL C A T U P N I
E T N I U E D N L N G 1 2 3
1 5 * . 1 C Y P D
C D V 4 2
C A V 0 3 2 0 0 1
1 2 3 4 5 6 7 8 9
DCU
*5 1394M1A1,30m
1 2 3 4 5 6 DC IN
SI00
T U P T U O
1 2 3 4 5 6
1 2 3 4 5 6
SI01
E C I V E D
4 9 3 1 E E E I
) E R I W E R I F (
CONNECTOR WITH
1 2
RED1 BLK1
RED2
*1 TTYCS-4
TB RED1 BLK1 RED2 RED3 BLK2
BLK2 RED3
1 2 3 4 5 6 7
z H 0 6 / 0 5 , φ 1
CON SUL T WI TH S HIP OWN ER A ND/ OR S HIPYARD ABOUT CONN ECT ION OF DEVI CES . NOTE *1. SHIPYA RD SUPPLY. *2. CONTACT CLOSURE ONLY.( COMMON LINE CONNECT LOWER TERMINALS "B".) *3. IN CASE OF CONTACT CLOSURE, ALL COMMONS SHALL BE CONNECTED TO THE ADDITIONAL TERMINA LS. *4. A ARE UPPER TERMINAL AND B ARE LOWER TERMINAL. *5. NEVER CUT THE CABLE.
DRAWN May 31 '04 CHECKED APPROVED SCALE
K.MIYAZAWA
MASS
C4418-C 01- B
VR-5000 航海情報記録装置 相互結線図
Y. Hatai kg
DWG No.
TITLE 名称
TAKAHASHI.T
NAME
VOYAGE DATA RECORDER
INTERCONN ECTION DIAGRAM FURUNO ELECTRIC
1
2
3
A VHFインターフェイス VHF INTERF ACE IF-5200 ハンドセットハンガー HANDSET HANGER HSC701K-B20
FM10PS-6H *2
1
CN3 0V
2 3 4 5 6
マイクレセプタクル ボックス MIC RECEPTACLE BOX RBD-VHF/VHF-B
B
1 2 3 4
ウイングハンドセット WING HANDSET HS6000FZ-6/5* 3
マイクレセプタクル 1 ボックス 2 MIC RECEPTACLE BOX 3 RBD-VHF/VHF-B 4
*1 TTYC-4S P P
1 2 3 4 5 6 7 8
CN5 0V PTT SW MIC-H MIC-C SP(H) THRU1 THRU2 0V
CN4 0V
1
PTT SW MIC-H MIC-C SP(H) THRU1 THRU2 0V
2 3 4 5 6 7 8
CN7/8 0V PTT SW MIC-H MIC-C SP(H) THRU1 THRU2 0V
1 2 3 4 5 6 7 8
CC490,1m *2 ク ロ B L K ミドリ GRN アカ R ED アオ シロ
FM10PS -6H 1
HANDSET 0V
2 3 4 5 6
PTT SW MIC-H MIC-C HS SP HOOK SW
B LU WH T
CABLE ASSY. 付属ケーブル CC490,1m *2 ク ロ B L K ミドリ GRN アカ R ED アオ
B LU
シロ
WH T
FM14 -7P 1 2 3 4 5 6 7
WING HANDSE T 0V W_PTT SW W_MIC W_SP TX/RX +15V 0V
*1 G ND IV-1.25SQ.
*1 TTYC-4S P P
C ウイングハンドセット WING HANDSET HS6000FZ-6/5* 3
PTT SW MIC-H MIC-C SP(H) THRU1
VHF送受信機 VHF TRANSCEIVER UNIT FM-8500
1 2 3 4 5 6 7 8
CN6 0V PTT SW MIC-H MIC-C SP(H) THRU1 THRU2 0V
CN9 24VDC(+) 1 24VDC(-) 2 3 OUT1(H) 4 OUT1(L) 5 6 OUT2(H) 7 OUT2(L) 8
*1 TTYCS-1 *1 TTYCS-1 *1 TTYCS-1
電源 SOURCE 24VDC L VHF-1 航海情報記録装置 L
VOYAGE DATA RECORDER
L VHF-2 VR-5000 L
*1 G ND
IV-1.25SQ.
注記 ＊１）造船所手配。 ＊２）工場にて取付済み。
D
＊３）1台のウイングハンドセットを共用で使用する。 NOTE *1. SHIPYARD SUPPLY. *2. FITTED AT FACTORY. *3. ONE SET OF WING HAND SET IS COMM ONLY USED .
DRAWN May 31 '04 CHECKED APPROVED SCALE DWG.No.
K.MIYAZAWA
TITLE 名称
TAKAHASHI.T
C4418 -C02- F
VHFインターフェイス 相互結線図
Y. Hatai MASS
IF-5200 (W/FM-8500)
kg
NAME
VHF INTERFACE INTERCONNECTION DIAGRAM
