SK200-8 YN 11-45001~.PDF

HYDRAULIC EXCAVATOR

SHOP MANUAL

S N O I T A C I F I C E P S

model

E C N A N E T N I A M

INDEX SPECIFICA CATIONS TIONS SECTION 1 SPECIFI

2 MAINTENANCE SECTION

M E T S Y S

3 SYSTEM SECTION 4 DISASSEMBLY SECTION 5 TROUBLESHOOTING 6 ENGINE SECTION OF INST INS TALLING 7 PROCEDURE OPTIONS SECTION

G N I L B M E S S A S I D G N I T O O H S E L B U O R T

G / E . T P O

Book Code No. S5YN0018E02

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3) CAUTION- Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against possible damage to the machine and its components and is represented as follows:

GENERAL SAFETY INFORMATION INFORMATION

Do not operate or perform any maintenance on this machine until all instructions found in the OPERATOR’S MANUAL and this MANUAL have been thoroughly read and understood. Improper operation or maintenance of this machine may cause accidents and could result in serious in jury or death. Always keep the manual in storage. If it is missing or damaged, place an order with an authorized our Distributor for a replacement. If you have any questions, please consult an authorized our Distributor.

(4) It is very diffic difficult ult to forecast forecast every every danger that that may occur during operation. However, safety can be ensured by fully understanding proper operating procedures for this machine according to methods recommended by Manufacturer.

(1) Most accidents, accidents, which which occur occur during operation, operation, are due to neglect of precautionary measures and safety rules. Sufficient care should be taken to avoid these accidents. Erroneous operation, lubrication or maintenance services are very dangerous and may cause injury or death of personnel. Therefore all precautionary measures, NOTES, DANGERS, DANGERS, WARNINGS and CAUTIONS contained in the manual and on the machine should be read and understood by all personnel before starting any work with or on the machine.

(6) Continue Continue studying studying the manual until until all Safety Safety, Operation and Maintenance procedures are completely understood by all persons working with the machine.

(5) While operati operating ng the machine, machine, be sure sure to perform work with great care, so as not to damage the machine, or allow accidents to occur.

(2) Operation, Operation, inspection, inspection, and maintenan maintenance ce should be carefully carried out, and safety must be given the first priority. Messages of safety are indicated with marks. The safety information contained in the manual is intended only to supplement safety codes, insurance requirements, local laws, rules and regulations. (3) Messages Messages of safety appear appear in the the manual and and on the machine : All messages of safety ar e identified by either word of "DANGER", "WARNING" and "CAUTION". 1) DANGER- Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury and is represented as follows:

2) WARNING- Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury and is represented as follows:

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stands, capable of supporting the machine, before performing any disassembly.

SAFETY PRECAUTIONS

The proper and safe lubrication and maintenance for this machine, recommended by Manufacturer, are outlined in the OPERATOR’S MANUAL for the machine.

Do not operate this machine unless you have read and understand the instructions in the OPERATOR’S ERATOR’S MANUAL. Improper machine m achine operation is dangerous and could result in injury or death.

Improper performance of lubrication or maintenance procedures are dangerous and could result in injury or death. Read and understand the MANUAL before performing any lubrication or maintenance.

(6) Relieve Relieve all pressure pressure in air, air, oil or water systems systems before any lines, fittings or related items are disconnected or removed. Always make sure all raised components are blocked correctly and be alert for possible pressure when disconnecting any device from a system that utilizes pressure.

The serviceman or mechanic may be unfamiliar with many of the systems on this machine. This makes it important to use caution when performing service work. A knowledge of the system and or components is important before the removal or disassembly of any component.

(7) Lower the bucket, bucket, dozer, dozer, or other attachment attachmentss to the ground before performing any work on the machine. If this cannot be done, make sure the bucket, dozer, ripper or other attachment is blocked correctly to prevent it from dropping unexpectedly.

Because of the size of some of the machine components, the serviceman or mechanic should check the weights noted in this manual. Use proper lifting procedures when removing any components. Weight of components table is shown in the section ; SPECIFICATIONS.

(8) Use steps steps and grab handles handles when when mounting mounting or disdismounting a machine. Clean any mud or debris from steps, walkways or work platforms before using. Always face to the machine when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.

The following is a list of basic precautions that must always be observed. (1) Read and underst understand and all Warning Warning plates plates and decal decal on the machine before Operating, Maintaining or Repairing this machine.

(9) To avoid back injury, injury, use a hoist when lifting lifting components which weigh 20kg (45lbs) or more. Make sure all chains, hooks, slings, etc., are in good condition and are the correct capacity. capacity. Be sure hooks are positioned correctly. correctly. Lifting eyes are not to be side loaded during a lifting operation.

(2) Always Always wear protective protective glasses glasses and and protective protective shoes when working around machines. In particular, wear protective glasses when using hammers, punches or drifts on any part of the machine or attachments. Use welders gloves, hood/goggles, apron and the protective clothing appropriate to the welding job being performed. Do not wear loose fitting or torn clothing. Remove all rings from fingers, loose jewelry, confine long hair and loose clothing before working on this machinery.

(10)To avoid burns, be alert for hot parts on machines which have just been stopped and hot fluids in lines, tubes and compartments. (11)Be careful when removing cover plates. Gradually back off the last two capscrews or nuts located at opposite ends of the cover or device and carefully pry cover loose to relieve any spring or other pressure, before removing the last two capscrews or nuts completely. completely.

(3) Disconnect Disconnect the battery battery and and hang a "Do Not Not Operate" tag in the Operators Compartment. Remove ignition keys. (4) If possible, possible, make make all repairs repairs with with the machine machine parked on a firm level surface. Block the machine so it does not roll while working on o n or under the machine. Hang a "Do Not Operate" tag in the Operators Compartment.

(12)Be careful when removing filler caps, breathers and plugs on the machine. Hold a rag over the cap or plug to prevent being sprayed or splashed by liquids under pressure. The danger is even greater if the machine has just been stopped because fluids can be hot.

(5) Do not work work on any machine machine that that is supported supported only only by lift, jacks or a hoist. Always use blocks or jack

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(13)Always use the proper tools that are in good condition and that are suited for the job at hand. Be sure you understand how to use them before performing any service work.

(21)Do not operate a machine if any rotating part is damaged or contacts any other part during operation. Any high speed rotating component that has been damaged or altered should be checked for balance before reusing.

(14)Reinstall all fasteners with the same part number. Do not use a lesser quality fastener if replacements are necessary. necessary.

(22)Be careful when servicing or separating the tracks (crawlers). Chips can fly when removing or installing a track (crawlers) pin. Wear safety glasses and long sleeve protective clothing. Tracks (crawlers) can unroll very quickly when separated. Keep away from front and rear of machine. The machine can move unexpectedly when both tracks (crawlers) are disengaged from the sprockets. Block the machine to prevent it from moving.

(15)Repairs which require welding should be performed only with the benefit of the appropriate reference information and by personnel adequately trained and knowledgeable in welding procedures. Determine type of metal being welded and select correct welding procedure and electrodes, rods or wire to provide a weld metal strength equivalent at least to that of the parent metal. metal. Make sure to disconnect battery before any welding procedures are attempted. (16)Do not damage wiring during removal operations. Reinstall the wiring so it is not damaged nor will be damaged in operation of the machine by contacting sharp corners, or by rubbing against some object or hot surface. Do not connect wiring to a line containing fluid. (17)Be sure all protective devices including guards and shields are properly installed and functioning correctly before starting a repair. repair. If a guard or shield must be removed to perform the repair work, use extra caution and replace the guard or shield after repair is completed. (18)The maintenance and repair work while holding the bucket raised is dangerous due to the possibility of a falling attachment. Don’t fail to lower the attachment and place the bucket to the ground before starting the work. (19)Loose or damaged fuel, lubricant and hydraulic lines, tubes and hoses can cause fires. Do not bend or strike high pressure lines or install ones which have been bent or damaged. Inspect lines, tubes and hoses carefully. Do not check for leaks with your hands. Very small (pinhole) leaks can result in a high velocity oil stream that will be invisible close to the hose. This oil can penetrate the skin and cause personal injury. Use card-board or paper to locate pinhole leaks. (20)Tighten connections to the correct torque. Make sure that all heat shields, clamps and guards are installed correctly to avoid excessive heat, vibration or rubbing against other parts during operation. Shields that protect against oil spray onto hot exhaust components in event of a line, tube or seal failure must be installed correctly.

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SK200-8 SK210LC-8

Book Code No. Distribution Year–Month S N O I T A C I F I C E P S

S5YN0118E01 2006-8 S5YN0218E02 2007-2 S5YN0318E01 2006-8

E C N A N E T N I A M

S5YN1118E01 2006-8 S5YN1218E01 2006-8 S5YN1318E02 2007-2 S5YN2118E02 2007-2 S5YN2218E02 2007-2 S5YN2318E02 2007-2

M E T S Y S

S5YN2418E02 2007-2 S5YN2518E02 2007-2

_

S5YN3118E01 2006-8

G N I L B M E S S A S I D

S5YN3218E02 2007-2 S5YN3318E02 2007-2 S5YN3418E02 2007-2 S5YN4618E02

G N I T O O H S E L B U O R T

2007-2 S5YN4718E01 2006-8 S5YN4818E01 2006-8

_

G / E

S5YN5118E02 2007-2

_ _ _

YN11-45001~ YQ11-06001~

Title

Index No.

OUTLINE

1

SPECIFICATIONS

2

ATT TTACHMENT ACHMENT DIMENS DIMENSIONS IONS

3

TOOLS

11

STANDARD MAINTENANCE TIME SCHEDULE MAINTENANCE STANDARD AND TEST PROCEDURE MECHATRO CONTROL SYSTEM

13 21

HYDRAULIC SYSTEM

22

ELECTRIC SYSTEM

23

COMPONENTS SYSTEM

24

AIR-CONDITIONER SYSTEM

25

DISASSEMBLING & ASSEMBLING

31

ATT A TTACHME ACHMENT NT

32

UPPER STRUCTURE

33

TRAVEL SYSTEM

34

BY ERROR CODES

46

BY TROUBLE

47

TROUBLE DIAGNOSIS MODE

48

ENGINE

51

APPLICABLE MACHINES MACHINES

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12

NOTE: This Manual is prepared as a technical material in which the information necessary for the maintenance and repairing services of our hydraulic excavators are collected, and is categorized into 7 Chapters, Specification, Maintenance, System, Disassembly, Disassembly, Troubleshooting, Engine, and Installation Procedures for Optional Attachment.

This Manual may be properly revised due to the improvement of products, modification of specifications, etc. And there are cases where the system on actual machine and a part of the contents of th is manual may differ due to the variations of specification by countries. For the section in which the description is hardly understood, contact our distributor.

•

The Chapte Chapterr "S "Specifi pecificat cation ion"" desc describ ribes es the specif specifiications for entire machine and material, which are instructive for replacement and repairing of attachments.

•

The Chapte Chapterr "Mai "Mainten ntenanc ance" e" describ describes es the materia material,l, which is helpful for maintenance service and adjustments for entire machine.

The number is assigned to every part handled in this Manual on account of the description, but the parts, which cannot be supplied as service parts are contained. Therefore, the order must be placed with respective formal number with due confirmation on the Parts Manual for applicable machine.

•

The Chapte Chapterr "Sys "System" tem" descri describes bes the operati operating ng syssystem like hydraulic system, electric system, components, and so on.

•

The Chapter Chapter "Disass "Disassemb embly" ly" descri describes bes the remova removall and installing of assembly mounted on the upper structure and undercarriage, and the assembling and disassembling of the associated hydraulic equipment.

•

The Chapte Chapterr "Tr "Troub oubles leshoo hootin ting" g" descri describes bes how to find the fault equipment.

•

The Cha Chapt pter er "En "Engin gine" e" desc descri ribe bess the eng engin ines es mak mak-ing use of the "Maintenance Manual" provided by the suppliers.

•

The Chapte Chapterr "Ins "Instal tallati lation on Proced Procedure uress for for Optiona Optionall Attachment" describes the supplements added on request as required.

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1

1. OUTLINE TABLE TABLE OF CONTENTS

1.1 GENERAL GENERAL PRECAUTIO PRECAUTIONS NS FOR MAKING MAKING REPAIRS REPAIRS .............. .................... ............. .............. ............. ............. ..............1-3 .......1-3 1.1.1 1.1.1 PREPAR PREPARATI ATION ON BEFOR BEFORE E DISASS DISASSEMB EMBLIN LING...... G......... ...... ...... ....... ....... ...... ...... ...... ....... ....... ...... ...... ...... ....... ....... ...... ....1-3 .1-3 1.1.2 1.1.2

SAFETY SAFETY WHEN WHEN DISA DISASSE SSEMBL MBLING ING AND ASSEMB ASSEMBLIN LING G ...... .......... ....... ...... ...... ....... ....... ...... ...... ...... ...... .....1-3 ..1-3

1.1.3 1.1.3

DISASS DISASSEMB EMBLIN LING G AND ASSEMB ASSEMBLIN LING G HYDRAU HYDRAULIC LIC EQUIPM EQUIPMENT ENT ....... .......... ...... ...... ...... ...... ....1-3 .1-3

1.1.4 1.1.4

ELECTR ELECTRICA ICAL L EQUIPM EQUIPMENT ENT ....... .......... ...... ...... ....... ....... ...... ....... ....... ...... ....... ....... ...... ....... ....... ....... ....... ...... ....... ........ ....... ...... ....... ....... ....1-4 .1-4

1.1.5

HYDRAULIC HYDRAULIC PARTS.................. PARTS......................... ............. ............. .............. .............. ............. ............. ............. ............. .............. ............. ...........1-5 .....1-5

1.1.6

WELD REPAIR REPAIR ............. ................... ............. ............. ............ ............. ............. ............. ............. ............ ............. ............. ............. ............. ............ .........1-5 ...1-5

1.1.7

ENVIRONMEN ENVIRONMENTAL TAL ISSUES........ ISSUES............... ............. ............. .............. .............. .............. ............. ............. .............. ............. ............. ..........1-5 ...1-5

1.2

INTERNATION INTERNATIONAL AL UNIT SYSTEM SYSTEM ............. .................... ............. ............ ............. ............. ............. ............. ............ ............. ............. ............ ........1-6 ..1-6

Book Code No. S5YN0118E01 1-1

1. OUTLINE

Issue

Date of Issue

First edition

July, 2006

↑

August, 2006

↑ ↑ ↑

Applicable Machines SK330-8 : LC10-07001~ SK350LC-8 : YC10-03501~ SK200-8 : YN11-45001~ YN11-45001~ SK210LC-8 : YQ11-06001~ YQ11-06001~

SK250-8: LQ12-06001~ SK260LC–8 : LL12-05001~ December December,, 2006 SK850LC: SK850LC: LY01-00101~ Y01-00101~ E235BSR : YF05-02001~ February, 2007 E235BSR(N)LC : YU05-02001~ October, 2006

SK235SRLC-2 : YU05-02001~

↑

↑

↑

March, 2007

E215B : YN11-45001~ YN11-45001~ E215BLC : YQ11-06001~

↑

April, 2007

SK235SR-2 : YF05-02001~ SK235SRLC-2 : YU05-02001~

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Remarks S5YN0118E01 (ASIA, OCE) ↑ (ASIA, OCE) ↑ (ASIA, OCE) ↑ ↑ (NHK)

↑ (North America) ↑ (NHK Russia) ↑ (OCE)

K K K K K K K K

1. OUTLINE

1.1

GENERAL PRECAUTIONS FOR MAKING REPAIRS

1.1.1

PREPARATION BE BEFORE DISASSEMBLING

2) Attach Attach "Don’t "Don’t operate" operate" tag to control control lever lever,, and begin a meeting before starting the work. 3) Before Before startin starting g inspe inspectio ction n and and maintena maintenance nce stop the engine. 4) Confir Confirm m the positi position on of firstfirst-aid aid kit kit and fire fire extinguisher, and also where to make contact for emergency measure and ambulance to prepare for accidents and fire.

Read Operator's Manual before disassembling

(1) Knowledge Knowledge of of operating operating procedure procedure Read Operator’s Manual carefully to understand the operating procedure.

5) Choose Choose a hard, hard, leve leverr and safe safe place place,, and put put attachment on the ground without fail. 6) Use hoist hoist,, etc. to remov remove e parts parts of heavy heavy weight weight (23kg [50 lb] or more).

(2) Cleani Cleaning ng mach machine iness Clean machines of soil, mud, and dust before carrying into the service shop. Carrying a soiled machine into the service shop, causes making less efficient work and damage of parts.

7) Use prop proper er tools, tools, and and chang change e or repai repairr defective tools. 8) Machin Machine e and attac attachme hment nt requir required ed to work work in the the lifting condition should be supported with supports or blocks securely. securely.

(3) Inspec Inspecting ting mach machine iness Confirm the disassembling section before starting work, determine the disassembly procedure taking the conditions in work shop into account, and request to procure necessary parts in advance.

1.1.3 1.3

(4) Reco Record rdin ing g Record the following items to keep contact and prevent malfunction from recurring.

(1) Removing Removing hydraulic hydraulic equipment equipment assy assy 1) Before Before remov removing ing pipes, pipes, relea release se the press pressure ure of hydraulic oil tank, or open the cover on the return side to tank, and take out the filter.

1) Inspec Inspectin ting g dat date, e, plac place e 2) Model Model name, name, Seri Serial al numbe numberr and Record Record on on hour meter

2) Drain Drain the oil oil in the the remov removed ed pipes pipes into into pan pan to prevent the oil from spilling on the ground.

3) Troub Trouble le cond conditi ition, on, place, place, cause cause

3) Pipes with plugs or caps caps to prevent prevent oil leaking, leaking, entry of dust, etc.

4) Visib Visible le oil oil leak, leak, water water leak leak and and damage damage 5) Clogging Clogging of filters, filters, oil level, oil quality quality,, oil contamination and looseness.

4) Clean Clean the outsi outside de surfac surface e of equipmen equipment, t, etc. etc. before disassembling, and drain hydraulic oil and gear oil before putting them on working bench.

6) Examin Examine e the probl problems ems on the the basis basis of monthl monthlyy operation rate with the last inspection date and records on hour meter.

(2) Disassemblin Disassembling g hydraulic hydraulic equipment equipment

(5) Arrangement Arrangement and and cleaning cleaning in service service shop

1) Since Since perform performance ance and and function function of hydra hydrauli ulicc equipment after disassembly and assembly results in immunity from responsibility on the manufacture’s side, disassembly, assembly and modification without permission are strictly prohibited.

1) Tools ools require required d for repa repair ir work. work. 2) Prepar Prepare e the places places to put put the disas disassem semble bled d parts. 3) Prepar Prepare e oil pans pans for leak leaking ing oil, oil, etc. 1.1. .1.2

DISA ISASSEM SSEMB BLING ING AN AND ASS ASSEM EMB BLIN LING HYDRAULIC EQUIPMENT

SAFE SAFET TY WH WHEN DI DISASS SASSEM EMB BLING AN AND ASSEMBLING

2) If it is unavoi unavoidabl dablyy necessa necessary ry to disasse disassemble mble and modify, it should be carried out by experts or personnel qualified through service training. 3) Make Make match match mark mark on parts parts for for reassem reassembli bling. ng.

WARNING

(1) (1) Safe Safety ty

4) Before Before disass disassembl embling ing,, read Disasse Disassembl mbling ing Instruction in advance, and determine if the disassembly and assembly are permitted or not.

1) Wear appropriate appropriate clothing, clothing, safety safety shoes, safety helmet, goggles, and clothes with long sleeves.

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1. OUTLINE

5) For part partss which which are requ require ired d to use use jig and and tools, don’t fail to use the specified jig and tools. 6) For part partss which which can can not not be remov removed ed in the specified procedure, never force removal. First check for the cause.

If hydraulic oil and lubricating oil are not filled and also air bleed is not performed, the hydraulic equipment may be damaged.

7) The remov removed ed parts parts shou should ld be put put in order order and tagged so as to install on proper places without confusion.

3) For air air bleed bleed of hydrau hydraulic lic pump pump and and swing swing motor, loosen drain plug on the upper part, start engine, and run in low idling, then bleed air until hydraulic oil is comes out. After completion of comes, tighten plug securely. securely.

8) For common common parts, parts, pay pay attentio attention n to the quantit quantityy and places. (3) Inspec Inspecting ting parts parts

4) For air air bleed bleed of travel travel moto motorr and hydra hydrauli ulicc cylinder, starts engine and operate it for 10 minutes or more at no-load and low speed.

1) Check Check that that the disas disassemb sembled led part partss are free free from adherence, interference and uneven working face. 2) Measur Measure e the wear wear of parts parts and and clearan clearance, ce, and and record the measured values. 3) If an abnormality abnormality is detecte detected, d, repair repair or replace replace the parts.

For cylinder, don’t move it to the stroke end at beginning.

(4) Reassembling Reassembling hydraulic hydraulic equipmen equipmentt

5) Air in in pilot pilot circui circuitt can be be bleed bleed out by by only only operating digging, swing and traveling motions thoroughly.

1) During During the the parts parts cleanin cleaning, g, ventil ventilate ate the room. room. 2) Before assembly assembly,, clean clean parts parts roughly roughly first, and then completely. completely.

6) Chec Checkk hydra hydraul ulic ic oil oil level level.. Move attachments to hydraulic oil check position, and check hydraulic oil level of tank. Refill oil if the oil level is lower than the specified level. How to check oil level of hydraulic oil tank

3) Remove Remove adheri adhering ng oil by by compress compressed ed air, air, and apply hydraulic oil or gear oil, and then assemble them. 4) Replac Replace e the remove removed d O-ring, O-ring, backback-up up rings rings and oil seal with new ones, and apply grease oil on them before assembling. 5) Remove Removess dirt dirt and water water on the the surfac surface e on which liquid sealant are applied, decrease them, and apply liquid sealant on them.

LEVEL GAUGE Oil level of hydraulic oil tank. If the indicator is within level marks, the oil quantity is acceptable.

6) Before Before assem assembli bling, ng, remove remove rust rust prevent preventive ivess on new parts. 7) Use special special tools to fit bearings, bearings, bushing bushing and oil oil seal.

1.1.4

ELECTRICAL EQ EQUIPMENT

8) Assemb Assemble le part partss matchi matching ng to the the marks marks.. 9) After After compl completi etion, on, chec checkk that there there is is no omission of parts.

(1) The disassembly disassembly of of electrical electrical equipment equipment is not not allowed.

(5) Installing Installing hydraulic hydraulic equipment equipment

(2) Handle equipme equipment nt with care care so as not to drop drop it or bump it.

1) Confir Confirm m hydraul hydraulic ic oil oil and lubric lubricati ation on oil. oil. 2) Air release release is required required in the the following following cases ;

(3) Connector Connector should should be removed removed by unlockin unlocking g while while holding the connector. Never stress in tension to the caulked section by pulling wire.

1. Chan Change ge of hydr hydrau aulilicc oil oil 2. Replac Replaceme ement nt of part partss on sucti suction on pipe pipe side side 3. Removi Removing ng and and attachi attaching ng hydra hydrauli ulicc pump pump

(4) Check that that connector connector is connected connected and locked locked completely.

4. Removi Removing ng and and atta attachi ching ng swin swing g motor motor 5. Removi Removing ng and and atta attachi ching ng trav travel el motor motor

(5) Engine key key off before before removing removing and connectin connecting g connector.

6. Removi Removing ng and atta attachi ching ng hydrau hydraulic lic cylin cylinder der

1-4

1. OUTLINE

(6) Engine key key off before before touching terminals terminals of starter starter and alternator.

(2) Flexibl Flexible e hose (F (F hose) hose)

(7) Remove battery grounding grounding terminal terminal before before beginning work close to battery and battery relay with tools.

•

Even Even ifif the the conn connec ector tor and and leng length th of of hose hose are are the the same, the parts differ according to the withstanding pressure. Use proper parts.

•

Tighte Tighten n itit to to the the spec specifi ified ed torq torque, ue, and check check that that it is free from twist, over tension, interference, and oil leak.

(8) Wash Wash machine with with care so as not not to splash water water on electrical equipment and connector. (9) When water water has entered in the waterproo waterproofed fed connector, the removing of water is not easy. So check the removed waterproofed connector with care to protect it fr om entry of water. If moisture adheres on it, dry it completely before connecting.

1.1.6

(1) The weld repair repair should should be carried carried out by qualifi qualified ed personnel in the specified procedure after disconnecting the grounding cable of battery. If the grounding cable is not disconnected, the electrical equipment may be damaged. (2) Remove parts parts which which may cause cause fire due due to the entry of spark beforehand.

Battery fluid is dangerous. The battery fluid is dilute sulfuric acid, and causes scald and loss of eyesight by adhering on eyes, skin and clothes. When the fluid has adhered on them, take an emergency measure immediately and see a doctor for medical advice. • •

•

•

(3) Repair Repair attachments attachments which which are damaged, damaged, giving particular attention to the plated section of piston rod to protect it from sparks, and don’t fail to cover the section with flame-proof clothes. 1.1.7

When When it has has adh adher ered ed on skin skin ; Wash with soap and water. When hen it it ha has go got in in ey eyes ; Wash in water for 10 minutes or more immediately.

(2) Waste Waste dispos disposal al The following parts follows the regulation. Waste oil, waste container and battery

When When it it has has spil spille led d out out in larg large e quant quantit ity y; Use sodium bicarbonate to neutralize, or wash away with water.

(3) Precautions Precautions for handling handling hydraulic hydraulic oil oil Hydraulic oil may cause inflammation of eyes. Wear goggles to protect eyes on handling it.

When hen it it wa was sw swallo llowed ;

•

When When it has has got got in eye eyess ; Wash eyes with water until the stimulus is gone.

•

When When it was was swal swallo low wed ; Don’t force him to vomit it, but immediately receive medical treatment.

•

When When it has has adhe adhere red d on skin skin ; Wash with soap and water.

When When it has has adh adher ered ed on clot clothe hes s; Wash it imme diately.

1.1.5

HYDRAULIC PARTS

(4) (4) Othe Others rs For spare parts, grease and oil, use KOBELCO genuine ones.

(1) (1) O-ri O-ring ng •

Chec Checkk that that O-r O-rin ing g is free free from from fla flaw w and and has has elasticity before fitting.

•

Even Even ifif the the size size of of O-ri O-ring ng is is equa equal,l, the the usa usage ge differs, for example in dynamic and static sections, the rubber hardness also differs according to the pressure force, and also the quality differs depending on the materials to be seated. So, choose proper O-ring.

•

Fit Fit O-ri O-ring ng so so as to to be fre free e from from dis distor tortition on and and bend.

•

Floa Floatin ting g sea seall sho shoul uld d be be put put in pair pairs. s.

ENVIRONMENTAL ISSUES

(1) Engine should should be started started and operate operated d in the place place where air can be sufficiently ventilated.

Drink milk or water. •

WELD REPAIR

1-5

1. OUTLINE

1.2

(4) Derived Derived Units bearing bearing Peculiar Peculiar Designatio Designations ns

INTERNATIONAL UNIT SYSTEM

Introduction

Table1-4

Although this manual manual uses the SI units system. Outline of SI units system is described here. Given hereinunder are an excerpt of the units that are related to this manual :

QUANTITY UNIT Frequency hertz Force newton Pressure and pascal Stress Energy, Work and Quantity of joule heat Power watt Quantity of coulomb electricity Electric potential difference, volt Voltage, and Electromotive force Quantity of static electricity farad and Electric capacitance Electric ohm resistance celcius Celcius degree or temperature degree Illuminance lux

1. Etym Etymol olog ogyy of of SI SI Unit Unitss English : International System of units 2. Constru Constructio ction n of of SI SI Unit Unit System System Base units Table 1-1 1 -1

SI unit system

SI units

Supplemen tary units Table 1-2 1 -2 Derived units

Derived units of base units Table 1-3 1 -3 Derived units bearing peculiar designations Table 1-4

Prefixes of SI (n-th power of 10, where n is an integer) Table 1- 5

(1) Basi Basicc Uni Units ts Table1-1

QUANTITIES Length Mass Time Current Thermodynamic temperature Gram molecule Luminous intensity

DESIGNATION Meter Kilogram Second Ampere Kelvin Mol Candela

SIGN m kg s A K

PREFIX DESIGNATION Giga Mega Kilo Hecto Deca Deci Centi Milli Micro Nano Pico

SIGN rad sr

(3) Derived Derived Units Units of Basic Units Table1-3

QUANTITIES Area Volume Velocity Acceleration Density

DESIGNATION Square meter Cubic meter Meter per second Meter per second / second Kilogram per cubic meter

Pa

N/m2

J

N•m

W

J/s

C

A•s

V

W/A

F

C/V

V/A C

(t+273.15)K

lx

l m/m2

°

Table1-5

Table1-2

DESIGNATION Radian Steradian

FORMULA 1Hz=1/s kg • m/s 2

(5) Pref Prefix ixes es of SI SI

mol cd

(2) Supple Supplemen mentar taryy Units Units QUANTITIES Plain angle Solid angle

SYMBOL Hz N

SIGN m2 m3 m/s m/s2 kg/m3

1-6

SIGN G M k h da d c m µ n p

POWER 109 106 1 03 102 10 10 –1 10 –2 10 –3 10 –6 10 –9 10 –12

1. OUTLINE

(6) Unit Conversion Conversion Table QUANTITIES Ma s s Force Torque Pressure Motive power Revolution

JIS kg kgf kgf•m kgf/cm2 PS r.p.m

SI REMARKS kg N 1kgf=9.807N N•m 1kgf•m=9.807N•m MPa 1kgf/cm2=0.098MPa kW 1PS=0.7355kW min –1 1r.p.m=1min –1

1-7

1. OUTLINE

[MEMO]

1-8

2

2. SPECIFICATIONS TABLE TABLE OF CONTENTS

2.1 NAME OF COMPONENTS....... COMPONENTS.............. .............. ............. ............. ............. ............. .............. ............. ............. ............. ............. .............. .............. .........2-3 ..2-3 2.2 GENERAL GENERAL DIMENSIONS........... DIMENSIONS.................. .............. ............. ............. .............. ............. ............. ............. ............. .............. ............. ............. ..............2-4 .......2-4 2.2.1 SK200–8/SK210LC–8 [5.65m (18ft-6in) Boom+2.94m (9ft-8in) Standard Arm+0.80m3 (1.05cu•yd) Bucket Shoe] ....2-4

2.2.2

SK200–8/SK210LC–8 [5.65m (18ft-6in)+2.4m (7ft-10in) Short Arm+0.93m3 (1.22cu•yd) (1.22cu•yd) Bucket Shoe] ......2-4

2.2.3

SK200–8/SK210LC–8 [5.65m (18ft-6in) Boom+3.5m (11ft-6in) Long Arm+0.70m3 (0.92cu•yd) Bucket Shoe]..........2-5

2.3 WEIGHT WEIGHT OF COMPONENTS....... COMPONENTS............. ............. .............. ............. ............. ............. ............. .............. ............. ............. .............. .............. ............2-6 .....2-6 2.4 TRANSPOTAT TRANSPOTATION ION ............. .................... .............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. .............. .............. .........2-8 ..2-8 2.4.1 2.4.1 OVERAL OVERALL L DIMEN DIMENSIO SIONS NS OF OF MACHIN MACHINE E ON A TRAILE TRAILER...... R.......... ....... ...... ....... ....... ....... ....... ...... ....... .......2-8 ...2-8 2.4.2 2.4.2

DIMENS DIMENSION IONS S OF ATTACH ATTACHMEN MENT T ....... .......... ....... ....... ...... ....... ....... ....... ....... ...... ....... ....... ...... ....... ....... ...... ....... ....... ...... ....... ....... ....2-9 .2-9

2.5 SPECIFICA SPECIFICATIONS TIONS AND PERFORMANCE PERFORMANCE ............ ................... ............. ............. ............. ............ ............. ............. ............. ............. ........ 2-11 2.5.1 2.5.1 SPEED SPEED AND CLIMBI CLIMBING NG CAPABI CAPABILITY... LITY...... ...... ....... ....... ...... ....... ....... ...... ...... ...... ....... ....... ...... ...... ...... ....... ....... ...... ...... ....... .....2-11 .2-11 2.5.2

ENGINE ENGINE ............ ................... ............. ............. ............. ............. ............. ............. ............. ............. .............. ............. ............. ............. ............. .............. ............2-11 .....2-11

2.5.3 2.5.3

HYDRAU HYDRAULIC LIC COMPON COMPONENT ENTS S ...... .......... ....... ...... ....... ....... ...... ....... ....... ...... ....... ....... ...... ...... ....... ....... ...... ....... ....... ...... ....... ....... ....... ......2-11 ..2-11

2.5.4

WEIGHT WEIGHT ............. ................... ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ...........2-11 .....2-11

2.6 TYPE OF OF CRAWLER.... CRAWLER........... ............. ............. .............. ............. ............. ............. ............. .............. ............. ............. .............. ............. ............. ............. ........2-12 ..2-12 2.7 TYPE OF BUCKE BUCKET T ............. .................... ............. ............. ............. ............. ............. ............. .............. ............. ............. ............. ............. .............. .............. .........2-12 ..2-12 2.8 COMBINATIO COMBINATIONS NS OF ATTACHMENT.... ATTACHMENT........... ............. ............. .............. ............. ............. .............. ............. ............. .............. .............. .........2-13 ..2-13 2.9 ENGINE ENGINE SPECIFICAT SPECIFICATIONS IONS ............ ................... ............. ............. ............. ............ ............. ............. ............. ............. ............. ............. ............ ...........2-14 .....2-14 2.9.1 SPECIFICA SPECIFICATIONS......... TIONS............... ............ ............. ............. ............. ............. ............ ............. ............. ............ ............. ............. ............ ............. .........2-14 ..2-14 2.9.2 2.9.2

ENGINE ENGINE CHARAC CHARACTER TERIST ISTIC IC CURV CURVE E (HINO (HINO J05E-T J05E-TA) A) ...... .......... ........ ....... ...... ....... ....... ....... ....... ...... ....... .....2-15 .2-15


2. SPECIFICA SP ECIFICATIONS TIONS

Issue

Date of Issue

First edition

August, 2006

Revision

February, 2007

Applicable Machines SK200–8 : YN11-45001~ YN11-45001~ SK210LC–8 : YQ11-06001~

↑

2-2

Remarks S5YN0218E01 (ASIA, OCE) S5YN0218E02 (ASIA, OCE)

K K


2.1

NAME OF COMPONENTS ARM CYLINDER

ARM BOOM BOOM CYLINDER

BUCKET CYLINDER

CAB SLEWING BEARING IDLER LINK

SLEWING MOTOR SWIVEL JOINT

FUEL TANK HYDRAULIC TANK

BUCKET LINK CONTROL VALVE

MUFFLER

GUARD

HYDRAULIC PUMP BUCKET MONITOR PANEL

SHOE AND TRACK LINK FRONT IDLER ENGINE IDLER ADJUST COUNTER WEIGHT

UPPER ROLLER AIR CLEANER

TRACK GUIDE RADIATOR AND OIL COOLER

ROTALY ROTAL Y MULTI CONTRO CONTROL L VALVE (OPTION) LOWER ROLLER

BATTERY

TRAVEL MOTOR

2-3


2.2

GENERAL DI DIMENSIONS

2.2.1 2.2.1

SK200–8 SK200–8/SK /SK210L 210LC–8 C–8 [5.65m [5.65m (18ft(18ft-6in) 6in) Boom+2. Boom+2.94m 94m (9ft-8i (9ft-8in) n) Standa Standard rd Arm+0.8 Arm+0.80m 0m3 (1.05cu•yd) Bucket Shoe]

Unit : mm(ft-in)

) " 4 ) ' 4 ( " 7 . 5 1 1 ( 3 3 1 4

) " 1 1 ' 8 ( 0 1 7 2

) " 7 ' 4 ( 5 9 3 1

R 2 7 5 0 ( 9 ' )

9450 (31') 2750 (9')

) " 1 1 ' 9 ( 0 3 0 3 ) 0 " 6 6 0 ' 3 1 * (

) " 9 ' 9 ( 0 8 9 2

) 0 " 5 1 . 4 7 1 (

600 (23.6") 4170 (13'8") 2800 (9'2") [2990] (9'10")

4450 (14'7")

Dimensions marked * do not include the height of the shoe lug. [ ] include LC specifications. specifications. 2.2.2 2.2.2

SK200 SK200–8 –8/SK /SK21 210LC 0LC–8 –8 [5.65 [5.65m m (18ft (18ft-6i -6in) n)+2. +2.4m 4m (7ft (7ft-1 -10i 0in) n) Short Short Arm+ Arm+0.9 0.93m 3m3 (1.22cu•yd) Bucket Shoe]

Unit : mm(ft-in)

9530 (31'3") 3980 (13'1") 2750 (9')

) " 4 ' 0 1 ( 0 6 1 3 ) " 6 ' 3 ( 0 6 0 1 *

4170 (13'8") 4450 (14'7")

2-4

2. SPECIFICA SP ECIFICATIONS TIONS 2.2.3 2.2.3

SK20 SK200–8 0–8/SK /SK210 210LC LC–8 –8 [5.6 [5.65m 5m (18f (18ftt-6in 6in)) Boom+3 Boom+3.5m .5m (1 (11ft-6 1ft-6in in)) Long Long Arm+0 Arm+0.70 .70m m3 (0.92cu•yd) Bucket Shoe]

Unit : mm(ft-in)

9520 (31'3")

2750 (9')

) " 5 ' 0 1 ( 0 8 1 3 ) " 6 ' 3 ( 0 6 0 1 *

4170 (13'8") 4450 (14'7")

Dimensions marked * do not include the height of the shoe lug. [ ] include LC specifications.

2-5


2.3

WEIGHT OF COMPONENTS Unit ; kg (lb) Model

Item Machine complete 1. Upper frame assy (Assembly of following :) 1.1 Upper frame 1.2 Counter weight (Semi-weighted) 1.3 Cab 1.4 Engine 1.5 Hydraulic oil tank 1.6 Fuel tank 1.7 Slewing motor (including reduction unit) 1.8 Control valve 1.9 Boom cylinder 1.10 Pin (for mounting boom) 1.11 Pump 1.12 Radiator (including intercooler) 2. Lower frame assy (Assembly of following :) 2.1 Lower frame 2.2 Slewing bearing 2.3 Travel motor (including reduction unit) 2.4 Upper roller 2.5 Lower roller 2.6 Front idler 2.7 Idler adjuster 2.8 Sprocket 2.9 Swivel joint 2.10 Track link with 600mm (23.6in) shoe s assy Track link with 700mm (27.6in) shoes assy Track link with 800mm (31.5in) shoes assy 2.10.1 Track link assy 3. Attachment (Assembly of following / STD :) {5.65m (18ft-6in) Boom + 2.94m (9ft-8in) (9ft-8in) Arm + 0.80m3 (1cu•yd) Bucket} 3.1 Bucket assy (STD) 3.2 STD Arm assy (Assembly of following :) 3.2.1 STD Arm 3.2.2 Bucket cylinder 3.2.3 Idler link 3.2.4 Bucket link 3.2.5 3.2.5 Pin Pin (2p (2pcs cs.. for for moun mountin ting g buck bucket et cyl cylin inde derr / 2pc 2pcs. s. for for mou mount ntin ing g buck bucket) et) 3.3 Boom assy (Assembly of following :) 3.3.1 Boom 3.3.2 Arm cylinder 3.3.3 Pin (Mounting arm • Mounting arm cylinder)

2-6

SK200 - 8

SK210LC - 8

20,200 (44,500) 9,500 (21,000) 1,770 (3,900) 4,640 (10,230) 260 (570) *540 (1,190) *150 (330) *110 (240) *210 (460) *230 (510) *170 (375) × 2 70 (150) *130 (290) *90 (200) 6,730 (14,840) 2,260 (4,980) 250 (550) 260 (570) × 2 20 (44) × 2 30 (66) × 14 1 4 110 (240) × 2 100 (220) × 2 50 (110) (110) × 2 *30 (66) 1,260 (2,780) × 2 1,470 (3,240) × 2 1,600 (3,530) × 2 510 (1,120) × 2 3,420 (7,540)

20,600 (45,400) ← ← ← ← ← ← ← ← ← ← ← ← ← 7,130 (15,720) 2,420 (5,340) ← ← ← 30 (66) × 16 ← ← ← ← 1,350 (2,980) × 2 1,560 (3,440) × 2 1,700 (3,750) × 2 540 (1,190) × 2 ←

640 (1,410) 1,050 (2,315) 660 (1,455) *140 (310) 20 (44) × 2 90 (198) 100 100 (220 (220)) 1,730 (3,815) 1,310 (2,890) *255 (560) 80 (180)

← ← ← ← ← ← ← ← ← ← ←


Unit ; kg (lb) Model Item 4. Lubricant and water (Assembly of following :) 4.1 Hydraulic oil 4.2 Engine oil 4.3 Fuel 4.4 Water

Marks * show dry weight.

2-7

SK200 - 8

SK210LC - 8

550 (1,210) 200 (440) 20 (44) 310 (680) 20 (44)

← ← ← ← ←


2.4

TRANSPOTATION

2.4. 2.4.1 1

OVER OVERAL ALL L DIME DIMENS NSIO IONS NS OF MACH MACHIN INE E ON A TRAI TRAILE LER R

(1) 5.65m (18ft-6in) (18ft-6in) Boom+2.94 Boom+2.94m m (9ft-8in) (9ft-8in) Arm+0.80m Arm+0.80m3 (1.05cu•yd) Bucket Model

SK200-8

SK200LC-8

2,800 (9ft-2in) 20,200kg (44,500 lbs)

2,990 (9ft-10in) 20,600kg (45,400 lbs)

Item Width 600mm (23.6in) shoes Weight

Unit : mm (ft-in) 9470 (31'1")

2260 (7'5")

138 (5.43") [*145 (5.71")]

) " 4 0 9 . 0 3 1 (

) " 1 ' 0 1 ( 0 " ) 8 5 0 ' 3 2 1 ( 0 8 7 3 ) " 0 6 . 0 7 7 2 (

80 (3.15") 72 (2.83") [*54 (2.13")]

90 (3.54") [*83 (3.27")]

SECTION AA

* marks indicate LC specifications.

2-8

2. SPECIFICA SP ECIFICATIONS TIONS 2.4 2.4.2

DIMENSI ENSIO ONS OF ATTACHMENT ENT

(1) BOOM Type Item Length×Height×Width m (ft-in) L×H×W Weight kg (lbs)

5.65m (18ft-6in) Boom 5.86 × 1.57 × 0.67 (19'3"× 5'2"× 2'2") 1,670 (3,680)

(2) ARM AND BUCKE BUCKET T Type Item Length×Height×Width m (ft-in) L×H×W Weight kg (lbs)

2.4m (7ft-10in) Arm + 0.93m 3(1.22cu•yd) Bucket

2.94m (9ft-8in) Arm + 0.80m 3 (1.05cu•yd) Bucket

3.5m (11ft-6in) Arm + 0.70m 3 (0.92cu•yd) Bucket

4.75 × 0.9 × 1.33 (15'7"×2'11"×4'4") 1,740 (3,840)

5.29 × 0.9 ×1.16 (17'4"×2'11"×4') 1,680 (3,700)

5.88 × 0.9 × 1.08 (19'3"×2'11"×3'7") 1,880 (4,150)

2.4 m (7ft-10in) Arm



3.40 × 0.86 × 0.56 (11'2"×2'10"×1'10") 1,020 (2,250)

3.94 × 0.86 × 0.56 (12'11"×2'10"×1'10") 1,044 (2,300)

4.53 × 0.87 × 0.56 (14'10"×2'10"×1'10") 1,260 (2,780)

(3) Arm Type Item Length×Height×Width m (ft-in) L×H×W Weight kg (lbs)

2-9


(4) (4) Buck Bucket et Type Length×Height×Width 1.37 × 1.26× 0.87 m (ft-in L×H×W (4'6"×4'2"×2'10") Weight kg (lbs) 520 (1,150) m3 cu•yd Bucket capacity 0.51 (0.67)

Hoe bucket 1.37 × 1.26× 1.07 1.37 × 1.26× 1.16 (4'6"×4'2"×3'6") (4'6"×4'2"×3'10") 630 (1,390) 640 (1,410) 0.70 (0.92) STD 0.80 (1.05)

Slope finishing bucket Type Hoe bucket Length×Height×Width 1.37×1.26×1.16 1.25×0.90×2.20 m (ft-in L×H×W (4'6"×4'2"×3'10") (4'1"×2'11"×7'3") Weight kg (lbs) 750 (1,650) 890 (1,960) m3 cu•yd 0.80 (1.05) HD Bucket capacity 0.82 (1.07) Hoe bucket

Slope finishing bucket

2-10

1.37 × 1.26× 1.33 (4'6"×4'2"×4'4") 710 (1,560) 0.93 (1.22)


2.5

SPECIFICATIONS AND PERFORMANCE

2.5. .5.1

SPEE SPEED D AN AND CL CLIMBING CA CAPABILITY

Area & Model Item Swing speed Travel speed (1-speed/2speed) Gradeability 2.5.2

12.5 {12.5}

km/h (mile/h)

3.6 / 6.0 (2.2 / 3.7)

% (degree)

70 (35)

ENGINE

Type Number of cylinders—Bore×Stroke Total displacement Rated output / Engine speed Maximum torque / Engine speed Starter Alternator

HINO J05E-TA Water-cooled, 4 cycle 4 cylinder direct injection type diesel engine with inter cooler turbo-charger 4 -ø112 mm × 130 mm (4.41 in × 5.12 in) 5.123 L (312.61 cu•in) 114 kW (155 PS) / 2,000 min-1 572 N•m (422 lbf•ft)/ 1,600 min-1 24 V / 5.0kW 24 V / 1.2kW

HYDRAULIC CO COMPONENTS

Hydraulic pump Hydraulic motor (swing) Hydraulic motor (travel) Control valve Cylinder (Boom, Arm, Bucket) Oil cooler 2.5.4

SK210LC - 8

min-1 {r {rpm}

Engine model

2.5.3

SK200 - 8

Variable displacement axial piston pump × 2 + gear pump × 1 Axial piston motor × 1 Variable displacement axial piston motor × 2 (with counterbalance valve) 8-spool control valve × 1 Double action cylinder Air-cooled type

WEIGHT

Fully equipped weight Upper structure Lower machinery (600mm grouser shoe) Attachment 5.65m (18 ft-6in) Boom+2.94m (9ft-8in) Arm +0.80m3 (1.05cu•yd) Bucket

20,200 (44,500) 9,500 (21,000)

Unit : kg (lbs) 20,600 (45,400) ←

6,730 (14,840)

7,130 (15,720)

3,420 (7,540)

←

2-11


2.6

TYPE OF CRAWLER Shape

Shoe width mm (in)

Grouser shoe

600 (23.6)

700 (27.6)

800 (31.5)

46 LINKS

Overall width of crawler mm (ft-in) STD 2,800 (9'2")

Ground pressure kPa (psi) 45 (6.53)

LC

2,990 (9'10")

43 (6.24)

STD

2,900 (9'6")

40 (5.80)

LC

3,090 (10'2")

38 (5.51)

STD

3,000 (9'10")

35 (5.08)

LC

3,190 (10'6")

33 (4.79)

Use 600mm (23.6") grouser shoes on rough ground (areas covere d with rocks and gravel). If you drive or excavate with other shoes, this may cause shoe bending, shoe bolt looseness, and track assembly (link, roller, etc.)

2.7

TYPE OF BUCKET Outer width mm (ft-in) Availability Weight Number W or W/O of face With side Without side of tooth side cutter shovel kg (lbs) cutter cutter 0.39 520 0.51 (0.67) 870 (2'10") 770 (2'6") 3 W YES (0.51) (1,150) 0.52 630 0.70 (0.92) 1,080 (3'6") 980 (3'3") 5 W YES (0.68) (1,390) 640 [Oceania STD] 0.59 1,160 (3'10") 1,060 (3'6") 5 W YES 0.80 (1.05) (0.77) (1,410) Heaped capacity m3(cu•yd)

Hoe bucket

Struck m3(cu•yd)

[SE.Asia STD]

0.80 (1.05) 0.59 1,180 (3'10") 1,060 (3'6") (0.77) Side pin type 0.67 0.93 (1.2) 1,330 (4'4") 1,230 (4') (0.88)

2-12

4

W

YES

660 (1,460)

5

W

YES

710 (1,560)


2.8

COMBINATIONS OF ATTACHMENT

Type

Hoe bucket

Bucket Heaped capacity m3 (cu•yd)

Struck m3 (cu•yd)

0.51 (0.67)

0.39 (0.51)

0.70 (0.92)

0.52 (0.68)

[ Oceania STD] 0.80 (1.05) [SE.Asia STD] 0.80 (1.05) Side pin type

Available Arm 2.94m (9ft-8in) Arm (STD)

3.5m (11ft-6in) Arm (Long)

2.4m (7ft-10in) Arm +Arm (Short)

0.59 (0.77) 0.59 (0.77)

0.93 (1.2)

0.67 (0.88)

Breaker

—

—

Nibbler

—

—

Standard combination General operation : Excavation or loading of sand, gravel, and clay Light operation : Mainly loading or loose gravel (e.g., cultivation or loading of sand or gravel) Prohibited combination : There are problems from the view points of strength and stability. •

Use Use the the atta attach chme ment ntss recom recomme mend nded ed by by KOBE KOBELC LCO. O. The trouble due to the use in the condition "Use not allowed" described in the above table is not included in our responsibility

If any other bucket, except for the backhoe bucket, is turned over and used for excavation, damage to the arm and bucket may occur.

2-13


2.9

ENGINE SPECIFICATIONS

2.9.1

SPECIFICATIONS

Applicable machine Engine model Type Number of cylinder ×Bore×Stroke Total displacement Compression ratio Rated output Maximum torque High idling Low idling Injection starting pressure Thermostat action

mm (in) cc (cu•in) kW (PS) at min-1 N•m (lb•ft) at min-1 min-1 min-1 MPa (psi) Start/Full open K (°F)

SK200 - 8, SK210LC - 8 HINO J05E-TA Water-cooled, 4 cycle 4 cylinder direct injection type diesel engine with inter cooler turbo-charger 4 × 112 × 130 (4.41 × 5.12) 5,123 (313) 18.0 114 (155) at 2,000

Firing order Compression pressure Fuel injection timing

Valve clearance cle arance

Starter capacity Generator capacity (Alternator) Cooling fan drive method Engine oil quantity Dry weight Fuel consumption ratio Allowable inclination (Limited by E/G lubrication) Dimension (L×W×H) Rotating direction

572 (422) at 1,600 2,000 ± 30 1,000 ± 30 50 (7,250) 350 (170) / 363 (194) 1-3-4-2

MPa (psi) at min-1

3.4~3.7 (493~537) at 280

0° Valve clearance Open Close 14°before top 30°after bottom Intake valve 0.3 mm at cool dead point dead point 54°before bottom 13°after top dead Exha Exhaus ustt val valve ve 0.45 0.45 mm at cool cool dead point point V × kW kW 24 × 5.0 V × A 24 × 50 ø650 (25.6") × suction type 7 fans, V-belt drive, pulley ratio Crank / Fan= 0.89 Full level 18.0 (4.76) L (gal) Low level 15.0 (3.96) Total 20.5 (5.42) kg (lbs) 580 (1,280) g/kW•h (g/ps•h) 217 (160) Front / Rear and Right / Left : 35° mm (in)

1,063 × 725 × 995 (3ft-5.86in × 28.5in × 39.2in) Counterclockwise seeing from flywheel side

2-14

2. SPECIFICA SP ECIFICATIONS TIONS 2.9. 2.9.2 2

ENGI ENGINE NE CHAR CHARAC ACTE TERI RIST STIC IC CURV CURVE E (HI (HINO NO J05E J05E-T -TA) A)

Condition to be measured: The net value is indicated, measuring without cooling fan. marks show the rated point

E U Q R O T T F A H S

T U P T U O T F A H S

E T A R N O I T P M U S N O C L E U F

ENGINE SPEED (min-1) Fuel consumption volume Fuel consumption rate X kW X Load factor ( ) 0.835 X 1000 217g/kW.h X 11 114k 4kW WX 0.835 X 1000

29.6

. L/h

: Standard load factor (0.70~0.80) Fuel consumption in regular operation (load factor 0.70~0.80) 20.7 L/h~23.7 L/h

2-15


[MEMO]

2-16

3. ATTACHMENT DIMENSIONS TABLE TABLE OF CONTENTS

3.1 BOOM....... BOOM ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ........... ...........3-3 ......3-3 3.1.1 3.1.1 BOOM BOOM DIMENS DIMENSION IONAL AL DRAWIN DRAWING.... G....... ....... ....... ....... ....... ...... ....... ....... ...... ....... ....... ...... ....... ....... ...... ....... ....... ...... ....... ....... ...... ....3-3 .3-3 3.1.2 3.1.2

BOOM BOOM MAINTE MAINTENAN NANCE CE STANDA STANDARD.... RD........ ....... ...... ....... ....... ...... ....... ....... ....... ........ ........ ....... ...... ....... ....... ...... ....... ....... ...... .....3-4 ..3-4

3.2 ARM....... ARM ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ........... ............ .........3-7 ..3-7 3.2.1 3.2.1 ARM DIMENS DIMENSION IONAL AL DRAWIN DRAWING.... G....... ...... ...... ....... ....... ...... ....... ....... ....... ....... ...... ....... ....... ...... ....... ....... ...... ....... ....... ...... ....... ....... ....3-7 .3-7 3.2.2 3.2.2

ARM ARM MAINTE MAINTENAN NANCE CE STANDA STANDARD..... RD........ ...... ....... ....... ...... ....... ....... ...... ....... ....... ...... ....... ....... ...... ....... ....... ...... ....... ....... ....... ......3-8 ..3-8

3.3 BUCKET BUCKET ............. .................... ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............ ........ 3-12 3.3.1 3.3.1 BUCKE BUCKET T DIMENS DIMENSION IONAL AL DRAWIN DRAWING G ...... ......... ....... ....... ...... ....... ........ ....... ...... ....... ....... ...... ....... ....... ...... ....... ....... ...... ....... ....... ....3-12 .3-12 3.3.2 3.3.2

BUCKE BUCKET T DIMENS DIMENSION IONAL AL TABLE TABLE ....... .......... ....... ....... ...... ....... ....... ...... ....... ....... ...... ....... ....... ...... ....... ....... ....... ....... ...... ....... ....... ......3-12 ...3-12

3.3.3 3.3.3

LUG SECTI SECTION ON DIMENS DIMENSION IONAL AL DRAWING DRAWING ...... ......... ....... ....... ...... ....... ........ ........ ....... ....... ........ ........ ....... ...... ....... ....... .....3-13 ..3-13

3.3.4 3.3.4

BOSS BOSS SECTIO SECTION N DIMENS DIMENSION IONAL AL DRAWING... DRAWING....... ....... ...... ....... ....... ...... ....... ........ ....... ...... ....... ....... ...... ....... ....... ...... .....3-14 ..3-14


3

3. ATTACHMENT DIMENSIONS

Issue

Date of Issue

First edition

August, 2006


3-2

Remarks S5YN0318E01 (ASIA, OCE)

K


3.1

BOOM

3.1.1

BOOM DI DIMENSIONAL DR DRAWING

Fig. 3-1 Boom dimensional drawing

5.65M (18ft-6in) BOOM No A B C D E F G H I J d1 d2 d3 d4

NAME Boom length Boom foot width Boom end inner width Boom end outer width Height of boom cylinder rod pin Height of arm cylinder (head side) pin Distance between pins of boss Distance between pins of bracket Arm cylinder (head side) inner width Oute Outerr wid width th of brac bracke kett on on the the arm arm cyl cylin inde derr (ro (rod d sid side e) mounting Boom foot pin dia. Boom cylinder (rod side) pin dia. Pin dia. of boom end. Arm cylinder (head side) pin dia.

3-3

STD YN02B00403F1 DIMENSION 5,650 (18'6") 670 (26.4") 347 (13.7") 482 (19") 1,008.5 (3'4") 1,203.5 (3'11") R2,589 (8'6") R2,829.5 (9'3") 126 (4.96") 468 (18.4") ø 90 (3.54") ø 85 (3.35") ø 90 (3.54") ø 85 (3.35")

Unit : mm (ft-in) — — — — — — — — — — — — — — — —

3. ATTACHMENT DIMENSIONS 3.1 3.1.2

BOOM MAINTENA ENANCE STANDARD

(1) Clearance Clearance of pin pin and bushing bushing on boom boom section section

D

A C

B

Fig. 3-2 Clearance of pin and bushing on boom section

Unit : mm (in)

ASIA Symbol

Item

Pin part No.

A

Boom foot

YN02B01719P1

B

Boom cylinder YN02B01720P1 (Head side)

C

Boom cylinder YN02B01721P1 (Rod side)

D

Arm cylinder (Head side)

YN02B01839P1

Standard value Bushing Pin dia. Pin dia. i.d. tolerance tolerance + 0.020 + 0.217 ø 90 (+0.0008) (+0.0085) (3.5433) - 0.020 + 0.071 (-0.0008) (+0.0028) + 0.243 0 ø 85 (+0.010) - 0.040 (3.3465) + 0.085 (-0.0016) (+0.0033) + 0.020 + 0.247 (+0.0008) (+0.0097) - 0.020 + 0.093 ø 85 (-0.0008) (+0.0037) (3.3465) + 0.030 + 0.252 (+0.0012) (+0.0099) - 0.030 - 0.099 (-0.0012) (-0.0039)

3-4

Clearance Repaira Standard Service Remedy ble value limit level + 0.237 (+0.0093) + 0.051 (+0.0020) + 0.283 (0.011) + 0.085 More Replace (+0.0033) than 2.5 bushing 2.0 (0.1) + 0.267 or pin (+0.0105) (0.08) + 0.073 (+0.0097) + 0.282 (+0.0111) + 0.069 (+0.0027)


Unit : mm (in)

OCEANIA Symbol

Item

Pin part No.

A

Boom foot

YN02B01719P1

B

Boom cylinder YN02B01720P1 (Head side)

C

Boom cylinder YN02B01721P1 (Rod side)

D

Arm cylinder (Head side)

YN02B01722P1

Standard value Bushing Pin dia. Pin dia. i.d. tolerance tolerance + 0.020 + 0.217 ø 90 (+0.0008) (+0.0085) (3.5433) - 0.020 + 0.071 (-0.0008) (+0.0028) + 0.243 0 ø 85 (+0.010) - 0.040 (3.3465) + 0.085 (-0.0016) (+0.0033) + 0.247 (+0.0097) + 0.020 + 0.093 ø 85 (+0.0008) (+0.0037) (3.3465) - 0.020 + 0.230 (-0.0008) (+0.009) + 0.065 (+0.003)

3-5

Clearance Repaira Standard Service Remedy ble value limit level + 0.237 (+0.0093) + 0.051 (+0.0020) + 0.283 (0.011) + 0.085 More Replace (+0.0033) than 2.5 bushing 2.0 (0.1) + 0.267 or pin (+0.0105) (0.08) + 0.073 (+0.0097) + 0.250 (+0.010) + 0.045 (+0.002)


(2) Clearance Clearance in thrust direction direction on the boom cylinder cylinder installation installation section section D

D

C C

A

A

B B

SECTION C-C SECTION D-D SECTION A-A

SECTION B-B Fig. 3-3 Clearance in thrust direction on the boom cylinder installation section

Unit : mm (in) Basic size Sec.

Item No. Boom

A-A Boom foot

L1 Upper frame

Boom cylinder B-B (Head side)

Boom cylinder C-C (Rod side)

Arm cylinder D-D (Head side)

Boom cylinder L2 Upper frame Boom cylinder Boom

L3 L3'

Arm cylinder L4 Boom

Size 670 (26.4) 676 (26.6) 105 (4.13) 111 (4.37) 105 (4.13) 468 (18.4) 120 (4.72) 126 (4.96)

Clearance X adjusted with shim Pin length (total of both sides) Remedy Standard Repairable Service No. Length level value limit 0.5 (0.02) or less 2.0 (0.08)

PL1

831 (32.7)

PL2

241 (9.49)

2.5 (0.10)

0.6~1.0 (0.02~0.04)

0.6~2.0 (0.02~0.08)

3.0 (0.12)

4.0 (0.16)

PL3

736 (29.0)

0.6~1.0 (0.02~0.04)

2.0 (0.08)

2.5 (0.10)

PL4

260 (10.2)

3-6

Shim adjust ment


3.2

ARM

3.2.1

ARM DI DIMENSIONAL DR DRAWING

VIEW J SECTION X-X

SECTION Z-Z

SECTION Y-Y

Fig. 3-4 ARM DIMENSIONAL DRAWING

2.94m (9ft-8in) ARM

YN12B00904F1 (ASIA) YN12B00802F1 (OCE)

Code NAME C Arm length Distance between pins of boss D and bracket D1 I.D of boss D2 I.D of boss D4 I.D of boss E F G H K L M

Unit : mm (ft-in)

Distance between pins of boss and bracket Distance between pins of boss and boss Height between pins of boss and bracket Height between pins of boss and bracket Arm top end boss width Arm link section boss width Boss width

DIMENSION 2,940 (9'8")

Code NAME N Bracket inner width

DIMENSION 126 (4.96")

R874 (34.4")

O

Bracket inner width

111 (4.37")

ø110 (4.33") ø85 (3.35")

P Q

630 (24.8") 610 (24")

ø105 (4.13")

R

Idler link dimension Bucket link dimension Height between pins of boss and center

R2,169 (7'1")

d1 Pin dia.

ø80 (3.15")

R420 (16.5")

d2 Pin dia.

ø70 (2.76")

665.5 (26.2")

d3 Pin dia.

ø85 (3.35")

312 (12.3")

d4 Pin dia.

ø90 (3.54")

325 (12.8") 323 (12.7") 342 (13.5")

d5 Pin dia.

ø80 (3.15")

3-7

31 (1.22")

3. ATTACHMENT DIMENSIONS 3.2 3.2.2

ARM MAINTENANCE STANDARD

(1) Clearance Clearance of of pin pin and bushing bushing

E

F

D, D' B

A

C G

Fig. 3-5 Clearance of pin and bushing on arm section

ASIA No.

A

Unit : mm (in) Item

Pin part No.

Arm point YN12B02407P1

B

Bucket link (Bucket side)

C

Idler link (Connected part YN12B02408P1 of arm)

D

Bucket link (Idler link side) YN12B02412P1

D'

Bucket cylinder (Rod side)

E

Bucket cylinder YN12B02413P1 (Head side)

Arm cylinder F (Rod side)

Standard dimensions Pin dia. Bushing i.d. Pin dia. tolerance tolerance +0.253 (+0.0100) –0.020 +0.080 (+0.0031) ø80 (-0.0008) (3.1496) –0.080 +0.284 (-0.0031) (+0.0112) +0.156 (+0.0061) +0.253 ø70 (+0.0100) +0.194 (2.7559) (+0.0076) 0 +0.232 (0) (+0.009) +0.161 –0.060 (+0.0063) (-0.0024) ø80 (3.1496)

YN02B01839P1

Arm foot G (Connected part YN12B02415P1 of boom)

ø85 (3.3465)

ø90 (3.5433)

+0.252 (+0.0099) +0.079 (+0.0031)

Standard Repairable level value +0.333 (+0.0131) +0.100 (+0.0039) +0.364 (+0.0143) +0.176 (+0.0069) +0.313 (+0.0123) +0.194 (+0.0076) +0.292 (+0.0115) +0.161 (+0.0063) 2.0 +0.338 (0.08) (+0.0133) +0.141 (+0.0056) +0.308 (+0.0121) +0.111 (+0.0044) +0.282 (+0.0111) +0.049 (+0.0019)

+0.292 (+0.0115) +0.195 (+0.0077)

+0.312 (+0.0123) +0.175 (+0.0069)

+0.278 (+0.0109) +0.141 (+0.0056) +0.030 (+0.0012) –0.030 (-0.0012)

+0.020 (+0.0008) –0.020 (-0.0008)

3-8

Clearance Service limit

2.5 (0.01)

Remedy

Replace bushing or pin


OCEANIA No.

A

Unit : mm (in) Item

Pin part No.

Arm point YN12B02215P1

B

Bucket link (Bucket side)

C

Idler link (Connected part YN12B02216P1 of arm)

D

Bucket link (Idler link side) YN12B02217P1

D'

Bucket cylinder (Rod side)

E

Bucket cylinder YN12B02218P1 (Head side)

Arm cylinder F (Rod side)

Standard dimensions Pin dia. Bushing i.d. Pin dia. tolerance tolerance +0.253 (+0.0100) –0.020 +0.080 (+0.0031) ø80 (-0.0008) (3.1496) –0.060 +0.220 (-0.0024) (+0.009) +0.076 (+0.0030) +0.285 ø70 (+0.0112) +0.128 (2.7559) (+0.0050) 0 +0.225 (0) (+0.009) +0.043 –0.040 (+0.002) (-0.0016) ø80 (3.1496)

YN02B01722P1

ø85 (3.3465)

Arm foot G (Connected part LC12B02094P1 of boom)

ø90 (3.5433)

+0.245 (+0.010) +0.089 (+0.004)

+0.020 (+0.0008) –0.020 (-0.0008)

3-9

+0.230 (+0.009) +0.065 (+0.003) +0.214 (+0.008) +0.067 (+0.003)

Clearance Standard Repairable level value +0.313 (+0.0123) +0.100 (+0.0039) +0.280 (+0.0110) +0.096 (+0.0038) +0.325 (+0.0128) +0.128 (+0.0050) +0.265 (+0.0100) +0.043 (+0.0020) 2.0 (0.08) +0.285 (+0.0110) +0.089 (+0.0040) +0.265 (+0.0100) +0.069 (+0.0030) +0.250 (+0.0100) +0.045 (+0.0020) +0.234 (+0.0090) +0.047 (+0.0020)

Service limit

2.5 (0.01)

Remedy

Replace bushing or pin


(2) Clearance Clearance of arm and cylinder installin installing g sections in thrust thrust direction E D, D' B

F C

B A

A

E D, D'

F G

C X1

G

L1 X

L3

PL5 X

PL1

PL3

SECTION A-A

SECTION C-C

X

L5

L6

PL6 SECTION F-F

SECTION E-E PL7

X2

L2

X

X7

L4

L7

X4' L4' PL2 SECTION B-B

PL4 SECTION D-D

SECTION G-G

Fig. 3-6 Clearance of arm and cylinder installing sections in thrust direction

3-10


Unit : mm (in) Basic size Sec.

Item No. Arm

A-A Arm point Bucket Link side B-B B-B Buck Bucket et lin linkk Bucket C-C

Idler link (Arm connection)

Bucket link D-D (Idler link connection) Bucket link D’-D’ (Rod side)

Bucket cylinder E-E (Head side)

Arm cylinder F-F (Rod side)

Arm Link side Rod side Link side Rod side Link side Head side Arm Rod side Arm Arm

G-G G-G Arm Arm foot foot Boom

Size

Clearance X adjusted with shim Pin length (total of both sides) Remedy Standard Repairable Service lim limit No. Len Length level value

325 (12.79) 1.0 (0.04) L1 or less 326 (12.83) 325 (12.79) L2 — 327 (12.87) 323 0.5 L3 (12.72) (0.02) L4 323 (12.72) 0.6~1.0 105 (0.024~0.04) (4.13) L4’ 111 (4.37) 105 (4.13) L5 111 (4.37) 0.6~2.0 120 (0.024~0.08) (9.72) L6 126 (4.96) 342 (13.46) 0.5 L7 (0.02) 347 (13.66)

3-11

2.0 (0.08)

PL1 481 (18.9)

—

1.0 (0.04)

PL2 2.5 (0.10)

427 (16.8)

2.0 (0.08)

3.0 (0.12)

1.0 (0.04)

PL3

PL4

PL5

235 (9.25)

PL6

260 (10.2)

PL7

505 (19.9)

4.0 (0.16)

2.5 (0.10)

Shim adjust -ment


3.3

BUCKET

3.3 3.3.1

BUCKET DIMENS ENSION IONAL DRAWING

(1) Hoe Hoe buck bucket et

Fig. 3-7 Bucket dimensional drawing

No. A B C D E F 3.3.2

NAME Distance between pin and bracket Distance between bucket pin and tooth end Inner width of bucket top end Inner width of lug Inner width of bracket Outer width of side cutter

No. G H I Io d1 d2

NAME Inner width of bucket bottom Bucket outer width of front side Pitch between teeth Pitch between teeth Outer dia. of bushing Pin dia.

BUCKET DI DIMENSIONAL TA TABLE

Unit : mm (ft-in) Type Capacity Part No. A B C D E F G H I IO d1 d2

Hoe bucket [SE. Asia STD] 0.80 m3 (1.05 cu•yd) Side pin type YN61B00272F1 R430 (16.9") R1,440 (4'9") 1,003 (3'3") 399 (15.7") 327 (12.9") 1,157 (4') 863 (34") 1,057 (3'6") 224 (8.82") 224 (8.82") ø 95 (3.74") ø 80 (3.15")

[Oceania STD] 0.80 m3 (1.05 cu•yd))

0.51 m3 (0.67 cu•yd))

0.70 m3 (0.92 cu•yd))

0.93 m3 (1.21 cu•yd))

YN61B00258F1 ← ← ← ← ← ← ← ← ← ← ← ←

YN61B00287F1 ← ← 712 (28") ← ← 868 (34.2") 572 (22.5") 766 (30.2") 300 (11.8") 300 (11.8") ← ←

YN61B00286F1 ← ← 925 (36.4") ← ← 1,079 (3'6") 785 (30.9") 979 (38.5") 203 (7.99") 203 (7.99") ← ←

YN61B00288F1 ← ← 1,176 (3'10") ← ← 1,330 (4'4") 1,036 (3'5") 1,230 (4') 266 (10.5") 266 (10.5") ← ←

3-12

3. ATTACHMENT DIMENSIONS 3.3. 3.3.3 3

LUG LUG SECT SECTIO ION N DIME DIMEN NSION SIONAL AL DRAWI RAWING NG

B

X

J

A X

BOSS YB61B01002P1

M 28 (1.10)

Apply rust prevention oil

19 (0.748)

3-G

N

B

F D

E

H SHIM

1

Five shims are installed at shipping

BOSS YB61B01002P1

Insert this pin flush with surface

SECTION X-X

DETAIL B Fig. 3-8 Dimension of lug section

Unit : mm (ft-in)

Type of bucket

Capacit Capa city y of bucket m3 (cu.yd)

Part No. of bucket

. a i d e l o h n i P

s s e n k c i h t e t a l p g u L

A

B

. a i d e l o H

. a i d n i p g n i r p S

. a i d r e t u o s s o B

. a i d w e r c S

D

E

F

G

. h t d i w s s o B

. a i d r e t u o s s o B

. h t d i w s s o B

D . C . P e l o h w e r c S

H

J

M

N

[SE. Asia STD] 0.80 (1.05)

YN61B00272F1

[Oceania STD] Hoe bucket

0.80 (1.05)

YN61B00258F1

0.51 (0.67)

YN61B00287F1

0.70 (0.92)

YN61B00286F1

0.93 (1.21)

YN61B00288F1

80 25 95 13 180 (3.15") (0.984") (3.74") (0.512") (7.09")

3-13

M16

25 170 36 140 (0.984") (6.69") (1.42") (5.51")

3. ATTACHMENT DIMENSIONS 3.3. 3.3.4 4

BOSS BOSS SECT SECTIO ION N DIME DIMENS NSIO IONA NAL L DRA DRAWING WING A

H

5 (0.197")

oG

A o

B o

C D o o

15 (0.591")

E F

Fig. 3-9 Dimension of boss section

Unit : mm (ft-in) Type of bucket

Capacity of bucket m3 (cu•yd) [SE. Asia STD] 0.80 .80 (1. (1.05) 05) [Oceania STD] Hoe 0.80 .80 (1. (1.05) 05) bucket 0.51 .51 (0. (0.67) 67) 0.70(0.92) 0.93(1.21)

Part No. of bucket

Part No. of boss

øA

øB

øC

øD

E

F

øG

H

I

114.3

84 (3.31")

105.5 (4.15")

111.5 (4.39")

23 (0.91")

38 (1.50")

17 (0.669")

13 (0.512")

2.5 (0.098")

YN61 YN61B0 B00 0272 272F1 YN61 YN61B0 B00 0258 258F1 YB61B01002P1 (4.50") YN61 YN61B0 B00 0287 287F1 YN61B00286F1 YN61B00288F1

3-14

11. TOOLS

11

TABLE TABLE OF CONTENTS

11.1 TIGHTENING TIGHTENING TORQUES TORQUES FOR FOR CAPSCREWS CAPSCREWS AND AND NUTS................. NUTS....................... .............. .............. .............11-3 .......11-3 11.2 SCREW SCREW SIZE.......... SIZE................ ............. .............. ............. ............. ............. ............. ............. ............. ............. ............. .............. ............. ............. ............. ........... .......11-5 ..11-5 11.2.1 CAPSCREW CAPSCREW (BOLT) (BOLT) .............. .................... ............ ............. ............. ............. ............. ............ ............. ............. ............. ............. ............ ..........11-5 ....11-5 11.2.2

CAPSCREW CAPSCREW (SOCKET (SOCKET BOLT) ............ ................... ............. ............ ............. ............. ............. ............. ............. ............. ............ ........11-5 ..11-5

11.2.3

SOCKET SOCKET SET SCREW........ SCREW............... .............. ............. ............. ............. ............. .............. .............. .............. .............. ............. ............. .........11-5 ..11-5

11.3 TIGHTENING TIGHTENING TORQUE TORQUE FOR HOSE HOSE AND FITTING FITTING ............. .................... ............. ............. .............. ............. ............. .........11-6 ..11-6 11.3.1 JOINT (O-RING (O-RING TYPE)...... TYPE)............. ............. ............ ............. ............. ............. ............. ............ ............. ............. ............. ............. ............ ........11-6 ..11-6 11.3.2

HYDRAULIC HYDRAULIC HOSE (30° FLARE TYPE).................. TYPE)........................ ............ ............. ............. ............ ............. .............. ........11-6 .11-6

11.3.3

JOINT (ORS TYPE)............... TYPE)..................... ............ ............. ............. ............ ............. ............. ............. ............. ............ ............. ............. ...........11-6 .....11-6

11.3.4

SPLIT SPLIT FLANGE FLANGE ............. .................... ............. ............. .............. .............. .............. .............. ............. ............. ............. ............. .............. ............. ........11-6 ..11-6

11.4 TIGHTENING TIGHTENING TORQUES TORQUES FOR NUTS AND SLEEVES....... SLEEVES............. ............ ............. ............. ............. ............. ............11-7 ......11-7 11.5 PLUG ............. ................... ............. ............. ............. ............. ............ ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............ ...........11-8 .....11-8 11.5.1 PLUG FOR HYDRAULIC HYDRAULIC PIPE JOINT....... JOINT .............. ............. ............. .............. .............. ............. ............. .............. .............11-8 ......11-8 11.5.2

PLUG FOR HYDRAULIC HYDRAULIC EQUIPMENT EQUIPMENT ............. .................... .............. ............. ............. .............. .............. ............. ...........11-9 .....11-9

11.6 SPECIAL SPECIAL SPANNER FOR TUBE ............. ................... ............. ............. ............. ............. ............ ............. ............. ............. .............. .............11-11 ......11-11 11.7 SPECIAL SPECIAL TOOLS......... TOOLS................ ............. ............. ............. ............ ............. ............. ............. ............. ............ ............. ............. ............ ............. ............. ..........11-12 ....11-12 11.8 APPLICATIO APPLICATION N OF SCREW SCREW LOCKING LOCKING COMPOUND COMPOUND AND AND SEALING SEALING COMPOUN COMPOUND......11-14 D......11-14 11.9 SUCTION SUCTION STOPPER....... STOPPER............. ............ ............. ............. ............. ............. ............ ............. ............. ............. ............. ............ ............. .............. .............11-15 ......11-15 11.9.1 COMPONENTS............ COMPONENTS................... ............. ............. ............. ............. ............. ............. .............. ............. ............. ............. ............. .............. ...........11-15 ....11-15 11.9.2

DIMENSION DIMENSION ............. .................... ............. ............. ............. ............. .............. ............. ............. ............. ............. ............. ............. ............. ............. .........11-15 ..11-15

11.9.3

APPLICABLE APPLICABLE MODEL................... MODEL......................... ............. ............. ............. ............. ............ ............. ............. ............. ............. ............. .........11-15 ..11-15

11.10 11.11 11.12 11.13

COUNTER WEIGHT LIFTING JIG .................................................... .............................. 11-16 UPPER FRAME LIFTING JIG........................................ .................................................. 11-17 ENGINE MOUNTING PEDESTAL......................................................................... PEDESTAL........... .............................................................. .......... 11-18 TRACK SPRING SET JIG .................................................... ........................................... 11-19


11. TOOLS

Issue

Date of Issue

First edition

August, 2006


11-2

Remarks S5YN1118E01 (ASIA, OCE)

K

11. TOOLS

11.1 1.1

TIGH TIGHTE TENI NING NG TORQU ORQUES ES FOR FOR CAPS CAPSCR CREW EWS S AND AND NUTS NUTS

Tables Table11-1 Table11-1 and Table11-2 Table11-2 indicate tightening torques applicable to cases where no special note is given. Overtightening of bolts may result in a twist-off and a fracture under load. Insufficient tightening may lead to a loosening or loss of bolts. Always tighten bolts to proper torques. Table11-1 Tightening torque for metric coarse threads (not plated)

Classification Nomi Nomina nall size size M6

P=1

M8

P=1.25

M10

P=1.5

M12

P=1.75

M14

P=2

M16

P=2

M18

P=2.5

M20

P=2.5

M22

P=2.5

M24

P=3

M27

P=3

M30

P=3.5

M33

P=3.5

M36

P=4

4.8T No lubri lubrica catition on Oil Oil lubri lubrica catition on 4.4±0.5 3.7±0.4 (3.2±0.4) (2.7±0.3) 10.7±1.1 9.0±0.9 (7.9±0.8) (6.6±0.7) 21.6±2.0 17.9±1.8 (15.9±1.4) (13.2±1.3) 36.3±3.9 31.4±2.9 (26.8±2.9) (23.2±2.1) 57.9±5.9 49.0±4.9 (42.7±4.4) (36.1±3.6) 88.3±8.8 74.5±6.9 (65.1±6.5) (55.0±5.1) 122±12 103±10 (90.0±8.9) (75.8±7.2) 172±17 144±14 (127±13) (106±10) 226±20 192±20 (167±15) (142±15) 294±29 235±29 (217±21) (173±21) 431±39 353±39 (318±29) (260±29) 588±59 490±49 (434±44) (361±36) 794±78 667±69 (586±58) (492±51) 1030±98 863±88 (760±72) (637±65)

7T No lubr lubric icat atio ion n Oil Oil lubr lubric icat atio ion n 9.6±1.0 8.1±0.8 (7.1±0.7) (6.0±0.6) 23.5±2.0 19.6±2.0 (17.3±1.5) (14.5±1.5) 46.1±4.9 39.2±3.9 (34.0±3.6) (28.9±2.9) 79.4±7.8 66.7±6.9 (58.6±5.8) (49.2±5.1) 126±13 106±10 (92.9±9.6) (78.2±7.4) 191±20 161±16 (141±15) (119±12) 265±29 226±20 (195±21) (167±15) 373±39 314±29 (275±29) (232±21) 500±49 422±39 (369±36) (311±29) 637±69 520±49 (470±51) (383±36) 941±98 765±78 (694±72) (564±58) 1285±127 1079±108 (948±94) (796±80) 1726±177 1451±147 (1270±131) (1070±108) 2226±226 1863±186 (1640±167) (1370±137)

11-3

Unit : N•m (lbf•ft) 10.9T No lubri lubrica catition on Oil Oil lubr lubric icat atio ion n 17.4±1.8 14.7±1.5 (12.8±1.3) (10.8±1.1) 42.2±3.9 35.3±3.9 (31.1±2.9) (26.0±2.9) 83.4±8.8 70.6±6.9 (61.5±6.5) (52.1±5.1) 143±15 121±12 (105±11) (89.2±8.9) 226±20 191±19 (167±15) (141±14) 343±39 284±29 (253±29) (209±21) 481±49 402±39 (355±36) (297±29) 667±69 559±59 (492±51) (412±44) 902±88 755±78 (665±65) (557±58) 1160±118 941±98 (856±87) (694±72) 1700±167 1370±137 (1250±123) (1010±101) 2300±235 1940±196 (1700±173) (1430±145) 3110±314 2610±265 (2290±232) (1930±195) 4010±402 3360±333 (2960±297) (2480±246)

SK200-8 YN 11-45001~.PDF

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