1. Shell plate dimension check 2.Annular bottom plate dimension check 3.Sketch plate dimension check 4.Manhole ,Nozzle , reinforcing r einforcing pad dimension check 5.Annular bottom radius dimension check 6.Peaking & Banding Inspection check 7.Roundness 7.Roundnes s of shell course inspection check 8.Plumness at shell course inspection check 9.Fit-up & Welding Visual inspection check 10.Shell & Nozzle inspectio inspection n after welded 11.Tank appurtenance orientation & Elevation check 12.Oil penetrant leak test 13.Vacuum testing 14.Air pressure leak test at reinforcing pad 15. hydrostatic test for storage tank 16.Air pressure leak test water draw of sump 17.Pontoon air leak test 18. Dome roof plate dimension check 19. Flushing & Internal tank cleaning inspection 20. Final inspection punch list & Punch clear Job Responsibility (Shop Fabricated Tanks) Tank No. &Size:218-D-1302(3.658m dia x 4.850m Ht) 575-D-1302(3.048m dia x 4.0m Ht) 515-D-1302(3.048m dia x 4.0m Ht) 573-D-1302(3.048m dia x 4.0m Ht) • Over all coordination with client and contactors and contactors and subcontractor. • Performing all inspection as per I TP as follows • Bottom plate Dimension check – Plate – Plate size marking, cutting, Edge preparation, Material traceability & Heat number transfer. • Shell plate Dimension check – Plate – Plate size marking, cutting, Edge preparation, Material t raceability & Heat number transfer. • Shell plate rolling inspection. • Dimension Check, Marking, Cutting of plates for Clean Out Door assembly. • COD assembly Fit-up Fit-up inspection. • Weld visual inspection of COD COD assembly. • Carry out Pneumatic test and MPI before PWHT of COD assembly assembly (internal). • Carry out Pneumatic test and MPI after PWHT of COD assembly. • Bottom plate laying, Alignment and Fit-up Fit-up with COD assembly. • Weld Visual inspection of Bottom plate. plate. • Witnessing Vacuum box test on Bottom plate weld. • Offering RT on the Bottom plate weld as per requirement. • Fit-up Fit-up Inspection of Shell with COD assembly. • Joint Fit-up Fit-up check for root gap, alignment etc for vertical and Horizontal joints. • Weld Weld Visual Inspection of Horizontal & vertical Joints. • Peacking, Banding, Roundness &Plumbness Check. • Location marking, Cutting, Fit-up Fit-up and weld visual inspection of Bottom Sump. • Shell to Bottom plate Fit-up Fit-up & weld visual inspection. • Curb angle f it-up it-up inspection & weld Visual Inspection. • Roof plate layout alignment, fit-up& fit-up& weld visual inspection. • Shell & Roof Nozzle and manway opening orientation, location, Size, alignment marking, cutting, fit-up -up and weld visual inspection • Pneumatic test test on R.F.Pads welds. • Fit-up Fit-up & weld visual inspection of tank inside attachment like Pipe support, cathodic protection cleat • Fit-up Fit-up & weld visual inspection shell attachment like Pipe support clip, Earthing clip, Anchor chair, Nameplate, cage ladder suppo cooling water deflector Plate. • Roof handrail alignment, Fit-Up Fit-Up & weld visual inspection. • RT spot marking & review of RT films.
Prefabrication of Site Fabricated Tanks Tank No. &Size :- 218-D-1301(A/B) 2No’s (34.44m dai x 14.63m Ht) Location CIPF 218-D-2201 (31.9m dai x 10 m Ht) Location CIPF 575-D-1301 (38.5m dai x 12.2m Ht) Location GC-25 515-D-1301 (38.5m dai x 12.2m Ht) Location GC-15 515-D-1003 (36.5m dai x 12.2m Ht) Location GC-15 573-D-1301 (33.5m dai x 12.2m Ht) Location GC-23 • Over all coordination with client, contactors and subcontractor. • Performing all inspection as per I TP for all 7 ta nks prefabricated materials • Bottom plate Dimension check – Plate size marking, cutting, Edge preparation, Material traceability & Heat number transfer. • Shell plate Dimension check – Plate size marking, cutting, Edge preparation, Material traceability & Heat number transfer. • Shell plate rolling inspection. • Dimension Check, Marking, Cutting of plates for Clean Out Door assembly. • COD assembly Fit-up inspection. • Weld visual inspection of COD assembly. • Carry out Pneumatic test and MPI before PWHT of COD assembly (internal). • Carry out Pneumatic test and MPI after PWHT of COD assembly. • Roof plate Dimension check – Plate size marking, cutting, Edge preparation, Material traceability & Heat number transfer. • Compression Ring Dimension check – Plate size marking, cutting, Edge preparation, Material traceability & Heat number transfer • Roof Structure layout Marking, Fit-Up & weld visual inspection. • Sump assembly dimension check, fit-up, weld Visual and water fill test. • Nozzles to flange Fit-up and weld visual inspection. • RT film interpretation • Bottom plate fit-up & weld visual inspection • MPI on three lap joint root pass & on final weld. • Joint Fit-up check for root gap, alignment etc for vertical and Horizontal joints. • Weld Visual Inspection of Horizontal & vertical Joints. • Peacking, Banding, Roundness &Plumbness Check. • Compression ring fit-up & weld visual inspection. • Compression ring to shell fit-up & weld visual inspection. • Location marking, Cutting, Fit-up and weld visual inspection of Bottom Sump. • Shell to Annular plate Fit-up & weld visual inspection. • Anchor chair Fit-up & weld visual inspection. • Shell Nozzle and manway opening orientation, l ocation, Size, alignment marking, cutting, fit-up and weld visual inspection. • RT spot marking & review of RT films.
2.Kudankulam Nuclear Power Project, India (May 2010-August 2011) • Client: Kudankulam Nuclear Power Project, India. • Contractor :-M/S Larsen Toubro ECC Division. • Project:-Kudankulam Nuclear Power Project, India. • Position: Mechanical Piping and Structural Supervisor. Job Responsibilities:• Inspectionofinc oming Raw material&welding consumable with approved certificates(MTC) and release for usage. • Fit up and dimensional inspection of piping and structural steels ,as per approved drawings. • Monitoring backing of welding electrode consumable. • Sur veillance of before, during and after welding. • Conduct Visual inspection on complete weld before NDT and offered to TPI. • Monitoring NDT activities. • Co-ordinate with NDT Technician. • Preparing stage wise inspection reports for the respective job. • Reviewing all the Welding, NDT reports, monitoring NDT backlog status and clearing it with a Systematic manner. • Coordinating with Third part a gency &knowledge on customer handling and negotiation. • Schedule the fabrication and erection work and organize the site / facilities in order to meet an agreed programmers of deadlines. • Check safety matters on the site. • Checking field erection as per i nternational standards & project technical specification. • Report day today activities to project manager. • Documentation related to fit-up & layout, weld visual of joint, surface preparation & protective coating, field inspection report, orie alignment report etc.
• Attend regular meetings with clients and consultants and keeping them inf ormed of progress. • Resolve any unexpected technical difficulties and other problems that may arise at any time. • Preparation of reconciliation statement of materials in monthly basis and after completion of work.
Summary
· A dynamic professional with over 3 years of rich experience in Quality Assurance, Incoming Material Inspection, Welding Inspection, NDT and Product Design & Development.Associated with Kharafi Steel- Kuwait as QA/QC Inspector. · Expertise in designing world class systems and implementing processes that will enable organization to consistently me enhance customer satisfaction. · Successfully performed inspection activities like Dimensional Inspection, Fit-up &Welding Visual Inspection, Welder Qua Test, Witnessed Pneumatic/Vacuum box Testing, Hydrostatic test, Preparation & Submission of Final Documents. · An effective communicator with excellent relationship management skills and strong analytical, problem solving & organi abilities.
EDUCATIONAL QUALIFICATION:
·
Diploma in Mechanical Engineering, Directorate of Technical Education, India
IT SKILL SET
§ AUTO CAD § MS OFFICE Package § CNC Programming and Operation
PROFEESIONAL COURSES
NDT Qualification : ASNT NDT LEVEL II Certification in o RT o LPT o MPT o UT
1.Khalid Ali AL Kharafi&Bros. Co(Since SEP2011 )
·
Client: Kuwait Oil Company (KOC)
·
Contractor :- Petrofac International Limited
·
Project:-S h o p F a b r i c at e d T a n k s
·
Position: QC Inspector
Job Responsibility (Shop Fabricated Tanks) Tank No. &Size:- 218-D-1302(3.658m dia x 4.850m Ht) 575-D-1302(3.048m dia x 4.0m Ht) 515-D-1302(3.048m dia x 4.0m H t) 573-D-1302(3.048m dia x 4.0m H t)
·
Over all coordination with client and contactors and subcontractor.
·
Performing all inspection as per ITP as follows
·
Bottom plate Dimension check – Plate size marking, cutting, Edge preparation, Material traceability & Heat number trans
·
Shell plate Dimension check – Plate size marking, cutting, Edge preparation, Material traceability & Heat number transfe
·
Shell plate rolling inspection.
·
Dimension Check, Marking, Cutting of plates for Clean Out Door assembly.
·
COD assembly Fit-up inspection.
·
Weld visual inspection of COD assembly.
·
Carry out Pneumatic test and MPI before PWHT of COD assembly (internal).
·
Carry out Pneumatic test and MPI after PWHT of COD assembly.
·
Bottom plate laying, Alignment and Fit-up with COD assembly.
·
Weld Visual inspection of Bottom plate.
·
Witnessing Vacuum box test on Bottom plate weld.
·
Offering RT on the Bottom plate weld as per requirement.
·
Fit-up Inspection of Shell with COD assembly.
·
Joint Fit-up check for root gap, alignment etc for vertical and Horizontal joints.
·
Weld Visual Inspection of Horizontal & vertical Joints.
·
Peacking, Banding, Roundness &Plumbness Check.
·
Location marking, Cutting, Fit-up and weld visual inspection of Bottom Sump.
·
Shell to Bottom plate Fit-up & weld visual inspection.
·
Curb angle fit-up inspection & weld Visual Inspection.
·
Roof plate layout alignment, fit-up& weld visual inspection.
·
Shell & Roof Nozzle and manway opening orientation, location, Size, alignment marking, cutting, fit-up and weld visual i
·
Pneumatic test on R.F.Pads welds.
·
Fit-up & weld visual inspection of tank inside attachment like Pipe support, cathodic protection cleat
· Fit-up & weld visual inspection shell attachment like Pipe support clip, Earthing clip, Anchor chair, Nameplate, cage ladd clip & cooling water deflector Plate. ·
Roof handrail alignment, Fit-Up & weld visual inspection.
·
RT spot marking & review of RT films.
Prefabrication of Site Fabricated Tanks
1301(A/B) 2No’s (34.44m dai x 14.63m Ht) Location CIPF Tank No . &Size :- 218-D- 218-D-2201 (31.9m dai x 10 m Ht) L ocatio n CIPF 575-D-1301 (38.5m dai x 12.2m Ht) L ocatio n GC-25 515-D-1301 (38.5m d ai x 12.2m Ht) Loc ation GC-15 515-D-1003 (36.5m dai x 12.2m Ht) L ocatio n GC -15 573-D-1301 (33.5m d ai x 12.2m Ht) Loc ation GC-23
·
Over all coordination with client, contactors and subcontractor.
·
Performing all inspection as per ITP for all 7 tanks prefabricated materials
·
Bottom plate Dimension check – Plate size marking, cutting, Edge preparation, Material traceab ility & Heat number trans
·
Shell plate Dimension check – Plate size marking, cutting, Edge preparation, Material traceability & Heat number transfe
·
Shell plate rolling inspection.
·
Dimension Check, Marking, Cutting of plates for Clean Out Door assembly.
·
COD assembly Fit-up inspection.
·
Weld visual inspection of COD assembly.
·
Carry out Pneumatic test and MPI before PWHT of COD assembly (internal).
·
Carry out Pneumatic test and MPI after PWHT of COD assembly.
·
Roof plate Dimension check – Plate size marking, cutting, Edge preparation, Material traceability & Heat number transfe
·
Compression Ring Dimension check – Plate size marking, cutting, Edge preparation, Material traceabili ty & Heat numbe
·
Roof Structure layout Marking, Fit-Up & weld visual inspection.
·
Sump assembly dimension check, fit-up, weld Visual and water fill test.
·
Nozzles to flange Fit-up and weld visual inspection.
·
RT film interpretation
·
Bottom plate fit-up & weld visual inspection
·
MPI on three lap joint root pass & on final weld.
·
Joint Fit-up check for root gap, alignment etc for vertical and Horizontal joints.
·
Weld Visual Inspection of Horizontal & vertical Joints.
·
Peacking, Banding, Roundness &Plumbness Check.
·
Compression ring fit-up & weld visual inspection.
·
Compression ring to shell fit-up & weld visual inspection.
·
Location marking, Cutting, Fit-up and weld visual inspection of Bottom Sump.
·
Shell to Annular plate Fit-up & weld visual inspection.
·
Anchor chair Fit-up & weld visual inspection.
·
Shell Nozzle and manway opening orientation, location, Size, alignment marking, cutting, fit-up and weld visual inspectio
·
RT spot marking & review of RT films.
2.Kud ankulam Nuclear Power Project, India (May 2010-August 2011)
· ·
Client: Kudankulam Nuclear Power Project, India. Contractor :-M/S Larsen Toubro ECC Division.
·
Project:-Kudankulam Nuclear Power Project, India.
·
Position: Mechanical Piping and Structural Supervisor.
Job Responsibilities:-
·
Inspectionofincoming Raw material&welding consumable with approved certificates(MTC) and release for usage.
·
Fit up and dimensional inspection of piping and structural steels ,as per approved drawings.
·
Monitoring backing of welding electrode consumable.
·
Surveillance of before, during and after welding.
·
Conduct Visual inspection on complete weld before NDT and offered to TPI.
·
Monitoring NDT activities.
·
Co-ordinate with NDT Technician. ·
Preparing stage wise inspection reports for the respective job.
·
Reviewing all the Welding, NDT reports, monitoring NDT backlog status and clearing it with a Systematic manner.
·
Coordinating with Third part agency &knowledge on customer handling and
negotiation. ·
Schedule the fabrication and erection work and organize the site / facilities in order to meet an agreed programmers of
·
Check safety matters on the site.
·
Checking field erection as per international standards & project technical specification.
·
Report day today activities to project manager.
· Documentation related to fit-up & layout, weld visual of joint, surface preparation & protective coating, field inspection re orientation and alignment report etc. ·
Attend regular meetings with clients and consultants and keeping them informed of progress.
·
Resolve any unexpected technical difficulties and other problems that may arise at any time.
·
Preparation of reconciliation statement of materials in monthly basis and after completion of work.
