Service Guide
SW-HF5.1 1200
SERVICE GUIDE KYE SYSTEMS CORP
SW-HF5.1 1200 Version:1.0
Version 1.0
Page 1 of 18
Service Guide
SW-HF5.1 1200
Revision History
Version
Date
1.0
15/03/2005
Version 1.0
Change
Page 2 of 18
Service Guide
SW-HF5.1 1200
Table of Contents Revision History
2
Table of Contents
3
Getting Started
4
Conventions Used in this Guide
4
Safety Precautions
4
Chapter 1. How to Handle Defective Returns
5
1.1 Overview
5
1.2 Problems
6
1.2.1 FL/FR, RL/RR channels no sound
7
1.2.2 CEN channel no sound
8
1.2.3 Woofer channel no sound
8
1.2.4 Woofer no power
9
Chapter 2. Specifications
10
Chapter 3. Block Diagram
12
Chapter 4. Exploded View
13
Chapter 5. Part List
15
Chapter 6. Schematic Diagram
16
Schematic Diagram
17
Chapter 7. Important Notes
18
7.1 Packing Requirement for Sending the PCB Assembly by post
18
7.2 Short of Spare Parts while Repairing a Speaker system
18
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Service Guide
SW-HF5.1 1200
Getting Started Conventions Used in this Guide
Pay Special Attention: Instructions that are important to remember and may prevent mistakes. Caution: Information that, if not followed, may result in damage to the product.
Safety Precautions
The following precautions should be observed in handling the speaker described in this guide: Place the speakers on a flat, level and stable surface. Do not place the speakers in environments subject to mist, smoke, vibration, excessive dust, salty or greasy air, or other corrosive gases and fumes. Do not drop or jolt the speakers. Do not allow anything to drop into the subwoofer case through its ventilator, as it could result in fatal electric shock or fire. Place the unit far enough from other equipments for good heat dissipation. Disconnect the AC power cord from the AC outlet before performing any maintenance on the speakers. Do not perform any maintenance with wet hand. Prevent foreign substances, such as water, other liquids or chemical, from entering the speakers while performing maintenance procedures on the speakers.
Version 1.0
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Service Guide
SW-HF5.1 1200
Chapter 1. How to Handle Defective Returns 1.1 Overview Receiving Defective speaker form customers
Verifying problems proceeding necessar tests
Function NG
Function NG
Analyzing possible malfunction causes
Deciding & proceeding the rectification methods
Replace necessary defective parts
Proceeding tests to verify if the speaker is functioning normally
Function OK
Return the speakers with proper repackaging to customers
Version 1.0
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Function OK
Service Guide
SW-HF5.1 1200
1.2 Problems Item
Problem Description
1.2.1
FL/FR, RL/RR channels no sound
1.2.2
CEN channel no sound
1.2.3
Woofer channel no sound
1.2.4
Woofer no power
Version 1.0
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Service Guide
SW-HF5.1 1200
* Attention
Please follow the numbered sequence marked within parenthesis given in individual Flow chat, in that this is the best-recommended sequence to rectify the problems.
1.2.1
FL/FR, RL/RR channels no sound
Problem
FL/FR,RL/RR channels no sound
Analyzer and Identify the Causes Broken or short circuit
Defective IC101,IC102,IC301, IC501,IC502,C502, C510,C517,C525, D414
Speaker cable dis-connect or speaker damaged
Solutions Check solder points on
Check and replace
Re-connected speaker cable
PCB
defective IC or
or replace defective speakers
components
Version 1.0
Page 7 of 18
Service Guide 1.2.2
SW-HF5.1 1200
CEN channel no sound
CEN channel no sound
Problem
Analyzer and Identify the Causes Defective IC103,IC301,IC503 C532,D414
Broken or short circuit
Speaker cable dis-connect or speaker damaged
Solutions Check solder points on
Check and replace
Re-connected speaker cable
PCB
defective IC or
or replace defective speakers
components
1.2.3
Woofer channel no sound
Woofer channel no sound Problem
Analyzer and Identify the Causes Broken or short circuit
Defective IC103,IC301,IC504, C541,Q1,IC302,Q301, Q302,C314,D414
Speaker cable dis-connect or speaker damaged
Solutions Check solder points on
Check and replace
Re-connected speaker cable
PCB
defective IC or
or replace defective speakers
components
Version 1.0
Page 8 of 18
Service Guide 1.2.4
SW-HF5.1 1200
Woofer no power
Woofer no power
Problem
Analyzer and Identify the Causes Broken or short circuit
Defective D401,D402,X1,U201, LED1
Speaker cable dis-connect or speaker damaged
Solutions Check solder points on
Check and replace
Re-connected speaker cable
PCB
defective IC or
or replace defective speakers
components
Version 1.0
Page 9 of 18
Service Guide
SW-HF5.1 1200
Chapter 2. Specifications Satellite – Center (AT 1KHZ): NO Description
Unit
Specifications
W
3±1
1
Out Power at THD 10%
2
Sensitivity
mV
350 ± 50
3
Freq Response (Ref:-3dB)
Hz
120~20K
4
S/N ratio
dB
5
Hum & Noise
Vol:max
≧
mV
≦
50 3
Satellite – Front (AT 1KHZ): NO Description
Unit
Specifications
W
3±1
1
Out Power at THD 10%
2
Sensitivity
mV
350 ± 50
3
Freq Response (Ref:-3dB)
Hz
120~20K
4
Separation
dB
≧
35
5
S/N ratio
dB
≧
50
6
Hum & Noise
Vol:max
mV
≦
3
Satellite – Rear (AT 1KHZ): NO Description
Unit
Specifications
W
3±1
1
Out Power at THD 10%
2
Sensitivity
mV
350 ± 50
3
Freq Response (Ref:-3dB)
Hz
120~20K
4
Separation
dB
≧
35
5
S/N ratio
dB
≧
50
6
Hum & Noise
Vol:max
Version 1.0
mV
≦
Page 10 of 18
3
Service Guide
SW-HF5.1 1200
Host (Woofer) (AT 100Hz): NO Description
Unit
Specifications
W
15 ± 3
1
Out Power at THD 10%
2
Sensitivity
mV
100 ± 50
3
Freq Response (Ref:-3dB)
Hz
50~250K
4
S/N ration
dB
5
Hum & Noise
Vol: max
Version 1.0
≧
mV
Page 11 of 18
≦
45 5
Service Guide
SW-HF5.1 1200
Chapter 3. Block Diagram TA7227 4066 5.1CH/AUXINPUT SELECT
5.1CH INPUT RCAJACK
PT2258 5.1CH VOLUMECORTROL
CENTERSPEAKER
5CHOUTPUT
TA8227
FRONTLSPEAKER
5.1CH OUTPUT FRONTR SPEAKER
WOOFER LPF SCH TA8227
REARL SPEAKER
REARR SPEAKER
TDA2030A
AUX INPUT RCA JACK
WOOFER SPEAKER
5.1CH/AUX SELECT CORTROL EM78P447 MUE
KEYSTROKESCH TOKEYSTROKE
!
!
POWERSW
FUSE 250V/2A
POWER SCH
POWER supply
Title
O/P:14V*2/0.8A,9V/2.5A
Version 1.0
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Service Guide
SW-HF5.1 1200
Chapter 4. Exploded View
Host (Woofer)
3
11
10
12
2
13
1
9
8 7
4
5 6
Version 1.0
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Service Guide
SW-HF5.1 1200
Satellite
3
4
2
1
Version 1.0
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Service Guide
SW-HF5.1 1200
Chapter 5. Part List NO DESCRIPTION
Qty
UNIT
1
SW-HF5.1 1200/BODY/SATELLITE-FL
1
PC
2
SW-HF5.1 1200/BODY/SATELLITE-FR
1
PC
3
SW-HF5.1 1200/BODY/SATELLITE-RL
1
PC
4
SW-HF5.1 1200/BODY/SATELLITE-RR
1
PC
5
SW-HF5.1 1200/BODY/SATELLITE-CEN
1
PC
6
SPEAKER UNIT A-309 4 OHM/3”
5
PC
7
RUBBER, Ø10/SATE
20
PC
8
SW-HF5.1 1200/BODY/WOOFER/230V-EU
1
PC
9
SPEAKER UNIT5” 4 OHM 30W
1
PC
10
PCBA SW-HF5.1 1200
1
PC
11
IC TDA2030A
1
PC
12
IC TA8227
3
PC
13
CARTON, SW-HF5.1 1200
1
PC
14
CUSHION, SW-HF5.1 1200
1
SET
15
IC PT2258
2
PC
16
RUBBER, Ø20/HOST
4
PC
17
TRANSFORMER, 230V:14V AC x2 & 0.8A;
1
PC
9VAC&2.5A 18
AUDIO CABLE, 2RCA to 2RCA, SW-HF5.1 1200
3
PC
19
AUDIO CABLE, 1ST to 2RCA, SW-HF5.1 1200
3
PC
20
S/N LABEL(NO CARTON&WOOFEWR)
2
PC
21
MANUAL SW-HF5.1 1200
1
PC
22
Round Red type Label(NO CARTON)
1
PC
23
PE BAG, SW-HF5.1 1200/SATE
5
PC
24
PE BAG, SW-HF5.1 1200/HOST
1
PC
25
PE BAG, POWER CORD, SW-HF5.1 1200
1
PC
26
PE BAG, AUDIO CABLE
1
PC
27
CARDBOARD, English, SW-HF5.1 1200
1
PC
Version 1.0
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Part No