Sedomat Sedo mat 3500 / 5000
Operator manual
.
Operator Opera tor manual (part 1 ) Sedomat 3500 / 5000 Full automatic dyeing machine controller with windows technique For discontinuous machines
Product numbers numbers .... A9020901, -902, -92, -93, -96, -971 Product version... .... For discontinuous machines Software Softw are version ..... 1.62 Manual number ...... A00252 (A00232+A00233+A00234) (A00232+A00233+A00234) Revision .................. 00 Date ................... ..... December 2000
Language ................ EN Writer ...................... DPD
SEDOMAT 3500 and 5000 for discontinuous machines, machines, with windows technique with following part numbers: A902092, A902093, A9020901, A9020902. See the for a product overview and specifications. - A00232 - Version 12/00-1 This manual is part 1 of a set of three manuals. See information.
for more
The contents of the manual and the software are property of BARCOSEDO. All Rights Reserved. All trademarks in this manual are registered trademarks of their respective companies. Printed in Belgium.
At BARCO•SEDO, we strive to t o produce the highest quality documentation and welcome your feedback. Any comments or suggestions about our manuals can be emailed to
[email protected] [email protected].. Please include the following information: inf ormation: • • • • •
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The above email address is for documentation feedback only; you will not receive a reply. If you have a technical question, please contact Technical Support: Phone: + 49 / 6476 / 31-0 31-0 Fax: + 49 / 6476 / 31-31 Email:
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3500+5000 windows english 09-00.doc - Printed: 07/12/00 - Dirk Desmet
$ERXWWKHPDQXDOV The SEDOMAT 3500 and 5000 controllers are delivered d elivered with three manuals. They separate the information in three user groups. Each manual has an icon on the front page for easy identification of the user group:
Operator
Operator manual
1
Machine supervisor, programmer
Supervisor manual
2
Ins Install talleer, serv servic icee tech techn nicia ician, n, mach achine ine cons constr truc ucto torr
Insta nstall llaatio tion and and servic rvicee
3
The user of a certain level should be familiar with the information provided in a lower level.
Introduction and basic operating principles for all users. Describes tasks that are usually done by the operator, such as: •
Entering batches and run programs.
•
Interventions.
•
Alarms and messages.
•
History (consult logged data)
Describes in detail the creation of dye programs and other tasks that are usually done by the supervisor, such as: •
The use of memory cards.
•
Access codes.
•
Settings.
Contains all information for installation and connection of a configured SEDOMAT. The service section covers a trouble-shooting table, a d escription of the boards and service instructions.
3500+5000 windows english 09-00.doc - Printed: 07/12/00 - Dirk Desmet
6DIHW\LQVWUXFWLRQV • • • • • • • • •
Read the manuals and all safety instructions before using the equipment. Follow all safety and operating instructions precisely. Retain all documentation for future reference. Adhere to all warnings on the equipment and in the documentation. The installation and service of the equipment should only be performed by qualified personnel being familiar with all safety checks, installation and service guidelines. If the equipment does not appear to operate normally or exhibits a marked change in performance, refer to qualified personnel. To reduce the risk of electric shock, do not remove covers. No operator serviceable parts inside. Refer servicing and installation to qualified personnel only. Take care not to hit on the display and keyboard with a heavy or sharp object.
The examples used in this manual are created for illustrative purpose only and should not be used in practice. pr actice. The names for functions and paths, the function icons and parameters, and several other settings are part of the configuration, defined by the machine constructor.
6\PEROV
Safety information to prevent personal injury.
Important operating and/or service instructions.
Safety information to prevent damage to equipment.
Useful hints and tips.
SEDOMASTER related topics. Users who do not have a host computer with SEDOMASTER software ignore these topics. Topics related to the optional barcode reader. Users Us ers who do not have a reader should ignore these topics.
3500+5000 windows english 09-00.doc - Printed: 07/12/00 - Dirk Desmet
&RQYHQWLRQV notice READ README ME.D .DOC OC Data Data Unit Unit (DU (DU))
Underlined words emphasize important text. Words in italic introduce new terms. Word Wordss in cap capit ital alss indi indica cate te dir direc ecto tory ry-- and and file filena name mes. s. Abbr Abbrev evia iati tion onss are are spe spell lled ed out out the the firs firstt time time the they y are are use used. d. Names of menu’ menu’s, screens, commands and buttons are printed in bold with initial capitals. The right angle is used to connect menu choices when traversing menus. This font indicates text or code typed at the ke yboard. Square brackets indicate names of keys or keys containing more than one character. A “+”-sign indicates keys that must be pressed in combination. Press and hold the first key and then press the second one. In command syntax, optional command parameters are put between square brackets. Descriptive names of parameters are italicized. If there is more than one option possible, a vertical line is put between the options. This font shows text displayed on the screen or printed on the printer. Especially for LCD-screens and dot-matrix printers, this font is used.
Ready.
Always use the specified BARCO order code. Order codes start with a character, followed by at least six digits (e.g. A5695061) or “SE” SE” and at least three digits (e.g. ASE265/258).
Unspecified dimensions are written in mm.
The status of LED’ LED ’s is indicated as follows: off
on
blinks slow
blinks fast
blinks once
blinks random
With “earth” earth”, this manual intends the green conductor of American power cords and the yellow/green conductor of European mains lead. Earth is symbolized by or . The terminal called “ground” ground” is NOT the same as earth. It is the negative terminal of a power supply.
3500+5000 windows english 09-00.doc - Printed: 07/12/00 - Dirk Desmet
3500+5000 windows english 09-00.doc - Printed: 07/12/00 - Dirk Desmet
3500+5000 windows english 09-00.doc - Printed: 07/12/00 - Dirk Desmet
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2.1 2.2
Status area.......... area................ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... ....... .. 4 Dialog Dialog area......... area.............. .......... .......... ........... ........... .......... .......... .......... ........... ............ ............ ........... .......... .......... .......... ........... ............ ............ ........ .. 5
2.2.1 2.2.2 2.2.3 2.2.4
Machine Machine view ........................ .................................... ........................ ......................... ......................... ........................ ........................ .................... ........ 5 Program Program view ......................... ..................................... ........................ ......................... ......................... ........................ ........................ .................... ........ 5 Function Function view ........................ .................................... ........................ ......................... ......................... ........................ ........................ .................... ........ 6 History view ........................ .................................... ........................ ......................... ......................... ........................ ........................ ...................... .......... 7
2.3
Function Function key area........ area.............. ........... .......... .......... .......... ........... ............ ............ ........... .......... .......... .......... ........... ............ ............ ........... ........ ... 7
3.1 3.2
Program Program status status LED......... LED.............. .......... .......... ........... ............ ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... .......... .... 9 Keyboard Keyboard ........... ................ .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ...... 10
4.1 4.2 4.3
Basic elements elements ............ ................. .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ............ ........ 11 Pop-up Pop-up menus menus ........... ................. ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ......... ... 12 Dialog Dialog boxes and windows......... windows.............. ........... ............ ............ ........... .......... .......... .......... ........... ............ ........... .......... .......... ....... .. 13
4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 4.3.6 4.3.7 4.3.7 4.3.8 4.3.9 4.3.10 4.3.11
Window types types ....................... .................................... ......................... ......................... ......................... ......................... ......................... ..................... ......... 13 Cursor Cursor ........................ ..................................... ......................... ......................... ......................... ........................ ......................... ......................... .................... ........ 14 Navigating...... Navigating.................. ......................... ......................... ......................... ......................... ......................... ......................... ......................... .................... ....... 14 Closing Closing a dialog box................... box............................... ........................ ......................... ......................... ........................ ........................ .................. ...... 14 Single Single selection selection list window window ....................... ................................... ......................... ......................... ........................ ........................ .............. .. 15 Multi-select Multi-selection ion list window window ........................ .................................... ......................... ......................... ........................ ........................ .............. .. 15 Numeric Numerical al edit edit window window ........ ............ ........ ........ ........ ........ ........ ........ ........ ........ ......... ......... ........ ........ ........ ........ ........ ........ ........ ........ ........ ........ .... 16 Alphanumerica Alphanumericall edit window................. window............................ ..................... .................... ..................... ..................... .................... ................ ...... 16 Combo window........................... window...................................... ..................... ..................... ...................... ..................... ..................... ...................... .............. ... 18 Info windows windows ......................... ..................................... ........................ ......................... ......................... ........................ ........................ ...................... .......... 19 User keys........ keys.................... ........................ ........................ ........................ ........................ ........................ ........................ ........................ ....................... ........... 19
4.4 4.5
Shortcut Shortcut keys keys .......... ................ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... ..... 20 Access Access codes codes .......... ................ ............ ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ....... .. 22
5.1 5.2 5.3 5.4 5.5 5.6 5.7
F1 - View menu menu ........... ................. ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ....... .. 23 F2 - Intervent Interventions ions .......... ............... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... ..... 24 F3 - Program Program .......... ................ ............ ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ....... .. 24 F4 - Edit .......... ................ ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ......... ... 25 F5 - Info .......... ................ ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ......... ... 25 F6 - Backup Backup .......... ................ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ......... ... 26 F7 - Settings Settings .......... ................ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ......... ... 26
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6.1 6.2
Batches. Batches...... .......... .......... ........... ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... ......... .... 27 Entering Entering batche batchess on the SEDOMA SEDOMAT T ...... ......... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ..... .. 28
6.2.1 6.2.2
6.3
Manually Manually ........................ .................................... ........................ ........................ ......................... ......................... ........................ ........................ .................. ...... 28 By barcode barcode ....................... ................................... ......................... ......................... ........................ ........................ ......................... ......................... ............... ... 29
Fetch Fetching ing batche batchess from SEDOMA SEDOMASTER STER
6.3.1 6.3.2 6.3.3 6.3.4
6.4 6.5 6.6 6.7
...... ......... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ... 30
Manually Manually ........................ .................................... ........................ ........................ ......................... ......................... ........................ ........................ .................. ...... 30 Automatically..... Automatically................. ........................ ........................ ......................... ......................... ........................ ........................ ......................... .................. ..... 30 By barcode barcode ....................... ................................... ......................... ......................... ........................ ........................ ......................... ......................... ............... ... 31 Remarks............................... Remarks........................................... ......................... ......................... ........................ ......................... ......................... ....................... ........... 31
Check Check current current batch ........... ................. ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ....... .. 32 Dye program program ........... ................ .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ....... 33 Program Program view ........... ................ .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... ..... 33 Starting Starting a batch..... batch .......... ........... ........... .......... .......... .......... ........... ............ ............ ........... .......... .......... .......... ........... ............ ............ ........... ....... .. 34
6.7.1 6.7.2 6.7.3 6.7.4
Status Status area.................................. area............................................... ......................... ........................ ........................ ......................... ......................... ................. ..... 34 Program Program view ......................... ..................................... ........................ ......................... ......................... ........................ ........................ .................. ...... 35 Machine Machine view ........................ .................................... ........................ ......................... ......................... ........................ ........................ .................. ...... 36 Function Function view ........................ .................................... ........................ ......................... ......................... ........................ ........................ .................. ...... 37
6.8 6.9 6.10 6.11 6.12 6.13
Browsing.... Browsing......... .......... .......... ........... ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ......... ... 37 Detail Detail view......... view.............. .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ....... 38 In case of an Operator Operator call .......... ............... ........... ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ......... ... 39 Operator Operator interventio intervention......... n.............. ........... ............ ........... .......... ........... ............ ........... .......... .......... ........... ........... .......... ........... ........... ..... 40 Question Question parameters parameters .......... ............... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... ..... 41 Master/slave Master/slave operatio operation......... n.............. .......... .......... ........... ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ .......... .... 42
7.1 7.2 7.3 7.4
Difference Difference between between halt and stop..... stop.......... .......... .......... .......... ........... ............ ............ ............ ............ ............ ............ ........... ..... 43 Halt .......... ................ ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... ..... 44 Stop .......... ................ ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... ..... 45 Browsing Browsing during a stop............ stop.................. ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... ......... .... 45
7.4.1 7.4.2
7.5 7.6 7.7 7.8 7.9 7.10
Sequence Sequence pointer pointer vs. cursor cursor ........................ .................................... ........................ ........................ ........................ ........................ ............... ... 45 Purpose Purpose ....................... ................................... ........................ ........................ ........................ ........................ ........................ ........................ ...................... .......... 46
Restart Restart after a stop ........... ................ .......... .......... ........... ............ ............ ........... .......... .......... .......... ........... ............ ............ ........... .......... ....... .. 47 Change Change function function .......... ................ ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ....... .. 47 Function Function on/off on/off ........... ................ .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ......... ... 49 Interrupt Interrupt program program .......... ............... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... ..... 50 Abort batch ........... ................. ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ......... ... 51 Stop declaratio declarations ns .......... ............... ........... ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ....... .. 51
7.10.1 Entering Entering stop stop declarati declarations ons manually............... manually........................... ......................... ......................... ......................... ...................... ......... 51 7.10.2 Entering Entering stop stop declarati declarations ons by barcode barcode ....................... ................................... ........................ ........................ ........................ ............ 52
7.11
Administra Administration tion data
........... ................. ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ....... .. 53
7.11.1 Entering Entering adminis administratio tration n data data manually manually ........................ .................................... ......................... ......................... ..................... ......... 53 7.11.2 Entering Entering administr administration ation data data by barcode.... barcode................ ......................... ......................... ......................... ......................... .............. .. 54
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8.1
Alarms Alarms
8.1.1 8.1.2 8.1.3 8.1.4 8.1.5 8.1.6 8.1.7
........... ................. ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... ..... 55
Status Status area.................................. area............................................... ......................... ........................ ........................ ......................... ......................... ................. ..... 55 Alarms dialog box................................ box............................................ ........................ ......................... ......................... ........................ .................... ........ 56 Deleting Deleting alarms ......................... ..................................... ........................ ......................... ......................... ........................ ......................... ................... ...... 56 User alarms ........................ .................................... ........................ ........................ ......................... ......................... ........................ ........................ .............. .. 56 Alarms caused caused by PLC (A33 to A40, A50 to A55).............................. A55).......................................... ...................... .......... 57 Alarms caused caused by SEDOMAT (A65 to A96).............. A96)......................... ....................... ........................ ....................... ............. 59 Resetting Resetting SEDOMAT............ SEDOMAT....................... ....................... ........................ ....................... ....................... ........................ ....................... .............. ... 61
8.2 8.3 8.4
Local Local messages messages..... ........... ............ ............ ............ ........... .......... .......... .......... ........... ............ ............ ........... .......... .......... .......... ........... ............ ...... 61 PLC messages messages ........... ................ .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... ..... 62 Host messages messages ............ ................. .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ......... ... 62
9.1 9.2 9.3 9.4 9.5
History History initializatio initialization n .......... ............... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... ..... 64 History History view .......... ................ ............ ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ....... .. 64 Select Select batch ........... ................. ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ......... ... 66 Zooming Zooming and scrolling....... scrolling............ .......... ........... ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ........... .......... ....... 67 Values Values and events events ............. .................. ........... ............ ........... .......... .......... ........... ............ ........... .......... .......... ........... ............ ......... ... 68
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:KDW¶VQHZ" This part describes the new version for users who are already familiar with the nonwindows version of the SEDOMAT 3500.
The goal for the new concept was to increase the user friendliness and the look. The user interface now is based on , and and is similar to MS today ’s personal computers, making the SEDOMAT 3500 more Windows , used on today’ interactive than before.
Each (in version 0.xx these were called softkeys) s oftkeys) opens a . Selecting an item in this menu executes immediately a task or first f irst opens a . A dialog box gives a clear overview of all relevant information, parameters and selections and lets the operator fill in and check everything before accepting accepting the dialog box. Furthermore, the menu tree is r eorganized. The function key area and menus have the same contents in all screens. Menu-items are disabled when they are not relevant in a certain situation. This fixed menu structure helps the operator to memorize the location of each menu-item.
Each function key, menu-item, function, process parameter, etc. is represented by an . Icons are self-explaining and visualize the adjacent text. For function f unction keys, only an icon is shown. Pressing the function key will show the adjacent text on top of the opened menu. Icons allow operators speaking different languages to use the controller without having to select another language first. Furthermore, the icons are compatible with the SEDOMAT 1500 and SEDOMAT 600. The definition of the icons representing functions and parameters is part of the configuration.
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Compared to version 0.xx, following items have also a lso been changed:
•
Programming paths Feedback from our customers told us that the fourth programming path wasn’ wasn ’t often used and so decided to limit the default number of parallel paths to three. This results in a clearer structured screen and important increase of speed. However, for users who still want four f our paths, the SEDOMAT parameter 6 (PROGR.PATHS) can be changed.
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Status area The position in the dye program curve is shown in the status ar ea. Furthermore, two process parameters have been added, bringing the total number t o six.
•
Display backlighting save mode When no keys are pressed for ±2 minutes, the brightness of the screen is halved. This increases the lifetime of the backlighting lamp.
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Speed There is a considerable increase of speed making working with the SEDOMAT 3500 more pleasant.
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Security Each menu-item can be secured with an operator or a supervisor code.
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Barcode An optional barcode reader can be used to scan data to fill in alphanumerical windows and to scan fformatted ormatted barcodes to execute a command such as a stop declaration.
These latest improvements on the previous generation SEDOMAT 3500 ar e of course also implemented:
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MS-DOS-compatible memory card.
•
Access only via code.
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History: batch oriented.
•
Events logging.
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6FUHHQOD\RXW This is the screen coming up ±30 seconds after power on. It is called the .
1
2
3
The screen is dominated by the machine drawing. The upper area of the screen is the (1), the middle part the (2), and the lower part is the (3). For the dialog area, the operator can, besides the default , select between the and .
For the service engineer, there is also the giving an overview of the PLCs in- and outputs, functions, parameters and information.
To change the display brightness, press and or and . Attention: this is only possible in the . Remark: the display brightness decreases automatically after ±2 minutes no keyboard activity.
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6WDWXVDUHD The status area is always updated in real time, no matter what i s displayed in the dialog area. The status area shows following information: inf ormation: 1
2
5
1.
3
4
6
7
9
10
11
The status icon indicating the status of the program: Running Stopped Halted The status icon of the master additionally shows "2" in case of coupled coupled SEDOMATs. The status icon of the slave only shows the color in case of coupled SEDOMATs.
2. 3.
4. 5. 6. 7. 8.
Batch identification. An icon indicating the status of the batch: = batch loaded = batch started = batch finished no icon = no batch loaded. Program number and name. The program steps in tthe he main path, which is i s active and contains the sequence pointer. For the second path, only an icon represents the active program step. st ep. The icon for the active program step in the t he third path. When the SEDOMAT is to operate with four paths, there will be another icon representing the active program step in the fourth path:
5
6
7
8
9. Alarms, local messages or PLC messages. See also 8.1.1. 10. Maximum 6 most important process-values. 11. The first logged numerical info is displayed. Usually, this is the dye program curve (temperature vs. time). See also 9.2.
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During program run, the (see above) visualizes visualizes in real time th e status of the dyeing process by filling the symbols for the machine parts with a certain color. The view is not updated when a dialog box is on top of it. Examples of what can be shown are the filling of a tank, the activation of valves, the movement of the cover of a tank, the temperature of the liquid (blue or red). Furthermore, process values measured in the machine are displayed on the exact location in the machine drawing on the screen.
3URJUDPYLHZ This view shows in real time the active program functions f unctions in the three (see first picture) or four (see second picture) parallel paths of the running program. The view is not updated when a dialog box is on top of it. The screen shows up to seven program lines. The program line in the magnified area (1) shows all f unction parameters, parameters, the other program lines only show the first two t wo parameters (3-path mode) mode) or the first f irst parameter (4-path mode). A detail view allows seeing all parameters in detail: see 6.9. As the program advances, the program lines are shifted up. The operator can interfere in the running program and for example continue the program on another line or change the function parameters. The blue rectangle (2) is the cursor. An active function is on a green background (3). Magenta pointers (4) show the position of the program sequencers.
3 2 1
4
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4-path mode:
The pictures in the three manuals show three paths, which is the most common and default situation. See also 6.6 and 6.7.2.
)XQFWLRQYLHZ This view shows the status of main, parallel and data functions. The function icon, name and status are listed. The status box is filled red f or to indicate an active function.
See also 6.7.4.
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+LVWRU\YLHZ The shows up to four numerical or logical values that indicate the course of the dye program (1). ( 1). Furthermore, events such as program start/stop, alarms, a larms, function events can be visualized (2).
The history is batch-oriented (3). This means that the operator can select a previous batch out of the list of recorded batches. batches. When the is selected, the history of the current active batch is displayed.
3
2
1
See also 9.2.
)XQFWLRQNH\DUHD This area shows eight buttons that can contain an icon. The icon visualizes the functionality of the function key that is located under it. If no icon is present, the function key has no function. When the screen shows one of the five main views, the function keys to open a menu. Function key opens the .
…
are used
When the screen shows a dialog box, the function keys that can be used in that dialog box, are shown in the dialog box and in the function f unction key area.
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)URQWSDQHO The front panel consists of the keyboard (1), the LCD-display (2) and the program status LED (3).
A barcode reader (optional) can be used to enter alphanumerical data and some commands. Refer to the for the use of the reader. See the for the implementation of the reader.
2
4 1 3
A fourth item on the front fr ont panel is the memory card slot (4). This T his slot is protected against dust and water when the door is closed.
3URJUDPVWDWXV/(' OFF
: stopped program
ON
: running program
blink inking ing sl slow
: hal halte ted d pro prog gram ram
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.H\ERDUG do not use any object or tool to operate the keyboard.
The keys have following names:
H Shift (
õ Decimal point
)
ù Minus
{ ... ú Function keys
î Backspace K Escape (
)
J Enter )*+, Arrow keys
ï Start program
ô ... ò Numerical keys
ð Stop program
In the manuals, a “+”-sign indicates keys that must be pressed in combination. Press and hold the first fir st key and then press the second one.
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H F D I U H W Q L U H V 8
V W Q H P H O H F L V D %
h t i w . r d a i e l i t a n m i a f m s o i r n e e d d a d e r n e a r h e t h s t e g a t e a h s t g s o s t t e e n m u d a e d l t a r t n v s o a a s p p s s e m c m r i n o a e r l s e p i b a t I e . v s l a a h u s n a t n m e e m e h t l t e c u i o s h a g b u l l o r a , h t e r s d u n e o s t c i t u i c p n e r u g f a i n e t v a w i t h o c t l a m l s a o r e f g o m n r a I p n s . c l i a f i u c e n a p s m e e h v t a h h g c t n a n i b e d e r n a c s t s r e e h t d s u n n t u a o y t s s s t a m n a e e r r g m o o e f r l p e s c m i r s t e a b e s e e h h T t
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3RSXSPHQXV A is selected with a function key (F1-F7). Its (1) shows the description and the corresponding icon. A menu contains (2). A menu-item has an icon (3), a description (4) and a (5). Within a menu, the menu-items are grouped by functionality and separated with a line (6). Depending on the circumstances, circumstances, some menu-items can be b e disabled (7). Enabled items are ar e black, disabled items are light gray. When opening a menu, the first active item is selected (highlighted) (8). When all menu-items are inactive, no item is or can be selected. 1 8 2
6
7
Key functions: and
3
4
5
Select a menu-item Pressing on the first item moves the selection to the t he last item, pressing on the last item moves the selection to the first f irst item. Execute the selected item. The pop-up menu disappears.
…
Execute the selected item by pressing the corresponding shortcut key. It does not matter which menu-item is currently selected. The pop-up menu disappears.
and
…
Select the previous or next pop-up menu. Remark: pressing on the -menu or on the . Refer to 6.13.
-menu opens the
Pressing the function key of an open menu makes this menu disappear. When another function key than the displayed one is pressed, the actual pop-up menu disappears and the new one pops up.
Some menu-items execute a function and then return to the t he previous view, e.g. . Other menu-items change the screen in another layout, e.g. . Most menu-items generate a above the existing view. In this case, the name of the menu-item is f ollowed by dots (..).
When a pop-up menu is drawn above a view, this view is no longer updated.
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'LDORJER[HVDQGZLQGRZV A allows the operator to enter or change data related with a subject. The top line (1) of the dialog box shows the subject name and the corresponding icon. The data is displayed by means of . Windows can be grouped (2) to show the relationship between each other. Selected data has a blue border. When a dialog box is on the screen, the standard function keys and pop-up menus are inactive. Some function keys get another function within the dialog box. In this example, is used for the action button . The gray text in a dialog box should be ignored.
1 5
3
9
6
7
2 4
8
:LQGRZW\SHV There are different types of windows, depending on the kind of data in the window: (3): (3):
Lists Lists data data fro from m whic which h item itemss can can be sele selecte cted. d. If If only only one one item item can can be selected, we call it a . If more than one item can be selected, we call it a . A blue border indicates all selections.
(4): (4):
Used Used to ent enter er or or chan change ge valu values es.. The The valu valuee can can be numer numeric ical al or or alphanumerical, alphanumerical, so we have and .
(5): Are the same as single-selection list list windows, but take less space space in the dialog box. (6): (6):
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Thes Thesee wind window owss do not not cont contai ain n chan change geab able le dat data. a. The They y prov provide ide information for the operator and ask operator’ operator’s acknowledge.
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The use of the keys in each type of window type is explained in 4.3.5 up to 4.3.10. Depending on the situation, some windows are disabled and displayed in light gray (7). (7) . Each dialog box contains one or more action upon the entered data.
(8). These are used to execute an
&XUVRU
The (9) indicates the window that is selected. When opening a dialog box, the cursor is located on the first active window, or when there are n o editable windows, on the first action button. The selected window is highlighted (white text on a blue background).
1DYLJDWLQJ
The operator can navigate between windows and action buttons using the arrow keys. The left arrow key moves to the previous window and the right arrow key to the next window. Pressing on the last window moves to the first window of the dialog box and pressing on the first window moves to the last window of the dialog box. The up and down arrow ar row keys also move to the th e previous respectively next window, except when a list window or an opened combo window is selected.
&ORVLQJDGLDORJER[
To close and execute the filled-in dialog box, navigate the cursor to the action button and press . If the contents of the t he dialog box are accepted, the task is executed and the original screen is redrawn. It is also possible to pr ess the indicated function key to close the dialog box. A dialog box can entirely be canceled with
.
The screen partially hidden by a dialog box is not updated as long as there is a dialog box.
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6LQJOHVHOHFWLRQOLVWZLQGRZ This type of window shows a list of selectable items on the screen. Only one item can be selected. The item that is selected is highlighted.
selected item
and
Browse to the desired item. it em. Pressing on the last item of the list moves the cursor to the beginning of the list. When the list is longer than the displayed items, on the last item shows the next page (similar for the key).
or
Select the indicated item and go to the next or previous window. Select the indicated item and go to the next window.
+
or
+
Jump to the next or previous page.
Remark: in numbered lists, an item can be selected fast by typing the corresponding number (preceded by ).
d n s a w e o l d g n n i i s w t n s e l e i w n t o e i b t c e e c l e n s e r i t e l f f u i d m
0XOWLVHOHFWLRQOLVWZLQGRZ Such window shows a list of selectable items on the screen. One or more items can be selected. The items that are selected have a blue border.
selected items
and
Browse to the desired item. it em. Pressing on the last item of the list moves the cursor to the beginning of the list. When the list is longer than what is displayed, pressing on the last item shows the next page (similar for the t he key). Select the indicated item. (Does not go to the next window as with single selection windows, except when on the last item.) i tem.)
Browse to the following item that is needed and press or +
or
+
to select, and so on.
Go to the next or previous window when all required items are selected. Jump to the next or previous page.
Remark: in numbered lists, an item can be selected fast by typing the corresponding number (preceded by ).
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1XPHULFDOHGLWZLQGRZ These windows can only be filled with numerical values, with or without a decimal separator.
...
Numerical keys. When the window already contained a value, this value is deleted when a new value is entered. Decimal point. A thousands-separator is not used. Delete the last entered digit or decimal point
or
or
or
Go to the next window. Go to the previous window.
$OSKDQXPHULFDOHGLWZLQGRZ This type of window is used to enter text and/or digits. The number of characters is automatically limited. Characters are entered by selecting them from a character entry grid; digits are entered with the numerical keypad. There are two types of character entry grids: one for the first language (English alphabet and some punctuation marks) and one for the second language (special characters, such as accented characters or Chinese characters). Whether the first f irst language or the second language is used (SEDOMAT parameter 7, LANGUAGE CON). The maximum number of characters for an alphanumerical edit window, stated in the manuals, is for f irst language characters. When all characters are second language characters, characters, the maximum number of characters is halved.
When the window already contained text or digits, these are deleted when new text or digits are entered.
...
Numerical keys. Decimal point. Minus.
(
)
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Call the character ter entry grid on the scree reen. According to SEDOMAT parameter 7 (LANGUAGE CON), one of the following dialog boxes is shown:
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When parameter 7 is set to the first fi rst language:
The cursor is the blue character. To select a character from the character entry grid: ,
,
and
Browse to the desired character. Keeping one of these keys pressed moves the blue cursor f ast. Copy the character indicated by the blue cursor. Delete the last entered character.
(
)
Remove the character entry grid.
When parameter 7 is set to the second language:
The cursor is the blue character. To select a character from the character entry grid: … ,
Select one of the character sets 1… 1 …6. Only the dark gray buttons can be used. ,
and
Browse to the desired character. Keeping one of these keys pressed moves the blue cursor f ast. Copy the character indicated by the blue cursor. Delete the last entered character. Remove the character entry grid.
Remark: the number of second language character character grids and their contents depends on the configuration. confi guration.
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Backspace. When the window was empty: Deletes the last entered character. When the window was not empty: The first keypress enters the delete/append modus. Nothing is deleted. The next keypress deletes the last entered character. During the delete/append modus, it is possible to append characters at the end of the window. or
or
Jump to the next window and accept the entered text.
or
Jump to the previous window and accept the entered text.
Each alphanumerical edit window can be filled f illed in by reading r eading an unformatted barcode with a barcode reader. Refer to the specifications of unformatted barcodes in the .
&RPERZLQGRZ This kind of windows is similar to single selection list wi ndows, but only the selected item from the list of items is visible. The list can be opened to select an item, and af ter closing the list, the selected item is displayed.
(
)
Ope Open th the com combo wind windo ow.
When the combo window is open: or
( or
Browse to the next or previous item. Pressing on the last item moves the cursor to the first item (similar for the key). )
Conf Confir irm m the the sele select cteed item item and and clo close se the the win windo dow. w. Confirm the selected item, close the window and go to the next window. Confirm the selected item, close the window and go to the previous window
or
Go to the next window.
or
Go to the previous window.
Remark: in numbered lists, an item can be selected fast by typing the corresponding number (preceded by ).
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,QIRZLQGRZV When the controller needs to draw the user’ user ’s attention or when user’ user ’s input is required, a special dialog box is shown. Read the message and confirm or answer by pressing the corresponding function key or by pressing when the corresponding action button is highlighted. Some examples: A simple message box:
A message box with progress indication:
A confirmation box:
8VHUNH\V Function key opens a special kind of dialog box containing action buttons to be used by the operator to confirm certain actions like “product added” added” (example: see 6.11). The
is called with function key
. There are maximum four
.
This dialog box is quit with
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.
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•
•
User keys can be switched on or off using the corresponding function keys. There are three operation types: •
Handshake:
The user key is switched on by pressing the corresponding function key, and switched off by the PLC.
•
Switch:
The user key can be toggled on and off by pressing pr essing the corresponding function key
•
Key:
The user key is switched on as long as the corresponding function key is pressed.
When a user key is switched on, it is displayed in red color. When the user key is switched off, it is gray. The contents of the , and the type of user key are defi ned in the configuration. The maximum length of the user key text is 10 characters.
When a pop-up menu is drawn above a view, this view is no longer updated.
6KRUWFXWNH\V
Toggles the view: • • • •
Between the From the From the From the
and the to the to the to the
. . . .
To improve the readability of the screen: +
Brightens the display.
+
Darkens the display.
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This key brings the or on the screen. Depending on the program status, certain actions can be done in this dialog box: •
•
•
When the program is running, this t his dialog box shows detailed information about the selected function: see 6.9. No further actions are allowed. When the program has been halted, this dialog box allows changing the function parameters and to switched the function off or on. See 7.6. When the program has been stopped, this dialog box allows changing the function parameters. See 7.6.
When an Operator call occurred, and the for some other action, this key brings back the when returned to the . See 6.10.
has been quit
+
After a stop: same as
,
. See 7.4.2.
+
After a stop: same as 7.4.2.
,
+
Scroll the blue cursor 6 program lines down. The program line shown at the bottom is now shown on top.
+
Scroll the blue cursor 6 program lines up. The program line shown at the top is now shown on bottom.
+
Go to the last program line.
+
Go to the first fir st program line.
. See
This key brings the on the screen. See 7.6. Remark: this shortcut key is only active when the value of SEDOMAT parameter 21 (MAN.FUNCTION) is 1.
Toggles the See 9.5.
and
Brings the
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on and off the screen.
on the screen. See .
•
•
+
Inserts a new program function at the current cursor position. Brings the on the screen allowing modifying the function on the actual cursor position.
+
Scroll the blue cursor 6 program lines down. The program line shown at the bottom is now shown on top.
+
Scroll the blue cursor 6 program lines up. The program line shown at the top is now shown on bottom.
+
Go to the last program line.
+
Go to the first fir st program line.
$FFHVVFRGHV For security reasons, the supervisor can define for f or which menu options and views an access code is required. There are two code levels: operator level and supervisor level. l evel. When selecting a protected entry, the SEDOMAT asks for the code:
Enter the code and press
.
Entering the code allows access to all al l menu options and views protected pr otected on that level. The access times out when there is no keyboard activity for ±2 minutes. Once a protected dialog box or view is i s opened, the access permission persists, even after long keyboard inactivity. When afterwards another protected menu or view is selected, the code has to be reentered. r eentered.
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H U X W F X U W V X Q H 0
n m e u e l S o c . s s i e y h r e a k T . y r e e e d s h t u o e e e c r h e s s e s : t h h e r c w t o c i s r a i e w n v t r x a e p o y p a b h c g b u s d l o d e e n h a t a i t c l e y t a d e o u h r b n d t a s p e e n m l l i b f e a e c n h d t y a c e e o k r t a m s s t e s r i i e h - n f t o e u i r e s n s e i s d u n m m a a c r h , e e e b c p a v , i e s e t s r c o u t e a t c c s e s c r u a e r a e t c s c h y e u a T h . e e t n e h l n b e m T . i h i s s e s l e w h b t , c a c s n l i i m a a e d v t e i e a e r - t s i f s u i l n e r . e t m l o e a m n t a s i l u l s m a i u t e n a f n i e - m o s m u n i n o h e e i t t h t m n p i i l r n l c e a 5 . s h h 4 e w i c d d t s h r e w n a t o y a e h c s k i n a n d i n n o i s i o e i t t n v c a i n m u g u u t i n F l s o o . i e c h d t e t c s t e i s a s b r . l w s c 3 i e s 1 o h e . h h T d 6 T s
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e r h t t e r , a f t o r o i t n f s o i n s n u d r i o . r e b u i ( m r t u c e f e t e c c n t h n t f s i o t n u a n u e t s f : r e t b c r r y - p a u e r e u e m p t t u h c a k s s T a r t c d a e g l . e . u h s n o t r a p c h e r e t t e o t h r t i n ) s a . p o h t s r t u e h a l ( e n h e r n c o t S o m i m n i o t o . f f + a l i r m e c r n t f c a n o g o m r b s ) i n o u : r t a s g n f r u r ( e i o f y o s t p e g r i e e o . m l t o n p ) i m a p a r a l e m r k r a e u t r r a e p m h t g t s u r o i t g d v o a c s s a r t e a e o t r r . e p r a d r p u s k p o . g r r p h e r c r e t o a o h h w o e m r t e r e S t n h e m f o t a p a t u r l t . n e f n . e s e e u c e g r s n o h b h s a n i c r , o o o n e f t - t r t r t t e i i i u t k r t t e c e i s t t i u l s p o r t e e s d s a s u n t o e l s o e e u e e o a n h h s I p M t D p M C p P t i R d
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5XQQLQJDSURJUDP %DWFKHV The SEDOMAT works with batches. Each batch has a related to it and may be accompanied by and . The batch parameters allow that the same dye program is used for diff erent filling levels or with different diff erent quantities of chemicals. The batch information inf ormation has no influence on the dyeing d yeing process. This information is only used to provide additional data about the batch. The SEDOMAT can be loaded with two batches: the and the . While the current batch is running, the program for the second batch can already be loaded, allowing in it to be activated. For example, the side tank can be filled from the moment that the tank is no longer needed for the current batch. Batches can be entered entered on the SEDOMAT or can be fetched from SEDOMASTER. SEDOMASTER allows planning of batches. Batches are moved from the second batch to the current batch when a program ends. This is illustrated with following f ollowing tables. The first flowchart is for stand-alone SEDOMATs, the second flowchart is in case SEDOMASTER is used.
time
time
Enter batch 1 as current batch
Batch 1 loaded
Start batch
Batch 1 running
Enter batch 2 as second batch
Batch 1 running
Current batch ends
Batch 2 loaded and started
Enter batch 3 as second batch
Batch 2 loaded
Next batch request
Batch 1 loaded
Start batch
Batch 1 running
Next batch request Current batch ends Next batch request
Batch 1 running
Batch 2 loaded
Batch 3 loaded
Batch 1
Batch 2 loaded
Batch 2
Batch 3 loaded
Batch 3
Batch 2 loaded and started Batch 2 loaded
See 6.3 for more information.
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(QWHULQJEDWFKHVRQWKH6('20$7
0DQXDOO\ Select the
with
and then
(
).
The batch identification is obligatory and should be unique. The batch identification contains up to 12 characters and/or digits. Remark: The name and icon of this window is defined in t he configuration. This is the default name. A program name is obligatory. Select the program from the program list. Remark: The name and icon of this window is defined in t he configuration. This is the default name. Select the required parameter value from the list. Example: filling level. Select the required parameter value from the list. Batch parameter examples: personnel ID-number, color information, i nformation, client reference, style. When no batch information is programmed in the configuration, then nothing is visible in this dialog box. These action buttons are only active when SEDOMASTER is used: see 6.3. Saves the entered data as the current curr ent batch, loads the selected program in the program buffer and shows the . As long as the program is not started, all data can be changed. Quit this dialog box. Nothing will be saved.
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The second batch can already be defined while the current batch is running. To define the second batch, select the with and then ( ). The dialog box is similar to explained above. The data of the second batch can be changed as long as no parallel function of its program is activated. In case a filled-in is opened and closed again, the controller asks if the batch may be aborted and the old data may be replaced by the new data.
%\EDUFRGH The barcode on the routing card is a formatted f ormatted (*) barcode. It contains the instruction “Read batch” batch”, followed by the batch identification. The length of the batch identification is maximum 12 characters. Example (CODE 128) with batch identification “012345678901” 012345678901”:
There should be no dialog box open on the screen. When the barcode is scanned, the SEDOMAT checks whether whether there is a batch active. If a batch is active, following dialog box appears:
When the operator cancels with active batch will not be aborted.
, the scanned barcode will be ignored, and the
When the operator confirms with , or when no batch is active, the is displayed. The scanned batch identification is filled in the . The operator should now fill in the remaining windows as described in 6.2.1.
It is also possible to first call the with and barcode.
on the screen and then scan the
To scan the barcode for the second batch, open the with and and scan the barcode. It will be filled in the . The operator should fill in the remaining windows as described d escribed in 6.2.1.
*
A formatted barcode contains a special code that defines the action and data. See
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)HWFKLQJEDWFKHVIURP6('20$67(5 There are three ways to load a batch from f rom the SEDOMASTER planning software into the SEDOMAT:
0DQXDOO\ The operator uses the buttons in the
or
in the
or
:
The next planned batch as well as the required programs are fetched from SEDOMASTER. The SEDOMAT shows the fetching process process in an info inf o window:
Close this window with .
. The SEDOMAT will now show the
Used to fetch a particular batch from SEDOMASTER. This batch can be another than the next planned batch. First fill in the batch identification. The batch identification can be defined by SEDOMASTER as a batch number or production number. Then press . The SEDOMAT shows the fetching process in an info window. Close this window with . The SEDOMAT will now show the .
$XWRPDWLFDOO\
The running program contains the special function f unction . When this function is executed, the next planned batch is loaded as second batch.
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%\EDUFRGH The barcode on the routing card is a formatted f ormatted (*) barcode. It contains the instruction “Get batch” batch”, followed by the batch identification. The length of the batch identification is maximum 12 characters. Example (CODE 128) with batch identification “012345678901” 012345678901”:
There should be no dialog box open on the screen. When the barcode is scanned, the SEDOMAT checks whether whether there is a batch active. If a batch is active, following dialog box appears:
When the operator cancels with active batch will not be aborted.
, the scanned barcode will be ignored, and the
When the operator confirms with the is displayed, the scanned batch identification is filled in the and the SEDOMAT automatically fetches the batch from SEDOMASTER (as if the was pressed). The SEDOMAT shows the fetching process in an info window. Close this window with . The SEDOMAT will now show the .
5HPDUNV It is not possible to change the data of batches, loaded from SEDOMASTER. It is only possible to consult this data. When batch data has to be changed, unload the batch using SEDOMASTER, change it and reload it into the SEDOMAT. When a parallel function in the program of the second batch is activated, then this batch cannot be unloaded anymore, anymore, nor can it be overwritten with a new batch. The batch has to be ab aborted: orted: see 7.9.
When the planning changes, i.e. another batch should come before th e already loaded batch, unload the loaded batch using SEDOMASTER, change the planning and press the button on the SEDOMAT to fetch the new batch into the SEDOMAT.
When first a batch is f etched into the , and then a batch is fetched into the , the order of these two batches will be different from what initially init ially was planned on SEDOMASTER.
*
A formatted barcode contains a special code that defines the action and data. See
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&KHFNFXUUHQWEDWFK This menu-item is used to compare the current batch number with the barcode on the * routing card. The barcode on the routing card is a formatted ( ) barcode. It contains the instruction “Check batch” batch”, followed by the batch identification. The length of the batch identification is maximum 12 characters. Example (CODE 128) with batch identification “012345678901” 012345678901”:
Scan the barcode on the routing card. The SEDOMAT will automatically bring the on the screen and compare the barcode with wit h the current batch number (local). The result is indicated in the dialog box:
or
Quit the dialog box with
.
It is also possible to first call the screen with scan the barcode.
*
and
A formatted barcode contains a special code that defines the action and data. See
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'\HSURJUDP A dye program consists of a sequence of functions that are executed. Most functions have parameters. For example, the function has the parameters , and . The function and the parameters are represented by an icon: a large icon for the f unction, small icons for the function parameters:
3-path mode:
or 4-path mode:
When the function is not in the magnified area, only the two first function parameters are shown in 3-path mode, and the first function f unction parameter parameter in 4-path mode: 3-path mode:
or 4-path mode:
The dye program is divided in three (default) or four f our paths. The left path always controls the main dyeing process. The other parallel par allel paths usually control the side sid e tanks and the dye kitchen. Each path contains functions applying to the corresponding tank. A program is executed line by line. All functions f unctions on a program line are executed simultaneously. When a line is finished, f inished, i.e. the SEDOMAT received an acknowledgement acknowledgement from the PLC for f or all functions on the line, then the next line lin e is executed. For some functions, an acknowledgement that the previous function is done, is not required, so the SEDOMAT will not wait to execute it. This way, it is possible that in the same path, two functions f unctions are active at the same time. Example: during the filling of the dye kitchen, the operator is called to t o add dyestuff. Each path has a pointing to the function being executed or pointing to the function that will wi ll be executed next. Sequence pointers are magenta. A program always contains special functions that control the flow of the program. These functions do not perform any action on the dyeing machine. These functions f unctions are green. Examples: , , , .
3URJUDPYLHZ When the batch data is saved, the program is ready to start. The status area shows: 1. 2. 3. 4. 5.
The red “program stopped” stopped” icon. The batch identification. The number and name of the program loaded for the batch. The icon indicating a loaded batch. The actual measured process-values. The status area is always visible and updated in real time.
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The
shows:
6. The function-timers in all paths are zero. 7. The loaded program with the first function f unction in the magnified area. 8. Magenta pointers on the first line of each path. 1
3
2
4
5
6
7
8
6WDUWLQJDEDWFK There are four ways a batch can be started: • • • •
The operator presses the green key on the SEDOMAT. When the current batch ends, the th e second batch becomes the current one and is i s started automatically. SEDOMASTER automatically starts a batch according the planning. A batch is started manually on SEDOMASTER. Once a program is running, the contents of the can no longer be changed, but only be b e consulted. Also the is disabled for changes if it contains parallel functions that are already active. A batch has to be aborted and reentered to change: see 7.9.
6WDWXVDUHD When a program is started, the status area shows: 1. 2. 3. 4.
The green “program started” started” icon. The batch identification. The number and name of the program loaded for the batch. The icon , indicating a started batch.
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5. 6. 7. 8.
The actual measured m easured process-values. process-values. Alarms and messages when active. See 8.1. The curve of the first logged numerical numerical info. See also chapter 9. The active function in the paths. For path 2, 3 and 4, only the icon is shown.
The status area is always visible and updated in real time. 2
3
4
5
6
7
1 8
3URJUDPYLHZ This view shows the loaded dye program. Algorithms are replaced by values when the th e function is activated. Question parameters remain question parameters: see 6.12. The
uses three colors:
1. 2.
: Active function. Points the location of the program sequencer in each path. A horizontal line is shown when the sequencer is located on a program line below the screen.
3. The cursor normally points the main function located in the magnifier. When the operator browses in the program, the position of the t he cursor changes. See 6.7.4.
4 5
6
1
2
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Furthermore, following items are shown: 4. 5. 6.
The function-timer of a path shows the total execution time of the active function in the path. The timers resets when a new function starts. The line number on which the program sequencer is located. The sequence pointer pointer of the t he main function is located in the magnifier.
0DFKLQHYLHZ The visualizes in real time the machine and its components. The synoptic is not updated when a dialog box is on top of it. The example below shows following information: 1. 2. 3. 4. 5. 6.
A picture of the machine components. The filling level of a tank. Valves. Inlets and outlets. Pumps. Measured values close to the position where they ar e measured.
The symbols and colors used in the machine synoptic are defined by the machine constructor. The picture below is an example and the symbols and colors are in no case a standard.
5 1
2
6
3 4
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)XQFWLRQYLHZ This view shows the first 20 of the 25 main, parallel and data functions. Special functions are not shown. The function icon, name and status are listed. The status box is filled red to indicate an active function. Press 5 times
to view functions 21 to 25. Return with wi th
To quit this dialog box without action, press
.
.
%URZVLQJ The operator can browse in the running program without stopping it. Browsing is useful to see the part of the program that is not shown on the screen, e.g. in order to locate which part of the program is being executed. When, during the browsing, the program sequencer sequencer of a path advances, the active function in the main path automatically returns to the magnified area. This is also the case when another view is selected. Use following keys to browse: or
Scroll the blue cursor one program line down or up.
or
Move the blue cursor to the right or left.
+
Scroll the blue cursor 6 program lines down. The program line shown at the bottom is now shown on top.
+
Scroll the blue cursor 6 program lines up. The program line shown at the top is now shown on bottom.
+
Go to the last program line.
+
Go to the first fir st program line.
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During browsing, the cursor (1) stays in the magnified area. At the end of the program, a horizontal bar (2) separates the current and next program. The separator line contains the name of the second batch. It is not possible to browse in t he second batch. The example below shows that the pointers (3) of the parallel paths are located in t he second batch program.
1
2
3
'HWDLOYLHZ By pressing
on a main, parallel or data function in the gives the with detailed information about t he selected function.
This is very useful in 4-path mode, because in this case, the displayed information is limited.
Close this dialog box with
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,QFDVHRIDQ2SHUDWRUFDOO Operator interventions that require a decision f rom the operator concerning the program flow after the intervention, are programmed with the special function Operator call.. An example of this is the function “take a sample” sample”. When the program executes an , the program waits for operator intervention. The status area shows for all paths:
Depending on the configuration and the IL in the PLC, an external attention signal will be given, or an alarm will be generated. When the
or are displayed, the is shown automatically. When the SEDOMAT is in another view, the t he user has to press and The shows the stop reason in the title bar and following f ollowing options:
: an Operator call in an additional program only has the option .
Executes the next program line of the dye program. Example: This option will be used after operator interventions like add dyestuff.
Is enabled when at least one additional programs has been linked to the main dye program. The operator selects one of the presented additional programs. When the additional program is finished, the same Operator call is executed executed again, allowing the th e operator to execute the same or another additional program or to go to th e next line. Example: The operator selects an appropriate additional program depending on the sample.
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In the bar:
, an additional program is indicated with a blue title
Is enabled when the program contains at least one label. A label is a special function for marking the beginning b eginning of a specific program section. Program sections intended to be used with an Operator call are usually put at the end of the program and have a “ jump function” function” to return to the Operator call. The label list contains the program line for easier location in the program in case the same label is used more than once. The operator selects one of the labels. The program will resume with the program line after af ter this label. Example: The operator selects a label that marks an appropriate part of the program depending on the sample.
In the
this can also be done with
.
Before selecting one of the three options in the , the user can leave this dialog box ( ) if some other action on the SEDOMAT is necessary: • • •
Leave the Other action(s). Recall the
with
.
with in any view or b y pressing
and in the
.
2SHUDWRULQWHUYHQWLRQ Besides the special function , with which the program flow can be changed by the operator (see 6.10), also parallel functions are possible to call for the operator's intervention. For example a function f unction like calls the operator to do something with tank A and to confirm when the action is done. The mechanism used by the SEDOMAT and PLC to execute such function is the following: when a CALL function is executed by the SEDOMAT, it i s send to the PLC. To notify the operator, the PLC can e.g. activate a lamp, or send a PLC message to be
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displayed the SEDOMAT (see 8.3). When the intervention is done, the operator confirms by e.g. pressing a button on the control panel of the machine or by pressing a user key on the SEDOMAT (see 4.3.11). After confirmation, the program sequencer jumps to the next function in the same parallel path.
4XHVWLRQSDUDPHWHUV Usually, all functions have constant function parameters, but the programmer can decide not to fill in a parameter value, but to leave the selection of the parameter value . In to the operator. The function parameter is therefore defined as a the , such parameter is displayed as red question marks:
When the controller executes a function with a question parameter the status area will display alarm 79 ENTER QUESTION PARAMETER. Depending on the configuration and the IL in the PLC, an external attention signal will be given. When the operator now enters the , or when the is already displayed, the comes on the screen showing the function definition. (This dialog box is the same as for editing a d ye program.) Only the windows with the function parameters that have to be defined by the operator are enabled. Press to close the dialog box. When the default parameter values will be used, the operator can immediately press .
After closing the dialog box, the t he function will be b e executed and the program continues. In the , the red question marks ar e replaced by the selected parameter:
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0DVWHUVODYHRSHUDWLRQ In situations where machines can operate in coupled mode, each SEDOMAT can have one of following statuses:
The SEDOMAT operates stand-alone.
This SEDOMAT runs the dye program and controls its PLC. This PLC controls the PLC of the slave machine. The master SEDOMAT waits for an acknowledgement acknowledgement of both PLCs before executing the next program line. Only one SEDOMAT can be the master. In the right bottom corner of the status icon, a "2" marks the coupled mode. See also 2.1.
A slave SEDOMAT listens to the master and cannot run a dye program. A slave SEDOMAT functions as an external display for the master SEDOMAT. Only the Machine Synoptic can be observed, all other views (except the ) are disabled. The status area shows the status of the slave machine. The status icon only shows a color square. See also 2.1. It is only possible to stop the program on this SEDOMAT.
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,QWHUYHQWLRQV In normal circumstances, this is when no manual interventions are required, only following softkeys are used to run r un programs:
The use of these keys is explained in chapter 6. In some cases however, the normal course of a dye program has to be manipulated. Examples: • • •
Stop the dye process for a longer period, e.g. the weekend. Abort a batch for some reason. reason. Change function parameters and start/stop functions: during program development, for tests, to correct program errors, to solve s olve disturbances and malfunctions. malfunctions.
For this, the SEDOMAT offers several tools in the
.
During normal operation, make as less interventions i nterventions in a running program as possible. The tools described in this chapter should only be used in exceptional circumstances circumstances and with great care. Usually, the configuration of the SEDOMAT and PLC define some safety measures, measures, but the user has to be sure that the intervention he will take is safe. Concerning SEDOMASTER, the planning can be b e disorganized.
'LIIHUHQFHEHWZHHQKDOWDQGVWRS Apparently, there is no difference diff erence between these words, but there indeed is a difference:
,
(red key)
Stops the sequencers of all paths (see ( see 7.2). The active functions are completed. No new functions are started.
With
,
Stops the sequencers of all paths (see ( see 7.3. All functions are aborted prematurely. No new functions are started.
from the
Active functions: switch off or restart with new parameters. Inactive functions: switch on or change parameters.
.
Change function parameters.
Not possible.
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After a halt, it is still possible to stop the program. Both a halt and a stop can be initiated i nitiated automatically by an alarm.
+DOW A halt (1) stops the sequencers of all paths (see 6.4). P ress and then . The active functions (2) stay active until they are completed. No new functions are started. The sequence pointers (3) stay on their position. The sequencer of path 1 comes in the magnified area. The following screen shows an example of a halted program:
1
2
3
After a halt, it is possible to: • • • • •
Switch active functions off. Switch inactive functions on. Change function parameters of active and of inactive functions. Resume the program where it was halted. Stop the program.
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6WRS A program stop can only be done with the red key . A stop is different from a halt. A stop (1) stops the sequencers of all paths. All active functions (2) are stopped instantly. No new functions are started. The sequence pointers (3) stay on their position. The sequencer sequencer of path 1 comes in the magnified area. The following screen shows an example of a stopped program. It is the same example as the halt example, but now after a stop.
1
2
3
After a stop, it is i s possible to: • • • •
Change function parameters. Reposition the sequencers of all paths and restart the program. Leave the sequencers sequencers of all paths on their position and restart the program. Abort the batch.
%URZVLQJGXULQJDVWRS
6HTXHQFHSRLQWHUYVFXUVRU Before explaining “browsing during a stop” stop”, the user should understand the difference between the sequence pointers and the cursor: •
Each path has a magenta sequence pointer. pointer. This pointer indicates the function being executed or the function that will be executed when the previous function is finished.
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The blue cursor (border) is always located in the magnified area, either in the main path or in one of the parallel paths. The cursor simply points the function that will be the subject of the action that is i s carried out.
3XUSRVH Browsing in a running program is explained in 6.7.4. It simply is using the arr ow keys to see the part of the program that is not on the screen.
When a program is stopped, it is possible to change the position of the sequencers sequencers of each path. Just browse to another function f unction in a path and press , from the . The sequencer of each path can be positioned individually. It even is possible to move the position of a parallel function to a f unction in the next batch. In case the sequencer is positioned on an empty place, it will move to the next f unction in that path when the program is restarted. Shortcut key combination: + .
It is also possible to change the position of all paths to the same line with one action. Just browse to one of the functions of that line and press , from the . This action can e.g. be used to change the position to a program line containing operator calls or labels. In case such functions are not marked together, error message "Invalid operator call" or "Next batch position" will appear. It is not possible to change the position to a next batch. Shortcut key combination: + .
The preparation has already been done manually. The program that will be used contains a preparation section at the beginning, but this section should not be executed again. The operator moves the sequence pointers of the loaded program to a position after the preparation section, and then starts the program.
Before you change the sequencer positions, be sure, because it is not possible to to regain the original positions.
It is not possible to change the position of sequence sequence pointers after a halt.
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5HVWDUWDIWHUDVWRS When after a stop the program is restarted with
, there are two possibilities:
•
When the sequencers positions have been changed, the program will restart on these new sequencer positions.
•
When the sequencers positions have not been changed, the PLC can force following dialog box to appear:
The program will restart the marked functions. The interrupted functions will be completed and then the program continues. c ontinues.
Use
and
to make a choice and press pr ess
or
.
&KDQJHIXQFWLRQ This menu option is used to manipulate the function on the blue cursor in a halted or stopped program. Depending Depending on the program status, it is i s possible to switch a function on and off, and/or to change the function parameters. Special functions f unctions cannot be manipulated. The result of changing function parameters depends on the position of the function in the program:
… has not yet been activated.
The function will be activated with the new parameters when it is reached.
… is active now.
Press to activate the function with the new parameters if this is the intention.
... has already finished. fi nished.
Changing the parameters of a function that has finished has no sense.
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First, browse in the
to the function that has to be changed, then select (or press shortcut key ) and
and change the parameters if needed. needed.
The
can have following action buttons: To switch an inactive function on, or to reactivate r eactivate an active function with the same or with new parameters (see also important remark below). It is not possible to activate another main f unction in the main path when one is active. Only data functions can be active along with a main function. To switch an active function off. To change the function parameters without switching the function on.
To quit the
without action, press
.
Changing the functions of a program loaded for a batch has no effect on the original program in memory. concerning the restart of an active function with new parameters. Example: Active function
Restart with new temperature parameter
When the active function is changed 5 minutes after the 60° 60 °C is reached, the temperature will rise to 70° 70 °C with a gradient of 2° 2 °C/min. The hold time will not be the remaining 5 minutes, but 10 minutes. Is the user has to consider this, and if necessary necessary adapt the parameters accordingly. The , which is similar, but does not allow changes (see 6.9) and is intended for detail view shows up when pressing shortcut key in the when the program is running.
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)XQFWLRQRQRII This menu-item is used to switch functions off and on independently independently from the program status. With this menu-item, functions that are not available in the program can be started. All functions, except special functions, f unctions, can be switched on/off. This menu-item has to be used with care. Therefore, it can be disabled with SEDOMAT parameter 21 (MAN.FUNCTION). From the , select and then (or press shortcut key ). Select the and the change the function parameters parameters (to put a function on).
, and
When the selected function is not active, only the action button is enabled. By pressing this button, the function is executed with the parameters that are filled in. When the selected function is active, only the action button enabled.
• • •
is
Only one main function can be activated at the time. A stopped program cannot be restarted when a main function has been activated using until that main function is finished. When a program is running, it is not possible to switch a main function on.
To quit this dialog box without action, press
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,QWHUUXSWSURJUDP When a dye process has to be interrupted for a longer period, e.g. for the weekend, the operator or supervisor has to indicate a program line on which it is safe to stop the program. No need to wait until the program reaches a safe position and then stop, but an interrupt can be inserted beforehand. Technically, an interrupt can be put on any program line. To set an interrupt: • • •
Select the . Browse to the program line on which the program has to t o stop. Open the ( ) and select (
).
Immediately after setting an interrupt, the active function in t he main path returns to the magnified area. A program line with an interrupt gets a red background (1).
1
As long as the interrupt is not yet reached, r eached, it is possible to: •
Delete the interrupt:
Repeat the program line.
key sequence on the same
•
Move the interrupt:
Just set an interrupt on the new program line.
When the sequencer reaches the marked program line, the th e program stops. The marked line is not executed. executed. To resume r esume the program, press .
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$ERUWEDWFK When the current batch has to be aborted for some reason, stop the program ( the ( ) and then ( ).
Confirm with
• • •
•
or cancel with
), select
.
After pressing , the batch definition will be deleted. d eleted. The dye program is not deleted, unless it was created cr eated with SEDOMASTER. It is not possible to unload an already started batch using SEDOMASTER. In case the contains errors, abort it (and also the second batch that now became the current batch) and reenter it correctly (and also the second batch). In case the contains errors, but is disabled for changes, wait until the first fir st batch ends. The second batch now becomes becomes the first batch. Abort the first batch, and reenter r eenter it correctly.
6WRSGHFODUDWLRQV When the program has stopped, the operator should inform SEDOMASTER about the stop reason. The available stop reasons are defined dur ing the configuration. Stop declarations can be entered manually and by scanning a bar code.
(QWHULQJVWRSGHFODUDWLRQVPDQXDOO\ Open the
with
and then
:
2
1
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Select a stop declaration (1) with and . Press to send or cancel with . After pressing , the SEDOMAT will show an info inf o window indicating the sending process:
Confirm this window with or . The stays on the screen allowing to see host messages (2) from SEDOMASTER and allowing sending another stop declaration. Host messages can also be observed in the : see 8.4. Quit the
with
.
(QWHULQJVWRSGHFODUDWLRQVE\EDUFRGH
The operator uses a sheet containing a list of the stop reasons including the corresponding barcodes. barcodes. These barcodes are ar e formatted ( *) barcodes. They contain the instruction “Stop declaration” declaration”, followed by the stop code. The length of the stop code is maximum 3 characters. Example (CODE 128) f or stop declaration 105:
To send a stop declaration, d eclaration, scan the corresponding barcode on the sheet. It is only possible to scan a stop declaration when wh en there is no dialog box open on the screen. When a dialog box is open, the scanned barcode will be ignored. The SEDOMAT will show an info window indicating the sending process (see above). ab ove). Press or to confirm.
*
A formatted barcode contains a special code that defines the action and data. See
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$GPLQLVWUDWLRQGDWD Administration data has two parts: • •
The index: for example the personnel number. The index is defined during the configuration. Maximum three characters. The data: any alphanumerical information. Maximum 12 characters.
Administration data can be entered manually and by scanning a barcode.
(QWHULQJDGPLQLVWUDWLRQGDWDP (QWHULQJDGPLQLVWUDWLRQGDWDPDQXDOO\ DQXDOO\ Open the
with
and then
:
3
1
2
Select the index (1) with and and then enter the administration data (2). Press to send or cancel with . After pressing , the SEDOMAT will show an inf o window indicating the sending process:
Confirm this window with or . The stays on the screen allowing to see host messages (3) from SEDOMASTER and allowing sending other administration data. Host messages can also be observed in the : see 8.4.
Quit the
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(QWHULQJDGPLQLVWUDWLRQGDWDE\EDUFRGH The barcode contains the administration index as well as predefined data. The operator uses a sheet containing a list with predefined administration data including the corresponding barcodes. barcodes. These barcodes are ar e formatted ( *) barcodes. They contain the instruction “Administration data” data”, followed by the index and the data. The length of the index is maximum 3 characters, and the length of the data is maximum 12 characters. Example (CODE 128) for administration index 004 and data 012345678901:
To send administrative data, scan the corresponding barcode on the sheet.
It is only possible to scan administrative data when th ere is no dialog box open on the screen. When a dialog box is open, the scanned barcode will be ignored.
The SEDOMAT will show an info window indicating the sending process (see above). ab ove). Press or to confirm.
*
A formatted barcode contains a special code that defines the action and data. See
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,QIRPHQX $ODUPV When an error occurs in the SEDOMAT, the PLC, the dyeing process or the machine, an alarm is generated. In case of a serious error, the program is st opped or halted. A stop ends the program immediately and completely. A halt stops the sequencers. The active functions are completed. In case of a warning alarm, there is no inf luence on the dyeing process. An alarm can result in the activation of a lamp or a horn. This goes via the alarm marker. There are five different alarm markers for different levels of importance. The configuration defines which alarm marker is activated by the alarm. The IL in the P LC defines what happens when an alarm marker is set.
6WDWXVDUHD
All alarms have a priority. The alarm with the highest priority is displayed in the status area of the SEDOMAT with the alarm icon (1) and on a red background (2). When there are two alarms with the same priority, then the f irst occurred alarm is displayed. 1
2
The other alarms can only be seen via the (see below). When there are no alarms, the reserved area is used for local or PLC messages. These messages indicate background background actions. Local messages are displayed on a pink background and PLC messages on a green background. They have the icon . See 0 and 8.3.
This chapter does not explain interactive messages. Interactive messages do not appear in the status area. They are displayed in the dialog area.
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$ODUPVGLDORJER[ The
is selected with
and
The dialog box shows all currently active alarms. The list is updated in real ti me. The alarms are listed in priority order, with the highest priority on top of the list. The list shows the alarm number, the corresponding corr esponding text and the action. There are three possible actions taken by the SEDOMAT: •
Stop program:
•
Halt program:
•
No action:
The program is stopped immediately and completely. The user has to remove the cause for the alarm and then delete the alarm. The sequencers are stopped and the active functions are completed. The user has to remove the cause for the alarm and then th en delete the alarm. The program proceeds. These alarms ar e warnings. They disappear automatically when the cause for the alarm is removed.
The 96 alarms are divided according their origin: • • •
Alarm 1-32, 41-49, 57-64: User alarms. These alarms are defined during the configuration. System alarms caused by the PLC Alarm 33-40, 50-55: System alarms caused by SEDOMAT Alarm 65-95:
The system alarms are explained below. Ignore the t he missing alarm numbers and the t he marker.
'HOHWLQJDODUPV First find the causes of the alarms and fix f ix the problems. Pressing attempts to delete all alarms in the list. If the cause of an alarm was not removed, then the alarm appears again.
8VHUDODUPV The 49 user alarms range from 1-32, 41-49 and 57-64. User alarms, their marker and priority are defined in the configuration.
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$ODUPVFDXVHGE\3/&$WR$$WR$ The PLC is the connection between the SEDOMAT and the machine. Disturbances occurring at the PLC are transferred to the SEDOMAT f or processing. processing. The SEDOMAT will take the appropriate action. The following tables list the alarms and a possible solution for the problem. Refer also to the .
33 BUS COMMUNICATION ERROR
SEDOMAT DATAEXCHANGE ERROR
The communication between PLC and controller is interrupted. The SEDOMAT cannot display this alarm because there is no communication from the PLC. Alarm A65 is shown instead: see further. Alarm A33 is only used internally in the PLC. The PLC programmer has to make sure that the machine controller is put in a safe condition when this alarm occurs. STOP PROGRAM (marker = 1) Check the bus cabling and the CPU CP U board of the SEDOMAT.
The internal communication between PLC and the sequencer is disturbed. STOP PROGRAM (marker = 1) Reset the SEDOMAT: see 0.
34 ANALOG ERROR PLC
PROFIBUS ACCESS ERROR
The communication between the PLC CPU and an additional analog board is interrupted. Because of the failure, neither a measuring value can be acquired, nor an analog processing is possible. STOP PROGRAM (marker = 1) Check the analog boards of the master PLC.
The internal communication between PLC and PROFIBUS masterboard is interrupted. STOP PROGRAM (marker = 1) Reset the SEDOMAT: see 0.
VOLTAGE DROP PLC
VOLTAGE DROP CONTROLLER
When a power failure of more than 2 seconds s econds occurs on the PLC during a RUN status, this alarm is displayed, after the power has been restored. STOP PROGRAM (marker = 1) Delete the alarm in the and resume the program.
A power failure occurred while the controller is in RUN status. STOP PROGRAM (marker = 1) When power is restored, delete the alarm a larm and resume the program.
35
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36 FAULTY INSTR. LIST PLC
FAULTY INSTR. LIST ERROR
The Instruction List is destroyed or faulty. The PLC stops. On the PLC50AD and PLC200D: the red LED is on and the green LED is off. STOP PROGRAM (marker = 1) Reinstall the IL by switching the PLC off and on. If this method is not successful, copy the IL into the controller using PLCPROG. In case the error occurs again, call for f or service.
The instruction list is destroyed or contains errors. If this alarm occurs while the IL is is running, the IL contains an endless loop. STOP PROGRAM (marker = 1) Do not delete the alarm. First reset the SEDOMAT (see 0), download a new IL with PLCPROG. If there is an endless loop, fix the IL first. Then reset the alarm.
PLC BOARD CONFIGURATION CONFIGURATION
PROFIBUS SLAVE ERROR
When a board is removed from the PLC, alarm A37 is generated indicating that the PLC is not complete. STOP PROGRAM (marker = 1) Reinsert the board firmly in the PLC and delete alarm A37.
The communication between PROFIBUS master and slave modules is disturbed. STOP PROGRAM (marker = 1) Check the PROFIBUS cabling and ensure that all configured slaves communicate. Check slave address settings and PROFIBUS configuration using "SEDO Config for Windows". Delete the alarm or reset the SEDOMAT: see 0.
37
38 FLASH MEMORY ERROR
An error occurred while saving the IL or Niveaumat Ni veaumat data to flash memory. STOP PROGRAM (marker = 1) Do not reset the alarm. Try again a few times. It the alarm is reset r eset automatically, saving is ok. Otherwise, save all settings to memory card (see 4.8) and call for service. Be careful when you continue to use this controller - internal data may be corrupt! 39 PLC BATTERY EMPTY
The voltage of the PLC battery is to low. NO ACTION (marker = 2) Replace the battery on the PLC CPU board. 40 PLC TEMPERATURE
The temperature in the PLC has exceeded the allowed range. NO ACTION (marker = 2) The fan of the PLC is defective or the f ans in the control box where the PLC is mounted are defective or insufficient. Replace the defective fans or add extra fans in the machine’ machine ’s control box.
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50 BUS STATION MISSING
The communication from the master PLC to the slave PLC is disturbed. STOP PROGRAM (marker = 1) Check the bus cabling from the master PLC to the slave PLCs and TE31s. Check the PLC CPU boards of the slave PLCs. 51 52 53 54
PLC COMMUNICATION BOARD 1 PLC COMMUNICATION BOARD 2 PLC COMMUNICATION BOARD 3 PLC COMMUNICATION BOARD 4
Transfer error in connection with one of the UPI boards. STOP PROGRAM (marker = 1) Check all dye-net cabling connected to the PLC with this board. 55 PROFIBUS MASTER ERROR
An internal PROFIBUS master error occurred. STOP PROGRAM (marker = 1) Reset the SEDOMAT: see 0. Check if the PROFIBUS master board is installed and inserted correctly into the main board.
$ODUPVFDXVHGE\6('20$7$WR$ All the alarms below can occur in the SEDOMAT 3500 and SEDOMAT 5000, unless unless otherwise specified.
65
BUS COMMUNICATION ERROR
The communication between the SEDOMAT and PLCs is disturbed. Remark: when the program is started, the program status LED will go on, but the status area will show the stop-icon . STOP PROGRAM (marker = 1) Check the dye-net cabling and the CPU board of the SEDOMAT. 66 SLAVE DOESN’T RESPOND
During master/slave operation, the slave controller does not respond. STOP PROGRAM (marker = 1) Check the slave addresses in the of the master controller. Check the HSDL address setting on the th e slave’ slave’s HSDL board:. Check the HSDL cabling. See . It is also possible that the slave controller is not set to slave mode: see icon in status area (page 2.1).
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70
SEDOMAT TEMP. HIGHER 60 °C
The temperature in the SEDOMAT is higher than 60° 60 °C. It is possible that the program processing is inhibited when 80° 80°C is reached: see alarm A71. NO ACTION (marker = 2) The SEDOMAT is insufficiently cooled. Replace the defective fans or add extra fans in the machines control box. 71
SEDOMAT TEMP. HIGHER 80 °C
The temperature alarm A70 has not been corrected! The temperature has exceeded 80 °C. To avoid errors and destruction, the program processing pr ocessing has been inhibited. STOP PROGRAM (marker = 1) 72
SEDOMAT BATTERY EMPTY
The battery used by the static RAM in the SEDOMAT has to be replaced immediately, otherwise it is possible that certain parameters (control factors, time) are lost during the next power off. NO ACTION (marker = 2) Replace the battery on the CPU board. See . 73
MEMORY CARD BATTERY EMPTY
The controller detects that the battery of the inserted memory card is empty. NO ACTION (marker = 2) Replace the battery or use another memory card. 78
ALGORITHM ERROR
An error has been encountered in the algorithm of a function NO ACTION (marker = 2) 79
ENTER QUESTION PARAMETER
The program waits for the entry of a question parameter. NO ACTION (marker = 2) 80
CONFIGURATION ERROR
This error occurs when unexpected data is found in the configuration. STOP PROGRAM (marker = 1) Reload the correct configuration. 82
MAXTIME ERROR
The maximum estimated run time f or a function has been exceeded. This alarm can only happen for programs created with SEDOMASTER. NO ACTION (marker = 2) 84
OPERATOR CALL MAXTIME ERROR
The maximum execution time for an Operator call has been exceeded. This alarm can only happen for programs created with SEDOMASTER. NO ACTION (marker = 2) 91
HOST MESSAGE PAGE RECEIVED
A host message page has been sent by SEDOMASTER. NO ACTION (marker = 4) Refer to 8.4. 92
The The ala alarm rm tex textt has has bee been n sent sent by by SED SEDOM OMAS ASTER TER (host (host mess message age line line). ). NO ACTION (marker = 4) Refer to 8.4.
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93 NO INSTRUCTION LIST ACTIVE
If no instruction list in the PLC is active. The occurrence of this error can be enabled or disabled with SEDOMAT parameter 14. STOP PROGRAM (marker = 1) 95
VERSION MISMATCH
The instruction list version of the PLC does not match the I L-version of the configuration. This is possible when e.g. the PLC has been r eplaced or reprogrammed while the SEDOMAT configuration has not been adapted. STOP PROGRAM (marker = 1)
5HVHWWLQJ6('20$7 Some instructions in the alarm list above refer to this topic. Reset the SEDOMAT by pressing + . Release but not and press (soft reset). In case the SEDOMAT does not reset this way, call a qualif ied person to disconnect and reconnect the 24VDC power (hard reset). r eset).
/RFDOPHVVDJHV Local messages indicate background background actions. They can appear in the status area when wh en there are no alarms to t o display. Local messages are displayed on a pink background and have the icon . Following local messages are implemented: NEXT BATCH REQUEST FAILED
The function has failed. Possible reasons are: there is no next batch planned, or there are communication problems. RECEIVE CONFIGURATION
The configuration is received from the CONFIG tool or fr om SEDOMASTER. RECEIVE DYE PROGRAM
A dye program is received from SEDOMASTER. TRANSMIT CONFIGURATIO CONFIGURATION N
The configuration is sent to the CONFIG tool or to t o SEDOMASTER. TRANSMIT DYE PROGRAM
A dye program is sent to SEDOMASTER.
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3/&PHVVDJHV PLC messages are e.g. used to give a certain message to the operator (example: see 6.11). PLC messages can contain numerical information. They can appear in the status area only when there are neither alarms nor local l ocal messages. PLC messages are displayed on a green background and and have the icon . PLC messages are defined by the configuration. The PLC message can always be displayed by selecting th e then :
Read the message and confirm with
or
with
and
.
+RVWPHVVDJHV The SEDOMASTER can send messages to the SEDOMAT. Host messages can be one line or one screen of 32 lines of 40 characters long. For example, alarms concerning an external dispenser system are notified via the Host messages can also be sent by the t he M-Server. The message is an hexadecimal error number. On receipt of a host message, alarm 91 or 92 can be generated. The host host system defines if an alarm is generated. Open the with and then :
1
2
The contains a host message line (1) and a host message page (2). A new message replaces the previous. The dialog box is updated automatically on receiving a host message. When a host message line is sent, alarm 92 can be generated with the alarm text being the message. When a host message page is sent, alarm 91 can be generated. Read the message and confirm with
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or
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+LVWRU\ The SEDOMAT records analog values (e.g. temperature, pressure, level) and logical values (e.g. pump direction). The data is memorized per batch, along with all events (see 9.5). There is one record each minute. There is no recording during the inactive time between batches.
The oldest batch data is removed when there is insufficient memory for the new batch data. The number of recorded batches is limited to 20. The amount of recorded time depends on the number of analog values that are recorded. This number is defined by the configuration and is maximum eight.
Maximum number of recorded hours: Number of recorded values
Number of recorded hours
8 4 2
In the batches.
SEDOMAT 3500
SEDOMAT 5000
maximum 19 maximum 31 maximum 47
maximum 38 maximum 62 maximum 94
you can observe the curves of the current batch and of recorded
When the SEDOMAT is connected to a PC running the SEDOMASTER software, the batch data is also logged on the PC and can be examined with the SEDOMASTER software. For customers with stand-alone SEDOMATs, we offer the PC-software “History Convert” Convert” (part number A102026) to convert batch data to ASCII-format, so it can be opened and examined examined with e.g. Microsoft Excel. E xcel. The data is transferred from SEDOMAT to PC using a memory card. The PC must of course have a PCMCIA slot. See also .
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+LVWRU\LQLWLDOL]DWLRQ Before curves can be displayed in the , the user must select the desired values from the recorded values. The SEDOMAT records r ecords up to eight values. The configuration defines which values are recorded. A combination of maximum four of these values can be displayed on the screen.
The
is called with
and then
:
This dialog box shows the settings of the four curves. First, select the type of data, and then the name of the value. The number of selectable values depends on the configuration. If a curve should no longer be displayed, just select for the type. Remark that this action does not delete the recorded data. Press
to save the settings. s ettings.
+LVWRU\YLHZ The is reached via Depending on the batch status, the shown:
Active Inactive
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(batch started) (batch loaded), (batch finished) or no icon (no ( no batch loaded)
BARCO-SEDO
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and then or the
. is
for active batch. with list of logged batches: see 9.3.
•
The top (1) of the shows the batch name and the date and time when this batch has started. The x-axis (2) is the time-axis. tim e-axis. Each of the four values has its color. For each value, the following items are shown, all in t he same color: 1. Name of the curve. 2. Y-axis values. 3. Horizontal gridlines.
The names of the third and fourth curve are shown at the t he right side of the screen (6). The y-axis resolution is defined in the configuration through the minimum and maximum for each value.
The end of the curves is the time when the has been drawn on the screen (7). The curves are not updated real time. Reselect the view or zoom or scroll f or updating the curves: see 9.4.
The curve in the status area (8) is the same as the first logged value. The list of logged values is defined by the configuration and is maximum eight. The x-axis scale (9) is automatically adapted to show the most detailed curve. Each tick mark is one hour.
8 1 9
3 4
6
5
2
7
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6HOHFWEDWFK The • •
is reached:
By selecting When selecting the
The recent or active batch.
Use
, and then while there is no active batch: see 9.2.
shows the logged batches. The top line is the most
and
to select a batch. Press Pr ess to view the and if the events (see 9.5) must also be displayed. It is af terwards still possible to call the events on the screen using the toggle key .
When the time and date is changed during a batch, the information given by the refers to the time setting at the beginning of the batch.
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=RRPLQJDQGVFUROOLQJ The x-axis (time) can have four different diff erent resolutions: resolutions: Numb Numbeer of ho hours urs 1 hour 2 hours 4 hours 8 hours
Vert Vertic ical al gri gridl dlin ines es eac each h 7.5 minutes 15 minutes 30 minutes 60 minutes
The
starts here.
Following keys can be used for f or zooming and scrolling: and
To change the resolution to more ( ) or less ( ) displayed hours. When the is called on the screen, the first four hours are displayed.
and
To scroll the view to the next ( ) or ( ) previous hour(s). The view is scrolled by the actual number of hours that are displayed.
To scroll faster, first increase the number of displayed hours (
The arrow keys have another functionality f unctionality when the are on the screen (see 9.5 below).
).
and
For the displaying of the active batch, the x-axis resolution does not change when the time passes the hour at the right side. The user has to pr ess to display the next set of hours.
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9DOX 9DOXHV HV DQ DQGHY GHYHQ HQWV WV An event is a change of of status of a function, an alarm, a program, ... The events that are logged are: alarms, batches, program interventions, functions, user keys, stop declarations, administration data and PLC messages. These two dialog boxes are put on the screen when the user presses in the . The dialog boxes can be toggled on and off the screen at any time with . During the displaying of the background curves are not updated.
and
, the
The vertical cursor (1) indicates the position on the graph. This position is also highlighted in the (2). The lists all events that happened during each logged minute. When there are no events during a certain c ertain minute, nothing is displayed. The box on top (3) gives detailed information of each event. The (4) lists the measured values for the selected minute. These are the values as selected in the (see 9.1).
1
4
3
1
Following keys can be used to examine the curves: and
Move the cursor one minute to the left or right. To move fast, keep the key pressed. If necessary, the and will move to the other side, so the cursor will stay visible.
and
Move the cursor in the
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,QWHUDFWLYHPHVVDJHV All interactive messages, which need explanation, are described here. To remove a message after reading, press
Reaso Reason: n:
Actio Action: n:
Reaso Reason: n: Action:
Reaso Reason: n: Actio Action: n:
Reaso Reason: n: Actio Action: n:
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An attem attempt pt has has bee been n made made to to copy copy the the SEDO SEDOMA MAT T config configura uratio tion n from from memory card to SEDOMAT while he SEDOMAT was running or the configuration has been up/downloaded to/from SEDOMASTER or CONFIG tool. Stop Stop SEDO SEDOMA MAT T or wai waitt until until SEDO SEDOMA MASTE STER R or CON CONFI FIG G tool tool hav havee finished the transfer.
This This messa message ge is is display displayed ed unti untill SEDOMA SEDOMASTER STER answe answered red the the next next batc batch h request from the SEDOMAT. None.
The batch batch numbe numberr read read from the Barco Barcode de sheet sheet doesn doesn’’t match the actual batch number of the SEDOMAT. Try agai again n with with the the corre correct ct Barc Barcod odee shee sheet. t.
This This warnin warning g appe appears ars whe when n trying trying to back backup up the configu configurati ration on while while the PC with the CONFIG tool is reading or writing wr iting the configuration. Try agai again n whe when n the the CONF CONFIG IG tool tool is is not not runni running ng..
Reason Reason 1: After a save save to or a read read from the memory memory card, card, the copy copy is verified. verified. This This message appears when the copy differs from fr om the original. For the SEDOMAT 5000, xxx specifies in detail what is being corrupt or missing. E.g. Sedomat configuration, Profibus configuration. Actio Action: n: Repea Repeatt the action action.. If this this erro errorr occur occurss again again,, the memor memory y card card fails fails or there there is a hardware error. Reason Reason 2: Temporary Temporary error error when when writing the Niveau Niveaumat mat data data to the PLC. PLC. Action: Try again.
Reason Reason 1: There is a problem problem with the inserte inserted d memory memory card: it is write write protecte protected, d, has not been formatted or is bad. Action Action 1: Set the the write protection protection switch switch in the the other other position, position, format the the memory memory card or use a good one. Reason Reason 2: The memory memory card does does not not contain the selecte selected d data (indicated (indicated by xxx). xxx). Action Action 2: None. None. The selected selected data data does does not not exist, exist, so it cannot cannot be deleted. deleted.
Reaso Reason: n: Actio Action: n:
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The insert inserted ed memory memory card is write write prot protec ected ted or is bad. bad. Set Set the write write prote protecti ction on switch switch in the the othe otherr posit position ion or use use a good good one. one.
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Reason Reason 1: SEDOMASTER SEDOMASTER did did not respo respond nd on a reques requestt from the SEDOMAT. SEDOMAT. Reason Reason 2: The SEDOMAT SEDOMAT could could not send send the stop declarati declaration on or administra administration tion data data to SEDOMASTER. xxx,yyy: xxx,yyy: Specific Specific error error codes codes.. Example: Example: if the xxx,yyy xxx,yyy is "14H", "14H", the timeout timeout is reached. See also parameter TIMEOUT HSDL: section 3.2. See also . Actio ction: n: The The serv servic icee eng engin inee eerr has has to che check: ck: • The cabling between SEDOMAT and PC running SEDOMASTER. • The HSDL board in the SEDOMAT. r uns SEDOMASTER. • If the PC runs
Reaso Reason: n: Actio ction: n:
The config configura uratio tion n that that shall shall be loaded loaded from a memo memory ry card card is corr corrupt upt.. Try Try ag again ain wit with h a int intac actt con confi figu gura rati tion on..
Reas Reason on:: Actio Action: n:
Hardw Hardwar aree or softw softwar aree malfu malfunc ncti tion on.. Try restar restarting ting the SEDOMA SEDOMAT. T. If If this this does does not work, work, con contac tactt a serv service ice technician.
Reaso Reason: n:
The prog program ram is (re)st (re)starte arted d withou withoutt the seque sequence ncers rs of all all paths paths locate located d before before or on the program line containing the function or the function . Put all seque sequence ncerr pointe pointers rs before before or on on the the line line conta containin ining g the the funct function ion or the function . See 7.4.2.
Actio Action: n:
Reason:
Actio Action: n:
Reaso Reason: n: Actio Action: n:
There’s not enough memory to store the selected data from or t o memory card, programs from SEDOMASTER, SEDOMASTER, programs generated by copying another program or editing a new n ew program. First First backu backup, p, the then n delete delete one or more more dye program programss on the SEDOMA SEDOMAT T to free memory.
An attem attempt pt has has been been made made to assig assign n more more than than 16 addi additio tion n progra programs ms to a single main program. Clear Clear entri entries es from from the list list of addi additio tion n prog program ramss of that that partic particula ularr main main program before trying to assign a new addition program. ©
Reaso Reason: n: Action: ion:
The insert inserted ed memory memory card is not not forma formatte tted d or or not not MS-DOS MS-DOS -formatted. Forma rmat th the me memory card. rd.
Reaso Reason: n:
The memo memory ry card card is not not prop properly erly inserte inserted, d, or or none none is inse inserted rted.. Anothe Anotherr reason is a hardware error. Check Check if if the card card is insert inserted ed corre correctly ctly.. Reins Reinsert ert the memory memory card. card. If If the problem persists, contact a service technician.
Actio Action: n:
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SEDOMAT 5000 only! Reas Reaso on: Chan Chang ging ing a PROF PROFIB IBUS US slav slavee’s address in the has failed. xxx specifies the error. Erro Errorr 5H: 5H: The The PRO PROFI FIBU BUS S sla slave ve’’s new address is not configurated in the PROFIBUS configuration. Error 9FH: The PROFIBUS slave does not exist or has another bus address address than assumed. Actio Action: n: Chec Check k the PROF PROFIB IBUS US confi configu gura ratio tion n or the the PROF PROFIB IBUS US sla slave ve’’s actual bus address as necessary.
Reaso Reason: n:
Actio Action: n:
Reas Reaso on: Actio Action: n:
This This messa message ge occu occurs rs if, after after a batch batch reque request st to SEDOMA SEDOMASTER STER,, the associated dye program(s) cannot be found. Normally the dye pr ogram(s) are sent together with the batch information. Another possibility is, after entering a batch manually, when the sub program(s) could not be found. Check Check the entere entered d batch batch data data or or if the the dye dye or sub sub prog program ram exis exists. ts. Loa Load d or or reload the program. Check on the host computer, if the dye program(s) are transmitted.
This This messa ssage oc occurs curs if .. from the is selected when SEDOMASTER sends dye programs to the SEDOMAT. Wait Wait until until the the com commu muni nica catio tion n with with SEDOM SEDOMAS ASTE TER R has has ende ended. d.
Reason: Reason: The SEDOMAT SEDOMAT is requesting requesting a batch batch from SEDOMASTER. SEDOMASTER. Action: None.
Reason Reason 1: When When sending stop stop declaratio declarations ns or administratio administration n data using barcode barcodess and the stop declaration or administration data is too long or not in the list on the SEDOMAT. Actio ction: n: Corr Correect the the shee sheett with with barc barco odes. des. Reaso Reason n 2: When When enteri entering ng a wrong wrong valu valuee in the . The message shows shows the limits for f or the value to enter. Action: Ente Enterr a corre rrect va value. ue. Reason Reason 3: When entering entering wrong values values for for Niveauma Niveaumat. t. Action: ion: Enter co corre rrect va values ues. Reaso Reason n 4: Enteri Entering ng inva invalid lid valu values es in the the Actio Action: n: Chec Check k the the bus bus addre address sses es for corre correct ct val value ue rang range. e. Reaso Reason n 5: Enteri Entering ng inva invalid lid valu values es in the the Actio Action: n: Chec Check k the ente entere red d date date and and time time for for corre correct ct val value ue ran range ges. s. Reaso Reason n 6: Enteri Entering ng an an invali invalid d value value in the the or Actio Action: n: Check Check the the ente entered red value value agains againstt the displa displaye yed d bound boundarie ariess and and correc correct. t. Reason Reason 7: Entering Entering an analo analog g value value greater greater than 10000 10000 in in the Actio ction: n: Choo Choose se a val value ue betw betwee een n 0 and and 100 10000 00.. Reason Reason 8: Entering Entering a program program numbe numberr 0 or greater greater than 9999 in the dialog dialog boxes boxes for for editing, deleting and copying programs. Actio ction: n: Choo Choose se a val value ue betw betwee een n 1 and and 999 9999. 9.
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Reason Reason 9: Entering Entering a value value greater greater than than 9999 9999 resp. resp. 65535 65535 in the Actio ction: n:
Choo Choose se a val value ue belo below w the the uppe upperr lim limit it..
Actio ction: n:
Replac placee the the batt batteery. ry. See See documentation.
Reaso Reason: n:
To fetch fetch a part particu icula larr batch batch from from SEDOM SEDOMAST ASTER, ER, the the batc batch h identi identifica ficatio tion n has to be filled in on the t he SEDOMAT. Ente Enterr an ex existi isting ng bat batch ch ide ident ntif ific icat atio ion. n.
Actio ction: n:
Reaso Reason: n:
Action:
Reaso Reason: n: Actio Action: n:
and the memory card
There There are are no batch batches es to show show.. This is is poss possible ible when when for exam example ple,, the activ activee batch stays active for a long period (e.g. the week-end), and the memory gets full with only that batch. When the memory m emory gets full, the oldest batch, in this case the active batch, is removed. None.
There There is not not enoug enough h room room in the the SEDOM SEDOMATs ATs execut execution ion memo memory ry to load load the the selected dye program or addition program Shorte Shorten n the total total lengt length h of the the main main,, sub sub and and additi addition on prog program ramss used used.. It mus mustt not exceed 255 program steps!
Reas Reason on:: Action:
The The tran transm smis issi sion on to to SEDO SEDOMA MAST STER ER suc succe ceed eded ed.. None.
Reas Reason on:: Actio Action: n:
The The wron wrong g pass passwo word rd has has bee been n ente entere red. d. Enter Enter the the corre correct ct pas passw swor ord. d. See See 4.5 4.5 in thi thiss man manua uall and and .
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,QGH[ current batch, 27 cursor, 14 curve, 63 Curve, 66 Cut.
$ A batch is active Configuration is locked., 69 Abort batch, 43, 51 Access code, 22 Access codes. Add addition. Administration data, 53 alarm, 55 PLC, 57 SEDOMAT, 59 user alarm, 56 Algorithm error, 60 All (backup). alphanumerical edit window, 16 Analog error PLC, 57 Ask next batch from host, 69
' declaration, 51 Delete program. detail view, 38 dialog area, 5 dialog box, 1, 13 dye program, 33
( Edit function. Edit program. enter, 10 Enter question parameter, 60 Error during copy, 69 Error during delete, 69 Error during formatting memory card, 69 Error during sending to host, 70 escape, 10 Events, 66, 68 Execute addition, 39
% backlight, 2, 3, 20 backspace, 10 Backup. barcode, 2, 29, 31, 32, 52, 54 batch, 27 Batch number doesn’ doesn ’t match, 69 brightness, 2, 3, 20 browse, 37, 45 Bus addresses, 59.
) Faulty instr. list error, 58 Faulty instr. list PLC, 58 first language, 16 Flash memory error, 58 Format memory card. front panel, 9 function, 33 function key, 1, 7 Function on/off, 49 function parameter, 33 Function view, 6, 37 Functionstop.
Bus communication error, 57, 59 Bus station missing, 59
& CALL, 40 Change function, 47 character, 16 check batch, 32 Check current batch, 32 Chinese, 16 Clock. combo window, 18 Compare batch number, 32 Configuration (backup).
* get batch, 31 Goto label, 40 Goto next line, 39
Configuration error, 60 Configuration is locked, 69 contrast, 2, 3, 20 Control loops.
+ halt, 44 handshake, 20 history, 63
Copy program. coupling, 42 2000/12/07
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History (backup). History (settings).
Niveaumat. No instruction list active, 61 No memory card inserted, 70 numerical edit window, 16
History initialization, 64 History view, 7, 63, 64 Host message, 62 Host message received, 60 host message text, 60
2 Off function, 48 On function, 48 Operator call, 39 Operator call maxtime error, 60 Original position, 46
, Incompatible configuration, 70 info window, 19 Insert. Internal error, 70 Interrupt, 50 interventions, 43 Invalid Operator Call or Next Batch position!, 70
3 parameter batch parameter, 27 function parameter, 33 question parameter, 41 Paste. path, 2, 5 PLC PLC, 57 PLC battery empty, 58 PLC board configuration, 58 PLC communication board, 59 PLC message, 62 PLC temperature, 58 pop-up menu, 12 Profibus Profibus access error, 57 Profibus master error, 59 Profibus slave error, 58 PROFIBUS master command failed, 71 Program (backup). Program is not found, 71 Program view, 5, 34, 35 Programs are locked, 71
. key, 20 keyboard, 10
/ language, 16 LANGUAGE CON, 16 LED, 9 Local memory is full, 70 local message, 61 logged batch, 63
0 Machine view, 3, 5, 36 MAN.FUNCTION, 49 Mark. master/slave, 42 Maximum number of additions is selected!, 70 Maxtime error, 60 memory card. Memory card battery empty, 60 Memory card not initialized, 70 menu, 1 menu structure, 23 menu-item, 1, 12 message message, 61 message box, 19 Modify. multi-selection list window, 15
4 question parameter, 41
5 read batch, 29 Receive configuration, 61 Receive dye program, 61 reset, 61
6 second batch, 27 second language, 16 SEDOMASTER, 27, 30 SEDOMAT 1500, 1 SEDOMAT 600, 1 Sedomat battery empty, 60 Sedomat dataexchange error, 57
1 next batch, 27 NEXT BATCH, 30 Next batch request failed, 61
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Sedomat parameters.
Transmission ok, 72 Transmit configuration, 61 Transmit dye program, 61 Tune values.
Sedomat temp. higher, 60 Select batch from Host, 71 Send administration data, 53 Send stop declarations, 51 Service settings.
8 Undo. user alarm, 56 user key, 19
Service view. Set paramet., 48 Settings. shift, 10 shortcut key, 12, 20 single selection list window, 15 slave, 42 Slave doesn’ doesn’t respond, 59 softkey. function key start, 34 status area, 2, 4, 34, 55 stop, 45 Stop declarations, 51 switch, 20
9 Values, 68 Version mismatch, 61 Versions. Voltage drop controller, 57 Voltage drop PLC, 57
: window alphanumerical edit window, 16 combo window, 18 info window, 19 multi-selection list window, 15 numerical edit window, 16 single selection list window, 15 Windows, 1 Wrong password entered!, 72
7 The entered value(s) is(are) invalid, 71 The memory card battery is empty, 72 There is no batch number filled in, 72 There is no logged information available, 72 There is not enough memory to load the program!, 72
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© Barco
