Quality Management System Doc Id: Business_Blueprint_PP_1.0
BUSINESS BLUEPRINT
KAY BOUVET ENGINEERING PVT.LTD.
MY SAP ERP IMPLEMENTATION IMPLEMENTATION PROJECT PP MODULE
SANDESH L.BONDE SAP ConsultantPP! ADROIT IN"OTECH PVT. LTD. PUNE. Date of issue : e!ie"ed #$: %is&or 'os&i
MR.KHANWILKAR B.P.O. K.B.E.P.L.
Issue 1, Template Version : 1.0
Page 1 of 35
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Confidentiality Clause: (droit Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
MODULES TO BE IMPLEMENTED
CONTENTS
MODULE
NO.
No.
To#
%$Pa&' nu()'*s Sta*t
PP MODULE
04
QM MODULE
04
3
ORGANIZAT3IONAL STRUCTURE SD MODULE
04
4
MATERIAL MASTER
07
1
1.
PURPOSE
2
PRE REQUIS-ITIES
FI MODULE
A) BILL 5OF MATERIMM AL MODULE
09
B) WOR/ K CENTER CO MODULE
11
.
C) ROUTING PS MODULE PRODUCTION PLANNING! DEMAND MANAGEMENT
19
".
PRODUCTION PLANNING !MRP
20
7
MRP CONTROLLER
22
#
CAPACIT$ PLANNING
22
9
PRODUCTION PLANNING
2
10
PRODUCTION PROCESS E%ECUTION
2#
11
SAP PROCESS FLOW
31
12
PP STANDARD REPORT
32
13
ANNE%TURE 1
33
14
BUSINE BUSINESS SS PROCES PROCESS S OWNER&S OWNER&S ACCEPT ACCEPTANC ANCE E SIGN SIGN OFF 'BBP)
35
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Issue 1, Template Version : 1.0
1
Page - of 35
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Confidentiality Clause: (droit Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
+, PURPOSE- T(* +,-/ +*-* ( 5,5,*+ 6 5 , SAP I/56/8, 8 Ka Bou/'t En&$n''*$n& P/t. Lt0. 1KBEPL,. I 1KBEPL,. I ,6* 866 ( *** 5,-*** 8**,-8+ ( ( *-,5 , /56/8,. T( , ( +,-/ * , + ( TO!BE /,+6 , ( 5,-** , (-( 8 AS!IS *+: 8* -,+-+ +; ( <,6+; ;8(; 5(8*. T( 5,+5,+-, , 568 568; ; ( ( SAP 'PP) 'PP) ,6+ ,6+ -,/5 -,/58** 8** 866 8-= 8-= * * 68 68; ; , M8 M886 86 R> R>/ / P68 P68; ; 'MRP) 'MRP) 8+ 5,-** 5,-**; ; (,; (,;( ( 5,+- 5,+-, ,.. I ,6+ ,6+ -6+ /8* +88 /88- 8+ ( -,,66; 8*8-,* ++ , ( *8/. T( +,-/ +,-/ * 8 -,6 -,668 68,8 ,8= = , , ( /56/ /56/ 8 8, , 8/ 8/ , A+, A+, I,T-( P=.L+.? P 8+ ( C, T8/ , K8: B,= E;; P=. L+. T( +,-/ 86*, 5** ( 8;/ , ( -, 8/ , ( 5,5,*+ 5,-*** +=+86 /,+6* , ( 5,@- 8+ 86*, , ( +=8,*? ( 8 8;/ +* , 8-(+ , ( 5,-** -(8;. T( 65 8/* , -,= 866 ( *** 5,-*** ( ( *-,5 , ( 5,@- 8+ -8* ( 8 8: 5,-*** (-( 8 , -,=+ , 68-< , -68:? *,6,? - (* ,6+ + 86+ 8* 8++,* , ( 65 8* 8+ ( (: 8 8+:.
2, PRE RE3UISITIES-
MASTER DATA 4 ORGANI5ATIONAL DATA W 8 >+ , (8= **86 /8* 8+ ,;88,86 +88 , 5,/ ( 8-=:? *-( 8* ( +88 6-* ( ,;88, *- , K.B.E.P.L. 8+ /8* +88 (8 ** * ,58,86 ,-*. F,66,; 8 ( 6** , +88 >+. O;88,86 S- M886 M8* BOM W,< -.93"9!3 R,;
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page 3 of 35
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Confidentiality Clause: (droit Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
6, ORGANI5ATIONAL STRUCTURE- 6.+ ASIS AT KBEPL A
5* , ,/86 ,;88,86 *- ** 8 K8: B,= E;; P=.L+.
6.2 TOBE AT KBEPL
KAY GROUP
CLIENT
KBEL
COMPANY CODE
B0
PRODUCTION PLANT
STORAGE LOCATION
apacit$
KB7+
SL 7+
WORK CENTER
E3UIPMENT
KB72
SL 72
KB76
SL 76
WC 7+
WC 72
WC
E3
E3
E3
COMPANY A -,/58: * 8 ,;88,86 8--,;? (-( 5** 8 *** ,;88, 8--,+; , ( >/ , -,//-86 68 8 58-68 -,:. I ( SAP *:*/? -,*,6+8, -, 8-86 8--,; * 8*+ , -,/58*. COMPANY Date of issue : e!ie"ed #$: %is&or 'os&i
KA$ GROUP Issue 1, Template Version : 1.0
Page of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
KA$ BOUET ENGINEERING PT.LTD.
COMPANY NAME
F, P,+-, P68; M,+6? P68 8+ S,8; L,-8,* 8 ( ,&* (-( 8 6=8. D86+ O;88, S- ,6+ -,=+ /, +86 FI 'F8-) M,+6? MM 'M886 M88;/) M,+6 8+ SD 'S86* 8+ D*,) M,+6.
COMPANY CODE
U+ ( -,/58:? ( 66 1 C,/58: C,+. A -,/58: -,+ * 8 ,;88,86 , 86 8--,; , (-( 8 -,/56? *6 -,8+ * , 8--,; -8 -8+. T(* -6+* ( : , 866 8*8-,* (8 /* 5,*+ 8+ -8, , 866 /* , 6;86 +=+86 8-86 *8/*? *-( 8* ( 868- *(? 5, 8+ 6,** *8/*. T( -,/58: -,+ 66 -8+ ( *:*/ , KBEPL 66 8* +.
N,.
C,/58: C,+
N8/ , ( C,/58:
1
KBEL
K8: B,= E;; P=.L+.
PLANT
A 568 * 8 ,;88,86 (-( *+=+* 8 5* 8--,+; , 5,+-,? 5,-/? /88- 8+ /886 568;. I * ( 568- ( /886* 8 5,+-+ , ;,,+* 8+ *=-* 8 5,=++. A 568 * 8**;+ , -,/58:. A 568 86*, (8* ,66,; SAP ERP A A++** A L8;8; A C,: A**;/ A W,< D8: C86+8 A 568 * 8**;+ , -,/58:. P-(8*; O;88, 8+ *86* ,;88,* 8 8**;+ , 568*.
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page 5 of 35
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Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
No.
Plant Co0'
Na(' O8 t9' Plant Co0'
1
KB01
KBEPL Unit I
2
KB02
KBEPL Unit II
3
KB03
KBEPL Unit III
STORAGE LOCATION
A 6,-8, ( 8 568 ( =,: * *,+. I KBEPL ,66,; 6,-8,* 8 +-++ , L,;*-*.
No.
Sto*a&' Lo%at$on
T#' o8 Sto*a&' Lo%at$on
1
KB11
FINISED GOOD
2
KB12
SEMI FINISED GOOD
3
KB13
SALES RETURN? REWORK SUBCONTRACTING
4
KB14
RAW MATERIAL
KB1
GENERAL STORES
"
KB1"
SCRAP STORES
:, MATERIAL MASTER-
T( /886 /8* -,8* 866 ( ,/8, , ( /886 (8 8 -,/58: 5,-* 5,+-*? *,* 8+ *66*. T( 5,+-, 5,-** ,6+ , KBEPL -8 +*-+ 8* ,66,* I) M886 568; (,;( C*,/ S-(+6. II) M886 R>/ P68;.
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page / of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
III)P,+-, E-,. I) D*58-(;.
PROCESS "LOW CHART AT KBEPL
VA7+ R-=; S86* O+
MMBE S,-< A=8686:
MD;+ NO
P68;
MD72 R8 M886 A=8686:
OR+ NO
YES
ME2+N P,-/ MIGO PP
SD MM
Q86: C(-< MB+C
CO7+ I** , P,+-, D5.
QM
P,+-,
3A++ Q86: C(-<
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
MB+C G,,+* R8+: , D*58-(
VL7+N D6=: , S86* O+
: A, BILL O" MATERIAL ASIS AT KBEPL E=: -,/5, ( 8 *( ;,,+ , */!*( ;,,+* 66 (8= -,/56 BOM.
TOBE < SAPPROCESS AT KBEPL F, KBEPL ,6+ 8 M6!L=6 BOM *-.
:. A.+ SCOPE O" THE DOCUMENT T( S-,5 , ( +,-/ * *-+ , C8,? C(8; 8+ D*568: , B66 , /886* , F*(+ M886*? S/ *(+ M886*.
:. A.2 GENERAL E=PLANATION
BOM * ,/866: *- 6** , -,/5,* (8 /8<* , 5,+- , 8**/6:. T( 6** ,6+ -,8 ,@- ,. , 8-( -,/5,? ,;( ( ( >8: 8+ , /8*.
:. A.6 E=PLANATIONS "UNCTIONS AND EVENTS
:. A.6.+ BUSINESS PROCESS DETAILS BOM&* 8 *+ ( + ,/* =8,* *8,* ( 8 *(+ 5,+- * 5,+-+ ,/ *=86 -,/5,* 58* , /886*. T( +88 *,+ ( B66 , /886* *=* 8* 8** , 5,+-, 568; 8-=* *-( 8* I /886 >/* 568; 'MRP) B66* , M886 8 *+ , -86-68 5,-/ , !(,* 5,+-, >8* , /886*.
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page 2 of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
I P,+-, ,+* B66* , /886 8 *+ , 568; ( ** , /886*. D; P,+-, ,+ -,/8,? ( BOM * *+ , 5+8 *(+ ;,,+* *,-< , ( 58 /886 8+ 8-< 6*( 8-86 -,*/5, , -,/5, /886. S,* 5*,6 * ( BOM ;,,+* ** , -,/5,* , !(,* , *!-,8-; 8556-8,*. P,+- -,*; ** ( BOM , -86-68 ( -,** , /886* >+ , 8 *5-- 5,+-.
:. A.6.2 BOM STRUCTURE BOM S-* 8 , , :5*! 1) S;6!L=6 BOM *-. 2) M6!L=6 BOM *-.
BOM St*u%tu*' 8o* KBEPL-
F, KBEPL ,6+ 8 M6!L=6 BOM *-!
M6 L=6 BOM
ASSEMBL$ S;6!L=6 BOM
S;6!L=6 BOM
I/ 1
I/ 2
I/ 3
C(6+ P8
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
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(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
I KBEPL? BOM * (8=; ,6: , *8;? .. ,6+ 5,+-, BOM. E=: -,/5, ( 8 F*(+ G,,+ , 8 S/ F*(+ G,,+ 66 (8= 8 BOM. BOM 66 (8= 8-( -,/5, (8 ;,* , 5,+- 8+ , (-( 5,+-, 8+ 568; +5. 8* , 568. MRP 66 -,*+ *,-< , 8 /886 (6 >/ -86-68, 8+ MRP -,,66 +-+ (( ( 8 /886 -8 5,- ,/ ,*+ , , -8 5-(8* ,+ , ( *8/.
REPORTING CONSIDERATIONS
CS11 H E56,+ BOM L=6 : L=6 CS12 ! E56,+ M6 6=6 BOM CS13 H S//8+ B66 , M886
LIST O" BUSINESS PROCESS PROCEDURES 1BPP,
CS01 CS02 CS03 CS20
H H H H
C8 B66 , M886 C(8; B66 , M886 D*568: B66 , M886 M8** C(8;*
B, WORK CENTER-
ASIS AT KBEPL L8, 8+ M8-(* 8 ,< -*. C858-: 68, , 866 /8-(* * 100 I 866 P68 *( * , #.00 *. TOBE < SAPPROCESS AT KBEPL A--,+;6: C858-: C8;,: '68, , /8-() 66 *+. C858-: U68, , 8-( ,< - 66 *+ 8* 100. S( T/;* , W,< -* , + 8--,+; , 568* 'A66 *(* 66 /88+ , 8-( ,< -). T( -8,? C(8; 8+ D*568: , W,< C* 66 +, 568 *. B.+ GENERAL E=PLANATION
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page 10 of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
A66 /8-(* 8+ 68,* 66 -8+ SAP 8* ,< -* /8**. T(* /8** 66 (8= ( -858-: 8=8686: +86* /* , / , *(*? *( *>-*? ,< 8<*? 8+ ( -,* - +88. F,66,; :5* , W,< C* ,6+ -8+
1.L8( M8-(* 2.D66; M8-(* 3.S(85; M8-(* 4.B,; M8-(* .B+; M8-(* ".-86 S6,; M8-( 7.M66; M8-(* #.8-< S8 M8-(
9. W6+; M8-(. 10.P68*/8 C; M8-( 11.S(8; M8-( 12.8+ C; M8-( 13.P; M8-(* 14.O= 1.P,6 C; M8-( 1". G+*.
DATA IN WORK CENTER WILL BE USE "OR
S-(+6; ! O58, /* 8+ ,/68* + ( ,< -? *, (8 ( +8, , 8 ,58, -, -86-68+. C,*; ! R>+ -,*; ,/68* 8 + ( ,< -? *, (8 ( -,** , 8 ,58, -8 -86-68+. A ,< - * 86*, 8**;+ , 8 -,* -.
THE WORK CENTER WOULD SERVE THE "OLLOWING PURPOSES VI5.
T, +/ (-( /8-( , /85, * , *+ 8 ,58,. T, -86-68 -,** 8+ +8* , 8 ,58,. W,< - -8 -,8 /656 :5* , -858-: -8;,* 6< M8-(? S5 8+ L8,. S8+8+ =86 <: ++ ( ,< -* 66 +: ( 588/* , -85+. T( :5-86 *8+8+ =86* 8 *5 /? /8-( /? 68, / -. T(* -8 /88+ M* -. W,< -* 66 8**;+ , 8 -,* - 8+ ( 66 8-=: :5* ++ (* -,* -*. A-=: :5* 8 =868+ , 8-( -,* - 8+ 5,+ ( 8 -(8; 8 (8 -,*** , 8 + 5,, 8+ 8 =886 ',
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page 11 of 35
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Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
T( 8=8686 -858-: 66 8< ,/ ( ,< - (-( * /88+ *( *-(+6 8+ *( *>-.
WORK CENTER CODI"ICATION UNIT I MCMC A OA O C C H H I I N N E E N A M E
N A M E
1 M A C H I N E
1 " A B R I C A T I O N
S H O P ,
, ,
S H O P , 1 W1 W 6 + ;
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page 1- of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
1PMELLR
2
M8-(? TIG 01 W6+; M8-(? TIG 02
1WMTIG02
1BSKODA
3.
W6+; M8-(? CO2 01
1WMCO201
1BMC#0
4.
W6+; M8-(? CO2 02
1WMCO202
.
,,86 B,; M8-(? S<,+8 ,,86 B,; M8-(? #0 -86 T L8(?TL
1TLATE
.
P68 B+;? U5, 1//
1PBEND1
".
R8+86 D66; M8-(?RDM
1RDMRDM
".
S(8; M8-(?5,//
1SEARM
7
1RDMUNI
7
8+ G8* C; M8-(?1
1GCUT01
#
R8+86 D66; M8-(? U=*86 R8+86 D66; M8-(?
1RDRILLM
#
8+ G8* C; M8-(?2
1GCUT02
9
L8( M8-(?CL!"QMT
1LM0"QMT
9
8+ G8* C; M8-(?3
1GCUT03
10
L8( M8-(?CL!7QMT
1LM07QMT
10
8+ G8* C; M8-(?4
1GCUT04
11
S(85 M8-(
1SAPERM
11
8+ G8* C; M8-(?
1GCUT0
12
-86 S6,; M8-(?SL!9
1SMCSL9
12
8+ G8* C; M8-(?"
1GCUT0"
13
M66; M8-(
1MILLING
13
8+ G8* C; M8-(?7
1GCUT07
14
8+ G8* C; M8-(?#
1GCUT0#
1
8+ G8* C; M8-(?9
1GCUT09
1"
1GCUT10
17
8+ G8* C; M8-(?10 P; M8-(?01
1PUGMC01
1#
P; M8-(?02
1PUGMC02
19
P; M8-(?03
1PUGMC03
20
E6-,+* D:; O=
1OEN001
2 3. 4.
86 B,; M8-(? 1"0 P68, M66 M8-(? 66
UNIT II
NO.
MACHINE NAME 1MACHINE SHOP,
CODE
NO.
MACHINE NAME 1"ABRICATION SHOP,
CODE
1.
R8+86 D66 M8-(?I/5,+01 R8+86 D66
2RDRIL01
1.
2RDRIL02
2
W6+; T8*,/*? 1 , 33 W6+; R-?01
2WTRAN01 , 2WTRAN33 2WRECT01
2
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page 13 of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
3.
M8-(?I/5,+02 S8+ D66?01
2SDRIL01
3.
W6+; R-?02
2WRECT02
4.
M8; D66?01
2MDRIL01
4.
P; M8-(*? 1 , 11
.
M8; D66?02
2MDRIL02
.
8+ G+ '7J)? 1 , 14
".
M8; D66?03
2MDRIL03
".
8+ G+ '4J)? 1 , 4
7
8+ D66?01
2DRIL01
7
T86 G+
2PUGMC01 ,2PUGMC11 2GRI701 , 2GRI714 2GRI401 , 2GRI404 2TBGRI01
#
8+ D66?02
2DRIL02
#
S(8 G+
2SGRI01
9
:+86- 8-< S8
2$SW01
9
S8;( G+
2STGRI01
10
:+. P5 B+
2$PBD01
10
E6-,+* D:; O=
2OEN002
11
P, P**
2PPRES01
11
8; T,-(?01
2TORC1
12
P5 C
2PCUTT01
12
8; T,-(?02
2TORC2
13
L8( M8-(
2LATEMC
13
P68 B+; M8-(
2PBENDMC
14
S( C
2SETCUT1
14
UNIT III DIVISION I NO.
MACHINE NAME 1MACHINE,
CODE
NO.
MACHINE NAME 1"ABRICATION,
CODE
1.
L8( M8-(?01
3LATM01
1.
2
L8( M8-(?02
3LATM02
2
W6+; M8-(*? 1 , 2" P; M8-(*? 1 , 14
3.
L8( M8-(?03
3LATM03
3.
P,6 C; M8-(
3WELDM01 , 3WELDM2" 3PUGMC01 , 3PUGMC14 3PROFCM1
4.
L8( M8-(?04
3LATM04
4.
G+*? 1 , 20
.
L8( M8-(?0
3LATM0
.
".
L8( M8-(?0"
3LATM0"
".
P68 B+; R,66; M8-(? 32 // P68 B+; R,66; M8-(? #0 //
7
L8( M8-(?07
3LATM07
7
#
S(85; M8-(?01
3SAPRE1
#
9
S(85; M8-(?02
3SAPRE2
9
10
R8+86 D66; M8-(?01
3RDRIL01
10
11
R8+86 D66; M8-(?02
3RDRIL02
11
12 13
R8+86 D66; M8-(?03 8-< S8 M8-(
3RDRIL03 3ACKS01
12 13
3GRIND01 , 3GRIND20 3PBEND32 3PBEND#0
DIVISION II
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page 1 of 35
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Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
NO.
MACHINE NAME 1MACHINE,
CODE
1.
R8+86 D66; M8-( ' COLB)
3RDRIL04
2
R8+86 D66; M8-(
3RDRIL0
3.
B,; M8-( ' BFT 1#0)
3BMFT1#0
4.
B,; M8-( ' FB1#0 T, B I*866)
3BMFB1#0
.
B,; M8-( 'BFT110 T, BE I*866)
3BMFT110
".
-86 T L8( ' T, B I*866)
3TLATM
7
M66; M8-( 'M8< BOLE)
3MMBOLE
#
CNC G8* C; M8-( ' T, B I*866)
3CNCGMC
'T, B I*866)
REPORTING CONSIDERATIONS CR0# H W,< C 8-(: R5, CR0" H W,< C A**;/ , C,* C* CR07 H W,< C C858-* CR"0 H W,< C ,/8, *:*/ LIST O" BUSINESS PROCESS PROCEDURES 1BPP, CR01 H C8, , W,< C CR02 H C(8; , W,< C CR03 H D*568: , W,< C CR21 H C8 W,< C 8-(: CR22 H C(8; W,< C 8-(: CR23 H D*568: W,< C 8-(: CA# H R568- CA#0 H W,< C W( *+ 6*
C, ROUTING- ASIS AT KBEPL F, /88-; , -,/5,? =8,* /8-(* 8 *+ /656 ,< - 8**;/* 8 (.
TOBE < SAPPROCESS AT KBEPL W(6 -8; ( 5,+-, ,+ * -8 *6- ( ,; : *6-; ( 5,+-, =*, (-( -,8* (8 ,; /.
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page 15 of 35
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Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
C.+ GENERAL E=PLANATION
A ,; * 8 +*-5, , (-( ,58,* (8= , -8+ , (-( ,+ , 5,+- 8 /886 (-( -8 8 F*( P,+- , 8 S/!F*( P,+- , /88-+ !(,*. R,; -,8* ,/8, 8, ( ,< -* ( ( +=+86 ,< *5* 8 -8+ ,. R,; 86*, -,8* ( 568+ /* , -8:; , ( ,58,* '*8+8+ =86*).
C.2 ROUTING WOULD ALSO SERVE THE "OLLOWING PURPOSES VI5.
F, ,< *-(+6; (-( ** ,; 8* 8 8** , ,58, 568; 8+ 5,+-, -,,6. T( ,; (* 8** ( >*,* 6< W( ( 5,+-, * +, , 6,; 66 8< W(8 8 ( /886* 8+ ,,6; >+
C,/5,* >+ , ,58, 66 88-(+ , ,58, 8* 5 BOM ,/*. S:*/ 66 8,/8-866: ;,5 866 ( ,;* , 8 /886 + 8 ;,5 / 8+ (* ;,5 / 66 86 / ;8+ : ( *:*/. O58, 66 /88+ ( * , (-( ( ,5 * /8*+ 8+ /,,+ 8+ (- 66 =8: ,/ ,58, , ,58, 8 ,;. A: 8++,86 ,/8, , ,58,? ,; 66 /88+ 8 ( *5-= 6,; 88. A66 /88-+ /* 66 (8= ,;* '+86+ ,; , +*- 5,+-,) -8+ ( *:*/.
REPORTING CONSIDERATIONS CA1 H L* , R,;* , 5,+-568 CA"0 H D*568: C(8;* CA#0 H W,< C W( U*+ L*
LIST O" BUSINESS PROCESS PROCEDURES 1BPP, CA01 H C8, , R,; CA02 H C(8; , R,; CA03 H D*568: , R,; C223 H C8 P,+-, =*,
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page 1/ of 35
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Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
C.6 COST CENTER
DE"INITION
A -,* - * 58 , 8 ,;88, (8 +,* , 5,+- +- 5, 8+ 8++* , ( -,* , ; 8 -,/58:.
Cost C'nt'*
P*$%'
A%t$/$t T#'
Costs
Wo*>
Rout$n&
"o*(ula
St0. Valu'
"o*(ula s
E=AMPLE
Cost C'nt'* P*o0u%t$on
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Rout$n& Page 1 of 35
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Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
A-=: T:5
P-
Wo*> C'nt'*
Formulas
S+. 86* S 5 /
100R*.
RE
S /
0RS.
LAB
L8, /
O5.>:.L8, /
2RS.
MAC
M8-(./
O5.>:. M8-(. /
1
2 3
Costs SET 1 . 100 R*..100 R*. LAB 2 5-*.2 . 0 R*..200 R*. MAC2 P-*.3 .2 R*..10 R*.
ACTIVITY TYPE
A 8 -,,66; 88 (8 -68*** ( 8-=* 5,/+ 8 -,* -. A-=: :5* 5,+-, -,* -* 8 /8-( (,* , *(+ *. W,< -* ,6: (8= 8 8=8686 -858-: , ,<; +8:*. I ,+ , -86-68 ( 8=8686 -858-:? 8 8-,: -86+8 (8* , /88+? (-( ( ,<; +8:* 8 ++. $, + ( ,< *8? ,< *( 8+ 8< /* , 866 ,< -* 8 *( +,. I *( *>-*? :, /88 ( *>- , +=+86 *( +,* , 866 *( *>-*. T( -,* - (8 :, 8 , 8**; ( ,< - /* * 8+ 6,; , ( *8/ -,,66; 88 8* ( ,< - 568. A KBEPL ,6+ +; 3 A-=: T:5* 1) M8-(? 2) S5? 3) L8,
?, PRODUCTION PLANNINGDEMAND MANAGEMENT-
?.+ ASIS AT KBEPL
S-(+6 ,/ ( -*,/ * , ( 8** , 568; , ( P,+-,. A /* (: 86*, -= C*,/ O+ *8+ , ( S-(+6 (- (: 8 *; (8 C*,/ O+ 8* 8 - , 5,+-, 568;.
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page 12 of 35
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Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
O5. 10
Quality Management System Doc Id: Business_Blueprint_PP_1.0
S-(+6; * +, , ( 8** , -*,/ ,+ (-( -8 /,(6: Q86:. S-(+6 * ( ,8++ , ( P-(8* D5. (, * ;;; ( P,-/ C:-6 , R8 /886 S/!*( -,/5,* B,;(!O!P8* 'BOP) -. A+ /8(6 ( BOP 8 -=+ ( PPC D58/ * 558* ( /,(6: 5,+-, *-(+6 , 8-( / 8 FG 6=6 , 866 (* >/*. T(* ;=* 8 +8: * / * *-(+6 , +6=: , ( FG. T( +86+ M,(6: 5,+-, *-(+6 * ( --68+ , 866 ( -,-+ +58/* ( 568 , ( -**8: 8-,. W( PPC /8<* ( /,(6: 5,+-, 568 (: /8866: * (8 ( 568 * 8* 5 ( -858-: , ( 568. P-(8* D5. 86*, *-(+6* ( +6=: ( ( +, 8*+ , (* *-(+6 -=+ ,/ C*,/. R8 /886 8+ ,( >+ -,/5,* , ( 5,+-, * -=+ 8 5,+-, , 8 ( 5,+-, 8-=:.
?.2 TOBE < SAPPROCESS AT KBEPL
P,+-, *-(+6* 66 -8+ : ( *:*/ 8*+ , ( 8* , PIR 5 ( +/8+ /88;/. R>/* ,6+ + D/8+ M88;/. T( +/8+ /88;/ * ( 5,-** , ; ( >/* , 8 /886 (8 +* , 5,+-+ , *86*. C*,/ ,+* -=+ 66 + ( S86* M,+6 8+ ( +88 8* , P,+-, P68; /,+6 * +, : ( *:*/. T( >/* 66 + , 8 *(+ P,+-. T( *:*/ -,*+* ( >/* + ( +/8+ /88;/ 8* ( >/ >8*. B8*+ , ( *8;: *6-+ , 8 /886? ( *:*/ -,*+* ,( 6/* 6< S86* ,+? *,-< - , 8=; 8 ( >8: (8 +* , 5,+-+. P88/* 6< P68? R>/* :5 '(-( 66 8*+ , ( *8;:)? F, N >/ 568; 'LSF)? 568; 5,+ -. 66 /8+ 8* +86 , 8-( * (, -8* ( +/8+.
REPORTING CONSIDERATIONS MD"3 H D*568: I+5+ R>/* LIST O" BUSINESS PROCESS PROCEDURES 1BPP,
MD"1 H C8 I+5+ R>/* MD"2 H C(8; I+5+ R>/* MD73 H D*568: T,86 R>/
;, PRODUCTION PLANNINGMATERIAL RE3UIREMENT PLANNING. ;.+ ASIS AT KBEPL
P*6: KBEPL * +,; ( M886 R>/ P68; /8866:.
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page 1 of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
T(: 66 -,66- ( ,/* ,/ Q86: M88;/ 8+ ( *8/ 66 --68+ , M886 /88;/ ( ,+ >8: 8+ (8=; / , / ,66, 5 ( *,* 5,56 8* 5 568;.
TOBE < SAPPROCESS AT KBEPL
P68; 5,-+* 8,/8-866: ;8 ,+ 5,5,*86* , 5-(8*; 8+ , 5,+-,. SAP 568; 5,-+* -8 +=++ , M886 R>/* P68;. T( /8 -, , M886 R>/* P68; * , ;= ( ;88 , /886 8=8686: , ( *(,5 6,,. T( ,5 , MRP /8: ( 5,-+ , 5,+-+.
SOME SALIENT "EATURES O" MRP INCLUDE
P68+ O+*? S-(+6 6* 8+ P-(8* >*,* 8 ;8+. T( 5,+-, , 5,-/ >8: *(866 8*+ , ( 6, *; 5,-+ *5-+ , (8 /886 ( /886 /8*. I ,+ , / (* >/*? MRP -86-68* 5,-/ >8* 8+ +8* 8* 66 8* 568* ( -,*5,+; 5,-/ 6/*. T( 5,-/ 6/ ( 568; * ( 568+ ,+ ,? , 86 5,-/? ( 5-(8* >*,. B,( ( 5,-/ 6/* 8 86 568; 6/* (8 -8 -(8;+? *-(+6+ , +6+ 8 8: /. I 8 /886 * 5,+-+ !(,*? ( *:*/ 86*, -86-68* ( +5+ >/*? (8 *? ( >8: , -,/5,* >+ , 5,+- ( *(+ 5,+- , ( 8**/6:? : 56,+; ( BOM. I 8 /886 *(,8; **? 568+ ,+* 8 -8+ 8 =: BOM 6=6 , -,= 5,5,*+ >/*. F, 86 5,-/? ( *:*/ ( -,=* (* 568+ 5,-/ 6/* , 8- *-(+6 6* * 8;8* *-(+6 8;/*. M886* (8 8 5,-+ 866: ;; ( 5-(8*; 5,-+. T( >8* /8+ 8=8686 : 5,+-, , : 86 5,-/ 8 568-+ *,-< 8+ , /88;+ : =,: /88;/. 8+ 8 /88;+ : I=,: M88;/.
CARRYING OUT THE MRP RUN
MRP *(866 868:* 8 /6!6=6. T(* **866: /8* (8 ( *:*/ 56,+* ( B66 , M886 , 8 /886 8+ ;8* +5+ >/* , 8**/6* 8+ -,/5,*. T(* -,/5,* 8 86*, 568+ , -,= +5+ >/*. I ( -,/5,* 86*, (8= BOM*? ( *:*/ 56,+* (* BOM* 86*, 8+ 568* ( -,/5,*. T( *:*/ 58* (* 5,-** 6 866 BOM 6=6* (8= 56,++. W(6 BOM 56,*, * -8+ ,? ( *:*/ 66 -(-< , ( *8* 8+ =86+: , ( BOM 8+ *(866 -,*+ ,6: ( *5-- BOM ( 8-= *8* 8+ (-( 866* ( ( ++ =86+: 5,+.
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page -0 of 35
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Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
I *5-- -8** ( ( +5+ /886 *-(+6 *( +8 866* 68 (8 ( *8 +8 , * (;( 6=6 /886? ( *:*/ 66 *(, -5, /**8;* 8 ( MRP 6* , ( +5+ /886 T( * *(866 /8866: *-(+6 ( (;(!6=6 /886 5,+-, , * ( *-(+6 , ( +5+ /886. A66 /886* 66 ;,5+ 8* 5 ( +58/ '8* 5 MRP -,,66) *; ( *5-- /886 *, 8* , 86 8-( ;,5 , = *,-< *8,* , /886* 6=8 , ( +58/. ,=? MRP *(866 8 ( /886 6=6 , P68 6=6 ,6:. T( *:*/* *(866 8**; / 8;* , 568+ ,+* 8 8-( 568. I M// 8+ M8// 6, * *5-* , /886 ( /886 /8* 8+ ( *:*/ 66 -8 568+ ,+ >8* ( ( 8,= 8;. I -8* ( ( >/ -+* ( /8// 6, *? ( *:*/ 66 -8 /656 568+ ,+*.
T( 5,**6 =86* (-( 8 =*8;+ , *+ MRP 8 P,-**; <:!NETC C8 5-(8* >*,!1?2?3 D6=: *-(+6*!S-(+6 6* C8 MRP 6*!MRP 6* P68; /,+!N,/86 /,+ S-(+6;!L8+ / *-(+6;.
T( >/* -86-68, * -8+ , MRP ( 568; 8 ( 568; 6 -(-< 8+ 8 568 6=6. T( *:*/ -(-<* (( * 5,**6 , -,= >/* ( ( 568 *,-< 8+ + -5* 868+: 568+. I ( -8* , 8 *(,8; ( *:*/ -8* 8 5,-/ 5,5,*86. LIST O" BUSINESS PROCESS PROCEDURES 1BPP,
MD01 MD02 MD03 MD20 MD04 MD0 MD1"
4D1 Indi!idual con!ersion of planned orders
H T,86 P68; R 'P68 L=6) H MRP R 'S;6 I/ M6 L=6) ! MRP R 'S;6 I/ S;6 L=6) H C8 P68; 6 : H D*568: S,-< >/* *8, H D*568: MRP L* H C,66-= +*568: , 568+ ,+*
MD1 H C,66-= -,=*, , 568+ ,+* MDUM H C,= P68+ ,+ , P-(8* >*,*
L* , T8*8-, C,+* 68+ , L,; T/ P68;
MS31 MS32 MS33 MS01 MS02
H H H H H
C8 P68; S-8, C(8; P68; S-8, D*568: P68; S-8, T,86 P68; R 'F, L,; T/ P68;) MRP R? S;6 I/ M6 L=6 'F, L,; T/ P68;)
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page -1 of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
MS04 H S,-< R>/ L* 'L,; T/ P68;)
@, MRP CONTROLLER-
@.+ ASIS AT KBEPL
A 5* ( MRP * : ( *5-= D58/? (,*,= * ( + , ( /886.
@.2 TOBE < SAPPROCESS AT KBEPL W *(866 +; 8 MRP C,,66. A: /886 (-( 8<* 58 M886 R>/ P68; 66 8**;+ , 8 MRP C,,66. T( 8+* , + *-,* ,6+ ( MRP -,,66* , ( *5-= MRP 88*. T( +-8, , ( MRP -,,66* ( SAP *:*/ * (,;( 8 ( +; /- -,+. F, (8 55,*? ( 5,5,*+ 8/; -,=, , ( *5-= (8+* 66 8* ,66,* 001 002 003
, CAPACITY PLANNING- ASIS AT KBEPL P,+-, C(8; * -(-<; ( 8=8686: , /8-(* /85, -858-:. W<6: 5588, , 568 , ( 8** , /,(6: 568 , 8-( /8-(? 8+ +*568:; ( *8/. 'F ; , +86: 8** , ;-*) A* 5 5,+-, 568? /8-( 6,8+ * -86-68+. B8*+ , (* /8 5, >/ * ;8+. I *(, , ( 568? -(-< , ,=/ , / ( 568.
TOBE < SAPPROCESS AT KBEPL F, 8-( 568+ ,+P,+-, ,+? *:*/ 66 ;8 ( -858-: 6,8+ , (8 /8-(? (-( -8 =+ 8 8: 5, , /. F, -(-<; ( /85, -858-:? /85, 66 ++ 8* ,< - , -858-: -8;,: 68,. A--,+;6: 8* 5 ( 8=8686: , /8-(? * 66 -,= ( 568+ ,+ , 5,+-, ,+? *6-; ( *86 5,+-, =*, (-( -,8* ( ,; / (-( (8 ,< - * *+. A* 5 ( <6: 568? >/* 66 ;= ( *:*/ +/8+ /88;/ , <6: 8** , 8 (,6 /,( ,;( 8 ( ;; , ( /,(. A+ MRP 66 , ( 8** , (* <6: 568 ,- 8 /,( '8 ( ;; , ( /,().MRP W66 , ( P68 6=6. Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page -- of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
.+ PROCESS RE3UIREMENT
C(-< ( C858-: L,8+ , 8-( ,< - A--,+; , ( 6,8+ , 8-( /8-( +, ( P,+-, P68; L,; / -858-: 568; , -(-< ( 8=8686 /85, 8+ /8-(*. A+ , ( 8** , (* /8< 8 +-*, , ( 5,-; /8-( , /85,
.2 SCOPE O" THE DOCUMENT T( *-,5 , (* +,-/ * , -(-< ( -858-: 6,8+ , 8-( ,< - 8+ 8--,+; , ( P,+-, 568;.
.6 PROCESS "LOW .6.+. GENERAL E=PLANATION T( -,,/- * , *,-* * 8 ,@-= , /8: 88* , 8 -,/58:. T( -,/5, C858-: P68; 'PP!CRP) * 8=8686 , (* 55,*. C858-: 568; -,/5** ( ,66,; 5886 -,/5,* CAPACITY EVALUATION I ( -858-: =868,? 8=8686 -858-: 8+ -858-: +/+ 8+ -,/58+ ( 8-( ,( 6** , ;85(-*.
>/*
8
CAPACITY LEVELING T( ,@-=* , -858-: 6=6; 8
O5/86 -858-: -,/// S6-, , 855,58 *,-* /,* 8556-8,*? :, -8 * , :5* , 568; 86 ';85(-86 8+ 868 =*,*) , +*568: ( -858-: *8, 8+ , -8: , -858-: 6=6;.
E=PLANATIONS "UNCTIONS AND EVENTS BUSINESS PROCESS DETAILS C858-: 568; *55,* 568; 866 * 5(8** 6,;!/ ,;(!- 568; /+/!/ 568; *(,!/ +86+ 568;
.6.2 PROCESS "LOW
Date of issue : e!ie"ed #$: %is&or 'os&i
R>/* ;= 1, Template Version : 1.0 +/8+Issue /88;/ (ppro!ed #$ : (tul 'os&i , *(+ /886*
Page -3 of 35
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
MRP PLANNING RUN 1PLANT LEVEL,
P68+ O+ -8+ ( -858-: 6,8+ , ,< - /,+ ,; , (8 /886
C(-< ( ,86 6,8+ , (8 /8-(
I 6,8+ * /, , 8: ,< - (8 /,= ( 568+ ,+ , ,( ,< - , -(8; ( 5,+-, +8* , (8 568+ ,+
REPORTING CONSIDERATIONS
CM01! W,< C L,8+ CM02 H O+* CM0 H W,< C
LIST O" BUSINESS PROCESS PROCEDURES
CM21 H P68; T86 'G85(-86) CM22 ! P68; T86 'T868)
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page - of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
, PRODUCTION PLANNING-
ASIS AT KBEPL P,+-, * 8*+ , *86* ,+ >:.
TOBE < SAPPROCESS AT KBEPL F, ( /8-(;8-8, 8 -=; ( /886 66 *=+ , ( 5,-**; '8* 5 *-(+6) (,;( ( /886 -8+ 5,+-, ,+ 'W,< O+).A (8 * 66 ,,< ( 8-86 5,+-, , (8 /886 8;8* (8 5,+-, ,+. TCo0'- CO7+
.+ PROCESS RE3UIREMENT O+ ,/ , ( 8** , +86+ 568; 8+ *(,5 6,, -,. A66 ( /+8* 8+ 86 5,+- /88-; 66 (8= 8 ,+ , -,,6 * -,. T( +,-/ -,=* +86* 8, ,66,; , ,+* 866 6= O+ -8,'C,=*, ,/ 568+ O+ , /886 -8,) L, S 'P,+-, P68+ Q8:) S6-, , O+ :5 'S588 O+ T:5* , 8-( P68) S6-, , 5,+-, =*, 'D P,+-, =*, , + R,;) O+ R68* 'A55,=86 , P,+-, O+ E-,) I*5-,* 6, ;8, M886 8=8686: -(-<
U*; ( ,+ * 5-+ , -,,6 ( 8,= *8+ 5,-** *(,5 6,,. T( M8@, 5-8,* ,/ (8=; 8 ,+ ,6+ S-(+6; C858-: >/* 886:** M886 R*=8, C,,66; ;,,+* /,=/* B,,<; >8* 5,+-+ 8+ 8-=* *+ T8-<; ( -,*
.2 SCOPE O" THE DOCUMENT
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page -5 of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
T( S-,5 , ( +,-/ * , -8 ( 5,+-, ,+* , S/ *(+ 8+ *(+ 5,+-*
ORDER TYPES
P,+-, ,+ ( *5-- ,+ :5 66 -8+ , 8-( *** 5,-**? 8* 5 >/. F, 8-( P,+-, P68? *588 O+ :5* 66 -8+. E8-( O+ T:5* 66 (8= ( + / 8;. P,+-, O+ , ,/; M886 66 -8+ /8866:. F, ,< (* 86*, *588 ,+ :5 66 -8+ , +8 ( ,( ,+*.
.2.+ PRODUCTION ORDER DESIGN "LOW
P,+-, ,+ ,/ R3 MRP
Date of issue : e!ie"ed #$: %is&or 'os&i
P68+ ,+ .../886P,+-, S-(+6P68
Issue 1, Template Version : 1.0
Page -/ of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is P,+-, D-*, , document are strictl$ confidential and s&ouldS6-, not #e s&ared ot&er compan$ "it&out t&e prior permission of (droit InfoTec& . ,"it& an$ 5,+-, ,+ ,+ -8, P,+-, A=8686: -8, (-(-< R68* , =*, +; /**;5,+-, ,+*. 58*-858-: ,+ -8,
Quality Management System Doc Id: Business_Blueprint_PP_1.0
M88 5,+-, I , 5,+-, =*, '86+ BOM? R,; 8,/8-866: -,5+ , 5,+-, ,+)
M88 R,; M8* D88 .. O58, / 8-( ,58,? -,/5,*.
M88 W,< C M8* D88.. +=+86 -858-:? -858-: 68,? F8-,: -86+8? L<8; , -,* -.
N,
$*
REPORTING CONSIDERATIONS
COOIS H P,+-, O+ I,/8, *:*/ MB2 H M886 R*=8, 6* CO24 H M**; P8 6*
LIST O" BUSINESS PROCESS PROCEDURES 1BPP,
MD04 ! S,-<R>/ 6* CO01 ! P,+-, ,+ C8, MD04 ! P68 ,+ , P,+-, ,+ -8, +-6:.
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page - of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
CO02 CO03 CO40 CO41
! ! H H
P,+-, ,+ -(8; P,+-, ,+ D*568: F,/ P68+ O+ F,/ P68+ O+ '-,66-=6:)
+7, PRODUCTION PROCESS E=ECUTION- E-, , 8-( 5,+-, *8; * -,,66+ : * ,+*. T( S5 =,6=+ P,+-, ,+ -, 8 6*+ 6, G,,+* ** P,+-, E-, *8 I/ -,*/5, : C,/8, O+ *6/ T-(-866: C,/56, 'TECO)
+7.+ SCOPE O" THE DOCUMENT T( *-,5 , (* +,-/ * , -, , 5,+-, ,+ , /88-; , S/ F*(+ G,,+ F*(+ G,,+.
PROCESS "LOW GENERAL E=PLANATION A P,+-, ,+ +* (-( /886 * , 5,+-+? 8 (-( 6,-8,? 8 (8 / 8+ (, /-( ,< * >+. I 86*, +* (-( ,< -* 8 , *+ 8+ (, ( ,+ -,** 8 , *6+. GOODS ISSUE B, :, -8 *8 5,+-; 8 /886? 866 ( -**8: /886 -,/5,* (8= , **+ ,/ *,-< =8 ;,,+* ***. T( +6=: , *,-< , ( /88-+ /886 * +,-/+ ( *:*/ =8 8 ;,,+* -5. B,( :5* , ;,,+* /,=/ ;; ( ,66,; 8*8-,* ( *:*/ A (at'*$al 0o%u('nt * -8+ , -,+ ( ;,,+* /,=/. T( sto%> uant$t$'s , ( /886 8 5+8+. T( sto%> /alu's 8 5+8+ ( /886 /8* -,+ 8+ ( *,-<-,*/5, 8--,* 8 5+8+.
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page -2 of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
ORDER CON"IRMATION A -,/8, +,-/* ( 5,-**; *8* , ,+*? ,58,*? *! ,58,* 8+ I+=+86 -858-*. I * 8 */ , -,,66; ,+*. W( 8 -,/8, :, *5-:
T( >8: 8 ,58, (8 8* 5,+-+ 8* :6+? *-85 8+ ( >8: , ,<+
, /-( ,< 8* 8-866: +,
W(-( ,< - 8* *+ , ( ,58,
W(, -8+ , ( ,58,
A -,/8, , 5,+-, ,+? ,66,; 8-=* 8<* 568- *:*/ A +-, ( -858-: 6,8+ , ( *,- A 5+8 , ( -,**? 8*+ , ( -,/+ +88 A 5+8 , ( ,+ =*. 5,+-,? *-( 8* /* , ,+ *8* $6+ >8:? *-85 >:? 8*, , =88- 8--,;. G,,+* R-5 8+ G,,+* I**
ORDER SETTLEMENT W( 8 5,+-, ,+ * *6+? ( 8-86 -,** -+ , ( ,+ 8 *6+ , , , /, -= -,*!,@-* ', 8/56? , ( 8--, , ( /886 5,+-+).
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page - of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
TECHNICALLY COMPLETION O" ORDER T-(-86 -,/56, * ( -,/56, , 8 P,+-, ,+ ,/ ( 6,;*-* 5, , =. I * 86*, *+ ( /8, , 8 ,+ * , +, 5/86:? , ( ,+ 8* , 5,56: -+ 8+ 8 , +6 ,5 >/* , ( ,+ ', 8/56? *=8,*? 8+ -858-: >/*). T-(-866: -,/56, , ,+ * -**8: ,/ -,*; 5, , =. U6** 8+ 6 ,+ * -(-866: -,/56? -,*; 5*, -8& +, ( * , ( -,*; 8-=*. T-(-86 -,/56, , ,+ * 5,**6 , +, /8**.
++, SAP PROCESS "LOW- L,;*-* G86 P,+-, P68; 4aster Data 4aterial reate 4aterial &ange 4aterial Displa$ 4aterial Bill of 4aterial Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page 30 of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
reate B64 &ange B64 Displa$ B64 7or8 enter reate 7or8 enter &ange 7or8 enter Displa$ 7or8 enter outing reate outing &ange outing Displa$ outing 4P 4P un Total 4P 9ingle item 4ultiple e!el 4P ist 9toc8 e;uirement ist. Planned 6rder Indi!idual con!ersion to production order ollecti!e con!ersion production order. Production 6rder Production 6rder reate &ange elease 6rder onfirmation Production onfirmation Partial onfirmation ompleted
. +2, PP STANDARD REPORTS-
S*.No.
R'#o*t Na('
R'#o*t D's%*$#t$on
TCo0'
1
O+ I,/8, S:*/
T( ,+ ,/8, *:*/ * 8 ,,6 , *(,5 6,, -,,6 (
COOIS
Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page 31 of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
2
S,-< O==
8 5,; -, , 5,+-, ,+* 8+ 568+ ,+*. E*; *,-< ,==
3
S,-< R>/ L*
D:8/- L*; , - *,-<
4
O+ P,;** R5,
M**; P8 I,/8, S:*/
M**; P8 L* C(-<
CO24
"
M886 C,*/5,
MCRE
7
M886 L*
T(* 5, -8 *+ , 886:; ( 8-86 /886 *8; 8;8* 568 /88-; 5,-**. S8+8+ /886 5,
#
BOM E56,*,
R5, , M6!L=6 BOM
CS12
9
W(!U*+ L* M886
R*5,*6 , ;=; ,/8, 68+ , B66 , M886*. C,/58*, , BOM , M886*
CS1
10
O+ I,/8, S:*/ O+ R5, C,66-= D*568: , P68+ O+*
11
CO2#
MD04
MMBE
CO4"
MM"0
CO2" MD1"
ANNE=URE + PROCESS MAPPING "OR PP D H D- ? W H W,< 8,+? N H N, SAP? C H C*,/8, ACTIVITY
STEP
DATA INPUT
DATA OUTPUT
TCODE IN SAP
"ITN ESS D
RESPONSIBILITY< AUTHORI5ATION
R E M A R K S
PROCESSING SYSTEM 1SAP! NONSAP,
Mat'*$al Mast'* B66 , M886 W,< C R,;
D8; >+ C,+-8, >+ S , ,58,*
C8 BOM
CS01
DC
MRP C,,66
SAP
C8 W,< C C8 R,;
CR01
DC
MRP C,,66
SAP
CA01
DC
MRP C,,66
SAP
D'(an0 Date of issue : e!ie"ed #$: %is&or 'os&i
Issue 1, Template Version : 1.0
Page 3- of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
Mana&' ('nt P,+-, P68;
R> -*,/ ,+ -6+; +8;. MRP R
C858-: P68;
C(-< ( -858-: 6,8+ , 8-( /8-(.
P,+-, W,< ,+ -8,
S86* ,+
P,+-, 5,-** -,
P,+-, W,< O+
Date of issue : e!ie"ed #$: %is&or 'os&i
P,+-, S-(+6* 66 -8+
MD"1
DC
MRP C,,66
SAP
M886 MD02 A=8686: '( 5,-+ , 5,+-+) W<6: CM01 5588, , 568 , ( 8** , /,(6: 568 , 8-( /8-( A-86 CO01 5,+-, , (8 /886 8;8* (8 5,+-, ,+.
DC
MRP C,,66
SAP
DC
MRP C,,66
SAP
DC
MRP C,,66
SAP
G,,+* ** I/ -,*/5, : C,/8, O+ *6/ T-(-866: C,/56, 'TECO)
DC
MRP C,,66
SAP
CO11 MB31
Issue 1, Template Version : 1.0
Page 33 of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .
Quality Management System Doc Id: Business_Blueprint_PP_1.0
BUSINESS PROCESS OWNERS ACCEPTANCE SIGN O"" 1BBP,
T( B*** B6 5 'BBP) 5,5,*+ : B*** P,-** C,*68 8*+ , ( ,/8, ;= : KBEPL 5*8= ( A* I*& ,<*(,5* -,+-+. T( 5,5,*+ *,6, -,=* 866 ( *; *** >/ , KBEPL +=6,5+ 8*+ , * 58-- -,86* *55,+ : SAP. T(* +,-/ 66 ( 8* , -,;; SAP , P,+-, *:*/.
IN"ORMATION APPROVED BY S*.No.
Na('
D's$&nat$on
1
M. U+8: G+8=
P,+-, I -(8;
2
M.S88
P,+-, I -(8;
3
M. K8*(86
P,+-, I -(8;
Date of issue : e!ie"ed #$: %is&or 'os&i
Dat'
Issue 1, Template Version : 1.0
S$&natu*'
Page 3 of 35
(ppro!ed #$ : (tul 'os&i
Confidentiality Clause: (droit InfoTec& reser!es t&e cop$rig&t on all material and ideas in t&is document. )o material s&ould #e reproduced in an$ form *electronic or "ritten+, in part or "&ole "it&out t&e epress consent of (droit InfoTec&. T&e contents of t&is document are strictl$ confidential and s&ould not #e s&ared "it& an$ ot&er compan$ "it&out t&e prior permission of (droit InfoTec& .