SAEP-316

Engineering Procedure SAEP-316

4 August 2008

Performance Qualification of Coating Personnel Document Responsibility: Inspection Department

Saudi Aramco DeskTop Standards Table of Contents 1 2 3 4 5

Scope............................................................. 2 Definitions...................................................... 2 General Requirements................................... 3 Qualification Procedure and Test Requirements.......................... 4 Qualification Documentation and Records......................................... 10

Attachment A - Coatings Applicator Qualification Report..................................... Attachment B - Saudi Aramco Coating Applicator Certification Card........................ Attachment C - Coating Inspector Qualification Report..................................... Attachment D - Saudi Aramco Coatings Inspector Certification Card......................... Supplement I - Performance Qualification for Pipeline Renovation Coating Contractor and Maintenance Personnel........................

12 13 14 16

17

Previous Issue: 4 February 2008 Next Planned Update: 4 August 2013 Page 1 of 20 Primary contact: Al-Ajaji Abdul Aziz Omar on 966-3-8746604 Copyright©Saudi Aramco 2008. All rights reserved.

Document Responsibility: Inspection Department Issue Date: 4 August 2008 Next Planned Update: 4 August 2013

1

2

SAEP-316 Performance Qualification of Coating Personnel

Scope 1.1

This Saudi Aramco Engineering Procedure (SAEP) describes the performance qualification and certification requirements for all Saudi Aramco and contractor personnel associated with Saudi Aramco protective coatings work performed in the Kingdom. All personnel performing either coating inspection, surface preparation, coating application, or supervising coating application shall be qualified and certified to perform their tasks. It shall be administered by the Inspection Engineering Unit (IEU) of the Inspection Department, Dhahran.

1.2

The requirements of this SAEP-316 may be extended to other types of coatings work such as decorative painting at the option of the Saudi Aramco proponent organization.

1.3

This SAEP-316 applies to in-Kingdom Saudi Aramco approved vendor coatings' personnel if they are involved in the application of coatings in the field. Otherwise, vendor coatings' personnel shall follow the vendor's Saudi Aramco approved quality assurance system.

1.4

For performance qualification requirements for pipeline coatings' renovation, see Supplement-I of this SAEP.

Definitions Industrial Coating: Any of the Approved Protective Coatings Systems (APCSs) described in SAES-H-101 and any of the in-plant piping APCS's described in SAES-H-002. Pipeline Coating: Any of the Approved Protective Coatings Systems (APCSs) for onshore or subsea pipelines described in SAES-H-002. Coating Applicators: Personnel engaged in the application of industrial and pipeline coatings. This includes, but is not specifically limited to, abrasive blasters, coating applicators, and their immediate crew supervisors. Certified Coatings Inspector: An individual who has proven to be knowledgeable in the inspection of protective coatings through an evaluation of his experience, the passing of Saudi Aramco administered examinations (written and practical), and is certified in accordance with this SAEP to perform the inspection tasks outlined herein. a)

Certified Coatings Inspector, Level I: A Saudi Aramco or a contractor employee, who has been certified in accordance with this SAEP, as being capable of determining if specified coatings' requirements have been met. He must have a working knowledge of the applicable Saudi Aramco standards and other Page 2 of 20



mandatory documents where the coating requirements are specified. He must be capable of performing all of the inspection tests and operating all of the inspection equipment necessary for determining compliance with these requirements. b)

Certified Coatings Inspector, Level II: A Saudi Aramco contractor employee who, in addition to being capable of performing all the functions of a Level-I Coatings Inspector, has been certified in accordance with this SAEP as being capable and authorized to certify coatings applicators, trouble shoot coatings failures or other problems and make appropriate corrective recommendations, and provide direction and general supervision in the field to Level I coatings inspectors.

Qualification Examiner: Any Saudi Aramco personnel specifically designated by the Manager of Inspection Department to examine, test, and recommend certification of Coatings Inspectors, in accordance with Section 4 of this SAEP. IEU: Inspection Engineering Unit, which is responsible for administering the performance qualification of coating personnel. 3

General Requirements 3.1

All protective coatings applicator personnel shall be qualified and certified prior to the start of work. Exception: Vendor personnel associated with shop applied coatings; see paragraph 1.3.

3.2

All protective coatings applicator personnel shall be issued a coating certification card in accordance with Section 5 of this SAEP certifying that they are capable of performing their work.

3.3

The coating certification Card, when properly signed and issued, shall be valid for protective coating work throughout Saudi Aramco until one of the following occurs:

3.4

a)

The card's expiration date is reached,

b)

The card holder is no longer employed by the company indicted on the card, or

c)

The card holder fails a renew certification per paragraph. 3.5

Recertification 3.4.1 Coating Applicators shall be recertified by testing per Section 4 of this SAEP at least once every 36 months. Page 3 of 20



3.4.2

Coatings Inspectors Level-I and Level-II certifications are valid for 36 months.

3.4.3

Certification and Recertification of Inspector level-I is administered utilizing a computer based examination.

3.4.4

Recertification of coating inspector level-II shall be administered as follows: 3.4.4.1

The frist renewal after 36 months does not require examination. However, the inspector should provide document that he has been performing coating inspections on a regular basis throughout his previous certification period, justified and attested by his supervisor. Coating Inspectors whose certification has expired shall cease to conduct inspections until they have successfully recertified.

3.4.4.2 The second renewal after 6 years, the Inspector shall attend referesher course, and written examination.

3.5

4

3.4.5

Testing for certification or recertification is limited to three attempts, between every attempt minimum of one month is required. In cases where the three attempts are consumed, a full training covering all six coating Inspection (PEW-105) courses shall be successfully completed before he can be accepted for retesting.

3.4.6

If anyone fails a recertification test, a refresher course must be completed before a further retest is allowed.

3.4.7

Maximum of six month between the refresher course & the written examination is required.

Protective coating Inspection and application personnel may be asked to retest at any time a Certified Coating Inspector Level II (or higher authority) determines that unsatisfactory work is evident. Failures to pass the retest shall be handled as outlined in Paragraph 3.4.3 above.

Qualification Procedure and Test Requirements 4.1

Coating Inspectors 4.1.1

Evaluation and examination of candidates for Coating Inspectors shall be administered by a qualified examiner from the Operations Inspection Engineering Unit, Dhahran. Details of testing documentation are contained in Section 5. The examination and testing may be terminated

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at any time that the applicant fails to satisfactorily progress through the test sequence. 4.1.2

Coatings inspectors certified in accordance with this SAEP-316 shall be qualified to inspect either pipeline coatings or both industrial and pipelines' coatings based on the examination administered. OIEU will administer the type of examination requested by an employee's unit supervisor. Coatings applicators shall be certified either for industrial coatings per this SAEP or for pipeline renovation coatings per Supplement-I of this SAEP. Coating applicators certified for both industrial and pipeline renovation coatings shall meet the requirements of both this SAEP and Supplement-I.

4.1.3 The Coating Inspector candidate shall be interviewed by the IEU Qualified Examiner to review his training and confirm his experience and overall capability to perform the tasks of a Certified Coatings Inspector. The interview will be initiated after receipt of a written application (Attachment C) from the employee's unit supervisor documenting the candidate's qualifications. As a minimum, a qualified candidate shall meet all of the following: a)

Be able to read, write, and speak English with ITC completion of level 7B or equivalent, this is required for Level I and Level II.

b)

Have 20/20 vision (normal or corrected).

c)

Completed two years of inspection experience, with one year as independent coating Inspector.

d)

Meet the qualifications listed in Table 1 for either Level I or Level II. Table 1

Level

Inspection Experience

Training

I

Two (2) years of inspection experience with at least complete one (1) year as independent coating inspector.

II

Meet the requirements of a certified Level I coatings inspector plus have at least one (1) year of experience performing inspections independently as a Level I inspector or document the equivalent experience.

Take and pass all six Coating Inspection (PEW 105) training modules presented by Inspection Department training group or present documentation for having equivalent coating related training. Meets the requirements of level one plus successfully complete a 40 hr. PE&TDD Paints, Coating and Protective Lining Course (or equivalent). or Hold a NACE Level II or NACE International Coatings Inspector Certification (or equivalent).

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4.1.4


The Coating Inspector candidate shall take and pass a written examination: A written examination will be administered, by the Operations Inspection Engineering Unit's qualified examiner, to all inspection personnel requesting either Level I or II coating inspector certifications. The examination for the Level II Coating Inspector shall include, but is not limited to, relevant Saudi Aramco and industry coating standards, materials, surface preparation, application techniques, quality control, and applicator testing. It shall also include the items in paragraphs 4.2, 4.3, 4.4. and 5.1. For the Certified Coatings Inspector Level I, a separate examination based on an appropriate reduction in scope and depth will be given. For those primarily involved with pipeline coating systems (APCS 100 through APCS 113), at least 50% of the questions will be related to that type of inspection, including both shop and field applied coatings. For those involved primarily with industrial coatings, 70 to 80% of the questions will be related to that type of inspection; the pipeline coating questions will cover both shop and field applied coatings. A minimum score of 80% on the examination will be required to pass.

4.1.5 4.2

Satisfactorily demonstrate coating inspection skills to Examiner.

Coating Crew Supervisor 4.2.1

Performance qualification testing and certification for the Crew Supervisor, shall be administered by a Certified Coatings Inspectors (Level II).

4.2.2

Qualification procedure for the Crew Supervisor for industrial coating jobs shall be administered by a Certified Coating Inspector Level II. (See Supplement-I for Crew Supervisor qualification requirements of pipeline's renovation coatings). It shall include: 4.2.2.1

An orientation session including an in depth interview of the candidate's previous work history, training, experience and capabilities. The candidate must be able to communicate a proper understanding of the relevant Saudi Aramco standards, procedures, and minimum requirements.

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4.2.2.2


The Crew Supervisor candidate must demonstrate to the satisfaction of the Certified Coatings Inspector, Level II, his understanding of, and ability to successfully meet, all applicable specifications and Saudi Aramco standards. Evaluation of the Crew Supervisor shall include an assessment of his ability to: a)

Exhibit a working knowledge of SAES-H-100.

b)

Communicate with and direct his workmen; communicate with the Saudi Aramco Representatives.

c)

Understand and apply the safety requirements in SAES-H-102.

d)

Set up, maintain, and trouble shoot blasting and coating equipment.

e)

Demonstrate his capability to properly establish compressor capacities and establish air and blast hose sizes that will achieve satisfactory nozzle pressures.

f)

Demonstrate how to inspect moisture and oil separators and how to check that the delivered air quality is free of oil, moisture, or other contamination.

g)

Recognize minimum and maximum blast profiles per applicable APCS specifications.

h)

Use of proper solvent and detergent cleaning techniques.

i)

Proper use of materials and techniques for mixing.

j)

Instruct personnel regarding importance of air and metal temperatures, relative humidity, dew point, wind, and other factors affecting successful application.

k)

Demonstrate spray pattern control for different applications.

l)

Adhere to proper time intervals between successive coatings, as established by Saudi Aramco Standards and or manufacturer's specifications.

m) Use wet and dry film thickness gauges; conduct relative humidity tests; make adhesion checks; perform holiday testing; detect coating defects and make timely, effective corrections.

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4.3


Abrasive Blaster 4.3.1

Performance qualification testing and certification for Abrasive Blaster shall be administered by a Certified Coatings Inspectors (Level II).

4.3.2

The qualification procedure for Abrasive Blaster for industrial coatings shall consist of both an oral examination and a practical demonstration of his job knowledge and skills. (See Supplement-I for Abrasive Blaster qualification requirements for pipeline renovation coatings). He shall demonstrate, to the satisfaction of the Certified Coatings Inspector Level II, his job knowledge, manual skills and ability to self evaluate the results of his work. The Crew Supervisor shall be present during the testing.

4.3.3

The candidate for Abrasive Blaster shall be able to demonstrate his ability to:

4.3.4

a)

Set up abrasive blasting equipment.

b)

Know when and how to properly use safety equipment and adhere to the basic safety requirements of SAES-H-102.

c)

Demonstrate hand signaling techniques.

d)

Properly set up forced ventilation equipment for work in confined spaces.

e)

Demonstrate how to properly ground equipment to prevent shock or static electrical discharge.

f)

Select properly sized nozzle and hose assemblies to achieve correct air pressure and proper flow of abrasives.

g)

Adhere to cleanliness requirements for metal before, during and after blasting.

h)

Recognize and differentiate between blast finishes; recognize and correct blasting deficiencies.

The candidate for Abrasive Blaster shall be required to blast a test area designated by the Certified Coatings Inspector Level II. The minimum and maximum allowable anchor pattern(s) shall be established by the Certified Coatings Inspector Level II before blasting commences. The completed test area shall be within the specified anchor pattern(s) range(s) and finish(es). The results shall be verified with direct measuring and or comparative techniques.

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4.4


Coating Applicator 4.4.1

Performance qualification testing and certification for Coating applicator shall be administered by a Certified Coatings Inspectors (Level II).

4.4.2

Coatings applicator performance testing shall be conducted with equipment supplied by the contractor or maintenance organization whose employee is taking the test. Testing shall take place at a suitable testing area or job site. Preferably, the equipment shall be that which will be used on the actual job. Testing shall not be conducted if the equipment is improper, inadequate, or defective.

4.4.3

The qualification procedure for Coating Applicator for industrial coatings shall consist of both an oral examination and a practical demonstration of the candidate's knowledge and skills. (See Supplement-I for the Coating Applicator qualification requirements for pipeline renovation coatings.) He shall demonstrate, to the satisfaction of the Certified Coatings Inspector Level II, his job knowledge, manual skills, and ability to self evaluate the results of his work. This demonstration shall take place at a suitable job site, or testing area. The Crew Supervisor shall be present during the testing.

4.4.4

The candidate for Coatings Applicator shall be required to demonstrate his ability to: a)

Set up coating application equipment.

b)

Know when and how to obtain emergency medical care.

c)

Know when and how to properly use safety equipment and adhere to the basic safety requirements of SAES-H-102.

d)

Demonstrate proper hand signaling techniques.

e)

Properly set up forced ventilation equipment for work in confined spaces.

f)

Demonstrate how to properly ground equipment to prevent shock or static electrical discharge.

g)

Properly mix critical coatings.

h)

Adhere to cleanliness requirements for the material before coating.

i)

Use properly sized nozzle and hose assemblies to achieve correct air pressure and proper flow of coating materials.

j)

Know spray equipment requirements and demonstrate proper spraying techniques. Page 9 of 20


4.4.5

5


k)

Use wet film and dry film gages.

l)

Recognize and correct coating defects.

The candidate for Coatings Applicator shall be required to spray one or more coats of an epoxy (or alternate) coating on a test area as designated by the Certified Coatings Inspector, Level II. Minimum and maximum wet and dry film thicknesses shall be established by the Certified Coatings Inspector, Level II, before spraying commences. The finished test area shall be free of runs, sags, dry spray, and other rejectable flaws. The coating shall be within the specified thickness ranges and the candidate shall verify the thickness with wet film and dry film thickness gages.

Qualification Documentation and Records 5.1

A Coating Applicator Qualification Report per Attachment A of this SAEP shall be completed for each candidate by the Certified Coatings Inspector, Level II. For qualified Applicators, one photo shall be attached to the original Qualification Report, and another attached to the Coatings Certification Card per Attachment B of this SAEP. The Card shall specifically identify the type of work that the certification covers. The Card shall be signed by the Certified Coatings Inspector, Level II and his Inspection Unit Supervisor and be issued with a certification number and an expiration date. The Card shall be carried by the Certified Applicator or be available for examination at the work site, at any time the Applicator is engaged in coating work. The original Qualification Report shall be retained in the inspection unit's files for at least six (6) months after expiration of the card.

5.2

A Coatings Inspector Qualification Report shall be completed for each candidate (see Attachment C) by his supervisor. A copy of the completed report with 2 photographs of the candidate shall be sent to IEU with a request to evaluate the candidate for certification. If candidate meets the requirements, IEU will schedule, administer and score the written examination and perform a practical test by observing the candidate as he demonstrates the required coating inspection skills. The candidate's supervisor will be advised regarding the test results. A Coatings Inspector Certification Card, per Attachment-D of this SAEP, will be prepared and issued by IEU to each inspector that meets all requirements. The Card shall be laminated in plastic after being signed by the Qualified Examiner and the Superintendent, Operations Inspection Division. Each coatings inspector will be assigned a unique certification number that will be noted on his card. The Card shall be carried, or be available for examination at the work site, at all times the Inspector is performing coatings inspection functions. The original Qualification Report with one photo shall be retained by the IEU for at least two (2) years after expiration of the Card.

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5.3

To renew a Coatings Inspector's Certification, IEU must receive a written request that includes the conditions of recertification per Paragraph 3.4, from the Certified Coatings Inspector's Supervisor. The request must contain information required for recertification, together with two photos of the Inspector and be sent to the Superintendent, Operations Inspection Division, Dhahran.

5.4

IEU of the Inspection Department, Dhahran, shall monitor the implementation of this SAEP, maintain an up to date lists of the Certified Coatings Inspectors in Saudi Aramco, and distribute copies of the lists on a periodic basis.

4 August 2008

Revision Summary Revised the "Next Planned Update". Reaffirmed the contents of the document, and reissued with no other changes.

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Attachment A – Coatings Applicator Qualification Report Name: ____________________________________________________________________ Badge No. __________________Organization_____________________________________ Mail Address _______________________________________________________________ ------------------------------------------------------------------------------------------------------------------------___________Crew Supvr,___________Abrasive Blaster, __________Coating Applicator ____________________Industrial Coatings, ____________________Pipeline Coatings -------------------------------------------------------------------------------------------------------------------------Experience Details:___________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ Field Demonstration:__________________________________________________________ BLASTING TEST

APPLICATION TEST

Equip. Type __________________________

Type Coating ________________________

Nozzle Size __________________________

Spray Equip. Type ____________________

Nozzle Pressure ______________________

___________________________________

Compressor Capacity __________________

___________________________________

Type of Abrasive ______________________

Finish Req'ts ________________________

Finish Req'ts _________________________

___________________________________

Comments on Test Results: ___________________________________________________ __________________________________________________________________________ __________________________________________________________________________ Applicant has (passed or not passed) all requirements for a __________________________ _______________________on Mo.________________Day______________Yr.__________ ------------------------------------------------------------------------------------------------------------------------______________________________ Certified Coatings Inspector Level II:

Badge No. _____________

Date _________

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Attachment B – Saudi Aramco Coating Applicator Certification Card FRONT OF CARD: This certifies that: CERTIFICATION NO.:_____________________________ Name / ID No.:___________________________________ Employer: ______________________________________ (PHOTOGRAPH)

Has satisfied the requirements of SAEP-316 governing certification of applicators of protective coatings and is authorized to perform all the functions indicated on the reverse side.

________________________________________ Inspection Unit Supervisor

Expiration Date: __/ __/ __, MM DD YY

------------------------------------------------------------------------------------------------------------------------------------------

BACK OF CARD: QUALIFIED PER SAEP-316 TO PERFORM THE DUTIES OF: |___| Crew Supervisor |___| Abrasive Blaster |___| Coating Applicator TYPE OF COATING QUALIFIED FOR: |___| Industrial Coating (SAEP-316) |___| Pipelines (Supplement I, SAEP-316) |___| Tape Wrap |___| Heat Shrink Sleeves |___| APCS 113 Liquid |___| APCS 113 Putty |___| APCS 113 STOPAC

________________________ Level II Coating Inspector

Date: __/ __/ __ MM DD YY

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Attachment C – Coating Inspector Qualification Report Page 1

Name:__________________________________PHOTOGRAPH Badge No._______________Organization________________________ Mail Address:__________________________Phone No.___________E-mail_____________________ --------------------------------------------------------------------------------------------------------------------------------------------------------

Completed ITC English Level 7B or Equivalent

Yes ( ) ________No ( )

20/20 vision (normal or corrected) ______________, Grade Code______________ Completed one year as independent coating Inspector

Yes ( )

No ( )

Experience: From: _____ _____ _____ _____ _____

To: _____ _____ _____ _____ _____

Company: ____________ ____________ ____________ ____________ ____________

Description of Coating Experience _________________________________ _________________________________ _________________________________ _________________________________ _________________________________

Total months of applicable experience ________________________ NACE certified (Y/N) _______ Certif. No. ___________________ Expires ________________ Other certification______________________________________ Expires ________________ Training: Course _____________________________ _____________________________ _____________________________ _____________________________ _____________________________ _____________________________

Completion Date _______________ _______________ _______________ _______________ _______________ _______________

Pass/Fail _________ _________ _________ _________ _________ _________

--------------------------------------------------------------------------------------------------------------------------------------------------------

___________________________ Inspection Unit Supervisor:

Badge No. _________ Date __________

___________________________ OIEU's Qualified Examiner:

Badge No. _________ Date __________

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Attachment C – Coating Inspector Qualification Report (Cont'd) (Page 2)

Inspector Level 1 ___

Inspector Level 2 ___

Computer based Examination Administered for: Industrial Coatings_______ Pipeline Coatings _______ Date ___________ Exam Score ________ Pass / Fail ______ Stimulated Field Demonstration of Inspection Skills*

Date____________

Air supply ______________________________________________________________________ Setup ___________________________________________________________________________ Capacity/Pressure _______________________________________________________________ Quality of air __________________________________________________________________ Abrasive material _______________________________________________________________ Blasted steel surface cleanliness________________________________________________ Sa1 _______ Sa2 _______ Sa2 1/2 _______ Sa3 ________ St2 ________ St3 Blasted steel surface profile ___________________________________________________ Wet film thickness ______________________________________________________________ Dry film thickness ______________________________________________________________ Defect inspection _______________________________________________________________ Blistering ______________________________________________________________________ Blushing ________________________________________________________________________ Checking ________________________________________________________________________ Cratering _______________________________________________________________________ Delamination ____________________________________________________________________ Dry spray _______________________________________________________________________ Embedded dust, dirt, sand _______________________________________________________ Fish eyes _______________________________________________________________________ Misses, skips ___________________________________________________________________ Mudcracking _____________________________________________________________________ Orange peel _____________________________________________________________________ Pinholing _______________________________________________________________________ Runs, sags, curtains ____________________________________________________________ Wrinkling _______________________________________________________________________ Holiday testing__________________________________________________________________ Adhesion testing ________________________________________________________________ Safety awareness ________________________________________________________________ *

Evaluate all items appropriate for the inspector's qualifications. Note that not all items listed may apply; additional items may be included. ---------------------------------------------------------------------------------------------------------------------------------------------------

_________________________________ Qualified Examiner

Badge No.________

Date ________

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Attachment D – Saudi Aramco Coatings Inspector Certification Card FRONT OF CARD:

PHOTO LEVEL --OR--LEVEL II

CERTIFICATE NO._______________________ NAME /I.D. _____________________________ ORGANIZATION ________________________ Has satisfied the requirements of SAEP-316 governing Certification of inspectors involved in protective coatings and is authorized to perform all functions indicated on reverse side.

_________________________________ SUPERINTENDENT OPERATIONS INSPECTION DIVISION Expiration Date: ___/ ___/ __, MM DD YY --------------------------------------------------------------------------------------------------------------------------------------------------------

BACK OF CARD: QUALIFIED PER SECTION 2.3 OF SAEP-316 LEVEL I

To inspect coatings under the direction and general supervision of a Level II coatings inspector.

OR LEVEL II

To inspect coatings and test and qualify applicators. |___| INDUSTRIAL COATINGS |___| PIPELINES & PIPING COATINGS PER SECTION 4.2 of SAEP-316

__________________________________ QUALIFIED EXAMINER

DATE ___/ ___/ ___ MM DD YY

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Supplement I – Performance Qualification for Pipeline Renovation Coating Contractor and Maintenance Personnel Content This SAEP Supplement describes the performance qualification requirements for contractor and maintenance personnel doing repair or new construction pipeline field coatings work for Saudi Aramco. The purpose of this SAEP is to provide a simplified approval procedure for contractors and maintenance personnel who will only be doing pipeline coatings work using tape wrap (APCS-107 or APCS-109), heat shrink sleeves (APCS-110/111/112) or renovation coatings (APCS-113) and STOPAQ® System. 1.

2.

3.

Scope 1.1

Personnel qualified under this supplement are only authorized to apply the specific coating systems shown on their Certification Card and are only authorized for work on pipelines, including supports and anchors.

1.2

This Supplement applies only to Crew Supervisors, Abrasive Blasters, and Coating Applicators. Coatings Inspectors shall be certified in accordance with SAEP-316.

1.3

Validity, recertification, and retesting requirements are the same as given in SAEP-316, Paragraph 3.4.

General Requirements 2.1

Prior to requesting that their personnel be tested by a Saudi Aramco Coating Inspector Level II, the contractor or maintenance must supply evidence to the area Inspection Supervisor that the personnel are trained. This can be either a certification of attendance at a Saudi Aramco CSD approved training course or documentation by other Saudi Aramco Level II Coatings Inspectors that the personnel have satisfactorily performed the same work on other jobs within the past 12 months.

2.2

Performance testing shall be conducted with equipment supplied by the applicable maintenance or contractor, preferably the equipment that will be used on site. Testing shall not be conducted if the equipment is improper, inadequate, or defective.

Crew Supervisor Qualification Requirements 3.1

The candidate must be able to communicate, in English, his understanding of the relevant Saudi Aramco standards as follows: Page 17 of 20


3.2

4.


3.1.1

For tape wrapping certification: SAES-H-203

3.1.2

For heat shrink sleeve certification: SAES-H-204

3.1.3

For APCS-113 certification: SAES-H-002, Sections 5.1, 5.4, and APCS-113, as well as the Saudi Aramco Data Sheets for the products approved to APCS-113.

The candidate must demonstrate his ability to: 3.2.1

Communicate with and direct his workmen; communicate with Saudi Aramco representatives.

3.2.2

Understand and apply the safety requirements in SAES-H-102, Sections 4.1 (fire and explosion prevention), 4.3 (health hazards), and 4.4 (equipment hazards).

3.2.3

Set up, maintain, and trouble-shoot abrasive blasting and coating equipment, including establishing proper blast nozzle pressures, inspect moisture/oil separators, use proper solvent cleaning techniques, obtain correct surface profiles and cleanliness levels, and establish correct spray patterns.

3.2.4

Demonstrate proper use of materials and techniques for mixing.

3.2.5

Demonstrate understanding of how wind, air and metal temperature, relative humidity, dew point, and surface contaminants affect coatings performance.

3.2.6

Use wet and dry film thickness gauges; conduct humidity tests, make adhesion checks; detect coating defects, perform holiday testing and make timely corrections.

Abrasive Blaster Qualification Requirements 4.1

The qualification procedure for abrasive blaster shall include both an oral examination, in English, and a practical examination. He must be able to demonstrate to the satisfaction of the Certified Coating Inspector, Level II, his job knowledge, manual skills, and ability to self-evaluate the results of his work.

4.2

In the oral test, the candidate must demonstrate his Knowledge of the following: 4.2.1

Safety requirements in SAES-H-102, Sections 4.1 (fire and explosion prevention), 4.3 (health hazards), and 4.4 equipment hazards).

4.2.2

Effect of surface profile and cleanliness on subsequent coating performance. Page 18 of 20


4.3

5.


In the practical test, the candidate shall: 4.3.1

Set up the blasting equipment, including proper grounding.

4.3.2

Blast a test area for the Certified Coatings Inspector Level II. The level of cleanliness required and the minimum/maximum anchor profile shall be established and understood before blasting commences. The completed test area shall meet these requirements, being verified by direct measuring and/or comparative techniques.

Coating Applicator Qualification Requirements 5.1

5.2

Tape Wrap Applicator candidates shall demonstrate their knowledge and abilities to the Certified Coatings Inspector Level II by means of oral questioning and practical demonstration as follows: 5.1.1

Proper tape, primer, and outer wrap storage.

5.1.2

Different primer requirements for APCS-107 and APCS-109 and why tapes and primers from different manufacturers cannot be interchanged.

5.1.3

Proper primer mixing and application technique.

5.1.4

Proper tape application, including overlap and end lap.

5.1.5

Proper outer wrap application.

5.1.6

Health and fire hazards of primers.

Heat Shrink Sleeve Applicator candidates shall demonstrate their knowledge and abilities to the Certified Coatings Inspector Level II by means of oral questioning, in English, and practical demonstration as follows: 5.2.1

Proper materials storage.

5.2.2

Solvent cleaning, including which types of solvents are not allowed.

5.2.3

Surface preparation requirements (bare steel as well as adjacent, existing pipeline coating, usually fusion-bonded epoxy FBE)

5.2.4

Surface temperature measurement by means of contact pyrometers.

5.2.5

Proper torch heating methods, including use of wind guards.

5.2.6

Ability to properly apply closure patches so that wrap-around sleeves do not slip during shrinking-down.

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5.3

6.


5.2.7

Ability to properly apply the heat shrink sleeves, including use of a roller to expel entrapped air.

5.2.8

Ability to patch repair inspection windows cut in the sleeves.

APCS-113 Coating Applicator candidates shall demonstrate their knowledge and abilities to the Certified Coatings Inspector Level II by means of oral questioning, in English, and practical demonstration as follows: 5.3.1

Understand and apply the safety requirements in SAES-H-102, Sections 4.1 (fire and explosion prevention), 4.3 (health hazards), and 4.4 (equipment hazards).

5.3.2

Set up, maintain, and trouble-shoot the coatings application equipment, including inspecting moisture/oil separators, establishing correct nozzle pressure and establishing correct spray patterns.

5.3.3

Demonstrate proper use of materials and techniques for mixing 2 component coating system.

5.3.4

Demonstrate understanding of how wind, air and metal temperature, relative humidity, dew point, and surface contaminants affect coatings performance.

5.3.5

Use wet and dry film thickness gauges; conduct humidity tests, perform holiday testing, detect coating defects and make timely corrections.

5.3.6

The candidate shall be required to coat a test area designated by the Certified Coatings Inspector Level II. The candidate must be able to coat the area such that it meets the requirements of APCS-113 and the Saudi Aramco Data Sheets for the product being applied. Since APCS-113 contains both liquid coatings and putty-type coatings, the candidate's certification card must specify which of these types of coatings he was tested for and approved.

Qualification Documentation and Records 6.1

Requirements for qualification documentation and records are the same as in Paragraph 5 of SAEP-316 except as noted below.

6.2

The Coating Applicator Certification Cards issued to the qualified candidates shall be limited to the specific pipeline coating system(s) checked off on the card: ( ) Tape wrap, ( ) Heat shrink sleeves, ( ) APCS-113 liquid, ( ) APCS-113 putty, and STOPAC wrapping.

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SAEP-316

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