RT600 Tier3&Tier4i Parts-Manual for-reference-Only April2013

RT600 TIER 3 EXPORT & RT600-1 TIER 4i

RT600 & RT600-1 PARTS MANUAL Revised: December 2010 Revised: April 2013

12261-261

RT600 TIER 3 EXPORT & RT600-1 TIER 4i

RT600 & RT600-1 PARTS MANUAL Revised: April 2013

12261-261

INSTRUCTIONS FOR ORDERING PARTS When ordering parts, contact your nearest Terex Cranes distributor and give the following information to assure prompt service:

MACHINE IDENTIFICATION: State the model and serial number, located on the plate in the Operator’s Cab. The final six digits of the serial number are shown on a plate on the outside front of the operator’s cab for convenient access.

PART IDENTIFICATION: State the part number, description and quantity required. Do not use the item number. Avoid using the words “Pairs” or “Sets”.

REF. 1

PART.NO.

DESCRIPTION

QTY.

707 6594

Gear ..................................................... 1

SHIPPING INSTRUCTIONS: State the invoicing address. Unless otherwise specified, invoices will be mailed to the shipping address. State the correct shipping address and the means of shipment: parcel post, air mail, air freight, UPS, bus, etc.

INVOICE TO: Mid State Equipment Milwaukee, WI

SHIP TO: Ace Construction Co. Madison, WI

USING THIS PARTS BOOK This Parts Manual has been designed for optimum ease of reading and is the key to CustomerDistributor-Factory communication. Genuine replacement parts, along with interchangeable product improvements as they become available, will keep your machine in a reliable and productive condition. The following instructions describe the features of the manual and how to use it effectively. Use this manual also as a supplement to the Operator’s Manual and Maintenance Manual when performing service procedures on the machine.

IMPORTANT This manual lists serviceable parts for EVERY machine built of this model designation. Serial numbers are used to identify parts when a product improvement is made or an alternate component is used. KNOW THE SERIAL NUMBER OF YOUR MACHINE before searching for replacement parts. The PARTS GROUP INDEX shows the functional arrangement of associated parts for the machine. A group number identifies the same group of parts regardless of model (Group 25 is always the hydraulic system). The groups which apply to the machine are listed in numerical order. A letter suffix to a group number, 25A, is used for variable or optional parts groups. PAGE NUMBERS are in numerical sequence within each parts group. The first number is the group number and the second number is the numerical sequence number. Letter suffixes are used to maintain continuity to the manual as revisions are incorporated (1.1, 1.2, 1.2A, 1.2B, 1.3, etc.). EXPLODED VIEW ILLUSTRATIONS show the relationship of assembled parts. The illustrations are keyed to an accompanying parts list on the same page or on the facing page and are positioned for ease in reading the manual.

LOCATING INDIVIDUAL PARTS

1. Turn to the PARTS GROUP INDEX and find the general area of the part in question. (Example: Seat would be found in “Operator’s Cab & Machinery Housing” Group 27). 2. Refer to the partsgroup and check to see if a subsequent letter-designated group is used. Check the title block on the pages to determine the application of the group to your particular machine.

111’ BOOM

39

OFFSETTABLE JIB

39A

3. Major assemblies are shown at the beginning of each group with page references to component parts breakdowns on the pages which follow. Briefly skim through the group to familiarize yourself with the information included in it. Locate the illustration and parts list which pertain to the assembly or part you desire. Compare the serial number of your machine to those which may appear on the page to be sure you are ordering the correct part. 4. Item numbers on the illustration correspond to those in the parts list. Parts not shown with an item number are the same as identical or symmetrical parts with an item number. Parts keyed with an asterisk or other symbol are included in a repair kit. If no part number is shown, these parts cannot be ordered separately. 5. Quantities are shown as required per component assembly unless otherwise noted. 6. If an assembly is listed without any serviceable parts, it must be ordered complete. Serviceable parts of components are listed under the component part or a subsequent page as indicated. 7. All hardware shown without the size listed after the noun name is specially made for the particular application and must not be substituted with standard hardware.

PARTS GROUPS RT600 & RT600-1 2

CARRIER FRAME, FUEL TANK 2.1) 2.2) 2.6) 2.7) 2.8) 2.9) 2.10) 2.11) 2.12) 2.13) 2.15) 2.16) 2.17) 2.19)

3

5A.10) Rear Axle - W/ Welded Housing (Arvin Meritor) 5A.12) Rear Axle - W/ Welded Housing Planetary Wheel End (Arvin Meritor)

5B CARRIER AXLES (CAST MERITOR AXLE) & WHEELS 5B.1) Front Axle Assembly (W/ Cast Housing, Meritor Axle) (Beginning W/ SN # 161240) 5B.3) Front Axle - W/ Cast Housing (Arvin Meritor) (Beginning W/ SN # 161240) 5B.5) Front Axle - W/ Cast Housing - Planetary Wheel End (Arvin Meritor) (Beginning W/ SN # 161240) 5B.7) Rear Axle Assembly (W/ Cast Housing, Meritor Axle) (Beginning W/ SN # 161240) 5B.10)Rear Axle - W/ Cast Housing (Arvin Meritor) (Beginning W/ SN # 161240) 5B.12)Rear Axle - W/ Cast Housing - Planetary Wheel End (Arvin Meritor) (Beginning W/ SN # 161240) 5B.14)Wheels & Tires

OUTRIGGERS 3.1) 3.2) 3.3) 3.4) 3.7) 3.8) 3.10) 3.12) 3.14) 3.15) 3.17)

5

Fender & Deck ASSY Fender & Deck ASSY Frame Frame, Machining Hydraulic Tank Assembly Fuel Tank Hydraulic Tank Assembly Fuel Tank Assembly Axle Lock-out Assembly Axle Lock-out Assembly Axle Lock-out Cylinder Pintle Hook Frame W/outriggers Frame With Outriggers

Outrigger Assembly Outrigger Jack Cylinder Outrigger Extend Cylinder Outrigger Valve Hydraulics Outrigger Ext/Ret Valve Hydraulics Outrigger Valve Hydraulics Outrigger Ext/ret Valve Hydraulics Outrigger Valve Selector Outrigger Pads Outrigger Sensor Installation Sensor Mount Assy

CARRIER AXLES (AXLE TECH) 5.1) 5.2) 5.3) 5.4) 5.5) 5.7) 5.11) 5.12) 5.13) 5.14) 5.16)

6

6.1) 6.6)

5A.1) Front Axle Assembly (W/ Welded Housing, Meritor Axle) 5A.4) Front Axle - W/ Welded Housing (Arvin Meritor) 5A.6) Front Axle - W/ Welded Housing Planetary Wheel End (Arvin Meritor) 5A.8) Rear Axle Assembly (W/ Welded Housing, Meritor Axle)

Engine Assembly - Export QSB6.7, 215HP, Tier 3, Cummins Engine Shift Valve Assembly

6A CARRIER ENGINE

Front Axle Assembly (Axle Tech) Planetary Front Axle (Axle Tech) Housing Group - Front Axle (Axle Tech) Brake Group Front & Rear Axle (Axle Tech) 6B Carrier Assembly Differential Front Axle (Axle Tech) Hub & Shaft Group Front Axle (Axle Tech) Rear Axle Assembly (Axle Tech) Planetary Rear Axle (Axle Tech) Housing Group - Rear Axle (Axle Tech) Carrier Assembly Differential Rear Axle 7 (Axle Tech) Hub & Shaft Group Rear Axle (Axle Tech)

5A CARRIER AXLES (WELDED MERITOR AXLE)

CARRIER ENGINE

6A.1) Engine Installation QSB6.7, 220HP, Tier 4i, Cummins Engine 6A.6) Tier 4i Engine Sub ASSY 6A.7) Cooling Package (Export & Domestic)

ENGINE INSTL 6B.1) Engine Installation Non-north America QSB6.7, 220HP, Tier 3, Cummins Engine 6B.6) Engine Installation Non-north America QSB6.7, 220HP, Tier 3, Cummins Engine 6B.7) Exhaust Assembly (Non-North America)

TRANSMISSION 7.1)

Transmission (Dana 32000 Series - Powershift) (Tier-3 & 4i) 7.2) Transmission Converter Group (W/ Aluminium Converter) (Tier-3 & 4i) 7.2A) Transmission Converter Group (W/ Steel Converter) (Tier-3 & 4i) 7.4) Transmission Converter & Transmission Case (Tier-3 & 4i) 7.6) Transmission R, 3rd, F & 2nd Clutch Group (Tier-3 & 4i) 7.8) Transmission Low 1st Clutch Group (Tier-3 & 4i) 03/2013

PARTS GROUPS RT600 & RT600-1 7.10) Transmission Pressure Valve, Pump & Oil Filter (Tier-3 & 4i) 7.12) Transmission Control Valve Assembly (Tier-3 & 4i) 7.13) Transmission Hi & Low Shift Control Assembly (Tier-3 & 4i) 7.14) Transmission Pump Adapter (Tier-3 & 4i) 7.15) Transmission Pump Disconnect (Tier-3 & 4i) 7.16) Transmission Drive Plate Group (Tier-3 & 4i)

9

11

11.6) 11.7)

Superstructure Superstructure Swing Bearing Cab Mounts

Counterweight

SWING SYSTEM 22.1) 22.2) 22.3)

24

Steering System Steering System Steering Control Unit Steering Cylinder Steering Type Selector Valve Hydraulics Steering Type Selector Valve Hydraulics Steering Valve

COUNTERWEIGHT 13.1)

22

Brake Line System Brake Line System Air Supply System Air Brake Kit

SUPERSTRUCTURE 12.1) 12.3) 12.5) 12.6)

13

Drive Shafts

25.33) 25.34)

STEERING 11.1) 11.2) 11.3) 11.4) 11.5)

12

25.18) 25.24) 25.25) 25.26) 25.27) 25.28) 25.30) 25.31)

BRAKES 10.1) 10.3) 10.6) 10.8)

Swing Drive, Braden Swing Reduction Unit, Braden Swing Motor, Eaton

PUMP DRIVE CASE 24.1) 24.2) 24.3) 24.4) 24.5) 24.6)

HYDRAULIC SYSTEM 25.1) 25.6) 25.7) 25.8) 25.12) 25.13) 25.14) 25.15) 25.16) 25.17)

DRIVE SHAFTS 9.1)

10

25

25.35) 25.37) 25.39) 25.40) 25.41) 25.42) 25.43)

27

Lower Hydraulic Assembly Lower Hydraulics Outrigger Valves Lower Hydraulics Diverter Valve Lower Hydraulics Assembly Lower Hydraulics, Outrigger valves Lower Hydraulics, Diverter valve Hydraulic Tank ASSY Reservoir Hydraulic ASSY Lower Hydraulics Hydraulic Reservior Lower Hydraulics Hydraulic Reservior Upper Hydraulics ASSY Upper Hydraulics Winch Valve Upper Hydraulics Boom Valve Upper Hydraulics Steering Priority Valve Upper Hydraulics Hold Valve Upper Hydraulics Main Winch ASSY Upper Hydraulics Cab Upper Hydraulics Boom, Winch, & Swing Valve Pilot Drains Upper Hydraulics Swing Valve Upper Hydraulics, Pressure Reducing Valve Swivel Assembly Swivel Assembly Swing Drive Rotary Manifold Hydraulic Pump Upper Hydraulic Assembly Extend Cylinder Remote Transmission Filter

OPERATOR’S CAB & MACHINERY HOUSING 27.1) 27.4) 27.7) 27.8) 27.9) 27.10) 27.11) 27.12) 27.13) 27.14) 27.15) 27.16) 27.17) 27.18)

Cab Assembly Cab Assembly Operator’s Cab Operator’s Cab Operator’s Cab Operator’s Cab Operator’s Cab Wipers Operator’s Cab Wipers Operator’s Cab Front Windshield Operator’s Cab Roof Hatch Operator’s Cab (Door) Crane Cab Cableway Assembly Operator’s Seat Engine Housing

Hydraulic Pumps Hydraulic Pump Attachment & Swing Hydraulic Pump (Winch) Hydraulic Pumps Pumps Pump 03/2013


OPERATOR’S CONTROLS 28.1) 28.2) 28.3) 28.5) 28.7) 28.8) 28.9) 28.11) 28.12) 28.13) 28.14) 28.15) 28.16) 28.17)

30

33

Directional Signal Control Transmission Shifter Control Swing Brake Control Swing Brake Assembly Swing Lock Assembly Boom Angle Indicator Cab Throttle Control Arm Module Assemblies Right Arm Assembly Single Axis Left Arm Assembly Single Axis Right Arm Assembly Double Axis Left Arm Assembly Double Axis Boom Control Control Module

33.1) 33.3) 33.5) 33.6) 33.8) 33.9) 33.10)

Dash Assembly Dash Assembly Battery Assembly Battery Assembly Collector Ring Circuit Breaker Assembly Electrical System, Lights & Relay Panel 33.13) Electrical System 33.16) Axle Centering Light Assembly 33.17) Optional Lights (Strobe Light,Yellow (Revolving Amber Light)) 33.18) Optional Light (Work Light Package) 33.20) Fuses 33.21) Wire Harnesses 33.22) Wire Harnesses 33.23) Work Light Assembly 33.25) Battery Disconnect 33.26) Battery Disconnect - Tier 4i

MARKING 30.1) 30.2) 30.3) 30.4) 30.6)

Marking Decals (Tier-3) Marking Decals (Tier-3) Marking Decals (Tier-3) Marking Decals (Tier-4i) Decal, Cab Assembly

30A MARKING (SPANISH)

39

30B MARKING (PORTUGUESE) 30B.1) Paint & Marking - Portuguese

30C MARKING (FRENCH) 30C.1) Paint & Marking - French

HEATER 31.1) 31.2) 31.5) 31.7) 31.8) 31.9) 31.10) 31.11) 31.13) 31.14) 31.15) 31.16) 31.19) 31.20)

111’ Boom 111’ Boom Extend Cylinder 111’ Boom Hold Valve 111’ Boom Hoist Cylinder 111’ Boom Sheave 5 - Sheave Boom Head ASSY Boom Sheave Sheave Assembly

39A JIBS

30D.1) Paint & Marking - Russian

31

HYDRAULIC TELESCOPING BOOM 39.1) 39.8) 39.9) 39.10) 39.11) 39.12) 39.13) 39.14)

30A.1) Paint & Marking - Spanish

30D MARKING (RUSSIAN)

ELECTRICAL SYSTEM

A/C & Heater Options Hydraulic A/C & L.P Heater (Option 1) 40 Hoses Installation & Mounting Kit Hose ASSY. Evap. Comp Hose ASSY. Drier To Evap Hose ASSY - 6 HYD Case Drain Kit, MD 9037/47/57 MTG Suburban Assembly Heater (Option 2) 44 No Heater Includes Cover (Option 3) Deluxe A/C & Flameless Heat (Option 4) Cab ASSY Kit (Option 4) Hydraulic Drive Unit 45 Hose & Drive MTG Kit Thermostat Assembly

39A.1) Offsettable Jib Assembly 33’-57’ 39A.2) Offsettable Jib Assembly 32’ 39A.3) Jib Stowage Assembly 39A.5) Anti-Two Block Jib

HYDRAULIC WINCH 40.1) 40.2) 40.4) 40.6)

Winch Tension Roller Assembly Winch Assembly Winch Motor 9 Piston Rexroth Winch Motor 9 Piston Voac (Options)

HOOK BLOCKS, BALLS 44.1) Hook Block, 5 Sheave / 60 Ton 44.2) Overhaul Ball, #419 / 12 / 3/4”

WIRE ROPE, PENDANTS, REEVING 45.1) Wire Rope

03/2013


ATTACHMENT OPTIONS

55

50.1) Auxiliary Winch 50.3) Auxiliary Boom Head Sheave 50.5) Anti-Two AUX Sheave

52

RATED CAPACITY INDICATOR (RCI 510) 52.1) 52.3) 52.4) 52.5)

RCL Assembly, ORPS Greer RCI 510 Computer Greer RCI 510 Reel Greer RCI 510 RCI Assembly (Option) 52.7) Greer RCI 510 Computer (Option) 52.8) Greer RCI 510 Reel (Option)

54

RECOMMENDED SPARE PARTS LIST 55.1) Recommended Spare Parts List (Tier 3 & Export) 55.2) Recommended Spare Parts List (Tier-4i)

56

OPTIONAL 56.1) 3RD Wrap Indicator 56.2) Emergency Shutdown Kit 56.3) Spark Arrestor Muffler

FILTERS 54.1) Filters - Tier 3 & Non-North America 54.2) Filters - Tier 4i

04/2013

3

3

4

2

1

3

3

10, 11, 12

18

6, 9, 8

7

15, 16, 17

5

13, 14

5

5 REF

PART NO.

DESCRIPTION

QTY

720A0274 (Rev H) Fender & Deck Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

720A0277 720-0296 720A0536 1222-220 720F0201 1200-59 709 6374 1210-20 1205-36 1200-29 1210-17 1209-3 1200-100 1205-67 1209-6 1210-26 1200-95 706 9604

Deck, Front ASSY ....................... 1 Deck, Rear .................................. 1 Fender ASSY .............................. 4 Plug ............................................. 28 Step ............................................. 4 HHCS, 0.38NC X 1.00................. 4 Bracket ........................................ 2 Lockwasher, 0.38 ........................ 4 Nut, 0.38NC................................. 4 HHCS, 0.31NC X 0.75................. 6 Lockwasher, 0.31 ........................ 6 Washer, Flat 0.31 ........................ 6 HHCS, 0.50NC X 1.50................. 8 Locknut, 0.50NC.......................... 8 Washer, STD 0.50 ....................... 32 Lockwasher, 0.50 ........................ 32 HHCS, 0.50 NC X 1.00................ 32 Mirror ........................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE:

FENDER & DECK ASSY P/N 12261-261

Revised 01-2010

MODEL: RT600 PAGE

2.1

GROUP

2

19

1

9 4

5, 30, 6

2 20 24 17 9

12, 26, 32

32, 26, 12

4 17 6, 31, 5

A

34

9 3

23

4

21 18

10, 9

1

4

11, 29

13, 7, 27

25

DETAIL A

SEE PAGE 2.5 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE:


Revised 01-2010

MODEL: RT600-1 PAGE

2.2

GROUP

2

C

D

D

B

B

C 7, 27, 13

25

11, 29 1

14, 28, 31 3

14, 28, 31

SECTION B - B

31, 28, 14

31, 28, 14

SECTION D - D



Revised 01-2010

MODEL: RT600-1 PAGE

2.3

GROUP

2

22

F J H G K

SECTION C - C

13, 7, 27, 33

31, 28, 16

DETAIL G

DETAIL F

33, 27, 7, 13

15, 8, 34, 28 34, 28, 8, 15

DETAIL K

DETAIL J

DETAIL H

SEE PAGE 2.5



Revised 01-2010

MODEL: RT600-1 PAGE

2.4

GROUP

2

SEE PAGES 2.2, 2.3 & 2.4 REF

PART NO.

DESCRIPTION

T118233 (Rev A)

Deck & Fender Assembly

1 2 3 4 5 6 7 8 9

706-9604 720-0296 720A0277 720F0201 BCR-250CA00-25 N04-250C000-2A N04-375C000-25 N04-500C000-25 NYL-500C000-25

10

S01-500CA50-25

11

SHF-250C750-25

12

SHF-312C750-25

13

SHF-375CA00-25

14

SHF-500CA00-25

15

SHF-500CA50-25

16

SHF-500CA75-25

17 18 19 20 21 22 23 24 25 26

T106204 T106207 T106208 T106251 T107184 T107785 T108431 T108435 T117525 W07-312X000-20

27 28 29

W07-375X000-20 W07-500X000-20 WAH-25NX000-Y2

30 31 32 33 34

WAN-25NX000-20 WAN-50NX000-20 WAW-31WX000-20 WAW-37WX000-20 WAW-50WX000-20

QTY

Mirror ...................................................2 Rear Deck............................................1 ASSY, FRNT Deck ..............................1 Weld, Step ...........................................4 Square Head Bolt, AI, 0.25-20X1 ........10 Nut, HEX 0.25-20, ST Z GRA ..............10 Nut, HEX 0.375-16, ST Z GR5 ............8 Nut, HEX 0.50-13, ST Z GR5 ..............4 Nut, HEX NYL-INS 0.50-13, ST Z G5..................8 SCR, HHCS 0.50-13X1.50, ST Z GR5 .....................8 SCR, HHCS FT 0.25-20X0.75, ST Z G5 ..................2 SCR, HHCS FT 0.312-18X0.75, ST Z G5 ................6 SCR, HHCS FT 0.375-16X1.00, ST Z G5 ................8 SCR, HHCS FT 0.50-13X1.00, ST Z G5 ..................35 SCR, HHCS FT 0.50-13X1.50, ST Z G5 ..................4 SCR, HHCS FT 0.50-13X1.75, ST Z G5 ..................4 Fender .................................................2 Fender .................................................1 Body, Fender .......................................1 Deck ASSY ..........................................1 Decking ASSY .....................................1 Bracket, Deck Support.........................2 Ladder ASSY .......................................1 Ladder ASSY .......................................1 Bracket, Mirror .....................................2 WSH, LCK, MED SPLT 0.3125, ST Z .....................6 WSH, LCK, MED SPLT 0.375, ST Z....8 WSH, LCK, MED SPLT 0.50, ST Z......43 WSH, FL HRD A-NRW 0.25, STS YZ .................2 WSH, FL TYPA-NRW 0.25, ST Z ........10 WSH, FL TYPA-NRW 0.50, ST Z ........39 WSH, FL TYPA-WID 0.3125, ST Z......6 WSH, FL TYPA-WID 0.375, ST Z........8 WSH, FL TYPA-WID 0.50, ST Z..........8



Revised 01-2010

MODEL: RT600-1 PAGE

2.5

GROUP

2

1

2

3

4

REF

PART NO.

DESCRIPTION

QTY

720F0005 (Rev HH) Frame 1 2 3 4

720F0004 720F0026 720F0027 720F0028

Beam, RH............................................1 Beam, LH ............................................1 Outrigger Box, Front............................1 Outrigger Box, Rear ............................1


FRAME P/N 12261-261

Revised 08-2011

MODEL: RT600 PAGE

2.6

GROUP

2

1

REF

PART NO.

DESCRIPTION

QTY.

T120419 (Rev A) Frame Machining 1

T120418

Frame Weldment .............................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE: Released 05-2011

MACHINING, FRAME P/N 12261-261

MODEL: RT600-1 PAGE

2.7

GROUP

2

13 17, 18

17, 18

14

A

B

A

12, 9

B

5

3

7

2 6

5

11 8

4 16

10

SECTION A - A SECTION B - B

1

REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15* 16 17 18

PART NO.

DESCRIPTION

QTY

720A0530 (Rev 00)

Resevoir Hydraulic Tank

12019-517 12019-558 1219-763 22919 22920 375-6203 37542 434-4020 460-0319 708-6449 709-7782 709-7783 709F6170 703-0119 720F0529 N04-500F000-Y8 NTP-375C000-2C WAW-37WX000-20

Adapter, 90, -10 -12 ....................................1 Dust Cap .....................................................1 4 O-Ring Plug .............................................1 By-Pass Valve .............................................1 Spring..........................................................1 #4 O-Ring Test Port Coupling .....................1 Fill Cap........................................................1 Guage Valve ...............................................1 O-Ring Test Port Coupling ..........................1 Filter, Return ...............................................1 Boss ............................................................1 Filter, Suction ..............................................1 Hadle...........................................................1 Rod .............................................................1 Hydraulic Reservoir.....................................1 Nut, HEX 0.50-20, ST YZ GR8 ...................2 Nut, FL TYPA-WID 0.375-16, ST Z GRC ....16 WSH, FL TYPA-WID 0.375, ST Z ...............16

* ITEM 15 IS NOT SHOWN IN THE ILLUSTRATION WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE:

HYDRAULIC TANK ASSY P/N 12261-261

Released 08-2011

MODEL: RT600 PAGE

2.8

GROUP

2

1 11

10, 8, 2 12 7, 6

5, 3

3, 4, 5,

9 REF

1 2 3 4 5 6 7 8 9 10 11 12 13*

PART NO.

DESCRIPTION

QTY

721A0371 (Rev C)

Fuel Tank Assembly

721 0374 1245-42 SHF-375CA00-25 NTP-375C000-2C WAW-37WX000-20 SHF-500CA00-25 WAJ-500X000-Y2 1233-1 713F0144 1239-44 1219-775 1219-815 12507-27

Fuel Tank 80 GAL .....................1 Sending Unit ...............................1 Capscrew, 0.38 x1.00.................6 Nut, Lock 0.38 ............................4 Washer, Flat 0.38 .......................10 Capscrew .50 X 1.00 ..................4 Washer, Hard Flat 0.5 ................4 Screw Machine ...........................5 Step, RES/Fuel...........................1 Gasket ........................................1 Adapter, 8 - 6..............................1 Adapter, 8 - 8..............................1 Hose ...........................................1

*ITEM 13 IS NOT SHOWN IN THE ILLUSTRATION WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE:

FUEL TANK P/N 12261-261

Revised 01-2010

MODEL: RT600 & RT600-1 PAGE

2.9

GROUP

2

8

VIEW A-A

1 17

12

A

SECTION D-D

14

15

B

20 ,18

3 18 ,20

19

B 7 6

2

10

C

5

8

4

D

11

D

16 13 10

DETAIL C REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

SECTION B-B

PART NO.

9 DESCRIPTION

T118284 (Rev A)

Hydraulic Tank Assy

12019-517 12019-558 1219-763 22919 22920 375-6203 37542 434-4020 460-0319 460-0436 708-6449 709-7782 709-7783 709F7778 709F7871 713-0119 N04-500F000-Y8 NYL-375C000-25 T111633 WAW-37WX000-20

Adapter, 90, -10 -12................................. 1 Dust Cap.................................................. 1 4 O-Ring Plug .......................................... 1 By-Pass Valve ......................................... 1 Spring ...................................................... 1 # 4 O-Ring Test Port Coupling................. 1 Fill Cap..................................................... 1 Gauge Level ............................................ 1 O-Ring ARP 346 70B............................... 1 O-Ring ARP 441 70B............................... 2 Filter, Return ............................................ 1 Boss......................................................... 1 Filter, Suction........................................... 1 Cover ....................................................... 1 Cover, Fill Cap ......................................... 1 Rod .......................................................... 1 Nut, Hex 0.50-20, ST YZ GR8 ................. 2 Nut, Hex NYL-INS 0.375-16, ST Z G5..... 16 Tank, Hydraulic........................................ 1 WSH, FL TYPA-WID 0.375, ST Z ........... 16

QTY



MODEL: RT600-1 PAGE

2.10

GROUP

2

5, 3, 2

7

1 2

REF

1 2 3 4* 5 6* 7 8*

PART NO.

DESCRIPTION

QTY

T107807 (Rev A)

Fuel Tank Assembly

1219-775 1219-815 1239-44 1245-42 S-14-190F500-H2 SHF-500CA00-25 T107806 WAW-50WX000-20

Adapter, 90DEG Male 3/8JIC-1/2NPT..................... 1 Adapter, Male Pipe Elbow- JIC 1/2 ......................... 1 Gasket ..................................................................... 1 Sender ..................................................................... 1 SCR, SHCS 10-32 X 0.50, ST Z.............................. 5 SCR, HHCS FT 0.50-13 X 1.00, ST Z G5 ............... 4 Tank, Fuel................................................................ 1 WSH, FL TYPA-WID 0.50, ST Z.............................. 4

*ITEMS 4, 6 & 8 ARE NOT SHOWN IN THE ILLUSTRATION


FUEL TANK ASSY P/N 12261-261

MODEL: RT600-1 PAGE

2.11

GROUP

2

14

13

22, 21, 16, 17

12

19

15

11, 4, 20

18

3, 5, 8

REF

1 2 3 4 5 6 7 8 9 10 11 12

PART NO.

DESCRIPTION

QTY

720A0361 (Rev E)

Axle Lockout ASSY

707 4952 708F2844 1210-20 1205-45 1209-4 12019-332 362 4004 1200-59 F37562 1213-3 200B2007-6 720 0316-95

Cylinder ........................................2 Pin ................................................2 Washer, Lock ...............................4 Lock Nut 3/8”................................7 Faltwasher 3/8” ............................6 Bleed Screw .................................2 Plug ..............................................2 HHCS 3/8” ....................................4 Pin ................................................2 Zerk ..............................................2 Clamp Support .............................8 Hose .............................................1

2, 23

15

3, 5, 8

9, 10

6

7

1

REF

PART NO.

DESCRIPTION

QTY

13 14 15 16 17 18 19 20 21 22 23

720 0314-63 720 0315-108 375 1406 1200-13 707 4783 12019-304 430 8844 085 113 24 1209-44 1210-14 1213-1

Hose ..................................................... 1 Hose ..................................................... 1 Elbow ................................................... 3 HHCS 0.25-20 X 2.25........................... 2 Strap..................................................... 1 Adapter................................................. 2 Valve .................................................... 1 Washer, Flat ......................................... 7 Washer, Flat ......................................... 6 Washer, Lock ....................................... 2 Zerk ...................................................... 2


AXLE LOCK-OUT ASSEMBLY P/N 12261-261

Revised 01-2010

MODEL: RT600 PAGE

2.12

GROUP

2

21, 20, 18 4 15 14

13

2

9, 19, 21, 17

A

6

7

10

11

3

21, 20, 18

SECTION A - A

5, 22, 16

A

5, 22, 16

13

B

5, 22, 16 12

14

16, 22, 5

7 7

8

DETAIL B

1

SEE PAGE 2.14 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE: Released 04-2011


MODEL: RT600-1 PAGE

2.13

GROUP

2

SEE PAGE 2.13 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NO.

DESCRIPTION

T109822 (Rev A)

Axle Lockout ASSY

QTY

1209-304 12019-332 1213-1

Adapter 6-4 F50X-S...........................1 Screw, Bleed......................................2 Grease FTG, Zerk 0.125NPT STR ..........................2 1213-3 Fitting, Grease 1/8 45DEG ................2 200B2007-6 Clamp, MED, 3/4 ID...........................7 362-4004 Plug....................................................2 375-1406 Elobow, 90DEG .................................4 430-8844 Valve..................................................1 707-4783 Plate 2.375X0.75X0.25, STL .............1 707-4952 Cylinder..............................................2 708F2844 Pin......................................................2 720-0314-52 Hose, -6, FJIC-6SW/FJIC-8SW90 .....1 720-0315-102 Hose, -6, FJIC-6SW/FJIC-6SW90 .....1 720-0316-102 Hose, -6, FJIC-6SW/FJIC-6SW .........1 F37562 Pin-Upper Axle Lock ..........................2 NYL-375C000-25 Nut, HEX NYL-INS 0.375-16, ST Z G5..............7 S01-250CB25-25 SCR, HHCS 0.25-20X2.25, ST Z GR5 ...................2 SHF-375CA00-25 SCR, HHCS FT 0.375-16X1.00, ST Z G5 ..............4 W07-250X000-20 WSH, LCK, MED SPLT 0.25, ST Z .......................2 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z .....................4 WAH-25NX000-Y2 WSH, FL HRD A-NRW 0.25, ST YZ............ 2 WAH-37NX000-20 WSH, FL TYPA-NRW 0.375, ST Z.............. 11



MODEL: RT600-1 PAGE

2.14

GROUP

2

707 4952

1

10

3

REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

4

2

11

12

13

3

14

7

5

8

6

15

9

PART NO

DESCRIPTION

QTY

707 4952 (Rev E)

Cylinder, Axle Lock (Fisher Goldstar).......................... 2

218917

Kit, Seal ...................................... 1 (Includes Items 10 Through15)

218920 218921 218922 218923 218924 218925 218926 218927 218928 218929 218930 218931 218932 218933 218934

Wear RIng ................................... 1 PSP Seal ..................................... 1 Back-Up....................................... 2 O-Ring ......................................... 1 O-Ring ......................................... 1 Back-Up....................................... 1 Wear RIng ................................... 1 U-Cup .......................................... 1 Rod Wiper.................................... 1 Locknut ........................................ 1 Piston........................................... 1 Barrel Assembly .......................... 1 Rod Assembly ............................. 1 Breather....................................... 1 Internal Head ............................... 1


AXLE LOCK-OUT CYLINDER P/N 12261-261

Revised 02-2005


2.15

GROUP

2

2

3

1

REF

1 2 3

PART NO.

DESCRIPTION

QTY

720A0454

Front Pintle Hook Assembly ................. Opt

3100P57F2 720 0093 0825M16065 18Z2070D7 2104M016

Rear Pintle Hook Assembly ................. 1 Bracket ................................................. 1 Capscrew HEX PLT M16 x 65 ............. 4 Washer HRD .177 x 1.313"O x .688"I .. 8 Nut HEX M16 ....................................... 4

1

2

REF

1 2

PART NO.

DESCRIPTION

QTY

3100P57F2

Rear Pintle Hook Assembly ................. Opt

8Z206 0825M16065 18Z2070D7 2104M016

Coupler, Automatic Truck..................... 1 Capscrew, M16 x 65 ............................ 4 Washer ................................................. 8 Nut, Hex M16 ....................................... 4


PINTLE HOOK P/N 12261-261

Revised 09-2010


2.16

GROUP

2

6 20

B

18 22

23 19

3

21 5

8

7

4 9 10

2, 1

9

10

A 22 19

22 18 24

23

A


FRAME WITH OUTRIGGERS P/N 12261-261

MODEL: RT600 PAGE

2.17

GROUP

2

14 17

11, 12

16

15

13, 25

SECTION A - A

DETAIL B

SEE PAGE 2.17 REF

PART NO.

DESCRIPTION

QTY

T112834 (Rev A) Frame W/Outriggers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1203-249 1209-61 720A0032 720F0156 720 0199 720 0200 720 0212 720 0213 720 0214 720 0215 1200-41 1205-34 706 8973 1222-225 717 0859 12219-1 713F0111 720 0309-65 720 0309-61 707 4079-80 707 4079-61 707 4078-66 707 4078-62 707 4078-48 1208-17

Capscrew Ferrycap 12PT 7/8X5.5... 48 Washer PER B/P Zinc Plate ............ 48 Outrigger Beam ASSY RT600/700 .. 4 Frame, RT600.................................. 1 Jack, Anti-Slip Tape ......................... 4 Front Top, Anti-Slip Tape................. 1 Front Cover, Anti-Slip Tape ............ 1 FT Frame Rail, Anti-Slip Tape ......... 2 FT Base Plate, Anti-Slip Tape.......... 2 RR Base Plate, Anti-Slip Tape......... 2 HHCS 5/16X2 1/4 GR5 Zinc ............ 8 Locknut HEX 5/16-18 ESNA ............ 8 Spacer ............................................. 24 Sleeve For 1/8" Plas Cable.............. 8 Pin.................................................... 4 Cable ............................................... 108 Pin Weldment / Zinc Plated.............. 4 Hose -8 ............................................ 2 Hose -8 ............................................ 2 Hose -8 ............................................ 1 Hose -8 ............................................ 1 Hose -8 ............................................ 3 Hose -8 ............................................ 2 Hose -8 ............................................ 1 Bushing ............................................ 8



MODEL: RT600 PAGE

2.18

GROUP

2

11

22

21

8

6

9 15

15 19

18

20

27

17 16

18 20

15

2,26

19 15

7

21

12

23

9

10 22

A

14, 1, 5

25, 24

3

13

4

DETAIL A



Revised 05-2011

MODEL: RT600-1 PAGE

2.19

GROUP

2

SEE PAGE 2.19

REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PART NO.

DESCRIPTION

QTY

T120420 (Rev C)

Frame With Outriggers

1208-17 1209-61 12219-27 1222-225 706-8973 707-4078-48 707-4078-62 707 4078-65 707 4078-66 707 4078-72 707 4079-66 707 4079-77 713F0111 717-0859 720 0199 720 0200 720 0212 720 0213 720 0214 720 0215 720-0309-61 720-0309-70 720A0032 NYL-312C000-25 S01-312CB25-25 SFP-875CE50-PA T120419

Bushing, Machine 1 X 1 1/2X14 GA........... 8 Washer, 1/8, Hard STL .............................. 48 Cable 7X7 Aircraft Plastic .......................... 4 1/8 Cable Sleeve........................................ 8 Spacer........................................................ 24 Hose, -8, FJIC-8SW/FJIC-8SW90 ............. 1 Hose, -8, FJIC-8SW/FJIC-8SW90 ............. 1 Hose, -8, FJIC-8SW/FJIC-8SW90 ............. 1 Hose, -8, FJIC-8SW/FJIC-8SW90 ............. 2 Hose, -8, FJIC-8SW/FJIC-8SW90 ............. 1 Hose, -8, FJIC-10SW/FJIC-8SW90 ........... 1 Hose, -8, FJIC-10SW/FJIC-8SW90 ........... 1 Pin Weldment............................................. 4 Pin .............................................................. 4 Anti-Slip Tape, Jack ................................... 4 Anti-Slip Tape - Top Front.......................... 1 Anti-Slip Tape - Front Cover ...................... 1 Anti-Slip Tape - Front Frame Rail .............. 2 Anti-Slip Tape - Base Plate ........................ 2 Anti-Slip Tape - Base Plate ........................ 2 Hose, -8, FJIC-8SW/FJIC-8SW45 ............. 2 Hose, -8, FJIC-8SW/FJIC-8SW45 ............. 2 Outrigger Beam Assembly ......................... 4 Nut, HEX NYL-INS 0.312-18, ST Z G5 ...... 8 SCR, HHCS 0.3125-18X2.25, ST Z G5 ..... 8 SCR, FLGHD 12PT 0.875-9X5.50, ST....... 48 Machining, Frame ...................................... 1



Revised 05-2011

MODEL: RT600-1 PAGE

2.20

GROUP

2

4

12

2

6, 7, 8 5

19, 20

3

21, 22, 23 13

9, 10

1

14

13

16, 17, 18

15

11

24, 25

REF

1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

QTY

720A0032 (Rev B)

Outrigger Beam Assembly

720F0024 717 0001 720 0035 12019-690 720 0340 1209-4 1210-20 1200-57 1242-108 1209-40 720 0043 1220-82 1219-441

Outrigger Beam ............................1 Cylinder, Jack ..............................1 Pin ................................................1 Adapter, 90°..................................2 Cover, Hose..................................1 Washer, 0.38 ................................2 Washer, Lock 0.38........................2 HHCS, 3/8-16 X 0.75....................2 HHCS, GRD 8, 3/4-10 X 2.25.......4 Washer, Hard 0.75........................4 Cylinder, Beam Extend .................1 Snap Ring.....................................2 Adaptor .........................................5

REF

PART NO.

DESCRIPTION

QTY

14 15 16 17 18 19 20 21 22 23 24 25

12019-696 716 0222-150 706 4211 1200-59 1205-45 1208-19 1208-20 MK211649 MK211650 MK211651 1209-3 1200-35

Plug.......................................................2 Hose......................................................2 Clamp, Hose .........................................4 HHCS, 3/8-16 X 1.00 ............................4 Nut, Lock, 3/8-16...................................4 Bushing, MACH, 1 x 2 x 0.075..............2 Bushing, MACH, 1 x 2 x 0.048..............2 Shim, 16 GA X 1.25 X 4.00...................2 Shim, 20 GA X 1.25 X 4.00...................2 Wear Pad, 0.38 X 1.25 X 4.00 ..............2 Washer, 0.31 X 0.083............................4 HHCS, 5/16-18 X 1.50 ..........................4


OUTRIGGER ASSEMBLY P/N 12261-261

Revised 08-2011


3.1

GROUP

3

717 0001

14

1

2

1

19

3

4

5 6 7

8

9 10

11 12 13

16

717 0001-1

18 15 17

REF

PART NO.

DESCRIPTION

717 0001 (Rev G)

Outrigger Jack Cylinder

216212

Seal Kit Special Soft (Includes Items with *)

1 2 3 4 5 6 7 8 9 10

215662 216199 216200 216201 215658 215659 216202 216203 216204 216205

11

216000

12 13 14 15 16 17 18 19

216206 216207 216208 215152 216209 215151 216210 216211

QTY

*Wear Ring, 6.00 x 5.75 x .75................ 2 *Capped “T” Seal, 6.00 .......................... 1 Case Weldment ..................................... 1 Shaft Assembly...................................... 1 *O-Ring, 5.50 x 6.00 x .25 ..................... 1 *Back-Up, 5.50 x 6.00............................ 1 *Wear Ring, 4.75 x 4.50 x .75................ 2 *Step Seal “K”, 4.50 ............................... 1 *“DZ” U-Cup ~ 4.50 x 5.00 x .38 ............ 1 *U-Cup Back-Up~4.50 x 5.00 x .079 THK .................................. 1 SHCPSS,.25-20 X.38 Lg W/Nylok Patch.......................... 1 Head Gland............................................ 1 *“AN” Wiper ~4.50 x 4.935 x .135 .......... 1 Metal Plug ~ 3/4-16 -8 SAE ................. 2 “Sun” C/B Valve ~ CBCA-LIN 600psi .... 1 Boss Plug ~ 7/16-20 -4 SAE .................. 2 “Sun” Check Valve ~ CKCB-XCN .......... 1 Boss Plug ~ 3/4-16 -8 SAE .................... 2 SHCPSS, 3/-16 x .38 Lg w/ Nylok Patch ......................... 2


OUTRIGGER JACK CYLINDER P/N 12261-261

Revised 07-2002


3.2

GROUP

3

720 0043

1

10

2

7

6

3

12

720 0043

5

9

8

11

REF

PART NO.

DESCRIPTION

QTY

720 0043 (Rev A)

Cylinder, Extend

218046

Seal Kit (Includes Items with *)

1 2 3

218034 218035 218036

4

218037

5

218038

6 7

218039 218040

*

8 9

218041 218042

* *

10 11 12

218043 218044 218045

* * *

Case Weld G 2.500 95.750L .....1 Rod Weld G 1.750 95.625L.......1 Head G 2.500 1.750 2.250L AL ........................1 Piston S 2.500 1.062 1.250 AL ..........................1 Locknut 1.000-14 NTU Nyl Insert...........................1 Backup 228 2.500 1758 ............1 ORing 228 2.500OD 70N .125CS...............................1 WRing 2.500 2.250 .250 BC......1 ORing 137 2.250OD 70N .094CS...............................1 Teflon Seal 2.500 .130 15% ......1 UCup 1.750 .188 .375 M DPB...1 Wiper .........................................1


P/N 12261-261

OUTRIGGER EXTEND CYLINDER

Revised 10-2002


3.3

GROUP

3

A D

C

B

G

G

6

SECTION G-G

SEE PAGE 3.6 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

P/N 12261-261

OUTRIGGER VALVE HYDRAULICS

DATE:

Revised 09-2010

MODEL: RT600 PAGE

3.4

GROUP

3

5

5

E

2, 3, 4

DETAIL F

F

2, 3, 4 5

5

DETAIL E 8

DETAIL A

3, 4

9

16

17

18 1

10

7 11 7

DETAIL C 3, 4

7

7 1 14

13

15

12

DETAIL D

DETAIL B


P/N 12261-261


DATE:

Revised 09-2010

MODEL: RT600 PAGE

3.5

GROUP

3

SEE PAGES 3.4 & 3.5

REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

QTY

720A0283 (Rev J)

Lower Hydraulics Assembly

708 2210 1200-59 1210-20 1205-36 1219-441 707 4079-52 1219-470 707 4078-70 709 5700-50 720 0313-41 709 5664-66 720 0298-68 720 0376-114 718 0680-51 720 0236-57 721 0275-35 718 0616-31 721 0275-35

Valve, Solenoid ............................ 1 Capscrew, .38C x 1...................... 8 Washer, Lock .38 ........................ 10 Nut, .38C...................................... 10 Adapter, STR ............................... 4 Hose ............................................ 1 Adapter, 90° ................................. 1 Hose ............................................ 1 Hose ............................................ 1 Hose ............................................ 1 Hose ............................................ 1 Hose ............................................ 1 Hose ............................................ 1 Hose ............................................ 1 Hose ............................................ 1 Hose ............................................ 1 Hose ............................................ 1 Hose ............................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

P/N 12261-261


DATE:

Revised 09-2010

MODEL: RT600 PAGE

3.6

GROUP

3

A

4, 5, 6, 7

3

1

3

B

DETAIL C 2

C

4, 5, 6, 7 8 3

DETAIL B DETAIL A

REF

1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

QTY

720A0283 (Rev J)


707 4078-19 720 0318-20 1219-441 1200-59 1209-4 1210-20 1205-36 708 2211

Hose ............................................ 1 Hose ............................................ 1 Adapter, Str.................................. 4 Capscrew, .38C x 1 ..................... 8 Washer, Flat .38........................... 8 Washer, Lock .38 ......................... 8 Nut, .38C ..................................... 8 Valve, Solenoid............................ 1


P/N 12261-261

OUTRIGGER EXT/RET VALVE HYDRAULICS

DATE:

Revised 09-2010

MODEL: RT600 PAGE

3.7

GROUP

3

C

E

D

SECTION A - A

A

A

1, 3, 4, 5, 6

1, 3, 4, 5, 6

2

2 2

2

DETAIL E

DETAIL C


P/N 12261-261


DATE: Released 08-2011 MODEL: RT600-1 PAGE

3.8

GROUP

3

J 12 13

14

K

7

7 10, 4, 6, 5, 3

8

8 2 11

9, 4, 5, 3, 6

7

8

8

DETAIL K

DETAIL J

SEE PAGE 3.8 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

QTY

T109821 (Rev B)


708 - 2210 1219 - 470 N04-375C000-25 SHF-375CA00-25 W07-375X000-20 WAW-37WX000-20 1219 - 598 1219 - 441 708 - 2211 49018 1219 - 628 707-4078-19 720-0317-26 709-5668-28

Valve, Outrigger ......................................... 1 Adapter, 90, -8 ........................................... 11 Nut, HEX 0.375-16, ST Z GR5................... 16 SCR, HHCS FT 0.375-16X1.00, STZ G5... 16 WSH, LCK, MED SPLT 0.375, ST Z .......... 16 WSH, FL TYPA-WID 0.375, ST Z .............. 16 Adapter, M ORB-6/M JIC-8 ........................ 3 Adapter, STR, -8 ........................................ 4 Valve, Extend - Retract .............................. 1 Valve R Axle............................................... 1 TEE, JIC..................................................... 2 Hose, -8, FJIC-8SW/FJIC-8SW90 ............. 1 Hose, -8, FJIC-8SW/FJIC-10SW ............... 2 Hose, -8, FJIC-8SW/FJIC-10SW45 ........... 2


P/N 12261-261



3.9

GROUP

3

D

SECTION A - A

A

A

12

J

14

13

K

8

DETAIL D

7

7 10, 4, 6, 5, 3

7

8 9 1, 4, 5, 3, 6 11

8 8

DETAIL J

SEE PAGE 3.11

DETAIL K


P/N 12261-261



3.10

GROUP

3

SEE PAGE 3.10

REF

1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

QTY

T109821 (Rev B)


708 - 2211 709-5668-28 N04-375C000-25 SHF-375CA00-25 W07-375X000-20 WAW-37WX000-20 1219 - 598 1219 - 441 1219 - 470 49018 1219 - 628 707-4078-19 720-0317-26

Valve, Extend - Retract.....................................1 Hose, -8, FJIC-8SW/FJIC-10SW45..................2 Nut, HEX 0.375-16, ST Z GR5 .........................8 SCR, HHCS FT 0.375-16X1.00, STZ G5 .........8 WSH, LCK, MED SPLT 0.375, ST Z.................8 WSH, FL TYPA-WID 0.375, ST Z.....................8 Adapter, M ORB-6/M JIC-8...............................3 Adapter, STR, -8...............................................4 Adapter, 90, -8 ..................................................1 Valve R Axle .....................................................1 TEE, JIC ...........................................................2 Hose, -8, FJIC-8SW/FJIC-8SW90....................1 Hose, -8, FJIC-8SW/FJIC-10SW......................2


P/N 12261-261



3.11

GROUP

3

6

2

1

3

4

5

REF

1 2 3 4 5 6

PART NO.

DESCRIPTION

QTY

708 2210 (Rev 00)

Valve Solenoid

219889 220597 219887 222913 222912 219888

MD06-PDNC-AA-12B .......................................3 MD06-PDNC-AA-12B .......................................1 Stack Kit............................................................1 #6 SAE Plug .....................................................1 #8 SAE Plug .....................................................1 Mylar Shim........................................................1


P/N 12261-261

OUTRIGGER VALVE SELECTOR

DATE: Released 08-2011 MODEL: RT600 & RT600-1 PAGE

3.12

GROUP

3

1

2

3

4

REF

1 2 3 4

PART NO.

DESCRIPTION

QTY

708 2211 (Rev 00)

Valve Solenoid

222914 219874 222913 222912

MD06-PDNC-AJ-12B........................................1 Stack Kit............................................................1 #6 SAE Plug .....................................................1 #8 SAE Plug .....................................................1


P/N 12261-261

OUTRIGGER VALVE SELECTOR


3.13

GROUP

3

Page 3.1

1

REF

1

PART NO

DESCRIPTION

QTY

720A0371

Pad Assembly, Aluminum

718 0751 18Z2279D3 19Z286D2

Pad, Outrigger................................................. 4 Washer, Rubber 1.15ID X 3OD X 0.38T ......... 8 Pin Snapper 0.250"DIA X 2.000" .................. 8


OUTRIGGER PADS P/N 12261-261

MODEL: RT600 PAGE

3.14

GROUP

3

D

C

D

C A

B

B

A

9

8

7

6 1, 10, 2

SECTION C-C

9

8

7

SECTION D-D

6

1, 10, 2


P/N 12261-261

OUTRIGGER SENSOR INSTALLATION

DATE: Released 10-2011 MODEL: RT600 PAGE

3.15

GROUP

3

4

E

5

E 3, 11

SECTION E-E

1, 10, 2 1, 10, 2

SECTION A-A

SECTION B-B

SEE PAGE 3.15 REF

1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

QTY

T120421 (Rev A)

Outrigger Sensor Installation

200B2007-4 N04-375C000-25 NYL-375C000-25 T120594 T120595 T121431 T121432 T121433 T121434 WAN-37NX000-20 WBR-37RXA00-20

Clamp, MED, 1/2 ID..........................................24 Nut, HEX 0.375-16, ST Z GR5 .........................24 Nut, HEX NYL-INS 0.375-16, ST Z G5.............16 Cover, Sensor...................................................8 Sensor Mount Assy ..........................................8 Harness, Jumper ..............................................2 Harness, Jumper ..............................................2 Harness, Jumper ..............................................2 Harness, Jumper ..............................................2 WSH, FL TYPA-NRW 0.375, ST Z ...................24 WSH, FL TYPB-REG 0.375, ST Z....................16


P/N 12261-261

OUTRIGGER SENSOR INSTALLATION


3.16

GROUP

3

2

3

REF

1* 2 3

PART NO.

DESCRIPTION

QTY

T120595 (Rev B)

Sensor Mount Assy

511-2057 T120217 T120593

Loctite ................................................................0.01 Proximity Switch ...............................................1 Bracket .............................................................1

*ITEM 1 IS NOT SHOWN IN THE ILLUSTRATION


P/N 12261-261

SENSOR MOUNT ASSY


3.17

GROUP

3

25

26

6

24

3, 4

2

5

1 29, 28, 27

18, 19, 20

16 7

12, 13 22

8, 9 23

10

21

11

15, 4, 17

SECTION A-A

REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NO.

DESCRIPTION

QTY

720A0272 (Rev F)

Front Axle Assembly

720 0539 710F0412 1200-95 1209-29 710 0646 1213-1 710A0409 1209-8 1205-90 1205-85 710 0410 1200-65 1205-45 720 0185 1200-98

Front Axle Assembly.................... 1 Pin Assembly, (STR,CYL)............ 4 Capscrew (1/2-13x1) ................... 4 Flat Washer (0.50) ....................... 8 Front STRG, CYL......................... 2 STRT, Grease Fitting, .................. 2 Park BRK, Actuator...................... 1 Flat Washer (0.625) ..................... 2 Nut, Elastic Stop .......................... 2 Nut, Jam (0.625) .......................... 1 Yoke ............................................. 1 CP, SCRW (0.375-16X1.75) ........ 1 Nut, Elastic Stop .......................... 1 Shaft, Drive .................................. 1 CP, SCRW,(0.5-13X1.25)............. 2

REF

PART NO.

16 17 18 19 20 21 22 23 24 25 26 27 28 29

1213-3 340 2728 1200-282 1209-70 1205-197 709 6606 707 4078-56 707 4078-122 707 4077-24 1219-470 1219-800 1240-53 1209-4 1205-43

14

DESCRIPTION

QTY

Zerk, 45° .......................................... 2 Nut, Lock (0.5-13) ............................ 2 CP, SCRW, (1-8X4.00)..................... 8 Plain Washer.................................... 16 Nut, Lock.......................................... 8 Drive Shaft ....................................... 1 Hose Assembly ................................ 1 Hose Assembly ................................ 1 Hose Assembly ................................ 2 90°Adapter ....................................... 4 Tee ................................................... 2 Clamp............................................... 2 Washer............................................. 2 Locknut (0.375 - 16)......................... 2


P/N 12261-261

FRONT AXLE ASSEMBLY (AXLE TECH)

DATE:

Revised 01-2010

MODEL: RT600 PAGE

5.1

GROUP

5

WHEELS & TIRES (See Page 5B.14)

1

2

4

3

Oil fill and level plug carrier and housing

REF

1 2 3 4

PART NO.

DESCRIPTION

QTY

720 0539

Front Planetary Axle .................................1

221677 221684 221692 221707

Housing Group - Front ..............................1 Brake Group Front & Rear ........................8 Differential Carrier Assembly - Front........1 Hub & Shaft Group - Front ........................1


P/N 12261-261

PLANETARY FRONT AXLE (AXLE TECH)

DATE:

Revised 12-2012

MODEL: RT600 PAGE

5.2

GROUP

5

6

1

8

3

3

9

10 2 7 4 5

REF

1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

QTY

221677

Housing Group - Front Axle

221678 221679 221680 220362 220301 220364 220340 221172 221681 221173 221174

Housing ASSY-Axle ................................................ 1 Magnet.................................................................... 6 Bushing................................................................... 4 Bushing- Spindle/ Housing ..................................... 2 Seal ASSY-Oil 2.25X2.996X.433............................ 2 Plug ........................................................................ 1 Plug-Fill/Drain Magnetic ......................................... 1 Breather, Axle Housing........................................... 1 .66X1.06X.09 Washer ............................................ 16 .62-11UNC-2A x 1.75/.94 HHCS ............................ 12 .62-11UNC-2A x 2.50/.94 HHCS ............................ 4


P/N 12261-261

HOUSING GROUP - FRONT AXLE (AXLE TECH)

DATE:

Revised 12-2012

MODEL: RT600 PAGE

5.3

GROUP

5

10

16

7

5 2 3

1

6

9

13

4

11

12

18

REF

1 2 3 4 5 6 7 8* 9 10 11 12 13

PART NO.

DESCRIPTION

QTY

221684

Brake Assembly Front & Rear Axle

221685 220264 220265 220268 220266 220267 220271 221687 220273 220263 220269 220270 220274

Brake ASSY-Disc. .................................4 Ring - Backup .......................................16 O-Ring 5.33X75.56 ...............................16 O-Ring 3.53X75.79 ...............................8 Seal Wiper ............................................4 Piston Fin..............................................4 Bleeder Screw .438-20 UNF.................2 Cap - Bleeder........................................2 Brake Pad Assembly ............................2 Caliper Finish - Disc Brake ...................4 Cap - Cylinder Head .............................8 Plug/O-Ring HEX .500-20 UNF ............8 Plate-Lining Retainer ............................16

17

REF

PART NO.

DESCRIPTION

QTY

14* 15* 16 17 18 19* 20* 21* 22* 23*

220076 220276 220277 221688 221171 220459 220460 220461 221689 221690

24*

221691

.62-11UNCX1.50/1.50 HHCS. .............. 32 Grease (OZS) ....................................... 4 Label - Mineral Oil ................................ 4 .88-9UNCX7.50/2.25 HHCS ................. 16 .91X1.50X.12 WSHR............................ 16 Name Plate -Generic Commercial........ 1 Name Plate Blank................................. 1 Screw.................................................... 2 Plug ...................................................... 1 For Front Axle Stool-Shipping,Cradle........................... 1 For Rear Axle Stool-Shipping,Cradle........................... 1

ITEMS 8, 14, 15, 19 TO 24 ARE NOT SHOWN IN ILLUSTRATION WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

P/N 12261-261

BRAKE GROUP FRONT & REAR AXLE (AXLE TECH)

DATE:

Revised 12-2012

MODEL: RT600 PAGE

5.4

GROUP

5

37 29 28

37 37

36

35 22 21 17

9 2

15 13 11

5

4

1

3

31

20

30 33

40 39

32

34

7

27 8

14

33

38

24

6 18

23

4 19

3

25 26 10 12 16

LIMITED SLIP DIFFERENTIAL


CARRIER ASSEMBLY P/N 12261-261

DIFFERENTIAL FRONT AXLE (AXLE TECH)

DATE:

Revised 12-2012

MODEL: RT600 PAGE

5.5

GROUP

5

SEE PAGE 5.5

REF

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NO

DESCRIPTION

QTY

221692 221177

Carrier Assembly, Differential-Front Axle CARR ASSY-DIFF,STD DIFF

221189 221395 221396 221397 221398 221187 221183 221181 221188 221180 220444 220443 221186 221207 221196 221208 221195 221191 221209 221194 221210 221193 221192 221399 221184 221182 221357 221199 221681

Kit-Minor ..............................................1 Shim......................................................1 Shim......................................................2 Shim......................................................3 Shim......................................................1 Cup-Bearing Inner ...............................1 Cup-Bearing Outer................................1 Cone-Bearing Outer..............................1 Cone-Bearing Inner. .............................1 Seal Assy-Oil 3.003X4.944X1.00 .........1 Bearing-Roller.......................................1 Snap-Ring E 34.65X1.57 CS ................1 Kit-Service Shim/Spacer.......................1 Cone-Bearing Left Hand .......................1 Cone-Bearing Right Hand.....................1 Cup-Bearing Left Hand ........................1 Cup-Bearing Right Hand.......................1 Carrier & Cap ASSY .............................1 Ring-BRG ADJ, FIN Left Hand .............1 Ring-BRG ADJ, FIN Right Hand...........1 M8X1.25X30/30-10.9 SHCS.................2 M22X1.50X103/81.5 Thrust Screw.......1 M22X1.50-6H Nut .................................1 Cage ASSY-Pinion................................1 Washer-Hardened ................................8 M12X1.75X45/30-10.9 HHCS...............8 Kit-MISC Hardware...............................1 M16X1.50X58/35-10.9 HHCS...............12 .66X1.06X.09 WSHR ............................12

REF

PART NO

DESCRIPTION

26 27 28 29 30 31 32 33 34 35 36 37

221197 221190 221179 221178 221184 221206 221360 221200 221202 221694 221695 221696 221697 221698 221699 221700 221701 221269 221270 221277 221268 221271 221274 221275 220483 220459 220460 220461 221276 221358 221693

M16X1.50-6H Nut .................................12 Gear & Pinion ASSY.............................1 1.56X2.36X.12 Washer-Hardened........1 M39X1.50-6H Nut .................................1 Washer-Hardened ................................16 M12X1.75X90/30-12.9 HHCS...............16 Differential Kit .......................................1 Washer-Thrust ......................................2 Washer-Thrust ......................................4 Adapter-Brake, FIN...............................1 .62-11UNC-2AX1.63/1.50 HHCS..........4 Yoke ASSY ...........................................1 Yoke......................................................1 Drum-Brake,FIN....................................1 .41X.75X.09 Washer.............................8 .38-24UNFX1.00/1.00 HHCS................8 Brake ASSY..........................................1 Sealer(OZS)..........................................0.1 Grease (OZS) .......................................0.1 Case ASSY-DIFF..................................1 Loctite (CCS) 518 Red..........................0.1 Adhesive (OZS) 271 Red Loctite ..........0.1 Gear Set ...............................................1 HDWR Kit .............................................1 Lubricant (OZS) ....................................3 Name Plate -Generic Commercial ........1 Name Plate - Blank...............................1 Screw....................................................2 Case-DIFF, & Nest ASSY .....................1 Loctite 271 Red ....................................0.1 Protector/ Bag-Shipping........................1

38 39 40 41* 42* 43* 44* 45* 46* 47* 48* 49* 50* 51* 52* 53* 54* 55*

QTY

* ITEMS 41 TO 55 ARE NOT SHOWN IN ILLUSTRATION



DIFFERENTIAL FRONT AXLE (AXLE TECH)

DATE:

Revised 12-2012

MODEL: RT600 PAGE

5.6

GROUP

5

7 7 8 4 5

10

6 3

2 46

46

45 48

45 1 47 6

5 4 8 7 9

7


P/N 12261-261

HUB & SHAFT GROUP FRONT AXLE (AXLE TECH)

DATE:

Revised 12-2012

MODEL: RT600 PAGE

5.7

GROUP

5

ALTERNATE SPINDLE LOCK NUT DESIGNS

28

SEE PAGE 5.9

26

27

29

NYLON COATED PIN DESIGN

30 31 35

32

36 42

37 38

43

40

44

39 34 NEEDLE BEARING PIN DESIGN

41 33 ALTERNATE TAPPERD ROLLER BEARING PIN DESIGN

TAPERED ROLLER BEARING PIN DESIGN


P/N 12261-261


DATE:

Revised 12-2012

MODEL: RT600 PAGE

5.8

GROUP

5

17

16

18

19 20 22

12

25

13

24

23

11

21

SEE PAGE 5.8

14 15

NOTE: ALTERNATE HUB DESIGN UTILIZES SINGLE BOLT PATTERN FOR SPIDER AND RIM CLAMP ASSEMBLY

NOTE: CERTAIN B/M’S INCLUDE INTEGRAL HUB-DRUM OR HUB-DRIVER DESIGNS (NOT SHOWN) IN THESE DESIGNS AND RELATED HARDWARE ARE OMITTED

IN THESE DESIGNS OMIT # 221278 & UTILIZE # 221737


P/N 12261-261


DATE:

Revised 12-2012

MODEL: RT600 PAGE

5.9

GROUP

5

SEE PAGES 5.7, 5.8 & 5.9 REF

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

PART.NO

DESCRIPTION

QTY

221707

Hub & Shaft Group - Front

221708 221710 221709 220282 221711 221712 221713 221714 221715 221716 220289 221171 220290 220291 221717 221718 221719 220362 220301 221279 221720 221721 221681 221722 220306 221723 221724 221725 221726 221278 221727 221728

Knuckle - Steering, Fin, Right Hand ............ 1 Knuckle - Steering, Fin, Left Hand............... 1 0.88-14UNF - 2A x 3.00/3.00 SS................. 1 0.88-14 3B Nut ............................................ 2 Cap-King Pin, Lower.................................... 2 Cap-King Pin, Upper.................................... 2 Seal-Grease ................................................ 4 Shim -0.003 ................................................. 12 Shim -0.005 ................................................. 8 Shim -0.020 ................................................. 4 0.88-14UNF x 2.00/2.00 HHCS ................... 16 .91X1.50X.12 WSHR................................... 16 Fitting ASSY-Grease Ship In Plastic Bag .... 4 Fitting-Grease.............................................. 4 Joint ASSY-Universal Left Hand.................. 1 Joint ASSY-Universal Right Hand ............... 1 Spindle ASSY .............................................. 2 Bushing-Spindle/Housing ............................ 2 Seal ASSY-Oil 2.25X2.996X.433 ................ 2 .78X1.25X.12 WSHR................................... 36 .75-10UNCX2.00/1.75 HHCS ...................... 36 .62-11UNCX1.75/1.50 HHCS ...................... 32 .66X1.06X.09 WSHR................................... 32 Rotor-Disc Brake,FIN .................................. 2 Seal ASSY-Oil 5.632X7.19X.92 .................. 2 Cone-Bearing Inner ..................................... 2 Hub & Cup ASSY ........................................ 2 Cup-Bearing Inner ....................................... 2 Cup-Bearing Outer ...................................... 2 .75-16NFX1.75/2.75 Stud............................ 46 Cone-Bearing Outer .................................... 2 Hub-Planetary Ring Gear, FIN .................... 2

REF

PART.NO

DESCRIPTION

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

221729 221730 221731 221732 221733 220323 221734 220328 220329 220331 221735 220333 221736 220336 220337 220303 221737 220340 221738 221739 220345 220344 220346 220347 220292 221762 221763 220295 221764 220308 221765

Gear-Planetary Ring,FIN...................... 2 3.38-12 UN-2B Nut............................... 2 .38-16UNCX.50/.50 SHCS................... 2 Washer-Thrust ..................................... 2 Gear-Planetary Sun,FIN....................... 2 Ring-Snap ............................................ 2 Spider ASSY-Planetary........................ 2 Button-Thrust ....................................... 6 Button-Thrust ....................................... 2 Washer-Thrust Inner ............................ 6 Pinion-Planetary,FIN ............................ 6 Washer-Thrust Outer ........................... 6 Shaft ASSY-Pinion ............................... 6 Ring-O.................................................. 6 .38-16UNC-3AX.50/.50 SS .................. 6 .66X.94X.09 WSHR ............................. 60 .62-11UNCX1.50/1.50 HHCS............... 60 Plug-Fill/Drain Magnetic ....................... 2 Rod ASSY-Tie...................................... 1 Rod ASSY-Clamp & Tie ....................... 1 End ASSY-Tie Rod Right Hand ........... 1 End ASSY-Tie Rod Left Hand.............. 1 1.25-12 UNF-2B Nut ............................ 2 Cotter ................................................... 2 Cap....................................................... 4 Shaft-Universal Joint Outer .................. 1 Shaft-Universal Joint Inner................... 1 Kit-Center Parts.................................... 1 Shaft-Universal Joint Inner................... 1 Protector-Shipping ............................... 46 Spider ASSY-Planetary........................ 2

46 47 48 49* 50* 51* 52* 53* 54* 55*

QTY

* ITEMS 49 TO 55 ARE NOT SHOWN IN THE ILLUSTRATION


P/N 12261-261


DATE:

Revised 12-2012

MODEL: RT600 PAGE

5.10

GROUP

5

2

3

5

4

3

2

6 7, 8 9 10

2

3 6

4 3

2

1

23 13

22 21

14

20

11 24

15

15

REF

1 2 3 4 5 6 7 8 9 10 11 12

16

18

17 15

13

PART NO.

DESCRIPTION

QTY

720A0271 (Rev E)

Rear Axle Assembly

720 0540 1200-95 1209-29 710F0412 710 0646 720F0038 1213-6 706 9564 1200-100 200B0004-103 1213-1 707F4532 1209-29 1200-100 1219-688

Axle Assembly ............................. 1 Capscrew, 0.5-13 x 1.00 .............. 4 Washer, Flat ................................ 8 Pin Assembly ............................... 4 Cylinder, Steer ............................. 2 Bracket, Axle................................ 1 Zerk, 90° ...................................... 2 Plate............................................. 1 Capscrew, 0.5-13 x 1.50 .............. 4 Spacer ......................................... 2 Zerk, Straight ............................... 1 Pin, Axle Pivot.............................. 1 Washer, Flat ................................ 8 Capscrew 0.5-13 x 1.50 ............... 4 Reducer ....................................... 2

17

14 19

REF

PART NO.

13 14 15 16

707 4078-56 707 4078-68 1213-3 1209-70 1200-288 1205-197 707 4077-24 1219-768 1219-470 310 2860 709 5648 709 5450 707 4332 1208-59

17 18 19 20 21 22 23 24

DESCRIPTION

QTY

Hose Per B/P ................................... 1 Hose Per B/P ................................... 1 Zerk, 45°........................................... 4 Washer, Hard, 1.00 .......................... 16 Capscrew, 1.00-8 x 5.50 .................. 8 Nut, Lock, 1.00-8.............................. 8 Hose Per B/P ................................... 2 Tee ................................................... 2 Adapter, 90° ..................................... 2 Capscrew 0.50 UNF x 2.00 G8 ........ 4 Driveshaft ......................................... 1 Sleeve .............................................. 1 Bushing ............................................ 1 Bushing, Machinery.......................... 8


P/N 12261-261

REAR AXLE ASSEMBLY (AXLE TECH)

DATE:

Revised 01-2010

MODEL: RT600 PAGE

5.11

GROUP

5

WHEELS & TIRES (See Page 5B.14)

1

2

4

3

Oil fill and level plug carrier and housing

REF

1 2 3 4

PART NO.

DESCRIPTION

QTY

720 0540

Rear Planetary Axle .........................................1

224573 221684 221264 222006

Housing Group - Rear ......................................1 Brake Group Front & Rear (Ref Page 5.4).......8 Differential Carrier Assembly - Rear ...............1 Hub & Shaft Group - Rear................................1


P/N 12261-261

PLANETARY REAR AXLE (AXLE TECH)

DATE:

Revised 12-2012

MODEL: RT600 PAGE

5.12

GROUP

5

1

6

1

8

3

3

9

10 2 7 4 5 REF

1 2 3 4 5 6 7 8 9 10

PART NO

DESCRIPTION

QTY

224573

Group HSG-Rear Axle (Axle Tech)

222005 221679 221680 220362 220301 220364 220340 221172 221681 221173 221174

HSG ASSY - Axle ................................. 1 Magnet ................................................. 6 Bushing................................................. 4 Bushing- Spindle/ Housing ................... 2 Seal ASSY-Oil2.25X2.996X.433 .......... 2 Plug 3/4-14 PTF, SQ Socket. ............... 1 Plug-fill/drain Magnetic ......................... 1 Breather, Axle Housing......................... 1 .66X1.06X.09 Washer........................... 16 .62-11UNC-2AX1.75/.94 HHCS ...........12 .62-11UNC-2AX2.50/.94 HHCS .......... 4


P/N 12261-261

HOUSING GROUP - REAR AXLE (AXLE TECH)

DATE:

Revised 12-2012

MODEL: RT600 PAGE

5.13

GROUP

5

35 29 28

36

35 18 17 9 20 14 6

16

19

5 3

21

2

15

31

13

30 33

32

34

26

27 12

1 23

6 10

22

4 11

15

24 25 4 7 8

LIMITED SLIP DIFFERENTIAL



DIFFERENTIAL REAR AXLE (AXLE TECH)

DATE:

Revised 08-2011

MODEL: RT600 PAGE

5.14

GROUP

5

SEE PAGE 5.14

REF

1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NO

DESCRIPTION

QTY

221264

CARR ASSY-DIFF, STD DIFF-Rear Axle (Axle Tech)

221191 221189 221395 221396 221397 221398 221207 221196 221208 221209 221195 221194 221210 221193 221192 220443 221703 221187 221183 221180 221184 221182 221188 221186 221181 221357 221199 221681

Carrier & CAP ASSY ............................ 1 Kit-Minor .............................................. 1 Shim. .................................................... 1 Shim ..................................................... 2 Shim ..................................................... 3 Shim. .................................................... 1 Cone-Bearing Left Hand...................... 1 Cone-Bearing Right Hand .................... 1 Cup-Bearing-left Hand.......................... 1 Ring-BRG ADJ,FIN.-Left Hand............. 1 Cup-Bearing -Right Hand ..................... 1 Ring-BRG ADJ,Fin.-Right Hand .......... 1 M8X1.25X30/30-10.9 SHCS ............... 2 M22X1.50X103/81.5 Thrust Screw ..... 1 M22X1.50-6H Nut................................. 1 Snap-Ring E 34.65X1.57 CS................ 1 Cage ASSY-Pinion ............................... 1 Cup-Bearing Inner ................................ 1 Cup-Bearing Outer ............................... 1 Seal ASSY-Oil 3.003X4.944X1.00 ...... 1 Washer-Hardened ............................... 8 M12X1.75X45/30-10.9 HHCS .............. 8 CONE-BEARING Inner ....................... 1 Kit-Service Shim/Spacer ..................... 1 Cone-Bearing Outer ............................. 1 Kit-MISC Hardware ............................. 1 M16X1.50X58/35-10.9 HHCS ............. 12 .66X1.06X.09 Washer .......................... 12

REF

PART NO

DESCRIPTION

QTY

25 26 27 28 29 30 31 32 33 34 35 36 37* 38* 39* 40* 41* 42* 43* 44* 45* 46* 47* 48* 49* 50* 51*

221197 220444 221190 221179 221178 221184 221206 221360 221200 221202 221705 221706 22.459 220460 220461 221268 221269 221270 220469 221271 221358 221693 221274 221275 221276 221277 220483

M16X1.50-6H Nut .................................12 Bearing-Roller.......................................1 Gear & Pinion ASSY ............................1 1.56X2.36X.12 Washer-Hardened .......1 M39X1.50-6H NUT ..............................1 Washer-Hardened ...............................16 M12X1.75X90/30-12.9 HHCS ..............16 Differential Kit .......................................1 Washer-Thrust .....................................2 Washer-Thrust ......................................4 Yoke & Deflector ASSY ........................1 Deflector ...............................................1 Name Plate -Generic Commercial ........1 Name Plate - Blank...............................1 Screw ...................................................2 Loctite (CCS) .......................................0.1 Sealer (OZS).........................................0.1 Grease (OZS) .......................................0.1 PERMATEX (OZS) ...............................0.1 Adhesive (OZS) ...................................0.1 Loctite 271 RED ...................................0.1 Protector/ Bag-Shipping........................1 Gear Set ...............................................1 HDWR Kit .............................................1 Case-DIFF, & Nest ASSY.....................1 Case ASSY-DIFF..................................1 Lubricant (OZS) ....................................3

* ITEMS 37 TO 51 ARE NOT SHOWN IN ILLUSTRATION



DIFFERENTIAL REAR AXLE (AXLE TECH)

DATE:

Revised 08-2011

MODEL: RT600 PAGE

5.15

GROUP

5

7

9 7 8 4 5

10

6 3

2

47

47

46 49

46

49

1 48 6

5 4 8 7 9

7

SEE PAGE 5.19


P/N 12261-261

HUB & SHAFT GROUP REAR AXLE (AXLE TECH)

DATE:

Revised 08-2011

MODEL: RT600 PAGE

5.16

GROUP

5

ALTERNATE SPINDLE LOCK NUT DESIGNS

28

SEE PAGE 5.18

26

27

29

NYLON COATED PIN DESIGN

30 31 35

32

43

44

41

44

39 34 36

42 33

NEEDLE BEARING PIN DESIGN

38 40

ALTERNATE TAPPERD ROLLER BEARING PIN DESIGN

37

TAPERED ROLLER BEARING PIN DESIGN

SEE PAGE 5.19


P/N 12261-261


DATE:

Revised 08-2011

MODEL: RT600 PAGE

5.17

GROUP

5

17

16

18

19 20 22

12

25

13

24

23

11

21

SEE PAGE 5.17

14 15

NOTE: ALTERNATE HUB DESIGN UTILIZES SINGLE BOLT PATTERN FOR SPIDER AND RIM CLAMP ASSEMBLY

NOTE: CERTAIN B/M’S INCLUDE INTEGRAL HUB-DRUM OR HUB-DRIVER DESIGNS (NOT SHOWN) IN THESE DESIGNS AND RELATED HARDWARE ARE OMITTED

IN THESE DESIGNS OMIT # 221278 & UTILIZE # 221737

SEE PAGE 5.19


P/N 12261-261


DATE:

Revised 08-2011

MODEL: RT600 PAGE

5.18

GROUP

5

SEE PAGES 5.16, 5.17 & 5.18

REF

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

PART.NO

DESCRIPTION

QTY

222006

Hub And Shaft Group Rear Axle (Axle Tech)

221710 221708 221709 220282 221711 221712 221713 221714 221715 221716 220289 221171 220290 220291 221718 221717 222007 220300 222008 221279 221720 222009 221681 221722 222010 221723 222011 221725 221726 221278 221727 221728

Knuckle-steering, Fin Right Hand .........1 Knuckle-steering, Fin Left Hand ...........1 .88-14UNF-2AX3.50/3.50 SS ...............1 .88-14 3b Nut ........................................2 Cap-king Pin Lower ..............................2 Cap-king Pin Upper ..............................2 Seal-grease ..........................................4 SHIM- .003............................................12 SHIM- .005............................................8 SHIM- .020-Use As REQD ...................4 .88-14UNFX2.00/2.00 HHCS................16 .91X1.50X.12 WSHR ............................16 Fitting ASSY-Grease ............................4 Fitting-Grease .......................................4 Joint ASSY-Universal 57.39 ................1 Joint ASSY-Universal 56.57 .................1 Spindle Assy ........................................2 Bushing.................................................2 Seal ASSY -Oil .....................................2 .78X1.25X.12 WSHR ............................36 .75-10UNCX2.00/1.75 HHCS ...............36 .62-11UNC X 1.75/1.50 HHCS .............32 .66X1.06X.09 WSHR ............................32 Rotor-Disc Brake, Fin ...........................2 Seal ASSY - Oil 5.625 x 7.186 x .906 ..2 Cone-Bearing Inner ..............................2 HUB & Cup ASSY.................................2 Cup-Bearing Inner ................................2 Cup-Bearing Outer................................2 .75-16NFX1.75/2.75 Stud .....................46 Cone-Bearing Outer..............................2 Hub-Planetary Ring Gear,Fin ...............2

REF

PART.NO

DESCRIPTION

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

221729 221730 221731 221732 221733 220323 221734 220328 220329 220331 221735 220333 221736 220336 220337 220303 221737 220340 221738 221739 220345 220344 220346 220347 220292 220295 221762 221764 221762 221763 220308 221765

Gear-Planetary Ring,Fin....................... 2 3.38-12 UN-2B Nut ............................... 2 .38-16UNCX.50/.50 SHCS ................... 2 Washer-Thrust...................................... 2 Gear-planetary Sun,Fin ....................... 2 Ring-Snap............................................. 2 Spider ASSY-Planetary ........................ 2 Button-Thrust........................................ 6 Button-Thrust........................................ 2 Washer-Thrust...................................... 6 Pinion-Planetary,Fin 03.00 ................... 6 Washer-Thrust Outer............................ 6 Shaft ASSY-Pinion ............................... 6 Ring-O .................................................. 6 .38-16UNC-3AX.50/.50 SS................... 6 .66X.94X.09 WSHR.............................. 60 .62-11UNCX1.50/1.50 HHCS ............... 60 Plug-Fill/Drain Magnetic ....................... 2 Rod ASSY-Tie ...................................... 1 Rod ASSY-CLamp & Tie ...................... 1 End ASSY-Tie Rod............................... 1 End ASSY-Tie Rod............................... 1 1.25-12UNF-2B Nut.............................. 2 Cotter.................................................... 2 Cap ....................................................... 4 Kit-Center Parts .................................... 1 Shaft-Universal Joint Outer .................. 1 Shaft-Universal Joint Inner ................... 1 Shaft-Universal Joint Outer .................. 1 Shaft-Universal Joint Inner ................... 1 Protector-Shipping................................ 46 Spider ASSY-Planetary ........................ 2

46 47 48 49* 50* 51* 52* 53* 54* 55* 56*

QTY

* ITEMS 49 TO 56 ARE NOT SHOWN IN THE ILLUSTRATION


P/N 12261-261


DATE:

Revised 08-2011

MODEL: RT600 PAGE

5.19

GROUP

5

15, 24, 28

14

D

13 3

A

A 3

11

15, 24, 28

21, 30

1 15, 24, 28

C

C

8

19, 22

D B

26

B

4 13

E

15, 24, 28

E

9

7

6, 29, 19

SECTION A-A

6, 29, 19

SEE PAGE 5A.3 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

FRONT AXLE ASSEMBLY P/N 12261-261

(W/ WELDED HOUSING, MERITOR AXLE)

DATE:

Revised 12-2012

MODEL: RT600-1 PAGE

5A.1

GROUP

5A

17

12

2

SECTION E-E 18, 27, 23

SECTION D-D

10 5, 29, 19

5, 29, 19

SECTION B-B 16

20, 28, 25

SECTION C-C




DATE:

Revised 12-2012

MODEL: RT600-1 PAGE

5A.2

GROUP

5A

SEE PAGES 5A.1 & 5A.2 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

PART NO.

DESCRIPTION

QTY

T105752 (Rev A)

Front Axle Assembly

1213-1 1213-3 1219-470 1219-800 1240-53 200B2007-12 200B2007-9 707 4077-24 707-4078-114 707-4078-60 709-6606 710-0410 710-0646 710A0409 710F0412 720-0185 N05-625F000-25 NTP-A00C000-2C NYL-375C000-25 NYT-500C000-22 NYT-625C000-22 S01-375CA75-25 S01-A00CK20-25 SHF-500CA00-25 SHF-500CA25-25 T105751 WAH-A0NX000-Y2 WAN-50NX000-20 WAW-37WX000-20 WAW-62WX000-20

Grease FTG, Zerk 0.125NPT STR ............... 2 Fitting, Grease 1/8 45DEG............................ 2 Adapter, 90, -8 .............................................. 4 Tee ................................................................ 2 Clamp............................................................ 2 Clamp,Medium Duty, 1.5 ID.......................... 2 Clamp............................................................ 1 Hose ............................................................. 2 Hose, 1/2 ID, FJIC S-8/F JIC 90-8 ................ 1 Hose, -8, FJIC S-8/F JIC 90-8 ...................... 1 Drive shaft..................................................... 1 Yoke.............................................................. 1 Cylinder, Steer .............................................. 2 Actuator, Park Brake ..................................... 1 Pin ASS’Y RT300-1120................................. 4 Shaft Drive .................................................... 1 Nut, HEX Jam 0.625-18, ST Z GR5.............. 1 Nut, HEX TPLCK 1.00-8, ST Z GRC ............ 8 Nut, HEX NYL-INS 0.375-16, ST Z G5 ......... 5 Nut, NYLK HVYTHN 0.50-13, ST Z G2 ........ 2 Nut, NYLK HVYTHN 0.625-11, ST Z G2 ..... 2 SCR, HHCS 0.375-16X1.75, ST Z GR5 ....... 1 SCR, HHCS 1.00-8X12.0,ST Z GR5 ............ 8 SCR, HHCS FT 0.50-13X1.00,ST Z G5........ 4 SCR, HHCS FT 0.50-13X1.25, ST Z G5....... 2 Axle, Front (Welded Version)....................... 1 WSH, FL HRD A-NRW 1.00, ST Z................ 16 WSH, FL TYPA-NRW 0.50, STZ .................. 8 WSH, FL TYPA-WID 0.375, ST Z ................. 4 WSH, FL TYPA-WID 0.625, ST Z ................. 2




DATE:

Revised 12-2012

MODEL: RT600-1 PAGE

5A.3

GROUP

5A

2

1

5

4

36

6

3

7 8

9 10

35

33

11

32 34

12

16

31

13

17

30

14 15

29

28

27

21 20

19

18

26 22 23 24 25


FRONT AXLE P/N 12261-261

W/ WELDED HOUSING (ARVIN MERITOR)


5A.4

GROUP

5A

SEE PAGE 5A.4 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34A 35 36 37*

PART NO.

DESCRIPTION

T105751

Front Axle

222093 224404 222095 222097 222098 222099 222101 222103

Breather ............................................................. 1 Axle Housing (Welded Version) ......................... 1 Cap, ASSY W/ Bracket .................................... 1 Fitting - Grease, Angled ..................................... 4 HEX Bolt, M12x1.75 x 35 ................................... 10 Washer M12....................................................... 10 King Pin (Top) .................................................... 2 O-Ring King Pin ................................................. 4 Bushing (Axle Shaft) .......................................... 4 Seal - Radial (Axle Shaft / Housing)................... 2 King Pin (Bottom) ............................................... 2 Thrust Washer (King Pin)................................... 2 Cap (Bottom King Pin) ....................................... 2 Washer (King Pin Cap / Bottom) ........................ 12 Hex Bolt, M16 x 2 x 45 ....................................... 12 Shim-1.00 mm (King Pin Thrust WSHR)............ AR Shim-0.50 mm (King Pin Thrust WSHR)............ AR Shim-0.25 mm (King Pin Thrust WSHR)............ AR Pin - Spirol ......................................................... 4 Wheel End ASSY (Ref Page 5A.7) .................... Ref Spindle (Ref Page 5A.7) .................................... Ref Seal (King Pin) ................................................... 4 Bushing - King Pin.............................................. 4 Knuckle - LH (Ref Page 5A.7)............................ Ref Knuckle - RH (Ref Page 5A.7) ........................... Ref Pin - Cotter Ø0.25 x 2.5" .................................... 2 Nut - Castle (Tie Rod End)................................. 2 Tie Rod ASSY .................................................... 2 Thrust Button...................................................... 2 Axle Shaft ASSY - Short .................................... 1 U-Joint Replacement Kit .................................... 2 Axle Shaft ASSY - Long ..................................... 1 Parking Brake Assembly .................................... 1 Yoke (Carrier)..................................................... 1 Flange Yoke (Carrier)......................................... 1 Plug - Magnetic, Oil............................................ 2 Ring - Seal (Oil Fill & Drain Plug)....................... 2 Hex Bolt, M16 x 2 x 50 ....................................... 8 Hex Bolt, M16 x 2 x 70 ...................................... 4 Washer M16 (Carrier / Axle Hsg) ....................... 12 Magnet - Housing............................................... 6 Tie Rod End - Right............................................ 1 Tie Rod End - Left .............................................. 1

222106 222107 222109 222067 222110 222114 222115 222116

222145 222120 222105 222162 222163 222122 222124 224382 222127 222135 222138 222134 222139 224383 217280 222140 222091 222141 222142 222067 222143 222130 222131

QTY

* ITEM 37 IS NOT SHOWN IN ILLUSTRATION





5A.5

GROUP

5A

1 2

3 39 4

3

5

7 1

6 9

8

10 12

11

13 15

14

18 19

38

17

37 16

35

36

20 21

34 22 33 23

32 24 25

31

26

30 28

27

29


FRONT AXLE W/ WELDED HOUSING - PLANETARY WHEEL P/N 12261-261

END (ARVIN MERITOR)


5A.6

GROUP

5A

SEE PAGE 5A.6 REF

PART NO.

DESCRIPTION

T105751

Front Axle (Contd.)

224384 224385 224386 224387 222066 222067 222068 222135 222144 222071 222145 222067 222066 222146

Caliper - Brake, ASSY ........................................4 Washer 7/8" ........................................................16 Upper Bolt, 7/8-9 UNC x 5", 12 point..................8 Lower Bolt, 7/8-9 UNC x 4", 12 point..................8 HEX Bolt, M16 x 2 x 50 ......................................40 Washer M16 .......................................................40 Disc - Brake Rotor ..............................................2 Axle Shaft ASSY - Short (Ref Page 5A.5) ..........Ref Seal - Radial Spindle ..........................................2 Bushing Axle shaft ..............................................4 Spindle................................................................2 Washer M16 .......................................................44 HEX Bolt, M16 x 2 x 50 ......................................44 Seal - Oil, Metal Face .........................................2

222147

Bearing - Wheel Ø120 x Ø180 x 38 Bearing Wheel Inner ...........................................1 Bearing Wheel Inner ...........................................1 Bearing - Wheel Outer ........................................1 Bearing - Wheel Outer ........................................1

18 19 20 21 22 23 24

222073 222148 222149 222150 222151 222152 222153

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

222154 222155 222156 222091 222090 222089 222088 222098 222099 222157 222158 222159 222160 222161 222162 222163

Stud - Wheel .......................................................46 Hub - Wheel........................................................2 Snap Ring (Ring Gear / Hub) .............................2 Hub - Ring Gear Planetary .................................2 Ring Gear - Planetary .........................................2 Snap Ring (Pinion Bearing / Carrier) ..................8 Bearing - Cylindrical Roller Ø50 x Ø72 x 37 .................................................8 Pinion - Planetary ...............................................8 O-Ring Ø2.6 x Ø310 ..........................................2 Carrier - Planetary ..............................................2 Ring - Seal (Oil Fill & Drain Plug) .......................4 Plug, Oil ..............................................................4 Nut - Jam (Sun Gear Thrust Screw) ...................2 Screw - Thrust (Sun Gear Outboard) .................2 Hex Bolt, M12 x 1.75 x 35 ..................................60 Washer M12 ......................................................60 Snap Ring (Sun Gear / Axle Shaft).....................2 Sun Gear - Planetary ..........................................2 Thrust Washer (Sun Gear) .................................2 Allen Bolt, M10 x 1.5 x 25 ...................................2 Nut - Spindle .......................................................2 Knuckle - LH .......................................................1 Knuckle - RH ......................................................1

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17

QTY


FRONT AXLE W/ WELDED HOUSING - PLANETARY WHEEL P/N 12261-261

END (ARVIN MERITOR)


5A.7

GROUP

5A

32

35, 30, 21

B

20

A

8 14

5 35, 27, 10, 12, 17

13

B

8

31

15

A

20

35, 30, 21

C


REAR AXLE ASSEMBLY P/N 12261-261


DATE:

Revised 12-2012

MODEL: RT600-1 PAGE

5A.8

GROUP

5A

19

6

23

3

6

16

2

35, 30, 21

25, 34, 28

18

DETAIL C

21, 30, 35

SECTION A-A 1, 9

7

26

11 22

4

24

33, 29, 36 35, 27

4

SECTION B-B

4

SEE PAGE 5A.8 REF

PART NO.

DESCRIPTION

QTY

T105754 (Rev A)

Rear Axle Assembly

1 2

1202-7 1208-59

3

1213-1

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1213-3 1213-6 1219-470 1219-688 1219-768 1230-6 200B0004-103 442-2201 706-9564 707-4077-24 707-4078-50 707-4078-56 707-4332 707F4532 709-5450 709-5648 709-0646 710F0412

10-24 x 1.00 Screw ...................... 2 SHIM, Round 2.00X3.50x0.075, ST Z ............................................. 8 Grease FTG, Zerk 0.125NPT STR .................... 1 Fitting, Grease 1/8 45 DEG.......... 4 Grease Zerk ................................. 2 Adapter, 90, -8 ............................. 2 Reducer ....................................... 2 Tee, -8.......................................... 2 10-24 Nut and Lock Washer ........ 2 Spacer 0.546X0.84X0.25, ST Z ... 2 Switch, Roller ............................... 1 Plate............................................. 1 Hose............................................. 2 Hose............................................. 1 Hose............................................. 1 Bushing ........................................ 1 Pin Axle Pivot............................... 1 Sleeve .......................................... 1 Drive shaft .................................... 1 Cylinder, Steer ............................. 2 Pin ASS’Y RT300-1120 ............... 4

REF

PART NO.

22 23 24

720-0285 720F0038 NFS-312C000-25

25 26 27 28 29 30 31 32 33 34 35 36

DESCRIPTION

QTY

Plate.................................................... 1 Bracket, Axle....................................... 1 Nut, Hex, FLG SERR 0.312-18, STZ G5 .................... 2 NTP-A00C000-2C Nut, HEX TPLCK 1.00-8, ST Z GRC ........................................... 8 S01-312CB00-25 SCR, HHCS 0.3125-18X2.00, ST Z GR5............................................ 1 S01-500CA50-25 SCR, HHCS 0.50-13X1.50, ST Z GR5........................................... 4 S01-A00CK30-25 SCR, HHCS 1.00-8X13.0, ST Z GR5............................................ 8 SHF-375C750-25 SCR, HHCS FT 0.375-16X0.75, STZ G5 .............................................. 2 SHF-500CA00-25 SCR, HHCS FT 0.50-13X1.00, ST Z G5 .............................................. 4 SHF-500FB00-Y8 SCR, HHCS FT 0.50-20X2.00, STYZ G8............................................. 4 T105753 Rear Axle (Welded Version) ............... 1 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z... 2 WAH-A0NX000-Y2 WSH, FL HRD A-NRW 1.00, ST YZ ... 16 WAN-50NX000-20 WSH, FL TYPA-NRW 0.50, ST Z ....... 8 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z ...... 2


REAR AXLE ASSEMBLY P/N 12261-261


DATE:

Revised 12-2012

MODEL: RT600-1 PAGE

5A.9

GROUP

5A

5

4

2

1

35

6

3

7 8

9 10

34

32

11

31 33

12

16

30

17

13 14 15

29

28

27

21 20

19

18

26 22 23 24 25


REAR AXLE P/N 12261-261



5A.10

GROUP

5A

SEE PAGE 5A.10 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33A 34 35 36*

PART NO.

DESCRIPTION

T105753

Rear Axle

222093 224404 222095 222097 222098 222099 222101 222103

Breather ............................................................. 1 Axle Housing (Welded Version) ......................... 1 Cap, ASSY W/ Bracket .................................... 1 Fitting - Grease, Angled ..................................... 4 HEX Bolt, M12x1.75 x 35 ................................... 10 Washer M12....................................................... 10 King Pin (Top) .................................................... 2 O-Ring King Pin ................................................. 4 Bushing (Axle Shaft) .......................................... 4 Seal - Radial (Axle Shaft / Housing)................... 2 King Pin (Bottom) ............................................... 2 Thrust Washer (King Pin)................................... 2 Cap (Bottom King Pin) ....................................... 2 Washer (King Pin Cap / Bottom) ........................ 12 Hex Bolt, M16 x 2 x 45 ....................................... 12 Shim-1.00 mm (King Pin Thrust WSHR)............ AR Shim-0.50 mm (King Pin Thrust WSHR)............ AR Shim-0.25 mm (King Pin Thrust WSHR)............ AR Pin - Spirol ......................................................... 4 Wheel End ASSY (Ref Page 5A.13) .................. Ref Spindle (Ref Page 5A.13) .................................. Ref Seal (King Pin) ................................................... 4 Bushing - King Pin.............................................. 4 Knuckle - LH (Ref Page 5A.13).......................... Ref Knuckle - RH (Ref Page 5A.13) ......................... Ref Pin - Cotter Ø0.25 x 2.5" .................................... 2 Nut - Castle (Tie Rod End)................................. 2 Tie Rod ASSY .................................................... 2 Thrust Button...................................................... 2 Axle Shaft ASSY - Short .................................... 1 U-Joint Replacement Kit .................................... 2 Axle Shaft ASSY - Long ..................................... 1 Yoke (Carrier)..................................................... 1 Flange Yoke (Carrier)......................................... 1 Plug - Magnetic, Oil............................................ 2 Ring - Seal (Oil Fill & Drain Plug)....................... 2 Hex Bolt, M16 x 2 x 50 ....................................... 8 Hex Bolt, M16 x 2 x 70 ...................................... 4 Washer M16 (Carrier / Axle Hsg) ....................... 12 Magnet - Housing............................................... 6 Tie Rod End - Right............................................ 1 Tie Rod End - Left .............................................. 1

222106 222107 222109 222067 222110 222114 222115 222116

222145 222120 222105 222162 222163 222122 222124 224382 222127 222135 222138 222134 224383 217280 222140 222091 222141 222142 222067 222143 222130 222131

QTY






5A.11

GROUP

5A

1 2

3 39 4

3

5

7 1

6 9

8

10 12

11

13 15

14

18 19

38

17

37 16

35

36

20 21

34 22 33 23

32 24 25

31

26

30 28

27

29


REAR AXLE W/ WELDED HOUSING - PLANETARY WHEEL P/N 12261-261

END (ARVIN MERITOR)


5A.12

GROUP

5A

SEE PAGE 5A.12 REF

PART NO.

DESCRIPTION

T105753

Rear Axle (Contd.)

224384 224385 224386 224387 222066 222067 222068 222135 222144 222071 222145 222067 222066 222146

Caliper - Brake, ASSY ........................................4 Washer 7/8" ........................................................16 Upper Bolt, 7/8-9 UNC x 5", 12 point .................8 Lower Bolt, 7/8-9 UNC x 4", 12 point..................8 HEX Bolt, M16 x 2 x 50 ......................................40 Washer M16 .......................................................40 Disc - Brake Rotor ..............................................2 Axle Shaft ASSY - Short (Ref Page 5A.11) ........Ref Seal - Radial Spindle ..........................................2 Bushing Axle shaft ..............................................4 Spindle................................................................2 Washer M16 .......................................................44 HEX Bolt, M16 x 2 x 50 ......................................44 Seal - Oil, Metal Face .........................................2

222147


18 19 20 21 22 23 24

222073 222148 222149 222150 222151 222152 222153

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

222154 222155 222156 222091 222090 222089 222088 222098 222099 222157 222158 222159 222160 222161 222162 222163


1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17

QTY


REAR AXLE W/ WELDED HOUSING - PLANETARY WHEEL P/N 12261-261

END (ARVIN MERITOR)


5A.13

GROUP

5A

13, 22, 26 15 19, 28

9

11

12

D

10

1

A

A 1 6

C

C

D B

B

13, 22, 26 6 2

17, 20

11 24

SECTION D - D

16, 25, 21

13, 22, 26

18, 26, 23 5 7 4, 27, 17

SECTION A - A

4, 27, 17

14

SECTION C - C

8

3, 27, 17

SECTION B - B

3, 27, 17

SEE PAGE 5B.2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

FRONT AXLE ASSEMBLY (W/ CAST HOUSING, MERITOR AXLE) P/N 12261-261

(BEGINNING W/ SN # 161240)


5B.1

GROUP

5B

SEE PAGE 5B.1

REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

PART NO.

DESCRIPTION

QTY

T128554 (Rev A)

Front Axle INSTL

1219-470 1219-800 1240-53 200B2007-12 200B2007-9 707-4077-28 707-4078-114 707-4078-60 709-6606 710-0410 710-0646 710A0409 710F0412 720-0185 N05-625F000-25 NTP-A00C000-2C NYL-375C000-25 NYT-500C000-22 NYT-625C000-22 S01-375CA75-25 S01-A00CK20-25 SHF-500CA00-25 SHF-500CA25-25 T128553 WAH-A0NX000-Y2 WAN-50NX000-20 WAW-37WX000-20 WAW-62WX000-20

Elbow, 90, MJIC-8/MORB-8...................... 4 Tee, FJIC-8/MJIC-8/MJIC-8 ...................... 2 Clamp........................................................ 2 Clamp, Medium Duty, 1.5 ID ..................... 2 Clamp........................................................ 1 Hose, Assembly ........................................ 2 Hose, Assembly ........................................ 1 Hose, Assembly ........................................ 1 Drive Shaft ................................................ 1 Yoke .......................................................... 1 Cylinder, Steer .......................................... 2 Actuator, Park Brake ................................. 1 Pin Assembly RT300-1120 ....................... 4 Shaft Drive ................................................ 1 Nut, HEX JAM 0.625-18, ST Z GR5.......... 1 Nut, HEX TPLCK 1.00-8, ST Z GRC......... 8 Nut, HEX NYL-INS 0.375-16, ST Z G5 ..... 5 Nut, NYLK HVYTHN 0.50-13, ST Z G2..... 2 Nut, NYLK HVYTHN 0.625-11, ST Z G2... 2 SCR, HHCS 0.375-16X1.75, ST Z GR5.... 1 SCR, HHCS 1.00-8X12.0, ST Z GR5........ 8 SCR, HHCS FT 0.50-13X1.00, ST Z G5... 4 SCR, HHCS FT 0.50-13X1.25, ST Z G5... 2 Axle, Front (Cast Version)......................... 1 WSH, FL HRD A-NRW 1.00, ST YZ ......... 16 WSH, FL TYPA-NRW 0.50, ST Z.............. 8 WSH, FL TYPA-WID 0.375, ST Z ............. 4 WSH, FL TYPA-WID 0.625, ST Z ............. 2


FRONT AXLE ASSEMBLY (W/ CAST HOUSING, MERITOR AXLE) P/N 12261-261



5B.2

GROUP

5B

2

1

5

4

36

6

3

7 8

9 10

35

33

11

32 34

12

16

31

13

17

30

14 15

29

28

27

21 20

19

18

26 22 23 24 25



W/ CAST HOUSING (ARVIN MERITOR) (BEGINNING W/ SN # 161240)


5B.3

GROUP

5B

SEE PAGE 5B.3 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34A 35 36 37*

PART NO.

DESCRIPTION

T128553

Front Axle

222093 224516 222095 222097 222098 222099 222101 222103

Breather ............................................................. 1 Axle Housing (Cast Version) .............................. 1 Cap, ASSY W/ Bracket .................................... 1 Fitting - Grease, Angled ..................................... 4 HEX Bolt, M12x1.75 x 35 ................................... 10 Washer M12....................................................... 10 King Pin (Top) .................................................... 2 O-Ring King Pin ................................................. 4 Bushing (Axle Shaft) .......................................... 4 Seal - Radial (Axle Shaft / Housing)................... 2 King Pin (Bottom) ............................................... 2 Thrust Washer (King Pin)................................... 2 Cap (Bottom King Pin) ....................................... 2 Washer (King Pin Cap / Bottom) ........................ 12 Hex Bolt, M16 x 2 x 45 ....................................... 12 Shim-1.00 mm (King Pin Thrust WSHR)............ AR Shim-0.50 mm (King Pin Thrust WSHR)............ AR Shim-0.25 mm (King Pin Thrust WSHR)............ AR Pin - Spirol ......................................................... 4 Wheel End ASSY (Ref Page 5B.6) .................... Ref Spindle (Ref Page 5B.6) .................................... Ref Seal (King Pin) ................................................... 4 Bushing - King Pin.............................................. 4 Knuckle - LH (Ref Page 5B.6)............................ Ref Knuckle - RH (Ref Page 5B.6) ........................... Ref Pin - Cotter Ø0.25 x 2.5" .................................... 2 Nut - Castle (Tie Rod End)................................. 2 Tie Rod ASSY .................................................... 2 Thrust Button...................................................... 2 Axle Shaft ASSY - Short .................................... 1 U-Joint Replacement Kit .................................... 2 Axle Shaft ASSY - Long ..................................... 1 Parking Brake Assembly .................................... 1 Yoke (Carrier)..................................................... 1 Flange Yoke (Carrier)......................................... 1 Plug - Magnetic, Oil............................................ 2 Ring - Seal (Oil Fill & Drain Plug)....................... 2 Hex Bolt, M16 x 2 x 50 ....................................... 8 Hex Bolt, M16 x 2 x 70 ...................................... 4 Washer M16 (Carrier / Axle Housing) ................ 12 Magnet - Housing............................................... 6 Tie Rod End - Right............................................ 1 Tie Rod End - Left .............................................. 1

222106 222107 222109 222067 222110 222114 222115 222116

222145 222120 222105 224517 224518 222122 222124 224519 222127 222135 222138 222134 222139 224383 217280 222140 222091 222141 222142 222067 222143 222130 222131

QTY






5B.4

GROUP

5B

1 2

3 39 4

3

5

7 1

6 9

8

10 12

11

13 15

14

18 19

38

17

37 16

35

36

20 21

34 22 33 23

32 24 25

31

26

30 28

27

29


FRONT AXLE - W/ CAST HOUSING PLANETARY WHEEL END (ARVIN MERITOR) P/N 12261-261



5B.5

GROUP

5B

SEE PAGE 5B.5 REF

PART NO.

DESCRIPTION

T128553

Front Axle (Contd.)

224384 224385 224386 224387 222066 222067 222068 222135 222144 222071 222145 222067 222066 222146

Caliper - Brake, ASSY ........................................4 Washer 7/8" ........................................................16 Upper Bolt, 7/8-9 UNC x 5", 12 point .................8 Lower Bolt, 7/8-9 UNC x 4", 12 point..................8 HEX Bolt, M16 x 2 x 50 ......................................40 Washer M16 .......................................................40 Disc - Brake Rotor ..............................................2 Axle Shaft ASSY - Short (Ref Page 5B.4) ..........Ref Seal - Radial Spindle ..........................................2 Bushing Axle shaft ..............................................4 Spindle................................................................2 Washer M16 .......................................................44 HEX Bolt, M16 x 2 x 50 ......................................44 Seal - Oil, Metal Face .........................................2

222147


18 19 20 21 22 23 24

222073 222148 222149 222150 222151 222152 222153

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

222154 222155 222156 222091 222090 222089 222088 222098 222099 222157 222158 222159 222160 222161 224517 222518


1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17

QTY


FRONT AXLE - W/ CAST HOUSING PLANETARY WHEEL END (ARVIN MERITOR) P/N 12261-261



5B.6

GROUP

5B

36, 31, 22 21

33

B

15

5

A

B 36, 28, 11, 13, 18

16

A

32 21 36, 31, 22

C

33 20

2

DETAIL C

34

17

19


REAR AXLE ASSEMBLY (W/ CAST HOUSING, MERITOR AXLE) P/N 12261-261



5B.7

GROUP

5B

3

24

26, 35, 29

22, 31, 36 6

7

14

22, 31, 36 9

7

6

9

SECTION A - A

8

23 1, 10 12 27

4 25

28, 36

30, 34, 37

4

SECTION B - B





5B.8

GROUP

5B

SEE PAGES 5B.7 & 5B.8 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

PART NO.

DESCRIPTION

QTY

T128557 (Rev A)

Rear Axle INSTL

1202-7 1208-59 1213-1 1213-3 1213-6 1219-470 1219-570 1219-688 1219-768 1230-6 200B0004-103 442-2201 706-9564 707-4077-28 707-4078-50 707-4078-56 707-4332 707F4532 709-5450 709-5648 710-0646 710F0412 720-0285 720F0038 NFS-312C000-25 NTP-A00C000-2C S01-312CB00-25 S01-500CA50-25 S01-A00CK30-25 SHF-375C750-25 SHF-500CA00-25 SHF-500FB00-Y8 T128556 W07-375X000-20 WAH-A0NX000-Y2 WAN-50NX000-20 WAW-37WX000-20

10-24 X 1.00 Screw .................................... 2 Shim, Round 2.00X3.50X0.075, ST Z ........ 8 Grease FTG, ZERK 0.125NPT STR........... 1 Fitting, Grease 1/8 45º................................ 2 Grease Zerk................................................ 2 Elbow, 90, MJIC-8/MORB-8 ....................... 2 Elbow, 90, FJIC-8SW/MJIC-8..................... 2 Adapter, MJIC-8/FJIC-10............................ 2 Tee, MJIC-8/MJIC-8/MORB-8 .................... 2 10-24 Nut & Lock Washer .......................... 2 Spacer 0.546X0.84X0.25, ST Z.................. 2 Switch, Roller.............................................. 1 Plate ........................................................... 1 Hose, Assembly.......................................... 2 Hose, Assembly.......................................... 1 Hose, Assembly.......................................... 1 Bushing....................................................... 1 Pin Axle Pivot ............................................. 1 Sleeve......................................................... 1 Drive Shaft.................................................. 1 Cylinder, Steer............................................ 2 Pin Assembly RT300-1120......................... 4 Plate ........................................................... 1 Bracket, Axle .............................................. 1 Nut, HEX, FLG, SERR 0.312-18, STZ G5.. 2 Nut, HEX TPLCK 1.00-8, ST Z GRC .......... 8 SCR, HHCS 0.3125-18X2.00, ST Z G5...... 1 SCR, HHCS 0.50-13X1.50, ST Z GR5 ....... 4 SCR, HHCS 1.00-8X13.0, ST Z GR5 ......... 8 SCR, HHCS FT 0.375-16X0.75, STZ G5 ... 2 SCR, HHCS FT 0.50-13X1.00, ST Z G5 .... 4 SCR, HHCS FT 0.50-20X2.00, STYZ G8... 4 Axle, Rear (Cast Version)........................... 1 WSH, LCK, MED SPLT 0.375, ST Z .......... 2 WSH, FL HRD A-NRW 1.00, ST YZ........... 16 WSH, FL TYPA-NRW 0.50, ST Z ............... 8 WSH, FL TYPA-WID 0.375, ST Z............... 2





5B.9

GROUP

5B

5

4

2

1

35

6

3

7 8

9 10

34

32

11

31 33

12

16

30

17

13 14 15

29

28

27

21 20

19

18

26 22 23 24 25





5B.10

GROUP

5B

SEE PAGE 5B.10 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33A 34 35 36*

PART NO.

DESCRIPTION

T128556

Rear Axle

222093 224516 222095 222097 222098 222099 222101 222103

Breather ............................................................. 1 Axle Housing (Cast Version) .............................. 1 Cap, ASSY W/ Bracket .................................... 1 Fitting - Grease, Angled ..................................... 4 HEX Bolt, M12x1.75 x 35 ................................... 10 Washer M12....................................................... 10 King Pin (Top) .................................................... 2 O-Ring King Pin ................................................. 4 Bushing (Axle Shaft) .......................................... 4 Seal - Radial (Axle Shaft / Housing)................... 2 King Pin (Bottom) ............................................... 2 Thrust Washer (King Pin)................................... 2 Cap (Bottom King Pin) ....................................... 2 Washer (King Pin Cap / Bottom) ........................ 12 Hex Bolt, M16 x 2 x 45 ....................................... 12 Shim-1.00 mm (King Pin Thrust WSHR)............ AR Shim-0.50 mm (King Pin Thrust WSHR)............ AR Shim-0.25 mm (King Pin Thrust WSHR)............ AR Pin - Spirol ......................................................... 4 Wheel End ASSY (Ref Page 5B.13) .................. Ref Spindle (Ref Page 5B.13) .................................. Ref Seal (King Pin) ................................................... 4 Bushing - King Pin.............................................. 4 Knuckle - LH (Ref Page 5B.13).......................... Ref Knuckle - RH (Ref Page 5B.13) ......................... Ref Pin - Cotter Ø0.25 x 2.5" .................................... 2 Nut - Castle (Tie Rod End)................................. 2 Tie Rod ASSY .................................................... 2 Thrust Button...................................................... 2 Axle Shaft ASSY - Short .................................... 1 U-Joint Replacement Kit .................................... 2 Axle Shaft ASSY - Long ..................................... 1 Yoke (Carrier)..................................................... 1 Flange Yoke (Carrier)......................................... 1 Plug - Magnetic, Oil............................................ 2 Ring - Seal (Oil Fill & Drain Plug)....................... 2 Hex Bolt, M16 x 2 x 50 ....................................... 8 Hex Bolt, M16 x 2 x 70 ...................................... 4 Washer M16 (Carrier / Axle Hsg) ....................... 12 Magnet - Housing............................................... 6 Tie Rod End - Right............................................ 1 Tie Rod End - Left .............................................. 1

222106 222107 222109 222067 222110 222114 222115 222116

222145 222120 222105 224517 224518 222122 222124 224519 222127 222135 222138 222134 224383 217280 222140 222091 222141 222142 222067 222143 222130 222131

QTY






5B.11

GROUP

5B

1 2

3 39 4

3

5

7 1

6 9

8

10 12

11

13 15

14

18 19

38

17

37 16

35

36

20 21

34 22 33 23

32 24 25

31

26

30 28

27

29


P/N 12261-261

REAR AXLE - W/ CAST HOUSING

DATE: Released 12-2012

PLANETARY WHEEL END (ARVIN MERITOR)

MODEL: RT600-1


PAGE

5B.12

GROUP

5B

SEE PAGE 5B.12

REF

PART NO.

DESCRIPTION

T128556

Rear Axle (Contd.)

224384 224385 224386 224387 222066 222067 222068 222135 222144 222071 222145 222067 222066 222146

Caliper - Brake, ASSY ........................................4 Washer 7/8" ........................................................16 Upper Bolt, 7/8-9 UNC x 5", 12 point .................8 Lower Bolt, 7/8-9 UNC x 4", 12 point..................8 HEX Bolt, M16 x 2 x 50 ......................................40 Washer M16 .......................................................40 Disc - Brake Rotor ..............................................2 Axle Shaft ASSY - Short (Ref Page 5B.11) ........Ref Seal - Radial Spindle ..........................................2 Bushing Axle shaft ..............................................4 Spindle................................................................2 Washer M16 .......................................................44 HEX Bolt, M16 x 2 x 50 ......................................44 Seal - Oil, Metal Face .........................................2

222147


18 19 20 21 22 23 24

222073 222148 222149 222150 222151 222152 222153

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

222154 222155 222156 222091 222090 222089 222088 222098 222099 222157 222158 222159 222160 222161 224517 222518


1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17

QTY


P/N 12261-261

REAR AXLE - W/ CAST HOUSING


PLANETARY WHEEL END (ARVIN MERITOR)

MODEL: RT600-1


PAGE

5B.13

GROUP

5B

REF

1 2 3 4

PART NO.

DESCRIPTION

QTY

3200P5F1

Wheel & Tire Assembly, 29.50 x 25

3213P3F1 54U2D6 20Z1567D8 18Z694D8

Wheel 29.5 x 25.................................... 4 Tire, 29.5 x 25 28P ............................... 4 Hex Nut................................................. 92 Washer, .177 x 1.469 x .813................. 92


WHEELS & TIRES P/N 12261-261

Revised 09-2010


5B.14

GROUP

5B

PUMPS Group 24

COOLING ASSEMBLY

TRANSMISSION Group 7

REF

PART NO.

DESCRIPTION

720A0537 (Rev K)

Engine Installation

T118709

Engine Package 215 HP Export

QTY


ENGINE ASSEMBLY - EXPORT P/N 12261-261

QSB6.7, 215HP, TIER 3, CUMMINS ENGINE

DATE:

Revised 01-2013

MODEL: RT600 PAGE

6.1

GROUP

6

1

48

80

36, 81, 82

35, 69 56 57

5 75 35, 69, 53 60 44

38

31

20

1

73, 72, 61, 59, 58

42

39, 40

27

24

79

2

35, 36, 69

26

28

29

25

14

16

43 Z 39, 40

41

55 90, 91, 92, 7

54

6 2

23

VIEW Z




DATE:

Revised 01-2013

MODEL: RT600 PAGE

6.2

GROUP

6

10, 18, 46

1

87

85, 52, 51, 19

2

4, 67, 77, 78

68

83, 84 3, 67, 78, 76, 74

62 44

86

33 49

88 89 88

64

65

66, 67

63

47

32

1 30

69, 37, 36, 35 9, 10, 11, 12,13 34

8

2




DATE:

Revised 01-2013

MODEL: RT600 PAGE

6.3

GROUP

6

21, 22, 45

50

50

70 1 71

17 15

1

21

22




DATE:

Revised 01-2013

MODEL: RT600 PAGE

6.4

GROUP

6

SEE PAGES 6.2, 6.3 & 6.4 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

PART NO.

DESCRIPTION

QTY

720A0537 (Rev K)

Engine Assembly

T118709 710 0321 720 0168 720 0169 720 0319-67 1219-605 W16-012X000-20 12019-304 1200-172 1205-195 1209-48 1221-129 10329 376 1401 12019-218 1245-191 1219-583 1200-170 1240-153 44Z341D5 S01-312CA25-25 NTP-312C000-2C 720 0328 1222-367 1240-47 721 0281 710 0342 710 0090 1222-204 1243-160 12019-179 1243-161 1243-163 1243-88 1200-59 1205-45 1209-4 711 0399 1210-38 1200-188 710F0359 710F0364 1219-555 1219-389 1243-21 1209-8 1243-162

Engine Package, 215HP Export ...1 Transmission.................................1 Pump.............................................1 Pump.............................................1 Hose Assembly .............................2 Adapter, 6-6 ..................................1 Washer, Lock-M12 ........................1 Adapter, 4-6 ..................................1 HHCS, 5/8-11 X 6 .........................2 Lock Nut, 5/8-11 ............................2 Washer, 0.656 X 1.312..................2 Rubber Mount ...............................2 Washer..........................................2 Adapter 45° 16-12.........................1 Elbow 90° 16-12............................1 Sender, Oil TEMP .........................1 Elbow 90° 12-12............................1 Capscrew 5/8 X 5.50.....................2 Nut, Rail 0.31 ................................2 Elbow, Street 3/4"..........................1 Capscrew,0.31 X1.25 ....................2 Nut, Lock 0.31...............................2 Sight Gage ....................................1 Sleeve ...........................................14IN Clamp............................................2 Tube, Exhaust ...............................1 Tube, Exhaust ...............................1 Muffler ...........................................1 Rain Cap .......................................1 Air Cleaner ....................................1 Adapter, Tee..................................1 Cap, 6" ..........................................1 Elbow, 5 X 6 ..................................1 Mounting Band..............................2 Capscrew, 3/8" X 1" ......................14 Nut, 3/8" Lock................................9 Washer, 3/8"..................................4 Cap, Machined..............................1 Washer, 3/4" Lock .........................4 HHCS, 3/4-10 X 2.0" .....................4 Mount, TRANS, R.H......................1 Mount, TRANS., L.H. ....................1 Adapter, 16-12 ..............................1 Adapter, 12-12 ..............................3 Muffler Clamp................................2 Washer, 5/8 X 1.75........................2 Reducing Insert.............................1

REF

PART NO.

DESCRIPTION

QTY

48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83

44Z978D8 1240-103 1219-680 1240-155 1240-129 1209-3 720 0443-74 720 0443-57 724 0424-144 1219-611 1200-66 085 310 18 719A0951 1204-50 720 0300-33 717 0624-34 717 0624-31 711 0362 1200-95 1210-26 1219-802 1210-20 709 1265-60 709 1266-80 0826M10055 1203-303 1203-288 44Q1402D3 1239-12 1239-40 1200-100 44Q1401D3 12202-1 1200-63 711 F0363 1219-714

84 85 86 87 88 89 90 91 92

44Z1417D14 1200-39 720 0380 1240-91 1240-81 1244-226 085 113 24 707 4526 071 412 38

Clamp 1 Clamp 1 Adapter, 90° 2 Plate, DP-5.............................. 1 Clamp Half .............................. 2 Washer, 5/16" Flat................... 2 Hose. -12 ................................ 1 Hose. -12 ................................ 1 Hose ASSY 0.62 ID ................ 1 Adapter ................................... 1 HHCS, 3/8NF X 1 3/4” ............ 8 Washer, M10 LOCK ................ 12 Shift Valve Assembly .............. 1 Nut, M10-1.50 HEX................. 4 Hose Assembly ....................... 1 Hose Assembly ....................... 1 Hose Assembly ....................... 1 Bracket.................................... 1 HHCS, 0.50 X.1.00 ................. 3 Washer, 1/2" Lock ................... 1 Adapter, 90° 12 ....................... 1 Washer, 3/8" Lock ................... 4 Hose, -16 ................................ 1 Hose, -16 ................................ 1 HHCS, M10 X 55 ................... 8 Stud, M10 X 90 ...................... 4 SHCS, 1/2 - 13 X 1 1/2” .......... 1 Elbow ...................................... 1 Gasket..................................... 1 Gasket..................................... 1 HHCS, 1/2 NC X 1 1/2"........... 5 Connector ............................... 1 Tube, 0.25".............................. 144 HHCS, 3/8NC X 1.50"............. 1 Handle..................................... 1 Tee, 12 OR X 12JIC X 12JIC ..................... 1 Reducer, 12-6 ......................... 1 HHCS, 0.31 X 2 1/2 ................ 2 Tube, Air Intake....................... 1 Clamp...................................... 1 Clamp...................................... 2 Hump, Rubber Ø4" ................. 1 Washer, M12........................... 1 Cable, Battery ......................... 1 HHCS, M12 X 35 .................... 1




DATE:

Revised 01-2013

MODEL: RT600 PAGE

6.5

GROUP

6

3

22 2

12

21

11

3

8

20

2

7 19 1

18

13, 14, 15, 16

6, 5, 4

9

10

6, 5, 4

17

REF PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

DESCRIPTION

QTY

719A0951 (Rev C )

Low Shift Assembly

721-0386 12019-910 1213-65 S14-190F750-H2 1210-7 1209-1 12019-418 12019-411 1219-954 12019-911 12019-406 710-0579 1200-9 1209-2 1209-1 1205-13 1219-605 1219-776 1219-693 1245-192 1219-43 12019-754

Angle ................................................... 1 Valve, Air Solenoid .............................. 2 Breather............................................... 3 SHCS, 10-32X0.75, ST Z .................... 4 Washer, Lock....................................... 4 Washer, Flat ........................................ 4 Elbow, 90º............................................ 1 Elbow, 45º............................................ 1 Nipple, 3/8 ........................................... 1 Tee ...................................................... 1 Elbow, 90º............................................ 1 Solenoid Valve..................................... 1 HHCS, 1/4-20X1.................................. 2 Washer 1/4 .......................................... 2 Washer 3/16 ........................................ 2 Nut #10-24........................................... 2 Nipple, 1” NPT X 3 LG......................... 1 Elbow................................................... 1 Tee ...................................................... 1 Sender Oil Pressure ............................ 1 Bushing................................................ 1 Swivel Adapter..................................... 1


P/N 12261-261

SHIFT VALVE ASSEMBLY

MODEL: RT600 PAGE

6.6

GROUP

6

81, 49, 54, 14, 79 36

33, 47, 43 35

10, 25

34

84, 41, 80

21, 89, 45

20, 56, 87 80, 41 40

84 81, 49, 15, 78 11

2, 32, 19

26

76 70

C

C

38

56, 90, 77

75

D

D

VIEW A-A

VIEW C-C

22, 87, 43

VIEW D-D

SEE PAGES 6A.4 & 6A.5 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

ENGINE INSTALLATION P/N 12261-261

QSB6.7, 220HP, TIER 4i, CUMMINS ENGINE

DATE: Revised 07-2012

GROUP

MODEL: RT600-1

6A

PAGE

6A.1

B 43, 87, 90, 27 12

67

61

48, 83, 42, 60, 53

37

A 71 16, 18, 46, 17

A 63, 52, 82

39 50, 91, 44, 6

13

B

16, 18, 46, 17

21, 89

80, 87, 56, 73

68, 69

51, 1, 66, 85, 44

5





GROUP

MODEL: RT600-1

6A

PAGE

6A.2

31, 57, 81, 56, 80

28

82, 52, 62

29

40

30 11, 8

17, 46, 18, 16

7

24

9

4 4 72 88, 58, 74

64, 59, 86

3

23 86, 55, 65

VIEW B-B





GROUP

MODEL: RT600-1

6A

PAGE

6A.3

SEE PAGES 6A.1, 6A.2 & 6A.3 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

PART NO.

DESCRIPTION

QTY

T109820 (Rev E)

Engine Installation

10329 12019-179 12019-218 12019-303 12019-304 1209-48 1219-389 1219-583 1219-605 1219-714 1219-802 12202-49 1222-367 1239-12 1239-40 1240-129 1240-153 1240-155 1245-191 200B2007-12 200B2007-58 200B2007-6 376-1401 44Q1402-D3 44Z1417D14 44Z341D5 707-4526 709-1265-117 709-1266-120 710-0321 711-0362 711-0399 711F0363 717-0624-31 717-0624-34 720-0300-27 720-0319-40 720-0328 720-0443-114 724-0424-148 N04-375C000-25 N24-10CX000-28 NYL-375C000-25 NYL-625C000-25 S01-312CA00-25 S01-312CB50-25 S01-375CA50-25 S01-375FA75-25 S01-500CA50-25 S01-625CB25-25

Flat Washer ............................................... 2 Tee, JIC/JIC, ST. THD. O-Ring .................. 1 Elbow, 90, MORB-16/MJIC-12 .................. 1 Adapter, 45, -16 ......................................... 2 Adapter, MJIC-6/MORB-4.......................... 1 1209-48 ..................................................... 2 Adapter, MJIC-12/MORB-12...................... 2 Adapter, 90 Swivel Elbow .......................... 1 Adapter, MJIC-6/MORB-6.......................... 1 Tee, JIC, JIC, SAE STR. O- Ring .............. 1 Adapter, 90, -12 ......................................... 2 Tubing, -4, Black........................................ 2 Sleeve, Protective Hose ............................ 1 Gasket (SAE C-4-Bolt) .............................. 1 Gasket ....................................................... 1 Clamp Body, 2 PCS,1.25DIA Dual ............ 4 Rail Nut, HEX 0.3125-18 ........................... 4 Cover Plate, Dual 4.02 X 1.18 ................... 4 Sending Unit TEMP ................................... 1 Clamp- Medium Duty, 1.5 ID ..................... 2 Clamp- Medium Duty................................. 3 Clamp, MED, 3/4 ID................................... 2 Adapter 45° ............................................... 1 90° Elbow, Male......................................... 2 Female/Male Reducer-Expander............... 1 Elbow, Street, MPT/FPT ............................ 1 Cable, Battery............................................ 1 Hose, -16, FJIC -16SW/FJIC -16SW......... 1 Hose, -16, FJIC -16SW/FJIC -16SW45..... 1 Transmission ............................................. 1 Bracket ...................................................... 1 Cap, Machined .......................................... 1 Handle ....................................................... 1 Hose, -12, FJIC -12SW/FJIC -12SW90..... 1 Hose, -12, FJIC -12SW/FJIC -12SW90..... 1 Hose, -6, FJIC -6SW/FJIC -6SW45........... 1 Hose, -6, FJIC -6SW/FJIC -6SW90........... 2 Gauge Sight Plug 1 NPT ........................... 1 Hose, -12, FJIC -12SW.FJIC -12SW ......... 2 Hose, -10, FJIC -12SW/FJIC -12SW......... 1 Nut, HEX 0.375-16, ST Z GR5 .................. 3 Nut, HEX M10-1.5, DIN934, STZ CL......... 4 Nut, HEX NYL-INS 0.375-16,ST Z G5....... 4 Nut, HEX NYL-INS 0.625-11,ST Z G5....... 4 SCR, HHCS 0.3125-18X1.00,ST Z G5...... 2 SCR, HHCS 0.3125-18X2.50,ST Z G5...... 4 SCR, HHCS 0.375-16X1.50,ST Z GR5 ..... 1 SCR, HHCS 0.375-24X1.75,ST Z GR5 ..... 8 SCR, HHCS 0.50-13X1.50,ST Z GR5 ....... 5 SCR, HHCS 0.625-11X2.25,ST Z GR5 ..... 2





GROUP

MODEL: RT600-1

6A

PAGE

6A.4

SEE PAGES 6A.1, 6A.2 & 6A.3 REF

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91

PART NO.

DESCRIPTION

QTY

T109820 (Rev E)

Engine Installation (Contd..)

S01-625CD50-25 S01-750CB00-25 S07-10CM055-28 S14-500CA50-H2 SHF-250C625-25 SHF-375CA00-25 SHF-500CA00-25 SHF-500CA25-25 SMF-06AM020-28 T01-10CM090-28 T103328 T104609 T104611 T104613 T104632 T104638 T105187 T105201 T105202 T105212 T105241 T105251 T105873 T105879 T112489 T112490 T112491 T118152 T119631 W07-375X000-20 W07 -500X000-20 W07-750X000-20 W16-010X000-G2 WAH-37NX000-Y2 WAH-62NX000-Y2 WAN-25NX000-20 WAN-37NX000-20 WAN-50NX000-20 WAW-31WX000-20 WAW-37WX000-20 WAW-62WX000-20

SCR, HHCS 0.625-11X4.50,ST Z GR5 ..... 2 SCR, HHCS 0.75-10X2.00,ST Z GR5 ....... 4 SCR, HHCS M10-1.5X55 PT,ST Z 8.8 ...... 8 SCR, SHCS 0.50-13 X 1.50, ST Z............. 1 SCR, HHCS FT 0.25-20X0.625,STZ G5 ... 4 SCR, HHCS FT 0.375-16X1.00,STZ G5 ... 8 SCR, HHCS FT 0.50-13X1.00,ST Z G5 .... 2 SCR, HHCS FT 0.50-13X1.25,ST Z G5 .... 4 SCR, HHCS M6-1X20 FT, ST Z 8.8........... 4 Stud, FT M10-1.5X90, C8.8 ....................... 4 Tier IV Engine SUBASSY .......................... 1 Bracket, Right Transmission ...................... 1 Bracket, Left Transmission ........................ 1 Mount, Air Cleaner..................................... 1 Shield, Heat .............................................. 1 Mount, Rubber ........................................... 2 Pipe, Felxible exhaust................................ 1 Clamp, V-Band .......................................... 1 Gasket ....................................................... 1 Fuel Line .................................................... 1 Clamp, V-Band........................................... 1 Air Cleaner................................................. 1 Low Shift ASSY ......................................... 1 DPF SubASSY........................................... 1 Fuel Line .................................................... 1 Fuel Line .................................................... 1 Fuel Filter Mount........................................ 1 Pump, Boom/Tele & Swing ........................ 1 Pump, Winch ............................................. 1 WSH, LCK, MED SPLT 0.375, ST Z.......... 8 WSH, LCK, MED SPLT 0.50, ST Z............ 7 WSH, LCK, MED SPLT 0.75, ST Z............ 4 WSH, LOCK, SPLT M10 D127B, ST Z ...... 12 WSH, FL HRD A-NRW 0.375, ST YZ ........ 2 WSH, FL HRD A-NRW 0.625, ST YZ ........ 2 WSH, FL TYPA-NRW 0.25, ST Z .............. 8 WSH, FL TYPA-NRW 0.375, ST Z ............ 6 WSH, FL TYPA-NRW 0.50, ST Z .............. 4 WSH, FL TYPA-WID 0.3125, ST Z ............ 3 WSH, FL TYPA-WID 0.375, ST Z .............. 3 WSH, FL TYPA-WID 0.625, ST Z .............. 2





GROUP

MODEL: RT600-1

6A

PAGE

6A.5

14 13 9 37 10 7 4

2 3 19 41

43

8

42

16

25

1

47

22 39

11

21, 32, 31

26

35

6

30 28 15

12

40

23

5 29

17

18 33 20

27 34

45 36

24 38

46

44

REF

PART.NO

DESCRIPTION

QTY REF

PART.NO

DESCRIPTION

QTY

T105219 T105220 T105221 T105222 T105223 T105224 T105225 T105226 T105227 T105228 T105229 T105230 T105231 T105232 T105234 T105235 T105236 T105237 T105241 T105251 T112489 T112490 T112491 T109392

Bracket, Riser ..................................1 Bracket, Riser ..................................1 Wing Bracket, Right .........................1 Wing Bracket, Left............................1 Bracket, Main Radiator ....................1 Support, Mid Radiator ......................2 Cross Brace .....................................1 Bracket, Tank...................................1 Bracket, Tank...................................1 Plate, Front Mount ...........................1 Bracket, Interface.............................1 Plate, Reinforcement .......................1 Support Rod.....................................2 Hose Guide ......................................1 Bracket, Support ..............................1 Bracket, Lift ......................................2 Bracket, Support ..............................1 Bracket, Tank...................................1 Clamp, V-Band.................................1 Air Cleaner .......................................1 Fuel Line ..........................................1 Fuel Line ..........................................1 Fuel Filter Mount ..............................1 Decal, Ether Spray...........................1

T103328 (Rev B) Tier 4i Engine SubASSY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

T103335 T105163 T105164 T105166 T105170 T105171 T105187 T105191 T105194 T105195 T105196 T105198 T105201 T105202 T105205 T105206 T105212 T105213 T105214 T105215 T105216 T105217 T105218

Engine, Tier 4i ................................. 1 Cooling Package ............................. 1 Hose, Molded .................................. 1 Air Intake Pipe ASSY....................... 1 Fan, Cooling .................................... 1 Clutch, Fan ...................................... 1 Pipe, Flexible Exhaust ..................... 1 Angle ............................................... 1 Pipe, Molded.................................... 1 Pipe, Hot CAC ................................. 1 Pipe, Cold CAC ............................... 1 Hose, Molded .................................. 1 Clamp, V-Band ................................ 1 Gasket ............................................. 1 Bracket, Left Cross .......................... 1 Bracket ............................................ 1 Fuel Line .......................................... 1 Crossmember, Front........................ 1 Bracket, Lift...................................... 1 Bracket, Main Radiator .................... 1 Bracket, Anti- Radiator .................... 1 Bracket, Filter .................................. 1 Bracket, Controller ........................... 1

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47


TIER 4i ENGINE SUBASSY P/N 12261-261


GROUP

MODEL: RT600-1

6A

PAGE

6A.6

4

2

5

3

1

REF

PART NO

DESCRIPTION

QTY

T105163 (Rev A) Cooling Package 1 2 3 4 5

T105163-01 T105168 T105186 T105197 T105233

Fan Shroud ...................................... 1 Charged Air Cooler .......................... 1 Transmission Oil Cooler .................. 1 HYD Oil Cooler ................................ 1 Radiator ........................................... 1


P/N 12261-261

COOLING PACKAGE (EXPORT & DOMESTIC)


GROUP

MODEL: Non-North America

6A

& RT600-1

PAGE

6A.7

80, 49, 54, 13, 70 9, 24

34 33 32, 47, 43

85, 41

20, 87, 45

19, 56, 85, 79, 41 35

10 80, 49, 14, 69

77

75

C

2, 31, 18 25

C

38

56, 88, 74

76

D

D VIEW A-A

VIEW C-C

21, 85, 43

VIEW D-D

SEE PAGES 6B.4 & 6B.5 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

P/N 12261-261

ENGINE INSTALLATION


NON-NORTH AMERICA QSB6.7, 220HP, TIER 3, CUMMINS ENGINE

MODEL: Non-North America PAGE

6B.1

GROUP

6B

B 43, 85, 88, 26

78

61

48, 82, 42, 60, 53

11

37

A 71

15, 17, 46, 16

A

79, 85, 56, 68

63, 52, 81 12

39

20, 87

50, 89, 44

B

15, 17, 46, 16

72 51, 1, 66, 83, 44

5


P/N 12261-261

ENGINE INSTALLATION




6B.2

GROUP

6B

30, 57, 80, 56, 79

27

81, 52, 62

28

40

29

16, 46, 17, 15 10, 7

6

23

8

4 4

86, 58, 73

67 64, 59, 84

3 22

84, 55, 65

VIEW B-B


P/N 12261-261

ENGINE INSTALLATION




6B.3

GROUP

6B

SEE PAGES 6B.1, 6B.2 & 6B.3 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

PART NO.

DESCRIPTION

QTY

T117307 (Rev C)

Engine Installation Non-North America

10329 12019-179 12019-218 12019-303 12019-304 1219-389 1219-583 1219-605 1219-714 1219-802 12202-49 1222-367 1239-12 1239-40 1240-129 1240-153 1240-155 1245-191 200B2007 -12 200B2007-55 200B2007-6 376-1401 44Q1402-D3 44Z1417-D14 44Z341D5 707-4526 709-1265-117 709-1266-120 710-0321 711-0362 711-0399 711F0363 717-0624-31 717-0624-34 720-0300-27 1209-48 720-0319-40 720-0328 720-0443-114 724-0424-148 N04-375C000-25 N24-10CX000-28 NYL-375C000-25 NYL-625C000-25 S01-312CA00-25 S01-312CB50-25 S01-375CA50-25 S01-375FA75-25 S01-500CA50-25 S01-625CB25-25

Flat Washer................................................ 2 Tee, JIC/JIC, ST. THD. O-Ring .................. 1 Elbow, 90, MORB-16/MJIC-12................... 1 Adapter, 45, -16 ......................................... 2 Adapter, MJIC-6/MORB-4.......................... 1 Adapter, MJIC-12/MORB-12...................... 2 Adapter, 90 Swivel Elbow .......................... 1 Adapter, MJIC-6/MORB-6.......................... 1 Tee, JIC, JIC, SAE STR. O- Ring .............. 1 Adapter, 90, -12 ......................................... 2 Tubing, -4, Black ........................................ 2 Sleeve, Protective Hose ............................ 1 Gasket (SAE C-4-Bolt)............................... 1 Gasket ....................................................... 1 Clamp Body, 2 PCS,1.25DIA Dual............. 4 Rail Nut, HEX 0.3125-18 ........................... 4 Cover Plate, Dual 4.02 X 1.18 ................... 4 Sending Unit TEMP ................................... 1 Clamp, Medium Duty ,1.5 ID...................... 2 Clamp, MED Duty Double, 0.81 ID ............ 3 Clamp, MED, 3/4 ID................................... 2 Adapter 45DEG ......................................... 1 90 DEG Elbow, Male.................................. 2 Female/Male Reducer-Expander ............... 1 Elbow, Street, MPT/FPT ............................ 1 Cable, Battery ............................................ 1 Hose, -16, FJIC-16SW/FJIC 16SW ........... 1 Hose, -16, FJIC-16SW/FJIC 16SW45 ....... 1 Transmission.............................................. 1 Bracket....................................................... 1 Cap, Machined........................................... 1 Handle ....................................................... 1 Hose, -12, FJIC-12SW/FJIC-12SW90 ....... 1 Hose, -12, FJIC-12SW/FJIC-12SW90 ....... 1 Hose, -6, FJIC-12SW/FJIC-12SW90 ......... 1 1209-48...................................................... 2 Hose .......................................................... 2 Gauge Sight Plug 1 NPT ........................... 1 Hose, -12, FJIC-12SW.FJIC-12SW ........... 2 Hose, -10, FJIC S-12/FJIC S-12................ 1 Nut, HEX 0.375-16, ST Z GR5 .................. 3 Nut, HEX M10-1.5, DIN934, STZ CL ......... 4 Nut, HEX NYL-INS 0.375-16,ST Z G5....... 4 Nut, HEX NYL-INS 0.625-11,ST Z G5 ....... 4 SCR, HHCS 0.3125-18X1.00,ST Z G5...... 2 SCR, HHCS 0.3125-18X2.50,ST Z G5...... 4 SCR, HHCS 0.375-16X1.50,ST Z GR5 ..... 1 SCR, HHCS 0.375-24X1.75,ST Z GR5 ..... 8 SCR, HHCS 0.50-13X1.50,ST Z GR5 ....... 5 SCR, HHCS 0.625-11X2.25,ST Z GR5...... 2


P/N 12261-261

ENGINE INSTALLATION




6B.4

GROUP

6B

SEE PAGES 6B.1, 6B.2 & 6B.3 REF

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90

PART NO.

DESCRIPTION

QTY

T117307 (Rev C)

Engine Installation Non-North America(Contd..)

S01-625CD50-25 S01-750CB00-25 S07-10CM055-28 S14-500CA50-H2 SHF-250C625-25 SHF-375CA00-25 SHF-500CA00-25 SHF-500CA25-25 SMF-06AM020-28 T01-10CM090-28 T103329 T104609 T104611 T104613 T104632 T104638 T105251 T105873 T118152 T119631 T116158 T116159 T117394 T117579 T117580 T117581 T117582 T117680 W07-375X000-20 W07 -500X000-20 W07-750X000-20 W16-010X000-G2 WAH-62NX000-Y2 WAN-25NX000-20 WAN-37NX000-20 WAN-50NX000-20 WAW-31WX000-20 WAW-37WX000-20 WAW-62WX000-20 WAH-37NX000-Y2

SCR, HHCS 0.625-11X4.50,ST Z GR5......... 2 SCR, HHCS 0.75-10X2.00,ST Z GR5 .......... 4 SCR,HHCS M10-1.5X55 PT,ST Z 8.8 .......... 8 SCR, SHCS 0.50-13 X 1.50, ST Z ................ 1 SCR,HHCS FT 0.25-20X0.625,STZ G5 ....... 4 SCR,HHCS FT 0.375-16X1.00,STZ G5 ....... 8 SCR,HHCS FT 0.50-13X1.00,ST Z G5 ........ 2 SCR,HHCS FT 0.50-13X1.25,ST Z G5 ........ 4 SCR, HHCS M6-1X20 FT, ST Z 8.8.............. 4 Stud, FT M10-1.5X90, C8.8 .......................... 4 ROW Engine Subassembly .......................... 1 Bracket, Right Transmission ......................... 1 Bracket, Left Transmission ........................... 1 Mount, Air Cleaner ........................................ 1 Shield, Heat .................................................. 1 Mount, Rubber .............................................. 2 Air Cleaner .................................................... 1 Low Shift Assembly....................................... 1 Pump, Boom /Tele & Swing .......................... 1 Pump, Winch ................................................ 1 Clamp ........................................................... 1 Clamp ........................................................... 1 ROW Exhaust ASSY .................................... 1 Fuel Filter Mount ........................................... 1 Fuel Line ....................................................... 1 Fuel Line ....................................................... 1 Fuel Line ....................................................... 1 Pipe, Flexible Exhaust .................................. 1 WSH, LCK, MED SPLT 0.375, ST Z ............. 6 WSH, LCK, MED SPLT 0.50, ST Z ............... 7 WSH, LCK, MED SPLT 0.75, ST Z ............... 4 WSH, LOCK, SPLT M10 D127B, ST Z ......... 12 WSH, FL HRD A-NRW 0.625, ST YZ ........... 2 WSH, FL TYPA-NRW 0.25, ST Z.................. 8 WSH, FL TYPA-NRW 0.375, ST Z................ 6 WSH, FL TYPA-NRW 0.50, ST Z.................. 4 WSH, FL TYPA-WID 0.3125, ST Z ............... 3 WSH, FL TYPA-WID 0.375, ST Z ................. 3 WSH, FL TYPA-WID 0.625, ST Z ................. 2 WSH, FL HRD A-NRW 03.75, ST Z.............. 2


P/N 12261-261

ENGINE INSTALLATION




6B.5

GROUP

6B

38

8

45 31 43 4 7 37

2 3

13

36

11

19 35 1

47

34

16

33 46, 44 15, 26, 25

9 20

24 22 10

29 6 5 23

17

40

12 27

28 14 21

42 30 39

18 32

41

REF

PART.NO

DESCRIPTION

QTY REF

PART.NO

DESCRIPTION

QTY

T105225 T105226 T105227 T105228 T105229 T105230 T105231 T105232 T105234 T105235 T105236 T105237 T105251 T116158 T116159 T116179 T117580 T117581 T117582 T117680 T117681 T117682 T117683 T109392

Cross Brace .....................................1 Bracket, Tank ...................................1 Bracket, Tank ...................................1 Plate, Front Mount............................1 Bracket, Interface .............................1 Plate, Reinforcement........................1 Support Rod .....................................2 Hose Guide ......................................1 Bracket, Support ..............................1 Bracket, Lift ......................................2 Bracket, Support ..............................1 Bracket, Tank ...................................1 Air Cleaner .......................................1 Clamp ...............................................1 Clamp ...............................................1 Fuel Filter Mount ..............................1 Fuel Line ..........................................1 Fuel Line ..........................................1 Fuel Line ..........................................1 Pipe, Flexible Exhaust......................1 Pipe, Cold Charged Air ....................1 Pipe, Hot Charged Air ......................1 Elbow, Air Intake ..............................1 Decal, Ether Spray ...........................1

T103329 (Rev B) Engine Sub ASSY Non-North America 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

T103341 T105163 T105164 T105166 T105170 T105171 T105191 T105194 T105198 T105205 T105206 T105213 T105214 T105215 T105216 T105217 T105218 T105219 T105220 T105221 T105222 T105223 T105224

Engine, Non-North America ............. 1 Cooling Package.............................. 1 Hose, Molded................................... 1 Air Intake Pipe ASSY ....................... 1 Fan, Cooling..................................... 1 Clutch, Fan....................................... 1 Angle................................................ 1 Pipe, Molded .................................... 1 Hose, Molded................................... 1 Bracket, Left Cross .......................... 1 Bracket............................................. 1 Crossmember, Front ........................ 1 Bracket, Lift ...................................... 1 Bracket, Main Radiator .................... 1 Bracket, Main Radiator .................... 1 Bracket, Filter................................... 1 Bracket, Controller ........................... 1 Bracket, Riser .................................. 1 Bracket, Riser .................................. 1 Wing Bracket, Right ......................... 1 Wing Bracket, Left............................ 1 Bracket, Main radiator...................... 1 Support, Mid Radiator ...................... 2

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47


P/N 12261-261

ENGINE INSTALLATION




6B.6

GROUP

6B

1

6

3

5

2

4

7

REF

1 2 3 4 5 6 7

PART NO

DESCRIPTION

QTY

T117394 (Rev A)

Exhaust ASSY Non-North America

T116159 T117308 T117310 T117311 T117312 T117313 T117314

Clamp........................................... 1 Muffler, Spark Arrestor ................. 1 Tailpipe......................................... 1 Pipe, Exhaust............................... 1 Heat Shield .................................. 1 Cover, Muffler............................... 1 Plate, Base................................... 1


P/N 12261-261

EXHAUST ASSY (NON-NORTH AMERICA)

DATE: Released 08-2011 MODEL: Non-North America PAGE

6B.7

GROUP

6B

5

1, 1A

6

3

4

2

7

REF

1 1A 2 3 4 5 6 7 8 9 10

PART NO

DESCRIPTION

QTY

710 0321

Transmission.......................................................1

Page 7.2 Page 7.2A Page 7.4 Page 7.6 Page 7.8 Page 7.10 Page 7.12 Page 7.15 Page 7.13 Page 7.14 Page 7.16

Converter Group (W/ Aluminium Converter) ......Ref Converter Group (W/ Steel Converter) ...............Ref Converter & Transmission Case Group..............Ref Clutch Group, Rev, 3rd Forward & 2nd...............Ref 1st Clutch Group.................................................Ref Pressure Regulator, Pump & Oil Filter................Ref Control Valve Assembly......................................Ref Pump Disconnect ...............................................Ref Hi & Low Shift Control - Not Shown....................Ref Pump Adapter - Not Shown................................Ref Drive Plate Group - Not Shown ..........................Ref


TRANSMISSION P/N 12261-261

(DANA 32000 SERIES - POWERSHIFT)

DATE:

Revised 12-2012


7.1

GROUP

7


TRANSMISSION CONVERTER GROUP P/N 12261-261

(W/ ALUMINIUM CONVERTER)

DATE:

Revised 12-2012


7.2

GROUP

7

SEE PAGE 7.2

REF

PART NO.

DESCRIPTION

QTY.

REF

PART NO.

30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 57 58

217503 217502 217501 217500 217499 217498 217497 217496 217495 217494 217493 217504 217505 217515 217506 217507 217510 217511 217512 217513 217514 217509 217508

DESCRIPTION

QTY

Converter Group .................................. Ref 1 2 3 4 5 6 7 8 14 16 17 18 19 20 21 22 24 25 26 27 28 29

217516 217431 217517 217518 217519 217520 217492 217484 Page 7.10 217483 217482 217481 217480 217479 217478 217485 217497 217490 217486 217487 217488 217489

Bearing Support Screw ........................ 6 Bearing Support Lockwasher ............... 6 Drive Gear Snap Ring .......................... 3 Pump Drive Gear Bearing .................... 3 Pump Drive Bearing Support ............... 3 Pump Drive Gear ................................. 3 Turbine Shaft Gear............................... 1 Turbine Shaft Gear Snap Ring ............. 1 Pump & Oil Filter Assembly ................. 1 Turbine Shaft Bearing .......................... 1 Turbine Shaft Piston Ring .................... 1 Turbine Shaft........................................ 1 Stator Support ...................................... 1 Stator Support Lockwasher .................. 6 Stator Support Screw ........................... 6 Piston Ring ........................................... 1 Impeller Hub Gear Snap RIng .............. 1 Impeller Hub Gear ................................ 1 Oil Baffle Oil Seal ................................. 1 Oil Baffle Seal Ring .............................. 1 Oil Baffle............................................... 1 Oil Baffle Retainer Ring........................ 1

Hub to Impeller Screw .......................... 12 Impeller Hub Screw Backing Ring ........ 1 Impeller................................................. 1 Impeller Hub O-Ring............................. 1 Impeller Hub ......................................... 1 Impeller Hub Bearing............................ 1 Bearing Snap Ring ............................... 1 Reaction Member Spacer ..................... 1 Reaction Member ................................. 1 Reaction Member Snap Ring ............... 1 Turbine Hub.......................................... 1 Turbine ................................................. 1 Turbine Hub Backing Ring.................... 1 Turbine Hub Screw............................... 8 Impeller to Cover O-Ring...................... 1 Impeller Cover ...................................... 1 Impeller Cover Bearing......................... 1 Bearing Cap to Impeller Cover O-Ring. 1 Bearing Washer.................................... 1 Bearing Snap Ring ............................... 1 Impeller Cover Bearing Cap ................. 1 Impeller to Cover Screw ....................... 24 Impeller to Cover Lockwasher .............. 24


TRANSMISSION CONVERTER GROUP P/N 12261-261

(W/ ALUMINIUM CONVERTER)

DATE:

Revised 12-2012


7.3

GROUP

7

1

2

5 3 4

REF

PART NO

DESCRIPTION

QTY

Converter Group (W/Steel Converter)..................................Ref 1 2

224526 224527

3 4 5

224528 224529 224530

Torque-Converter 300F ............................1 Kit -Torque Converter Plug (Including Items 3 thru 5)..........................1 Plug-Torque Converter - Part of Item 2 ....1 Snap Ring - Part of Item 2........................1 O Ring - Part of Item 2 .............................1


P/N 12261-261

TRANSMISSION


CONVERTER GROUP

MODEL: RT600 & RT600-1

(W/ STEEL CONVERTER)

PAGE

7.2A

GROUP

7


P/N 12261-261

TRANSMISSION CONVERTER & TRANSMISSION CASE

DATE:

Revised 03-2003


7.4

GROUP

7

SEE PAGE 7.4 REF.

PART NO.

DESCRIPTION

QTY.

REF

PART NO

DESCRIPTION

QTY.

42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82

217442 217443 217444 217448 217449 217450 217431 217445 217451 217474 217431 217445 217475 217476 217431 217448 217449 217473 217477 217452 217453 217453 217456 217455 217454 217460

3rd Speed Tube ....................................... 1 3rd Speed Tube O-Ring........................... 1 Valve Oil Supply Tube ............................. 1 Clutch Pressure Tube O-Ring ................. 1 Tube Sleeve ............................................ 1 Low Speed Clutch Pressure Tube ........... 1 Lockwasher ............................................. 10 Screw....................................................... 10 Rear Cover Dowel Pin ............................. 2 Rear Cover .............................................. 1 Lockwasher ............................................. 13 Screw....................................................... 13 Rear Cover Pipe Plug.............................. 1 Rear Cover to Case Stud Nut .................. 2 Lockwasher ............................................. 2 Clutch Pressure Tub O-Ring ................... 1 Tube Sleeve ............................................ 1 Gasket ..................................................... 1 Rear Cover to Case Stud......................... 2 Magnetic Drain Plug ................................ 1 Oil Level Plug .......................................... 1 Oil Level Plug .......................................... 1 Transmission Case Assembly ................. 1 Screen Assembly Gasket ........................ 1 Screw Assembly ...................................... 1 Suction Tube Assembly ........................... 1 Not Used.................................................. 0 Suction Tube Clip .................................... 1 Suction Line Screw.................................. 2 Suction Line Washer ............................... 1 Suction Line O-Ring ............................... 1 Suction Tube Clip Rivet ........................... 1 Gasket ..................................................... 1 Oil Baffle .................................................. 1 Speed Sensor Bushing ............................ 1 Speed Sensor Shim................................. AR Speed Sensor Hole Plug ......................... 1 Speed Sensor O-Ring.............................. 1 Rivet - Not Shown.................................... 4 Oil Baffle - Not Shown ............................. 1 Oil Baffle - Not Shown ............................. 1

Converter & Transmission Case ...............Ref 1 2

217416 217417

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

217418 217419 217420 217421 217422 217423 217423 217422 217421 217420 217427 217428 217429 217419 217447 217431 217432 217433 217434 217422 217423 217434 217435 217436 217437 217438 217423 217422 217439 217440 217441 217423 217422 217424 217423 217422 217439

Pipe Plug...................................................1 Converter Housing Assembly ...................1 Includes Items 5-14, 18, 24, 25, 27-44 Not Used ...................................................0 Not Used ...................................................0 Tube Sleeve ..............................................1 Tube Sleeve ..............................................1 Converter Housing Sleeve ........................1 Converter Housing Sleeve Lock ...............1 Converter Housing Sleeve Lockwasher....1 Converter Housing Sleeve Screw .............1 Converter Housing Sleeve Screw .............1 Converter Housing Sleeve Lockwasher....1 Converter Housing Sleeve Lock ...............1 Converter Housing Sleeve ........................1 Breather ....................................................1 Street Ell....................................................1 Breather Reducing Bushing ......................1 Tube Sleeve ..............................................1 Dowel Pin..................................................2 Lockwasher...............................................4 Screw ........................................................4 Lockwasher...............................................4 Screw ........................................................4 Lube Tube Retaining Screw......................1 Lube Tube Retaining Screw......................1 Suction Tube O-Ring.................................1 Suction Tube Spacer Ring ........................1 Suction Tube Assembly ............................1 Lockwasher...............................................1 Screw ........................................................1 Screw ........................................................1 Lockwsher.................................................1 Tube Clip...................................................1 Reverse Tube Assembly ...........................1 Reverse Tube O-Ring ...............................1 Screw ........................................................1 Lockwasher...............................................1 Lube Tube Assembly ................................1 Screw ........................................................1 Lockwasher...............................................1 Tube Clip ..................................................1

217459 217461 217462 217463 217464 217446 217465 217443 217425 217426 217430 217464 217466 217467


P/N 12261-261

TRANSMISSION CONVERTER & TRANSMISSION CASE

DATE:

Revised 03-2003


7.5

GROUP

7


P/N 12261-261

TRANSMISSION R, 3RD, F & 2ND CLUTCH GROUP

DATE:

Revised 03-2003


7.6

GROUP

7

SEE PAGE 7.6 REF.

PART NO. DESCRIPTION

QTY

REF.

PART NO. DESCRIPTION

47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 63A 64 65 66 67 68 69 69A 70 71 72 73 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92

217597 217596 217611 217571 217594 217606 217607 217594 217593 217592 217591 217590 217608 217579 217580 217581 217582 218583‘ 217583 217584 217609 217585 217588 217610 218583‘ 217580 217581 217589 217608 217590 217591 217592 217593 217594 217595 217576 217577 217596 217576 217575 217570 217605 217573 217572 217571 217570 217569

QTY

Reverse, 3rd, Forward & 2nd Clutch ..........Ref 1 2 3 4 5 6 7 8 9 10 12 13 14 14A 15 16 17 18 19 20 21 22 23 23A 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

217569 217570 217571 217572 217573 217574 217575 217576 217596 217577 217576 217595 217594 218583 217593 217592 217591 217590 217578 217589 217580 217581 217588 218583 217584 217587 217586 217585 217584 217582 217581 217580 217579 217578 217590 217591 217592 217593 217594 217595 217596 217577 217600 217601 217599 217602 217597

Rev. & 3rd Clutch Shaft Piston Ring...........3 Front Bearing Retainer Ring.......................1 Rev & 3rd Front Bearing End Plate ............1 Rev & 3rd Front Bearing End Plate Ball .....1 Rev & 3rd Shaft Front Bearing ...................1 Front Bearing Retainer Ring.......................1 Clutch Driver Gear Bearing - Shield In .......1 Clutch Driver Gear Bearing Snap Ring ......1 Clutch Driver Gear......................................1 Clutch Hub Oil Baffle Ring..........................1 Clutch Driven Gear Bearing Snap Ring......1 Clutch Driven Gear Bearing .......................1 Spring Retainer Snap Ring.........................1 Clutch Pister Metering Seal - Not Shown ...1 Spring Retainer Snap Ring Retainer ..........1 Spring Retainer...........................................1 Piston Return Spring ..................................1 Spring Retainer...........................................1 End Plate Retainer Ring.............................1 End Plate - Reverse Clutch ........................1 Clutch Outer Disc - Reverse Clutch ...........6 Clutch Inner Disc - Reverse Clutch ............6 Clutch Piston Assembly - Reverse Clutch..1 Clutch Pister Metering Seal - Not Shown ...1 Clutch Piston Outer Seal ............................1 Clutch Piston Inner Seal.............................1 Reverse & 3rd Clutch Drum .......................1 Clutch Piston Inner Seal.............................1 Clutch Piston Outer Seal ............................1 Clutch Piston - 3rd Clutch...........................1 Clutch Inner Disc - 3rd Clutch ....................6 Clutch Outer Disc - 3rd Clutch....................6 End Plate - 3rd Clutch ................................1 End Plate Retainer Ring.............................1 Spring Retainer...........................................1 Piston Return Spring ..................................1 Spring Retainer...........................................1 Spring Retainer Snap Ring Retainer ..........1 Spring Retainer Snap Ring.........................1 3rd Gear Bearing........................................1 3rd Gear Bearing........................................1 Clutch Hub Oil Baffle Ring..........................1 3rd Gear .....................................................1 3rd Gear Bearing Spacer............................1 3rd Gear Bearing Snap Ring ......................1 3rd Gear Bearing - Shield Out....................1 Reverse & 3rd Shaft Rear Bearing.............1

Low Clutch Drive Gear .............................. 1 Gear Retaining Ring .................................. 1 2nd Gear.................................................... 1 Clutch Hub Oil Baffle Ring ......................... 1 2nd Gear Retainer Ring............................. 1 2nd Gear Retainer Ring Retainer .............. 1 2nd Gear Retainer Ring Snap Ring ........... 1 Spring Retainer Snap Ring ........................ 1 Spring Retainer Snap Ring Retainer.......... 1 Spring Retainer.......................................... 1 Piston Return Spring.................................. 1 Spring Retainer.......................................... 1 End Plate Retainer Ring ............................ 1 End Plate - 2nd Clutch............................... 1 Clutch Outer Disc - 2nd Clutch .................. 6 Clutch Inner Disc - 2nd Clutch................... 6 Clutch Piston Assembly - 2nd Clutch ........ 1 Clutch Pister Metering Seal - Not Shown .. 1 Clutch Piston Outer Seal ........................... 1 Clutch Piston Inner Seal ............................ 1 Forward & 2nd Clutch Drum ...................... 1 Clutch Piston Inner Seal ............................ 1 Clutch Piston Outer Seal ........................... 1 Clutch Piston Assembly - Forward Clutch . 1 Clutch Pister Metering Seal - Not Shown .. 1 Clutch Outer Disc - Forward Clutch........... 6 Clutch Inner Disc - Forward Clutch............ 6 End Plate - Forward Clutch ....................... 1 End Plate Retainer Ring ............................ 1 Spring Retainer.......................................... 1 Piston Return Spring.................................. 1 Spring Retainer.......................................... 1 Spring Retainer Snap Ring Retainer.......... 1 Spring Retainer Snap Ring ........................ 1 Clutch Driven Gear Bearing....................... 1 Clutch Driven Gear Bearing Snap Ring..... 1 Clutch Hub Oil Baffle Ring ......................... 1 Forward Clutch Driven Gear...................... 1 Clutch Driven Gear Bearing Snap Ring..... 1 Clutch Driven Gear Bearing - Shield In ..... 1 Front Bearing Retainer Ring ...................... 1 Front Bearing Locating Ring...................... 1 Forward & 2nd Shaft Front Bearing ........... 1 Front Bearing End Plate Ball ..................... 1 Front Bearing End Plate ............................ 1 Front Bearing Retainer Ring ...................... 1 Forward & 2nd Shaft Piston Ring .............. 3


P/N 12261-261

TRANSMISSION R, 3RD, F & 2ND CLUTCH GROUP

DATE:

Revised 03-2003


7.7

GROUP

7


P/N 12261-261

TRANSMISSION LOW 1ST CLUTCH GROUP

DATE:

Revised 03-2003


7.8

GROUP

7

SEE PAGE 7.8 REF.

PART NO

DESCRIPTION

QTY

REF.

PART NO.

51 52 52A 52B 52C 53 54 55 56 57 58 59 60

217691 217655 217656 217657 217658 217659 217660 217661 217662 217663 217663 217664 217665

61 62 63 63A 63B 64 65 66 67 70 71 72 73 74 75 76 77 78 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98

217666 217693 217612 217613 217594 217614 217615 217616 217617 217667 217668 217678 217680 217681 217629 217628 217623 217624 217625 217626 217627 217623 217694 217695 217692 217689 217690 217689 217688 217687 217686 217594 217593 217685 217684 217683 217682

DESCRIPTION

QTY

Low (1st) Clutch & Output Group .............Ref 1 3 4 5 6 7 8 9 9A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25A 25B 25C 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

217640 217639 217638 217633 217636 217637 217577 217634 217635 217484 217632 217631 217608 217589 217630 217580 217610 217584 217585 217641 217642 217643 217644 214645 217649 217650 217651 217652 217646 217437 217647 217475 217648 217669 217670 217671 217663 217663 217662 217672 217622 217621 217620 217619 217618 217673 217674 217675 217676 217677 217653 217654 247623

Low Speed Clutch Shaft Pilot Bearing ......1 2nd Gear Bearing ......................................1 Bearing Retaining Ring Retainer ...............1 Low Speed Gear Bearing Retainer Ring....1 Low Speed Gear Bearing Assembly ..........1 Low Speed Gear ........................................1 Clutch Hub Oil Baffle Ring .........................1 Spring Retaining Ring Retainer .................1 Washer - Not Shown..................................1 Spring Retaining Ring ................................1 Piston Return Disc Springs ........................5 Piston to Piston Return Disc Spacers ........1 End Plate Retainer Ring ............................1 End Plate ...................................................1 Clutch Inner Disc .......................................9 Clutch Outer Disc ......................................9 Clutch Piston .............................................1 Clutch Piston Outer Seal ...........................1 Clutch Piston Inner Seal ............................1 Low Speed Clutch Drum............................1 Low Shaft Rear Bearing Cone ...................1 Low Shaft Rear Bearing Cup .....................1 Low Shaft Pressure Piston Ring ................1 Rear Bearing O-Ring .................................1 Bearing Cap Shim, .004 ............................1 Bearing Cap Shim, .007 ............................1 Bearing Cap Shim, .010 ............................1 Bearing Cap Shim, .020 ............................10 Rear Bearing Cap ......................................1 Lockwasher ...............................................5 Screw.........................................................5 Rear Bearing Cap Plug..............................1 O-Ring-Pressure Tube...............................1 Shift Hub Sleeve ........................................1 High Range Gear.......................................1 Output Gear Inner Race ............................1 Output Gear Bearing .................................1 Output Gear Bearing .................................1 Thrustwasher .............................................1 Output Shaft Rear Bearing Cone...............1 Idler Shaft Shaft Bearing Cap Gasket........1 Idler Shaft Nut............................................1 Rear Bearing Locating Ring ......................1 Idler Shaft Rear Bearing Lockball ..............1 Idler Shaft Rear Bearing ............................1 Output Shaft Rear Bearing Cone...............1’ Bearing Retainer O-Ring ...........................1 Bearing Retainer O-Ring ...........................1 Adapter-Output Shaft.................................1 Bearing Retainer O-Ring ...........................1 Front Bearing Cap Oil Seal........................1 Capscrew...................................................4 Lockwasher ...............................................4

Cap-Front Bearing.................................... 1 Shim, .004 ................................................ AR Shim, .007 ................................................ AR Shim, .010 ................................................ AR Shim, .020 ................................................ AR Front Bearing Cap O-Ring ....................... 1 Front Bearing Cup .................................... 1 Front Bearing Cone .................................. 1 Output Gear Thrustwasher....................... 1 Output Gear Bearing ................................ 1 Output Gear Bearing ................................ 1 Output Gear Bearing Inner Race ............. 1 Output Shaft & Bushing Assy ................... 1 (Includes Item 61) Output Shaft Bushing ............................... 1 Capscrew ................................................. 1 Idler Shaft Front Bearing .......................... 1 Front Bearing Spacer ............................... 1 Bearing Spacer Ret Ring.......................... 1 Idler Shaft Front Bearing .......................... 1 Idler Shaft ................................................. 1 Idler Shaft Gear Key................................. 1 Idler Shaft Gear ........................................ 1 Low Range Gear ...................................... 1 High Low Shift Hub................................... 1 Disconnect Bearing Cap .......................... 1 Piston Ring ............................................... 1 Disconnect Piston .................................... 1 Speedo Drive Gear................................... 1 Rear Bearing Cap .................................... 1 Lockwasher .............................................. 3 Capscrew ................................................. 3 Speedo Tube Nut ..................................... 1 Capscrew ................................................. 1 Lockwasher .............................................. 1 Lockwasher .............................................. 4 Speed Sensor O-Ring .............................. 1 Speed Sensor Hole Plug .......................... 1 Disconnect Housing Oil Seal.................... 1 Bearing Retainer Ring .............................. 1 Bearing ..................................................... 1 Bearing Retainer Ring .............................. 1 Disconnect Housing ................................. 1 O-Ring ...................................................... 1 Disconnect Shaft Assy ............................. 1 Snap Ring ................................................ 1 Snap Ring Retainer .................................. 1 Thrustwasher ........................................... 1 Piston Return Spring ................................ 1 Disconnect Piston .................................... 1 Piston Ring Expander Spring ................... 1


P/N 12261-261

TRANSMISSION LOW 1ST CLUTCH GROUP

DATE:

Revised 03-2003


7.9

GROUP

7

51

52

REMOTE FILTER See Page 25.22


P/N 12261-261

TRANSMISSION PRESSURE VALVE, PUMP & OIL FILTER

DATE:

Revised 06-2012


7.10

GROUP

7

SEE PAGE 7.10 REF

PART NO

DESCRIPTION

QTY

REF

PART NO

DESCRIPTION

QTY

24 25

217543 217544

26 27 28 29 30 31 32 33 34 35

217431 217545 217546 217547 217548 217549 217550 217551 217552 217553

36 37 38 50 51 52 53

217554 217555 217556

Pump Driven Shaft Assembly .................. 1 Charging Pump Housing ......................... 1 Includes Items 22-24, 28-30, 33 Valve to Housing Stud Lockwasher ......... 4 Valve to Housing Stud Nut....................... 4 Thrust Plate & Bearing Assembly............ 2 Wave Spring ............................................ 2 Pump Shaft Seal...................................... 2 Pump to Filter Adaptor Locwasher .......... 4 Pump to Filter Adapter Screw.................. 4 Pump Drive Shaft Assembly .................... 1 Pump Drive Shaft Oil Seal ....................... 1 Pressure Regulator Valve ........................ 1 Includes Items 6-19, 34, 36 Valve Body Roll Pin ................................. 3 Valve Body O-Ring .................................. 1 Pump to Filter Gasket.............................. 1 Cover, Pump............................................ 1 Adapter, Filter .......................................... 1 Transmission Oil Filter (DANA)................ 1 Charging Pump & Oil Filter Assy ............. Ref. Includes Items 22-25, 28-33, 38-49

Pressure Valve, Pump & Oil Filter Group .Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

217521 217522 217523 217524 217525 217526 217527 217528 217529 217530 217531 217532 217533 217533 217534 217535 217536 217537 217538 217539 217540 217541 217542

Charging Pump Drive Sleeve ...................1 Pump Sleeve Snap Ring ..........................1 Valve to Housing Gasket ..........................1 Valve Body O-Ring ...................................1 Valve Body O-Ring ...................................1 Pipe Plug ..................................................1 Safety Valve Seat .....................................1 Safety Valve Spacer .................................1 Safety Valve Plunger ................................1 Safety Valve Spring ..................................1 Valve Stop O-Ring ....................................1 Valve Stop ................................................1 Valve Stop Roll Pin ...................................1 Valve Stop Roll Pin ...................................1 Valve Stop ................................................1 Valve Stop O-Ring ....................................1 Valve Piston..............................................1 Valve Spring - Inner ..................................1 Valve Spring - Outer .................................1 Valve to Cnverter Housing Stud ...............4 Valve Body to Pump Gasket.....................1 Pump Body Snap Ring .............................1 Thrust Plate & Bearing Assembly.............2

218263 218915 217568


P/N 12261-261

TRANSMISSION PRESSURE VALVE, PUMP & OIL FILTER

DATE:

Revised 06-2012


7.11

GROUP

7

REF

PART NO

DESCRIPTION

QTY

REF

PART NO.

DESCRIPTION

QTY

25 26 28

217706 217707 217708

29 38 39 40 41

217709 217710 217711 217712 217713

42

217714

Solenoid Nut to Coil O-Ring.....................5 Solenoid Coil Nut .....................................5 Spool Type Solenoid Cartridge Assy........5 Includes Items 18 thru 26 Gasket......................................................1 Clutch Pressure Port Plug........................6 Washer.....................................................9 Screw .......................................................9 Control Valve Cover Assy ........................1 Includes Item 38 Electric Control Valve Assy ......................1 Includes Items 17, 29 & 41

Control Valve Assembly ...........................Ref 7 8 17

217696 217697 217698

18 19 20 21 22

217699 217700 217701 217702 217703

23 24

217704 217705

Gasket ......................................................1 Modulator Pressure Regulator Plug .........1 Control Valve Housing Assy .....................1 Includes Items 8, 28, 29 & 41 Cartridge O-Ring ......................................5 Cartridge O-Ring ......................................5 Cartridge O-Ring ......................................5 Cartridge O-Ring ......................................5 Valve Cartridge-4 way ..............................5 Includes Items 18 thru 21 Solenoid Coil to Cartridge O-Ring ............5 Solenoid Coil ............................................5


P/N 12261-261

TRANSMISSION CONTROL VALVE ASSEMBLY

DATE:

Revised 03-2003


7.12

GROUP

7

REF

PART NO.

DESCRIPTION

QTY

REF

PART NO.

DESCRIPTION

QTY

12 13 14 16 17 18 19 20 21 22

217725 217726 217646 217727 217728 217729 217730 217731 217732 217721

Detent Ball................................................2 Neutral Switch ..........................................1 Lockwasher ..............................................2 Shift Rail ...................................................1 O-Ring ......................................................1 Rod Seal...................................................1 O-Ring ......................................................1 Lockscrew ................................................1 Hi & Low Shift Fork...................................1 Airshift Cylinder Assy ...............................1 Includes items 1 thru 8, 10, 16 thru 18

Hi & Low Shift Control Assembly..............Ref 1 2 3 4 5 6 7 8 9 10 11

217715 217716 217717 217718 217719 217720 217719 217722 217509 217723 217724

Cylinder End Cap .....................................1 O-Ring ......................................................1 Cylinder Tube ...........................................1 Piston Seal Nut.........................................1 Piston Seal ...............................................1 Piston .......................................................1 Piston Seal ...............................................1 Piston Internal Seal ..................................1 Screw .......................................................2 Cylinder Body ...........................................1 Detent Ball................................................1


P/N 12261-261

TRANSMISSION HI & LOW SHIFT CONTROL ASSY

DATE:

Revised 03-2003


7.13

GROUP

7

REF

PART NO

DESCRIPTION

QTY

Pump Adapter.......................................... Ref 1 2 3 4 5

218336 218335 218338 218339 218338

Gasket ..................................................... 1 Pump Adapter.......................................... 1 Gasket ..................................................... 1 Lockwasher ............................................. 2 Screw....................................................... 2


P/N 12261-261

TRANSMISSION PUMP ADAPTER

DATE:

Revised 03-2003


7.14

GROUP

7

45

REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NO

DESCRIPTION

QTY

217737

Pump Disconnect Assembly .................... Ref Includes Items 1-13, 17, 18, 20-24, 29, 30, 33, 37, 38, 41-44

217738 217739 217740 217739 217741 217742 217743 217744 217745 217746 217747 217748 217749 217750 217751 217752 217753 217754 217755 217756 217757 217758

Shift Rail Roll Pin ..................................... 1 Spring Retainer ........................................ 1 Spring....................................................... 1 Spring Retainer ........................................ 1 Actuator Link ............................................ 1 Shift Fork.................................................. 1 Actuating Link Roll Pin ............................. 1 Housing Plug............................................ 1 Housing Plug............................................ 1 Detent Ball ...............................................1 Detent Spring ........................................... 1 O-Ring...................................................... 1 Detent Spring Plug ................................... 1 Elbow ....................................................... 1 Tube Nut .................................................. 1 Cooper Tube ............................................ 1 Shift Fork Rail .......................................... 1 O-Ring...................................................... 1 O-Ring...................................................... 1 Bearing Snap Ring................................... 1 Pump Drive Shaft ..................................... 1 Shaft Bearing ........................................... 1

REF

PART NO.

DESCRIPTION

QTY

23 24 27 29 30 31 32 33 35 36 36A 37 38 41 41A 42 43 44

217759 217756 217760 217761 217762 217763 217764 217738 217751 217750 217767 217768 217769 217770 217771 217772 217766 217765

Bearing Snap Ring ...................................1 Bearing Snap Ring ...................................1 Housing Stud ............................................4 Shaft Bearing............................................1 Shaft Bearing............................................1 Housing Washer .......................................1 Housing Nut..............................................4 Shift Rail Roll Pin......................................1 Lube Tube Nut..........................................1 Lube Elbow...............................................1 Bushing ....................................................1 Shift Rail ...................................................1 Shift Rail Oil Seal .....................................1 Disconnect Housing .................................1 Plug Disconnect Housing Plug .................1 Shift Hub...................................................1 Disconnect Shaft ......................................1 Shaft Snap Ring .......................................1

45

711F0363 1200-63 1205-45

Handle ......................................................1 Capscrew .................................................1 Locknut.....................................................1


P/N 12261-261

TRANSMISSION PUMP DISCONNECT

DATE:

Revised 03-2003


7.15

GROUP

7

REF

PART NO

DESCRIPTION

QTY

Drive Plate Group.....................................Ref 1

217773

2 3 4 4A

NSS 217774 217775 217776

Drive Plate Assy .......................................1 Includes Items 2 thru 4A Drive Plate................................................4 Backing Ring ............................................1 Screw .......................................................10 Washer .....................................................10


P/N 12261-261

TRANSMISSION DRIVE PLATE GROUP

DATE:

Revised 03-2003


7.16

GROUP

7

1B

1A

REF

1A 2 3 4

5 6 7 1B 2

PART NO.

7095648 (Rev 00)

DESCRIPTION

QTY

Shaft, Drive .................................. 1 (Includes Items 2 Through 5) 209221 Kit, Spider & Bearing ................... 2 209222 Yoke, Slip..................................... 1 209223 Cap, Dust..................................... 1 209224 Washer, Steel............................... 2 209225 Washer, Felt................................. 1 209226 Shaft, Yoke .................................. 1 310 2860 Caspcrew, 1/2F x 2 Gr 8 .............. 8 1213-3 Zerk, Grease................................ 3 720 0185 (Rev 00) Shaft, Drive .................................. 1 (Includes Items 2 & 3) 209220 Kit, Spider & Bearing ................... 1 (Incl. 2 Drilled Wing & 2 Snap Ring Bearings)

4B

REF

PART NO.

3 4B

27198 Bearing, Center ................................. 1 709 6606 (Rev 00) Shaft, Drive........................................ 1 (Includes Items 5,6,7) 209220 Kit, Spider & bearing.......................... 1 (Incl. 2 Drilled Wing & 2 Snap Ring Bearings) 25727 Kit, Spider & Bearing ......................... 1 (Incl. 4 Snap Ring Bearings) 25725 Kit, Washer ........................................ 1 1200-98 Capscrew, 1/2C x 1 1/4 ..................... 2 1209-6 Flatwasher......................................... 4 340 2728 Locknut, 1/2C .................................... 2 310 2860 Capscrew, 1/2F x 2 Gr 8.................... 8 710 0410 Yoke, Flange ..................................... 1

5

6 7 8

9 10

DESCRIPTION

QTY


DRIVE SHAFTS P/N 12261-261

Revised 08-2011


9.1

GROUP

9

19, 12 7 2

20 1

C

9

52

F

H

H

3

B

F

D

G A

A

G

13

5 11

35

19

18

4 B

C

26, 27, 68, 69

41

45

6

44

E

71

36

22, 23, 24, 25

39

SECTION A - A

21

65, 67

29

54 64, 62

32

46

32, 28, 66 17 10 47, 48, 49

57, 58

30 32, 28, 66

31 63 50 61, 60, 59

DETAIL E SECTION C - C

SECTION B - B


BRAKE LINE SYSTEM P/N 12261-261

Revised 08-2011

MODEL: RT600 PAGE

10.1

GROUP

10

56

33

54

51

14, 15 8

53

14, 16

55 34

DETAIL D

SECTION H - H 38

34

40

37 70 14, 16 14, 15

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

35

8

SECTION F - F REF

43, 42

SECTION G - G

SEE PAGE 10.1

PART NO.

DESCRIPTION

QTY

720A0104 (RevH)

Brake Line System Assembly

710 0385-22 710 0385-38 T105466 T105467 720 0161 T105745 T105746 T105747 720 0098 708 2268 12019-722 12019-760 12019-239 12019-139 1219-887 12019-720 720 0099 12019-71 12019-158 12019-719 720 0290 1240-277 1200-5 1209-2 1240-157 200B2007-22 200B0004-104 12019-874 12019-85 707 4164-10 12019-413 1213-52 12019-398 12019-406 12019-525 12204-58

Hose Assembly ............................ 1 Hose Assembly ............................ 4 Tube Assembly, 3/8, F/L .............. 1 Tube Assembly, 3/8, F/R.............. 1 Tube Assembly ............................ 1 Tube Assembly ............................ 1 Tube Assembly, 3/8, Rear............ 2 Tube Assembly ............................ 4 Pressure Converter...................... 2 Reservoir Assembly ..................... 2 Adaptor ........................................ 2 Bulkhead Tee ............................... 1 Bulkhead Adaptor ........................ 4 Adaptor ........................................ 8 Elbow, Flare Swivel...................... 4 Branch Tee, Swivel Nut................ 4 Bracket......................................... 1 Tee ............................................... 1 Reducer ....................................... 5 Elbow ........................................... 1 Support ........................................ 1 Clamp Body (Half) ....................... 8 HEX Bolt, 1/4-20 X 1.25............... 4 Washer, Flat, 1/4.......................... 4 HEX Rail Nut, 1/4-20 ................... 4 Clamp .......................................... 6 Spacer.......................................... 6 Reducer ....................................... 2 Elbow ........................................... 4 Hose Assembly ............................ 2 45° Elbow..................................... 1 Breather ....................................... 3 Adaptor ........................................ 1 Elbow ........................................... 4 Elbow ........................................... 4 Tube, 0.50.................................... 1

REF

PART NO.

DESCRIPTION

QTY

37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

12019-526 430 4127 12204-50 12019-400 12205-76 12019-181 445 1074 12205-83 12203-103 12019-910 S14-190F750-H2 1210-7 1209-1 723 0082 12203-15 12019-396 12203-50 1219-212 362 3647 12203-110 1200-145 1210-32 1200-100 1209-6 1205-67 1200-31 1219-954 1205-34 1200-59 12019-873 1205-45 1200-98 1210-26 12019-409 1219-9

Valve, Relay, Front.......................... 1 Valve, Relay, Rear........................... 1 Tube, 0.50....................................... 1 Connector ....................................... 1 Tube, 0.63....................................... 1 Reducer .......................................... 2 Switch, Stop Light ........................... 2 Tube, 0.63....................................... 1 Tube, 0.38....................................... 2 Valve, Air SOL ................................ 1 SHCS, 10-32 X 0.75 ....................... 2 Washer, Lock .................................. 2 Washer, Flat.................................... 2 Valve, Quick Exhaust...................... 1 Tube, 0.38....................................... 1 Connector ....................................... 4 Tube, 0.38....................................... 1 Valve, Double Check ...................... 1 Tee.................................................. 2 Tube, 0.38....................................... 2 HHCS - 0.63 UNF X 1.50 ............... 6 Washer, Lock, 0.63 ......................... 6 HHCS - 0.50 X 1.50........................ 4 Washer, Flat 0.50............................ 4 Locknut, 0.50 UNC ......................... 4 HHCS - 0.31 UNC X 1.00 ............... 1 Nipple ............................................. 1 Locknut, 0.31 UNC ......................... 1 HHCS - 0.38 UNC X 1.00 .............. 4 Nipple ............................................. 2 Lock Nut, 0.38 UNC........................ 4 Capscrew 0.50 X 1.25 .................... 6 Washer, Lock 0.50 .......................... 6 Elbow.............................................. 1 Plug ................................................ 4



Revised 08-2011

MODEL: RT600 PAGE

10.2

GROUP

10

C

53

B

G

G

F

11

F

2, 17

D

H A

A H 5

53

38

58, 47, 36

13

16

B

C

2, 14

61, 44, 27, 28

61, 44, 27, 28 56

42, 59, 29

E 52

SECTION A-A

22, 20, 19

42, 59, 29 18

22 21, 48, 57, 60

42, 59, 29 61, 44, 27, 28

42, 49, 35

50

23, 45, 41 55

40 42, 59, 31

2, 4

28, 27, 44, 61 2, 4

10 26, 39

SECTION C-C

51

43, 62, 46, 37

DETAIL E

SECTION B-B



Revised 08-2011

MODEL: RT600-1 PAGE

10.3

GROUP

10

40

30

30

1, 24 1, 15

24, 1

15, 1

54

54

SECTION G-G

SECTION F-F

56

8 7 11 33

8 11

25 8 6 8 32

34, 3 12

9

DETAIL D

SECTION H-H



Revised 08-2011

MODEL: RT600-1 PAGE

10.4

GROUP

10

SEE PAGES 10.3 & 10.4 REF

PART NO.

DESCRIPTION

QTY

T105872 (Rev C)

Brake Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

12019-139 12019-158 12019-181 12019-239 12019-396 12019-398 12019-400 12019-406 12019-409 12019-413 12019-525 12019-526 12019-71 12019-719 12019-720 12019-722 12019-760 12019-85 12019-873 12019-874

21 22 23 24

12019-910 1213-52 1219-212 1219-887

25 26 27 28

1219-9 1219-954 1240-157 1240-277

29 30

200B2007-16 200B2007-22

Adaptor, JIC/”O” Ring .............8 Reducer, STR, -6-4.................6 Reducer ..................................2 Adapter ...................................4 Connector, Male .....................4 BDP- Connector......................1 Connector ...............................1 Elbow 1/4” M NPT 3/8” Tube ..4 BPD- Male Elbow....................1 Elbow 45°................................1 Elbow ......................................4 R-12 Relay Valve ...................1 Tee, MJIC-6/MJIC-6/MJIC-6 ...1 Elbow ......................................1 Tee, Branch, Swivel Nut..........4 Reducer, JIC ...........................2 Tee, BulkHead-6JIC 37° .........1 Adapter 90°.............................4 Nipple, HEX ............................2 Reducer, Coupling, F3/8NPT-F1/4NPT ..................2 Air Valve..................................1 Breather 1/4NPT.....................3 Valve, Double Check ..............1 Adapter, 90° JIC/JIC Swivel Nut ..................4 Plug 1/2”M NPT ......................4 Nipple, 1/4MPT .......................1 Rail Nut, HEX 0.25-20 ............4 Clamp Body, 2 PCS, 0.375DIA.................................4 Clamp- Medium Duty ..............4 200B2007-22 ..........................8

REF

PART NO.

DESCRIPTION

QTY

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

200B2007-4 362-3647 430-4127 445-1074 708-2268 720-0098 720-0099 720-0161 723 0082 707 4164-10 NYL-312C000-25 NYL-375C000-25 NYL-500C000-25 S01-250CA25-25 S01-312CA00-25 S01-500CA50-25 S01-625CA50-25 S14-190F750-H2 SHF-375CA00-25 T105466 T105467 T105745 T105746 T105747 T106349 12203-15 W07-190X000-20 W07-625X000-20 WAN-37NX000-20 WAR-187X000-22 WAW-25WX000-20 WAW-50WX000-20

Clamp, MED, 1/2 ID..................................1 Tee ............................................................2 R-12 Relay Valve ......................................1 Switch Stop Light ......................................2 Reservoir ..................................................2 Pressure Converter...................................2 Bracket .....................................................1 Tube Assembly, Front Brake.....................1 Valve, Quick Exhaust ................................1 Hose Assembly ........................................7 Nut, HEX NYL-INS 0.312-18, ST Z G5.....1 Nut, HEX NYL-INS 0.375-16, ST Z G5.....8 Nut, HEX NYL-INS 0.50-13, ST Z G5.......4 SCR, HHCS 0.25-20X1.25, ST Z GR5 .....4 SCR, HHCS 0.3125-18X1.00, ST Z G5....1 SCR, HHCS 0.3125-18X1.00, ST Z GR5 .4 SCR, HHCS 0.625-11X1.50, ST Z GR5 ...6 SCR,HHCS 10-32 X0.75, ST Z ................2 SCR,HHCS FT 0.375-16X1.00, ST Z G5 .4 Tube, Brake ..............................................1 Tube,.........................................................1 Tube..........................................................1 Tube..........................................................2 Tube..........................................................4 Support .....................................................1 Tube..........................................................10 WSH, LCK, MED SPLT 10, ST Z ..............2 WSH, LCK, MED SPLT 0.625, ST Z .........6 WSH, FL, TYPA-NRW 0.375, ST Z...........4 WSH, FL TYPA-REG 0.1875, ST Z ..........2 WSH, FL TYPA-WID 0.25, ST Z ...............4 WSH, FL TYPA-WID 0.50, ST Z ...............4



Revised 08-2011

MODEL: RT600-1 PAGE

10.5

GROUP

10

33, 44, 54, 25

46, 47, 28, 53 33, 44, 7 30 2915

39, 33, 44

B

4, 5

A

8

36

35

24

B

C

15 14 11 13

10

8 23

A

12

C

51 27

48, 47, 49, 52

19, 2, 20, 32

45

3

13

26

6 18

33, 39, 44 33, 39, 44 8 38 12 40, 41, 43, 42 33, 39, 44, 54 18

SECTION A - A

18 1

12

17

34

12

16 31 37

50

12

8 10 22, 21, 9

SECTION B - B

10

SECTION C - C

12


AIR SUPPLY SYSTEM P/N 12261-261

Revised 01-2010

MODEL: RT600 PAGE

10.6

GROUP

10

SEE PAGE 10.6 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

PART NO.

DESCRIPTION

QTY

720A0347 (Rev E)

Air Supply Assembly

720F0005 12019-411 12019-400 1219-290 1219-611 1219-837 200B2007-67 12019-418 1200-95 12019-96 1219-816 12019-409 1219-961 1219-213 1219-97 12019-407 12019-903 52239 1219-217 1219-848 1210-26 1209-6 12019-181 12019-406 200B2007-9 12205-14 12205-27 1240-160 12205-76 12205-83 12203-23 12019-905 085 113 24 12202-130 12202-180 12202-170 12202-125 12202-150 200B2007-5 1200-59 1210-20 1209-4 1205-36 1205-45 200B2007-4 1200-7 1240-157 1240-168 1240-170 362 3647 12203-200 1200-9 1240-162 1240-30

Frame..................................................REF Elbow, 45 DEG., 4-4 ............................3 Connector, 10-8...................................2 Adapter................................................1 Adapter................................................1 Elbow, 1/2" ..........................................1 Clamp..................................................3 Elbow, 4-4 ...........................................5 Capscrew 1/2 X 1 GR5 .......................3 Valve, Check, 1/2" ...............................3 Nipple, 1/2"..........................................1 Elbow, 10-8 .........................................6 Tee, 1/2" ..............................................2 Valve, Relief, 3/8" ................................1 Bushing, 1/2" X 3/8" ............................2 Elbow, 6-8 ...........................................1 Air Dryer ..............................................1 Reservoir.............................................3 Drain Cock, 1/ 4" .................................3 Elbow, 1/4 " .........................................3 Washer, Lock 1/2.................................3 Washer, Flat 1/2 ..................................3 Bushing, 1/2" X 1/4" ............................1 Elbow, 6-4 ...........................................REF Clamp..................................................5 Tube, 0.63" ..........................................2 Tube, 0.63" ..........................................1 Clamp, Half .........................................4 Tube, 0.63" ..........................................REF Tube, 0.63" ..........................................REF Tube, 0.38" ..........................................2 Coupling, Bulkhead .............................3 Washer, Flat ........................................13 Tube, 0.25" ..........................................1 Tube, 0.25" ..........................................1 Tube, 0.25" ..........................................1 Tube, 0.25" ..........................................1 Tube, 0.25" ..........................................1 Clamp..................................................7 HHCS, 3/8 X 1.00................................12 Washer, Lock 3/8.................................12 Washer, 3/8 .........................................23 Nut, HEX 3/8 .......................................12 Nut, 3/8NC, Lock.................................13 Clamp, 1/2...........................................1 Capscrew, 1/4 X 1 1/2 .........................4 Nut.......................................................10 Clamp Half ..........................................6 Top Plate .............................................3 Tee, 6 ..................................................1 Tube, 0.38" ..........................................1 Capscrew 1/4 X 1 3/4..........................6 Plate, Cover ........................................2 Clamp, Cover ......................................4


AIR SUPPLY SYSTEM P/N 12261-261

Revised 01-2010

MODEL: RT600 PAGE

10.7

GROUP

10

6

12 11

DEL. 2

SUP. 1

SUP. 2

5 2

7

RED, TO REAR GAUGE

DEL. 1

13 3 4

8

16 20

10

2 TO CAB WALL, 4 PLCS.

BLACK, TO FRONT GAUGE

1

AIR SWIVEL CONNECTIONS Air Swivel Port

Brake Valve Port

A

#2 DELIVERY

B

#2 SUPPLY

C

#1 DELIVERY

D

#1 SUPPLY

9

2 5

8 CAB WALL

21

22

21 17

AIR SWIVEL

15 18

19 14 11

10

TO LOW PRESSURE LIGHT AND WARNING BUZZER

DUAL PRESSURE GAUGE


AIR BRAKE KIT P/N 12261-261

Revised 09-2010


10.8

GROUP

10

SEE PAGE 10.8 REF

PART NO.

DESCRIPTION

QTY

709A6754-1 (Rev D) Kit Air Brake 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23*

1221-19 12203-13 1200-57 1210-20 12019-419 12019-415 709F6761 12203-83 708F2432 12202-12 12181-12 12019-411 445 1075 12019-394 1223-379 1219-214 1245-190 1219-134 1219-55 12019-418 12203-65 12019-419 1205-36

Pad, Pedal ................................ 1 Tube ......................................... 1 HHCS 3/8NC X .75 GR5 Zinc... 3 Washer, Lock 3/8 MED Zinc ..... 3 Elbow, 45°, PH#269NTA-6-6.... 2 Elbow 45° ................................. 3 Bracket ..................................... 1 Tube ......................................... 2 Pedal ........................................ 1 Tube ......................................... 1 Tube ......................................... 1 Elbow Park 279NTA-4-4........... 2 Valve Air Brake - Allied 1083.... 1 Connector Park 68NTA-4-2 ...... 2 Switch ....................................... 2 Bushing..................................... 1 Air Guage Dual Pressure.......... REF Coupling Park 207P-2-2 ........... 2 Tee Street Park 2225P-2.......... 2 Elbow........................................ 1 Tube ......................................... 2 Elbow Male Park 269NTA-6-6 .. 2 Nut HEX 3/8-16 STL GR 5 ....... 4

* ITEM 23 NOT SHOWN IN ILLUSTRATION


AIR BRAKE KIT P/N 12261-261

Revised 09-2010


10.9

GROUP

10

LOAD SENSING/ POWER BEYOND PORT

STEER RIGHT PORT

6 5

4

1

STEER LEFT PORT

2

5

3

TANK PORT

PRESSURE PORT

7, 8

7, 8

REF

PART NO.

DESCRIPTION

QTY.

718A0720 (Rev B)

Steering Assembly

1

718 0722

2

718 0721

3 4 5 6 7 8

1219-441 1219-470 12019-447 1219-959 1210-20 1203-289

Steering Control Unit #200-0413-002 .............................1 Steering Column Unit W/M18 Nut ............................1 Adapter #0503-8-8 .......................1 Adapter #2503-8-8 .......................1 Adapter #3503-8-8 .......................2 Adapter #0503-4-4 .......................1 3/8” Lockwasher ...........................2 M10-1.5 X 20MM BHCS ...............2


STEERING SYSTEM P/N 12261-261

Revised 09-2010

MODEL: RT600 PAGE

11.1

GROUP

11

5

2

1

4

6

3

5 7, 8

7, 8 REF

PART NO.

DESCRIPTION

QTY.

724A0431 (Rev A)

Steering Assembly

1

718 0722

2

724 0430

3 4 5 6 7 8

1219-441 1219-470 12019-447 1219-959 1210-20 1203-289

Steering Control Unit #200-0413-002 .............................1 Steering Column Unit W/M18 Nut ............................1 Adapter #0503-8-8 .......................1 Adapter #2503-8-8 .......................1 Adapter #3503-8-8 .......................2 Adapter #0503-4-4 .......................1 3/8” Lockwasher ...........................2 M10-1.5 X 20MM BHCS ...............2


STEERING SYSTEM P/N 12261-261

Revised 08-2011

MODEL: RT600-1 PAGE

11.2

GROUP

11

REF

PART NO

DESCRIPTION

QTY

REF

PART NO

DESCRIPTION

QTY

13 14 15 17 19

218001 218004

Sleeve/Spool ........................................ 1 Spring, Centering.................................. 6 Pin, Centering....................................... 1 Seal ...................................................... 3 Bearing, Race....................................... 2 Bearing, Needle Thrust......................... 1 Seal ...................................................... 1 Bushing, Seal Gland............................. 1 Seal ...................................................... 1 Ring, Retaining ..................................... 1 Nameplate ............................................ 1

718 0722 (Rev A) Orbitrol Control Unit ....................... 1

1 2 3 4 5 6 9 10 10A 11 12

218014

Kit, Seal ......................................... 1 (Includes Items 8,17,18,20,22)

217999

Drive .............................................. 1 Spacer ........................................... 1 Plate............................................... 1 Gerotor........................................... 1 Cap, End........................................ 1 Capscrew....................................... 7 Setscrew ........................................ 1 Seat, Check ................................... 1 Seal................................................ 1 Ball................................................. 1 Retainer, Ball ................................. 1

217998 217997 217995 217994

218012

20 21 22 23 24

218006 218007

218012

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE: Revised 07-2002

STEERING CONTROL UNIT P/N 12261-261


11.3

GROUP

11

11

1

2

3 12

13

5

4

14

15

16 17

7

6

A

4

8

9

10

18

VIEW A

REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

QTY

710 0646 (Rev A)

Cylinder, Steer..............................2 (Items 1 - 18)

221896

Seal Kit .........................................1 (Items 11 - 18)

221897 221898 221899 221993 221994 221995 221996 221997 221998 220176 221999 222000 222001 222002 222003 220177 222004 217993

Wear Ring ....................................1 Poly Hone.....................................1 O-Ring ..........................................1 Back-Up Ring ...............................2 O-Ring ..........................................1 O-Ring ..........................................1 Back-Up Ring ...............................1 Wear Ring ....................................1 Loaded U-Cup ..............................1 Rod Wiper ....................................1 Thin Nylon Locknut (NTU)............1 Piston ...........................................1 Piston Washer ..............................1 Barrel Assembly ...........................1 Rod Assembly ..............................1 Internal Head................................1 Nylok Set Screw ...........................1 Steel Plug ....................................2


STEERING CYLINDER P/N 12261-261


11.4

GROUP

11

7 8

7

A

9 6

5 6 1, 4, 3, 2

DETAIL A REF

PART NO.

DESCRIPTION

QTY

Steering Type Selector Valve Hydraulics 1 2 3 4 5 6 7 8 9

1200-59 1209-4 1210-20 1205-36 49018 1219-441 709 5668-12 707 4078-70 12019-274

Capscrew, 0.38C X 1.00...............................4 Washer, Flat, 0.38 ........................................4 Washer, Lock, 0.38.......................................4 Nut, 0.38C.....................................................4 Valve, R. Axle ...............................................1 Adapter, STR ................................................1 Hose .............................................................2 Hose .............................................................1 Adapter, 90°..................................................2


P/N 12261-261

STEERING TYPE SELECTOR VALVE HYDRAULICS

DATE:

Revised 08-2011

MODEL: RT600 PAGE

11.5

GROUP

11

11 2 12

A

7

7

1, 4, 6, 5, 3

9

8

10

DETAIL A REF

1 2 3 4 5 6 7 8 9 10 11 12

PART NO.

DESCRIPTION

QTY

T109821 (Rev B)


49018 709-5668-28 N04-375C000-25 SHF-375CA00-25 W07-375X000-20 WAW-37WX000-20 1219 - 598 1219-441 1219 - 470 1219-628 707-4078-19 720-0317-26

Valve R Axle................................................. 1 Hose, -8, F JIC-8SW/FJIC-10SW90 ............ 2 Nut, HEX 0.375-16, ST Z GR5..................... 4 SCR, HHCS FT 0.375-16X1.00, STZ G5..... 4 WSH, LCK, MED SPLT 0.375, ST Z ............ 4 WSH, FL TYPA-WID 0.375, ST Z ................ 4 Adapter, M ORB-6/M JIC-8 .......................... 2 Adapter, STR, -8 .......................................... 4 Adapter, 90, -8 ............................................. 1 Tee,JIC ......................................................... 2 Hose, -8, JIC-8SW/FJIC-8SW90.................. 1 Hose, -8, FJIC-8SW/FJIC-10SW ................. 2


P/N 12261-261

STEERING TYPE SELECTOR VALVE HYDRAULICS

DATE:

Revised 08-2011

MODEL: RT600-1 PAGE

11.6

GROUP

11

35

27 32*

33

34

36 28 29 *

30

31 1

* * 18 17 16 19

20 21 22 5 6 7 15 * 14 12 13 *

24, 25, 26

REF

23

PART NO

DESCRIPTION

QTY

49018

Valve Assembly (Includes Items 1 Through 36)

A29309

Kit, Seal (Includes items shown with asterisk*)

1 2 3 4 5

26860 26840 26841 26842 26843

6 7 8 9 10 11 12 13* 14 15* 16 17* 18* 19

26808 29595 29596 26802 29597 29598 29599 29311 29624 29310 29602 29311 29312 29602

Body ..................................................... 1 Spool .................................................... 1 Washer ................................................. 2 Spring ................................................... 2 Solenoid Assembly ............................... 2 (Includes Items 6 Through 21, less coil) Plate, End ............................................. 2 Screw.................................................... 8 Case ..................................................... 2 Spring ................................................... 2 Sleeve, Outer Flux................................ 2 Sleeve, Inner Flux................................. 2 Guide, Push Pin.................................... 2 O-Ring .................................................. 2 Pin, Push .............................................. 2 Ring, Quad ........................................... 2 Cone, Female ....................................... 2 O-Ring .................................................. 2 O-Ring .................................................. 2 Pin, Push .............................................. 2

34

2

11

9

10

8

REF

PART NO

DESCRIPTION

20 21 22 23 24 25 26

29605 29607 24263 26845 26844

Plunger ................................................. 2 Tube, Guide.......................................... 2 Coil, Solenoid ....................................... 2 O-Ring .................................................. 1 Bracket, Mounting................................. 2 Bolt, 3/8F x 3 1/4 .................................. 3 Nut, 3/8F............................................... 3 Lock Valve Assembly ........................... 1 (Includes Items 27 Through 36) Body ..................................................... 1 Piston.................................................... 1 Poppet .................................................. 2 Ball........................................................ 2 Plug ...................................................... 2 O-Ring .................................................. 2 Spring, Small ........................................ 2 Spring, Large ........................................ 2 Capscrew.............................................. 2 O-Ring .................................................. 2

26859 27 28 29 30 31 32* 33 34 35 36*

26857

23290

QTY


STEERING VALVE P/N 12261-261

Revised 03-2003


11.7

GROUP

11

17 10 29, 24, 7 14 28

23

30 7, 6

21

C 12, 13 22, 23

C 10 9 11 18 24, 7 19

A

B B

A 24, 7 9

27

25, 26


SUPERSTRUCTURE P/N 12261-261

Revised 09-2010

MODEL: RT600 PAGE

12.1

GROUP

12

24, 7

8

4

24, 7

9

1

4

3

3

24, 7 5

2

5

2

VIEW A - A

VIEW C - C

VIEW B - B

SEE PAGE 12.1 REF

PART NO

DESCRIPTION

QTY

720A0358 (Rev K) Superstructure Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15* 16* 17 18 19 20 21 22 23 24 25 26 27 28 29 30

707F8767 7078633 1221-81 707F6609 1205-36 1200-59 1210-20 707F8768 707F8630 717A0278 42689 1200-98 1210-26 720A0359 710 0318 1203-265 723F0112 710 0304 707F8641 12177-1 720 0399 720 0400 1219-40 1200-57 1200-31 1210-17 209-00444 723 0113 1209-3 720F0393

Bracket............................................................... 1 Stud ................................................................... 2 Knob .................................................................. 2 Ear ..................................................................... 2 3/8 Nut ............................................................... 2 3/8 X 1.0 HHCS ................................................. 4 3/8” Lockwasher ................................................ 14 Bracket............................................................... 1 Bracket............................................................... 2 CAB Mount ASSY.............................................. 1 Lubrication Cup.................................................. 1 Capscrew 0.50 X 1.25 ....................................... 2 Lockwasher 0.50................................................ 2 Center Swivel ASSY .......................................... 1 Cover, CAB Hoses............................................. 1 MACH. SCR. #10 X 0.50 ................................... 8 Superstructure ................................................... 1 Swing Reducer .................................................. 1 Bracket............................................................... 1 Trim Lock ........................................................... 30 Grease Tube...................................................... 1 Grease Tube...................................................... 1 1/8” MPT X 90° INV.FLR ................................... 2 Capscrew 3/8 X 0.75 ......................................... 10 Capscrew 5/16 X 1 ............................................ 4 Washer, Lock 5/16............................................. 4 Handle ............................................................... 2 Cover ................................................................. 1 Washer, Flat 5/16 .............................................. 4 Handle ............................................................... 1

* ITEMS (15 & 16) ARE NOT SHOWN IN ILLUSTRATION



Revised 09-2010

MODEL: RT600 PAGE

12.2

GROUP

12

17 10 29, 24, 7 14 28

23

30 7, 6

21

C 12, 13 22, 23

C 10 9 11 18 24, 7 19

A

B B

A 24, 7 9

27

25, 26



MODEL: RT600-1 PAGE

12.3

GROUP

12

24, 7

8

4

24, 7

9

1

4

3

3

24, 7 5

2

5

2

VIEW A - A

VIEW C - C

VIEW B - B

SEE PAGE 12.3 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15* 16* 17 18 19 20 21 22 23 24 25 26 27 28 29 30

PART NO

DESCRIPTION

QTY

T109823 (Rev A)

Superstructure Assembly

707F8767 7078633 1221-81 707F6609 1205-36 1200-59 1210-20 707F8768 707F8630 717A0278 42689 1200-98 1210-26 720A0359 710 0318 1203-265 723F0112 710 0304 707F8641 12177-1 720 0399 720 0400 1219-40 1200-57 1200-31 1210-17 209-00444 723 0113 1209-3 720F0393

Bracket............................................................... 1 Stud ................................................................... 2 Knob .................................................................. 2 Ear ..................................................................... 2 3/8 Nut ............................................................... 2 3/8 X 1.0 HHCS ................................................. 4 3/8” Lockwasher ................................................ 14 Bracket............................................................... 1 Bracket............................................................... 2 CAB Mount ASSY.............................................. 1 Lubrication Cup.................................................. 1 Capscrew 0.50 X 1.25 ....................................... 2 Lockwasher 0.50................................................ 2 Center Swivel ASSY .......................................... 1 Cover, CAB Hoses............................................. 1 MACH. SCR. #10 X 0.50 ................................... 8 Superstructure ................................................... 1 Swing Reducer .................................................. 1 Bracket............................................................... 1 Trim Lock ........................................................... 30 Grease Tube...................................................... 1 Grease Tube...................................................... 1 1/8” MPT X 90° INV.FLR ................................... 2 Capscrew 3/8 X 0.75 ......................................... 10 Capscrew 5/16 X 1 ............................................ 4 Washer, Lock 5/16............................................. 4 Handle ............................................................... 2 Cover ................................................................. 1 Washer, Flat 5/16 .............................................. 4 Handle ............................................................... 1

* ITEMS (15 & 16) ARE NOT SHOWN IN ILLUSTRATION



MODEL: RT600-1 PAGE

12.4

GROUP

12

REF

PART NO

DESCRIPTION

QTY

717A0587 (Rev D)

Swing Bearing Assembly (Includes Items 1 Through 4)

1

717 0013

2 3

1203-249 1203-241

4 5 6 7 8 9 10 11 12 13

1209-61 720 0400 720 0399 1219-40 1219-40 1213-1 1219-77 719 0106 1219-757 42689 1200-100 1210-26

Bearing, Swing...................................1 Seal, Upper.........................................1 Seal, Lower ........................................1 Capscrew, Ferrycap............................48 Capscrew, 7/8C x 5 12 Point Gr 8 ................................44 Washer, Hardened..............................92 Tube ...................................................1 Tube ...................................................1 Elbow .................................................1 Elbow .................................................1 Fitting, Grease....................................2 Connector...........................................2 Tube ...................................................2 Connector...........................................2 Cup, Lubrication ................................1 Capscrew, .50 x 1.50.......................... 2 Lockwasher, .50 ................................. 2


SWING BEARING P/N 12261-261

Revised 3-2003


12.5

GROUP

12

A

2, 3

1

5 4

9

8 10 6 7

DETAIL A

REF

PART NO.

DESCRIPTION

QTY

717A0278 (Rev E)

Cab Mount Assembly

1 2 3 4 5 6 7 8

717F0276 1242-45 1210-32 1200-116 1209-29 1200-61 1205-45 1209-91

9 10

1205-67 1221-137

Mount, Cab ...................................2 Capscrew, 0.62C x 1.50 ...............8 Washer, Lock 0.62........................8 Capscrew, 0.50C x 3.50 ...............4 Washer, Flat, 0.50 ........................4 Capscrew, 0.38 x 1.25 ..................8 Nut, Lock, 0.38 .............................8 Washer, 0.50 ID X 2.00 OD X 10 GA ......................8 Nut, Lock, 0.50C...........................4 Mount, Rubber..............................4


P/N 12261-261

CAB MOUNTS


GROUP

MODEL: RT600 & RT600-1

12

PAGE

12.6

6

5

2

1

3

REF

1 2 3 4 5 6 7*

4

PART NO.

DESCRIPTION

QTY

710A0216

13100# Counterweight Assembly (w/ Aux Winch) ( Items 1 - 4)

710A0217

14200# Counterweight Assembly (w/o Aux Winch) ( Items 1 - 7)

710 0208-1 1235-382 42395 1204-25 711 0148 1200-298 714 1546

Counterweight (13,100#) ......................1 Bolt, Machine 1 1/4C x 12.....................2 Flatwasher ............................................4 Nut, 1 1/4 Elastic...................................2 Slug, 1100#...........................................1 Capscrew, 1C x 8 .................................4 Rubber Cap, CTWT ..............................2

* ITEM 7 IS NOT SHOWN IN ILLUSTRATION WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE:

COUNTERWEIGHT P/N 12261-261

Revised 9-2010


13.1

GROUP

13

3

2

1

REF

PART NO.

DESCRIPTION

QTY

710 0304 (Rev 00) Swing Drive (Braden) 1 2 3

Page 22.2 Page 22.2 Page 22.3

Swing Reduction Unit ............ 1 Swing Brake........................... 1 Swing Motor ........................... 1


P/N 12261-261

SWING DRIVE BRADEN

DATE:

Revised 07-2002


22.1

GROUP

22

8

18 10

9

15

11 12

20

17 2

6

17 24

27 26 28 23 29 32 31 35

30 43 34 33

25 37 36

7

13

14

16

4

3

1

REF

PART NO.

DESCRIPTION

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

216068 216069 216070 216071 216072 216073 216074 216075 216076 216077 216078 216079 216080 216081 216082 216083 216084 216085 216086 216087 216088 216089 216090 216091 216092

Primary Planet Carrier.................... 1 Output Planet Carrier ..................... 1 Thrust Washer................................ 1 Output Sun Gear ............................ 1 Input Sun Gear ............................... 1 RIng Gear....................................... 1 Pinion Housing ............................... 1 Output Pinion ................................. 1 Cup, Bearing .................................. 1 Cone, Bearing ................................ 1 Cup, Bearing .................................. 1 Cone Bearing ................................. 1 Split Ring ........................................ 1 Flange Bushing .............................. 1 Pipe Plug ........................................ 2 Capscrew ....................................... 12 O-Ring............................................ 2 Seal, Lip ......................................... 1 Housing Adapter ............................ 1 Spacer ............................................ 1 Capscrew ....................................... 6 Lockwasher .................................... 6 Housing .......................................... 1 O-Ring............................................ 1 Dowel Pin ....................................... 1

5 19

22 21

40

41

42

REF

PART NO.

DESCRIPTION

QTY

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

216093 216094 216095 216096 216097 216098 216099 216100 216101 216102 216103 216104 216105 216106 216107 215457 216109 Page 22.3 216112 216113 216114 216115 216116

Friction Disc ................................... 4 Brake Plate .................................... 3 Piston ............................................. 1 Thrust Bearing ............................... 2 Actuating Assembly ....................... 1 Capscrew ....................................... 4 Washer, Sealing............................. 4 Yoke End........................................ 1 O-Ring ........................................... 1 Capscrew ....................................... 2 Cable Adapter ................................ 1 O-Ring ........................................... 1 Capscrew ....................................... 1 Seal Washer .................................. 1 Sight Gauge ................................... 1 Plug, O-Ring .................................. 1 Vent Plug ....................................... 1 Swing Motor ................................... 1 Hose Assembly .............................. 1 Plug, JIC ........................................ 1 Bushing, Pilot ................................. 1 Capscrew ....................................... 8 Washer, Flat................................... 8


P/N 12261-261

SWING REDUCTION UNIT BRADEN

DATE:

Revised 07-2002


22.2

GROUP

22

13

14

18

15

16

19

21

11 10

12

9 8

5

6

1

1

20

6 17 2 2

2 7 2

4 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO.

DESCRIPTION

216152

Swing Motor (Eaton)

212477

Seal Kit (Includes Items With *)

216154 NSS NSS NSS NSS 216159 NSS 216161 216162 216163 216164 216165 216166 216167 216168 216169 NSS NSS 216172 216173 216174

QTY

Shaft Assembly ............................... 1 * Seal................................................. 4 * Seal, Shaft Exclusion...................... 1 * Seal, Shaft ...................................... 1 * Back-Up Ring.................................. 1 Housing, Bearing ............................ 1 * Seal, Shaft Face ............................. 1 Plate, Wear ..................................... 1 Drive ............................................... 1 Geroler Sub-Assembly.................... 1 Plate, Valve ..................................... 1 Drive, Valve..................................... 1 Valve ............................................... 1 Plate, Balancing.............................. 1 Pin................................................... 2 Spring.............................................. 2 * Seal, Inner Face ............................. 1 * Seal, Outer Face............................. 1 Housing, Valve ................................ 1 Plug, Sub-Assembly ....................... 1 Capscrew........................................ 4


P/N 12261-261

SWING MOTOR EATON

DATE: Revised 12-2002 MODEL: RT600 & RT600-1 PAGE

22.3

GROUP

22

2, 3, 4, 5

1, 3, 4, 6, 7

2, 3, 4, 5

1, 3, 4, 6, 7

REF

1 2 3 4 5 6 7

PART NO

DESCRIPTION

QTY

720A0537 (Rev K)

Engine Assembly (Ref)

720 0168 720 0169 1210-26 1200-100 1239-40 1239-12 1203-288

Pump ............................................. 1 Pump ............................................. 1 Washer, 1/2” Lock ......................... 8 HHCS, 1/2NC X 1 1/2” .................. 5 Gasket ........................................... 1 Gasket ........................................... 1 SHCS, 1/2-13 X 1 1/2” .................. 1


HYDRAULIC PUMP P/N 12261-261

Revised 01-2013

MODEL: RT600 PAGE

24.1

GROUP

24

12

17

14

15, 16 21 17 14 15, 16

13

1

3

4

5

2

19

8

10

9

20

18

6

18

7

6

11

REF

) 1 2 3 4 5 6 7 8 9

PART NO

DESCRIPTION

QTY

720 0168

Pump......................................................

217906 217907 217908 217909 217910 217911 217912 217913 217914

Housing, SEC.........................................1 Housing, PEC.........................................1 Housing, Gear ........................................1 Housing, Bearing Carrier........................1 Housing, Gear ........................................1 Set, Gear Shaft ......................................1 Set, Gear................................................1 Washer...................................................4 Stud........................................................2

REF

PART NO

DESCRIPTION

QTY

10 11 12 13 14 15 16 17

217915 217916 217917 217918 217919 217920 217921 217922

Nut, HEX ................................................ 4 Stud........................................................2 Lip Seal .................................................. 1 Plug........................................................2 THRPL ................................................... 4 Seal, CHAN............................................ 4 Back-up Seal.......................................... 4 Seal, SQ-R............................................. 4


P/N 12261-261

HYDRAULIC PUMP ATTACHMENT & SWING

DATE:

Revised 08-2011

MODEL: RT600 PAGE

24.2

GROUP

24

13

14

11

7

12

1

8

9, 10

4

2

3

4

5

REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14

6

PART NO

DESCRIPTION

QTY

720 0169

Pump............................................................ 1

217927 217928 217929 217930 217931 217932 217933 217934 217935 217936 217937 217938 221315 221316

Housing, SEC .............................................. 1 Housing, PEC .............................................. 1 Housing, Gear.............................................. 1 Set, Gear Shaft ............................................ 1 Washer......................................................... 4 Capscrew ..................................................... 4 Lip Seal ........................................................ 1 THRPL ......................................................... 2 Seal, CHAN.................................................. 2 Back-Up Seal ............................................... 2 Seal, O-R ..................................................... 2 Pin, Dowel .................................................... 8 Name Plate .................................................. 1 Screw, Drive................................................. 2


P/N 12261-261

HYDRAULIC PUMP WINCH

DATE:

Revised 08-2011

MODEL: RT600 PAGE

24.3

GROUP

24

2, 6, 7, 4, 5

1, 3, 4, 5

REF

PART NO

DESCRIPTION

QTY

Hydraulic Pump (Refer to 6A.1) ................. 1 2 3 4 5 6 7

T118152 T119631 1239-40 S01-500CA50-25 W07-500X000-20 1239-12 S14-500CA50-H2

Pump, Boom/TELE & Swing ......................1 Pump, Winch ..............................................1 Gasket ........................................................1 SCR, HHCS 0.50-13X1.50, ST Z GR5.......5 WSH, LCK, MED SPLT 0.50, ST Z ............1 Gasket (SAE C-4-Bolt) ...............................1 SCR, SHCS 0.50-13X1.50, ST Z ..............


HYDRAULIC PUMPS P/N 12261-261

Revised 08-2011

MODEL: RT600-1 PAGE

24.4

GROUP

24

REF

PART NO

DESCRIPTION

QTY

T109679

Pump ..........................................................1


P/N 12261-261

PUMPS (NON-NORTH AMERICA)

DATE: Released 08-2011 MODEL: Non-North America PAGE

24.5

GROUP

24

REF

PART NO

DESCRIPTION

QTY

T109680

Pump ........................................................... 1


PUMP P/N 12261-261

MODEL: RT600-1 PAGE

24.6

GROUP

24

B A

A

B

F

H

H

J

J

E G

D

SECTION A - A


LOWER HYDRAULIC ASSEMBLY P/N 12261-261

Revised 01-2010

MODEL: RT600 PAGE

25.1

GROUP

25

R

N

26, 57

42 47

32 26

VIEW P

SECTION B - B

45

K

P 60,71

L

11

P 65, 64 VIEW N 49

43

44

M

48 24 33

26 48

56

DETAIL K

DETAIL E

25

29 18, 19, 20, 17

29

41 23

17, 20, 19, 18

29 41 29

DETAIL M

DETAIL L



Revised 01-2010

MODEL: RT600 PAGE

25.2

GROUP

25

18, 19, 20, 13

18, 19, 20, 27

40 54

72, 69

50

46

72, 68 55 58

83

85 18, 19, 20, 59, 27

37, 38, 39

82

26

66

63

51, 53, 52

70

51, 53, 52 61

51, 53, 52

DETAIL F 15

14

12

5, 8, 6, 9

12

8, 5, 6, 7

8, 5, 6, 7

5, 8, 6, 9

35

34

34

36

36

SECTION H - H



Revised 01-2010

MODEL: RT600 PAGE

25.3

GROUP

25

10

10

30

21

22

7, 6, 5, 8

7, 6, 5, 8

7, 6, 5, 8

7, 6, 5, 8

1, 2, 3, 4

28

SECTION J -J

DETAIL D

DETAIL C

16

31

75, 74, 73, 67

31

31 31

16

67, 73, 74, 75

79, 78, 77, 76, 62, 63 84

79, 78, 77, 76, 62

DETAIL R



Revised 01-2010

MODEL: RT600 PAGE

25.4

GROUP

25

SEE PAGES 25.1, 25.2, 25.3 & 25.4

REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

PART NO.

DESCRIPTION

QTY

720A0283 (Rev J)

Lower Hydraulic Assembly

1240-168 1240-170 1240-157 1200-7 1200-39 1240-154 1240-152 1240-153 1240-171 708 2095 720 0292 720 0118 200B2007-8 720 0117 720 0116 708 2210 1200-59 1209-4 1210-20 1205-36 709 6803 709 6804 708 2211 1200-53 49018 1219-691 1240-30 707 4337-24 1219-441 707 4079-52 1219-470 1219-661 1219-389 709 5668-12 707 4078-70 12019-274 1240-220 1240-140 1200-69 709 5700-50 1219-598 1219-975 720 0318-20

Clamp, Half.................................4 Plate, Cover................................2 Nut, Stauff, .25............................4 Capscrew, .25C x 1.50 ...............4 Capscrew, .31C x 2.00 ...............13 Plate, Cover................................13 Clamp, Half.................................20 Nut, Rail......................................13 Clamp, Half.................................6 Tube ...........................................2 Manifold, Suction ........................1 Tube ...........................................2 Clamp, 1”....................................1 Tube ...........................................1 Tube ...........................................1 Valve, Solenoid ..........................2 Capscrew, .38C x1.00................8 Washer, Flat, .38 ........................3 Washer, Lock, .38 ......................3 Nut, .38C ....................................3 Tube ...........................................1 Tube ...........................................1 Valve, Solenoid ..........................1 Capscrew, .38C x 3.75...............2 Valve, R. Axle.............................1 Adapter, STR..............................1 Clamp, 1.75”...............................2 Hose ...........................................1 Adapter, STR..............................4 Hose ...........................................1 Adapter, 90º ...............................10 Adapter, STR .............................1 Adapter, STR .............................1 Hose...........................................2 Hose...........................................1 Adapter, 90º ...............................2 Clamp, Half ................................2 Plate, Cover ...............................1 Capscrew, .38C x 2.25...............2 Hose ...........................................1 Adapter, STR..............................2 Tee, Run.....................................1 Hose ...........................................1

REF

PART NO.

DESCRIPTION

QTY

44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87

720 4078-19 MK80036-15 721 0275-25 1219-464 3750 400 1219-802 718 0616-31 1240-195 1200-73 1240-215 721 0275-47 720 0313-41 720 0441 1219-800 709 5664-66 200B2007-58 1219-393 720 0298-68 363 1223 720 0378-114 1210-32 1200-146 718 0680-51 363 1409 435 3211-43 435 3211-35 720 0236-57 1218-61 378 0301 1218-126 1200-100 1210-26 1219-392 460 4113 1210-23 1200-307 12019-279 1218-26 12019-781 12019-768 1219-585 MK212092-90 720 325-42 720 0317 75

Hose .............................................. 1 Tee, Branch................................... 2 Hose .............................................. 1 Adapter, 90º................................... 1 Coupling ........................................ 2 Adapter, 90º................................... 1 Hose .............................................. 1 Plate, Cover ................................... 6 Capscrew, .38C x 2.75 .................. 12 Clamp, Half .................................... 12 Hose .............................................. 1 Hose .............................................. 1 Diverter Valve ................................ 1 Tee, Run W/Swivel Nut ................. 1 Hose .............................................. 1 Clamp, DBL, 1.00 .......................... 1 Clamp ............................................ 2 Hose .............................................. 1 Elbow, 90º ..................................... 2 Hose .............................................. 1 Washer, Lock, .62 ......................... 4 Capscrew, .62C x 1.75 .................. 4 Hose .............................................. 1 Insert ............................................. 2 Hose .............................................. 1 Hose .............................................. 1 Hose .............................................. 1 O-Ring ........................................... 1 Clamp ............................................ 4 O-Ring ........................................... 2 Capscrew, .50C x 1.50 .................. 8 Washer, Lock, .50 ......................... 8 Clamp ............................................ 4 O-Ring ........................................... 2 Washer, Lock, .44 ......................... 8 Capscrew, .44C x 1.50 .................. 8 Clamp ............................................ 0 O-Ring ........................................... 0 Elbow, Port Block .......................... 1 Adapter, 16-20............................... 1 Reducer, 16-12.............................. 1 Hose Assembly.............................. 1 Hose Assembly.............................. 1 Hose, -8 ......................................... 1



Revised 01-2010

MODEL: RT600 PAGE

25.5

GROUP

25

A

B 7, 8, 9, 10

6

3

5

11 4

5

2

1

5

5

7, 8, 9, 10

DETAIL B

DETAIL A

REF

1 2 3 4 5

PART NO.

DESCRIPTION

720A0283 (Rev J)

Lower Hydraulic Assembly (Ref)

707 4078-19 720 0318-20 MK80036-15 1219-598 1219-441

QTY

Hose .......................................... 1 Hose .......................................... 2 Tee, Branch ............................... 2 Adapter, STR............................. 2 Adaoter, STR ................................... 4

REF

PART NO.

DESCRIPTION

QTY

6 7 8 9 10 11

708 2211 1200-59 1205-36 1210-20 1209-4 49018

Valve, Solenoid.................................1 Capscrew, .38C x 1.00 .....................8 Nut, .38C ..........................................8 Waher, Lock, .38 ..............................8 Waher, Flat, .38 ................................8 Valve, R. Axle ...................................1


P/N 12261-261

LOWER HYDRAULICS OUTRIGGER VALVES

DATE:

Revised 01-2010

MODEL: RT600 PAGE

25.6

GROUP

25

A

1

2 6

5 3

2

4

DETAIL A

REF

1 2 3 4 5 6

PART NO.

DESCRIPTION

QTY

720A0283 (Rev J)


1219-802 375 0400 1200-53 1219-691 720 0441 1219-389

Adapter, 90º............................... 1 Coupling .................................... 2 Capscrew, .31C x 3.75 .............. 2 Adapter, STR............................. 1 Diverter Valve ............................ 1 Adapter, STR............................. 1


P/N 12261-261

LOWER HYDRAULICS DIVERTER VALVE

DATE:

Revised 01-2010

MODEL: RT600 PAGE

25.7

GROUP

25

16,17

N R

D

P

14

16

20

SECTION C - C

SECTION B - B SECTION A - A B A

A

S

B

7, 5, 80, 69

50

S

DETAIL R

L

L

M

M G

78, 65, 59, 15,3

34, 3, 79, 68

34, 4, 79, 68

DETAIL N

DETAIL P

48

57



MODEL: RT600-1 PAGE

25.8

GROUP

25

33, 33, 61, 78 36, 37

36, 38

49 78, 61,29

32, 78, 61

57 52

47 58

40

31, 30, 81, 61

21, 28, 66 53

J

H

45

46 1, 2

16

K 78, 77, 65, 15, 3 80, 29, 26

DETAIL D

51

59

26, 29, 80

26, 27, 67

29, 61, 78

DETAIL G 81, 78, 70, 61, 43

9

18

35 9

16

6 56, 64

35

DETAIL E

DETAIL H

73 23, 24, 25, 63 74

23, 24, 25, 63

22, 23, 24, 62

19 10

75

23, 24, 25, 63

76

62, 24, 23, 22 22, 23, 24, 62

71

62, 24, 23, 22

62, 24, 23, 22 31, 78

SECTION L - L



MODEL: RT600-1 PAGE

25.9

GROUP

25

22, 23, 24, 62 72

22, 23, 24, 62

22, 23, 24, 62

SECTION M - M

8

11

11 8

39, 70, 81, 78, 61

9 13

11

44, 70, 78, 61, 81 8 8

DETAIL K

DETAIL J 81, 78, 70, 61, 43

9

9

DETAIL C



MODEL: RT600-1 PAGE

25.10

GROUP

25

SEE PAGES 25.8, 25.9 & 25.10 REF

PART NO.

DESCRIPTION

QTY

T109821 (Rev B)

Lower Hydraulic Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

12019-768 12019-781 1218-103 1218-126 1218-61 1219-389 1219-393 1219-441 1219-470 1219-571 1219-598 1219-625 1219-628 1219-661 1219-665 1219-69

17 18 19 20 21 22

1219-800 1219-802 1219-956 1219-975 1240-140 1240-152

23 24 25

1240-153 1240-154 1240-171

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1240-195 1240-215 1240-220 1240-29 1240-30 1240-53 200B2007-12 200B2007-34 363-1409 375-0400 378-0301 435-3211-35 435-3211-47 49018 707-4078-19

41

707-4078-70

42

707-4337-20

43 44 45

708-2210 708-2211 709-5664-72

46

709-5668-28

47

709-5700-50

48

718-0616-31

Adapter, ORS/SAE ORing .........1 Elbow .........................................1 1218 ...........................................2 O-Ring........................................2 O-Ring........................................1 Adapter, STR, -12 ......................1 Clamp, 3" Split Flange ...............2 Adapter, STR, -8 ........................4 Adapter, 90, -8 ...........................11 Adapter, 90 DEG JIC F-JIC M....1 Adapter, M ORB-6/M JIC-8 ........3 Tee, JIC......................................1 Tee, JIC......................................2 Adapter, STR, -20 ......................1 Clamp, 1” Split Flange................4 Adapter 12 O-Ring X 8 MJIC STR ............................................4 Tee .............................................1 Adapter, 90, -12 .........................1 Tee .............................................1 Tee .............................................1 Cover Plate 2.75 X 1.18 .............1 Clamp Body, 2 PCS, 0.75 DIA Dual ................10 Rail Nut, HEX 0.3125-18............14 Cover plate, Dual 2.55 X 1.18 ....14 Clamp Body, 2 PCS, 1.00 DIA Dual ................4 Cover plate 3.34 X 2.36 .............6 Clamp Body, 2PCS, 1.25 DIA ....6 Clamp Body, 2PCS, 0.875 DIA ..1 Clamp P, 1.25 DIA .....................2 Clamp.........................................1 Clamp.........................................3 P Clamp .....................................2 Clamp - Medium Duty ................1 Insert ..........................................2 Test Port, -6 ...............................2 378 .............................................4 Hose...........................................1 Hose...........................................1 Valve R Axle...............................1 Hose, -8, FJIC-8SW/FJIC-8SW90 .............1 Hose, -8, FJIC-8SW/FJIC-8SW90 .............1 Hose, -8, FJIC-8SW/FJIC-10SW45 ...........1 Valve, Outrigger .........................2 Valve, Extend - Retract ..............1 Hose, -8, FJIC-8SW/FJIC-8SW .................1 Hose, -8, FJIC-8SW/FJIC-10SW90 ...........2 Hose, -10, FJIC-10SW/FJIC-10SW .............1 Hose, -16, FJIC-16SW/FJIC-16SW90 .........1

REF

PART NO.

49

720-0236-57

50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81

DESCRIPTION

QTY

Hose, -16, FJIC-16SW/FJIC-16SW45 ........ 1 720-0292 720 ............................................ 1 720-0298-68 Hose, -12, FJIC-12SW/FJIC-12SW90 ........ 1 720-0313-44 Hose, -20, FJIC-20SW/FJIC-20SW45 ........ 1 720-0317-26 Hose, -8, FJIC-8SW/FJIC-10SW .............. 2 720-0317-56 Hose, -8, FJIC-8SW/FJIC-10SW .............. 1 720-0317-75 Hose, -8, FJIC-8SW/FJIC-10SW .............. 1 720-0441 Valve, Diverter........................... 1 721-0275-35 Hose, -16, FJIC-16SW/FJIC-16SW90 ........ 1 721-0275-42 Hose, -16, FJIC-16SW/FJIC-16SW90 ........ 1 722-0124-114 Hose, -12, 90SAE61-16/FJIC-12SW .......... 1 MK212092-96 Hose, -8, FJIC-8SW/FJIC-8SW ................ 1 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 .................................. 21 S01-312CB00-25 SCR, HHCS 0.3125-18X2.00, ST Z G5 ......... 10 S01-312CB50-25 SCR, HHCS 0.3125-18X2.50, ST Z G5 ......... 4 S01-312CC75-25 SCR, HHCS 0.3125-18X3.75, ST Z G5 ......... 2 S01-375CA25-25 SCR, HHCS 0.375-16X1.25, ST Z GR5......... 8 S01-375CB25-25 SCR, HHCS 0.375-16X2.25, ST Z GR5......... 2 S01-375CB75-25 SCR, HHCS 0.375-16X2.75, ST Z GR5......... 12 S01-500CA50-25 SCR, HHCS 0.50-13X1.50, ST Z GR5........... 8 S01-625CA75-25 SCR, HHCS 0.625-11X1.75, ST Z GR5......... 4 SHF-375CA00-25 SCR, HHCS FT 0.375-16X1.00, ST Z GR5 ... 16 T105460 Tube .......................................... 1 T105461 Tube .......................................... 2 T105462 Tube .......................................... 1 T105463 Tube .......................................... 1 T105464 Tube .......................................... 1 T105465 Tube .......................................... 2 T120223 Hose, -16, 90SAE61-16/FJIC-16SW .......... 1 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z...................... 30 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z........................ 8 W07-625X000-20 WSH, LCK, MED SPLT 0.625, ST Z...................... 4 WAW-37WX000-20 WSH, FL TYPA-WID 0.375, ST Z ............. 18



MODEL: RT600-1 PAGE

25.11

GROUP

25

C

J

6, 4, 3, 5, 2

7

8

1, 3, 4, 5, 6 9

7

7

8

DETAIL C

DETAIL J

REF

1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

QTY

T109821 (Rev B)


708-2211 708-2210 SHF-375CA00-25 W07-375X000-20 N04-375C000-25 WAW-37WX000-20 1219-441 1219-470 1219-598

Valve, Extend-Retract ................................1 Valve, Outrigger .........................................2 SCR,HHCS FT 0.375-16X1.00, ST Z G5...16 WSH, LCK, MED SPLT 0.375, ST Z ..........30 Nut, HEX 0.3125-18X2.00, ST Z G5..........21 WSH, FL TYPA-WID 0.375, ST Z ..............18 Adapter, STR, -8 ........................................4 Adapter, 90, -8 ...........................................11 Adapter, M ORB-6/M JIC-8 ........................3


P/N 12261-261

LOWER HYDRAULICS OUTRIGGER VALVES

MODEL: RT600-1 PAGE

25.12

GROUP

25

H

7

6

3

5 1, 2

4

DETAIL H

REF

1 2 3 4 5 6 7

PART NO.

DESCRIPTION

QTY

T109821 (Rev B)


720-0441 S01-312CC75-25 1219-389 375-0400 1219-69 375-400 1219-802

Valve, Diverter............................................ 1 SCR, HHCS 0.3125-18X3.75, ST Z G5 ..... 2 Adapter, STR, -12 ...................................... 1 Test Port, -6................................................ 2 Adpter, 12 O-Ring X 8MJIC, STR .............. 4 Test Port, -6................................................ 2 Adapter, 90, -12 ......................................... 1


P/N 12261-261

LOWER HYDRAULICS DIVERTER VALVE


25.13

GROUP

25

5 4

10

SECTION B - B 11

3

16

SECTION A - A 2

14

13

17, 18

17, 18

7

B

6

A

A 8

15

12, 9

B

1 REF

1 2 3 4 5 6 7 8 9

PART NO

DESCRIPTION

QTY

720A0530 (Rev 00)

Reservior Hydraulic ASSY

12019-517 12019-558 1219-763 22919 22920 375-6203 37542 434-4020 460-0319

Adapter, 90, -10 -12 ...................... 1 Dust Cap ....................................... 1 4 O-Ring Plug ............................... 1 By-Pass Valve............................... 1 Spring............................................ 1 #4 ORing Test Port Coupling ........ 1 Fill Cap.......................................... 1 Gauge Level.................................. 1 O-Ring ARP 346 70B.................... 1

REF

PART NO

10 11 12 13 14 15 16 17

708-6449 709-7782 709-7783 709F6170 713-0119 720F0529 N04-500F000-Y8 NTP-375C000-2C

18

WAW-37WX000-20

DESCRIPTION

QTY

Filter, return .................................. 1 Boss.............................................. 1 Filter, Suction................................ 1 Handle .......................................... 1 Rod ............................................... 1 Hydraulic Reservoir ...................... 1 Nut, HEX 0.50-20, ST YZ GR8 ..... 2 Nut, HEX TPLCK 0.375-16, ST Z GRC ..................................... 16 WHS, FL TYPA-WID 0.375, ST Z .............................................. 16




25.14

GROUP

25

3, 4

6 3, 4

5

1, 2, 7

REF

1 2 3 4 5 6 7

PART NO

DESCRIPTION

QTY

720A0531 (Rev A)

Reservoir HYD Assembly

NTP-375C000-2C WAW-37WX000-20 SHF-500CA25-Y8 WAJ-500X000-Y2 713F0144 720A0530 SHF-375CA00-25

Nut, Lock 0.38.................................. 4 Washer, Flat 0.38............................. 8 Capscrew 0.50 x 1.25 GR8.............. 4 Washer, Hard Flat............................ 4 Step.................................................. 1 Hydraulic Tank ASSY ...................... 1 Capscrew 0.38 X 1.00...................... 4


RESERVOIR HYDRAULIC ASSY P/N 12261-261


25.15

GROUP

25

A

1

A

2, 3

4, 5

9

10 6, 7

8 6

VIEW A - A REF

1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

QTY

720A0283 (Rev J)


720 0292 1219-393 1218-61 1200-146 1210-32 1219-691 1219-800 1219-661 1219-975 1219-464

Manifold, Suction....................... 1 Clamp ........................................ 2 O-Ring ....................................... 1 Capscrew, .62C x 1.75 .............. 4 Washer, Lock, .62 ..................... 4 Adapter, STR............................. 2 Tee, Run W/Swivel Nut ............. 1 Adapter, STR............................. 1 Tee, Run.................................... 1 Adapter, 90º .............................. 1


P/N 12261-261

LOWER HYDRAULICS HYDRAULIC RESERVIOR

DATE:

Revised 01-2010

MODEL: RT600 PAGE

25.16

GROUP

25

1, 2

3

4

1

SECTION S - S

S

S

REF

1 2 3 4 5 6 7 8 9

5

6, 7, 8, 9

PART NO.

DESCRIPTION

QTY

T109821 (Rev B)


1219-691 1219-800 1219-661 1219-975 720-0292 1219-393 1218-61 W07-625X000-20 S01-625CA75-25

Adapter, 12 O-RingX8 MJIC, STR............. 4 Tee ............................................................ 1 Adapter, STR, -20...................................... 1 Tee ............................................................ 1 720............................................................. 1 Clamp, 3” SPlit Flange............................... 2 O-Ring ....................................................... 1 WSH, LCK, MED SPLT 0.625, ST Z ......... 4 SCR, HHCS 0.625-11X1.75, ST Z GR5 .... 4


P/N 12261-261

LOWER HYDRAULICS HYDRAULIC RESERVIOR


25.17

GROUP

25

26

21

B

A B

117 22

129, 119

23, 24, 25

2

A 1

3, 4, 5

120 10

C

3, 4, 5

3, 4, 5

19

18, 12, 13

17, 12, 13

100

C

20

14

16

6 34

107

10

7, 8, 9 51

27

31, 32, 33

15, 12, 13

11, 12, 13 33, 89, 128, 123

31, 32, 33

38, 8, 7

D

7, 8, 38

30 29

28

VIEW C-C

SEE PAGES 25.22 & 25.23 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE:

UPPER HYDRAULIC ASSEMBLY P/N 12261-261

Revised 01-2013


25.18

GROUP

25

77

78

121

75

75

79

74

F

F 70

73

72

71

125 47 124

35, 36

122 64

65

66 67 68 69



Revised 01-2013


25.19

GROUP

25

118 98

97 96

98

101 100

95 101

95 103

102

103

102 100

62 109

104

63

111

129

76 110

G

107

105

94, 129

G

106

107

108

45

39

51

47

120

40, 41, 42

112

114

48 110

95

34 33, 128, 123

107

113

51

115

VIEW G-G 116

H



Revised 01-2013


25.20

GROUP

25

91

92

86, 85, 84 87 82, 81 84, 85, 86 83

VIEW F-F

48

E

93

80

49 88, 89 90

90 43 36

44

DETAIL E-E

47

VIEW A-A 110 119 127, 37

130, 107 45 46

110

26

DETAIL D-D 55

53

54 53 52

51

50

110 95

107

56 57

51

130 58 99

DETAIL H-H 59 52

60, 61

VIEW B-B



Revised 01-2013


25.21

GROUP

25

SEE PAGES 25.18, 25.19, 25.20 & 25.21 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

PART NO

DESCRIPTION

QTY

720A0356 (Rev P)

Upper HYD Assembly

717 0626-108 717 0626-60 1240-204 1240-191 1200-17 707 4686-112 1240-215 1240-195 1200-73 1219-661 1200-112 1209-6 1205-67 T124760 1200-104 T124758 1200-132 1200-130 360 3521 707 4686-108 T123656 709 5830 1222-347 1200-270 1210-50 376 1401 376 1002 709 5310-30 720 0322-104 709 1240-60 1240-203 1240-148 1200-15 12019-779 363 0082 12019-218 1200-13 1200-89 720 0071 1200-49 1210-17 1205-25 708 2350 709 5241 1219-959 1219-763 1219-442 375 1406 MK212096-69 707 4075-14 1219-605 1219-663 12019-457 12019-464 1219-810 707 4164-67 12019-548 717 0849

Hose, -20 ...................................... 1 Hose, -20 ...................................... 1 Clamp, Half ................................... 10 Plate, Cover .................................. 5 Capscrew, .25C X 2.75 ................. 10 Hose, -12 ...................................... 1 Clamp, Half ................................... 12 Plate, Cover .................................. 4 capscrew, .38C X 2.75.................. 4 Adapter, STR ................................ 2 Capscrew, .50C X 3.00 ................. 1 Washer, Flat, .50 .......................... 6 Nut, Lock, .50C ............................. 6 Valve, Winch ................................. 1 Capscrew, .50C X 2.00 ................. 1 Valve, Boom ................................. 1 Capscrew, .50C X 6.50 ................. 2 Capscrew, .50C X 6.00 ................. 2 Adapter, 90°.................................. 1 Hose, -12 ...................................... 1 Cylinder, Hoist .............................. 1 Pin, Lower Cylinder....................... 1 Pin, Eye ........................................ 1 Capscrew, 1.00F X 2.50 ............... 1 Washer, Lock, 1.00 ....................... 1 Adapter, 45°.................................. 3 Adapter, 90°.................................. 1 Hose, -12 ...................................... 1 Hose, -16 ...................................... 1 Hose, -16 ...................................... 1 Clamp, Half ................................... 8 Plate, Cover .................................. 4 Capscrew, .25C X 2.50 ................. 10 Valve, Relief.................................. 2 Reducer ........................................ 1 Adapter, 90°.................................. 2 HHCS .25 X 2.25 .......................... 2 Capscrew, .38C X 5.50 ................. 4 Valve, Swing ................................. 1 Capscrew, .31C X 3.25 ................. 3 Washer, Lock, .31 ......................... 3 Nut, .31C....................................... 3 Valve, Steering Priority ................. 1 Plate.............................................. 1 Adapter ......................................... 2 Plug............................................... 1 Adapter ......................................... 5 Adapter, 90°.................................. 2 Hose, -6 ........................................ 1 Hose, -4 W/-6 Ends ...................... 1 Adapter, STR ................................ 5 Adapter, 45°.................................. 2 Reducer ........................................ 2 Tee................................................ 1 Reducer ........................................ 1 Hose, -4 ........................................ 1 Adapter, 90°.................................. 1 Valve, Hold ................................... 1

REF

59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116

PART NO

721 0360 1209-64 1229-62 362 3233 1219-783 707 4089-70 12019-158 707 4078-70 709 1262-44 707 4078-52 707 4077-48 716 0340-144 362 5712 12019-767 12019-733 720 0303-26 12019-734 12019-794 12019-517 720 0306-44 720 0303-40 1219-571 1200-347 1210-57 720 0171 1200-198 1209-54 1205-102 720 0170 1200-57 1209-4 1240-53 720 0302-46 720 0302-38 12019-753 375 0400 12019-112 MK212096-61 718 0548-40 718 0670-21 1219-980 1219-776 1219-693 718 0548-35 718 0670-28 718 0548-33 718 0678-25 720 0321-30 12019-205 720 0321-41 718 0678-30 12019-264 720 0321-59 12019-453 720 0321-24 12019-304 718 0548-26 1219-389

DESCRIPTION

QTY

Valve, Pressure Reducing ............ 1 Washer, Flat, .50 .......................... 4 Capscrew, .50F X 3.00 HT ........... 4 Tee, Branch .................................. 1 Plug .............................................. 1 Hose, -4 ........................................ 1 Reducer ........................................ 1 Hose, -8 ........................................ 1 Hose, -8 ........................................ 1 Hose, -8 ........................................ 1 Hose, -8 ........................................ 1 Hose, -10 ...................................... 1 BULKHD Fitting, STR ................... 1 BULKHD Fitting, 90°..................... 1 BULKHD Fitting, STR ................... 1 Hose, -16 ...................................... 1 Adapter, STR................................ 2 Disconnect, Quick......................... 1 Adapter, 90°.................................. 1 Hose, -10 ...................................... 1 Hose, -16 ...................................... 1 Connector, 90°.............................. 1 Capscrew, 1.12C X 2.50............... 4 Washer, Lock, 1.12....................... 4 Winch Mount, Main, RH................ 1 Capscrew, .75C X 3.25................. 8 Washer, HT, .75 ........................... 8 Nut, Lock, .75C............................. 8 Winch Mount, Main, LH ................ 1 Capscrew, .38C X .75................... 1 Washer, Flat, .38 .......................... 2 Clamp ........................................... 3 Hose, -16 ...................................... 1 Hose, -16 ...................................... 1 Adapter, Long, 90°........................ 2 Disconnect, Quick......................... 1 Tee, Run....................................... 6 Hose, -6 ........................................ 1 Hose, -6 ........................................ 1 Hose, -6 ........................................ 2 Plug .............................................. 1 Adapter, 90°.................................. 5 Tee, Run....................................... 4 Hose, -6 ........................................ 2 Hose, -6 ........................................ 2 Hose, -6 ........................................ 1 Hose, -4 ........................................ 1 Hose, -4 ........................................ 1 Adapter ......................................... 6 Hose, -4 ........................................ 1 Hose, -4 ........................................ 1 Adapter, 90°.................................. 5 Hose, -4 ........................................ 1 Tee, Run....................................... 1 Hose, -4 ........................................ 1 Adapter, Reducing........................ 1 Hose, -6 ........................................ 1 Adapter, STR................................ 2



Revised 01-2013


25.22

GROUP

25

SEE PAGES 25.18, 25.19, 25.20 & 25.21 REF.

117 118 119 120 121 122 123 124 125 126* 127 128 129 130

PART NO.

DESCRIPTION

QTY.

720A0356 (Rev P)

Upper HYD Assembly (Contd..)

200B2585-64 718 0548-30 12019-774 707 4495-120 720 0408 717 0676-28 1205-23 MK212382-54 717 0631-42 1222-184 1210-14 1209-2 12019-558 1219-887

Hose, -12 ................................... 2 Hose, -6 ..................................... 1 Disconnect, Quick...................... 2 Hose, -6 ..................................... 2 Winch, Main ............................... 1 Hose, -12 ................................... 1 Nut, Lock, .25............................. 2 Hose, -12 ................................... 1 Hose, -8 ..................................... 2 Tie, Plastic ................................. 30 Washer, Lock, .25...................... 2 Washer, Flat, .25 ....................... 2 Cap, Dust................................... 3 Adapter, 90°............................... 2

* ITEM 126 IS NOT SHOWN IN THE ILLUSTRATION



Revised 01-2013


25.23

GROUP

25

2, 3, 4

5

1

6, 3, 4

REF

1 2 3 4 5 6

PART NO.

DESCRIPTION

QTY

720A0356 (Rev P)

Upper Hydraulic Assembly (Ref)

T124760 1200-132 1209-6 1205-67 1219-661 1200-104

Valve, Winch.............................. 1 Capscrew, .50C x 6.50 .............. 2 Washer, Flat, .50 ....................... 2 Nut, Lock, .50C .......................... 2 Adapter, STR ............................. 1 Capscrew, .50C x 2.00 .............. 1


P/N 12261-261

UPPER HYDRAULICS WINCH VALVE

DATE:

Revised 01-2013


25.24

GROUP

25

4, 5, 6

7

8

3

2

10

9

REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

11 12, 13, 14, 15

16

1

17, 5, 6

PART NO.

DESCRIPTION

QTY

720A0356 (Rev P)


T124758 707 4495-120 1219-776 1200-130 1209-6 1205-67 360 3521 1219-661 707 4495-120 1219-605 12019-779 1200-15 1209-4 1209-2 1205-23 12019-205 1200-112

Valve, Boom .............................. 1 Hose, -6 ..................................... 1 Adapter, 90º............................... 1 Capscrew, .50C x 6.00 .............. 2 Washer, Flat, .50 ....................... 2 Nut, Lock, .50C .......................... 2 Adapter, 90º............................... 1 Adapter, STR ............................. 1 Hose, -6 ..................................... 1 Adapter, STR ............................. 1 Valve, Relief............................... 1 Capscrew, .25C x 2.50 .............. 2 Washer, Flat, .38 ....................... 2 Washer, Flat, .25 ....................... 2 Nut, Lock, .25............................. 2 Adapter ...................................... 1 Capscrew, .50C x 3.00 .............. 1


P/N 12261-261

UPPER HYDRAULICS BOOM VALVE

DATE:

Revised 01-2013


25.25

GROUP

25

7 6 1

2

3

4

5

REF

1 2 3 4 5 6 7

PART NO.

DESCRIPTION

QTY

720A0356 (Rev P)


708 2350 709 5241 1219-959 1219-763 376 1401 1219-442 12019-218

Valve, Steering Priority .............. 1 Plate........................................... 1 Adapter ...................................... 1 Plug............................................ 1 Adapter, 45º............................... 1 Adapter ...................................... 1 Adapter, 90º............................... 1


P/N 12261-261

UPPER HYDRAULICS STEERING PRIORITY VALVE

DATE:

Revised 01-2013


25.26

GROUP

25

9

7

8

2

7

6

5

10

11

1

2

REF

1 2 3 4 5 6 7 8 9 10 11

3, 4

PART NO.

DESCRIPTION

QTY

720A0356 (Rev P)


717 0849 1219-663 1209-64 1229-62 707 4075-14 1219-605 12019-457 12019-464 1219-810 707 4164-67 12019-548

Valve, Hold ................................ 1 Adapter, 45º............................... 2 Washer, Flat, .50 ....................... 4 Capscrew, .50F x 3.00 HT ......... 4 Hose, -4 W/-6 Ends ................... 1 Adapter, STR ............................. 1 Reduce ...................................... 2 Tee............................................. 1 Reducer ..................................... 1 Hose, -4 ..................................... 1 Adapter, 90º............................... 1


P/N 12261-261

UPPER HYDRAULICS HOLD VALVE

DATE:

Revised 01-2013


25.27

GROUP

25

10

1

9 2

2

8

3

4

5

6

7

20, 21

22

11, 12, 13 11, 12, 13

19

14

17, 16

15, 16

22

17

22

18


P/N 12261-261

UPPER HYDRAULICS MAIN WINCH ASSEMBLY

DATE:

Revised 01-2013


25.28

GROUP

25

23

25

24

SEE PAGE 25.28 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NO.

DESCRIPTION

QTY

720A0356 (Rev P)


720 0408 12019-734 720 0303-26 12019-733 12019-767 362 5712 716 0340-144 720 0303-40 720 0306-44 12019-517 1200-198 1209-54 1205-102 720 0171 1200-347 1210-57 1219-571 716 0340-144 720 0170 1200-57 1209-4 1240-53 720 0302-46 720 0302-38 12019-753

Winch, Main ............................... 1 Adapter, STR ............................. 1 Hose, -16 ................................... 1 BulkHD Fitting, STR................... 1 BulkHD Fitting, 90º .................... 1 BulkHD Fitting, STR................... 1 Hose, -10 ................................... 1 Hose, -16 ................................... 1 Hose, -10 ................................... 1 Adapter, 90º............................... 1 Capscrew, .75C x 3.25 .............. 8 Washer, HT, .75......................... 8 Nut, Lock, .75C .......................... 8 Winch Mount, Main, RH............. 1 Capscrew, 1.12C x 2.50 ............ 4 Washer, Lock, 1.12.................... 4 Connector, 90º........................... 1 Hose, -10 ................................... 1 Winch Mount, Main, LH ............. 1 Capscrew, .38C x .75 ................ 1 Washer, Flat, .38 ....................... 2 Clamp ........................................ 3 Hose, -16 ................................... 1 Hose, -16 ................................... 1 Adapter, Long, 90º..................... 2


P/N 12261-261

UPPER HYDRAULICS MAIN WINCH ASSEMBLY

DATE:

Revised 01-2013


25.29

GROUP

25

1 2

3 4 5 6

REF

1 2 3 4 5 6

PART NO.

DESCRIPTION

QTY

720A0356 (Rev P)


707 4089-70 12019-158 707 4078-70 709 1262-44 707 4078-52 707 4077-48

Hose, -4 ..................................... 1 Reducer ..................................... 1 Hose, -8 ..................................... 1 Hose, -8 ..................................... 1 Hose, -8 ..................................... 1 Hose, -8 ..................................... 1


P/N 12261-261

UPPER HYDRAULICS CAB

DATE:

Revised 01-2013


25.30

GROUP

25

6 5

4 2

5

3 10 10 7

7 1

11 10 12 9

10

8

8

9

11

SEE PAGE 25.32


UPPER HYDRAULICS P/N 12261-261

BOOM, WINCH, & SWING VALVE PILOT DRAINS

DATE:

Revised 01-2013


25.31

GROUP

25

16 14

13

17 18

19 20

21 22

15

22

23, 24

25

SEE PAGE 25.31 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NO.

DESCRIPTION

QTY

720A0356 (Rev P)


707 4164-67 MK212096-69 MK212096-61 718 0548-40 718 0670-21 718 0548-30 1219-776 718 0548-35 718 0670-26 12019-112 1219-693 718 0548-33 12019-264 718 0678-25 720 0321-30 718 0678-30 720 0321-59 362 3233 1219-783 12019-794 12019-558 12019-205 375 0400 12019-558 720 0321-41

Hose, -4 ..................................... 1 Hose, -6 ..................................... 1 Hose, -6 ..................................... 1 Hose, -6 ..................................... 1 Hose, -6 ..................................... 2 Hose, -6 ..................................... 1 Adapter, 90º............................... 4 Hose, -6 ..................................... 2 Hose, -6 ..................................... 2 Tee, Run .................................... 4 Tee, Run .................................... 4 Hose, -6 ..................................... 1 Adapter, 90º............................... 1 Hose, -4 ..................................... 1 Hose, -4 ..................................... 1 Hose, -4 ..................................... 1 Hose, -4 ..................................... 1 Tee, Branch ............................... 1 Plug............................................ 1 Disconnect, Quick...................... 1 Cap, Dust................................... 1 Adapter ...................................... 1 Disconnect, Quick...................... 1 Cap, Dust................................... 1 Hose, - 4 .................................... 1


UPPER HYDRAULICS P/N 12261-261

BOOM, WINCH, & SWING VALVE PILOT DRAINS

DATE:

Revised 01-2013


25.32

GROUP

25

A

A

3, 4, 5

14

1

2

15 6

13

12

7 8

11

9

10

VIEW A - A REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NO.

DESCRIPTION

QTY

720A0356 (Rev P)


720 0071 1219-442 1200-49 1210-17 1205-25 12019-304 12019-264 718 0548-26 1219-389 720 0321-24 12019-112 375 1406 12019-453 1219-959 702 0321-41

Valve Swing ...............................1 Adapter ......................................2 Capscrew, .31C x 3.25...............3 Washer, Lock, .31 ......................3 Nut, .31C....................................3 Adapter, Reducing .....................1 Adapter, 90º ...............................1 Hose, -6 .....................................1 Adapter, STR .............................2 Hose, -4 .....................................1 Tee, Run ....................................1 Adapter, 90º ...............................1 Tee, Run ....................................1 Adapter ......................................1 Hose, -4 .....................................1


P/N 12261-261

UPPER HYDRAULICS SWING VALVE

Revised 01-2013


25.33

GROUP

25

9, 10 7

5, 6

8

8

8 4 9

10 3 2

REF

1 2 3 4 5 6 7 8 9 10

1

PART NO.

DESCRIPTION

QTY

720A0356 (Rev P)


721 0360 1219-980 1219-605 12019-112 1200-13 1210-14 12019-774 12019-264 12019-205 1219-887

Valve, Pressure Reducing ......... 1 Plug............................................ 1 Adapter, STR ............................. 1 Tee, Run .................................... 1 HHCS, .25 x 2.25....................... 2 Washer, Lock, .25...................... 2 Disconnect, Quick...................... 1 Adapter, 90º............................... 3 Adapter ...................................... 2 Adapter, 90º............................... 2


P/N 12261-261

UPPER HYDRAULICS PRESSURE REDUCING VALVE

DATE:

Revised 01-2013


25.34

GROUP

25

32, 42

28

7 6

1

25

37, 41, 35 26 29

36, 38 24

21

22 3

42, 33 15

4, 2 18

39, 31

15

8 27

16

30, 34, 40 19 9 20 11 12


SWIVEL ASSEMBLY P/N 12261-261

Revised 08-2011

MODEL: RT600 PAGE

25.35

GROUP

25

16

17

19

9, 11, 12, 20

15 13, 14 5 23, 10

SEE PAGE 25.35 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO.

DESCRIPTION

QTY

720A0359 (Rev E)

Swivel Hydraulics

12019-112 12019-153 12019-158 12019-241 12019-303 12019-457 12019-464 12019-517 12019-553 12019-771 12019-784 12019-785 1219-290 1219-389 1219-441 1219-470 1219-661 1219-686 1219-810 1219-843 360-3521

Tee, SW Nut Run, -6 ................. 2 Adapter, STR, -24-20 ................ 1 Reducer, STR, -6-4 .................. 1 Adapter, 20................................ 1 Adapter, 45, -16......................... 1 Reducer, STR, -10-6 ................. 1 Tee, SW Nut Branch, -10 .......... 1 Adapter, 90, -10 -12 .................. 1 Adapter, -16-24 ......................... 1 Adapter, 45, -16......................... 1 Union, STR, -16......................... 1 Check Valve, -16 ....................... 1 Adapter, 45 SW Nut, -12 ........... 1 Adapter, STR, -12 ..................... 1 Adapter, STR, -8 ....................... 3 Adapter, 90, -8........................... 2 Adapter, STR, -20 ..................... 1 Adapter, 90, -20......................... 1 Reducer, STR, -12 -10 .............. 1 Tee, SW Nut Run 9 -16 ............. 1 Elbow, -16-16 ............................ 1

REF

PART NO.

DESCRIPTION

QTY

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

376-1002 376-5001 709-5069 709-8076 714-0523 720-0107 720F0307 723A0106 N05-625C000-25 NYT-500C000-22 S01-500CB75-25 S01-500CC75-25 S32-625CB00-20 SHF-250C625-25 SHF-375C750-25 W07-250X000-20 W07-375X000-20 W07-500X000-20 W07-625X000-20 WAN-25NX000-20 WAN-50NX000-20

Adapter, 90, -16 ........................................1 Adapter, STR, -16 ......................................1 Spacer........................................................2 Bracket, Anti-Rotation ................................1 Bracket-Air Swivel, Upper ..........................1 Swivel, Hydraulic........................................1 Torque Arm ................................................1 Slip Ring, 51 Circuit....................................1 Nut, HEX Jam 0.625 -11, ST Z GR5 ..........2 Nut, NYLK HVYTHN 0050-13, ST Z G2.....4 SCR, HHC5 0050-13X2075, ST Z GR5 .....2 SCR, HHC5 0050-13X3075, ST Z GR5 .....2 SCR, SSS CPT 0.625 -11X2.00, ST Z.......2 SCR, HHCS FT 0.25-20X0.625, STZ G5...1 SCR, HHCS FT 0.375-16X0.75, STZ G5...3 WSH, LCK, MED SPLT 0.25, ST Z ............1 WSH, LCK, MED SPLT 0.375, ST Z ..........3 WSH, LCK, MED SPLT 0.50, ST Z ............4 WSH, LCK, MED SPLT 0.625, ST Z ..........2 WSH, FL TYPA-NRW 0.25, ST Z...............1 WSH, FL TYPA-NRW 0.50, ST Z...............4



Revised 08-2011

MODEL: RT600 PAGE

25.36

GROUP

25

31, 42

28

7 6

1

25

37, 41, 34 26

36

35, 38 42, 32

24

21

15

22 3

4, 2 18

39, 30

15

8 27

16

29, 33, 40 19 9 20 11 12



Revised 10-2011

MODEL: RT600-1 PAGE

25.37

GROUP

25

16

17

19

9, 11, 12, 20

15 13, 14 5 23, 10

SEE PAGE 25.37 REF

QTY REF

PART NO.

DESCRIPTION

T109824 (Rev B)

Swivel ASSY

1 2 3 4 5 6 7 8

12019-112 12019-153 12019-158 12019-241 12019-303 12019-457 12019-464 12019-517

9 10 11 12 13 14 15 16 17 18 19 20 21

12019-553 12019-771 12019-784 12019-785 1219-290 1219-389 1219-441 1219-470 1219-661 1219-686 1219-810 1219-843 360-3521

Tee, SW Nut Run, -6 ............... 2 Adapter, STR, -24-20 .............. 1 Reducer, STR, -6-4 ................ 1 Adapter, 90º JIC SWV/JIC....... 1 Adapter, 45, -16....................... 1 Reducer, STR, -10-6 ............... 1 Tee, SW Nut Branch, -10 ........ 1 Elbow, BLKHD, 90, MORB-12/MJIC-10 .................. 1 Adapter, -16-24........................ 1 Adapter, 45, -16....................... 1 Union, STR, -16....................... 1 Check Valve, -16 ..................... 1 Adapter, 45 SW Nut, -12 ......... 1 Adapter, STR, -12.................... 1 Adapter, STR, -8...................... 3 Adapter, 90, -8......................... 2 Adapter, STR, -20.................... 1 Adapter, 90, -20....................... 1 Reducer, STR, -12 -10 ............ 1 Tee, SW Nut Run, -16 ............. 1 Elbow, -16-16 .......................... 1

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

PART NO.

DESCRIPTION

QTY

376-1002 376-5001 709-5069 709-8076 714-0523 720-0107 720F0307 N05-625C000-25 NYT-500C000-22 S01-500CB75-25 S01-500CC75-25 S32-625CB00-20 SHF-250C625-25 SHF-375C750-25 T120717 W07-250X000-20 W07-375X000-20 W07-500X000-20 W07-625X000-20 WAN-25NX000-20 WAN-50NX000-20

Adapter, 90, -16 ......................................... 1 Adapter, STR, -16 ...................................... 1 Spacer........................................................ 2 Bracket, Anti-Rotation ................................ 1 Bracket-Air Swivel, Upper .......................... 1 Swivel, Hydraulic........................................ 1 Torque Arm ................................................ 1 Nut, HEX Jam 0.625 -11, ST Z GR5.......... 2 Nut, NYLK HVYTHN 0.50-13, ST Z G2 ..... 4 SCR, HHC5 0.50-13X2.75, ST Z GR5....... 2 SCR, HHC5 0.50-13X3.75, ST Z GR5....... 2 SCR, SSS CPT 0.625 -11X2.00, ST Z....... 2 SCR, HHCS FT 0.25-20X0.625, STZ G5... 1 SCR, HHCS FT 0.375-16X0.75, STZ G5... 3 Slip Ring, 26 Pass W/Air............................ 1 WSH, LCK, MED SPLT 0.25, ST Z ............ 1 WSH, LCK, MED SPLT 0.375, ST Z .......... 3 WSH, LCK, MED SPLT 0.50, ST Z ............ 4 WSH, LCK, MED SPLT 0.625, ST Z .......... 2 WSH, FL TYPA-NRW 0.25, ST Z .............. 1 WSH, FL TYPA-NRW 0.50, ST Z .............. 4



Revised 10-2011

MODEL: RT600-1 PAGE

25.38

GROUP

25

7

Note: Will show as a thru hole

6

5

Note: Holes not used

2

1

REF

Note: Hole not used

4

3

PART.NO

DESCRIPTION

QTY

1 2 3 4 5 6

1219-442 717 0631-42 MK212096-69 375 1406 Group 22 1200-15

7

1209-2 1208-17

10 O-Ring x 8 JIC Str. ...................... 2 Hose Assembly................................. 2 Hose Assembly................................. 1 4 O-Ring x 6 JIC 90°......................... 1 Swing Drive ...................................... 1 Capscrew, HEX Head 1/4 NC X 2 1/2,GRD 5, ZINC............ 8 Washer, Flat, 1/4 Type A STD.......... 8 Bushing, Machine 1 X 1 1/2 X 14 GA............................. 1


SWING DRIVE P/N 12261-261

Revised 09-2010


25.39

GROUP

25

C

A

B

C

A

VIEW C-C

DETAIL B

VIEW A-A

REF

PART NO

DESCRIPTION

QTY

720 0107 (Rev A)

Swivel, HYD............................... 1

218199

Kit, Seal ..................................... 1


ROTARY MANIFOLD P/N 12261-261

Revised 08-2011


25.40

GROUP

25

Disconnect Lever See Page 7.15

1 See Group 7

9

8 2 3

4

REF 1 2

3 4 5 6 7 8 9

5

6

PART.NO.

DESCRIPTION

717 0624-31 Group 24 1200-100 1203-288 1210-26 1239-12 720 0300-33 718 0680-51 435 3211-35 378 0301 1219-716 1219-714 717 0624-34 1219-802 Group 24 1210-26 1200-100 1239-40

Hose Assembly.................................1 Pump, Winch ....................................1 Capscrew 1/2C x 1 1/2 .....................1 Capscrew 1/2C-13 x 1 1/2 ................1 Lockwasher, 1/2 ...............................2 Gasket ..............................................2 Hose Assembly.................................1 Hose .................................................1 Hose .................................................1 Clamp ...............................................1 Reducer ............................................1 Tee, 12 OR x 12 JIC x 12 JIC...........1 Hose Assembly.................................1 Adapter, 90°......................................1 Pump, Attachment & Swing ..............1 Lockwasher, 1/2 ...............................2 Capscrew 1/2C x 1 1/2 .....................2 Gasket ..............................................1

7

QTY


P/N 12261-261

HYDRAULIC PUMP

Revised 03-2003


25.41

GROUP

25

1 3

2 4

3

REF 1 2 3 4

PART.NO.

DESCRIPTION

QTY

Page 39.8 12019-366 200B2585-78 200B2585-75

Cylinder, Extend ...............................Ref Adapter, Str ......................................2 Hose, -12 ..........................................1 Hose, -12 ..........................................1


P/N 12261-261

UPPER HYDRAULIC ASSEMBLY EXTEND CYLINDER

DATE:

Revised 03-2003


25.42

GROUP

25

6

4

3

2

4

5

1

REF

PART.NO.

DESCRIPTION

1 2 3

218915 218263 711 0362 1200-59 1210-20 1219-802 717 0624-31 1219-389 717 0624-34 1219-389

Transmission Oil Filter (DANA) (See Page 7.11).......... Ref Plate, Adapter (See Page 7.11) ..................................... Ref Bracket ........................................................................... 1 Capscrew ....................................................................... 5 Lockwasher .................................................................... 5 Adapter........................................................................... 2 Hose............................................................................... 1 Adapter (Other End)....................................................... 1 Hose............................................................................... 1 Adapter (Other End)....................................................... 1

4 5 6

QTY


P/N 12261-261

REMOTE TRANSMISSION FILTER

Revised 06-2012


25.43

GROUP

25

1

12, 11, 10, 9, 8 45 7, 29 32, 40 38, 47 46, 49, 50

58, 28

A

42 43 63

64 2

A 71 70 65

72 57 51

62

65

22

66

63

13

19, 21, 39 14 59

56 33 15 10 11 12 41

TANK PORT PRESSURE PORT

9, 11 12, 17 18, 19

54

60

20

33

57

21

67 68

Note 1 : Dome Light, Hand Rails, Mirror, Roof Wiper and Windshield Wiper are supplied with Cab.

STEER LEFT PORT

50

66 49

70 71 51

VIEW A - A

STEER RIGHT PORT


CAB ASSEMBLY P/N 12261-261

Revised 08-2011

MODEL: RT600 PAGE

27.1

GROUP

27

44 35 5 4 3

REAR OF CAB

16 55

31, 30

9 10 11 12 26

9 10 11 12 26

6 41 42 43 48

20

FRONT OF CAB 34

36

18

4

7

CABLE WAY GREASE LINE PIPING - FORM AT ASSY



Revised 08-2011

MODEL: RT600 PAGE

27.2

GROUP

27

SEE PAGES 27.1 & 27.2

REF

PART NO.

DESCRIPTION

QTY

REF

PART NO.

DESCRIPTION

QTY

36 37* 38 39 40 41 42 43

719 0106 1219-40 718A0720 709A6754-1 719 0711 719F0604 220-70007-5 WAR-187X000-22

44 45

717 1220 S14-250CA00-H2

46

S43-08BM045-HB

47 48 49 50 51 52* 53* 54 55* 56 57 58 59 60 61* 62 63 64 65 66 67 68 69* 70 71 72

S46-10CM030-B1 N04-250C000-25 718 0742 718 0741 707 4077-36 720 00549 720 0165 12400-1085 12400-940 1203-275 707 4656-37 1202-5 12260-96 719F0442 719 0813 1222-184 200B2007-59 1222-202 1240-59 707 4656-35 1222-359 719 0453 719 0480 707 4078-34 7074076-36 430 9978

Grease Tube ................................2 1/8”NPTX1/4” INV.FLR.................2 Steering ASSY .............................1 Brake ASSY .................................1 Steering Wheel.............................1 Boom PED. Support .....................Ref FLG/HD Bolt .25X.75 ...................5 WSH, FL TYPA-REG 0.1875, ST Z .............4 Spring, Wave................................1 SCR, SHCS 0.25-20 X 1.00, ST Z ..................8 HEX Socket Head Cap Screw, AM, M8............1 M10-1.5X30MM BHCS.................2 Nut, HEX 0.25-20, ST Z GR5 .......4 Directional Signal .........................1 TRANS. Shifter.............................1 Hose Assembly ............................1 Seat Harness ...............................1 Valve Harness ..............................1 Decal-Fuse ...................................1 Decal-THROT./LUBE ...................1 #10-32 Pan HD SCR ....................4 Hose ASSY ..................................1 Screw, #10-24 X .38.....................4 Decal ............................................1 Grab Handle .................................Ref MG5 Harness ...............................1 Cable Tie 7”..................................7 Clamp ...........................................2 Cable Tie 14”................................6 Clamp ...........................................2 Hose ASSY ..................................1 Cup Holder ...................................1 Gasket ..........................................1 Fire EXT. MTG. BRKT..................Ref Hose ASSY ..................................1 Hose ASSY ..................................1 Check Valve .................................1

723A0046 (Rev BB) Cab Assembly RT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23* 24* 25* 26 27 28 29 30 31 32 33 34 35

T120173 723A0045 1245-62 SL5-138C438-25 N23-138C000-20 724 0266 719A0929 719 0200 S01-312CA00-25

Cab, Operators............................ 1 Upper Dash Panel Assembly ...... 1 Level............................................ 1 Screw, Mach #6-32 X 0.50.......... 4 Nut, HEX, Mach 06-32, ST Z ...... 3 Boom Foot Pedal ........................ 1 Cable Way................................... Ref Slimline Seat ............................... 1 SCR, HHCS 0.3125-18X1.00, ST Z G5....................................... 9 WAW-25WX000-20 WSH, FL TYPA- WID 0.25, ST Z ............................................ 7 W07-312X000-20 WSH, LCK MED SPLT 0.3125, ST Z ............................................ 10 N04-312C000-25 Nut, HEX 0.3125-18, ST Z GR5.. 11 45528 Seatbelt W/TETHER ................... Ref 708A2416-1 Swing Brake Assembly ............... 1 719A0408 Cab Throttle Control.................... 1 1223-50 Grommet ..................................... 1 1223-387 Horn ............................................ 1 1219-77 Adapter, Connector ..................... 2 S01-375CA50-25 SCR, HHCS 0.375-16X1.50, ST Z GR5 .................................... 2 719 0104 Floormat, Front............................ 1 707 7712 Spacer......................................... 2 719 0222 Floormat, Rear ............................ 1 719 0432 Defroster Hose Assembly ........... 1 209-00868 ‘S’ - Hook..................................... 2 209-00867 #35 Sash Chain........................... 1 714 0497 Support, Seat .............................. 2 1240-31 Clamp Tinnerman C28572-017... 1 1222-217 Extinguisher, Fire ........................ 1 SL4-190C500-25 SCR, SLT RND MS 10-24X0.500 STZ G5............ 6 SL4-190C750-25 SCR, SLT RND MS 10-24X0.750 STZ G5............ 4 1230-6 Nut, #10C .................................... 4 719 0712 Horn Pad ..................................... 1 12147-12 U-Channel ................................... 1 1213-1 Fitting, Grease............................. 2 W07-190X000-20 WSH, LCK, MED SPLT 10, ST Z ................... 3

* ITEMS 23, 24, 25, 37, 52, 53, 55, 61 & 69 ARE NOT SHOWN IN THE ILLUSTRATION



Revised 08-2011

MODEL: RT600 PAGE

27.3

GROUP

27

1

3, 4, 5, 66 28

32, 40

47, 38 45

A

2

8, 9, 10 11, 12

B

64

42, 43 44, 63

B 68

7

7, 29 A

69

54 65

67 71 72 65 70 14 19, 21, 39 56, 57, 58 33 15, 13, 12, 11, 9

62

59 10, 11, 12, 41

9, 11 12, 17 18, 19

20 33

21

62

63 13

22

50

71 49

70 69 68 72

VIEW A-A

VIEW B-B



Revised 09-2012

MODEL: RT600-1 PAGE

27.4

GROUP

27

16 55

30, 31

41

28, 29

27 9, 10, 11, 12, 26

9, 10, 11, 12, 26 20

48, 44, 43, 42, 6

34 18, 35

36 51



Revised 09-2012

MODEL: RT600-1 PAGE

27.5

GROUP

27

SEE PAGES 27.4 & 27.5

REF

1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

T118681 (Rev D)

Cab Assembly

T123564 T103624 1245-62 MK62603 N23-138C000-20 724 0266 T103618 719 0200 S01-312CA00-25

Cab, Operators............................ 1 Upper Dash Assembly ................ 1 Level............................................ 1 Screw, #6C X 1.00 ...................... 3 Nut, HEX, Mach 06-32, ST Z ..... 3 Foot Pedal Tele........................... 1 Can Controller Upper .................. 1 Slimline Seat ............................... 1 SCR, HHCS 0.3125-18X1.00, ST Z ............................................ 10 WSH, FL TYPA-WID 0.25, ST Z . 4 WSH, LCK, MED SPLT 0.3125, ST Z ............................................ 11 Nut, HEX 0.3125-18, ST Z GR5.. 10 SCR, HHCS 0.3125-18X1.25, ST Z ............................................ 1 Swing Brake Assembly ............... 1 Cab Throttle Control.................... 1 Grommet ..................................... 3 Horn ............................................ 1 Adapter........................................ 2 SCR, HHCS 0.375-1 6X1.50 St Z G.......................................... 2 Floormat, Front............................ 1 Spacer......................................... 2 Floormat, Rear ............................ 1 Screw 10-24 X .38....................... 4 Closed ‘S’ - Hook ........................ 2 Chain........................................... 1 Support, Seat .............................. 2 Clamp.......................................... 1 Extinguisher, Fire ........................ 1 Screw, #10-24X0.50.................... 6 Screw, #10C X 0.75 .................... 4 Nut, HEX, Mach 10-24, ST Z ...... 4 Horn Pad ..................................... 1 U-Channel ................................... 36” Fitting, Grease............................. 2 Female Connector....................... 2 Grease Tube ............................... 2

10 11

WAW-25WX000-20 W07-312X000-20

12 13

N04-312C000-25 S01-312CA25-25

14 15 16 17 18 19

T121481 714 0935 1223-50 1223-387 1219-77 S01-375CA50-25

20 21 22 23* 24* 25* 26 27 28 29 30 31 32 33 34 35 36

719 0104 707 7712 719 0222 1202-5 209-00868 209-00867 714 0497 1240-31 1222-217 1202-10 1202-6 N23-190C000-20 719 0712 12147-12 1213-1 1219-757 719 0106

QTY

REF

PART NO.

37* 38 39 40 41 42

1219-40 724A0431 709A6754-1 719 0711 T103617 S01-250CA00-25

43 44 45 46 47 48 49 50 51 52* 53* 54 55* 56 57 58 59 60* 61* 62 63 64 65 66 67 68 69 70 71 72

DESCRIPTION

QTY

1/8”NPTX1/4” INV.FLR.................2 Steering ASSY .............................1 Brake ASSY .................................1 Steering Wheel.............................1 Throttle Hand ...............................1 SCR, HHCS 0.25-20X1.00, ST Z GR .......................................9 WAH-25NX000-Y2 WSH, FL HRD A-NRW 0.25, ST YZ ...........................................9 W07-250X000-20 WSH, LCK, MED SPLT 0.25, ST Z .............................................9 1203-271 BHCS 1/4-20 X .63.......................8 T103616 Engine Control .............................1 1203-292 M10-1.5X30MM BHCS.................2 N04-250C000-25 Nut, HEX 0.25-20, ST Z GR5 .......8 718 0742 Directional Signal .........................1 718 0741 Switch Shifter ...............................1 1233-35 #6-32 X .50 RHMS .......................2 720 0549 Seat Harness ...............................1 720 0165 Valve Harness ..............................1 T109444 Decal-Fuse ...................................1 12400-940 Decal-THROT./LUBE ...................1 1203-265 #10-24 Pan HD SCR ....................4 WAR-187X000-22 WSH, FL TYPA-REG 0.1875, ST Z .............................................4 1210-7 #10 Lockwasher ...........................4 12260-96 Decal ............................................1 719 0432 Defroster Hose Kit ........................1 719 0813 MG5 Harness ...............................1 1222-184 Cable Tie 7”..................................7 200B2007-54 Clamp ...........................................2 1222-202 Cable Tie 14”................................6 1240-59 Clamp ...........................................2 717 1220 Spring Wave.................................1 430 9978 Check Valve .................................1 707 4076-28 Hose ASSY ..................................1 707 4078-34 Hose ASSY ..................................1 707 4656-35 Hose ASSY ..................................1 707 4656-37 Hose ASSY ..................................1 707 4077-36 Hose ASSY ..................................1

* ITEMS 23, 24, 25, 37, 52, 53, 55, 60 & 61 ARE NOT SHOWN IN THE ILLUSTRATION



Revised 09-2012

MODEL: RT600-1 PAGE

27.6

GROUP

27

1

17 16 3

15

4 14 2

5 13

9 6

8 7 12 10 11

REF.

1 2 3 4 5 6 7

8 9

PART NO.

DESCRIPTION

QTY

719A0116

Cab Assembly

220606 216904 219108 215595 220607 216370 215217 216869 Page 27.11 Page 27.12 219282 216372 216393 215223 215975 216363 215595 216373 216372 216393 215975 215223

Guard, Window................................. 1 Screw, #10-24 X 1/2 ......................... 4 Window, Sliding RH..........................1 Seal, Windshield Large..................... 18’ Cab Weldment.................................. 1 Wiper Blade Rest.............................. 1 Screw, 10-24 X 1/2”..........................2 Shim - Front Wiper ........................... 1 Wiper Kit, Front................................. 1 Striker Bolt Bracket........................... 1 Internal Thread Striker...................... 1 Screw, 3/8-16 X 3/4”......................... 1 Washer, 5/16 .................................... 3 Screw, 5/16-18 X 3/4”....................... 3 Glass, LH Front ................................ 1 Seal, Windshield Large..................... 18’ Striker Bolt Bracket, Rear ................. 1 Internal Thread Striker...................... 1 Screw, 3/8-16 X 3/4”......................... 1 Screw, 5/16-18 X 3/4”....................... 2 Washer, 5/16 .................................... 3

REF

PART NO.

DESCRIPTION

10

219089 216374 220581 219092 219091 216374 220581 216438 219087 219088 219091 216378 216438 219090 215115 215212 216360 216874 216871 215596 215217 215212 216377 215226

Track, Lower Roller .......................... 1 Screw, 3/8-16 X 3/4”......................... 5 Washer, Flat, 3/8 .............................. 5 Bracket, Lower Roller ....................... 1 Bearing, Sealed Roller...................... 8 Screw, 3/8-16 X 3/4”......................... 4 Washer, Flat, 3/8 .............................. 4 Screw, SHLDR, 3/8Ø X 3/8 Long ..... 8 Door Assembly ................................. 1 Bracket, Upper Roller ....................... 1 Bearing, Sealed Roller...................... 11 Screw, 1/4-20 X 1/2”......................... 5 Screw, SHLDR, 3/8Ø X 3/8 Long ..... 11 Track, Upper Roller .......................... 1 Nut, Lock, 10-32 ............................... 5 Washer, Flat, #10 ............................. 5 Glass, LH Rear ................................. 1 Windshield Seal, Small..................... 9’ Glass, Rear....................................... 1 Window Seal (1/8” Offset) ................ 9’ Screw, 10-24 X 1/2”.......................... 2 Washer, Flat, #10, YZ....................... 2 Screw, S/M, #8 X 5/8”, PHPA, Zinc .. 4 Insert, 10-24, AKS4-1024-13............ 4

11

12 13

14

15 16 17 18* 19*

QTY

* ITEMS (18, 19) NOT SHOWN IN ILLUSTRATION WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE:

P/N 12261-261

OPERATOR’S CAB

Revised 04-2010


27.7

GROUP

27

3

4

3

5

6

11

2

7 10

1

8 14 17 9 16

15 12

13

6

REF.

1 2 3 4 5 6 7 8

9

PART NO.

DESCRIPTION

QTY

719A0116

Cab Assembly

216391 216392 215219 220608 216393 216389 216387 216381 215975 216384 215228 215975 216877 216875

Hydraulic Plastic Plug....................... 10 3/8” NPT Plastic Plug ....................... 4 Plug, 3/4” Black Nylon Button........... 8 Handle, Door Post ............................ 1 Screw, 3/8-16 X 3/4”......................... 3 Large Bulb Trim Seal........................ 4’ Gasket, Handle Pad ......................... 4 Handle, Horizontal Upper ................. 1 Screw, 5/16-18 X 3/4 HXFLG ........... 4 Handle Weldment ............................. 1 5/8” DIA Hole Plug, Black ................ 1 Screw, 5/16-18 X 3/4 HXFLG ........... 6 Mirror, Lower 6.5 X 6 ST .................. 1 Mirror Assembly Kit ..........................2

REF.

PART NO.

DESCRIPTION

10

216876 216878 216385 215215 216396 216380 215975 216878 219093 215975 216386 215215 216396 216390 216394 216397

Mirror, Upper 6.5 X 10 ST.................1 Gasket Handle Pad...........................1 Door Sealer Strip Weldment .............1 Screw, 1/4-20 X 3/4” .........................4 Flatwasher, 1/4” ................................4 Bracket, Handle/Mirror Mount ...........1 Screw, 5/16-18 X 3/4 HXFLG ...........4 Gasket Handle Pad...........................1 Lower Handle....................................1 Screw, 5/16-18 X 3/4 HXFLG ...........3 Sealer Strip, Door .............................1 Screw, 1/4-20 X 3/4” .........................3 Flatwasher, 1/4” ................................31 Trim Seal ..........................................1 Lagscrew, 3/8 X 4” ............................4 Flatwasher, 5/16” ..............................4

11

12 13 14 15

16 17

QTY


P/N 12261-261

OPERATOR’S CAB

Revised 04-2010


27.8

GROUP

27

1

2

10

11

3

9

12

4

8

13 7

5 6

REF.

1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

QTY.

719A0116

Cab, Crane

216398 220609 220610 216404 216400 216402 216408 219095 215975 216403 215613 216411 216407 216409

Foam, RH, Rear, Upper ................. 1 Foam, RH, Rear, Lower ................. 1 Foam, RH, Above Console ............ 1 Foam, RH, Lower........................... 1 Foam - Front, RH ........................... 1 Foam - Front, LH............................ 1 Foam - Dash, LH............................ 1 Grab Handle................................... 1 Screw, 5/16-18 x 3/4” ..................... 2 Foam - LH, Rear, Lower................. 1 Grommet, 5/8” Diameter Hole........ 2 Grommet, 3/8” Diameter Hole........ 1 Foam, Dash RH ............................. 1 Wiring Harness .............................. 1


P/N 12261-261

OPERATOR’S CAB

Revised 04-2010


27.9

GROUP

27

10 11

9 8

12

7 15 13

16 14

6 4

5

3 2 1 17

REF.

1

2 3 4 5 6 7 8

9

10

18

PART NO.

DESCRIPTION

QTY.

719A0116

Cab, Crane

216412 215975 215225 215224 215223 216415 215975 216416 215975 220611 219097 220612 220613 215615 216885 216377 216411 216395 215238 216423 215217

Dash Frame Weldment ....................... 1 Screw, 5/16-18 x 3/4”, HXFLG, YZC ... 8 Hexnut, 5/16 - 18................................. 8 Lockwasher, 5/16” ............................... 8 Flatwasher, 5/16”................................. 8 Bracket, Dash LH, Lower .................... 1 Screw, 5/16-18 x 3/4”, HXFLG, YZC ... 3 Bracket, Dash LH, Upper .................... 1 Screw, 5/16-18 x 3/4”, HXFLG, YZC ... 2 Heater Box Assembly.......................... 1 A/C Shelf Assembly ............................ 1 Gasket................................................. 1 Cover Plate, Heater Box ..................... 1 Dome Light W/Switch .......................... 1 Butt Splice ........................................... 1 Screw, #8 x 5/8.................................... 2 Grommet, 3/8” Diameter Hole ............. 1 Insert, 1/4-20 ....................................... 2 Screw, 8-32 x 1/2” ............................... 8 Blind, Roller-Corbeau Mat................... 1 Screw, 10-24 x 1/2 .............................. 2

REF.

PART NO.

DESCRIPTION

11

219098 215238 216424 215217 215238 220614 215215 216928 220615 220616 216418 215975 216417 215975 216413 215215 216928 216414 215217 216861 220622 216855

Cover, Access-Dome Light...................1 Screw, 8-32 x 1/2” ................................4 Bracket Assembly, Shade Clips ...........4 Screw,0-24 x1/2 ...................................8 Screw, 8-32 x 1/2” ................................8 Dash Wrapper Weldment.....................1 Screw, 1/4-20 x 3/4” .............................5 Flatwasher, 1/4”....................................5 Mounting Plate, Fire Extinguisher ........1 Screw, 5/16-18 x 1 ...............................2 Bracket, Dash RH, Upper.....................1 Screw, 5/16-18 x 3/4”, HXFLG, YZC ....2 Bracket, Dash RH, Lower.....................1 Screw, 5/16-18 x 3/4”, HXFLG, YZC ....3 Dash Cover Weldment .........................1 Screw, 1/4-20 x 3/4” .............................4 Flatwasher, 1/4”....................................4 Defroster Plenum .................................1 Screw, 10-24 x 1/2 ...............................2 Grommet, 1/2 OD, 1/4 ID .....................1 Cableway Assembly.............................1 Terminal, Heat Shrink...........................1

12

13

14 15 16 17

18

19* 20*

QTY.

* ITEMS 19, 20 NOT SHOWN IN ILLUSTRATION WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE:

P/N 12261-261

OPERATOR’S CAB

Revised 07-2012


27.10

GROUP

27

1

11 10

4

2

9

5

3

6 8

7

14

12, 13

REF.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

12, 13

PART NO.

DESCRIPTION

QTY.

719A0116

Cab Assembly

216868 216744 216864 216746 216869 216870 216740 216867 216866 216745 216865 216857 216862 216942

Reservoir Kit, Denso (12V) ........................ 1 WJ 2 Speed Motor Kit w/ Hardware ........... 1 Drive Arm, 62o ........................................... 1 Pivot Shaft, 2”............................................. 1 Shim ........................................................... 1 Gasket, Pantograph Kit .............................. 1 Pantograph Kit, Black ................................ 1 Screw, 1/4-28 x 1 1/2” ................................ 2 Arm, Pantograph Black, 24”, Wet............... 1 Flex Blade, 28” - Black ............................... 1 Grommet, Wet Arm Tubing ........................ 1 Cable Clip .................................................. 2 Wire Tie...................................................... 2 Hose, 5/32, Washer ................................... 10


P/N 12261-261

OPERATOR’S CAB WIPERS

DATE:

Revised 04-2010


27.11

GROUP

27

2

3

6

4

7

1

5 8

REF

1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

719A0116

Wiper Assembly, Roof

QTY

216853 216854 216410 216855 216863 215218 215216 215218 220623 216858

Wiper Motor Assembly - See 220628.........................................1 Arm ADJ 10.75” - 15” Black........................................................1 Flex Blade, 18” ...........................................................................1 Ground Wire ...............................................................................1 Terminal, Heat Shrink.................................................................1 Loom...........................................................................................1.5 Screw, S/T #10 X 1/2 SLT HX, Z................................................1 Terminal Eye INS 0.25” 14 GA ...................................................3 Screw, S/T #10 X 1/2 SLT HX, Z................................................2 Steel Loop Strap Rubber - Cushioned........................................2 Terminal, Female........................................................................1


P/N 12261-261

OPERATOR’S CAB WIPERS

DATE:

Revised 04-2010


27.12

GROUP

27

1

2 4

5 6 3

REF

PART NO.

DESCRIPTION

719A0116

Window Frame Assembly

QTY

Windshield Replacement 1 2 3

4 5 6

220624 216894 216895 220625 220626 220627 216901 220625 220627 216390

Windshield ..................................................................................1 Bracket - Windshield Latch.........................................................2 Bracket - Windshield Clip ...........................................................2 Washer, Lock, 1/4.......................................................................4 175B-3 X 1/16, BLK Trim............................................................4” Screw, 1/4-20 X 5/8 ....................................................................4 Latch, Swell (Southco)................................................................2 Washer, Lock, 1/4.......................................................................4 Screw, 1/4-20 X 5/8 ....................................................................4 Seal, Trim, 3/4 Bulb ....................................................................18’


P/N 12261-261

OPERATOR’S CAB FRONT WINDSHIELD

DATE:

Revised 04-2010


27.13

GROUP

27

3

1 7 8 5 6

4 2

9

REF.

PART NO.

DESCRIPTION

QTY

719A0116

Top Hatch Assembly ........................ 1

REF.

PART NO.

DESCRIPTION

5

216918 216927

6

216919 215223 215224 216920 217167 217168 217169 216872 217166 217168 217169 216872

Gasket - Hatch Hinge, Cab .............. 1 1/16 X 3/4 BLK Foam Mounting Tape ................................................. 5” Ball Studs W/5/16-18 Thread ........... 2 Washer - 5/16” Flat........................... 4 Washer, Lock, 5/16 .......................... 4 Spring, Gas ...................................... 2 Latch Keeper, Steel - RH ................. 1 Screw, #10-24 X 1/2......................... 1 Screw, #10-24 X 1/2......................... 1 Grommet, 1.0” OD, 5/8” ID ............... 2 Latch Keeper, Steel - LH .................. 1 Screw, #10-24 X 1/2, PHIL............... 1 Screw, #10-24 X 1/2......................... 1 Grommet, 1.0” OD, 5/8” ID ............... 2

Hatch Replacement ..........................Ref 1 2

3

4

220628 216914 220627 220625 220629 216915 216926 216928 216924 216917 220627 220625 220629

Hatch Production .............................. 1 Bracket Assembly - Hatch ................ 1 Screw, 1/4-20 X 5/8 ..........................2 Washer, Lock, 1/4............................. 2 Nut, Lock, #10-24 ............................. 2 Hatch Hinge...................................... 1 Screw, 1/4-20 X 1 ............................. 5 Washer - 1/4” Flat............................. 5 Nut, Lock, 1/4-20 .............................. 5 Plate Assembly - Hatch Pull ............. 1 Screw, 1/4-20 X 5/8 ..........................2 Washer, Lock, 1/4............................. 2 Nut, Lock, #10-24 ............................. 2

7 8

9

QTY


P/N 12261-261

OPERATOR’S CAB ROOF HATCH

DATE:

Revised 04-2010


27.14

GROUP

27

8 7

6

1 5 2

10

9 3 4 REF.

1 2 3 4 5

6

7 8 9 10 11 12 13 14 15

16 17 18 19 20

PART.NO.

DESCRIPTION

QTY.

216357

Door Assembly, Upper

216445 216430 216390 216388 216432 216433 216434 216431 216433 216434 215603 215215 216429 215595 216435 216428 215088 215215 216442 216443 216435 216436 216437 215086 216444 216438 216439 216441 216447 216446 216440

Trim Seal ........................................ 4 ft Foam, Door .................................... 1 Trim Seal ........................................ 3 ft Seal ................................................ 2 ft Cover, Lower Latch Box ................. 1 Insert, 10-32 ................................... 6 Screw, 10-32 x 1/2” ........................ 6 Cover, Upper Latch Box ................. 1 Insert, 10-32 ................................... 4 Screw, 10-32 x 1/2” ........................ 4 Grab Handle................................... 1 Screw, 1/4-20 x 3/4” ....................... 2 Window, Sliding - Door................... 1 Windshield Seal, Large .................. 12 ft Latch, Roatary Paddle.................... Ref Door Weldment .............................. 1 DBLRTR Hold Open....................... 1 Screw, 1/4-20 x 3/4” ....................... 4 Spring, Extension ........................... 2 Rod, LH .......................................... 1 Latch, Rotary Paddle...................... 1 Link, Pin & Clip............................... 4 Shackle .......................................... 4 Hexnut, 1/4-20................................ 4 Rod, RH ......................................... 1 Screw, Shoulder 3/8 Dia x 3/8”....... 1 Washer, 3/8” Brass......................... 2 Shackle Mount, LH/RH................... 2 Locknut, 1/4-20, Nyl ....................... 2 Knob, Handle ................................. 1 Plate, Pivot w/ Handle .................... 1

19 20 18

18 11

11

17 12

16

13

15

14


P/N 12261-261

OPERATOR’S CAB DOOR

DATE:

Revised 07-2012


27.15

GROUP

27

REF

PART NO.

DESCRIPTION

719A0929

Cableway Assembly

QTY


P/N 12261-261

CRANE CAB CABLEWAY ASSEMBLY


27.16

GROUP

27

11

5 4

2

1 7 12

13

10 15 6

14

8 9

18

17 CONTROL SHUTOFF

REF.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART.NO.

DESCRIPTION

QTY.

719 0200 (Rev C)

Slimline Seat

217777 217778 217779 217780 217781 217782 217783 217784 217785 217786 217787 217788 217789 217790 217791 217792 217793 217794

Right Hand Arm Pad ................... 1 Left Hand Arm Pad.......................1 Set of Arm Pad - Not Shown........1 Lap Belt........................................1 Cushion Cover .............................1 Set Adjustment Tracks Set...........1 Arm Pivot Adj. Knob ....................1 Bellows.........................................1 Weight Adj. Knob .........................1 Mechnical Height Riser................1 Back Cover...................................1 Recliner Knob...............................1 Tether Kit .....................................1 Heavy Duty Shock Absorber........1 Lower Profile Suspension ............1 Gas Springs .................................1 Switch...........................................1 Arm Adjustment Knob ..................1


OPERATOR’S SEAT P/N 12261-261

Revised 08-2011


27.17

GROUP

27

3 7

6 2 5

4 5

1 9 6

REF

1

2 3

4

PART.NO.

DESCRIPTION

QTY.

720A0289 (Rev A)

Engine Housing

217832 217843 217844 217845 217833 217834 217843 217844 217845 217835 217843 217846

Front Housing Weldment..............1 Washer .........................................9 Lockwasher ..................................9 Bolt ...............................................9 Center Housing Skin.....................1 Rear Housing Skin........................1 Washer .........................................7 Lockwasher ..................................7 Bolt ...............................................7 Panel ............................................1 Washer .........................................4 Nut ................................................4

REF.

PART.NO.

DESCRIPTION

5

8

217836 217837 217838 217846 217839 217840 217841 217846 217842 217843 217844 217845 217847

Hinge, Long ..........................................2 Door, Large ...........................................2 Latch .....................................................2 Nut ........................................................16 Hinge, Short..........................................2 Door, Small ...........................................2 Latch .....................................................2 Nut ........................................................4 Panel, Grill ............................................1 Washer..................................................9 Lockwasher...........................................9 Bolt........................................................9 Rubber Bumper ....................................18

9

1245-162

Hourmeter.............................................1

6

7

QTY.


ENGINE HOUSING P/N 12261-261

Revised 03-2003


27.18

GROUP

27

10 9 4

1

7

8 3

5

REF

PART NO

DESCRIPTION

QTY

718 0742 (Rev 00) Directional Signal Control Assembly 1

217410

2 3 4 5 6 7 8 9 10

217402 217403 217404 217405 217408 217407 217412 217413 217409

Housing, Handle & CB Assembly ............................. 1 Cover............................................. 1 O-Ring ........................................... 1 Screw ............................................ 4 Nut................................................. 4 Lubricant ....................................... AR Locking Cable Tie ......................... 2 Decal, Indicator ............................. 1 Decal, Symbol ............................... 1 Setscrew ....................................... 1


P/N 12261-261

DIRECTIONAL SIGNAL CONTROL

DATE:

Revised 03-2003


28.1

GROUP

28

2 7

A

1

8

9 4

5 10

6

3

DETAIL A REF

PART NO

DESCRIPTION

QTY

718 0741 (Rev X) Shifter Assembly 1

217401

2 3 4 5 6 7 8 9 10

222910 217403 217404 217405 217406 217407 217408 217409 222911

Housing, Handle & CB Assembly ................. 1 Epoxy.............................................AR O-Ring ........................................... 1 Screw (8-32 X 1.75)....................... 4 Nut ................................................. 4 Decal, Indicator.............................. 1 Locking Cable Tie .......................... 2 Lubricant ........................................ AR Set Screw (M4 X 0.7)..................... 1 Decal (Directional) ......................... 1


P/N 12261-261

TRANSMISSION SHIFTER CONTROL

DATE:

Revised 08-2011


28.2

GROUP

28

12

10

8, 9

5, 6, 7

11

1, 2 13 15, 16

14 18

19, 20, 5 3, 2 17 4

21

REF

PART NO

DESCRIPTION

QTY

708A2416-1 (Rev G) Swing Brake ASS’Y. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1200-37 1205-34 1200-39 1291-181 1209-3 1200-57 1210-20 1207-2 2234 2597 1291-139 714 0475 1205-14 708F2465 1210-14 1200-3 709 3000 1203-304 1210-17 1205-25 706 8774

Capscrew .31 x 1.75 .................. 1 Locknut .31 ................................ 2 HHCS .31 x 2.0 .......................... 1 Swing Brake Cable .................... 1 Flatwasher 5/16” ........................ 4 HHCS .38 x .75 .......................... 3 Lockwasher ................................ 2 Cotter Pin ................................... 1 Pin.............................................. 1 Clevis Yoke ................................ 1 Knob........................................... 1 Shaft........................................... 1 Hex Nut 1/4-28........................... 1 Bracket....................................... 1 Lockwasher 1/4”......................... 2 HHCS .25 x 1.0 .......................... 2 Bracket....................................... 1 Bolt, Adjusting, .31-18 x 2.12 ..... 1 Washer, Lock ............................. 1 Nut, 5/16-18 ............................... 2 Lever .......................................... 1


SWING BRAKE CONTROL P/N 12261-261

Revised 04-2010

MODEL: RT600 PAGE

28.3

GROUP

28

1, 2, 3

REF

PART NO

DESCRIPTION

QTY

708A2416-1 (Rev G) Swing Brake ASS’Y . 1 2 3

1210-17 200B2007-6 1210-20

Washer, Lock ........................... 1 Clamp ....................................... 1 Lockwasher .............................. 1


SWING BRAKE CONTROL P/N 12261-261

Revised 04-2010

MODEL: RT600 PAGE

28.4

GROUP

28

13

5

10 6, 11 3, 9, 20

2 19, 18 14

7 21

17, 22, 20

15

TO SWING SPEED REDUCER

12 1, 8

TO BRAKE CONTROL 4, 8

12


SWING BRAKE ASSEMBLY P/N 12261-261

MODEL: RT600-1 PAGE

28.5

GROUP

28

9, 16, 17

SEE PAGE 28.5 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NO

DESCRIPTION

QTY

T121481 (Rev A)

Swing Brake ASSY

1200-37 1205-14 1200-57 1200-39 T121479 1207-2 709 3000 1205-34 1210-20 2597 2234 1291-181 1291-139 708F2465 706 8774 200B2007-6 1210-17 1200-3 1210-14 1209-3 1203-304 1205-25

Capscrew .31 X 1.75 ................... 1 Hex Nut 1/4 - 28 .......................... 1 HHCS .38 X .75 ........................... 3 HHCS .31 X 2.0 ........................... 1 Shaft ............................................ 1 Cotter Pin..................................... 1 Bracket ........................................ 1 Locknut .31 .................................. 2 Lockwasher ................................. 3 Clevis Yoke.................................. 1 Pin ............................................... 1 Swing Brake Cable ...................... 1 Knob ............................................ 1 Bracket ........................................ 1 Lever............................................ 1 Clamp .......................................... 1 Washer, Lock............................... 1 HHCS .25 X 1.0 ........................... 2 Lockwasher 1/4” .......................... 2 Flatwasher 5/16” .......................... 4 Bolt, Adjusting, .31 - 18 X 2.12 .... 1 Nut 5/16-18 .................................. 2


SWING BRAKE ASSEMBLY P/N 12261-261

MODEL: RT600-1 PAGE

28.6

GROUP

28

14 13 16

15

12

5 4

6

11

7

10 1

9

2 3

8

REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17* 18*

PART NO

DESCRIPTION

QTY

718A0960 (Rev B)

House Lock Assembly

1200-1 1210-14 1209-2 718 0968 1242-108 1209-54 718 0967 718A0962 422 3024 1205-62 718 0820 718 0880 718 0819 12019-418 714A1471 12019-411 1266-1 MK255

Capscrew..................................... 2 Washer, Lock............................... 2 Washer, Flat ................................ 2 Shim ............................................ 3 Capscrew..................................... 4 Washer, Flat ................................ 4 Shim ............................................ 1 House Lock Sub Assy ................. 1 Rod End....................................... 1 Nut 1/2 ......................................... 1 Nut ............................................... 1 Clamp .......................................... 1 Cylinder ....................................... 1 Elbow ........................................... 1 Switch .......................................... 1 Elbow ........................................... 1 Loom............................................ 30 Tie, Plastic ................................... 5

* ITEM 17 AND 18 ARE NOT SHOWN IN THE ILLUSTRATION WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE:

SWING LOCK ASSEMBLY P/N 12261-261

Revised 04-2010


28.7

GROUP

28

See Page 33.11

2, 3, 4

1

REF

1 2 3 4

PART NO

DESCRIPTION

QTY

710A0644

Boom Angle Indicator ASS’Y

729-02578 1200-328 1205-47 1209-5

Pointer ASSY, Boom Angle.................. 1 HHCS 7/16-14 x 11/4GR5 ZIN............. 1 Nut, HEX, 7/16-14 GR2........................ 2 Washer, Flat, 7/16 Type A ................... 2


BOOM ANGLE INDICATOR P/N 12261-261


28.8

GROUP

28

15, 14

2, 3, 4, 5

1

13, 12, 11, 10

6, 7, 8, 9

SEE PAGE 28.10 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE: Revised 08-2011

CAB THROTTLE CONTROL P/N 12261-261

MODEL: RT600 PAGE

28.9

GROUP

28

19 20 2

16

18

17

SEE PAGE 28.9 REF

PART NO

DESCRIPTION

QTY

REF

PART NO

DESCRIPTION

QTY

11 12 13 14 15 16 17 18 19 20

1210-14 1205-13 1209-1 7190403 12400-940 1217-347 719F0423 719F0421 714 1068 714 1069

Washer, Lock, .25 ........................2 Nut, .25-20....................................2 Flat Washer ..................................4 Cable, Throttle..............................1 Throttle Decal ...............................Ref Bearing .........................................1 Bellcrank Arm ...............................1 Bellcrank.......................................1 Bushing Inner ...............................2 Bushing Outer ..............................2

719A0408 (Rev D) Cab Throttle Control 1 2 3 4 5 6 7 8 9 10

714 0935 1207-1 2234 1205-14 2597 1200-31 1210-17 1205-25 1200-33 1200-1

Foot Pedal ................................... 1 Pin, Cotter.................................... 1 Pin................................................ 1 Nut, .25-28 ................................... 1 Yoke, Clevis................................. 1 Capscrew, .31C x 1.00 ................ 1 Washer, Lock, .31........................ 2 Nut, .31C...................................... 2 Capscrew, .31 x 1.25 ................... 1 Capscrew, .25-20 x .75................ 2


CAB THROTTLE CONTROL P/N 12261-261

Revised 08-2011

MODEL: RT600 PAGE

28.10

GROUP

28

JOY STICK- RIGHT HAND

JOY STICK- LEFT HAND PART NO

DESCRIPTION

719A0920 (Rev A)

Single Lever-Dual Axis

719 0919 719 0947

Control Box.........................................................1 Singl Lever Dual Axis Joystick LH See Page 28.13..................................................1 Singl Lever Dual Axis Joystick RH See Page 28.12..................................................1 Controller RH Dual Axis .....................................1 Controller LH Dual Axis ......................................1

719 0948 724 0264 724 0265

QTY

PART NO

DESCRIPTION

QTY

719A0921 (Rev 00)

Dual Lever-Single Axis

12400-967 719 0922 719 0923 719 0924

Decal, Overlay ................................................. 1 Joystick Right, Dual Lever See Page 28.10 .... 1 Joystick Left, Dual Lever See Page 28.11 ....... 1 Control Box ...................................................... 1


ARM MODULE ASSEMBLIES P/N 12261-261

Revised 08-2011


28.11

GROUP

28

DETAIL A

DETAIL B

1

7

2

4

3

31

30

29 28

27

12

26

8

17 25

32

14

9

5

10

24

15

23

13

33 22

6

19

11 16

18

DETAIL A

REF

PART NO

DESCRIPTION

QTY

REF

20

21

DETAIL B

PART NO

DESCRIPTION

QTY

220653

Handle ASSY

220665 220667 220655 220656 220658 220659 220668 220657 220662 220661 220669 220670 220671 220663 219978 220672

Push Button ........................................ 1 Push Button Nut.................................. 1 Coupling.............................................. 1 Set Screw ........................................... 2 Nut ...................................................... 2 Screw.................................................. 2 Handle Set .......................................... 2 Gasket ................................................ 2 Screw.................................................. 2 Nut ...................................................... 2 Thumper Bracket ................................ 1 Nut ...................................................... 1 Plate.................................................... 1 Boot .................................................... 1 Soleniod Assembly ............................. 1 "O" Ring .............................................. 2

719 0922 (Rev 00) Right Arm Assembly - Single Axis 1 2 3 4

5 6 7 8 9 10 11 12 13 14 15 16 17

220653 220652 220635 220654

Handle ASSY .................................. 1 Handle ASSY .................................. 1 Can Gasket ..................................... 1 Can.................................................. 1

220652

Handle ASSY

220660 220655 220663 220665 220666 220667 220656 220664 220658 220661 220659 220657 220662

Handle ............................................. 2 Coupling .......................................... 1 Boot ................................................. 1 Push Button..................................... 1 Disc Top Push Button ...................... 1 Push Button Nut .............................. 1 Set Screws ...................................... 2 P.B. Knob......................................... 1 Nut................................................... 2 Nut................................................... 2 Screw .............................................. 2 Gasket ............................................. 2 Screw .............................................. 2

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33


P/N 12261-261

RIGHT ARM ASSEMBLY SINGLE AXIS

DATE:

Revised 08-2011


28.12

GROUP

28

DETAIL A

DETAIL B

2

1

4

7

31

3

30

29

28

12

27 26

8 17 9

25

32

14

24

10

5 23 15 13

33 22

16 11

19

6

20

21

18

DETAIL B

DETAIL A

REF

PART NO

DESCRIPTION

QTY

REF

PART NO

DESCRIPTION

QTY

220653

Handle ASSY

220665 220667 220655 220656 220658 220659 220668 220657 220662 220661 220669 220670 220671 220663 219978 220672

Push Button ........................................ 1 Push Button Nut ................................. 1 Coupling ............................................. 1 Set Screw ........................................... 2 Nut ...................................................... 2 Screw.................................................. 2 Handle Set.......................................... 2 Gasket ................................................ 2 Screw.................................................. 2 Nut ...................................................... 2 Thumper Bracket ................................ 1 Nut ...................................................... 1 Plate ................................................... 1 Boot .................................................... 1 Soleniod Assembly ............................. 1 "O" Ring.............................................. 2

719 0923 (Rev 00) Left Arm Assembly - Single Axis 1 2 3 4

5 6 7 8 9 10 11 12 13 14 15 16 17

220652 220653 220635 220654

Handle ASSY .................................1 Handle ASSY .................................1 Can Gasket ....................................1 Can.................................................1

220652

Handle ASSY

220660 220655 220663 220665 220666 220667 220656 220664 220658 220661 220659 220657 220662

Handle ............................................2 Coupling .........................................1 Boot ................................................1 Push Button....................................1 Disc Top Push Button .....................1 Push Button Nut .............................1 Set Screws .....................................2 P.B. Knob........................................1 Nut..................................................2 Nut..................................................2 Screw .............................................2 Gasket ............................................2 Screw .............................................2

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33


P/N 12261-261

LEFT ARM ASSEMBLY SINGLE AXIS

DATE:

Revised 08-2011


28.13

GROUP

28

1

13

16

8

12

14 2

17

11

10

3, 4

7

5, 6

18 15

RIGHT ARM ASSEMBLY - DOUBLE AXIS

REF

PART NO

HANDLE ASSEMBLY

DESCRIPTION

QTY

719 0947 (Rev 00) Right Arm Assembly - Double Axis (Items 1 to 7 ) 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15 16 17 18

220630 219784 220631 220632 220633 220634 220635

Handle Assembly ........................... 1 Boot................................................ 1 Connector ...................................... 1 Wedge............................................ 1 Connector ...................................... 1 Wedge............................................ 1 Gasket............................................ 1

220630

Handle Assembly (Items 8 to 18)

220636 220637 220638 219978 218890 220639 220640 220641 220642 220643 220644

Handle ............................................ 1 Handle ............................................ 1 Coupling ......................................... 1 Solenoid ......................................... 1 Otto SW .......................................... 1 Red Rocker .................................... 1 Green Rocker ................................. 1 Thumper Plate................................ 1 Screw ............................................. 1 Screw ............................................. 1 Screw ............................................. 2


P/N 12261-261

RIGHT ARM ASSEMBLY DOUBLE - AXIS


28.14

GROUP

28

18 1 11 15 16 19

14

2 20

10 3, 4

13

5, 6

9

7, 8

12

LEFT ARM ASSEMBLY - DOUBLE AXIS

REF

PART NO

17

HANDLE ASSEMBLY

DESCRIPTION

QTY

719 0948 (Rev 00) Left Arm Assembly - Double Axis (Items 1 to 9 ) 1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20

220645 219784 220646 220647 220648 220649 220631 220632 220635

Handle Assembly ........................... 1 Boot................................................ 1 Connector ...................................... 1 Wedge............................................ 1 Connector ...................................... 1 Wedge............................................ 1 Connector ...................................... 1 Wedge............................................ 1 Gasket............................................ 1

220645

Handle Assembly (Items 10 to 20 )

220650 220651 220638 219978 218890 220639 220640 220641 220642 220643 220644

Handle............................................ 1 Handle............................................ 1 Coupling......................................... 1 Solenoid ......................................... 1 Otto SW ......................................... 1 Red Rocker .................................... 1 Green Rocker................................. 1 Thumper Light................................ 1 Screw ............................................. 1 Screw ............................................. 1 Screw ............................................. 2


P/N 12261-261

LEFT ARM ASSEMBLY DOUBLE - AXIS


28.15

GROUP

28

1

2

REF

PART NO

DESCRIPTION

QTY

Boom Control Assembly 1 2

724 0266 1200-3 1205-13 1209-44 1210-14

Foot Pedal Boom ................................. 1 Capscrew, 1/4-20 x 1.00 ...................... 4 Hex Nut, 1/4 ......................................... 4 Flatwasher, 1/4..................................... 4 Lockwasher, 1/4 ................................... 4


BOOM CONTROL P/N 12261-261


28.16

GROUP

28

REF

PART NO

DESCRIPTION

719 0919

Dual Axis Control Box

719 0924

Control Dual Lever Single Axis


CONTROL MODULE P/N 12261-261


28.17

GROUP

28

2

1

FRONT VIEW OF ENGINE HOUSING

TOP VIEW OF ENGINE HOUSING

20 5 20

4

LOCATED ON CATALOUGE HOLDER

INNER DETAIL OF RIGHT CAB

7

8 2

19

6

9 18

10

10

11

REF

PART NO.

12

13 14

15

DESCRIPTION

16

17

QTY

REF

PART NO.

DESCRIPTION

QTY

11 12 13 14 15 16 17 18 19 20

12400-1506 12400-5 12260-524 12260-75 12400-512 12400-1507 12400-809 T105638 T105655 12400-2023

Decal, Fan Warning.............................. 1 Decal, Oil Level .................................... 1 Decal, Hand Signals............................. 1 Decal, Hyd Oil ...................................... 1 Decal, Electrical Danger....................... 1 Decal, Entanglement ............................ 1 Decal, Stripe......................................... 1 Decal, CWeight 25.00 x 6.00................ 2 Decal, Boom 17.00 x 9.00 .................... 2 Made In Waverly .................................. 1

720A0191-1 (Rev W) Paint & Marking Decals 1 2 3 4 5 6 7 8 9 10

12400-928 12400-1504 1212-48 12260-843 12260-970 T105635 12400-1515 12400-1503 12400-1505 12400-1514

Decal, Main Pump.....................1 Decal, Hot Fluids.......................1 Rivet, Pop..................................4 Decal, Operations Manual.........1 Decal, Patent.............................1 Decal, Terex Logo.....................2 Decal, Jib Retaining Pin ............1 Decal, Skin Injection Hazard .....1 Decal, Danger (Tail Swing) .......1 Decal, Outrigger Crushing.........2


MARKING DECALS P/N 12261-261

Revised 08-2011

MODEL: RT600 PAGE

30.1

GROUP

30

1

2

13

3

14

4

17

5

6 19

12

11

9

8

20

7

10

16

15

5 18

21

REF.

PART NO.

DESCRIPTION

QTY

REF.

PART NO.

DESCRIPTION

QTY

13 14 15 16 17 18 19 20 21 22* 23* 24* 25*

12260-1508 12400-1512 T105638 T105648 T105655 12400-1509 T105657 12400-1514 T105643 3900-165 3900-166 3900-109 3900-118

Decal, Diesel Fuel ................................ 1 Decal, Electrial Danger ........................ 1 Decal, CWeight 25.00x 6.00 ................ 2 Decal, Terex Logo................................ 1 Decal, Boom 17.00 x 9.00.................... 2 Decal, Burn Hazard.............................. 1 Decal, Outrigger 21.00 x 13.50 ............ 4 Decal, Outrigger Crushing ................... 8 Decal, Terex Logo-Frame .................... 1 Paint, White.......................................... 6Gal Paint, Gray ........................................... 6Gal Primer, Buff .......................................... 6Gal Paint, Heat Resistant Black ................. 1Gal

720A0191-1 (Rev W) Paint & Marking Decals (Contd...) 1 2 3 4 5

T105635 12400-17 12400-956 12400-1505 T105639

6 7 8 9 10 11 12

12400-1504 12400-1501 12400-1511 12400-1080 12400-1510 12400-1507 12400-2018

Decal, Terex Logo .................... 1 Decal, Hoist Cyl ........................ 1 Decal, Boom Angle ................... 1 Decal, Danger (Tail Swing)....... 2 Decal, CWeight SYM 25.00 x 6.00 ..................... 2 Decal, Hot Fluids ...................... 4 Decal, Booster Cable................ 1 Decal, Alternator Caution.......... 1 Lube Chart ................................ 1 Decal, Air Tank ......................... 1 Decal, Entanglement ................ 1 Decal, Diesel Fuel Only ............ 1

* ITEMS 22 TO 25 ARE NOT SHOWN IN ILLUSTRATION WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE:


Revised 08-2011

MODEL: RT600 PAGE

30.2

GROUP

30

1

3

2

4

5

6

7

8

9

10

11

14

REF.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15*

13

12

PART NO.

DESCRIPTION

QTY

720A0191-1 (Rev W)

Paint & Marking Decals (Contd...)

720 0199 720 0196 720 0349 710 0218 721 0232 714 0203-9 720 0218 720 0278 720 0213 720 0200 720 0212 720 0214 710 0226 720 0215 714 0622

Anti-Slip Tape, Jack .................................. 4 Anti-Slip Tape, Fender .............................. 4 Anti-Slip Tape, Rear Deck ......................... 1 Anti-Slip Tape, Battery Box ....................... 1 Anti-Slip Tape, Fuel Tank .......................... 1 Anti-Slip Tape, Fuel Tank .......................... 1 Anti-Slip Tape, Front Deck ........................ 1 Anti-Slip Tape, Front Lid............................ 1 Anti-Slip Tape, Front Frame Rail ............... 2 Anti-Slip Tape, Front Top .......................... 1 Anti-Slip Tape, Front Cover ....................... 1 Anti-Slip Tape, Base Plate ........................ 2 Anti-Slip Tape, Reservoir .......................... 1 Anti-Slip Tape, Base Plate ........................ 2 Anti-Slip Tape, Upper Door Jamb ............. 2

* ITEM NO 15 IS NOT SHOWN IN THE ILLUSTRATION.



Revised 08-2011

MODEL: RT600 PAGE

30.3

GROUP

30

38 10

42

8

SEE DETAIL F

18

37

3

3

H

H

44

2

16 24

11

16

SEE DETAIL A

46

19

37

2 11

26

20

DETAIL A 10 39

44

21 12

6 16

17 D

D

43 17 11

14 14 16 6 12

SEE DETAIL B

11 7

25

15

DETAIL B

SECTION D - D 27

TOP VIEW OF DASH PANEL


DASH PANEL WRAPPER

2

4

FRONT VIEW OF DASH PANEL

DETAIL E 22

41 23

33

5

1



MODEL: RT600-1 PAGE

30.4

GROUP

30

40

38

39 13

45

32 31

9

SECTION H-H 35

34

36

46

SEE PAGES 30.4 REF.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NO.

DESCRIPTION

QTY REF.

T119895 (Rev B)

Paint & Marking

1212-48 12260-524 12260-75 12260-843 12260-970 12400-1080 12400-1501 12400-1503 12400-1504 12400-1505 12400-1507 12400-1508 12400-1509 12400-1510 12400-1511 12400-1512 12400-1514 12400-1515 12400-17 T119920 12400-2019 12400-2023 12400-2032 12400-5

Rivet Pop 1/8 X 3/8................................... 4 Decal......................................................... 2 Decal, HYD Oil.......................................... 1 Decal-Open, Manual................................. 1 Decal-Patent ............................................. 1 Lube Chart ................................................ 1 Decal-Booster Cable................................. 1 Decal-Skin Injection .................................. 1 Decal-Hot Fluids ....................................... 1 Decal-Tailswing ........................................ 2 Entanglement............................................ 2 Decal-Diesel Fuel ..................................... 1 Decal - Burn Hazard ................................. 1 Decal - Air Tank ........................................ 1 Decal - Alternators .................................... 1 Decal - Electrocution................................. 2 Decal - O/R Crushing................................ 8 Decal - Jib Pin........................................... 1 Decal, Hoist CYL ...................................... 1 Decal-Cab RT670-1.................................. 1 Decal, Ultra Low Sulfur Diesel .................. 1 Decal, Flag................................................ 1 Pin Plate ................................................... 1 Decal - Full/Add ........................................ 1

PART NO.

DESCRIPTION

QTY

25 26 27 28* 29* 30* 31 32 33 34 35 36 37

12400-928 12400-956 12400-982 3900-118 3900-165 3900-166 714-0493-2 714-0494-2 714-0622 720-0218 720-0278 720-0349 T105635

38 39 40 41 42 43 44 45 46

T105638 T105639 T105640 T105643 T105648 T105657 T105658 T109392 T111656

Decal, Main Pump ................................... 1 Boom Angle Decal ................................... 1 Back Stability ........................................... 1 Black, Heat Resist ................................... 1 Paint, Centari G9394A............................. 1 Paint, Terex Grey .................................... 1 2” X 14” Red Striping ............................... 8 2” Wide Yellow Striping .......................... 8 Upper Door, Jam Anti-slip ....................... 2 Anti-Slip Tape, Front Deck....................... 1 Anti-Slip Tape, Front Lid .......................... 1 Anti-Slip Tape, Rear Deck ....................... 1 Decal, Terex Logo, Blk, 10.5 Crown....................................................... 2 Decal, CWE Light 25.00 X6.00 ................ 2 Decal, Cweight SYM 25.00 X 6.00.......... 2 Decal, Terex Logo.................................... 1 Decal, Terex Logo-Frame ........................ 1 Decal, Terex Logo.................................... 1 Decal, Outrigger 21.00 X 13.50 ............... 4 Decal, Boom 17.50 X 5.50 ....................... 2 Decal, Ether Spray................................... 1 Anti-Slip Tape Deck ................................. 1

* ITEMS 28, 29 & 30 ARE NOT SHOWN IN THE ILLUSTRATION. WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE: Revised 06-2012


MODEL: RT600-1 PAGE

30.5

GROUP

30

5

1

4

3

7

6

2

REF

1 2 3 4 5 6 7

PART NO.

DESCRIPTION

QTY

T123564 (Rev A)

Decal, Cab Assembly

12260-524 12260-96 12400-1500 12400-1502 12400-1513 12400-1516 T106565

12260 ..................................................... 1 Decal, Ident PCSA ................................. 1 Decal-Personel Lift................................. 1 Decal-No Riders..................................... 1 Decal, Window ....................................... 1 Decal-Fall Hazard .................................. 1 Decal, Terex Logo.................................. 1


DECAL, CAB ASSEMBLY P/N 12261-261


30.6

GROUP

30

25

5

21

3

9

9 22

11

9

7

13 18

16

DETAIL B

DETAIL A 8

7

7

19 3

B

A

9

9 9 7 2 4 18 23 20

6 15


P/N 12261-261

PAINT & MARKING SPANISH

DATE: Released 06-2012 MODEL:RT600 & RT600-1 PAGE

30A.1

GROUP

30A

1 17

24


TOP VIEW OF ENGINE HOUSING 11

12

10

14

SEE PAGE 30A.1 REF

PART NO.

DESCRIPTION

QTY

T125665 (Rev A) Paint & Marking - Spanish 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

T125233 T119179 T125175 T125189 T108935 T125177 T110847 T119167 T108949 T125186 T125166 T125491 T125178 T119182 T125181 T108948 T125182 T108974 T125179 T125649 T109761 T125242 T125187 T125167 T119175

Decal, Main Pump ...........................1 Decal, Diesel Fuel ...........................1 Decal, Danger (Tail Swing)..............2 Decal, Diesel Fuel Only ...................1 Decal, Jib Retaining Pin ..................1 Decal, Alternator Caution ................1 Electrocution Hazard .......................4 Decal, Burn Hazard .........................1 Decal - Fall Hazard ..........................6 Decal - Window ...............................1 Decal, Hand Signals ........................2 Decal, Personal Lift .........................1 Decal, HYD Oil ................................1 Decal, No Riders .............................1 Decal, Booster Cable.......................1 Decal, Outrigger Crushing ...............8 Decal, Hot Fluids .............................1 Decal, Entanglement .......................2 Decal, Hoist CYL. ............................1 Lube Chart .......................................1 Decal, Skin Injection Hazard ...........1 Decal, Oil Level ...............................1 Decal, Air Tank ................................1 Decal, Operators Manual.................1 Decal, Fan Warning.........................1


P/N 12261-261

PAINT & MARKING SPANISH

DATE: Released 06-2012 MODEL:RT600 & RT600-1 PAGE

30A.2

GROUP

30A

5

21 3

17 25

9

9

22 11

9

18

7

13

7

19

9 3

17

A

B 9 9 2 4 18 23 20

6 15

8

7

7 16

16 1

FRONT VIEW OF ENGINE HOUSING DETAIL B DETAIL A

SEE PAGE 30B.2


P/N 12261-261

PAINT & MARKING PORTUGUESE

DATE: Released 06-2012 MODEL: RT 600 &RT 600-1 PAGE 30B.1

GROUP

30B

10 11

12

24

INTERIOR RIGHT DETAIL OF CAB 14

17


SEE PAGE 30B.1 REF

PART NO.

DESCRIPTION

QTY

T125666 (Rev A) Paint & Marking - Portuguese 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25


Decal, Main Pump .......................... 1 Decal, Diesel Fuel........................... 1 Decal, Danger (Tail Swing)............. 2 Decal, Diesel Fuel Only .................. 1 Decal, Jib Retaining Pin.................. 1 Decal, Alternator Caution................ 1 Electrocution Hazard ...................... 4 Decal, Burn Hazard ........................ 1 Decal - Fall Hazard ......................... 6 Decal - Window............................... 1 Decal, Hand Signals ....................... 2 Decal, Personal Lift......................... 1 Decal, HYD Oil................................ 1 Decal, No Riders............................. 1 Decal, Booster Cable...................... 1 Decal, Outrigger Crushing .............. 8 Decal, Hot Fluids ............................ 1 Decal, Entanglement ...................... 2 Decal, Hoist CYL. ........................... 1 Lube Chart ...................................... 1 Decal, Skin Injection Hazard........... 1 Decal, Oil level................................ 1 Decal, Air Tank ............................... 1 Decal, Operators Manual................ 1 Decal, Fan Warning ........................ 1


P/N 12261-261

PAINT & MARKING PORTUGUESE

DATE: Released 06-2012 MODEL: RT 600 &RT 600-1 PAGE 30B.2

GROUP

30B

8

1

7


12

10

24

14

11

LOCATED ON CATALOG HOLDER

21

22

13

5

7

18

3 25

9

9

9

SEE PAGE 30C.3 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

P/N 12261-261

PAINT & MARKING FRENCH

DATE: Released 06-2012 MODEL: RT 600 &RT 600-1 PAGE

30C.1

GROUP

30C

17

7


16

16

DETAIL B

DETAIL A

9

19

2

23

20

3

A 9

9

7

18

4

6

15

SEE PAGE 30C.3 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

P/N 12261-261



30C.2

GROUP

30C

SEE PAGES 30C.1 & 30C.2 REF

PART NO.

DESCRIPTION

QTY

T125663 (Rev A) Paint & Marking - French 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25


Decal, Main Pump ...........................1 Decal, Diesel Fuel ...........................1 Decal, Danger (Tail Swing)..............2 Decal, Diesel Fuel only ....................1 Decal, Jib Retaining Pin ..................1 Decal, Alternator Caution ................1 Electrocution Hazard .......................4 Decal, Burn Hazard .........................1 Decal-Fall Hazard ............................6 Decal-Window .................................1 Decal, Hand Signals ........................2 Decal-Personal Lift ..........................1 Decal, HYD Oil ................................1 Decal, No Riders .............................1 Decal, Booster Cable.......................1 Decal, Outrigger Crushing ...............8 Decal, Hot Fluids .............................1 Decal, Entanglement .......................2 Decal, Hoist CYL. ............................1 Lube Chart .......................................1 Decal, Skin Injection Hazard ...........1 Decal, Oil level.................................1 Decal, Air Tank ................................1 Decal, Operator Manual ..................1 Decal, Fan Warning.........................1


P/N 12261-261



30C.3

GROUP

30C

5 21

3 17

16

16

25

22

11

13 7

18

19 2

3

17

16

7 18 4 23

6 20 15

9

11

8

24

SEE PAGE 30D.2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

P/N 12261-261

DECAL ASSEMBLY RUSSIAN

DATE: Released 06-2012 MODEL:RT 600 &RT 600-1 PAGE 30D.1

GROUP

30D

1


17


10

24

14

12

SEE PAGE 30D.1 REF

PART NO.

DESCRIPTION

QTY

T117088(Rev A) Decal Assembly, Russian 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25


Decal, Main Pump Russian ........................... 1 Decal, Diesel Fuel Russian ........................... 1 Decal, Danger (Tail Swing) Russian ............. 2 Decal, Diesel Fuel Only Russian................... 1 Decal, Jib Retaining Pin Russian .................. 1 Decal, Alternator Caution Russian ................ 1 Decal, Electrical Danger Russian.................. 2 Decal, Burn Hazard Russian ......................... 1 Decal, Window Russian ................................ 1 Decal, Fall Hazard Russian........................... 1 Decal, Hand Signals Russian........................ 2 Decal, Personal Lift Russian ......................... 1 Decal, HYD Oil Russian ................................ 1 Decal, No Riders Russian ............................. 1 Decal, Booster Cable Russian ...................... 1 Decal, Outrigger Crushing Russian............... 8 Decal, Hot Fluids Russian ............................. 1 Decal, Entanglement Russian ....................... 2 Decal, Hoist CYL. Russian ............................ 1 Lube Chart Russian....................................... 1 Decal, Skin Injection Hazard Russian ........... 1 Decal, Oil Level Russian ............................... 1 Decal, Air Tank Russian................................ 1 Decal, Operators Manual Russian ................ 1 Decal, Fan Warning Russian......................... 1


P/N 12261-261

DECAL ASSEMBLY RUSSIAN

DATE: Released 06-2012 MODEL:RT 600 &RT 600-1 PAGE 30D.2

GROUP

30D

OPTION

PART NO

DESCRIPTION

1

710A0651 719A0113 716 0653 716 0652 710A0654

Hydraulic A/C And L.P. Heater Suburban Assembly Heater (See Page 31.11) HYD. A/C Unit Blower Unit, Cab Hoses And Mounting Kit

2

719A0113 719 0223

Suburban Assembly Heater Suburban Heater

3

709A7628

No Heater - Includes Cover

4

T110023 T109883 T109886 T109948

Deluxe A/C And Flameless Heat Cab Assembly Kit Hydraulic Drive Unit Hose And Drive Mounting Kit


A/C & HEATER OPTIONS P/N 12261-261


31.1

GROUP

31

19 28

A

A 27 24, 25, 26

14

VIEW A-A

11

18 29

30 17 20, 21, 22 20, 21, 22

VIEW B-B

31

12

10

B

9

B

23


P/N 12261-261

HYDRAULIC A/C & L.P HEATER (OPTION 1)


31.2

GROUP

31

13

1, 2, 3, 6

C

16

VIEW C-C C

15

5

8

7 4


P/N 12261-261



31.3

GROUP

31


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32*

PART NO

DESCRIPTION

710A0651 (Rev 00)

Hydraulic A/C and L.P Heater

1200-59 1209-3 1210-20 1219-956 1222-202 1240-29 12019-457 12508-24 MK212382-40 709 5311-46 1219-802 1219-820 441 6828 1200-416 719A0113

HHCS 3/8NC X 1...................... 1 Washer 5/16 ............................. 1 Washer, Lock 3/8 ..................... 1 Tee, -10 .................................... 1 Tie, Plastic 15”.......................... 6 Clamp ....................................... 1 Reducer, 10-6........................... 1 Sleeve ...................................... 1 Hose, -12.................................. 1 Hose, -12.................................. 1 Adapter..................................... 2 Adapter, JIC/JIC ....................... 1 Relay, 12V................................ 1 Bolt, 1/4-20 X 3/4...................... 2 L.P Heater Assembly................ 1 Bag ASSY, Switch Plate........... 1 Adapter, “Y” Flex Hose 2.5”...... 1 Flex Tube 2.5” OD X 18” .......... 1 Blower Unit, Cab ...................... ‘1 HHCS, 3/8 X 1-1/4 GR8 ........... 4 Washer, Lock 3/8 ID................. 4 Nut, HEX 3/8-16NC .................. 4 HYD, A/C Unit .......................... 1 Washer, Lock 3/8” ID................ 4 Washer, Flat 3/8”/ M10............. 4 HHCS 3/8 X 1-1/4 GR8 ............ 4 Bracket, Left Mounting ............. 1 Bracket, Right Mounting ........... 1 Hose, Case Drain -6................. 1 Hose, Refrigerant -6 ................. 1 Hose, Refrigerant -10 ............... 1 Hoses and Mounting Kit ........... 1

710 0652

710 0653

710A0654

QTY



P/N 12261-261



31.4

GROUP

31

9 8

4 6

5 7

10

11

3

2

1


P/N 12261-261

HOSES INSTAL & MOUNTING KIT


31.5

GROUP

31

SEE PAGE 31.5

REF

1 2 3 4 5 6 7 8 9 10 11

PART NO

DESCRIPTION

QTY

710A0654 (Rev 00)

Hoses and Mounting Kit

219830 219829 219831 216050 221848 223849 221847 221846 221845 216049 221844

Hose ASSY, EVAP To COMP ............. 1 Hose ASSY, Drier To EVAP. ............... 1 Hose ASSY, -6HYD Case Drain.......... 1 Tie Plastic 15” ...................................... 4 Space, Tube 3/4” LG ........................... 1 Washer, Lock 3/8” ID........................... 1 Washer, Flat 3/8” / M10 - Hard YZ ...... 1 HHCS 3/8 NC x 1 1/2 GR8 ZP ............ 1 Clamp, Double Hose ........................... 1 Grommet, Hose Hole 1.25 ................... 3 Kit, MD 9037/47/57 MTG ..................... 1


P/N 12261-261

HOSES INSTAL & MOUNTING KIT


31.6

GROUP

31

3

2

1

4 REF

1 2 3 4

PART NO

DESCRIPTION

QTY

219830 (Rev 00)

Hose ASSY. EVAP. COMP.

222332 222333 222334 220107

FTG, AC FOR #10 90-3 (SB1323-3) ...... 1 FTG, AC MOR #10 STR (SB1403) ........ 1 Hose, REFRIG #10 ................................ 1 O-Ring #10 R-12/R134A ........................ 2


HOSE ASSY. EVAP. COMP. P/N 12261-261


31.7

GROUP

31

3

1

2

4

REF

1 2 3 4

PART NO

DESCRIPTION

QTY

219829 (Rev 00)

Hose ASSY. Drier to EVAP.

222335 222336 222337 219792

FTG, AC MOR #6 STR (SB1401) .......... 1 FTG, AC FOR #6 45 (SB1311) .............. 1 Hose, REFRIG. #6 ................................. 1 O-Ring, #6 R-134A/R-12 ........................ 2


HOSE ASSY. DRIER TO EVAP. P/N 12261-261


31.8

GROUP

31

1

3 2

REF

1 2 3

PART NO

DESCRIPTION

QTY

219831 (Rev 00)

Hose ASSY, -6 HYD Case Drain

222338 222339 222340

FTG, #6FJX - #6 BARB.................. 1 FTG, #6FJX90° - #6 BARB ............ 1 Hose, HYD. -6 Push Lock .............. 1


P/N 12261-261

HOSE ASSY, - 6 HYD CASE DRAIN


31.9

GROUP

31

2

1

5 4

3

REF

1 2 3 4 5

PART NO

DESCRIPTION

QTY

221844 (Rev 00)

Kit, MD 9037/47/57/MTG

222341 222342 221800 223849 221847

BRKT, MTG Right .......................... 1 BRKT, MTG Left............................. 1 HHCS 3/8NC X 1-1/4 GR8 ZP ....... 4 Washer, Lock 3/8” ID...................... 4 Washer, Flat 3/8”/M10 - Hard YZ ... 4


KIT, MD 9037/47/57 MTG P/N 12261-261


31.10

GROUP

31

8

13

20 24

1

20 10

21

16, 25, 18, 19 3

12

22, 23 2 4, 11 A 3 A

VIEW A - A

13 16

17 9, 14, 15


P/N 12261-261

SUBURBAN ASSEMBLY HEATER (OPTION 2)


31.11

GROUP

31

SEE PAGE 31.11

REF

PART NO.

DESCRIPTION

QTY

719A0113 (Rev K) Suburban Assembly Heater 1 2 3 4 5* 6* 7* 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

719 0223 719A0930 12400-1048 1223-1076 719 0227 441 6828 1221-147 719 0471 12019-62 719F0482 719 0476 719A0440 1233-75 1219-641 1219-199 200B2007-3 220-7007-5 719 0479 719A0225 1236-6 1200-416 1233-69 1230-6 1240-291 1233-78

Suburban Propane Heater................1 Hose ASS’Y & FTG ..........................1 Heater Decal.....................................1 Slope Alert Tilt Sensor......................1 L.P. Regulator...................................1 Relay ................................................1 Silicone Sealant................................1 Heater Cover ....................................1 3/8 Pipe to -6 JIC..............................1 Adapter Flange .................................1 Slope Alert Mounting Panel ..............1 LP Bracket Kit...................................1 1/2-13 x 3 1/2 LG. Carriage Bolt.......1 3/8 X 90 Pipe Elbow .........................1 3/8 X 2 1/2 Pipe Nipple.....................1 P-Clamp............................................1 1/4-20 X 0.75 LG. FLG/HD ...............2 Kenway Remote Spacer Box............1 Thermostat Assembly.......................1 #8 X 3/4” Sheet Metal Screw............5 1/4-20 X 3/4 Flangre Head Bolt ........2 Screw Machine .................................4 Nut ....................................................4 Clamp ...............................................2 #6-32 X 3.00 LG. R.H.M.S................2

* ITEMS 5, 6 & 7 ARE NOT SHOWN IN ILLUSTRATION


P/N 12261-261

SUBURBAN ASSEMBLY HEATER (OPTION 2)


31.12

GROUP

31

1

REF

1

PART NO

DESCRIPTION

QTY

709A7628

No Heater-Includes Cover

713 0148

Cover.............................................. 1


P/N 12261-261

NO HEATER INCLUDES COVER (OPTION 3)


31.13

GROUP

31

REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

PART NO

DESCRIPTION

T110023 (Rev 00)

Deluxe A/C and Flameless Heat

1200-59 1209-3 1210-20 1219-956 1222-202 1240-29 12019-457 12508-24 MK212382-40 709 5311-46 1219-802 1219-820 441 6828 1200-416 T109883

HHCS 3/8NC X 1............................ 1 Washer 5/16 ................................... 1 Washer, Lock 3/8 ........................... 2 Tee, -10 .......................................... 1 Tie, Plastic 15”................................ 6 Clamp ............................................. 1 Reducer, 10-6................................. 1 Sleeve ............................................ 1 Hose, -12........................................ 1 Hose, -12........................................ 1 Adapter........................................... 2 Adapter, JIC/JIC ............................. 1 Relay, 12V...................................... 1 Bolt, 1/4-20 X 3/4............................ 2 CAB Assembly Kit .......................... 1 Bag ASSY, Switch Plate................. 1 Adapter, “Y” Flex Hose 2.5”............ 1 Flex Tube 2.5” OD X 18” ................ 1 Hydraulic Drive Unit........................ 1 HHCS, 3/8 X 1-1/4 GR8 ................. 4 Washer, Lock 3/8 ID....................... 4 Nut, HEX 3/8-16NC ........................ 4 Hose and Drive Mounting Kit.......... 1 Washer, Lock 3/8” ID...................... 4 Washer, Flat 3/8”/ M10................... 4 HHCS 3/8 X 1-1/4 GR8 .................. 4 Bracket, Left Mounting ................... 1 Bracket, Right Mounting ................. 1 Hose, Case Drain -6....................... 1 Hose, Refrigerant -6 ....................... 1 Hose, Refrigerant -10 ..................... 1 Hose Heater -8 ............................... 2 Clamp, Double................................ 2 HHCS, 3/8” X 3/4” .......................... 1

T109886

T109948

1200-57

QTY


P/N 12261-261

DELUXE A/C & FLAMELESS HEAT (OPTION 4)


31.14

GROUP

31

1

2

REF

1 2

PART NO.

DESCRIPTION

QTY

T109883 (Rev 00)

Cab ASSY Kit

221855 221879

Blower ASSY, AC & Heat......... 1 Shelf ASSY............................... 1


P/N 12261-261

CAB ASSY KIT (OPTION 4)


31.15

GROUP

31

15, 16, 17

12, 13, 14 22, 23, 24 1

11, 10

19, 20, 21

4, 3, 2

5, 6, 7, 8, 9

26 30

A

24, 23, 24, 24

24, 23 24, 23, 40

A

28, 29, 23, 24

27

ASSY STAGE 2 37, 38, 39 36, 24, 23, 25

ASSY STAGE 3 33

35

34

32

30

SECTION A - A


HYDRAULIC DRIVE UNIT P/N 12261-261


31.16

GROUP

31

47 45 42, 25, 23, 24, 43

48 44

46 49

COIL WIRE HARNESS TIE WRAP TO 45

SECURE WIRE HARNESS GROUND TO THIS BOLT

ASSY STAGE 4

51 43 41

50

ASSY STAGE FINAL

43

SEE PAGE 31.18




31.17

GROUP

31

SEE PAGES 31.16 & 31.17

REF

QTY REF

PART NO.

DESCRIPTION

T109886 (Rev 00)

Hydraulic Drive Unit

1 2 3 4 5 6 7

221797 221798 223849 221800 221801 221802 221803

8 9 10 11 12 13 14 15 16 17 18* 19 20 21 22 23 24 25

221804 221805 221806 221807 221808 221809 221810 221811 221812 221813 221814 221815 221816 221817 221818 221819 221820 219941

26

221821

Base, HYD ..............................................1 Nut, HEX 3/8-16NC YZ ...........................4 Washer Lock 3/8” ID ...............................4 HHCS 3/8 NC X 1-1/4 GR8 ZP ...............4 Tensioner Turned....................................1 Nut HEX M8 X 1.25 mm..........................1 HHCS M8-1.25 X 80 GR8.8 Full Thread ZP ........................................1 HHCS M8 X 1.25 X 25mm ......................2 Washer, Flat 5/16” ZP .............................2 Pulley ASSY, Backside PV6 X 3.0”.........1 Shoulder Bolt, 7/16-20 X 11/2 .................1 Motor ASSY ............................................1 Carriage Bolt,1/2 NC X 1.5 ZP ................2 Nut Hex 1/2-13 NC NyLock ZP GR 8......2 Key, Marzocchi Short ..............................1 Bushing, 7/8”ID Split W/1/4 Keyway .......1 Pulley, HYD PV6 .....................................1 Washer, Lock M8 ZP .............................2 Sensor, Speed ........................................1 HHCS, 1/4 NC X 1.5 ...............................1 Washer, Lock 1/4 YZ ..............................1 BRKT, COMP MTG.................................1 Washer, Lock M10 ZP ............................12 Nut, HEX M10-1.5 YZ .............................13 HHCS M10 X 1.5 X 30mm YZ (16mm Head) ..........................................4 COMP, SD7H15 12V PV8 HOR Ear MNT..................................................1

PART NO.

DESCRIPTION

QTY

27 28

221822 221823

29 30 31* 32 33 34 35 36 37 38 39 40

221824 221825 219806 221826 219808 221827 221828 221829 221830 221831 221832 219935

41 42 43 44 45 46 47

221833 221834 221835 221836 221837 221838 219789

48 49 50 51 52*

221839 221840 221841 221842 221843

Pump/Block ASSY MD9067 12V ......... 1 HHCS M10-1.5 X 40mm GR10.9 YZ (16mm-Head) ....................................... 4 Spacer Tube, 485”LG........................... 3 Belt, Drive PV8 X 45.0 ......................... 1 Dowel, Threaded.................................. 3 Shaft Extension, M8 X 1.25.................. 1 Blade, Fan............................................ 1 Hub, Fan .............................................. 1 HEX Flange Bolt M8-1.25 X 20 ............ 5 BKT, OLS ............................................. 1 ASSY, Oil Level Sensor Block ............. 1 HHCS 1/4-20 NC X 2 ZP...................... 2 Nut, HEX 1/4-20 NYLock ..................... 2 HHCS M10-1.5 X 35mm GR10.9 YZ (16mm Head) ....................................... 1 COND.ASSY (9067)............................. 1 Brace.................................................... 2 HHCS 1/4-20 X 3/4 (WHIZLK) ............. 12 Hose ASSY, Charge Oil ....................... 1 Hose ASSY, Over Flow........................ 1 Hose ASSY, Over Flow Suction........... 1 Hose ASSY, COMP-CD ....................... 1 STR-90-14.5” Hose .............................. 1 Hose ASSY,MTR Drain........................ 1 Wire Harness, 9067 ............................. 1 Label, KW Serial # ............................... 1 Cover, 17-9057 .................................... 1 Box, 24 X 17 X 17 ................................ 1





31.18

GROUP

31

1

3

4

8

2

5 6

7

9

10

11

11

12

REF

1 2 3 4 5 6 7 8 9 10 11 12

PART NO.

DESCRIPTION

QTY

T109948 (Rev 00)

Hose & Drive Mounting Kit

221844 221845 221846 223849 221847 221848 216049 216050 221849 221850 221851 221852

Kit, MD 9037/47/57 MTG............................1 Clamp, Double Hose ..................................2 HHCS 3/8 NC X 11/2 GR8 ZP....................1 Washer Lock 3/8” ID...................................1 Washer,Flat 3/8” / M10 -HARD YZ.............1 Spacer, Tube 3/4”LG..................................1 Grommet, Hose Hole 1.25..........................4 Tie, Plastic 15”............................................4 Hose ASSY, RD-TXV .................................1 Hose ASSY, EVAP-COMP.........................1 Hose ASSY, HYD -8 90-90 (62”Hose) .......2 Hose ASSY, - 6 HYD Case Drain...............1


HOSE & DRIVE MTG KIT P/N 12261-261


31.19

GROUP

31

8

7

2

6 4 3 1

REF.

PART NO.

DESCRIPTION

QTY.

719A0225 (Rev E) Thermostat Assembly 1 2 3 4 5 6 7 8

719 0817 12400-1035 719 0611 719 0612 719 0470 1233-76 719 0721 1223-1025

Thermostat................................................1 Decal.........................................................1 Keeper ......................................................2 Spacer Bar................................................2 Thermostat MTG. Cover ...........................1 #6-32 X 0.75 RD HD MACH Screw ..........4 Heater Harness.........................................1 Switch, SPST Toggle................................1


THERMOSTAT ASSEMBLY P/N 12261-261

Revised 11-2005


31.20

GROUP

31

13 12

10, 11, 23 14, 31

32, 33

10, 11, 23 16, 31

7, 8 17, 31

10, 11, 15 18

20, 31

8, 7

21, 31

10, 11, 23

22, 31

10, 11, 15

10, 11, 15 24, 25, 26

15, 11, 10

27, 25, 26

9, 31 7, 8 8, 7 5 28

6 5 4, 3 2 1 19 29

REF

PART NO.

45 DESCRIPTION

30 QTY REF

45, 46, 34

PART NO.

DESCRIPTION

QTY

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1223-981 1223-858 1245-188 1245-189 1245-190 1223-1023 1223-948 1223-910 1223-884 1223-946 1223-880 1223-917 723 0101 1245-185 SL4-190C500-25

33

1230-6

Switch, Push-pull ................................... 1 Switch, Ignition Poll .................................1 Gauge, TRANS. TEMP ...........................1 Gauge, TRANS. PRESS .........................1 Gauge, Air Dual PRESS ..........................1 Lens Green .............................................3 Lens, Yellow ...........................................2 Insert, Reflector ......................................4 Lamp, Pilot ..............................................2 Lens, Red ...............................................2 Switch, Rocker........................................2 Switch, Rocker........................................4 Harness Dash .........................................1 Light Kit................................................... 7 SCR,SLT RND MS 10-24X0.750 STZ G5............................. 2 Nut, Keps, #10-24 ..................................2

723A0045 (Rev M) Dash Assembly 1 2 3

12400-1140 719 0201 S18-250C500-E8

4 5 6 7 8 9 10 11 12 13 14 15 16 17

W07-250X000-20 1223-879 1223-878 1223-743 1223-627 1245-178 1223-1020 1223-1021 1245-84 1245-130 1245-183 1223-1022 1245-179 1245-177

Decal, Dash ...................................... 1 Switch, Swing Lock........................... 1 SCR, BHSHCS 0.25-20X0.50, SS18-8.............................................. 2 WSH, LCK, MED SPLT 0.25, ST Z... 2 Switch, Rocker.................................. 3 Switch, Rocker.................................. 1 Lamp, Dash ...................................... 4 Bulb .................................................. 4 Gauge, Fuel Level ............................ 1 Socket............................................... 7 Lamp................................................. 7 Kit, Mounting With Cup..................... 1 Tachometer ...................................... 1 Gauge, Water Temp ......................... 1 Lens Red .......................................... 4 Gauge, Oil Press .............................. 1 Voltmeter .......................................... 1


DASH ASSEMBLY P/N 12261-261

Revised 08-2011

MODEL: RT600 PAGE

33.1

GROUP

33

37, 33 38

39

44

40

35, 36 43, 42, 41

SEE PAGE 33.1 REF

PART NO.

DESCRIPTION

QTY

34

W07-312X000-20

35 36

N04-375C000-25 W07-375X000-20

37

SL4-190C750-25

38 39 40 41 42 43

1223-779 1223-626 1222-184 450 0006 709 6827 SHF-375CA00-25

44 45 46 47*

719 0710 1230-13 WAW-31WX000-20 N04-312C000-25

WSH, LCK, MED SPLT 0.3125, ST Z.......... .............................. 2 Nut, HEX 0.375-16, ST Z GR5 .......... ..2 WSH, LCK, MED SLPT 0.375, ST Z 236................................ ..4 SCR,SLT RND MS 10-24X0.750, STZ G5 ........... ...............2 Flasher..................................................1 Fan, Defrost......................................... 1 Tie, Plastic ............................. ...............20 Alarm ..................................... ...............1 Bracket .................................. ...............1 SCR, HHCS FT 0.375-16X1.00, STZ G5........................ 2 Wrapper, Dash Panel.............................1 Nut, KEPS, #10-32 ................ ................4 WSH,FL TYPA-WD 0.3125, ST Z.......... 4 Nut,HEX 0.3125-18, ST Z GR5 .......................................... ... 2

* ITEM 47 IS NOT SHOWN IN ILLUSTRATION WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE: Revised 08-2011


MODEL: RT600 PAGE

33.2

GROUP

33

12

25 26

27

45

15

28

29

21

20 22

16 46 34 24

23, 24 13 11 23, 24 10 25 8 23, 24

17

9

14

7

18

5 7 3, 4 2 1

10

42

6

19

31, 32, 33

REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NO.

DESCRIPTION

QTY

T103624 (Rev D)

Dash Assembly

T118626 719 0201 1200-309 1210-14 1223-996 1223-997 1223-998 1223-999 T104517 T103608 1223-1002 1223-1003 1245-197 1245-194 1245-193 1245-195 1245-196 1223-981 1223-858

Decal, Dash ...................................... 1 Switch, Swing Lock........................... 1 Capscrew, 0.25 x 0.50 ...................... 2 Washer, Lock, 0.25........................... 2 Switch, Rocker.................................. 1 SW, Rocker Outrigger....................... 2 SW, Rocker Outrigger....................... 2 SW, Rocker Steer M ......................... 1 Switch High/Low Range.................... 1 Regen Switch.................................... 1 Switch Rocker Defrost ...................... 1 SW Park Brake ................................. 1 Gauge, Fuel Level ............................ 1 Gauge, Water Temp ......................... 1 Tachometer....................................... 1 Gauge, Oil Press .............................. 1 Voltmeter .......................................... 1 Switch, Push-pull............................... 1 Switch, Ignition Poll ........................... 1

REF

PART NO.

20 21 22 23 24 25 26 27 28 29 30* 31 32 33 34 35 36 37 38

1245-188 1245-189 1245-190 1223-1004 1223-1005 1223-1006 1223-1011 1223-1012 1223-994 1223-995 T121879 1200-71 1205-36 1210-20 T103609 1202-5 1230-6 1223-779 1223-626

DESCRIPTION

QTY

Gauge, TRANS. TEMP ........................ 1 Gauge, TRANS. PRESS...................... 1 Gauge, Air Dual PRESS ...................... 1 Center Mount ....................................... 8 Side Mount........................................... 10 Panel Plug............................................ 4 SW, Rocker Lights ............................... 1 SW Work Lights................................... 1 Light Bar Left ....................................... 1 Light Bar Right..................................... 1 Harness Dash...................................... 1 Capscrew, 0.38C X 2.50 ..................... 1 Nut, 0.38C........................................... 4 Washer, Lock 0.38 .............................. 3 Regen Inhibit Light .............................. 1 Screw, Machine, 0.19C X 0.38 ........... 4 Nut KEPS, #10-24............................... 4 Flasher ................................................ 1 Fan, Defrost ........................................ 1



MODEL: RT600-1 PAGE

33.3

GROUP

33

47, 35, 36 38

37

35, 36, 47

39

32, 33, 40, 41

SEE PAGE 33.3 REF

PART NO.

DESCRIPTION

39 40 41 42 43* 44* 45 46 47

1222-184 450 0006 709 6827 T103615 T103608 T103609 1223-1015 T109797 441-6828

Tie, Plastic ........................................ ...............20 Alarm ................................................ ...............1 Bracket.............................................. ...............1 Wrapper, Dash Panel........................................1 Switch Regen....................................................1 Indicator Regen Inhibit......................................1 SW Reset TACH...............................................1 DPF Light..........................................................1 Relay.................................................................5

QTY




MODEL: RT600-1 PAGE

33.4

GROUP

33

11

3, 12

17

14

18, 19, 7

10 15

7, 18

9 16

2, 6

20 2, 1

12, 4

13, 1, 5

5, 1, 13

REF.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NO.

DESCRIPTION

QTY

720A0372 (Rev E)

Battery Assembly

085 113 24 1200-95 1209-6 1202-7 1205-45 1209-6 1210-17 12182-12 1223-824 1223-966 1223-967 1230-6 200B2007-67 372 1242 707 4375 708F2024 MK212541 N04-312C000-25 WFD-312X875-E8

M12 Flat Washer .................................... 2 Capscrew, .50C X 1.00 .......................... 4 #10 X 0.75 Stove Bolt............................. 4 10-24X1.00 Screw .................................. 4 3/8-16nc lOCK nUT ................................ 2 1/2 fLAT Washer .................................... 4 Washer ................................................... 4 Trim Lok ................................................. 1 Battery .................................................... 2 Cable, Battery......................................... 1 Cable, Battery (NEG) ............................. 1 10-24 Nut and Lock Washer................... 6 Clamp, Medium Duty .............................. 2 Catch ...................................................... 1 Rod ......................................................... 2 ASSY Battery Box .................................. 1 Angle ...................................................... 1 Nut, HEX 0.3125-18, St Z GR5 .............. 6 WSH, FNDR 0.312X0.875, SS18-8........ 2


BATTERY ASSEMBLY P/N 12261-261


33.5

GROUP

33

5

4, 17, 14, 6, 8

2 11, 10, 16, 15, 7

A

A

B

B SECTION A - A


P/N 12261-261

BATTERY ASSEMBLY (NON-NORTH AMERICA)

DATE:

Released 08-2011

MODEL: RT600-1 &

Non-North America

PAGE

33.6

GROUP

33

3

13

9, 18, 3

12

SECTION B - B

SEE PAGE 33.6 REF

1* 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

QTY

T112487 (Rev 01)

Battery Assy

12182-12 1223-824 200B2007-67 707-4375 MK212541 N04-312C000-25 N04-375C000-25 NYL-312C000-25 NYL-375C000-25 SHF-375CA00-25 T109957 T112280 T112281 W07-312X000-20 W07-375X000-20 WAW-37WX000-20 WFD-312X875-E8 WMF-012X000-20

Trim Lock ........................................................ 1 Battery ............................................................ 2 Clamp-Medium Duty ....................................... 2 Rod ................................................................. 2 Angle .............................................................. 1 Nut, HEX 0.3125-18, ST Z GR5 ..................... 4 Nut, HEX 0.375-16, ST Z GR5 ....................... 2 Nut, HEX NYL -INS 0.312-18, ST Z G5.......... 2 Nut, HEX NYL -INS 0.375-16, ST Z G5.......... 1 SCR, HHCS FT 0.375-16X1.00, ST Z G5 ...... 2 Battery Box ASSY .......................................... 1 Battery Cable .................................................. 1 Battery Cable .................................................. 1 WSH, LCK, MED SPLT 0.3125, ST Z ............ 2 WSH, LCK, MED SPLT 0.375, ST Z .............. 2 WSH, FL TYPA-W1D 0.375, ST Z.................. 4 WSH,FNDR 0.312X0.875, SSS18-8 .............. 2 WSH, FLAT M12 DIN125, ST Z ..................... 1

* ITEM 1 IS NOT SHOWN IN ILLUSTRATION WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

P/N 12261-261

BATTERY ASSEMBLY (NON-NORTH AMERICA)

DATE:

Released 08-2011

MODEL: RT600-1 &

Non-North America

PAGE

33.7

GROUP

33

1

2

5

2

7

3 4

REF

PART.NO.

DESCRIPTION

723A0106 (Rev B)

Slip Ring, 51 Circuit

1 2 3 4

723-0105 723-0042 723-0041

5 6* 7

37009

Collector Ring .............................. 1 Wire Harness, Upper ................... 1 Wire Harness, Lower ................... 1 Tube, Polycarbonate, Ø .75 ID X Ø .88 OD X 30.12 ...... 1 Column ........................................ 1 Potentiometer .............................. 1 4 Pass Air Swivel ......................... 1

N4130-39.84

QTY



COLLECTOR RING P/N 12261-261

MODEL: RT600 PAGE

33.8

GROUP

33

2

1

3

2 1

2

2

4

2

3

2

3

3

2

2

3

2

2

Note: Located In Right Side Dash Console (See Page 33.2)

REF

PART.NO.

DESCRIPTION Circuit Breaker

QTY

1 2 3 4

1223-959 1223-960 1223-961

Circuit Breaker, 7.5 AMP ...................... Ref Circuit Breaker, 10 AMP ....................... Ref Circuit Breaker, 20 AMP ....................... Ref ATC 5 AMP Fuse.................................. Ref


CIRCUIT BREAKER ASSY P/N 12261-261


33.9

GROUP

33

31, 30, 33, 34

26, 2 31, 23, 14 32

4, 5, 6, 25, 8

31, 30, 33, 35

26, 2 11, 1

11, 1

21, 23, 14 20 16 32, 23, 14

17 9

A 36, 23, 31

A

32, 23, 14

10

REAR


P/N 12261-261

ELECTRICAL SYSTEM LIGHTS & RELAY PANEL

DATE: Revised 01-2013 MODEL: RT600 PAGE

33.10

GROUP

33

19, 23, 14

19, 23, 14

22, 15, 29, 28

17

31, 23, 14

24, 11

2, 26 35, 33, 30, 31

2, 26

FRONT

24, 11

34, 33, 30, 31


P/N 12261-261



33.11

GROUP

33

22, 5, 4, 3, 7

28, 27, 13, 12

13

36

3, 4, 5, 18

3, 4, 5

VIEW A-A


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

PART NO

DESCRIPTION

QTY

720A0558 (Rev C)

Electrical Assembly

420 4969 1223-1067 1200-1 1210-14 1205-13 1209-2 1246-2 714A1432 1245-162 720A0372 WAW-37WX000-E8 723 0044 12400-1031 08511324 441 6828 720 0528 1222-202 32Z423D26 200B2007-5 1222-184 200B2007-9 1210-19 1205-45 420 4968 1200-3 1209-6 1233-58 1230-6 1202-4 1210-17 1209-3 200B2007-6 1200-31 720F0546 720F0547 723F0047

Light, Tail, Stop, Turn......................2 Light, work.......................................4 Capscrew, 1/4-20UNC .75 ..............4 Washer, Lock ..................................6 Nut, .25C.........................................6 Washer, Flat .25..............................2 Relay, Switch ..................................1 Alarm, Back- up ..............................1 Meter, Hour .....................................1 Battery ASS’Y Cummins .................1 WSH. FL TYPA-WID 0.375.............8 VEC Control ....................................1 Bussmann Decal.............................1 Washer Flat MIZ .............................7 Relay...............................................2 Harness, Wire .................................1 Tie Wrap 14 1/2” .............................30 Clamp, 1.25x.406x.75 .....................1 Clamp, .62 Dia ................................2 Tie Wrap 7” .....................................10 Clamp, 1.125 Dia ............................1 Washer, Lock 3/8 ...........................4 Nut, .38C Lock ................................9 Light, Turn.......................................2 HHCS, 0.25-20 X 1.00 ....................2 Washer, Flat 1/2” ............................4 Screw, MACH 10-24x1.5 ................4 KEPS, #10-24 .................................6 Bolt, Stove #10-24x.50....................2 Washer, Lock .31 ............................12 Washer, Flat....................................16 Clamp..............................................3 Capscrew, .31CX1 ..........................12 Cover, LH FRT, RH Rear................2 Cover, RH FRT, LH Rear................2 Bracket............................................1


P/N 12261-261



33.12

GROUP

33

B

C

G

J

F

D

D

E

E

9

G

F

J

SEE DETAIL A 17, 34, 23, 4

B

H

H

C

8, 19, 35, 31, 15

17, 34, 4

17, 34, 3

1

1

1

16, 35, 20, 24

1

1

SECTION G - G

1

25, 38, 17

SECTION F - F

30

17, 34, 4

SECTION J - J


P/N 12261-261

ELECTRICAL SYSTEM (NON-NORTH AMERICA)

DATE:

Revised 01-2013

MODEL: RT600-1 &

Non-North America

PAGE

33.13

GROUP

33

1 17, 34, 4

1

1

1

1

SECTION E-E 1

21, 32, 36, 13 37, 33, 18, 10

37, 33, 18, 10

1

1

40, 2

11, 18, 33, 37

40, 2

2, 40 7, 39

39, 6

39, 7

1

38, 34, 17

11, 18, 33, 37 2, 40 6, 39

1

17, 34, 38

SECTION C-C

SECTION B-B

5, 22, 34, 17 1

1

5, 34, 17 27

4, 34, 17

4

14, 33, 18

17, 38, 29

3

15, 31, 35, 19, 8

19, 15, 35, 31, 28, 12 26

DETAIL A

VIEW H-H


P/N 12261-261


DATE:

Revised 01-2013

MODEL: RT600-1 &

Non-North America

PAGE

33.14

GROUP

33


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

PART NO.

DESCRIPTION

QTY

T103621 (Rev F)

Electrical Assembly

1222-184 1223-1067 200B2007-4 200B2007-6 200B2007-8 420-4968 420-4969 441-6828 714A1432 720F0546 720F0547 723-0044 N04-250C000-25 N04-312C000-25 N23-190C000-20 NYL-190C000-22 NYL-375C000-25 S01-312CA00-25 S14-190C750-H2 S14-190C875-HB SHF-250CA00-25 SHF-375CA00-25 SHF-375CA25-25 T104011 T105238 T112487 T113654 T117940 T122122 T128155 W07-190X000-20 W07-250X000-20 W07-312X000-20 WAN-37NX000-20 WAR-190X000-22 WAW-25WX000-20 WAW-31WX000-20 WAW-37WX000-20 WAW-37WX000-E8 WAW-50WX000-20

Tie Plastic Cable 7”........................................ 39 Light, work...................................................... 4 Clamp, MED, 1/2 ID ....................................... 2 Clamp, MED, 3/4 ID ....................................... 6 Clamp, MED, 1 ID .......................................... 2 Light, Turn...................................................... 2 Light, Tail, Stop, Turn..................................... 2 Relay, 12V 20/40A SPDT SLD ...................... 3 Alarm, Backup / OR ....................................... 1 Cover, LH FRT/ RH Rear............................... 2 Cover, RH FRT/ LH Rear............................... 2 Breaker Box ................................................... 1 Nut,HEX 0.25-20, ST Z GR5.......................... 2 Nut, HEX 0.3125-18, ST Z GR5..................... 2 Nut, HEX, MACH 10-24, ST Z ...................... 7 Nut, HEX NYL - INS 10-24, ST Z G2 ............ 4 Nut, HEX NYL - INS 0.375-16, ST Z G5 ........ 15 SCR, HHCS 0.3125-18X1.00, ST Z G5 ......... 14 SCR, SHCS 10-24 X 0.75, ST Z .................... 7 SCR, SHCS 10-24 X 0.875, ST BX ............... 4 SCR, HHCS FT 0.25-20X1.00, ST Z G5........ 2 SCR, HHCS FT 0.375-16X1.00, ST Z G5...... 1 SCR, HHCS FT 0.375-16X1.25, ST Z G5...... 1 Can Control Receiver..................................... 1 Bracket........................................................... 1 Battery ASSY ................................................. 1 Bracket, Fuse................................................. 1 Decal, Fuse Box............................................. 1 Bracket, Fuse Box.......................................... 1 Harness, Main................................................ 1 WSH, LCK, MED SPLT 10, ST Z................... 7 WSH, LCK, MED SPLT 0. 25, ST Z............... 2 WSH, LCK, MED SPLT 0.3125, ST Z ............14 WSH, FL TYPA-NRW 0.375, ST Z ................ 13 WSH, FL TYPA-REG 10, ST Z ...................... 22 WSH, FL TYPA-WID 0.25, ST Z ................... 4 WSH, FL TYPA-WID 0.3125, ST Z ............... 12 WSH, FL TYPA-WID 0.375, ST Z ................. 7 WSH, FL TYPA-WID 0.375, SS 18-8............. 8 WSH, FL TYPA-WID 0. 50, ST Z .................. 4


P/N 12261-261


DATE:

Revised 01-2013

MODEL: RT600-1 &

Non-North America

PAGE

33.15

GROUP

33

9, 15

12, 11

1

3 3

5

4

2

8

7, 13

REF

PART NO.

6

DESCRIPTION

QTY

720A0370 (Rev C) Axle Centering Switch 1 2 3 4 5 6 7 8 9 10 11 12 13 14* 15

720 0284 442 2201 720 0285 20Q1D41 20Z1776D1 1200-57 1210-20 200B2007-104 1200-100 200B2007-22 1202-7 1230-6 1209-4 200B2007-4 1210-26

Plate ............................................... 1 Switch MICO ACSU ....................... 1 Plate ............................................... 1 Screw ............................................. 1 Nut, Flange..................................... 1 HHCS 3/8 X 3/4.............................. 2 Washer, Lock ................................. 2 Spacer ............................................ 2 HHCS 1/2 X 1-1/2........................... 2 Clamp ............................................. 2 RHMS............................................. 2 Nut.................................................. 2 Washer ........................................... 2 Clamp ............................................. 1 Washer ........................................... 2


AXLE CENTERING LIGHT ASS’Y P/N 12261-261

Revised 07-2002

MODEL: RT600 PAGE

33.16

GROUP

33

5

REF

1 2 3 3 4 5

PART NO.

DESCRIPTION

QTY

706A8705 719A0941

Revolving Amber Light (Items 1 to 3) Yellow Light Strobe Assembly (Items 4& 5)

1223-903 12262-603 1223-505 1223-880 1223-691 420 4974

Switch, Rocker.................................... 1 Decal................................................... 1 Light, Amber ....................................... 1 SWITCH.............................................. 1 Circuit Breaker .................................... 1 Light, Yellow Strobe............................ 1


P/N 12261-261

OPTIONAL LIGHTS STROBE LIGHT, YELLOW REVOLVING AMBER LIGHT


33.17

GROUP

33

A

A

B

B

6, 11, 7

7

SECTION A - A

13

11

6

2, 1


P/N 12261-261

OPTIONAL LIGHTS WORK LIGHT PACKAGE


33.18

GROUP

33

7, 8, 9, 10

VIEW B - B

3 12

11

CAB

57BB,C

5 BOOM

57AA

ANTI-TWO BLOCK HARNESS

57CC

FRONT

SUPER STRUCTURE 57A,B SWITCH RED WIRE IN HARNESS #54

SEE PAGE 33.18 REF

PART NO.

DESCRIPTION

QTY

707A4546 (Rev I) Worklight Assembly ............................................. Opt. 1 2 3 4* 5 6 7 8 9 10 11 12 13

1205-67 1200-102 1223-43 1223-696 707 4552 1223-1067 707 4688 1200-98 1209-6 1205-67 1223-80 1223-65 707 4585

Lock Nut .............................................................. 1 Capscrew 1/2 UNC X 1 3/4 ................................. 1 Grommet.............................................................. 1 Switch .................................................................. 1 Wire Harness ....................................................... 1 Light ..................................................................... 3 Bracket ................................................................ 3 Capscrew, 0.50 X 1.25 ........................................ 1 Washer, Plain ...................................................... 1 Nut, Self Lock ...................................................... 1 Eyelet................................................................... 3 Terminal............................................................... 1 Plate .................................................................... REF


P/N 12261-261

OPTIONAL LIGHTS WORK LIGHT PACKAGE


33.19

GROUP

33

REF

1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

QTY

723 0044

Box, Breaker & Relay .......................................... 1

1223-986 1223-987 1223-988 1223-989 1223-990 1223-991 1223-992 1223-993

Fuse, 7.5 AMP ..................................................... 1 Breaker, 25 AMP ................................................. 1 Fuse, 5 AMP ........................................................ 1 Fuse, 10 AMP ...................................................... 1 Diode Assembly................................................... 1 Relay, 5 Pin, Mini Micro ....................................... 1 Relay, 5 Pin, Micro .............................................. 1 Relay, 4 Pin, Mini Micro ....................................... 1


FUSES P/N 12261-261


33.20

GROUP

33

REF

PART NO.

DESCRIPTION

QTY

1 2 3 4 5 6 7

719 0813 720 0165 720 0549 723 0101 720 0528 719 0913 707 4552

Harness .................................................................1 Harness, Valve Single Mode Boom.......................1 Harness, Seat........................................................1 Harness, Dash.......................................................1 Harness, Main .......................................................1 Harness, Heater ....................................................1 Harness, Worklight Option.....................................1


WIRE HARNESSES P/N 12261-261

MODEL: RT600 PAGE

33.21

GROUP

33

REF

PART NO.

DESCRIPTION

1 2 3 4 5 6

T103613 720 0165 720 0549 T103611 719 0913 707 4552

Harness, Dash ........................................................1 Harness, Valve Single Mode Boom ........................1 Harness, Seat .........................................................1 Harness, Main ........................................................1 Harness, Heater .....................................................1 Harness, Worklight Option......................................1

QTY


WIRE HARNESSES P/N 12261-261

MODEL: RT600-1 PAGE

33.22

GROUP

33

A C

B B

C

A

7 FIG 1

8

4

2 3 1 9

SECTION A - A

FIG 2

6, 5

SECTION C - C

SECTION B - B

4

4

1 2 38

FIGURE 2

FIGURE 1


WORK LIGHT ASSY P/N 12261-261


33.23

GROUP

33

SEE PAGE 33.23

REF

1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

QTY

T119636 (Rev A)

Work Light Assembly

1200-57 1209-3 1210-20 1223-1067 1240-68 206F4254 707 4552 707 4688 T117336

HHCS, 3/8 UNC X 3/4....................................... 2 Flat Washer 3/8................................................. 2 Lock Washer 3/8 ............................................... 2 Work Light ......................................................... 3 P-Clamp ............................................................ 3 Tube 0.5 X 0.049 X 80, 501 Zinc Plated ........... 1 Harness, Work Light Option .............................. 2 Bracket, A.C. ..................................................... 2 Harness, Work Light.......................................... 1


WORK LIGHT ASSY P/N 12261-261


33.24

GROUP

33

1

1

REF

PART NO.

DESCRIPTION

QTY

1

723A0030

Battery Disconnect Assembly

1223-975 1223-976 1223-977 1223-978

Switch, Battery Disconnect.................................1 Lockut Lever Kit..................................................1 Cable, Battery (Red / Positive) ...........................1 Cable, Battery (Black / Negative) .......................1


BATTERY DISCONNECT P/N 12261-261

MODEL: RT600 PAGE

33.25

GROUP

33

1

1

REF 1

PART NO.

DESCRIPTION

QTY

T126918

Assembly, T4 Battery DISCON.

1223-975 1223-976 T124952 1223-978

Switch, Battery Disconnect.................................1 Lockut Lever Switch Handle...............................1 Battery Cable......................................................1 Battery Cable......................................................1


BATTERY DISCONNECT - TIER 4i P/N 12261-261

MODEL: RT600-1 PAGE

33.26

GROUP

33

51, 50

50, 49

50, 49

84

47, 48, 17

83

1

L

L

B

B

66, 82, 92 44, 26

L

L

F

F

43

5, 6

42

105 41

40, 26 39 67, 68, 91

81

L

L D

C

C

D

17, 70, 10 9 13, 12 2 14 15, 16, 17

71, 72, 90

17, 70, 74

27

97

6

96 99 22, 21

25, 26

E

E

80

24

73


P/N 12261-261

111’ BOOM

Revised 08-2011


39.1

GROUP

39

79

5, 6, 136

45, 7 41

6, 5

84 83

105

81

127 20, 129, 130 96 1 98 101

44, 26 47, 122, 17

5, 6

G

100 2

H

15, 56, 113, 112, 111

K

H J

46, 55, 118

K J

7, 19 18 6, 5

102

126

119


P/N 12261-261

111’ BOOM

Revised 08-2011


39.2

GROUP

39

59, 58, 53

59, 58, 54

59, 58, 53

59, 58, 54

52

52

59, 58, 54

59, 58, 53

59, 58, 54

59, 58, 53

A

A

52

52

A

A

DETAIL OF 6 SHEAVE HEAD OPTION

DETAIL OF 5 SHEAVE HEAD OPTION

59, 58 54

57, 70

7

VIEW A - A

45

7

45

7

93

65 4 144

61

77

64, 63

94

60 95, 70, 17

SECTION B - B

SECTION B - B


P/N 12261-261

111’ BOOM

Revised 08-2011


39.3

GROUP

39

17, 70, 69

65

35

12

34 36, 37, 38 77 64, 63 78

28, 86

8

76, 70, 17 17, 62

SECTION C - C 30

VIEW D - D

34

31

65

77 64, 63 29

69, 70, 17

SECTION E - E

SECTION F - F 103

104 14

95, 70, 17

17, 16, 15 140, 23

135 26, 40

108

17, 70, 131 147

42

107 82 134

DETAIL G

125, 89, 138, 139, 110, 17

23, 140

17, 122, 133 147

134

SEE PAGES 39.6 & 39.7

137, 12, 17 25, 26 39

124

SECTION H - H


P/N 12261-261

111’ BOOM

Revised 08-2011


39.4

GROUP

39

109

128 132, 12, 17

70, 10

114

23, 140 120 70, 10

141 121, 122, 123, 17

73

142

143, 144, 47, 48, 17

106 VIEW K - K

134

SECTION J - J 17, 145

3

56, 146

150, 149, 148

115 87, 85

15

32 33

88 88

20, 129, 130 SECTION L - L

75

117, 116

118


111’ BOOM P/N 12261-261

Revised 08-2011


39.5

GROUP

39

SEE PAGES 39.1, 39.2, 39.3, 39.4 & 39.5 PART NO.

DESCRIPTION

720A0113 (Rev K)

Boom Assembly 111’ (Contd..)

1 2 3 4 5 6 7 8 9 10

720 0279 720 0280 712 0086 717 1255 1210-20 1200-57 1203-144 720F0136 720 0167 1242-29

11* 12 13

720 0121 1209-58 316 3336

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

720 0131 1209-89 1200-335 511 2057 717 0768 717 0619 1222-347 1203-134 1205-32 1210-17 709 6672 709 4029 091 703 04 709 4011 720 0166 709 7257 709 7774 709 7258 1200-67 709 5826 709 7281 717A0357 1235-289

37 38 39 40 41 42 43 44 45 46 47

717 0432 340 3331 717 0348 717 0402 710 0143 717 0364 T119812 720 0138 710 0145 1219-40 1242-45

Chain 1288 HI Strength ................1 Chain 1688 HI Strength ................1 Wear Pad, Upper Side..................6 Bushing, Eccentric........................1 Lockwasher, 0.38 .........................26 Capscrew, 0.38UNC X 0.75 .........38 Capscrew, 0.38UNC X 0.75 .........19 Bracket,1688 Sheave ...................1 Plate, Pin Keeper..........................2 Capscrew, 0.50UNC X 1.00 GR8...................................20 Boom, Rod....................................1 Washer, Plain 0.75 HT .................18 Capscrew, 0.75UNC X 1.50 GR8...................................8 Pin, 1688 Chain Anchor................2 Washer, 0.38 Wide “B” .................24 Capscrew, 0.38UNC X 0.50 .........6 Loctite 242 ....................................AR Bracket, Rope Guide ....................2 Wear Pad, Wire Rope...................1 Rod End 1.0 X 5.0 ........................2 Shoulder Bolt, 0.38 .......................28 Nut, 0.31 UNC ..............................28 Lockwasher, 0.31 .........................12 Wear Pad, Link Side.....................14 Pin, 1066 Chain Anchor................2 Cotterpin .......................................12 Link, 1066 Adjust ..........................1 Shaft, 1688 Sheave ......................1 Wear Pad, Rear Side....................6 Cover, Rear Side Pad...................6 Shim, Rear Side Pad ....................18 Capscrew .38UNC X 2.0 ..............18 Pin, Boom Pivot ............................1 Wear Block, Sheave BKT .............4 Sheave,1688 Chain ......................1 Capscrew,0.75UNC X 9.50 GR5...................................1 Spacer, Sheave BKT Tube...........1 Nut, 0.75 UNC Deformed THD .....1 Chain, 844 ....................................1 Pin, 844 Chain Anchor..................2 Bracket, Rope Guide ....................8 Link, 844 Chain.............................2 Link, 1288 Adjust ..........................1 Pin, 1288 Chain Anchor...............2 Wear Pad, Wire Rope...................3 90° Elbow .....................................2 Capscrew,0.62UNC X 1.50 GR8...................................6

REF.

QTY

REF.

PART NO.

48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67

709 4255 718 0329 1222-239 714 0245 718 0139 718 0196 718 0195 711 0238 1205-45 1200-104 1205-34 1203-296 717A0350 717 0404 1203-145 312 3318 1205-96 709 7767 1205-231 N04-A75C000-Y8

68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92

DESCRIPTION

QTY

Rod Eye.........................................2 Pin, Rope Keeper ..........................2 Cotter, Hair Pin ..............................6 Pin, Rope Keeper..........................1 Shaft, Head Sheave......................2 Collar, Head Shaft.........................2 Collar, Head Shaft.........................2 Grease Tube .................................2 Locknut, 0.38UNC.........................3 Capscrew, 0.50UNC X 2.00 ..........2 Locknut, HEX 0.31UNC ................4 Shoulder Screw, 0.38 X 5.00 ........4 Sheave, 1288 Chain .....................1 Pin, 1288 Chain Sheave ...............1 Capscrew, 0.50UNC X 1.00 ..........8 Setscrew, 0.75UNC X 2.50 ...........12 Jam Nut, 0.75 UNC .......................12 Wear Bar, Front Side ....................6 Nut,1.00 UNC GR8, Zinc ..............1 Nut, HEX 1.75-5, ST Z GR8.......................................1 N05-A75C000-Y8 Nut, HEX JAM 1.75-5, ST Z GR8.......................................2 1200-100 Capscrew,0.50UNC X 1.50 ...........12 334 2205 Washer, Plain 0.50 HT ..................55 340 4807 Nut,1.25 UNF GR8........................1 1205-130 Jam Nut, 1.25 UNF .......................2 717 0349 Chain, 1066...................................1 1242-127 Capscrew, 0.50UNC X 3.00 GR8 .1 35817-020 Shim, Boom Pivot Pin ...................5 1200-106 Capscrew, 0.50UNC X 2.25 ..........6 709 7269 Wear Pad, Lower Front .................6 709 7235 Spacer, 1.12 Wear Pad.................2 709 7633 Cover, Round Side........................2 1200-315 Capscrew, .38UNC X .62 ..............24 717F1119 Boom, Base Section .....................1 1205-118 Jam Nut, 1.00 UNC .......................3 720F0143 Boom,Third Section ......................1 720F0145 Boom,Tip Section..........................1 712 0393 Shim, Pad Top Side ......................6 1208-86 Bushing, 1688 Sheave..................2 712 0093 Shim, Top Side Pad ......................36 712 0094 Plate, Side Pad Shim ....................12 1222-348 Rod End 0.5 X 2.75.......................1 1209-34 Washer, Plain 1.25 HT ..................2 WAR-A75X000-22 WSH, FL TYPA-REG 1.75, ST Z ......................................2 1209-70 Washer, Plain, 1.00HT ..................2


111’ BOOM P/N 12261-261

Revised 08-2011


39.6

GROUP

39

SEE PAGES 39.1, 39.2, 39.3, 39.4 & 39.5

REF.

93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121

PART NO.

DESCRIPTION

QTY

720A0113 (Rev K)

Boom Assembly 111’

710 0144 717 0573 1200-108 720 0112 720 0122 720 0109 717 0355 720 0132 721 0273 712 0211 706 8502 717 0447 720F0550 709 6310 720 0134 717F0443 717 0353 1213-8 720 0154 720 0155 1200-69 709F6311 718 0753 1205-61 1206-34 1213-1 720 0327 709F7218 316 3124

Wear Pad, Wire Rope.................. 1 Spacer, 1.37 Wear Pad ............... 2 Capscrew, 0.50UNC X 2.50 ........ 10 Rod Tension ................................ 1 Link, Chain 1688.......................... 1 Cylinder Extend ........................... 1 Wear Pad, Tension Link .............. 7 Link, 1288 Static .......................... 1 Cover, Base Top .......................... 1 Shim, CYL Rod Keeper................ 7 Pad, Cylinder Guide..................... 2 Block, Pad Spacer ....................... 2 Boom Second Section ................. 1 Round, Pad Eccentric .................. 6 Link, 1688/1066 Static ................. 1 Bracket, CYL Cradle .................... 1 Pin,Eccentric CYL Mount ............. 2 Grease Fitting .............................. 1 Wear Pad, Tension Bar................ 1 Strap, Retainer............................. 1 Capscrew, 0.38UNC X 2.25......... 2 Bracket, Top Rear Pad ................ 6 Keeper, Cylinder Rod................... 1 Jam Nut 0.50UNC........................ 2 Setscrew, 0.50 UNC .................... 2 Zerk.............................................. 4 Washer, CYL Rod Bearing........... 1 Bracket,1066 Sheave................... 1 Capscrew, 0.62UNC X 2.25 GR8 .................. 8

REF.

PART NO.

DESCRIPTION

QTY

122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150

1209-48 340 3125 709A7226 709 7225 12019-366 709 6044 709 7279 1200-268 1210-50 1242-144 316 3339 1200-166 708 0162 717 0444 1209-4 1242-140 1242-21 1209-59 1200-39 709 7529 709A6806 709 4009 364 0002 1200-307 1200-65 717 0557 334 4301 340 5203 1204-49

Washer, Plain 0.62 HT......................24 Nut, 0.62UNC Deformed THD ..........8 Sheave, 844......................................1 Pin, 844 Sheave................................1 Adapter, STR -12 ORB/JIC...............2 Pin, Hoist CYL ..................................1 Wear Pad, Top Rear .........................6 Capscrew, 1.00UNC X 2.25..............2 Lockwasher, 1.00..............................2 Capscrew, 0.50UNC X 1.25 GR8 .....4 Capscrew, 0.75UNC X 2.00 GR 8 ....2 Capscrew, 0.62UNC X 4.50..............4 Wear Pad, Lower Rear .....................6 Wear Pad, CYL Cradle .....................1 Washer, Plain, 0.38 “A“.....................4 Capscrew, 0.75UNC X 4.50 GR8 .....4 Capscrew, 0.44UNC X 1.25 GR8 .....1 Washer, Plain 0.44 HT......................1 Capscrew, 0.31UNC X 2.00..............12 Spacer, 1.00 Rear Pad .....................2 Sheave, 1066 Chain .........................1 Pin, 1066 Sheave .............................1 Zerk...................................................2 Capscrew, 0.44UNC X 1.50..............3 Capscrew, 0.38UNC X 1.75..............1 Spacer, 0.62 Rear Pad .....................4 Washer, Plain 2.00 HT......................2 Jam Nut, 2.00-12UNC ......................2 Nut, 2.00-12UNC GR 8 .....................1

*ITEM 11 IS NOT SHOWN IN THE ILLUSTRATION


111’ BOOM P/N 12261-261

Revised 08-2011


39.7

GROUP

39

1 2 3

4 1

6

5

7

9

8

10 11

9 12 13 14 15 16

17 18 17 20

19

21

19 21, 22

23

REF

PART NO.

DESCRIPTION

ROD END VIEW

QTY

REF

PART NO.

DESCRIPTION

QTY

13 14 15 16 17 18 19 20 21 22 23

221778 221779 221780 221781 216737 216738 216233 216550 221782 221783 219989

UCup 7.0R 0.375CS 0.625 Z Seal ......... 1 UCB 7.0R 0.375CS .098 ........................ 1 Head Gland ............................................ 1 Wiper 7.0 .375 .375 D ........................... 1 Backup 218 1.500 1.250 ........................ 2 Oring 218 1.5D 70N 0.125CS ................ 1 Plug SAE 12 1.063-12 HH STL.............. 2 Plug SAE 6 .563-18 SH STL .................. 2 SHCS .750-10 4.500L ............................ 12 Washer Hardened Steel .750................. 12 Valve CBAL CBGG-LJN 5000................ 1

720 0109 (Rev 00) Cylinder, Extend (Seabee)

1 2 3 4 5 6 7 8 9 10 11 12

222016

Seal Kit

221766 221767 221768 221769 221770 221771 221772 221773 221774 221775 221776 221777

Wiring 9.0 8.75 1.0 BC............... 3 Piston S 9.000 7.000 6.25 STL .... 1 Seal Piston 9.0 CAP GT .............. 1 SHSS .375-16 0.375 W/NYLOK .. 4 Snap Ring INT 7.375 0.086T ....... 1 Spacer S 7.040 7.75 27.75 .......... 1 Rod Weldmen .............................. 1 Case Weldment ........................... 1 Oring 446 9.0D 70N .250CS ........ 2 Back Up 446 9.0 1758 ................. 1 Wiring 7.25 7.0 1.0 BC............... 3 Seal Rod 7.000R DP R407000 .... 1


P/N 12261-261

111’ BOOM EXTEND CYLINDER

DATE:

Revised 08-2011


39.8

GROUP

39

717 0849

REF.

PART NO.

DESCRIPTION

QTY.

717 0849

Hold Valve............................................ 1

NOTE: Internal parts not serviceable

See Page 25.27 for Hold Valve Plumbing


P/N 12261-261

111’ BOOM HOLD VALVE

DATE:

Revised 03-2003


39.9

GROUP

39

14 12

19 13

5

3

2

1

6

8

21

18 22

20

17

10

24

9 16

4 7

SECTION A-A 14

A

14 11

11

15 15

A

ROD END VIEW

BOTTOM END VIEW

REF

1 2 3 4 5 6 7 8 9 10 11 12

15

15

PART NO.

DESCRIPTION

QTY

T123656 (Rev B)

CYL 11.050B 88.375S 6.000R

223862

Seal Kit 11.050 6.000 6.000

223857 223859 216220 223727 219916 216218 224256 216226 216225 216222 216233 216003

Rod Weld S 6.000 108.938 ...............1 Spacer S 6.010 7.500 4.000..............1 ORing 258 6.250OD 75N .125CS .....1 Backup 357 5.875 1758.....................2 Seal Piston 11.050 Cap GT...............1 Backup 450 11.000 1758...................1 ORing 450 11.0OD 75N .250CS .......1 Seal ROD 6.000 Step Type K B/F .....1 Wiper 6.000R .375CS DX..................1 ORing 276 11.250OD 75N .125CS ...1 Plug SAE 12 1.063-12 HH STL .........2 Cover S 3.062 1.688 4BOLT .125 .....1

REF

PART NO.

DESCRIPTION

QTY

13 14 15 16 17 18 19 20 21 22 23 24

216229 221789 216234 223860 223719 222472 223861 223726 224388 219510 224389 224255

ORing 141 2.50OD 70N .094CS............ 1 HHCS .500-20 .750 GR2 ....................... 4 Bush S 3.517 4.005 3.500 BRZ ............. 4 Piston S 11.050 5.500 5.750 ST ............ 1 SHSS .500-13 1.00 Cup PT KNURL...... 2 SHSS .250-20 .375 Cup NYLOK ........... 2 WRing 11.000 10.75 1.00 SC CIP ......... 2 WRing 6.250 6.000 1.000 SC CIP ......... 2 Head S 11.000 6.000 5.875 ................... 1 UCUP 6.000R .375CS .625L DPZ ......... 1 Case Weld S 11.050 107.13.................. 1 ORing 357 5.875OD 75N....................... 1


P/N 12261-261

111’ BOOM HOIST CYLINDER

DATE:

Revised 01-2013


39.10

GROUP

39

A 1

3

2

A SECTION A - A

REF

PART NO

DESCRIPTION

QTY.

718A0226 (Rev00 ) Sheave Assembly, Nylon - 3/4” 1 2 3

718 0225 1217-360 1213-3

Nylon Sheave Assembly ..............1 Bearing .........................................1 Fitting, 45° ....................................1


P/N 12261-261

111’ BOOM SHEAVE

DATE:

Revised 03-2003


39.11

GROUP

39

1

2

3

REF PART NO.

1 2 3 4 5 6

6

4

5

DESCRIPTION

QTY

718A0365-1 (Rev D)

5 Sheave Assembly

718 0227 718 0228 718A1013 718 0349 718 0197 718A0941

Spacer......................................................... 1 Spacer......................................................... 2 Sheave ASSY, Nylon .................................. 5 Spacer......................................................... 3 Spacer......................................................... 34 Sheave ASSY, Cast Iron............................. 2


5 - SHEAVE BOOM HEAD ASSY P/N 12261-261


39.12

GROUP

39

A

2

1

A SECTION A - A

REF

PART NO.

DESCRIPTION

QTY

718A1013 (Rev A)

Sheave ASSY, 3/4 Wire Rope

1 2

718 0225 1217-360

Nylon Sheave ASSY ..................................... 1 Bearing .......................................................... 1


BOOM SHEAVE P/N 12261-261


39.13

GROUP

39

A

A

REF

1 2 3

SECTION A - A

PART NO.

DESCRIPTION

718A0941 (Rev 00)

Sheave 3/4“

QTY

718 0940 1217-360 1213-3

Sheave Cast Iron .......................................... 1 Bearing, MCGILL #MR-64............................. 1 45°, ALEMITE #1688B .................................. 1

ITEMS 1 TO 3 ARE NOT SHOWN IN THE ILLUSTRATION


SHEAVE ASSEMBLY P/N 12261-261


39.14

GROUP

39

17

B 33, 34, 21

24

26

20, 19, 9

27, 28, 29

3 39

B 36

25

43, 14

12, 3

18, 3 40, 44 45, 38

3, 2

8, 7, 6

1

5

SECTION B - B 13, 6

4

14, 15, 16

32, 31, 30

6

23, 22, 35

REF

PART NO.

DESCRIPTION

24 25 26 27 28 29 30 31 32 33 34 35 36 37* 38 39 40 41* 42* 43 44 45

709F7154 718 0242 718 0243 709 7296 709 7298 709 7297 718 0197 718A0226 1213-3 710 0052 707 8525 1203-279 714F0335 1240-68 1210-23 709 7304 720 0541 720A0525 708A0282 1203-165 720 0542 1200-57

Bracket..................................................1 Pin.........................................................1 Pin.........................................................1 Plate......................................................2 Shim......................................................6 Shim......................................................2 Spacer...................................................2 Sheave..................................................1 Zerk, Grease.........................................1 Shim......................................................2 Plate......................................................2 Capscrew 0.62X1.00 ............................4 Link .......................................................1 Clamp ...................................................7 Washer, Lock 0.38 ................................5 Wear Bar...............................................1 Tube, 197” ............................................1 Jib Stowage Assembly..........................1 Anti-Two Block Assembly .....................1 Flat SOC 0.38 X 1.25............................4 Tube, 68” ..............................................1 Capscrew..............................................12

9, 10, 11

REF

PART NO.

DESCRIPTION

QTY

QTY

720A0526 (Rev E) Offsettable Jib Assembly, 33’-57’ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

717F0543 707F8530 1222-239 T118522 709F6690 1210-20 1209-4 1200-61 1213-11 1217-349 1205-91 707F8527 1200-67 1205-45 718 0239 1200-87 714F0336 709 7290 1205-55 1217-49 707 8788 1210-32 708 0260

Jib .................................................1 Pin ................................................4 Pin, Cotter Hair .............................13 Stinger ..........................................1 Bracket .........................................1 Washer, Lock 0.38 ........................16 Washer, Plain 0.38........................9 Capscrew, 0.38UNCX1.25............10 Fitting, Grease ..............................4 Roller, Cam Ø1.50X0.88THK .......2 Locknut, 0.62-18 ESNA ................2 Pin ................................................1 Capscrew, 0.38X2.00 ...................6 Locknut, 0.38-16 ESNA ................5 Shaft .............................................1 Capscrew, 0.38X5.00 ...................1 Link ...............................................1 Pin ................................................4 Locknut, 0.44-20 ESNA ................2 Roller, Cam Ø1.00X0.62 THK .....2 Shim 16 GA. .................................2 Washer, Lock 0.62 ........................4 Shim .............................................6

* ITEMS 37, 41 & 42 ARE NOT SHOWN IN ILLUSTRATION WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

P/N 12261-261

OFFSETTABLE JIB ASSEMBLY 33’ - 57’

DATE:

Revised 08-2011


39A.1

GROUP

39A

17

4, 5, 6

A

3, 19

12 13, 14

A 9

3, 2

18, 3 1

DETAIL A - A 8

22, 21, 20 16, 15, 14 7

REF

PART NO

DESCRIPTION

QTY

REF

PART NO

DESCRIPTION

QTY

14 15 16 17 18 19 20 21 22 23* 24* 25* 26*

1205-45 718 0239 1200-87 714F0336 709 7290 718 0243 718 0197 718A0226 1213-3 720A0525 708A0282 1209-4 1210-20

Locknut, 0.38-16 ESNA ........................ 5 Shaft ..................................................... 1 Capscrew, 0.38UNC X 5.00 ................. 1 Link ....................................................... 1 Pin ........................................................ 4 Pin ........................................................ 2 Spacer .................................................. 4 Sheave ................................................. 1 Zerk, Grease......................................... 1 Jib Stowage Assembly ......................... 1 Anti Two Block Assembly ..................... 1 Washer, Plain 0.38 ............................... 5 Lockwasher, 0.38 ................................. 5

720A0527 (Rev A) Offsettable Jib Ass’y - 32’ ............ 1 2 3 4 5 6 7 8 9 10* 11* 12 13

717F0543 707F8530 1222-239 1205-58 1210-26 1242-133 718F0466 707 4058 714F0335 1240-68 1200-57 709 7304 1203-144

Jib ................................................. 1 Pin ................................................ 4 Pin, Cotter Hair ............................. 10 Nut, 0.50UNC ............................... 8 Lockwasher, 0.50 ......................... 8 Capscrew, 0.50UNC X 2.00 ......... 8 Stubhead ...................................... 1 Shim ............................................. 8 Link ............................................... 1 Clamp, 0.50 .................................. 5 Capscrew 0.38 x 0.75................... 5 Wear Bar ...................................... 1 Flat SOC. HD 0.38 x 0.75............. 4

* ITEMS 10, 11, 23, 24, 25, 26 ARE NOT SHOWN IN ILLUSTRATION


P/N 12261-261

OFFSETTABLE JIB ASSEMBLY 32’

DATE:

Revised 02-2010


39A.2

GROUP

39A

D A

D

A

34, 32, 2, 1

B 12, 13

11, 10 7, 8 6 5

22

14, 3, 2

SECTION B - B

B DETAIL C

VIEW A - A

14, 3, 2

32, 34, 4

24

35

27

25 26

DETAIL C

SEE PAGE 39A.4 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE:

JIB STOWAGE ASSEMBLY P/N 12261-261

Revised 02-2010


39A.3

GROUP

39A

15, 16

30, 3, 2

17

E

20, 19, 9, 8

18

32, 4, 34, 2 8, 9, 31, 33

34, 32, 4 23

VIEW D - D

E

SECTION E - E 10

33, 13, 21

SEE PAGE 39A.3

REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART.NO

DESCRIPTION

QTY

720A0525 (Rev A)

Jib Stowage Assembly ................

709 7360 334 2205 1205-67 709 7359 709F7316 709 7384 1203-165 1205-45 1209-63 709 1564 709 7386 071 410 24 1210-23 1200-102 709 7358 1205-80 709 7342

Capscrew, 0.50UNC X 12.50 ........1 Washer 0.50 Hardened.................23 Locknut, 0.50UNC ........................10 Capscrew, 0.50UNC X 5.50 ..........3 Bracket, Jib ...................................1 Wear Pad ......................................1 Capscrew, Flat HX SOC HD .........1 Locknut, 0.38UNC ........................7 Washer, 0.38 Hardened ................8 Wear Pad ......................................2 Spacer...........................................4 Capscrew, M10 X 25.....................3 Lockwasher, 0.44..........................5 Capscrew, 0.50UNC X 1.75 ..........4 Capscrew, 0.62UNC X 6.50 ..........2 Nut, 0.62UNC ...............................2 Bar ................................................1

REF

PART.NO

DESCRIPTION

QTY

18 19 20 21 22 23 24 25 26 27 28* 29* 30 31 32 33 34 35

709F7377 709F7327 708 2742 071 410 16 717 1142 717F0688 371 0101 1208-7 1227-258 712F0215 1222-364 12178-1 1200-104 1200-83 1205-58 1209-4 1210-26 1222-202

Bracket................................................. 1 Bracket................................................. 1 Rod, U-Bolt .......................................... 2 Capscrew, M10 X 20 ............................ 2 Bracket................................................. 1 Bracket................................................. 1 Compression Spring............................. 1 Machinery Bushing .............................. 2 Roll Pin 0.25 X 1.75 ............................. 1 Handle.................................................. 1 Snap..................................................... 1 Rope .................................................... 216 Capscrew 0.50UNC X 2.00 .................. 4 Capscrew 0.38 X 4.00.......................... 2 Nut, HEX .............................................. 9 Washer, Flat ......................................... 6 Washer, Lock ....................................... 5 Tie, Plastic............................................ 2

* ITEMS 28 & 29 ARE NOT SHOWN IN ILLUSTRATION WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE:

JIB STOWAGE ASSEMBLY P/N 12261-261

Revised 02-2010


39A.4

GROUP

39A

5

2, 4, 6 3

6, 4, 2, 1 6, 4, 2, 1

ANTI-TWO BLOCK 33’ - 57’ JIB


P/N 12261-261

ANTI-TWO BLOCK JIB

DATE:

Revised 02-2010


39A.5

GROUP

39A

SEE PAGE 39A.5 REF.

1 2 3 4 5 6

PART.NO.

DESCRIPTION

QTY.

708A0282 (Rev M)

Anti-Two Block Assembly, 33’-57’ Jib

708 0272 708 0271 12422-1 1210-7 709 7821 311 1637

Plug........................................................ 2 Receptacle ............................................. 3 Cable ..................................................... 624 Washer, Lock #10 .................................. 12 Switch .................................................... 1 Capscrew 10-32 X .50 ........................... 12

708A0282-3 (Rev M) Anti-Two Block Assembly, 32’, 36’, 49’ . (Special Sales Not Shown) 1 2 3 4 5 6

708 0272 708 0271 12422-1 1210-7 709 7821 311 1637

Plug........................................................ 2 Receptacle ............................................. 5 Cable ..................................................... 672 Washer, Lock #10 .................................. 20 Switch .................................................... 1 Capscrew 10-32 X .50 ........................... 20


P/N 12261-261

ANTI-TWO BLOCK JIB

DATE:

Revised 02-2010


39A.6

GROUP

39A

REF

PART NO.

DESCRIPTION

QTY

Tension Roller Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

6416Z94 6417Z121 6418Z994 6425Z239 6425Z240 6418Z1087 6418Z1088 6414Z414 6418Z1089 6405Z93 6405Z94 6419Z120 6419Z121 6425Z241 6414Z415 6420Z1247 6418Z995 6420Z1247 6419Z113 6418Z996 6418Z819 6408Z92 6420Z1248

Lever, Roller..........................................2 Spring, Roller ........................................2 Screw, Spring Adjusting ........................2 Arm, Roller ............................................1 Arm, Roller ............................................1 Nut, Elastic............................................2 Washer..................................................2 Bracket, Roller ......................................2 Pin, Spring Roller ..................................2 Bushing, Roller......................................2 Bushing, Roller......................................4 Pin, Roller .............................................1 Pin, Cotter .............................................2 Roller.....................................................1 Bracket, Mounting .................................2 Capscrew ..............................................4 Washer..................................................2 Capscrew ..............................................12 Pin, Roll.................................................2 Lockwasher...........................................10 Lockwasher...........................................4 Tie Plate................................................1 Capscrew ..............................................4


P/N 12261-261

WINCH TENSION ROLLER ASSEMBLY

DATE:

Revised 09-2010


40.1

GROUP

40

1 5

39 49

46

49

3

40

41

36 4

44

8

2 7

23

6 47 48

30 27 26

22 45 25

53

9

28 26

29 24

42 21

17 19

20

19

51

21

15

18 14

52

11 13

14

15

54

12

16

50

38 52

34 43 10

37 35 31


WINCH ASSEMBLY P/N 12261-261

Revised 09-2010


40.2

GROUP

40

SEE PAGE 40.2

REF

PART NO.

DESCRIPTION

QTY

REF.

PART NO.

DESCRIPTION

QTY

29 30 31 32* 33* 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

215443 215444 215445 215446 215447 215448 215449 215450 215451 215474 215452 215453 215446 216770 215455 215456 215457 215458 215459 215460 215470 216767 216768 218589 218590 216529 216772

Seal-Oil .................................................1 Retaining Ring, External .......................1 Thrust Washer.......................................1 Motor Support .......................................1 Snap Ring .............................................1 Output Sun Gear...................................1 Primary Sun Gear .................................1 Spacer...................................................1 Primary Spacer .....................................1 Spacer, Output ......................................1 Capscrew ..............................................8 Capscrew ..............................................8 Motor Support .......................................1 Tie Bar...................................................1 Thrust Washer.......................................1 Sight Gauge ..........................................1 16496-8 Plug, O-Ring Flush .................1 Vent Plug...............................................1 O-Ring...................................................1 Back-Up Ring........................................1 Lockwasher...........................................16 Sideplate, Motor End ............................1 Sideplate, Support End .........................1 Lockwasher...........................................16 Capscrew ..............................................16 Cable Wedge ........................................1 Base......................................................1

720 0408 (Rev 00) Hydraulic Winch Assembly (Braden)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

215418 215419 215420 215421 215422 215423 215424 215459 217070 215425 215426 215427 215428 215429 215430 215431 215432 215433 215434 215435 215436 215454 215437 217144 215439 215440 215441 215442

Brake Cylinder ............................. 1 Seal.............................................. 1 Pressure Plate Stamping ............. 1 Piston Backup Ring ..................... 1 Die Spring .................................... 12 850170 Disc-Friction.................... 7 Brake Disk ................................... 8 O-Ring ......................................... 1 Sprag ........................................... 1 Primary Planet Carrier ................. 1 Primary Planet Gear .................... 3 Primary Planet Gear Shaft ........... 3 Roller Bearing .............................. 3 Bearing Race ............................... 6 Spirol Pin...................................... 3 Output Planet Carrier................... 1 Output Planet Gear...................... 3 Output Planet Gear Shaft ............ 3 Roller Bearing .............................. 6 Bearing Spacer ............................ 3 Thrust Washer ............................. 6 Capscrew ..................................... 8 Bearing Support........................... 1 Cable Drum.................................. 1 Cable Drum Closure .................... 1 Ball Bearing ................................. 2 Oil Seal ........................................ 1 O-Ring ......................................... 1

53 54

* ITEMS 32 & 33 ARE NOT SHOWN IN ILLUSTRATION


WINCH ASSEMBLY P/N 12261-261

Revised 09-2010


40.3

GROUP

40

39

15

10

11

23

5

4

6

4

3

38 43

37

41

33

30

34

35

36

52

42

44

51

48

50

49

47

51

31

9

32

12 9

8 Min.

18

21

7

22

8 Max.

13


P/N 12261-261

WINCH MOTOR 9 PISTON REXROTH

DATE:

Revised 09-2010


40.4

GROUP

40

SEE PAGE 40.4

REF

3 4 4 5 6 6 7 8 9 10 11 12 13 15 18 21 22 30

PART NO.

DESCRIPTION

104337

Winch Motor (Braden)

215667 215668 215669 215670 215671 215672 215673 215674 215675 215676 215677 215678 215679 215680 215681 215682 215683

QTY

Control Kit ............................................ 1 Check Valve Kit .................................... 1 Plug Kit................................................. 1 Shuttle Orifice Stroking Piston Cover (w/ Flushing) ..... 1 Stroking Piston Cover (w/o Flushing) ... 1 Plug (7/8-14) ........................................ 1 O-Ring (75 Duro FPM Tube PRP-910) 1 Disp. Stop Screw.................................. Seal Nut (M12) ..................................... 2 Orifice Seat - Outer .............................. 1 Orifice Seat - Inner ............................... 1 Housing ................................................ 1 Plug ( 1 1/16-12) .................................. 1 O-Ring (75 Duro FPM Tube PRP-912) 1 O-Ring (75 Duro FPM PRP-258) ......... 1 Snap Ring (M72 x 2.5 DIN 472) ........... 1 Shaft Seal (50 x 72 x 7 - FPM)............. 1 Shim (M56 x 72 x 3.0 DIN 988)............ 1 Hydraulic Rotary Group (Includes Items 31 Through 39)

REF

PART NO.

DESCRIPTION

31 32 33 34 35 36 37 38 39 41 42 43 44 47 48 49 50 51 52

215684 215685 215686 215687 215688 215689

Center Pin............................................. 1 Pistons.................................................. 7 Piston Rings ......................................... 3 Retaining Plate ..................................... 1 Torx Head Screw .................................. 14 Pressure Spring .................................... 1 Preload Shim Barrel .................................................... 1 Control Lens ......................................... 1 Threaded pin ........................................ 1 Square Ring (M25x1.5x1.5 DIN 34110) 1 Piston.................................................... 1 Stroking Piston...................................... 1 Capscrew (M12 x 65 DIN 912-8.8) ....... 8 Port Block (AA6VM 80/63).................... 1 Dowel Pin (M10 x 20 DIN 7) ................. 2 Lens Pin................................................ 1 O-Ring (90 Duro FPM PRP-011) .......... 6 Capscrew (M12 x 25 DIN 6912-8.8) ..... 1

215690 215691 215692 215693 215694 215695 215696 215697 215698 215699 215700 215701

QTY


P/N 12261-261

WINCH MOTOR 9 PISTON REXROTH

DATE:

Revised 09-2010


40.5

GROUP

40

1

38

6 7 8

3

2 4

5 46

20

49

21 47 48

19 17

44 45

42 43

39

18

26 41 28 40

27

11 25 24

31 30 29

23

32

22 16 33 9 34 35 37 13

15

10 12 14


P/N 12261-261

WINCH MOTOR 9 PISTON VOAC (OPTION)

DATE:

Revised 09-2010


40.6

GROUP

40

SEE PAGE 40.6

REF

PART NO.

DESCRIPTION

QTY

REF

PART NO.

DESCRIPTION

QTY

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

218565 218566 218567 218568 218569 218570 218571 218572 218573 218574 218575 218576 218577 218578 218579 218580 218581 218582 218583 218584 218585 218586 218587 218588

Joint Shaft .............................................1 Joint Roller ............................................1 Support Pin ...........................................1 Spring Pin .............................................1 Pin.........................................................1 Retaining Ring ......................................1 Joint Coupling .......................................1 Tapered Roller Bearing .........................1 Cylinder Bearing ...................................1 Spacer Washer .....................................1 Spacer Washer .....................................1 Retaining Ring ......................................1 Hex Socket Screw ................................1 Gasket ..................................................1 Bearing Housing ...................................1‘ Pin.........................................................1 Shuttle...................................................1 Washer..................................................1 Compression Spring .............................1 Hexagon Plug .......................................1 Nozzle ...................................................1 Protective Cover ...................................1 Hex Socket Screw ................................1 O-Ring ..................................................1

Winch Motor ........................................ Opt. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

218540 218541 218542 218543 218544 218545 218546 218547 218548 218549 218550 218551 218552 218553 218554 218555 218556 218557 218558 218559 218560 218561 218562 218563 218564

End Cap................................................ 1 Cover .................................................... 1 O-RIng .................................................. 1 Hex Socket Screw ................................ 1 Setting Piston ....................................... 1 Set Screw ............................................. 1 Set Screw ............................................. 1 Companion Pin ..................................... 1 Flange................................................... 1 O-RIng .................................................. 1 Gasket .................................................. 1 Seal Carrier .......................................... 1 Shaft Seal ............................................. 1 Retaining Ring ...................................... 1 Hex Socket Screw ................................ 1 Shaft ..................................................... 1 Cylinder Barrel...................................... 1 Guide Pin.............................................. 1 Needle Bearing..................................... 1 Valve Segment ..................................... 1 Sliding Plate.......................................... 1 Compression Spring ............................. 1 Guide Pin.............................................. 1 Piston Assembly ................................... 1 Piston RIng ........................................... 1


P/N 12261-261

WINCH MOTOR 9 PISTON VOAC (OPTION)

DATE:

Revised 09-2010


40.7

GROUP

40

23

17, 14

16

16

4 27 28 2

17, 14

3

16

2 1 7 7

20

20

12, 21

18

22

5 5 4

18

24 34

19

10 25

9 19

16

11, 31

30 33

8

14, 17 31 15 6

29 32

38,35 26, 12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

13

33

16

REF

32

28

3 15

19

4

16

26, 12 19

22

38, 37, 36

PART NO

DESCRIPTION

QTY

3208U38D1

QJR 60QN 16RTC Terex

5662 5661024 11226 11191 11227 16503 4954 45534 4995 4346 39335 1078 2619 4939 2729 5703 24147 1067 675819

Outer Ring & Roller Assy..................... 5 SHV WC 16.OD X 3.75 IDX.75TK....... 5 Washer, Thrust ..................................... 2 Washer, Thrust ..................................... 4 Washer, Thrust ..................................... 2 3/8 Cap screw....................................... 1 3/8 Set screw........................................ 2 Housing ................................................ 1 Thrust Bearing ...................................... 1 Alemite Fitting....................................... 1 Split Ring .............................................. 3 Roll Pin ................................................ 4 Hook & Nut ........................................... 1 Lockwasher .......................................... 4 Pin Quick Release ................................ 3 1” Nut.................................................... 8 3/4 Screw.............................................. 4 1/8 Lube Fitting .................................... 5 QRQN 16PL Group .............................. 1

REF

PART NO

DESCRIPTION

QTY

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

5690 11224 473711 44332 31166 675821 11233 45537 42695 471837 26993 0911003021 675849 45533 4841 11322 59408 59293 4676

Center Pin Nut ...................................... 2 Center Pin............................................. 1 QJR 16R Guide AY .............................. 2 Tie Bolt ................................................ 2 Tie Bolt ................................................ 2 QJR 16R Guide AY .............................. 1 20 L Pin 1 1/4 ....................................... 3 Spacer .................................................. 2 Spacer .................................................. 4 Latch Kit................................................ 1 S Hook.................................................. 1 Chain .................................................... 3 Cheek Wt.............................................. 2 Spacer .................................................. 2 1/2 Set screw........................................ 1 QJR Caution Plate................................ 1 Caution Plate ........................................ 1 Name Plate Terex................................. 1 Drive Screw .......................................... 14


P/N 12261-261

HOOK BLOCK 5 SHEAVE / 60 TON


44.1

GROUP

44

7

6

5 11

2

3

16 12 4

1

13 17 14

8

9

10

15 REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO

DESCRIPTION

QTY

410 4069 (Rev B)

Overhaul Ball, 12 Ton, 419#, 3/4”

217138 215386 215387 217139 215403 215396 217140 215397 217141 215402 216955 215388 215398 215399 215400 217142 217143

Ball ...............................................1 Washer .........................................2 Nut ................................................2 Pin ................................................1 Spacer ..........................................1 Swivel ...........................................1 Ring ..............................................1 Adapter Bar ..................................2 Spacer ..........................................1 Eye Hook ......................................1 Screw ...........................................4 Cotter Pin .....................................2 Cotter Pin .....................................2 Pin ................................................1 Nut ................................................2 Nameplate ....................................1 Latch Kit .......................................1


OVERHAUL BALL P/N 12261-261

#419 / 12 Ton / 3/4”

DATE:

Revised 07-2002


44.2

GROUP

44

!

CAUTION

UNDER NO CONDITION CAN ANY OTHER SIZE, TYPE, OR LENGTH OF WIRE ROPE BE USED ON THIS EQUIPMENT SINCE IT CONSTITUTES A SAFETY HAZARD.

1

2

- WIRE ROPE -

6X19CLASS, I.P.S., I.W.R.C. REGULAR LAY PREFORMED

3/4” - 25.6 Tons Minimum Breaking Strength

HOOK BLOCKS Group 44

OPTIONAL

- WIRE ROPE -

BRIDON - DYFORM 34LR 1960 ROTATION RESISTANT COMPACTED STRAND

3/4” - 34.51 Tons Minimum Breaking Strength

REF.

1 2

PART NO.

DESCRIPTION

QTY.

718A0519 718A0518

Cable, 3/4 x 600’ Rotation Resistant Cable, 3/4 x 600’ Regular Lay

12517-600 12518-600

Rope, Wire ............................................. Rope, Wire .............................................

1

1234-44

Wedge & Socket Assembly, 3/4”............

1

1 1


WIRE ROPE P/N 12261-261

Revised 11-2002


45.1

GROUP

45

13

21

20

1, 14

11 19 18

A

A

12

10

9

17

15

Section A-A

6

16

2 4 3


AUXILIARY WINCH P/N 12261-261

Revised 09-2010


50.1

GROUP

50

SEE PAGE 50.1

REF.

PART.NO.

DESCRIPTION

QTY.

720A0365 (Rev C) Auxiliary Winch Assembly 1 2 3 4 5 6 7* 8* 9 10 11 12 13 14 15 16 17 18 19 20 21

1219-810 720 0177 720 0178 1200-347 1210-57 1200-198 1209-54 1205-102 12019-733 12019-767 12019-755 12019-771 376 5001 12019-464 376 1002 718A0324 720 0302-46 720 0303-36 720 0304-33 720 0305-26.5 720 0408

Adapter .........................................1 Winch Mount, AUX, LH .................1 Winch Mount, AUX, RH ................1 HHCS, 1 1/8NC X 2.50 .................4 Lock Washer, 1 1/8 .......................4 HHCS, 3/4NC X 3.25 ....................8 Washer, HT, 3/4 ............................8 Lock Nut, 3/4NC ...........................8 BLKHD Fitting, STR......................1 BLKHD Fitting, 90°........................1 Adapter, 45° ..................................1 Adapter, 45° ..................................1 Adapter, STR ................................1 Tee ................................................1 Adapter, 90° ..................................2 AUX. Sheave Assembly................1 Hose, -16 ......................................2 Hose, -16 ......................................1 Hose, -16 ......................................1 Hose, -10 ......................................1 Winch............................................1

* ITEMS 7 & 8 ARE NOT SHOWN IN THE ILLUSTRATION


AUXILIARY WINCH P/N 12261-261

Revised 09-2010


50.2

GROUP

50

9

15

10

12, 13, 14

1

7, 6

17, 16 2, 8

5 3

4

SEE PAGE 50.4


P/N 12261-261

AUXILIARY BOOM HEAD SHEAVE

Revised 08-2011


50.3

GROUP

50

SEE PAGE 50.3

REF

PART.NO.

DESCRIPTION

QTY

718A0324 (Rev C) Auxiliary Sheave ASS’Y 1 2 3 4 5 6 7 8 9 10 11* 12 13 14 15 16 17

718F2078 718A1013 718 0323 1222-239 718 0239 1200-87 1205-45 1213-3 1205-102 1209-54 706A8816 MK765 1200-309 1210-14 1242-111 1210-7 1202-29

Bracket..........................................1 Sheave, 3/4 Wire Rope.................1 Pin.................................................1 Hair Pin Cotter ..............................2 Shaft .............................................1 Capscrew, 3/8-16 X 5.00 ..............1 Locknut, 3/8-16 ESNA ..................1 Fitting, Grease 1/8 45°..................1 0.75 Lock Nut................................4 0.75 Hardened Washer.................12 Anti-Two, AUX, Sheave ................1 Clamp ...........................................5 Capscrew, 1/4 X 1/2......................5 Lock Washer, 1/4 ..........................5 0.75 NC X 3.00 Grade 8 ...............4 Split Lock Washer, 10 ...................4 Screw, M5 X 16.............................4

* ITEM 11 NOT SHOWN IN THE ILLUSTRATION


P/N 12261-261

AUXILIARY BOOM HEAD SHEAVE

Revised 08-2011


50.4

GROUP

50

3

4

1

2

Note: One Weight Supplied Per Winch

REF

1 2 3 4

PART NO.

DESCRIPTION

QTY

706A8816

Anti-Two, Aux. Sheave

709 7821 717 0882 708 0313 706 8189 708 0271 708 0272 1210-7 1202-29 708 2982

Switch ...................................................1 Counterweight w/ Chain .......................1 Tube .....................................................1 Plate .....................................................1 Receptical.............................................1 Plug ......................................................1 Lockwasher ..........................................4 Slotted Cheese Head Screw ................4 VCI-Pad, 1 x 1 ......................................1


P/N 12261-261

ANTI-TWO AUX SHEAVE

DATE:

Revised 11-2005


50.5

GROUP

50

3, 8, 11

C

C

C

C

D D

B B

21, 22, 6, 12

21, 22, 6, 12

10, 1, 7

B

B

B

B

E

35, 5 24

25 32

18

26

E

2

36

28

4, 9

37, 38, 39, 40

17

A

A

15, 14, 13

29

17

VIEW E-E 34

30

42, 43 41

1, 10, 7

31

19

3, 8, 11, 16

SECTION B-B

VIEW A-A

3, 8, 11

20

20

3, 8, 11

27

23

SECTION D-D

SECTION C-C


RCL ASSEMBLY, ORPS P/N 12261-261

Revised 10-2011


52.1

GROUP

52

SEE PAGE 52.1

REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33* 34 35 36 37 38 39 40 41 42 43

PART NO.

DESCRIPTION

QTY

T122103 (Rev A)

RCL Assembly, ORPS

SHF-250C750-25 T116674 SHF-375C750-25 SHF-500C750-25 1240-10 1202-29 N04-250C000-25 WAW-37WX000-20 W07-500X000-20 W07-250X000-20 W07-375X000-20 W08-190X000-Y2 1212-48 12186-1 1222-258 1240-68 200B2578-66 206F4254 442 6319 707A4669 708 0271 708 0272 709 7820 714 0621 T122105 717 0778 717 0808 717 0882 717 1198 T120210 T122027 T118461 1222-184 T118425 1211-8 T121671 SMF-407M020-28 WMF-40MX000-20 W16-40MX000-G2 N24-407M000-28 T122075 SL5-250C500-20 WAH-25NX000-Y2

Capscrew, .25UNC X .75 .............................. 6 Cable............................................................. 24 Capscrew, .38UNC X .75 .............................. 10 Capscrew, .50UNC X .75 .............................. 2 Clip................................................................ 1 Screw, Slotted Cheese.................................. 8 Nut, HEX, .25 ................................................ 6 Washer, Flat, .38 ........................................... 10 Washer, Lock, .50 ......................................... 2 Washer, Lock, .25 ......................................... 6 Washer, Lock, .38 ......................................... 10 Washer, Lock, .#10 ....................................... 8 Rivet, Pop ..................................................... 1 Chain............................................................. 40 Connector ..................................................... 1 Clamp, Hose 1/2 ........................................... 3 Hose.............................................................. 2 Tube .............................................................. 1 Grommet ....................................................... 1 Guide, Roller ................................................. 3 Recepticle ..................................................... 2 Plug............................................................... 2 Bracket.......................................................... 2 Switch ........................................................... 1 Bracket.......................................................... 1 Reel............................................................... 1 Bracket.......................................................... 1 Counterweight W/Chain ASSY ..................... 1 Fuse, Velocity................................................ 1 Harness, RCL ORP....................................... 1 Display, RCL ................................................. 1 Computer, RCL ............................................. 1 Plastic Tie...................................................... 3 Horn Assembly, RCL..................................... 1 Drive Screw................................................... 1 Resistor Box.................................................. 1 SCR, HHCS M4-0.7X16 FT, ST Z 8.8 ........... 4 Washer, Flat M4 DIN125, ST Z ..................... 4 WSH, Lock, SPLT M4 D127B, ST Z.............. 4 Nut, HEX M4-0.7, DIN 934, STZ CL ............. 4 Plate, Mounting ............................................. 1 Screw, CR RND MS 0.25-20X0.50, STZ ...... 4 Washer, FL HRD A-NRW 0.25, ST YZ.......... 8

*ITEM 33 IS NOT SHOWN IN ILLUSTRATION


RCL ASSEMBLY, ORPS P/N 12261-261

Revised 10-2011


52.2

GROUP

52

REF

PART NO.

DESCRIPTION

T118461

Computer

QTY.


P/N 12261-261

GREER RCI 510 (COMPUTER)

DATE:

Revised 10-2011


52.3

GROUP

52

7

3

1

2

1A

4 5

6

REF

1 1A 2 3 4 5 6 7

PART NO.

DESCRIPTION

QTY

717 0778

Reeling Drum, RCI 510

216651 216652 216653 216654 216655 216656 216657 216658

Base Plate Assembly ......................................... 1 Potentiometer, Extension ................................... 1 Slip Ring............................................................. 1 O-Ring................................................................ 1 Cover Assembly ................................................. 1 Screw ................................................................. 12 Cable, Tail .......................................................... 1 Ext. Cable Assembly .......................................... 1


P/N 12261-261

GREER RCI510 Reel

DATE:

Revised 10-2011


52.4

GROUP

52

13, 14, 15

H

H

H

H

J

J

5

B

3

11

2

13, 14, 15

30, 10, 32

17, 18, 19, 20

B

K

17, 18, 19, 20

K

5 23 41 7 37, 9

36

16

27 13, 14, 15 8

SECTION J - J

36

VIEW K - K 16

13, 14, 15, 22

28 13, 14, 15

SECTION B - B SECTION H - H


P/N 12261-261

GREER RCI 510 RCI ASSEMBLY (Option)

DATE:

Revised 08-2011


52.5

GROUP

52

24, 25, 26

A

27

A

2

4

30, 31, 10 29

VIEW A - A

SEE PAGE 52.5 REF

PART NO.

DESCRIPTION

QTY

REF

PART NO.

DESCRIPTION

QTY

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

1202-29 1210-7 708 2982 1240-68 12422-24 1222-258 12186-40 1212-48 717 0808 709 7820 442 6316 1200-1 1210-14 1210-2 12241-12 12241-13 1222-184 200B2578-66 1200-93

Screw, Slotted Cheese Head ................. 8 Washer, Lock ......................................... 8 VCI-Pad, 1 X 1 ....................................... 2 Clamp..................................................... 4 Cable1 Connector.............................................. 1 Chain ..................................................... 1 Rivet ...................................................... 1 Bracket .................................................. 1 Bracket .................................................. 2 Gromment ............................................. 1 Capscrew, 0.25UNC x 0.75 ................... 3 Washer, Lock 0.25................................. 3 Washer, Plain 0.25 ................................ 11 Sealant .................................................. AR Sealant .................................................. AR Tie Wrap ................................................ AR Hose ...................................................... 2 Capscrew, 0.50 UNC X 0.75 ................. 2

720A0436-1 (Rev D) RCI 510 Assembly 1 2 3 4 5 6 7 8 9 10 11

1211-8 T107350 7170743 717 0777 717 0778 714 0621 717 0882 7171198 1210-26 1205-13 206F4254

12 13 14 15 16 17 18

12513-4 1200-57 1209-4 1210-23 707A4669 708 0271 708 0272

Drive Screw ............................... 1 Computer (See Page 52.3) ....... 1 Bracket ...................................... 1 Display....................................... 1 Reeling Drum ............................ 1 Switch........................................ 1 CWT W/Chain ........................... 1 Velocity Fuse ............................. 1 Washer, Lock 0.50..................... 2 Nut, 0.25 UNC ........................... 7 Tube 0.5 O.D. X 0.049W X 80 LGSteel SPEC #501 ......... 1 Cassette, Operator INTRO........ 1 Capscrew, 0.38 UNC x 0.75 ...... 18 Washer, Plain 0.38 .................... 18 Washer, Lock 0.38..................... 18 Roller Guide .............................. 3 Receptacle ................................ 2 Plug ........................................... 2


P/N 12261-261

GREER RCI 510 RCI ASSEMBLY (Option)


52.6

GROUP

52

1

2

REF

1 2 3

PART NO.

DESCRIPTION

T107350

Computer, RCI510

3

3

QTY

717 0776 System Chip [Generic - Not Programmed] .........1 --Fuse, 10 Amp - Standard Auto ...........................1 200B2578-66 Hose ...................................................................2


P/N 12261-261

GREER RCI 510 COMPUTER (Option)

DATE:

Revised 08-2011


52.7

GROUP

52

7

3

1

2

1A

4 5

6

REF

PART NO.

DESCRIPTION

QTY

717 0778 (Rev 00) Reeling Drum, RCI 510 1 1A 2 3 4 5 6 7

216651 216652 216653 216654 216655 216656 216657 216658

Base Plate Assembly .................................1 Potentiometer, Extension ...........................1 Slip Ring.....................................................1 O-Ring........................................................1 Cover Assembly .........................................1 Screw .........................................................12 Cable, Tail ..................................................1 Ext. Cable Assembly ..................................1


P/N 12261-261

GREER RCI 510 REEL (Option)

DATE:

Revised 09-2010


52.8

GROUP

52

FILTER KIT (TIER 3 & NON-NORTH AMERICA) CUMMINS QSB6.7TIER 3 & EXPORT FILTER KIT

220169

(Includes all items below)

PRIMARY AIR FILTER

225220 (1)

SECONDARY AIR FILTER

225221 (1)

OIL FILTER-ENGINE

218033 (1)

FUEL FILTER (PRIMARY SIDE)

220010 (1)

FUEL FILTER (SECONDARY SUCTION SIDE)

219659 (1)

TRANSMISSION OIL FILTER (DANA - POWERSHIFT)

218915 (1)

NOTE A: Change air cleaner element according to restriction indicator (See Manual) - check restriction indicator min 250hrs or 3mo NOTE B: Correct water filter pn# is determined by testing coolant at maintenance interval (See Manual) OIL

AIR

FUEL


P/N 12261-261

FILTERS TIER 3 & NON-NORTH AMERICA

DATE:

Revised 04-2013

MODEL: RT600 PAGE

54.1

GROUP

54

FILTER KIT CUMMINS QSB6.7 TIER 4i FILTER KIT

222978

(Includes all items below)

PRIMARY AIR FILTER

222685 (1)

SECONDARY AIR FILTER

222686 (1)

OIL FILTER-ENGINE

222688 (1)

FUEL FILTER (PRIMARY SIDE)

219903 (1)

FUEL FILTER (SECONDARY SUCTION SIDE)

219902 (1)

TRANSMISSION OIL FILTER (DANA - POWERSHIFT)

218915 (1)

NOTE A: Change air cleaner element according to restriction indicator (See Manual) - check restriction indicator min 250hrs or 3mo NOTE B: Correct water filter pn# is determined by testing coolant at maintenance interval (See Manual) OIL

AIR

FUEL


FILTERS - TIER 4i P/N 12261-261

Revised 04-2013

MODEL: RT600-1 PAGE

54.2

GROUP

54

RECOMMENDED SPARE PARTS FOR TIER 3 & EXPORT ITEM

PART NO.

DESCRIPTION

QTY

1 2 3 4 5 6 7 8 9 10 11

12019-526 218046 216212 A29309 218014 221896 212477 222016 223862 218199 220010

12

218033

13

220169

14

218915

15

219659

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

713F0144 430 4127 1245-42 215152 215151 12019-690 26843 216435 219978 1223-1025 1223-379 441 6828 723 0044 217793 717 1198 221825 708 2210 719 0947 719 0948 7190403 1245-62 216745 1223-992 1223-990 1223-986

Valve, Relay .........................................2 Seal Kit - Outrigger EXT CYL...............1 Seal Kit - Jack CYL ..............................1 Seal Kit - OR/Steer Valve .....................1 Seal Kit - Steering Orbitrol....................1 Seal Kit - STR CYL...............................1 Seal Kit, Swing Motor ...........................1 Seal Kit, EXT CYL ................................1 Seal Kit, Hoist CYL...............................1 Seal Kit, Swivel.....................................1 Fuel Filter (Primary Side) (Cummins QSB6.7 Tier 3 & Non-North America) ..1 Oil Filter-Engine (Cummins QSB6.7 Tier 3 & Non-North America) ................1 Filter Kit (Cummins QSB6.7 Tier 3 & Non-North America) ..........................1 Transmission Oil Filter (Dana-Powershift) (Cummins QSB6.7 Tier 3 & Non-North America) ................1 Fuel Filter (Secondary Suction Side) (Cummins QSB6.7 Tier 3 & Non-North America) .............................1 Step Assembly - HYD Tank ..................2 Valve Primary Relay-ALL#10391 .........1 Sender, Fuel (Fuel Tank) ......................1 C/B Valve -Jack CYL ............................1 Check Valve - Jack CYL.......................1 Adapter.................................................2 Solenoid Assembly - OR Valve ............2 Cab Door Rotary Paddle Handle..........Ref Thumper Solenoid ................................4 SPST Toggle Switch.............................1 Switch, Air ............................................2 Relay 12V 20/40A SPDT SLD..............5 Box, Breaker & Relay ...........................1 Switch...................................................1 Fuse, Velocity .......................................1 Belt, Drive PV8 X 45.0..........................1 Valve, Solenoid.....................................2 RH Control............................................1 LH Control ............................................1 Cable, Hand Throttle ............................1 Level.....................................................1 Wiper, Front - Cab ................................1 Relay ....................................................1 Diode ....................................................1 Fuse, 7.5 AMP......................................1

ITEM

PART NO.

DESCRIPTION

41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83

1223-959 1223-960 1223-961 1223-987 1223-988 1223-993 1223-989 1223-991 1245-183 1245-179 1245-178 1245-188 1245-189 1245-190 1245-177 1223-743 1223-858 217780 1223-917 1223-879 1223-878

84

225221

Circuit Breaker, 7.5 AMP ..................... Ref Circuit Breaker, 10 AMP ...................... Ref Circuit Breaker, 20 AMP ...................... Ref Circuit Breaker, 25 AMP ...................... 1 Fuse, 5 AMP ........................................ 1 Relay, 4 Pin, Mini Micro ....................... 1 Fuse, 10 AMP ...................................... 1 Relay, 5 Pin, Mini Micro ....................... 1 Gauge, Water TEMP............................ 1 Gauge, Oil Pressure ............................ 1 Guage - Fuel........................................ 1 Guage - Transmission Oil Temp .......... 1 Guage - Transmission Oil Pressure..... 1 Gauge, Air Dual Pressure.................... Ref Voltmeter.............................................. 1 Dash Lamp .......................................... 4 Ignition Switch...................................... 1 Lap Belt................................................ 1 Switch, Rocker..................................... 4 Switch, Rocker..................................... 3 Switch, Rocker..................................... 1 ATC 5 AMP Fuse ................................. Ref Dust Cap.............................................. 4 Spark Arrestor Muffler .......................... 1 Swing Reducer Friction Disk................ 4 Swing Reducer Brake Disk .................. 3 Fill Cap-Hydraulic Tank........................ 1 Panel.................................................... 1 Roof Wiper Blade................................. 1 Front Wiper Motor................................ 1 Cable-Swing Brake .............................. 1 Filter..................................................... 1 Potentiometer, Extension..................... 1 ASSY Reed Switch .............................. 1 Switch, Push-pull ................................. 1 Switch, Shifter F-N-R ........................... 1 Seal Piston 9.0 CAP GT ...................... 1 Seal Rod 7.000R DP R407000............ 1 UCup 7.0R 0.375CS 0.625 Z Seal....... 1 Seal Piston 11.050 Cap GT ................. 1 Seal Rod 6.000 .................................... 1 Filter..................................................... 1 Primary Air Filter (Cummins QSB6.7 Tier 3 & Non-North America) ............... 1 Secondray Air Filter (Cummins QSB6.7 Tier 3 & Non-North America).. 1

12019-558 720-0417 216093 216094 37542 217835 216854 216744 1291-181 708 6449 216652 714A1471 1223-981 718 0741 221768 221777 221778 219916 216226 709 7783 225220

QTY.


P/N 12261-261

RECOMMENDED SPARE PARTS LIST

DATE:

Revised 04-2013

MODEL: RT600 PAGE

55.1

GROUP

55

RECOMMENDED SPARE PARTS FOR TIER 4i

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

1223-997 1223-996 1223-998 1223-999 T104517 1223-1002 1223-1003 1223-981 1223-858 1223-1004 1223-1005 1223-1012 1223-1011 T103608 718 0741 1245-42 12019-690 1223-379 719 0947 719 0948 1223-990 1223-987 1245-188 1245-189 1245-190 221768 221777 221778 219916 216226 218046 221896 212477 222016 1245-62 216745 1223-959 1223-960 1223-961

Switch, O/R Left................................... 2 Switch, O/R UP OR Down ................... 1 Switch, O/R Right ................................ 2 Switch, Steering Mode ......................... 1 Switch, Range Select........................... 1 Switch, Defroster ................................. 1 Switch, Park Brake .............................. 1 Switch, Push-pull ................................ 1 Switch, Ignition W/ Key ....................... 1 Switch, Mount, Center ........................ 8 Switch, Mount, End ............................. 10 Switch, Work Lights ............................ 1 Switch, Lights ...................................... 1 Switch, Regen ..................................... 1 Switch, Shifter F-N-R .......................... 1 Sender, Fuel (Fuel Tank) ..................... 2 Adapter ................................................ 2 Switch, Air............................................ 2 RH Control ........................................... 1 LH Control............................................ 1 Diode ................................................... 1 Circuit Breaker, 25 AMP ...................... 1 TRANS TEMP Gauge.......................... 1 TRANS PRESS Gauge........................ 1 Air Pressure Guage ............................. Ref Seal Piston 9.0 CAP GT ...................... 1 Seal Rod 7.000R DP R407000.... ....... 1 UCup 7.0R 0.375CS 0.625 Z Seal .......1 Seal Piston 11.050 Cap GT.................. 1 Seal Rod 6.000 .................................... 1 Seal Kit - Outrigger EXT CYL .............. 1 Seal Kit - Steering Cylinder.................. 1 Seal Kit, Swing Motor .......................... 1 Seal Kit, EXT CYL ............................... 1 Level .................................................... 1 Wiper, Front - Cab ............................... 1 Circuit Breaker, 7.5 AMP ..................... Ref Circuit Breaker, 10 AMP ...................... Ref Circuit Breaker, 20 AMP ...................... Ref ATC 5 AMP Fuse ................................. Ref Spark Arrestor Muffler .......................... 1 Swing Reducer Friction Disk................ 4 Swing Reducer Brake Disk .................. 3 Panel.................................................... 1 Roof Wiper Blade................................. 1 Front Wiper Motor................................ 1 Potentiometer, Extension..................... 1 ASSY Reed Switch .............................. 1 Seal Kit, Hoist CYL .............................. 1 Filter..................................................... 1 Filter..................................................... 1

720-0417 216093 216094 217835 216854 216744 216652 714A1471 223862 708 6449 709 7783

QTY

ITEM

PART NO.

DESCRIPTION

QTY.

52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

T105217 T112491 12019-558 37542 709F7871 217780 221825 T109444 717 1198 1223-986 1223-988 1223-989 T109797 12019-526 430 4127 723 0044 1223-991 1223-992 1223-993 441 6828 222688

73

219903

74

219902

75

218915

76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92

222978 216212 A29309 218014 218199 713F0144 215152 215151 26843 216435 1223-1025 217793 710-0646 1291-181 708 2210 219978 222685

93

222686

94

224079

Bracket, Filter....................................... 1 Fuel Filter Mount.................................. 1 Dust Cap ............................................. 4 Fill Cap................................................. 1 Cover, Fill Cap .................................... 1 Lap Belt................................................ 1 Belt, Drive PV8 X 45.0 ........................ 1 Decal, Fuse Panel ............................... 1 Fuse, Velocity ...................................... 1 Fuse, 7.5 AMP ..................................... 1 Fuse, 5 AMP ........................................ 1 Fuse, 10 AMP ...................................... 1 Lamp, DPF........................................... 1 Valve, Relay......................................... 1 Valve Primary Relay -ALL#10391........ 1 Box, Breaker & Relay .......................... 1 Relay, 5 Pin, Mini Micro ....................... 1 Relay, 5 Pin, Micro............................... 1 Relay, 4 Pin, Mini Micro ....................... 1 Relay 12V 20/40A SPDT SLD ............. 11 Oil Filter-Engine (Cummins QSB6.7 Tier 4i)................... 1 Fuel Filter (Primary Side) (Cummins QSB6.7 Tier 4i)................... 1 Fuel Filter (Secondary Suction Side) (Cummins QSB6.7 Tier 4i)................... 1 Transmission Oil Filter (Dana-Powershift) (Cummins QSB6.7 Tier 4i)................... 1 Filter Kit (Cummins QSB6.7 Tier 4i)..... 1 Seal Kit - Jack CYL.............................. 1 Seal Kit - OR/Steer Valve..................... 1 Seal Kit - Steering Orbitrol ................... 1 Seal Kit, Swivel .................................... 1 Step Assembly - HYD Tank.................. 2 C/B Valve -Jack CYL ........................... 1 Check Valve - Jack CYL ...................... 1 Solenoid Assembly - OR Valve............ 2 Cab Door Rotary Paddle Handle ......... Ref SPST Toggle Switch ............................ 1 Switch .................................................. 1 Cylinder, Steering................................. 4 Cable, Swing Brake ............................. 1 Valve, Solenoid .................................... 2 Soleniod Assembly .............................. 4 Primary Air Filter (Cummins QSB6.7 Tier 4i)................... 1 Secondary AirFilter (Cummins QSB6.7 Tier 4i)................... 1 Crankcase Breather element (Cummins QSB6.7 Tier 4i)................... 1


P/N 12261-261

RECOMMENDED SPARE PARTS LIST

DATE:

Revised 04-2013

MODEL: RT600-1 PAGE

55.2

GROUP

55

11 10 2

3

8 7

5, 4, 6 9 1

REF.

1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

QTY

718A0947

3RD Wrap Indicator

712 0347 442 2201 1202-6 1209-3 1205-25 1200-37 1209-2 1200-3 1205-23 1223-940 1223-941

Bracket ............................................. 1 Switch............................................... 1 10-24NC X 0.75 Screw .................... 2 5/16 Flat Washer .............................. 2 5/16-18NC Nut ................................. 2 5/16-18NC X 1.75 GD5 .................... 1 1/4 Flat Washer ................................ 2 1/4-20NC X 1.00 GD5 ...................... 2 1/4-20NC Lock Nut........................... 2 0.250 Female Terminal .................... 3 0.250 Male Terminal ........................ 3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE: Released: 04-2011

3RD WRAP INDICATOR P/N 12261-261


56.1

GROUP

56

6

6

5

1

KNOB

10

REF

1 2* 3* 4* 5

PART NO.

DESCRIPTION

QTY

222773

ASO Kit

222755 222756 222757 222758 222759

Air Shutoff Valve ....................... 1 Manual Cable Bracket Kit ......... 1 10 Foot Cable ........................... 1 NC Microswitch......................... 1 CAC Pipe.................................. 1

REF

PART NO.

DESCRIPTION

QTY

6 7* 8* 9* 10

222760 222580 222761 222762 T119107

3.00ID X 2.69 Hoses................. 2 3.00" SLTB Clamps................... 2 Electrical Plug ........................... 1 Wedgelock ................................ 1 Decal, Engine Stop ................... 1

* ITEMS 2, 3, 4, 7, 8 & 9 ARE NOT SHOWN IN ILLUSTARTION WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE: Released: 04-2011

EMERGENCY SHUTDOWN KIT P/N 12261-261


56.2

GROUP

56

1

CLEANOUT PORT

REF

PART NO.

DESCRIPTION

QTY

1

720-0417

Spark Arrestor Muffler ...............1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE: Released: 04-2011

SPARK ARRESTOR MUFFLER P/N 12261-261


56.3

GROUP

56

RT600 Tier3&Tier4i Parts-Manual for-reference-Only April2013

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