ROTATING MACHINERY INSPECTION and PRECISION MAINTENANCE YOU WILL LEARN HOW TO: • Apply practic practical al techniques techniques for for troubleshoo troubleshooting ting rotating rotating machiner machinery y • Eliminate Eliminate Problems Problems through through prove proven n precision precision mainten maintenance ance methods • Ident Identify ify which which machines machines require require precis precision ion maintena maintenance nce • Red Reduce uce mai mainte ntenan nance ce cos costs ts • Pre Preven ventt failur failures es from from occ occurr urring ing • Man Manage age a precis precision ion maint maintena enance nce progr program am
WHO SHOULD ATTEND: • Plant Opera Operations tions and Mainte Maintenanc nance e Person Personnel nel • Co Cons nsul ulti ting ng Eng Engin inee eers rs • De Desi sign gn Eng Engin inee eers rs • Pr Proc oces ess s Tec Techn hnic icia ians ns • Plant Engi Engineer-M neer-Manage anagers rs and Supe Supervisor rvisors s • Proce Process ss Contro Controll Enginee Engineers rs and and Supe Supervisor rvisors s • Me Mech chan anic ical al Eng Engin inee eers rs • Pu Pump mp Sa Sale les s Eng Engin inee eers rs • Pu Pump mp Serv Servic ice e Contr Contrac acto tors rs • Pu Pump mp Op Oper erat ator ors s
7.29
THE PROGRAM
THE WORKSHOP This is a comprehensive, highly practical and interactive two-day course. You will have an opportunity to discuss precision maintenance for rotating machinery and associated applications, operations, maintenance and management issues. The focus will be on the most up-to-date information and best practice. Towards the end of the workshop, you will have developed the skills and ability to recognise and solve precision maintenance issues in a structured and confident manner in working in improving the reliability and performance of their rotating machinery. After an introduction to the application of maintenance and costs of breakdowns, the important issue of vibration and vibration measurement is detailed. The important topic of balancing is then discussed drawing on practical examples. Alignment and other machinery faults are then covered. Other often neglected areas of particle and chemical analysis, temperature monitoring and failure analysis are covered in practical detail. The workshop is concluded with a set of practical rules for a precision maintenance program including issues, such as; which machines to monitor, managing the data usefully and scheduling maintenance.
PRE-REQUISITES A basic understanding of mechanical processes is not essential, but would be useful.
DAY ONE
DAY TWO
INTRODUCTION
ALIGNMENT
• • • •
• • • • • • • •
The mission of maintenance Maintenance philosophies Cost of breakdowns The role of precision maintenance
VIBRATION BASICS • • • • •
What is vibration? Vibration waves Overall vibration Vibration spectrum Natural and forcing frequencies
VIBRATION MEASUREMENT • • • • • •
Vibration sensors Which to choose? Sensor specifications Sensor mounting Spectrum analysers Other instrumentation
OTHER COMMON MACHINERY FAULTS • • • • •
Rotating machinery Piping, bases and supports Natural frequencies and resonance Modal and deflection shape analysis Troubleshooting unwanted vibration
RELATED TASKS FOR PRECISION MAINTENANCE • • • • • •
BALANCING • • • • • • • • •
Introduction Identifying misalignment Measuring misalignment Rough methods Reverse dial method Face-rim method Laser alignment Alignment tolerances
Why balance? Identifying unbalance Practical aspects Definitions Single-plane balancing Four-run method Two-plane balancing Overhung rotor Balancing standards
Tighten, Lubricate, Clean (TLC) Chemical and particle analysis Ultrasonic inspection Temperature monitoring Performance monitoring Failure analysis
MANAGING YOUR PRECISION MAINTENANCE PROGRAM • • • • • •
Baselines and trending Which machines to monitor Managing the data Scheduling maintenance Outsourcing Selling to management: A new mindset
“
The presentation was excellent and of excellent value. Julian Dalesio
Good presentation and very knowledgeable. Paul Swales
Excellent workshop. Knowledgeable and competent instructor.
“ Ross Boyd
Instructor had good background knowledge that was used well to support course material. J Clarke
ON-SITE TRAINING ✔
SAVE over 50% by having an IDC workshop presented at your premises.
✔
Customise the training to YOUR workplace.
✔
Have the training delivered when and where you need it.
Contact us for a FREE proposal.
[email protected]
•
www.idc-online.com
