Rigging View Modular Overland Conveyor

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PROJECT

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OUT OF PIT CRUSHING AND CONVEYING (OPCC) SYSTEMS

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RIGGING PLAN Modular Overland Conveyor

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OWNER PT ADARO INDONESIA, Tbk Menara Karya, 23rd Floor Jalan H.R. Rasuna Said Block X-5, Kav. 1-2 Jakarta 12950, Indonesia Phone: +6221-521-1265

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CONTRACTOR

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FLSmidth Indonesia

PT WIJAYA KARYA (Persero), Tbk

Gedung BRI II, 21st floor, Suite # 2101 Jalan Jendral Sudirman Kav. 44-46 Jakarta 10210, Indonesia Tel +62 21 251 27 38/2739 Fax +62 21 251 27 40

Jl. DI Panjaitan Kav 9 Jakarta 13340 Phone : (62-21) 819 2808, 850 8640, 850 8650 Fax : (62-21) 856 4463, 819 1235

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DRAWING NUMBER : 12

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PRELIMINARY

Document Number OPCC-90-RIG-0002

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5

INSTALLING MODULAR OVERLAND CONVEYOR

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Rev. : A 07 October 2011 Page 1 of 2

OWNER

: PT ADARO INDONESIA

CONTRACTORS

: PT WIJAYA KARYA (PERSERO) Tbk

PROJECT NAME

: Out of Pit Crushing and Conveyor Conveyor System

LOCATION

: TUTUPAN-KALIMANTAN TUTUPAN-KALIMANTAN SELATAN

2

1

PRELIMINARY


A

REV



OWNER

: PT ADARO INDONESIA

CONTRACTORS

: PT WIJAYA KARYA (PERSERO) Tbk

PROJECT NAME

: Out of Pit Crushing and Conveyor Conveyor System

LOCATION

: TUTUPAN-KALIMANTAN TUTUPAN-KALIMANTAN SELATAN

07 October 2011

DATE

Issued For Review

DESCRIPTION

HaGun

SAFETY

CM

Made By

Reviewed By

Approved By

PT WIJAYA KARYA

Reviewed By

Approved By

FLSmidth

PRELIMINARY




TABEL OF COUNTENT

No

Chapter Number

Title

1

CHAPTER 1

Method Of Work

2

CHAPTER 2

Job Safety Assessment Procedure

3

CHAPTER 3

Safe Work Method Statement

4

CHAPTER 4

Risk Management Safe Work Method Statement (SWMS)

5

CHAPTER 5

Rigging Plan

6

CHAPTER 6

Rigging Tools

7

CHAPTER 7

Critical Lift Workshee W orksheett

8

CHAPTER 8

Lift Study

9

CHAPTER 9

Crane Study

10

CHAPTER 10

General Scaffolding Safety Checklist

PRELIMINARY Document Number OPCC-90-RIG-0003

METHOD OF WORK INSTALLING MODULAR OVERLAND CONVEYOR

CHAPTER 1





TABLE OF CONTENT TABLE OF CONTENT CONTENT ................................ ................................................. ................................. ................................. .................................. .............................. .............2 1

GENERAL GENERAL............................... ................................................. .................................. ................................. .................................. .................................. ........................ .......4

2

PURPOSE .................................. .................................................. ................................. .................................. .................................. ................................. ..................... .....4

3

GENERAL GENERAL NOTE ................................ ................................................. ................................. ................................. .................................. .............................. .............4

4

5

6

3.1

Inspection Inspection ............................... ................................................ .................................. ................................. .................................. .................................. .................. .. 4

3.2

Safety Safety ............................... ................................................. .................................. ................................. .................................. .................................. ........................ .......4

3.3

Lifting Lifting................................. .................................................. ................................. ................................. .................................. .................................. ........................ .......4

3.4

Assembly and erection ................... .......... ................... ................... .................. ................... ................... .................. ................... ................... ............ ... 5

RESPONSIB RESPONSIBILITY ILITY............................... ................................................ ................................. ................................. .................................. .............................. .............5 4.1

Construction Manager .................................................................................................. 5

4.2

Field Field Engineer Engineer ................................. ................................................. ................................. .................................. .................................. ........................... ..........5

4.3

Field Superintendent Superintendent and Supervisor Supervisor ................... ......... ................... .................. ................... ................... .................. ................... ............5

4.4

Quality Control Engineer ............................................................................................... 5

4.5

Supporter Activities ................................. .................................................. ................................. ................................. .................................. ................... .. 5

BASIC REQUIREMENT REQUIREMENT ................................ ................................................. ................................. ................................. .................................. ................... ..5 5.1

Schedule and Planning ................................................................................................. 5

5.2

Erection Drawing Drawing and Erection Manual Manual ................... ......... ................... ................... ................... .................. .................. ................. ........ 5

5.3

Packing Packing List List ............................... ................................................ .................................. ................................. ................................. ................................. ................6

5.4

Storage Area and Warehouse ................... .......... ................... ................... .................. ................... ................... .................. ................... ............6

5.5

Resources Resources ................................. .................................................. .................................. ................................. ................................. ................................. ................6

PREPARATIO PREPARATION N WORK ................................. .................................................. ................................. ................................. .................................. ................... .. 6 6.1

Checking of MODULAR OVERLAND CONVEYOR Erection Drawings.................. ......... ............... ...... 6

6.2

Checking of Client Supplied Material and Equipment.................. ......... ................... ................... .................. ............... ...... 6

6.3

Checking of Erection Materials, Equipment, Tools and Machinery .................. ......... ................... .............. .... 6

6.4

Checking of Labour Labour................... .......... .................. ................... ................... ................... ................... .................. ................... ................... .................. ......... 6


7



MODULAR OVERLAND OVERLAND CONVEYOR ERECTION SEQUENCE ................... ......... ................... .................. ............ ... 7 7.1

Preparati Preparation on ................................ ................................................. .................................. ................................. ................................. ................................. ................7

7.2

Step of Works............................................. ............................................................. ................................. .................................. ................................. ................8


1



GENERAL This procedure provides information about the erection of MODULAR OVERLAND CONVEYOR at Out of Pit Crushing and Conveyor System Project.

2

PURPOSE This Procedure is to make sure that all people involve in the erection, assembly and welding of MODULAR OVERLAND CONVEYOR activity understand and familiar to doing the work with quality control system for getting quality result as per client specification and requirement, drawing, standard and code.

3

GENERAL NOTE

3.1

Inspection As per the works required inspection, carry out inspection under attendance of Superintendent / Engineer and as surreally record is result.

3.2

Safety

3.2.1

A safety safety officer officer presents presents all times Safety Briefing.

3.2.2

Job Safety Assessment (JSA) (JSA) must be carried carried out for all crane lifts lifts and all all other tasks that have potential risk to personnel of equipment.

3.2.3

Install scaffolding scaffolding where where necessary necessary to install bolt bolt in trestles trestles / support support legs legs connection. connection.

3.2.4

Pre lift study before any lifting activity.

3.2.5

Lift briefing and Safety briefing before any lift; assign responsibility responsibilit y to all personnel involved. involved. (Hand signals, Rigger to crane driver, etc.)

3.2.6

Insure all equipment required for installation is on hand and in position before lift i.e. Chain blocks, Level blocks, Podgy, Drifts, Hammer, Spanners. Etc.

3.2.7

Tag lines must be used to control lift.

3.2.8

Ground conditions must be ready before activities.

3.2.9

Set up up safety rope around lifting area of MODULAR MODULAR OVERLAND CONVEYOR area and put notice board entered “KEEP OFF EXCEPT PERSONEL CONCERNED”.

3.2.10 Lifting equipment equipment should be in certification and and tagged. 3.2.11 Crane and other machinery shall be inspected and certified. 3.3

Lifting All conditions adapted to the lifting procedure. Prior to commencement of lifting works, assuredly carry out check of lifting equipment.


3.4



Assembly and erection Assembly and erection of MODULAR OVERLAND CONVEYOR, accordance to manual book and relevant drawing

4 4.1

RESPONSIBILITY Construction Manager Responsible for the overall planning, coordination and control of erection work.

4.2

Field Engineer Responsible for field erection work implementation and maintaining acceptable acceptable quality standard.

4.3

Field Superintendent and Supervisor Responsible for the actual performance of the erection crew and examine the actual progress of work to ensure that it fit the drawing specifications and standards.

4.4

Quality Control Engineer Responsible to monitor and inspect the erection activities activities to ensure it is being done in compliance with procedure, ITP (Inspection and Test Plant), drawing, Project specification and other reference standard document and procedures.

4.5

Supporter Activities These activities will support by Material Control, Quality Control, Welding Section, and others section related with these activities.

5 5.1

BASIC REQUIREMENT Schedule and Planning Master schedule is usually provided by FLSmidth. The detailed schedule is prepared by Wijaya Karya according to his planning which is based on FLSmidth ’s master schedule. The milestone and the critical path can be identified which require proper planning. The sequence of erection activities and the resources required is included in the planning.

5.2

Erection Drawing and Erection Manual Erection drawing and manual usually provided by Wijaya Karya. The Field Engineer and Superintendent Superintendent shall check all drawings intended for MODULAR OVERLAND O VERLAND CONVEYOR erection. All the information required is completed completed and all drawings shall be of current revision.


5.3



Packing List Packing List shall be made available by FLSmidth. This included all the listing of materials, equipment and parts that are supplied. The Packing List should indicate the quantity of the material and equipment supplied and its specification as described in the erection drawing. This will also indicate the size and the total weight of the component and the method of storage. Also the packing number and material coding is very essential.

5.4

Storage Area and Warehouse Upon a thorough check on the drawing and the packing list, the quantity of materials and equipment is already known, including including the method of storing, the size of the storage area and the warehouse can be identifies.

5.5

Resources Identification of resources is integral part of planning and scheduling is the most essential part of the basic requirement requirement in undertaking Out of Pit Crushing Cr ushing and Conveyor System Project in particular and in all jobs in general. Resources means, means, the materials, labour and equipment needed to perform Out of Pit Crushing and Conveyor System Project.

6 6.1

PREPARATION PREPARA TION WORK Checking of MODULAR OVERLAND CONVEYOR Erection Erection Drawings This has to be done by the Construction Manager, Field Engineer, Superintendent and Supervisor to determine the correct resources needed to perform the job.

6.2

Checking of Client Supplied Material and Equipment Checking and inspection of the materials and equipment including the spare parts is to be done by the material control. He will make sure that all materials, equipment and spare parts received from FLSmidth, conform to the t he quantity and the specifications started in the packing list or shipping.

6.3

Checking of Erection Materials, Equipment, Tools and Machinery In the early stage of planning, these resources had been already identified. The schedule of mobilization is as planed schedule made by the Construction Manager and Engineer.

6.4

Checking of Labour Labour requirement requirement for every stage of erection job is prepared by the Chief Engineer and his erection team, which is in accordance to their planning.


7



MODULAR OVERLAND CONVEYOR ERECTION SEQUENCE

It is assumed in this procedure that before starting the erection of the MODULAR OVERLAND CONVEYOR, the supporting structure were already erected and checked by others and a nd clearance to proceed with the MODULAR OVERLAND CONVEYOR system erection had been obtained. The following sequences are for reference only. During actual field assembly, refer to lifting procedure and erection drawing (Rigging plan). 7.1

Preparation 

Make sure the job site in a safe condition for the installation work, in accordance accordance with the requirements requirements of Health Safety Environment department.



Prepare equipment and materials that will be done.



All equipment in good condition. In accordance with the Safety Equipment Checklist.



All man power associated with lifting and installation job, certainly in good health.



Make sure if the main frame for support of MODULAR OVERLAND OVERLAND CONVEYOR in ready for supporting.



Make sure that if the Crawler Crane 120 tons in good condition. In accordance with the results inspection crane safety checklist. This use for f or main crane for lifting.



Ensure the use of 20 millimetre thick steel plate to the floor f loor where the position of crawler cranes for work.


7.2



Step of Works

7.2.1

Install Concrete Sleeper

Figure 1

These activities: 1. Memasang concrete sleeper di posisi yang telah ditentukan koordinat-nya. koordinat -nya.


7.2.2



Memasang Frame

Figure 2

These activities: 1. Memasang table stringer di atas concrete concrete sleeper sleeper yang telah diperiksa kebenaran koordinat-nya.


7.2.3



Placed Object on the Work Floor

Figure 3

These activities: 1. Memasang table table stringer kedua kedua di atas concrete concrete sleeper yang yang telah diperiksa diperiksa kebenaran koordinat-nya. 2. Memasang V Tie bar di posisi yang yang telah ditentukan.


7.2.4


Object on Position

Figure 4

These activities: 1. Install Re-turning idler di posisi yang telah ditentukan. ditentuk an.



7.2.5


Pulley Completed

Figure 5

These activities: 1. Install carrying idler di posisi yang telah ditentukan.



7.2.6


Finishing

Figure 6

These activities: 1. Completed Install carrying idler di posisi yang telah ditentukan.


PRELIMINARY


JOB SAFETY ASSESSMENT PROCEDURE INSTALLING

MODULAR OVERLAND CONVEYOR

CHAPTER 2


PRELIMINARY





TABLE OF CONTENT

TABLE OF CONTENT CONTENT ................................ ................................................. ................................. ................................. .................................. .............................. .............2 1

GENERAL GENERAL............................... ................................................. .................................. ................................. .................................. .................................. ........................ .......3

2

DEFINITIONS ............................... ................................................ .................................. ................................. .................................. .................................. .................. .. 3

3

RESPONSIB RESPONSIBILITIE ILITIES S ................................. ................................................. ................................. ................................. .................................. ......................... .......4 3.1

MANAGERS MANAGERS ................................. .................................................. ................................. ................................. .................................. .............................. .............4

3.2

SUPERVISO SUPERVISORS RS............................... ............................................... ................................. .................................. .................................. ........................... ..........4

3.3

RESPONSIBLE OFFICER ................... .......... .................. ................... ................... ................... ................... .................. .................. ................. ........ 4

3.4

PERMIT AUTHORISER.................. ......... ................... ................... .................. ................... ................... .................. ................... ................... ............ ... 5

3.5

PERMIT PERMIT HOLDER HOLDER ................................. ................................................. ................................. ................................. ................................. ...................... .....5

3.6

TEAM MEMBERS (WORKERS PERFORMING THE TASK) T ASK) ................... ......... ................... .................. ............ ... 5

3.7

SAFETY ADVISOR AND TRAINING IMPROVEMENT COORDINATOR................... .......... ............ ... 5

3.8

SHIFT SUPERVIS SUPERVISOR OR ................................. .................................................. ................................. ................................. ................................. ................6

3.9

SAFETY REPRESENTATIVES .................................................................................... 6

3.10 4

JOB SAFETY ANALYSIS (JSA) PROCESS PROCESS ................... .......... ................... ................... ................... ................... .................. ............... ...... 6 4.1

5

COMPLIANCE COMPLIANCE TEAM.................. ......... ................... ................... .................. ................... ................... .................. ................... ................... ............ ... 6

PROCESS STEP DETAILS .......................................................................................... 7

NOTICE NOTICE ................................ ................................................. .................................. ................................. ................................. .................................. ......................... ........10

PRELIMINARY


1




GENERAL

This document applies to all employees and Contractors Contractors of Wijya Karya, and full compliance is required required by 07 October 2011, in the erection of MODULAR OVERLAND OV ERLAND CONVEYOR at Out of Pit Crushing and Conveyor System Project. 2

DEFINITIONS

Task

A segment of work that requires a set of specific and distinct actions, which has a definable goal or outcome.

Job

A specific task that is performed in a particular lo cation. A job’s hazards are a combination of the task hazards and the work area hazards.

Minor Job

A task of negligible risk (typically a single step) that is planned to be performed in a work area such that it: 

does not involve moving off a walkway,



is within handrails,



does not have the potential to make contact with moving parts or hazardous substances (i.e. no additional PPE),



does not require isolations, and



Does not require additional support equipment (e.g. ladder, scaffolding, harness).

For example:

JSA



Opening or closing a Valve.



Visual inspection of equipment.



Lubrication.



Plant cleaning, where no isolation is required.



Non-intrusive condition monitoring etc.

Job Safety Analysis is a structured risk assessment used for tasks of substantial size; ideally developed by those conducting the work.

TBRA

Team Based Risk Assessment. A risk assessment structured that is used for complex and high hazard situations on work.

Standard Procedure

A document, which contains detailed instruction regarding a

particular task (routine or non-routine) and will over time, come to

JOB SAFETY ASSESSMENT

PRELIMINARY

PROCEDURE INSTALLING




contain a risk assessment document (where there is any risk other than negligible). The types of Standard Procedures include: 

Standard Operating Procedure held in Document Management System.



Standard Maintenance Procedure / PM’s / Work Orders that are

used on a scheduled or as needed basis.

A personal safety check, completed by an individual, and which identifies hazards and encourages review of risks before carrying out a task.

3 3.1

RESPONSIBILITIES MANAGERS

Managers shall ensure compliance with this guide manual within their area of responsibility 3.2

SUPERVISORS

Supervisors shall: 1. Ensure their personnel are competent competent in basic basic risk assessments assessments and comply with with the requirements of this guide manual. 2. Ensure all tasks are risk assessed in accordance with this guide manual. 3. Authorise JSA’s that are used to create or revise Standard Procedures. 3.3

RESPONSIBLE OFFICER

The Responsible Officer (RO) shall: 1. Ensure Contractors have an adequate risk assessment in accordance with this guide manual. 2. Review and endorse (by signature) all JSA’s, Standard Procedure or other generic risk assessments to be used. This task-based risk document is then supplemented supplemented by risk assessing the hazards associated with the work environment just prior to the work by: a. updating the JSA b. working under a new Work Permit

PRELIMINARY


3.4




PERMIT AUTHORISER

The Permit Authoriser shall: 1. Ensure risk assessment for the task is adequate before authorizing the Work Permit. 2. Understand the hazards and controls that have been put in place to minimize the risk of incidents. 3. Discuss additional area specific hazards and controls with the Permit Holder as identified on the new Work Permit or ensure that these are identified by “Take 5” or revised JSA. 3.5

PERMIT HOLDER

The Permit Holder shall: 1. Ensure the appropriate level of risk assessment for the type of job job is completed. 2. Walk through the work area escorted by an operational person if they are not familiar with the hazards and layout. 3. Ensure all hazard controls are maintained during during the task and personnel working on the task follow the requirements of all the risk management documentation: Standard Procedures (SOP’s, PM’s, Work Orders), JSA, Work Permit 3.6

TEAM MEMBERS (WORKERS PERFORMING THE TASK)

The Team Members shall: 1. Participate in developing risk assessment or read, review and include any additional risk controls to existing JSA / Standard Procedure / Work Permit. 2. Understand the hazards and controls that have been put in place to minimize the risk of incidents and their responsibility in maintaining those hazard controls. 3. Where a JSA risk assessment is used, write the date, date, their name and sign onto the document before commencing the task every day / shift they are on that task to indicate their acceptance to work in line with the risk assessments on the job. 3.7

SAFETY ADVISOR AND TRAINING IMPROVEMENT COORDINATOR

The Safety Advisor and Training Improvement Coordinator shall: 1. Provide support to all aspects of the risk assessment process. 2. Audit risk assessments in their area of responsibility to ensure compliance with with this guide manual. 3. Facilitate JSA’s is being absorbed into Standard Procedures.


PRELIMINARY





4. Deliver Basic Risk Assessment Assessm ent training sessions. 5. Approve use of a contractor’s own format of risk assessment (Safety Advisor and Shift Supervisors only). 3.8

SHIFT SUPERVISOR

The Shift Supervisor shall: 1. Approve use of a contractor’s own format of risk assessment outside of normal working hours. 3.9

SAFETY REPRESENTATIVES

The Safety Representatives shall: 1. Facilitate and support the JSA process for their area of responsibility. 3.10 COMPLIANCE TEAM

The Compliance Team shall: 1. Verify the implementation of this guide manual by: a. Review of documentation. b. Interview of personnel.

4

JOB SAFETY ANALYSIS (JSA) PROCESS

There are eight (8) steps in preparing a JSA as follows. Step 1 Select the job to be analyzed Step 2 Using the JSA worksheet, break down the job into logical steps and in the correct sequence that the work will be carried out Step 3 Identify all the hazards in each step Step 4 Develop Hazard Controls required Step 5 Measure the Residual Risk Step 6 Sign JSA Acknowledgement Sheet Step 7 Review and Update the JSA Step 8 File the JSA


PRELIMINARY




4.1


PROCESS STEP DETAILS

1. Select the job to be analysed. 2. Using the JSA worksheet, break down the job into logical steps and in the correct sequence that the work will be carried out. 3. Identify all the hazards in each step. This can be done by: a. Reviewing the listing of hazards on the JSA worksheet itself. b. Considering any additional hazards that may arise. c. Considering pollution of the environment, competency of workers, workers, fitness issues, fatigue of workers, simultaneous operations in the area and other personnel in the area and damage to equipment. 4. Develop Hazard Controls required When determining hazard control measures use the following preferred order of controls: a. Elimination of the hazard. b. Substitution with a less hazardous process or substance. c. Engineering controls (guarding, interlocks, interlocks, mechanical aids, barriers). d. Administration controls (operating or maintenance procedures, JSA, reducing exposure time). e. PPE – Personal Protective Equipment (refer checklist on front of JSA form). 5. Measure the Residual Risk In order to check that the hazards have been sufficiently controlled by the actions nominated, it is a requirement to assess the residual risk that exists with the controls in place. “Risk” is the combination of the likelihood of an i ncident resulting from a hazard

and the potential consequences if it occurs. Refer Table 2. “Consequence” is the outcome that can be reasonably expected, refer Table 1. “Likelihood” is how possible it is for the incident to occur, refer Table 1.


PRELIMINARY





DESCRIPTION

CONSEQUENCE

Injury / Illness

Environment Environment

Insignificant

Minor Injury / Illness

Little or no environmental environmental impact

Minor

Medical Treatment Injury / Illness

Small and/or localized impact

Moderate

Restricted Duties Injury / Illness

Substantial environmental environmental impact

Major

Lost Time Injury / Illness

Serious environmental environmental impact

Fatality or Permanent Disability Injury /

Widespread environmental environmental

Illness

impact

Catastrophic

LIKELIHOOD

DESCRIPTION

RISK RANK

IMPACT

Rare

Only by exception

E

Extreme risk

Unlikely

Could occur at some stage

H

High risk

Possible

Might occur at some time

M

Medium risk

Likely

Will probably occur

L

Low risk

Almost certain

Is expected to occur

…..

Table 1 – JSA Risk Assessment: Consequence, Likelihood and Risk Ranking Definitions

a. Once the reasonable consequence and likelihood of each potential unwanted event is determined, the risk can be ranked using the “Risk Matrix” below and recorded on the JSA Worksheet

LIKELIHOOD

CONSEQUENCE Insignificant

Minor

Moderate

Major

Catastrophic

Rare

L

L

M

H

H

Unlikely

L

L

M

H

E

Possible

L

M

H

E

E

Likely

M

H

H

E

E

H

H

E

E

E

Almost certain

Table 2 – JSA Risk Matrix: Likelihood versus Consequence


PRELIMINARY





b. The risk ranking is then used to determine those risks that have an “acceptable” level of risk i.e. are controlled.

c. An Extreme risk outcome is not acceptable and the job cannot commence. Risk rank scores of Extreme require additional risk reduction strategies to be implemented. Risk rank scores of High need to be highlighted to both the workers in the team and the Permit Authorizer. d. Responsible Officers shall be made aware of any High risk work planned by the Contractors. e. Potential work that results in an Extreme risk ranking shall not go ahead. Additional hazard controls need to be implemented. If these are not known to those planning to undertake the work, an additional risk assessment tool is required, such as Team Based Risk Assessment. The Business Unit Manager (or their designate) shall authorize the outcome of the TBRA as it relates to the planned work.

6. Sign JSA Acknowledgement Sheet Construction Manager, Safety Manager and Rigging Supervisor, shall sign the JSA Acknowledgement Sheet to confirm that they have read and understood the risk reduction measures specified in the JSA. This is done every day that the work is being progressed under the JSA. This is completed after revalidation of the Work Permit by the Permit Authorizer and briefing by the Permit Holder to their team on any changed conditions. The person in charge of a job, signs to endorse the JSA as appropriate for the task, on the day of the task. 7. Review and Update the JSA The JSA is to be reviewed and updated whenever there are changes to the job or the hazards and controls required. This may trigger changes to the Standard Procedure. 8. File the JSA

PRELIMINARY





There is no regulatory requirement to retain a completed JSA unless there has been an incident on that task and then it forms part of the investigation documents. The only exception to this is confined space activi ties where JSA’s shall be retained for 5 years as required under legislation.

As a business decision, once the JSA has been used on the task, the JSA is to be retained as a controlled document in CSBP’s Document Management System for

future reference. Ref er to Section 10: JSA’s and Standard Procedures for further details 5

NOTICE

The other things which not be coverage and included in this regulation will be added and described in the other documents.

SAFE WORK PRELIMINARY

METHOD STATEMENT INSTALLING MODULAR OVERLAND CONVEYOR



CHAPTER 3




Work activity:

Location:

Project:


ITP Reference:

Project No.:

SWMS No.:

Prepared by: Name:

Signature:

Position:

Gunawan, H

Rigging Engineer

HaGun

Project Engineer

Name:

Signature:

Position:

Reviewed and Approved by: Name:

Signature:

Position

HaGun Gunawan Hg Gunawan, H HaGun Gunawan Date safe work method prepared: 07 October 2011

Date work to be commenced:

Date:




Work activity:

Location:

Project:


ITP Reference:

Project No.:

SWMS No.:

Prepared by: Name:

Signature:

Position:

Name:

Gunawan, H

Rigging Engineer

HaGun

Project Engineer

Signature:

Position:

Reviewed and Approved by: Name:

Signature:

Position

Date:

HaGun Gunawan Hg Gunawan, H HaGun Gunawan Date safe work method prepared: 07 October 2011

Date work to be commenced:





Action before work commences: All Wijaya Karya inductions complete. Client Liaison Coordinator advised (if applicable). Warning signage for overhead electrical power to be placed on every mast and gantry. Work method shall be explained to all personnel participating in t he task prior to the commencement of the activity, all personnel to sign the Work Method Statement. Daily Pre-start meetings to be undertaken and recorded. Daily plant pre-start checklist completed. All personnel advised of first aid location.    

  

Action during work: All PPE must be correctly worn at all times. Work site to be kept clean and tidy at all times. Safety Pins to be installed on all Quick Hitch attachments. Regular review and assessment of controls shall be carried out. Positive communication shall be established with the crane operator using 2-way radios or precise hand signals. When issued all work to adhere to SCA conditions      

Action after works is complete: All plant to be securely locked up at conclusion of each workday. All tools and equipment to be cleaned, and securely stored away at conclusion of each workday. Work area to be kept clean and tidy. All gates to be locked after all personnel have exited.    

Personnel qualification & experience required: Crane Operators, Riggers, Protection Officer, Supervisors, Labourers

Engineering details/certificates authority approval required: Lifting Assembly to be fully certified.





Action before work commences: All Wijaya Karya inductions complete. Client Liaison Coordinator advised (if applicable). Warning signage for overhead electrical power to be placed on every mast and gantry. Work method shall be explained to all personnel participating in t he task prior to the commencement of the activity, all personnel to sign the Work Method Statement. Daily Pre-start meetings to be undertaken and recorded. Daily plant pre-start checklist completed. All personnel advised of first aid location.    

  

Action during work: All PPE must be correctly worn at all times. Work site to be kept clean and tidy at all times. Safety Pins to be installed on all Quick Hitch attachments. Regular review and assessment of controls shall be carried out. Positive communication shall be established with the crane operator using 2-way radios or precise hand signals. When issued all work to adhere to SCA conditions      

Action after works is complete: All plant to be securely locked up at conclusion of each workday. All tools and equipment to be cleaned, and securely stored away at conclusion of each workday. Work area to be kept clean and tidy. All gates to be locked after all personnel have exited.    

Personnel qualification & experience required: Crane Operators, Riggers, Protection Officer, Supervisors, Labourers

Engineering details/certificates authority approval required: Lifting Assembly to be fully certified.





Supervision: Foreman, Protection Officer

Permits e.g., confined spaces, hot work etc: Environmental Permits, Cultural Heritage Areas plan.

Plant, equipment & materials to be used and the maintenance checks to be completed: Crawler crane 120 ton, trailers,

Warning signs and control m easures: Clear zones are to be established around the crane and where the MODULAR OVERLAND CONVEYOR will be lowered on the piers. All loads are to be lift ed and slung by a Qualified Rigger or Dogman. Spotter present when working close to the track (overhead power lines). All lifting equipment must be checked and tagged current. Warning signage for overhead electrical power to be placed on every mast and gantry. Lift plan to be provide before commencement works and approved.

Training and Instruction: All Operators and Riggers must be suitably trained and carryall relevant certificates. Tool Box on Safe Work Method, Daily Pre-start Brief.

Personal protective equipment requirements: PPE according to the W ijaya Karya standard.

Legislation, codes of practice, standards applicable: AS 2550 - 1 Cranes Safe Use General Required AS 2550 - 5 Cranes Safe Use Mobile & Vehicle AS 2550 - 6 Cranes Safe Use - Guided St & Ret App AS 2550 - 10 Cranes Safe Use – EWPs AS 1891 3 Industrial Fall Arrest Devices Crane Book by Crane Vendor

List of attachments (e.g. material safety data sheets, diagrams etc): Lind ores SWMS: Lifting and positioning of MODULAR OVERLAND CONVEYOR units onto that position.





Supervision: Foreman, Protection Officer

Permits e.g., confined spaces, hot work etc: Environmental Permits, Cultural Heritage Areas plan.

Plant, equipment & materials to be used and the maintenance checks to be completed: Crawler crane 120 ton, trailers,

Warning signs and control m easures: Clear zones are to be established around the crane and where the MODULAR OVERLAND CONVEYOR will be lowered on the piers. All loads are to be lift ed and slung by a Qualified Rigger or Dogman. Spotter present when working close to the track (overhead power lines). All lifting equipment must be checked and tagged current. Warning signage for overhead electrical power to be placed on every mast and gantry. Lift plan to be provide before commencement works and approved.

Training and Instruction: All Operators and Riggers must be suitably trained and carryall relevant certificates. Tool Box on Safe Work Method, Daily Pre-start Brief.

Personal protective equipment requirements: PPE according to the W ijaya Karya standard.

Legislation, codes of practice, standards applicable: AS 2550 - 1 Cranes Safe Use General Required AS 2550 - 5 Cranes Safe Use Mobile & Vehicle AS 2550 - 6 Cranes Safe Use - Guided St & Ret App AS 2550 - 10 Cranes Safe Use – EWPs AS 1891 3 Industrial Fall Arrest Devices Crane Book by Crane Vendor

List of attachments (e.g. material safety data sheets, diagrams etc): Lind ores SWMS: Lifting and positioning of MODULAR OVERLAND CONVEYOR units onto that position.




How severely could it hurt someone or how ill could it make someone? Kill or cause permanent disability or ill health Long term illness or serious injury Medical attention and several days off work First aid needed


How likely is it to occur? Very likely Could happen any time

Likely Could happen sometime

Unlikely Could happen but very rarely

Very unlikely Could happen, but probably never will

1/H

1/H

1/H

2/M

1/H

1/H

2/M

2/M

1/H

2/M

2/M

3/L

2/M

2/M

3/L

3/L




How severely could it hurt someone or how ill could it make someone?


How likely is it to occur? Very likely Could happen any time

Kill or cause permanent disability or ill health Long term illness or serious injury Medical attention and several days off work First aid needed

Likely Could happen sometime

Unlikely Could happen but very rarely

Very unlikely Could happen, but probably never will

1/H

1/H

1/H

2/M

1/H

1/H

2/M

2/M

1/H

2/M

2/M

3/L

2/M

2/M

3/L

3/L



ITEM

WHAT ARE THE BASIC STEPS


POTENTIAL HAZARDS (What may cause an injury/illness to occur)

RISK RANKING 1(H), 2(M), or 3(L)


HAZARD CONTROLS (What controls can be put in place to prevent an injury/illness) N.B. Control measures must not raise or create an increased risk

WHO WILL ENSURE THAT THIS IS DONE

1

Daily Pre-Start Safety Brief

Plant in unsafe condition causing slips trips, falls

2

Daily Pre-Start Plant Check

Plant failure

3

Start up plant

4

Position Crawler crane 120 ton in accordance with PT Wijaya Karya Safe Work Method Statement

Wika Personnel

5

Load required amount of counter weights onto crawler crane, install and secure weights in accordance with PT Wijaya Karya Safe Work Method Statement

Wika Personnel

6

Check all lifting equipment. Raise crane boom to a safe radius. Check all motions, limits and operation of

Wika Personnel

Electro conduction





All work group to be made aware of scope of works

All personal

Ticketed/certified personnel to carry out pre start check

Plant Operators

Plant Operators




ITEM

WHAT ARE THE BASIC STEPS

POTENTIAL HAZARDS (What may cause an injury/illness to occur)

RISK RANKING 1(H), 2(M), or 3(L)


HAZARD CONTROLS (What controls can be put in place to prevent an injury/illness) N.B. Control measures must not raise or create an increased risk

WHO WILL ENSURE THAT THIS IS DONE

1

Daily Pre-Start Safety Brief

Plant in unsafe condition causing slips trips, falls

2

Daily Pre-Start Plant Check

Plant failure

3

Start up plant

4

Position Crawler crane 120 ton in accordance with PT Wijaya Karya Safe Work Method Statement

Wika Personnel

5

Load required amount of counter weights onto crawler crane, install and secure weights in accordance with PT Wijaya Karya Safe Work Method Statement

Wika Personnel

6

Check all lifting equipment. Raise crane boom to a safe radius. Check all motions, limits and operation of

Wika Personnel





All work group to be made aware of scope of works

All personal

Ticketed/certified personnel to carry out pre start check

Plant Operators

Electro

Plant Operators

conduction





controls in accordance with PT Wijaya Karya Safe Work Method Statement 

7

Position elastomeric bearings on new piers (off scaffolding next to blade piers)

8

Lift MODULAR OVERLAND CONVEYORs, attach specified tag line & static line and place MODULAR OVERLAND CONVEYORs on piers in accordance with PT Wijaya Karya Safe Work Method Statement

9

Remove lifting chains from MODULAR OVERLAND CONVEYOR

10

Repeat steps 7-9 until all 2 MODULAR OVERLAND CONVEYORs have been placed

 

Move plant to a designated shutdown area at the conclusion of each work



Wika Personnel

Wika Personnel



11

Limb injuries Fall from scaffolding

Ensure appropriate care is taken. Ensure good manual handling techniques are employed and work process communicated to workers. Ensure workers are wearing safety harnesses attached to horizontal safety bar (edge protection) of scaffold

Fall from MODULAR OVERLAND CONVEYOR



Ensure dogman is wearing safety harness attached to static line on MODULAR OVERLAND CONVEYOR.

Wika Personnel

Wika Personnel



Collision with personnel,



Ensure appropriate care is taken while operating plant and adequate safety

Operators





controls in accordance with PT Wijaya Karya Safe Work Method Statement 

7

Position elastomeric bearings on new piers (off scaffolding next to blade piers)

8

Lift MODULAR OVERLAND CONVEYORs, attach specified tag line & static line and place MODULAR OVERLAND CONVEYORs on piers in accordance with PT Wijaya Karya Safe Work Method Statement

9

Remove lifting chains from MODULAR OVERLAND CONVEYOR

10

Repeat steps 7-9 until all 2 MODULAR OVERLAND CONVEYORs have been placed

 

Move plant to a designated shutdown area at the conclusion of each work



Wika Personnel

Wika Personnel



11

Limb injuries Fall from scaffolding

Ensure appropriate care is taken. Ensure good manual handling techniques are employed and work process communicated to workers. Ensure workers are wearing safety harnesses attached to horizontal safety bar (edge protection) of scaffold

Fall from MODULAR OVERLAND CONVEYOR



Ensure dogman is wearing safety harness attached to static line on MODULAR OVERLAND CONVEYOR.

Wika Personnel

Wika Personnel



Collision with personnel,



Ensure appropriate care is taken while operating plant and adequate safety

Operators




day 



12

Move temporary fencing back to original position

structures etc. Limb injuries Limb injuries from poor manual handling






distance is adhered while moving vehicles. Shutdown plant in accordance with manufacturer's recommendations and/or specifications. Ensure good manual handling techniques are employed and communicated to all workers

Foreman




day 



12

Move temporary fencing back to original position

structures etc. Limb injuries Limb injuries from poor manual handling






distance is adhered while moving vehicles. Shutdown plant in accordance with manufacturer's recommendations and/or specifications. Ensure good manual handling techniques are employed and communicated to all workers

RISK MANAGEMENT PRELIMINARY

SAFE WORK METHOD STATEMENT (SWMS) INSTALLING


CHAPTER 4



Foreman






CHAPTER 4





COMPANY NAME:

PROJECT:

Work Activity: Lifting MODULAR OVERLAND CONVEYOR CONVEYOR

Developed by:

Principal Contractor: H Gunawan

Approved by:

SWMS number: WIKA-OPCC-


Position: Date:

RESORCES: Equipment Used: Trades Involved: Riggers. Crane Operators Relevant certificates of competency and General Induction certificate. Pink card. Maintenance checks: Current lifting chain test certificates, all crane log books to be up to date. Materials used: Rigging equipment, Appropriate warning signs & Barricade tape. Relevant tag line. Relevant Personnel Protection Equipment required: Hard hats. Steel caped safety boots, Harness with double lanyard, eye and sun protection. High vies clothing or vests, Gloves. LIST THE RELEVANT OHS ACT and REGULATIONS: AS 2550 - 1 Cranes Safe Use General Required AS 2550 - 5 Cranes Safe Use Mobile & Vehicle AS 2550 - 6 Cranes Safe Use - Guided St & Ret App AS 2550 - 10 Cranes Safe Use – EWPs AS 1891 3 Industrial Fall Arrest Devices .

LIST THE RELEVANT CODES OF PRACTICE APPLICABLE TO YOUR WORK:



Rev. : A



COMPANY NAME:

PROJECT:

Work Activity: Lifting MODULAR OVERLAND CONVEYOR CONVEYOR

Developed by:

Principal Contractor: H Gunawan

Approved by:

07 October 2011 Page 2 of 7

Position:

SWMS number:

Date:

WIKA-OPCCRESORCES: Equipment Used:

Trades Involved: Riggers. Crane Operators Relevant certificates of competency and General Induction certificate. Pink card. Maintenance checks: Current lifting chain test certificates, all crane log books to be up to date. Materials used: Rigging equipment, Appropriate warning signs & Barricade tape. Relevant tag line. Relevant Personnel Protection Equipment required: Hard hats. Steel caped safety boots, Harness with double lanyard, eye and sun protection. High vies clothing or vests, Gloves. LIST THE RELEVANT OHS ACT and REGULATIONS:

LIST THE RELEVANT CODES OF PRACTICE APPLICABLE TO YOUR WORK:

AS 2550 - 1 Cranes Safe Use General Required AS 2550 - 5 Cranes Safe Use Mobile & Vehicle AS 2550 - 6 Cranes Safe Use - Guided St & Ret App AS 2550 - 10 Cranes Safe Use – EWPs AS 1891 3 Industrial Fall Arrest Devices .




JOB STEP Break the job down into Steps (where practical in sequence) 

EXISTING CONTROLS List the existing controls we currently have in place to address the identified hazard for each job step Conduct a risk assessment utilising the attached Matrix

Not understanding the job in hand

Ensure all personnel involved in the unloading and positioning of MODULAR OVERLAND CONVEYOR understand procedure and sign SWMS







   

Toolbox meeting and signing of JSA in relation to the unloading and positioning of MODULAR OVERLAND CONVEYOR units. Boom configuration Weight of load being lifted MODULAR OVERLAND CONVEYOR units. Radius required: 8.00m. Boom length: 24.4m. Crawler crane 120 ton Note; weight of lifting hook, lifting equipment and spreader to be in overall weight.


POTENTIAL HAZARDS Identify the Hazards associated with each step. Examine each to find possibilities that could lead to an incident involving injury. Equipment damage or environmental harm. 

Rev. : A





Y T I L I B A B O R P


E C N E U Q E S N O C

ADDITIONAL CONTROLS If the risk rating is too high add additional controls and nominate Person/s Responsible.

PERSON/S RESPONSIBLE

All work to carry out by qualified personnel. No unauthorised personnel permitted in the work area. Wika personnel to clearly identify all potential underground and over head hazards and services in relation to work and access areas of crawler cranes and relevant transport.

Wika personnel



G N I K N A R




JOB STEP Break the job down into Steps (where practical in sequence) 

POTENTIAL HAZARDS Identify the Hazards associated with each step. Examine each to find possibilities that could lead to an incident involving injury. Equipment damage or environmental harm.

EXISTING CONTROLS List the existing controls we currently have in place to address the identified hazard for each job step Conduct a risk assessment utilising the attached Matrix

Not understanding the job in hand

Ensure all personnel involved in the unloading and positioning of MODULAR OVERLAND CONVEYOR understand procedure and sign SWMS











   

Toolbox meeting and signing of JSA in relation to the unloading and positioning of MODULAR OVERLAND CONVEYOR units. Boom configuration Weight of load being lifted MODULAR OVERLAND CONVEYOR units. Radius required: 8.00m. Boom length: 24.4m. Crawler crane 120 ton Note; weight of lifting hook, lifting equipment and spreader to be in overall weight.

Rev. : A




Y T I L I B A B O R P


E C N E U Q E S N O C

ADDITIONAL CONTROLS If the risk rating is too high add additional controls and nominate Person/s Responsible.

PERSON/S RESPONSIBLE

All work to carry out by qualified personnel. No unauthorised personnel permitted in the work area. Wika personnel to clearly identify all potential underground and over head hazards and services in relation to work and access areas of crawler cranes and relevant transport.

Wika personnel



G N I K N A R





Use of relevant PPE equipment and up to date Pink card

Equipment failure Personnel injury crushing and pinch points. Back strain, Muscular injuries, and falling objects.

Ensure that all personnel are trained and competent in the relevant use of PPE. Ensure all relevant PPE equipment is used at all times. Harnesses are to be worn and lanyards attached at heights greater than 2m or in the event of no edge protection or risk of falling exists.

Establish exclusion zone.

Falling objects and protection of site personnel and public.

All loads to be contained within exclusion zone Wika to notify of required exclusion zone and notify site personnel of work activity. Exclusions zones to be barricaded of using appropriate signage & barricading tape to ensure an exclusion zone is set.

Manual handling

Back strain, Muscular injuries

Seek assistance if required,


PPE required; eye protection, safety boots, sun protection, hard hats, and harness with double layer high vis vests and cover all. All personnel working on ground and round plant or machinery are to wear high vis clothing or vests. All personnel to comply with Pink card induction requirements. Ensure that all WIKA personnel are conversant with WIKA safe working policies No unauthorised access will be permitted into areas during the rigging and derigging of the Crawler crane 120 ton.

Wika personnel

Wika personnel

If access is required during the lifting of units, Wika personnel are to be notified of access. All loads are to be slung and directed by a qualified rigger or Dogman. Ensure that all Wika

Wika personnel





Use of relevant PPE equipment and up to date Pink card

Equipment failure Personnel injury crushing and pinch points. Back strain, Muscular injuries, and falling objects.

Ensure that all personnel are trained and competent in the relevant use of PPE. Ensure all relevant PPE equipment is used at all times. Harnesses are to be worn and lanyards attached at heights greater than 2m or in the event of no edge protection or risk of falling exists.

Establish exclusion zone.

Falling objects and protection of site personnel and public.

All loads to be contained within exclusion zone Wika to notify of required exclusion zone and notify site personnel of work activity. Exclusions zones to be barricaded of using appropriate signage & barricading tape to ensure an exclusion zone is set.

Manual handling

Back strain, Muscular injuries

Seek assistance if required,


PPE required; eye protection, safety boots, sun protection, hard hats, and harness with double layer high vis vests and cover all. All personnel working on ground and round plant or machinery are to wear high vis clothing or vests. All personnel to comply with Pink card induction requirements. Ensure that all WIKA personnel are conversant with WIKA safe working policies No unauthorised access will be permitted into areas during the rigging and derigging of the Crawler crane 120 ton.

Wika personnel

Wika personnel

If access is required during the lifting of units, Wika personnel are to be notified of access. All loads are to be slung and directed by a qualified rigger or Dogman. Ensure that all Wika

Wika personnel






use correct manual handling techniques.

personnel are conversant with Wika safe working policies.

Organize communication

Communications Failure to understand directions

All two way radios to be tested before starting.

Riggers to carry or have access to fresh battery when required, whistle to be used in the event of radio failure.

Wika personnel

Establish Crawler crane 120 ton at required radius from centre of rift on head stocks.

Ground failure, Structural failure, and personnel injury.

Crane to be set up as per manufactures specifications.

An audible wind speed indicator is installed to indicate if wind speed is too great to continue lifts safely, Operator to monitor conditions and to notify relevant supervisors.

Wika personnel

Riggers to observe position of boom at all times when working in close proximity to overhead obstructions. Crane counters weight radius and clearance.

Impact of counter weight resulting in load swing or sling breakage and catastrophic load fall.

Check swing radius and clearances.

Ground conditions.

Crane base tracks sink resulting in uneven lift, load shift and excess boom stress and collapses.

Check all lifting gear and relevant equipment on Crawler crane 120 ton required for lift being

Mechanical Failure, Personal injury, sling breaks, load drops, and boom collapses.

Ground compaction report to be supplied before the setting up of crawler crane, use steel ground pads under crane tracks. All lifting equipment must be checked and tagged current. Any faults must be reported immediately to site supervisor.

Wika personnel to clearly identify all potential underground and over head hazards and services in relation to work and access areas of crawler cranes and relevant transport.

Any lifting equipment that has been supplied by other parties is to be compatible for required lifts and to be

Wika personnel






use correct manual handling techniques.

personnel are conversant with Wika safe working policies.

Organize communication

Communications Failure to understand directions

All two way radios to be tested before starting.

Riggers to carry or have access to fresh battery when required, whistle to be used in the event of radio failure.

Wika personnel

Establish Crawler crane 120 ton at required radius from centre of rift on head stocks.

Ground failure, Structural failure, and personnel injury.

Crane to be set up as per manufactures specifications.

An audible wind speed indicator is installed to indicate if wind speed is too great to continue lifts safely, Operator to monitor conditions and to notify relevant supervisors.

Wika personnel

Riggers to observe position of boom at all times when working in close proximity to overhead obstructions. Crane counters weight radius and clearance.

Impact of counter weight resulting in load swing or sling breakage and catastrophic load fall.

Check swing radius and clearances.

Ground conditions.

Crane base tracks sink resulting in uneven lift, load shift and excess boom stress and collapses.

Check all lifting gear and relevant equipment on Crawler crane 120 ton required for lift being

Mechanical Failure, Personal injury, sling breaks, load drops, and boom collapses.

Ground compaction report to be supplied before the setting up of crawler crane, use steel ground pads under crane tracks. All lifting equipment must be checked and tagged current. Any faults must be reported immediately to site supervisor.

Wika personnel to clearly identify all potential underground and over head hazards and services in relation to work and access areas of crawler cranes and relevant transport.

Any lifting equipment that has been supplied by other parties is to be compatible for required lifts and to be

Wika personnel





performed

Attach lifting equipment to required lift as per manufactures specified lifting points on MODULAR OVERLAND CONVEYOR.

Structural failure, personnel injury, and inclement weather conditions. Load Falls from height.

Lugs on units not suitable to take the weight of the load on the lift being performed.

All loads are to slung and directed by a qualified rigger or dogman Ensure all personnel involved in the lifting of the MODULAR OVERLAND CONVEYOR understand the procedure and sign SWMS. Harnesses are to be worn and lanyards attached at heights greater than 2m or in the event of no edge protection or risk of falling exists.


of Australian Standards and have required test certificates. All loads are to be slung and directed by a qualified rigger.

Wika personnel

All work to be carried out by qualified personnel. No unauthorised personnel permitted in the work area or access onto crane. Lugs on MODULAR OVERLAND CONVEYOR have been engineered to withstand the required weights that are required for the lift being performed

In the event of any deviation from this Safe Work Method Statement

Stop all work activities

Hold a toolbox meeting record and adjust SWMS variations

To be authorised by Wika safety representative

Wika personnel





performed

Attach lifting equipment to required lift as per manufactures specified lifting points on MODULAR OVERLAND CONVEYOR.

All loads are to slung and directed by a qualified rigger or dogman Ensure all personnel involved in the lifting of the MODULAR OVERLAND CONVEYOR understand the procedure and sign SWMS.

Structural failure, personnel injury, and inclement weather conditions. Load Falls from height.

Lugs on units not suitable to take the weight of the load on the lift being performed.


of Australian Standards and have required test certificates. All loads are to be slung and directed by a qualified rigger.

Wika personnel

All work to be carried out by qualified personnel.

Harnesses are to be worn and lanyards attached at heights greater than 2m or in the event of no edge protection or risk of falling exists.

No unauthorised personnel permitted in the work area or access onto crane. Lugs on MODULAR OVERLAND CONVEYOR have been engineered to withstand the required weights that are required for the lift being performed

In the event of any deviation from this Safe Work Method Statement

Stop all work activities

Hold a toolbox meeting record and adjust SWMS variations

To be authorised by Wika safety representative

Wika personnel






THIS SWYIS HAS BEEN DEVELOPED THROUGH CONSULTATIONS WITH LCR EMPLOYEES AND HAS BEEN READ AND UNDERSTOOD THEN SIGNED BY ALL EMPLOYEES INVOLVED WITH THIS ACTIVITY NAME

SIGNATURE

NAME

SIGNATURE

. PERSONNEL QUALIFICATIONS AND EXPERIENCE REQUIRED TO COMPLETE THE TASK:

SPECIFIC TRAINING REQUIRED TO COMPLETE THIS TASK:

APPROVALS:



Rev. : A




THIS SWYIS HAS BEEN DEVELOPED THROUGH CONSULTATIONS WITH LCR EMPLOYEES AND HAS BEEN READ AND UNDERSTOOD THEN SIGNED BY ALL EMPLOYEES INVOLVED WITH THIS ACTIVITY NAME

SIGNATURE

NAME

SIGNATURE

. PERSONNEL QUALIFICATIONS AND EXPERIENCE REQUIRED TO COMPLETE THE TASK:

12

11

10

9

SPECIFIC TRAINING REQUIRED TO COMPLETE THIS TASK:

8

7

6

APPROVALS:

5

4

3

2

1

NOTES:

REMARK: -. All dimension in millimeters H

H

G

G

F

F

E

E F or I nf nf or ma ti on

REV.

F or R ev ei w

DA T E

F or A pp pp ro va l

F or R el ea se se

F or A s- Bu il t

DRAWN CHKD APRD BP APRD D AT E D AT E D AT AT E D AT AT E

DESCRIPTION REVISIONS

D

D REFERENCE DRAWINGS DWG NO.

TITLE

OWNER

CONTRACTOR C

C

CORE

EQUIP ITEMNO :

NON

LIFECYCLE CODE :A OR B

ISSUE PURPOSE :

RESULT CODE : C,B,A NEXT STATUS : FA,FR,RE,AB RESUBMISSION DATE : NEXT SUBMISSION DATE: B

RESPONSIBLE DEPT./ PERSON :

B

REVIEWDATE : C:A CCEPTED WITHOUT COMMENTS B:A CCEPTED WITH COMMENTS A:DOCUMENT TOBE REVISED AND REISSUED Approvalorreview hereundershallnotbeconstruedto relieveVendor/Subcontractorof his responsibilitiesandliabilityunder sandliabilityunder theContract

AREA

A

: OUT OF PIT CRUSHING AND CONVEYING

TYPE

: MODULAR OVERLAND CONVEYOR

DETAIL

: RIGGING PLAN

PAGE

: 03 / 11

DWG NO :

OPCC-90-RIG-0005

DATE

INITIALS

DRAWN

Hg

CHECKED

HaGun

ENGINEER

GunawanH

APPROVED

SUKMA ARI

SIGN.

SCALE

1:75 SI ZE A4

RE V . 00

FILE NAME:

12

11

10

9

8

7

6

5

4

3

2

1

A

12

11

10

9

8

7

6

5

4

3

2

1

NOTES:


H

G

G

F

F

E


REV.

F or R ev ei w

DA T E


F or R el ea se se

F or A s- Bu il t



D


TITLE

OWNER

CONTRACTOR C

C

CORE

EQUIP ITEMNO :

NON


ISSUE PURPOSE :



B



AREA

A

TYPE


DETAIL

: RIGGING PLAN

PAGE

: 03 / 11

DWG NO :

A

OPCC-90-RIG-0005

DATE

INITIALS

DRAWN

Hg

CHECKED

HaGun

ENGINEER

GunawanH

APPROVED

SUKMA ARI

SIGN.

SCALE

1:75 SI ZE A4

RE V . 00

FILE NAME:

12

11

10

9

8

7

6

5

4

3

12

11

10

9

8

7

6

5

4

3

2

1

2

1

NOTES:


H

G

G

F

F

E


REV.

F or R ev ei w

DA T E


F or R el ea se se

F or A s- Bu il t



D


TITLE

OWNER

CONTRACTOR C

C

CORE

EQUIP ITEMNO :

NON


ISSUE PURPOSE :



B


AREA

A


TYPE


DETAIL

: RIGGING PLAN

PAGE

: 03 / 11

DWG NO :

OPCC-90-RIG-0005

DATE

INITIALS

DRAWN

Hg

CHECKED

HaGun

ENGINEER

GunawanH

APPROVED

SUKMA ARI

SIGN.

SCALE

1:75 SI ZE A4

RE V . 00

FILE NAME:

12

11

10

9

8

7

6

5

4

3

2

1

A

12

11

10

9

8

7

6

5

4

3

2

1

NOTES:


H

G

G

F

F

E


REV.

F or R ev ei w

DA T E


F or R el ea se se

F or A s- Bu il t



D


TITLE

OWNER

CONTRACTOR C

C

CORE

EQUIP ITEMNO :

NON


ISSUE PURPOSE :



B



AREA

A

TYPE


DETAIL

: RIGGING PLAN

PAGE

: 03 / 11

DWG NO :

A

OPCC-90-RIG-0005

DATE

INITIALS

DRAWN

Hg

CHECKED

HaGun

ENGINEER

GunawanH

APPROVED

SUKMA ARI

SIGN.

SCALE

1:75 SI ZE A4

RE V . 00

FILE NAME:

12

11

10

9

8

7

6

5

4

3

12

11

10

9

8

7

6

5

4

3

2

1

2

1

NOTES:


H

G

G

F

F

E


REV.

F or R ev ei w

DA T E


F or R el ea se se

F or A s- Bu il t



D


TITLE

OWNER

CONTRACTOR C

C

CORE

EQUIP ITEMNO :

NON


ISSUE PURPOSE :



B


AREA

A


TYPE


DETAIL

: RIGGING PLAN

PAGE

: 03 / 11

DWG NO :

OPCC-90-RIG-0005

DATE

INITIALS

DRAWN

Hg

CHECKED

HaGun

ENGINEER

GunawanH

APPROVED

SUKMA ARI

SIGN.

SCALE

1:75 SI ZE A4

RE V . 00

FILE NAME:

12

11

10

9

8

7

6

5

4

3

2

1

A

12

11

10

9

8

7

6

5

4

3

2

1

NOTES:


H

G

G

F

F

E


REV.

F or R ev ei w

DA T E


F or R el ea se se

F or A s- Bu il t



D


TITLE

OWNER

CONTRACTOR C

C

CORE

EQUIP ITEMNO :

NON


ISSUE PURPOSE :



B



AREA

A

TYPE


DETAIL

: RIGGING PLAN

PAGE

: 03 / 11

DWG NO :

A

OPCC-90-RIG-0005

DATE

INITIALS

DRAWN

Hg

CHECKED

HaGun

ENGINEER

GunawanH

APPROVED

SUKMA ARI

SIGN.

SCALE

1:75 SI ZE A4

RE V . 00

FILE NAME:

12

11

10

9

8

7

6

5

4

3

12

11

10

9

8

7

6

5

4

3

2

1

2

1

NOTES:


H

G

G

F

F

E


REV.

F or R ev ei w

DA T E


F or R el ea se se

F or A s- Bu il t



D


TITLE

OWNER

CONTRACTOR C

C

CORE

EQUIP ITEMNO :

NON


ISSUE PURPOSE :



B


AREA

A


TYPE


DETAIL

: RIGGING PLAN

PAGE

: 03 / 11

DWG NO :

OPCC-90-RIG-0005

DATE

INITIALS

DRAWN

Hg

CHECKED

HaGun

ENGINEER

GunawanH

APPROVED

SUKMA ARI

SIGN.

SCALE

1:75 SI ZE A4

RE V . 00

FILE NAME:

12

11

10

9

8

7

6

5

4

3

2

1

A

12

11

10

9

8

7

6

5

4

3

2

1

NOTES:


H

G

G

F

F

E


REV.

F or R ev ei w

DA T E


F or R el ea se se

F or A s- Bu il t



D


TITLE

OWNER

CONTRACTOR C

C

CORE

EQUIP ITEMNO :

NON


ISSUE PURPOSE :



B



AREA

A

TYPE


DETAIL

: RIGGING PLAN

PAGE

: 03 / 11

DWG NO :

A

OPCC-90-RIG-0005

DATE

INITIALS

DRAWN

Hg

CHECKED

HaGun

ENGINEER

GunawanH

APPROVED

SUKMA ARI

SIGN.

SCALE

1:75 SI ZE A4

RE V . 00

FILE NAME:

12

11

10

9

8

7

6

5

4

3

12

11

10

9

8

7

6

5

4

3

2

1

2

1

NOTES:


H

G

G

F

F

E


REV.

F or R ev ei w

DA T E


F or R el ea se se

F or A s- Bu il t



D


TITLE

OWNER

CONTRACTOR C

C

CORE

EQUIP ITEMNO :

NON


ISSUE PURPOSE :



B


AREA

A


TYPE


DETAIL

: RIGGING PLAN

PAGE

: 03 / 11

DWG NO :

OPCC-90-RIG-0005

DATE

INITIALS

DRAWN

Hg

CHECKED

HaGun

ENGINEER

GunawanH

APPROVED

SUKMA ARI

SIGN.

SCALE

1:75 SI ZE A4

RE V . 00

FILE NAME:

12

11

10

9

8

7

6

5

4

3

2

1

A

12

11

10

9

8

7

6

5

4

3

2

1

NOTES:


H

G

G

F

F

E


REV.

F or R ev ei w

DA T E


F or R el ea se se

F or A s- Bu il t



D


TITLE

OWNER

CONTRACTOR C

C

CORE

EQUIP ITEMNO :

NON


ISSUE PURPOSE :



B



AREA

A

TYPE


DETAIL

: RIGGING PLAN

PAGE

: 03 / 11

DWG NO :

A

OPCC-90-RIG-0005

DATE

INITIALS

DRAWN

Hg

CHECKED

HaGun

ENGINEER

GunawanH

APPROVED

SUKMA ARI

SIGN.

SCALE

1:75 SI ZE A4

RE V . 00

FILE NAME:

12

11

10

9

8

7

6

5

4

3

12

11

10

9

8

7

6

5

4

3

2

1

2

1

NOTES:


H

G

G

F

F

E


REV.

F or R ev ei w

DA T E


F or R el ea se se

F or A s- Bu il t



D


TITLE

OWNER

CONTRACTOR C

C

CORE

EQUIP ITEMNO :

NON


ISSUE PURPOSE :



B


AREA

A


TYPE


DETAIL

: RIGGING PLAN

PAGE

: 03 / 11

DWG NO :

OPCC-90-RIG-0005

DATE

INITIALS

DRAWN

Hg

CHECKED

HaGun

ENGINEER

GunawanH

APPROVED

SUKMA ARI

SIGN.

SCALE

1:75 SI ZE A4

RE V . 00

FILE NAME:

12

11

10

9

8

7

6

5

4

3

2

1

A

12

11

10

9

8

7

6

5

4

3

2

1

NOTES:


H

G

G

F

F

E


REV.

F or R ev ei w

DA T E


F or R el ea se se

F or A s- Bu il t



D


TITLE

OWNER

CONTRACTOR C

C

CORE

EQUIP ITEMNO :

NON


ISSUE PURPOSE :



B


AREA

A


TYPE


DETAIL

: RIGGING PLAN

PAGE

: 03 / 11

DWG NO :

OPCC-90-RIG-0005

DATE

INITIALS

DRAWN

Hg

CHECKED

HaGun

ENGINEER

GunawanH

APPROVED

SUKMA ARI

SIGN.

SCALE

1:75 SI ZE A4

RE V . 00

FILE NAME:

12

11

10

PRELIMINARY


9

8

7

6

RIGGING TOOLS INSTALLING MODULAR OVERLAND CONVEYOR

CHAPTER 6

5

4

3


2

1

A

PRELIMINARY



CHAPTER 6


PRELIMINARY




TABLE OF CONTENT


WORKING LOAD LIMIT LIMIT - 1770 GRADE W.R.C. ................... ......... ................... .................. .................. ................... ................... ......... 3

2

GRADE 'S' SHACKLES SHACKLES................... .......... .................. ................... ................... ................... ................... .................. ................... ................... .................. ......... 3

3

3G Industrial Chain Block - 5 tonne Capacity ................................. .................................................. ........................... ..........4

PRELIMINARY


1



WORKING LOAD LIMIT - 1770 GRADE W.R.C. DIRECT

CHOKE

LOADED

HITCH

2-LEG ASSEMBLY

4-LEG ASSEMBLY

METHOD OF LOADING Round Rect. load

load

a

is between opposite legs

Rigid load

Included angle

Angle

30°

45°

60°

90°

120° 45°

Flexible load

60°

90°

120° 45°

60°

90°

120°

a

Loading

1.00

0.75

factor

x 0.95

x 0.95

0.50

1.93 1.85

1.73

1.41 1.00

1.85

1.73 1.41

1.00

3.70

3.46

2.83

2.00

x

x

x

x

x

x

x

x

x

x

x

0.95

0.95 0.95

0.95

0.95 0.95

0.95

0.95 0.95

0.95

0.95

0.95

0.95

0.95

57.0 66.0 76.0

47.0 54.0 62.0

61.1 70.8 81.2

57.0 47.0 66.0 54.0 76.0 62.0

33.0 122.2 114.6 93.6 66.1 38.0 141.6 132.6 108.3 76.6 44.0 161.5 152.3 124.4 88.0

x

x

x

Nominal rope dia. Working Load Limit -- tonnes mm 52 56 60

2

33.0 38.0 44.0

25.0 29.0 33.0

16.6 19.2 22.0

63.8 61.1 74.0 70.8 84.8 81.2

33.0 38.0 44.0

GRADE 'S' SHACKLES WORKING LOAD

DIA BOW

DIA PIN

LIMIT

metric tons

INSIDE WIDTH

INSIDE LENGTH CHAIN

ANCHOR

TYPE

TYPE

WIDTH

APPROX. WEIGHT

OF BOW

EACH

in kgs

D

d

a

C

C

2r

mm

mm

mm

mm

mm

mm

SCREW

SAFETY

PIN

PIN

35

50

57

83

171

197

146

18.85

20.65

42.5

57

65

95

190

222

160

26.06

29.01

55

65

70

105

203

254

185

37.86

41.05

PRELIMINARY


3


3G Industrial Chain Block - 5 tonne Capacity Product Code

500503M

Rated Capacity

5 tonne

Colour Code

Red

Standard Lift

3m

Falls of Chain

2

Efforts to lift full load

42kg

Net Weight

39kg

Hand Chain Overhauled

154m

to lift load one metre Load Chain diameter

10mm

Clearance Dimensions

A (Headroom)

620

B (Width)

240

C (Depth)

178

D (Diameter)

218

Hook opening (upper)

45

Hook opening (lower)

45



CRITICAL LIFT WORKSHEET INSTALLING


CHAPTER 7






TABLE OF CONTENT TABLE OF CONTENT CONTENT ................................ ................................................. ................................. ................................. .................................. .............................. .............2 CRITICAL LIFT WORKSHEET ................................................................................................... 3





CRITICAL LIFT WORKSHEET Title:

Date:

Project:

Job Number:

Description: Jobsite Address: Customer:

P.O./ Contract#:

Lift Plan Drawings and Load Placement Drawing attached?

YES / NO

Notes:

Crane Information

Lift Information

Manufacturer:

Crane Radius:

Model:

Crane Capacity at Radius:

Serial #:

Capacity at Pick Point: Capacity at Set Point: Notes:

Notes:

Crane Configuration

Load Configuration

Crane Carrier:

Net Load Weight

Counterweigh:

Description:

Chart Capacity:

Dimensions:

Main Boom Length:

Load Weight:

Boom Sections:

Rigging Weight:




Parts of Line:

Hook Weight:

Line Size:

Block Weight:

Capacity of Line @ Parts:

Load Line Weight:

Radius:

Hook Height:

Boom Angle:

Sling Length:

Tip Height:

Sling Angle:

Jib Used?

Sling Equipment #:


Jib: Jib offsets:

Sling Type:

Jib Angle from Ground: Ground Bearing Pressure (Worst Case):

Spreader Bar #: Spreader Bar Capacity: Hook Block:

Setup Information

Shackle Type:

Crane Setup (Over Rear)

Shackle Qty: Shackle Capacity

Setup Distance

Additional Rigging

Mat Used?

Additional Rigging Capacity:

Mat dimensions:

% of Chart Capacity

Ground Bearing Pressure Below Mat:

Chart Capacity Deduction

Notes:

Deduct Capacity Notes:

Not for construction use. For pre-planning pre-planning only.




Title:

Date:

Project:

Job Number:

Notes:

Notes:


Pre-Lift Checklist Crane Operator:

Name:

Signalperson Signalpers on Assigned:

Name:

Communication Method: Crane Inspected by Operator?

YES / NO

Rigging Inspected? Inspecte d?

YES / NO

All Permits Obtained?

YES / NO

Are weather conditions OK?

YES / NO

Wind OK?

YES / NO

Are there Power Lines?

YES / NO

Is Operators Certification Card current?

YES / NO

Is area OK for entry and exit of jobsite?

YES / NO




Has a pre-lift meeting between operator, signalperson, supervisor, and any and all other persons occurred? Other Considerations: Considerations:

Signatures Engineer: Supervisor: Operator: Client: Not for construction use. For pre-planning pre-planning only.


YES / NO

PRELIMINARY


LIFT STUDY INSTALLING MODULAR OVERLAND CONVEYOR

CHAPTER 8


PRELIMINARY




TABLE OF CONTENT


LIFT PLAN – METHOD AND PROCEDURE ....................................................................... 3

2

PERSONNEL - EQUIPMENT LIST ................................ ................................................ .................................. .................................. .................. .. 4

3

RIGGING/SLINGING EQUIPMENT LIST ............................................................................ 5

4

CRANE CRA NE LOAD CHAR CHART............. T.............................. ................................. ................................. ................................. .................................. ......................... .......6 4.1

Error! Bookmark not defined. Boom Truck Truck ............................... ................................................ .................................. ................... ..Error!

5

RIGGING/SLINGING –DIAGRAM DIAGRAM ................................ ................................................. .................................. ................................. ..................... .....6

6

PLANNING PROCES PROCESS S CHECK LIST.................. ......... ................... ................... ................... ................... .................. .................. ................. ........ 8

7

OPERATIONAL PROGRESS - CHECK LIST................... ......... ................... ................... ................... ................... ................... ............. .... 9

8

MAIN SPECIFICATION................... .......... .................. ................... ................... ................... ................... .................. ................... ................... ................ ....... 10 8.1

9

Error! Bookmark not defined. Boom Truck Truck ............................... ................................................ .................................. ................... ..Error!

LANDFILL - CHECK LIST ................................................................................................. 11

PRELIMINARY


1



LIFT PLAN – METHOD AND PROCEDURE

Customer:

Job No.:

Customer Contact:

Phone:

Project Title: Project Address:

Commencement Date:

Completion Date:

Task Description Boom Truck 10 ton used to lift of MODULAR OVERLAND CONVEYOR to position while installing. Load Description

Dimensions:

Weight Load:

Lift Equipment:

Total:

Weight Distribution: Equal

Centre of Gravity:

Prepared by: Gunawan, H

Supervisor / Controller:

Date

HaGun Issued to:

Date

PRELIMINARY


2



PERSONNEL - EQUIPMENT LIST

Personnel Name

Classification

Cart Number

Crane Operator Rigger

Cranes Unit

Make

Capacity

No

Plan

Inspect Proposed Boom

Reg

Date

CWT

Jib

Hook

Length Length Riving

Max

Load

SWL

Share

No.

Transport Unit No.

Prime

Trailer

Reg No.

Mover

Inspect

Max Load

Proposed

Date

Cap

Load

Other:



Date

HaGun Issued to:

Date

PRELIMINARY


3



RIGGING/SLINGING EQUIPMENT LIST

Chains Lift Point

Diameter

Length

SWL

Inspected

Load Share

Details

Diameter

Length

SWL

Inspected

Load Share

Details

No

Slings Lift Point No

Shackles Lift Point No

Size

SWL

Inspected

Load Share

Details

Load Share

Details

Other – Lifting Beams, Spreader, Equal sling Sheaves, etc. Lift Point No

Description Description


SWL

Inspected


Date

HaGun Issued to:

Date

PRELIMINARY


4 4.1

5



CRANE LOAD CHART Boom Truck 10 ton

RIGGING/SLINGING –DIAGRAM

Sketch the Load and mark: Nominated Lift Points, Weight at each Lift Point, Centre of Gravity, Load Sharing Calculation, and Rigging Arrangement.

PRELIMINARY






Date

HaGun Issued to:

Date

PRELIMINARY


6



PLANNING PROCESS CHECK LIST

Item

Checked

Access on site is suitable for cranes and transport vehicles Cranes standing and working area is level. compacted and suitable for assembly Outrigger point loadings calculated Outrigger packing identified and prepared to suit ground conditions Adequate and suitable area identified to unload, assemble, handle and store the load All overhead obstructions, power wires, structures etc, identified and controlled All underground obstructions, pipes drains, manholes etc, identified and controlled All permits, authorities, etc, identified and organised Methods are designed and implemented to control unauthorised entry of others Barriers, barricades, signage. warning lights, etc, identified and prepared Scaffold, ladders, access platforms, to all work areas identified and prepared Communication and control methods established and instructed Clearances for tail swing, boom operation and load movement are confirmed All appropriate P.P.E. is identified and provided All hazards are identified and control measures prepared All necessary information and instruction is given to all persons involved The supervisor or lift controller is identified to all persons involved All arrangements are confirmed with the customer representative



Date

HaGun Issued to:

Date

PRELIMINARY


7



OPERATIONAL OPERATIONA L PROGRESS - CHECK LIST

Item

Checked

Personnel On arrival at site all personnel are briefed and delegated particular tasks The site area is cleared of all persons and equipment not involved Barricades, signage warning devices installed Access to work areas installed - P.P.E. Control measures applied to hazardous areas or situations CRANES Crane/s positioned in accordance with plan, radius and S.W.L. confirmed Outrigger packing positioned, outrigger beams extended, outrigger jacks extended Crane jacked level, locking pins and devices fitted, as per crane manual Boom assembled or extended to required length, pins, wedges, safety devices etc., fitted

Counterweight Counterweight fitted, hooks revved, r evved, bolts, pins, wedges, safety devices etc. fitted Boom erected, brakes, pawls, lock outs, weigh gauges, etc. tested Tail swing and boom clearances confirmed, communications system tested LOAD Item is positioned or assembled, supported and brace, in a safe stable manner Rigging/Slinging Rigging/Slinging is fitted, protection for gear installed as per plan Load is lifted clear of ground, slinging checked, outriggers checked Observance for hazards is made, confirmation to proceed is given Load is lifted and placed in final position and safely secure Rigging / Slinging equipment disconnected and lowered to ground MOVE OUT All equipment is safely dis-assembled, stowed loaded and tied on transport Cranes are prepared for travel in accordance with manuals and permits Inspection made to ensure no hazards remain as a result of activity All personnel and equipment depart from site in a safe. orderly manner Prepared by: Gunawan, H


Date

HaGun Issued to:

Date

PRELIMINARY


8 8.1


MAIN SPECIFICATION Boom Truck 10 ton


PRELIMINARY


9



LANDFILL - CHECK LIST

ITEM

Checked

Are all surface encumbrances that may create a hazard re-moved or supported? Have all underground utility installation been located? Are employees exposed to vehicular traffic wearing warning vests made of reflector zed or high visibility material? Is a warning system such as barricades, hand or mechanical signals or stop logs used when mobile equipment approaches the edge of the excavation? Is there Settlement (Low spots) in the ground? Are there Cracks in the ground? Is there Erosion in the ground? Are there Alternative Cover (armoured rock, concrete, etc.) in the ground? Whether the soil has a horizontal surface?



Date

HaGun Issued to:

Date


CRANE STUDY INSTALLING MODULAR OVERLAND CONVEYOR

CHAPTER 9






2

Boom Truck 10 ton Tadano-TM-1052 Tadano-TM-1052.................. ......... ................... ................... ................... ................... .................. .................. ................. ........ 3 1.1

SPECIFICAT SPECIFICATIONS IONS................................. ................................................. ................................. ................................. ................................. ...................... .....4

1.2

GENERAL DIMENSIONS .................. ......... ................... ................... ................... ................... .................. .................. ................... ................... ......... 5

1.3

WORKING RANGES RANGES AND LIFTING CAPACITIES .................. ......... .................. .................. ................... ................... ......... 6

1.4

CRANE BOOM LIFTING CAPACITY ............................................................................ 6

ACTUAL ACTUAL CONDITION CONDITION .................................. .................................................. ................................. ................................. ................................. ...................... .....7


1


Boom Truck 10 ton Tadano-TM-1052



1.1


SPECIFICATIONS



1.2


GENERAL DIMENSIONS




1.3

WORKING RANGES AND LIFTING CAPACITIES

1.4

CRANE BOOM LIFTING CAPAC CAPACITY ITY



2


ACTUAL CONDITION

Figure 1



Figure 2




GENERAL SCAFFOLDING SAFETY CHECKLIST FOR INSTALLING


CHAPTER 10







Documenta Documentation tion:............. :.............................. .................................. .................................. ................................. .................................. .................................. .................. .. 3

2

Supporting structure: ........................................................................................................... 3

3

Foundati Foundation: on:.................................. .................................................. ................................. .................................. .................................. ................................. ..................... .....3

4

Openings in scaffolding scaffolding e.g. driveways: driveways: ................... ......... ................... .................. ................... ................... .................. ................... .............. .... 4

5

Steel wire mesh/shade cloth/containment sheeting/signage: sheeting/signage: ................... .......... ................... ................... .................. ......... 4

6

Over head power lines lines (OHPL): (OHPL): .................. ......... .................. ................... ................... ................... ................... .................. .................. ................. ........ 4

7

Mixed Mixed componen components: ts:................................. ................................................. ................................. .................................. .................................. ........................... ..........5

8

Ties:.................................. .................................................. ................................. .................................. ................................. ................................. ................................. ................5

9

Temporary ladders:.................. ......... ................... ................... .................. ................... ................... ................... ................... .................. .................. ................. ........ 6

10

Platforms (general):................... ......... ................... ................... ................... .................. ................... ................... ................... ................... .................. ............ ... 6

11

Temporary stairways: ................... .......... .................. ................... ................... ................... ................... .................. ................... ................... .................. ......... 7

12

Bracing: Bracing: ................................. .................................................. ................................. ................................. .................................. .................................. ........................ .......7

13

Access: Access: ................................. .................................................. ................................. ................................. .................................. .................................. ........................ .......7

14

Edge protection protection:: ............................... ................................................ ................................. ................................. .................................. .............................. .............8

15

Trades using the scaffolding: ............................................................................................ 8





General scaffolding safety checklist Site address:

1

Documentation:

Is a hand over certificate available on site or such things as scaffolding tag Has steel wire mesh/ shade cloth or containment sheeting been provided where members of the public exposed to a risk of falling materials from the scaffolding Has steel wire mesh/ shade cloth or containment sheeting been provided where workers are exposed to a risk of falling materials from the scaffolding Where the working platform is less than 4m was it erected by a competent person Are procedures in place to inspect scaffolding every 30 days System in place to inspect the scaffolding after trades have used it e.g. form workers, concreters, bricklayers, tillers Is a work method statement or appropriate documentation available for the management of scaffolding on site once erected Is there a system in place to prevent damage from loads suspended from a crane and is it recorded in SWMS Have trades been inducted on the safe use of the scaffolding

2

Supporting structure:

Is the supporting structure in good condition and adequate strength/has it been assessed by a competent person/ engineers certificate obtained Is there a risk of the supporting structure being overloaded from other sources adequately controlled

3

Foundation:

Scaffolding erected on suitable foundation/footings e.g. not adjacent to trenches, excavation, underground services, soft ground Base plates used are a minimum 100mm x 100mm and 6mm thick

yes

no

n/a





General scaffolding safety checklist Site address: If on soft ground are sole boards being used to distribute the load evenly e.g. unstable ground, gaps Are the sole boards continuous and where ever possible support 2 standards. and a minimum 220mm wide Are the sole boards a minimum 220mm wide Is packing used under sole boards suitable e.g. hard wood Screw Jacks not to extend more than 600 mm or as per manufacturers requirements

4

Openings in scaffolding e.g. driveway driveways: s:

System in place to prevent scaffolding scaff olding being struck by vehicles and or plant p lant e.g. concrete blocks, guards, fenders, traffic management

5

Steel wire mesh/shade cloth/containment sheeting/signage:

Has the scaffolding been designed for wind loading where signage is being tied to the scaffolding Are the sheets adequately fixed/tied Are there any rips or gaps in sheeting Is there an engineer’s certificate for the ties

Is there a minimum 50mm overlap Signs on scaffolding – any engineering calculations - wind loading design

6

Over head power lines (OHPL):

Is the scaffolding erected close to OHPL Has the OHPL been de energized If the OHPL have not been de energized is there a system of work to ensure the scaffolding complies with local requirements during erection,

yes

no

n/a


PRELIMINARY




General scaffolding safety checklist Site address:

yes

altering, use and dismantling

7

Mixed components:

Are mixed components being used Are they compatible Engineers certificate available if required

8

Ties:

Have ties been installed as per manufacturers/suppliers instructions/ information and AS/NZS 1576 System in place to monitor ties as other trades progress e.g. form workers, bricklaying, tillers etc System in place to monitor ties as the structure is demolished Do the ties pick up 2 standards or ledgers Are single leg ties used –is relevant documentation available 0

Have 90 fittings been used (swivel fittings not to be used) Are ties provided every 4m (vertically) in height rd

Are ties provided as per AS 1576 - Vertical = every 4m Horizontal = 3 bay Height of scaffolding

Between ground

Between 15m

Between 30

And 15m

And 30m

And 45m

< 15m

Every 3 standard

rd

-

-

15m – 30m

Every 2 standard

nd

Every 3 standard

> 30m

Every standard

Every 2 standard

rd

-

nd

Every 3 standard

rd

no

n/a





General scaffolding safety checklist Site address: Where drilled in anchors being used are engineering drawings/calculations etc available on site Do the ties obstruct access along the full length of the working and access platforms

9

Temporary ladders:

Are ladders adequately secured at the top and bottom Is the ladder in good condition Are ladders no less than 1:4 or no more than 1:6 slope Is the ladder extended 900- 1000 mm above the landing platform Are temporary ladders no > 6m between successive ladder landings

10 Platforms (general): Are platforms free from obstruction Are planks in good condition and a minimum 220mm wide Do planks overhang supports by 150-300mm Are planks adequately secured where they overlap Are loads on any given platform platf orm evenly distributed Are standards correctly positioned i.e. staggered Is the duty of the scaffolding suitable for the task i.e. heavy, medium or light Is the scaffold width appropriate for the duty e.g. heavy duty 5 planks Are signs erected on the bays indicating duty of the bay/s (i.e. scaffold tag) Are any of the platform bays being used to stack/store materials e.g. bricks, F. Work

yes

no

n/a





General scaffolding safety checklist Site address: Does the weight of these material exceed the rated WLL per platform bay Is there any materiel etc being stacked/stored above the height of the guardrail Is there any signage indicating scaffolding incomplete where required Are openings at working platform level covered and secured e.g. plywood (17mm), planks

11 Temporary stairways: Has separate stairway access been provided to access scaffolding Is the stairway a minimum 500mm wide Is the access landing a minimum 500mm x 450mm Is a handrail provided along each the stairway

12 Bracing: Has face bracing been provided i.e. longitudinal at no more than 3 bays apart, unless otherwise specified Has been provided at the end of the scaffolding i.e. transverse bracing Does the bracing extend the full height of the scaffolding Hop up brackets: If hop up brackets are 500mm above or below the working platform has adequate fall prevention been provided

13 Access: Is the access along the working platform - minimum 450mm wide for persons and tools only (2 planks) Is the access along the working platform - minimum 675mm wide for persons and materials (3 planks)

yes

no

n/a





General scaffolding safety checklist Site address: Are incomplete scaffolding platforms etc blocked off and or signs used Is there suitable access to and from the working platform e.g. from the building to the scaffold Is there safe access between working platform during use, erection and dismantling

14 Edge protection: Is edge protection provided where a person or object could fall (2m or) more Handrail, mid rail and toe board or brick guard provided Where guardrails and toe boards (150mm) only are being used is a suitable infill such as brick guards or infill panels being used Are guardrails erected between 900mm and 1100mm above the platform Where brick guards are being used is the mesh aperture no > 50mm x 50mm Where the gap between scaffolding and supporting structure is > 225mm has edge protection been provided

15 Trades using the scaffolding: Do the trades on site using the scaffolding alter the scaffolding themselves Are the trades on site that are using the scaffolding aware that any alterations to the scaffolding are to be done by a scaffolder.

yes

no

n/a

Rigging View Modular Overland Conveyor

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