Client Client :
QUALITY CONTROL PLAN
SULTA SULTANIA NIA ENGIN ENGINEER EERING ING SERVI SERVICE CE
FinalClient :
NUCLER NUCLER POWER POWER CORPOR CORPORATION ATION OF INDIA INDIA LIMITED LIMITED
Name Name of of the the Pro Proje ject: ct: Work order No. :
JEW/SES/60
QC No.:
Drawing No.
JE/SES/40713003
Description:
Sr. No.
Fab ricatio n & Con tro l Oper atio n
A
Preparation for Manufacturing
A1
WPS, PQR & WPQ
B
In Process C ontro l
Op eration Ch aracteristic
Qualificatio n of WPS, PQR & WPQ
QA/SES/ 13003
Cl ass
Rev :
Page 1/2
CONICAL VEE WIRE TYPE SCREEN
Ty pe of Ch eck
Major
Quantum of Check
Visual
TAPS TAPS 3& 4
Date:
20.06.14
ORDER No: SES/2011-2012/ SES/2011-2012/1078 1078
DTD.
MOC
SS 316L
Amendment No.
DTD.
Referen ce D Do ocu ment
Acce ptance No rm
Rec ord For mat
100%
ASME Sec. IX
ASME Sec. IX
WPS, PQR & WPQ
Visual 100%
NPCIL/PLL TDS & ASME Sec .II Part A
NPCIL/PLL TDS & ASME Sec .II Part A
Internal Reports & Test Certificate
P
Agency W R
H
3
FOR Plates: Chemical, tensile, hardness, micro test in solution annealed condition & IGC Practice ‘A’ as per ASTM A 262– no mill T.C
B1
Raw Raw Mat Mater eria iall Che Check ckin ing g & Test Testin ing g
Visual, chemical & mechanical Properties with comply with with to order
Major
For pipes: Chemical, tensile, hardness, micro test in solution annealed condition & IGC Practice ‘A’ as per ASTM A 262– no mill T.C
3
For Screens: Chemical, tensile, hardness, micro test in solution annealed condition & IGC Practice ‘A’ as per ASTM A 262check testing ofthe round wires from third party laboratories no mill T.C
B2
Manufacturing
Visual dimensional control & identification of components
Major
Visual & Dimensional Checked with measuring instruments
100%
App rov ed Dr awin g
App rov ed Drawin g
Inspec tio n Repo rt
B3
DP Test
DP test on accessible welds & Butt weld ring ends preparation
Major
DP test on accessible welded & butt weld ring ends preparation
100%
NPCIL/PLL Approved procedure
NPCIL/PLL Approved procedure ASME, SEC III
DP Test Reports
P = ACTION PERFORM BY Written By :
3
1 = NPC IL or his Authorized Representative
NPC L
Date: A = APPROVED BY
Checked by & Approved by
3
y c n e g A
R = D OC UMENTS SU SU BMITTAL FOR RE REVIEW H = HOLD POINT W = CONVOCATION FOR WITNESS
y c n e g A
2 = SES or his Au Autho rized Representative
□
3 = Ja Jagtap En Engineering Wo Works
□
Approved with Comment
□
Not Approved
Approved without Comment
Remarks
1 1 .0 5 .1 3
Remarks
Client Client :
QUALITY CONTROL PLAN
SULTA SULTANIA NIA ENGIN ENGINEER EERING ING SERVI SERVICE CE
Final Client :
NUCLER NUCLER POWER POWER CORPOR CORPORATION ATION OF INDIA INDIA LIMITED LIMITED
Name Name of the Projec Projectt : Work order No. :
JEW/SES/60
QC No.:
Drawing No.
JE/SES/40713003
Description:
Sr. No. C.
Fabr ication & Co ntro l Op eration
Op eration Ch aracteristic
QA/SES/ 13003
Rev :
Page 2/2
CONICAL VEE WIRE TYPE SCREEN
Cl ass
Ty pe of Ch Check
TAPS TAPS 3& 4
Date:
20.06.14
ORDER No: SES/2011-2012/ SES/2011-2012/1078 1078
DTD.
MOC
SS 316L
Amendment No.
DTD.
Quantum of Check
Reference Document
Accep tan ce No rm
Rec ord For mat P
Agency W R
H
1 1 .0 5 .1 3
Remarks
F in in al al I ns nsp ec ec titi on on
C1
Visual Examination
General Visual Aspect
Major
Visual
100%
NPCIL/PLL Approved procedure
NPCIL/PLL Approved procedure
Visual in inspection Re Rep ort
3
2,1
C2
Dimensional Inspection (AS-Built)
Overall D ime nsion
Major
Measurement
100%
Approved D rawing
Approved Drawing
Dimensional Report & as Built Drawing
3
2,1
C3
Examination of conformity with respect to purchase order stipulations
Check compliance with clients requirement as per PO
Major
Verification of clients requirements & standards
100%
clients requirements & standards
clients requirements & standards
Certification
3
C4
Dispatch Clearance
Inspection d ocuments
Major
Verification of do documents
100%
clients requirements & standards
clients requirements & standards
Inspection Release Note
3
100%
NPCIL/PLL Approved procedure
NPCIL/PLL Approved procedure
Packing List
D
P ac ac ki ki ng ng & Fo Fo rw rw ar ar di di ng ng
D1
Packing
Written By :
Packaging
Major
Visual
1,2
1,2
P = ACTION PERFORM BY
1 = NPC IL or his Authorized Representative
A = APPROVED BY
2 = SES or his Au Autho rized Representative
NPC L □
Approved without Comment
3 = Ja Jagtap En Engineering Wo Works
□
Approved with Comment
□
Not Approved
(Hold )
Remarks
Date:
Checked by & Approved by
y c n e g A
R = D OC UMENTS SU SU BMITTAL FOR RE REVIEW
y c n e g A
H = HOLD POINT W = CONVOCATION FOR WITNESS
General Note : 1
Co-related original material material test certificate ficate is acceptable. acceptable. In absence of co-related original material test certificate, certificate, sample sample per lot (lot ot means, all material material having same same heat mark/material mark/material specification cation requirements) for chemical and physical physical test shall be drawn and witnessed witnessed by PLL. Chemical Chemical and physical test shall be carried out in NPCIL approved labs only and PLL shall witness physical tests. PLL shall submit all material verification report as per material specification to NPCIL – QS for checking / verification and clearance. NPCIL-QS Hold point is only review and clearance. Stamping of Raw material and stamp transfer shall be done by PLL. NPCIL - QS however, reserves the right to physically verify such activities by surprise visits and by retesting the material at NPCIL’s cost. In case the test results are not in line with TC submitted/material specification the cost will have to be borne by manufacturer/supplier. 2
Welding procedure shall be qualified as per Sec-IX, with additional onal requirement of Sec-III-NC/ND. (deltaferrite requirement in welding welding consumable consumable and WPS WPS qualification) qualification)
3
Pull out test test ofwhich ofwhich to to be cond conduct ucted ed & valu value e repor reported ted
4
Welding n g consumab consumable le and DP materia materiall shall shall be of of NPCIL NPCIL approved approved brand make. make.
5
Witness Witness quantu quantum m for NPCIL,QA may be of 10% at at random random selection e ction basis. basis.
6
Raw material material (Like, Vee Vee wire, V wire screen cylinder, cylinder, flange and and Rod) shall be specified with with full material material specification specification in bill of material material presently only grade is specified specified in bill of material.
