ABB solar inverters PVS980 product overview © ABB Group
PVS980 product overview Course content The different modules of this course are:
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Product overview Firmware
Fault tracing Maintenance
Module 1 Product overview
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PVS980 product overview Objectives
After completing this module, you will will be able to:
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Describe the product highlights of the PVS980 Understand the datasheet and important technical specifications Identify the different sections and components Know which PC tools are used
PVS980 product overview Highlights
Designed for utility-scale, gridconnected photovoltaic (PV) solar energy production Outdoor inverter with ABB’s patented,
self-contained cooling system
Single-stage Single-stage topolo gy with
transformerless transformerless IGBT-type IGBT-type design
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Based on the same technology platform as used in frequen frequency cy converters converters and wind wind turbine converters
PVS980 product overview Datasheet Type de sig nat i on
PVS9 80 -58-1 818kV A- I
P VS98 0-5 8-190 9kVA -J
P VS98 0-5 8-200 0kVA -K
291 0 kW p
3055 kW p
32 00 kW p
240 0 A
2400 A
2 400 A
DC voltage voltage range, range, mpp (UDC, mpp) at 35 °C
8 50 t o 15 00 V
8 93 t o 150 0 V
935 t o 1 500 V
DC voltage range, mpp (UDC, mpp) at 50 °C
8 50 t o 11 00 V
8 93 t o 110 0 V
935 t o 1 100 V
150 0 V
1500 V
1 500 V
1
1
1
Input (DC) Maximum Maximum recommended PV power (P PV, max) 1) Maximum DC current (I max (DC))
Maximum DC voltage (Umax (DC) ) Num ber of MP PT t rackers
8 2) t o 24 (+/ -)
Num ber of prot ect ed DC i npu ts
8
2)
t o 2 4 (+/ -)
8
2)
to 24 (+/-)
Output (AC) Maximum power (Smax(AC)) 3) Nominal power (SN(AC) )
4)
2 000 kVA
21 00 kV A
2200 kVA
1 818 kVA
19 09 kV A
2000 kVA
192 5 A
1925 A
1 925 A
175 0 A
1750 A
1 750 A
60 0 V
630 V
660 V
5 0/ 60 Hz
50 /6 0 Hz
5 0 / 6 0 Hz
< 3%
< 3%
< 3%
T N and I T
TN and I T
TN an d I T
98. 8%
9 8. 8%
98 .8 %
98. 6%
9 8. 6%
98 .6 %
98. 0%
9 8. 5%
98 .5 %
Maximum AC current (I max (AC)) Nominal AC current (I N( AC) AC)) Nominal output voltage (UN( AC) AC) ) Output frequency
5)
5)
Harmonic distortion, current Distribution network type
6)
7)
Efficiency Maximum Euro-eta
8)
8)
CEC efficiency
9)
Power consumption Self consumption in normal operation St andb y op erat io n con sum pt i on 1)
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DC/AC ratio over 1.6 might decrease maintenance intervals Auxili ary v olta ge s ource 2) As st anda rd 3) At 3 5 ° C
≤
2500 W 225 W 6)
≤
2500 W 2 25 W
At n omina l powe r inte rnal7) inte rnal Inverter side must be IT type 8) Without auxiliary power consumption at min U
≤
2500 W 22 5 W inte rnal
PVS980 product overview Datasheet T yp e d e s i g n a t i o n
PVS9 80-5 8-18 18kVA -I
PVS 980 -58 -1909 kVA -J
PVS 980 -58 -2000 kVA -K
Environmental Environ mental limits I P66 10)/UL Type 3R
Degre e of prot ect i on Ambi ent t emp. range (nom. rati ngs) Maximum ambient temperature
11)
-20 °C to +50 °C
12)
+60 °C
Rel at i ve hum i di t y
5% t o 100 %
Maximum altitude (above sea level)
4000 m 13)
Maxi m um noi se le vel
88 dB A 14)
Protection Ground fault monitoring
Yes
Grid monitoring
Y es
Anti -isla ndin g
Yes
DC reverse pol ari ty
Y es
AC an d DC short circu it an d ove rcurre nt
Yes
AC an d DC overvol tage and surge
Yes
User interface and communications L ocal u ser in te rf ace
ABB cont rol p anel
Anal og input s
2 as stand ard
Di gi ta l i npu ts/ rel ay out pu ts
7/ 1 as st anda rd Modbu s, Pro fi ne t , Et he rnet 15)
F ie ld bus conne cti vi t y Product compliance Safety and EMC 16) Certifications and approvals
CE conformity according to LV and EMC directives 16)
Gri d suppo rt and gri d f un cti on s
IEC, UL, RCM, IEEE, BDEW, CEI, SAGC, FCC Re act ive p ower com pensa ti on 17), Power reduction, LVRT, HVRT, FqRT
Dimensions and weight W id th /Hei ght10) / De pt h, mm mm (W (W /H/ D) testing, IP56 with underpressure3 180/ 214)4 4 At3/par 15tial 2 2power Excluding underpressure © ABB Group
W e ig ht app r
11)
-40 °C as option
15)
1BA 8 0/ 2443 /1 5 2 2 typi call y < 753d
More communication options as engineered option
3 850 kg
385 0 kg
318 0/ 2443 /1 5 2 2 385 0 kg
PVS980 product overview Temperature range
Rated power
S = 100 percent At 50 °C (122 °F)
•
Maximum power
S = 110 percent At 35 °C (95 °F)
•
Maximum S = 0 percent temperature At 60 °C (140 °F)
•
Knee point
•
Minimum −20 °C (−4 °F) as standard temperature −40 °C (−40 °F) as an option
•
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S [%]
110% 100%
80%
S = 80 percent At 55 °C (131 °F) t [ °C °C]
0%
35°
50° 55° 60°
PVS980 product overview Power vs. DC voltage and temperature
S [%]
110% 106.6% Minimum DC voltage varies according to model:
UDC,min = 850 V with 1,818 kVA unit
UDC,min = 893 V with 1,909 kVA unit
UDC,min = 935 V with 2,000 kVA unit
103.3%
35 °C 40 °C 45 °C 50 °C
100 %
UDC [V]
0%
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UDC,min
1100 11 00 V 12 1200 00 V 1150 V 1250 V
1500 V
PVS980 product overview Reactive power supply
Supply of reactive power for grid support =
2
−
2
P [% [%]]
110%
35 °C
100% 50 °C
8 different ways to define the reference value for Q, for example:
in amperes in percent of nominal power
Night-time Q-mode capability with PV panels disconnected
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Q [%]
in cosϕ etc. % % 0 0 1 0 1 1 − −
inductive
capacitive
% % 0 0 0 1 1 1
PVS980 product overview Cooling system
ABB’s patented enclosed cooling
system
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Compact thermosiphon heat exchanger technology based on phase transition No commissioning, no refilling of refrigerant, no pumps or compressors, compressors, only cleanable air grilles
PVS980 product overview Section overview
A. Control section
C
A
C
B. AC cabling section C. Main air channel
E
F
E
F
B
E. AC section F. DC section
D
Front view
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D. DC cabling section
D
PVS980 product overview Section overview
A. Control section
I
I
B. AC cabling section
A H
G
D. DC cabling section
H
G
C. Main air channel
E. AC section
B
F. DC section G. LCL section
H. LCL air channel I. Back view
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Inverter module unit
PVS980 product overview Single line diagram
1. DC fuses 2. DC disconnector disconnector switch switch 3. Surge protec protection tion - type 1 4. DC contactor
3
12 13
10
9
8
7
1 2
4
5. DC grounding as option (positive/negative) 6. Insulation resistance measurement 11
7. Power modules 8. LCL filters
5
6
11
9. AC contactor 10. AC AC fuses 11.Internal 11. Internal auxiliary power transformer
13
12. AC AC surge protection - type I 13. AC AC disconnector switch (AC breaker as an option)
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10
9
8
7
4
2 1
12 3
PVS980 product overview Component overview 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.
Front view
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17. 18. 19. 20. 21. 22.
DC cable lead-throughs DC input cable terminals Input DC fuses Connecting knobs for temporary grounding grounding of the DC busbars busbars for work DC main switch Ground fault monitoring device DC contactor DC surge protection Main channel cooling fans
AC contactor AC fuses AC main switch switch disconnector (Q1) (Q1) or AC breaker (optional) AC output grid connection connection with connecting knobs for temporary grounding for work Cabinet internal fans AC output cable lead-throughs AC surge protection Auxiliary transformer AC500 PLC Main control board
PVS980 product overview Component overview 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.
Back view
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17. 18. 19. 20. 21. 22.
DC cable lead-throughs DC input cable terminals Input DC fuses Connecting knobs for temporary grounding grounding of the DC busbars busbars for work DC main switch Ground fault monitoring device DC contactor DC surge protection Inverter module Main channel cooling fans LCL filter LCL filter cooling fan (internal & external) AC contactor AC fuses AC main switch switch disconnector (Q1) (Q1) or AC breaker (optional) AC output grid connection connection with connecting knobs for temporary grounding for work Cabinet internal fans AC output cable lead-throughs AC surge protection Auxiliary transformer AC500 PLC Main control board
PVS980 product overview Component overview 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.
Front view
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17. 18. 19. 20. 21. 22.
DC cable lead-throughs DC input cable terminals Input DC fuses Connecting knobs for temporary grounding grounding of the DC busbars busbars for work DC main switch Ground fault monitoring device (optional) DC contactor DC surge protection Inverter module Main channel cooling fans LCL filter LCL filter cooling fan (internal & external) AC contactor AC fuses AC main switch switch disconnector (Q1) (Q1) or AC breaker (optional) AC output grid connection connection with connecting knobs for temporary grounding for work Cabinet internal fans AC output cable lead-throughs AC surge protection Auxiliary transformer AC500 PLC Main control board
PVS980 product overview Communication
The inverter can be connected to an external control system through an optional fieldbus adapter that is mounted on the inverter control unit. Communication options:
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Fieldbus – Ethernet IP Fieldbus – Modbus RTU Fieldbus – Modbus TCP/IP Fieldbus – PROFINET
ABB monitoring portal Ethern Ethernet et switch switch availab available le as an option option
PVS980 product overview PC tools overview
Drive lo ader 2 for firmware updates Drive composer for startup and maintenance
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Drive composer entry
Drive composer pro
Auto Au to m ati on Bu i ld er for internal PLC software updates
Module 2 Firmware
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PVS980 firmware Objectives After completing this module, module, you will be able to:
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Explain the operational states of the PVS980 Describe the different features of the inverter firmware firm ware
Name the most important parameter groups Know the process of a firmware update
PVS980 firmware Shared control technology
The PVS980 shares its control platform with the ACS880 product family (control hardware and software)
Control panel: ACS-AP-I Control program
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Control boards: Control unit BCU-12 etc.
PVS980 firmware State machine
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PVS980 firmware Program features overview
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Grid code settings Grid monitoring Fault ride-through
Reactive power control Night Q production Active power limitations
Temperature control Grounding and insulation resistance monitoring DC input current monitoring (optional)
PVS980 firmware Parameter system
Parameters are divided in different parameter groups ranging from 101 to over 200, with some numbers missing. mi ssing.
The parameters are either editable or read-only:
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Editable parameters to change inverter settings Read-only parameters (actual values) to view the inverter i nverter status
PVS980 firmware Parameter system Parameter can be viewed
On the control panel:
The most important read-only parameter groups* are:
101 Actual values 104 Warnings and faults 107 System info 173 Inverter status
Some important editable parameter groups* are:
In Drive composer:
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124 Reactive power reference 126 FRT tripping curve 135 Grid monitoring
174 DC input current monitor (option) 189 Inverter control 213 Wake-up monitor
PVS980 firmware Inverter firmware update with Drive loader 2
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More details can be found in the firmware manual m anual from ABB Library and during the hands-on course
PVS980 firmware PLC software update with Automation Builder
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More details can be found in the firmware manual m anual from ABB Library and during the hands-on course
Module 3 Fault tracing
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PVS980 fault tracing Objectives After completing this module, module, you will be able to:
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Explain the functions of PVS980 diagnostics Find information on how to trace alarms and signals with the fault logger and data logger Explain what kind of support material exists and where to find it it Get help with fault tracing when needed
PVS980 fault tracing Preparation
electric ians are WARNING! Only qualified electric allowed to service the inverter. Read the safety instructions in the inverter manuals before working on the inverter.
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PVS980 fault tracing Preparation Required equipment*
Personal safety equipment True RMS multimeter Toolbox with standard tools
Recommended equipment*
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Laptop with Drive composer
Insulation resistance meter Digital oscilloscope Current clamp High-voltage probes
* Minimum requirement list
PVS980 fault tracing Warnings and faults
Two-level protection system:
Warnin Warnin gs are info rmative , power
production may be limited but not stopped, and when the event is over, the warning disappears automatically.
Faults Faults stop the inverter , a reset is
needed to restart the power production, auto reset is possible for some faults.
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Some protection functions are predefined; other protection functions can be defined during commissioning or service.
PVS980 fault tracing Flowchart Check error code Check relevant parameter values on the control panel or in Drive composer
Use the help function on the control panel or in Drive composer. For more details, refer to the firmware manual.
Check relevant parameter values Visually inspect relevant hardware
Check relevant LED lights (see the hardware manual), contactor status, fuses, etc.
Measure relevant values
Repair Reset fault and verify full inverter functionality
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Reset fault and verify
Repair based on the fault tracing results.
PVS980 fault tracing Drive composer
Drive composer can be used for fault tracing. The event logger shows faults, warnings, and their resets with:
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Timestamps, codes, names, auxiliary codes
Parameters can be monitored over time.
PVS980 fault tracing Control panel
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The event log contains submenus for faults, other events, active faults, and active warnings.
Parameter values can be looked up in parameter group 101 Actual values
PVS980 fault tracing Firmware manual
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Firmware manual with detailed explanation of each error code
Download from the ABB the ABB Library
PVS980 fault tracing ABB support
If you cannot solve the problem yourself, you can contact your local ABB service unit. Required information:
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Type code and serial number of the inverter Description of the problem A list of the parameters of the inverter Actions so far and their outcome
Drive composer tip: create a support s upport package with one click and send the event history, parameters, etc. to ABB support.
Module 4 Maintenance
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PVS980 maintenance Objectives
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After completing this module, module, you will be able to: Describe the life cycle of an ABB product Order spare parts online
Look up and report drives in the Drives Installed Base database Schedule preventive maintenance actions
PVS980 maintenance Product life cycle phases
An nu al l if e cy cl e statu st atu s r evi ew Life cycle announcement
Acti Ac ti ve
Product is released released for sale
Classic
Product manufacturing ceases Guaranteed Guaranteed product supp ort
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Life cycle announcement
Life cycle announcement
Limited
Guarantee Guaranteed d product support ceases ceases
Obsolete
Limited product support ceases ceases
Limited product support
PVS980 maintenance Spare parts
Spare part management is necessary to ensure fast repair times and therefore maximize the uptime of the inverter. i nverter. The ABB tool Business Online (BOL) is used to:
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Check the price and availability of a spare parts Order spare parts
BOL is accessible for everyone within ABB, and access can be given to selected big customers. BOL tutorials are available
PVS980 maintenance Drives Installed Base (DIB)
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Commissioning & all maintenance actions have to be reported to DIB. Instal Ins talled led Bas Base e is acces accessib sible le for for regi regist ster ered ed ABB ABB user users. s. E-learning courses on how to use DIB:
G6281e
30 min
Drives Installed Base basics, Internet course EN
G6282e
30 min
Drives Installed Base service reporting, Internet course cou rse - EN
PVS980 maintenance Warranty
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The standard warranty is 12 months after the commissioning date or 24 months after the manufacturing date, whichever occurs first. fi rst. Longer warranties can be purchased as an option.
PVS980 maintenance How old is the device? The age of the inverter can be looked up from the serial number on the rating plate
Manufacturing country (8 = Estonia) Manufacturing year (2016)
Manufacturing week (43) Running manufacturing number (000001)
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PVS980 maintenance Preventive maintenance y t i l i b a i l e r d n a e c n a m r o f r e P
Preventive maintenance ensures the highest reliability and optimum performance of the inverter
Repair services No maintenance
Failure
If you do nothing, equipment will fail at some point. This includes inverters! Time
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PVS980 maintenance Preventive maintenance
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The PVS980 is a low-maintenance inverter: no air filters, only air grilles that are cleanable.
Mandatory preventive maintenance actions during the warranty period and ABB service contracts. Shorter maintenance intervals recommended under difficult ambient conditions
Maintenance schedule in the PVS980 hardware manual in the ABB the ABB Library
PVS980 maintenance Preventive maintenance – annual inspections
Acti Ac ti on Desc ri pt ion io n
I P R
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Visually examine and do maintenance if it is necessary. necessary. On-/off-site work (commissioning, (commissioning , tests, measurements, etc.) Replace the component.
PVS980 maintenance Preventive maintenance – component replacement Replacement of components
10 12 17
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Front view
Back view
PVS980 maintenance Preventive maintenance – component replacement Replacement of components
Ready-made Ready-made preventive maintenance (PM) spare parts kits available
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6 yrs/18 yrs/18 yrs yrs PM kit kit 12 yrs/24 yrs/24 yrs yrs PM kit kit
The PM kits can be ordered through Business Online (BOL)
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