Introduction of PS Ball (Abrasive Blasting Material)
Ecomaister Beads India Pvt Ltd, Bhilai, India. Contact: +91 7771001605/+91 7773005733
Ecomaister Co., Ltd. 581-1 Gajwa-dong, Seo-gu, Incheon 404-250 Korea
What is PS Ball
PS Ball is an abbreviation of Precious Slag Ball, an innovative material that can be produced by rapid cooling of slag which generated from steel making process by means of our own Slag Atomizing Technology (SAT). PS Ball is an environment-friendly material proved by Ministry of Environment. It has superior characteristics compared to sand or copper slag in its compressive strength, hardness and antiweathering.
Reuse of waste (steel slag) into environment-friendly material Various Applications (Physical & Chemical Properties)
Prevent Pollution (Received official letter from Ministry of Environment) Superior to sand or Copper Slag on compressive strength, hardness st
New sources of Environment Technology in 21 century
Manufacturing Process : See Attachment 1
Ecomaister Beads India Pvt Ltd, Bhilai, India. Contact: +91 7771001605/+91 7773005733
Ecomaister Co., Ltd. 581-1 Gajwa-dong, Seo-gu, Incheon 404-250 Korea
Application of PS Ball as Abrasive Blasting Material
It is being widely used in the field of ship repair industries and oil refinery plant maintenance for shot blasting purpose, PS Ball itself has shaped in a stable and safe form, not pollutant and harder that Copper Slag or Sand.
Less risky to the operators and neighbors, low levels of dangerous contaminants, such as asbestos (in olivine) and arsenic (in copper slag) Exhaust fewer dust under normal usage conditions than Copper Slag and Garnet Easy use with high productivity without replacing blasting equipments Durability to allow collection, reclamation and reuse Appropriate grain shape and size for the intended application Low environmental impact during storage, use and disposal Easy to supply than Copper Slag and Garnet
Ecomaister Beads India Pvt Ltd, Bhilai, India. Contact: +91 7771001605/+91 7773005733
Ecomaister Co., Ltd. 581-1 Gajwa-dong, Seo-gu, Incheon 404-250 Korea
Characteristics of PS Ball A. Chemical properties Component Ratio (%) Steel Work
2
2
SiO
Al O
SeAh Besteel
13.10
KOSCO
15.50
3
Pb
Cu
Limit (ppm) 3.0
3
MgO
Fe O
Others
Note
6.31
24.10
3.68
38.30
14.01
EAF Slag
7.98
27.60
6.02
29.20
13.70
EAF Slag
B. Heavy Metal Leaching Test Test Item
2
CaO
C. Other Characteristics
PS Ball (ppm) ND
Note
Category
PS Ball
Standard (KS)
Absolute Dry Density (g/cm3)
3.56
2.5 or more
Water Absorptivity (%)
0.06
3.0 or less
3.0
ND
As
1.5
ND
Hg
0.005
ND
Analysis based on the standard test method for
Cd
0.3
ND
waste
Cr
1.5
ND
CN
1.0
ND
Stability (%)
Fineness Modulus
3.10
-
Bulk Density (kg/m3)
2.263
-
Absolute Volume Rate (%)
63.75
-
Content of Fine Materials (%)
0.45
3.0 or less
2.60
10 or less
Ecomaister Beads India Pvt Ltd, Bhilai, India. Contact: +91 7771001605/+91 7773005733
Ecomaister Co., Ltd. 581-1 Gajwa-dong, Seo-gu, Incheon 404-250 Korea
Comparision with Other Abrasives
A. Comparison Data with other abrasive Content
PS Ball
Silica
Garnet
Glass Bead
Steel Ball
Gravity
3.45
2.62
4.2
2.6
7.2
Mohs Hardness
7.5
5.5
7.5
5
8.5
Rockwell Hardness
43
30
40
28
50
Brightness
Very Good
Normal
Good
Normal
Very Good
Reusability
2~3
No
3~4
No
10~12
Facilities Changeable
Simply
Simply
Simply
Normal
Difficult
Dispose of Waste Material
Non-scheduled
Scheduled
Scheduled
Scheduled
Scheduled
B. Comparison Data of Performance by particle size
Test Items
Test Material
Test Sizes 0.4-1.0 mm
Sand 50 ㎛
PS Ball 80 ㎛
Steel ball 90 ㎛
1.0-2.0 mm
70 ㎛
145 ㎛
220 ㎛
Remaining Particle on
0.4-1.0 mm
350 ㎎/㎡
92 ㎎/㎡
15 ㎎/㎡
the blasted face ( ㎎/㎡)
1.0-2.0 mm
460 ㎎/㎡
127 ㎎/㎡
20 ㎎/㎡
Surface Roughness ( ㎛)
Ecomaister Beads India Pvt Ltd, Bhilai, India. Contact: +91 7771001605/+91 7773005733
Ecomaister Co., Ltd. 581-1 Gajwa-dong, Seo-gu, Incheon 404-250 Korea
Remarks
AKASHI, HR-521 AR600