Project Profile Profile at a glance 1. Name of the Project:
“ Plywood Manufacturing Industry”
2. Loc Locat atio ion n with within in Sta State te/C /Cou ount ntry ry::
Narn Narnau aull Dist, ahen!ra"arh State: #aryana
$ .Nearest %ail & %oa! Connection:
i' Nearest %ailway station is Narnol %ailway ii' ii' Near Neares estt %oa! %oa! conne connect ctio ion n is Stat Statee #i(hw #i(hway ay an! Nati Nation onal al #i(hway
) .*stimate! Ca+ital Cost of the Project:
.Ca+ital *ui+ment :
he total +roject cost is %s..--
Peeler 0eneer Dryer 0eneer S+linter 0eneer S+licer "luin( achine Coneyor #ot Press San!in( achine Drum Sen!in(' 3oiler with its accessories Polishin(
4 .%aw materials :
#ar!woo!, Softwoo! & 5!hesies.
6 .*nironment 7m+act:
he +roject is an enironment frien!ly actiity, actiity, only "oernment certifie! tim8er will 8e use! for +ro!uction such as *ucaly+tus an! Po+lar.
. 9 .orei(n *;chan(e Cost com+onent: Nil
1
<. ime=frame for selection & Com+letion Project:
>ithin >ithin a +erio! of 12wele' 12wele' months.
1-. ?ther "eneral "eneral 7nformati 7nformation: on:
he com+eti com+etitie tie a!anta(e a!anta(e of the +roject +roject oer oer other other Plywo Plywoo! o! +ro!uction units in the State shall 8e in terms of olume of +ro!uction, uality an! +rice 8ecause of the installation of im+roe! ty+e machinery. 5!anta(es oer other units are !ue to the aaila8 aaila8ili ility ty of s@ille s@ille! ! man+owe man+ower, r, a!euat a!euatee %aw materi materials als resources as well as hi(h mar@et +otentials, security enironment to 8e create! 8y the State "oernment es+ecially for the a8oe +roject etc.
MISSION OF THE PROJECT
•
o +roi!e jo8s to rural s@ille! an! uns@ille! +eo+le.
•
o !eelo+ the economy of the re(ion.
•
o +o+ular eco frien!ly +ro!ucts.
•
o o8tain ma;imum (rowth with minimum inestment.
•
o use the mo!ern technolo(y to the +lywoo! in!ustries.
2
History and Origin
Plywoo! has it ori(ins in laminatin( eneers aroun! $,-- years a(o in *(y+t !urin( the !ays of the Pharoahs. he early "ree@s an! %omans also use! eneers an! +lywoo! mainly for furniture. rom the mi! 19--As Bmo!ernA +lywoo!s were utilie! in +ianos, furniture an! tea chests. Plywoo! came of a(e as a ersatile construction material in the 1<$-As when water resistant resins were use! as (lues (iin( +lywoo! lon(eity an! inte(rity. 5ustralian +lywoo! manufacture commence! in el8ourne in 1<11 8ut the two +lants close! after a few years of o+eration. 5roun! 1<1) +lywoo! manufacture commence! in >oolloon(a88a, 3ris8ane. hereafter 3ris8ane 8ecame the main centre of +lywoo! manufacturin( actiity with the 1- mills +ro!ucin( a8out two thir!s of all 5ustralian +ro!uction, thus ma@in( this city the lo(ical 8ase for the Plywoo! 5ssociation of 5ustralia. he 5ustralian in!ustry e;+an!e! aroun! the country after the secon! >orl! >ar to the sta(e where in 1<4- there were 4$ mills. 5roun! this time the local in!ustry was un!er threat from im+orts, an! other +anel +ro!ucts, so the in!ustry ineste! heaily in CS7%? research to 8etter un!erstan! the manufacturin( +rocess an! im+roe +ro!uctiity. 7n 1<4- the mills use! tim8er from in!i(enous forests with aroun! 9- of the +ro!uction 8ein( for interior use. o!ay, the nine, on aera(e much lar(er mills use mainly +lantation tim8er with aroun! <- of the +lywoo! +ro!uce! 8ein( for structural a++lications. 5s 5ustralasian +lywoo! can 8e use! in critical structural a++lications where the costs of failure can 8e hi(h, there is a reuirement for hi(h relia8ility com8ine! with consistent uality. his is +roi!e! 8y the Plywoo! 5ssociation of 5ustraliaAs thir! +arty au!ite!, +rocess control 8ase!, in!ustry wi!e uality control +ro(ram. hus the P55 uality 8ran! +ermits easy i!entification an! assures the customer the +lywoo! is a uality +ro!uct an! meets the releant Stan!ar!.
$
MARKET POTENTIAL
Plywoo! +ro!ucts always hae its !eman! in the mar@et. he +ro!ucts are eco= frien!ly an! chea+ as com+are! to the other +lastic +ro!ucts. he !ifferent Plywoo! +ro!ucts hae !ifferent cate(ories of customers. he Plywoo! +ro!ucts li@e furniture (enerally +o+ular amon( the mi!!le class +eo+le of the re(ions. POTENTIAL CUSTOMERS ARE AS FOLOWS AS •
urniture manufacturin( com+any
•
%eal *state Deelo+ers
•
%etailers of the Plywoo! sheets
•
"oernment institutions li@e %ailway, State rans+ort
MARKETING CHANNELS:
he mar@etin( channels +lays im+ortant role in the !istri8ution of the +ro!ucts to reach the +o tential customers. he selection of the mar@etin( channels is also im+ortant for the (rowth of the or(aniation. >e will +ractice the followin( mar@etin( channel:
W!o"#sa"#r $ %istri&'tor:
hese Peo+le will re+resent our +ro!uct in their re(ion. hey will 8e the main contact +oint for the retailers an! they will +roi!e all serices on 8ehalf of our or(aniation.
Ind'stria" M#r(!ants:
he re(istration with the tra!in( com+anies li@e 7n!ia mart an! ra!e7n!ia will also 8e !one as electronic channels are the most famous an! chea+est way to (ain customer.
)
Plant location: he +lant is locate! at followin( a!!ress NARNAUL %IST ) Ma!#ndraGar! STATE Haryana T!# *a(tors in*"'#n(#d to (!oos# t!# +"ant "ayo't ar# as *o""o,s as
1. 5aila8ility of raw materials:= #ar!woo! an! softwoo! is easily aaila8le in the re(ion an! the trans+ortation cost is also less. *ucaly+tus an! Po+lar Core 0eneer of the 8est uality is easily aaila8le in the >estern Ettar Pra!esh an! Ettara@han! %e(ion, we will 8e hain( Lon( erm 5(reement with su++liers from those re(ion so that we can +ro!uce 8est uality +lywoo!. 5lso 2. 5aila8ility -f s@illful la8our force:= ost of the +lywoo! units are installe! in other !istrict of #aryana an! !ue to that the s@ille! la8our force mi(rates to those re(ion, we are loo@in( forwar! to cater the nee!s of those s@ille! an! uns@ille! la8or of our re(ion. $. "oo! trans+ortation facilities:= •
he +lace is well connecte! to the National #i(hway an! State #i(hway
). 5aila8ility of the +ower an! water su++ly: he +ower su++ly is from #aryana State "oernment an! a+art from that we will 8e installin( "enerator of any sort of emer(ency.
Raw Materials he outer layers of +lywoo! are @nown res+ectiely as the face. he face is the surface that is to 8e use! or seen. he center layer is @nown as the core. 7n +lywoo! with fie or more +lies, the inter= me!iate layers are @nown as the cross8an!s. Plywoo! may 8e ma!e from har!woo!s, softwoo!s, or a com8ination of the two. Some common har!woo!s inclu!e eucaly+tus, ma+le, +ine, oa@, an! tea@. he most common softwoo! use! to ma@e +lywoo! in 7n!ia is +o+lar. Com+osite +lywoo! has a core ma!e of +article8oar! or soli! lum8er +ieces joine! e!(e to e!(e. 7t is finishe! with a +lywoo! eneer face an! 8ac@. Com+osite +lywoo! is use! where ery thic@ sheets are nee!e!. he ty+e of a!hesie use! to 8on! the layers of woo! to(ether !e+en!s on the s+ecific a++lication for the finishe! +lywoo!. Softwoo! +lywoo! sheets !esi(ne! for installation on the e;terior of a structure usually use a +henol=formal!ehy!e resin as an a!hesie 8ecause of its e;cellent stren(th an! resistance to moisture. Softwoo! +lywoo! sheets !esi(ne! for installation on the interior of a structure may use a 8loo! +rotein or a soy8ean +rotein a!hesie, althou(h most softwoo! interior sheets are now ma!e with the same +henol=formal!ehy!e resin use! for e;terior sheets. #ar!woo! +lywoo! use! for interior a++lications an! in the construction of furniture usually is ma!e with a urea=formal!ehy!e resin. Some a++lications reuire +lywoo! sheets that hae a thin layer of +lastic, metal, or resin=im+re(nate! +a+er or fa8ric 8on!e! to either the face or 8ac@ or 8oth' to (ie the outer surface a!!itional resistance to moisture an! a8rasion or to im+roe its +aint=hol!in( +ro+erties. Such +lywoo! is calle! oerlai! +lywoo! an! is commonly use! in the construction, trans+ortation, an! a(ricultural in!ustries. ?ther +lywoo! sheets may 8e coate! with a liui! stain to (ie the surfaces a finishe! a++earance, or may 8e treate! with arious chemicals to im+roe the +lywoo!Fs flame resistance or resistance to !ecay.
4
Plywood Classification and Grading here are two 8roa! classes of +lywoo!, each with its own (ra!in( system. ?ne class is @nown as construction an! in!ustrial. Plywoo!As in this class are use! +rimarily for their stren(th an! are rate! 8y their e;+osure ca+a8ility an! the (ra!e of eneer use! on the face an! 8ac@. *;+osure ca+a8ility may 8e interior or e;terior, !e+en!in( on the ty+e of (lue. 0eneer (ra!es may 8e N, 5, 3, C, or D. N (ra!e has ery few surface !efects, while D (ra!e may hae numerous @nots an! s+lits. or e;am+le, +lywoo! use! for su8floorin( in a house is rate! G7nterior C=DG. his means it has a C face with a D 8ac@, an! the (lue is suita8le for use in +rotecte! locations. he inner +lies of all construction an! in!ustrial +lywoo! are ma!e from ( ra!e C or D eneer, no matter what the ratin(. he other class of +lywoo! is @nown as har!woo! an! !ecoratie. Plywoo!s in this class are use! +rimarily for their a++earance an! are (ra!e! in !escen!in( or!er of resistance to moisture as echnical *;terior', y+e 7 *;terior', y+e 77 7nterior', an! y+e 777 7nterior'. heir face eneers are irtually free of !efects.
Sizes Plywoo! sheets ran(e in thic@ness from -4 mm to $- mm. he most common thic@nesses are in the 4.) mm to 1<.- mm ran(e. 5lthou(h the core, the cross8an!s, an! the face an! 8ac@ of a sheet of +lywoo!may 8e ma!e of !ifferent thic@ness eneers, the thic@ness of each must 8alance aroun! the center. or e;am+le, the face an! 8ac@ must 8e of eual thic@ness. Li@ewise the to+ an! 8ottom cross8an!s must 8e eual. he most common sie for +lywoo! sheets use! in 8uil!in( construction is ) ft 1.2 m' wi!e 8y 9 ft 2.) m' lon(. ?ther common wi!ths are $ ft -.< m' an! ft 1. m'. Len(ths ary from 4 ft 2.) m' to 12 ft $.4 m' in 1 ft -.$ m' increments. S+ecial a++lications li@e 8oat 8uil!in( may reuire lar(er sheets.
6
The Manufacturing Process he trees use! to ma@e +lywoo! are (enerally smaller in !iameter than those use! to ma@e lum8er. 7n most cases, they hae 8een +lante! an! (rown in areas owne! 8y the +lywoo! com+any. hese areas are carefully mana(e! to ma;imie tree (rowth an! minimie !ama(e from insects or fire. #ere is a ty+ical seuence of o+erations for +rocessin( trees into stan!ar! ) ft 8y 9 ft 1.2 m 8y 2.) m' +lywoo! sheets:
he lo(s are first !e8ar@e! an! then cut into +eeler 8loc@s. 7n or!er to cut the 8loc@s into stri+s of eneer, they are first soa@e! an! then +eele! into stri+s.
Felling the trees •
Selecte! trees in an area are mar@e! as 8ein( rea!y to 8e cut !own, or felle!. he fellin( may 8e !one with (asoline=+owere! chain saws or with lar(e hy!raulic shears mounte! on the front of wheele! ehicles calle! fellers. he lim8s are remoe! from the fallen trees with chain saws.
•
he trimme! tree trun@s, or lo(s, are !ra((e! to a loa!in( area 8y wheele! ehicles calle! s@i!!ers. he lo(s are cut to len(th an! are loa!e! on truc@s for the tri+ to the +lywoo! mill, where they are stac@e! in lon( +iles @nown as lo( !ec@s.
Preparing the logs •
5s lo(s are nee!e!, they are +ic@e! u+ from the lo( !ec@s 8y ru88er=tire! loa!ers an! +lace! on 1a chain coneyor that 8rin(s them to the !e8ar@in( machine. his machine remoes the 8ar@, either with shar+=toothe! (rin!in( wheels or with jets of hi(h=+ressure water, while the lo( is slowly rotate! a8out its lon( a;is. 9
•
he !e8ar@e! lo(s are carrie! into the mill on a chain coneyor where a hu(e circular saw cuts them into sections a8out 9 ft=) in 2. m' to 9 ft=4 in 2.4 m' lon(, suita8le for ma@in( stan!ar! 9 ft 2.) m' lon( sheets. hese lo( sections are @nown as +eeler 8loc@s.
Making the veneer •
3efore the eneer can 8e cut, the +eeler 8loc@s must 8e heate! an! soa@e! to soften the woo!. he 8loc@s may 8e steame! or immerse! in hot water. his +rocess ta@es 12=)- hours !e+en!in( on the ty+e of woo!, the !iameter of the 8loc@, an! other factors.
•
he heate! +eeler 8loc@s are then trans+orte! to the +eeler lathe, where they are automatically ali(ne! an! fe! into the lathe one at a time. 5s the lathe rotates the 8loc@ ra+i!ly a8out its lon( a;is, a full=len(th @nife 8la!e +eels a continuous sheet of eneer from the surface of the s+innin( 8loc@ at a rate of $--=9-- ft/min <-=2)- m/min'. >hen the !iameter of the 8loc@ is re!uce! to a8out $=) in 2$-=$- mm', the remainin( +iece of woo!, @nown as the +eeler core, is ejecte! from the lathe an! a new +eeler 8loc@ is fe! into +lace.
•
he lon( sheet of eneer emer(in( from / the +eeler lathe may 8e +rocesse! imme!iately, or it may 8e store! in lon(, multi+le=leel trays or woun! onto rolls. 7n any case, the ne;t +rocess inoles cuttin( the eneer into usa8le wi!ths, usually a8out ) ft=4 in 1.) m', for ma@in( stan!ar! ) ft 1.2 m' wi!e +lywoo! sheets. 5t the same time, o+tical scanners loo@ for sections with unacce+ta8le !efects, an! these are cli++e! out, leain( less than stan!ar! wi!th +ieces of eneer.
<
he wet stri+s of eneer are woun! into a roll, while an o+tical scanner !etects any unacce+ta8le !efects in the woo!. ?nce !rie! the eneer is (ra!e! an! stac@e!. Selecte! sections of eneer are (lue! to(ether. 5 hot +ress is use! to seal the eneer into one soli! +iece of +lywoo!, which will 8e trimme! an! san!e! 8efore 8ein( stam+e! with its a++ro+riate (ra!e. •
he sections of eneer are then sorte! an! stac@e! accor!in( to (ra!e. his may 8e !one manually, or it may 8e !one automatically usin( o+tical scanners.
•
he sorte! sections are fe! into a !ryer to re!uce their moisture content an! allow them to shrin@ 8efore they are (lue! to(ether. ost +lywoo! mills use a mechanical !ryer in which the +ieces moe continuously throu(h a heate! cham8er. 7n some !ryers, jets of hi(h=elocity, heate! air are 8lown across the surface of the +ieces to s+ee! the !ryin( +rocess.
•
5s the sections of eneer emer(e from the !ryer, they are stac@e! accor!in( to (ra!e. En!erwi!th sections hae a!!itional eneer s+lice! on with ta+e or (lue to ma@e +ieces suita8le for use in the interior layers where a++earance an! stren(th are less im+ortant.
•
. hose sections of eneer that will 8e installe! crosswaysHthe core in three=+ly sheets, or the cross8an!s in fie=+ly sheetsHare cut into len(ths of a8out ) ft=$ in 1.$ m'.
1-
Forming the plywood sheets •
>hen the a++ro+riate sections of eneer are assem8le! for a +articular run of +lywoo!, the +rocess of layin( u+ an! (luin( the +ieces to(ether 8e(ins. his may 8e !one manually or semi= automatically with machines. 7n the sim+lest case of three=+ly sheets, the 8ac@ eneer is lai! flat an! is run throu(h a (lue s+rea!er, which a++lies a layer of (lue to the u++er surface. he short sections of core eneer are then lai! crossways on to+ of the (lue! 8ac@, an! the whole sheet is run throu(h the (lue s+rea!er a secon! time. inally, the face eneer is lai! on to+ of the (lue! core, an! the sheet is stac@e! with other sheets waitin( to (o into the +ress.
•
he (lue! sheets are loa!e! into a multi+le=o+enin( hot +ress. +resses can han!le 2-=)- sheets at a time, with each sheet loa!e! in a se+arate slot. >hen all the sheets are loa!e!, the +ress sueees them to(ether un!er a +ressure of a8out 11-=2-- +si 6.4=1$.9 8ar', while at the same time heatin( them to a tem+erature of a8out 2$-=$1I 1-<.<=16.2I C'. he +ressure assures (oo! contact 8etween the layers of eneer, an! the heat causes the (lue to cure +ro+erly for ma;imum stren(th. 5fter a +erio! of 2=6 minutes, the +ress is o+ene! an! the sheets are unloa!e!.
•
he rou(h sheets then +ass throu(h a set of saws, which trim them to their final wi!th an! len(th. #i(her (ra!e sheets +ass throu(h a set of ) ft 1.2 m' wi!e 8elt san!ers, which san! 8oth the face an! 8ac@. 7nterme!iate (ra!e sheets are manually s+ot san!e! to clean u+ rou(h areas. Some sheets are run throu(h a set of circular saw 8la!es, which cut shallow (rooes in the face to (ie the +lywoo! a te;ture! a++earance. 5fter a final ins+ection, any remainin( !efects are re+aire!.
•
he finishe! sheets are stam+e! with a (ra!e=tra!emar@ that (ies the 8uyer information a8out the e;+osure ratin(, (ra!e, mill num8er, an! other factors. Sheets of the same (ra!e=tra!emar@ are stra++e! to(ether in stac@s an! moe! to the warehouse to await shi+ment.
FUTURE PLANNING FOR THE E-PANSION:
11
*en thou(h +lywoo! ma@es fairly efficient use of treesHessentially ta@in( them a+art an! +uttin( them 8ac@ to(ether in a stron(er, more usa8le confi(urationHthere is still consi!era8le waste inherent in the manufacturin( +rocess. 7n most cases, only a8out 4=6 of the usa8le olume of woo! in a tree is conerte! into +lywoo!. o im+roe this fi(ure, seeral new +ro!ucts are un!er !eelo+ment. ?ne new +ro!uct is calle! oriente! stran! 8oar!, which is ma!e 8y shre!!in( the entire lo( into stran!s, rather than +eelin( a eneer from the lo( an! !iscar!in( the core. he stran!s are mi;e! with an a!hesie an! com+resse! into layers with the (rain runnin( in one !irection. hese com+resse! layers are then oriente! at ri(ht an(les to each other, li@e +lywoo!, an! are 8on!e! to(ether. ?riente! stran! 8oar! is as stron( as +lywoo! an! costs sli(htly less.
List o* t!# .a(!in# to &# 's#d in t!# .an'*a(t'ring +ro(#ss and t!#ir (ost o* +'r(!as#:
12
G#n#ra" P"y,ood Pro(#ssing Ma(!in# /0 S+ind"#ss P##"ing Ma(!in#: his machine is use! to +eel the woo! lo( an! ma@e core eneer which is then use! for ma@in( +lywoo!. >e will 8e usin( s+in!les +eelin( machine which consumes less electricity an! +ro!uces more eneer.
10 Ro""#r 2#n##r %ry#r: 0eneer Dryer is use! to !ry the eneer so that it a8sor8s the (lue in the ne;t +rocess well an! also the moisture is remoe! from eneer to ma@e the 8on!in( 8etter while manufacturin( +lywoo!
1$
30 G"'# S+r#ad#r :
40 Hydra'"i( Hot Pr#ss Ma(!in#: 'BS' Make, Hydraulically operated steam/oil heated upclosing frame. The main body is also
multi
daylight Hot Press in
fabricated from M.S. Plate and Hot
Platens are
fabricated from solid plate as ell as complete ith Automatic Powerpack,
steam connection pipes and other necessary parts
and components.
1)
50 St#a. 6oi"#r :
70 C!i.n#y839. ,it! "add#r:
1
;0 H#at R#(o<#ry 'nit 8Air Pr#H#at#r:
.
14
SOURCES OF FINANCE:
Su++ly of finance is ery im+ortant factor in the esta8lishment of an enter+rise is ol!. inance is the life line of the 8usiness. inance !eals with the arran(ements of the sufficient ca+ital for the smooth run of the or(aniation. ollowin( are the certain sources of the scheme of the finance. A OWN CAPITAL :=
5ccor!in( to the rules set u+ 8y arious financial institution 2 to $ of the ca+ital shoul! 8e the own inestment of the entre+reneur. $- of the +roject cost will 8e finance! 8y the +romoter himself. 6 TERM LOAN FROM THE COMMERCIAL 6ANKS:
Loan will 8e a++lie! to the 8an@ once the license is issue! C TERM LOANS FROM THE NATIONAL SMALL IN%USTRIES CORPORATION :=
NS7C +roi!es loans at 9. to small scale in!ustries for the !eelo+ment of the wor@in( ca+ital reuirement.
COST OF THE PROJECT
S%.N? -1 -2 -$ -$ -) - -4 -4
P5%7CEL5%S Lan! Site !eelo+ment 3uil!in( Plant an! machinery
5?EN
urniture an! isc
1,6,---.--
Preliminary an! +reo+eratie e;+. De+reciation >or@in( ca+ital $months' ?5L
.--
MEANS OF FINANCE:
S%.N?
%5*
? P5%7CEL5%S
5?EN
7N*%*S 16
-1 -2 -$
N7L 11 9. ?5L
Promoters Ca+ital 3an@ Loan NS7CL
.-.-.--
TOTAL FI-E% CAPITAL:
S%.N? -1 -2 -$ -$ -) - -4
P5%7CEL5%S Lan! Site !eelo+ment 3uil!in( Plant an! machinery urniture an! isc Preliminary an! +reo+eratie e;+. De+reciation ?5L
5?EN .-.-.-.-.-.-.-.--
/0 LAN%:
Sr. No -1
Particulars Lan! area
Price/5cre .--
5mount .--
2 acre' 10 SITE %E2ELOPMENT
Sr. no
Particulars
?1
illin( of the lan!
-2
encin(
Cost of the
5mount
items .--
---.--
19
-$
"ar!enin(
-)
"ates otal 30 6UIL%ING Sr. no
Particulars
.--
.--
Cost of the
5mount
items -1 -2 -$ -
Cor+orate office Show room oilets Store room otal
-1,-,---.-),--,---.-.--
.--.-1,-,---.-),--,---.-,--
40 PLANT AN% MACHINER=:
Sr. no
-1 -2 -$ -) - -4 5!!
Particulars Peelin( achine Dryer "lue i;er "lue S+rea!er #y!rualic #ot +ress machine Steam 3oiler Chimney$-m' with la!!er #eat %ecoery unit 5ir Pre=#eater' ulti Cyclone Dust Collector Pressure %e!ucin( Station rans+ortation 7nstallation
Juantity 2 1 2 ) -2
5mount -,--,---.-2-,--,---.--
-1 -1
1$,6,---.-$,6,---.--
-1
1,9-,---.--
-1
1,6,---.--
-1
2,2,---.--
,-,---.--
1.--,---.-1,--,---.-1<
otal cost ,---.-50 PRELIMINAR= AN% PRE0OPERATI2E E-PENSES:= Sr. No -1 -2 -$ -) - -4
Particulars De+osit for +ower ,water , tele+hone Loan a++lication +rocess fee De+osit for internet Le(al stam+ !uty an! re(istration raellin( Consultancy otal
5mount .-.-.-.-.-.-.--
50FURNITURE AN% MICELLANOUS ASSETS:
sr. no ?1
-2
Particulars urniture
Juantity
5mount
?ffice chairs
9set
.--
5lmirah
9
.--
%ac@s
2-
.--
a8les
2
.--
Com+uter an! accessories
1
.--
ans
9
.--
Sofa
1
.--
>or@ she!
=======
--
otal
.--
70%EPRECIATION 8P0A
Sr. No
y+e of assets
Cost of assets
%ate of
5mount
!e+. -1
Plant an! machinery
.--
1-
.-2-
-2 -$
urniture 3uil!in( otal
,-.-.--
1-
.-.-.--
WORKING CAPITAL RE>UIREMENT:=
Sr. no -1 -2 -$
Particulars %aw materials Salary an! wa(es ?ther manufacturin(
-) -
e;+enses Power an! fuels Sellin( an! office
1 month <,1,---.-1,$,--.-12,---.--
$ month 26,),---.-),-4,--.-$4,---.--
.-16---.--
.-2,-),---.--
.--
--.--
e;+enses otal
/0 RAW MATERIALS:
Sr.No -1 -2 -$
Particulars Softwoo! #ar!woo! 5!hesie otal
No. of
+rice /+iece
ons/month 22
%s' 2--$--1,2-,---
Cost /month
Cost /year
,--,---.-4-,--,---.-1,6,---.-21,--,---.-2,)-,--.-29,9-,---.-<,1,---.-- 1,-<,9-,---.--
21
10 SALAR= AN% WAGES:
Sr.no
Name of the
-1 -2 -$ -) - -4
+ost ana(er 5ccountant ?ffice staff Chemist Su+erisor achine
-6 -9
?+erator S@ille! la8our Ens@ille!
No +er Salary/hea! Salaries/month Salaries/year +ost -1 -1 -2 -1 -1 1-
1,---.-9,---.-6,---.-4,--.-,---.-),2--.--
1,---.-9,---.-.--.-.--
1,9-,---.-<4,---.-1,2-,---.-),---.-)9,---.-),4-,9--.--
211-
$2--.-$---
.-.--
1,<),)--.-$,14,9--.--
echanic=cum
-2
$,---
.--
4-,---.--
*lectrician otal
$1
wor@er -<
.-- 14,24,---.--
30 POWER AN% FUELS:
Sr.No -1 -2
Particulars uels Power otal
P.. .--
P.5. .-.-.--
P.. ),---.-2,---.-),---.--
P.5. )9,---.-2),---.-)9,---.--
.--
40 OTHER MANUFACTURING E-PENSES :
Sr.No -1 -2 -$
Particulars Paints Pac@a(in( materials %e+airin( of the machines
22
otal
12,---.--
1,)),---.--
50 OFFICE?SELLING? %ISTRI6UTION E-PENSES:
Sr.No -1 -2 -$
Particulars Posta(e an! stationeries ele+hone 8ills/internets rans+ortation otal
P.. $,---.-),---.-1-,---.-16,---.--
P.5. $4,---.-)9,---.-1,2-,---.-<,96,---.--
P..
P.5.
2ARIA6LE COST:
Sr.No -1 -2 -$
Particulars %aw materials1--' >a(es 9-' Power an! fuels<-'
-)
-ther manufacturin(
.--
.--
-
e;+ense1--' 7nterest w/c loans 9-'
--
.--
-4 -6
7nterest term loans 2-' Sellin( an! a!ministratie
.--
.-.--
--
--
P.. -.-.-.---
P.5. .-.-.-.-.--
.-.--
.-.--
e;+enses 1--' otal
.--
.--
FI-E% COST:
Sr.No -1 -2 -$ -) -
Particulars >a(es 2-' Power an! fuels1-' 7nterest on w/c 2-' 7nterest on term loans 9-' ?ffice, sellin( , !istri8ution
-4
e;+enses <-' De+reciation1--' otal
2$
COST OF THE PRO%UCTION:=
Sr. no -1 -2 -$ -) - -4 -6
Particulars %aw materials Salary an! wa(es ?ther manufacturin( e;+enses Consuma8les %e+airin( of machine De+reciation K1- Plant an! machineries urniture otal
1 month -.-.--
1 year .-.-.--
.-.--
.-,--
.-.-.--
.-.-.--
ESTIMATE% SALE:
Sr. no
-1
7tems
-$
Price
onthy
sol!
/item
sales
5nnually sales
/month 7.. +"y,ood s!##ts $4 $9 )4 )9
-2
No items
21 $)
?5L 14 @ .. +"y,ood s!##t $4 $$9 )) )4 46 )9 44 ?5L 2-6 /1 .. +"y,ood s!##t
.-.-.--
.-.-.-.--
--
.--
.--
.-.-.-.-.--
.--
.-.-.--
2)
-)
$4 )) $9 44 )4 1-)9 1-?5L $-/@ .. +"y,ood s!##t $4 2 $9 $$ )4 )9 ?5L
.-.--
.-.--
.-.-.--
.-.-.--
.-.-.-.--
.-.-.-.-.--
PROFITA6ILIT=:
Sr.no -1 -2 Less -$ "ross -) -
-4
Particulars Sales Cost of +ro!uction
P.
P.5. .-.-.--
.-.-.--
.--
.--
K11 3an@' K9.S7DC'
.-.--
.-.--
Net +rofit
.--
.--
+rofit Less
?ffice, sellin(,
Less
!istri8ution 7nterest on loan
2
6REAK E2EN POINT:
ormula use!
7M*D C?S 3.*.P
M 1-C?N%73E7?N
C?N%73E7?NS5L*S=05%753L* C?S C?N%73E7?N
19, <6,29).-3.*.P
OOOOOOOOOOOOO M1-- $2.21 9, <-, $-9.--
24
