FULL CONTROL COMMERCIAL WASHER PROGRAMMING GUIDE (North America Only) Table of Contents ..................................................................................................................2
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W10214576D www.maytagcommerciallaundry.com
TABLE TABL E OF CONTENTS WASHER SAFETY ................................................... ............................................................. .......... 3 CONTROL PANEL ....................................... ............................................................. ...................... 4 Control Panel Overview........................ ................................................ ...........................4 ...4 Keypad ..................... ............................................. ................................................ .............................. ...... 4 How to Enter Program Program Mode ....................... ......................................... .................. 5 Main Menu ........................ ................................................ .............................................. ...................... 6 GENERAL CONTROL DESCRIPTION ..............................7 ..............................7 Control Features ....................... ............................................... ...................................... .............. 7 Menu Functions ........................ ................................................ ...................................... .............. 7 Machine Types ..................... ............................................. .......................................... .................. 8 Create a Wash Program ....................... ............................................... .......................... .. 8 Program Functions ....................... ............................................... .................................. .......... 9 WASHER STARTUP ............................................ ........................................................ ............ 11 Configuration Menu...................... .............................................. ................................ ........ 11 Advanced Menu ....................... ............................................... .................................... ............ 15 Initialization Menu ..................... ............................................. .................................... ............ 18 Wash Program Creation and Adjustment .....................20 CYCLE PROGRAMMING ........................ ................................................ ........................ 21 Program Menu...................... .............................................. ........................................ ................ 21 Program Functions ....................... ............................................... ................................ ........ 21 Program Step Function ........................ ................................................ ........................ 22 Program the Wash Cycle ..................... ............................................. ........................ 23 Program the Drain Step Step........................ ................................................ ........................ 33 OPERATION................................................. ..................................................................... .................... 36 Start a Laundry Load........................ ................................................ .............................36 .....36 Cycle Options ....................... ............................................... .........................................36 .................36 Program End and Unloading........................ ........................................ ................ 37 Messages During the Wash Cycle ....................... ............................... ........ 37 Special Function Keypad ..................... ............................................. ........................ 38
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PROGRAMMED CYCLES .................................. ............................................... ............. 39 Legend ..................... ............................................. ................................................ ............................. ..... 39 WASH PROGRAMS........................ ................................................ ................................. ......... 40 TROUBLESHOOTING ..................................................... ..................................................... 47 Display Messages ....................... ............................................... ................................. ......... 47 Fault Code Overview ....................... ............................................... ............................. ..... 49 Service Menu....................... ............................................... ......................................... ................. 52 Problem Check List ..................... ............................................. ................................. ......... 57 Error Message Explanation ..................... .......................................... ..................... 58 SERVICE INFORMATION ............................................... ............................................... 83 Replacing the Electronic Board and Keypad Keypad............... 84 Installing New Software....................... ............................................... .......................... 84 Washer Specifications ..................... ............................................. ............................. ..... 85 APPENDIX APPEN DIX..... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... .......... ....... .. 86 86 Table A-1: Conversion Between Celsius and Fahrenheit ........................ ................................................ .......................... 86 Table A-2: Conversion Between Kilograms and Pounds ........................ ................................................ .......................... 86 Table A-3: Machine Conversion...................... ................................... ............. 86 Table A-4: Maximum, Minimum, and Normal Water Setting Values ...................... ....................................... ................. 87 Table A-5: Programmable Water Level Units Related to the Amount of Water in the Tub ................. ................. 88 Table A-6: Washer Wash and Spin Speeds Speeds ................ 91
WASHER SAFETY
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CONTROL PANEL Control Panel Overview
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Operation Keypads
LCD Display
Program Keypads
KEYPAD Operation Keypads
Program Keypads
1 2 3 4 5 6 7 8 9 0 - Program number selection keypads
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ARROW UP - Selects the previous menu item
START - Starts a program - Advances the program step by step
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ARROW DOWN - Selects the next menu item
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LEFT ARROW - Selects the previous element of a menu item
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RIGHT ARROW - Selects the next element of a menu item
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STOP - Interrupts a program - Ends a program
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YES - Select displayed option
ENTER - Selects a new menu - Confirms a new value or list element and continues to the next menu item
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NO - Do not select displayed option
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ARROW LEFT - Decreases the sequence time
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YES - Select displayed option
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ARROW RIGHT - Increases the sequence time
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NO - Do not select displayed option
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1 2 3 4 5 6 7 8 9 0 - Numeric values - Decimal point
INFO - Shows all available wash programs, program steps and functions
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SERVICE/STATUS - Shows the status and total number of washer cycles
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DELAY TIME - Activates the time delay function
EMERGENCY STOP SWITCH This emergency stop switch is used on non-coin washer-extractors. Located on the control panel just left of the LCD Display
SPECIAL FUNCTION KEYPADS � INLET 1 2 3 ( 4 5 6 ) - Opens the inlet valve
HEAT - Activate the heat (if equipped)
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DRAIN - opens the drain valve
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SPEED ADJUST - Adjusts the spin speed in a cycle
How To Enter Program Mode To Enter With Keyswitch KEYSWITCH The key switch may be mounted on the front panel, the rear panel, or in the control area of the washer. With the key switch you can select “Run Mode” or “Program Mode” – RUN MODE: For normal washer wash operation.
– PROGRAM MODE: For changing the wash programs and washer settings.
To Enter With Program Keypads 1. Press Service/Status.
selection “To Program 2. Press Arrow Down several times until you see the screen with the menu selection Mode No/Yes.”
Status Menu To Program Mode
No/Yes
Menu Screen. If a password was enabled, first first you have to 3. Select “Yes” by pressing ENTER. You will see the Main Menu enter the correct password.
To Program Mode Password
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To leave the To Program Mode: When the “Main Menu” screen is shown: Press Service/Status. You will return to “Run Mode” and “SELECT CYCLE” is displayed.
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GENERAL CONTROL DESCRIPTION Control Features The control offers: � 99 programmable cycles pre-programmed cycles and 37 dedicated programs � 15 pre-programmed pumps or liquid liquid supply � Signal voltage control for external pumps dispensers � Redistribution of garments, if needed, to reduce vibration during extraction temperature control during the water fill process � Automatic temperature options and configuration setting � Wash options � Language (English, French, or Spanish) Information displayed during operation: � Program selected � The active wash step � The remaining program time � Wash cycle progression bar name of the sequence � The name � Indication of wait for heat (if selected) � Symbol for water filling � Symbol for heating � The water level and temperature can be viewed � Diagnostic messages
Operation Menu: � Manually shorten, extend, or stop a cycle � Pause a cycle function keypads allow direct operation of � Special function selected components (water valves, etc.) � Program overview � Service information THE HARDWARE AND SOFTWARE OF THE FULL CONTROL WASHER CONTROLLER: � Easy operation using a comprehensive keypad hardware contains 1 electronic board � The hardware � The MCG FC washer controller with Graphic LCD display � Washer control software is stored as Flash memory that is easily replaced � Washer programs are stored as EEPROM memory (non-volatile memory)
Menu Functions The PROGRAM Menu allows you to: � Create and and name name wash wash programs programs � Edit existing wash programs � Modify wash programs � Copy wash programs � Delete wash programs � Inspect wash programs with the VIEW function The CONFIGURATION Menu allows you to: � Select the Machine Type factory settings into the CONFIGURATION � Load the default factory and INITIALIZATION Menu � Select the display brightness supply voltage of the washer � Select the power supply the Frequency Frequency Inverter Parameters � Load the programmed wash programs � Erase all the programmed (reset Wash program in EEPROM memory) the standard standard wash wash programs programs � Load the water supply inlets � Select the number of washer water � Select a second drain valve for water recycling � Select Soap Box or liquid supply liquid pump setup (if connected) � External liquid display (Celsius or Fahrenheit) � Select the temperature display � Select full heating � Low water pressure setting � Select wet cleaning option minimum water level for chemical chemical supply to start � Select the minimum
The INITIALIZATION Menu allows you to: � Select display language � Program the Service due due cycle count � Set buzzer time interval � Select/deselect the Advance function temperature function � Select/deselect the Wait for temperature � Select/deselect allow manual manual override of a step or function Temperature balance balance function function � Select/deselect the Temperature speed and reset time of wash � Select/deselect the default speed cycle action Automatic Cool Down function function � Select/deselect the Automatic � Select/deselect the Show Economic function function temperature � Program the hot water supply temperature Protection � Program the Temperature Overshoot Protection temperature � Program the Maximum Heating Time � Program the Maximum Fill time time Overfill value � Programming the Maximum Level Overfill The SERVICE Menu allows you to: � Inspect the error messages log register and statistics � Activate the power of the Frequency Inverter � Determine the functionality of the electric input signals � Reset the Cycle counter The DIAGNOSTIC Menu runs a diagnostic cycle to detect problems with the washer The ADVANCED Menu is designated for special optional applications and is available on Model MFS55 and larger models.
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Dry load capacity
Machine Types This programming guide uses Machine Types for references to the tables and text. Refer to the table below for Machine Types for your washer.
Machine Types Used for Commercial Washers
“Machine Type” selection
16 kg / 35 lbs
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MB16
26 kg / 60 lbs
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MB26
33 kg / 80 lbs
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MB33
44 kg / 110 lbs
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MB44
66 kg / 150 lbs
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MB66
70 kg / 160 lbs
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MB70
90 kg / 200 lbs
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MB90
Rigid Mount Washers
Soft Mount Washers
Model
Machine Type
Model
Machine Type
MFR30PNCTS
R 13
MFS25PNFTS
F 10
MFR40PNCTS
R 18
MFS35PNFTS
F 16
MFR60PNCTS
R 27
MFS55PNAVS
F 23/3
110 kg / 245 lbs
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MB110
MFR80PNCTS
R 35
MFS50PNFVS
F 22
140 kg / 310 lbs
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MB140
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MFS80PNFVS
F 33
180 kg / 400 lbs
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MB180
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MFS100PFVS
F 40
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MFS125PFVS
F 55
Soft Mount hygienic barrier washer extractors
NOTE: Other Machine Types appear in the software, but do not correspond to current Maytag brands.
Create a Wash Program Machine Type Selection for Commercial Washers �
Dry load capacity
Rigid mounted industrial washer extractors
Soft Mount industrial washer extractors
“Machine Type” selection
Washers with front/side dispensers.
6 kg / 15 lbs
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R6
7 kg / 18 lbs
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R7
10 kg / 25 lbs
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R10
13 kg / 30 lbs
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R13
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18 kg / 40 lbs
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R18
22 kg / 50 lbs
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R22
Programming the Wash Sequence: � First choose the type of Wash Sequence.
27 kg / 60 lbs
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R27
35 kg / 80 lbs
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R35
6 kg / 15 lbs
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F6
7 kg / 18 lbs
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F7
10 kg / 25 lbs
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F10
13 kg / 30 lbs
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F13
16 kg / 35 lbs
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F16
22 kg / 50 lbs
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F23/3*
22 kg / 50 lbs
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F23/4**
33 kg / 80 lbs
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F33
40 kg / 100 lbs
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F40
55 kg / 125 lbs
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F55
80 kg / 180 lbs
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F800
100 kg / 225 lbs
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F1000
120 kg / 275 lbs
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F1200
* Washers with plastic plastic soap dispenser dispenser ** Washers with stainless steel soap dispenser
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The Full Control washer controller is designated for: Washers with a top dispensers. E C D A B
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Wash programs programs are built step-by-step. Each step consists consists of a Wash Wash Sequence and and a Drain/Extraction sequence. 99 wash programs with 99 steps is programmable. programmable.
Washer with Top Soap Dispenser � Prewash � Wash � Cool Down � Rinse � Final Rinse � Flush � Soak � Spray � No Wash
Washer with Front/Side Soap Dispenser � Wash � Cool Down � Rinse � Soak � Spray � No Wash
Then program all the related functions of the sequence. The available functions are: � Temperature Water Level � Water Inlet Valves � Wash Speed � � Reversing Interval times � Supplies Sequence Time (length of step) � Drain Valve 1–2 � Pause Signal � Each step has default settings. Many new programs will not require changes from the suggested values.
Programming the Drain sequence: After programming the Wash Wash Sequence, program the Drain/Extraction sequence. Drain, or � Extraction, or � � No Drain, or Static Drain, or � Reversing Drain. �
Then program all related functions of the Drain/Extraction sequence. The available functions are: � Sequence Time (length of step) � Speed Drain valve 1–2 � It is also possible to skip a sequence between two other sequences by programming No Wash or No Drain. Example: The No Drain sequence should be programmed between a Wash and a Cool Down Sequence. NOTE: See Programming for more information on sequences. Tumble Sequence: Tumble Sequence. � The wash cycle always ends with a Tumble sequence takes 30 seconds, then the program is � The Tumble sequence finished and the door can be opened. � The Tumble sequence cannot be skipped.
Program Functions Limits: � To ensure the correct operation of the washer, values must be within certain limits. into a washer that does not have the � Programming functions into associated function will cause error codes during operation. � If a programmed value is outside the programmed limits, the default program value will override the programmed value.
The hot water inlet valves Inlet Valve 4 Corresponds with Soap Box B (Wash). Inlet Valve 3 Is a direct inlet valve and speeds up the water fill process.
See the schematic diagram supplied with the washer for additional information on inlet valves. How to Select Inlet Valves: EXAMPLE: �
For a Prewash:
Programmable temperature: 34–113°F (1–45°C) Inlet Valve 2 (cold) Soap Box A + Inlet Valve 3 (hot) and/or 6 (cold) Direct Inlets
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For a Wash:
Programmable temperature: 34–198°F (1–92°C) Inlet Valve 4 (hot) and/or 5 (cold) Soap Box B + Inlet Valve 3 (hot) and/or 6 (cold) Direct Inlets
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For a Rinse:
Inlet Valves 2 + 5 + 6 (cold)
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For a Final Rinse: Inlet Valve 1 (cold hard) (or cold soft) + Inlet Valve 6 (cold soft)
No Soap Soap Box C only if No
NOTES: be used for washers with laundry � Water inlets 3 or 6 must be product supply pumps because the liquid is added at the direct water inlet channel. cold water can can be used with water � Depending on the washer, cold Inlet Valve 1. � If the water recycling feature is used, the water recycling supply must be connected to Inlet Valve 2 or 5.
Programming the Water Temperature: – Minimum value: 34°F (1°C)
– Maximum value: 113°F (45°C) for PREWASH and SOAK, and 196°F (92°C) for the WASH Sequence. – For RINSE, FINAL RINSE, FLUSH, and SPRAY, no temperature can be programmed. Programming the Water Inlet Valves: � Depending on the programmed temperature the water inlet valves are suggested. with water, the computer controls controls the � While the tub is filling with water temperature by switching on and off the hot and cold water inlet valves. must consider � For washers with a Top Soap Dispenser, you must that by programming the water inlet valves, you are also selecting the Soap Box at which the soap must be added. �
If you want want to program program a Wash Sequence Sequence with: – Cold water: Only cold inlet valves must be programmed. programmed. – Warm or hot w water: ater: Cold and hot inlet valves must be programmed.
Top Soap Dispenser washers: The cold water inlet valves Inlet Valve 2 Corresponds with Soap Box A (Prewash). Inlet Valve 5 Corresponds with Soap Box B (Wash).
Inlet Valve 1 Inlet Valve 6
Corresponds with Soap Box C (Final Rinse). Is a direct inlet valve and speeds up the water fill process.
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Front/Side Soap Dispenser washers: The cold water inlet valves Inlet Valve 1 Cold Hard Water or Recycled Water Inlet Valve 2 Cold Soft Water The hot water inlet valves Inlet Valve 3 Warm Soft Water NOTE: To add soap to a Fro nt/Side Soap Dispenser washer, the supplies must be programmed.
Programming the Water Level:
Programming the Wash Speed: �
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Standard reversing Wash Speed is between 40 and 50 RPM (See table on page 91). For some special applications the drum should only only turn very slowly.
Speed Limits: � The minimum programmable Wash Speed is 10 RPM. � The maximum programmable Wash Wash Speed is 40 - 60 RPM, RPM, depending on washer size.
Water level Limits “Water Setting Setting Values Values for Different Washers” because � See “Water these values are different for each Machine Type. value is above the heating elements elements and the � The minimum value temperature sensor � The maximum value is below the overflow outlet
Programming Extraction Speed:
Normal Low Level, Normal High Level � The Normal Low Level is recommended recommended for the PREWASH, WASH, and SOAK sequences. � The Normal High Level is recommended recommended for the RINSE and FINAL RINSE Sequences. sequence, you can’t can’t program a water level � At the FLUSH sequence, because the water will escape through the overflow opening. the Full Control washer � At the Cool Down sequence, the controller makes use of a low water level and is draining the water automatically. � At the Spray sequence, the Drain valve stays open.
Programming Supplies:
Economic Water Level cycle with an economic water level: � If you prefer a wash cycle You can select “Show ECONOMIC” in the Initialization Menu to use the standard setting. � ECONOMIC function. At the start of each wash cycle, the question ECONOMIC? will be displayed. If you select ECONOMIC, the program will function with 20% units less water. – or you may make dedicated programs with a water level 20% units below the normal water level. Wet Cleaning selection Configuration Menu � It is possible to program a level below default minimum programmable level. (See table on page 87). will not be functional for a water level below � The heating will the standard minimum programmable water level. NOTES: recommended for woolens � Normal high water level is recommended and delicate linens. � The economic function function should only be used for for small, lightly soiled wash loads.
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See Table A-5 for maximum and minimum spin speeds. The limits differ depending on the maximum allowed g-force at high spin for each Machine Type. An Intermediate spin between two sequences should be about about 1/2 the maximum spin.
Up to 4 supplies can can be programmed at at the same time in a sequence. supplies A, B, � For Front/Side Soap Dispenser washers, supplies C, D, and E have to be programmed to inject the soap by compartment. the washer, these these � If liquid soap pumps were installed on the pumps will be activated by programming a time value for the corresponding supply signal 1, 2, 3, 4, 5, 6, 7, or 8. � The maximum programmable time is 99 seconds per sequence. supply will NOT NOT be � If the time is 0 seconds then the supply activated during the wash process. NOTE: If more than 4 supplies are needed in the same step, run the step twice with half the water volume in each step. Use the NO DRAIN sequence between the steps so the water does not drain out. �
Programming the Motor On and Off Times for Reversing �
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The default Reversing Motor On and Off Times at Wash Speed is 12 seconds on and 3 seconds off. For Delicates and Woolens, it is recommended to program a Gentle Wash action with a On time of 3 seconds and an Off Time of 12 seconds.
Programming the Sequence Time The sequence time starts running after the programmed water level is reached. � If the Wait for Temperature feature is selected, the sequence time begins only after the programmed temperature is reached. NOTE: The Wait for Temperature feature must be Off unless there is an auxiliary heat source on the washer. � For a Cool Down Sequence, the programmed time corresponds with the time for decreasing the water temperature. TIP: A cool down of 3 minutes must be programmed. To avoid garment shrinkage, it is recommended to program the time so that the temperature will decrease with about 5°F (3°C) for each minute. �
Buzzer �
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The Buzzer should be programmed when a running wash cycle needs to be interrupted. The Buzzer will be activated to alert the operator. In most cases, the operator interrupts a program to fill the Soap Box an additional time. The program interruption will always occur at the end of a step.
WASHER STARTUP Perform washer startup after the washer is installed. See the Installation Instructions for your washer. Startup consists of three steps: specific settings in the Configuration � Select the washer specific Menu. � Select the operator specific specific settings in the Initialization Menu. � Adjust default programs or create new programs at the Program Menu. Initial configuration and initialization settings were done at the factory. IMPORTANT: making changes to � Read this manual thoroughly before making the Configuration or Initialization Menus. changing any setting. setting. � Write down current settings before changing washer setups are used for a wide variety of � The default washer models and applications. Some program modifications may be necessary to achieve optimum performance for your application.
Configuration Menu The Configuration Menu allows you to choose individual washer specific settings. The Configuration Menu can only be accessed when the washer is in standby mode. IMPORTANT: Only a qualified technician should perform configuration setup. Incorrect configuration setting could cause serious washer damage. 1. Make sure power is ON and no program is running. enter through 2. Turn the key switch to PROGRAM MODE or enter the Program Mode setup with the keypad sequence outlined on page 6. The Main Menu will be displayed. 3. Press 5 or 6 to select the Configuration Menu.
Main Menu Initialization Menu … Program Menu … Service Menu … 4. Press ENTER.
Configuration Menu … Advanced Menu …
The password screen will appear. Configuration Menu
Password
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5. Enter the password “3-2-1”. Press ENTER. 6. Press 5 or 6 to select the menu items individually.
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Configuration Menu Options and Defaults Menu Item
Description
Default
Range
Machine Type
Select the Machine Type. The Machine Type is on the Name Plate at the rear of the washer. Confirm that you want to change the Machine Type. (F23/3 = Top Soap Dispenser) (F23/4 & F22/5 = Front/Side Soap Dispenser) NOTES: Changing the Machine Type does not change wash programs stored in EEPROM memory. Erase all program memory and the standard wash programs again after changing the Machine Type because wash programs settings differ for each washer.
R6
List
No
No/Yes
Resets Initialization and Configuration Menu settings to the default factory settings. Only used at SETUP of a new washer controller.
No
No/Yes
Confirm that you want to Reset Defaults.
No
No/Yes
Brightness Display
Change the display brightness for best viewing.
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Inverter Menu…
Loads the Inverter Menu. NOTES: The washer can only perform properly if the Inverter Parameters are correct. Make certain the Inverter Type and supply voltage are correct.
Are You Sure ?
To ensure proper operation, make certain the Machine Type is correct. See table on page 86. Reset Defaults ?
Are You Sure ?
Not for washers R6, R7, R10. Supply Voltage XXXXXXX (Inverter Type)
Select the correct supply voltage as indicated by the washer nameplate.
Select from available choices in menu*
NOTE: Loading parameters is only required after Inverter replacement or if there are problems with the drive system.
Load Param… Are You Sure ?
Steam Connect
* Choices vary by model.
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Confirm that you want to load the Inverter Parameters. If yes: – Door must be closed. – Check if the SETUP is correct. • Parameter List Version • Machine Type, Software Version – Check status screen while parameters parameters are loaded. • Sending Param.: 0–100% • Inverter Software Version: YYYY • Verify Parameters: 0–100% • Inverter Type: XXXX Not valid for washers MFS18 to MFS35, MFR18 to MFR80 (except MFR60) Kit for steam heat is only available on the MFS models 55 and larger.
No
No/Yes
No
No/Yes
Configuration Menu Options and Defaults (continued) Menu Item
Description
Default
Range
Total Number of Inlets
Washers have 2 or 3 water inlets: 2 main: – hot water – cold water 3 main: – soft warm water – soft cold water – hard or recycled cold water NOTE: This input changes program choices.
3
2/3
Drain Valve 2
Second drain destination could include recycled water. Not all washers have a second drain valve. NOTES: If drain 2 is a normally closed drain valve, then select “yes.” Select “No” for single drain destination.
No
No/Yes
Water Recycle Inlets
Front/Side Soap Dispenser washers only: If water recycling is employed, select the Inlet Valve number that recycled water will flow into the washer form. NOTE: All washers require additional equipment to recycle water. Call customer service.
0
0–3
Supp Su pply ly Si Sign gnal als s A th thro roug ugh hE
Fron Fr ont/ t/Si Side de So Soap ap Di Disp spen ense serr wa wash sher ers s on only ly:: Se Sele lect ct “box” for dispenser box.
Box
Box/Liquid
Liquid Soap Supply
Select “Yes” if external liquid laundry supply pumps will be used.
No
No/Yes
Mini Mi nimu mum m Lev Level el St Star artt Sup Suppl ply y
Ente En terr the the wa wate terr lev level el at wh whic ich h the the li liqu quid id su supp pply ly pump(s) begin pumping. Refer to “Minimum, Normal, and Maximum Water Setting Values.” NOTE: The default water level for front dispenser washers is 10 units.
0 units (top)
0 – Minimum program level
Temperature
Select the units temperature will be displayed in.
Celsius
Celsius / Fahrenheit
Full Heating
This function controls the percent of wash time supplementary heat is used during the wash sequence to reduce energy consumption. 100%: Target temperature is maintained throughout the wash sequence. 0%: Supplemental heat turns off after the target temperature is reached.
67%
0–100%
No
No/Yes
10 units (front)
67%: Target temperature temperature is maintained 2/3 of the way through the wash sequence. Wet Cleaning
Select Wet Cleaning to program water levels below the Minimum Water level. Refer to “Minimum, Normal, and Maximum Water Setting Values.”
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Configuration Menu Options and Defaults (continued) Menu Item
Description
Default
Limits
Erase All Wash Prog ?
This function erases all existing wash programs stored in memory. It should be performed when installing a new washer controller to make certain no old programs are stored in the memory.
No
No/Yes
No
No/Yes
No
No/Yes
English
List
No
No/Yes
No
No/Yes
Are You Sure ? Load Standard Programs ?
Language Load Program 1 - 15 ?
Allows you to load 15 factory-set factory-set programs and 37 additional default programs. It also allows you to select the language for the user program. Select display language* Loads factory set cycles Loads additional default programs
Load Program 16-52 ?
NOTE: Always re-load standard programs in memory after selecting a different Machine Type.
Communication Ty Type
The wa washer co controller su supports RS RS485 an and Infrared (IRDA) ports; it only supports one type of communication at a time. The RS485 port allows hard-wire connection to a network or computer. The IRDA window is next to the “4” on the touch pad and allows communication with a infrared device. NOTE: Some handheld computers emit a weak signal. It will be necessary to hold the device next to the IRDA window. See Trace-Tech Manual (Part Number W10243988) for more information.
RS485
RS485/IRDA
Communication Addr.
Assigns a unique address for communication with a network or computer through a RS485 cable. NOTE: No two washers or other devices can have the same communication address in a network.
255
1–255
Displays the Advanced Menu on the Main Menu. Menu.
No
No/Yes
Advanced Menu Exit
Return to Main Menu.
* Call Customer Service for language availability.
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Advanced Menu
Hygienic Cycle Menu
The Advanced Menu contains special, optional, and infrequently used applications. Only factory trained personnel should modify items in this menu. ON and no program is running. running. 1. Make sure power is ON Menu will be 2. Enter the PROGRAM MODE. The Main Menu displayed. To get access to the Advance Menu, select “YES” for “Advanced Menu” listed in the Configuration Menu. 3. Press 5 or 6 to select the Advanced Menu.
The Hygienic Cycle Menu contains the Strict Temperature Control and Temperature Calibration Offset functions. Both programs act on temperature control and require accessory heat to function properly. � Strict Temperature Control may be turned on or off. When it is turned on, the target wash temperature is the minimum temperature during the wash cycle. When this function is off, accessory heat turns off when the water reaches target temperature (see illustration below). Water Temperature
Main Menu
2 : Strict Temperature
Initialization Menu … Program Menu … Service Menu …
Control
Configuration Menu … Advanced Menu …
Target
1 : Normal Temperature
4. Press ENTER.
Control
Advanced Menu 1 2 3 4 5
DAQ Me DAQ Memo mory ry … Hygienic Cycle … Program Mode Lock … Program Lock … Traceability …
Strict Temperature Control �
Advanced Menu 6 Wei eigh ghin ing g… 7 Exit
Time
Temperature Control Offset allows allows calibration with an external measurement device. The offset control is adjustable between 23° and 41°F (-5° and +5° C) (see illustration below). NOTE: Calibration is only necessary to assure a minimum temperature is attained during a hygienic cycle. It is not required for normal washer use. Water Temperature
5. The Advanced Menu contains 7 items on two screens. Press 5 or 6 to select the desired menu item.
+5 Target -5
DAQ Memory Menu The Data Acquisition (DAQ) memory stores information about the use profile and functionality of the washer. This information is usually applied in conjunction with Trace-Tech software. �
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Offset adjustment
The DAQ memory collects information whenever whenever the washer is on. It does not collect information when the washer is off. The DAQ Storage Memory can be be reset at the Configuration Menu by the Reset Defaults function. All data stored in the DAQ Memory will be lost. DAQ Memory Menu Variables Description
All Memory Segments
Turns on all memory segments.
On/Off
Statistics Segment
Stores statistical information about washer utilization.
On/Off
Traceability Segment
Contains Traceability information from the washer.
On/Off
Trace-Tech Settings
Stores setup information from On/Off the Trace-Tech PC software
Log Segment
Contains the event event log for the washer. Return to Advanced Menu.
Limits
Time
Temperature Calibration Offset Variables Menu Item
Menu Item
Exit
Temperature Calibration Offset
Strict Temperature Control
Temperature Calibration Offset
On/Off Ex E xit
Default Information
No
0
The Strict Temperature Control of the wash computer ensures laundry is washed at the programmed target temperature.
Limits
No/Yes
23/32/41°F By changing the (-5/0/5°C) Temperature Calibration Offset setting, the water temperature sensor setting is equalized with the external reference temperature sensor. Return to Advanced Menu.
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Program Mode Lock Menu The access to the Program Mode can be locked by a password. It means that without password you can’t have access to the Main Menu Screen. Menu Item
Description
Default
Limits
Password . . .
Enter a 4 digit value for the Password and press ENTER.
None
0000–99999
NOTE: The password will not be requested if it has not been set. Edit Password … New Password ….
Insert a 4 digit numeric value to create a new password.
No Password …
Select the menu item “No password” if you want to get rid of the password.
Old Password …
To change the Password enter old password, create a new password. Return to Advanced Menu
Exit
Program Lock Menu Each wash program can be locked individually. When the program is locked, it means no settings can be changed anymore. It avoids that programs once created get changed by somebody else. To get access to this menu a password is needed if it has been set. Menu Item
Description
Default
Programs …
Each program can be locked - unlocked individually. When the program is locked, it means Program settings can no longer be changed. This helps avoid created programs being changed by another.
Unlocked
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1 HOT WASH 2 WARM WASH … 99 Program 99 EXIT
Unlocked Locked Unlocked
Limits
Traceability Menu The Traceability Menu allows information collection regarding cycle parameters. This information can be used to verify that any wash cycle meets given requirements. For further information on the collection and management of this information see the Traceability Management Manual W10243988.
Traceability Menu Options and Defaults Menu Item
Description
Default
Enable Traceability
First you have to select Traceability to obtain the other menu items.
No
No/Yes
Traceability Report
A report can be created created for each wash cycle.
Store DAQ
Store DAQ Store PC Print Last Print All
A printer or PC can be be connected to the washer washer by Serial RS485 communication bus. • “Store DAQ”: stores all wash process data in the DAQ memory. When the PC is connected to the washer, the data is sent and stored on the PC.
Limits
• “Store PC”: sends continuously all wash cycle data to the PC, where it is stored. • “Print Last” sends the report directly to a printer. The command is given by “Start Print Last Report.” • “Print All” sends the report in real time to a printer. XX%
Stored Cycles …
If Store DAQ is selected, the display shows the number of wash cycles stored in DAQ memory.
Start Print Last Report
If Print Last is selected, the menu item “Start Printing No the Last Stored Report” is displayed.
No/Yes
Disa Di sabi bili lity ty Tr Trac acea eabi bili lity ty Er Erro rors rs
Errr 81 Er 81 and and Er Errr 82 82 can can be sw swit itch ched ed of offf ifif the they y are are interfering with the wash cycle.
No/Yes
Exit
Return to Advanced Menu.
No
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Initialization Menu Initialization Menu allows you to choose standard default program settings for your application. 1. Make sure power is ON and no program is running. Menu will be displayed. 2. Enter PROGRAM MODE. The Main Menu 3. Press 5 or 6 to select the Initialization Menu.
Main Menu Initialization Menu … Program Menu … Service Menu …
Configuration Menu … Advanced Menu …
4. Press ENTER.
Initialization Menu Selections and Defaults Menu Item
Description
Default
Range
Language
Language selection for Program Mode: English, Spanish, or French
English
List
Service Interval
Number of cycles at which maintenance is required. 3000: Top Soap Dispenser washers 9999: Front/Side Soap Dispenser washers
3000 9999
1–9999
Buzzer Time
The time the Buzzer beeps at end of wash cycle while “Unload” is displayed.
5 se c
0–99
Allow Advance
The Advance function allows allows the user to skip a sequence or change sequence duration.
Yes
No/Yes
Automatic Cool Down
Automatic cool down selection*.
Yes
No/Yes
Wait for Temp
Wash Process time is put on hold until the programmed temperature is reached.
Yes
No/Yes
Manual Override
Activates the Special Function keys on the touch pad. The operator can directly operate the water inlet, drain, heating, and spin speed functions. NOTE: It is not possible to manually direct the washer to perform an unsafe sequence of functions. Example: If there is no water in the drum, the HEATING special function keypad can’t be activated.
Yes
No/Yes
*Automatic Cool Down To avoid mechanical temperature shock and to extend the life time of your washer, after a hot wash, cold water is injected bit � by bit. As a result at the end o f the hot wash, the temperature will be lowered to about 65°C (150°F). �
The automatic cool down function will only be functional if a hot wash with a temperature above 65°C (150°F) has been programmed and if a cold water inlet valve is programmed in the next step. When a Cool down sequence has been programmed, the automatic cool down will not function.
�
The automatic cool down differs from a normal cool down sequence. The purpose of a normal cool down sequence is to avoid the shrinking of the garments. (Takes (Takes more time).
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Initialization Menu Selections and Defaults (continued) Menu Item
Description
Default
Range
Temperature Balance
Temperature balance, controls water temperature by regulating the cold and hot water valves. (Some wash temperatures may require additional heat.)
Yes
No/Yes
Motor On Time
Normal wash action, drum turns for 12 seconds. Recommended 3 sec for Gentle wash action. (= suggested values for the Program Menu)
12 sec
1–99 sec
Motor Off Time
Drum is stopped for 3 seconds for normal action. 12 sec recommended for Gentle wash action.
3 se c
1–99 sec
Smart Motion
This option decreases the drum RPM during water filling; therefore, the laundry absorbs water more quickly and washing efficiency increases.
Yes
No/Yes
Hott Wat Ho Wate er He Heat ate er Tem Temp p.
The wa The wate terr hea heate terr tem temp pera ratu ture re sh shou ould ld be the the sa sam me as the temperature of the hot water supply.
140°F (60°C)
122–176°F (50–80°C)
Temp. Ov Overshoot Pr Prot.
This is is th the % below th the ta target te tempera ratture he heat is is switched off to avoid overshoot. Heating will begin after 30 seconds if the target temperature is not reached.
00 %
0–30 %
Max. Heating Time
Generates an error message if the target water temperature is not reached within the Maximum Heating time (Err 14). If 99 is entered, no error message will display. The washer will continue heating until the target water temperature is reached.
60 min
10–90 min
Max. Wa Water Fi Fill Ti Time
Generates an an er error me message ifif th the ta target wa water le level is not reached within the Max. Water Fill Time (Err 11). If 99 is entered, no error message will display. The washer will continue filling until the target water level is reached.
10 min
5–99 min
Overfill Detection
An error message is generated if the water level exceeds the programmed water level by more than the programmed number of units (Err 12). If the washer uses steam heating, the steam installation should have adequate power to quickly heat the water. Slow heating will raise the water level and also cause increased energy and laundry product consumption. Reduce the programmed water temperature to the minimum level necessary to achieve satisfactory results.
10 units
10–25 units
External Wait Control
Liquid soap supply system: Selection for a washer connected to a central liquid soap supply system. The central pump system is able to Pause the washer, before continuing the wash process, until the central pump system is free to pump the liquid soap supply into the washer. Heating, (for installations with limited power supply): You can disable the heating system of the washer with an external signal. The heating will switch on again, and the wash process will continue, as soon as the external signal is switched off.
No
No/Yes
Main Water Pressure
Fro ron nt/Side Soap Disp spe ense serr washers only: The laundry product containers may not fall during the water intake sequence if the water pressure is too low. Set to “Low” if the water pressure is weak or if the water supply pressure decreases notably during delivery.
High
Low/High
Exit
Return to Main Menu
99
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