SPD RIG COMMISSIONING AND ACCEPTANCE CHECKLIST ЛИСТ КОМИССИИ И ПРИЕМА БУРОВОЙ КОМПАНИЕЙ "СПД"
safety RIG SAFETY SYSTEMS Fire fighting equipment in place. Layout drawing provided Type of extinguishers as required Extinguisher inspection date current Independent fire pump installed and tested ESD installed and tested Operation of ESD clearly displayed Emergency lighting installed and tested Rig Earthing system installed Type of earthing connection adequate All rig components connected to common earth Satellite comms connected to a common earth Safety signs in position Rig telephone installed and tested Rig Alarm installed and tested Type of Alarms Indicated at entrance Emergency procedures displayed (ER crews designated) Combustible gas detector installed tested and calibrated H2S gas detectors installed tested and calibrated Zones 0/1/2 designated and displayed or Russian Gost equivalent Wind sock fitted and visible Non-certified equipment outside zone 1/2 Permit to Work system in place STOP (or equivalent) in place Deficiency register in place, sick box for slings and poor conditioned lifting equipment 1.1.24 defined 1.1.25 TBT's and HAZID's carried out 1. 1.1 1.1.1 1.1.2 1.1.3 1.1.4 1.1.5 1.1.6 1.1.7 1.1.8 1.1.9 1.1.10 1.1.11 1.1.12 1.1.13 1.1.14 1.1.15 1.1.16 1.1.17 1.1.18 1.1.19 1.1.20 1.1.21 1.1.22 1.1.23
1.1.26 Medical certifcates checked for all the catering staff (Hepatitis etc) Are there any electrical cables run through doors without proper protection. Is it possible 1.1.27 for cables to be cut by closing doors PERSONNEL SAFETY 1.2.1 Eye wash stations positioned and full 1.2.2 All crews have completed HSE induction and H2S training 1.2.3 Sufficient PPE available to crew 1.2.4 Correct PPE available for chemicals used 1.2.5 BA Sets available in correct locations 1.2.6 BA sets charged in clean atmosphere 1.2.7 Safety shower installed and tested 1.2.8 Chemical data sheets available + copies with doctor 1.2.9 Temperature control of eye wash and safety shower in place I.e heat tracing etc? 1.2.10 Noise survey conducted + location mapped with signs
1.2.11 Warning signs (wrt to PPE) correctly placed 1.2.12 Defensive and Graded/Off-road driving courses completed by all authorised drivers. LOCATIONS 2 DRILL FLOOR 2,1
2.1a 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.1.7 2.1.8 2.1.14 2.1.15 2.1.16
Is there a comprehensive tool kit for all the drillers. Are the items listed and are the drillers held accountable for maintaining these tools during their shift. Are these tools signed and accepted by following shift or does each drill crew have theor own tools. Floor/set back area in good condition Samson posts inspected and certified Railings secured, straight and in place Barrier on V door Mud box in place and dressed Air hoists inpsected and certified (inc pedestals) SWL on air hoists Safety hooks installed All winch lines clear of derrick All winch lines in good condition All winch drums fitted with guards
2.1.16aAre there spooling devices on air winches (safety issue) 2.1.17 Rotary covers in place 2.1.18 Drillers console instrumentation working 2.1.18aDoes the driller have a flow show indicator that HE can monitor All gauges reading correct units. If not direct readings then are graphs or charts readily 2.1.19 readable by driller without having to leave the drillfloor 2.1.19aCan we prove the iron roughneck settings are for the correct make up torque 2.1.20 Correct load indication for indicator for hook load for lines strung 2.1.21 View from the brake clear 2.1.22 ESD (SCR) on drillers console 2.1.23 Geolograph working or Logging unit readouts from their mud monitoring system 2.1.24 Eye wash station/first aid kit/stretcher in place Is Weatherford tong in good working condition and do SSK have all necessary insert dies 2.1.25 for casing scheme and spare dies 2.1.26 Is wearbushing modified as per Rig 1 with chamfer 2.1.27 Is high pressure cleaner available as per contract Does the drillcrew have outside and inside calipers that will enable them to measure all BHA components before they are run in hole. The SSK crew are responsible for 2.1.28 measuring and keeping a record of all downhole BHA tools. Is there a BHA component book prepared for drillcrews to record dimensions and serial 2.1.29 numbers of BHA components DERRICK 2.2
2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 2.2.9 2.2.10 2.2.11 2.2.12 2.2.13 2.2.14 2.2.15 2.2.16 2.2.17 2.2.18 2.2.19 2.2.21 2.2.22 2.2.23
Sub base pins in place and secure Sub base inspected Raising system to derrick top section inspected Raising system to derrick top section fitted with fail safe Include cable from above in lifting equipment register Derrick level and centered correctly Derrick checked for damaged members Derrick inspection certificates available and current Derrick lighting working and adequate Crown light working Crown shock absorber in safe condition Crown inspected Jumper bars on crown sheaves Crown secured properly to water table. Has this been checked for loose or improperly secured nuts and bolts All lights secured with safety lines Ladders in good condition Safety cage in good condition (if available) Monkey board in good condition and tested Emergency braking system installed and tested Mechanical locking device available and tested Safety harness available (attached to derrick)
2.2.24 Safety belt and tail in good condition (# of sets) 2.2.25 Air winch sheaves in good condition 2.2.26 Safety lines on sheeves 2.2.27 Derrick man escape line installed and tested 2.2.28 Tong counter weights secure and in good condition 2.2.29 All circulating hoses snubbed especially the hoses up the derrick. 2.2.30 Check list in place before raising/lowering derrick 2.2.31 2.2.32 2.3 2.3.1 2.3.2 2.3.3 2.3.4
All mast pad eyesand slings included in lifting register Derick sub base hydraulic jacks MUD SYSTEM Grating in good condition Ladders/steps in good condition Railing secured, straight and in place All moving equipment guarded
2.3.5 Solids Control Equipment equipment tested. Minimum 3 bar from solid control feed pumps 2.3.5a 2.3.6 2.3.7 2.3.8 2.3.9 2.3.10
Does the shaker below the desander desilter discharge have rubbers installed . Shakers screens installed/available Fluid circulated around complete system (leaks) Vacuum degasser tested PB Degasser tested and dimensions checked (inc line to flare). Mixing equipment tested
2.3.11 Eye wash stations in place and full 2.3.12 High volume annular fill up line installed and tested 2.3.13 Mud dump line routed to waste pit 2.3.14 Doctor and SSK TP to have copies of all dangerous chemical data sheets 2.3.15 Do we have PPE must be worn signs available at all the mixing areas for the chemicals 2.3.16 All rigid hoses to have stainless band with pressure rating 2.3.17 Is there a spare cellar pump and has it been prepared and ready to be used as back up. 2.3.18 2.4 2.4.1 2.4.2 2.4.4 2.4.5 2.4.6 2.4.7 2.4.8 2.4.9 2.4.10 2.4.11 2.4.12 2.4.13 2.4.14 2.4.15
Are there jetting lines with weco connections installed on the flowlines to clear clayballs SITE LOCATION Location level and free of obstructions Water lines installed & earthed Waste pit completed Cuttings handling system installed Flare pit dug Parking area clearly marked Access to vehicles controlled within the location Waste collection system in place Waste segregated as per Waste Management Plan Chemical storage area marked and tidy Dangerous chemicals identified 6m safety zone marked in front of satelite dish Muster points (2) marked Smoke detectors in the accomodation
2.4.17 Rig site accomodation for mud engineer and DSV required Has the cellar been re-inforced with wood to prevent washing out below the concrete 2.4.18 slabs. CAMP LOCATION 2.5 2.5.1 Location level and free of obstructions 2.5.2 Parking area clearly marked 2.5.3 Access to vehicles prevented within the location 2.5.4 Waste collection system in place 2.5.5 Waste segregated as per Waste Management Plan 2.5.6 Muster points marked 2.5.7 Camp inspection completed 2.5.8 Smoke detectors in the accomodation + Laundry 2.5.8a Fire blanket available for kitchen and adequate extinguishers 2.5.9 Medical facility in place 2.5.10 Medical Audit completed by SPD Doctor 2.5.11 Is communications adequate 2.5.12 Adequate stocks of medical equipment
2.6
HOT WORK AREA
2.6.1 2.6.2 2.6.3 2.6.4 3. 3.1 3.1.1
Area clearly marked Gas bottles stored separately Gas bottles stored correctly in rack Flash back arrestors fitted to cutting torch EQUIPMENT BOP Koomey equivalent capacity checked
3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 3.1.9 3.1.11
Koomey equivalent drawdown test completed Operation of all remotes checked Check functioning & certification of BOP handling system Pressure test BOP on test stump Check BOP certification All components OEM Choke manifold line up clearly marked Choke manifold checked for threaded connections BOP history file available
3.1.12 Certs for BOP/Coflexip/Choke hoses, etc checked Control panels labelled all lights working. Are all controls labelled in English/ Russian as 3.1.13 per contract 3.1.15 Relief valve installed on Koomey Unit or Russian equivalent 3.1.16 Low level reservoir alarm 3.1.17 Low pressure alarm 3.1.18 Air and electric pumps fitted on Koomey equivalent and tested 3.1.19 3.1.20 3.1.21 3.1.22 3.1.23 3.1.24 3.1.25 3.1.26 3.1.27
Charge time for electric and air pumps checked individually Control hoses in good condition (coflexip type) Control hoses tested to rated pressure Ram to DF measured and displayed BOP lifting device suitable and inspected Shut in method explained and displayed Poorboy degasser flushed and tested Choke manifold flushed Pressure gauges on choke manifold working
3.1.28 3.1.29 3.1.31 3.1.32 3.1.33
Choke manifold gauges in correct units and correct scale Choke manifold pressure tested on location Choke manifold valves functioning Manual choke functioning Auto choke functioning
3.1.33aAre spare sets of choke and needles etc available with tools 3.1.34 Pressure gauges on auto choke working 3.1.35 Auto choke gauges in correct units and correct scale 3.1.36 Cross check all gauges for accuracy 3.1.37 Normal line up of valves identified
3.1.38 Flare line installed and staked (min ID) 3.1.39 Choke/kill line on correct side outlets 3.1.40 Check valve installed on kill line 3.1.41 Spare ram rubbers available 3.1.42 3.1.43 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 3.2.9 3.2.10
BOP test procedure in place (with individual tests identified) Stripping tank correctly fitted and working HIGH PRESSURE MUD SYSTEM Piston chambers covered Lifting equipment available for changing liners etc Discharge lines snubbed and staked Bleed off lines snubbed Setting of PO valves correct and tested Access to relief valves clear Relief lines drain down ID of relief lines 3" Pulsation dampers at correct pressure Dampers charged with nitrogen? If applicable in Siberia All threaded connections identified & secured also marked with red paint? To highlight 3.2.11 danger 3.2.12 Pressure gauges checked and units correct 3.2.12aCheck date of last thickness test before pressure test 3.2.13 System pressure tested to rated working pressure 3.2.14 3.2.15 3.2.16 3.2.17 3.2.18
Chicsan package correct rating. Last inspection Pump isolation switches clearly identified Pump relief valves upstream of strainers Visually inspect strainers if fitted Test run pumps with different load ratings through jet lines?
3.2.19 Are jet lines suitably certified for pressure to install nozzles in gun lines of tank system TONGS 3.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.3.6 3.3.7 3.3.8 3.3.9 3.3.10
All tongs certified and inspected with correct passports available Break out wire in good condition Make up wire in good condition Back up lines in good condition Lines to be included in lifting equipment register Inspection certificates available and current
Tong dies sharp and secured, and do we have spare dies Tong hanging lines in good condition Counter weights move freely Load cell working and calibrated Can rig tong be made to bite, operate, on DP without having to use steel bar. This a very 3.3.11 strong HSE issue and will be implemented SLIPS AND ELEVATORS 3.4 3.4.1 Elevators in good condition, passports
3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 3.5 3.5.1 3.5.2
Latch spring OK Slips in good condition Dies sharp and secured Dog collar in good condition Inspection certificates available DRAWWORKS & TRAVELLING BLOCK Brake bands correctly adjusted Rims and pads in good condition
3.5.3 Last inspection of brakes and links inspected and certified 3.5.4 Is there emergency back up brake system 3.5.6 Air cooling starts automatically and intakes are in correct zone if applicable 3.5.7 3.5.8 3.5.9 3.5.10 3.5.11 3.5.12 3.5.13 3.5.14 3.5.15 3,5.16 3.6 3.6.1 3.6.2 3.6.3 3.6.4 3.6.5 3.6.6 3.6.7
Crown-o-matic working and tested Minimum number of wraps on drum Emergency stop installed All clutches and controls working All cat heads clutches and controls working Check block latch functions OK Block inspected Bails inspected Swivel inspected Bang-lo emergency clutch for pull off bottom with no air DRILLING LINE Drilling line in good condition Slip and cut programme ready Fastline free of derrick Deadline free of derrick Deadline clamp installed correctly Deadline anchor bolts tight Deadline anchor last inspected
3.6.8 3.6.10 3.6.11 3.6.12 3.7 3.7.1 3.7.2 3.7.3 3.7.4 3.7.5 3.7.6 3.7.8 3,8 3.8.1 3.8.2 3.8.3
Deadline sensor working (gap is according to specs of manufacturer) Fast line spooler checked and installed Fast line anchor inspected Deadline stabiliser installed ENGINES/GENERATORS Easy access to emergency switches Electrical cables run neatly and protected Provision for waste oil collection Lubricants stored correctly Drip trays in place Fuel tanks locked off if applicable Tes run engines at low and high load ROTARY SYSTEM Check rotation (forward and reverse) Rotary locks (both directions) Check gear engagement
3.8.6 3.8.7 3.8.8 3,9 3.9.1
Visual check of kelly drive bushing. Can we back ream with kelly. Check operation of kelly spinner, Visual inspection of master bushings CEMENT SYSTEM HALLIBURTON Cement line and manifold pressure tested
3.9.2 3.9.3 3.9.4 3.9.5 3.9.6 3.9.7 3.10 3.10.1
Cement line chicsans last inspected SSK & Halliburton Cement line snubbed Unit pressure relief system. Type and last tested Pressure gauges working P tanks last inspected and certification place Check date of last thickness test before pressure test MISCELLANEOUS EQUIPMENT Inspection certificates available for drill string and subs
3.10.3 3.10.4 3.10.5 3.10.6 3.10.7
Lifting equipment inspected within correct period Lifting equipment register in place Lifting equipment stored correctly Crane and FLT inspection certificates available SWL of crane properly marked
3.10.8 Fall arrestors fitted to substructure, is this possible? 3.10.10PM system in place 3.10.11All pressure vessels inspected and certified 3.10.12Equipment (maintenance) manuals available TRANSPORT 4 4,2 All vehicles with SPD inspection cert? 4,3 New Road Transport HSE Specifications manual available 4,4 Journey Management system in place 4,5 Identify all loads for weight and size 4,6 Check braking system on all trailers and skids 4,7 5 5,1
5,2
Carry out Rig Move Mini Audit (Transport Contractor) OTHER Electrical Audit as per SPD policy Electrical check for switch board to include labelling for individual caravans to allow isolation in the event of fire at night. Rig stocks (screens etc adequate and as per contract). Minimum spare parts list completed and accepted by SPD
5,3 5,4 5,5 5,6 5,7
Pre spud/ESS meeting held Fire drill on rig Fire drill on camp H2S drill Kick drill
5,8 5,9
Strip drill (both crews) simulation (square shouder DP) Access control in place
5.1a
6 6,1 6,2 6,3 6,4
Induction tape and induction cards available Muster board installed in access control area Trip sheets available and used Drilling parameter sheets available and used Drillers/AD handover book available
6,5
Training Matrix for all personnel complete
6,6
RM/Drillers/AD/DE with valid IWCF
6,7 6,8 7 7,1 7,2 7,3
Drilling Engineering Safety Case in use. Translated to Russian Medic Tested and Approved Mobile satelite phone available Emergency radio available Welders certified Crane and forklift operators certified
COMMENTS
OBSERVATIONS FROM START UP AUDIT
Rig accepted according to the comments and ageed due dates for outstanding items listed above on the xx/xx/200x.
