PP3-C920E

INTORDUCTION This service manual/parts list outlines the procedures to be followed when installing, ma intaining and servicing the CP-40FA II /CP-43FA II/CP-47L/CP-40SP Processing Kit for the Fujifilm Fujifilm Digital Minilab FRONTIER 330 SLP800SC. This manual is a professional publication provided for qualified service p ersonnel or persons fully trained in equipment service procedures. All other personnel and operators are restricted from servicing the SLP-800SC. When maintenance service is needed, be sure to contact qualified service personnel. Precautions Generally Applying to All Servicing Operations WARNING

!

When servicing internal machine parts, make sure the power switch and the main power supply on the power distribution board are both set to the OFF position. If the main power is left ON, electrici ty will flow as far as the power switch and power supply section, and this can cause electric shocks and/or short-circuiting. If the power is left on, there is also the possibility for the machine to maybe accidentally activated causing damage to the machine and/or bodily injury. !

CAUTION

The light source section and dryer will be hot to the touch. Wait 15 minutes after turning off the power power before commencing with servicing procedures. • Wear gloves when handling the optical system parts to keep the parts free from fingerprints. • When mounting mounting machine machine parts, parts, take care not to sandwich sandwich any of the wires. wires. • Each of the connectors is provided with a symbol indicating what it is to be connected to. Make sure the connectors are connected to the connectors, harness ends or parts bearing the corresponding symbols. • The plastic connectors have a locking catch on the plug (male) end. end. To disconnect one of these connectors, connectors, loosen the catch first; to connect, make sure the catch engages (locks).

Installation Manual Appropriations 1. All rights are reserved reserved by the Fuji Photo Film Film Co., Ltd. (FUJIFILM). (FUJIFILM). 2. Manual Manual usage is restricted restricted to FUJIFILM equipmen equipmentt related technical technical and service personnel. 3. This manual manual contains information information relating relating to FUJIFILM equipment equipment and is therefore therefore proprietary. Unauthorized disclosure is prohibited. 4. FUJIF UJIFIL ILM M’s prior consent is required in regard to the following. Manual copying in whole or in part. ™Disclosure of manual contents to unauthorized personnel. ™Manual uses for purposes other than technical service. ™

INTORDUCTION This service manual/parts list outlines the procedures to be followed when installing, ma intaining and servicing the CP-40FA II /CP-43FA II/CP-47L/CP-40SP Processing Kit for the Fujifilm Fujifilm Digital Minilab FRONTIER 330 SLP800SC. This manual is a professional publication provided for qualified service p ersonnel or persons fully trained in equipment service procedures. All other personnel and operators are restricted from servicing the SLP-800SC. When maintenance service is needed, be sure to contact qualified service personnel. Precautions Generally Applying to All Servicing Operations WARNING

!

When servicing internal machine parts, make sure the power switch and the main power supply on the power distribution board are both set to the OFF position. If the main power is left ON, electrici ty will flow as far as the power switch and power supply section, and this can cause electric shocks and/or short-circuiting. If the power is left on, there is also the possibility for the machine to maybe accidentally activated causing damage to the machine and/or bodily injury. !

CAUTION

The light source section and dryer will be hot to the touch. Wait 15 minutes after turning off the power power before commencing with servicing procedures. • Wear gloves when handling the optical system parts to keep the parts free from fingerprints. • When mounting mounting machine machine parts, parts, take care not to sandwich sandwich any of the wires. wires. • Each of the connectors is provided with a symbol indicating what it is to be connected to. Make sure the connectors are connected to the connectors, harness ends or parts bearing the corresponding symbols. • The plastic connectors have a locking catch on the plug (male) end. end. To disconnect one of these connectors, connectors, loosen the catch first; to connect, make sure the catch engages (locks).

Installation Manual Appropriations 1. All rights are reserved reserved by the Fuji Photo Film Film Co., Ltd. (FUJIFILM). (FUJIFILM). 2. Manual Manual usage is restricted restricted to FUJIFILM equipmen equipmentt related technical technical and service personnel. 3. This manual manual contains information information relating relating to FUJIFILM equipment equipment and is therefore therefore proprietary. Unauthorized disclosure is prohibited. 4. FUJIF UJIFIL ILM M’s prior consent is required in regard to the following. Manual copying in whole or in part. ™Disclosure of manual contents to unauthorized personnel. ™Manual uses for purposes other than technical service. ™

CONTENTS 1. SPECIFICATIONS AND PARTS PARTS LOCATION LOCATION ...................................................................................2 1.1 Specificati Specifications ons ............. .................... ............. ............. ............. ............ ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............ ............. ............. .............2 .......2 1.2 Parts Location Location ............. .................... ............. ............. ............. ............. ............. ............ ............. ............. ............. ............. ............. ............. ............. ............. ............ ............. ............. ............3 ......3 1.2.1 Processing Processing Solution Solution Circulation Circulation System System ............. .................... ............. ............. ............. ............. ............. ............ ............. ............. ............. ............. ......... ...3 3 1.2.2 Processing Processing Solution Solution Replenishmen Replenishmentt System System ............. ................... ............. ............. ............ ............. ............. ............. ............. ............. ............. ......... ...4 4

2. CONVERSION.............................................................................................................................................5 2.1 FA Conversion Conversion Kit ............. ................... ............ ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............ ............. ............. .............5 .......5 2.2 Tools Required Required ............. .................... ............. ............. ............. ............. ............. ............. ............. ............ ............. ............. ............. ............. ............. ............. ............. ............. ............ ...........9 .....9 2.3 Conversion Conversion Parts Arrangement............ Arrangement.................. ............. ............. ............. ............. ............. ............. ............ ............. ............. ............. ............. ............. ............. ...........10 .....10 2.4 Conversion Conversion for CP-40FAII/CP CP-40FAII/CP-43FAII -43FAII/CP-4 /CP-47L/CP7L/CP-40SP 40SP ............. .................... ............. ............. ............. ............. ............. ............. ............. ......... ...11 11 2.4.1 Cleaning Cleaning New Replenisher Replenisher Tanks............... Tanks..................... ............. ............. ............. ............. ............ ............. ............. ............. ............. ............. ............. ......... ...11 11 2.4.2 Cover Removal Removal ............. ................... ............. ............. ............. ............. ............. ............. ............. ............. ............ ............. ............. ............. ............. ............. ............. ............ ........ 11 2.4.3 Replenisher Replenisher Pump Hose Hose Replacement Replacement ............. .................... ............. ............ ............. ............. ............. ............. ............. ............. ............. ............. ......... ...12 12 2.4.4 External External Replenisher Replenisher Tank Tank Harness Harness Installation Installation ............. ................... ............. ............. ............. ............. ............. ............. ............. ............. ........ .. 13 2.4.5 External External Waste Tank Tank Hose Connecti Connection on ............. .................... ............. ............. ............. ............ ............. ............. ............. ............. ............. ............. ........ .. 14 2.4.6 External External Waste Tank Tank Harness Harness installati installation on ............ ................... ............. ............. ............. ............. ............. ............. ............. ............. ............. ...........15 .....15 2.4.7 Replenisher Replenisher Pump Section Section Cover Installati Installation......... on................ ............. ............. ............. ............. ............. ............. ............. ............. ............. ......... ...15 15 2.4.8 Waste Hose Cover Installation...... Installation............ ............. ............. ............. ............. ............. ............. ............ ............. ............. ............. ............. ............. ............. ..........16 ....16 2.4.9 External External Tank Connection....... Connection.............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............ ............. ............. ......... ...16 16 2.4.10 PS-R Port Cover Installation Installation ............. .................... ............. ............. ............. ............ ............. ............. ............. ............. ............. ............. ............. ............. ............17 ......17 2.4.11 Replenisher Replenisher Preparation Preparation ............. ................... ............. ............. ............. ............. ............ ............. ............. ............. ............. ............. ............. ............. ............. ............17 ......17 2.4.12 Processing Processing Method Selection Selection (Menu 46F) ............ ................... ............. ............. ............. ............. ............. ............. ............. ............. ............. ...........17 .....17 2.4.13 Auto Washing Washing Pump Air Bleeding Bleeding ............. ................... ............ ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ...........18 .....18 2.4.14 P1-R, P2-RA and P2-RB Pump Air Bleeding ............. ................... ............. ............. ............. ............. ............ ............. ............. ............. ............. ........ 18 2.4.15 PS-R Pump Air Bleeding........... Bleeding................. ............ ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............ ........ .. 18 2.4.16 Replenishing Section Cover Installation........................................................... Installation...................................................................................... ........................... 18 2.4.17 External External Replenisher Replenisher Tank Installation. Installation........ ............. ............. ............. ............. ............. ............ ............. ............. ............. ............. ............. ............. ......... ...19 19 2.5 Condition Condition Setup............ Setup................... ............. ............. ............. ............. ............. ............. ............. ............ ............. ............. ............. ............. ............. ............. ............. ............. ............ ......... ...20 20 2.5.1 Replenisher Replenisher Rate Setting Setting (Menu 464)................. 464)........................ ............. ............. ............. ............. ............. ............. ............. ............. ............. ............ ........ 20 2.5.2 Processing Processing Temperatu Temperature re Setting Setting (Menu 465) 465) ............. ................... ............. ............. ............. ............. ............. ............. ............. ............. ............20 ......20 2.5.3 Processing Processing Method Method Selection Selection Confirmat Confirmation ion (Menu 416).......... 416)................ ............ ............. ............. ............. ............. ............. .............20 ......20 2.5.4 Pump Output Measurement/S Measurement/Setting etting (Menu 461) ............. .................... ............. ............. ............. ............ ............. ............. ............. ............. ........ 20 2.5.5 Normal Condition Setup ............. ................... ............. ............. ............ ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............ ........ 21 2.6 Returning Returning to CP-48S...... CP-48S ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............ ............. ............. ............. ............. ............. ............. .............21 .......21

3. PARTS REPLACEMENT .......................................................................................................................22 3.1 3.2

Replenisher Replenisher Tank Removal/Reinst Removal/Reinstallati allation on ............. ................... ............. ............. ............. ............. ............. ............. ............. ............. ............. ............. ............22 ......22 Replenisher Replenisher Tank Level Level Sensor Replacement.......... Replacement................. ............. ............ ............. ............. ............. ............. ............. ............. ............. ............. ......... ...22 22

4. MESS MESSAG AGES ES AND AND AC ACTI TION ONS S ...............................................................................................................24 5. PARTS LIST .............................................................................................................................................27

1

1. SPECIFICATIONS AND PARTS LOCATION 1.1 Specifications Item

Processing Tank Capacity

Replenisher Tank Capacity

Waste Solution Tank Capacity

Specifications

P1

9.4 liters

P2

9.5 liters

PS

19.6 liters (4.9 liters ✕ 4)

P1-R

11.5 liters

P2-R

11.5 liters

PS-R

11.5 liters

PS-R (W)

11.5 liters

W1

5 liters (built-in tank)

W2

18 liters (external tank)

Processing Temperature

CP-47L

CP-43FAII

CP-40FAII

CP-40SP

P1

38.5˚C

38.5˚C

35.0˚C

35.0˚C

P2

38.0˚C

35.0˚C

35.0˚C

35.0˚C

PS

38.0˚C

35.0˚C

35.0˚C

35.0˚C

Range

CP-47L

CP-43FAII

CP-40FAII

CP-40SP*

P1-R

30.0 to 200.0

45.0

73.0

161.0

161.0

P2-R

10.0 to 300.0

35.0

182.0

218.0

218.0

PS-R

100.0 to 300.0

242.0

242.0

242.0

242.0

Temperature Range Replenisher Rate

(ml/m2)

*CP-40SP (RA-4 compatible chemical)

2

30.0 to 40.0˚C

1. SPECIFICATIONS AND PARTS LOCATION

1.2 Parts Location 1.2.1

Processing Solution Circulation System Processing Tank Exhaust Fan (F406)

Processing Tank Temperature Sensors (TS401 to TS406)

Circulation Filters P1 P2 PS1

Sub-tanks

PS2 Solution Level Sensors (FS401 to FS406)

PS3 PS4

Processing Tank Heaters (H401 to H404) Internal Waste Solution Tank (W1) Safety Thermostats (D401 to D404)

Waste Solution Level Sensor (FS415) H 401 F 401 H 402

Circulation Pumps (PU401 to PU406)

Waste Hose

H 403

PU 401

F 402

PU 402 PU 403

H 404

PU 404 PU 405

F403

Waste Solution Level Sensor (FS420)

PU 406

Drain Valves Processing Tank Heater Cooling Fans (F401 to F403)

NOTE: For CP-47L, the conversion related to the external waste solution tank may not be executed.

External Waste Solution Tank (W2)

CD1021

3

1. SPECIFICATIONS AND PARTS LOCATION

1.2.2

Processing Solution Replenishment System Rack Auto Washing Valves (S401 to S404)

Replenisher Nozzles External Replenisher Tanks P1 P2 PS1 PS2 PS3 PS4

PS-R(W) PS-R P2-R P1-R

PS-R(PU411)

P2-R(PU410) Auto-washing Pump (PU407)

Replenisher Pumps (PU408 to PU411)

P1-R(PU408)

PS-R(W)

P2-R(PU409)

Drain Valves

PS-R Replenisher Filters P1-R

P2-R

CD1020

4

2. CONVERSION 2.1 No.

1

FA Conversion Kit Part Number

899FA1039

Part Name

Quantity

316S2052

Hose Clamp

1

316S2076

Hose Clamp

3

81G02003

Float Ball

Shape and Remarks

4 bags

308S3000412

M4 x 12 Double Sems Screw

4

826G02059

Replenisher Tank with Hoses

1

343G02008

Hook

1

CD1028

CD1818

CD1027

2

899FA1041

370G02132 316S2057

P1-R Filter IN Hose

1

Hose Clamp

1

CD1029

3

899FA1035

370G02133 316S2057

P2-R Filter IN Hose

1

Hose Clamp

1

CD1030

5

2. CONVERSION

No.

4

Part Number

899FA1001

370G02134 316S2053

Part Name

Quantity

PS-R (W) Filter IN Hose

1

Hose Clamp

1

Shape and Remarks

CD1031

5

899FA1003

827G02210 316S2057

P2-R Filter OUT Hose

1

Hose Clamp

3

CD1032

6

899FA1006

370G02137 316S2057

PS-R Filter IN Hose

1

Hose Clamp

1

CD1033

7

899FA1009

370G02135 316S2053

PS-R (W) Filter OUT Hose

1

Hose Clamp

2

CD1034

8

899FA1011

370G02136 316S2057

PS-R Filter OUT Hose

1

Hose Clamp

2

CD1035

9

899FA1012

317G02023

Hose Plug

1

317G02022

Hose Plug

3

316S2053

Hose Clamp

1

316S2057

Hose Clamp

3

CD1036

6

2. CONVERSION

No.

10

Part Number

899FA1013

Part Name

Quantity

356G02682

Filter IN Hose Bracket

1

356G02683

Cover

1


7

308S3000408

Shape and Remarks

CD1037

11

899FA1014

136G02530 301S3000408 316S1031 308S3000410 316S1007

Harness Assembly

1

M4 x 8 Truss Head Screw

2

Cord Clamp

1


1

Nylon Clamp

1

CD1038

12

899FA1036

350G02646 308S3000408

Connector Cover

1


2

CD1039

13

899FA1030

350G02714

Replenisher Pump Section Cover

1

301S3000410


5

Waste Hose Bracket

1

M4 X 8 Double Sems Screw

4

Cover

1

M4 x 8 Trass Head Screw

1

356G02687 308S3000408 350G02717 301S3000408

CD1040

CD1154

14

899FA1031

350G02713

Replenisher Cartridge Section Cover

1

308S3000410


1

308S3000440


1

CD1041

7

2. CONVERSION

No.

15

Part Number

899FA1032

356G02681 316S1032 308S3000412

Part Name

Quantity

External Tank Lower Bracket

1

Cord Clamp

2


2

Shape and Remarks

CD1042

16

899FA1033

356G02684 301S3000408

External Tank Upper Bracket

1


2

CD1043

17

899FA1034

350G02712

PS-R Port Cover

1

356G02685

Bracket

1

M4 x 8 Truss head Screw

2

301S3000408

CD1044

18

899FA1037

347G02142

Interlock Adjustment Plate

1

CD1045

19

899FA1047

Service Manual

1

Instruction Manual

1

Label 50

899FA2014

370G02131 316S2053 301S3000408

1 set

Harness Assembly

1

Hose Clamp

1


2

CD1046

51

899FA2015

370G02126 316S2053

Hose Plug

2

Hose Clamp

2

CD1047

8

2. CONVERSION

No.

Part Number

52

899FA2016

370G02129

Part Name

Quantity

External Waste Tank Hose Assembly

1

316S2054

Hose Clamp

2

316S2056

Hose Clamp

1

Shape and Remarks

CD1048

53

899FA2018

372G02034A

Hose Joint

1

316S1031

Cord Clamp

1


2

301S3000410

CD1049

54

359G02080

FNCP4-A3623

External Tank Assembly Caution Label

1 1 set

CD1027

NOTE: Numbers in [ ] shown in “2.4 Conversion for CP-40FAII/CP43FAII/CP-47L/CP-40SP” indicate “No.” of the parts check list above.

2.2

Tools Required

Prepare the tools indicated below. • Cutting nippers

• Phillips and flat blade screwdrivers

1212

E158

• Stubby screwdriver (Phillips head)

• Pliers

0217

0395

9

2. CONVERSION

2.3

Conversion Parts Arrangement

[52]

[51]

[8] [7] [53] [4] [50] [5]

[1]

[11] [10]

[6] [2]

[3]

[54]

CD1022

10

2. CONVERSION

2.4

Conversion for CP40FAII/CP-43FAII/ CP-47L/CP-40SP

NOTE: • Follow the steps in chapter 2 "Machine Installation" of the "INSTALLATION MANUAL" • Refer to the "INSTRUCTION MANUAL" for "FA CONVER- SION KIT" to prepare the processing and replenisher solutions.

2.4.1

3. Connect a hose to the drain valve of the P1-R replenisher tank and place the end of the hose into a container (such as a tray) that is lower then the valve. 4. Wash the inside of the P1-R replenisher tank using running water. 5. After all the water has been drained off, close the drain valve and disconnect the hose.

2.4.2

Cover Removal

1. Perform the post-operational checks to shut down the system and turn OFF the built-in circuit breaker and the main power supply. 2. Remove the six screws and then the processor rear top cover.

Screws (6)

Cleaning New Replenisher Tanks

1. Remove the two screws and then the front cover from the replenisher tank [1].

PS-R PS-R(W)

Processor Rear Top Cover

Screws (2)

CD025

P1-R

3. Remove the seven screws and then the processor rear cover.

P2-R CD1016

Front Cover

6. Wash the remaining replenisher tanks by following Steps 3 through 5. Screws (7)

7. Reinstall the tank front cover using the two screws. Screws (2) CD1015

2. Tape the tank hoses to the upper rear bracket as shown. Hoses

Tape

Processor Rear Cover CD865

Front Cover CD1017

Upper Rear Bracket

EZ1624

11

2. CONVERSION

4. Open the replenisher box door and remove the replenisher cartridge. 5. Loosen the two screws and remove the four screws and then the replenishing section cover. 6. Remove the five screws and then the replenisher pump section cover.

3. Loosen the two hose clamps and remove the P2-RA OUT hose from the replenisher filter and P2-RA pump. 4. Loosen the two hose clamps and remove the P2-RB OUT hose from the replenisher filter and P2-RB pump.

9. Connect the PS-R (W) filter OUT hose [7] between the PS-R filter and the auto-washing pump and secure the hose ends using the hose clamps [7]. P2-RB Auto Washing Pump Pump PS-R P2-RA PS-R(W) Filter OUT Pump Pump Hose/Clamps [7]

5. Loosen the three hose clamps and remove the PS-R OUT hose from the replenisher filter, auto washing pump and PSR pump. OUT Hoses

Screws (4) (Remove)

Auto Washing Pump

P1-R Pump

Replenishing Section Cover

PS-R Filter OUT Hose/Clamps [8] P2-R Filter OUT Hose/Clamps [5]

P1-R Pump

CD976

Screws (2)(Loosen)

PS-R

Screws (5) Replenisher Pump Section Cover CD973

P1-R

P2-RA

P2-RB CD1149

2.4.3

Replenisher Pump Hose Replacement

1. Remove the two screws and pull out the replenisher pump bracket.

6. Install the plugs [9] and hose clamps [9] to the ends of the P1-R IN, P2-RA IN, P2-RB IN and PS-R IN hoses and place them behind the replenisher tanks. Middle Hose Plug/Clamp [9]

Replenisher Pump Bracket

2. Loosen the clamps and disconnect the P1-R IN, P2-RA IN, P2-RB IN and PSR IN hoses from the replenisher filters. IN Hoses

Small Hose Plugs/Clamps (3) [9] CD975

7. Connect the P2-R filter OUT hose [5] between the P2-RA filter, P2-RA and P2-RB pumps and secure hose ends using the hose clamps [5]. 8. Connect the PS-R filter OUT hose [8] to the P2-RB filter and the PS-R pump and secure the hose ends using the hose clamps [8].

PS-R P2-RA

P2-RB CD974

12

11. Connect the P2-R filter IN hose [3] to the P2-RA filter and secure it using the hose clamp [3]. 12. Connect the PS-R filter IN hose [6] to the P2-RB filter and secure it using the hose clamp [6]. 13. Connect the PS-R (W) filter IN hose [4] to the PS-R filter and secure it using the hose clamp [4].

Screws (2) CD286

P1-R

10. Connect the P1-R filter IN hose [2] to the P1-R filter and secure it using the hose clamp [2].

P2-RB Filter

P1-R Filter P2-RA Filter

PS-R Filter

P2-R Filter IN Hose/Clamp [3] P1-R Filter IN Hose/Clamp [2] PS-R Filter IN Hose/Clamp [6] PS-R(W) Filter IN Hose/Clamp [4] CD976

2. CONVERSION

14. Push back the replenisher pump bracket and secure with the two screws.

2.4.4

External Replenisher Tank Harness Installation

5. Install the cover to the filter IN hose bracket using the four double sems screws [10]. Filter IN Hose Bracket

1. Pass the longer end of the harness assembly [11] through the hole in the filter IN hose bracket and route it as shown. 2. Secure the harness assembly with the two harness clamps. Harness Clamp (2)

Screws (2) Replenisher Pump Bracket

M4 x 8 Double Sems Screws (4) [10]

CD977

Cover

CD981

15. Pass the filter IN hoses through the holes in the filter IN hose bracket [10] and install the bracket using the three screws [10]. Filter IN Hose Bracket [10]

6. Loosen the two screws and remove the connector cover. Connector Cover Harness Assembly [11] CD979

3. Pass the harness assembly, P1-R, P2R, PS-R and PS-R (W) hose ends through the holes in the cover [10]. 4. Secure the plate on the harness assembly to the cover using the two truss head screws [11]. Cover [10]

Plate

P1-R P2-R PS-R PS-R(W)

M4 x 8 Truss Head Screws (2) [11]

Screws (2) CD306

7. Connect the connector of the harness assembly to the FS416 connector on the connector bracket.

M4 x 8 Screws (3) [10] CD978

PS-R(W) P1-R

PS-R P2-R

Harness Assembly CD980

FS416 Connector


13

2. CONVERSION

2.4.5

External Waste Tank Hose Connection

NOTE: If the external waste solution tank is not used, neglect this subsec- tion. (only for CP-47L)

1. Remove the four screws and open the circuit board bracket.

4. Install the two hose plugs [51] to the P2 and PS overflow hose connections on the internal waste tank using the two hose clamps [51]. 5. Connect the external waste tank hose assembly [52] to the P2 and PS overflow hose connections on the processing tanks with the two hose clamps [52].

8. Connect the external waste tank hose assembly to the hose joint and secure it with the hose clamp [52]. 9. Install the cord clamp [53] to the waste hose bracket. External Waste Tank Hose Assembly

Large Hose Clamps (2) [52]

Large Hose Clamp [52] Cord Clamp [53] CD987

Hose Plugs (2) [51] Screws (4)

Circuit Board Bracket

External Waste Hose Assembly [52] Large Hose Clamps (2) [51]

CD261

2. Remove the two screws and then the chain protection cover. Chain Protection Cover

10. Install the waste hose bracket to the frame using the four double sems screws. [13]

CD984

6. Route the other end of the external waste tank hose assembly along the internal waste tank to the replenisher pump section as shown.

Waste Hose Bracket

M4 x 8 Double Sems Screws (4) [13] CD988

10. Reinstall the chain protection using the two screws. External Waste Tank Hose Assembly

Screws

CD985

CD262

3. Loosen the four hose clamps and remove the P2 and PS overflow hoses from the processing tank and the internal waste tank. PS Overflow Hose

P2 Overflow Hose

7. Install the hose joint [53] to the waste hose bracket [13] using the two truss head screws [53]. Waste Hose Bracket [13] Hose Joint [53]

M4 x 8 Truss Head Screws (2) [53] Hose Clamp (4)

Internal Waste Tank CD983

14

CD986

11. Close the circuit board bracket and secure it using the four screws.

2. CONVERSION

2.4.6

External Waste Tank Harness installation

4. Reinstall the connector cover and tighten the two screws. Connector Cover

1) Install the waste hose bracket [13] using the four double sems screws [13].

NOTE: If the external waste solution tank is not used, neglect steps 1 to 3.

1. Pass the harness assembly [50] through the hole in the waste hose bracket and secure it using the two clamps as shown.

Clamps Waste Hose Bracket [13]

Screws (2)

M4 X 8 Double Sems Screws (4) [13] CD1155

CD1151

5. Reinstall the processor rear cover using the seven screws. Harness Assembly [50]

2) Install the cover [13] to the bracket using the trass head screw [13].

CD989

2. Install the plate on the harness assembly to the waste hose bracket using the two truss head screws [50].

Processor Rear Cover

Plate

Screws (7) Cover [13]

M4 X 8 Trass Head Screw [13] CD1156

CD1148

6. Reinstall the processor rear top cover using the six screws. M4 x 8 Truss Head Screws (2) [50]

1. Pass the harness assemblies through the holes in the replenisher pump section cover [13]. 2. Install the replenisher pump section cover with the five truss head screws [13].


3. Connect the harness assembly to the FS420 connector on the connector bracket.

Processor Rear Top Cover

3. Remove the air filter/holder from the old replenisher pump section cover and install them to the new cover. M4 x 10 Truss Head Screws (5) [13]

Screws (6)

CD1147

2.4.7

FS420 Connector

Replenisher Pump Section Cover Installation

CD991

NOTE: For CP-47L without external waste tank, install the external waste hose hole cover before installing the replenisher pump section cover by following the steps below. Air Fillter/Holder CD992

15

2. CONVERSION

2.4.8

Waste Hose Cover Installation

2.4.9

External Tank Connection

1. Remove the C-ring and then the waste hose cover from the old replenisher pump section cover.

1. Connect the harness assembly to the four connectors on the external replenisher tank.

2. Remove the two screws and then the magnet plate from the old replenisher pump section cover.

2. Secure the harness assembly to the tank sing the nylon clamp [11] and double sems screws [11].

Magnet Plate

PS-R(W)

PS-R

P2-R

5. Connect the waste hose of the harness assembly to the hose joint using the hose clamp [50] NOTE: If the external waste solution tank is not used, neglect this step. Large Hose Clamp [50]

P1-R

C-ring

M4 x 10 Double Sems Screw [11] Screws (2)

Waste Hose Cover

Harness Assembly

Nylon Clamp [11]

CD1010

3. Install the magnetic plate to the new replenisher pump section cover using the two screws. 4. Install the waste hose cover to the new replenisher pump section cover and secure it using the C-ring. Magnet plate

Waste Hose of Harness Assembly CD996

CD993

3. Align the cutout in the connector cover [12] with the harness assembly and install the cover over the connectors using the two double sems screws [12]. Connector Cover [12]

6. Install the waste tank cap of the harness assembly to the external waste tank [54]. NOTE: If the external waste solution tank is not used, neglect this step.

C-ring

Harness Assembly

Screws (2)

M4 x 8 Double Sems Screws (2) [12] Waste Hose Cover CD994

CD1011

External Waste Tank [54]

4. Connect the external replenisher tank hoses to the filter IN hoses and secure them with the four hose clamps [1]. Hose Clamp [1] Hose Clamp (3) [1]

P2-R P1-R PS-R

PS-R(W) CD995

16

Wate Tank Cap CD997

2. CONVERSION

2.4.10 PS-R Port Cover Installation 1. Open the PS-R supply port cover. 2. Remove the screw and then the tablet guide and the guard from the funnel.

2.4.11 Replenisher Preparation 1. Pour one bag of float balls [1] each into the P1-R, P2-R, PS-R and PS-R (W) replenisher tanks.

3. Press the [START] switch to start up the system. START Switch

Floating Balls (4 bags) [1]

Tablet Guide

CD105

4. Proceed to the menu 46F “Installation” screen. 5. Click [M] of the “Processing Formula” box and select “CP47L”. P1-R

P2-R

PS-R

PS-R(W) CD1019

Guard

Screw CD1012

3. Install the PS-R port cover [17] using the bracket [17] and two truss head screws [17]. M4 x 8 Truss Head Screws (2) [17]

2. Prepare the P1-R, P2-R, PS-R and PS-R (W) replenisher (see REPLENISHER SOLUTION PREPARATION of “Instruction Manual for FA Conversion Kit”).

2.4.12 Processing Method Selection (Menu 46F) 6. Select “Use” for “External waste tank”. 1. Install the interlock adjustment jig [18] to the replenisher door detecting interlock switch to turn ON the switch.

Bracket [17]

NOTE: If the external waste solution tank is not used, neglect this step.

PS-R Port Cover [17] CD1013

Replenisher Door Detecting Interlock Swith

Interlock Adjustment jig [18] CD999

2. Turn ON the main power supply and the built-in circuit breaker.

7. Click [Set]. 8. Click [OK]. • Operation returns to the “4 Setup and Maintenance” menu screen.

Built-in Circuit Breaker

9. Shut down the system by clicking the emergency stop switch and then restart the system. NOTE: Do not use the emergency stop switch to stop the system in normal operation.

10. Remove the interlock adjustment jig from the interlock switch. CD103

17

2. CONVERSION

2.4.13 Auto Washing Pump Air Bleeding

2.4.14 P1-R, P2-RA and P2-RB Pump Air Bleeding

1. Proceed to the menu 46A “Processor I/O Check” screen and click [Next Page].

1. Proceed to the menu 46F "Installation" screen.

2. Click [Start] of “PS-R” pump. • The countdown starts.

3. Bleed trapped air in the P1-R line by moving the hose during the pump is operating.

2. Click [Open] of “S410 P1R stirring valve”. • The valve opens and auto washing pump operates. 3. Bleed trapped air in the PS-R (W) line by moving the hose during the pump is operating.

2. Click [Run] of "Replenisher pump air extraction". • Air bleeding starts. 3. Bleed trapped air in the P1-R, P2-RA and P2-RB lines by moving the hoses during the pumps are operating. CD1002

4. Repeat Steps 2 and 3 several times to bleed trapped air completely.

2.4.16 Replenishing Section Cover Installation

CD1002

PS-R(W) Hose CD1000

4. Repeat Steps 2 and 3 several times to bleed trapped air completely.

4. Repeat steps 8 and 9 several times to bleed trapped air completely.

2.4.15 PS-R Pump Air Bleeding

5. Connect the hose to the P1-R drain valve and drain water collected by bleeding operation from the P1-R replenisher tank

1. Remove the four screws and then the two hinges and the replenisher box door from the replenishing section cover. Replenisher Box Door

1. Proceed to the menu 461 “Pump Output Measurement/Setting” screen.

6. Close the drain valve. P1-R Drain Valve Screws (4) Hinges (2) CD1003

2. Remove the resin lock washer and screw from the right top of the replenishing section cover.

Hose CD1001

18

2. CONVERSION

3. Install the replenishing section cover using the four truss head screws as shown. Remove this screw and resin lock washer.

2. Install the two cord clamps [15] to the external tank lower bracket [15].

6. Loop the hoses and secure them using two cord ties as shown.

3. Install the lower bracket to the lower frame using the two double sems screws [15].

7. Secure the harness with the two cord clamps as shown. Cord Ties

M4 x 12 Double Sems Screws (2) [15]

Replenisher Section Cover

Truss Head Screws (4) External Tank Lower Bracket [15]

Cord Clamps

Cord Clamps

Hoses

CD1007

CD1014

CD1004

4. Install the replenisher cartridge section cover [14] using the M4x10 and M4 x 40 double sems screws [14].

4. Install the external tank to the lower bracket using the two double sems screws [1].

M4 x 40 Double Sems Screw [14]

8. Attach the labels for CP-47L, CP43FAII, CP-40FAII or CP-40SP [19] to the back surface of the replenisher tank door as shown. Labels [19]

Lower Bracket External Tank


M4 x 10 Double Sems Screw [14]

Replenisher Cartridge Section Cover CD1005

5. Install the external tank to the upper bracket using the two double sems screws [1].

Replenisher Tank Door CD1018

9. Attach the caution label [54] to the front of the tank as shown.

2.4.17 External Replenisher Tank Installation 1. Install the external tank upper bracket [16] to the replenisher cartridge section cover with the two truss head screws [16]. External Tank Upper Bracket [16]


Caution Label [54] GD1894

M4 x 8 Truss Head Screws (2) [16] CD1006

19

2. CONVERSION

2.5 Condition Setup 2.5.1

2.5.3

Replenisher Rate Setting (Menu 464)

1. Proceed to the menu 464 “Replenisher Rate Setting” screen.

1. Proceed to the menu 416 “Installation Information Confirmation” screen.

2. Enter the values in accordance with the processing method shown in the table below.

2. Make sure the “Process” is “CP-47L”. 3. Click [OK].

Replenisher Rate (ml/m2) Range

CP-47L

CP-43FA II

CP-40FAII

CP-40SP

P1-R

30.0 to 200.0

45.0

73.0

161.0

161.0

P2-R

10.0 to 300.0

35.0

182.0

218.0

218.0

PS-R

100.0 to 300.0

242.0

242.0

242.0

242.0

* CP-40SP (RA-4 compatible chemical): enter values in accordance with the chemicals to be used. 3. Click [OK].

• Operation returns to the “4 Setup and Maintenance” menu screen.

2.5.4

Pump Output Measurement/Setting (Menu 461)

1. Prepare the measuring cylinder.

• Operation returns to the “4 Setup and Maintenance” menu screen.

2.5.2

Processing Method Selection Confirmation (Menu 416)

2. Proceed to the Menu 461 “Pump Output Measurement/Setting” screen.

Processing Temperature Setting (Menu 465)

1. Proceed to the menu 465 “Processing Temperature Setting” screen. 2. Enter the values in accordance with the processing method shown in the table below.

Processing Temperature CP-47L

CP-43FA II

CP-40FA II

CP-40SP

P1

38.5˚C

38.5˚C

35.0˚C

35.0˚C

P2

38.0˚C

35.0˚C

35.0˚C

35.0˚C

PS

38.0˚C

35.0˚C

35.0˚C

35.0˚C

Temperature Range

30.0 to 40.0˚C

3. Click [Start] for “P1R”. • The 10 second countdown starts.

3. Click [OK]. • Operation returns to the “4 Setup and Maintenance” menu screen.

20

2. CONVERSION

4. Insert the P1-R nozzle into the measuring cylinder during the countdown and hold the cylinder at the same height as the nozzle setting position. • The countdown stops and the P1-R pump starts to discharge. P1-R Nozzle

2.6

Returning to CP-48S

Returning procedure to CP-48S is essentially in the reverse order of conversion method. NOTE: • Check the hoses not used with the present system for deterio- ration, cracks or other damage. Replace them with new ones if necessary. • After returning to CP-48S, check the replenishment system for leaks and replace the parts if necessary.

Measuring Cylinder CD090N

• The alarm beeps once when the pump stops discharging. 5. Dispose the first output liquid due to trapped air in the system. 6. Repeat Steps 3 and 4. 7. Put the measuring cylinder on a horizontal surface, read the liquid amount and record it. 8. Dispose of the liquid in the measuring cylinder. 9. Repeat Steps 6 through 8 twice and calculate average value of three times. 10. Return the nozzle to the P1-R subtank. 11. Move the cursor to “Measured value” of “P1R” and enter the average value. 12. Clean the measuring cylinder. 13. Repeat Steps 3 through 12 for P2-RA, P2-RB and PS-R pumps. 14. Click [OK]. • Operation returns to the “4 Setup and Maintenance” menu screen.

2.5.5

Normal Condition Setup

Follow the steps in chapter 3 "Condition Setup" of the "INSTALLATION MANUAL" for normal condition setup procedure except items mentioned in subsections 2.5.1 thorough 2.5.4 of this manual.

21

3. PARTS REPLACEMENT 3.1 Replenisher Tank Removal/Reinstallation

3.2

Removal

Level Sensors FS416 P1-R level sensor FS417 P2-R level sensor FS418 PS-R level sensor FS419 PS-R(W) level sensor

1. Remove the two screws securing the external tank to the lower bracket.

Replenisher Tank Level Sensor Replacement

5. Remove the two screws and then the connector cover.

Removal

1. Shut down the system and then turn OFF the built-in circuit breaker and the main power supply.

Lower Bracket

Screws (2) CD1152

2. Remove the two screws securing the tank to the bracket and then the replenisher tank.

Connector Cover Screws (2) EZ1691

2. Remove the replenisher tank (see Section 3.1).

7. Remove the screw securing the harness clamp.

3. Remove the two screws and then the front cover.

8. Disconnect the four harness connectors.

Screws (2)

9. Remove the two screws and then the connector bracket. 10. Remove the sensor connector from the bracket. Connector Bracket

Screws (2)

Front Cover

Screws (2)

Replenisher Tank GD1153

Reinstallation

CD1015

4. Drain the replenisher from the tank in which the sensor is to be replaced.

Harness Connectors (4)

Clamp Screw

Reinstall the tank in the reverse order of removal.

EZ1765

11. Loosen the locknut securing the sensor.

EZ1763

Locknut

EZ1770

22

3. PARTS REPLACEMENT

12. Cut the harness at the connector. 13. Remove the sensor by using the hooking tool.

• Put the tool back in the tank brace as shown. Brace

Connector Hooking Tool

Cut

Hocking Tool

Sensor EZ1771

14. Remove the cover and gasket from the sensor. Cover

EZ1774

Gasket

Sensor EZ1772

Installation

Installation is essentially in the reverse order of removal. NOTE: • Pass the wire of a new sensor through the hole in the tank and tighten the locknut securely. • Insert the sensor wire pins into the connector. Connector

Locknut

Wire Pins

EZ1773

23

4. MESSAGE AND ACTIONS No

W-2607

Message

PSR replenisher nearly empty. Mix the replenisher.

W-2635

W-2638

P1R replenisher empty.

W2 waste tank nearly full. Collect it in the recovery tank.

W-2645

W2 waste tank full. Collect it in the recovery tank.

W-2660

PSR replenisher empty. Mix the replenisher.

W-2666

P2R replenisher nearly empty. Mix the replenisher.

24

When the PSR lower limit sensor sensed "solution low". (Causes of the warning message) 1. The PSR tank is empty. 2. Poorly connected or broken harness between the PSR external replenisher solution level sensor (FS418) and the CTP16 in the CTP22 circuit board 3. Faulty FS418 4. Faulty CTP22 circuit board

P1R replenisher solution level has When the P1R lower limit sensor detects "solufallen. tion low". (Causes of the warning message) Mix the replenisher. 1. P1R solution level is low. 2. Poorly connected or broken harness between the P1R external replenisher sensor (FS416) and the CTP16 in the CTP22 circuit board 3. Faulty FS416 4. Faulty CTP22 circuit board

Add replenisher.

W-2644

Factor

When the P1R lower limit sensor detects "Completely no solution" (Causes of the warning message) 1. No solution is in the P1R tank. 2. Poorly connected or broken harness between the P1R external replenisher level sensor (FS416) and the CTP16 in the CTP22 circuit board 3. Faulty FS416 4. Faulty CTP22 circuit board When the external waste solution sensor detects "solution exists" (Causes of the warning message) 1. The external waste solution level sensor (FS420) detected "Solution exists." 2. Poorly connected or broken harness between FS420 and the CTP16 in the CTP22 circuit board 3. Faulty FS420 4. Faulty CTP22 circuit board When the external waste solution sensor detected "solution completely full" (Causes of the warning message) 1. The external waste solution level sensor (FS420) detected "Solution exists." 2. Poorly connected or broken harness between FS420 and the CTP16 in the CTP22 circuit board 3. Faulty FS420 4. Faulty CTP22 circuit board When the PSR lower limit sensor detects "solution low". (Causes of the warning message) 1. The PSR tank is empty. 2. Poorly connected or broken harness between the PSR external replenisher level sensor (FS418) and the CTP16 in the CTP22 circuit board 3. Faulty FS418 4. Faulty CTP22 circuit board When the P2R lower limit sensor detects "solution low". (Causes of the warning message) 1. The replenisher solution level is low. 2. Poorly connected or broken harness between the external replenisher level sensor (FS417) and the CTP16 in the CTP22 circuit board 3. Faulty FS417 4. Faulty CTP22 circuit board

Actions

1. Add two liters of water. 2. Correctly connect, repair, or replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.

1. Replenish the P1R. 2. Reconnect the connector, or repair/replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.

1. Replenish the P1R. 2. Reconnect the connector, or repair/replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.

1. Collect the waste solution. 2. Reconnect the connector, or repair/replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.

1. Collect the waste solution. 2. Reconnect the connector, or repair/replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.

1. Add eight liters of water into the FRSS. 2. Correctly connect, repair, or replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.

1. Replenish the P2R tank. 2. Reconnect the connector, or repair/replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.

4. MESSAGE AND ACTIONS

No

W-2667

Message

P2R replenisher empty. Mix the replenisher.

W-2686

Washing solution nearly empty. Replenish the cleaning water.

W-2688

Washing solution empty. Replenish the cleaning water.

Factor

When the P2R lower limit sensor detects "solution completely empty". (Causes of the warning message) 1. The P2R tank is empty. 2. Poorly connected or broken harness between the P2R external replenisher level sensor (FS417) and the CTP16 in the CTP22 circuit board 3. Faulty FS417 4. Faulty CTP22 circuit board When the washing solution level sensor detects "solution low" (Causes of the warning message) 1. Low solution level 2. Poorly connected or broken harness between the external washing solution level sensor (FS419) and the CTP16 in the CTP22 circuit board 3. Faulty FS419 4. Faulty CTP22 circuit board When the washing solution level sensor detects "solution completely empty" (Causes of the warning message) 1. Low solution level 2. Poorly connected or broken harness between the external washing solution level sensor (FS419) and the CTP16 in the CTP22 circuit board 3. Faulty FS419 4. Faulty CTP22 circuit board

Actions

1. Replenish the P2R tank. 2. Reconnect the connector, or repair/replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.

1. Add eight liters of water into the tank. 2. Correctly connect, repair, or replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.

1. Add eight liters of water into the tank. 2. Correctly connect, repair, or replace the harness. 3. Replace the sensor. 4. Replace the CTP22 circuit board.

25

26

5. PARTS LIST USING PARTS LISTS AND EXPLODED VIEW ILLUSTRATIONS

・Select the necessary replacement parts or assemblies referring to the pertinent section in the exploded view drawing of the equipment. Parts which are shaded are supplied as assemblies and should remain integrated as originally assembled. ・The numbers of the exploded drawings correspond to the drawing reference numbers in the parts lists page opposite. ・Select the numbers and names of required parts from the parts lists. ・When ordering parts, not only the part number and name, but also the equipment name and serial number should be included with the order. ・The Part No. Index List at the end of the Parts List includes the numbers of all equipment parts in ascending order, along with the Exploded Drawing Index Nos. and Drawing Nos. ・Names of fasteners, such as screws and washers, are abbreviated in the exploded drawings. For metal fasteners specifications see the "Standard Marking System for Metal Fasteners" page. ・ The introduction of improved parts may in certain instances result in part number changes without prior notice. NOTE1 ： The numbers indicated in the Parts List "Qty" column designate the quantity of a

particular part incorporated in a single piece of equipment. lt should be noted, however, that some parts may appear more than once in a parts list. NOTE2 ： For increased viewability, every number assigned to an assembly shown in an exploded view is indicated by a white numeral on a black background（e.g., A01 ）. When ordering, however, use regular numerals（e. g. , A01）which appear in parts lists. The one-year guarantee does not apply to the parts marked with the symbol "※" which include consumables. The parts marked with an open circle "o" can be repaired for reuse. When ordering replacements for parts to be repaired, add "-K" to the part numbers. Example:The replacement for part No. "A319A8210913" to be repaired should be ordered as "A319A8210913-K. " Please see to it that parts marked with "o" are returned together with repair slips, when their replacements are received. NOTE3 ： AII parts marked with "※" or " ●" are always available. Other parts may not always be in

stock, resulting in delayed delivery. NOTE4 ：The parts marked with "★" in the part list indicates a product, not a part. When ordering, refer only to the product name abbreviations given in the part number column. NOTE5 ： Parts and products marked by a plus (+) sign are subject to export restrictions as set forth in the Japanese law governing foreign exchange and foreign trade. An export permit must therefore be obtained in accordance with this law before any of these items may be taken out of the country. This law is applicable within Japan. NOTE6 ： The type and manufacturer's name are given in the column of Remarks for information. The parts may not fit all machines so they should be ordered by referring to part numbers. NOTE7 ：Symbols A and B in the Remarks column indicate "common parts" between the machines indicated below. Symbol

Model

A

Laser Printer/Paper Processor LP1500SC and LP2000SC

B

Laser Printer/Paper Processor LP2500P

CAUTION The Parts List is intended for exclusive use by technical service personnel authorized by Fuji Photo Film Co. , Ltd.（including personnel to whom technical servicing is commissioned by Fuji Photo Film Co. , Ltd. ） To avoid possible electric shock or other personal injury, no person other than the authorized technical service personnel is allowed to attempt to gain access to the interior of the equipment by screwing the cover or other parts off. Use of the Parts List by anyone else but the authorized technical service personnel is forbidden.

27

STANDARD MARKING SYSTEM CHART FOR METAL FASTENINGS These screws,bolts and nuts are ISO metric screw thread. （The table belows classifies M4 screws. For information on other screws see the guide to screw classification.） DRAWING REFERE- -NCE NO.

PART NAME

SYMBOL

PART NO SYMBOL USED IN FIG. （EXAMPLE） （EXAMPLE）

SHAPE

NOTE

1

Screw,flat head

S

301S7000410

＊S４×10

M４×10

2

Screw,pan head

N

301S1000410

＊N４×10

M４×10

3

Screw,truss head

T

301S3000410

＊T４×10

M４×10

STa

306S3000410

＊STa４×10

M４×10

NTa

306S1000410

＊NTa４×10

M４×10

TTa

306SF000410

＊TTa４×10

M４×10

PK

303S2000410

＊PK４×10

M４×10

PT

303S3000410

＊PT４×10

M４×10

PH

303S1000410

＊PH４×10

M４×10

FK

302S2000405

＊FK４×５

M４×５

FT

302S3000405

＊FT４×５

M４×５

FH

302S1000405

＊FH４×５

M４×５

4 5 6 7 8 9 10 11 12

Screw,tapping,flat head Screw,tapping,pan head Screw,tapping,truss head Setscrew hex socket head（cup point） Setscrew hex socket head（cone point） Setscrew hex socket head（flat point） Setscrew slotted head（cup point） Setscrew slotted head（cone point） Setscrew slotted head（flat point）

1.

2.

Screw,flat head S 4.

5.

8.

10.

11.

13.

304S1000410

＊R４×10

M４×10

14

Bolt,hex socket head

Q

304S3000410

＊Q４×10

M４×10

15

Nut,hex

Na

305S1120004

Na４

M４

16

Washer,plain

W

309S0120004

＊W４

M４

17

Washer,spring

SW

309S0220004

＊SW４

M４

18

E-ring

E

315S3000040

＊E４

Nominal diam.φ４

19

External ring

CG

315S1000040

＊CG４


20

lnternal ring

CA

315S2000040

＊CA４


21

Plastic washer

CP

309S0129204

CP４


22

Plastic ring

KP

315S1920040

KP４


23

Screw,sems

A

308S1000410

A４×10

M４×10，with tlat and washer

24

Screw,double sems

B

308S2000410

B４×10

M４×10，with tlat and spring washer

25

Deltight screw（cone point） D

53K882260

D４×８

M４×８

26

Deltight screw（flat point） DH

53K882260

D４×８

M４×８

Brass nickel

17.

Not used

Screw →３０１S Screw,set →３０３S Screw,tapping →３０６S Screw,sems →３０８S □□ □□ □□ Bolt →３０４S □ ・ Length

・ Item

・ Nominal Diam ・ Material Type（Shape）

28

18.

Washer,plain W as her ,s pri ng W SW

19.

E -ri ng E

21.

lnternal ring CA

Plastic ring KP

24.

Screw,sems A

External ring CG

22.

Plastic washer CP

23.

N ut ,h ex Na

25.

Screw,double sems B

Deltight screw D（cone point）

26.

Deltight screw DH（flat point）

DECIPHERING THE IDENTIFICATION MARKINGS OF METAL FASTENINGS

MARK ADDED TO PART MATERIAL EXAMPLE CODE SYMBOL

Plastic

15.

B ol t, he x so ck et h ea d Ｑ

Bolt,hex head R

20.

Iron（black oxide coating）

12.

14.

16.

Shape-indicating.symbol enclosed in a circle Shape-indicating.symbol enclosed in a square Shape-indicating.symbol enclosed in a triangle

9.

Setscrew slotted Setscrew slotted Setscrew slotted head（cup point） head（cone point） head（flat point） FK FT FH

R

＊ ＊＊ ＊＊＊

6.

Setscrew hex socketSetscrew hex socketSetscrew hex socket head（cup point） head（cone point） head（flat point） PK PT PH

Bolt,hex head

Iron Chromate SUS304 SUS316 Titanium Iron nickel

Screw,truss head T

Screw,tapping,flat Screw,tapping,pan Screw,tapping,truss head head head STa NTa TTa

13

MATERIAL

Screw,pan head N

7.

MATERIAL INDICATING MARK

3.

N4

３０９Ｓ □□ ２ □□ □□ Washer →

11

＊N4 ＊＊N4 ＊＊＊N4

00 05 80

N4

10

N4

12

N4

55

CP

92

TYPE（SHAPE）CLASSIFICATION Screw,pan head…………………1 Screw,flat head …………………7 Screw,tapping,truss head （cone,large diam）………………F Screw,tapping,truss head（flat） ……G Screw,tapping,truss head（cone）……H Screw,tapping,pan head（flat）………1 Screw,tapping,pan head（cone） ……2 Screw,tapping,flat head（flat）………3 Screw,tapping,flat head（cone） ……4 Screw,truss head（small） …………3 Setscrew ,hexagon head（flat）………1 Setscrew ,hexagon head（cup point）…2 Setscrew ,hexagon head（cune） ……3 Bolt,hexagon head（veguar）………1 Bolt,hexagon head（thin） …………2 Bolt,hexagon socket head …………3 Screw,sems（small,round）…………4 Screw,sems（luster,round）…………5 Screw,double sems（small） ………2 Screw,sems（luster）………………3

・ Nominal Diam ・

Item

Nut →

・

・ Material TYPE CLASSIFICATION

Shape Type

Washer,plain………01 Washer,spring ……01

３０５Ｓ □ １ ２ □□ □□ ・ Nominal Diam ・ Material ・ Shape ・ Item ・ Screw Standards

TYPE CLASSIFICATION Nut,hex……………1

Type

Ring, → ３１５Ｓ □ □□ ０□□□ retaining

・

Nominal Diam

・

Item

・ Material Type

TYPE CLASSIFICATION C-ring,external ……1 C-ring,internal ……2 E-ring………………3

FA TANK KIT

INDEX ● FA

01

Tank Kit (1)

INDEX ● FA

INDEX

02

Tank Kit (2)

● The parts shown in the shaded area of each index illustration are described in the page or pages having the same index number.

29

01

SLP-800SC

FA TANK KIT (1)

SLP-800SC

01(FA TANK KIT(1)) 海外 A01

01

02

03

T4x6

T4x6

08 04

09 07

10 11

05

12

06

13

39 T4x6

38 14 15

37

16 S4x6

36

35

17

S4x6 TN4x8

T4x6

34

33 32 31

18

S4x6

19 20 21

A4x8

22 B4x10

23 T4x8

24

30

Shape

25

Symbol

40 26

41 42

27 29

28

43 A4x6

30

01 SLP-800SC ● FA TANK KIT (1) Drawing Ref. No. Part No. 01-01 350G02652 01-02 314G02008 01-03 350G02651 01-04 346G02071 01-05 347N1131 01-06 363F2977 01-07 340N0113 01-08 363G02460 01-09 375F0271 01-10 317F1109 01-11 375F0270 01-12 319H0021A 01-13 350G02653 01-14 359F0300 01-15 350F4233 01-16 350G02650 01-17 356G02532 01-18 356G02531 01-19 ● 128G02059

Part Name Cover Hinge Cover Bracket Washer Cap Knob Funnel Washer Cap Packing Pipe Cover,top Tank Lid Plate,side Strap Bracket Switch,float

01-20 01-21 01-22

Fitting,tube Cap Cover

Qty 1 1 1 1 2 2 2 2 2 2 2 2 1 4 4 1 1 1 4

Remarks AB AB AB AB AB AB AB AB AB AB AB AB AB AB AB AB AB AB NIHON AUTO

FS-08193F 372G02055A 317F0083 350G02648

4 AB 1 AB 1 AB

Drawing Ref. No. Part No. 01-23 ● 827G02224 01-24 ● 827G02223 01-25 356G02528 01-26 ● 827G02223 01-27 ● 827G02222 01-28 367G02008 01-29 356G02533 01-30 136G02530 01-31 ● 827G02219 01-32 ● 827G02220 01-33 ● 827G02221 01-34 381G02003 01-35 391H0001A 01-36 350G02649 01-37 356G02530 01-38 343G02008 01-39 356G02529 01-40 ● 316S2051 01-41 ● 316S2053 01-42 316S2052 01-43 316S2076 01-A01 826G02059

Part Name Hose Hose Plate,bottom Hose Hose Caster Bracket Harness ass'y Hose Hose Hose Float Rod Plate,side Bracket Jig Bracket Clamp,hose Clamp,hose Clamp,hose Clamp,hose FA tank kit

Qty 1 2 1 2 1 4 1 1 1 1 1 4 2 1 2 1 1 4 8 1 3

Remarks AB AB AB AB AB AB AB AB AB AB AB 150PC.SX4 AB AB AB AB AB AB SNP-7-HSO AB SNP-14-HSO

SNP-12-HSO SNP-3-HSO

1

31

02

SLP-800SC

FA TANK KIT (2)

SLP-800SC

02 (FA TANK KIT(2))海外

28 02

01

03 T4x8 B4x8

04 09 05 Shape

07 Symbol

06

T4x8

08 24

T4x8

25 26

10

27 B4x8 T4x8

B4x8

14

15

16

11 12 13

17

B4x40

21

19

T4x8

T4x8

22 20

18

B4x12

32

23

02 SLP-800SC ● FA TANK KIT (2) Drawing Ref. No. Part No. 02-01 370G02126 02-02 370G02129 02-03 356G02687 02-04 316S1031 02-05 372G02034A 02-06 370G02130 02-07 370G02137 02-08 370G02134 02-09 370G02132 02-10 370G02133 02-11 370G02135 02-12 370G02136 02-13 827G02210 02-14 356G02682 02-15 356G02683 02-16 128G02062

Part Name Stopper,hose Hose ass'y Bracket Clamp,cord Fitting,tube Fitting,tube

Hose

Bracket Cover Switch,float

Qty 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Remarks

PSR PS-RW P1R P2R PS-RW PSR A P2R

Drawing Ref. No. Part No. 02-17 359G02080 02-18 356G02685 02-19 350G02712 02-20 350G02714 02-21 350G02713 02-22 356G02684 02-23 356G02681 02-24 316S2057 02-25

316S2053

02-26

316S2056

Part Name Tank Bracket Cover Cover Cover Bracket Bracket

Clamp,hose

02-27 316S2054 02-28

350G02717

Cover

Qty Remarks 1 1 1 1 1 1 1 8 AB TAITON SNP-4-HSO 9 AB TAITON SNP-14-HSO 1 AB TAITON SNP-16-HSO 3 AB TAITON SNP-18-HSO 1

33

34

FAX ; 81- 3-5 484 -04 54 E-mail ; [email protected]

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< Questionnaire > Manual Title and Reference Number

Title : FRONTIER 330 SLP-800SC FA CONVERSION KIT Service Manual/ Parts List Reference Number : PP3-C920E

Your Name and Company

Name : Company :

Your E-mail Address and FAX Number

E-mail Address : FAX Number :

Question 1

How would you rate this equipment-related manual overall? (1) Very thorough

(2) Good

(3) Slightly substandard

(4) Substandard

If you have ticked (3) or (4), please give us your reasons.

Question 2

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If you have ticked (Yes), please let us know what these errors and missing words are.

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PP3-C920E

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