Piping Typical Installation Drawings

KG-DWN-98/2 PRE-FEED PIPING TYPICAL INSTALLATION DRAWINGS

Level 18, Menara AIA Cap Square No. 10 Jalan Munshi Abdullah Kuala Lumpur 50100 Malaysia

Document No.: 402020-01391-06-PI-DID-0001 Revision No.: Revision 0 Date: 10th Oct 2016

www.intecsea.com

KG-DWN-98/2 PRE-FEED PIPING TYPICAL INSTALLATION DRAWINGS 402020-01391-06-PI-DID-0001 Revision 0

HOLDS List

HOLD No.

Section No. & Revision Inserted

Description of HOLD

Page 3 of 21


Table of Contents 1

SCOPE ....................................................................................................................................... 5 1.1

Project Overview ..................................................................................................... 5 1.1.1

Odalarevu Facilities............................................................................................... 7

1.1.2

KG-DWN-98/2 CPP ............................................................................................... 7

1.1.3

KG-DWN-98/2 LQUP ........................................................................................... 7

1.2

Purpose of Document .......................................................................................... 7

1.3

Definitions ................................................................................................................. 8

1.4

Project References ................................................................................................. 8 1.4.1

1.5

1.6

Project References ................................................................................................ 8

Codes and Standards ............................................................................................ 9 1.5.1

Table of Codes / Standards ............................................................................... 9

1.5.2

COMPANY Functional Specifications...........................................................13

1.5.3

Units .........................................................................................................................14

1.5.4

Order of Precedence ..........................................................................................15

Abbreviations and Acronyms ........................................................................... 15

Appendix List APPENDIX 1:

LIST OF DRAWINGS (PIPING TYPICAL INSTALLATION) ............ 18

APPENDIX 2:

DETAIL DRAWINGS (PIPING TYPICAL INSTALLATION) ............. 21

Page 4 of 21


1 1.1

SCOPE Project Overview

ONGC intends to develop the New Exploration Licensing Policy (NELP) Block KG-DWN-98/2, in deep waters off the east coast of India. The discovery areas in the block have been categorized as Northern Discovery Area (NDA) and Southern Discovery Area (SDA). The scope of the present development is limited to Cluster 2 of NDA only. A location map identifying the KG-DWN 98/2 development area is presented as Figure 1.1. The KG-DWN 98/2 block is located within 25-40 km of the nearest land-fall, and is adjacent to RIL’s KG-D6 field and GSPC’s Deendayal field. The water depth in this block varies between 300 metres and 3,200 metres. Figure 1.1 : Block KG-DWN-98/2 Development Area

The fields discovered in the area comprise of a number of oil and gas discoveries, and are spread over a large area. Each field has technical challenges such as high wax, hydrates and sand production. The Pre-FEED assumes NDA covers the following production area:

Page 5 of 21




Cluster 2 −

Mix of oil and gas, located in the south of NDA, includes the following fields :

−

Oil fields (Cluster 2A) – DWN-A-2; DWN-P-1; DWN-M-3, DWN-M-1; DWN-M-4 and DWNG-2-2.

−

Gas fields (Cluster 2B) – DWN-R-1; DWN-U-3; DWN-U-1 and DWN-A.

This study assumes a phased development: 

Phase 1 : Cluster 2B (gas); and



Phase 2 : Cluster 1 (oil and gas) for future provision.

Cluster 1 The CPP and LQUP facilities have been selected by ONGC to produce the oil, gas and condensate reserves from the area known as Cluster 1 within the NDA. This initial development will consist of the following wells which are located in water depths ranging from 80m to 650m: Well Designation

Type

DWN-D-1

Gas Producer

DWN-E-1

Gas/Condensate Producer

DWN-F-1

Oil/Gas Producer

GS-29-5A

Gas Producer

GS-29-6

Oil/Gas Producer

GS-29-6-WI-A

Water Injector

GS-29-7

Oil/Gas Producer

GS-29-7-WI-A

Water Injector

GS-29-10

Oil/Gas Producer

Additional processing facilities are envisaged on the CPP for the Cluster 1 reserves consisting of 3 stages of separation with associated gas compression prior to commingling with the Cluster 2B gas stream into the TEG dehydration unit for export to the Onshore Gas Terminal at Odalarevu. The Cluster 1 oil production will be exported to the nearby Ravva Terminal via a 6” 25km pipeline. First production from the Cluster 1 fields is currently unknown, however, preliminary sizing will be completed to enable the provision of space to be made on the CPP and LQUP to accommodate this development.

Page 6 of 21


1.1.1

Odalarevu Facilities

There is an existing terminal at Odalarevu, and coordinates for the existing G-1 “straight” 10” export flowline shore crossing is shown in Figure 1.2. Figure 1.2: Odalarevu Terminal and 10” Pipeline Shore Crossing

Note the coordinates are based on Everest 1830, UTM Zone 44.

1.1.2

KG-DWN-98/2 CPP

The KG-DWN-98/2 CPP is envisaged as a shallow water fixed platform (< 100 m) proximal to the existing ONGC fields. The CPP will process well fluid from Cluster 2B Gas fields (R1, U3, U1, and A1) and Cluster 1 Oil (F1, GS-29-6, GS-29-7 and GS-29-10) and Gas fields (D1, E1 and GS-29-5) received through infield subsea pipelines. Process and most utility facilities required will be housed on the CPP, which will be bridge connected to a separate LQUP. Basic facilities envisaged on the CPP are described in subsequent sections of the design basis.

1.1.3

KG-DWN-98/2 LQUP

The KG-DWN-98/2 LQUP will house a 100 people living quarter module along with utility systems. The Living Quarter platform is bridge connected CPP. The platform is constructed as a shallow water fixed platform with cellar deck; LQ building module and switch gear/Emergency Power Generation building module on main deck.

1.2

Purpose of Document

The purpose of this document is to define Piping Typical Installation Drawings for the KG-DWN 98/2 Pre-FEED Phase that will comply with ONGC’s best practices for safe and responsible operations.

Page 7 of 21


1.3

Definitions

For the purpose of this document, the following definitions shall apply. Term

Definition

COMPANY

COMPANY or “Owner” shall mean ONGC, its affiliated companies, partners, co-lessees, co-owners, joint ventures, and their agents, third party inspectors, officers, and employees.

CONTRACT

Where referenced shall mean COMPANY’S written and executed contract with the CONTRACTOR.

CONTRACTOR

Also referred to as “Vendor”, “Seller” or “Supplier” shall mean the party to whom COMPANY’S Purchase Order, Work Order, or other written CONTRACT is awarded.

Construction

Where referenced, shall mean those processes that produce the equipment, including manufacture, fabrication, assembly, and testing.

May

Indicates possible course of action.

Safety Critical Element

Any assembly or sub-assembly deemed to be critical to the safety, integrity and performance of the subsea production system.

Shall

Indicates mandatory requirement.

Should

Indicates preferred course of action.

Sub-Contractor

The person, group or organization who may be employed by CONTRACTOR (or subcontractor in reference to a supply chain) to provide services for the design, manufacture, testing and load-out / shipping of the equipment, or, to provide materials, sub- components and sub-assemblies for incorporation in the specified equipment.

Will

Indicates an intention of action.

Work

The scope of work to be performed per the CONTRACT.

1.4

Project References

The following are the key Project references:

1.4.1 Ref No. 1

Project References Document Number 402020-01391-01-SY-BOD-0001

Document Title Design Basis

Page 8 of 21

Rev. C


1.5

Codes and Standards

The piping system shall be designed, selected and engineered in accordance with latest editions of the following main codes/standards/recommended practices together with all current applicable Regulations except as modified by this Design Basis and the functional specifications.

1.5.1

Table of Codes / Standards

All Code and Standards shall be using latest revision.

Item No.

Code / Standard Number

Description

American Society of Mechanical Engineers (ASME)

1

ASME B31.3

Process Piping

2

ASME B31.4

Pipeline Transportation Systems for Liquid and Slurries

3

ASME B31.8

Gas Transmission and Distribution Piping Systems

4

ASME B1.1

Unified Inch Screw Threads

5

ASME B1.20.1

Pipe Threads, General Purpose (Inch)

6

ASME B16.5

Pipe Flanges and Flanged Fittings NPS ½ through NPS 24 Metric / Inch Standard

7

ASME B16.9

Factory-Made Wrought Steel Buttwelding Fittings

8

ASME B16.10

Face-to-Face and End-to-End Dimensions of Valves

9

ASME B16.11

Forged Fittings, Socket-Welding and Threaded

10

ASME B16.20

Metallic Gaskets for Pipe Flanges Ring-Joint, Spiral Wound, and Jacketed

11

ASME B16.21

Nonmetallic Flat Gaskets for Pipe Flanges

12

ASME B16.25

Buttwelding Ends

13

ASME B16.34

Valves- Flanged, Threaded, and Welding End

14

ASME B16.36

Orifice Flanges

Page 9 of 21


Item No.


Description

15

ASME B16.47

Large Diameter Steel Flanges NPS 26 through NPS 60 Metric / Inch Standard

16

ASME B16.48

Line Blanks

17

ASME B16.49

Factory-Made, Wrought Steel, Buttwelding Transportation and Distribution Systems

18

ASME B18.2.1

Square, Hex, Heavy Hex, and Askew Head Bolts and Hex, Heavy Hex, Hex Flange, Lobed Head, and Lag Screws (Inch Series)

19

ASME B 18.2.2

Nuts for General Applications: Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series)

20

ASME B36.10M

Welded and Seamless Wrought Steel Pipe

21

ASME B36.19M

Stainless Steel Pipe

22

ASME SEC.VIII

Pressure vessel code

23

ASME SEC.IX

Welding and brazing qualifications

Induction

Bends

for

American Petroleum Institute (API)

1

API SPEC 5L

Specification for Line Pipe

2

API SPEC 6D

Specification for Pipeline Valves

3

API SPEC 6A

Specification for Wellhead and Christmas Tree Equipment

4

API SPEC 6FA

Specification for Fire Test for Valves

5

API RP 14E

Recommended Practice for Design and Installation of Offshore Production Platform Piping Systems

6

API RP 14G

Recommended Practice for Fire Prevention and Control on Fixed Open Type Offshore Production Platforms

7

API RP 14J

Recommended Practice for Design and Hazards Analysis for Offshore Production Facilities

8

API STD 594

Check Valves: Flanged, Lug, Wafer, and Butt-welding

Page 10 of 21


Item No.


Description

9

API STD 598

Valves Inspection and Testing

10

API STD 600

Steel Gate Valves - Flanged and Butt-welding Ends, Bolted Bonnet

11

API STD 602

Steel Gate, Globe, and Check Valves for Sizes NPS 4 (DN 100) and Smaller for Petroleum and Natural Gas Industries

12

API STD 607

Fire Test for Quarter-turn Valves and Valves Equipped with Nonmetallic Seats

13

API STD 609

Butterfly Valves: Double-flanged, Lug- and Wafer-type

British Standards (BS)

1

BS 1873

BS 1873 Specification for Steel Globe and Globe Stop and Check Valves (Flanged and Butt-welding Ends) for Petroleum, Petrochemical, and Allied Industries

2

BS 1868

Specification for Steel Check Valves (Flanged and Butt-welding Ends) for Petroleum, Petrochemical, and Allied Industries

3

BS EN 12266-1

Industrial Valves- Testing of Metallic Valves Part 1: Pressure Test, Test Procedures and Acceptance Criteria - Mandatory Requirements

4

BS EN 12266-2

BS EN 12266-2 Industrial Valves- Testing of Metallic Valves Part 2: Tests, Test Procedures and Acceptance Criteria Supplementary Requirement

5

BS EN 10497

BS EN 10497 Testing of Valves- Fire Type- Testing Requirements

Page 11 of 21


International Standardization Organization (ISO)

1

ISO 17292

Metal Ball Valves for Petroleum, Petrochemical, and Allied Industries

2

ISO 15761

Steel Gate, Globe, and Check Valves for Sizes (DN 100) and Smaller for Petroleum and Natural Gas Industries

3

ISO 10434

ISO 10434 Bolted Bonnet Steel Gate Valves for the Petroleum, Petrochemical and Allied Industries

4

ISO 14313

ISO 14313 Petroleum and Natural Gas Industries- Pipeline Transportation Systems Pipeline Valves

Manufacturers Standardization Society (MSS)

1

MSS SP25

MSS SP-25 Standard Marking System for Valves, Fittings, Flanges, and Unions

2

MSS SP44

Steel Pipeline Flanges

3

MSS SP75

Specification for High-Test, Wrought, Butt-Welding Fittings

4

MSS SP97

Integrally Reinforced Forged Branch Outlets Fittings- Socket Welding, Threaded, and Buttwelding Ends

5

MSS SP58

Pipe hangers and supports - Materials, Design, Manufacture, Selection,

Page 12 of 21


National Association of Corrosion Engineers Material for use in H2S containing environments in Oil and Gas production. NACE MR 01-75 /ISO 15156-1/2/3

1

Part-1: General principal for selection of cracking Resistant material. Part-2: Cracking resistant carbon and low carbon Steels and the use of cast irons. Part-3: Cracking resistant CRAs (corrosion Resistant alloys) and other alloys.

2

NACE TM-01-77

Laboratory-Testing of metals for resistance to sulfides cracking and stress corrosion cracking in H2S environments.

3

NACE TM-02-84

Evaluation of pipeline and pressure vessel steels for resistance to hydrogen induced cracking.

American Society of Testing and Materials (ASTM) ASTM Handbook various volumes for material specifications

1.5.2

COMPANY Functional Specifications

The equipment under this design basis shall also be designed, manufactured and tested in accordance with the requirements of the following COMPANY functional specifications: Ref No.

Document Number

Document Title

Rev.

1

FS 2004A

Functional Specification for Piping Design (Spec. 2004A) Rev-07

2

Vol No. II 3.3

Piping Design Criteria Section Vol No. II 3.3 Rev-03

3

FS 2004B

Functional Specification for Piping Fabrication & Installation (spec. 2004-B) Rev-03

4

FS 2004D

Functional Specification for Piping Specialties (spec. 2004–D) Rev-04

5

FS 2005

Functional Specification for Protective Coating (spec. 2005) Rev-03

6

FS 2006

Functional Specification for Piping Equipment Insulation (spec. 2006) Rev-02

7

FS 2009F

Functional Specification for Welding & NDT (spec.2009F) Rev-06

8

Addendum / Annexure to FS 2009F

Page 13 of 21

&


Ref No.

Document Number

9

10

1.5.3

Document Title

2008

Piping Material Specification (Spec. 2008) Rev03

FS 3700

Functional Specification for Control Valve

FS 3701

Functional Specification for Safety Relief Valve

Rev.

Units

The international SI systems of unit shall be used except for the following items: Flanges shall be rated in accordance with ASME standards. Ratings shall be expressed dimensionless as used in ASME piping codes (e.g. Class 150, Class 300, etc,). Flange bolting shall be specified as inches diameter x mm length (e.g. 5/8’ dia. X 200mm long). NPS, followed by a dimensionless number is the designation for nominal flange or flange fitting size. NPS is related to the reference nominal diameter, DN, used in international standards.

Parameters

Unit

Symbol

Length

Millimetre / Meter

mm / m

Pressure

Bar gauge / Bar absolute

Barg / bara

Temperature

Degree Celsius

°C

Volume

Cubic meter

m3

Barrels

bbls

Pipe Diameter

Inches

Tube / Fitting

Imperial (USC)

Page 14 of 21

“


1.5.4

Order of Precedence

In event of any conflict of requirements between project documentations and referenced codes and standards, the order of precedence shall be as follows: 

National statutory requirements(the Law of the land)



The scope of work(Description of work)



P&ID



Data Sheets, Job specifications



Design Criteria.



General Specifications / Functional Specifications.



Industry Codes and Standards.

However, any conflicts shall be brought to the notice of the COMPANY and decision of the COMPANY in this regard shall be final and shall govern the design.

1.6

Abbreviations and Acronyms

For the purposes of this document the following abbreviations and acronyms shall apply: Term

Definition

AL-NI

Aluminium Nickel

ANSI

American National Standards Institute

API

American Petroleum Institute

ASME

American Society of Mechanical Engineers

ASTM

American Society for Testing and Materials

AWS

American Welding Society

BOD

Basis Of Design

BPD

Barrels Per Day

BS

British Standards

CA

Corrosion Allowance

CAPEX

Capital Expenditure

CO2

Carbon Dioxide

CPVC

Chlorinated Polyvinyl Chloride

CPP

Central Processing Platform

CRA

Corrosion Resistant Alloy

Page 15 of 21


Term

Definition

CS

Carbon Steel

CS (Galv)

Galvanised Carbon Steel

DSS

Duplex Stainless Steel

EEMUA

Engineering Equipment and Materials Users Association

EPCIC

Engineering, Procurement, Construction, Installation & Commissioning

FEED

Front End Engineering Design

FPSO

Floating Production, Storage and Offloading (Vessel)

GA

General Arrangement

HAZID

Hazard Identification

HAZOP

Hazard and Operability

HSE

Health, Safety and Environment

HUC

Hook Up and Commissioning

HVAC

Heating, Ventilation and Air Conditioning

ID

Internal Diameter

IS

Indian Standard

ISO

International Standards Organization

LQ

Living Quarters

LQUP

Living Quarters & Utility Platform

mm

Millimetre

MMSCFD

Million Standard Cubic Feet per Day

NACE

National Association of Corrosion Engineers

NFPA

National Fire Protection Association

ONGC

Oil and Natural Gas Corporation Ltd

OSHA

Occupational Safety and Health Act

PFD

Process Flow Diagram

P&ID

Piping and Instrumentation Diagram

PVC

Polyvinyl Chloride

PWHT

Post Weld Heat Treatment

SS

Stainless Steel

TEMA

Tubular Exchanger Manufacturers Association

Page 16 of 21


Term WRC

Definition Welding Research Council

Page 17 of 21


APPENDIX 1:

LIST OF DRAWINGS (PIPING TYPICAL INSTALLATION)

Page 18 of 21


Rev No.

No.

Title

Drawing No.

Sheet No.

1

TEMPERATURE INSTRUMENT / TRANSMITTER ON PIPING (ASME CLASS 150/300/600 RF), (TI / TT)

402020-01391-06-PIDW-0001

1 OF 27

0

2

TEMPERATURE INSTRUMENT / TRANSMITTER ON PIPING (ASME CLASS 900/1500 RTJ), (TI / TT)

402020-01391-06-PIDW-0001

2 OF 27

0

3

TEMPERATURE INSTRUMENT / TRANSMITTER ON PIPING (ASME CLASS 900/1500 RTJ), (TI / TT)

402020-01391-06-PIDW-0001

3 OF 27

0

4

TEMPERATURE INSTRUMENT / TRANSMITTER ON PIPING (ASME CLASS 2500 RTJ), (TI / TT)

402020-01391-06-PIDW-0001

4 OF 27

0

5

TEMPERATURE INSTRUMENT/TRANSMITTER ON VESSEL (TI/TT)

402020-01391-06-PIDW-0001

5 OF 27

0

6

HOSE STATIONS (NITROGEN, UTILITY AIR, SEAWATER & POTABLE WATER)

402020-01391-06-PIDW-0001

6 OF 27

0

7

HOSE STATIONS (UTILITY WATER, SEAWATER & POTABLE WATER)

402020-01391-06-PIDW-0001

7 OF 27

0

8

FABRICATED BLEED RING (ASME CLASS 150/300/600 RF)

402020-01391-06-PIDW-0001

8 OF 27

0

9

FABRICATED BLEED RING (ASME CLASS 900/1500 RTJ)

402020-01391-06-PIDW-0001

9 OF 27

0

10

JACKSCREW FOR SPECTACLE BLIND RTJ FEMALE (CLASS 900/1500/2500 RTJ)

402020-01391-06-PIDW-0001

10 OF 27

0

11

ORIFICE FLANGE ASSEMBLY (ASME CLASS 300/600/900) NOM. SIZE DN50 TO DN600

402020-01391-06-PIDW-0001

11 OF 27

0

12

ORIFICE FLANGE ASSEMBLY (ASME CLASS 1500/2500) NOM. SIZE DN50 TO DN600

402020-01391-06-PIDW-0001

12 OF 27

0

13

Y-TYPE STRAINER CLASS 150 & 300

402020-01391-06-PIDW-0001

13 OF 27

0

14

BUCKET TYPE STRAINER CLASS 150

402020-01391-06-PIDW-0001

14 OF 27

0

15

SIEVE FOR Y-STRAINER

402020-01391-06-PIDW-0001

15 OF 27

0

16

SPECTACLE BLINDS FOR ANSI FLANGES

402020-01391-06-PIDW-0001

16 OF 27

0

17

LAP JOINT STUB-END (RING TYPE FOR ANSI FLANGES CLASS 150& 300)

402020-01391-06-PIDW-0001

17 OF 27

0

18

TEMPORARY STRAINER FOR COMPRESSOR

402020-01391-06-PIDW-0001

18 OF 27

0

Page 19 of 21


19

SPADE BLINDS FOR ASME FLANGES

402020-01391-06-PIDW-0001

19 OF 27

0

20

SPACER FOR ASME FLANGES FOR REPLACEMENT OF SPADES

402020-01391-06-PIDW-0001

20 OF 27

0

21

FLANGED THERMOWELL, RING JOINT ASME CLASS 900 & 1500

402020-01391-06-PIDW-0001

21 OF 27

0

22

FLANGED THERMOWELL, RING JOINT ASME CLASS 2500

402020-01391-06-PIDW-0001

22 OF 27

0

23

HIGH PRESSURE WELDING THERMOWELL FOR PIPING SYSTEM DN50

402020-01391-06-PIDW-0001

23 OF 27

0

24

FLANGED THERMOWELL DN40 ASME CLASSES UP TO 1500 INCL

402020-01391-06-PIDW-0001

24 OF 27

0

25

FLANGED THERMOWELL DN40 ASME CLASSES UP TO 2500 INCL

402020-01391-06-PIDW-0001

25 OF 27

0

26

SAMPLE SYSTEM CONNECTION

402020-01391-06-PIDW-0001

26(1) OF 27

0

27


402020-01391-06-PIDW-0001

26(2) OF 27

0

28


402020-01391-06-PIDW-0001

26(3) OF 27

0

29


402020-01391-06-PIDW-0001

26(4) OF 27

0

30

PIPE PENETRATION, NON FIRE RATED

402020-01391-06-PIDW-0001

27 OF 27

0

Page 20 of 21


APPENDIX 2: DETAIL DRAWINGS (PIPING TYPICAL INSTALLATION)

Page 21 of 21

DETAILS

DESCRIPTIONS

SIZE

QTY.

HEADER-DN80 & BELOW 1

REDUCER (ECC)

HEADER X DN100

2

2

FLANGOLET (RF)

DN 100 X DN40

1

3

SPIRALWOUND GASKET

DN40

1

4

STUDBOLTS & NUTS

DN40

1 SET

1

FLANGOLET (RF)

HEADER X DN40

1

2

SPIRALWOUND GASKET

DN40

1

3

STUDBOLTS & NUTS

DN40

1 SET

TW

*

4 INSTR PIPING

3 2

THERMOWELL

1

HEADER -DN100 & ABOVE

TW

*

3 INSTR PIPING

2

1 THERMOWELL

NOTES; MATERIAL USED SHALL BE IN ACCORDANCE WITH THE PIPING MATERIAL SPECIFICATIONS. :THERMOWELL WILL BE SUPPLIED BY INSTRUMENT.

TEMPERATURE INSTRUMENT/ TRANSMITTER ON PIPING (ASME CLASS 150/300/600 RF) (TI/TT) 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

1

402020-01391-06-PI-DID-0001

27

PIPE CLASS

DETAILS

DESCRIPTIONS

SIZE

QTY.


REDUCER (ECC)

HEADER X DN100

2

2

FLANGOLET (RTJ)

DN 100 X DN40**

1

3

RING TYPE GASKET

DN40

1

4

STUDBOLTS & NUTS

DN40

1 SET

1

FLANGOLET (RTJ)

HEADER X DN40**

1

2

RING TYPE GASKET

DN40

1

3

STUDBOLTS & NUTS

DN40

1 SET

TW

*

4 INSTR PIPING

3 2

THERMOWELL

1


TW

*

3 INSTR PIPING

2

1 THERMOWELL

NOTES; MATERIAL USED SHALL BE IN ACCORDANCE WITH THE PIPING MATERIAL SPECIFICATIONS. :THERMOWELL WILL BE SUPPLIED BY INSTRUMENT. : PIPE WALL SHALL BE AS PER PIPING SPECIFICATION.

TEMPERATURE INSTRUMENT/ TRANSMITTER ON PIPING (ASME CLASS 900/1500 RTJ) (TI/TT) 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

2

402020-01391-06-PI-DID-0001

27

DETAILS

DESCRIPTIONS

SIZE

QTY.


REDUCER (ECC)

HEADER x DN100

2

2

REDUCING TEE

DN100 x DN50 **

1

3

WELDNECK FLANGE (RTJ)

DN50**

1

4

RING TYPE GASKET

DN50

1

5

STUDBOLTS & NUTS

DN50

1 SET

1

REDUCING TEE

DN100 x DN50**

1

2


DN50**

1

3

RING TYPE GASKET

DN50

1

4

STUDBOLTS & NUTS

DN50

1 SET

1

FLANGOLET (RTJ)

HEADER x DN50**

1

2

RING TYPE GASKET

DN50

1

3

STUDBOLTS & NUTS

DN50

1 SET

TW

*

5 INSTR PIPING

4 3 2

THERMOWELL

1

HEADER -DN100

TW

*

4 INSTR PIPING

3 2 1

THERMOWELL


TW

*

3 INSTR PIPING

2

1 THERMOWELL

NOTES; MATERIAL USED SHALL BE IN ACCORDANCE WITH THE PIPING MATERIAL SPECIFICATIONS. :THERMOWELL WILL BE SUPPLIED BY INSTRUMENT. PIPE WALL SHALL BE AS PER PIPING SPECIFICATION.

TEMPERATURE INSTRUMENT/ TRANSMITTER ON PIPING (ASME CLASS 900/1500 RTJ) (TI/TT) 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

3

402020-01391-06-PI-DID-0001

27

PIPE CLASS

DETAILS

DESCRIPTIONS

SIZE

QTY.


REDUCER (ECC)

HEADER x DN100

2

2

REDUCING TEE

DN100 x DN50

1

3


DN50

1

4

RING TYPE GASKET

DN50

1

5

STUDBOLTS & NUTS

DN50

1 SET

1

REDUCING TEE

DN100 x DN50

1

2


DN50

1

3

RING TYPE GASKET

DN50

1

4

STUDBOLTS & NUTS

DN50

1 SET

1

FLANGOLET (RTJ)

HEADER x DN50

1

2

RING TYPE GASKET

DN50

1

3

STUDBOLTS & NUTS

DN50

1 SET

TW

*

5 INSTR PIPING

4

ONLY APPLICABLE FOR 2500# PIPING CLASS

3 2 THERMOWELL

1

HEADER -DN100

TW

*

4 INSTR PIPING

3 2 1

THERMOWELL


TW

*

3 INSTR PIPING

2

1 THERMOWELL

NOTES; MATERIAL USED SHALL BE IN ACCORDANCE WITH THE PIPING MATERIAL SPECIFICATIONS. :THERMOWELL WILL BE SUPPLIED BY INSTRUMENT.

TEMPERATURE INSTRUMENT/ TRANSMITTER ON PIPING (ASME CLASS 2500 RTJ) (TI/TT) 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

4

402020-01391-06-PI-DID-0001

27

PIPING CLASS

DESCRIPTIONS

QTY.

1

SPIRALWOUND GASKET

DN50

1

2

STUDBOLTS & NUTS

DN50

1 SET

1

RING TYPE GASKET

DN50

1

2

STUDBOLTS & NUTS

DN50

1 SET

150# TO 600#

900# TO 2500#

SIZE

TW 2 INSTR MECH

1 DN50

NOTES; 1) MATERIAL USED SHALL BE IN ACCORDANCE WITH THE PIPING MATERIAL SPECIFICATIONS.

TEMPERATURE INSTRUMENT/ TRANSMITTER ON VESSEL (TI/TT) 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

5

402020-01391-06-PI-DID-0001

27

NOTES: 1. THIS DRAWING SHALL BE TYPICAL FOR ALL UTILITY STATIONS. THIS IS A CONCEPT DRAWING ONLY. ALL DIMENSIONS AND DETAILS BY FABRICATOR. 2. SIZE OF UTILITY STATION SHALL BE ADJUSTED TO SUIT NUMBER OF SERVICES. 3. SUPPORT FRAME SHALL BE BRACED TO MODULE STRUCTURE FOR STABILITY. 4. FABRICATOR SHALL SUBMIT ALL DRAWING AND MATERIAL LISTS FOR TML APPROVAL PRIOR TO COMMENCEMENT OF FABRICATION. 5. FABRICATOR SHALL ENSURE THAT ALL UTILITY STATIONS FIT WITHIN THE ALLOCATED SPACE WITHOUT RESTRICTION ACCESS WAYS. SURFACE TREATMENT : ALL PAINTING AND SURFACE TREATMENT SHALL BE IN ACCORDANCE WITH TML-OPS-GEN-SP-P-0006

MATERIAL: STRUCTURAL MEMBERS : ASTM A36 PLATE

: ASTM A36 OR BETTER

MARKING :

U BOLTS

: 316 SS

EACH SERVICE SHALL BE CLEARLY IDENTIFIED WITH AN ENGRAVED LABEL, MINIMUM LETTERING SIZE 20mm. 316 SS PLATE, 3mm THK ATTACHED WITH 316 SS FASTENERS.

WELDING : ALL WELDS TO BE CONTINUOUS 6mm FILLET. FOR STRUCTURAL MEMBERS PLATE TO BE FULLY SEAL WELDED TO FRAME.

UTILITY AIR

POTABLE WATER

SEA WATER

NITROGEN

HOSE STATION (NITROGEN. UTILITY AIR, SEAWATER & POTABLE WATER) 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

6

402020-01391-06-PI-DID-0001

27

NOTES: 1. THIS DRAWING SHALL BE TYPICAL FOR ALL UTILITY STATIONS. THIS IS A CONCEPT DRAWING ONLY. ALL DIMENSIONS AND DETAILS BY FABRICATOR. 2. SIZE OF UTILITY STATION SHALL BE ADJUSTED TO SUIT NUMBER OF SERVICES. 3. SUPPORT FRAME SHALL BE BRACED TO MODULE STRUCTURE FOR STABILITY. 4. FABRICATOR SHALL SUBMIT ALL DRAWING AND MATERIAL LISTS FOR TML APPROVAL PRIOR TO COMMENCEMENT OF FABRICATION. 5. FABRICATOR SHALL ENSURE THAT ALL UTILITY STATIONS FIT WITHIN THE ALLOCATED SPACE WITHOUT RESTRICTION ACCESS WAYS. SURFACE TREATMENT : MATERIAL: STRUCTURAL MEMBERS : ASTM A36

ALL PAINTING AND SURFACE TREATMENT SHALL BE IN ACCORDANCE WITH TML-OPS-GEN-SP-P-0006.

PLATE

: ASTM A36 OR BETTER

MARKING :

U BOLTS

: 316 SS

EACH SERVICE SHALL BE CLEARLY IDENTIFIED WITH AN ENGRAVED LABEL, MINIMUM LETTERING SIZE 20mm. 316 SS PLATE, 3mm THK ATTACHED WITH 316 SS FASTENERS.

WELDING : ALL WELDS TO BE CONTINUOUS 6mm FILLET. FOR STRUCTURAL MEMBERS PLATE TO BE FULLY SEAL WELDED TO FRAME.

UTILITY AIR

SEA WATER

POTABLE WATER

HOSE STATION (UTILITY WATER, SEAWATER & POTABLE WATER) 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

7

402020-01391-06-PI-DID-0001

27

A

ASME CLASS 150 NOM SIZE DN20 NB FLANGOLET (FLANGED - END OUTLET) R.F. END TO B 16.5 (NOTE 2)

FULL PENETRATION WELD

A

C

B

MAX. BORE DIAMETER 14MM

SEE NOTE 7 A

BOLT HOLE DRILL THRU. TYP. (NOTE 1)

6.4 75

ASME CLASS 300 NOM SIZE 1. DIMENSIONS FOR BOLT HOLES (SIZE NUMBER & BOLT CENTRE) AS PER ASME B16.5 FOR DN25-DN600 AND ASME B 16.47 SERIES A FOR DN650-DN750. 2. THE COMPONENTS SHALL BE SUITABLE & COMPATIBLE FOR USE WITH THE PIPING CLASSES AS DEFINED IN TML-OPS-GEN-SP-P-0007. 3. REFER TML-OPS-GEN-SP-P-0002 FOR ADDITIONAL REQUIREMENT FOR MATERIALS. 4. BRANCH FITTING FLANGED OUTLET SHALL BE PURCHASED WITH WELD LINE CLEARLY MARKED AND FITTING SHALL BE FULLY CUT TO THE WELD LINE. 5. MATERIAL EXAMINATION AND CERTIFICATE REQUIREMENTS OF MATERIAL SHALL BE AS PER TML-OPS-GEN-SP-P-0002 AS APPLICABLE. 6. THE LISTED PLATE MATERIAL MAY BE SUBSTITUTED AT PURCHASER'S DISCRETION WITH THE FORGED MATERIAL LISTED FOR THE WELDED OUTLET. 7. SEAL FACE FINISH SHALL BE AS PER ASME B16.5 AND ASME B16.47 SERIES A. 8. BREAK ALL SHARP EDGES. 9. TOLERANCES AS PER ASME B16.5/ASME B16.47. 10. WELD TO BE 100% DP OR MPI INSPECTED. 11. BLEED RING/NIPOFLANGE TO BE PREFERABLY DRILLED AFTER WELDING, TO ENSURE ALIGNMENT.

A

B

C

DN25

108

27

51

DN40

127

48

73

DN50

152

60

92

DN80

190

89

127

DN100

228

114

157

DN150

279

168

216

DN200

342

219

270

DN250

406

273

324

DN300

482

324

381

DN350

533

356

413

DN400

597

406

470

DN450

635

457

534

DN500

698

508

584

DN600

813

610

692

DN650

870

660

743

DN700

925

711

794

DN750

985

762

857

ASME CLASS 600

A

B

C

DN25

123

27

51

DN40

155

48

DN50

165

DN80

NOM SIZE

A

B

C

DN25

123

27

51

73

DN40

155

43

73

60

92

DN50

165

55

92

209

89

127

DN80

209

83

127

DN100

254

114

157

DN100

273

108

157

DN150

317

168

216

DN150

355

162

216

DN200

381

219

270

DN200

419

212

270

DN250

444

273

324

DN250

508

265

324

DN300

520

324

381

DN300

588

315

381

DN350

584

356

413

DN350

603

346

413

DN400

648

406

470

DN400

686

397

470

DN450

711

457

534

DN450

743

448

534

DN500

775

508

584

DN500

813

479

584

DN600

914

610

692

DN600

940

597

692

DN650

970

660

743

DN650

1015 649

743

DN700

1035

711

794

DN700

1075 699

794

DN750

1090 762

857

DN750

1130 749

857

MARKING; BLEED RINGS SHALL BE LOW STRESS DIE STAMPED ON OUTSIDE DIAMETER. 1. NOMINAL SIZE. 2. PRESSURE RATING. 3. MATERIAL SPECIFICATION & GRADE. 4. HEAT NUMBER. 5. MANUFACTURERS NAME. MATERIAL; PIPE MATERIAL A106 GR B A333 GR 6 A312 316L A790 S31803

BLEED RING MATERIAL A 516 60N A 516 60N A 240 TP316 A 240 S31803

WELDED OLET MATERIAL A 105N A 350 LF2 A 182 F316 A 182 F51

FABRICATED BLEED RING (ASME CLASS 150/300/600 RF) 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

8

402020-01391-06-PI-DID-0001

27

3/4"NB FLANGOLET (FLANGED - END OUTLET) RTJ END TO B 16.5 (NOTE 2)


BOLT HOLE DRILL THRU. TYP. (NOTE 1)

A

B

C

MAX. BORE DIAMETER 14MM

SEE NOTE 7

A

6.4 75

ASME CLASS 900

NOTES;

NOM SIZE

1. DIMENSIONS FOR BOLT HOLES (SIZE NUMBER & BOLT CENTRE) AS PER ASME B16.5 FOR DN25-DN600 AND ASME B 16.47 SERIES A FOR DN650-DN750. 2. THE COMPONENTS SHALL BE SUITABLE & COMPATIBLE FOR USE WITH THE PIPING CLASSES AS DEFINED IN TML-OPS-GEN-SP-P-0007. 3. REFER TML-OPS-GEN-SP-P-0002 FOR ADDITIONAL REQUIREMENT FOR MATERIALS. 4. BRANCH FITTING FLANGED OUTLET SHALL BE PURCHASED WITH WELD LINE CLEARLY MARKED AND FITTING SHALL BE FULLY CUT TO THE WELD LINE. 5. MATERIAL EXAMINATION AND CERTIFICATE REQUIREMENTS OF MATERIAL SHALL BE AS PER TML-OPS-GEN-SP-P-0002 AS APPLICABLE. 6. THE LISTED PLATE MATERIAL MAY BE SUBSTITUTED AT PURCHASER'S DISCRETION WITH THE FORGED MATERIAL LISTED FOR THE WELDED OUTLET. 7. SEAL FACE FINISH SHALL BE AS PER ASME B16.5 AND ASME B16.47 SERIES A. 8. BREAK ALL SHARP EDGES. 9. TOLERANCES AS PER ASME B16.5/ASME B16.47. 10. WELD TO BE 100% DP OR MPI INSPECTED. 11. BLEED RING/NIPOFLANGE TO BE PREFERABLY DRILLED AFTER WELDING, TO ENSURE ALIGNMENT.

ASME CLASS 1500

A

B

C

DN25

149

27

72

DN40

177

48

DN50

215

60

DN80

241

89

DN100

292

DN150

NOM SIZE

A

B

C

DN25

149

27

72

92

DN40

177

48

92

124

DN50

215

60

124

156

DN80

266

89

168

114

181

DN100

311

114

194

381

168

241

DN150

393

168

248

DN200

469

219

308

DN200

482

219

318

DN250

546

273

362

DN250

584

273

371

DN300

609

324

419

DN300

673

324

438

DN350

641

356

467

DN350

749

356

489

DN400

705

406

524

DN400

826

406

546

DN450

787

457

594

DN450

914

457

613

DN500

857

508

648

DN500

984

508

673

DN600

1041

610

772

DN600

1168

610

794

DN650

1085

660

832

DN700

1170

711

889

DN750

1230 762

946

MARKING; BLEED RINGS SHALL BE LOW STRESS DIE STAMPED ON OUTSIDE DIAMETER. 1. NOMINAL SIZE. 2. PRESSURE RATING. 3. MATERIAL SPECIFICATION & GRADE. 4. HEAT NUMBER. 5. MANUFACTURERS NAME. MATERIAL; PIPE MATERIAL A106 GR B A333 GR 6 A312 316L A790 S31803

BLEED RING MATERIAL A 516 60N A 516 60N A 240 TP316 A 240 S31803

WELDED OLET MATERIAL A 105N A 350 LF2 A 182 F316 A 182 F51

FABRICATED BLEED RING (ASME CLASS 900/1500 RTJ) 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

9

402020-01391-06-PI-DID-0001

27

IN NORMAL POSITION

IN JACKING POSITION

STANDARD FLANGE

D

L

NOM. SIZE

DRILLING OF TWO HOLES FOR JACK SCREWS TO BE MADE ON SITE BY ERECTION CONTRACTOR SO THAT SPECTACLE BLIND/SPACER/PADDLE BLANK CAN BE CORRECTLY HANDLED WITHOUT INTERFERING WITH OTHER LINES OR EQUIPMENT HOLES SHALL BE TAPPED TO 3/4" UNC.

ASME CLASS FLANGE RATING CLASS 900 RTJ

CLASS 1500 RTJ

CLASS 2500 RTJ

L

D

L

D

L

D

DN50

140

3/4"

140

3/4"

160

3/4"

DN80

140

3/4"

160

3/4"

190

3/4"

DN100

150

3/4"

170

3/4"

230

3/4"

DN150

170

3/4"

220

3/4"

290

3/4"

DN200

190

3/4"

250

3/4"

330

3/4"

DN250

200

3/4"

280

3/4"

420

3/4"

DN300

220

3/4"

330

3/4"

460

3/4"

DN350

260

3/4"

370

3/4"

DN400

270

3/4"

410

3/4"

DN450

300

3/4"

430

3/4"

DN500

320

3/4"

470

3/4"

DN600

390

3/4"

540

3/4"

NOTES; 1. DIMENSIONS ARE IN MM UNLESS OTHERWISE INDICATED. 2. JACK SCREWS TO BE MADE OF BOLT MATERIAL ASTM A193 GR B7 (FLUORO CARBON COATED) AND THREADED OVER WHOLE LENGTH. 3. JACK SCREW SHALL HAVE HEXAGONAL HEAD AND THREADED TO 3/4" UNC (UNIFIED INCH COARSE SERIES). 4. FLANGES ACCORDING TO ASME B16.5 FOR DN50 TO DN600. 5. SCREWS LENGTH WILL DEPEND ON BLIND THICKNESS CALCULATED.

JACKSCREW FOR SPECTACLE BLIND RTJ FEMALE (CLASS 900/1500/2500 RTJ) 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

10

402020-01391-06-PI-DID-0001

27

NIPPLE SHALL BE DRILLED AFTER WELDING TO FLANGE (DN15) AND ORIFICE FLANGE, TO ENSURE SMOOTH INNER SURFACE THROUGHOUT.

TAPPED HOLE FOR JACK SCREW

NOTE 6 FULL PENETRATION WELD

BORE SEE NOTE 4

20

15

WELDING NIPPLE AFTER FINAL DRILLING

SEE NOTE 5

WELDING NIPPLE PRIOR TO FINAL DRILLING

+0.2 0.0

22

A +0.2 0.0 +0.1 -0.1

NOTE 7

SECTION A-A

70

0.8

30

CLASS 300, 600 AND 900

90

R=10 20

o

10

45

o

+0.2 0.0

DETAIL

WELDING NIPPLE

HOLE FOR JACK SCREW

(CLASS 300, 600 & 900)

1. DIMENSIONS 2. DESIGN

: IN MILLIMETRES. : IN ACCORDANCE WITH ASME/ANSI B16.36 - "ORIFICE FLANGES" EXCEPT FOR FLANGE FACE FINISH, FLANGE TAPPING AND JACK BOLT DATA. : AS PER PIPING MATERIAL SPECIFICATION 3. CLASS AND MATERIAL TML-OPS-GEN-SP-P-0007. : AS PER PIPING MATERIAL SPECIFICATION 4. FLANGE BORE TML-OPS-GEN-SP-P-0007. : EACH FLANGE SHALL HAVE ONE TAPING AT 5. TAPPINGS ANGLE UNLESS IF TWO TAPPINGS PER FLANGE REQUIRED, THE POSITION SHALL BE DIAMETRICALLY OPPOSITE. : FLANGE TYPE & RATING AS PER PIPING MATERIAL 6. DN 15 FLANGE SPECIFICATION TML-OPS-GEN-SP-P-0007. 7. WELDED TO DN15 FLANGE.

NOM. SIZE

DN

JACK SCREW DATA

NOM. SIZE

FLANGE TAPPING

DIM.

DIA.

LENGTH

BORE

A

D

L

K

ANGLE

80

150

90

200

100

20

M20

250

8

45 30

120

300

45

o o

o

11.5

350

130

400

140

450

80

REFER CLASS 600

100

24

M24

36

o

150

500

160

600

180

DN

JACK SCREW DATA DIM.

DIA.

LENGTH

BORE

A

D

L

K

16

M16

80

45

ANGLE DN

6 100

150

120 20

M20

45

o

8 30

o

140

300

11.5

45

o

180

400

450

190

450

600

240

20

M20

100

6

110

8

150

400

o

ANGLE

REFER CLASS 1500

250

160

200

K

140

350

M24

BORE

L

120

300

24

LENGTH

D

200

150

500

DIA.

A

150

350

36

FLANGE TAPPING

DIM.

80 100

130

250

JACK SCREW DATA

50

4

100

200

NOM. SIZE

FLANGE TAPPING

50

50 80

CLASS 900 (RTJ)

CLASS 600 (RF)

CLASS 300 (RF)

170 24

M24

45

30 45

o

o o

11.5

180 190

36

o

220 45

o

500 600

30

M30

280

o

ORIFICE FLANGE ASSEMBLY (ASME CLASS 300/600/900) NOM. SIZE DN50 TO DN600 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

11

402020-01391-06-PI-DID-0001

27

NIPPLE SHALL BE DRILLED AFTER WELDING TO FLANGE (DN15) AND ORIFICE FLANGE, TO ENSURE SMOOTH INNER SURFACE THROUGHOUT.

TAPPED HOLE FOR JACK SCREW

A

NOTE 6


CHAMFER 2 mm

SEE NOTE 5

K A

SURFACE THROUGHOUT. SECTION A-A CLASS 1500 AND 2500

+0.2 0.0 +0.1 -0.1

NOTES:

NOTE 7

: IN MILLIMETRES. : IN ACCORDANCE WITH ASME/ANSI B16.36 - "ORIFICE FLANGES" EXCEPT FOR FLANGE FACE FINISH, FLANGE TAPPING AND JACK BOLT DATA. : AS PER PIPING MATERIAL SPECIFICATION TML-OPS-GEN-SP-P-0007. : AS PER PIPING MATERIAL SPECIFICATION TML-OPS-GEN-SP-P-0007. : EACH FLANGE SHALL HAVE ONE TAPING AT ANGLE UNLESS IF TWO TAPPINGS PER FLANGE REQUIRED, THE POSITION SHALL BE DIAMETRICALLY OPPOSITE. : FLANGE TYPE & RATING AS PER PIPING MATERIAL SPECIFICATION TML-OPS-GEN-SP-P-0007.

L

0.8

30

1. DIMENSIONS 2. DESIGN

3. CLASS AND MATERIAL

R=10 20

D

4. FLANGE BORE

o

5. TAPPINGS 1.5D

45

+0.2 22 0.0

o

6. DN 15 FLANGE 7. WELDED TO DN15 FLANGE.

D+3 +0.2 0.0

DETAIL HOLE FOR JACK SCREW

WELDING NIPPLE

CLASS 1500 (RTJ)

(FOR CLASS 1500 AND 2500)

NOM. SIZE

NOM. SIZE

JACK SCREW DATA DIM.

DIA.

LENGTH

BORE

A

D

L

K

50

16

M16

100

4

80

20

M20

130

6

150

8

DN

100 150

24

M24

220

250

280 30

M30

LENGTH

BORE

D

L

K

16

M16

90

4

20

M20

100

6

100

120

8

150

160

200

180

80

ANGLE

250

45

o

200

200

DIA.

A

50

FLANGE TAPPING

11.5

30

o

FLANGE TAPPING

DIM. DN

CLASS 2500 (RTJ)

JACK SCREW DATA

24

M24

220

350

240

400

260 30

M30

500 600

45

30

o

o

200

300

450

ANGLE

11.5 45

o

300 320

36

M36

360

ORIFICE FLANGE ASSEMBLY (ASME CLASS 1500/2500) NOM. SIZE DN50 TO DN600 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

12

402020-01391-06-PI-DID-0001

27

Position of longitudinal weld if welded pipe is used

F

FLOW

Space required for retraction of sieve

5

Blind flange

SECTION A-A

28

dia .

Flow direction

40

B

C

A See detail 1 Eq

ua

25

lw all

DN 20 Schedule 80 (S)

DETAIL 2

thi ckn

se

s

25

Guiding rod. Material equivalent to piping material

10

Lifting lug for flanges DN 150 and above

Equal size 14

See detail 1

Sieve as per DRG No. S 38.005

6

A

Dd ia.

es

t1 See note 3

2

Drainpoint see detail 2 and note 6

2

2

2

VIEW - P 2

DETAIL 1 ALT. WELDING DETAIL

NOTES 1. DIMENSIONS IN MILLIMETRES. 2. BOLT HOLES IN BRANCH-END FLANGES STRADDLE TO CENTER LINES. 3. PIPE WALL THICKNESS BUTT WELDING END THICKNESS AS PER PURCHASE ORDER. MATERIALS 4. REFERENCE: FOR SIEVE DETAILS SEE DRG NO. TML-OPS-GEN-SP-P-0003 SHT 15 OF 27. 5. GASKET AND BOLTING FORM NO PART OF THE PURCHASE ORDER.

Nom. size DN 50 80 100 150 200 250 300 350 400

A

B

C

290 380 420 520 610 740 820 880 980

110 140 150 180 210 260 280 290 330

210 260 300 400 500 600 700 750 850

D 6 6 8 10 10 12 12 15 15

E 160 210 220 310 370 430 505 530 610

F 500 560 590 770 970 1170 1370 1470 1660

Y-TYPE STRAINERS, ASME CLASSES 150 AND 300 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

13

402020-01391-06-PI-DID-0001

27

K

8 16 25 20

ID Body

11 8

16

SECTION C-C

SECTION A-A

Lifting eyes only to be applied for flanges over 10" size

60

250 DN 20 Sched. 80 (S)

16 dia

35

40

Blind flange

5

K

28 dia. G

H F dia 50

A

6

B

Welding neck flange

A

OUTLET A

INLET Direction of flow

M

E Perforated plate Holes 9 mm square pitch 12 mm Free area 58%

L

3

J

B

50

E

M

1/2 K

C

65

16

3

C

60

Wire cloth

C1

8 1/2 K

D

Drain point DN 20 sched. 80 C dia

SECTION B-B

40

B

ITEM SB 3 SB 4 SB 6 SB 8 SB 10 SB 12 SB 14 SB 16 SB 18 SB 20 SB 24

INLET/OUTLET DN SCHED. No. 80 100 40 150 200 250 300 350 30 400 450 500 600

BODY DN SCHED. No. 150 40 200 250 30 300 400 450 500 600 750 800

18*

A

B

460 510 660 775 875 1025 1110 1225 1375 1525 1725

270 300 425 500 560 675 735 825 945 1070 1190

C

D

E

154 205 257 307 387 434 482

12 15 19 22 27 31 34

155 190 220 260 320 335 370

581

40

425

726 776

51 54

510 550

F

10

16

*) NOMINAL PLATE THICKNESS IN MM

NOTES: 1. DIMENSIONS IN MILLIMETRES. 2. DIRECTION OF FLOW SHALL BE CLEARLY STAMPED IN BODY OF STRAINER. 3. WELDING DETAILS ACCORDING TO ASME/BS CODES. 4. DESIGN IN ACCORDANCE WITH ANS B 31.3. SERVICE LIMITS AND HYDROSTATIC TEST PRESSURE ACCORDING TO ANS CLASS 150 PRESSURE-TEMPERATURE RATING UP TO MAXIMUM FOR MATERIALS LISTED. 5. CALCULATION BASIS FOR WALL THICKNESS OF BODY, INLET AND OUTLET. - SIZES < 24" API 5L Gr B, JOINT EFFICIENCY 0,95 - SIZES > 24" A 516 Gr 60, JOIT EFFICIENCY 0,85 6. FLANGES AS PER ANSI B 16.5 (FOR BODY SIZES < DN 600) OR ANSI B 16.47 SERIES A (FOR BODY SIZES > DN 600) 7. CORROSION ALLOWANCE 3 MM (FOR PRESSURE CONTAINING PARTS ONLY.)

G

H

135 140 140 155 163 170 180 180 185 185 210

100

150

J

K

210 235 325 380 414 502 548 616 705 815 878

151 202 254 304 384 431 481 577 729 780

L 239 266 387 459 514 625 682 766 886 1000 1117

M

3

5

R 38 51 77 102 128 153 168 193 213 239 290

C1 12 12 12 14 14 16 16 18 18 24 24

MATERIALS FLANGES : ASTM A 105 STRAINER BODY, : API 5L Gr B INLET AND OUTLET : ASTM A 106 Gr B OR PLATE MATERIAL AS FOR BOTTOM BOTTOM PLATE : ASTM A 516 Gr 60 GASKET : CAF OR ASBESTOS FREE OIL RESISTANT, 1.5mm THICK STUDBOLT : ASTM A 193 B7 NUT : ASTM A 194 Gr 2H : BOLT DIA < 1" UNC THREAD BOLT DIA > 1" UN PERFORATED PLATE AND FLATES : ASTM A 283 Gr C WIRE CLOTH : ASTM A 492 TYPE 316, 40 MESH SWG 32 WIRE CLOTH, 32.2 % OPEN. LIFTING EYES AND GRIP : ASTM A 576 Gr 1022

BUCKET TYPE BASKET STRAINER CI 150 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

14

402020-01391-06-PI-DID-0001

27

Flow direction Wire cloth see note 4 and 5

Rim of sieve shall close fit to the pipe wall

See note 6

R1

R2

End of sieve shall be flush with the facing of the WN flange

DETAIL 1

Perforated plate see note 3

R1

L

R2

See note 7 D

See note 6

B A See note 7

DETAIL 2

Strainer body as per DRG. S 38.002

SECTION A-A TYPICAL LAY-OUT OF STRAINER ASSEMBLY See detail 2 Perforated plate

E

8

10

B

See note 7

10 3

F

SIEVE LAY-OUT FOR DN 50 AND DN 80

nxP

E/2

15

15

20

E

15

20

Grip 10 dia.

6

See note 7

D G

P

8

B

3 1/2 D

F

SIEVE LAY-OUT FOR DN 100 AND ABOVE NOTES 1. DIMENSIONS IN MILLIMETRES. 2. MATERIALS AS PER PURCHASE ORDER 3. PERFORATED PLATE PROPERTIES: - FOR GAS SERVICE : 7,2 HOLES/CM , 3 MM PLATE THICKNESS. - FOR LIQUID SERVICE: 9 MM SQUARE HOLES, 12 MM PITCH, 3 MM PLATE THICKNESS. 4. PRIMARY MESH PROPERTIES : - FOR PUMPS: 40 MESH SWG 32 WIRE CLOTH, 32,2 % OPEN. - FOR COMPRESSORS: 22 MESH SWG 33, 61 % OPEN AREA STAINLESS STEEL WOVEN WIRE CLOTH. SECONDARY MESH PROPERTIES: - FOR A RECIPROCATING COMPRESSOR: PRIMARY MESH 200 MESH SWG 44, 33,9 % OPEN STAINLESS STEEL WIRE CLOTH. A 100 MESH SWG 39, 23 % OPEN AREA STAINLESS STEE L WOVEN WIRE CLOTHS TO BE SUPPLIED SEPARATELY TO REPLACE THE 200 MESH LATER. - FOR CENTRIFUGAL COMPRESSORS AND ALL PUMPS: NO SECONDARY MESHIS REQUIRED. 5. WIRE CLOTH'S TO BE FIXED ON SIEVE. 6. DIMENSIONS R1, R2 AND L TO BE DETERMINED BASED ON DIMENSIONS OF STRAINER BODY. 7. REFERENCES: FOR BODY DETAILS SEE see DRG No. TML-OPS-GEN-SP-P-0007 SHT 17 OF 27.

Nom. Body size DN schedule 50 10 S 40/40 S 80 160 10 S 80 40/40 S 80 160 10 S 100 40/40 S 80 120 10S 150 40/40 S 80/80 S 120 10S 200 20 30 40/40 S 80/80 S 120 10S 250 20 30 40/40 S 80 120 10S 300 20 30 40 S 40 80 120 10S 350 20 30 40 80 120 10S 400 20 30 40 80 120

A

B

approx. 241 240 238 234 307 304 302 298 362 359 356 353 493 488 484 480 622 619 618 617 611 605 752 750 748 746 740 732 881 879 877 875 875 866 857 949 946 944 942 933 923 1079 1075 1073 1069 1059 1048

31 30 28 24 47 44 42 38 62 59 56 53 93 88 84 80 122 119 118 117 111 105 152 150 148 146 140 132 181 179 177 175 175 166 157 199 196 194 192 183 173 229 225 223 219 209 198

D

E

F

approx.approx.approx. 53 25 236 50 24 235 47 23 233 41 19 229 80 39 302 76 37 299 71 35 297 64 31 293 106 45 349 100 42 346 95 40 343 90 38 341 159 68 477 152 65 472 144 61 468 137 58 464 209 90 601 204 87 598 203 87 597 200 86 596 191 82 591 180 77 586 262 113 727 258 111 725 255 110 723 252 108 722 241 103 716 228 98 710 312 134 852 309 133 850 305 131 848 302 130 846 301 129 846 287 123 839 271 116 831 344 148 918 337 145 915 334 144 913 331 142 911 315 135 903 298 128 895 395 170 1045 388 167 1041 385 166 1039 379 163 1035 361 155 1026 342 147 1017

nxP

G

1 x 200

99 87 87 75 153 146 135 123 199 195 195 195 183 171 249 245 243 243 231 219 297 294 291 291 291 279 266 336 329 327 315 303 290 378 371 368 363 351 327

2 x 160

2 x 200

3 x 170

3 x 200

4 x 170

4 x 190

SEIVE FOR Y-STRAINER

402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

15

402020-01391-06-PI-DID-0001

27

14 21 27 44 55 81 106 157 216 268 317 349

66 82 89 114 127 168 200 270 330 387 451 514

20 22 22 22 26 30 33 33

30 36 42 58 68 96 118 112 138 118 138 124

5 5 5 7 8 11 13 18 23 27 32 35

15 20 25 40 50 80 100 150 200 250 300

51 64 70 92 108 146 191 264 318 397 454

14 21 27 44 55 79 103 155 206 255 307

66 82 89 114 127 168 216 292 349 432 489

20 22 26 30 33 36 36

30 36 42 58 68 96 126 116 140 128 114

5 6 7 9 11 15 18 24 31 38 44

14 21 27 41 52 79 102 155 197 246

82 89 101 124 165 190 235 317 393 470

26 26 33 33 39 39

34 40 44 56 90 108 132 124 156 140

5 6 7 10 13 17 21 29 37 46

15 20 25 40 50 80 100 150 200 250

60 14 82 67 21 89 76 27 101 96 41 124 140 52 165 171 79 203 206 98 241 279 147 317 349 197 393 432 246 482

26 33 36 39 45 52

34 40 44 56 90 110 134 118 150 188

6 8 9 13 16 21 27 37 47 58

15 20 25 40 50 80 100 150 200 250

67 14 89 73 21 95 83 27 108 114 41 146 143 52 171 194 79 228 232 98 273 314 147 368 384 197 438 473 246 539

30 36 42 56 56 68

40 44 50 70 90 124 150 204 162 200

7 9 11 15 18 26 33 47 58 72

t

51 64 70 92 108 146 178 247 305 359 419 483

60 67 76 96 140 165 203 286 356 432

A

15 20 25 40 50 80 100 150 200 250 300 350

DN 15 20 25 40 50 80 100 150 200 250

B

5 5 5 5 6 8 9 12 15 18 21 23 25

E

D

26 32 38 52 64 86 114 148 188 154 190 208 176

D

0.5

20 20 20 22 22 26 26 30 30

C

R=

60 70 79 98 120 152 190 241 298 362 432 476 540

B

E

14 21 27 44 55 81 106 157 216 268 317 349 400

A

PLATE THICKNESS: t

45 54 64 83 102 133 171 219 276 337 406 448 511

NOMINAL SIZE

DN 15 20 25 40 50 80 100 150 200 250 300 350 400

ASME CLASS

E

900

D

1500

C

2500

B

PLATE THICKNESS: t

NOMINAL SIZE

ASME CLASS 150 300 600

A

D =C=

NOTES: 1. DIMENSIONS IN MM. 2. MATERIAL AS PER PURCHASE ORDER. 3 WELDED FABRICATION FROM TWO OR THREE PIECES IS PERMISSIBLE . 4. THICKNESS CALCULATIONS BASED ON ASME B31.3, SECTION 304.5.3. 5. 1 MM CORROSION ALLOWANCE IS INCLUDED ON BOTH SIDES. 6. HEAT NUMBER AND MATERIAL GRADE TO BE MARKED ON SPECTACLE BLIND.

SPECTACLE BLINDS FOR ASME FLANGES 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

16

402020-01391-06-PI-DID-0001

27

SEE "DETAIL" G dia.

TO BE MACHINED AFTER WELDING SEE NOTE 3

1.5

2/3T

F

SEE NOTE 2

1.5

T=6

T

T

ARRANGEMENT IT T = 6

R

OD TO BE MADE FROM LINE PIPE

PIPE WALL

DETAIL

Nominal size NPS 1/2 3/4 1 11/2 2 3 4 6 8 10 12

DN mm 15 20 25 40 50 80 100 150 200 250 300

OD 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3 219.1 273.0 323.9

F 75 100 150 200 250

DIMENSIONS IN MILLIMETRES "T" IN RELATION TO PIPE WALL THICKNESSES G SCHEDULE NO. See 5S 10S 20 40S 80S note 4 35 6 43 9 51 6 73 92 9 127 12 157 216 9 270 9 12 324 9 15 381

R

3

T/2

NOTES: 1. MATERIAL AS PER REQUISITION. 2. STUB END TO BE STAMPED WITH MATERIAL IDENTIFICATION, NOMINAL SIZE AND SCHEDULE NUMBER AT OUTER RIM OF RING. 3. "SMOOTH FINISH" Ra 3.2-6.3 M.M 4. TOLERANCES ACCORDING TO ANSI B 16.9. 5. THIS DRAWING SHALL ONLY BE USED WHEN FORGED STUB ENDS CANNOT BE OBTAINED OR FOR INDIVIDUAL CASES.

LAP JOINT STUB-END (RING-TYPE) FOR ANSI FLANGES C150 AND 300 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

17

402020-01391-06-PI-DID-0001

27

B

TOP VIEW

5

G

E

Corners to be rounded off

Perforated plate

DN150-ANS150

F

5

D

See note 4 Primary mesh Secondary mesh A dia. (See note 7)

E

E

B dia.

H

Perforated plate

30

10 Ga. wire hoops equally spaced see table for quantity "N"

HXN1

C

E

D

ENLARGED WALL SECTION

C FLOW

Execution to appropriate piping class

FLOW

Only to be mounted when strainer is in use.

TYPICAL STRAINER INSTALLATION Circ. segment stiffener

5

Axial stiffener (only required when circular stiffeners are specified)

VIEW A-A

A Nom. ANS ANS ANS B size class class class see DN 150 300 600 note 3 50 102 108 108 44 80 132 146 146 68 100 170 178 190 92 150 218 248 264 140 200 276 304 318 186 250 336 358 396 234 406 420 300 454 278 350 448 482 488 306 400 510 536 562 350 450 546 594 610 396 500 602 650 680 440 600 714 772 786 530

C

D

20 125 30 180 40 220 60 320 80 400 100 500 120 600 140 660 160 780 180 880 200 980 240 1180

H

125 180 220 320 400 250 200 220 260 293 327 196

E

T

N1 nr. of rings

F N

0 1 3

4

2

3

7

70

2 1 2 2 2 2 2 5

75 4 5 6

G

ANS ANS ANS class class class 150 300 600 65 70 70

80 85 90 95

80 75 80 85

85

25 30

90 95

35

90 95 100 105 115

100 105 115 120

40 45 50

NOTES: 1. DIMENSIONS IN MILLIMETRES. 9. PERFORATED PLATE PROPERTIES. 2. MATERIALS AS PER REQUISITION. CARBON STEEL: 3MM HOLES ON A PITCH OF 4MM RESULTING IN AN OPEN 3. DIMENSION "B" IS BASED ON ID LINE PIPE CONFORN AREA OF 51%. STAINLESS STEEL: 3 MM HOLES ON A PITCH OF 5 MM RESULTING IN AN SCHED. 80 AS PER ASME B 36.10. OPEN AREA OF 33%. 4. PIPE SIZE AND FLANGE CLASS TO BE CLEARLY DIE STAMPED ON HANDLE E.G DN 150 - ANS 150. ANY ALTERNATIVE PLATE SHALL HAVE NO LARGER HOLE OR SMALLER 5. ONLY THE WALL OF THE CONE IS PERFORATED. OPEN AREA. END PLATE AND FLANGE OF THE FILTER ARE NOT PERFORATED. 10. PRIMARY MESH PROPERTIES: 6. PRIMARY MESH AND SECONDARY MESH MUST COVER FULL 22 MESH SWG 33, 61% OPEN AREA STAINLESS STEEL WOVEN WIRE SLANT HEIGHT OF CONE AND BE SURELY WELDED OR BRAZED CLOTH. TO CONE. FILTER WILL BE SUBJECTED TO PULSATING FLOW AND MAY 11. SECONDARY MESH PROPERTIES: ALSO BE SUBJECTED TO FLOW REVERSAL. - FOR A RECIPROCATING COMPRESSOR: 200 MESH SWG 44, 33.9% OPEN 7. THE GASKET CONTACT SURFACE SHALL BE IN ACCORDANCE WITH AREA STAINLESS STEEL WOVEN WIRE CLOTH. ALSO A 100 MESH ASME B16.5. SWG 39, 23% OPEN AREA STAINLESS STEEL WOVEN WIRE CLOTH IS 8. THE STRAINER DESIGN IS BASED ON DIFFERENTIAL PRESSURE OF 3 BAR. TO BE SUPPLIED SEPARATELY TO REPLACE THE 200 MESH LATER. - FOR A CENTRIFUGAL COMPRESSOR: NO SECONDARY MESH IS REQUIRED.

TEMPORARY STRAINER FOR COMPRESSOR 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

18

402020-01391-06-PI-DID-0001

27

I

600

II

III

5 6 7 10 13 17 21 29 37 46 54 59 66 75 83 99 115 135 156 178 6 8 9 13 16 21 27 37 47 58 69 75 85 96 106 127

Handle type: I, II or III

See notes 3, 4 and 7

See note 2

HANDLE TYPE I C

A

t

900

III

24 30 34 40 66 66 80 80 80 80 80 80 80 80 80 80 80 80 80 100 24 30 34 40 66 80 80 80 80 80 80 80 90 100 100 115

See notes 3, 4 and 7

A Bolt-circle of flange

HANDLE TYPE II

10

C 50

I

II

III

15 20 25 40 50 80 100 150 200 250 300

67 73 83 114 143 194 232 314 384 473 546

110 110 115 120 125 130 140 190 190 210 215

- 24 - 30 - 34 - 50 30 75 36 80 42 85 - 80 - 80 - 90 - 100

7 9 11 15 18 26 33 47 58 72 86

NOTES: 1. DIMENSIONS IN MM. 2. MATERIAL AS PER PURCHASED ORDER. 3. ONE SIDE OF THE HANDLE SHALL BE MARKED WITH: - THE WORD "SPADE". - THE NOMINAL SIZE (MM). - THE MATERIAL STANDARD AND GRADE. THE OPPOSITE SIDE OF THE HANDLE SHALL BE MARKED WITH: - THE CHARGE OR HEAT NUMBER OF BASE MATERIAL. - THE TYPE OF HEAT TREATMENT. - THE MANUFACTURER SYMBOL. DIE STAMPING WITH A LETTER HEIGHT OF APPROX. 5 MM SHALL BE USED. 4. PLATE-THICKNESS 0.7T: HOWEVER MIN. 3MM AND MAX. 12MM. THE HANDLE MAY BY MADE INTEGRAL WITH THE SPADE, IF T = MAX. 6MM. 5. THICKNESS CALCULATIONS BASED ON ASME B31.3, SECTION 304.5.3. 6. 1MM CORROSION ALLOWANCE IS INCLUDED ON BOTH SIDES. 7. DO NOT DRILL A HOLE BECAUSE A HOLE WOULD INDICATE A SPACER RATHER THAN A SPADE. (ASME B16.48 SECTION 7)

A

50

See note 3

t

III

II

26 26 33 33 26 33 36 39 -

A

6

300

II

I

105 110 115 120 115 115 125 125 165 165 165 170 175 185 190 210 220 240 260 280 105 110 115 120 115 125 130 135 175 185 185 195 200 215 225 245

C

E

I

III

E

~0.7t

III

II

1500

150

II

I

DN 15 60 20 67 25 76 40 96 50 140 80 165 100 203 150 286 200 356 250 432 300 495 350 518 400 572 450 635 500 695 600 835 750 1007 900 1197 1050 1299 1200 1483 15 60 20 67 25 76 40 96 50 140 80 171 100 206 150 279 200 349 250 432 300 518 350 575 400 638 450 702 500 753 600 899

D

E

5 5 5 5 6 8 9 12 15 18 21 23 25 28 31 37 41 48 56 63 5 5 5 7 8 11 13 18 23 27 32 35 39 44 49 58 67 79 91 104 5 6 7 9 11 15 18 24 31 38 44 48 55 61 68 81 94 111 128 146

C

E

24 30 34 40 50 50 50 56 56 66 66 80 80 80 80 80 100 100 100 100 24 30 34 40 50 56 56 56 66 76 80 80 80 80 80 80 100 100 100 100 24 30 34 40 50 56 66 76 80 80 80 80 80 80 80 100 100 100 115 115

2500

I

15 45 100 20 54 100 25 64 100 40 83 100 50 102 100 80 133 105 100 171 105 150 219 105 200 276 110 250 337 110 300 406 115 350 448 150 400 511 150 450 546 150 500 603 155 600 714 160 750 879 160 900 1045 170 1050 1216 170 1200 1381 175 15 51 100 20 64 105 25 70 105 40 92 110 50 108 105 80 146 110 100 178 115 150 247 115 200 305 115 250 359 120 300 419 155 350 483 155 400 536 165 450 594 170 500 651 170 600 772 180 750 949 180 900 1115 190 1050 1162 190 12001321 190 15 51 100 20 64 105 25 70 105 40 92 110 50 108 105 80 146 110 100 191 120 150 264 125 200 318 130 250 397 165 300 454 165 350 489 165 400 562 170 450 610 175 500 680 175 600 787 185 750 968 190 900 1127 190 1050 1216 195 1200 1387 195

A

THICKNESS: t

20 20 20 22 22 26 26 20 22 22 22 26 30 20 22 26 30 33 -

DN

NOMINAL SIZE

E

HANDLE TYPE

D

AMSE CLASS

C

THICKNESS: t

NOMINAL SIZE

HANDLE TYPE

AMSE CLASS

A

HANDLE TYPE III

SPADE BLINDS FOR ASME FLANGES 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

19

402020-01391-06-PI-DID-0001

27

III

II

III

I

II

III

24 30 34 40 66 66 80 80 80 80 80 80 80 80 80 80 80 80 80 100 24 30 34 40 66 80 80 80 80 80 80 80 90 100 100 115

15 20 25 40 50 80 100 150 200 250 300

24 30 34 50 30 75 36 80 42 85 80 80 90 - 100

67 73 83 114 143 194 232 314 384 473 546

14 21 27 41 52 79 98 147 197 246 292

110 110 115 120 125 130 140 190 190 210 215

15

5 6 See note 6 7 10 See notes 3 and 4 13 17 21 HANDLE TYPE 29 37 46 54 59 66 75 C 83 99 Max. 70 115 15 135 156 178 6 8 9 13 16 See notes 3 and 4 21 27 37 47 58 HANDLE TYPE II 69 75 85 96 106 127

7 9 11 15 18 26 33 47 58 72 86

NOTES: 1. DIMENSIONS IN MM. 2. MATERIAL AS PER PURCHASED ORDER. 3. ONE SIDE OF THE HANDLE SHALL BE MARKED WITH: - THE WORD "SPCER". - THE NOMINAL SIZE (MM). - THE MATERIAL STANDARD AND GRADE. THE OPPOSITE SIDE OF THE HANDLE SHALL BE MARKED WITH: - THE CHARGE OR HEAT NUMBER OF BASE MATERIAL. - THE TYPE OF HEAT TREATMENT. - THE MANUFACTURER SYMBOL. DIE STAMPING WITH A LETTER HEIGHT OF APPROX. 5 MM SHALL BE USED. 4. PLATE-THICKNESS 0.7T: HOWEVER MIN. 3MM AND MAX. 12MM. THE HANDLE MAY BY MADE INTEGRAL WITH THE SPADE, IF T = MAX. 6MM. 5. THICKNESS CALCULATIONS BASED ON ASME B31.3, SECTION 304.5.3. 6. A HOLE OF 12MM DIA SHALL BE DRILLED AS AN IDENTIFICATION-MARK FOR SPACER 7. 1MM CORROSION ALLOWANCE IS INCLUDED ON BOTH SIDES.

Handle type: I, II or III

I

See note 2

A

t

26 26 33 33 26 33 36 39 -

See note 6

D

DN 15 60 14 105 20 67 21 110 25 76 27 115 40 96 41 120 50 140 52 115 80 165 79 115 100 203 102 125 150 286 155 125 200 356 197 165 250 432 246 165 300 495 292 165 350 518 321 170 400 572 375 175 450 635 425 185 500 695 482 190 600 835 590 210 750 1007 755 220 900 1197 905 240 1050 1299 1060 260 1200 1483 1210 280 15 60 14 105 20 67 21 110 25 76 27 115 40 96 41 120 50 140 52 115 80 171 79 125 100 206 98 130 150 279 147 135 200 349 197 175 250 432 246 185 300 518 292 185 350 575 321 195 400 638 368 200 450 702 425 215 500 753 476 225 600 899 578 245

THICKNESS: t

E

B A Bolt-circle of flange

10 See note 6

I

D

E

III

NOMINAL SIZE

HANDLE TYPE

II

900

THICKNESS: t

ASME CLASS

I

C

A

C 50

50 =

=

See note 3

t

600

II

5 5 5 5 6 8 9 12 15 18 21 23 25 28 31 37 41 48 56 63 5 5 5 7 8 11 13 18 23 27 32 35 39 44 49 58 67 79 91 104 5 6 7 9 11 15 18 24 31 38 44 48 55 61 68 81 94 111 128 146

B

12

I

24 30 34 40 50 50 50 56 56 66 66 80 80 80 80 80 100 100 100 100 24 30 34 40 50 56 56 56 66 76 80 80 80 80 80 80 100 100 100 100 24 30 34 40 50 56 66 76 80 80 80 80 80 80 80 100 100 100 115 115

A

E

III

20 20 20 22 22 26 26 20 22 22 22 26 30 20 22 26 30 33 -

E

A

6

300

II

DN 15 45 14 100 20 54 21 100 25 64 27 100 40 83 44 100 50 102 55 100 80 133 81 105 100 171 106 105 150 219 157 105 200 276 216 110 250 337 268 110 300 406 317 115 350 448 349 150 400 511 400 150 450 546 449 150 500 603 500 155 600 714 603 160 750 879 755 160 900 1045 905 170 1050 1216 1060 170 1200 1381 1210 175 15 51 14 100 20 64 21 105 25 70 27 105 40 92 44 110 50 108 55 105 80 146 81 110 100 178 106 115 150 247 157 115 200 305 216 115 250 359 268 120 300 419 317 155 350 483 349 155 400 536 400 165 450 594 449 170 500 651 500 170 600 772 603 180 750 949 755 180 900 1115 905 190 1050 1162 1060 190 1200 1321 1210 190 15 51 14 100 20 64 21 105 25 70 27 105 40 92 44 110 50 108 55 105 80 146 79 110 100 191 103 120 150 264 155 125 200 318 206 130 250 397 255 165 300 454 307 165 350 489 343 165 400 562 389 170 450 610 438 175 500 680 489 175 600 787 591 185 750 968 755 190 900 1127 905 190 1050 1216 1060 195 1200 1387 1210 195

D

~0.7t

I

C

12

III

B

1500

150

II

A

2500

I

NOMINAL SIZE

HANDLE TYPE

ASME CLASS

C Max. 70

HANDLE TYPE III

SPACER FOR ASME FLANGES FOR REPLACEMENT OF SPADES 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

20

402020-01391-06-PI-DID-0001

27

30 dia.

FORGED TYPE

=A= dia. See note 3 30 dia.

R=3 +0.1 8 -0.1 dia

See note 3

+0.1 6.5 0.0 dia

For standard length 230 mm and 255 mm this part of the stem to roughen to (Ra 6)

Standard Length "L" mm For piping 230 systems only 255

Standard Length "L" mm 305 355 405 455

14 dia.

=A= dia. See note 3 30 dia.

NOTES: 1. DIMENSIONS ALL DIMENSIONS ARE IN MM. 2. CONCENTRICITY ALL DIAMETERS SHALL BE CONCENTRIC WITH EACH OTHER WITHIN A TOLERANCE OF 0.2 MM. 3. GROOVE DIMENSIONS GROOVE DIMENSIONS (RING JOINT) SHALL BE IN ACCORDANCE WITH ASME B16.5. SIZE

=A=

1.5

GROOVE NUMBER

DN 40

92

R 20

DN 50

124

R 24

4. GASKET SOFT IRON GASKETS IN ACCORDANCE WITH ASME B16.20. 5. LENGTH "L" LENGTH AS PER PURCHASE ORDER. 6. MATERIAL MATERIAL SPECIFICATIONS AS PER PURCHASE ORDER.

R=3 See note 3

WELDED TYPE (ALTERNATIVE)

FLANGED THERMOWELL, RING JOINT ASME CLASSES 900 & 1500 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

21

402020-01391-06-PI-DID-0001

27

30 dia.

133 dia. 30 dia.

R=3 Groove number R 26 See note 3

Standard Length "L" mm 255 (For piping systems only)

+0.1 6.5 0.0 dia

For standard length 305 mm this part of the stem to roughen to (Ra 6)

355 405 455

For standard length 230 mm and 255 mm this part of the stem to roughen to (Ra 6)


16 dia.

FORGED TYPE 133 dia.

NOTES: 1. DIMENSIONS ALL DIMENSIONS ARE IN MM. 2. CONCENTRICITY ALL DIAMETERS SHALL BE CONCENTRIC WITH EACH OTHER WITHIN A TOLERANCE OF 0.2 MM. 3. GROOVE DIMENSIONS GROOVE DIMENSIONS (RING JOINT) SHALL BE IN ACCORDANCE WITH ASME B16.20. 4. GASKET SOFT IRON GASKETS IN ACCORDANCE WITH ASME B16.5 5. LENGTH "L" LENGTH AS PER PURCHASE ORDER. 6. MATERIAL Groove number R 26 MATERIAL SPECIFICATIONS AS PER PURCHASE ORDER.

30 dia. 1.5

R=3

See note 3

WELDED TYPE (ALTERNATIVE)

FLANGED THERMOWELL, RING JOINT ASME CLASSES 2500 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

22

402020-01391-06-PI-DID-0001

27

60 dia. "A" dia. 30 dia.

1/2 NPT

Marking

Standard Length "L" mm 115 165

Applicable for nominal pipe size DN (mm) 80-100 150 and larger

1.5 R=2

Nominal size branch outlet fitting DN (mm) 50 50

Schedule no. "A" at welding end mm 160 XXS

42.5 38

+0.1 8-0.1 dia Branch outlet fitting DN 50

+0.1 6.5 0.0 dia

R=9

18 dia.

NOTES: 1. SERVICE LIMITS DEPENDENT ON SELECTION OF MATERIAL AND SCHEDULE NUMBER OFWELDING END. 2. DIMENSIONS ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE INDICATED. 3. CONCENTRICITY ALL DIAMETERS SHALL BE CONCENTRIC WITH EACH OTHER WITHIN A TOLERANCE OF 0.3 MM. 4. MATERIAL MATERIAL SPECIFICATIONS AS PER PURCHASE ORDER. 5. SCHEDULE NUMBER (WELDING END) SCHEDULE NUMBER OF WELDING END AS SPECIFIED IN THE PURCHASE ORDER. 6. LENGTH "L" LENGTH "L" AS PER PURCHASE ORDER.

HIGH PRESSURE WELDING THERMOWELL FOR PIPING SYSTEM DN50 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

23

402020-01391-06-PI-DID-0001

27

30 dia.

73 dia.

9

48 dia. 24 dia.

15

14

25

1/2" NPT

30 dia.


8 Standard Length "L" mm 230 For piping 255 systems only

355 405 455

dia

+0.1 0.0 dia

5

120

For standard length 230 mm and 255 mm this part of the stem to roughen to (Ra 6).

6.5

R=7 14 dia.

Standard lap flange

FORGED TYPE

NOTES:

DN40 nozzle

1. DIMENSIONS ALL DIMENSIONS ARE IN MM. 2. CONCENTRICITY ALL DIAMETERS SHALL BE CONCENTRIC WITH EACH OTHER WITHIN A TOLERANCE OF 0.2 MM 3. GASKET CONTACT SURFACE FINISH THE FLANGE FACING FINISH SHALL BE IN ACCORDANCE WITH ASME B 16.5. 4. ADDITIONAL REQUIREMENTS ADDITIONAL REQUIREMENTS AS PER BUYING DESCRIPTION. 5. LENGTH "L" LENGTH AS PER PURCHASE ORDER. 6. MATERIAL MATERIAL SPECIFICATIONS AS PER PURCHASE ORDER.

FLANGED THERMOWELL DN40 ASME CLASSES UP TO 1500 incl. 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

24

402020-01391-06-PI-DID-0001

27

92 dia.

9

60 dia. 24 dia.

15

14

25

1/2" NPT

Standard lap flange

30 dia.

8

Standard Length "L" mm 230 For piping 255 systems only

dia

+0.1 0.0 6.5 dia

5

120

This part of the stem to roughen to (Ra 6).

DN50 nozzle

R=8 16 dia.

NOTES: 1. DIMENSIONS ALL DIMENSIONS ARE IN MM. 2. CONCENTRICITY ALL DIAMETERS SHALL BE CONCENTRIC WITH EACH OTHER WITHIN A TOLERANCE OF 0.2 MM. 3. GASKET CONTACT SURFACE FINISH THE FLANGE FACING FINISH SHALL BE IN ACCORDANCE WITH ASME B 16.5. 4. LENGTH "L" LENGTH AS PER PURCHASE ORDER. 5. MATERIAL MATERIAL SPECIFICATIONS AS PER PURCHASE ORDER.

FLANGED THERMOWELL DN50 ASME CLASSES UP TO 2500 incl. 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

25

402020-01391-06-PI-DID-0001

27

SAMPLING CONNECTION DETAILS (NOTE 3) AS SHOWN IN P&ID

DETAILED REPRESENTATION NOTE 2 50

15

50

SC 1/2" NPTF

PROCESS LINE

(VENDOR SUPPLY) 15

NOTE 1

SS TUBING

15

1/2" NPTF SS TUBING NOTE 1

15

50

NOTE 2 50

PROCESS LINE

NOTES: 1. PIPING CLASS TO FOLLOW TML-OPS-GEN-SP-0007. 2. DOUBLE BLOCK AND BLEED ASSEMBLY DN50 x 1/2 NPTF. 3. SAMPLE SHOULD BE TAKEN FROM A VERTICAL PIPE, WHERE NOT POSSIBLE. - FOR GAS IN HORIZONTAL PIPE, SAMPLING CONNECTION SHALL BE INSTALLED AT THE TOP OF THE PIE. - FOR LIQUID FOR HORIZONTAL PIPE, SAMPLING CONNECTION SHALL BE INSTALLED AT THE SIDE OF THE PIPE.

SAMPLE SYSTEM CONNECTIONS


26 (1)

402020-01391-06-PI-DID-0001

27

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

11 1

2 4

PIPING INSTR.

PI

1

NOTE 10

12

DESCRIPTION

QTY 5 2 1 1 1 1 1 2 2 1 7 2 1

20NS BALL VALVE, SW C/W 150mm PUP PIECE 20NS BALL VALVE, SW x THR'D C/W 150mm PUP PIECE 15NS BALL VALVE, SW C/W 150mm PUP PIECE 20NS x 15 NPTF INTEGRAL DIB 15NS GLOBE VALVE, SW 15NS x 6NS SWAGE NIPPLE (PBE), 6000# 15NS x 6NS SWAGE NIPPLE (POE x TOE), 6000# 20NS x 15NS SWAGE NIPPLE (PBE) 6NS CAP, THR'D 15NS FULL COUPLING, SW 20NS FLG, SW 20NS SOL 6NS UNION, SW x 1/4" NPTM, 6000#

PROCESS LINE

NOTE 10 12 1

2 1 11

20NS PIPE, ELBOW, TEE, ETC. AS REQUIRED IN PIPING DETAIL.

50 & ABOVE

11

PROCESS LINE

NOTE 6 PRESSURE RELIEF VALVE

5

50 & ABOVE

NOTE 5

9

6

1

SGL

FLOW SIGHT GLASS (SP ITEM)

NOTE 9

11

11 SC (300 mL)

NOTE 8

400mm (APPROX) 8

150mm

10

3

13

9

8

7

(APPROX)

LIQUID SAMPLING - TYPE B (CLASS 600 & ABOVE) ITEM 1 2 3 4 5 6 7 8 9 10 11 12

10

1 NOTE 10 11

DESCRIPTION

QTY

20NS BALL VALVE, SW C/W 150mm PUP PIECE 20NS BALL VALVE, SW x THR'D C/W 150mm PUP PIECE 15NS BALL VALVE, SW C/W 150mm PUP PIECE 15NS GLOBE VALVE, SW 15NS x 6NS SWAGE NIPPLE (PBE), 6000# 15NS x 6NS SWAGE NIPPLE (POE x TOE), 6000# 20NS x 15NS SWAGE NIPPLE (PBE) 6NS CAP, THR'D 15NS FULL COUPLING, SW 20NS FLG, SW 20NS SOL 6NS UNION, SW x 1/4" NPTM, 6000#

PROCESS LINE

3 1 1 1 1 1 2 2 1 6 2 1

50 & ABOVE

11 NOTE 10 1

10

20NS PIPE, ELBOW, TEE, ETC. AS REQUIRED IN PIPING DETAIL.

10

50 & ABOVE PI

PIPING INSTR.

2

PROCESS LINE

NOTE 6 FLOW SIGHT GLASS (SP ITEM)

PRESSURE RELIEF VALVE 4

5

8

NOTE 5

1

7

10

NOTE 9

SC (300 mL) 400mm (APPROX)

SGL

NOTE 8 150mm

3 8

12 (APPROX)

9

7

6

LIQUID SAMPLING - TYPE B (CLASS 300 & BELOW) NOTES: 1. SAMPLE CONNECTIONS SHALL BE INSTALLED IN AN ACCESSIBLE LOCATION AND SHALL BE PROVIDED AS INDICATED ON THE P&ID. 2. THE ORIENTATIONS OF THE SAMPLE CONNECTION SHALL BE AS SHOWN ON THE MFDs. 3. PIPING COMPONENTS AND MATERIALS SHALL BE IN ACCORDANCE WITH TML-OPS-GEN-SP-P-0007. MATERIAL NOT SPECIFICALLY LISTED IN TML-OPS-GEN-SP-P-0007 ARE DETAILED HEREIN. 4. VALVES TO COMPLY WITH REQUIREMENTS OF TML-OPS-GEN-SP-P-0001 5. SAMPLE CYLINDER AND ACCESSORIES ARE BY PIPING (SP-ITEMS). 6. INSTALLATION TO BE AS SHORT & COMPACT AS POSSIBLE TO PROMOTE ROBUSTNESS AND MINIMIZE DEAD LEGS. PIPE NIPPLES TO BE 75MM MAX. NEED FOR ADDITIONAL SUPPORT OR BRACING TO BE DETERMINED IN THE FIELS. 7. LOCATE NEAR THE SAMPLE TAKE-OFF POINT. 8. PIPING TO BE ROUTED BACK TO THE PROCESS LINE. PIPING TO BE PERMANENTLY INSTALLED. 9. 1/4" TUBING RUNS SPACE ARE TEMPORARY INSTALLATION TO BE INSTALLED ONLY DURING SAMPLING OPERATION. TUBING & ADAPTORS TO BE SUPPLIED BY SAMPLING PERSONNEL. 10. BRANCH CONNECTIONS SHALL BE BRACED IN ACCORDANCE WITH DWG NO. TML-OPS-GEN-SP-P-0007

11. ALL THREADS LISTED ARE NPT UNLESS NOTED OTHERWISE. 12. FLANGES ARE RF FOR PIPING CLASSES '150#' THRU '600#' . PIPING CLASSES '900#', THRU '2500#' TO BE RTJ. 13. AT PIPING/ INSTRUMENT INTERFACES, ALL BOLTS AND GASKETS TO BE SPECIFIED AND SUPPLIED BY PIPING. 14. PRESSURE RATINGS TO CONFORM TO REQUIREMENTS OF PIPING CLASSIFICATION FOR THE SPECIFIC PIPING PIPING CLASS. 15. WHERE LINES ARE INSULATED, NIPPLE LENGTHS/PIPING MAY REQUIRE EXTENSION TO ENSURE THAT VALVE EXTEND BEYOND INSULATION. 16. DOUBLE ISOLATION & BLEED (DIB) VALVE SHALL BE SINGLE BODY CONSISTING OF TWO SEPARATE ISOLATION BALLS WITH BLEED NEEDLE VALVE. 17. WHERE VALVES HERE IN ARE SHOWN AS BALL VALVES, THEY MAY BE REPLACED WITH GATE VALVES FOR THE FOLLOWING SERVICE: WATER / GLYCOL AND GLYCOL CODE: WG HEAT MEDIUM (HOT OIL) CODE: HM 18. TYPE B SAMPLING IS FOR HAZARDOUS OR TOXIC LIQUID.



26 (2)

402020-01391-06-PI-DID-0001

27

PIPING

INSTR. 5 PI

4

1

2

NOTE 7 6

3

NOTE 6

50 & ABOVE

SPLASH PROTECTION FUNNEL (NOTE 5)

ITEM

TO OPEN DECK DRAIN

DESCRIPTION

QTY

1

20NS BALL VALVE, SW C/W 150mm PUP PIECE

1

2

20NS BALL VALVE, SW x THR'D C/W 150mm PUP PIECE

1

3

15NS GLOBE VALVE, SW

1

4

20NS x 15NS SWAGE NIPPLE (PBE)

1

5 6

20NS FLG, SW 20NS SOL

2 1

15NS PIPE, 20NS PIPE, ELBOW, TEE, ETC. AS REQUIRED IN PIPING DETAIL.

NOTES: 1. SAMPLE CONNECTIONS SHALL BE INSTALLED IN A ACCESSIBLE LOCATION AND SHALL BE PROVIDED AS INDICATED ON THE P&ID. 2. THE ORIENTATIONS OF THE SAMPLE CONNECTION SHALL BE AS SHOWN ON THE P&IDS. 3. PIPING COMPONENTS AND MATERIALS SHALL BE IN ACCORDANCE WITH TML-OPS-GEN-SP-P-0007. MATERIAL NOT SPECIFICALLY LISTED IN TML-OPS-GEN-SP-P-0007 ARE DETAILED HEREIN. 4. VALVES TO COMPLY WITH REQUIREMENTS OFTML-OPS-GEN-SP-P-0001. 5. SPLASH PROTECTION FUNNEL IS BY PIPING (SP ITEM). REFER DWG NO.TML-OPS-GEN-SP-P-0026(4) FOR DETAILS. 6. SAMPLE DISCHARGE ELEVATION TO BE APPROXIMATELY 1.2M (48 IN) ABOVE PLATFORM FOR CONVENIENCE. 7. BRANCH CONNECTIONS SHALL BE BRACED IN ACCORDANCE WITH PIPE SUPPORT STANDARD DRAWING. 8. ALL THREADS LISTED ARE NPT UNLESS NOTED OTHERWISE. 9. SOL PRESSURE RATINGS TO CONFORM TO REQUIREMENT OF TML-OPS-GEN-SP-P-0007. 10. FOR COOPER NICKEL PIPING, NON METALLIC PIPING, GRE PIPING, SIMILAR CONCEPT AS OUTLINE HEREIN SHOULD BE FOLLOWED, MODIFY AS REQUIRED TO MEET PIPING SPEC AND PRACTICALITY. 11. TYPE C SAMPLING IS FOR NON-HAZARDOUS, NON-TOXIC AND NON-VISCOUS LIQUID.



26 (3)

402020-01391-06-PI-DID-0001

27

FIXED PERFORATED PLATE (NOTE 2)

CUTOUT DIRECTLY UNDER SAMPLE DISCHARDE (NOTE 3)

B

HANDLE

SAMPLING RATE

FUNNEL DIAM.-A IN. MM

MIN. SIDE HEIGHT-B IN. MM

0.5 GPM (1.9 L/M)

8 12 16 20

200 300 400 500

8 8 6 2

200 300 150 50

1.0 GPM (13.8 L/M)

12 16 20

300 400 500

12 12 12

300 300 300

A

NOTES: 1. FUNNEL AND COVER SHALL BE FABRICATED OF MATERIAL SUITABLE FOR THE PROCESS FLUID HANDLED AND SIZED TO ACCOMMODATE ALL SPECIFIED SAMPLE CONTAINERS. COVER SHALL BE CHAINED TO FUNNEL. 2. [*] PERFORATED PLATE SHALL BE DESIGNED TO SUPPORT THE WEIGHT OF THE LARGEST SPECIFIED SAMPLE CONTAINER FILLED WITH SAMPLE. ASSUME THAT A 1 QUART BOTTLE FILLED WITH SAMPLE WEIGHTS 5 KG (5 LBS). 3. [*] CUTOUT SHALL A BE THE MAXIMUM SIZE THAT WILL ALLOW THE SMALLEST SPECIFIED SAMPLE CONTAINER TO REST SECURELY ON THEPERFORATED PLATE WHEN UNDER THE SAMPLE DISCHARGE. THE CUTOUT DIAMETER SHALL BE 1 40MM (1 1/2 IN.) OR 1 QUART BOTTLES.



26 (4)

402020-01391-06-PI-DID-0001

27

NOTE 6 COLLAR (NOTE 4)

FLAT 50x6 FLAT 100x6

DECK PLATE

75

100

GRATING

COLLAR

3

TYP.

3

50 TYP. NOTE 5

FLOORS-PLATED

COLLAR

FLAT 100x6

ARCHITECTURAL WALL

50 (TYP)

WALL PLATE

50 TYP.

FLAT 100x6

FLOORS-GRATED

COLLAR

PIPE SEAL (NOTE 3) 3

TYP.

TYP.

3 3

3

WALLS-PLATED NON FIRE RATED NON PRESSURIZED ENCLOSURES

WALLS/FLOORS NON FIRE RATED PRESSURIZED ENCLOSURES

SURFACE TREATMENT :

NOTES: 1. THIS DRAWING SHALL BE TYPICAL FOR ALL PIPE PENETRATIONS THROUGH NON FIRE RATED WALLS AND FLOORS. 2. THIS IS A CONCEPT DRAWING ONLY ALL DIMENSIONS AND DETAILS BY FABRICATORS, UNLESS NOTED OTHERWISE SUBJECT TO COMPANY APPROVAL. 3. PIPE SEAL SHALL BE PROPRIETARY ITEM RATED FOR THE PARTICULAR APPLICATION. AS A MINIMUM PIPE SEAL SHALL FORM A MOISTURE PROOF AND VAPORS PROOF SEAL BETWEEN THE PIPE WALL AND THE COLLAR. SEAL SHALL BE FITTED IN ACCORDANCE WITH MANUFACTURER'S RECOMMENDATIONS. 4. ALL FIELD FIR UP & WELDING TO BE COMPLETED PRIOR TO GALVANIZING GRATING. 5. CLEARANCE FOR PIPING PENETRATIONS TO BE FLANGE DIAMETER PLUS 12MM UNLESS GRATING IS SECTIONED AT PIPING PENETRATION CENTERLINE. 6. WHERE OPENING IN GRATING EXCEEDS 100MM A SOLID, SPLIT COVER PLATE IS REQUIRED. 7. PIPE MAY BE SUBTITUTED FOR ROLLED PLATE AT FABRICATOR'S DISCRETION. 8. DETAILED OF THIS DRAWING SHALL BE REFERRED TO STRUCTURAL DRAWING.

ALL PAINTING AND SURFACE TREATMENT SHALL BE ACCORDANCE TML-OPS-GEN-SP-P-0006. GRATING TO BE GALVANIZED AFTER COMPLETION OF ALL FABRICATION. FABRICATION : ALL WELDS SHALL BE CONTINUOUS FILLET WELDSUNLESS NOTED OTHERWISE.

MATERIAL : PLATE: ASTM 36 OR BETTER PIPE

: ASTM A106 GRB

PIPE PENETRATION, NON FIRED RATED 402020-01391-06-PI-DW-0001 STANDARD DRAWING - PIPING

27

402020-01391-06-PI-DID-0001

27

Piping Typical Installation Drawings

Recommend Documents