PHC VALEO Clutch Catalogue 2018-2019

www.koreavaleo.com

2018-2019 Catalogue

Valeo Pyeong Hwa International Co., Ltd.

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Notice

Notice

for changing logo design We kindly give you the notice for changing ‘PHC’ logo design. The new logo design is as follows.

Current logo

Meaning of

New logo

logo

Through the logo all spells are connected, it means connection and communication. Through the combination of solid style, it symbolizes technology and specialty. It means ‘P’ of determination and decision, ‘H’ of connection, ‘C’ of open challenge towards world being together with RED of passion.













































































































































































PHC Group

PyeongHwaAutomotive

PHA Beijing PHA Taicang PHA Chongqing

Edscha PHA

PHA Yancheng PHA Slovakia PHA Czech

Overseas branch

PHA India PHA Body system

Valeo Kapec

PHA USA AES (UK, R&D) Sales Offices

Overseas branch

SVPH VFM VPHA NVCC DFM

ValeoPyeongHwaMetals

VPH Automotive Components

Overseas branch

CVPHI

* SVPH : Shenyang Valeo Pyeonghwa * VFM : Valeo Friction Material Nanjing * VPHA : Valeo Pyeonghwa Asean * NVCC : Nanjing Valeo Clutch Company * CVPHI CVPHI : Shanghai Valeo Pyeonghwa International * DFM : Suzhou Dongfeng Motor Clutch























































































VPH Headquarter Oct, 1988  18,000   1,100  Technopolis Industrial Complex Clutch Cover, Disc, Press, DC

DAEGU

1. VPH HQ 2. CV Plant 3. Hydraulic Plant

3

2 4

4. LCA Plant

CV Plant Seongseo 1st Industrial Complex 13,000  C.V Clutch Cover, Disc, Bearing

Dalseo-gu

Hydraulic Plant 1

Seongseo 3rd Industrial Complex 2,800  CMC, CRC, CSC, Damper, Tube Tube

LCA Plant Seongseo 5th Industrial Complex 15,100 

























































































Introduction

The Proving Ground

SUWON

Secheon, Daegu October, 2013 Seongseo 5th Industrial

Complex, Daegu 4,400 

Researcher Intellectual Property Right

Test Equipment

133 People 148 ea

Patent 123 Utility Model Rights 3 Trademark 22

48 ea

Endurance 34 Performance 14

SVPH

DFM DF M

Shenyang China

Suzhou, China C.V Clutch Cover, Disc

May May,, 2015 201 5

























































































DISC Clutch discs minimize vibration and noise Clutch discs adjust the vibration and noise of a car, thereby providing the most comfortable ride according to the car’s overall characteristics. The most prominent feature of clutch is the torsion phenomenon that reduces the unpleasant noise and vibration generated by changing revolution speed. Clutch discs from Valeo Pyeong Hwa use dampers (large angular a ngular displacement ones and multi stage pre-damper) to fit car’s circumstances.

























































































Clutch

COVER Clutch covers are suitable for vehicle characteristics In any automobile from a light passenger car to 54-ton high-power truck, the clutch cover generates a pushing load and determines the pedal effort of the driver. For comfortable and safe driving, it is therefore important to select a good quality clutch cover suitable for the type of vehicle. Valeo Pyeong Hwa clutch cover is categorized according to shape, part composition and features. Each type has a unique characteristic and permit the part for each car ensuring a smooth start & a good ride.

1

1. COVER PLATE 2

2. DIAPHRAGM SPRING 3. FULCRUM PLATE 4. PRESSURE PLATE 5. C/PLATE RIVET 6. STRAP PLATE

4

5

3

7. P/PLATE RIVET

6 7

RELEASE BEARING Release bearing is developed Via internationally patented technology technology When the engine starts of a gear is shifted, it pushes the diaphragm of the clutch cover, and the pedal power is delivered through the clutch master cylinder and the clutch release cylinder, so it cuts engine power away from the transmission. Employing the world’s top-tier self centering system technology, the release bearing from Valeo Pyeong Hwa automatically adjust the friction generated by intermittent clutch power, thus preventing excessive abrasion and prolonging life. Moreover made of advanced engineering plastic resin, they are very compact and light in weight, and they effectively absorb the vibration in any part of the car.

























































































CLUTCH INSTALLATION & WARRANTY Not observing below guidelines can't be guaranteed by Valeo Pyeong Hwa Warranty

I. Clutch Removal A. Mark drive shafts to matched up on reassembly. B. Fully support transmission making sure that it is securely fastened to transmission stand. Do not allow gearbox to hang on the input shaft. shaft. C. Remove gearbox directly backward but not diagonally.

























































































Clutch

II. Inspection Inspection & Check C heck point Checking abnormality before replacement is important, i.e. checking hydraulics, bearing, clutch cable, oil leakage etc. Make sure new products are exactly for your application. If try to engage any same size clutch to your mission, A. FACINGS

- No oil or contamination on facing is allowed.

B. CLUTCH DISC

- Check spline s pline teeth or flywheel runout. runout. Apply 'little' grease on teeth and drive shaft spline.

C. FLYWHEEL

- Check overheating crack, scoring, warping and contact surface(with facing) flatness.

D. INPUT SHAFT

- Check spline wear. Apply little grease on teeth.

E. R / BEARING

- Remove old grease/Apply thin grease. New bearing must slide freely. - Apply thin grease on fork pivot and fingers. Ensure smooth operation.

III. Installation A. Make flywheel / Pressure plate / Disc facing absolutely clean(No dust or rust using solvent or cleaner) B. Use alignment tool to correctly align the disc to flywheel. C. Assemble cover to flywheel dowel holes. Tighten bolts evenly according to diagonal order. Flywheel to crank (8 bolts) 53 ft. lbs.

Clutch Pressure Plate (6 bolts) 11.6 ft. lbs.

D. Install transmission housing carefully. Input shaft slowly with care as first picture shown above. DO NOT NOT FORCE FORCE or use use the tightening tighten ing of the bell housing bolts to draw trans tra nsmiss mission ion to engine block. Rotate inpu inputt shaft shaft if necessary to align splines. DO NOT HAN HANG G transmis transmisssion jack lift, during install installation. ation. E. Ref Refer er to the t he vehicle vehicle manufacturer' manufacturer'ss specifications for correct adjustment of the clutch. c lutch. F. After adjusting clutch pedal release distance and hydraulics, take a load test.





















































































































































































20182019 2018 2019



























































































- CLUTCH COVER - CLUTCH DISC - CLUTCH CLUTCH FACING FACING - RELEASE BEARING - CLUTCH CYLINDER - CLUTCH KIT



























































































Information Visit our Website “www.koreavaleo.com” VPHI info

Product information

Catalogue & Brochure

Contact us



























































































1

NEW ITEMS 1-1 NEW OE

NEW OE LIST

22

1-2 NEW ITEMS for PASSENGER & COMMERCI COMM ERCIAL AL CAR

HAIMA GREAT WALL HINO DODGE GENERAL MOTORS HONDA HYUNDAI KIA ISUZU MITSUBISHI SAIPA NISSAN SUNLONG SUZUKI TOYOTA

2

30 30 30 30 30 30 31 31 31 32 32 32 32 33 33

HINO VOLKSWAGEN RENAULT FORD PERODUA PROTON FOTON MAZDA

33 34 34 34 34 34 34 34

1-3 NEW ITEMS DMF

DUAL DU AL MAS MASSS FLY FLYWH WHEE EELL KIT LIST ST (D (DMF MF))

38

1-4 NEW ITEMS SMF

SINGL SI NGLEE MASS MASS FLYW FLYWHE HEEL EL KIT KIT LIS LISTT (SMF (SMF))

42

CLUTCH FOR PASSENGER PASSENGER & COMMERCIAL CAR ACURA AMERICAN MOTORS ASIA AUDI BEDFORD BMW

46 46 47 48 50 52

HYUNDAI INDIA ISUZU JAC JEEP JINLONG KIA

118 118 130 131 133 133

TATA DAEWOO TOYOTA TRIUMPH VAUXHALL (Europe) VAZ VOLKSWAGEN

218 218 218 2400 24 240 241 241





























































































3

CLUTCH for AGRICULTURAL

& INDUSTRIAL VEHICLE TRACTOR FORKLIFT

4

CLUTCH CYLINDER DAEWOO HYUNDAI KIA SAMSUNG SSANGYONG JAC

5

256 259

KIT No. LIST

262 263 268 269 269 269

I N D E X





























































































TROUBLE SHOOTING MANUAL of CLUTCH SY SYSTEM STEM #1 Loss of Drive

Cushion Pla latte brok oke en Cause The disc has been distorted when refitting

Clutch disc plat ate e broken Cause Defective clutch installed or wrong

Clutch lining damaged Cause Excessive slippage due to aggressive





























































































TROUBLE SHOOTING MANUAL of CLUTCH SY SYSTEM STEM #2 Noise

Metallic noise at bottom of pedal travel, difficult shifting

Clutch disc plate broken

Release bearing damaged

Cause

Cause

Cause

The release travel is excessive causing the

Defective clutch installed or wrong

Seal torn.





























































































TROUBLE SHOOTING MANUAL of CLUTCH SY SYSTEM STEM #3 Slipping & Chattering

Deformation of the clutch disc

Clutch facing completely worn

Clutch lining contaminated with oil or grease

Cause

Cause

Cause

Deformed during delivery or handling.

Use over product lifetime.

Excessive greasing of the spline hub when





























































































TROUBLE SHOOTING MANUAL of CLUTCH SY SYSTEM STEM #3 #4 Difficult Difficulty y changing gears

Clutch lining damaged Cause Excessive slippage due to aggressive

Difficulty changing gears

Difficulty changing gears

Cause

Cause

The transmission was forced into position

The cover assembly has been dropped.































































































TROUBLE SHOOTING MANUAL of CLUTCH SY SYSTEM STEM #5 Others































































































1-1

N E W































































































NEW OE LIST MAKER BAIC BAIC BAIC BAIC BAIC

VEHICLE PROJECT NAME BAIC C61X BAIC C61X B40L 2.0T B40L 2.0T C51E

ITEM COVER DISC COVER DISC COVER

MODEL CNC-51 CN-51 CNC-57 CN-57 CNC-58

MATCHING CN-51 CNC-51 CN-57 CNC-57 CN-58

SIZE 23 0 23 0 25 0 25 0 22 0

ENGINE B 205 E B 205 E B231R2.3T B231R2.3T A 1 51

T/M F3 5 F3 5 TBD TBD MF515

OEM No. M00000024 M00000025 A0 0039767 A 0 0039770 M00000979































































































NEW OE LIST MAKER HYUNDAI HYUNDAI HYUNDAI HYUNDAI HYUNDAI

VEHICLE PROJECT NAME AD, PS PE, RP PE, JS GB, JA, OS, PD GB, JA, OS, PD AD , YC, YB, HCr, UC AD

ITEM DISC DISC COVER CMC CRC

MODEL KD-52 HD-198 HDC-162 PMC-150 PRC-70

MATCHING KIC-33 HDC-162 HD-198

SIZE

ENGINE

T/M

235 225 2 25 1 5.8 7 2 0 .6 4

U1.6VGT, U2 1.6 K1.0T-GDI K1.0T-GDI KAPPA,U2,GAMMA, 1.4 MPI KAPPA,U2,GAMMA

M6CF3-1 M6CF1 M6CF1 M6CF1 M6C F1 M6CF M6CF3-1 3-1 M6CF1 M6CF3-1

OEM No. 41100-32011 41100-26550 41300-26550 41600416 00-F20 F2000 00 41710-23020

1N

E W O E































































































NEW OE LIST MAKER KUBOTA KUBOTA LIFAN MAHINDRA MAHINDRA

VEHICLE PROJECT NAME KBT E35(16.3) KBT E35(16.3) LIFAN LF6480 MAHINDRA W110 (Scorpio) MAHINDRA W110 (Scorpio)

ITEM DISC COVER CSC DISC COVER

MODEL AT-75 ATC-38 CNCSC-14 MM-08 MMC-05

MATCHING ATC-38 AT-75 MMC-05 MM-08

SIZE 26 0 26 0 54 260 260

ENGINE

LIFAN 2.0T 2.2 .2LL Diesel 320N.m 2.2 .2LL Diesel 320N.m

T/M

6MT 6MT

OEM No. T3680-2050-1 T3680-2060-1 080 8011BA BAA A01581N 080 8011CAA0 A011391N





































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































































PHC VALEO Clutch Catalogue 2018-2019

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