WW ALL S 04 032 Rev. 0, December 2012
PETRONAS CARIGALI PORTABLE ELECTRICAL EQUIPMENT AND TEMPORARY INSTALLATION GUIDELINE
PETRONAS CARIGALI SDN BHD
Portable Electrical Equipment and Temporary Installation Guideline Main Table of Contents
WW ALL S 04 032 Rev. 0, Dec 2012
PORTABLE ELECTRICAL EQUIPMENT AND TEMPORARY INSTALLATION GUIDELINE Main Table of Contents
Preliminary
Foreword Distribution List Amendment Summary Definition Reference Documents
Section 1
Introduction
Section 2
Roles and Responsibilities
Section 3
Portable Electrical Equipment
Section 4
Pre-mobilization Inspection
Section 5
Temporary Electrical Installation Certification
Section 6
Document Management Management and Control
Section 7
Audit
Appendices
Appendix 1
Typical Extension Cables Multi-Outlet Socket Box Arrangement Arrangement
Appendix 2
Typical Schematic of Temporary Power Supply
Appendix 3
Typical Schematic of 3-Phase Mobile Generator
Appendix 4
Typical Schematic of Single Welding Generator
Appendix 5
Typical Schematic of Sub Distribution Board
Appendix 6
Allowable Plugs, Sockets and Couplers
Appendix 7
Inspection Checklist
Appendix 8
Premobilisation Inspection Approved for Use Tag
Appendix 9
Premobilisation Inspection Do Not Use Tag
Appendix 10
Inspection Request Form (Form 1)
PETRONAS CARIGALI SDN BHD MAIN TABLE OF CONTENTS Page i
Portable Electrical Equipment and Temporary Installation Guideline Main Table of Contents
WW ALL S 04 032 Rev. 0, Dec 2012
PORTABLE ELECTRICAL EQUIPMENT AND TEMPORARY INSTALLATION GUIDELINE Main Table of Contents
Preliminary
Foreword Distribution List Amendment Summary Definition Reference Documents
Section 1
Introduction
Section 2
Roles and Responsibilities
Section 3
Portable Electrical Equipment
Section 4
Pre-mobilization Inspection
Section 5
Temporary Electrical Installation Certification
Section 6
Document Management Management and Control
Section 7
Audit
Appendices
Appendix 1
Typical Extension Cables Multi-Outlet Socket Box Arrangement Arrangement
Appendix 2
Typical Schematic of Temporary Power Supply
Appendix 3
Typical Schematic of 3-Phase Mobile Generator
Appendix 4
Typical Schematic of Single Welding Generator
Appendix 5
Typical Schematic of Sub Distribution Board
Appendix 6
Allowable Plugs, Sockets and Couplers
Appendix 7
Inspection Checklist
Appendix 8
Premobilisation Inspection Approved for Use Tag
Appendix 9
Premobilisation Inspection Do Not Use Tag
Appendix 10
Inspection Request Form (Form 1)
PETRONAS CARIGALI SDN BHD MAIN TABLE OF CONTENTS Page i
Portable Electrical Equipment and Temporary Installation Guideline Main Table of Contents
Appendix 11
WW ALL S 04 032 Rev. 0, Dec 2012
Onsite Inspection Portable Electrical Equipment Tag
Appendix 12
Onsite Inspection Portable Reject Tag
Appendix 13
Temporary Electrical Installation Tag
Appendix 14
Temporary Electrical Installation Certificate
Appendix 15
Sample of Logbook
Appendix 16
Typical PETI Arrangement Arrangement
PETRONAS CARIGALI SDN BHD MAIN TABLE OF CONTENTS Page ii
Portable Electrical Equipment and Temporary Installation Guideline Preliminary
WW ALL S 04 032 Rev.0, Dec 2012
DISTRIBUTION LIST Copy No.
Title
Location
01
VP - PM
MD – KL
02
VP - PI
MD – KL
03
POM - PM
MD – KL
04
POM - PI
MD – KL
05
PMO
PMO
06
PMO (PPD)
PMO
07
SBO
SBO
08
SBO (SPD)
SBO
09
SKO
SKO
10
SKO (BPD)
SKO
11
MO
MO
12
MO (MPD)
MO
13
VO
VO
14
VO (VPD)
VO
15
TO
TO
16
TO (Production)
TO
17
MAU
MAU
18
MAU (Production)
MAU
19
IRQ
IRQ
20
IRQ (Production)
IRQ
21
INO
INO
22
CHSE
MD- KL
23
HRM
MD- KL
24
All platforms and terminals
All
Note to All Copy Holders: Should you are transferred to other OPU, or should it be impractical for you following your move to a new position, please return this manual to the Custodian. The Custodian will make arrangement for re-distribution.
PETRONAS CARIGALI SDN BHD
PRELIMINARY Page iv
Portable Electrical Equipment and Temporary Installation Guideline Preliminary
WW ALL S 04 032 Rev.0, Dec 2012
AMENDMENT SUMMARY This sheet must be completed in detail at each revision once this document has been approved. Details must include revision number, description and indication of which pages and paragraphs have been revised, date of revision approval, approvers title and signature. Rev
Description
Notes: (1) Document
Holders
Date
to
update
Amendment
Approver Title
Record
Signature
as
and
when
amendments/new revisions are received. (2)
For description of amendment the Document Holder should indicate correction, modification, update or deletion issue.
(3)
Document Holder to enter their company reference number, sign and date the record of entry.
(4)
Where part amendments are issued, the relevant page(s) will be identified with a lower case letter in the revision status line in the header.
PETRONAS CARIGALI SDN BHD
PRELIMINARY Page v
Portable Electrical Equipment and Temporary Installation Guideline Preliminary
WW ALL S 04 032 Rev.0, Dec 2012
ABBREVIATIONS AND ACRONYMS The abbreviations, acronyms and definitions used in this document shall have the following meaning: Approving (AA)
Authority
The person authorised by the PETRONAS Carigali to approve and issue PETI Certificate Fitness (PCF) in the area concerned. He is usually the Approving Authority for Permit To Work system of the facility.
Appointed (AP)
Person
The person trained for certain electrical duties (e.g. isolation/de-isolation of electrical equipment, synchronising, etc.) and has sufficient technical knowledge and experience to enable him to avoid danger. He is a Competent Person with lowerCertificate of Competency(CoC) but authorized by Management to perform certain tasks that usually only carried-out by a person who has appropriate CoC. Example: A facility that is having a low voltage Synchronous generator requires an A4 chargemanto operate; however, due to unavailability an A4 chargeman, an AO chargeman can be authorizedby the management to operate the generator provided that he has proved that he has the knowledge and skill to perform such duty. Other example, a BOchargemanauthorizedas an AP for B4chargeman.
Authorized Competent
For the purpose of this guideline, ACP is defined as the person registered with Energy Commission or equivalentlocal authority of host countryand authorised by Management. He has sufficient technical knowledge and experience to enable him to avoid danger and who can have authority delegated to him, according to his knowledge and experience to carry out operations in power systems and work on electrical equipment. He has the authority to issue and cancel Electrical Isolation Certificate and Limit of Electrical Access on Electrical Equipment/System.
Person (ACP)
Authorised Inspector
The Authorised Inspector is either ACP/AP or the appointed personnel to inspect portable equipment to determine that they are fit for use and safe for mobilisation/delivery to site.
Class I
Equipment having one or more parts with functional insulation only and required to be earthed.
Class II
Mains-operated or transformer-operated equipment, which has either "all-insulated" or has double or reinforced insulation, in accordance to IEC 60536. It is not intended to be earthed.
PETRONAS CARIGALI SDN BHD
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Portable Electrical Equipment and Temporary Installation Guideline Preliminary
WW ALL S 04 032 Rev.0, Dec 2012
Class II equipment is subdivided as follows: Class IIA Equipment that is "all-insulated". This means that all the metallic parts are enclosed with durable and continuous insulated enclosure. It need not be double insulated.
Class IIB Equipment that is "double-insulated". It has not only the normal basic insulation necessary for its proper functioning but also a supplementary insulation for safeguarding against shock if the basic insulation breaks down. In cases where there is not enough space for separate insulation, a single "reinforced" insulation electrically equivalent to double insulation may sometimes be accepted.
Class III
Equipment designed for connection only to Extra Low Voltage (ELV). This means a voltage not more than 50V AC, but in practice limited to 42V. The main supply is obtained by means of a safety isolating transformer. No earth connection is provided.
Company
Refers to PETRONAS CarigaliSdn Bhd.
Confined spaces
conductive
Confined spaces where it is likely that a person will be in contact with conductive parts at two or more points simultaneously. Example of Confined conductive spaces such as in boiler, vats, tanks(inclusive above floating roof tank), pits, pipes, ducts, flues, chimneys, silos, containers, pressure vessels, underground sewers, wet or dry wells, shafts, trenches, tunnelsor other similar enclosed or partially enclosed structures,
Equipment Checklist
The checklists consist of key inspection elements for a particular type of equipment.
Ex Equipment
Equipment that is certified for used in hazardous classified area equipment.
Extra Low Voltage (ELV)
A system which is not exceeding 50Vr.m.sor below 120V DC, whether between conductors or to earth.
Hand-held Equipment
Portable equipment that is continuously grasped in the hand during normal use. Example of hand heldequipment are grinder, portable inspection lamp etc. On the other hand, example of nonhand held are electrical equipment such floodlight, portable junction box, mobile generator etc.
Electrical
PETI PETI Certificate Fitness (PCF)
Portable Electrical Equipment and Temporary Installations. of
A certificate to certify that the electrical equipment have been installed in accordance to PETI procedure and safe
PETRONAS CARIGALI SDN BHD
PRELIMINARY Page vii
Portable Electrical Equipment and Temporary Installation Guideline Preliminary
WW ALL S 04 032 Rev.0, Dec 2012
to be used. Portableelectrical equipment
Portable electricalequipment iseither hand held or nonhand held equipment. For hand held, the equipment grasp in hand during normal use.
Reduced Low Voltage System (RVS)
A system in which the nominal phase-to-phase voltage does not exceed 110 volts and the nominal phase to earth voltage does not exceed 63.5 volts.
Safety-Extra Voltage (SELV)
An extra-low voltage system which is electrically separated from earth and from other systems that a single fault cannot give rise to the risk of electric shock, in accordance to IEC 60742 (SELV System).
Low
Temporary Electrical Installation
Temporary Electrical Installation in the context of this guideline is installation that do not form part of the plant’s permanent or fixed installation. Examples of Temporary Electrical Installation are temporary generator, distribution board, pumps, welding machine and electric air compressor.
TN-S
A power distribution system havingseparate neutral and protective earth conductors throughoutthe system.
Work Leader
Person who is responsible to lead or carry out the electricalwork execution at site.
PETRONAS CARIGALI SDN BHD
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Portable Electrical Equipment and Temporary Installation Guideline Preliminary
WW ALL S 04 032 Rev.0, Dec 2012
REFERENCE DOCUMENTS
Doc. No.
Title
PTS 63.64.10.31
Portable Equipment & Temporary Installation (Standard)
WW ALL S 04 025
PETRONAS Carigali Electrical Safety Guideline
WW ALL S 05 002
PETRONAS Carigali Permit to Work Procedure, Rev. 2, Sep 2011
MY ALL S 07003
HSEM 2.1 – Supervisory Safety Procedures Equipment Safety Passport System, Rev.1, Jul 2001
PETRONAS CARIGALI SDN BHD
PRELIMINARY Page ix
Portable Electrical Equipment and Temporary Installation Guideline Introduction
WW ALL S 04 032 Rev.0, Dec 2012
SECTION 1 INTRODUCTION Contents
Paragraph
Page No.
1
INTRODUCTION
2
1.1
Purpose
2
1.2
Scope
2
PETRONAS CARIGALI SDN BHD
SECTION 1 Page 1
Portable Electrical Equipment and Temporary Installation Guideline Introduction
1
INTRODUCTION
1.1
Purpose
WW ALL S 04 032 Rev.0, Dec 2012
This guideline defines the requirements for portable electrical equipment and temporary installation with regards to proper selection of equipment and tool, inspection prior to mobilization to worksite, site certification and periodic inspection/recertification throughout the duration of the equipment being used at worksite. The requirements are specified as below:
1.2
(1)
The equipment is suitable and safe for use in the intended worksite or classified hazardous area;
(2)
All equipment is in a good condition and well maintained;
(3)
The safety features such as guards, emergency stop button, etc. are in place and in good operating condition;
(4)
Only inspected portable electrical equipment and temporary electrical installation shall be used;
(5)
The integrity of the equipment is continuously assured throughout the duration of its use; and
(6)
The inspected and approved electrical equipment is affixed with inspection sticker accordingly.
Scope The requirements defined in this guideline shall be applicable to portable electrical powered equipment and electrical generating equipment used throughout PETRONAS Carigali facilities/worksites, including Contractors and Sub-Contractors. For non-electrical equipment, the requirements defined in PETRONAS Carigali Equipment Passport System shall be complied with.
Note:
Electrical equipment or appliances in office such as computers, televisions, photo copiers, electric kettles, coffee machines, etc. Battery operated tools and torch lights are exempted from the requirement of inspection and certification.
PETRONAS CARIGALI SDN BHD
SECTION 1 Page 2
Portable Electrical Equipment and Temporary Installation Guideline Roles and Responsibilities
WW ALL S 04 032 Rev. 0, Dec 2012
SECTION 2 ROLES AND RESPONSIBILITIES Contents
Paragraph
Page No.
1
ROLES AND RESPONSIBILITIES
2
1.1
Head, Project Owner Department
2
1.2
Requester Focal Point
2
1.3
Responsible Person (RP)
2
1.4
Logistics Supervisor
3
1.5
Offshore/Onshore Installation Manager (OIM) / Company
3
Site Representative (C.S.R.)
PETRONAS CARIGALI SDN BHD
SECTION 2 Page 1
Portable Electrical Equipment and Temporary Installation Guideline Roles and Responsibilities
1
ROLES AND RESPONSIBILITIES
1.1
Authorised Inspector
WW ALL S 04 032 Rev. 0, Dec 2012
The Authorised Inspector shall be responsible to:
1.2
(1)
Inspect portable equipment upon request prior to mobilisation to site;
(2)
Issue “Fit For Use” tag (GREEN tag) for equipment that passed the inspection; and
(3)
Highlight any defect on the equipment to equipment provider and issue “Do Not Use” tag (RED tag).
Offshore/Onshore Installation Manager (OIM)/Company Site Representative (C.S.R.) The Offshore/Onshore Installation Manager (OIM)/Company Site Representative (C.S.R.) of the respective facility/worksite shall be responsible to:
1.3
(1)
Ensure that only equipment that passed the premobilisation inspection and affixed with “ Approved For Use” tag is accepted at site;
(2)
On receiving portable electrical equipment, check and endorse AFU tag;
(3)
If defects found on the equipment and not resolvableat site, consign back to Equipment Provider and inform engineer-in-charge;
(4)
Ensure that electrical equipment and installation is inspected by ACP/AP.;
(5)
Ensure that only equipment that issued with PETI Certificate of Fitness (PCF) is used; and
(6)
Ensure re-inspection and re-certification of PETI throughout the duration of use.
Work Leader The Work Leader is responsible to: (1)
Request for inspection of equipment by completing the Inspection Request Form;
PETRONAS CARIGALI SDN BHD
SECTION 2 Page 2
Portable Electrical Equipment and Temporary Installation Guideline Roles and Responsibilities
1.4
WW ALL S 04 032 Rev. 0, Dec 2012
(2)
Fill up necessary information in PETI Certificate of Fitness (PCF);
(3)
Install Temporary Electrical Installation; and
(4)
Prepare necessary tool for the testing by Company’s ACP/AP.
Authorized Competent Person/Appointed Person (ACP/AP) The ACP/AP is responsible to:
1.5
(1)
Inspect and test Portable Electrical Equipment;
(2)
Inspect and test Temporary Electrical Installation;
(3)
Affix inspection sticker upon completion of equipment and installation inspection and test;
(4)
Keep and update record of inspection in logbook;
(5)
Conduct regular monitoring and validation; and
(6)
Endorse PCF.
Approving Authority (AA) The AA is accountable to: (1)
Approve PETI Certificate of Fitness (PCF);
(2)
Keep and update record of PCF; and
(3)
Monitor the PETI implementation at Company’s facility/worksite.
PETRONAS CARIGALI SDN BHD
SECTION 2 Page 3
Portable Electrical Equipment and Temporary Installation Guideline Requirement for Portable Electrical Equipment and Temporary Installation
WW ALL S 04 032 Rev. 0, Dec 2012
SECTION 3 REQUIREMENT FOR PORTABLE ELECTRICAL EQUIPMENT AND TEMPORARY INSTALLATION Contents
Paragraph 1
Page No.
REQUIREMENT
FOR
PORTABLE
ELECTRICAL
2
EQUIPMENT AND TEMPORARY INSTALLATION 1.1
Requirement for Portable Electrical Equipment
2
1.2
Temporary Electrical Isolation
10
1.3
Requirement for Usage of Portable Electrical Equipment
14
in Hazardous Area 1.4
Requirement for Usage of Portable Electrical Equipment
16
in Confined Conductive Space 1.5
Protection against Earth Leakage Current
PETRONAS CARIGALI SDN BHD
16
SECTION 3 Page 1
Portable Electrical Equipment and Temporary Installation Guideline Requirement for Portable Electrical Equipment and Temporary Installation
1
REQUIREMENT FOR PORTABLE TEMPORARY INSTALLATION
ELECTRICAL
1.1
Requirement for Portable Electrical Equipment
1.1.1
General Requirement for Portable Electrical Equipment
WW ALL S 04 032 Rev. 0, Dec 2012
EQUIPMENT
All Portable Electrical Equipment requirementas specified below.
shall
fulfill
AND
the
(1)
Portable hand held tools shall be either Class II or Class III. Rating name plate shall be verified for double insulation symbol. Class I (earthed type) hand held tools shall not be used in Company facilities/worksite.
(2)
The voltage levels for Class II equipment shall be 110V or 240V.
(3)
For Class III equipment which is using Safety-Extra Low Voltage (SELV), the voltage level shall be 50V r.m.s and beloweither the inherently short-circuit-proof type or the non-short-circuit proof type with thermal cutout.
(4)
For final circuit, power supply to the portable electrical equipment shall be fitted with current operated Earth Leakage Circuit Breaker (ELCB) of trip sensitivity of 10 mA.
(5)
For use of portable electrical equipment (including battery operated equipment) in hazardous area, suitable Ex certified equipment shall be used. Should Ex is not available; the use of non-Ex equipment shall be controlled through PTW system.
(6)
The transformer for Reduced Low Voltage System (RVS) or SELV shall be placed near the equipment or permanently mounted in welding boards or switchgears.
(7)
A flexi cable for portable equipment shall be connected: (a)
To the system by a proper joint or properly constructed plug and socket; and
(b)
With isolating device suitably located to isolate the equipment from the power source.
PETRONAS CARIGALI SDN BHD
SECTION 3 Page 2
Portable Electrical Equipment and Temporary Installation Guideline Requirement for Portable Electrical Equipment and Temporary Installation
(8)
WW ALL S 04 032 Rev. 0, Dec 2012
Portable equipment which is subject to accidental damage shall be protected by an earthed guard.
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PETRONAS CARIGALI SDN BHD
SECTION 3 Page 3
Portable Electrical Equipment and Temporary Installation Guideline Requirement for Portable Electrical Equipment and Temporary Installation
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WW ALL S 04 032 Rev. 0, Dec 2012
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Note that operational controls shall be in place before the introduction of any electrically operated equipment into hazardous area.
Note:
Acceptable when connected to a permanent electrical distribution system.
PETRONAS CARIGALI SDN BHD
SECTION 3 Page 4
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P E T R O N A S C A R I G A L I S D N B H D
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( ( ( ( d c a T h ) b ) ) ) e s t i S T I n o r T P m p a n u h h s l n e t l p e r u a y l a e I I s p s f a l . i P P q t t p o h o l l e I y t 6 5 u e l s i f n r d t a 6 4 i s m r g o b a o l e s n o ) f f m o c e o . e c 3 m u r r e r a i t s k - u m m f n e w p t i s e e l b o x t h t h d e a i e v e : t o p a n r a d s e u l o l e l c t t s o b l h f b m e s s e t l a e s e t o o p n b o u o p p c d c o o k u o f n t p e k s i x n e l t l y m e e e g i t t n t o o o s i p n t i u u i b s s s n o i m , o t h s s t l r x l a e e i u i e ( . a q t t l i p t l m e o n u b s s o . d n s a i I r o h s t P s s x a e i t o s i e 5 c h d b f l s e 4 k l i y , l a i b e t 3 t s ( h p t D h e y s p e o r h o l i u i o , a s m f f t o t l e p s l r a i d l l t i l c u e b e y o t g i u b d e s m t w n d , a o g i i e t n o o g a c i n l n i 6 m n g o s r a u s b t e p i t h i q e e n p u o a d r e u l s e r i t r p b g r p d t e r d s y l o o o m u & . ( D s x . u s e n t B i n n d g t a s ) ) s t n l e : s d e p h p w d a h l l a a o w t b s e n e e r
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P r e f e r e n c e s h a l l b e g i v e n t o d i r e c t c u r r e n t ( D C ) w e l d i n g e q u i p m e n t .
a T n h d e s t y c p h i e c m a l a s t i c c h f o e r m t a h t r i e c e o p f h t a e s m e p s o r u a p r p y l p y a o s w i n e r s A u p p p p e l n y d i i x s a I I s I . d e p i c t e d i n A p p e n d i x I I
c A e o G o u e l f e m t c n h e e p o t a r r r o r a r e i d t t h t s y e o s ( r i T s o s A . e l n ) e h c a c C t l a o r l l a o m p n b d n e e p p r e . o c s e v t i i a a o r l h . n s t e a d S t c u o c a c e t h p p t w l t a o c a b n o t l o l n e c n e a e a i c r n t i o t i t h t n o h s n i n e , g i . i e e f v . g e a r f i n o l l d o t r w o n i e e s u d f t ; s u r n a u a l s b h j v a a e a n l c l i d l t a f r b t b a e o i l i m t y m T e . a e o P f d c a e h e l n n t i a i v c r n i a t a l h g
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G e n e r a t o r r a t e d m o r e t h a n 1 0 0 k V A s h a l l b e e q u i p p e d e a r t h f a u l t p r o t e c t i o n .
( a ( o o T b r e v h ) ) e r e c 1 3 a r u o u 0 0 t h r t 0 m r f e p m u a n t A A u t l , o E t E L o f p L C r v t h C B o e e r t B l f e c o a g f o e o t r o i d n r s n a e t r h i n a n t r g s d e l h o e e r e s p p o u a h h l t h r a a a d h s s b l l l e e e e b a e s s a k p u u r a p p t e r p p d g o e l v l y y a i p d g g s r e e e f o d n n o t l e e e o w c i r a r l t a w i t h t s o o t o n : r r . o c i r r c E u i L t C b B e r . a T k h e e r e e a q r u t i h p p l e e a d k a w g t i e h
P o r t a b l e E l e c t r i c a l E q u i p m e n t
R P e o q t r u a i b r e l m e E e l n e t c f t r o i r c P a l o E r t a q b u i l p e m E e l n e c t t a r i n c a d l T E e q m u p i o p m a r e y r n t I n a s n t d a l T a l e t m o i p n o G r a u r d i y e I n l s i n t a e l l a t i o n
S p e c i f i c r e q u i r e m e n t
W R W e v A . L 0 , L D S e c 0 2 4 0 0 1 3 2 2
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P E T R O N A S C A R I G A L I S D N B H D
S E C P T I a O g N e 9 3
( 1 0 ) T y p i c a l s c h e m a t i c o f s i n g l e p h a s e w e l d i n g g e n e r a t o r i s a s i n A p p e n d i x I V .
( 9 )
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b t w M h e a e n r l i ; i o s d m i n e n e t g u m f t s o e o r t t t w t h i o h e s e c e f r b a o a a r m ,r n t n h e p e i n , r c g t o o e v d n i p e d o e t f o d o i n r t a t s t h n h a e t e s h n t a a e h t r l u e h l t r y i n b a e g a l . e r b r a e c ,r q o u i n 2 e r n p d e o c i f t n o e t d s r t t h o m e a d y w i b f f e e l r e d e c i n n o t n g h n s o e e l c t e s t e s . o d I f f f r t t o h h e m e
e E a a r r t h t h i n i n g g r c e s a i b s l t a e n s c e i z e s h a s h l l a b l e l 1 b 0 e 0 m Ω . i n i m u m 2 5 m m
p T r h o v e i d o i n u g t p u o t v e o r f c u t h r r e e n w t e a d n l d i n o g v g e e r l n o a e r d a t p o r r o t e s h c a t i o l l n b t o e g p e o r t h v e d i r e w i d t h w i a t h 1 0 a m c i A c r E u i L t C b B r . e a k e r
t h C e e n E t L e C r B t a p i n t s r t a a n l l s e f d o . r m e r s h a l l n o t b e p e r m i t t e d t o e n s u r e p r o p e r f u n c t i o n a l i t y o f
e I n f c a l s o s e u p r a e r a w t i t h e v c o o t l n a t r g o e l l i e l d m i a t c i c n e g s d s . e v i c e ( r e l a y ) i s u s e d , i t s h a l l b e h o u s e d i n a n
a a A c u t l c t e o e m r n p a t a t a t b c i i v l a e e l . l l y y , t o a l a t d e r n i a r e c t i n t g c u r c r u e n r r t e o n u t t p u w t e v d l o i l n t a g g e e w q h u e p i n m o e p n e t r , a t i n w g h i o c n h o i p s e n s c w i t i r c c u h i e t i d s
2
a n d t h e m a x i m u m a l l o w a b l e
( a ( b ) ) V A o u l t t a o g c e h r a e n d g u e c f i n r g o m d A e v C i t c e o w D h C i c h l i m i t s t h e v o l t a g e t o 5 0 V A C
5 b 0 e V t w A e C e . n T h h t e e f e o l l l e c o w t r o i n d g e s h a f o e l d t y e r f a e a n t u d r t e h s e s w h o o u r l k d a p i l e s c o e b s e h i n a l l c l b u e d e i d l m : i t e d t o m a x i m u m
R P e o q t r u a i b r e l m e E e l n e t c f t r o i r c P a l o E r t a q b u i l p e m E e l n e c t t a r i n c a d l T E e q m u p i o p m a r e y r n t I n a s n t d a l T a l e t m o i p n o G r a u r d i y e I n l s i n t a e l l a t i o n
S p e c i f i c r e q u i r e m e n t
W R W e v A . L 0 , L D S e c 0 2 4 0 0 1 3 2 2
Portable Electrical Equipment and Temporary Installation Guideline Requirement for Portable Electrical Equipment and Temporary Installation
1.2
WW ALL S 04 016 Rev. 21, Dec. 2012
Temporary Electrical Installation A temporary electrical installation installation is any combination of electrical equipment installed to fulfill a specific purpose and having coordinated characteristics which intended to be used or operated for temporary period. An example of temporary electrical installation is the interconnection of generators, switch boards, or distribution boards, installed for duration of maximum one year.
1.2.1
General Requirements Distribution Boards and Power Supply System (1)
All distribution board (DB) (DB) to be used used shall shall be of industrial standard produced by registered / certified manufacturers. Self-fabricated DB by contractor shall not beallowed. However, DB which is assembled by competentwireman is acceptable.
(2)
The maximum main DBrated capacity shall be355A, with arrangement 3P+N+E (Appendix V). For higher load requirement, the installation shall be provided withsuitable switch gear/switch gear/switch board that t hat is located in designated area.
(3)
The outgoing outgoing feeders shall shall be be configured configured for any combinations combinations of the following circuits: (a)
sub-distribution sub-distribution board (125A, 3P+N+E);
(b)
portable welding sets (32A, 1P+N+E);
(c)
socket outlets (16A, 1P+N+E); and
(d)
single load max 125A (3P+N+E)
(4)
LV supplies supplies shall be arranged arranged as a TN-S earthing earthing system, with radial feeders from a main distribution board, e.g. local to each transformer or to the generating sets, to sub-distribution boards close to the work areas.
(5)
All three-phase three-ph ase outlets shall be connected with the same phase sequence.
Note:
HV supplies and distribution equipment are not covered in this guideline andif required will be subjected to review and approval by the TA.
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Portable Electrical Equipment and Temporary Installation Guideline Requirement for Portable Electrical Equipment and Temporary Installation
1.2.2
WW ALL S 04 016 Rev. 21, Dec. 2012
Specific Equipment Requirements
1.2.2.1 LV Distribution Boards Main requirements Main LV distribution boards supplied by one generating sets shall have a Molded Case Circuit Breaker (MCCB) having a maximum rating/setting of 355A.
Circuit Arrangement (1)
(2)
Each sub-distribution board shall be provided with one incoming switch. Each outgoing feeder shall be provided with a switching device with short circuit, overload and residual current protection. The maximum outgoing feeder rating shall be 125A. The sensitivity of the residual current circuit breakers shall be as follows: (a)
10 mA for single-phase socket outlets feeding single loads;
(b)
30 mA for circuits below 125A; and
(c)
300 mA for circuits of 125A (single load)
Fuses shall be accessible only if the fuse bases are protected to at least IP 2X (protect against insertion of finger or similarobject and dripping water when tilted up to 15Deg.), or if interlocking exists so that the fuse base is electrically isolated first.
Design (1)
The LV main distribution board shall be totally enclosed and pad-lockable.
(2)
The degree of protection for any assembly shall be:
(3)
(a)
For indoor use (in enclosed buildings) IP 41(protected against insert of object >1mm and water dripping); and
(b)
For outdoor use at least IP54 (protected against dust and water splashing) and provided with canopy or rain cover.
The shelter should be equipped with (minimum industrial type if necessary).
PETRONAS CARIGALI SDN BHD
lighting
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Component Selection Socket outlets installed in the distribution board shall comply with requirement on “Plugs, Socket and Couplers” as specified in 1.1.2 of this section.
1.2.2.2 Temporary Cabling (1)
Temporary cables may be laid above ground or underground, subject to the site circumstances. The method of installation shall, in any event, be chosen to minimize the risk of damage.
(2)
Temporary underground cables shall comply with the requirements specified below:
(3)
(a)
Temporary cables shall not be laid in the same trench as any permanent project cabling or other services. A minimum separation of 2m should be maintained;
(b)
LV cables shall be buried at a minimum depth of 0.5 m, to avoid being damaged by any disturbance of the ground;
(c)
At road crossings, cables shall underground with proper protection;
(d)
Underground cables shall be provided with cable marker ‘Temporary Cable' along its route, maximum at every 10m; and
(e)
Cables shall be XLPE or PVC insulated with SWA protection.
be
laid
The temporary above ground cables shall comply with the requirements specified below: (a)
(b)
Where the use of overhead road and route crossings is unavoidable, the cables shall be laid with the following minimum height clearance: (i)
6.0 m, where the roads and routes are designated for use by vehicle; and
(ii)
3.5 m, where vehicle is prohibited.
Above ground cables shall be fixed and clear of building operations or engineering construction
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WW ALL S 04 016 Rev. 21, Dec. 2012
work. Where possible they shouldbe laid clear of passageways, walkways, ladders, stairs, etc. (c)
Overhead cables crossing passages shall be bound with visible barricade tapes.
V%W
The cables shall be properly supported by cable ladder, catenary wire or similar means.
(4)
Where space is limited (e.g. offshore facilities), the cable should be laid away from passageways, walkways, ladders, stairs, etc.
(1)
Earth wires shall be of the standard copper conductor with green or green/yellow PVC sheathing. They shall be sized to carry the rated fault current of the distribution switchgear for its rated short-time duration.
(2)
For mechanical reason, main earth wires shall be at least 70 mm2 and branch earth wires 25 mm 2, unless adequate mechanical protection is provided by other means, e.g.wire installations in conduit, or earth conductors forming part of a cable, allowing a smaller size.
(3)
A distribution board shall be earthed at 2 earthing points as follows:
1.2.2.3 Earthing
(4)
(a)
Earthing via a 5-core supply cable of which the earthing lead is connected to the source and the distribution board, or; and
(b)
Earthing via a 4-core cable with additional external cableconnecting the source and the distribution board
The connections between earth electrode and conductors shall be made so that the earth resistance of each individual electrode can be readily inspected and tested, without disconnecting any part from the earthing system.
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1.2.2.4 Selection of Components
1.3
(1)
The components shall be suitable for their particular application with respect to their voltages, rated currents, service life, making and breaking capacities, short circuit strength, etc.
(2)
The components shall be selected and installed in accordance to the host country wiring regulations e.g. BS 7671 - IEE Wiring Regulations.
(3)
The components having short circuit strength and/or a breaking capacity insufficient to withstand the stresses likely to occur at the place of installation shall be protected by means of current-limiting devices e.g., fuses or MCCBs. The current-limiting devices, short circuit rating and nominal current capacity shall be suitably sized and coordinated.
Requirement for Usage of Portable Electrical Equipment in Hazardous Area All electrical equipment to be used in hazardous area shall be of appropriate Ex protection type based on IEC60079. Recommended type of protection is as follow: (1)
(2)
Plug, sockets and couplers: (a)
For use in Zone 1 & 2, the plugs and sockets shall be certified Ex ‘de’ category. Domestic plugs and sockets shall not be used in hazardous areas; and
(b)
The installation of sockets shall fulfill the requirement as specified below: (i)
Socket current rating may be16A, 32A, 63A and 125A; and
(ii)
Allowable plug and socket connection is as depicted in Appendix VI.
Hand lamps, spotlight and floodlights: (a)
Zone 1- Ex ib or Ex d; and
(b)
Zone 2- Ex d, Ex e, Ex n.
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Portable Electrical Equipment and Temporary Installation Guideline Requirement for Portable Electrical Equipment and Temporary Installation
(3)
WW ALL S 04 016 Rev. 21, Dec. 2012
Portable generator, welding machine, Wireline power pack: (a)
Wherever possible the portable generator shall be installed in safe areas or in non-classified area. However where such condition not possible, the portable generator shall be a Zone 2 certified equipment.
(b)
Zone 2 dieselgenerators shall be equipped with:
(i)
Engine Flame protection package includingAir intake shut off valve, including integral flame arrestor;
(ii)
Exhaust Spark Arrestor;
(iii) Ex n Alternator; (iv) Ex d Control Panel; (v)
Ex e hard wired or Ex e socket terminal outlets; and
(vi) Air Start System. (c)
(d)
For offshore platform or rig use, additional specification shall include but not limited to the following: (i)
Double Skinned and braided fuel pipes;
(ii)
Offshore Lift capability to D.N. V.2.7.1; and
(iii)
Third Party Approval for offshore use.
Where Ex certified generator is not available, non Ex portable generator may be used but shall be under proper operational control.
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Portable Electrical Equipment and Temporary Installation Guideline Requirement for Portable Electrical Equipment and Temporary Installation
1.4
Requirement for Usage of Portable Electrical Equipment in Confined Conductive Space (1)
In confined conductive spaces, air-driven power tool is preferred e.g. air driven lamp. The use of portable electrical equipment where power supply from outside of the confined space is allowed provided they are connected to earth-free extra low voltage supply from an isolating transformer, with the transformer being located outside the confined space.
(2)
Where electrical portable inspection lamp is used in the following confined conductive spaces, itshall be operated at a voltage not exceeding 50V between conductors.
(3)
=>5
WW ALL S 04 016 Rev. 21, Dec. 2012
(a)
on a dredge or other floating structure;
(b)
in a place normally exposed to the weather where the floor is likely to be wet; and
(c)
in any underground place or confined space such as the inside of a boiler, tank or pipe, or in other similar situation.
A 100V portable apparatus may be used provided the power is supplied from a transformer having a 100V winding with the center or the neutral point of the winding connected to earth.
Protection against Earth Leakage Current (1)
For an installation in a place where the floor is likely to be wetor where the wall or enclosure is of low electrical resistance, protection against earth leakage current shall be provided for any final circuit supplying electricity to any equipment, either individually or in a group, by a residual current device (e.g. ELCB, RCCB, etc.) having a rated residual operating current not exceeding 10 mA.
(2)
For an installation where hand-held equipment, apparatus or appliance is used or is likely to be used, protection against earth leakage current shall be provided for any final circuit, either individually or in a group, by a residual current device (e.g. ELCB, RCCB, etc.) having a rated residual operating current not exceeding 30 mA.
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Portable Electrical Equipment and Temporary Installation Guideline Requirement for Portable Electrical Equipment and Temporary Installation
(3)
WW ALL S 04 016 Rev. 21, Dec. 2012
For an installation, other than the installations mentioned in (a) and (b), protection against earth leakage current shall be provide for any final circuit, either individually or in a group, by a residual current device (e.g. ELCB, RCCB, etc.) having a rated residual operating current not exceeding 100 mA except: (a)
For functional reasons, it is impractical to provide the protection, i.e. may affect the functionality of the equipment; or; and
(b)
It is unsafe or even dangerous to provide the protection, e.g. may cause equipment trip which may endanger user, UPS distribution board.
.
PETRONAS CARIGALI SDN BHD
SECTION 3 Page 17
Portable Electrical Equipment and Temporary Installation Guideline Premobilisation Inspection
WW ALL S 04 032 Rev. 0, Dec 2012
SECTION 4 PRE-MOBILISATION INSPECTION Contents
Paragraph
Page No.
1
PRE-MOBILISATION INSPECTION
2
1.1
General Requirement
2
1.2
Premobilisation Inspection Process
3
PETRONAS CARIGALI SDN BHD
SECTION 4 Page 1
Portable Electrical Equipment and Temporary Installation Guideline Premobilisation Inspection
1
PRE-MOBILISATION INSPECTION
1.1
General Requirement (1)
WW ALL S 04 032 Rev. 0, Dec 2012
Premobilisation inspection shall be carried out on all portable equipment (except hand tools) prior mobilisation to worksites. (a)
For offshore facilities, the inspection may be carried out either at supply base or contractors workshop
(b)
For onshore facilities/worksite, the inspection may be carried out at contractors workshop or upon arrival at worksite (outside process area)
(2)
For hand tools, the premobilisation inspection is not applicable; the inspection will be carried out upon arrival at site.
(3)
All portable equipmentinspected shall beissued with appropriate sticker.
(4)
The inspection shall be conducted by the Authorised Inspector using the appropriate checklist as in Appendix VII.
(5)
For equipment that passed the inspection, the Approved For Use tag (GREEN tag) shall be affixed to the equipment to indicate that the equipment is approved for used in PETRONAS Carigaliworksites. The sample of the GREEN tag is as in Appendix VIII.
(6)
For equipment that was found defective, the Do Not Use tag (RED tag) shall be affixed to the equipment to indicate that the equipment has not passed the inspection and that remedial work is required before it can be sent to worksites. The sample of the RED tag is as in Appendix IX.
PETRONAS CARIGALI SDN BHD
SECTION 4 Page 2
Portable Electrical Equipment and Temporary Installation Guideline Premobilisation Inspection
1.2
WW ALL S 04 032 Rev. 0, Dec 2012
Premobilisation Inspection Process (1)
The process flow of pre-mobilisation inspection is as depicted below;
Start
Engineer-in-Charge notify Authorised Inspector to inspect equipment
Authorised Inspector conduct inspection using appropriate checklist
Acceptable?
No
Issue Do Not Use Tag (RED Tag)
Yes
Issue Fit for Use Tag (GREEN Tag)
Return the completed checklist to Engineer-in-Charge
Figure 1: Premobilisation Inspection Process Flow (2)
Once equipment is ready for inspection, Engineer-inCharge shall notify Authorised Inspector to conduct inspection on the equipment.
(3)
The Authorised Inspector shall inspect the equipment using the relevant checklists are as attached in Appendix 7. The checklist shall be completed accordingly; where required, additional remarks should also be specified on the checklist.
Note: One checklist shall be used for one equipment only.
PETRONAS CARIGALI SDN BHD
SECTION 4 Page 3
Portable Electrical Equipment and Temporary Installation Guideline Premobilisation Inspection
(4)
(5)
WW ALL S 04 032 Rev. 0, Dec 2012
For equipment that passed the inspection, Fit For Purpose Tag (GREEN tag) shall be affixed to the equipment. The following information shall be filled on the form: (a)
Equipment i.e. the equipment name;
(b)
Equipment Tag No/ID i.e. unique identification number of the equipment;
(c)
Facility/Worksite i.e. the intended facility/worksite that equipment will be used;
(d)
Signature, Name and Department of Authorised Inspector; and
(e)
Date of inspection.
For equipment that did not pass the inspection, Do Not Use Tag (RED tag) shall be affixed to the equipment. The following information shall be f illed on the form; (a)
Signature, Name and Department of Authorised Inspector; and
(b)
Date of inspection.
(6)
The Autorised Inspector shall return the completed checklists to the Engineer-in-Charge;
(7)
The process of mobilizing the equipment to worksite shall follow the logistic process of the respective division, country and/or region.
PETRONAS CARIGALI SDN BHD
SECTION 4 Page 4
Portable Electrical Equipment and Temporary Installation Guideline Onsite Inspection and Temporary Installation
WW ALL S 04 032 Rev. 0, Dec 2012
SECTION 5 ONSITE INSPECTION AND TEMPORARY INSTALLATION Contents
Paragraph
Page No.
1
ONSITE INSPECTION AND TEMPORARY INSTALLATION
2
1.1
Onsite Inspection for Hand Held Equipment
2
1.2
Onsite Inspection for Temporary Installation
4
1.3
Validity and Monitoring
7
PETRONAS CARIGALI SDN BHD
SECTION 5 Page 1
Portable Electrical Equipment and Temporary Installation Guideline Onsite Inspection and Temporary Installation
1
ONSITE INSPECTION AND TEMPORARY INSTALLATION
1.1
Onsite Inspection for Hand Held Equipment
WW ALL S 04 032 Rev. 0, Dec 2012
(1)
Electrical hand held equipment shall be inspected upon arrival at sites. The request for inspection shall be madethrough PETI Inspection Request Form as attached in Appendix 10. All equipment and its intended usage location shall be specified on the form.
(2)
Upon receiving the PETI Inspection Request Form, AP/ACP shall inspect the hand held equipmentusing the relevant checklist form in the Appendix 7.
(3)
For hand held equipment that passed the inspection, a Portable Electrical Equipment Tag (BLUE tag) shall be affixed on the equipment. Sample of the Portable Electrical Equipment Tag (BLUE tag) is as in Appendix 11.
(4)
For hand held equipment that did not pass the inspection, a Reject Tag (RED tag) shall be affixed on the equipment. Sample of the Reject Tag (RED tag)is as in Appendix 12.
(5)
The ACP/AP shall return the completed checklist to the Work Leader.
(6)
The AP/ACP shall record and update in the logbook on the issuance of inspection tag.
(7)
The sticker is valid for two (2) weeks; upon the expiry of the sticker, a re-inspection shall be carried out following the process described in (1) to (3) above.
(8)
The process flow for the onsite inspection for hand held equipment is as below.
PETRONAS CARIGALI SDN BHD
SECTION 5 Page 2
Portable Electrical Equipment and Temporary Installation Guideline Onsite Inspection and Temporary Installation
WW ALL S 04 032 Rev. 0, Dec 2012
Start
Equipment arrived at site
Work Leader request for inspection using PETI Inspection Request Form
AC/ACP inspe cts a nd tests the equipment using the checklist
Acceptable?
No
Issue Reject Tag (RED tag)
Yes Issue Portable Electrical Equipment Tag (BLUE Tag)
ACP/AP File the insp ection request form (Form 1) for recordreturn completed checklist to Work Leader and log the inspection in PETI Logbook
End
Figure 1:
Onsite inspection for hand held equipment
PETRONAS CARIGALI SDN BHD
SECTION 5 Page 3
Portable Electrical Equipment and Temporary Installation Guideline Onsite Inspection and Temporary Installation
1.2
WW ALL S 04 032 Rev. 0, Dec 2012
Onsite Inspection for Temporary Installation (1)
Electrical equipment to be installed as part of temporary installation such as cable, generator and distribution board shall be inspected and approved before used.
(2)
Only equipment that possessed the Fit for Use Tag shall be installed.
(3)
The request for inspection shall be made through PETI Inspection Request Form as attached in Appendix 10. All equipment details and its intended usage location shall be specified in the f orm.
(4)
Upon receiving the PETI Inspection Request Form, ACP/AP shall verify availability of Fit for Use Tag, i.e. the GREEN tag issued as part of pre-mobilisation inspection.
(5)
The ACP/AP shall inspect the equipment using the relevant checklist form in the Appendix 7 for each equipment type together with overall temporary installation (PETI Checklist9).
(6)
For equipment that passed the inspection, a Portable Temporary Installation Tag (BLUE tag) shall be affixed on the equipment. Sample of the Portable Temporary Installation Tag (BLUE tag) is as in Appendix 13.
(7)
For equipment that did not pass the inspection, notify Work Leader for rectification/replacement. A Reject Tag (RED tag) shall be affixed on the equipment until it has been rectified or replaced. Sample of the Reject Tag (RED tag) is as in Appendix 12.
(8)
ACP/AP then shall conduct testing of the installation as a complete system to verify the safety and functionality of the equipment.
(9)
For installation that passed the inspection, the ACP/AP shall endorse the PCF. Sample of the PCF is as in Appendix 14.
PETRONAS CARIGALI SDN BHD
SECTION 5 Page 4
Portable Electrical Equipment and Temporary Installation Guideline Onsite Inspection and Temporary Installation
WW ALL S 04 032 Rev. 0, Dec 2012
(10) For equipment that did not pass the inspection, the PCF shall not be issued and the Work Leader shall be notified for rectification / replacement. (11) The ACP/AP shall return the completed checklist and the endorsed PCF to the Work Leader. (12) The AP/ACP shall record and update in the logbook. (13) Work Leader shall submit the endorsed PCF to the Approving Authority (AA) for approval. (14) The issuance of approved PCF shall be recorded in PCF Log (per template in Appendix XV). (15) The Top Copy of the PCF shall be kept in the CCR while the 2nd copy shall be displayed at worksite. (16) The PCF is valid for one month; upon the expiry of the sticker, a re-inspection shall be carried out following the process described in (2) to (14) above. (17) The process flow for the onsite inspection for temporaryinstallation is as below.
PETRONAS CARIGALI SDN BHD
SECTION 5 Page 5
Portable Electrical Equipment and Temporary Installation Guideline Onsite Inspection and Temporary Installation
WW ALL S 04 032 Rev. 0, Dec 2012
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PETRONAS CARIGALI SDN BHD
SECTION 5 Page 6
Portable Electrical Equipment and Temporary Installation Guideline Onsite Inspection and Temporary Installation
1.3
Validity and Monitoring
1.3.1
Validity Period (1)
WW ALL S 04 032 Rev. 0, Dec 2012
The validity of the tags and PCF are as follows:
Tag/Certificate
Validity
Portable Electrical Equipment Tag (BLUE tag)
2 weeks
Temporary Electrical Installation Tag (BLUE tag)
1 month
PETI Certificate of Fitness (PCF)
(2)
The validity of inspection tag and/or PCF will be considered as void if the equipment/installation is subjected to replacement, repair, modification and relocation to other area with different hazardous classification. Faulty and defective equipment will also void its validity.
(3)
Shall the Temporary Electrical Installation to be installed for more than one (1) month period, the AP/ACP shall issue a new PCF once the equipment passed the monthly monitoring inspection. The new PCF will then be valid for one (1) month.
(4)
In case of installation that needs revalidation due to one (1) month expiry period, the certificate does not need to be signed by the installer. AP/ACP endorsement and Approving Authority (AA) approval shall be sufficient. The installation however shall not be subjected to any change from the originally approved installation.
PETRONAS CARIGALI SDN BHD
SECTION 5 Page 7
Portable Electrical Equipment and Temporary Installation Guideline Onsite Inspection and Temporary Installation
1.3.2
WW ALL S 04 032 Rev. 0, Dec 2012
Tracking and Monitoring (1)
During the validity period, the Work Leader shall ensure the integrity of the equipment; for portable electrical equipment, daily pre-use inspection shall be conducted.
(2)
The Work Leader shall regularly monitor the condition of the Portable Electrical Equipment. If the condition is not fit, the Portable Electrical Equipment shall be prohibited from use.
(3)
For temporary installation, the AA is accountable to monitor the validity of PCF.The AA may delegate relevant personnel, e.g. Operation Supervisor, Maintenance Supervisor, Construction Supervisor, technician, etc., to monitor the validity.
PETRONAS CARIGALI SDN BHD
SECTION 5 Page 8
Portable Electrical Equipment and Temporary Installation Guideline Document Management and Control
WW ALL S 04 032 Rev. 0, Dec 2012
SECTION 6 DOCUMENT MANAGEMENT AND CONTROL Contents
Paragraph 1
Page No. DOCUMENT MANAGEMENT AND CONTROL
PETRONAS CARIGALI SDN BHD
2
SECTION 6 Page 1
Portable Electrical Equipment and Temporary Installation Guideline Document Management and Control
1
WW ALL S 04 032 Rev. 0, Dec 2012
DOCUMENT MANAGEMENT AND CONTROL (1)
The retention period of expired certificate and all other relevant documents is as per PETRONAS Carigali PTW requirement.
(2)
The certificate and all other relevant documents relating to any incident shall be kept throughout the duration of the life of the plants/facilities.
(3)
This document shall be reviewed as and when required or at least once in every 5 years as specified in PETRONAS Carigali HSEMS Manual Rev 3, May 2012.
PETRONAS CARIGALI SDN BHD
SECTION 6 Page 2
Portable Electrical Equipment and Temporary Installation Guideline Audit
WW ALL S 04 032 Rev. 0, Dec 2012
SECTION 7 AUDIT Contents
Paragraph 1
Page No. AUDIT
2
.
PETRONAS CARIGALI SDN BHD
SECTION 7 Page 1
Portable Electrical Equipment and Temporary Installation Guideline Audit
1
AUDIT
1.1
Compliance Review
WW ALL S 04 032 Rev. 0, Dec 2012
Theimplementation and compliance review shall be carried out to ensure that the safety and integrity of the equipment and installation are not being compromised. The review may be conducted as part of other compliance review activities, e.g. PTW audit, etc. As a minimum, the review shall be conducted as follows: (1)
Quarterly Monitoring (OIM); and The scope of quarterly shall include, as a minimum, verification on validity of PCF and stickers, visual inspection of the equipment and installation, etc.
(2)
Yearly Monitoring (HSE Department) The scope of yearly monitoring shall include assessment on the adequacy of PETI system, including compliance to PETI system requirement.
PETRONAS CARIGALI SDN BHD
SECTION 7 Page 1
Portable Electrical Equipment and Temporary Installation Guideline Appendices
WW ALL S 04 032 Rev. 0, Dec 2012
APPENDIXES Contents
Appendix 1
Page No. Typical Extension Cables Multi-Outlet Socket Box
A1 - 1
Arrangement 2
Typical Schematic of Temporary Power Supply
A2 – 1
3
Typical Schematic of 3-Phase Mobile Generator
A3 – 1
4
Typical Schematic of Single Welding Generator
A4 – 1
5
Typical Schematic of Sub Distribution Board
A5 – 1
6
Allowable Plugs, Sockets and Couplers
A6 – 1
7
Inspection Checklist
A7 – 1
8
Premobilisation Inspection Approved for Use Tag
A8 – 1
9
Premobilisation Inspection Do Not Use Tag
A9 – 1
10
Inspection Request Form (Form 1)
A10 – 1
11
Onsite Inspection Portable Electrical Equipment Tag
A11 – 1
12
Onsite Inspection Portable Equipment Reject Tag
A12 – 1
13
Temporary Electrical Installation Tag
A13 – 1
14
Temporary Electrical Installation Certificate (A4)
A14 – 1
15
Typical PETI Arrangement
A15 – 1
16
Sample of Logbook
A16 - 1
PETRONAS CARIGALI SDN BHD
APPENDICES Page 1
Portable Electrical Equipment and Temporary Installation Guideline Appendix 1
WW ALL S 04 032 Rev. 0, Dec 2012
APPENDIX 1 TYPICAL EXTENSION CABLES AND MULTI-OUTLET SOCKET BOX ARRANGEMENT
Multi Socket Outlet
Plu
Plu
Equipment cable (max. 2m)
maximum 3 socket outlets (16A) for extension cable
PETRONAS CARIGALI SDN BHD
APPENDIX 1 Page A1 - 1
Portable Electrical Equipment and Temporary Installation Guideline Appendix 2
WW ALL S 04 032 Rev. 0, Dec 2012
APPENDIX 2 TYPICAL SCHEMATIC OF TEMPORARY POWER SUPPLY
SAFE LOCATION
Source of Supply (Substation/Mobile Generator)
max/3PH
X
MCCB 355A (3PH+N+E)
Distribution Board (125A max/3PH+N+E)
MCCB
X
125A max (3PH+N+E)
X MCB
MCB
ELCB
300mA (3PH+N)
30mA
ELCB
X MCB
LOAD
Single Load (Direct/Plugged In)
X
MCB
X
ELCB
ELCB
LOAD
LOAD
Sub Distribution Board
MCB
(10mA PH+N)
PETRONAS CARIGALI SDN BHD
Load (Plugged in)
APPENDIX 2 Page A2 - 1
Portable Electrical Equipment and Temporary Installation Guideline Appendix 3
WW ALL S 04 032 Rev. 0, Dec 2012
APPENDIX 3 TYPICAL SCHEMATIC OF 3-PHASE MOBILE GENERATOR
Terminal Box Power cable to consumer with size S
PE cable to consumer Frame Earthing (25mm2 or S/2,
Earth cable to ground electrode
PETRONAS CARIGALI SDN BHD
APPENDIX 4 Page A4 - 1
Portable Electrical Equipment and Temporary Installation Guideline Appendix 4
WW ALL S 04 032 Rev. 0, Dec 2012
APPENDIX 4 TYPICAL SCHEMATIC OF SINGLE PHASE WELDING GENERATOR
P
ELCB (10mA) MCB
Socket outlet
Wire
(16A, 240V) N
Minimum Safety Earthing
P
10mm2 Generator
PETRONAS CARIGALI SDN BHD
APPENDIX 4 Page A4 - 1
Portable Electrical Equipment and Temporary Installation Guideline Appendix 5
WW ALL S 04 032 Rev. 0, Dec 2012
APPENDIX 5 TYPICAL SCHEMATIC OF SUB DISTRIBUTION BOARD
Source of Supply (Substation/Mobile Generator)
Plug (3PH+N+E)
Non-Ex Current (A)
Min. Cable Size (mm2)
125
35
63
16
32
10
Direct Termination through cable gland Sub distribution board
X ELCB
Isolator switch (3PH+N)
X
X
X
X
X
ELCB 16A (10mA)
X PH+N 2P
ELCB
ELCB
ELCB
ELCB
ELCB
ELCB
(10mA)
(PH+N)
Frame Earthing (25mm2 or S/2, whichever is bigger)
Ex or non Ex type flange mountedsocket outlets (16A) subject to requirement and hazard permit
PETRONAS CARIGALI SDN BHD
APPENDIX 6 Page A6 - 1
Portable Electrical Equipment and Temporary Installation Guideline Appendix 6
WW ALL S 04 032 Rev. 0, Dec 2012
APPENDIX 6 ALLOWABLE PLUGS, SOCKETS AND COUPLERS
16A, 1P+N+E,
32A, 1P+N+E,
3 core
3 core
32A,
63A,
125A,
3P+N+E,
3P+N+E,
3P+N+E,
5 core
5 core
5 core
Supply socket
Coupler (optional, max 1 coupler)
Ex-type
Industrial type
Loads
●
Load may or may not be Ex-rated, subject to requirements and hazard permits
PETRONAS CARIGALI SDN BHD
APPENDIX 6 Page A6 - 1
Portable Electrical Equipment and Temporary Installation Guideline Appendix 7
WW ALL S 04 032 Rev. 0, Dec 2012
APPENDIX 7 INSPECTION CHECKLIST
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PETRONAS CARIGALI SDN BHD
APPENDIX 7 Page A7 - 1
Portable Electrical Equipment and Temporary Installation Guideline Appendix 7
WW ALL S 04 032 Rev. 0, Dec 2012
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PETRONAS CARIGALI SDN BHD
APPENDIX 7 Page A7 - 2
Portable Electrical Equipment and Temporary Installation Guideline Appendix 7
WW ALL S 04 032 Rev. 0, Dec 2012
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PETRONAS CARIGALI SDN BHD
APPENDIX 7 Page A7 - 3
Portable Electrical Equipment and Temporary Installation Guideline Appendix 7
WW ALL S 04 032 Rev. 0, Dec 2012
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PETRONAS CARIGALI SDN BHD
APPENDIX 7 Page A7 - 4
Portable Electrical Equipment and Temporary Installation Guideline Appendix 7
WW ALL S 04 032 Rev. 0, Dec 2012
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PETRONAS CARIGALI SDN BHD
APPENDIX 7 Page A7 - 5
Portable Electrical Equipment and Temporary Installation Guideline Appendix 7
WW ALL S 04 032 Rev. 0, Dec 2012
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PETRONAS CARIGALI SDN BHD
APPENDIX 7 Page A7 - 6
Portable Electrical Equipment and Temporary Installation Guideline Appendix 7
WW ALL S 04 032 Rev. 0, Dec 2012
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PETRONAS CARIGALI SDN BHD
APPENDIX 7 Page A7 - 7
Portable Electrical Equipment and Temporary Installation Guideline Appendix 7
WW ALL S 04 032 Rev. 0, Dec 2012
PETI CHECKLIST 9 General Temporary Installation Inspection Checklist 8D5#3E
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PETRONAS CARIGALI SDN BHD
APPENDIX 7 Page A7 - 8
Portable Electrical Equipment and Temporary Installation Guideline Appendix 8
WW ALL S 04 032 Rev. 0, Dec 2012
APPENDIX 8 PREMOBILISATION INSPECTION APPROVED FOR USE TAG
(4) For Non Hand Held Equipment
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PETRONAS CARIGALI SDN BHD
APPENDIX 8 Page A8 - 1
Portable Electrical Equipment and Temporary Installation Guideline Appendix 9
WW ALL S 04 032 Rev. 0, Dec 2012
APPENDIX 9 PREMOBILISATION INSPECTION DO NOT USE TAG I]
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PETRONAS CARIGALI SDN BHD
APPENDIX 9 Page A9 - 1
Portable Electrical Equipment and Temporary Installation Guideline Appendix 10
WW ALL S 04 032 Rev. 0, Dec 2012
APPENDIX 10 INSPECTION REQUEST FORM (Form 1) -+3"(K'# B'#1"321(' H++' !5)0#1"2+5 <#U;#)" C+3$ \C85'(#$2_ >5$1#C1 :5_
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PETRONAS CARIGALI SDN BHD
APPENDIX 10 Page A10 - 1
Portable Electrical Equipment and Temporary Installation Guideline Appendix 11
WW ALL S 04 032 Rev. 0, Dec 2012
APPENDIX 11 ONSITE INSPECTION PORTABLE ELECTRICAL EQUIPMENT TAG
OP+C'
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PETRONAS CARIGALI SDN BHD
APPENDIX 11 Page A11 - 1
Portable Electrical Equipment and Temporary Installation Guideline Appendix 12
WW ALL S 04 032 Rev. 0, Dec 2012
APPENDIX 12 ONSITE INSPECTION PORTABLE EQUIPMENT REJECT TAG
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PETRONAS CARIGALI SDN BHD
APPENDIX 12 Page A12 - 1
Portable Electrical Equipment and Temporary Installation Guideline Appendix 13
WW ALL S 04 032 Rev. 0, Dec 2012
APPENDIX 13 TEMPORARY ELECTRICAL INSTALLATION TAG
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PETRONAS CARIGALI SDN BHD
APPENDIX 13 Page A13 - 1
P E T R O N A S C A R I G A L I S D N B H D
P A a P g P e E A N 1 D 3 I X - 1 1 4
T e m p o r a r y E l e c t r i c a l I n s t a l l a t i o n C e r t i f i c a t e
A p p e n d i x 1 4
A P p o r p t e a n b d e l i x E 1 e l 4 c t r i c a l E q u i p m e n t a n d T e m p o r a r y I n s t a l l a t i o n G u i d e l i n e
W R W e v A . 0 L , L D S e 0 c 4 2 0 0 1 3 2 2
Portable Electrical Equipment and Temporary Installation Guideline Appendix 15
WW ALL S 04 032 Rev. 0, Dec 2012
APPENDIX 15 TYPICAL PETI ARRANGEMENT
portable stepdown SELV transformer
Coupler
Multi Socket Outlet Ex or Non-Ex
Socket
extension lead (max. 20m) Plug
Handlamp
Plug
portable stepdownRVS transformer (240V/110V)
Plu
Hand tools (Ex or Non-Ex)
50m max. from source to load
PETRONAS CARIGALI SDN BHD
APPENDIX 15 Page A15 - 1