Permits
e-PTW permit to work complete solutions
Isolation management
Job Safety Analysis
e -PTW
Certificates
Warning & Alerts
Permit monitoring
External references
Knowledge sharing
Role based authorization
Area map
Designed for use within Oil & Gas, Power, Chemical, Facility / Utility, Construction, Pharmaceuticals, Steel industries, offshore complexes and others
http://www.ask-ehs.com
Introduction
01
Permit Control
02
Isolation & Control
03
Job Safety Analysis
04
Features
05
Our Approach & Implementation 06 System Configuration
08
Summary
09
Support
09
Contents
e-PTW
Contents
Introduction
“Make it Safe. Make it Happen”
e-PTW software proves to be a very useful and convenient tool to establish Control, Coordination and Communication following correct work sequences among the participating agencies through computer system, facilitating: Full view of the entire work scenario to enable the in charge to take correct and fast decision Right, definite and quick communication Smooth flow of work, saving time, avoiding lengthy paper work Easy & quickly retrieval data bank ASK-EHS has successfully designed custom-made module and implemented the above required system in India & abroad which are excellent by working the entire satisfaction of the clients.
e-PTW
permit to work complete solutions
Why e-PTW?
When the control centers are located at far distances and in tough geographical terrain, exercising physical control becomes extremely tedious and time consuming If any reference is needed with previous jobs undertaken earlier, one has to search the same physically from maintained library of documents The authority in command is faced with large number of PTW applications for the various location of the complex and he has to scrutinize among them taking into consideration the entire work process
Introduction
For lengthy, intricate, and voluminous jobs engaging large number of agencies and work-force and tackling variety of hazardous work situation with application of lockout-tagout isolation systems, it becomes a gigantic work to run about, contact people personally, take their clearances, making entries on the forms with signature etc.
01
Permit Control
“Everybody understands simplicity”
Management of permit to work documents and certificates. System supports the full cycle of Permits and Certificates and comes with a customized workflow to validate steps to promote safe working practices.
PERMIT FLOW e-PTW controls the sequence of status changes a permit is moved through during its life cycle with its flow engine. The software provides facility to authorized parties to mention all necessary procedures, isolations and authorization are completed before moving to the next stage in the sequence.
Work
FEATURING
Request
Notification generation Permit creation Role & Rule controlled Awareness & Acknowledgement Concurrence & Authorization Email notification Issue & Surrender control Re-issue control Issue for testing Valid to & Expiry Surprise inspection by safety team Full audit trail & History Gas testing Related safety documents Attachment
Email
Authorised Concur Job Safety Anal.
Prepared
Isolation(LOTO) Certificates
Assigned Hard Copy
Re-Validated
Expired
e-PTW manages the entire permit process, including: granting permission, preparing & approving a permit, issuing it for work to commence, testing it and closing it following job completion.
Issued
Gas Testing
Dashboard Visual Display
Closed
Risk Assessment (JHA, JSA, TRA) Hot work permit Cold work permit Isolation certificate Confined space certificate Radiography certificate Scaffolding certificate Dive certificate Excavation certificate Gas testing records
STATE EXAMPLES Raised
Surrendered
Submitted
Closed
Approved
Cancelled
Available
On Hold
Issued
History
Permit Control
TYPE OF DOCUMENTS
02
Isolation & Control
“Making plant SAFE to work on”
e-PTW contains feature to manage the entire isolation process with controls and checks to support logical process flow, ensuring the synchronization of plant isolation with permits. The software guides users through the process by selecting the isolations required while checking if they are already being shared by other work. The isolation & de-isolation process can be managed with Lock or Tag control. It gives engineer the ability to print out Isolations list & Tags that can be taken to the worksite and used to carry out the required isolations which are then recoded in the software.
2. Print Isolation Lists & Tags 3. Do Isolation 4. Confirm Done in System
FEATURING Isolation points & types Isolation states Shared isolations Procedure attachments Tag & lock box detail Audit & History
ISOLATION POINT VERIFICATION e-PTW system facilities barcode tag labels and RFID tag item identification technology. Mobile devices can be used to upload specified isolation points in order to provide plant engineers the ability to locate and confirm the isolation points as specified. Appropriate isolation sequences and individual points are provided to the user to perform and confirm the work using RFID plant identification and matching tag label barcodes. On completion, the information can be uploaded to affirm specified isolation points have been applied. The system facilities de-isolation procedure in a similar manner.
Isolation & Control
1. Build an Isolation
03
Job Safety Analysis “P Draft JSAs can be printed and used to visit the worksite to evaluate the hazard present, followed with the JSA update, refinement and addition of hazards and controls. Supplementary assessments such as materials, hazards, lifting plans or crafts can also be supported with the document attachment facilities of the system.
JSA STEPS 1
Work Request, Define and Categorize Work
2
Raise JSA and define the Equipment and Work Scope
3
Form a JSA Team (if required)
4
Define Work Steps
5
Conduct Work Site Assessment
6
Conduct Risk Assessment 6.1 Identify all the Hazards and
determine risk ratings 6.2 Assign controls to risks that
are not acceptable 6.3 Determine risk ratings after
controls are applied 6.4 Re-assign controls until all
risks are acceptable 6.5 Finalize documents 7
Submit for approval
8
Approve or Re-Assess
CLEAR WORKING PARTY COMMUNICATION Job safety analysis provides the work team with identified hazards, controls, barriers and safety documents that require communicating prior to work commencement. The JSA can act as or support a Toolbox Talk where the individual input, agreement, roles and responsibilities can be agreed with the working party prior to starting work.
Job Safety Analysis
A client-specific Hazard library is provided to stimulate thought and to assist in defining the hazards and controls of each work step.
TO ES C TI S” C A TIE PR VI K TI R C O A W RK TO WO ED G LI IN PP UR A D SD O H NT ET E M CID ED C R FA TU O C K U S R RI ST E A TH G E IN G D A VI N O MA R
Following task definition the job can be broken down into a series of work steps, each being recorded on the JSA. Each work step is then analyzed separately to determine the potential hazards related to it.
04
Features Knowledge sharing
Permit Monitoring
Knowledge-based processing of safety information, such as JSA, Isolations, allied with the capture of lesson learnt following work tasks and experiences gathered at work sites during execution of actual job, provide safety engineers and other associated agencies with powerful tool to process permits and certificates in an informed and highly integrated manner.
Facilitates to maintain log of ongoing permits with wireless hand held devices
Isolation management Application maintains record of each equipment, their isolation points and isolation procedure with relevant aids like actual photographs, drawings and diagrams. It can incorporate the uses application of different Lock-out / Tag-out accessories.
Area Map Area map is an aerial view of the plant layout which depicts the current status of permits issued and application waiting Identified dangerous zone classification, content of area, danger from & associated risk factor Color codes and symbols identify the nature of permits Identification marks for different permits with their brief work description With a single click, entire status of permits and application appears
Dynamic monitoring The safety team should remain aware of the potential for new hazards as work progress and not become complacent. If necessary, they should STOP THE JOB and request to re-assess the task.
Permit Tracker Track the permits and its current status
Management Information Rule-based structure within a defined authorization process and flexible analysis functions deliver ‘real-time’ management information Built in management reports like permit issued, suspended permits, Isolation list, JSA list, Hazards list etc. Graphical presentation of history to carry out statistical analysis System supports all reports, permits and certificates to be exported as PDF files for easy distribution purpose
Identification marks for different isolation points with status
Warning & Alerts Software warn issuer if permit being raised coincides with a permit in current use on same location or grid reference, thereby saving time and effort Location hazard warning with danger zone classification ensures that users are aware of the potential dangers, so that the appropriate protection and control measures can be taken
Complex Job-history Complex job having large number of permits have been planned, executed and closed, the same will be kept in storage sequentially for reference
Gas test monitoring Log of continuous / frequent gas test data using wireless handheld devices
Approval Mechanism This mechanism validates both the users and the data before allowing a change.
Reminder for the permit validity expired State-flow also encompasses email, concurrence, notifications, lesson learned, gas testing and many other trigger features to support the safety processes
External References Facility to attach any external references in form of electronic document such as work procedures, photographs, drawing, diagrams etc.
Security System offers advanced configurable security features extending to single signon, security switching, roll and skill matching
Features
Unique identification marks for confined space and continuous gas testing monitoring depicted
05
“In your game, “good enough” isn’t just good enough”
The strength of ASK-EHS lies in its pool of talent, exper tise, experience and resourcefulness in software solution. Our strength in software solution acquires exclusive reputation from the fact that we not only develop and deliver software to our clients but also work hand-in-hand with them to implement the requisite measures at work places. Our composite team takes the full responsibility of software implantation; train the client to use and execute the software application in real-time environment with confidence and competence, thereby deriving full benefit from the software application. A qualified team of project leaders, computer programmers, software testing professionals and implementation specialist take-up software and technical development and implementation works.
5. Go-Live
4. Training
3. Testing
2. Software Configuration
1. Requirements
Our Approach & Implementation
Our Approach & Implementation
06
Our Approach & Implementation
2
3
4
Requirements The initial stage will confirm the objectives and scope of the project, identify tasks to be carried out and determine software configuration.
Software Configuration This stage involves making the baseline software work the way a customer wants. A core element to this process is to build a set of WYSIWYG. These are data input screens that closely resembles the resulting hard copy printouts and rule logic.
Testing Testing is normally split into two phases, Factory Acceptance Testing (FAT) and User Acceptance Testing (UAT)
Training While administrator and customer project manager will have undergone sufficient training to enable them to participate in tasks such as process mapping, FAT and UAT, additional staff training is still required. Formal, role-specific training and assessment materials have to be prepared, IT staff needs formal training on system administration and we normally organize roll-out training sessions led by the administrator to provide confidence.
5
Go-Live With preparation, configuration, testing and training completed we reach the moment everyone has been working for – go-live. Staff should be aware of the impending switch from an existing system to an electronic system from a combination of a co-ordinate awareness campaign and roll-out training. Final data is set up, software is installed and tested on user workstations and key users are selected to begin the process of using the system to process the live data. ASK-EHS provides on-site support to staff during this early confidence building stage and finally the project is signed off and formally handed over to the ASK-EHS support department who provide ongoing support as and when required.
Our Approach & Implementation
1
07
System Configuration
“Your system, your rules”
A core design goal of e-PTW system is to provide you with a system that adapts to your process and required permit forms and checklists, rather than forcing procedural change to match the software. The architecture allows the system to be configured precise requirements using instruction sets that are utilized by you. Some of the common configuration features are; Permits and Certificates – ability to operate client specific forms for all document types in the form of software screens that closely represent the paper JSA, Permits and Certificates. The system supports any number of types, which has its own layout, logic and data to provide users with immediate familiarity and rule based. Hard copy Certificates and Permits – The format of printed Permits and documents is also client specific. ASK-EHS has implemented different sizes, color, styles, watermarks, single/double side and continuation sheet handling on many printer types.
Hazard & Control library – Risk assessment is supported by Hazard library. This can be changed by client to contain their own applicable hazards and potential controls. The library can be added to and developed by the client to evolve as new hazard and controls are recognized through work tasks. User roles & rights – ability to assign specific roles and rights to authorized person to view, add, edit e-PTW system various stages. Integration – e-PTW system is open for integration to other systems. The multi-tier object-oriented architecture with its fully exposed APIs is designed to communicate with other systems like MSDS, SAP, ERP systems.
System Configuration
Isolation and Lock-out / Tag-out methods – The software can be configured to match the full range of methods used by different companies for isolation procedure with features and process flow to support the use of isolation certificates or the alternative method of showing isolations on permits. A range of Lock-out/Tag-out methods are matched to suit client preferences tailor-made tags.
08
“Improved Safety, Cost Reduction, Improved Uptime”
Support
Although cost benefits are secondary to that of safety it is beneficial to understand that adopting an electronic safe system of work can substantially contribute to the goal of operating excellence while reducing operational costs relatively well.
A
In summary, benefits are based on more effective and efficient administration systems to enforce safety procedures prior to, during and after work activities as well as achieving fewer incidents due to greater safety vigilance.
Isolation points & types Information Assessment Knowledge Rule adoption Process Transparency Application Responsibility Communication Awareness Behavior Audit
C
EXTRA CONTROL Cross checks Role checks Alerts Planning & Awareness Quality Statistical Analysis History
BETTER COMMUNICATION Central information Faster communication Confirmed communication
Hot Work Permit No: 50 Hydro testing
A C
H
We pride ourselves in our excellent quality of support, which ranges from helpdesk, to system upgrades, maintenance and administration. Our team is smart and experienced enough in the EHS and IT domains.
Instant Online Support
PERSONAL ADVANTAGES Easier to access the process Knowledge and awareness Quick availibity of authorities without any personal communication
Looking for more information? Contact ASK-EHS’ representative today!
OPERATIONAL EFFECTIVENESS Increased efficiency Increased Uptime Lower operational cost
Email
Support
BETTER
H
:
[email protected]
Website : http://www.ask-ehs.com Contact No. : +91 98251 00917
*This document, or any related presentation about ASK-EHS’ strategy, strength and possible future developments, directions and functionality of products and/or platforms, are all subject to change and may be changed by ASK-EHS at any time due to any reason without notice. The information in this document is not a commitment, promise or legal obligation to deliver any material, code or functionality.
Summary
Summary
09
