Part Catalog Kawasaki Klx150s

GRID NO.

This catalog covers:

’09 ’10 KLX150 KLX150 C9F/CA C9F/CAF F

This grid covers:

A-1 Title ’09 ’10 KLX15 KLX150 0 C9F/CAF C9F/CAF Publications................. Publications.......................... .................. ................... ...................A-2 .........A-2 Model Identification..................... Identification.............................. .................. ............A-4 ...A-4 Engine....................... Engine................................ .................. .................. ................... ............B-1 ..B-1 Chassis.............................................................D-1 © Kawasaki Heavy Industries, Ltd. 2010

Engine No. Location:

Year & Model Color VIN No. Range

’09 KLX150C9F 1. KMI.Ebony (20A) 2. Lime Green (777)

’10 KLX150CAF 1. Colored Plastic Firecracker Red (6L) 2. Lime Green (777)

GRID NO.


A-2 Publications


Year & Model 2009 KLX150C9F

2010 KLX150CAF

Owner’s Manual

This grid covers:

A&P Manual General

Supplement

Service Manual Basic

Supplement

Microfiche

GRID NO.


A-2 Publications


Year & Model 2009 KLX150C9F

2010 KLX150CAF

Owner’s Manual

This grid covers:

A&P Manual General

Supplement

Service Manual Basic

Supplement

Microfiche


GRID NO.


This grid covers:

A-3

Parts List Infomation

PARTS LIST INFORMATION

This parts catalog lists parts and sub-assemblies provided as spare parts. When it becomes becomes necessary necessary to replace replace parts always use KAWASAKI KAWASAKI GENUINE PARTS. PARTS. Strict inspection assures assures quality and performance of KAWASAKI GENUINE PARTS.

1. HOW TO ODER ODER PARTS PARTS

E.

When ordering parts be sure to use the catalog for the correct model and year of the vehicle. Include the following items exactly as listed in this catalog on your parts order. Part Number Part Name Color Code Specify the color using both color code (which is part of the part number) and name when ordering painted parts. Exampl Example: e: 51001-5 51001-5074 074-H8 -H8 TANK-COM ANK-COMP-F P-FUEL UEL,EBO ,EBONY NY Parts not shown disassembled disassembled in the illustrations illustrations of this parts catalog are not sold separately; separately; only the complete units or next higher assemblies illustrated, are supplied, as spare parts.

(+)..................................................Plus (-)................................................Minus &.....................................................And 2ND..........................................Second 3RD..............................................Third 4TH............................................Fourth AR....................................A s Required ASSY....................................Assembly CA.........................................Cut Away CNT...........................................Center COMP...................................Complete D...............................................Degree FR................................................Front G..................................................Gram

2. EXPLANATION EXPLANATION OF PARTS PARTS CATALOG CATALOG FORMAT FORMAT

F. G. H.

I.

A. B. C.

D.

Year Year & Mode Modell Title Title This title describes the year(s) and model(s) contained in this catalog. Part Part Group Group Title Title A representative name for the group of parts illustrated on this page. Referernce Referernce Number Number The reference reference number is listed on the illustration illustration and parts list. It is the link between the illustration illustration and the parts list. Part Part Number Number The number assigned assigned to a part for the purpose of parts ordering.

Descri Descriptio ption n Describes the main function of the part and includes data such as size, number of teeth, color,etc. List of Abbreviations HEX.....................................Hexagonal ID =.............................Inside Diameter KPH.....................Killometers Per Hour L.....................................................Link L =.............................................Length L/...................................................Less LH.........................................Left Hand LWR............................................Lower MM........................................Millimeter MPH.............................Miles Per Hour NA...................................Not Available O/S.......................................Over Size OD =.........................Outside Diameter PR........................................Ply Rating

REF......................................Reference RH......................................Right Hand RPM................ Revolutions Per Minute RR................................................Rear STD........................................Standard T ..................................................Teeth T =........................................Thickness U/S......................................Under Size UPP............................................Upper V.....................................................Volt W...................................................Watt W/..................................................With WD......................................With Decal WOD..............................Without Decal

Quan Quantit tity y Specifies fies how many of a part are required at the indicated indicated position on the illustration. illustration. Year Year & Model Model Indicates which parts are used for a specific vehicle year and model. Additional Additional Information Information Additional Information is shown as follows: 1) (OPTION) Part is not installed as original equipment, but is available separately. 2) (RACING USE ONLY) Part is to be used for closed course racing only on this vehicle. 3) (OFF-ROAD USE ONLY) Part is for off-road use only this vehicle. 4) (LOCAL PROCUREMENT PROCUREMENT ITEM) Part is obtainable from a local source. No part number number is listed. 5) Technical relationships between old part numbers and new part numbers are shown as follows: INTERCHANGE - Old part or new part can be used. SUBSTITUTE - New part replaces old part. Old part cannot be used in place of new part. 6) Mid-Year part number changes on a vehicle are noted by engine or frame number references. ( - KZ40 KZ400D 0DE0 E001 0118 181) 1) Affec Affecte ted d unit units s are are from from begi beginn nning ing of mode modell year year prod produc uctio tion n up to and including this engine number. (KZ40 (KZ400D 0D-0 -008 0811 111 1) Affe Affect cted ed units units are are from from this fram frame e numb number er to the the end end of mode modell year production. (KZ400DE008 (KZ400DE008181 181 - KZ400DE018888) KZ400DE018888) Affected Affected units are in this engine number range. range. Specifi Specificat cation ion Code Code Identifies fies the specification specification of the vehicle vehicle for which the part applies. applies. If no spec code is listed, that means the part is used for all specifications. Spec Code

Specification

IN

Indonesia

’ 09

’10

C9F

CA F

O

O

GRID NO.



A-4

This grid covers:

Model I.D. I.D. ’09 ’10 KLX150 KLX150 C9F/CAF C9F/CAF

KLX150C9F

KLX150CAF

Left Side View

Left Side View

Right Side View

Right Side View

GRID NO.


A-5

’09 ’10 KLX150 C9F/CAF

This grid covers:

Color Combination Parts List

’09 KLX150C9F

O : Applicable

Color: KMI.Ebony (20A ) Part No.

Description

: Not applicable

(1) Spec.Code IN

32160-0353-458 33001-0211-458 34003-0087-458 34003-0089-458 34003-0094-458

FRAME-COMP,P.SILVER ARM-COMP-SWING,P.SILVER HOLDER-STEP,RR,LH,P.SILVER H OLDER-STEP,RR,RH,P.SILVER HOLDER-STEP,FR,LH,P.SILVER

O O O O O

34003-0095-458 34024-0064-458 34028-0112-458 34028-0115-458 35004-0116-6C

H OLDER-STEP,FR,RH,P.SILVER STAND-SIDE,P.SILVER STEP,FR,RH,P.SILVER STEP,FR,LH,P.SILVER FENDER-FRONT,EBONY

O O O O O

35023-0153-6C 35063-0586-458 35063-0587-458 36001-0161-27V 36001-0198-27V

FENDER-REAR,EBONY STAY,SHROUD,LH,P.SILVER STAY,SHROUD,RH,P.SILVER COVER-SIDE,LH,UP EBO+LO EBO COVER-SIDE,RH,UP EBO+LO EBO

O O O O O

39007-0153-458 39111-0067-458 44008-0042-458 44008-0044-458 44037-0093-458

ARM-SUSP,UNITRACK,P.SILVER ROD-TIE,SUSPENSION,P.SILVER PIPE-FORK OUTER,RH,P.SILVER PIPE-FORK OUTER,LH,P.SILVER HOLDER-FORK UNDER,P.SILVER

O O O O O

44039-0083-458 44071-0556-458 44071-0557-458 45014-0288-458 46003-0172-458

HOLDER-FORK UPPER,P.SILVER DAMPER-ASSY,LH,P.SILVER DAMPER-ASSY,RH,P.SILVER SHOCKABSORBER,P.SILVER HANDLE,P.SILVER

O O O O O

46012-0075-458 46012-0080-458 49006-0057-BD 49089-0064-6C 49089-0065-6C

HOLDER-HANDLE,LWR,P.SILVER HOLDER-HANDLE,UPP,P.SILVER BOOT,FORK,BLACK SHROUD-ENGINE,LH,EBONY SHROUD-ENGINE,RH,EBONY

O O O O O

GRID NO.


A-6

’09 ’10 KLX150 C9F/CAF

This grid covers:


’09 KLX150C9F

O : Applicable

Color: KMI.Ebony (20A ) Part No. 51001-0340-21 53066-0220-MA 55022-0050-6C 56008-0022-MA 92072-0120-MA

Description TANK-COMP-FUEL,F.BLACK SEAT-ASSY,DUAL,BLACK COVER-HEAD LAMP,EBONY BAG,TOOL,BLACK BAND,SEAT,BLACK

: Not applicable

(2) Spec.Code IN O O O O O

GRID NO.


A-7

’09 ’10 KLX150 C9F/CAF

This grid covers:


’09 KLX150C9F

O : Applicable

Color: Lime Green (777 ) Part No.

Description

: Not applicable

(1) Spec.Code IN

32160-0353-458 33001-0211-458 34003-0087-458 34003-0089-458 34003-0094-458

FRAME-COMP,P.SILVER ARM-COMP-SWING,P.SILVER HOLDER-STEP,RR,LH,P.SILVER H OLDER-STEP,RR,RH,P.SILVER HOLDER-STEP,FR,LH,P.SILVER

O O O O O

34003-0095-458 34024-0064-458 34028-0112-458 34028-0115-458 35004-0116-290

H OLDER-STEP,FR,RH,P.SILVER STAND-SIDE,P.SILVER STEP,FR,RH,P.SILVER STEP,FR,LH,P.SILVER FENDER-FRONT,L.GREEN

O O O O O

35023-0153-290 35063-0586-458 35063-0587-458 36001-0161-25R 36001-0198-25R

FENDER-REAR,L.GREEN STAY,SHROUD,LH,P.SILVER STAY,SHROUD,RH,P.SILVER COVER-SIDE,LH,UP WHITE+LO EBO COVER-SIDE,RH,UP WHITE+LO EBO

O O O O O

39007-0153-458 39111-0067-458 44008-0042-458 44008-0044-458 44037-0093-458


O O O O O

44039-0083-458 44071-0556-458 44071-0557-458 45014-0288-458 46003-0172-458


O O O O O

46012-0075-458 46012-0080-458 49006-0057-BD 49089-0064-290 49089-0065-290

HOLDER-HANDLE,LWR,P.SILVER HOLDER-HANDLE,UPP,P.SILVER BOOT,FORK,BLACK SHROUD-ENGINE,LH,L.GREEN S HROUD-ENGINE,RH,L.GREEN

O O O O O

GRID NO.


A-8

’09 ’10 KLX150 C9F/CAF

This grid covers:


’09 KLX150C9F

O : Applicable

Color: Lime Green (777 ) Part No. 51001-0340-21 53066-0220-MA 55022-0050-266 56008-0022-MA 92072-0120-MA

Description TANK-COMP-FUEL,F.BLACK SEAT-ASSY,DUAL,BLACK COVER-HEAD LAMP,B.WHITE BAG,TOOL,BLACK BAND,SEAT,BLACK

: Not applicable


GRID NO.


A-9

’09 ’10 KLX150 C9F/CAF

This grid covers:


’10 KLX150CAF

O : Applicable

Color: Colored Plastic Firecracker Red (6L ) Part No.

Description

: Not applicable

(1) Spec.Code IN

32160-0353-458 33001-0211-458 34003-0094-458 34003-0095-458 34003-0105-458

FRAME-COMP,P.SILVER ARM-COMP-SWING,P.SILVER HOLDER-STEP,FR,LH,P.SILVER H OLDER-STEP,FR,RH,P.SILVER HOLDER-STEP,RR,LH,P.SILVER

O O O O O

34003-0106-458 34024-0064-458 34028-0112-458 34028-0115-458 35004-0116-6L

H OLDER-STEP,RR,RH,P.SILVER STAND-SIDE,P.SILVER STEP,FR,RH,P.SILVER STEP,FR,LH,P.SILVER FENDER-FRONT,F.RED

O O O O O

35023-0153-6L 35063-0586-458 35063-0587-458 36001-0161-25R 36001-0198-25R

FENDER-REAR,F.RED STAY,SHROUD,LH,P.SILVER STAY,SHROUD,RH,P.SILVER COVER-SIDE,LH,UP WHITE+LO EBO COVER-SIDE,RH,UP WHITE+LO EBO

O O O O O

39007-0153-458 39111-0067-458 44008-0042-458 44008-0044-458 44037-0093-458


O O O O O

44039-0083-458 44071-0556-458 44071-0557-458 45014-0288-458 46003-0172-458


O O O O O

46012-0075-458 46012-0080-458 49006-0057-BD 49089-0064-6C 49089-0065-6C


O O O O O

GRID NO.


’09 ’10 KLX150 C9F/CAF

A-10

This grid covers:


’10 KLX150CAF

O : Applicable

Color: Colored Plastic Firecracker Red (6L )

: Not applicable

(2) Spec.Code

Part No.

Description

IN

51001-0340-21 53066-0220-MA 55022-0050-6L 56008-0022-MA 92072-0120-MA

TANK-COMP-FUEL,F.BLACK SEAT-ASSY,DUAL,BLACK COVER-HEAD LAMP,F.RED BAG,TOOL,BLACK BAND,SEAT,BLACK

O O O O O

GRID NO.


’09 ’10 KLX150 C9F/CAF

A-11

This grid covers:


’10 KLX150CAF

O : Applicable

Color: Lime Green (777 ) Part No.

Description

: Not applicable

(1) Spec.Code IN

32160-0353-458 33001-0211-458 34003-0094-458 34003-0095-458 34003-0105-458

FRAME-COMP,P.SILVER ARM-COMP-SWING,P.SILVER HOLDER-STEP,FR,LH,P.SILVER H OLDER-STEP,FR,RH,P.SILVER HOLDER-STEP,RR,LH,P.SILVER

O O O O O

34003-0106-458 34024-0064-458 34028-0112-458 34028-0115-458 35004-0116-290

H OLDER-STEP,RR,RH,P.SILVER STAND-SIDE,P.SILVER STEP,FR,RH,P.SILVER STEP,FR,LH,P.SILVER FENDER-FRONT,L.GREEN

O O O O O

35023-0153-290 35063-0586-458 35063-0587-458 36001-0161-25R 36001-0198-25R

FENDER-REAR,L.GREEN STAY,SHROUD,LH,P.SILVER STAY,SHROUD,RH,P.SILVER COVER-SIDE,LH,UP WHITE+LO EBO COVER-SIDE,RH,UP WHITE+LO EBO

O O O O O

39007-0153-458 39111-0067-458 44008-0042-458 44008-0044-458 44037-0110-458


O O O O O

44039-0083-458 44071-0556-458 44071-0557-458 45014-0288-458 46003-0172-458


O O O O O

46012-0075-458 46012-0080-458 49006-0057-BD 49089-0064-6C 49089-0065-6C


O O O O O

GRID NO.


’09 ’10 KLX150 C9F/CAF

A-12

This grid covers:


’10 KLX150CAF

O : Applicable

Color: Lime Green (777 ) Part No. 51001-0340-21 53066-0220-MA 55022-0050-266 56008-0022-MA 92072-0120-MA

Description TANK-COMP-FUEL,F.BLACK SEAT-ASSY,DUAL,BLACK COVER-HEAD LAMP,B.WHITE BAG,TOOL,BLACK BAND,SEAT,BLACK

: Not applicable


GRID NO.


B-1

’09 ’10 KLX150 C9F/CAF Engine

B-3

B-6

Cylinder Head

Muffler(s)

This grid covers:

Pictorial Index

B-4

Cylinder/Piston(s)

B-5

B-7

Valve(s)

B-8

Air Cleaner

Camshaft(s)/Tensioner

GRID NO.


B-2


B-9

Crankshaft

B-12

Transmission

This grid covers:

Pictorial Index

B-10

Kickstarter Mechanism

B-13

Gear Change Drum/Shift Fork(s)

B-11

B-14

Clutch

Gear Change Mechanism

GRID NO.


C-1


C-3

Crankcase

C-4

C-6

Oil Pump

C-7

Engine Cover(s)

Generator

This grid covers:

Pictorial Index

C-5

C-8

Carburetor

Ignition System



C-9

Starter Motor

GRID NO.

C-2

This grid covers:

Pictorial Index

GRID NO.


D-1

’09 ’10 KLX150 C9F/CAF Chassis

D-3

Frame

D-4

D-6

Swingarm

D-7

Engine Mount

Suspension

This grid covers:

Pictorial Index

D-5

D-8

Frame Fittings

Footrests

GRID NO.


D-2


D-9

Front Fender(s)

D-12

Tires

D-10

Rear Fender(s)

D-13

Front Hub

This grid covers:

Pictorial Index

D-11

D-14

Stand(s)

Rear Hub

GRID NO.


E-1


This grid covers:

Pictorial Index

E-3

Brake Pedal

E-4

Shock Absorber(s)

E-5

Front Master Cylinder

E-6

Front Brake

E-7

Rear Master Cylinder

E-8

Rear Brake

GRID NO.


E-2


E-9

Handlebar

E-12

Seat

E-10

E-13

This grid covers:

Pictorial Index

Front Fork

Meter(s)

E-11

E-14

Fuel Tank

Cables

GRID NO.


F-1


F-3

Side Covers/Chain Cover

F-4

F-6

Turn Signals

F-7

This grid covers:

Pictorial Index

Headlight(s)

Chassis Electrical Equipment

F-5

F-8

Taillight(s)

Ignition Switch

GRID NO.


F-2


F-9

Owner’s Tools

F-12

Decals(Green)(C9F)

F-10

Labels

F-13

Decals(Red)(CAF)

This grid covers:

Pictorial Index

F-11

Decals(Ebony)(C9F)

F-14

Decals(Green)(CAF)



GRID NO.

B-3

This grid covers:

Cylinder Head Ref. No.

Quantity-KLX150

Part No.

Description

Spec Code ’09 ’10 C9F CAF

11002 11004 11065 11065A 13271

11002-0052 11004-0093 11065-0212 11065-1177 13271-1844

HEAD-ASSY-CYLINDER GASKET-HEAD CAP CAP,VALVE ADJUSTING PLATE,BREATHER

1 1 1 2 1

1 1 1 2 1

16065 32154 49002 92004 92033

16065-0061 32154-1906 49002-0019 92004-1217 92033-1247

HOLDER-CARBURETOR PIPE,2ND AIR GUIDE-VALVE STUD,8X22 RING-SNAP

92037 92043 92055 92055A 92055B

92037-1305 92043-0100 92055-0061 92055-0191 92055-0202

CLAMP PIN,8.2X10X14 RING-O,9.8X1.9 RING-O,32X1.9 RING-O,86X1.9

1 2 1 1 1

1 2 1 1 1

92055C 92066 92153 92153A 92153B

92055-1231 92066-1012 92153-0481 92153-1140 92153-1141

RING-O,ADJUST CAP PLUG,OIL LINE,7.2X8 BOLT,6X20 BOLT,6X10 BOLT,8X201

2 1 2 2 4

2 1 2 2 4

92153C 92161 92200 132 132A

92153-1970 92161-0789 92200-1631 132BA0614 132BA0620

BOLT,FLANGED,6X110 DAMPER,CYLINDER HEAD WASHER,8.2X17X2.3 BOLT-FLANGED-SMALL,6X14 BOLT-FLANGED-SMALL,6X20

2 2 4 2 6

2 2 4 2 6

1 1 1 1 AR AR 2 2 2 2



GRID NO.

This grid covers:

B-4 Cylinder/Piston(s) Ref. No.

Quantity-KLX150

Part No.

Description


11061 13001 13002 13008 13024

11061-0319 13001-0104 13002-0029 13008-0038 13024-0009 (OPTION)

GASKET,CYLINDER BASE PISTON-ENGINE PIN-PISTON RING-SET-PISTON RING-SET-PISTON LL,O/S 1.00

1 1 1 1 1

1 1 1 1 1

13025

RING-SET-PISTON L,O/S 0.50

1

1

PISTON-ENGINE LL

1

1

PISTON-ENGINE L

1

1

92033 92043

13025-0011 (OPTION) 13027-0017 (OPTION) 13029-0023 (OPTION) 92033-1287 92043-0100

RING-SNAP PIN,8.2X10X14

2 2

2 2

98111

98111-0019

CYLINDER-COMP-ENGINE

1

1

13027 13029



GRID NO.

This grid covers:

B-5

Air Cleaner Ref. No.

Quantity-KLX150

Part No.

Description


11010 11013 11065 13272 13280

11010-0200 11013-0025 11065-0271 13272-0028 13280-0253

FILTER-ASSY-AIR ELEMENT-AIR FILTER CAP PLATE HOLDER

1 1 1 1 1

1 1 1 1 1

14037 14073 14073A 16126 55020

14037-0074 14073-0172 14073-0224 16126-0042 55020-0541

SCREEN DUCT,INTAKE DUCT,CARBURETOR VALVE,AIR SWITCH GUARD

1 1 1 1 1

1 1 1 1 1

92002 92015 92037 92037A 92037B

92002-1904 92015-1367 92037-1271 92037-1593 92037-1712

BOLT NUT,FLANGED,6MM CLAMP,12.5MM CLAMP CLAMP

1 2 4 2 2

1 2 4 2 2

92059 92066 92093 92093A 92152

92059-1804 92066-1475 92093-0094 92093-0103 92152-0854

TUBE,4X9X310,WHITE PLUG,DRAIN SEAL,L=620 SEAL,L=520 COLLAR

1 2 1 1 2

1 1 1 2

92153 92153A 92160 92172 92173

92153-0936 92153-1882 92160-1278 92172-0177 92173-0081

BOLT,FLANGED,6X14 BOLT,WP,5X14 DAMPER SCREW,5X16 CLAMP

1 4 2 5 1

1 4 2 5 1

92173A 92173B 92192 92192A 92192B

92173-0179 92173-0217 92192-0474 92192-0678 92192-0746

CLAMP,11.6MM CLAMP TUBE,ASV-AIR CLEANER TUBE,8X12X45 TUBE,ASV-HEAD

4 1 1 2 1

2 1 1

92192C 92192D 92200 92200A 132

92192-0839 92192-0921 92200-0394 92200-0529 132BA0625

TUBE,BREATHER TUBE,A/C-DRAIN WASHER,6X26X2 WASHER BOLT-FLANGED-SMALL,6X25

1

1 2 1 2 2

1 2 2

1



GRID NO.

This grid covers:

B-6 Muffler(s) Ref. No.

Quantity-KLX150

Part No.

Description


11061 11061A 11061B 18088 18100

11061-0207 11061-0322 11061-1148 18088-0450 18100-0104

GASKET,MUFFLER JOINT GASKET,EXHAUST PIPE GASKET,5.8X12X1.5 PIPE-EXHAUST BODY-ASSY-MUFFLER

1 1 2 1 1

1 1 2 1 1

3 91 56 3 91 56 A 49106 49107 92015

391 56 -0 55 2 3 91 56 -0 55 3 49106-0081 49107-0138 92015-1143

PA D, MUFFL ER COVER, INNER, LW R PA D, MUFFL ER COVER, INNER, UPP COVER-MUFFLER,TAIL CAP COVER-EXHAUST PIPE NUT,8MM

1 1 1 1 2

1 1 1 1 2

92015A 92022 92065 92152 92153

92015-1432 92022-3026 92065-096 92152-0612 92153-1350

NUT,8MM WASHER,PLAIN GASKET COLLAR,6.5X8.5X5.5 BOLT,SOCKET,8X25

1 2 1 5 1

1 2 1 5 1

92154 92161 92161A 92161B 92171

92154-0042 92161-0306 92161-0545 92161-1284 92171-0593

BOLT,SOCKET,6X12 DAMPER DAMPER DAMPER,MUFFLER CLAMP

5 2 3 1 1

5 2 3 1 1

130 156

130CA0816 156R0610

BOLT-FLANGED,8X16 BOLT-WP,6X10

1 1

1 1



GRID NO.

This grid covers:

B-7 Valve(s) Ref. No.

Quantity-KLX150

Part No.

Description


12004 12005 12009 12011 12016

12004-0031 12005-0051 12009-0018 12011-1051 12016-0035

VALVE-INTAKE VALVE-EXHAUST RETAINER-VALVE SPRING COLLET ARM-ROCKER

1 1 2 4 2

1 1 2 4 2

12020 16007 49078 92009 92015

12020-0007 16007-1223 49078-0064 92009-1109 92015-1137

SHAFT-ROCKER SEAT-SPRING SPRING-ENGINE VALVE SCREW,VALVE ADJUST NUT,VALVE ADJUST LOCK

2 2 2 2 2

2 2 2 2 2

92049

92049-0139

SEAL-OIL

2

2



GRID NO.

This grid covers:

B-8 Camshaft(s)/Tensioner Ref. No.

Quantity-KLX150

Part No.

Description


12046 12048 12053 12053A 14014

12046-0084 12048-0023 12053-0126 12053-0127 14014-1154

SPROCKET,36T TENSIONER-ASSY GUIDE-CHAIN,RR GUIDE-CHAIN,FR PLATE-POSITION

1 1 1 1 1

1 1 1 1 1

49118 92055 92055A 92057 92122

49118-0152 92055-0060 92055-0193 92057-0032 92122-0011

CAMSHAFT-COMP RING-O,9.8X2.4 RING-O,23.2X2.4 CHAIN,CAM ROLLER

1 1 1 1 1

1 1 1 1 1

92153 92153A 92153B 92154 92172

92153-1151 92153-1156 92153-1157 92154-0281 92172-1055

BOLT,6X25 BOLT,8X23 BOLT,6X26.5 BOLT SCREW,6X14

2 1 1 1 2

2 1 1 1 2

411

411AA0600

WASHER-PLAIN,6.5X13X1

1

1



GRID NO.

This grid covers:

B-9 Crankshaft Ref. No.

Quantity-KLX150

Part No.

Description


12046 13031 13097 16085 92045

12046-0061 13031-0116 13097-0076 16085-0118 92045-0018

SPROCKET,18T CRANKSHAFT-COMP GEAR-PRIMARY SPUR,25T GEAR,21T BEARING-BALL

1 1 1 1 1

1 1 1 1 1

92200 92210 510

92200-0553 92210-0600 510A4200

WASHER,14.2X28X1.5 NUT,14MM,LEFT HANDED KEY-WOODRUFF

1 1 1

1 1 1

GRID NO.



B-10

This grid covers:

Kickstarter Mechanism Ref. No.

Quantity-KLX150

Part No.

Description


13061 13064 13066 13070 13078

13061-0349 13064-0060 13066-0014 13070-1035 13078-0026

BOSS LEVER-ASSY-KICK SHAFT-KICK GUIDE,KICK SHAFT RATCHET

1 1 1 1 1

1 1 1 1 1

13206 59051 5 90 51 A 92002 92009

13206-1070 59051-0096 5 90 51 -0 09 7 92002-1442 92009-1607

GUIDE-KICK GEAR-SPUR,IDLE,26T GE AR-S PUR, KI CK S TARTER, 26 T BOLT,SOCKET,8X25 SCREW,6X27

1 1 1 1 1

1 1 1 1 1

92022 92049 92081 92081A 92081B

92022-315 92049-1387 92081-020 92081-122 92081-1276

WASHER,16.8X22X0.5 SEAL-OIL,KICK PEDAL SPRING,KICK PEDAL SPRING,RATCHET SPRING,KICK STARTER

3 1 1 1 1

3 1 1 1 1

92172 92200 92200A 290 480

92172-1051 92200-0298 92200-0571 290CA0808 480J1200

SCREW,6X16 WASHER,12.3X20X0.5 WASHER,13.2X20X0.5 SCREW-SET-SOCKET,8X8 CIRCLIP-TYPE-C,12MM

2 1 1 1 1

2 1 1 1 1

CIRCLIP-TYPE-C,16MM BALL-STEEL,1/4"

3 1

3 1

480A 480J1600 600 600A0800

GRID NO.



This grid covers:

B-11 Clutch Ref. No.

Quantity-KLX150

Part No.

Description


13086 13087 13088 13088A 13088B

13086-1070 13087-1161 13088-0040 13088-0041 13088-1077

WHEEL-CLUTCH HUB-CLUTCH PLATE-FRICTION PLATE-FRICTION PLATE-FRICTION,ID=100

1 1 3 1 1

1 1 3 1 1

13089 13091 13095 13116 13183

13089-1108 13091-1920 13095-0093 13116-1136 13183-1274

PLATE-CLUTCH HOLDER,CLUTCH SPRING HOUSING-COMP-CLUTCH ROD-PUSH PLATE

4 1 1 1 1

4 1 1 1 1

13236 92026 92139 92144 92145

13236-0174 92026-1614 92139-0244 92144-1289 92145-0558

LEVER-COMP,CLUTCH RELEASE SPACER BUSHING,17X22X30 SPRING,CLUTCH SPRING

1 2 1 1 4

1 2 1 1

92145A 92153 92153A 601

92145-0759 92153-0794 92153-1067 601A6000

SPRING BOLT,10X36 BOLT,6X25 BEARING-BALL

1 4 1

4 1 4 1

GRID NO.



This grid covers:

B-12 Transmission Ref. No.

Quantity-KLX150

Part No.

Description


1 31 27 13128 13144 13262 13262A

131 27 -0 05 4 13128-0051 13144-0049 13262-0454 13262-0459

S HA FT-TRA NSM IS SI ON I NPUT, 12T SHAFT-TRANSMISSION OUTPUT SPROCKET-OUTPUT,14T GEAR,INPUT 4TH,22T GEAR,OUTPUT 4TH,26T

1 1 1 1 1

1 1 1 1 1

13262B 13262C 13262D 13262E 13262F

13262-0500 13262-0501 13262-0502 13262-0552 13262-0662

GEAR,OUTPUT LOW,35T GEAR,OUTPUT 2ND,32T GEAR,OUTPUT 5TH,24T GEAR,INPUT 5TH,24T GEAR,INPUT 3RD,19T

1 1 1 1 1

1 1 1 1 1

13262G 13262H 92025 92026 92026A

13262-0731 13262-0738 92025-1280 92026-1037 92026-1610

GEAR,INPUT 2ND,16T GEAR,OUTPUT 3RD,28T SHIM SPACER,17.2X23X0.5 SPACER

1 1 1 3 1

1 1 1 3 1

92033 92055 92139 92139A 92139B

92033-1060 92055-0151 92139-0001 92139-0002 92139-0286

RING-SNAP,17MM RING-O,16.8X1.9 BUSHING BUSHING BUSHING

5 1 1 1 1

5 1 1 1 1

92143 480

92143-1680 480J1700

COLLAR,SPROCKET CIRCLIP-TYPE-C,17MM

1 1

1 1

GRID NO.



B-13

This grid covers:

Gear Change Drum/Shift Fork(s) Ref. No.

Quantity-KLX150

Part No.

Description


13140 13140A 13140B 13141 13145

13140-0051 13140-0052 13140-0053 13141-0047 13145-0045

FORK-SHIFT,INPUT FORK-SHIFT,OUTPUT RH FORK-SHIFT,OUTPUT LH DRUM-CHANGE CAM-CHANGE DRUM

1 1 1 1 1

1 1 1 1 1

13151 13183 49047 92022 92045

13151-1099 13183-1066 49047-1094 92022-1690 92045-0126

SWITCH-COMP,NEUTRAL PLATE,CHANGE ROD-SHIFT WASHER,6.5X24X2 BEARING-BALL,17X35X10

1 1 1 1 1

1 1 1 1 1

92065 112 510 551

92065-058 112CA0620 510A3200 551A0306

GASKET,10.5X16X1 BOLT-UPSET,6X20 KEY-WOODRUFF PIN-DOWEL,3X6

1 1 1 1

1 1 1 1

GRID NO.



B-14

This grid covers:

Gear Change Mechanism Ref. No.

Quantity-KLX150

Part No.

Description


13165 13172 13236 13242 92002

13165-0003 13172-0005 13236-1192 13242-0055 92002-1237

PAWL,CHANGE SHAFT SHAFT-ASSY-CHANGE LEVER-COMP,DRUM POSITION LEVER-ASSY-CHANGE BOLT,6X20

1 1 1 1 1

1 1 1 1 1

92004 92022 92026 92081 9 21 44

92004-0032 92022-1827 92026-1217 92081-1829 9 21 44 -1 34 5

STUD,6X12 WASHER,6X12.8X1.2 SPACER SPRING,CHANGE LEVER S PRI NG, CHA NGE P EDA L RE TURN

1 1 1 1 1

1 1 1 1 1

92145 92153 92160 311

92145-0349 92153-1144 92160-1036 311BA0600

SPRING BOLT,8X15.5 DAMPER,CHANGE PEDAL NUT-HEX

1 1 1 1

1 1 1 1



GRID NO.

This grid covers:

C-3 Crankcase Ref. No.

Quantity-KLX150

Part No.

Description


11061 13272 14080 14080A 92043

11061-0265 13272-0760 14080-0251 14080-0295 92043-0099

GASKET,DRAIN PLUG PLATE CRANKCASE,RH CRANKCASE,LH PIN,6.2X8X14

1 1 1 1 6

1 1 1 1 6

92045 92045A 92049 92049A 92066

92045-0018 92045-0151 92049-0011 92049-0149 92066-1012

BEARING-BALL BEARING-BALL SEAL-OIL SEAL-OIL,13X22X5.5 PLUG,OIL LINE,7.2X8

1 2 1 1 2

1 2 1 1 2

92066A 92066B 92153 92153A 92172

92066-1110 92066-1174 92153-1145 92153-1146 92172-1062

PLUG PLUG,OIL DRAIN,12X15 BOLT,6X50 BOLT,6X60 SCREW,6X14

1 1 10 1 4

1 1 10 1 4

220 601

220AA0614 601A6201

SCREW-PAN-CROSS,6X14 BEARING-BALL

1 2

1 2



GRID NO.

C-4

This grid covers:

Engine Cover(s) Ref. No.

Quantity-KLX150

Part No.

Description


11061 11061A 11061B 11065 12053

11061-0300 11061-0400 11061-0401 11065-0209 12053-0133

GASKET GASKET,GENERATOR COVER GASKET,CLUTCH COVER CAP GUIDE-CHAIN

1 1 1 1 1

1 1 1 1 1

14014 14026 14031 14032 14044

14014-1153 14026-0078 14031-0116 14032-0124 14044-0044

PLATE-POSITION COVER-CHAIN COVER-GENERATOR COVER-CLUTCH HOLDER-CABLE

1 1 1 1 1

1 1 1 1 1

52005 92049 92049A 92051 92055

52005-0079 92049-0104 92049-0150 92051-003 92055-0154

GAUGE,OIL LEVEL SEAL-OIL,10X18X5 SEAL-OIL,12X20X5.5 SEAL-OIL,TB16267 RING-O,25.7X2.4

1 1 1 1 1

1 1 1 1 1

92055A 92055B 92066 92066A 92066B

92055-0155 92055-0194 92066-1012 92066-1565 92066-1571

RING-O,20X2 RING-O,14.8X2.4 PLUG,OIL LINE,7.2X8 PLUG,GENERATOR COVER CAP PLUG,14X10

1 1 1 1 1

1 1 1 1 1

92152 92153 132 132A 132B

92152-0692 92153-1140 132BA0616 132BA0625 132BA0630

COLLAR,6.5X12X11 BOLT,6X10 BOLT-FLANGED-SMALL,6X16 BOLT-FLANGED-SMALL,6X25 BOLT-FLANGED-SMALL,6X30

1 2 3 1 2

1 2 3 1 2

132C 132BA0635 132D 132BA0645

BOLT-FLANGED-SMALL,6X35 BOLT-FLANGED-SMALL,6X45

1 18

1 18


’09 ’10 KLX150 KLX150 C9F/CAF C9F/CAF Engine Engine

GRID NO.

This grid covers:

C-5 Carburetor Ref. No.

Quantity-KLX150

Par t No.

Description


13280 15004 16005 16007 16012

13280-0235 15004-0059 16005-0003 16007-0020 16012-0003

HOLDER CARBURETOR-ASSY,NCV24 TOP-CHAMBER SEAT-SPRING CAP-STARTER PLUNGER

1 1 1 1 1

1 1 1 1 1

16014 16016 16017 16021 16030

16014-0016 16016-0014 16017-0009 16021-0022 16030-1007

SCREW-PILOT AIR PLUNGER,STARTER JET-NEEDLE SCREW-THROTTLE STOP VALVE-FLOAT

1 1 1 1 1

1 1 1 1 1

16044 16126 16158 16183 16187

16044-007 16126-0020 16158-0006 16183-0003 16187-0285

CLAMP,FLOAT VALVE VALVE J ET-SLOW FLOAT-ASSY NEEDLE-JET

1 1 1 1 1

1 1 1 1 1

35063 49006 49019 92009 92009A

35063-0684 49006-0039 49019-1097 92009-1551 92009-1865

STAY BOOT FILTER-FUEL SCREW,DRAIN,6X0.75 SCREW,PLATE

1 1 1 1 1

1 1 1 1 1

92037 92037A 92043 92055 92055A

92037-147 92037-1935 92043-1207 92055-0084 92055-1223

CLAMP,TUBE CLAMP PIN,FLOAT RING-O,CHAMBER GASKET RING-O RI

1 1 1 1 1

1 1 1 1 1

92063 92071 92145 92145A 92145B

92063-1326 92071-0038 92145-0309 92145-0310 92145-0313

JET-MAIN,#85 GR GROMMET SP SPRING S SP PRING SPRING,COIL

1 1 1 1 1

1 1 1 1 1

92171 92171A 92173 92192 92192A

92171-0494 92171-1124 92173-0075 92192-0233 92192-0854

CLAMP CLAMP,DRAIN TUBE CLAMP TUBE TUBE,FUEL,L=160

2 1 1 1 1

2 1 1 1 1

TUBE SCREW-PAN-CROS,4X8 SCREW-PAN-CROSS,4X12

1 3 4

1 3 4

92192B 92192-0876 220 220AA0408 220A 220AA0412



GRID NO.

C-6

This grid covers:

Oil Pump Ref. No.

Quantity-KLX150

Par t No.

Description


11065 16082 39193 49065 52010

11065-0255 16082-0040 39193-1067 49065-0021 52010-1053

CAP PUMP-ASSY-OIL PI PIPE-OIL FILTER-OIL ELEMENT-OIL FILTER

1 1 1 1 1

1 1 1 1 1

92043 92055 92055A 92055B 92144

92043-0099 92055-0061 92055-0152 92055-0190 92144-1892

PIN,6.2X8X14 RING-O,9.8X1.9 RING-O,12.8X1.9 RING-O,59.6X2.4 SP SPRING

1 1 1 1 1

1 1 1 1 1

132 220 220A 670

132BA0620 220AA0618 220AA0630 670B1510

BOLT-FLANGED-SMALL,6X20 SCREW-PAN-CROS,6X18 SCREW-PAN-CROSS,6X30 O RING,9.8X1.9

3 2 1 2

3 2 1 2



GRID NO.

This grid covers:

C-7 Generator Ref. No.

Quantity-KLX150

Par t No.

Description


13270 13270A 21003 21007 21066

13270-1754 13270-1961 21003-0103 21007-0121 21066-0045

PLATE PL PLATE STATOR ROTOR REGULATOR-VOLTAGE

1 1 1 1 1

1 1 1 1 1

92153 92200 132 132A 220

92153-1135 92200-1626 132BA0614 132BA0625 220AA0514

BOLT,8X50 WASHER,8.2X26X5 BOLT-FLANGED-SMALL,6X14 BOLT-FLANGED-SMALL,6X25 SCREW-PAN-CROS,5X14

1 1 1 2 2

1 1 1 2 2

SCREW-PAN-CROS,6X8 KEY-WOODRUFF

2 1

2 1

220A 220AA0608 510 510A3200



GRID NO.

C-8

This grid covers:

Ignition System Ref. No. 21119 21121 21160 92027 92070

Quantity-KLX150

Par t No.

Description


21119-0098 21121-0036 21160-0001 92027-1789 92070-0037

92071 92071-0001 92071A 92071-0002 130 130BA0535

IGNITER COIL-IGNITION CAP-ASSY-PLUG COLLAR,5.6X8X14.5 PLUG-SPARK,CR7HSA

1 1 1 2 1

1 1 1 2 1

GR GROMMET GROMMET BOLT-FLANGED,5X35

1 1 2

1 1 2



GRID NO.

C-9

This grid covers:

Starter Motor Ref. No.

Quantity-KLX150

Part No.

Description


13091 13194 13216 21039 21039A

13091-1992 13194-0005 13216-0040 21039-0007 21039-0008

HOLDER CLUTCH-ONEWAY GEAR-COMP,FREE WHEEL BRUSH BRUSH

1 1 1 1 1

1 1 1 1 1

21040 21163 26006 26011 27010

21040-0004 21163-0058 26006-0018 26011-0164 27010-0110

SPRING-BRUSH STARTER-ELECTRIC FUSE,15A WIRE-LEAD SWITCH

2 1 2 1 1

2 1 2 1 1

39076 39184 59051 92002 92015

39076-0020 39184-0015 59051-1304 92002-1778 92015-1367

LIMITER,STARTER IDLE GEAR BRACKET-ASSY GEAR-SPUR,IDLE BOLT,SOCKET,6X16 NUT,FLANGED,6MM

1 1 1 3 1

1 1 1 3 1

92022 92022A 92055 92055A 92055B

92022-1649 92022-212 92055-1276 92055-1370 92055-1550

WASHER,10.2X20X0.5 WASHER,22.3X35X1.6 RING-O RING-O,4.5X2.0 RING-O

4 1 1 3 2

4 1 1 3 2

92071 92153 92200 132 223

92071-0037 92153-1914 92200-0407 132BD0630 223AA0510

GROMMET BOLT WASHER,SET BOLT-FLANGED-SMALL,6X30 SCREW-PAN-WS-CROS,5X10

1 2 1 2 2

1 2 1 2 2



GRID NO.

This grid covers:

D-3 Frame Ref. No. 32160 92015 92015A 92116 92200

Quantity-KLX150

Part No.

Description


32160-0353-458 92015-1653 92015-1684 92116-1065 92200-0517

FRAME-COMP,P.SILVER NUT,STEERING STEM,22MM NUT,STEERING STEM,25MM BEARING-ROLLER,H1-CAP32005JRRS WASHER,STEERING STEM

1 1 1 2 1

1 1 1 2 1



GRID NO.

D-4

This grid covers:

Engine Mount Ref. No.

Quantity-KLX150

Part No.

Description


32190 32190A 32190B 32190C 32190D

32190-0310 32190-0429 32190-0430 32190-0437 32190-0439

BRACKET-ENGINE,RR BRACKET-ENGINE,FR,LH BRACKET-ENGINE,FR,RH BRACKET-ENGINE,HEAD,LH BRACKET-ENGINE,HEAD,RH

2 1 1 1 1

2 1 1 1 1

92002 92153 92153A 92154 92210

92002-1349 92153-0614 92153-1126 92154-0088 92210-0140

BOLT,FLANGED,8X70 BOLT,FLANGED,10X105 BOLT,FLANGED,10X80 BOLT,FLANGED,10X170 NUT,LOCK,FLANGED,8MM

2 2 2 1 2

2 2 2 1 2

NUT,LOCK,FLANGED,10MM BOLT-FLANGED-SMALL,8X16

5 8

5 8

92210A 92210-1080 132 132BA0816



GRID NO.

D-5

This grid covers:

Frame Fittings Ref. No.

Quantity-KLX150

Part No.

Description


11055 14079 14092 3 50 63 3 50 63 A

11055-1677 14079-0031 14092-0035 3 50 63 -0 58 6-4 58 3 50 63 -0 58 7-4 58

BRACKET,RESERVOIR HOLDER-ASSY,BATTERY COVER,IGNITER S TAY, SHRO UD, LH, P. SI LVE R S TAY, SHRO UD, RH, P. SI LVE R

1 1 1 1 1

1 1 1 1 1

55020 56008 92022 92122 92143

55020-0429 56008-0022-MA 92022-1561 92122-0023 92143-1196

GUARD BAG,TOOL,BLACK WASHER,8.5X20X1.6 ROLLER,CHAIN GUIDE COLLAR

2 1 2 1 2

2 1 2 1 2

92143A 92150 92152 92153 92154

92143-1432 92150-1036 92152-0604 92153-0936 92154-0203

COLLAR,9.5X12.7X25 BOLT,FLANGED,8X65 COLLAR BOLT,FLANGED,6X14 BOLT,SOCKET,6X35

1 1 2 2 2

1 1 2 2 2

92161 92161A 92200 92210 132

92161-0838 92161-0853 92200-0544 92210-0140 132BA0610

DAMPER DAMPER WASHER,6.5X18X1 NUT,LOCK,FLANGED,8MM BOLT-FLANGED-SMALL,6X10

2 2 2 1 6

2 2 2 1 6



GRID NO.

This grid covers:

D-6 Swingarm Ref. No.

Quantity-KLX150

Part No.

Description


11065 12053 12053A 3 30 01 33032

11065-0300 12053-0142 12053-0144 3 30 01 -0 21 1-4 58 33032-0030

CAP GUIDE-CHAIN,LH GUIDE-CHAIN,RH A RM -COM P- SWI NG, P. SILV ER SHAFT-SWING ARM

2 1 1 1 1

2 1 1 1 1

33040 33040A 42036 55020 92015

33040-0019 33040-1162 42036-0070 55020-0471 92015-1364

ADJUSTER-CHAIN ADJUSTER-CHAIN,OUTSIDE SLEEVE,PIVOT,15.1X20X197.8 GUARD NUT,8MM

2 2 1 1 2

2 2 1 1 2

92015A 92015B 92046 92049 92151

92015-1406 92015-1407 92046-1110 92049-1109 92151-1149

NUT,FLANGED,8MM NUT,14MM BEARING-NEEDLE,BM202726 SEAL-OIL,ARM BOLT,SOCKET,6X18

2 1 2 2 1

2 1 2 2 1

92210 132

92210-1397 132BA0650

NUT,POP,6MM,L=15 BOLT-FLANGED-SMALL,6X50

1 4

1 4



GRID NO.

This grid covers:

D-7 Suspension Ref. No.

Quantity-KLX150

Part No.

Description


39007 39111 42036 42036A 42036B

39007-0153-458 39111-0067-458 42036-0046 42036-0068 42036-1248

ARM-SUSP,UNITRACK,P.SILVER ROD-TIE,SUSPENSION,P.SILVER SLEEVE,12.1X20X58 SLEEVE,12.1X20X82.6 SLEEVE,10X16X19

1 1 2 1 1

1 1 2 1 1

42036C 92015 92028 92046 92049

42036-1351 92015-1433 92028-1598 92046-1192 92049-0069

SLEEVE NUT,LOCK,FLANGED,12MM BUSHING BEARING-NEEDLE,16BM2212 SEAL-OIL

1 3 6 2 2

1 3 6 2 2

92049A 92049B 92093 92152 92153

92049-0135 92049-1109 92093-0155 92152-1139 92153-1828

SEAL-OIL,SDO 20 26 3 SEAL-OIL,ARM SEAL,SO 16 22 2.5 COLLAR BOLT,12X85

4 2 2 1 1

4 2 2 1 1

92153A 92153B 92154 92210

92153-1829 92153-1957 92154-0456 92210-1184

BOLT,12X108 BOLT,FLANGED,10X42 BOLT,12X95 NUT,LOCK,10MM

1 2 1 1

1 2 1 1



GRID NO.

This grid covers:

D-8 Footrests Ref. No.

Quantity-KLX150

Part No.

Description


34003 34003A 34003B 34003C 34028

34003-0087-458 34003-0089-458 34003-0094-458 34003-0095-458 34028-0007

HOLDER-STEP,RR,LH,P.SILVER HOLDER-STEP,RR,RH,P.SILVER HOLDER-STEP,FR,LH,P.SILVER HOLDER-STEP,FR,RH,P.SILVER STEP,RR

1 1 1 1 2

1 1 1 1 2

34028A 34028B 92027 92043 92043A

34028-0112-458 34028-0115-458 92027-162 92043-080 92043-1217

STEP,FR,RH,P.SILVER STEP,FR,LH,P.SILVER COLLAR,6.8X10X12 PIN,8X31 PIN,10X35

1 1 2 2 2

1 1

92081 92081A 92150 92150A 92152

92081-1606 92081-1607 92150-1255 92150-1339 92152-0933

SPRING,STEP,LH SPRING,STEP,RH BOLT,SOCKET,10X20 BOLT,FLANGED,6X20 COLLAR

1 1 4 2

1 1 4 2 2

92153 92161 92161A 92200 92200A

92153-1624 92161-0071 92161-0848 92200-0034 92200-0543

BOLT,SOCKET,8X30 DAMPER,REAR STEP DAMPER,STEP WASHER,20X30X4.5 WASHER,10.5X20X1.0

4 2 2 2 2

4 2 2 2 2

PIN-COTTER,2.0X18 PIN-COTTER,2.5X18

2 2

2 2

550 550AA2018 550A 550AA2518

2 2



GRID NO.

D-9

This grid covers:

Front Fender(s) Ref. No. 35004 35004A 35004B 92150 92152

Quantity-KLX150

Part No.

Description


35004-0116-290 35004-0116-6C 35004-0116-6L 92150-1339 92152-0427

FENDER-FRONT,L.GREEN FENDER-FRONT,EBONY FENDER-FRONT,F.RED BOLT,FLANGED,6X20 COLLAR

1 1 4 4

1 1 4 4

GRID NO.



D-10

This grid covers:

Rear Fender(s) Ref. No.

Quantity-KLX150

Part No.

Description


35015 35019 35022 35023 35023A

35015-0022 35019-0058 35022-0057 35023-0153-290 35023-0153-6C

FLAP-COMP,REAR FLAP,RR FENDER,FR FENDER-COMP-REAR FENDER-REAR,L.GREEN FENDER-REAR,EBONY

1 1 1 1 1

1 1 1 1

35023B 35034 92143 92152 92152A

35023-0153-6L 35034-0112 92143-1196 92152-0295 92152-0597

FENDER-REAR,F.RED REINFORCE COLLAR COLLAR COLLAR

1 4 2 4

1 1 4 2 4

92153 92160 132

92153-0863 92160-1736 132BA0620

BOLT,6X16 DAMPER,BRACKET BOLT-FLANGED-SMALL,6X20

4 2 4

4 2 4

GRID NO.



This grid covers:

D-11 Stand(s) Ref. No. 34024 92002 92015 92145

Quantity-KLX150

Part No.

Description


34024-0064-458 92002-1813 92015-1962 92145-0585

STAND-SIDE,P.SILVER BOLT,SIDE STAND NUT,LOCK,10MM SPRING

1 1 1 1

1 1 1 1

GRID NO.



This grid covers:

D-12 Tires Ref. No.

Quantity-KLX150

Part No.

Description


41009 4 10 09 A 41022 41022A 41023

41009-0213 4 10 09 -0 21 4 41022-0039 41022-0040 41023-0013

TIRE,FR,70/100-19 42P,GP-21F TI RE, RR, 90/ 10 0- 16 5 1P, GP -2 2R TUBE-TIRE,FR,70/100-19(IRC) TUBE-TIRE,RR,90/100-16(IRC) BAND-RIM,FR,70/100-19

41023A 41025 41025A 41029 41029A

41023-0014 41025-0136 41025-0137 41029-0051 41029-0052

BAND-RIM,RR,90/100-16 RIM,FR,1.40X19 RIM,RR,1.85X16 SPOKE-INNER,FR,LH,209.6MMX165D SPOKE-INNER,FR,RH,213.0MMX161D

1 1 1 1 1 1 14 14 14 14

S POK E- INNER, RR, 17 6MM X16 3D NIPPLE-SPOKE

28 28 56 56

4 10 29 B 4 10 29 -0 05 3 41032 41032-0006

1 1 1 1 1

1 1 1 1 1

GRID NO.



D-13

This grid covers:

Front Hub Ref. No.

Quantity-KLX150

Part No.

Description


41034 41060 41068 41078 92015

41034-0058 41060-1103 41068-1333 41078-1052 92015-1433

DRUM-ASSY,FR GEAR-METER SCREW,21T AXLE,FR CASE-ASSY-METER GEAR NUT,LOCK,FLANGED,12MM

1 1 1 1 1

1 1 1 1 1

92022 92033 9 20 45 92049 92049A

92022-1510 92033-1160 9 20 45 -1 06 2 92049-0113 92049-1173

WASHER,20X29X1.0 RING-SNAP,19MM B EA RI NG- BAL L, TMB 201 LL UC3 /2 A SEAL-OIL SEAL-OIL,SD42 50 6

1 1 1 1 1

1 1 1 1 1

92152 92152A 481 550 601

92152-0709 92152-0736 481J3700 550AA2520 601B6301UU

COLLAR,12.2X17.3X62.5 COLLAR CIRCLIP-TYPE-C,37MM PIN-COTTER,2.5X20 BEARING-BALL,#6201UUC3

1 1 1 1 1

1 1 1 1 1

GRID NO.



D-14

This grid covers:

Rear Hub Ref. No.

Quantity-KLX150

Part No.

Description


41034 41034A 41068 42041 42041A

41034-0059 41034-0068 41068-0075 42041-0063 42041-0091

DRUM-ASSY,RR DRUM-ASSY,RR AXLE,RR,14X298 SPROCKET-HUB,44T SPROCKET-HUB,44T

1

92015 92049 92057 92058 92150

92015-1765 92049-0114 92057-0195 92058-0025 92150-1978

NUT,CASTLE,14MM SEAL-OIL CHAIN,DRIVE,RK-M428HX122L JOINT-CHAIN,DRIVE BOLT,SOCKET,8X28

1 2 1 1 4

1 2 1 1

92152 92152A 9 21 52 B 92154 92200

92152-0753 92152-0837 9 21 52 -1 09 0 92154-0424 92200-1428

COLLAR COLLAR,15.2X20X106 COL LAR, RR BRAK E DRUM, L= 95 BOLT,FLANGED,8X30 WASHER,14.2X26X3.2

2

2 1

92210 410 410A 481 550

92210-0570 410AA0800 410AA1400 481J3500 550AA3025

NUT,8MM WASHER-PLAIN-SMALL,8MM WASHER-PLAIN-SMALL,14MM CIRCLIP-TYPE-C,35MM PIN-COTTER,3.0X25

4 4 1 1 1

1 1

601B6202UU

BEARING-BALL

3

2

601

1 1

1 1 1

1 4 1 4 4



GRID NO.

E-3

This grid covers:

Brake Pedal Ref. No. 43001 92022 92055 92145 550

Quantity-KLX150

Part No.

Description


43001-0131 92022-1561 92055-0168 92145-0741 550AA2525

LEVER-BRAKE WASHER,8.5X20X1.6 RING-O,OD=18.5 SPRING,BRAKE PEDAL RETURN PIN-COTTER,2.5X25

1 1 2 1 1

1 1 2 1 1



GRID NO.

E-4

This grid covers:

Shock Absorber(s) Ref. No. 4 50 14

Quantity-KLX150

Part No.

Description


4 50 14 -0 28 8-4 58

S HO CKAB SO RB ER, P. SI LV ER

1

1



GRID NO.

E-5

This grid covers:

Front Master Cylinder Ref. No.

Quantity-KLX150

Part No.

Description


27010 43015 43020 43022 43026

27010-0025 43015-1697 43020-1126 43022-1010 43026-1074

SWITCH,BRAKE CYLINDER-ASSY-MASTER,FR PISTON-COMP-BRAKE STOPPER-BRAKE,PISTON CAP-BRAKE

1 1 1 1 1

1 1 1 1 1

43028 43034 43095 43095A 46092

43028-1061 43034-1016 43095-0547 43095-0587 46092-1140

DIAPHRAGM HOLDER-BRAKE,MASTER CYLINDER HOSE-BRAKE,FR,1236MM HOSE-BRAKE LEVER-GRIP,FRONT BRAKE

1 1 1

1 1

1

1 1

4 90 16 49091 92002 92002A 92009

4 90 16 -1 04 4 49091-0001 92002-1323 92002-1894 92009-1458

COV ER-S EA L, MAS TER CYL INDER WASHER-SEAL,10.1X14.5X1.5 BOLT,SCREW,4X12 BOLT SCREW,4MM

1 4 1 2 2

1 4 1 2 2

92015 92022 92150 92153 92153A

92015-1528 92022-1814 92150-1451 92153-0029 92153-0627

NUT,FLANGED,6MM WASHER BOLT,LEVER SET BOLT,OIL,L=23 BOLT,OIL,L=23

1 1 1

1 1 1 2

CLAMP,BRAKE HOSE,OUTSIDE CLAMP,BRAKE HOSE,INSIDE BOLT-FLANGED-SMALL,6X16

1 1 2

92170 92170-1231 92170A 92170-1232 132 132BA0616

2 1 1 2



GRID NO.

This grid covers:

E-6

Front Brake Ref. No.

Quantity-KLX150

Part No.

Description


41080 43044 43045 43048 43049

41080-0168 43044-0006 43045-1010 43048-0010 43049-1060

DISC,FR HOLDER-COMP-CALIPER,FR,LH SHAFT-CALIPER PISTON-CALIPER PACKING,PISTON SEAL

1 1 1 2 2

1 1 1 2 2

43049A 43056 43057 43080 43082

43049-1061 43056-0004 43057-1001 43080-0052 43082-0100

PACKING,PISTON SEAL BREATHER-BRAKE CAP-BREATHER CALIPER-SUB-ASSY,FR PAD-ASSY-BRAKE

2 1 1 1 1

2 1 1 1 1

49006 49006A 92002 92022 92043

49006-1088 49006-1242 92002-1468 92022-1373 92043-1416

BOOT,CALIPER BOOT,CALIPER BOLT,FLANGED,10X41 WASHER,WAVE PIN,HANGER

1 1 2 1 2

1 1 2 1 2

SPRING,PAD BOLT,DISC PLATE,8X15 BOLT,8X15

1

1 6

92144 92144-1847 92150 92150-1811 92150A 92150-1852

6



GRID NO.

E-7

This grid covers:

Rear Master Cylinder Ref. No.

Quantity-KLX150

Part No.

Description


13159 43010 43015 43016 43020

13159-1056 43010-1068 43015-0153 43016-1149 43020-1094

CONNECTOR ROD-ASSY-BRAKE CYLINDER-ASSY-MASTER,RR CYLINDER-MASTER PISTON-COMP-BRAKE

1 1 1 1 1

1 1 1 1 1

43026 43028 43064 43078 43095

43026-1075 43028-1067 43064-006 43078-1189 43095-0445

CAP-BRAKE DIAPHRAGM GROMMET,HOSE CLAMP RESERVOIR HOSE-BRAKE,RR,552MM

1 1 2 1 1

1 1 2 1 1

43095A 49091 92009 92022 92022A

43095-0550 49091-0001 92009-1596 92022-1028 92022-1601

HOSE-BRAKE,RR MASTER CYLINDER WASHER-SEAL,10.1X14.5X1.5 SCREW,4X40 WASHER,8.5X13X1 WASHER,CIRCRIP

1 4 2 1 1

1 4 2 1 1

92033 92037 92043 92055 92153

92033-1186 92037-1710 92043-0004 92055-1251 92153-0029

RING-SNAP,20.5MM CLAMP PIN RING-O,MASTER CYLINDER BOLT,OIL,L=23

1 2 1 1 2

1 2 1 1 2

BOLT,FLANGED,6X14 BOLT-FLANGED-SMALL,6X16 PIN-COTTER,2.0X15

1 2 1

1 2 1

92153A 92153-0936 132 132BA0616 550 550AA2015



GRID NO.

This grid covers:

E-8

Rear Brake Ref. No.

Quantity-KLX150

Part No.

Description


41080 43034 43044 43048 43049

41080-0179 43034-0053 43044-1076 43048-1090 43049-1025

DISC,RR HOLDER-BRAKE,RR HOLDER-COMP-CALIPER,RR PISTON-CALIPER PACKING

1 1 1 1 1

1 1 1 1 1

43049A 43049B 43056 43057 43080

43049-1060 43049-1061 43056-0004 43057-1001 43080-0078

PACKING,PISTON SEAL PACKING,PISTON SEAL BREATHER-BRAKE CAP-BREATHER CALIPER-SUB-ASSY,RR

1 1 1 1 1

1 1 1 1 1

43082 49006 49006A 92075 92081

43082-0043 49006-1088 49006-1089 92075-1414 92081-1502

PAD-ASSY-BRAKE BOOT,CALIPER BOOT,CALIPER DAMPER SPRING,PAD

1 1 1 1 1

1 1 1 1 1

92150 92150A 92150B 92150C

92150-1144 92150-1811 92150-1840 92150-1852

BOLT BOLT,DISC PLATE,8X15 BOLT,SOCKET,8X16 BOLT,8X15

2

2 6 2

2 6



GRID NO.

This grid covers:

E-9 Handlebar Ref. No.

Quantity-KLX150

Part No.

Description


13272 13280 27010 46003 46012

13272-0795 13280-0105 27010-1094 46003-0172-458 46012-0075-458

PLATE HOLDER,CLUTCH LEVER SWITCH,CLUTCH,BLACK HANDLE,P.SILVER HOLDER-HANDLE,LWR,P.SILVER

1 1 1 1 2

1 1 1 1 2

46012A 46018 46075 46076 46091

46012-0080-458 46018-0079 46075-0082 46076-1244 46091-0168

HOLDER-HANDLE,UPP,P.SILVER GRIP-ASSY-THROTTLE GRIP,LH LEVER-ASSY-GRIP,CLUTCH HOUSING-ASSY-CONTROL,RH

2 1 1 1 1

2 1 1 1 1

46091A 46092 56001 56001A 92009

46091-0169 46092-1206 56001-0166 56001-0169 92009-1134

HOUSING-ASSY-CONTROL,LH LEVER-GRIP,CLUTCH MIRROR-ASSY,RH MIRROR-ASSY,LH SCREW,CABLE ADJUST,8MM,BLACK

1 1 1 1 1

1 1 1 1 1

9 20 15 92015A 92022 92037 92151

9 20 15 -1 19 7 92015-1962 92022-1737 92037-1163 92151-1986

NUT, CA BL E A DJUST L OCK, 8MM ,BL K NUT,LOCK,10MM WASHER CLAMP,SPEED,L=58 BOLT,LEVER SET

1 2 4 2 1

1 2 4 2 1

92161 92172 92210 112 132

92161-0632 92172-0469 92210-0006 112BB0622 132BC0830

DAMPER,HANDLE HOLDER SCREW-PAN-CROS,5X22 NUT,LOCK,6MM BOLT-UPSET,6X22 BOLT-FLANGED-SMALL,8X30

4 2 1 1 4

4 2 1 1 4

220 221 410 554

220AB0540 221AB0316 410AB0600 554DA0800

SCREW-PAN-CROSS,5X40 SCREW-CSK-CROS,3X16 WASHER-PLAIN-SMALL,6MM PIN-SNAP

2 2 1 2

2 2 1 2



GRID NO.

This grid covers:

E-10

Front Fork Ref. No.

Quantity-KLX150

Part No.

Description


44008 44008A 44013 44022 44024

44008-0042-458 44008-0044-458 44013-0112 44022-0020 44024-1067

PIPE-FORK OUTER,RH,P.SILVER PIPE-FORK OUTER,LH,P.SILVER PIPE-FORK INNER CYLINDER-FORK CAP-OIL-LOCK

1 1 2 2 2

1 1 2 2 2

44025 44026 44026A 44029 44037

44025-1065 44026-0116 44026-1417 44029-1136 44037-0093-458

RING-FORK PISTON SPRING-FRONT FORK SPRING-FRONT FORK SEAT-FORK SPRING HOLDER-FORK UNDER,P.SILVER

2 2 2 2 1

2 2 2 2

44037A 44039 44045 4 40 65 44065A

44037-0110-458 44039-0083-458 44045-051 4 40 65 -1 12 3 44065-1133

HOLDER-FORK UNDER,P.SILVER HOLDER-FORK UPPER,P.SILVER GASKET,FORK CYLINDER BOLT BUSHI NG-FRONT F ORK, INNE R P IP E BUSHING-FRONT FORK

1 2 2 2

4 40 71 4 40 71 A 49006 92001 92015

4 40 71 -0 55 6-4 58 4 40 71 -0 55 7-4 58 49006-0057-BD 92001-1464 92015-1021

DA MP ER-A SS Y, LH, P. SILVE R DA MP ER-A SS Y, RH, P. SI LVE R BOOT,FORK,BLACK BOLT,FORK CYLINDER NUT,10MM

1 1 2 2 2

92022 92026 92049 92055 92072

92022-239 92026-1365 92049-1524 92055-1367 92072-0107

WASHER,10.5X20X1 SPACER SEAL-OIL,FORK OUTER TUBE RING-O,FORK TOP BAND,BOOT

2 2 2 2 2

92151 92151A 92152 92200 120

92151-1262 92151-1636 92152-0643 92200-1496 120CA1045

BOLT,FORK TOP BOLT,FLANGED,10X35 COLLAR,FORK,L=150 WASHER BOLT-SOCKET,10X45

2 2 2 2

132

132BA0835

BOLT-FLANGED-SMALL,8X35

2

1 1 2 2 2 1 1 2 2

2 2 2 2 2 2 2 2 2

GRID NO.



E-11

This grid covers:

Fuel Tank Ref. No.

Quantity-KLX150

Part No.

Description


32052 51001 51023 51049 92001

32052-0118 51001-0340-21 51023-0037 51049-1134 92001-1091

BRACKET-TANK TANK-COMP-FUEL,F.BLACK TAP-ASSY,FUEL CAP-TANK,FUEL BOLT,6X20

1 1 1 1 2

1 1 1 1 2

92022 92022A 92037 92152 92154

92022-1690 92022-1977 92037-1601 92152-0934 92154-0461

WASHER,6.5X24X2 WASHER,5.1X10X1.0 CLAMP COLLAR BOLT,FLANGED,6X35

1 2 1 1 1

1 2 1 1 1

92160 92161 92161A 92161B 92172

92160-1328 92161-0705 92161-0913 92161-0914 92172-0496

DAMPER,FUEL TANK DAMPER DAMPER DAMPER SCREW,5X10

2 1 1 1 2

2 1 1 1 2

92200 132 702

92200-0177 132BB0608 702A06620

WASHER,6.5X11.5X0.8 BOLT-FLANGED-SMALL,6X8 TUBE-RUBBER,6X620

2 2 1

2 2 1

GRID NO.



This grid covers:

E-12 Seat Ref. No. 53066 92072 92151 92154 92200

Quantity-KLX150

Part No.

Description


53066-0220-MA 92072-0120-MA 92151-1654 92154-0462 92200-0544

SEAT-ASSY,DUAL,BLACK BAND,SEAT,BLACK BOLT,SOCKET,6X14 BOLT,FLANGED,8X16 WASHER,6.5X18X1

1 1 2 2 2

1 1 2 2 2

GRID NO.



This grid covers:

E-13 Meter(s) Ref. No.

Quantity-KLX150

Part No.

Description


14092 23008 25005 25023 25031

14092-0080 23008-0104 25005-0082 25023-0043 25031-0334

COVER,METER,LWR SOCKET-ASSY SPEEDOMETER COVER-METER CASE METER-ASSY,KPH

1 1 1 1 1

1 1 1 1 1

92022 92069 92069A 92075 92161

92022-104 92069-1007 92069-1116 92075-1690 92161-0825

WASHER,5.5X20X1.2 BULB,12V 3.4W,T10 BULB,12V 1.7W,T10 DAMPER DAMPER,25X255X10

3 3 1 3 1

3 3 1 3 1

92161A 92171 92172 92172A 130

92161-0826 92171-1602 92172-0387 92172-0425 130BA0514

DAMPER,10X60X10 CLAMP SCREW SCREW BOLT-FLANGED,5X14

1 1 1 5 3

1 1 1 5 3

GRID NO.



This grid covers:

E-14 Cables Ref. No.

Quantity-KLX150

Part No.

Description


54001 54011 54012 54012A 54017

54001-0020 54011-0091 54012-0252 54012-0266 54017-0046

CABLE-SPEEDMETER CABLE-CLUTCH CABLE-THROTTLE,OPENING CABLE-THROTTLE,CLOSING CABLE-STARTER

1 1 1 1 1

1 1 1 1 1

92151 92171 92171A 92171B 92210

92151-1654 92171-1279 92171-1882 92171-1953 92210-0181

BOLT,SOCKET,6X14 CLAMP CLAMP,CABLE,LWR CLAMP,CABLE,UPP NUT,LOCK,FLANGED,6MM

1 1 1 1 1

1 1 1 1 1

132

132BA0616

BOLT-FLANGED-SMALL,6X16

1

1



GRID NO.

F-3

This grid covers:

Side Covers/Chain Cover Ref. No.

Quantity-KLX150

Part No.

Description


36001 36001A 36001B 36001C 36014

36001-0161-25R 36001-0161-27V 36001-0198-25R 36001-0198-27V 36014-0044

COVER-SIDE,LH,UP WHITE+LO EBO COVER-SIDE,LH,UP EBO+LO EBO COVER-SIDE,RH,UP WHITE+LO EBO COVER-SIDE,RH,UP EBO+LO EBO CASE-CHAIN

1 1 1 1 1

1

39156 49089 4 90 89 A 49089B 4 90 89 C

39156-0575 49089-0064-290 4 90 89 -0 06 4-6 C 49089-0065-290 4 90 89 -0 06 5-6 C

PAD SHROUD-ENGINE,LH,L.GREEN SHROUD-ENGI NE, LH, EB ONY SHROUD-ENGINE,RH,L.GREEN S HROUD-ENGI NE, RH, EB ONY

1 1 1 1 1

1

92009 92075 92143 92152 92153

92009-1729 92075-1011 92143-1196 92152-0237 92153-0936

SCREW,6X10 DAMPER COLLAR COLLAR BOLT,FLANGED,6X14

2 2 6 2 4

2 2 6 2 4

92153A 92161 92161A 92161B 92172

92153-0950 92161-0685 92161-0912 92161-0915 92172-0098

BOLT,FLANGED,6X22 DAMPER DAMPER DAMPER SCREW,6X10

2 2 2 2 2

2 2 2 2 2

1 1 1 1



GRID NO.

This grid covers:

F-4 Headlight(s) Ref. No.

Quantity-KLX150

Part No.

Description


11054 11055 11055A 23007 23007A

11054-1069 11055-1064 11055-1291 23007-0146 23007-0152

BRACKET,HEAD LAMP BRACKET,HEAD LAMP COVER BRACKET,LICENSE LENS-COMP,HEAD LAMP LENS-COMP,HEAD LAMP

1 1 1 1

23008 23008A 39156 39156A 39156B

23008-0085 23008-0089 39156-0554 39156-0582 39156-0583

SOCKET-ASSY,POSITION LAMP SOCKET-ASSY,HEAD LAMP PAD PAD,HEAD LAMP,LH PAD,HEAD LAMP,LWR

1 1 1 1 1

39156C 39156D 39156E 39156F 5 50 22

39156-0584 39156-0598 39156-0599 39156-0673 5 50 22 -0 05 0-2 66

PAD,HEAD LAMP,RH PAD,HEAD LAMP,LH PAD,HEAD LAMP,RH PAD COV ER-HE AD L AMP, B. WHI TE

1

5 50 22 A 55022B 92039 92069 92069A

5 50 22 -0 05 0-6 C 55022-0050-6L 92039-0093 92069-0016 92069-1016

C OV ER-HE AD L AMP, EB ONY C OVER-HEAD LAMP,F.RED RIVET,ANCHOR CLIP BULB,12V 35/35W BULB,12V 5W

92144 92152 92152A 92152B 92153

92144-2266 92152-0295 92152-0573 92152-0936 92153-0936

SPRING COLLAR COLLAR COLLAR BOLT,FLANGED,6X14

1 2 2

92161 92161A 92161B 92161C 92161D

92161-0266 92161-0537 92161-0818 92161-0916 92161-0917

DAMPER DAMPER DAMPER DAMPER DAMPER

2 2 1

92170 92172 92172A 92172B 92172C

92170-1514 92172-0098 92172-0262 92172-0311 92172-0495

CLAMP SCREW,6X10 SCREW,TAPPING,5X10 SCREW,TAPPING,4X40 SCREW

1 2 2 1

92172D 92173 132 235

92172-0498 92173-0290 132BC0618 235AA0512

SCREW,5X12 CLAMP BOLT-FLANGED-SMALL,6X18 SCREW-PAN-WP-CROS,5X12

1 1 1 1

1

1 1 1 1 1 1 1

1 2 1 1

3

1 2 1 1 1 2 2 3

1 2 2 2 2 1

2 2

2 1 2



GRID NO.

This grid covers:

F-5 Taillight(s) Ref. No.

Quantity-KLX150

Part No.

Description


11051 11061 14092 23016 23025

11051-1503 11061-0393 14092-0001 23016-0039 23025-0056

BRACKET,LICENSE GASKET,TAIL LAMP LENS COVER,LICENSE LAMP LAMP-ASSY,LICENSE L AMP-TAIL

1 1 1 1 1

1 1 1 1 1

23026 23026A 92069 92069A 92071

23026-0015 23026-0016 92069-0032 92069-1016 92071-024

LENS,LICENSE LAMP LENS,TAIL LAMP BULB,12V 21/5W BULB,12V 5W GROMMET

1 1 1 1 2

1 1 1 1 2

92152 92153 92154 92160 92161

92152-0933 92153-0684 92154-0212 92160-1162 92161-0776

COLLAR BOLT,6X16 BOLT,WP,6X20 DAMPER DAMPER

2 2 2 2 2

2 2 2 2 2

92172 92172A 92172B 92200

92172-0343 92172-0411 92172-0427 92200-0585

SCREW,TAPPING,2.9X13 SCREW,4.2X19 SCREW,TAPPING,5X16 WASHER,5.5X20X1.2

2 2 2 2

2 2 2 2



GRID NO.

F-6

This grid covers:

Turn Signals Ref. No.

Quantity-KLX150

Part No.

Description


23037 23037A 23037B 23037C 2 30 48

23037-0155 23037-0156 23037-0157 23037-0158 2 30 48 -0 01 6

LAMP-ASSY-SIGNAL,FR,LH LAMP-ASSY-SIGNAL,FR,RH LAMP-ASSY-SIGNAL,RR,LH LAMP-ASSY-SIGNAL,RR,RH L ENS -SI GNA L L AMP, FR L H&RR RH

1 1 1 1 2

1 1 1 1 2

2 30 48 A 92069 92161 92172 92172A

2 30 48 -0 01 7 92069-0003 92161-0828 92172-0343 92172-0497

L ENS -SI GNA L L AMP, FR RH&RR L H BULB,12V 10W DAMPER,SIGNAL LAMP SCREW,TAPPING,2.9X13 SCREW,6X14

2 4 4 4 4

2 4 4 4 4

92200

92200-0370

WASHER,SIGNAL LAMP

4

4



GRID NO.

F-7

This grid covers:

Chassis Electrical Equipment Ref. No.

Quantity-KLX150

Part No.

Description


21061 26011 26011A 26012 26031

21061-1003 26011-0154 26011-0241 26012-0115 26031-0869

RECTIFIER WIRE-LEAD,BATTERY(-) WIRE-LEAD,BATTERY(+) BATTERY,YTX7L-BS,12V 6AH HARNESS,MAIN

1 1 1 1 1

1 1 1 1 1

27002 27002A 27003 92037 92150

27002-1086 27002-1097 27003-0068 92037-1163 92150-1689

RELAY-ASSY RELAY-ASSY,SIGNAL LAMP HORN CLAMP,SPEED,L=58 BOLT,FLANGED,6X14

1 1 1 3 1

1 1 1 3 1

92154 92170 92171 92173 92173A

92154-0459 92170-1114 92171-1425 92173-0105 92173-0289

BOLT,FLANGED,6X10 CLAMP,L=150 CLAMP,WIRING HARNESS,L=60 CLAMP CLAMP

2 1 3 2 1

2 1 3 2 1



GRID NO.

F-8

This grid covers:

Ignition Switch Ref. No. 21007 27005 27008

Quantity-KLX150

Part No.

Description


ROTOR,LOCK,TANK CAP SWITCH-ASSY-IGNITION KEY-LOCK,BLANK

1 1 1

1 1 1

27010 27045

21007-5040 27005-0055 27008-1170 (OPTION) 27010-0106 27045-5414

SWITCH,REAR BRAKE SWITCH-ASSY

1 1

1 1

28012 46123 92153 92210 461

28012-1076 46123-0007 92153-0967 92210-0007 461DA0600

REFLECTOR-REFLEX SPRING-COMP BOLT,TORX,6X16 NUT,FLANGED,5MM WASHER-SPRING,6MM

1 1 2 1 2

1 1 2 1 2



GRID NO.

F-9

This grid covers:

Owner’s Tools Ref. No.

Quantity-KLX150

Part No.

Description


56007 56008 9 21 04 9 21 04 A 92106

56007-0084 56008-0024 9 21 04 -0 00 4 9 21 04 -1 06 4 92106-0002

TOOL-KIT B AG,TOOL GA SK ET- LI QUID, TB1 21 1F, CL EA R GA SK ET- LI QUID, TB1 21 6B, BLACK GRIP-SCREW DRIVER

1 1 1 1 1

1 1 1 1 1

92107 92110 9 21 10 A 92112

92107-0014 92110-0050 9 21 10 -0 05 3 92112-0005

TOOL-DRIVER,#2PHILLIPS TOOL-WRENCH,BOX,16X17 TO OL- WRENCH, OPE N E ND, 14 X1 7 TOOL-PLIERS

1 1 1 1

1 1 1 1

GRID NO.



This grid covers:

F-10 Labels Ref. No. 56030 56033 56053 56070

Quantity-KLX150

Part No.

Description


56030-0241 56033-0265 56053-0354 56070-1096

LABEL,GASOLINE LABEL-MANUAL,CHAIN LABEL-SPECIFICATION,TIRE&LOAD LABEL-WARNING,RULE

1 1 1 1

1 1 1 1

GRID NO.



This grid covers:

F-11 Decals(Ebony)(C9F) Ref. No. 56052 56054 56054A 56068 56068A

Quantity-KLX150

Part No.

Description


56052-1909 56054-0448 56054-0563 56068-1804 56068-1805

56068B 56068-1806 56068C 56068-1807 56068D 56068-1808

MARK,KAWASAKI MARK,SHROUD,KAWASAKI MARK,RR FENDER,"K" PATTERN,SIDE COVER,LH PATTERN,SIDE COVER,RH

1 2 1 1 1

PATTERN,HEAD LAMP COVER PATTERN,SHROUD,LH PATTERN,SHROUD,RH

1 1 1

GRID NO.



This grid covers:

F-12 Decals(Green)(C9F) Ref. No. 56052 56054 56054A 56068 56068A

Quantity-KLX150

Part No.

Description


56052-0968 56054-0447 56054-0562 56068-1799 56068-1800

56068B 56068-1801 56068C 56068-1802 56068D 56068-1803

MARK,KAWASAKI MARK,SHROUD,KAWASAKI MARK,RR FENDER,"K" PATTERN,SIDE COVER,LH PATTERN,SIDE COVER,RH

1 2 1 1 1

PATTERN,HEAD LAMP COVER PATTERN,SHROUD,LH PATTERN,SHROUD,RH

1 1 1

GRID NO.



This grid covers:

F-13 Decals(Red)(CAF) Ref. No.

Quantity-KLX150

Part No.

Description


56052 56054 56054A 56069 56069A

56052-0968 56054-0562 56054-0643 56069-0722 56069-0723

MARK,KAWASAKI MARK,RR FENDER,"K" MARK,SHROUD,KAWASAKI PATTERN,SHROUD,UPP,LH PATTERN,SHROUD,LWR,LH

1 1 2 1 1

56069B 56069C 56069D 56069E 56069F

56069-0724 56069-0725 56069-0726 56069-0727 56069-0728

PATTERN,SHROUD,UPP,RH PATTERN,SHROUD,LWR,RH PATTERN,SIDE COVER,LH PATTERN,SIDE COVER,RH PATTERN,HEAD LAMP COVER

1 1 1 1 1

GRID NO.



This grid covers:

F-14 Decals(Green)(CAF) Ref. No.

Quantity-KLX150

Part No.

Description


56052 56054 56054A 56068 56068A

56052-0968 56054-0562 56054-0643 56068-1799 56068-1800

MARK,KAWASAKI MARK,RR FENDER,"K" MARK,SHROUD,KAWASAKI PATTERN,SIDE COVER,LH PATTERN,SIDE COVER,RH

1 1 2 1 1

56068B 56069 56069A 56069B 56069C

56068-1801 56069-0718 56069-0719 56069-0720 56069-0721

PATTERN,HEAD LAMP COVER PATTERN,SHROUD,UPP,LH PATTERN,SHROUD,LWR,LH PATTERN,SHROUD,UPP,RH PATTERN,SHROUD,LWR,RH

1 1 1 1 1

GRID NO.


’09 ’10 KLX150 C9F/CAF Part No.

Grid No.

Part No.

Grid No.

Part No.

L-14 Grid No.

This grid covers:

Numerical Parts Index Part No.

Grid No.

Part No.

Grid No.

Part No.

Grid No.

11002-0052 .................B-3 11004-0093 .................B-3 11010-0200 .................B-5 11013-0025 .................B-5 11051-1503 .................F-5 11054-1069 .................F-4 11055-1064 .................F-4 11055-1291 .................F-4 11055-1677 .................D-5 11061-0207 .................B-6

13064-0060 ...............B-10 13066-0014 ...............B-10 13070-1035 ...............B-10 13078-0026 ...............B-10 13086-1070 ...............B-11 13087-1161 ...............B-11 13088-0040 ...............B-11 13088-0041 ...............B-11 13088-1077 ...............B-11 13089-1108 ...............B-11

13272-0028 .................B-5 13272-0760 .................C-3 13272-0795 .................E-9 13280-0105 .................E-9 13280-0235 .................C-5 13280-0253 .................B-5 132BA0610 .................D-5 132BA0614 .................B-3 132BA0614 .................C-7 132BA0616 .................C-4

16014-0016 .................C-5 16016-0014 .................C-5 16017-0009 .................C-5 16021-0022 .................C-5 16030-1007 .................C-5 16044-007 ...................C-5 16065-0061 .................B-3 16082-0040 .................C-6 16085-0118 .................B-9 16126-0020 .................C-5

23037-0158 .................F-6 23048-0016 .................F-6 23048-0017 .................F-6 235AA0512 .................F-4 25005-0082 ...............E-13 25023-0043 ...............E-13 25031-0334 ...............E-13 26006-0018 .................C-9 26011-0154 .................F-7 26011-0164 .................C-9

35019-0058 ...............D-10 35022-0057 ...............D-10 35023-0153-290 .......D-10 35023-0153-6C .........D-10 35023-0153-6L .........D-10 35034-0112 ...............D-10 35063-0586-458 .........D-5 35063-0587-458 .........D-5 35063-0684 .................C-5 36001-0161-25R .........F-3

11061-0265 .................C-3 11061-0300 .................C-4 11061-0319 .................B-4 11061-0322 .................B-6 11061-0393 .................F-5 11061-0400 .................C-4 11061-0401 .................C-4 11061-1148 .................B-6 11065-0209 .................C-4 11065-0212 .................B-3

13091-1920 ...............B-11 13091-1992 .................C-9 13095-0093 ...............B-11 13097-0076 .................B-9 130BA0514 ...............E-13 130BA0535 .................C-8 130CA0816 .................B-6 13116-1136 ...............B-11 13127-0054 ...............B-12 13128-0051 ...............B-12

132BA0616 132BA0616 132BA0616 132BA0620 132BA0620 132BA0620 132BA0625 132BA0625 132BA0625 132BA0630

...............E-14 .................E-5 .................E-7 .................B-3 .................C-6 ...............D-10 .................B-5 .................C-4 .................C-7 .................C-4

16126-0042 .................B-5 16158-0006 .................C-5 16183-0003 .................C-5 16187-0285 .................C-5 18088-0450 .................B-6 18100-0104 .................B-6 21003-0103 .................C-7 21007-0121 .................C-7 21007-5040 .................F-8 21039-0007 .................C-9

26011-0241 .................F-7 26012-0115 .................F-7 26031-0869 .................F-7 27002-1086 .................F-7 27002-1097 .................F-7 27003-0068 .................F-7 27005-0055 .................F-8 27008-1170 .................F-8 27010-0025 .................E-5 27010-0106 .................F-8

36001-0161-27V .........F-3 36001-0198-25R .........F-3 36001-0198-27V .........F-3 36014-0044 .................F-3 39007-0153-458 .........D-7 39076-0020 .................C-9 39111-0067-458 .........D-7 39156-0552 .................B-6 39156-0553 .................B-6 39156-0554 .................F-4

11065-0255 .................C-6 11065-0271 .................B-5 11065-0300 .................D-6 11065-1177 .................B-3 112BB0622 .................E-9 112CA0620 ...............B-13 12004-0031 .................B-7 12005-0051 .................B-7 12009-0018 .................B-7 12011-1051 .................B-7

13140-0051 ...............B-13 13140-0052 ...............B-13 13140-0053 ...............B-13 13141-0047 ...............B-13 13144-0049 ...............B-12 13145-0045 ...............B-13 13151-1099 ...............B-13 13159-1056 .................E-7 13165-0003 ...............B-14 13172-0005 ...............B-14

132BA0635 .................C-4 132BA0645 .................C-4 132BA0650 .................D-6 132BA0816 .................D-4 132BA0835 ...............E-10 132BB0608 ...............E-11 132BC0618 .................F-4 132BC0830 .................E-9 132BD0630 .................C-9 14014-1153 .................C-4

21039-0008 .................C-9 21040-0004 .................C-9 21061-1003 .................F-7 21066-0045 .................C-7 21119-0098 .................C-8 21121-0036 .................C-8 21160-0001 .................C-8 21163-0058 .................C-9 220AA0408 .................C-5 220AA0412 .................C-5

27010-0110 .................C-9 27010-1094 .................E-9 27045-5414 .................F-8 28012-1076 .................F-8 290CA0808 ...............B-10 311BA0600 ...............B-14 32052-0118 ...............E-11 32154-1906 .................B-3 32160-0353-458 .........D-3 32190-0310 .................D-4

39156-0575 .................F-3 39156-0582 .................F-4 39156-0583 .................F-4 39156-0584 .................F-4 39156-0598 .................F-4 39156-0599 .................F-4 39156-0673 .................F-4 39184-0015 .................C-9 39193-1067 .................C-6 41009-0213 ...............D-12

12016-0035 .................B-7 12020-0007 .................B-7 12046-0061 .................B-9 12046-0084 .................B-8 12048-0023 .................B-8 12053-0126 .................B-8 12053-0127 .................B-8 12053-0133 .................C-4 12053-0142 .................D-6 12053-0144 .................D-6

13183-1066 ...............B-13 13183-1274 ...............B-11 13194-0005 .................C-9 13206-1070 ...............B-10 13216-0040 .................C-9 13236-0174 ...............B-11 13236-1192 ...............B-14 13242-0055 ...............B-14 13262-0454 ...............B-12 13262-0459 ...............B-12

14014-1154 .................B-8 14026-0078 .................C-4 14031-0116 .................C-4 14032-0124 .................C-4 14037-0074 .................B-5 14044-0044 .................C-4 14073-0172 .................B-5 14073-0224 .................B-5 14079-0031 .................D-5 14080-0251 .................C-3

220AA0514 .................C-7 220AA0608 .................C-7 220AA0614 .................C-3 220AA0618 .................C-6 220AA0630 .................C-6 220AB0540 .................E-9 221AB0316 .................E-9 223AA0510 .................C-9 23007-0146 .................F-4 23007-0152 .................F-4

32190-0429 .................D-4 32190-0430 .................D-4 32190-0437 .................D-4 32190-0439 .................D-4 33001-0211-458 .........D-6 33032-0030 .................D-6 33040-0019 .................D-6 33040-1162 .................D-6 34003-0087-458 .........D-8 34003-0089-458 .........D-8

41009-0214 ...............D-12 41022-0039 ...............D-12 41022-0040 ...............D-12 41023-0013 ...............D-12 41023-0014 ...............D-12 41025-0136 ...............D-12 41025-0137 ...............D-12 41029-0051 ...............D-12 41029-0052 ...............D-12 41029-0053 ...............D-12

120CA1045 ...............E-10 13001-0104 .................B-4 13002-0029 .................B-4 13008-0038 .................B-4 13024-0009 .................B-4 13025-0011 .................B-4 13027-0017 .................B-4 13029-0023 .................B-4 13031-0116 .................B-9 13061-0349 ...............B-10

13262-0500 ...............B-12 13262-0501 ...............B-12 13262-0502 ...............B-12 13262-0552 ...............B-12 13262-0662 ...............B-12 13262-0731 ...............B-12 13262-0738 ...............B-12 13270-1754 .................C-7 13270-1961 .................C-7 13271-1844 .................B-3

14080-0295 .................C-3 14092-0001 .................F-5 14092-0035 .................D-5 14092-0080 ...............E-13 15004-0059 .................C-5 156R0610 ...................B-6 16005-0003 .................C-5 16007-0020 .................C-5 16007-1223 .................B-7 16012-0003 .................C-5

23008-0085 .................F-4 23008-0089 .................F-4 23008-0104 ...............E-13 23016-0039 .................F-5 23025-0056 .................F-5 23026-0015 .................F-5 23026-0016 .................F-5 23037-0155 .................F-6 23037-0156 .................F-6 23037-0157 .................F-6

34003-0094-458 .........D-8 34003-0095-458 .........D-8 34024-0064-458 .......D-11 34028-0007 .................D-8 34028-0112-458 .........D-8 34028-0115-458 .........D-8 35004-0116-290 .........D-9 35004-0116-6C ...........D-9 35004-0116-6L ...........D-9 35015-0022 ...............D-10

41032-0006 ...............D-12 41034-0058 ...............D-13 41034-0059 ...............D-14 41034-0068 ...............D-14 41060-1103 ...............D-13 41068-0075 ...............D-14 41068-1333 ...............D-13 41078-1052 ...............D-13 41080-0168 .................E-6 41080-0179 .................E-8

GRID NO.



Grid No.

Part No.

Grid No.

Part No.

L-15 Grid No.

This grid covers:


Grid No.

Part No.

Grid No.

Part No.

Grid No.

410AA0800 ...............D-14 410AA1400 ...............D-14 410AB0600 .................E-9 411AA0600 .................B-8 42036-0046 .................D-7 42036-0068 .................D-7 42036-0070 .................D-6 42036-1248 .................D-7 42036-1351 .................D-7 42041-0063 ...............D-14

44008-0044-458 ........E-10 44013-0112 ...............E-10 44022-0020 ...............E-10 44024-1067 ...............E-10 44025-1065 ...............E-10 44026-0116 ...............E-10 44026-1417 ...............E-10 44029-1136 ...............E-10 44037-0093-458 ........E-10 44037-0110-458 ........E-10

49091-0001 .................E-5 49091-0001 .................E-7 49106-0081 .................B-6 49107-0138 .................B-6 49118-0152 .................B-8 51001-0340-21 ..........E-11 51023-0037 ...............E-11 51049-1134 ...............E-11 510A3200 ..................B-13 510A3200 ...................C-7

56054-0563 ...............F-11 56054-0643 ...............F-13 56054-0643 ...............F-14 56068-1799 ...............F-12 56068-1799 ...............F-14 56068-1800 ...............F-12 56068-1800 ...............F-14 56068-1801 ...............F-12 56068-1801 ...............F-14 56068-1802 ...............F-12

92004-1217 .................B-3 92009-1109 .................B-7 92009-1134 .................E-9 92009-1458 .................E-5 92009-1551 .................C-5 92009-1596 .................E-7 92009-1607 ...............B-10 92009-1729 .................F-3 92009-1865 .................C-5 92015-1021 ...............E-10

92026-1614 ...............B-11 92027-162 ...................D-8 92027-1789 .................C-8 92028-1598 .................D-7 92033-1060 ...............B-12 92033-1160 ...............D-13 92033-1186 .................E-7 92033-1247 .................B-3 92033-1287 .................B-4 92037-1163 .................E-9

42041-0091 ...............D-14 43001-0131 .................E-3 43010-1068 .................E-7 43015-0153 .................E-7 43015-1697 .................E-5 43016-1149 .................E-7 43020-1094 .................E-7 43020-1126 .................E-5 43022-1010 .................E-5 43026-1074 .................E-5

44039-0083-458 ........E-10 44045-051 .................E-10 44065-1123 ...............E-10 44065-1133 ...............E-10 44071-0556-458 ........E-10 44071-0557-458 ........E-10 45014-0288-458 ..........E-4 46003-0172-458 ..........E-9 46012-0075-458 ..........E-9 46012-0080-458 ..........E-9

510A4200 ....................B-9 52005-0079 .................C-4 52010-1053 .................C-6 53066-0220-MA ........E-12 54001-0020 ...............E-14 54011-0091 ...............E-14 54012-0252 ...............E-14 54012-0266 ...............E-14 54017-0046 ...............E-14 55020-0429 .................D-5

56068-1803 ...............F-12 56068-1804 ...............F-11 56068-1805 ...............F-11 56068-1806 ...............F-11 56068-1807 ...............F-11 56068-1808 ...............F-11 56069-0718 ...............F-14 56069-0719 ...............F-14 56069-0720 ...............F-14 56069-0721 ...............F-14

92015-1137 .................B-7 92015-1143 .................B-6 92015-1197 .................E-9 92015-1364 .................D-6 92015-1367 .................B-5 92015-1367 .................C-9 92015-1406 .................D-6 92015-1407 .................D-6 92015-1432 .................B-6 92015-1433 ...............D-13

92037-1163 .................F-7 92037-1271 .................B-5 92037-1305 .................B-3 92037-147 ...................C-5 92037-1593 .................B-5 92037-1601 ...............E-11 92037-1710 .................E-7 92037-1712 .................B-5 92037-1935 .................C-5 92039-0093 .................F-4

43026-1075 .................E-7 43028-1061 .................E-5 43028-1067 .................E-7 43034-0053 .................E-8 43034-1016 .................E-5 43044-0006 .................E-6 43044-1076 .................E-8 43045-1010 .................E-6 43048-0010 .................E-6 43048-1090 .................E-8

46018-0079 .................E-9 46075-0082 .................E-9 46076-1244 .................E-9 46091-0168 .................E-9 46091-0169 .................E-9 46092-1140 .................E-5 46092-1206 .................E-9 46123-0007 .................F-8 461DA0600 .................F-8 480J1200 ..................B-10

55020-0471 .................D-6 55020-0541 .................B-5 55022-0050-266 ..........F-4 55022-0050-6C ...........F-4 55022-0050-6L ............F-4 550AA2015 .................E-7 550AA2018 .................D-8 550AA2518 .................D-8 550AA2520 ...............D-13 550AA2525 .................E-3

56069-0722 ...............F-13 56069-0723 ...............F-13 56069-0724 ...............F-13 56069-0725 ...............F-13 56069-0726 ...............F-13 56069-0727 ...............F-13 56069-0728 ...............F-13 56070-1096 ...............F-10 59051-0096 ...............B-10 59051-0097 ...............B-10

92015-1433 .................D-7 92015-1528 .................E-5 92015-1653 .................D-3 92015-1684 .................D-3 92015-1765 ...............D-14 92015-1962 ...............D-11 92015-1962 .................E-9 92022-1028 .................E-7 92022-104 .................E-13 92022-1373 .................E-6

92043-0004 .................E-7 92043-0099 .................C-3 92043-0099 .................C-6 92043-0100 .................B-3 92043-0100 .................B-4 92043-080 ...................D-8 92043-1207 .................C-5 92043-1217 .................D-8 92043-1416 .................E-6 92045-0018 .................B-9

43049-1025 .................E-8 43049-1060 .................E-6 43049-1060 .................E-8 43049-1061 .................E-6 43049-1061 .................E-8 43056-0004 .................E-6 43056-0004 .................E-8 43057-1001 .................E-6 43057-1001 .................E-8 43064-006 ...................E-7

480J1600 ..................B-10 480J1700 ..................B-12 481J3500 ..................D-14 481J3700 ..................D-13 49002-0019 .................B-3 49006-0039 .................C-5 49006-0057-BD .........E-10 49006-1088 .................E-6 49006-1088 .................E-8 49006-1089 .................E-8

550AA3025 ...............D-14 551A0306 ..................B-13 554DA0800 .................E-9 56001-0166 .................E-9 56001-0169 .................E-9 56007-0084 .................F-9 56008-0022-MA ..........D-5 56008-0024 .................F-9 56030-0241 ...............F-10 56033-0265 ...............F-10

59051-1304 .................C-9 600A0800 ..................B-10 601A6000 ..................B-11 601A6201 ...................C-3 601B6202UU ............D-14 601B6301UU ............D-13 670B1510 ...................C-6 702A06620 ................E-11 92001-1091 ...............E-11 92001-1464 ...............E-10

92022-1510 ...............D-13 92022-1561 .................D-5 92022-1561 .................E-3 92022-1601 .................E-7 92022-1649 .................C-9 92022-1690 ...............B-13 92022-1690 ...............E-11 92022-1737 .................E-9 92022-1814 .................E-5 92022-1827 ...............B-14

92045-0018 .................C-3 92045-0126 ...............B-13 92045-0151 .................C-3 92045-1062 ...............D-13 92046-1110 .................D-6 92046-1192 .................D-7 92049-0011 .................C-3 92049-0069 .................D-7 92049-0104 .................C-4 92049-0113 ...............D-13

43078-1189 .................E-7 43080-0052 .................E-6 43080-0078 .................E-8 43082-0043 .................E-8 43082-0100 .................E-6 43095-0445 .................E-7 43095-0547 .................E-5 43095-0550 .................E-7 43095-0587 .................E-5 44008-0042-458 ........E-10

49006-1242 .................E-6 49016-1044 .................E-5 49019-1097 .................C-5 49047-1094 ...............B-13 49065-0021 .................C-6 49078-0064 .................B-7 49089-0064-290 ..........F-3 49089-0064-6C ...........F-3 49089-0065-290 ..........F-3 49089-0065-6C ...........F-3

56052-0968 56052-0968 56052-0968 56052-1909 56053-0354 56054-0447 56054-0448 56054-0562 56054-0562 56054-0562

92002-1237 ...............B-14 92002-1323 .................E-5 92002-1349 .................D-4 92002-1442 ...............B-10 92002-1468 .................E-6 92002-1778 .................C-9 92002-1813 ...............D-11 92002-1894 .................E-5 92002-1904 .................B-5 92004-0032 ...............B-14

92022-1977 ...............E-11 92022-212 ...................C-9 92022-239 .................E-10 92022-3026 .................B-6 92022-315 .................B-10 92025-1280 ...............B-12 92026-1037 ...............B-12 92026-1217 ...............B-14 92026-1365 ...............E-10 92026-1610 ...............B-12

92049-0114 ...............D-14 92049-0135 .................D-7 92049-0139 .................B-7 92049-0149 .................C-3 92049-0150 .................C-4 92049-1109 .................D-6 92049-1109 .................D-7 92049-1173 ...............D-13 92049-1387 ...............B-10 92049-1524 ...............E-10

...............F-12 ...............F-13 ...............F-14 ...............F-11 ...............F-10 ...............F-12 ...............F-11 ...............F-12 ...............F-13 ...............F-14

GRID NO.



Grid No.

Part No.

Grid No.

Part No.

L-16 Grid No.

This grid covers:


Grid No.

Part No.

Grid No.

Part No.

Grid No.

92051-003 ...................C-4 92055-0060 .................B-8 92055-0061 .................B-3 92055-0061 .................C-6 92055-0084 .................C-5 92055-0151 ...............B-12 92055-0152 .................C-6 92055-0154 .................C-4 92055-0155 .................C-4 92055-0168 .................E-3

92072-0107 ...............E-10 92072-0120-MA ........E-12 92075-1011 .................F-3 92075-1414 .................E-8 92075-1690 ...............E-13 92081-020 .................B-10 92081-122 .................B-10 92081-1276 ...............B-10 92081-1502 .................E-8 92081-1606 .................D-8

92150-1339 .................D-8 92150-1339 .................D-9 92150-1451 .................E-5 92150-1689 .................F-7 92150-1811 .................E-6 92150-1811 .................E-8 92150-1840 .................E-8 92150-1852 .................E-6 92150-1852 .................E-8 92150-1978 ...............D-14

92153-0950 .................F-3 92153-0967 .................F-8 92153-1067 ...............B-11 92153-1126 .................D-4 92153-1135 .................C-7 92153-1140 .................B-3 92153-1140 .................C-4 92153-1141 .................B-3 92153-1144 ...............B-14 92153-1145 .................C-3

92161-0828 .................F-6 92161-0838 .................D-5 92161-0848 .................D-8 92161-0853 .................D-5 92161-0912 .................F-3 92161-0913 ...............E-11 92161-0914 ...............E-11 92161-0915 .................F-3 92161-0916 .................F-4 92161-0917 .................F-4

92192-0474 .................B-5 92192-0678 .................B-5 92192-0746 .................B-5 92192-0839 .................B-5 92192-0854 .................C-5 92192-0876 .................C-5 92192-0921 .................B-5 92200-0034 .................D-8 92200-0177 ...............E-11 92200-0298 ...............B-10

92055-0190 .................C-6 92055-0191 .................B-3 92055-0193 .................B-8 92055-0194 .................C-4 92055-0202 .................B-3 92055-1223 .................C-5 92055-1231 .................B-3 92055-1251 .................E-7 92055-1276 .................C-9 92055-1367 ...............E-10

92081-1607 .................D-8 92081-1829 ...............B-14 92093-0094 .................B-5 92093-0103 .................B-5 92093-0155 .................D-7 92104-0004 .................F-9 92104-1064 .................F-9 92106-0002 .................F-9 92107-0014 .................F-9 92110-0050 .................F-9

92151-1149 .................D-6 92151-1262 ...............E-10 92151-1636 ...............E-10 92151-1654 ...............E-12 92151-1654 ...............E-14 92151-1986 .................E-9 92152-0237 .................F-3 92152-0295 ...............D-10 92152-0295 .................F-4 92152-0427 .................D-9

92153-1146 .................C-3 92153-1151 .................B-8 92153-1156 .................B-8 92153-1157 .................B-8 92153-1350 .................B-6 92153-1624 .................D-8 92153-1828 .................D-7 92153-1829 .................D-7 92153-1882 .................B-5 92153-1914 .................C-9

92161-1284 .................B-6 92170-1114 .................F-7 92170-1231 .................E-5 92170-1232 .................E-5 92170-1514 .................F-4 92171-0494 .................C-5 92171-0593 .................B-6 92171-1124 .................C-5 92171-1279 ...............E-14 92171-1425 .................F-7

92200-0370 .................F-6 92200-0394 .................B-5 92200-0407 .................C-9 92200-0517 .................D-3 92200-0529 .................B-5 92200-0543 .................D-8 92200-0544 .................D-5 92200-0544 ...............E-12 92200-0553 .................B-9 92200-0571 ...............B-10

92055-1370 .................C-9 92055-1550 .................C-9 92057-0032 .................B-8 92057-0195 ...............D-14 92058-0025 ...............D-14 92059-1804 .................B-5 92063-1326 .................C-5 92065-058 .................B-13 92065-096 ...................B-6 92066-1012 .................B-3

92110-0053 .................F-9 92112-0005 .................F-9 92116-1065 .................D-3 92122-0011 .................B-8 92122-0023 .................D-5 92139-0001 ...............B-12 92139-0002 ...............B-12 92139-0244 ...............B-11 92139-0286 ...............B-12 92143-1196 ...............D-10

92152-0573 .................F-4 92152-0597 ...............D-10 92152-0604 .................D-5 92152-0612 .................B-6 92152-0643 ...............E-10 92152-0692 .................C-4 92152-0709 ...............D-13 92152-0736 ...............D-13 92152-0753 ...............D-14 92152-0837 ...............D-14

92153-1957 .................D-7 92153-1970 .................B-3 92154-0042 .................B-6 92154-0088 .................D-4 92154-0203 .................D-5 92154-0212 .................F-5 92154-0281 .................B-8 92154-0424 ...............D-14 92154-0456 .................D-7 92154-0459 .................F-7

92171-1602 ...............E-13 92171-1882 ...............E-14 92171-1953 ...............E-14 92172-0098 .................F-3 92172-0098 .................F-4 92172-0177 .................B-5 92172-0262 .................F-4 92172-0311 .................F-4 92172-0343 .................F-5 92172-0343 .................F-6

92200-0585 .................F-5 92200-1428 ...............D-14 92200-1496 ...............E-10 92200-1626 .................C-7 92200-1631 .................B-3 92210-0006 .................E-9 92210-0007 .................F-8 92210-0140 .................D-4 92210-0140 .................D-5 92210-0181 ...............E-14

92066-1012 .................C-3 92066-1012 .................C-4 92066-1110 .................C-3 92066-1174 .................C-3 92066-1475 .................B-5 92066-1565 .................C-4 92066-1571 .................C-4 92069-0003 .................F-6 92069-0016 .................F-4 92069-0032 .................F-5

92143-1196 .................D-5 92143-1196 .................F-3 92143-1432 .................D-5 92143-1680 ...............B-12 92144-1289 ...............B-11 92144-1345 ...............B-14 92144-1847 .................E-6 92144-1892 .................C-6 92144-2266 .................F-4 92145-0309 .................C-5

92152-0854 .................B-5 92152-0933 .................D-8 92152-0933 .................F-5 92152-0934 ...............E-11 92152-0936 .................F-4 92152-1090 ...............D-14 92152-1139 .................D-7 92153-0029 .................E-5 92153-0029 .................E-7 92153-0481 .................B-3

92154-0461 ...............E-11 92154-0462 ...............E-12 92160-1036 ...............B-14 92160-1162 .................F-5 92160-1278 .................B-5 92160-1328 ...............E-11 92160-1736 ...............D-10 92161-0071 .................D-8 92161-0266 .................F-4 92161-0306 .................B-6

92172-0387 ...............E-13 92172-0411 .................F-5 92172-0425 ...............E-13 92172-0427 .................F-5 92172-0469 .................E-9 92172-0495 .................F-4 92172-0496 ...............E-11 92172-0497 .................F-6 92172-0498 .................F-4 92172-1051 ...............B-10

92210-0570 ...............D-14 92210-0600 .................B-9 92210-1080 .................D-4 92210-1184 .................D-7 92210-1397 .................D-6 98111-0019 .................B-4

92069-1007 ...............E-13 92069-1016 .................F-4 92069-1016 .................F-5 92069-1116 ...............E-13 92070-0037 .................C-8 92071-0001 .................C-8 92071-0002 .................C-8 92071-0037 .................C-9 92071-0038 .................C-5 92071-024 ...................F-5

92145-0310 .................C-5 92145-0313 .................C-5 92145-0349 ...............B-14 92145-0558 ...............B-11 92145-0585 ...............D-11 92145-0741 .................E-3 92145-0759 ...............B-11 92150-1036 .................D-5 92150-1144 .................E-8 92150-1255 .................D-8

92153-0614 .................D-4 92153-0627 .................E-5 92153-0684 .................F-5 92153-0794 ...............B-11 92153-0863 ...............D-10 92153-0936 .................B-5 92153-0936 .................D-5 92153-0936 .................E-7 92153-0936 .................F-3 92153-0936 .................F-4

92161-0537 .................F-4 92161-0545 .................B-6 92161-0632 .................E-9 92161-0685 .................F-3 92161-0705 ...............E-11 92161-0776 .................F-5 92161-0789 .................B-3 92161-0818 .................F-4 92161-0825 ...............E-13 92161-0826 ...............E-13

92172-1055 .................B-8 92172-1062 .................C-3 92173-0075 .................C-5 92173-0081 .................B-5 92173-0105 .................F-7 92173-0179 .................B-5 92173-0217 .................B-5 92173-0289 .................F-7 92173-0290 .................F-4 92192-0233 .................C-5

GRID NO.


’09 ’10 KLX150 C9F/CAF

Air Cleaner.........................................................................................B-5 Brake Pedal........................................................................................E-3 Cables..............................................................................................E-14 Camshaft(s) .............................................................. ......................... B-8 Carburetor..........................................................................................C-5 Chain Cover.......................................................................................F-3 Chassis Electrical Equipment............................................................F-7 Clutch...............................................................................................B-11 Crankcase..........................................................................................C-3 Crankshaft..........................................................................................B-9 Cylinder..............................................................................................B-4 Cylinder Head....................................................................................B-3 Decals(Ebony)(C9F).........................................................................F-11 Decals(Green)(C9F).........................................................................F-12 Decals(Green)(CAF)........................................................................F-14 Decals(Red)(CAF)............................................................................F-13 Engine Cover(s).................................................................................C-4 Engine Mount....................................................................................D-4 Footrests............................................................................................D-8 Frame.................................................................................................D-3 Frame Fittings....................................................................................D-5 Front Brake............. ................................................................. .......... E-6 Front Fender(s)..................................................................................D-9 Front Fork ....................................................... ................................. E-10 Front Hub.........................................................................................D-13 Front Master Cylinder........................................................................E-5 Fuel Tank.........................................................................................E-11 Gear Change Drum.........................................................................B-13 Gear Change Mechanism................................................................B-14 Generator...........................................................................................C-7

B-16

This grid covers:

Part Name Index Handlebar..........................................................................................E-9 Headlight(s)........................................................................................F-4 Ignition Switch....................................................................................F-8 Ignition System..................................................................................C-8 Kickstarter Mechanism....................................................................B-10 Labels...............................................................................................F-10 Meter(s)............................................................................................E-13 Muffler(s)............................................................................................B-6 Oil Pump............................................................................................C-6 Owner’s Tools ............................................................... ..................... F-9 Piston(s).............................................................................................B-4 Rear Brake.........................................................................................E-8 Rear Fender(s)........ ................................................................ ........ D-10 Rear Hub.........................................................................................D-14 Rear Master Cylinder.........................................................................E-7 Seat..................................................................................................E-12 Shift Fork(s).....................................................................................B-13 Shock Absorber(s).............................................................................E-4 Side Covers........................................................................................F-3 Stand(s)...........................................................................................D-11 Starter Motor .............................................................. ....................... C-9 Suspension........................................................................................D-7 Swingarm...........................................................................................D-6 Taillight(s)...........................................................................................F-5 Tensioner..................................... ...................................................... B-8 Tires.................................................................................................D-12 Transmission....................................................................................B-12 Turn Signals.......................................................................................F-6 Valve(s)..............................................................................................B-7

GRID NO.


’09 ’10 KLX150 C9F/CAF


C-16

This grid covers:


GRID NO.


’09 ’10 KLX150 C9F/CAF


D-16

This grid covers:


GRID NO.


’09 ’10 KLX150 C9F/CAF


E-16

This grid covers:


Part Catalog Kawasaki Klx150s

Recommend Documents