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Schaltzeichen_Hydraulik R909600303_A4VG Scarab Mistral 71 DA1D3L Parts Book
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Service Manual AS A SM 3.1 - F12 F12-030 until -110
Catalog 9129 8249-12 August 2003, GB
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Hydraulic Motor/Pump
Series
Table of contents Genera Gen erall inf inform ormati ation. on..... ........ ....... ....... ....... ....... ........ ....... ....... ....... ....... ...... ..
3
Specifications.....................................................
4
Disassemble.......................................................
5-10
Assem Ass emble ble... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...
11-16
Chang of shaft seal............................................ seal................................. ...........
17
Valv V alve e pla plates tes.... ....... ....... ....... ...... ....... ....... ...... ....... ....... ....... ....... ...... ....... ....... ....... ......
18
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Hydraulic Motor/Pump
Seri
General information F12 is bent axis, fixed displacement heavyduty motor/pump seris. They can be used in numerous applications in both open and closed loop circuits.
The pump version has highly enginee valve plates for increased selfpriming and low noise, available with left and hand rotation.
Series F12 conforms to current ISO and SAE mounting flange and shaft end configurations. A very compact cartridge version is also available. Frame sizes: F12-30, -40, -60, -80 and -110.
The F12 motors produce very high to start-up as well as at low speeds.
Thanks to the unique spherical piston design, F12 motors can be used at unusually high shaft speeds. Operating pressures to 480 bar provides for the high output power capability.
Our unique timing gear design synchr shaft and cylinder barrel, making the very tolerant to high G forces and tor vibrations.
Heavy duty roller bearings permit sub external axial and radial shaft loads.
The 40° angle between shaft and cylinder The F12s have a simple and straight barrel allows for a very compact, lightweight with very few moving parts, m You're Reading design a Preview motor/pump. them very reliable motors/pumps. Unlock full access with a free trial.
The laminated piston ring offers important The Download Free unique Trial piston locking, timing gea advantages such as low internal leakage andWithbearing set-up as well as the limited n thermal shock resistance. of parts add up to a very robust desig
long service life and, above all, prove reliability.
F12 cross section
9 8 7 6 5 3 4 2 1
1
2
3
4
1. Barrel housing 2. Valve plate
5
6
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8
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Hydraulic Motor/Pump
Series
Specifications Frame size Displacement [cm³/rev]
F12-30 30.0
-40 40.0
-60 59.8
-80 80.4
-110 110
Motor operating speed [rpm] max intemittent max continuous min continuous
7 100 5 600 50
6 400 5 000
5 600 4 300
5 200 4 000
4 70 3 600 50
Max pump selfpriming speed¹ L or R function; max [rpm]
2 850
2 650
2 350
2 350
2 20
Torque (theor.) at 100 bar [Nm]
47.6
63.5
94.9
128
175
Motor input flow max intemittent [l/min] max continuous [l/min]
213 168
256 200
335 257
418 322
517 396
You're a Preview175 110 Reading 130
220 153
270 165
Output power (motor) max intemittent [kW] max continuous [kW] Operating pressure max intemittent [bar] max continuous [bar]
70 full access with 85 a free trial.110 Unlock Download With Free Trial
480 420
Max case pressure shaft seal type H, 1500 rpm [bar]
14
Main circuit temp., max [ºC] min [ºC]
80 -40
Fluid viscosity, max. [mm²/s]
1 000
12
480 420
12
10
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9.5
80 -40 1 00
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Hydraulic Motor/Pump
Seri
Disassemble 491
Fasten the unit in a vice. Loosen the 4 bo (item 491).
110
You're Reading a Preview Unlock full access with a free trial.
Lift Free off the barrel housing (item 110). Ma Download With Trial
sure that the valve plate doesnt fall out w lifting the barrel housing off.
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Hydraulic Motor/Pump
Series
430
Lift off the barrel support (item 430).
440
You're Reading a Preview Unlock full access with a free trial.
Download Withthe Free Trial (item 440). Remove pistons
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Schaltzeichen_Hydraulik R909600303_A4VG Scarab Mistral 71 DA1D3L Parts Book
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Hydraulic Motor/Pump
Seri
237 Remove the retaining ring (item 237).
231 You're Reading a Preview Unlock full access with a free trial.
Remove the seal carrier (item 231). Download With Free Trial
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Hydraulic Motor/Pump
478
Search document
Series
Remove the retaining ring (item 478).
You're Reading a Preview
476
Lift off the spacer washer (item 476).
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Download With Free Trial
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Hydraulic Motor/Pump
Seri
470 Remove the small tappered roller bearing (item 470).
You're Reading a Preview Unlock full access with a free trial.
Tap the small bearing ring off with a mandre
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Hydraulic Motor/Pump
Series
Place the ring gear (item 452) on a tube Push out the shaft (item 311) with a pres
311
Tube
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452
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Hydraulic Motor/Pump
Seri
Assemble
Push on the tappered roller bearing (item 460) and the ring gear (item 452) on the shaft with a press. Use a tube (see page 16).
460 452
You're Reading a Preview Unlock full access with a free trial. Push on the bearing ring (item 460) in the
bearing housing (item 211) with a press. Use Download With Free Trial a tube to match the outer diameter off the bearing ring. 211
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Hydraulic Motor/Pump
476
478
Search document
Series
Push on the Bearing (item 470) with a pres until correct preload is achieved. Install the spacer washer (item 476).
You're Reading a Preview
Install the retaining ring (item 478).
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Hydraulic Motor/Pump
Seri
Install the seal carrier (item 231). 231
237 You're Reading a Preview Unlock full access with a free trial.
Install the retaining ring (item 237).
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Hydraulic Motor/Pump
Series
440
Install the pistons (item 440).
430 You're Reading a Preview Unlock full access with a free trial.
InstallWith the barrel support (item 430). Download Free Trial
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Hydraulic Motor/Pump
Seri
411
Install the cylinder barrel (item 411). Ensur correct timing. (Marking, punch mark)
. . 121 You're Reading a Preview Unlock full access a freegrease trial. Putwith some
on the valve plate (item 121) and install it into the barrel housing Download (item With Free Trial 110). Make sure you have installed the valve pla correct (see page 18).
110
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Hydraulic Motor/Pump
491
Search document
Series
Fasten the 4 boults (item 491) to specifie torque. F12-030 60 ± 10 Nm F12-040 60 ± 10 Nm F12-060 60 ± 10 Nm F12-080 105 ± 20 Nm F12-110 105 ± 20 Nm
Tools to be used to facilitate the installation of the tappered roller bearings. You're Reading a Preview Unlock full access with a free trial.
Download With Free Trial
Type
3 3 0 0 °
ØA
ØB
F12-030 60 49 F12-040 65 58 F12-060 Sign up to73 64 vote on this title F12-080 Useful 74 Not useful 70 F12-110 82 75
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Hydraulic Motor/Pump
Seri
Change of shaft seal 237 Remove the retaining ring (item 237).
231 Remove the seal carrier (item 231).
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Tap the shaft seal out with hammer and mandrel. Sign up to vote on this title
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Valve plates F12
Search document
Series
Following valve plates can be fitted in F12.
M M = Bi-directional, motor operation
Against cylinder barrel
L L = L.H. rotation, pump operation
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R
R = R.H. rotation, pump operation
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Against cylinder barrel
G
up to vote on thisdrain, title motor G = L.H. Sign rotation, internal operation Useful Not useful
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Hydraulic Motor/Pump
Seri
Operational Check
The general condition of the unit can be established by checking the drain flow. Remov line and keep the drain port above a suitable container. Run the unit at normal speed a pressurize the system to 2000-3000 psi. (150 - 200 bar) Measure the drain flow for one minute; if it exceeds the maximum figures shown below, worn or damaged internally and should be replaced or repaired. Also, check for leakag shaft seal and between the bearing and barrel housings.
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Series
F12-30 F12-40 F12 60
Normal cu.in./min (l/m) 24 30 43
Max gpm. (l/m)
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Hydraulic Motor/Pump
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You're Reading a Preview Unlock full access with a free trial.
Download With Free Trial
Please contact our sales representative:
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