Public Tim Boyce ASEAN Regional Technical Servic
Organic Pigments – The Basics (revised October 2008)
Global Pigment Market Principles of Colour Definition of Colourants
Agenda
Types of Inorganic Pigments Types of Organic Pigments Synthesis of Azo Pigments Properties of Organic Pigments Quality Aspects
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 2
Clariant Product Range Product Safety
Public Corporate Presentation ASEAN Regional Technical Servic
Global Pigment Market
Total Pigment Market (Value) (total market 2006 : ~ € 7.5 billion) Organic Pigments
~ 65% by value
azo pigments phthalocyanine pigments polycyclics
Inorganic Pigments
~ 35% by value
Global Pigment Market
Iron oxides Complex metal oxides Chrome pigments Others * excluding titanium dioxide/fillers
Other Chromium inorganic 6% Complex 3% metal oxide 13%
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 4
Iron oxide 13%
High Performance 14%
Azo 28%
Phthalocyanine 23%
Organic Pigment Market by Application (total market 2006 : ~ 260,000 T) Plastics 15%
Special Applications 5%
By volume Total : ~ 260,000 T
Global Pigment Market
Coatings 23%
Printing Inks 56% NIP 1% Special Applications 13%
Printing Inks 35%
Plastics 19%
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 5
By value Total : ~ € 5 billion
Coatings 33%
Organic Pigment Market by Pigment Types Total Market 2006: 260,000 T
DIARYLIDE-YELLOW 22 LAKE RED 7
REFLEX-BLUE 3 HANSA-YELLOW 3 PYRAZOLONE 2 TOL.RED / ß-NAPHTOL 4
LITHOLRUBINE 12
NAPHTOL AS 4
Global Pigment Market
SPECIAL AZO 4 QUINACRIDONE 2 OTHER POLYCYCLIC 2
OTHER LAKED 7
PHTHALOCYANINE 28
DIARYLIDE-YELLOW 18 REFLEX-BLUE 3 LAKE RED 3 HANSA-YELLOW 3 PYRAZOLONE 2 LITHOLRUBINE 7 TOL.RED / ß-NAPHTOL 2 NAPHTOL AS 5 OTHER LAKED 5 SPECIAL AZO 9 Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
QUINACRIDONE 8 PHTHALOCYANINE 27 OTHER POLYCYCLIC 8
Slide 6
Total Market 2006 : ~ 5.0 bn€
Organic Pigment Market (Value) by Region (total market 2006 : ~ € 5.0 billionT)
Global Pigment Market
ROW 8% Americas 34 %
Asia 28 %
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 7
Europe 30 %
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The Principles of Colour
Principles of Colour
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 9
1.
What is light? - Factorizing of light - Additive/subtractive mixing of colors
2.
Interaction of light and matter
3.
The creation of color - Color perception - Metamerism
4.
The CIE-Color system - The CIE La*b*-System - Color differences
Principles of Colour
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 10
1.
What is light? - Factorizing of light - Additive/subtractive mixing of colors
2.
Interaction of light and matter
3.
The creation of color - Color perception - Metamerism
4.
The CIE-Color system - The CIE La*b*-System - Color differences
Absorbing medium Light beam
Principles of Colour
Colour of light Illumination
Reflected residual light produces sensation of colour
To see objects we need light. light Of the entire spectrum of waves in the universe, man can visually perceive only a small wavelength range (400 - 700 nm), which we call light. Organic Pigments The Basics Public ASEAN Regional Technical Service
Rays with long wavelengths and extremely short wavelengths are invisible to the human being.
Spectrum of the electromagnetic waves. (logarithmic scale)
Principles of Colour
1023
1021
10-13
1019
10-11 10-9
1 Xe
400 nm
Organic Pigments The Basics Public ASEAN Regional Technical Service
1017
1 nm
1015
10-7
10-5
1011
10-3 1 mm
109
10-1
107
101
LW
MW
KW
UKW
dmW
mmW
1013
cmW
Radio waves
infrared
Light waves visible
X rays
ultraviolet
γ- rays
105
103
Frequency (Hz) (► decreasing)
Wavelength (m) (► increasing)
1 km
700 nm
Newton’s Experiment (1666) VIOLET INDIGO BLUE GREEN YELLOW ORANGE RED
Light source Wh
Principles of Colour
it e
Li g
ht
(400nm)
(540nm)
(700nm)
PRISM
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 13
400 nm - 770 nm 400 nm - 435 nm 435 nm - 480 nm 500 nm - 560 nm 580 nm - 595 nm 595 nm - 605 nm 605 nm - 770 nm
White Violet Blue Green Yellow Orange Red
visible
350 nm - 400 nm > 770 nm
Ultraviolet Infrared
invisible
1 nm = 10 -9 m
Wavelengths mean colour blue
magenta
Principles of Colour
yellow
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 14
white
Additive Colour Mixing. In additive colour mixing, the single colours are added together to make white. This is only possible with light – not pigments or dyes. Principles of Colour
Organic Pigments The Basics Public ASEAN Regional Technical Service
Example of additive mixing
+
green Principles of Colour
red
The individual wavelengths are “added” together yellow Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 16
Subtractive Colour Mixing.
Principles of Colour
yellow
cyan
magenta incident light
Organic Pigments The Basics Public ASEAN Regional Technical Service
Absorption and scattering
Example of Subtractive Colour Mixing
Principles of Colour
Transmission
1,0 0,8
Example: Yellow yellow/Cyan green Example: + Cyan = Green
0,6
0,4 0,2
380
cyan Organic Pigments The Basics Public ASEAN Regional Technical Service
440
+
520
yellow
600
Only the wavelengths common to both contributing colours are responsible for the final colour. The final colour will always be lower in intensity than the initial colours.
680 nm
green
Primary colours
blue
green
red
Principles of Colour
Additive primary colours
cyan
magenta
yellow
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 19
Subtractive primary colours
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 20
1.
What is light? - Factorizing of light - Additive/subtractive mixing of colors
2.
Interaction of light and matter
3.
The creation of color - Color perception - Metamerism
4.
The CIE-Color system - The CIE La*b*-System - Color differences
Interaction of light and matter When light hits a surface …. absorption (structure)
Principles of Colour
scattering (particles / particle size)
transmission (surface) Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 21
Reflection (surface)
Scattering, absorption, transmission, reflection Some red light scattered
Principles of Colour
Yellow absorbed Organic Pigments Blue light The Basics transmitted Public Tim Boyce ASEAN Regional Technical Service Slide 22
Some green Light transmitted
Red absorbed
Principles of Colour
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 23
1.
What is light? - Factorizing of light - Additive/subtractive mixing of colors
2.
Interaction of light and matter
3.
The creation of color - Color perception - Metamerism
4.
The CIE-Color system - The CIE La*b*-System - Color differences
Apart from wavelengths and colour physics, some other aspects can affect the colour perception surface
Reflection (flop)
Principles of Colour
gloss
haze opacity Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 24
Standardized Illumination D 65, A and C
relative radiation intensity
Principles of Colour
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 25
The standard illumination A corresponds to An incandescent (tungsten) light bulb (2800 K), also called evening color. The standard illumination C has a radiation distribution similar to the northern daylight and was fixed in 1931 using a 2 ° observer The standard illumination D 65 (daylight) corresponds to a black body radiation at 6500 K In addition there are standard fluorescent illuminations (F11, discontinuous spectrum etc). Illuminant C was defined in 1931 (CIE 2° standard observer) and illuminant D65 was extended in 1964 (CIE 10° observer).
Depending on the illumination the colour impression changes
Principles of Colour
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 26
Metamerism Light source
Reflectance
Viewing angle
independent
Principles of Colour
red
metamerism - free dependent red
metamerism
Organic Pigments The Basics Public ASEAN Regional Technical Service
Metamerism free
Metameric
Spectral Curve
same
different
Visual perception of
same
different under different lights
colour match
Principles of Colour
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 28
Deceptions
Principles of Colour
yellower
bluer Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 29
Induced Colour
Principles of Colour
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 30
Principles of Colour
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 31
Principles of Colour
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 32
Principles of Colour
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 33
Principles of Colour
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 34
Principles of Colour
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 35
Principles of Colour
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 36
…….. And one last piece of fun
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 37
Principles of Colour
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 38
1.
What is light? - Factorizing of light - Additive/subtractive mixing of colors
2.
Interaction of light and matter
3.
The creation of color - Color perception - Metamerism
4.
The CIE-Color system - The CIE La*b*-System - Color differences
Color impression and color measuring incident light Object
Principles of Colour
absorption, reflection, scattering
emitted light Eye bright/dark blue, red, green
Brain Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 39
color perception hues (max. 2 Mio)
Measuring Instrument color intensity spectrum
Colorimetrics Color description: CIE La*b*-System ISO 7724-3, DIN 6174
The Color Appearance
Principles of Colour
• Color of light of a light source goes direct to the eye. • Color of light of a light source goes through a filter and then to the eye. • Color of light of a light source hits the surface of a body and goes then to the eye.
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 40
The human eye The human eye has 2 different sensors for the detection of light. There are cone cells (3) and rod cells. synaptic. region
Principles of Colour
cone cell
outer segment cell body
rod cell
• There are 3 types of cones each for blue, red, green detection
• The rod cells are for black & white detection, located in the outer part of the retina
• color impression, low light sensitivity
• no color, high light sensitivity • vision during night
• vision during daytime
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 41
Spectral sensitivity of the human eye Blue sensor Principles of Colour
Green sensor Red sensor
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 42
THE EYE RETINA CORNEA LENS LIGHT
LIGHT IRIS
Principles of Colour
PUPIL
Young Eyes Clear - Supple Lens
CORNEA
RETINA LENS LIGHT
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 43
Old Eyes Yellowing Rigid Lens
LIGHT IRIS
PUPIL
Color Vision Defects More than 200 million people worldwide have some color vision deficiency Over 8% of males have this problem but only 0.5% of females Principles of Colour
Different Races have different levels of deficiency and types of deficiencies Colour deficiencies in males according to race North America
8.00 %
Europe
8.76 %
Eastern Europe
9.31 %
China
6.15 %
Japan
4.50 %
Asia
6.00 %
Caucasian Population Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 44
Males
Females
Normal trichromats
91.9 %
99.6 %
Anomalous trichromats
5.5 %
0.4 %
Dichromats
2.6 %
0.05 %
Color measurement in c id e n t lig h t o b je c t A b s o rp tio n , re fle x io n , s c a tte rin g
e m itte d lig h t
Principles of Colour Eye b rig h t/d a rk b lu e , re d , g re e n
B ra in c o lo u r p e rc e p tio n h u e s (m a x . 2 M io )
M e a s u rin g in s tru m e n t c o lo u r in te n s ity s p e c tru m
C o lo rim e tric s Color description: CIE La*b*-System ISO 7724-3, DIN 6174
We need: 1. Light 2. Object 3. Observer / Spectrophotometer + Software for comparing the electric signal with the visual Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 45
perception The human eye is represented by the color matching functions x, y and z
CIE - Chromaticity Diagram xy - Diagram 0,9
The standard tristimulus colour values X, Y and Z are calculated into the standard chromaticity coordinates (x, y and z) as follows :
0,8
0,7
Principles of Colour
0,6
x=
0,5
0,4
X (X+Y+Z)
y=
Y (X+Y+Z)
z=
Z (X+Y+Z)
To define the chromaticity only the values x and y are necessary.
0,3
0,2
Y is a dimension for the brightness of the colour.
0,1
0,0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
Spectral colour co-ordinates :
The chromaticity diagram is Organic Pigments a chart of all possible The Basics Public chromaticities in the axis ASEAN Regional Technical Service based chart of colour coordinates.
colour
nm
x
y
z
Red Orange Yellow Green Blue Violet
670 620 585 525 470 400
0,74 0,69 0,54 0,08 0,12 0,18
0,26 0,31 0,46 0,84 0,07 0,00
0,00 0,00 0,00 0,08 0,81 0,82
CIE Colour Model of 1931. The three dimensional colour system defines colours according to brightness and chroma, but does not show colours in the difference from each other in which they are perceived by the eye. Principles of Colour Later the CIE* XYZ Model (“shoe sole”) was developed from this. *CIE = Commission International de l´Eclairage.
Organic Pigments The Basics Public ASEAN Regional Technical Service
Hue
Lightness
Chroma
CIE L*a*b* - Colour Model. L* White Principles of Colour
Yellow +b* Green -a* -b* Blue
Organic Pigments The Basics Public ASEAN Regional Technical Service
Red +a*
The CIE L*a*b* System was introduced in1976. All modern measurement systems are based on it.
Black
The colours are shown in their difference from one another as they are perceived by the eye.
Colour measurement CIElab - System
DIN 6174
Principles of Colour greenish yellow yellowish green
reddish yellow
Yellow
yellowish red
Greenish yellow
Reddish yellow Yellowish red
Yellowish green
Red Green bluish green
bluish red
greenish blue
reddish blue
Bluish green
Bluish red
Greenish blue Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 49
Reddish blue Blue
The CIE Lab Formula E*ab = (
L*)2 + ( a*)2 + (
b*)2
E*ab = (
L*)2 + ( H*)2 + (
C*)2
Chroma
Principles of Colour
C* =
( a *) + ( b *) 2
Shade/Hue angle 2
h ab
L* = Lightness a* = red/ green - Colourfulness b* = yellow/blue- Colourfulness
⎛b*⎞ = tan− 1 ⎜ ⎟ ⎝ a*⎠
L* b*
Derived designation: Organic Pigments The Basics Public ASEAN Regional Technical Service
C* = “intensity” difference H* = shade difference L* = lightness difference
a*
Colour measurement CIElab System
redder
dH Yellow
+
bluer
bluer
greener
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 51
yellower
Orange Red Violet Blue Green
dC
greener
Principles of Colour redder
Tolerances
yellower
yellower
redder
/=/
Equal
0.00 – 0.10
0.00 – 0.10
1
Trace
0.11 – 0.30
0.11 – 0.20
2
Slightly
0.31 – 0.80
0.21 – 0.50
3
Noticeably
0.81 – 1.40
0.51 – 0.80
4
Distinctly
1.40 – 2.20
0.81 – 1.40
5
Considerably
2.21 – 3.00
1.41 – 2.00
6
substantially
> 3.01
> 2.00
redder
bluer
dH
Chroma & Lightness Lighter
+
dL
-
Darker
Brighter
+
dC
-
Duller
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Definition of Colourants
Definition of Colourants Definition of Colourants
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 53
Bulls and horses in a cave near Lascaux (France)
Egyptian receptacle with painted boat and ornaments
Egypt 1500 bc . Painting on limestone. Definition of Colourants
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 54
Egypt 1500 bc . Painting on limestone. Definition of Colourants
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 55
Egypt 1500 bc . Painting on limestone. Definition of Colourants
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 56
A modern pigment shop in Venice, Italy, where the "traditional" painter/artist can buy pigments to mix into paints themselves.
Definition of Colourants
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 57
Pigments and dyes Pigments Insoluble in medium Higher light/weather fastness Better chemical resistance More opaque
Definition of Colourants
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 58
Dyestuffs Soluble in medium Limited light/weather fastness High colour strength Limited chemical fastness Limited migration fastness High transparency
W di hat ffe ’s re t h nc e e ?
Classification of Colorants
Colorants Definition of Colourants
inorganic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 59
according to shade (DIN 55944)
organic Dyes
Pigments
Dyes
White Pigments
no commercial prominence
physically impossible
Colored Pigments
Colored PIgments
Colored Dyestuffs
Black Pigments
Black Pigments
Black Dyestuffs
Lustre Pigments
Lustre Pigments
physically impossible
Fluorescent Pigments
Fluorescent Pigments
Fluorescent Dyestuffs
Characteristics of Inorganic & Organic Pigments Characteristics of Organic & Inorganic Pigments Characteristic Definition of Colourants
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 60
Organic Pigments
Inorganic Pigments
Primary particles
Small
Large
Scattering
Weak
Strong
Absorption
High
Low
Surface
High area / hydrophobic
Small area / hydrophilic
Colour (hue)
Bright
Dull ► bright
Light/weatherfastness
Poor ► excellent
Good ► excellent
Tinting strength
Strong
Weak
Opacity
Transparent ► opaque
Opaque
Solvent fastness
Poor ► excellent
Excellent
Chemical fastness
Good ► excellent
Poor ► excellent
Dispersibility
Fair ► excellent
Good ► excellent
Heat stability
Good ► excellent
Good ► excellent
Toxicology
Mostly excellent
Heavy metals
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Types of Inorganic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 62
White pigments. Types of Inorganic pigments
Organic Pigments The Basics Public ASEAN Regional Technical Service
Titanium dioxide - rutile Colour-Index Formula Heat resistance °C Refraction index n Scattering index Dispersibility Abrasion Particle size (µ)
P.White 6 TiO2 280/300 2,75 1 very good abrasive 0,1-1,0
Coating *
organic/inorganic
Manufacturing process
Sulphate/Chloride
Shade
Titanium Dioxide - anatase P.White 6 TiO2 280/300 2,55 1,5 good less abrasive 0,1-1,0
Zinc sulphide P.White 7 ZnS 300 2,35 2 very good low abrasive 1
organic/inorganic no
Sulphate
a little yellowish a little bluish
*Organic coating is destroyed at over 280°C .
chemical reaction bluish
Lead chromate pigments Colour area
Types of Inorganic pigments
Name
Formula
Colour-Index
Particle size (µ)
Chrome yellow
Pb(Cr,S)O4
P. Yellow 34
0,5-1,0
Chrome yellow
PbCrO4
P. Yellow 34
0,5-1,0
Molybdate red
Pb(Cr,Mo,S)O4
P. Red 104
0,5-1,0
Organic Pigments The Basics Public ASEAN Regional Technical Service
Properties: Lead chromate pigments have different crystal modifications: rhombic-monoclinic-tetragonal. They are distinguished by medium to high heat resistance, high covering power and brilliant shades. For fastness properties, they are coated with inorganic compounds e.g. silicates, alumina. This allows improvements on their resistance to light, heat, weathering and chemicals which varies from good to excellent. Their resistance to acid/alkaline is moderate. Disadvantage: Not for food packaging materials, environment-polluting, toxic
Cadmium pigments Colour area Name Types of Inorganic pigments
ASEAN Regional Technical Service
Colour-Index particle size (µ)
Cadmium yellow greenish (Cd,Zn)S
P. Yellow 35
0.2-2
Cadmium yellow reddish
CdS
P. Yellow 37
0.2-2
Cadmium orange
Cd(S,Se)
P. Orange 20
0.2-2
Cadmium red
Cd(S,Se)
P. Red 108
0.2-2
Properties:
Organic Pigments The Basics Public
Formula
Excellent general properties. Bright, clean fullshades. Lithopone types contain BaSO4 Greenish types have lower weather resistance. Main usage is in plastics or ceramics.
Manufacturing is carried out in a calcining process at 500-650°C. Disadvantage: Not for food packaging materials, environment- polluting.
Mixed phase / Metal complex pigments Name Types of Inorganic pigments
Formula
Nickel titanium (Ti,Ni,Sb)O 2 yellow Chrome titanium (Ti,Cr,Sb)O 2 yellow Cobalt blue Co(Al,Cr)O4 Cobalt green
Organic Pigments The Basics Public ASEAN Regional Technical Service
P. Yellow 53 0.4-0.7 P. Brown 24 0.2-0.4 P. Blue 36
(Co,Ni,Zn)(Ti,Al)O4 P: Green 50
Zinc iron brown ZnFe2O4 Spinel black
Colour-Index Particle size (µ)
Cu(Fe,Cr)2O4
0.2 0.5
P. Yellow 119 1.0-2.6 P. Black 22
1.4-3.9
Properties: Excellent fastness properties in all concentrations Manufacturing is carried out in a calcining process at approx. 1000°C.
Oxide Pigments Colour area Types of Inorganic pigments
Name
Formula
Colour-Index particle size (µ)
Iron oxide yellow
FeOOH
P. Yellow 42 0.1-0.6
Iron oxide red
Fe2O3
P. Red 101
0.1-0.6
Iron oxide Fe3O4 black Chrome oxide greenCr2O3
P. Black 11
0.6-1.6
P. Green 17
0.3-2.0
Properties: Iron oxide yellow is limited in heat stability (180°C). All others have excellent fastness properties. All pigments are abrasive. Organic Pigments The Basics Public ASEAN Regional Technical Service
Disadvantage: The thermal ageing of polypropylene and PVC is negatively affected by the use of iron oxide pigments.
Ultramarine/ Manganese pigments Colour area
Types of Inorganic pigments
Name
Formula
Colour IndexParticle size (µ)
Ultramarine blue Na6Al6Si6O24(Na S2-4)
P. Blue 29 0.3-8.0
Ultramarine violet Na6Al6Si6O24(NA S2-4 ) P. Violet 15 0.3-8.0 Manganese violet NH4Mn P2O7
Organic Pigments The Basics Public ASEAN Regional Technical Service
P. Violet 16 0.3-8.0
Properties: Ultramarine blue Excellent light fastness Excellent heat resistance Dispersibility difficult
Sensitivity to acid Relatively high water content Moderate weather fastness
Properties: Manganese violet Excellent light fastness Excellent heat resistance Shading pigment
Sensitivity to acid and alkalis Very weak tinting power
Black pigments
Types of Inorganic pigments
Name
Formula
Colour Index Particle size (µ)
Carbon black
C
P. Black 7
0.01-0.1
Iron oxide black
Fe3O4
P. Black 11
0.6-1.6
Spinel black
Cu(Fe,Cr)2O
P. Black 28
1.4-3.9
4
Organic Pigments The Basics Public ASEAN Regional Technical Service
Properties: Carbon black. Multipurpose applications Low cost pigment Excellent fastness properties Improves the fastness to weathering of polymers Improves the electrical conductivity of polymers Hygroscopic Dispersibility is difficult The tenacity of polymers is negatively affected
Metal pigments
Types of Inorganic pigments
Name
Formula
Colour-Index
Aluminium
Al
P. Metal 1
Copper
Cu
P. Metal 2
Cooper/Zinc-alloy
Cu-Zn
P. Metal 2
Properties:
Organic Pigments The Basics Public ASEAN Regional Technical Service
Aluminium powder is explosive in mixture with air, dust-free metal pastes are available
Solvents where used smell like white spirit. The particle size and shape is varied Large size particle - good metal effect Small particle - high covering power Disadvantage: Due to their flake structure, all metal pigments are shear sensitive. Bronze pigments can oxidise/tarnish
Effect pigments Types of Inorganic pigments
Pearl effect pigments Mica with TiO2-coating
Interference pigments Mica with iron oxide and titanium dioxide coatings Disadvantage: Because of their flake structure, all micaceous pigments are shear sensitive. Require high loadings to be effective ASEAN Regional Technical Service Organic Pigments The Basics Public
Fillers 1.Carbonates Types of Inorganic pigments
natural calcium carbonate from fossils natural calcium carbonate, crystalline chemical calcium carbonate natural calcium-magnesium carbonate
Chalk Calcite, Marble CCP Dolomite
2. Sulphates natural barium salts synthetic barium salts
Barytes Blanc fix
3. Silicates Organic Pigments The Basics Public ASEAN Regional Technical Service
natural magnesium silicate hydrate natural aluminium silicate hydrate
French chalk
natural calcium aluminium silicate hydrate
Muscovite (Glimmer)
Kaolin, China Clay
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Types of Organic Pigments
History and Chemistry of Organic Pigments 1899 Pigment Red 1. The first true organic pigment. Types of Organic pigments
1900 to 1930’s. Huge range of azo pigments developed. These products met the demands of the colour using industries. 1950’s. The discovery of plastics and the requirement for automotive stoving paints led to the development of polycyclic and higher fastness azo pigments.
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 74
1960’s to the present saw the improvement in the physical characteristics of pigments like improved opacity, better dispersion properties etc. A few new chromophores were also developed.
What are organic pigments? Organic pigments are a system of conjugated double bonds connected by chromophores and modified by substituent groups Types of Organic pigments
Chromophores : - N = N -C=O -C=C-
-C=N-N=O
Substituent Groups : Auxchromes :
electron donors : electron acceptors :
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
Hypsochromes :
Slide 75
Br
Cl
CH3 OH ArNH2 COOH SO2 COOR
A chromophore complex forms the basic organic pigment molecule Types of Organic pigments
NO2
-
OH
-
-
NO2 -N=N-
2,4 - Dinitroaniline + B -Naphtol
Pigment Orange 5 Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 76
There are 5 basic raw materials :
H3C
Types of Organic pigments
Benzene C6H6
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 77
Toluene C7H8
H3C
-
- CH
3
o, m, p - Xylene C8H10
Naphthalene
Anthracene
C10 H8
C14H10
Modified by a variety of chemical processes e.g. Types of Organic pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 78
Substitution Nitration Oxidation Halogenation Hydrolysis Alkylation
Addition Sulphonation Reduction Alkali fusion Acylation
In many cases there can be multiple reactions required in the preliminary synthesis of the raw materials as well as the final pigment synthesis
And further modified by a series of physical processes ………. Types of Organic pigments
• Heat
• Dissolution and re-precipitation in organic solvent or aqueous media • Pressure • Surface treatment These are usually carried out under carefully controlled conditions and can affect :
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 79
Equivalent diameter (µm)
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 80
Volume distribution (%)
Volume portion (% per size class)
Volume distribution (%)
Types of Organic pigments
Volume portion (% per size class)
Size and distribution
Equivalent diameter (µm)
Narrow particle size distribution achieved by lower finish temperature for ink jet application
Shape P.R.122 Mixed crystal
P.R.122 Surface modified
Types of Organic pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 81
Rod like Transparent Low viscosity
Viscosity design by modified shape
cubic Highly transparent Higher viscosity
The Surface • Influence of the polarity of the pigment on the wetting behaviour
Types of Organic pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 82
Type A – hydrophobic – floating on the water surface Type B – hydrophillic – excellent wetting in water
Surface design for perfect fit
Intermediates Derived From Nitrobenzene
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 83
Pigments or Dyes ??? Pigments and dyes often have a similar molecular structure Solubilising or insolubilising constituents determine the category Types of Organic pigments
Insolubilising groups : carbonamide groups, nitro groups or chlorine (azo pigments), nitrogen, chlorine and bromine for polycyclic pigments. Polar substituents decrease solubility in non polar solvents whilst increased substitution increases insolubility Solubilising groups : long chain alkyl, alkoxy or alkylamino groups and sulphonic acid functions Many pigments have partial solubility depending on the application medium,solvents and the processing conditions (particularly temperature)
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 84
For pigments, fastness properties are a function of both their chemical structure and, most importantly, their physical characteristics (crystallinity, particle size and distribution etc) whereas for dyes it is purely their chemical structure
Pigment Chemistry Three options to reduce solubility: Types of Organic pigments
Laked pigments : Chromophore F with acidic groups. SO3- / CO2F-SO3- / F-CO2-
M+ ------>
F-SO3- M+ / F-CO2- M+
Reaction with metal salt Large molecules : -N=N-
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 85
New Substitutients
From Monoazo to Dis-azo ---->
-N=N-A-N=N-
for example: -CONH- group -CONH- group
Effect of substitution on colour and fastness properties Solvent Red 1 Fat Red G
Pigment Red 3 Hansa Red B
Pigment Red 14 Permanent Bordeaux FGR
Fullshade Lightfastness 7 Overspray 2
Pigment Red 170 Novoperm Red F5RK
Fullshade Lightfastness 6-7 Overspray 3
Pigment Red 171 Permanent Bordeaux HFM
Fullshade Lightfastness 6 Overspray 5
Fullshade Lightfastness 7-8 Overspray 5
OCH3 N
N OH
1:46 TiO2 Lightfastness Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 86
1:55 TiO2 Lightfastness 4-5
1:85 TiO2 Lightfastness 4
CH3 NO2 N
CH3
NO2 N
N Cl OH
OC2H5 H
NH
N HO
O
1:80 TiO2 Lightfastness 6
H
OCH3
H N CONH2
N
H
NH HO O
H
N NO2
N
H N OH O
H N N H
O
Effects of Pigment Chemistry
Types of Organic pigments
Improve fastness properties e.g. increased substitution Shade e.g. new chromophores
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 87
Classes of synthetic organic pigments Azo
Types of Organic pigments
Classical Azo
Polycyclic
Special Azo
Naphtols
Monoazo
Azo condensation Laked Lake Red C
Benzimidazolone Anthraquinone Dioxazine Isoindolinone
Unlaked
Slide 88
Phthalocyanine Perylene
Toners
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
Quinacridone
Thioindigo
Hansa
DPP
Diazo Triphenylmethane
Chemistry
Yellow
Orange
Red
Brown
Violet
Monoazo
X
X
X
X
X
Diazo
X
X
X
X
Azo condensation
X
X
X
X
Azo salt
X
X
X
X
Azo metal complex
X
Benzimidazolone
X
Blue
Green
Black
AZO
Types of Organic pigments
X
X X
X
X X
POLYCYCLIC
Phthalocyanone Anthraquinone
X
Quinacridone
X
X
X
X
X
X
X
X
X X
Dioxazine Perylene Perinone
X
Pyranthrone
X
Indigoid
X
X
X
X
X
X
X
Thioindigo Isoindolinone
X
X
X
X
X
MISCELLANEOUS
X
Nitro Organic Pigments Nitroso The Basics Public Quinoline Tim Boyce ASEAN Regional Technical ServiceAzine Slide 89
Basic dye complexes
X X X X
X
X
X
X
X
X
Pigment classes
Types of Organic pigments
Azo Pigments
Monoazo Disazo Beta-Naphthol Naphthol AS Red Azo Lakes Benzimidazolone Disazo Condensation Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 90
Polycyclic Pigments
Phthalocyanine Quinacridone Perylene/Perinone Isoindolinone/Isoindoline Dioxazine Triphenylmethane Diketo-Pyrrolopyrrole DPP
Azo-Pigments Monoazo :
R2-N=N-R3 H3C
Types of Organic pigments
C.I.
O
Monoazo-Yellow
N
N O
N
Pigment Yellow 1
N H
+
O
O O N
Naphtol AS
O
O N
Cl
N
Pigment Red 14
H N
O NH
H3C
O
O
Benzimidazolone
CH 3
N H
HO
N H
HO
O N
N
Pigment Red 171
N
O
O N
β-Naphtol Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 91
O HO N
H3C
O
BONS laked
O S
O
Mn N
H3C
Pigment Red 3
N
O
N OH
O
2+
Pigment Red 48:4
Azo-Pigments Dis-Azo : Types of Organic pigments
R2-N=N-R3-N=N- R2
C.I.
Diarylyellow Cl
H3C O CH3 Cl
O H N
H3C O
O
N N
N N
O Cl
N H
O CH3
Pigment Yellow 83
O H3C
O
Cl H3C
Disazo-konden-sation Cl N Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
Slide 92
H N
N OH
Cl
O
Cl Cl N H
O
OH N
Pigment Red 144 N Cl
Polycyclic Pigments N N
N
Phthalocyanin
Pigment Blue 15
N
Cu
N
N
N N
Types of Organic pigments
O
H N
Chinacridone
Pigment Violet 19 N H
O
Cl
Dioxazine
H5C2
N
N
O
O
N
N CH 2 5
Pigment Violet 23
Cl
O Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
Slide 93
Cl
H N
Pigment Red 254
Diketo-Pyrrolopyrrol DPP Cl
N H
O
Polycyclic Pigments H N
O
Isoindolin
O H N
HN
Types of Organic pigments
Cl
Pigment Yellow 110 Cl
O
Slide 94
N
N
Cl Cl
Perylene
Pigment Yellow 139
O
Cl
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
O NH
O
Isoindolinon
H N
O
H3C N O
O Cl
O
Cl
Cl
O N CH3 O
Pigment Red 179
Azo Pigments Chemical structure and fastness properties
Types of Organic pigments
Pigment Class
Lightfastness
Migration fastness
monoazo
fair ►very good
poor
Β-Naphtol
good ►very good
poor
Naphtol AS
good ►very good
poor ►good
BONA, laked
good ►very good
good
excellent
excellent
fair ►very good
good ►very good
good ►very good
Very good ►excellent
poor
poor
Benzimidazolone Diarylide Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
Slide 95
Disazocondensation Triphenylmethane
Polycyclic Pigments Chemical structure and fastness properties
Types of Organic pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
Slide 96
Pigment Class
Lightfastness
Migration fastness
Dibromoanthanthrone
excellent
excellent
Phthalocyanine
excellent
excellent
Quinacridone
excellent
excellent
Diketo-Pyrrolopyrrole
excellent
excellent
Isoindolinone
Very good ►excellent
Very good ►excellent
Perylene/Perinone
Very good ►excellent
Very good ►excellent
Dioxazine
Very good ►excellent
Very good ►excellent
Isoindoline
Very good ►excellent
Very good ►excellent
Monoazo pigments Colour area
Types of Organic pigments
Monoazo pigments range from greenish yellow to bluish red. Can be pure monoazo (Hansa, Naphtol) or laked/toner. Their fastness properties vary considerably. Only few pigments are suitable for shading. The dispersibility is generally good.
Organic Pigments The Basics Public
P.Y.1, P.Y.3, P.Y.73, P.Y.74, P.Y.75, P.Y.97, P.O.5, P.Y.191, P.R.3, P.R.48, P.R.49, P.R.53, P.R.57, P.R.112, P.R.170, P.R.9, P.R.146, P.R.12
ASEAN Regional Technical Service
Monoazo pigments 2,4,5 - trichloraniline Types of Organic pigments
HO
Cl Cl
CONH
N=N
CH 3
Cl
2-hydroxy-2-naphtho -ortho-toluidide Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
Slide 98
Pigment Red 112 ( C.I. : 12370 )
Monoazo (Hansa) yellow pigments 4 RD
RD5 RD2
Types of Organic pigments
N
H N
N
RK2
H3C O
O RK5
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
Slide 99
RK4
C.I. Name
Const. No.
R2D
RD4
R5D
R2K
R4K
R5K
P.Y.1
11680
NO 2
CH 3
H
H
H
H
P.Y.3
11710
NO 2
Cl
H
Cl
H
H
P.Y.73
11738
NO 2
Cl
H
OCH 3
H
H
P.Y.74
11741
OCH 3
NO2
H
OCH 3
H
H
P.Y.97
11767
OCH 3
SO 2 NHC 6H 5
OCH3
OCH 3
Cl
OCH 3
Monoazo (Hansa) red pigments (β Naphtols) 2
R
N
Types of Organic pigments
N
4
R
OH
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
Slide 100
C.I. Name
Const. No.
R2
R4
P.O.5
12075
NO2
NO2
P.R.4
12085
Cl
NO2
P.R.3
12120
NO2
CH3
Monoazo pigments Naphtols AS R 2
K
R D2 N Types of Organic pigments
N HO
4
RD
4 RK
NH
O
5 RK
RD5
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
Slide 101
R2 D
R4 D
R5 D
R4 K
R5 K
1 24 60
Cl
H
Cl
OCH3
H
H
P .R .12
1 23 85
CH3
NO2
H
CH3
H
H
P .R .14
1 23 80
NO2
Cl
H
CH3
H
H
P .R .11 2
1 23 70
Cl
Cl
Cl
CH3
H
H
P .R .5
1 24 90
OCH3
H
S O 2 N (C 2 H 5 ) 2
OCH3
OCH3
Cl
P .R .14 6
1 24 85
OCH3
H
C O N H C 6H 5
OCH3
Cl
OCH3
P .R .17 0
1 24 75
H
CONH2
H
O C 2H 5
H
H
P .R .18 8
1 24 67
COOCH3
H
C O N H C 6H 3C l 2 (2 ,5 )
OCH3
H
H
P .R . 2 53
Cl
S O 2N H C H 3
Cl
CH3
Cl
H
P .O . 74
Cl
S O 2N H C H 3 S O 2 N (C H 3 ) 2
Cl
H
Cl
H
C .I. N a m e
C o n st. No .
P .R .9
R2 K
Monoazo red pigments red azo lakes CH3
Ba
Types of Organic pigments
2+
O
O S O
Cl
R2 N
N
N
O
N
OH
OH
R4
O
M2+
R5
P.R. 53:1 ( 15585:1 )
Ca
2+
CH3 N
O O S O
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
Slide 102
C onst. No.
R2
R4
R5
M
P .R .48:2
15865:2
S O 3-
CH3
Cl
Ca
P .R .48:3
15865:3
S O 3-
CH3
Cl
Sr
P .R .48:4
15865:4
S O 3-
CH3
Cl
Mn
P .R .57:1
15850:1
S O 3-
CH3
H
Ca
H N
N OH
N H
C .I. Nam e
O
O
P.R. 247 ( 15915 )
O CH3
Disazo pigments Colour area
Types of Organic pigments
Disazo pigments are in the same colour range as monoazo pigments. The lightfastness is good to very good. Very high colour strength i.e. excellent in ink applications. Not suitable in low concentrations in plastics due to high solubility of the pigments. The dispersibility is normally good.
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
Slide 103
Not recommended for use in applications where the processing temperature exceeds 200°C.
P.Y.12, P.Y.13, P.Y.14, P.Y.17, P.Y.174, P.Y.176, P.Y.188, P.Y.83, P.O.34, P.R.38
Disazo pigments
Types of Organic pigments
3,3-dichlorobenzidine (3,3-dcb)
2,4- acetoacet -meta-xylidide (aamx) Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
Slide 104
Pigment Yellow 13 ( C.I. : 21100 )
Disazo pigments AAA arylide R2 Types of Organic pigments
H3C H N
Cl
O N
O
N
H N
N O
Cl
R5
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
Slide 105
R2
N
O
R4
CH3
C.I. Name
Const. No.
R2
R4
R5
P.Y.12
21090
H
H
H
P.Y.13
21100
CH3
CH3
H
P.Y.14
21095
CH3
H
H
P.Y.17
21105
OCH3
H
H
P.Y.83
21108
OCH3
Cl
OCH3
P.Y.127
21102
CH3
CH3
H
OCH3
H
H
P.Y.176
21103
CH3
CH3
H
OCH3
Cl
OCH3
P.Y.188
11767
CH3
CH3
H
H
H
H
R4 R5
Thermal decomposition of diarylide pigments.
A Diarylide pigment
Types of Organic pigments
>200 °C
B
>240 °C
soluble monoazo compound (coloured)
C
Dichlorbenzidine DCB
• Diarylide pigments partly dissolve above 200°C and split off into a soluble monoazo compound. •The monoazo compound starts to decompose above 240°C to produce DCB. Organic Pigments The Basics Public
• Monoazo dyes and DCB are considered carcinogenic in tests on animals.
ASEAN Regional Technical Service
Note : below 200’C diaryl pigments meet consumer goods regulations
Benzimidazolone pigments
Colour area Types of Organic pigments
Benzimidazolone pigments range from greenish yellow, orange to bluish red. Mostly high fastness properties. Some pigments have very good weathering fastness. Good to excellent migration fastness. The dispersibility is generally very good
Organic Pigments The Basics Public
ASEAN Regional Technical Service
P.Y.120, P.Y.151, P.Y.154, P.Y.180, P.Y.181, P.O.36, P.O.62, P.R.175, P.R.176, P.R.185, P.R.208, P.V.32, P.Br.25
Benzimidazolone yellow and orange pigments
3 RD
Types of Organic pigments
O
R D2 N
CH3 H N
N
H N O
O
4
RD
N H
RD5
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
Slide 108
C .I. Nam e
C onst. No.
RD2
3 RD
RD4
5 RD
P .Y.120
11783
H
COOCH3
H
COOCH3
P .Y.151
13980
COOH
H
H
H
P .Y.154
11781
CF3
H
H
H
P .Y.175
11784
COOCH3
H
H
COOCH3
P .Y.194
11785
OCH3
H
H
H
P .O .36
11780
NO2
H
Cl
H
P .O .62
11775
H
H
NO2
H
Benzimidazolone red and brown pigments
R2
D
N
Types of Organic pigments
R
H N
H N
N OH
4
O
O
N H
D
RD5
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
Slide 109
C .I. Nam e
C onst. No.
RD2
RD4
RD5
P .R .175
12513
COOCH3
H
H
P .R .176
12515
OCH3
H
CONHPh
P .R .185
12516
OCH3
S O 2N H C H 3
CH3
P .R .208
12514
C O O C 4H 9
H
H
P .V .32
12517
OCH3
S O 2N H C H 3
OCH3
P .B r.25
12510
Cl
H
Cl
Azo condensation pigments Colour area
Types of Organic pigments
Azo condensation pigments range from greenish yellow to bluish red. Mostly high fastness properties. Some pigments have very good weathering fastness. Good to excellent migration fastness.
The dispersibility in some cases is not easy. Organic Pigments The Basics Public ASEAN Regional Technical Service
P.Y.93, P.Y.94, P.Y.95, P.Y.128, P.R.144, P.R.166, P.R.214, P.R.220, P.R.242, P.R.248
Disazo :Bis AAA Arylide / Yellow azo condensation pigments O A Types of Organic pigments
Q
N O
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 111
O N
H3C
R4
H N
N H
R2
CH3 N
O
O
N
Q
A
O
C.I. Name
Const. No.
R2
R4
A
Q
P.Y.93
20710
Cl
Cl
Cl
NH-C6H3-2- CH3,3-Cl
P.Y.95
20038
Cl
CH3
Cl
NH-C6H3-2- CH3,5-Cl
P.Y.128
20037
Cl
CH3
Cl
NH-C6H3-2-OAr,5-CF3
P.Y.155
200310
Ar = C6H4-4-Cl
H
H
COOCH3
OCH3
Disazo : Red azo condensation pigments RD5
O R D2
Types of Organic pigments
N N
OH
4
RD
4 RK
H N
N H
HO
N N
2 RD
R2 O K
4
RD5
RD
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 112
C.I. Name
Const. No.
R 2D
R 4D
RD5
R 2K
R 4K
P.R.144
20735
Cl
H
Cl
Cl
H
P.R.166
20730
Cl
H
Cl
H
H
P.R.214
200660
Cl
H
Cl
Cl
Cl
P.R.220
20055
CH 3
H
COOCH 2CH 2Cl
CH 3
CH 3
P.R.221
20065
Cl
H
COOCH(CH 3)2
Cl
Cl
P.R.242
20065
Cl
H
CF 3
Cl
Cl
P.R.262
-
Cl
H
Cl
CN
H
P.Br.23
20060
NO 2
Cl
H
Cl
H
Triphenylmethane Colour Colour area area Types of Organic pigments
Deep blue shade with excellent colour strength. Used to tone black printing inks for offset applications The fastness properties are very poor
Organic Pigments The Basics Public ASEAN Regional Technical Service
The dispersibility is very poor and thus they are normally supplied as flushpastes or powder preparations P.B.56, P.B.61
Triphenylmethane : Reflex (Alkali) blue
H N Types of Organic pigments
H N
R2
-O3S +
C R2
HN
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 114
R2
C.I. Name
Const. No.
R2
P.Bl.56
42800
CH3
P.Bl.61
42765:1
H
Isoindolinone / Isoindoline Colour area Types of Organic pigments
Shade from yellow to orange to red , good colour strength. The fastness properties are good to excellent. Reaction with alkaline additives can cause discoloration and a reduction in fastness properties.
Organic Pigments The Basics Public ASEAN Regional Technical Service
The dispersibility is generally good. P.Y.109, P.Y.110, P.Y.139, P.Y.173, P.Y.185 P.O.61, P.O.66, P.O.69, P.R.260
Isoindolinone / Isoindoline Isoindolinone : Types of Organic pigments
Cl Cl
N
N
Isoindoline : H N
Cl Cl
NH
CH3 HN
Cl
Cl Cl
N
O
Cl
N
N
N H
HN Cl
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 116
O
O
O O
O
N H
P.Y. 139 ( 56298 )
Cl
Cl Cl
H N
Cl
Cl NH
O
H N
O
P.Y. 109 ( 56284 ) Cl
O
H N
O
O N H
H N
O
CH3 N H N
O
Cl
P.Y. 110 ( 56280 )
P.Y. 185 ( 56290 )
Quinophthalone Colour area
Types of Organic pigments
Greenish yellow pigments. Excellent fastness properties.
P.Y.138
Organic Pigments The Basics Public ASEAN Regional Technical Service
Quinacridone Colour area
Types of Organic pigments
Yellowish to bluish red, pink and red-violet pigments. Excellent fastness properties. Suitable as shading pigment. Optimum dispersion is often difficult.
Organic Pigments The Basics Public ASEAN Regional Technical Service
P.R.122, P.R.202, P.R.207, P.R.209, P.V.19, P.R.206, P.O.48, P.O.49, P.V.42
Quinacridone R11 10
R R
Types of Organic pigments
H N
8
R
1
R
9
R
N H
O
2
3
R R
4
C.I. Name
Const. No.
R2
R3
R4
R9
R 10
R 11
P.V.19
73900
H
H
H
H
H
H
P.R.122
73915
CH 3
H
H
CH 3
H
H
P.R.202
73907
Cl
H
H
Cl
H
H
P.R.207
73905
H
H
Cl
H
H
Cl
P.R.209
73905
H
Cl
H
H
Cl
H
P.O.49
-
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 119
O
unsubst. Quinacridone + Quinacridonequinone
Perylene Colour area
Types of Organic pigments
Yellowish to bluish red shade. Excellent fastness properties. Suitable as shading pigment. The dispersibility is generally fair to good
Organic Pigments The Basics Public ASEAN Regional Technical Service
P.R.123, P.R.149, P.R.178, P.R.179, P.R.190, P.R.224, P.V.29
Perinone Colour area
Types of Organic pigments
Brilliant orange pigment. High weathering resistance in reduced shades. Excellent lightfastness. The dispersion is generally good. Not suitable as shading pigment in plastics ( solubility) but in paints is best suited for shading.
Organic Pigments The Basics Public ASEAN Regional Technical Service
P.O.43, P.R.194
Perylene / Perinone Perinone :
Perylene : Types of Organic pigments
O
O
Q N
N Q
O
N
Slide 122
N
O
O
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
N
C.I. Name
Const. No.
Q
P.R.149
71137
3,5Me2-Ph
P.R.178
71155
4-Ph-N=N-Ph
P.R.179
71130
Me
N
O
P.O. 43 ( 71105 )
Dibromoanthranone
Colour area Types of Organic pigments
Brilliant yellowish red pigment. Excellent light and weathering resistance at all shade depths The dispersion is generally good. O
P.R.168 Organic Pigments The Basics Public ASEAN Regional Technical Service
O
Indanthrone Colour area
Types of Organic pigments
Reddish blue shade. Excellent fastness properties. Optimum dispersion is often difficult. P.B.60
Organic Pigments The Basics Public ASEAN Regional Technical Service
Diketo-pyrrolopyrrole Colour area
Types of Organic pigments
Orange to bluish red pigments. Excellent fastness properties. The dispersion is generally good. P.O.71, P.O.73, P.R.254, P.R.255, P.R.64, P.R.270, P.R.272 Organic Pigments The Basics Public ASEAN Regional Technical Service
Diketo-pyrrolopyrrole R3
O Types of Organic pigments
N H
R4
R4
H N
O
R3
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 126
C.I. Name
Const. No.
R3
R4
P.O.71
561200
CN
H
P.O.73
561170
H
C(CH3 )3
P.R.254
56110
H
Cl
P.R.255
561050
H
H
P.R.264
561300
H
Ph
Phthalocyanine Colour area
Types of Organic pigments
Reddish and greenish blue pigments. Yellowish and bluish green pigments. Excellent fastness properties. Universal suitability, low coloration costs The dispersibility can be difficult.
Organic Pigments The Basics Public ASEAN Regional Technical Service
P.B.15, P.B.15:1, P.B.15:2, P.B.15:3, P.B.15:4, P.B.15:6, P.G.7, P.G.36
Phthalocyanine Copper (II) complex of tetraazatetrabenzoporphine N
Types of Organic pigments
N
N N
N
Cu N
N
N
Cu
N
N
N
N
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
N
N
N N
N
N
N
Cu N
N N
C .I. N a m e
m o d if ic a t io n
H a lo g e n s
m o d . s t a b i l iz e d
f lo c c u la t io n
P . B l. 1 5
α
-
no
-
P .B l. 1 5 :1
α
0 . 5 -1 C l
yes
u n s ta b le
P .B l. 1 5 :2
α
0 . 5 -1 C l
yes
s t a b le
P .B l. 1 5 :3
β
tr a c e s
-
u n s ta b le
P .B l. 1 5 :4
β
tr a c e s
-
s t a b le
P .B l. 1 5 :6
ε
tr a c e s
yes
P .G r. 7
-
1 4 -1 5 C l
P .G r. 3 6
-
4 - 9 B r ,8 - 2 C l
Slide 128
N N
Dioxazine
Colour area Types of Organic pigments
Very reddish violet pigment. Excellent fastness properties. The dispersion is often difficult. Not suitable in low concentration in plastics due to solubility.
Organic Pigments The Basics Public ASEAN Regional Technical Service
P.V.23
Dioxazine
Types of Organic pigments
Cl
N
N
O
O
N Cl
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 130
P.V. 23 ( 51319 )
N
Public Corporate Presentation ASEAN Regional Technical Servic
Synthesis and Production of Azo Pigments
Azo pigments are named for containing an azo-group Synthesis and Production of Azo Pigments
-N=NTwo nitrogen-atoms are connected with a double bond.
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 132
There can be one Azo group in so called monoazo pigments
NO2
Synthesis and Production of Azo Pigments
H3C
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 133
Hansa Red B Pigment Red 3
HO
N N
or two azo groups, then it is called a disazo pigment (also called diaryl or diarylide) Synthesis and Production of Azo Pigments
Cl
Cl
O
O
H 3C
N
N
N
H N
O
CH N
H N O
Permanent Yellow DHG Pigment Yellow 12 Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 134
You can also think about molecules with more then two Azogroups. This is actually done in the synthesis of azo dyes
3
Diazotization of an aromatic amine to form the diazonium compound NO2 NH2 Synthesis and Production of Azo Pigments
+ 2 HCl + NaNO2
H3C
+
NO2 N
N
Cl- + NaCl + 2 H2O
H3C Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 135
The unstable diazonium compound has to be cooled with ice to 5-7°C to avoid any side reaction
Dissolving of the coupling component
Synthesis and Production of Azo Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 136
OH
+
ONa
NaOH
+ H2O
There is a huge variety of coupling components but the technically most significant groups are : •compounds containing activated methylene groups •pyrazolone derivates and •2-Hydroxynaphthalene and its 3-carboxylic acid derivatives
Synthesis of the pigment
+
NO2 N
Synthesis and Production of Azo Pigments
N
coupling ONa
Cl-
H3C
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 137
By coupling the two components, the pigment precipitates as primary particles. There is no longer a solution but a suspension.
NO2 HO H3C
N N
Hansa Red B, P.R. 3
+ NaCl
Disazo Pigment Dissolving kettle
Diazo kettle
CH 3
Synthesis and Production of Azo Pigments
C=O CH 2
_
+
DCB
+ N
Cl
Dissolving kettle
≡N
N
≡N
_ Cl
+
AAA
CH 3 C=O CH 2 O=C NH
NH C=O KETTLE 2
+
KETTLE 1
Cl
Cl
KETTLE 2
+ 2 NaOH Coupling kettle CH 3
CH 3
C=O
C=O
HC
N=N
HN C=O Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 138
N= N CH Cl
DIARYLIDE YELLOW
Cl
( P.Y.12 )
PRECIPITATION
O=C NH
+
2 NaCl
+
2 H2O
Synthesis and Production of Azo Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 139
Reactor vessel – Normally a sealed unit and as fully automated as possible
During coupling process, different conditions have to be control Synthesis and Production of Azo Pigments
Temperature pH value Time
These controlled conditions will have major effects on the synthesis, and therefore on the quality of the pigment Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 140
Finishing Optimizing the physical properties of the pigment, such as: Synthesis and Production of Azo Pigments
Crystal shape Crystal size Crystal quality Particle size distribution
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 141
important process to reach optimum application properties thermal treatment heating the crude pigment suspension in water and/or organic solvents surface treatment adding appropriate auxiliaries with different chemical structures
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 142
Synthesis and Production of Azo Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 143
Synthesis and Production of Azo Pigments
HCl Na NO 2
AROMATIC AMINE + ICE DIAZOTISATION KETTLE
FILTRATION
NaOH
COUPLING COMPONENT
H 2O
DISSOLVING OF COUPLING COMPONENT
FILTRATION
COUPLING KETTLE Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 144
VAPOUR
FINISH KETTLE Synthesis and Production of Azo Pigments
FILTER
FILTRATION
PUMP
DRYING NAUTA BLENDER
VAPOUR
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 145
DRYING OVEN
GRANULES
GRANULATOR
PRESSCAKE
Filterpress with falling filtercake Synthesis and Production of Azo Pigments
By opening the filterplates, the filtercake falls to a belt and is transferred to the nauta-blender.
Drum filter with filtercake
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 146
The filter sucks up the suspension, the liquor moves through the cloth and leaves behind the filtercake.
Granulation in front of belt dryer To give a large surface area to the filtercake it is granulated before drying.
Synthesis and Production of Azo Pigments
Dry pigment granules Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 147
After being dried, the priment granules fall from the beltdryer to the mill.
MILLING BLENDER
Synthesis and Production of Azo Pigments
JET - MILL
1
2
3
4
STORAGE BINS
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 148
PIGMENT POWDER
Public Corporate Presentation ASEAN Regional Technical Servic
Properties of Organic Pigments
Properties of organic pigments Pattern card data Colour Index Standard Shade Depth Properties of Organic Pigments
Tinting Strength Pigment Physics – Particle size and distribution – Crystallography and shape – Specific surface area Dispersion of organic pigments Flocculation Fastness properties – Migration / solvent fastness
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 150
– Heat stability – Lightfastness – weatherfastness
Pattern Card Data Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 151
☺ Colour Index ☺ Colour & Shade Depth ☺ Tint Strength ☺ Physical Properties ☺ Fastness Properties
Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 152
Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 153
Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 154
Colour Index Nomenclature system for pigments and dyestuffs Report to Colour Index : Properties of Organic Pigments
By producer, with trade name Structure (optional) Properties Application field
Classification in Colour Index : According to application, properties, shade and structure.
Listing in Colour Index :
Organic Pigments The Basics Public ASEAN Regional Technical Service
Generic name Constitution number
Constitution number Generic name Trade name
The Colour Index is published by the Society of Dyers and Colorists (GB) and the American Association of Textile Chemists and Colorists. 4th EDITION:
online ( www.colour-index.org ) different search modes
Colour Index Generic Names Generic Name Properties of Organic Pigments
CI Class
CI Class
Shade
Number
Pigment
Violet
19
Solvent
Red
135
Pigment Dye
Solvent, reactive, vat, basic, Acid, direct, disperse
Shade
yellow, orange, red, violet, blue, green, brown, black, white
Number Organic Pigments The Basics Public ASEAN Regional Technical Service
continuous
Colour Index – Constitution Numbers
Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 157
Chemical Constitution
Constitution Number
Nitroso
10000 – 10299
Nitro
10300 – 10999
Monoazo
11000 – 19999
Disazo
20000 – 29999
Stilbene
40000 – 40799
Diphenylmethane
41000 – 41999
Triphenylmethane
42000 – 44999
Xanthene
45000 – 45999
Acridine
46000 – 46999
Quinoline
47000 – 47999
Methine
48000 – 48999
Thiazole
49000 – 49399
Indamine
49400 – 49699
Indophenol
49700 – 49999
Azine
50000 – 50999
Oxazine
51000 – 51999
Thiazine
52000 – 52999
Anthraquinone
58000 – 72999
Indigoid
73000 – 73999
Phthalocyanine
74000 – 74999
Inorganic pigments
77000 - 77999
Same Colour Index but .......
P.Y.16 Properties of Organic Pigments Permanent Yellow NCG
Permanent Yellow NCG 71
Permanent Yellow NCG
Permanent Yellow NCG 71
P.Y.74
Hansa Brilliant Yellow 5GX Hansa Brilliant Yellow 2GX 70
Hansa Brilliant Yellow 5GX Hansa Brilliant Yellow 2GX 70
P.Y.83 Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 158
Novoperm Yellow HR 02
Novoperm Yellow HR 70
Novoperm Yellow HR 02
Novoperm Yellow HR 70
Standard Shade Depth (SD) - DIN 53235 The “depth of shade” is a degree of intensity of visual colour perception. It denotes the visual spacing between a given coloration and a pure white specimen. Properties of Organic Pigments
With increasing saturation the intensity is higher and with increasing luminosity the intensity of colour perception in general will decrease. “Standard depth of shade” (SD) is a level of depth of colour which is settled by convention. 1/1 SD, 1/3 SD or 1/25 SD which are used for illustration or testing procedure are standardised according to DIN 53235
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 159
The colorimetric calculation is according to CIE-lab system (standardised in DIN 6174)
Standard Shade Depth (SD) - DIN 53235 P.Y. 3
Properties of Organic Pigments
FS
Fullshade
1/3 SD 1:2.5 TiO2
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 160
1/25 SD
1:29 TiO2
P.Y. 83
Fullshade
P.R. 112
Fullshade
P.B. 15:1
Fullshade
P.V. 23
Fullshade
1:15.3 TiO2
1: 5.5 TiO2
1:12.3 TiO2
1:19.7 TiO2
1:200 TiO2
1: 70 TiO2
1:175 TiO2
1:265 TiO2
Tinting strength The evaluation method is depending very much on the application, thus the information varies in different pattern cards .
Properties of Organic Pigments
•PRINTING INK : Pigment concentration required to give indicated shade depth at 1.5 g/m2. The lower the figure, the stronger the pigment. e.g. 7.0g strong (GRX 80) ; > 25g weak (H4G) •PAINT : Parts of TiO2 needed to bring 1 part of coloured pigment to the indicated shade depth. The larger the figure, the stronger the pigment. e.g. 1:132 strong (5GX 02) ; 1:26 weak (H3G)
•PLASTIC : The grams of pigment / kg plastic with either 5% TiO2 (PVC) or 1% TiO2 (PO) needed to Organic Pigments The Basics reach the indicated depth Public Tim Boyce ASEAN Regional Technical Service e.g. 2.5g strong (HR) ; 14.59 weak (H3R) Slide 161
Pigment physics particle composition Properties of Organic Pigments
can influence
can influence
colour colour purity fastness properties
particle size can influence
tinting strength shade hiding power
crystal structure
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 162
primary particles aggregates agglomerates
Organic pigment crystals Enlargement 32 000 X
Properties of Organic Pigments
Pigment Green 7
Organic Pigments The Basics Public ASEAN Regional Technical Service
Pigment Red 247
Pigment Orange 43
Pigment Red 144
Particle composition of pigments Smallest unit of a material. Has its properties. In this case a mono crystal. Properties of Organic Pigments
Primary particle
Aggregates
Organic Pigments The Basics Public ASEAN Regional Technical Service
Agglomerates
Bundle of primary particles, coupled on the surface (face to face). The surface is smaller than the surface of all single primary particles together. There is no inner accessible surface.
Primary particles and aggregates coupled at the corners and edges. The surface is not much different from the sum of the surface of all particles. The inner surface is accessible.
Crystal modifications C.I. Pigment Blue 15
Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 165
Crystals in same direction Spacing is smaller Angle is smaller
Crystals in alternate direction Spacing is bigger Angle is greater
α-modification
β-modification
P.B.15:1 Red shade
P.B.15:3 Blue shade
Crystal modifications C.I. Pigment Violet 19 full shade
white reduction
Properties of Organic Pigments
β Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 166
Hostaperm Red Violet ER 02 / ERX
γ Hostaperm Red E3B / E5B 02
β
γ
Hostaperm Red Violet ER 02 / ERX
Hostaperm Red E3B / E5B 02
SEM-micrograph of powder pigments C.I. Pigment Yellow 83
Properties of Organic Pigments
®Novoperm
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 167
Yellow HR Specific surface area 69 m2/g Average partice size 40 nm
®Novoperm
Yellow HR 70 Specific surface area 22 m2/g Average partice size 325 nm
Relationship between particle size and shade, opacity and tint strength Novoperm Yellow HR 02 (P.Y.83) Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 168
Novoperm Yellow HR 70 (P.Y.83)
Novoperm Yellow HR 02 (P.Y.83)
Novoperm Yellow HR 70 (P.Y.83)
Specific surface area Relationship between particle size and surface area …………..
Properties of Organic Pigments
Cubic dimension
Number of particles in basic cube
Surface Area (m2)
1 cm
1
6 cm2
1 mm
103
60 cm2
1 nm
1012
60000 cm2
Assuming a spherical shape ………….
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 169
Particle diameter in µ
Surface Area (m2/g)
0.4
15
0.3
20
0.2
30
0.1
60
Effect of particle size on tint strength
0.50 Properties of Organic Pigments
0.45 0.40 0.35 0.30
P.Y.17 P.G.7
0.25 K/S 0.20 0.15 0.10 0.05 0.00 Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 170
0.1
0.2
0.3 0.4 microns (u)
0.5
0.6
Typical surface areas
Properties of Organic Pigments
Most Monoazo Grades, 70 Series
< 25 sq m/g
Naphtol Grades, some Quinacridones
25-55 sq m/g
Some Quinacridones, Dioxazine Violet, Phthalocyanines Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 171
> 55 sq m/g
Dispersion of Pigments Pigment Powder Properties of Organic Pigments
Agglomerates
Aggregates Primary Particles Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 172
Decreasing Particle size
Dispersion of organic pigments 1. Deagglomeration - premixing of single pigments to break down larger, softer agglomerates. Initial wetting out. Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 173
2. Dispersion a) Wetting – most important step. Often requires use of auxiliaries to improve pigment wetting. Solvent and resin should cover entire pigment surface. Polar carriers and solvents have better wetting power. b) Dispersion – all pigment agglomerates are broken down. This is done by friction and pressure (shear forces). c) Distribution – optimal statistical distribution of the dispersed pigment within the carrier material d) Stabilisation – protection of the system against reagglomeration or flocculation
Properties of Organic Pigments
Step 1 > 100 u
Step 2 50 - 100 u
Step 3 20 -50 u
Step 4 10 - 20 u
Step 5 5 - 10 u
Step 6 1-5u
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 174
Step 7 <1u
Microscopic Dispersion Evaluation Scale (x 110 times)
Dispersion of pigments – relative particle size of some inorganic and organic pigments Colour Index
Pigment Type
Particle Size (µm)
Inorganic pigments
Properties of Organic Pigments
Pigment Black 7
Carbon black
0.01 – 1.0
Pigment White 6
Titanium dioxide
0.1 – 1.0
Pigment Yellow 34 / Pigment Red 104
Lead chromates / molybdates
0.5 – 1.0
Pigment Red 101
Iron oxide red
0.1 – 0.6
Pigment Blue 29
Ultramarine blue
0.3 – 8.0
Organic pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 175
Pigment Yellow 13
Diarylide yellow
0.06
Pigment Yellow 180
Benzimidazolone
0.18
Pigment Orange 43
Perinone
0.15
Pigment Red 254
Diketopyrrolopyrrole
0.2
Pigment Violet 23
Dioxazine
0.06
Pigment Blue 15:3
Β-phthalocyanine
0.09
Flocculation
Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 176
Effects of Flocculation Loss of colour strength Poor levelling (in paints) Poor flow Reduced gloss Hazing Shade variation
Flocculation v’s time
Properties of Organic Pigments 0 min
25 min
Test system CPP gravure ink 5% pigment conc. Magnification x 110 40 min
60 min
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 177
90 min
120 min
Particle size & distribution – general rules
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 178
large
more opaque
low strength
low visc.
low Specific Surface Area
higher loading
properties
lower fastness
fastness
(flow)
viscosity
strength
opacity tint
transparency /
Properties of Organic Pigments
lower loading
concentration
high Specific Surface Area
high visc.
Surface area
high strength
specific
small
more trans.
millbase
particle size
higher fastness
* these are guidelines only and other factors may need to be considered
Public Tim Boyce ASEAN Regional Technical Servic
Pigment Technical Service Laboratory – ASEAN Region
Key fastness properties of organic pigments Migration Heat stability Lightfastness Weatherfastness
Public Tim Boyce ASEAN Regional Technical Servic
Pigment Technical Service Laboratory – ASEAN Region
Migration fastness of organic colourants
Solvent fastness Bleeding Overspray Blooming
Solvent fastness Thepigment pigmentisisdissolved dissolvedby bythe thesolvent, solvent, The therebydiscolouring discolouringthe thesolvent solvent thereby Properties of Organic Pigments
• Paint : This is tested on the pigment powder itself, using individual solvents or a solvent mixture. • Ink : For offset ink, this is tested on the print application using either individual solvents or a solvent mixture. For gravure pigments it is tested on the individual pigments using either individual solvents or a solvent mixture.
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 181
• evaluation is against the 5 step Grey Scale (DIN 54002)
Solvent fastness Solvent Fastness Test - tested on pigment powder GR200 STD P.Y.12
Properties of Organic Pigments
Toluene
IPA
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
Toluene/IPA (70/30)
Slide 182
P-GRL 06 STD P.Y.13
DHG SPL STD P.Y.12
MX STD P.Y.13
Migration fastness
Properties of Organic Pigments
Bleeding pigment moves from the coloured material to directly contacting material Overspray pigment moves into subsequent paint layers thereby discolouring them Blooming pigment migrates to the surface and can be wiped off
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 183
Bleeding / Blooming.
Properties of Organic Pigments
► Incorrect pigment selection ► Dyestuff used in partly crystalline polymers ► Pigments soluble in the binder or polymer ► Pigments soluble in the solvent or plasticiser ► High processing temperatures / poor heat stability
White contact film
Organic Pigments The Basics Public ASEAN Regional Technical Service
Plaques with coloured dust on the surface.
Red coloured film White paper covered with colour
Migration fastness - bleeding
Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 185
Retort fastness – 120’C / 30 minutes
Migration fastness - overspray ► Bleeding in an overspray application (tested in thermosetting acrylic) Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 186
P.R.170
P.R.3
Migration fastness - blooming
Properties of Organic Pigments
Example of blooming in Low Density Polyethylene Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 187
Solvent fastness - Recrystallisation Recrystallisation due to poor solvent fastness in aromatic solvents (tested in medium oil alkyd) Pigment Blue 15:0
Pigment Blue 15:2
Properties of Organic Pigments
Control Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
1 week aged
Aromatic solvents or high heat (above 200’C) cause a crystal shift resulting in a greener, weaker product
Slide 188
Control
1 week aged
Non flocculating version of Pigment Blue 15:1 i.e.it is a non-recrystallising or flocculating grade
Pigment Technical Service Laboratory – ASEAN Region
Heat stability / Limit concentration
Public Tim Boyce ASEAN Regional Technical Servic
Heat stability
Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 190
Pigment is either discoloured or destroyed depending on the conditions and / or the nature of the pigment
Heat stability Pigment is “burnt out” in polypropylene polymer and colour “disappears” Properties of Organic Pigments
Initial matching designed for application at 240’C maximum
Final colour when processed at 280’C Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 191
Heat stability Heat stability - 0.5% pigment, 5 minute dwell time Pigment discolours Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 192
Heat resistance (DIN EN 12877) Heat resistance test
Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 193
Pigment Technical Service Laboratory – ASEAN Region
Public Tim Boyce ASEAN Regional Technical Servic
Lightfastness – resistance to UV radiation
Lightfastness
Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 195
Is a measure of the resistance to UV radiation ONLY i.e. It is not a measure of exterior durability Can be accelerated or actual exposure under glass Evaluated against the Blue Wool Scale according to DIN EN ISO 105-BO 2 Blue Wool Scale must be exposed at same time as sample and result must specify time and conditions Blue Wool Scale is geometric - each successive step is twice the previous step Limited rating system of 1 (very poor) to 8 (very good) Final lightfastness is system dependent
Global radiation in Kly (DIN EN ISO 4892)
60
60 70
Properties of Organic Pigments
60 70 80
70
120
100
160 140
200
160
180
120 100
120
160
Slide 196
80 120
100
80
160-180 160 120 140
140 180
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service
100
160
70
120 100 80
180 160
180 160
Lightfastness – variation in radiation levels
160
180 Properties of Organic Pigments
170
190
160
200 200 190 180 170 160 150 140 Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 197
160 150 140
160
160 150 140 130 120
Kilolangleys/year of radiation in Australia
150 140 130 120
Conversion Table 1 Langley = 1 cal/cm2
Properties of Organic Pigments
= 4,188 J/cm2
1 W/m2
= 0,0001 W/cm2
1 Luxh
= 0,581 x 10-3 cal/cm2
= 0,581 x 10-3 Ly
= 2,433 x 10-3 J/cm2
1 J/cm2
= 10 KJ/m2
= 0,2388 Ly
= 411 Luxh
1 Lux
= 0,161 x 10-6 cal/(cm2 x s)
= 0,676 x 10-6 W/cm2
1 Langley = 4,18 Joule/cm2 = 4,18 Ws/cm2 = 1,00 cal/cm2 Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 198
The light energy of 1 year in Frankfurt is approximately 80 Kly = 3350 MJ/m2
Lightfastness – Blue Wool Scale
Properties of Organic Pigments
Step 1 Step 2 Rating
Step 3 Step 4
4–5
Step 5 Step 6
6
Step 7 8
Step 8 Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 199
Exposed section 250 hours
Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 200
Types of Accelerated UV/Weathering Apparatus
Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 201
3. Light fastness (DIN EN ISO 4892) Different types of exposure
Blue wool scale Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 202
Accelerated exposure* in hours
Normal daylight exposure* in days
(in Xenotest X 1200 W)
(in Frankfurt-Liederbach Germany)
1
6h
5 days
2
10 h
10 days
3
25 h
20 days
4
120 h
40 days
5
200 h
80 days
6
400 h
160 days
7
800 h
350 days
8
1.600 h
700 days (16.800 hours)
*test with a glass filter / behind glass
Light fastness (DIN EN ISO 4892) Comparison of various accelerated exposures Blue Wool Scale
Normal daylight exposure in days *
Accelerated exposure in hours in Xenotest X 1200 W
Accelerated exposure in hours in Xenotest XE 1200 GL
Accelerated exposure in hours in Weatherometer
Accelerated exposure in hours in Suntest
1
4 days
5.4 hrs
2.5 hrs
2.5 hrs
2.5 hrs
2
14 days
15 hrs
6.5 hrs
8 hrs
6.5 hrs
3
28 days
34 hrs
15 hrs
20 hrs
9 hrs
4
70 days
100 hrs
60 hrs
75 hrs
41 hrs
5
100 days
240 hrs
110 hrs
160 hrs
80 hrs
6
140 days
400 hrs
200 hrs
270 hrs
130 hrs
7
160 days
800 hrs
400 hrs
540 hrs
260 hrs
8
360 days
1600 hrs
800 hrs
1100 hrs
520 hrs
Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 203
Note :
The time for outdoor exposure of stages 1 – 7 is very dependent on the time of year at which the test began. * The outdoor exposure test is tested behind window glass
Dyes used in Blue Wool Scale Blue wool scale
Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 204
Exposure time Xenotest X 1200 W
Exposure in daylight in days (in Liederbach)
Dyestuff
1
6h
5
Acilan Br. Blue FRR (Bayer)
2
15 h
10
Acilan Br. Blue FFB (Bayer)
3
34 h
20
Sypranolcyanine 6B (Bayer Bencylcyanine (Ciba)
4
120 h
40
Supramin Blue EG (Bayer)
5
240 h
80
Solmay Blue RN (ICI) Acilan Fast Blue RX (Bayer)
6
400 h
160
Alicarin Lightblue 4GL (Clariant)
7
800 h
350
Soledon Blue 4BC (ICI) Indigosol Blue 04B (Durand) Anthrasol Blue 04B (DyStar)
8
1.600 h
700
Indigosol Blue AGG (DyStar)
Pigment Technical Service Laboratory – ASEAN Region
Public Tim Boyce ASEAN Regional Technical Servic
Resistance to Weathering
Weatherfastness It is a measure of all exposure conditions e.g. UV, rain, snow, industrial atmosphere etc Properties of Organic Pigments
Can be accelerated e.or actual exposure e.g. Florida or Allunga, Xenotest or QUV Evaluated against the Grey Scale and/or by colour difference measurement Carried out as per DIN 54001 Results can be different to lightfastness
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 206
Results are highly system dependent
Global Climate Classification (Koeppen) Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 207
Weatherfastness factors
Properties of Organic Pigments
Primary effects Solar radiation (light energy) Temperature and temperature differences Water (moisture) Secondary effects Airborne pollutants Acid rain Biological effects (mold, mildew)
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 208
Primary + Secondary effects
Weathering
Effects of weathering The result is unwanted and premature product failures This could mean: Properties of Organic Pigments
Discoloration
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 209
Cracking
Rust
Peeling Paint
Fastness to weathering (accelerated ageing, DIN EN ISO 4892)
Properties of Organic Pigments
The weather fastness properties of a colorant are a feature of molecular structure and particle size. Many factors, most importantly polymer stabilization, pigment concentration and the strength of UV radiation can influence the result. Accelerated weathering in a weather-o-meter can provide a good indication of the performance of a given formulation however, a pre-test under the applied conditions of use is always recommended. Visual evaluation with the 5-step grey scale for assessing change in color in accordance with ISO 105-A02 : 1993 → 5 = very good; 1 = very bad
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 210
The test can be run until Stage 3 of the Grey Scale is reached. The hours of the exposure or the energy values (Kly) can be recorded and compared. Alternatively a fixed exposure time e.g. 3000 hours can be used and results rated on the Grey Scale
Fastness to weathering Test machine: accelerated weathering (DIN EN ISO 4892) Machine
Energy (1 h)
Xenotest 1200 W (rotating panel)
1,764 MJ/m2
Relative Humidity 60 %
Black Panel = 60 °C
Properties of Organic Pigments
1 Langley
= 4,18 Joule/cm2 = 4,18 Ws/cm2 = 1,00 cal/cm2
The light energy of 1 year in Frankfurt is 80 Kly = 3350 MJ/m2
Accelerated test cycles Europe Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 211
South East Asia
Wet
Dry
Wet
Dry
18 mins
102 mins
240 mins
240 mins
.
Fastness to weathering ISO 105-A02: 1993 Grey scale for assessing change in color
Properties of Organic Pigments
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 212
Fastness to weathering Summary (DIN EN ISO 4892)
Properties of Organic Pigments
It is a total system test, where all components and exposure conditions must be taken into account - polymer/binder type and stabilization - pigment type and concentration - UV radiation, temperature, moisture etc The important criteria is how long the final article is in actual outdoor use and where it is placed – locally and in the world (Global radiation and climate conditions vary considerably)
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 213
Testing should be carried out as per the final pigment formulation in the defined polymer/binder system, including stabilization
Parameters affecting fastness properties – general rules Properties of Organic Pigments
Various fastness properties depend on : • Entire system e.g. resin,additives,pigments,fillers • Pigment concentration / film thickness
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 214
• Pigment type (chemical constitution) • Shade depth / pigment mixtures • Temperature • Time • Nature of process e.g. dispersion method, solvents
Public Corporate Presentation ASEAN Regional Technical Servic
Quality Aspects
Quality aspects You should know that …… Quality aspects
Reference standards * Exist for all sales products
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 216
* Represent average production quality * Tested together with each production batch * Used in all decisions regarding quality * For new standards - everyone is notified * Customers must be notified * Sample stock is held for customers
Quality aspects What do we standardise ? Quality aspects
Pigment / Preparation
Application Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 217
Volatile matter (moisture) Sieve residue pH value Specific conductivity Solvent fastness Viscosity Specific gravity Colour Strength Opacity / Transparency Gloss Dispersibility Migration fastness Rheology Specific customer tests
Test methods
Quality aspects
• Description of test conditions : • type of binder • dispersion method and conditions • application • evaluation criteria • Test methods based on : • DIN or ISO or ASTM Standards • specific requirements
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 218
Colour measurement dH (Hue) Quality aspects
CIElab system
dC (Chroma) dL (Lightness)
Adjustment of shade depth : • relative tinctorial strength (+/- 5% or 105%) • residual dH, dC, dL, and dE (at dL = 0) • “ d ” means difference against standard Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 219
Note : only used with reduced shade
Colour measurement CIElab - System
DIN 6174
Quality aspects greenish yellow yellowish green
reddish yellow
Yellow
yellowish red
Greenish yellow
Reddish yellow Yellowish red
Yellowish green
Red Green bluish green
bluish red
greenish blue
reddish blue
Bluish green
Bluish red
Greenish blue Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 220
Reddish blue Blue
Colour measurement CIElab System
redder
dH Yellow
+
bluer
bluer
greener
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 221
yellower
Orange Red Violet Blue Green
dC
greener
Quality aspects redder
Tolerances
yellower
yellower
redder
/=/
Equal
0.00 – 0.10
0.00 – 0.10
1
Trace
0.11 – 0.30
0.11 – 0.20
2
Slightly
0.31 – 0.80
0.21 – 0.50
3
Noticeably
0.81 – 1.40
0.51 – 0.80
4
Distinctly
1.40 – 2.20
0.81 – 1.40
5
Considerably
2.21 – 3.00
1.41 – 2.00
6
substantially
> 3.01
> 2.00
redder
bluer
dH
Chroma & Lightness Lighter
+
dL
-
Darker
Brighter
+
dC
-
Duller
Quality costs Total cost Prevention Quality aspects
Appraisal
Failure
Planning
Design
Replacement
Auditing
Inspection
Rework
Training
Test equipment
Repair
Quality Assurance
Evaluation
Re-inspection
Record Storage
Downtime Scrap Diagnosis
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 222
Up to 6%
Up to 11%
Up to ?? %
Technical & Quality complaint procedures Quality aspects
We need : - Sample and lot number of pigment ex delivery - Customer’s evaluation - ALL details of customer’s test method and application - Method of processing We check : Method of standardisation + customer’s application method
Technical decision Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 223
Commercial decision
Additional information
Literature & information • Product Reports : specific, new release, deletions, changes…. Quality aspects
• Pattern cards : specific applications, sales range, product information & illustration, fastness properties • Technical specifications : QC, product quality, fastness properties • Certificates of analysis : certification, test results, • Safety data sheets : chemistry, safety, transport, toxicology, ecology, accidents, health
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 224
• It is important that these are up to date • It is important that the information is clearly understood
Public Corporate Presentation ASEAN Regional Technical Servic
Clariant Product Range
Clariant product ranges – Pigments Clariant Product Range
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 226
Hostaperm
Highest Quality
Novoperm
Very High Quality
Permanent
Very Good / Good quality
Hansa
Specific Range with very good specific properties
Reflex Blue
Specific Range
PV Fast
Highest quality selectively tested for plastics
Graphtol
Very Good / Good quality selectively tested for plastics
Clariant product ranges – Dyestuffs Clariant Product Range
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 227
Savinyls
range of solvent dyes
Solvaperm
range of solvent dyes for plastics
Polysynthren
range of solvent dyes for plastics
Fat
range of solvent dyes
Hostasols
range of fluorescent solvent dyes for plastics
Duasyn
range of water soluble dyes
Vitasyn
range of water soluble food dyes
Cartasol
range of water soluble dyes
others
range of water soluble dyes
Clariant product ranges – Supply forms Clariant Product Range
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 228
Colourants Pigment
Dyestuff
Preparation
powder
powder
powder
granules presscake
liquid
paste fine granules granules flush pastes
Clariant product ranges – Pigments Standard Range Clariant Product Range
Hostaperm
Properties Excellent fastness properties
Chemistry Quinacridone Phthalocyanine Dioxazine Benzimidazolone Dibromoanthranthrone
Novoperm
Very good fastness
Benzimdazolone Naphtol AS
Permanent Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 229
Average to good fastness. High colour strength
Naphtol AS Diarylide
Hostaperm Most commonly used in High Quality applications such as : Clariant Product Range
• Automotive Paints (OEM & Refinish) • High quality industrial paints • Decorative paints (where light and weatherfastness are critical) • Inks (where high fastness properties are required - metal dec)
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 230
Novoperm Most commonly used in High Quality applications such as : Clariant Product Range
• Automotive paints (mainly Refinish) • High quality industrial paints • Decorative paints (where light and weatherfastness are critical) • Inks (where high fastness properties are required - metal dec)
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 231
Permanent
Clariant Product Range
These grades are most commonly used in ink applications although a number are suitable for paint applications (mainly reds) : • Offset inks (Sheetfed, Heatset, Coldset) • Solvent & water based liquid inks (Gravure, Flexo) • General industrial paints • Decorative paints
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 232
Clariant product ranges – Pigments (continued) Clariant Product Range
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 233
Standard Range
Properties
Chemistry
Hansa
Monoazo Good fastness to light but poor solvent fastness Beta naphtol
Reflex Blue
Low fastness. High colour strength
Triphenylmethane
PV Fast
High thermal stability and fastness
Selected Hostaperm and Novoperm grades
Graphtol
Moderate thermal stability and fair to good fastness
Selected Novoperm and Permanent grades
Hansa
Clariant Product Range
These grades are most commonly used in decorative paint applications although a some are used in ink applications. They are sensitive to strong solvents e.g.aromatics • Screen inks • Solvent & water based liquid inks (gravure, flexo) • General industrial paints • Decorative paints
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 234
Permanent
Clariant Product Range
These grades are almost exclusively used in offset ink applications although some are used in other ink applications or special fields. They are sensitive to strong solvents e.g.aromatics • Offset inks (Sheetfed, Heatset, Coldset) • Water based flexo inks (Powder grades only) • Special applications (carbon paper etc)
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 235
PV Fast & Graphtol
Clariant Product Range
These grades are primarily used for plastics applications. Selected pigments are from Hostaperm, Novoperm and Permanent ranges with all grades standardised in PVC • Polyolefines & PVC • Elastomers • Engineering resins • Powder coatings
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 236
Clariant product ranges – Dyestuffs Standard range Clariant Product Range
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 237
Application field
Properties
Hostasol
Plastics
Fluorescent
Solvaperm
Plastics
Good fastness
Polysynthren
Higher performance plastics
High fastness
Fat
Solvent systems, waxes
Multiple applications
Duasyn
Special applications
Multiple applications
Vitasyn
Foodstuffs, cosmetics
Registered products
Savinyl
Ink, coatings, Special applications
Multiple applications
Clariant product ranges – Preparations Clariant Product Range
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 238
Paint
Printing Ink
Plastics
Specialised
Colanyl 100
Traditional
Hostaprint
Flexonyl
Colanyl 500
Flexonyl WF
Hostasin
Viscofil
Hostatint
Flexonyl A
Viscofil A
Hostatint E
NIP
Viscofil S
Hostatint A
Permajet liquid
Cosmenyl
Hostafine
Permajet 30
Cosmenyl gran.
Renol HW
Hostajet Hostacopy
Pigment Technical Service Laboratory – ASEAN Region
Product safety
Public Tim Boyce ASEAN Regional Technical Servic
Product Safety Prior to marketing a product all legal requirements must be fulfilled! Mandatory Regulations:
Product safety
Worldwide Chemical Legislation - Chemical Registration - Quantity Monitoring - Classification and Labeling of hazardous substances and preparations Transport Classification
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 240
Special Regulations - Chemical Prohibition Ordinance - Consumer Goods Ordinance - Positive/Negative Lists REACH
Product Safety Voluntary Regulations:
Product safety
International Environmental Labels USA: Green Seal Japan: Eco Mark Scandinavia: White Swan Canada: Environmental Choice Germany: Blue Angel Europe: Flower EU-Eco-Labels - Textile products - Footwear - Bed mattresses - Indoor paints - Bed linen and T-shirts - Copy paper
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 241
Internal Standards DIN EN ISO 9001 DIN EN ISO 14001
Worldwide Chemical Legislation In Force European Union
Eastern Europe
Switzerland
Russia, Baltic States, Bulgaria, Romania, Slowenia, Slovac Republic
USA Canada Australia
Product safety
Japan New Zealand Philippines South Korea China (partly) Czech Republic (partly) Hungary (partly) Poland (partly)
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 242
In Preparation
Mexico Malaysia Singapore Taiwan Thailand South Africa
Chemical Legislation Inventories EINECS
European Inventory of Existing Commercial Substances
REACH
Registration, Evaluation, Authorisation and Restriction of Chemicals
USA
TSCA
Toxic Substances Control Act
Canada
DSL
Domestic Substances List
Japan
ENCS
Japanese Existing and New Chemical Substances
Australia
AICS
Australian Inventory of Chemical Substances
Korea
ECL
Existing Chemicals List
Philippines
PICCS
Philippines Inventory of Chemicals and Chemical Substances
China
ECSC
Inventory of Existing Chemical Substances in China
EU
Product safety
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 243
Major worldwide regulations affecting pigments
Product safety
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 244
Austrian Approval (AT) ASTM: Safety of Toys (US) BfR Requirements (G) CONEG-Regulation (US) Consumer Goods Ordinance (G) Chemical Prohibition (G) EU-Resolution AP (89) I (EU) EU-Toys Standard EN 71/3 (EU) EU-Preparations Directive 1999/45/EC FDA-Approval (US) French Positive List (FR) JHOSPA (JP) JHPA (JP) REACH Standard 2070.6 (AU)
Colorants for the coloration of consumer goods, food packaging and toys For colorants that are used for coloring consumer goods, food packaging and toys the parameters relating to
Product safety
Purity Migration fastness Toxicological properties are of essential importance. With these criteria the risk evaluation of colorants serves as the basis for the suitability of the colorants for specific areas of application.
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 245
Colorants for the coloration of consumer goods, food packaging and toys Recommendation IX of BfR (former BgVV)
Product safety
Purity criteria for colorants for the coloration of plastic materials and other polymers for consumer goods - Heavy metal limits - Limit for primary aromatic amines Heavy metal limits The following limiting values must not be exceeded (extractable in 0.1 N HCl)
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 246
As Ba Cd Cr
100 ppm 100 ppm 100 ppm 1000 ppm
Hg Pb Sb Se
50 ppm 100 ppm 500 ppm 100 ppm
Colorants for the coloration of consumer goods, food packaging and toys European Resolution AP (89) I "On the use of colorants in plastic materials coming into contact with food"
Product safety
Purity criteria for colorants - Heavy metal limits - Limit for primary aromatic amines - Limit for polychlorinated biphenyls (PCB) Heavy metal limits The following limiting values must not be exceeded (extractable in 0.1 N HCl) As Ba Cd Cr
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 247
100 ppm 100 ppm 100 ppm 1000 ppm
Hg Pb Sb Se
50 ppm 100 ppm 500 ppm 100 ppm
Primary aromatic amines The content of unsulphonated primary aromatic amines soluble in 1N HCl should not exceed 500 ppm (calculated as aniline) The content of sulphonated aromatic amines should not exceed 500 ppm (calculated as aniline sulphonic acid) The content of benzidine, ß-naphthylamine and 4-aminobiphenyl, singly or in total, should not exceed 10 ppm 2-methyl-4-chloroaniline should be treated in the same way The content of polychlorinated biphenyls (PCB) should not exceed 25 ppm
Colorants for the coloration of consumer goods, food packaging and toys Heavy metal limits (ppm*) for colorants in food packaging – Country overview Country/Metal
Product safety
Australia Belgium Germany (Rec. IX) EU/AP (89) I France Great Britain Greece Italy Japan (JHPA)** Japan (JHOSPA) Netherlands Portugal Switzerland
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 248
As
Ba
Cd
Cr
Hg
Pb
100 100 100 100 100 100 100 50 50 50** 100 100 100
100 100 100 100 100 100 100 100
100 100 100 100 100 100 100 100 100 100** 1000 100 100
1000 1000 1000 1000 1000 1000 1000 1000
50 50 50 50 50 50 50 50 50 50** 50 50 50
100 100 100 100 100 100 100 100 100 100* 100 100 100
* Soluble contents in diluted HCl
100 100 100 100
1000 1000 1000 1000
** Total content
Sb
Se
500 500 500 500 500 500 500 500
100 100 100 100 100 100 100 100
250 2000 500 500
100 100 100 100
Zn
2000
Colorants for the coloration of consumer goods, food packaging and toys Heavy metal limit values for toys (ppm) - Country overview
Product safety
Country/Metal Australia Australia Australia EU EN 71/3 Tab. 1 EU EN 71/3 Tab. 2 EU EN 71/7 United Kingdom Switzerland (Art. 31)
Organic Pigments Switzerland The Basics Public USA ASTM Tim Boyce ASEAN Regional Technical Service Slide 249
(Art. 32) F 963-96a
As (toy coatings) 25 (modeling clay, 25 finger paints) (total content in 1,0 modeling compounds) (surface coatings 25 etc.) (modeling clay) 25 (finger paints) 10 (coatings of 100 pencils, pens, etc.) (coatings of 25 paints, drawing etc.) (water colors) 25 (surface coatings) 25
Ba 500 250
Cd 75 50
Cr 60 25
Hg 60 25
Ni
Pb 90 90
Sb 60 60
Se 500 500
Sr
1,0
0,05
1,0
0,03
1,0
1,5
1,5
1,0
1,0
1000
75
60
60
90
60
500
250 350 1000
50 15 100
25 25 100
25 10 100
90 25 250
60 10 250
500 50
1000
75
60
60
90
60
1000 1000
75 75
60 60
60 60
90 90
60 60
[Cr(VI)]
500
Colorants for the coloration of consumer goods, food packaging and toys Purity of our products Products which are subject to regular analytical tests meet the following purity criteria:
Product safety
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 250
The maximum soluble content (in 0.1 N respect. 1N HCl) of the following elements is: Antimony Arsenic Barium Cadmium Chromium Lead Mercury Selenium Zinc
60 ppm (EN 71-3) 25 ppm 100 ppm 50 ppm 60 ppm 90 ppm (EN 71-3) 25 ppm 100 ppm 1000 ppm
Primary aromatic amines 4-aminobiphenyl, benzidine 2-naphthylamine, 2-methyl4-chloroaniline *
= calculated as aniline
500 ppm*
10 ppm
Colorants for the coloration of consumer goods, food packaging and toys
Migration fastness
For the suitability of colorants for the coloration of food packaging, consumer goods and toys lowest possible migration from the colored article onto the food is of essential importance.
Product safety
The migration is among others dependent upon the properties of the packaging material used the type and quantity of other additives (and their possible interaction with the colorant) contained in the packaging material such as anti-oxidizing agents etc. the concentration and the properties of the colorants the application procedure the food and the storage conditions
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 251
Colorants for the coloration of consumer goods, food packaging and toys Toxicological Properties Important toxicological tests for pigments are: Product safety
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 252
acute toxicity irritation of skin and mucous membrane toxicity after repeated application sensitization mutagenicity chronic toxicity, especially carcinogenicity The most important property of organic pigments is their extreme insolubility in water and the application media.
The Issue of HCB (hexachlorobenzene) and TCPA (tetrachlorophthalicanhydride) A) Introduction On February 24, 2006 the Japanese Authorities published an official letter announcing the prohibition of the use of Tetra Chloro Phthalic Anhydride (TCPA) due to its contamination with Hexachlorobenzene (HCB). Additionally the industry has been asked to stop using TCPA and also to stop the distribution of products made from TCPA
Product safety
In Japan HCB is a Class I specified substance under the Chemical Substances Control Law. In the scope of this law the production, import and usage of HCB is prohibited. Moreover HCB belongs to the "dirty dozen" which have been prohibited in the scope of the international POP’s convention. The authorities have identified Solvent Red 135 as a colorant containing HCB impurities due the manufacturing process using TCPA.
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 253
No official limit with regard to trace impurities of HCB in colorants has been published yet.
The Issue of HCB (hexachlorobenzene) and TCPA (tetrachlorophthalicanhydride) B) Actions taken by the industry for the time being Because of the complexity of the whole matter a task force of the Japanese industry has been formed to develop a common strategy.
Product safety
As an initial step the authorities have been informed that also other colorants than those based on TCPA may contain HCB impurities. The HCB content of a colorant is related to the raw materials and solvents used for the production and the production process. The first step is to define voluntary HCB limits for the individual colorants and to harmonize the limits with the authorities followed by a stepwise reduction of the impurity levels.
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 254
The Issue of HCB (hexachlorobenzene) and TCPA (tetrachlorophthalicanhydride) C) Clariant products affected We generally do not use any HCB for the manufacturing of our colorants.
Product safety
1. TCPA based colorants within our range are Solvent Red 135 (Solvaperm Red G / Polysynthren Red GFP) Pigment Red 257 (Hostaperm Red Violet 3RL) 2. Other colorants of concern Pigment Green 7 (e.g. PV Fast Green GNX / Hostaperm Green GNX)
Note : this is an issue in Japan only and currently does not have relevance in any other country Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 255
Public Tim Boyce ASEAN Regional Technical Servic
Chlorine Free Pigments for Plastics
Chlorine free pigments/dyes (less than 1% chlorine) Pigment
Product safety
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 257
Colour Index
Chemical classification
Graphtol Yellow 3GP
P.Y.155
Bisacetoacetarylide
PV Fast Yellow H2G
P.Y.120
Benzimidazolone
PV Fast Yellow HG 01
P.Y.180
Benzimidazolone
PV Fast Yellow HG
P.Y.180
Benzimidazolone
Graphtol Yellow H2R
P.Y.139
Isoindolinone
PV Fast Yellow H3R
P.Y.181
Benzimidazolone
PV Fast Orange GRL
P.O.43
Perinone
PV Fast Red HB
P.R.247
Naphtol
Graphtol Red F3RK 70
P.R.170
Naphtol
Graphtol Red F5RK
P.R.170
Naphtol
Graphtol Rubine 6BP
P.R.57:1
Monoazo
PV Fast Red HFT
P.R.175
Benzimidazolone
Graphtol Red HF2B
P.R.208
Benzimidazolone
PV Fast Red E3B
P.V.19
β Quinacridone
PV Fast Red E5B
P.V.19
β Quinacridone
Graphtol Carmine HF3C
P.R.176
Benzimidazolone
Graphtol Carmine HF4C
P.R.185
Benzimidazolone
Chlorine free pigments/dyes (less than 1% chlorine) Pigment
Product safety
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Colour Index
Chemical classification
PV Fast Pink E
P.R.122
Dimethyl Quinacridone
PV Fast Pink E 01
P.R.122
Dimethyl Quinacridone
Graphtol Bordeaux HF3R
P.V.32
Benzimidazolone
PV Fast Violet ER
P.V.19
γ Quinacridone
Graphtol Blue AN
P.B.15:0
α Phthalocyanine
PV Fast Blue BG
P.B.15:3
β Phthalocyanine
Dyes
Colour Index
Chemical classification
Sandoplast Yellow 2G
S.Y.114
Quinoline
Polysynthren Yellow GG
S.Y.133
Methine
Polysynthren Yellow NG
P.Y.147
Anthraquinone
Sandoplast Orange 3G
S.O.60
Perinone
Sandoplast Red 2G
S.R.179
Perinone
Sandoplast Red BB
S.R.195
Monoazo
Public Tim Boyce ASEAN Regional Technical Servic
FDA Compliant Colorants from Clariant
FDA Approval Summary of the regulations concerning food packaging 1. General remarks The Food and Drug Administration (FDA) regulates cosmetics, medical devices, drugs (including food additives and food packaging) in the United States. FDA regulations are compiled in Title 21 of the Code of Federal Regulations(21 CFR). These regulations can be amended in the Federal Register, or as described below.
Product safety
FDA regulations are organised in Parts.The parts that are most relevant to food contact are : > Part 175 – Adhesives and Coatings > Part 176 – Paper and Paperboard > Part 177 – Polymers > Part 178 –Adjuvants, Production Aids, Sanitisers > Part 181 – Prior Sanctions > Part 184 – Affirmed GRAS Substances > Part 186 – Food Contact Substances Affirmed as GRAS Detailed regulatory information is found in paragraphs such as § 178.3297, Colorants for Polymers
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2. Legal and Regulatory Background – FDA Compliance for Food Additives A food additive is a substance which, when used as intended, is reasonably expected to become a component of food. Afood additive must be already regulated, exempt or precleared. Three types of food additives are recognised : > Direct (food ingredients) > Secondary Direct (added to food during processing but removed) > Indirect (food packaging and other food contact)
Product safety
An indirect food additive, also called a food contact substance, is any substance intended for use as a component of materials used in manufacturing, packaging, transporting or Holding food. Such use is not intended to have a technical effect in food. Food contact substances must also be already regulated, exempt or precleared. However, food contact substances are likely to have exemptions or preclearances.
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2.1 Regulated Colorants for Polymers 2.1.1 21 CFR, § 178.3297, Colorants for Polymers Colorants for polymers are listed in 21 CFR § 178.3297, Colorants for Polymers. The colorants are listed with their chemical names and/or with their Colour Index generic Names. Many of the colorants are subject to restrictions on : > Upper limit colour concentrations in the polymer > Polymer types > Food types (aqueous, acidic, fatty, low alcohol, high alcohol) and/or > Conditions of use
Product safety Conditions of use describe the temperature conditions the coloured polymer may be subject to and are described as follows : A – High temperature heat sterilised e.g. > 100’C / 212’ F B – Boiling water sterilised C – Hot filled or pasteurised above 66’C ( 150’ F) D – Hot filled or pasteurised below 68’C (150’ F) E – Room temperature filled and stored (no thermal treatment in the container) F – Refrigerated storage (no thermal treatment in the container) G – Frozen storage (no thermal treatment in the container) H – Frozen or refrigerated storage : ready prepared foods intended to be reheated in the container at time of use
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2.1 Regulated Colorants for Polymers 2.1.2 Food contact Notifications As of January, 2000, the FDA no longer lists cleared substances in 21 CFR § 178.3297. Rather, substances cleared by the FDA as food contact substances will be listed on the FDA webpage. For a complete listing of FDA cleared substances, both 21 CFR § 178.3297 and the FDA webpage must be researched.
Product safety
The same restrictions as are found in 21 CFR § 178.3297 would be utilised in substances cleared by food contact notifications. It is important to note that only the company who is listed with the cleared substance on the FDA webpage may declare their product as FDA compliant
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FDA Compliant Products (coloration at SD1/3 + 1% TiO2) Powder pigments
Product safety
PY214 PV Fast Yellow H9G
PY180 PV Fast Yellow HG
PY191 PV Fast Yellow H2GR
PY191 PV Fast Yellow HGR
PY181 PV Fast Yellow H3R
PY242 PV Fast Scarlet 4RF
PY254 PV Fast Red D3G
PR187 PV Fast Red HF4B
PV19 PV Fast Red E3B
PV19 PV Fast Red E5B
PR122 PVFast Pink E
PR122 PV Fast Pink E 01
PV19 PV Fast Violet ER
PG7 PV Fast Green GNX
PB15:3 PV Fast Blue BG
PB15:0 Graphtol Blue AN
PB15:1 PV Fast Blue A4R
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PB15:1 PV Fast Blue A2R
DrizPearls
PY180 DrizPearl Yellow HG
PY181 DrizPearl Yellow H3R
PV19 DrizPearl Red E5B
PR122 DrizPearl Pink E
FDA Compliant Colorants with prescribed limitations Product
Product safety
Polymer
% upper concentration
Conditions of Use 21 CFR176.170
Food types
DrizPearl Yellow HG
P.Y.180
All
1
B–G
All foods
DrizPearl Yellow H3R
P.Y.181
All
1
B–H
All foods
DrizPearl Red E5B
P.V.19
All
1
A–H
All foods
DrizPearl Pink E
P.R.122
All
1
D–G
Aqueous, acidic,low alcohol
0.5
D–G
0.2
A-H
Graphtol Blue AN
P.B.15:0
PV Fast Yellow H9G
P.Y.214
All
1
A–H
All foods
PV Fast Yellow HG
P.Y.180
All
1
B-G
All foods
PV Fast Yellow H2GR
P.Y.181
All
1
B-H
All foods
PV Fast Yellow HGR
P.Y.191
All
1
B–H
All foods
PV Fast Yellow H3R
P.Y.181
All
1
B–H
All foods
PV Fast Scarlet 4RF
P.R.242
All
2 Maximum thickness 2 mm
A-H
Aqueous, acidic,low alcohol
PV Fast Red D3G
P.R.254
All
1
B–h
All foods
PV Fast Red HF4B
P.R.187
All
1
B–H
All foods
PV Fast Red E3B
P.V.19
FDA compliant colour without limitation in 21 CFR 178.3297
PV Fast Red E5B
P.V.19
FDA compliant colour without limitation in 21 CFR 178.3297
PV Fast Pink E
P.R.122
PV Fast Pink E 01
Organic Pigments PV Fast Violet ER The Basics Public PV Fast Blue A4R Tim Boyce ASEAN Regional Technical ServicePV Fast Blue A2R Slide 265
Colour Index
PV Fast Blue BG PV Fast Green GNX
P.R.122
FDA compliant colour without limitation in 21 CFR 178.3297
All
All
1
D–G
Aqueous, acidic,low alcohol
0.5
D–G
Fatty foods
0.2
A-H
All foods
1
D–G
Aqueous, acidic,low alcohol
0.5
D–G
Fatty foods
0.2
A-H
All foods
P.V.19
FDA compliant colour without limitation in 21 CFR 178.3297
P.B.15:1
FDA compliant colour without limitation in 21 CFR 178.3297
P.B.15:1
FDA compliant colour without limitation in 21 CFR 178.3297
P.B.15:3
FDA compliant colour without limitation in 21 CFR 178.3297
P.G.7
FDA compliant colour without limitation in 21 CFR 178.3297
Colorants in PET
SY133 Polysynthren Yellow GG
Product safety
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PY151 Hostaperm Yellow H4G
PY147 Polysynthren Yellow NG
SBr53 Polysynthren Brown R
SR135 Polysynthren Red GFP
SR135 Solvaperm Red G
SB104 Polysynthren Blue RBL
SB104 Solvaperm Blue 2B
SG28 Sandoplast Green G
Optical Brighteners
Hostalux KS
Hosta;ux KS 1
Leucopure EGM
DY164 Solvaperm Yellow G
SR195 Solvaperm Red BB
FDA Compliant Colorants with prescribed limitations Product
Colour Index
Polymer
% upper concentration
Conditions of Use 21 CFR176.170
Food types
Hostaperm Yellow H4G
P.Y.151
PET
0.01
E–F–G
Aqueous, acidic,low alcohol
Polysynthren Yellow GG
S.Y.133
PET
0.2
E -F-G
Aqueous, acidic,low alcohol
Polysynthren Yellow NG
P.Y.147
PET
0.25
E–F–G
All foods
0.25
D–E –F-G
0.2
E–F-G
Aqueous, acidic,low alcohol
0.045
C–D
Aqueous, acidic,low alcohol
Polysynthren Red GFP
S.R.135
PET
Food types III, IV-A, VI
High alcohol, fatty foods Polysynthren Blue RBL
S.B.104
PET
0.2
E–F–G
Aqueous, acidic,low alcohol
Polysynthren Brown R
S.Br.53
PET
0.2
E–F–G
Aqueous, acidic,low alcohol
Solvent Yellow G
D.Y.64
PET
0.2
E–F–G
Aqueous, acidic,low alcohol
Solvaperm Red G
S.R.135
PET
0.2
E–F–G
Aqueous, acidic,low alcohol
0.045
C–D
Aqueous, acidic,low alcohol
Product safety
High alcohol, fatty foods Solvaperm Red BB
S.R.135
PET
0.2
E–F–G
Aqueous, acidic,low alcohol
Solvaperm Blue 2B
S.B.104
PET
0.2
E–F–G
Aqueous, acidic,low alcohol
Sandoplast Green G
S.G.28
PET
0.2
E–F–G
Aqueous, acidic,low alcohol
N/A
PVC
0.05
D–E–F–G
All foods
All
0.03
D–E–F–G
All foods
N/A
All
0.025
B – H < 275’F
FB238
Olefine
Hostalux KS
Hostalux KS 1 Leucopure EGM
PET
Organic Pigments The Basics Public Tim Boyce ASEAN Regional Technical Service Slide 267
0.035
Food types I, II, VI-A, VII-B, VIII
E–F–G
All foods
A–H
All foods
Food contact conditions :
Product safety
A – Container is sterilised over 212’F B – Container is sterilised with boiling water C – Container is hot filled or pasteurised above 150’F D – Container is hot filled or pasteurised below 150’F E – Room temperature filled and stored. No thermal treatment in the container F – Refrigerated storage. No thermal treatment in the container G – Frozen storage. No thermal treatment in the container H – Frozen or refrigerated storage. Ready prepared foods intended to be reheated or microwaved in container at time of use
Food types : I – Non acid,aqueous: may contain salt/sugar (pH above 5.0) II – Acid, aqueuous; may contain salt/sugar and oil-in-water emulsions of low or high fat content IV-B – Oil-in-water emulsions, high or low fat VI-A – Beverages containing up to 8 percent alcohol VI-B – Beverages, non alcoholic VII-B – Moist bakery products with surface containing no free fat or oil VIII – Dry solids with the surface containing no free fat or oil (no end test required)
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Product safety
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Product safety
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Principles Behind REACH
Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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Product safety
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