Nordberg Redbook

Performance data of Crushing Equipment

Red book Electronic version A GD - 11/96

Gyratory Crushers Capacities (30-60 / 42-70)............................................................ 3 Capacities (48-75 / 54-75)............................................................ 4 Capacities (60/90 - 60/110) .......................................................... 5 Capacities (72-112) ...................................................................... 6 Curves - setting 150mm / 125mm / 115mm / 100mm .................. 7 Curves - setting 230mm / 205mm / 180mm / 150mm.................. 8 Dimensions of Gyratory Crushers (drawing) ................................ 9 Dimensions of Gyratory Crushers (table)................................... 10

GYRATORY CRUSHERS CAPACITIES OPERATING DATA (SHORT TONS)

Capacities (30-60 / 42-70)

CRUSHER SIZE A-B INCH (MM)

30-60 (762-15254)

42-70 (1067-1778)

MAXIMUN DESIGN HORSEPOWER

250

400

CTR SHAFT RPM

450

600

GYR PER MIN

ECC THROW INCH (mm)

4 4 1/2 5 5 1/2 (100 (115) (125) (140)

3/4 (19)

470

580

690

780

7/8 (22)

570

680

820

950

1 (25)

640

780

930

1050

1 1/4 (32)

800

970

1170 1290

3/4 (19)

690

750

1 (25)

910

1010 1110 1210 1320 1430 1550

OPEN SIDE DISCHARGE SETTING - C INCH (mm) 6 6 1/2 7 7 1/2 8 8 1/2 9 9 1/2 10 (150 (165) (180) (190) (205) (215) (230) (240) (255)

190

820

880

960

1030 1100

160 1 1/8 (29)

1130 1240 1370 1500 1630 1770

1 1/4 (32)

1360 1460 1720 1860 2000

Capacities (48-75 / 54-75)


48-75 (1219-1905)

54-75 (1372-1905)


500

500

CTR SHAFT RPM

514

514

GYR PER MIN

ECC THROW INCH (mm)

OPEN SIDE DISCHARGE SETTING - C INCH (mm) 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 8 1/2 9 9 1/2 10 (100) (115) (125) (140) (150) (165) (180) (190) (205) (215) (203) (240) (255)

1 1/4 (32)

1230 1420 1540 1780 1970 2190 2430

1 3/8 (35)

1370 1500 1680 1920 2160 2410 2660

1 1/2 (38)

1620 1820 2080 2340 2600 2880

1 5/8 (41)

1700 1950 2230 2520 2810 3110

1 1/4 (32)

1140 1330 1530 1750 1970 2190 2420

1 3/8 (35)

1240 1460 1670 1910 2140 2390 2640

1 1/2 (38)

1580 1830 2090 2350 2620 2900

1 5/8 (41)

1690 1960 2250 2550 2840 3160

140

140

Capacities (60/90 - 60/110)


60-90 (1524-2286)

60-110 (1524-2794)


700

1000

CTR SHAFT RPM

514

514

GYR PER MIN

ECC THROW INCH (mm)

OPEN SIDE DISCHARGE SETTING - C INCH (mm) 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 8 1/2 9 9 1/2 10 (100) (115) (125) (140) (150) (165) (180) (190) (205) (215) (230) (240) (255)

1 3/8 (35)

2130 2360 2590 2830 3060 3310 3570

1 1/2 (38)

2310 2560 2610 3060 3330 3610 3880

1 8/8 (41)

2480 2730 2990 3260 3530 3800 4090

1 3/4 (44)

2620 2940 3250 3570 3920 4260 4600

130

1 1/2 (38)

3480 3640 3810 3990 4160 4350 4530

1 5/8 (41)

3740 3930 4130 4330 4530 4740 4960

1 3/4 (44)

3990 4200 4430 4660 4890 5130 5380

2 (51)

4510 4740 4970 5210 5450 5700 5960

115

Capacities (72-112)


72-112 (1829-2845)


1400

CTR SHAFT RPM

514

GYR PER MIN

ECC THROW INCH (mm)

4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 8 1/2 9 9 1/2 10 (100) (115) (125) (140) (150) (165) (180) (190) (205) (215) (203) (240) (255)

1 1/2 (38)

3050 3440 3820 4230 4630 5060 5480

1 5/8 (41)

3300 3710 4130 4570 5020 5480 5940

1 3/4 (44)

3500 3930 4360 4810 5280 5730 6210

2 (51)

3920 4430 4930 5450 5980 6520 7080

OPEN SIDE DISCHARGE SETTING - C INCH (mm)

115

Curves - setting 150mm / 125mm / 115mm / 100mm

Curve 01: Setting 150 mm Curve 02: Setting 125 mm Curve 03: Setting 115 mm Curve 04: Setting 100 mm (eruptive)

01 02 03

04

Curves - setting 230mm / 205mm / 180mm / 150mm

Curve 01: Setting 230 mm Curve 02: Setting 205 mm Curve 03: Setting 180 mm Curve 04: Setting 150 mm (eruptive)

01 02 03 04

Dimensions of Gyratory Crushers (drawing)

G

A

B

A

B

See Note 3 C

D

N See Note 1

M L J Disch. Opening

See Note 2

F

K

E

Notes: 1. Minimum distance for removal of eccentric or hydraulic support. 2. Minimum distance for countershaft removal. 3. Foundation bolts not furnished unless ordered separately.

Dimensions of Gyratory Crushers (table)

30-60 (762-1524)

42-70 48-75 54-75 (1067-1778) (1219-1905) (1372-1905)

60-90 (15242286)

60-110 72-112 (1524-2794) (1825-2845)

A

8'-0" (2438)

9'-0" (2743)

10'-8" (3251)

10-'8" (3251)

14'-0" (4267)

14'-8" (4470)

20'-8" (6096)

B

9'-8" (2946)

11'-3" (3429)

13'-4" (4064)

13'-4" (4064)

16'-4" (4877)

16'-9" (5105)

21'-4" (6502)

C

4'-5" (1346)

3'-9" (1143)

3'-9 1/4" (1149)

3'-10 1/4" (1175)

4'-10 3/4" (1494)

4'-11" (1499)

4'-1 1/2" (1257)

D

8'-10 1/2" (2705)

12'-9 3/4" (3905)

14'-0 5/8" (4283)

14'-11 1/2" (4559)

17'-9 5/8" (5425)

19'-2" (5842)

21'-5 1/2" (6540)

E

5'-10" (1524)

6'-1" (1854)

6'-11" (2108)

6'-11" (2108)

8'-11" (2718)

8'-11" (2718)

10'-1" (3073)

F

6'-8" (2032)

7'-8 3/8" (2346)

8'-10 1/2" (2705)

8'-10 1/2" (2705)

10'-7 1/4" (3231)

10'-3" (3124)

12'-1" (3683)

G

13'-6 1/2" (4128)

17'-4 1/4" (5290)

19'-2 1/2" (5855)

20'-2 3/8" (6156)

24'-2 1/8" (7371)

25'-1" (7645)

27'-3" (8306)

H

10'-3" (3124)

13'-5" (4089)

15'-1" (4597)

16'-10" (5131)

19'-1" (5817)

19'-11" (6071)

22'-8' (6909)

J

9'-0" (2743)

10'-12" (3099)

12'-6" (3810)

12'-6" (3810)

14'-8" (4470)

15'-5" (4699)

17'-3 1/2" (5270)

K

7'-1" (2159)

8'-4" (2540)

8'-7 1/4" (2623)

8'-7 1/4" (2623)

10'-0 5/8" (3063)

10'-2 1/4" (3105)

12'-8" (3861)

L

3'-5" (1041)

4'-8" (1422)

5'-5 1/4" (1657)

5'-5 1/4" (1657)

6'-4 3/8" (1940)

6'-4 3/8" (1940)

8'-5" (2565)

M

2'-2" (660)

5'-7 5/8" (1718)

6'-3 5/8" (1921)

7'-2 1/4" (1921)

7'-10 1/4" (2190)

7'-10 1/4" (2394)

8'-4 1/4" (2546)

N

15'5 1/2" (4712)

23'-10 3/8" (7274)

24'-1 1/2" (7353)

25'- 1 3/8" (7655)

29'-10" 5/8" (9108)

33'-10 3/8" (10322)

33'-11 1/4" (10344)

VB single toggle jaw crushers Performance tables .................................................................... 12 Typical product gradations ......................................................... 13 VB jaw crusher specifications .................................................... 14 Dimensions (mm) ....................................................................... 15

Performance tables

VB 92

VB 46

30 mm with 12% rejects

18 to 23

7 to 9


23 to 30

9 to 12

12 to 18


30 to 38

12 to 15

18 to 23 30 to 38


38 to 45

15 to 18

23 to 27 38 to 45


45 to 53

18 to 23

27 to 33 45 to 53

60 to 75


53 to 60

33 to 42 53 to 60

70 to 85


42 to 45 60 to 68

80 to 95

95 to 120


68 to 75

90 to 110

110 to 140 140 to 170


110 to 125

140 to 170 170 to 205

210 to 250


110 to 140

170 to 215 205 to 250

260 to 320

270 to 370


210 to 265 260 to 320

320 to 390

350 to 460


270 to 330 315 to 330

390 to 470

410 to 550 410 to 550


380 to 460

480 to 570

520 to 670 520 to 670

570 to 670

600 to 780 600 to 780

280 mm with 12% rejects 320 mm with 12% rejects

VB 57

VB 67

VB 0806

VB 1008

VB 1210

VB 1311

VB 1512

VB 1613

700to1100

Typical product gradations

ROUND OPENING O

SQUARE OPENING

VB jaw crusher specifications

CRUSHER SIZES

VB 92

VB 46

VB 57

VB 67

VB 0806

VB 1008

VB 1210

VB 1311

VB 1512

VB 1613

Size of feed opening - length

mm

920

460

570

670

800

1000

1150

1300

1500

1600

Size of feed opening - weight

mm

250

250

300

410

600

800

800

1100

1200

1300

Total weight of crusher (without feed chute)

kg

7650

2650

5700

8100

14500

18800

28000

42900

89000

96000

Weight of feed chute

kg

90

100

120

175

970

860

1070

2400

1770

1770

Weight of one jaw

kg

2 x 160

160

170

320

1090

1530

2600

3600

4 x 825

4 x 825

Rotation speed of crusher revs per

min

355

450

370

355

305

225

225

205

180

180

Slip ring motor Power 1500 REVS per min

kw

37 to 45

18,5 to 22

22 to 30

37 to 45

55 to 75

90 to 110

110 to 132

132 to 160

160 to 200

200

6 spc

3 spc

5 spc

6 spc

5 spc

6 spc

6 spc

8 spc

9 spc

10 spc

mm

5005

4750

5005

5005

7100

8500

8500

1000

11800

11800

Weight of heaviest component

kg

500

500

500

500

1500

2000

3000

4000

3000

3000

Maximum lift for maintenance

kg

3000

1000

2500

3000

5000

10000

15000

20000

30000

30000

-

-

-

-

option option

std std

std std

std std

std std std

std std std

2

1

1

1

1

1

1

1

4

4

R*

R*

R*

R*

R*

R*-1

R*-1

R*-1

R*-1

R*-1

Drive : V-belts number and size belt length

Hydraulic controls: - jaw remova - toggle replacement - setting Jaws: - number of parts for each jaw - characteristics

Dimensions (mm)

SIZE

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

46

2500

1310

860

932

20

735

752

490

450

300

517

615

345

270

410

1242

57

3100

1561

1050

1080

20

724

875

465

490

170

710

890

470

330

190

1340

67

3600

1800

1240

1320

20

795

975

525

480

400

767

930

465

375

160

1500

92

2400

1441

930

1120

10

690

890

645

410

250

892

1060

600

475

160

1535

806

4200

2320

1670

2109

20

1640

1480

990

910

350

775

960

625

425

300

1870

1008

4500

2775

1955

2273

20

1660

1700

883

975

430

865

1035

710

560

240

400

1210

6300

3085

2265

2659

20

1970

1970

1025

1100

500

970

1145

800

630

260

400

1311

7000

3605

2650

3243

20

2300

2100

1152

1455

645

1132

1412

930

720

300

400

1512

8420

4283

3150

3125

20

2045

2875

1300

1750

900

1630

1950

1150

730

555

3320

1613

8420

4300

3150

3125

20

2045

2935

1300

1750

900

1630

1950

1150

730

555

3320

C-Series jaw Crushers Technical Data............................................................................ 17 Capacities................................................................................... 18 Indicative product distribution .................................................... 19 Dimensions (table) ..................................................................... 20 Dimensions (drawing) ................................................................ 21

Technical Data

C 63 B Nominal feed opening

mm 440 x 630 Inch 17 x 25

C 80 B

C 100 B

C 110 B

C 125 B

530 x 800 21 x32

750x1000 30 x40

850x1100 34 x44

950x1250 37 x 49

1070x1400 1200x1600 42 x 55 47 x 63

C 140BS

C 160 B

Power electric

kW hp

45 60

75 (55) 100 (75)

110 (90) 150 (125)

132 (160) 200

160 (132) 200

200 (160) 250

250 (200) 300

Speed

rpm

340

300

260

230

220

220

200

Length of stationary jaw

mm Inch

1000 39

1250 49

1600 63

1800 71

2000 79

2200 87

2500 98

Max lift for maint. kg (pitman less flywheel) Ibs

2080 4590

4150 9150

7060 15,560

9000 19,840

12,960 28,570

15,950 35,160

21,380 47,130

6050 13,340

10,900 24,030

20,100 44,320

25,500 56,200

36,700 80,910

45,300 99,870

64,900 143,080

Total weight

kg Ibs

Capacities

C.S.S.

C 63 B

mm

Inch

mpth

stph

40

1-9/16

40

44

50

2

53

59

60

2-3/8

67

70

2- 3/4

80

80

3-1/8

C 80 B mtph

stph

80

88

73

96

106

88

113

93

103

C 100 B

C 110 B

mthp

stph

mtph

stph

124

150

165

190

209

129

142

168

185

212

225

C 125 B mtph

stph

C 140 BS mtph

stph

C 160 B mtph

stph

90

3-9/16

107

117

146

160

185

204

235

256

100

4

120

132

162

178

203

224

257

287

290

319

125

5

203

223

248

272

313

350

343

377

387

426

150

6

292

321

368

412

396

436

455

501

520

572

175

7

336

370

424

475

450

494

523

575

596

656

200

8

381

419

480

537

503

553

591

650

672

739

225

9

425

468

556

611

659

725

748

823

250

10

609

670

727

800

824

906

275

11

795

875

900

990

300

12

976

1074

Indicative product distribution

Percentage passing, weight % .08

.12

.16

.2 .24

.31 .39

.79

1.2

1.6

2.4

3.9

7.8 11.8 15.7 (in)

Closed side setting (c.s.s.)

Screen hole size (mm*mm)

NOTE:if the closed side setting (c.s.s) is 100 mm (4 in), the maximum end product size is approx. 160 mm (6 3/8 in) and the proportion of fraction under 50 mm (2 in) approx. 35%.

Dimensions (table)

C 63 B

C 80 B

C 100 B

C 110 B

C 125 B

C 140BS

C 160 B

A

mm Inch

1600 63

1950 77

2400 94,5

2670 105

2900 114

3060 121

3550 140

B

mm Inch

1100 43

1350 53

1700 67

2000 79

2100 83

2260 89

2650 104

C

mm Inch

1950 77

2400 95

2880 113

2665 105

3370 105

3645 133

4200 165

D

mm Inch

1120 44

1367 54

1725 68

1810 71

2090 82

2360 93

2540 100

E

mm Inch

1389 55

1708 67

2250 89

2385 94

2688 106

2890 114

3182 125

F

mm Inch

160 6

200 8

245 10

380 15

450 18

450 18

450 18

G

mm Inch

525 21

665 26

818 32

950 37

1073 42

1172 46

1315 52

H

mm Inch

1000 39

1200 47

1400 55

1500 59

1600 63

1600 63

1800 71

J

mm Inch

760 30

940 37

1170 46

1300 51

1470 58

1640 65

1880 74

K

mm Inch

164 6,5

170 7

267 10,5

250 10

280 11

300 12

385 15

Dimensions (drawing)

G-Cone Crushers

G-CONE CRUSHERS, 8 SERIES................................................. 24 G 49 Capacities.......................................................................... 24 G 49 curves (setting 10-8-6 mm, feed) ...................................... 25 G 108 Capacities........................................................................ 26 G 108 curves (setting 12-14-16 mm, feed) ................................ 27 G 158 Capacities........................................................................ 28 G 158 curves (setting 25-16 mm) .............................................. 29 G 258 Capacities........................................................................ 30 G 258 curves (setting 27-33-40 mm) ......................................... 31

G-CONE CRUSHERS, 11 SERIES ............................................... 32 G 411 capacities ......................................................................... 32 G 811 capacities ......................................................................... 33 G 411 and G 811 curves (setting 8-10-15 mm) .......................... 34 G 411, G 811 curves (setting 8-11-16mm) ................................. 35 G 2511 capacities ....................................................................... 36 G 2511 curves (setting 25-30-35 mm) ....................................... 37 G 3511 capacities ....................................................................... 38 G 3511 curves (setting 35-40-45 mm) ....................................... 39 G-CONE CRUSHERS, 12 SERIES............................................... 40 G 412, G 612, G 1012 capacities............................................... 40 G 412 curves (setting 8-11-16mm)............................................. 41 G 612 curves (setting 8 - 11 - 16 mm) ....................................... 42 G 1012 curves (setting 15 - 20 - 25 mm) ................................... 43 G 1812-2612-2812-3812 capacities........................................... 44 G 1812 curves (setting 20 - 25 - 31 mm) ................................... 45 G 2612, G 2812 curves (setting 25 - 30 - 34 mm) ..................... 46 G 3812 curves (setting 30 - 35 mm) .......................................... 47 G-CONE CRUSHERS, 15 SERIES............................................... 48 G 415 and G 815 capacities ...................................................... 48 G 3514, 4214, 2215, 1315 capacities ........................................ 49 G 3815, G 5015 capacities......................................................... 50 G 415, G 815, G 1315 curves (setting 8 - 13 - 16 mm) ............. 51 G 1815, G 2215 curves (setting 20 - 25 - 35 mm) ..................... 52 G 5015 curve (setting 65 mm).................................................... 53

G-CONE CRUSHERS, 8 SERIES

G 49 CAPACITIES

CRUSHER / SETTING

4

6

8

10

14

FEED MAXI

G49 (TERTIARY)

30

45

50

65

70

35

G49 INCREASED STROKE (TERTIARY)

35

50

60

70

80

35

G 49 CURVES (SETTING 10-8-6 MM, FEED) CURVE 01: SETTING 6 MM CURVE 02: SETTING 8 MM CURVE 03: SETTING 10 MM CURVE 04: FEED 100

04

90 80

01

70

02

60 50

03

40 30 20 10 0 0.125

0.25

0.5

1

2

4

6

16

32

64

128

G 108 CAPACITIES

CRUSHER / SETTING

10

12

14

16

18

FEED MAXI

G108 (TERTIARY)

75

80

85

90

92

60


90

95

100

100

105

60

G 108 CURVES (SETTING 12-14-16 MM, FEED) CURVE 01: SETTING 12 MM CURVE 02: SETTING 14 MM CURVE 03: SETTING 16 MM CURVE 04: FEED

100 90

01 80 70

02

60

03 50 40

04

30 20 10 0 0.125

0.25

0.5

1

2

4

6

16

32

64

128

G 158 CAPACITIES

CRUSHER / SETTING

13

16

18

20

25

FEED MAXI

G158 - 16

65

72

78

82

92

110 MM

G158 - 20

-

90

95

100

110

110 MM

G158 - 25

-

-

110

120

-

110 MM

G 158 CURVES (SETTING 25-16 MM) CURVE 01: SETTING 25 MM CURVE 02: SETTING 16 MM 01 02

G 258 CAPACITIES

CRUSHER / SETTING

24

27

30

35

40

FEED MAXI

G258 (TERTIARY)

110

115

120

130

140

200


120

125

150

160

200

200

CRUSHER/SETTING

30

35

40

45

FEED MAXI

G258 (SECONDARY)

120

130

140

150

200

G258 INCREASED STROKE (SECONDARY)

150

160

200

220

200

G 258 CURVES (SETTING 27-33-40 MM) CURVE 01: SETTING 27 MM CURVE 02: SETTING 33 MM CURVE 03: SETTING 40 MM

100

01

90 80

02

70 60

03

50 40 30 20 10 0 0.125

0.25

0.5

1

2

4

6

16

32

64

128


G 411 CAPACITIES

CRUSHER / SETTING

6

10

13

16

18

20

22

FEED MAXI

G411 - 20

80

95

110

120

130

135

140

32 MM

G411 - 25

-

120

135

150

160

170

-

32 MM

G411 - 30

-

145

165

180

185

-

-

32 MM

G 811 CAPACITIES

CRUSHER / SETTING

6

10

13

16

18

20

22

FEED MAXI

G811 - 20

80

100

115

120

130

140

145

60 MM

G811 - 25

-

125

140

155

165

175

-

60 MM

G811 - 30

-

-

165

185

195

-

-

60 MM

G 411 AND G 811 CURVES (SETTING 8-10-15 MM) CURVE 01: SETTING 15 MM CURVE 02: SETTING 10 MM CURVE 03: SETTING 8 MM

01 02 03

G 411, G 811 CURVES (SETTING 8-11-16MM) CURVE 01: SETTING 16 MM CURVE 02: SETTING 11 MM CURVE 03: SETTING 8 MM

01 02 03

G 2511 CAPACITIES

CRUSHER / SETTING

20

25

30

35

FEED MAXI

G2511 (SECONDARY)

140

160

180

200

230


180

240

270

300

230

G 2511 CURVES (SETTING 25-30-35 MM) CURVE 01: SETTING 25 MM CURVE 02: SETTING 30 MM CURVE 03: SETTING 35 MM CURVE 04: SARJA 1

100

01

90 80

02 70 60

03

50

04

40 30 20 10 0 0.125

0.25

0.5

1

2

4

6

16

32

64

128

G 3511 CAPACITIES

CRUSHER / SETTING

35

40

45

50

55

FEED MAXI

G3511 (SECONDARY)

150

180

200

220

240

300


200

250

280

310

330

300

G 3511 CURVES (SETTING 35-40-45 MM) CURVE 01: SETTING 35 MM CURVE 02: SETTING 40 MM CURVE 03: SETTING 45 MM

100

01

90 80

02

70

03

60 50 40 30 20 10 0 0.125

0.25

0.5

1

2

4

6

16

32

64

128


G 412, G 612, G 1012 CAPACITIES

CRUSHER / SETTING

6

8

10

13

16

20

22

G412 - 25

90

100

110

120

130

145

155

32 MM

G412 - 32

-

130

140

155

170

-

-

32 MM

G412 - 40

-

-

165

190

-

-

-

32 MM

G612 - 25

-

120

130

145

160

180

190

G612 - 32

-

-

-

180

200

220

230

G612 - 40

-

-

-

220

240

270

280

-

50 MM

G1012 - 25

-

-

-

150

165

180

185

210

60 MM

G1012 - 32

-

-

-

180

200

220

230

-

60 MM

G1012 - 40

-

-

-

-

240

260

275

28

220

FEED MAXI

50 MM 50 MM

60 MM

G 412 CURVES (SETTING 8-11-16MM) CURVE 01: SETTING 16 MM CURVE 02: SETTING 11 MM CURVE 03: SETTING 8 MM

01 02 03

G 612 CURVES (SETTING 8 - 11 - 16 MM) CURVE 01: SETTING 16 MM CURVE 02: SETTING 11 MM CURVE 03: SETTING 8 MM

01 02 03


01 02 03

G 1812-2612-2812-3812 CAPACITIES

CRUSHER / SETTING

20

22

28

32

36

40

G1812 - 25

180

185

205

215

225

230

100 MM

G1812 - 32

-

230

270

300

-

-

100 MM

G1812 - 40

-

-

310

350

-

-

100 MM

G2612 - 25

-

185

215

240

265

290

160 MM

G2612 - 32

-

-

280

300

330

G2612 - 40

-

-

330

360

-

-

G2812 - 18

200

205

220

235

245

260

280

200 MM

G2812 - 25

-

-

300

320

340

360

390

200 MM

G2812 - 32

-

-

-

380

410

440

-

200 MM

G2812 - 40

-

-

-

-

480

-

-

200 mm

G3812 - 18

-

-

140

160

180

200

230

250

270

320 MM

G3812 - 25

-

-

-

220

255

285

330

365

-

320 MM

G3812 - 32

-

-

-

-

360

390

450

-

-

320 MM

G3812 - 40

-

-

-

-

-

490

540

-

-

320 MM

46

50

53

FEED MAXI

160 MM 160 MM


01 02 03

G 2612, G 2812 CURVES (SETTING 25 - 30 - 34 MM) CURVE 01: SETTING 34 MM CURVE 02: SETTING 30 MM CURVE 03: SETTING 25 MM

01 02 03

G 3812 CURVES (SETTING 30 - 35 MM) CURVE 01: SETTING 35 MM CURVE 02: SETTING 30 MM

01 02


G 415 AND G 815 CAPACITIES

CRUSHER / SETTING

6

8

10

13

16

20

22

28

FEED MAXI

G415 - 25

-

160

165

175

185

195

210

220

25 MM

G415 - 32

-

-

190

215

225

245

255

-

25 MM

G415 - 40

-

-

-

250

280

-

-

-

25 MM

G415 - 25

-

-

160

175

185

200

208

230

55 MM

G815 - 32

-

-

-

220

235

250

265

-

55 MM

G815 - 40

-

-

-

270

290

305

-

55 MM

G 3514, 4214, 2215, 1315 CAPACITIES

CRUSHER / SETTING

20

22

28

32

36

40

46

50

G3514 - 20

-

-

-

-

170

240

330

370

20-300 MM

G3514 - 25

-

-

-

-

-

300

410

470

20-300 MM

G4214 - 20

-

-

-

-

-

230

300

370

400

480

20-360 MM

G4214 - 25

-

-

-

-

-

390

470

500

600

20-300 MM

G2215 -25

190

205

250

285

315

350

400

15-160 MM

G2215 -32

-

260

320

360

410

450

480

15-160 MM

G2215 - 40

-

-

400

460

500

550

-

15-160 MM

CRUSHER / SETTING

12

16

20

22

28

30

32

FEED MAXI

G1315 - 25

205

230

255

270

310

320

330

15-100 MM

G1315 - 32

-

290

320

335

380

-

-

15-100 MM

G1315 - 40

-

-

390

410

430

-

-

15-100 MM

55

60

FEED

G 3815, G 5015 CAPACITIES

CRUSHER / SETTING

35

45

50

55

60

65

70

75

80

FEED MAXI

G3815 - 18

250

330

370

400

430

470

510

540

570

300 MM

G3815 - 25

-

470

530

580

630

670

730

790

-

300 MM

G3815 - 32

-

600

670

730

780

850

930

970

-

300 MM

G5015 - 18

-

330

360

400

435

460

500

535

570

350 MM

G5015 - 25

-

460

520

560

630

670

730

780

820

350 MM

G5015 - 32

-

-

650

730

780

860

910

970

-

350 MM

CRUSHER / SETTING

35

45

50

55

60

65

70

FEED MAXI

G3815-18 (SECONDARY)

250

330

370

400

430

470

510

300

G3815-25 (SECONDARY))

470

530

580

630

670

730

300

G3815-32 (SECONDARY)

600

670

730

780

850

930

300

G 415, G 815, G 1315 CURVES (SETTING 8 - 13 - 16 MM) CURVE 01: SETTING 16 MM CURVE 02: SETTING 13 MM CURVE 03: SETTING 8 MM

01 02 03

G 1815, G 2215 CURVES (SETTING 20 - 25 - 35 MM) CURVE 01: SETTING 35 MM CURVE 02: SETTING 25 MM CURVE 03: SETTING 20 MM

01 02 03

G 5015 CURVE (SETTING 65 MM) CURVE 01: SETTING 65 MM

01

Omnicone Crushers

Performances ............................................................................. 55 Product curves (Omnicone in secondary application) ............... 56 Product curves (Omnicone in tertiary application) ..................... 57 The Omnicone crusher range .................................................... 58

Performances

MODEL

TYPE

CAPACITY IN TPH AT C.S.S.

FEED SIZE 10

937

STDC

190

STDM

160

STDF

125

SHC

100

765

12

14

16

20

25

125

145

170

110

120

135

150

90

100

110

125

80

90

100

32

40

50

440

SHM CONSULT FACTORY SHF

1144

STDC

200

STDM

170

STDF

130

SHC

100

90

180

200

150

170

190

125

140

160

180

105

120

140

230


1352

STDC

240

STDM

195

STDF

135

SHC

120

160

300

340

380

310

350

370

420

170

300

340

390

430

240

270

300

330

220

270

220

250

280

190

210

240

250

170

190

230

245


1560

STDC

290

STDM

240

STDF

200

SHC

140

SHM SHF

200

CONSULT FACTORY

500

Product curves (Omnicone in secondary application)

Typical product gradations at specified C.S.S. for hard and semi-hard stone in open circuit

Product curves (Omnicone in tertiary application)

The Omnicone crusher range

crusher

MOTOR

MOTOR PULLEY

DRIVE BELTS

Pulley TYPE

937 1144 1352 1560

Weight kg

Ø PCD mm

Width mm

8200 14 300 20 000 32 000

630 630 800 1000

161 212 212 212

Speed (rpm) 1500 rpm kW 830 830 750 750

90 110 160 220

Ø PCD mm

Width mm

Number of belts

355 355 400 500

161 212 212 212

6 8 8 8

Section

Minimum belt length mm

SPC SPC SPC SPC

3000 3550 4000 4500

Omnicone X

Spectacular results..................................................................... 60 Results (curves) ......................................................................... 61 Omnicone Clearance dimensions (table)................................... 62 Omnicone Clearance dimensions (drawing) .............................. 63

Spectacular results

Production Omnicone

Installed Power

Throught put capacity MTPH

Minus 10 %

minus 10 % MTPH

Minimum closed circuit dimension acceptable

937 X

110 kW

100 to 110

65

68

6 mm

1144 X

160 kW

150 to 160

57

88

8 mm

1352 X

220 kW

250 to 270

45

117

12 mm

The gradations and capacities are dependant on the feed gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.

Results (curves) AVERAGE GRADATIONS OMNICONE X TERTIARY APPLICATION (% passing through a square mesh, depending on the setting)

Omnicone Clearance dimensions (table)

937

1144

1352

1560

mm

mm

mm

mm

Model A

Maintframe flange

760

910

1060

1225

B

Maintframe flange

760

910

1060

1215

C

Maintframe flange

760

910

1060

1225

D

Maintframe hub diameter

400

480

500

580

E

To bottom of maintenance hub

120

60

160

140

F

To bottom of oil piping

286

216

324

323

G

To top of dust collar (hyraulic)

1200

1435

1535

1785

H

Adjustment ring maximum diamenter

1760

2180

2540

2850

J

Clearance for countershaft removal

1700

2000

2310

2530

K

To end of countershaft

1107

1290

1525

1640

L

Maximum height to top of feed hopper

1520

1810

1880

2216

M

Inside diameter of feed hopper

970

1146

1392

1586

N

To top of feed plate

1021

1316

1407

1730

O

Overall height (L + F)

1806

2026

2204

2539

P

Overall height of bowl assembly (long std inter protrude below bow)

882

965

1005

1140

Q

Adjustment cap maximum diameter (hydraulic)

1590

1870

2070

2276

R

Clearance for bowl assembly removal

2090

2410

2540

2930

S

Overall height of head assembly

720

865

945

1150

T

Head/mantle maximum diameter

970

1150

1345

1560

U

Clearance for head assembly removal

1935

2325

2470

2930

V

Maximum overall crusher width

1880

2410

2710

3026

W

Additional upward travel during clearing stroke

80

76

90

122

X

Mounting hole location

545

660

830

883

Y

Mounting hole diameter

56

60

65

64

Z

Overall width including pulley

2090

2370

2750

2992

Omnicone Clearance dimensions (drawing)

Omnicone SX

Performances .............................................................................................................. 65 Product curves (secondary application) ....................................................................... 66 Product curves (tertiary application)............................................................................. 67 Dimensions (table)....................................................................................................... 68 Dimensions (drawing) .................................................................................................. 69 Technical information ................................................................................................... 70

64

Performances

CAPACITY IN MTPH AT CSS MACHINE

10

13

16

19

22

25

32

38

937 SX

90/ 110

120/ 140

140/ 160

150/ 170

160/ 190

170/ 200

190/ 220

210/ 240

150/ 180

180/ 210

200/ 230

220/ 250

230/ 270

250/ 290

300/ 350

350/ 400

240/ 270

270/ 300

290/ 330

310/ 350

320/ 370

400/ 460

450/ 520

520/ 580

570/ 630

1144 SX 1352 SX 1560 SX

45

MACHINE

937 SX

1144 SX

1352 SX

1560 SX

Installed power, kW

132

160 / 200

200 / 250

250 / 315

Maximum feed size, mm

200

250

300

350

65

51

620/ 680

Product curves (secondary application) OMNICONE SX Secondary application passing through a square mesh, depending on the setting.

The gradations and capacities shown are dependant on the feed gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.

66

Product curves (tertiary application) OMNICONE SX Tertiary application passing through a square mesh, depending on the setting.

The gradations and capacities shown are dependant on the feed gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.

67

Dimensions (table)

Model

937 SX

1144 SX

1352 SX

1560 SX

mm

mm

mm

mm

A

Mainframe flange

760

910

1060

1225

B

Mainframe flange

760

910

1060

1215

C

Mainframe flange

760

910

1060

1225

D

Mainframe hub diameter

400

480

500

580

E

To bottom of mainframe hub

120

60

160

140

F


286

216

324

323

G

To top of dust collar (Hydraulic)

1200

1435

1535

1785

H

Adjustment ring maximum diameter

1760

2180

2540

2850

J

Clearance for countershaft removal

1700

2000

2310

2530

K


1107

1290

1525

1640

L

Maximum height to top of feed hopper

1520

1810

1880

2216

M Inside diameter of feed hopper

970

1146

1392

1586

N

To top of feed plate

1021

1316

1407

1730

O

Overall height (L + F)

1806

2026

2204

2539

P

Overall height of bowl assembly (long std liner protudes below bowl)

882

965

1005

1140

Q

Adjustment cap maximum diameter (Hydraulic)

1590

1870

2070

2276

R

Clearance for bowl assembly removal

2090

2410

2540

2930

S

Overall height of head assembly

720

865

945

1150

T

Head / mantle maximum diameter

970

1150

1345

1560

U

Clearance for head assembly removal

1935

2325

2470

2930

V

Maximum overall crusher width

1880

2410

2710

3026

80

76

90

122

Additional upward travel

W during clearing stroke X

Mounting hole location

545

660

830

883

Y

Mounting hole diameter

56

60

65

64

Z

Overall width including pulley

2090

2370

2750

2992

68

Dimensions (drawing)

69

Technical information

CRUSHER TYPE

Weight Kg

Pulley Ø PCD

Width mm

MOTOR Countershaft Speed (mm)

1 500 rpm kW

937 SX

8 600

500

212

1050

132

1144 SX

14 300

710

212

1050

160 / 200

1352 SX

20 000

800

263

940

200 / 250

1560 SX

32 000

800

263

830

250 / 315

70

HP Cone crushers

Weights complete crusher and assemblies .................................. 72 Crusher capacities ........................................................................ 73 Product curves (secondary application HP200 - HP300) ............. 74 Product curves (tertiary application HP200 - HP300) ................... 75 Dimensions ................................................................................... 76

Weights complete crusher and assemblies

HP200 SX

HP300 SX

HP400 SX

HP500 SX

Kg

Kg

Kg

Kg

Lbs

Lbs

Lbs

Lbs

HP700 SX Kg

Lbs

Crusher Complete

10.350 22.800

15.400

33.900 21.800

48.000

30.000 66.000

61.900

136.500

Bowl, Bowl liner, Adj. Cap, Hopper

2.585

5.695

3.230

7.115

4.800

10.575

7.200

15.800

16.350

36.050

Head, Mantle and Feed plate

1.050

2.315

1.825

4.020

3.240

7.130

4.900

10.700

8.720

19.200

145 KW

200 HP

220 KW

300 HP

300 KW

400 HP

375 KW

500 HP

450 KW

600 HP

Recommended Power Countershaft Speed RPM

900 / 1200

900 / 1200

850 / 1050

770 / 951

740 / 913

Crusher capacities

Open Circuit - Peak Capacity

Metric Tons/Hour

Short Tons/Hour

Closed Side Setting, mm/in. SIZE

10mm

3/8"

13mm

1/2"

16mm

5/8"

19mm

3/4"

22mm

7/8"

25mm

1"

32mm

1"1/4

38mm

1"1/2

45mm

1"3/4

51mm

2"

HP200 SX

90 - 120 100 - 130

120 - 150 130 - 165

140 - 180 155 - 200

150 - 190 165 - 210

160 - 200 175 - 220

170 - 220 185 - 240

190 - 235 210 - 260

210 - 250 230 - 275

HP300 SX

115 - 140 125 - 155

150 - 185 165 - 205

180 - 220 200 - 240

200 - 240 220 - 265

220 - 260 240 - 285

230 - 280 255 - 310

250 - 320 275 - 355

300 - 380 330 - 420

350 - 440 385 - 485

HP400 SX

140 - 175 155 - 195

185 - 230 205 - 255

225 - 280 250 - 310

255 - 320 280 - 355

275 - 345 305 - 380

295 - 370 325 - 410

325 - 405 360 - 445

360 - 450 395 - 495

410 - 515 450 - 570

465 - 580 510 - 640

HP500 SX

175 - 220 195 - 240

230 - 290 255 - 320

280 - 350 310 - 385

320 - 400 355 - 440

345 - 430 380 - 475

365 - 455 400 - 500

405 - 505 445 - 555

445 - 555 490 - 610

510 - 640 560 - 705

580 - 725 640 - 800

HP700 SX

260 - 325 285 - 360

325 - 410 360 - 450

385 - 480 425 - 530

435 - 545 480 - 600

470 - 590 520 - 650

495 - 620 545 - 685

545 - 680 600 - 750

600 - 750 660 - 825

690 - 865 760 - 955

785 - 980 865 - 1080

For Range of Work Index = 13 to 16 kWh/st For Range of Work Index = 14 to 18 kWh/st

Product curves (secondary application HP200 - HP300) Average product gradations in open circuit for hard medium material* Secondary application

% passing through a square mesh depending on the setting

* The gradations and capacities shown are dependant on the feed gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.

Product curves (tertiary application HP200 - HP300) Average product gradations in open circuit for hard medium material* Tertiary application

% passing through a square mesh depending on the setting

* The gradations and capacities shown are dependant on the feed gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.

Dimensions

HP200 SX

HP300 SX

HP400 SX

HP500 SX

HP700 SX

mm

in

mm

in

mm

in

mm

in

mm

in

290

11 - 3/8

270

10 - 5/8

240

9 - 1/2

425

16 - 3/4

688

27 - 1/8

A


B

Adjustment ring maximum diameters

1.760

69 - 1/4

2.020

79 - 1/2

2.370

93 - 3/8

2.730

107-1/2

3.390

133-1/2

C

Clearance required for removing countershaft assembly

1.865

73 - 3/8

2.020

79 - 1/2

2.470

97 - 1/4

2.650

104-3/8

3.450

135-13/16

D


1.160

45 - 5/8

1.350

53 - 1/8

1.645

64 - 3/4

1.760

69 - 1/4

2.225

87 - 5/8

E

Maximum height to top

1.605

63 - 1/4

1.890

73 - 3/8

2.055

80 - 7/8

2.290

90 - 1/8

3.279

129-1/8

F

Inside diameter of feed hopper

940

37

1.104

43 - 1/2

1.308

51 - 1/2

1.535

60 - 1/2

1.816

71 - 1/2

H

Clearance required for removing bowl assembly

2.155

84 - 7/8

2.460

96 - 7/8

2.650

104-3/8

3.300

129-7/8

3.880

154-3/4

I

Clearance required for removing head assembly

2.115

83 - 1/4

2.430

95 - 5/8

2.715

106-7/8

3.165

124-5/8

3.777

148-11/16

J

Additional upward travel of feed hopper during clearing stroke

76

3

98

3 - 7/8

105

4 - 1/8

125

4-15/16

179

7-1/16

K

Mounting hole location *5-1/2 FT - **7FT

545

21 - 1/2

660

26

830

32-11/16

882

34 - 3/4

1.130 1.245

44 - 1/2* 49**

L

Main frame discharge opening diameter

1.220

48

1.490

59

1.726

68

2.040

80 - 1/2

2.400

94 - 1/2

Note : 'L' not shown in dimension drawing

HP100SX Cone Crusher

Main characteristics ...................................................................... 78 Crushing cavity selection .............................................................. 79 Crusher capacities ........................................................................ 80 Average product gradations .......................................................... 81

Main characteristics

Complete crusher weight Recommended power Countershaft speed

: 5500 kg (12120 Lbs) : 75-90 kW (100-125 HP) : 850-1200 RPM

Overall dimensions Length Width Height

: 2060 mm (82") : 1505 mm (60") : 1290 mm (51")

Crushing cavity selection

*

Maximum feed size

Minimum setting

COARSE

150 mm (6")

16 mm (5/8")

20 mm (3/4")

MEDIUM

70 mm (2 3/4")

10 mm (3/8")

10 mm (3/8")

40 mm (1 9/16")

8 mm (5/16")

6 mm (1/4")

25 mm (1")

6 mm (1/4")

2 mm (8 mesh)

FINE EXTRA FINE

Minimum closed circuit (#)

* The minimum setting is the setting which will cause ring bouce. It can change depending on rock characteristics and crusher speed.

Crusher capacities

Setting mm (in) Capacity MT/h Capacity ST/h

6 (1/4")

8 (5/16")

10 (3/8")

13 (1/2")

16 (5/8")

19 (3/4")

22 (7/8")

25 (1")

45-55 50-60

50-60 55-65

55-70 60-75

60-80 65-80

70-90 75-100

75-95 80-105

80-100 85-110

85-110 90-120

28 (1 1/8") 32 (1 1/4") 90-120 100-135

100-140 110-155

% cumulative passing

Average product gradations

mm (8)

(4)

(1/4)

(3/8)

(3/4)

(2)

(4) (in or Tyler mesh)

* The gradations and capacities shown are dependent on feed gradation, crushing chamber, material density, material cleanliness, moisture and crushability.

MP Series Cone crushers

Crushing Cavity Selection ............................................................. 83 Crusher capacities ........................................................................ 84 Product gradations ........................................................................ 85

Crushing Cavity Selection B

A

STANDARD

Crusher Size

Type of Cavity

Minimum setting "A"

SHORTHEAD

Feed opening with minimum recommended discharge setting A

B B Closed side Open side

MP1000

MP800

Feed opening with minimum recommended discharge setting A Minimum setting "A" B B Closed Open side side

Fine

16mm 0.63"

215mm 8.50"

280mm 11.00"

10mm 0.38"

25mm 1.00"

90mm 3.50"

Medium

25mm 1.00"

290mm 11.50"

345mm 13.50"

10mm 0.38"

82mm 3.25"

147mm 5.75"

Coarse

32mm 1.26"

340mm 13.37"

387mm 15.25"

13mm 0.50"

127mm 5.00"

191mm 7.50"

Fine

19mm 0.75"

241mm 9.50"

282mm 11.10"

7mm 0.27"

40mm 1.57"

91mm 3.58"

Medium

25mm 0.98"

308mm 12.08"

347mm 13.66"

10mm 0.39"

77mm 3.03"

127mm 5.00

Coarse

32mm 1.26"

343mm 13.52"

383mm 15.10"

12mm 0.47"

113mm 4.45"

162mm 6.38

Crusher capacities

Open Circuit-Peak Capacity in Metric Tons/Hour-Short Tons/Hour Standard Capacities Standard 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm setting 0.79" 0.98" 1.18" 1.38" 1.57" 1.77" 1.97" 2.17" MTPH

720/ 880

900/ 1100

1080/ 1320

1260/ 1540

1440/ 1760

1620/ 1980

1800/ 2200

1980/ 2420

STPH

793/ 970

992/ 1212

1190/ 1455

1389/ 1697

1587/ 1940

1785/ 2182

1984/ 2424

2182/ 2667

MTPH

576/ 704

720/ 880

864/ 1056

1008/ 1232

1152/ 1408

1296/ 1584

1440/ 1760

1584/ 1936

STPH

635/ 776

793/ 970

952/ 1164

1111/ 1358

1270/ 1552

1428/ 1746

1587/ 1940

1746/ 2133

MP1000

MP800

Shorthead Capacities Shorthead 10mm 12mm 14mm 16mm 18mm 20mm 22mm 24mm Setting 0.39" 0.47" 0.55" 0.63" 0.71" 0.79" 0.87" 0.94" MTPH

530/ 648

563/ 688

596/ 728

629/ 769

662/ 809

695/ 849

728/ 890

761/ 930

STPH

584/ 714

620/ 758

657/ 803

693/ 847

730/ 892

766/ 936

802/ 981

839/ 1025

MTPH

424/ 518

450/ 550

477/ 583

503/ 615

530/ 647

556/ 679

582/ 712

609/ 744

STPH

467/ 571

496/ 606

525/ 642

554/ 678

584/ 713

613/ 748

641/ 785

671/ 820

MP1000

MP800

PERCENT PASSING

26.9 (1.06")

SCREEN SIZE

53.9 (2.12")

9.50 (.375")

13.5 (.53") 19 (.75")

26.9 (1.06")

gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.

* The gradations and capacities shown are dependant on the feed

% Passing through a square mesh depending on the setting.

76 (3.0")

gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.

38.1 (1.5")

* The gradations and capacities shown are dependant on the feed

19.1 (.75")

% Passing through a square mesh depending on the setting.

PERCENT PASSING

Product gradations

Average Product Gradations in open circuits for Hard and Medium Material Secondary Application

SCREEN SIZE

Average Product Gradations in open circuits for Hard and Medium Material Tertiary Application

Symons cone crushers

Range............................................................................................ 87 Open circuit performance.............................................................. 88 Closed circuit performance ........................................................... 89 Average granulometric scale for aggregate product, open circuit 90 Dimensions ................................................................................... 91

Range

STANDARD

SHORTHEAD TYPE

TYPE BCS 2'

BCS 3'

BCS 4'

BCS 4' 1/4 BCS 5' 1/2

BCS 7' HD

BCS 2'

BCS 3'

BCS 4' 1/4

BCS 5' 1/2

BCS 7' HD

BCS 7' XHD

CRUSHER CRUSHER Weight

kg

4600

10600

16800

21000

44600

18120

Heaviest component

kg

1270

2630

4650

5210

12000

18120

Weight

kg

4900

10900

21500

45250

70200

89600

Heaviest component

kg

1270

2630

5210

12000

18120

25050

pulley

mm

533

762

915

915

-

-

width

mm

137

227

372

510

-

-

Countershaft speed

rpm

575

580

485

485

435

525

kw

30

75

132

200

300

370

Driven pulley Driven pulley pulley width Countershaft speed

mm mm rpm

533 137 575

762 227 580

915 300 485

915 372 485

915 510 485

435

MOTOR

MOTOR

Speed 1500 rpm

Speed 1500 rpm Power

kw

30

75

90

132

200

300

MOTOR PULLEY

MOTOR PULLEY Pulley Width

mm mm

210 148

305 240

306 300

306 359

306 359

-

Pulley

mm

210

305

306

306

-

-

-

Width

mm

148

240

359

359

-

-

5

6

10

10

-

mm

22 x 14

32 x 19

32 x 19

32 x 19

-

m

4,163

5,023

6,863

6,863

-

V BELTS

V BELTS 5

6

8

10

10

-

Number

mm

22 x 14

32 x 19

32 x 19

32 x 19

32 x 19

-

Section

m

4,163

5,023

6,863

6,863

6,863

-

Belt length

Number Section Belt length

Power

These indicative figures and specifications are subject to change without notice.

These indicative figures and specifications are subject to change without notice.

Open circuit performance

Open circuit

Size

Cavity

Fine 2' ST 610 mm

4' ST 1219 mm

4' 1/4 ST 1295 mm

5' 1/2 ST 1676 mm

7' ST 2100 mm HB

Minimum recommended setting A 6

closed B 56

2' SH 610 mm

4' 1/4 SH 1295 mm

5' 1/2 SH 1676 mm

7' SH 2100 mm HB

64

open B' 80

8

78

93

38

103

114

100

111

38

118

128

10

103

115

43

125

Production tph at respective settings 6,3

10

12,5

16

20

16

19

22

27

33

19

22

27

22

27

45

140 36

Croase

13

124

143

37

148

25

32

40

50

33

45

54

36

50

63

54

65

75

90

50

65

85

105

125

90

115

135

85

105

130

160

180

105

130

160

190

225

140

175

215

245

270

150

190

220

260

300

150

180

200

225

150

180

210

245

280

200

230

280

320

215

250

290

330

250

290

320

345

63

165

Extra-croase

19

180

196

37

198

211

Fine

12

130

144

61

173

187

Medium

15

157

176

63

215

230

Croase

19

182

204

80

250

265

Extra-croase

21

216

237

56

251

273

Fine

13

131

150

62

180

199

Medium

20

205

224

62

253

272

Croase

22

229

253

50

258

280

Extra-croase

25

242

270

68

290

310

Fine

19

196

208

78

238

250

Medium

22

219

241

92

289

311

270

330

370

410

Croase

25

251

276

76

302

327

280

340

400

450

580

Extra-croase

38

343

368

82

387

412

420

470

610

Fine

19

270

292

Medium

25

308

340

Croase

32

340

375

Extra-croase

38

425

460

Cavity

100

215

SHORTHEAD Minimum recommended setting A

Aperture at minimum setting A closed B

open B

Maximum recommended setting A'

closed B'

open B'

27

40

13

34

47

Croase

5

38

50

13

45

56

3

25

Medium Croase

5 6

12 33 50

40 60 76

31 25 25

40 42 69

65

90

20

77

102

5

28

63

59

82

117

42

72

59

79

109

Croase

9

74

106

53

118

150

Extra-croase

13

103

135

46

136

174

Fine

6

36

71

54

84

119

Medium

8

57

87

54

102

132

Croase

12

100

131

44

124

155

Extra-croase

16

150

184

44

178

212

Fine

5

51

98

Medium

10

95

133

13 16

127 152

620

730

610

730

810

1000

790

840

1090

1270

880

1180

1360

6

8

10

13

15

18

22

25

35

15

18

22

25

35

35

40

52

62

75

35

42

55

65

80

95

47

60

75

92

110

120

70

85

105

125

145

72

90

105

125

145

72

95

110

130

150

120

150

170

190

210

200

225

91

8

Croase

500

5

71

Fine

6

370

16

19

25

65

Extra-croase

Medium

160

Production tph at respective settings Aperture at minimum setting A'

5

3

125

380

Fine

Extra-croase 7' SH 2134 mm XHB

19

closed B'

11

Fine 3' SH 914 mm

71

Aperture at minimum setting A'

Extra-croase

Open circuit

Size

open B

Maximum recommended setting A'

Croase

Fine 3' ST 914 mm

STANDARD Aperture at minimum setting A

60

105

190

160

180

135

160

190

210

145

170

200

225

240

210

235

255

280

255

275

300

270

320

360

400

360

400

450

500

450

480

540

600

500

590

650

178 203

CONSULT FACTORY FOR CAPACITES CONSULT FACTORY FOR CAPACITES

Closed circuit performance

Open circuit

Size

2' SH 610 mm

3' SH 914 mm

4' 1/4 SH 1295 mm

5' 1/2 SH 1676 mm

7' SH 2134 mm HB

SHORTHEAD Minimum recommended setting A

Cavity

Fine

Aperture at minimum setting A closed B

open B

27

40

5

Maximum recommended setting A' 13

Production tphn based in closed circuit operation : Aperture at minimum setting A' closed B'

open B'

34

47

5

6.3

10

12,5

16

20

25

Recommended setting for closed circuit 5

6

8

10

13

16

1

2

1

2

1

2

1

2

1

2

19

1

2

81

104

1

2

Croase

5

38

50

13

45

56

Fine

3

12

40

31

40

65

10

18

12

20

19

24

22

27

30

38

Medium

5

33

60

25

42

71

10

18

12

20

19

24

22

27

30

38

Croase

6

50

76

25

69

91

23

38

24

44

45

57

54

68

64

82

Extra-croase

8

65

90

20

77

102

23

38

28

46

47

60

57

71

68

88

Fine

5

28

63

59

82

117

31

52

51

66

66

82

78

100

93

120

108

132

Medium

6

42

72

59

79

109

60

77

75

93

90

115

107

137

131

159

92

115

107

137

125

160

Croase

9

74

106

53

118

150

Extra-croase

13

103

135

46

136

174

Fine

6

36

71

54

84

119

Medium

8

57

87

54

102

132

Croase

12

100

131

44

124

155

Extra-croase

16

150

184

44

178

212

Fine

5

51

105

Medium

10

95

133

Croase

13

127

178

Extra-croase

16

152

203

40

66

48

80

78

100

48

80

82

105

75

145

7' SH 2134 mm XHB

CONSULT FACTORY FOR CAPACITES

115

208

97

120

110

143

128

165

105

132

128

165

145

187

171

209

180

220

137

176

155

200

115

150

141

176

163

209

180

231

125

160

150

187

172

220

193

247

216

264

180

231

201

258

230

280

248

302

218

327

219

280

286

354

327

408

381

454

286

381

327

454

381

500

454

544

345

490

408

590

500

600

422

617

500

626

CONSULT FACTORY FOR CAPACITES

Recirculating load

Under certain conditions the SYSMONS Standard Cone Crusher can be operated in closed circuit. We will pleased to study any specific application you may have.

NB : these figures are for materials with a density of 1.6. Feed size, material hardness and moisture content of feed all affect capacity. Column 1 gives tph finished product (screen undersize). Column 1 gives tph passing through the crusher.

Flow 2

B and B 1

Screen

Flow 1

A and A 1

Average granulometric scale for aggregate product, open circuit

ROUND OPENING Ø 1

2

3

4

5

6

7

8 9 10

SQUARE OPENING

20

30

40

50 60

70 80 90 100

B

Dimensions

Ø

DIMENSIONS (mm )

TYPE

L

h

A

B

C

D

E

F

G

H

J

K

M

Ø

1801

1718

1375

1350

1050

368

990

90

550

1334

950

84

838

45

2232

2390

1705

1960

1235

430

1320

226

702

1524

1040

178

1057

58

2560

3192

2161

2613

1435

579

1664

298

823

1867

902

192

1202

64

2731

3201

2340

2623

1472

578

1766

298

900

2020

1012

192

1225

64

3912

3974

2896

3180

2236

794

2260

370

1100

2896

1388

227

1520

76

4622

4470

3683

3429

-

1041

2490

-

1347

3302

-

1803

102

2' ST

2' SH 3' ST

3' SH 4' ST 4' 1/4 ST

4' 1/4 ST 5' 1/2 ST

5' 1/2 SH 7' ST

7' SH

1879

1193

Gyradisc crushers

Capacities ..................................................................................... 93 Curves (for Gyr 36"-Gyr 48") ......................................................... 94 Dimensions ................................................................................... 95

Capacities

SURGE BIN

Closed circuit

Recirculating load

Capacity 1

Capacity 2

CAPACITY 2 in MTPH / STPH CAPACITY 1 TOTAL CRUSHER STPH

GYR 36

GYR 48

GYR 66

GYR 84

RECOMMENDED SCREEN SIZE 9mm .375"

6mm .250"

5mm .185"

3mm .131"

2mm .093"

1.6mm .065"

1mm .046"

.833mm .0328"

54/60

45/50

31/35

27/30

20/23

16/18

13/15

9/10

65/75 4'x12'SD

4'x12'SD

4'x14'SD

5'x14'DD

5'x14'DD

6'x14'DD

6'x20'DD

6'x20'DD

94/105

72/80

49/55

40/45

36/40

27/30

22/25

15/17

115/130 4'x12"SD

5'x14'SD

6'x16'SD

6'x20'DD

6'x20'DD

8'x20'DD

8'x20'DD

2 Req. 6'x16'DD

144/160

108/120

76/85

63/70

54/60

40/45

36/40

22/25

190/210 5'x12'SD

6'x20'SD

8'x20'SD

2 Req. 6'x16'DD

2 Req. 6'x16'DD

2 Req. 6'x20'DD

3 Req. 6'x16'DD

2 Req. 8'x20'DD

225/250

162/180

117/130

90/100

81/90

63/70

54/60

36/40

8'x20'SD

2 Req. 6'x20'SD

2 Req. 6'x20'DD

2 Req. 6'x20'DD

2 Req. 8'x20'DD

2 Req. 8'x20'DD

4 Req. 6'x16'DD

265/300 6'x14'SD

ASTM C-33 SPEC SAND

20/25 STPH

34/40 STPH

55/60 STPH

80/70 STPH

Curves (for Gyr 36"-Gyr 48") ROUND OPENING Ø 0.2

0.3

0.4

0.5 0.6 0.7

1

2

3

4

SQUARE OPENING

5

6 7

8 9 10

20

30

40

50

60

Dimensions

B A D E

F

C

G

H J

Gyradisc Crusher Designation

Head A B C D E F G H J Diameter (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

English

Metric

36" GD

900 GD

36" 914mm

2121 3366 1051 2238 1422

686

546

540

1321

48" GD

1200 GD

48" 2537 4039 1308 2654 1664 1219mm

876

799

686

1765

66" GD HD

1650 GD

66" 2977 3804 1543 3324 2464 1028 1676mm

793

800

2260

84" GD HD

2100 GD

84" 3645 5344 1800 3775 2962 1353 1029 2134mm

902

2489

84" GD XHD

2100 GD

84" 3629 5492 1949 3664 2962 1353 1029 2134mm

902

2489

Impact crushers (BP-HSI)

Quarry application guide ............................................................ 97 Main characteristics (BP horizontal shaft impactors) ............... 102 BP curves ................................................................................. 103 Capacities - BP 1007 ............................................................... 104 Capacities - BP 1010 ............................................................... 105 Capacities - BP 1013 ............................................................... 106 Capacities - BP 1310 ............................................................... 107 Capacities - BP 1313 ............................................................... 108 Capacities - BP 1315 ............................................................... 109 Capacities - BP 1620 ............................................................... 110 Main characterisitics (HSI) ........................................................111 HSI curves ................................................................................ 112 Capacities - HSI 1007 .............................................................. 113 Capacities - HSI 1010 .............................................................. 114 Capacities - HSI 1013 .............................................................. 115 Capacities - HSI 1310 .............................................................. 116 Capacities - HSI 1313 .............................................................. 117 Capacities - HSI 1315 .............................................................. 118 Capacities - HSI 1620 .............................................................. 119 Estimation of hammer wear life (HSI) ...................................... 120

Quarry application guide

PRIMARY APPLICATIONS Rock characteristics According to French standards : - abrasion index less than 250 g/t - crushability more than 35% - dynamic fragmentation more than 20% - compressive strength less than 1 800kg/cm2 (test done with cylinder of rock 40 mm diameter and 80 mm high).

According to US standards : - paddle abrasion index less than 0.0240 g - Los Angeles abrasion index more than 20 % - average impact work index less than 16 maximum impact work index less than 23. Main kinds of rock : Limestones, dolomitic limestone, gypsum, talc, chalk, marbles, marl, schists, slates

Hammer materials in primary applications . Manganese steel The property of this alloy is to be hardened superficially by the rock blows and to remain ductile in the heart. This is the only kind of alloy enabling primary application use without breakage. Hammer life duration is not easily predictable and of course the homogeneity of the quarry face (see life duration of wear parts) ; paddle abrasion index gives only an idea of what will be the wear parts life duration. Results from sites shows that hammers can last 200 hours for abrasion index of 250 g/t (A.index. of 0.024 g) and up to more than 2 000 hours for not abrasive limestones. (See chart about estimation of hammer wear life).

. Other materials In some application cases (i.e. with soft rocks, maximum feed size controlled to avoid too big blocks and no tramp iron,), it might be interesting to use martensitic steel or chrome iron hammers as far as life duration is concerned. Chrome iron material is much more harder than manganese steel and then much more brittle. This means that feed material must be well prepared and controlled as well as tramp iron otherwise breakages are bound to happen. Martensitic steel material is in between manganese and chrome iron as far as ductility and hardness ; breakage might happen. In case of abrasive material, it could be profitable, economically speaking and talking into account some breakages, to use such type of hammer material. Improvement of life duration comparing to manganese: 1.2 to 1.5 times for martensitic steel 2 to 4 times for chrome iron

SECONDARY APPLICATIONS Rock characteristics According to French standards : - abrasion index less than 900 g/t - crushability more than 30% - dynamic fragmentation more than 15%

According to US standards : - paddle abrasion index less than 0.2100 g - Los Angeles abrasion index more than 15 % - average impact work index less than 20 maximum impact work index less than 26. Horizontal shaft impactor has not to be used when more abrasive or tougher rock has to be processed.

Main kinds of rock : Same as for primary applications plus dolomite, some granites and basalts, sandstone, medium abrasive gravels and ores.

Hammer materials in secondary applications . Manganese steel Used when paddle abrasion index is less than 250 g/t (A. index less than 0.024g.). Hammer duration life is from 200 hours up to more than 1 500 hours for not abrasive limestones.

. Chrome iron When paddle abrasion index is more than 250 g/t, chrome iron hammers become necessary. A secondary application top feed size allows the use of such material although a breakage might happen in case of tramp iron ; see performances chart for maximum top feed size when using chrome iron. A protection by means of metal detector is necessary to prevent tramp iron to go through the machine. Hammer life duration is from 150 hours up to more than 2 000 hours depending on rocks processed and on impactor working conditions.

IMPACTOR FEED

The quarry run is composed by 30% to 60% of rocks having half dimension of the maximum nominal size. Bulk density is considered to be 1.6 g/cm3. Rule of thumb for quarry blocks: - 3 dimensions represent the size of a bloc : thickness, the nominal size and length; thickness is about 0.6 times the nominal size and length is about 1.6 times the nominal size. - See performances charts for weight of blocks and maximum top feed size.

MAXIMUM REDUCTION RATIO IN OPEN CIRCUIT

Refer to performances charts : the limit to get the final product size in open circuit is indicated.

MAXIMUM REDUCTION RATIO IN CLOSED CIRCUIT

Refer to performances charts : In closed circuit, finer product size than indicated in the charts can be obtained but the recirculating load might be too large.

CAPACITIES IN OPEN AND CLOSED CIRCUITS

Refer to performances charts and average output curves. N.B. a product size has 90% passing at the corresponding square opening.

POWER TO BE INSTALLED

Refer to performances charts : power mentioned is maximum power to install according to primary or secondary application. ROTATION SPEED

Refer to performances charts.

ADJUSTMENT OF THE BREAKER PLATES

- Second breaker plate setting To be adjusted to the nominal product size dimension. - First breaker plate setting Setting = (Top feed size + second breaker plate setting) / 4 + 20 mm. - Example : top feed size : 1000 mm product size : minus 80 mm Second breaker plate setting : 80 mm First breaker plate setting : (100 + 80) / 4 + 20 = 290 mm. - During commissioning These above theoritical setiings have to be adjusted if required to get the final requested product.

HOW TO USE THE PERFORMANCES CHART

1- Choose the top feed size of the application. 2- Choose the final product size you want to get from the machine: Several cases : - You get directly the nominal product size in open circuit (OC), or you reach the impactor working limit in open circuit. - You might want to get finer product then you have to use a closed circuit (CC) at an opening sieve equal to the nominal product size. In this case the output of the impactor will be the finer specified output you can get in open circuit. Note: Nominal size is with 90% passing at corresponding square opening; gradation curve will be found in the average output curves chart. 3- Capacities are basic capacities of the requested nominal product size obtained with the corresponding electrical power. For reduced outputs, the necessary power is proportional to the outputs reduction. 4- Rotation speed and tip hammer speed are indicated for each top feed size.

Main characteristics (BP horizontal shaft impactors)

size

1007

1010

1013

1310

1313

1315

1620

FEED OPENING Width

(mm)

750

1020

1320

1020

1320

1540

2050

Height

(mm)

650

710

770

1000

1140

1140

1400

(mm)

1000

1000

1000

1350

1350

1350

1550

4

4

4

4

4

4

5

55 75 90

90 110 132

110 132 160

110 132 160

132 160 200

160 200 250

250 315 2 x 200

8300

10040

11970

15680

18815

21960

42500

ROTOR Diameter

Number of hammers POWER

(kW)

WEIGHT

(kg)

Without feed box

BP curves BP HORIZONTAL SHAFT IMPACTORS AVERAGE OUTPUT CURVES 90% PRODUCT PASSING AT CORRESPONDING SQUARE OPENING % CUMULATIVE PASSING AT SQUARE OPENING SIEVES

SQUARE OPENING SIEVES

(mm)

Capacities - BP 1007

kW

BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM) :

TOP FEED SIZE

mm

kg

CIRCUIT

rpm

CHROME IRON

SPEED

MAX. POWER

BP 1007

m/s

MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 150

125

100

80

60

175

160

140

120 100*

50

40

30

25

20

15

10

90

65

55

50

45

85

70

60

55

45

90

75

65

60

50

40

80

75

65

55

45

85

75

60

50

85

70

55

OC CC 740 90 38 740 90 38 780 90 41 780 75 41 820 75 43 880 75 46

300 x 500 x 800

200

240 x 400 x 640

100

180 x 300 x 480

45

120 x 200 x 320

12

60 x 100 x 160

1.6

30 x 50 x 80

0.2

OC CC OC

175

150

135

115 100*

CC OC

165

145

120 105*

CC OC

150

130

110 100*

CC OC

115

95*

CC OC

110

95*

CC OC CC

- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). . CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH



TOP FEED SIZE

mm

kg

CIRCUIT

rpm kW

CHROME IRON

SPEED

MAX. POWER

BP 1010

m/s


150

125

100

80

60

50

40

30

25

20

240

220

190

165

140 125*

15

105

85

75

65

115

95

85

75

60

125

105

90

80

65

CC

110

100

85

70

OC

150 125*

CC

115

95

80

OC

150 130* 110

95

OC CC OC CC 740 132 38 740 132 38 780 110 41 780 110 41 820 110 43 880 110 46

360 x 600 x 960

350

240 x 400 x 640

100

180 x 300 x 480

45

120 x 200 x 320

12

60 x 100 x 160

1.6

30 x 50 x 80

0.2

OC CC OC

240

210

185

155 135*

CC OC

225

200

165 145*

CC OC

210

175

155 135*

CC




mm

kg

CIRCUIT

rpm kW

CHROME IRON

SPEED

MAX. POWER

BP 1013

m/s


150

125

100

80

60

50

40

30

25

20

385

325

300

255

220

190 165*

15

140

115

100

90

160

135

115

100

80

170

140

125

110

90

CC

150

135

115

95

CC

200 170*

CC

150

130

110

OC

200 170* 140

125

OC CC CC CC 740 160 38 740 160 38 780 132 41 780 132 41 820 132 43 880 132 46

360 x 600 x 960

350

240 x 400 x 640

100

180 x 300 x 480

45

120 x 200 x 320

12

60 x 100 x 160

1.6

30 x 50 x 80

0.2

CC CC CC

330

290

255

210 190*

CC CC

310

265

220 195*

CC CC

280

235

210 180*

CC




TOP FEED SIZE

mm

kg

CIRCUIT

rpm kW

CHROME IRON

SPEED

MAX. POWER

BP 1310

m/s


150

125

100

80

60

50

40

30

25

360

300

270

235

205 170*

20

15

150

130

110

95

140

115

100

90

160

135

115

100

80

170

140

125

110

90

CC

150

135

115

95

OC

200 170* 150

130

110

OC CC 520 160 36 540 160 38 540 160 38 610 132 43 610 132 43 650 132 46

480 x 800 x1280

800

360 x 600 x 960

350

240 x 400 x 640

100

180 x 300 x480

45

120 x 200 x 320

12

60 x 100 x 160

1.6

OC CC OC

385

325

300

255

220

190 165*

CC OC

330

290

255

210 190*

CC OC

310

265

220 195*

CC OC

280

235

210 180*

CC OC CC




TOP FEED SIZE

mm

kg

CIRCUIT

rpm kW

CHROME IRON

SPEED

MAX. POWER

BP 1313

m/s 520 200 36 520 200 36 540 200 38 610 200 43 540 160 38 610 160 43 610 160 43

540 x 900 x1440

1100

480 x 800 x 1280

800

360 x 600 x 960

350

240 x 400 x 640

100

180 x 300 x 480

45

120 x 200 x 320

12

60 x 100 x 160

1.6


40

30

180

155

130

190

165

140

120

180

150

130

110

205

170

145

125

100

215

180

155

135

110

CC

195

170

145

120

OC

255 215* 190

160

135

OC

200

150

125

100

80

60

430

360

320

280

245 205*

CC OC

450

375

335

295

485

420

370

325

285

415

365

320

270 240*

CC OC

385

335

280 250*

CC OC

15

240 210*

CC OC

20

260 215*

CC OC

25

360

300

270 235*

CC OC CC



kW


TOP FEED SIZE

mm

kg

CIRCUIT

rpm

CHROME IRON

SPEED

MAX. POWER

BP 1315

m/s


150

125

100

80

60

500

420

380

330

290 240*

50

40

30

25

20

15

210

180

150

195

160

140

210

170

150

130

240

200

170

145

120

250

210

185

160

130

CC

225

200

170

140

OC

300 250* 220

190

160

OC CC 520 250 36 520 250 36 540 250 38 540 250 38 610 200 43 610 200 43 650 200 46

660 x 1000 x1600

1600

480 x 800 x 1280

800

360 x 600 x 960

350

240 x 400 x 640

100

180 x 300 x 480

45

120 x 200 x 320

12

60 x 100 x 160

1.6

OC CC OC

530

440

400

345

305 250*

CC OC

225 570

480

440

380

330

280 245*

CC OC

490

430

380

315 280*

CC OC

455

395

330 290*

CC OC

420

350

315 270*

CC




TOP FEED SIZE

mm

kg

CIRCUIT

rpm kW

CHROME IRON

SPEED

MAX. POWER

BP 1620

m/s 420 400 34 420 400 34 470 400 38 470 400 38 470 400 38 530 315 43 530 315 43 530 315 43

780 x 1300 x 2080

3000

660 x 1000 x1600

1600

480 x 800 x 1280

800

360 x 600 x 960

350

240 x 400 x 640

100

180 x 300 x 480

45

120 x 200 x 320

12

60 x 100 x 160

1.6


40

30

310

265

220

345

300

250

370

320

265

230

345

280

250

215

395

330

280

240

200

420

350

310

270

220

CC

370

330

285

235

OC

500 410* 360

310

260

OC

200

150

125

100

80

60

740

635

570

460

425 350*

CC OC

825

700

630

550

870

740

665

585

920

800

720

630

550

460 405*

CC OC

810

710

620

520 460*

CC OC

750

650

545 480*

CC OC

15

510 420*

CC OC

20

480 400*

CC OC

25

700

580

520 445*

CC


Main characterisitics (HSI)

size

1007

1010

1013

1310

1313

1315

1620

FEED OPENING Width

(in.)

29 1/2

40

52

40

52

60

80 1/2

Height

(in.)

25 1/2

28

30 1/2

39 1/2

45

45

55

(mm)

39

39 1/2

39 1/2

53

53

53

61

4

4

4

4

4

4

5

75 100 125

125 150 200

150 200 250

150 200 250

200 250 300

250 300 350

350 500 2 x 300

18300

22140

26400

34580

41490

48240

93710

ROTOR Diameter

Number of hammers POWER

(hp)

WEIGHT Without feed box

(lbs)

HSI curves HORIZONTAL SHAFT IMPACTORS AVERAGE OUTPUT CURVES 90% PRODUCT PASSING AT CORRESPONDING SQUARE OPENING % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES

(in.)


(mm)

Capacities - HSI 1007

fpm

BASIC CAPACITY (STPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (IN.) :

TOP FEED SIZE

in.

Ibs

CIRCUIT

rpm HP

CHROME IRON

SPEED

MAX. POWER

HSI 1007

MATERIAL BULK DENSITY : 1.6 6

5

4

195

175

155

3

2½

2

1½

11/4

1

3/4

1/2

3/8

100

70

60

55

50

95

80

65

60

45

100

85

70

65

50

45

90

85

70

55

50

95

85

65

55

95

70

60

OC CC 740 125 7480 740 125 7480 780 125 8070 780 100 8070 820 100 8465 880 100 9055

12 x 20 x 32

440

10 x 16 x 25

220

7 x 12 x 19

100

5x 8 x 13

26

2½x 4 x 6½

3.5

1¼ x 2 x 3¼

0.4

OC

130 110*

CC OC

195

165

150

125 110*

CC OC

180

160

130 115*

CC OC CC OC CC OC CC

165

145

120 110*

125 105*

120 105*

OC CC

- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). . CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL PADDLE ABRASION INDEX : . .LESS THAN 0.0240 : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 0.0240 AND 0.2100 : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH


fpm


TOP FEED SIZE

in.

Ibs

CIRCUIT

rpm HP

CHROME IRON

SPEED

MAX. POWER

HSI 1010


6

5

4

3

265

240

210

180

2½

2

1½

1¼

1

3/4

1/2

115

95

85

70

125

105

95

85

55

140

115

100

90

60

CC

120

110

95

65

OC

165 140*

CC

125

105

85

OC

165 145* 120

100

OC CC OC CC 740 200 7480 740 200 7480 780 150 8070 780 150 8070 820 150 8465 880 150 9055

14 x 24 x 38

770

10 x 16 x 25

220

7x 12 x 19

100

5x 8 x 13

26

2½ x 4 x 6½

3.5

1¼ x 2 x 3¼

0.4

OC

155 140*

CC OC

265

230

205

170 150*

CC OC

250

220

180 160*

CC OC

230

195

170 150*

CC



fpm


TOP FEED SIZE

in.

Ibs

CIRCUIT

rpm HP

CHROME IRON

SPEED

MAX. POWER

HSI 1013


6

5

4

3

515

435

400

340

293

2½

2

1½

1¼

1

3/4

1/2

185

155

135

120

215

180

155

135

90

225

185

165

145

105

CC

200

180

155

110

OC

265 225*

CC

200

175

130

OC

265 225* 185

155

OC CC OC CC 740 250 7480 740 250 7480 780 200 8070 820 200 8465 820 200 8465 880 200 9055

14 x 24 x 38

770

10 x 16 x 25

220

7x 12 x 19

100

5x 8 x 13

26

2½ x 4 x 6½

3.5

1¼ x 2 x 3¼

0.4

OC

255 220*

CC OC

440

385

340

280 255*

CC OC

415

355

295 260*

CC OC

375

315

280 240*

CC



fpm


TOP FEED SIZE

in.

Ibs

CIRCUIT

rpm HP

CHROME IRON

SPEED

MAX. POWER

HSI 1310


6

5

4

480

400

360

315

3

2½

2

1½

1¼

1

3/4

1/2

200

175

145

125

185

155

135

120

215

180

155

135

90

225

185

165

145

105

CC

200

180

155

110

OC

265 225* 200

175

130

OC CC 520 250 7085 540 250 7480 540 250 7480 610 200 8465 610 200 8465 650 200 9055

19 x 32 x 50

1760

14 x 24 x 38

770

10 x 16 x 25

220

7x 12 x 19

100

5x 8 x 13

26

2½ x 4 x 6½

3.5

OC

275 225*

CC OC

515

435

400

340

295

255 220*

CC OC

440

385

340

280 255*

CC OC

415

355

295 260*

CC OC

CC

375

315

280 240*

OC CC



fpm 520 300 7085 520 300 7085 540 300 7480 540 300 7480 610 200 8465 610 200 8465 650 200 9055

BASIC CAPACITY (STPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING ( IN.) :

TOP FEED SIZE

in.

Ibs

21 x 36 x 57

2430

19 x 32 x 50

1760

14 x 24 x 38

770

10 x 16 x 25

220

7x 12 x 19

100

5x 8 x 13

26

2½ x 4 x 6½

3.5

CIRCUIT

rpm HP

CHROME IRON

SPEED

MAX. POWER

HSI 1313


1½

1¼

200

170

140

210

180

155

130

200

165

145

120

225

185

160

140

95

235

200

170

150

105

CC

215

185

160

115

OC

280 235* 210

175

140

OC

8

6

5

4

475

395

355

310

3

2½

495

415

370

325

535

465

410

360

315

265 230*

CC OC

455

400

355

300 265*

CC OC

425

370

310 275*

CC OC

CC

1/2

285 235*

CC OC

3/4

270 225*

CC OC

1

395

330

300 260*

OC CC



fpm


TOP FEED SIZE

in.

Ibs

CIRCUIT

rpm HP

CHROME IRON

SPEED

MAX. POWER

HSI 1315


6

5

4

620

520

470

410

3

2½

2

1½

1¼

1

3/4

1/2

260

225

185

280

240

200

175

260

210

185

160

300

250

210

180

135

310

260

230

200

140

CC

280

250

210

160

OC

370 310* 275

235

185

OC CC 520 400 7085 520 400 7085 540 400 7480 540 400 7480 610 300 8465 610 300 8465 650 300 9055

24 x 40 x 64

3530

19 x 32 x 50

1760

14 x 24 x 38

770

10 x 16 x 25

220

7x 12 x 19

100

5 x 8 x 13

26

2½ x 4 x 6½

3.5

OC

360 300*

CC OC

657

545

495

430

380 310*

CC OC

705

595

545

470

410

345 305*

CC OC

605

535

470

390 345*

CC OC

564

490

410 360*

CC OC

CC

520

435

390 335*



fpm 420 600 6690 420 600 6690 470 600 7480 470 600 7480 470 600 7480 530 450 8465 530 450 8465 530 450 8465


TOP FEED SIZE

in.

Ibs

31 x 52 x 83

6600

24 x 40 x 64

3530

19 x 32 x 50

1760

14 x 24 x 38

770

10 x 16 x 25

220

7x 12 x 19

100

5 x 8 x 13

26

2½ x 4 x 6½

3.5

CIRCUIT

rpm HP

CHROME IRON

SPEED

MAX. POWER

HSI 1620


1½

1¼

365

310

260

405

350

295

435

375

310

270

405

330

295

250

465

385

330

280

215

490

410

365

315

235

CC

435

385

335

245

OC

585 480* 420

365

275

OC

8

6

5

4

865

745

670

540

3

2½

965

820

740

654

102

865

780

685

600 490*

CC OC

108

940

845

740

645

540 475*

CC OC

950

830

725

610 540*

CC OC

880

760

640 565*

CC OC

CC

1/2

565 470*

CC OC

3/4

500 410*

CC OC

1

820

680

610 520*


Estimation of hammer wear life (HSI)

ESTIMATION OF HAMMER WEAR LIFE (HOURS)

PRODUCT ABRASIVITY

HAMMER MATERIALS

FRENCH STD ABR G/T

US. STD PADDLE AI G

MANGANESE STEEL H

MARTENSITIC STEEL H

CHROME IRON H

0 to 40

0 to 0.0020

more than 2000

More than 2400

More than 3000

40 to 100

0.0020 to 0.0050

1000 to 2000

1200 to 2400

More than 2000

100 to 150

0.0050 to 0.0100

400 to 1000

500 to 1200

1200 to 2000

150 to 250

0.0100 to 0.0240

150 to 400

200 to 500

800 to 1200

250 to 400

0.0240 to 0.0500

100 to 200

400 to 800

400 to 600

0.0500 to 0.1000

300 to 400

600 to 900

0.1000 to 0.2100

200 to 300

MORE THAN 900

MORE THAN 0.2100

APPLICATION FOR JAW OR CONE CRUSHER

Nordpactors

Flexibility................................................................................... 122 Easy use and servicing ............................................................ 123 Nordpactor curves .................................................................... 124 NP 1620 capacities .................................................................. 125 NP 1415 capacities .................................................................. 126 NP 1313 capacities .................................................................. 127 NP 1210 capacities .................................................................. 128 Nordpactor SR curves .............................................................. 129 NP 1520 SR capacities ............................................................ 130 NP 1315 SR capacities ............................................................ 131 NP 1213 SR capacities ............................................................ 132 NP 1110 SR capacities ............................................................. 133 NP 1007 SR capacities ............................................................ 134

Flexibility A choice of primaries. A choice of secondaries also adapted to the recycling. A choice of different hammers qualities: - Manganese steel - Martensitic steel - Cast iron

Possibility to have a 3rd braker plate in secondary machines. Possibility of hydraulic assistance. Possibility of hydraulic setting. Same wear parts on an associated primary and secondary (complete plant). The compact design enables a fitting on mobile equipment (portable or Lokotrack).

Easy use and servicing - Inspection lateral and back doors. - Hydraulic opening of the machine with a motorized pump. - Beam and servicing pulley block. - Dismantling of the hammers either sideways or upwards. - Returning and refitting in place thanks to adapted tools supplied. - More massive hammers then a less frequent changing. - Profil of the hammer allowing its returning and then a maximum use of the wear part (rule 70/ 20/5/5). - Locking of the hammers by wedges ensuring a perfect contact with the backing beam. - Locking of the hammers allowing to push forwards the present limits of use of certain qualities of wear parts and then to have a less frequent change effect. - Locking of the hammers very quickly limiting the down time and the loss of production as well as the cost of manpower. - Hydraulic assistance for the setting of the second breaker plate and the clearing of the first breaker plate (option on primary). - Hydraulic setting of the primary and secondary breaker plates thanks to cylinders (option on the secondaries). - Side liners in anti-abrasion steel 400 HB (rule 70/20/5/5). - Side liners are bolted on the frame and have a dimension allowing an heasy handling.

Nordpactor curves NORDPACTOR H.S.I. AVERAGE OUTPUT CURVES FOR NP SERIES 90% PRODUCT PASSING AT CORRESPONDING SQUARE OPENING % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES


(in)

(mm)

NP 1620 capacities

rpm


TOP FEED SIZE CIRCUIT

CHROME IRON

MAX. POWER

NP 1620

mm

kg

m/s 420 34 420 34 440 36 470 38 470 38 500 41 500 41 530 43

780X 1300 X2080

3000

600X 1000 X1600

1600

480X 800 X1280

800

360X 600 X960

350

240X 400 X640

100

180X 300 X480

45

120X 200 X320

12

60X 100 X160

1,6

MAXIMUM INSTALLED POWER : 400 KW MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 50

40

30

310

260

220

330

280

230

350

300

250

220

330

260

230

210

370

310

270

250

190

450

370

330

280

230

CC

430

390

330

265

OC

570 480* 420

360

300

OC

200 150 125 100

80

760

420 350*

660

580

480

60

CC OC

840

700

620

540

870

730

650

570

930

780

710

620

530

430 380*

CC OC

810

750

650

530 470*

CC OC

870

760

620 540*

CC OC

CC

15

500 400*

CC OC

20

470 380*

CC OC

25

840

680

620 510*

- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCEDOUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH

NP 1415 capacities

rpm



CHROME IRON

MAX. POWER

NP 1415

mm

35 520 36 520 36 550 39 585 42 585 42 615 44

MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55%

kg

m/s

495

MAXIMUM INSTALLED POWER : 250 KW

600X 1000 X1600

1600

480X 800 X1280

800

360X 600 X960

350

240X 400 X640

100

180X 300 X480

45

120X 200 X320

12

60X 100 X160

1,6

50

40

30

210

180

150

225

195

160

140

210

170

150

135

240

200

175

150

130

290

240

210

180

150

CC

280

250

210

170

OC

370 310* 270

230

190

OC

200 150 125 100

80

540

300 240*

450

400

350

60

CC OC

560

470

420

365

600

500

460

400

340

520

480

420

340 300*

CC OC

560

490

400 350*

CC OC

CC

15

280 245*

CC OC

20

315 250*

CC OC

25

540

440

400 330*


NP 1313 capacities

rpm



CHROME IRON

MAX. POWER

NP 1313

mm

kg

m/s 520 35 520 35 550 37 550 37 620 42 620 42 660 45

540X 900 X1440

1100

480X 800 X1280

800

360X 600 X960

350

240X 400 X640

100

180X 300 X480

45

120X 200 X320

12

60X 100 X160

1,6


40

30

170

145

115

180

155

125

110

170

135

120

110

330

260

230

210

230

190

170

145

120

CC

220

200

165

135

OC

300 250* 210

180

150

OC

200 150 125 100

80

430

240 190*

360

320

280

60

CC OC

450

375

335

290

480

400

370

320

270

415

380

330

270 240*

CC OC

450

390

320 280*

CC OC

CC

15

220 190*

CC OC

20

250 200*

CC OC

25

430

350

320 260*


NP 1210 capacities

rpm



CHROME IRON

MAX. POWER

NP 1210

mm

kg

m/s

MAXIMUM INSTALLED POWER : 160 KW MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 200 150 125 100

80

60

50

40

30

25

330

190 150*

20

15

135

120

100

85

125

105

90

80

145

120

105

90

80

170

140

125

110

90

CC

165

145

120

100

OC

220 180* 160

140

110

OC CC 560 35 580 37 580 37 650 41 650 41 700 44

480X 800 X1280

800

360X 600 X960

350

240X 400 X640

100

180X 300 X480

45

120X 200 X320

12

60X 100 X160

1,6

OC

280

250

220

CC OC

360

300

280

240

200

170 150*

CC OC

310

290

250

200 180*

CC OC

330

290

240 210*

CC OC

CC

320

260

240 200*

OC CC


Nordpactor SR curves

NORDPACTOR H.S.I. AVERAGE OUTPUT CURVES FOR NP SR SERIES 90% PRODUCT PASSING AT CORRESPONDING SQUARE OPENING % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES


(in)

(mm)

NP 1520 SR capacities

rpm



CHROME IRON

MAX. POWER

NP 1520 SR

mm

kg

m/s

480 37 500 39 530 42 560 44 580 46 630 49

360X 700 X960

500

240X 400 X640

100

180X 300 X480

45

120X 200 X320

12

60X 100 X160

1,6

30X 50 X80

0,2


30

25

20

320

270

250

220

400

340

300

260

230

410

370

320

270

420

360

300

CC

450

380

330

OC

500* 400

350

OC

200 150 125 100

80

60

800

500

450 370*

720

660

570

50

CC OC

780

690

600

500 450*

CC OC

800

720

600

540 460*

CC OC

830

690

640

560 470*

CC OC

15

600 510*

CC



rpm



CHROME IRON

MAX. POWER

NP 1315 SR

mm

kg

m/s

550 37 585 40 615 42 660 45 700 48 700 48

360X 600 X960

350

240X 400 X640

100

180X 300 X480

45

120X 200 X320

12

60X 100 X160

1,6

30X 50 X80

0,2


30

25

20

220

180

165

145

250

210

185

165

145

260

230

200

170

265

225

190

CC

240

210

OC

310 250*

OC

150 125 100

80

60

480

330

280 245*

440

380

50

CC OC

490

430

380

315 280*

CC OC

500

450

380

340 290*

CC OC

520

430

400

350 300*

CC OC

15

380

320 280*

CC

220



rpm



CHROME IRON

MAX. POWER

NP 1213 SR

mm

kg

m/s

580 37 610 39 660 41 700 44 740 46 780 49

360X 600 X960

350

240X 400 X640

100

180X 300 X480

45

120X 200 X320

12

60X 100 X160

1,6

30X 50 X80

0,2

OC

MAXIMUM INSTALLED POWER : 200 KW MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 150 125 100

80

60

380

260

220 190*

350

300

50

CC OC

390

340

300

400

360

30

25

20

170

140

130

110

200

170

150

130

110

300

210

180

160

130

200

180

150

190

160

270 230*

CC OC

410

350

320

280 230*

CC OC

300

250 220*

CC OC

15

250 220*

CC OC

40

300

250 200*

CC

170



rpm



CHROME IRON

MAX. POWER

NP 1110 SR

mm

kg

m/s

620 36 660 38 700 40 740 43 780 45 830 48

360X 600 X960

350

240X 400 X640

100

180X 300 X480

45

120X 200 X320

12

60X 100 X160

1,6

30X 50 X80

0,2

OC


80

60

290

200

170 150*

260

230

50

CC OC

300

260

230

300

270

30

25

20

130

110

100

85

150

125

110

100

85

230

155

140

120

100

155

130

110

140

120

200 175*

CC OC

310

260

240

210 180*

CC OC

230

190 170*

CC OC

15

190 170*

CC OC

40

200

185 150*

CC

130



rpm



CHROME IRON

MAX. POWER

NP 1007 SR

mm

kg

m/s

705 37 790 37 790 41 835 44 835 44 940 49

300X 500 X800

200

240X 400 X640

100

180X 300 X480

45

120X 200 X320

12

60X 100 X160

1,6

30X 50 X80

0,2

OC


80

60

50

175

120

100

90*

160

140

CC OC

175

150

135

180

160

30

25

20

80

65

60

50

90

75

65

60

50

135

190

90

80

70

60

45

155

145

90

80

70

55

85

75

60

80

65

125 105*

CC OC

135

115 100*

CC OC

10

120 105*

CC OC

15

115 100*

CC OC

40

130

110

90*

CC


Recycling

Nordberg Impact Crushers guidelines in recycling applications ........................................................... 136 Impactors curves : Output in demolition rubble and concrete (production of minus 70 mm) ............................. 138 Impactors curves : Output in demolition rubble and concrete (production of minus 40 mm) ............................. 139 Performances (mm) : Output in demolition rubble and concrete ............................................................................ 140 Performances (in.) : Output in demolition rubble and concrete ............................................................................ 141 Impactors curves : output in asphalt recycling (production of minus 40 mm) ................................................... 142 Impactors curves : output in asphalt recycling (production of minus 20 mm) ................................................... 143 Performances (mm) : Output in asphalt ................................... 144 Performances (in.) : Output in asphalt ..................................... 145 Citycrusher 1007 ...................................................................... 146 Citycrusher curves : Output in demolition rubble and concrete (production of minus 40 mm) ............................. 147 Citycrusher curves : Output in demolition rubble and concrete (production of minus 70 mm) ............................. 148 Citycrusher curves : Output in asphalt recycling (production of minus 20 mm) ................................................... 149 Citycrusher curves : Output in asphalt recycling (production of minus 40 mm) ................................................... 150 Impact crusher BP 1010 curves ............................................... 151 Impact crusher BP 1013 curves ............................................... 152

Nordberg Impact Crushers guidelines in recycling applications RAW MATERIALS TO BE PROCESSED 3 main qualities: Concrete with or without rebars: They can be defined according to their components: - Aggregates which are fine or coarse, which are abrasive or not ... - The cement content. - The density and the thickness of the re-bars. Demolition materials: Normally composed of very heterogen materials: concrete, bricks, wood, steel, several rocks quality. Asphalts: They can be defined according to their components: - Aggregates more or less abrasive. - Tar content.

ADVANTAGES OF IMPACT CRUSHER IN RECYCLING - High reduction ratio. - Efficient way to separate the re-bars from aggregates in reinforced concrete. - Excellent shape coefficient of end products. - Possibility to run in closed circuit. - Cheaper capital investment than Jaw-cone solution.

FEED PREPARATION To achieve a good preparation of the feed materials : - Sorting of uncrushable materials: metallic pieces, wood sleepers. - Feed materials: size of the concrete slabs, concrete blocks or asphalt material should be adapted to the size of the impact crusher. - Closed circuit arrangement: to find a way to take away the metallic parts returning to the crusher.

QUALITIES OF HAMMERS Manganese steel: The only quality enabling to crush without breakage. Martensitic steel: With some risks of breakages according to the materials processed and the reduction requested. Resists better to the wear than manganese. Chromium cast iron: Good for asphalt processing if there is no tramp iron. High risks of breakages in concrete and demolition but the financial balance can be positive if the customer is aware of such risks and accepts them.

HAMMER LIFE Considering the heterogeneity of the different feeds the lifes forecasts are difficult and approximative. As rule of thumb, we can keep in mind the following values: - Manganese steel hammers: Concrete : 50 to 100 hours Demolition : 40 to 200 hours Asphalt : 40 to 150 hours - Martensitic steel hammers: 1.2 to 1.5 times the values for Mn - Chromium cast iron: 3 to 4 times the values for Mn

PRODUCTION Refer to the attached specific production charts for recycling.

PRODUCTION CURVES The production curves are very fluctuating and follow the fluctuation of the feed curves. Refer to the general shape of the attached curves obtained from actual site where actual recycling was performed.

Impactors curves : Output in demolition rubble and concrete (production of minus 70 mm HS IMPACTORS OUTPUT IN DEMOLITION RUBBLE AND CONCRETE PRODUCTION OF MINUS 70 MM OUTPUT GRADATION ENVELOPE % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065

0.13

0.25

0.5


(in) 1

(mm)

2

3

Impactors curves : Output in demolition rubble and concrete (production of minus 40 mm HS IMPACTORS OUTPUT IN DEMOLITION RUBBLE AND CONCRETE PRODUCTION OF MINUS 40 MM GRADATION CURVES : OUTPUT ENVELOPE SITE RESULTS % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065

0.13

0.25

0.5


(in) 1

(mm)

2

3

Performances (mm) : Output in demolition rubble and concrete

OUTPUT IN DEMOLITION RUBBLE AND CONCRETE

POWER

SPEED

TOP FEED SIZE

kW

RPM / M/S

MM

120

70

40

300 x 500 x 800

110

80

50

75

610 / 32 150 x 250 x 400

130

100

65

350 x 600 x 900

150

110

75

180 x 300 x 450

190

130

85

350 x 600 x 1000

180

130

90

180 x 300 x 500

230

170

110

500 x 800 x 1200

180

130

90

250 x 400 x 600

230

170

120

520 x 900 x 1400

210

160

110

260 x 450 x 700

270

200

140

600 x 1000 x 1600

250

190

140

300 x 500 x 800

300

230

170

SIZE

1007

1010

1013

1310

1313

1315

BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90 % PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM)

90

110

132

160

200

610 / 32

610 / 32

450 / 32

450 / 32

450 / 32

Performances depend on preparation of the feed material. Above basic capacities are obtained with corresponding power ; for reduced outputs the necessary power is proportional to the outputs reduction.

Performances (in.) : Output in demolition rubble and concrete

OUTPUT IN DEMOLITION RUBBLE AND CONCRETE

POWER

SPEED

TOP FEED SIZE

HP

RPM / FPM

IN.

5

3

1.5

12 x 20 x 32

120

90

55

100

610 / 6300 6 x 10 x 16

145

110

70

14 x 24 x 36

160

120

80

7 x 12 x 18

210

150

95

14 x 24 x 40

200

145

100

7 x 12 x 20

250

190

120

19 x 32 x 50

220

175

120

9 1/2 x 16 x 25

270

200

140

21 x 36 x 57

240

185

130

10 1/2 x 18 x 23 1/2

310

230

160

24 x 40 x 64

280

210

160

12 x 20 x 32

350

260

180

SIZE

1007

1010

1013

1310

1313

1315

BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90 % PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (IN)

120

150

200

250

300

610 / 6300

610 / 6300

450 / 6300

450 / 6300

450 / 6300


Impactors curves : output in asphalt recycling (production of minus 40 mm) HS IMPACTORS OUTPUT IN ASPHALT RECYCLING PRODUCTION OF MINUS 40 MM OUTPUT GRADATION ENVELOPE % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065

0.13

0.25

0.5


(in) 1

(mm)

2

3

Impactors curves : output in asphalt recycling (production of minus 20 mm) HS IMPACTORS OUTPUT IN ASPHALT RECYCLING PRODUCTION OF MINUS 20 MM OUTPUT GRADATION ENVELOPE % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065

0.13

0.25

0.5


(in) 1

(mm)

2

3

Performances (mm) : Output in asphalt

OUTPUT IN ASPHALT BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90 % PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM)

POWER

SPEED

TOP FEED SIZE

kW

RPM / M/S

MM

70

40

20

1007

75

540 / 28

300 x 500 x 700

80

65

50

1010

90

540 / 28

300 x 600 x 800

110

90

60

1013

110

540 / 28

300 x 650 x 900

130

110

70

1310

132

400 / 28

400 x 800 x 1000

140

120

85

1313

160

400 / 28

500 x 900 x 1100

180

150

115

1315

200

400 / 28

500 x 1000 x 1300

210

180

135

SIZE


Performances (in.) : Output in asphalt

OUTPUT IN ASPHALT BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90 % PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (IN)

POWER

SPEED

TOP FEED SIZE

HP

RPM / FPM

IN.

3

1.5

3/4

1007

100

540 / 5510

12 x 20 x28

90

70

50

1010

120

540 / 5510

14 x 2 x 36

120

95

60

1013

150

540 / 5510

16 x 32 x 40

145

120

70

1310

200

400 / 5510

19 x 32 x 50

170

140

95

1313

250

400 / 5510

20 x 36 x 44

210

160

120

1315

300

400 / 5510

20 x 40 x 52

240

180

145

SIZE


Citycrusher 1007

Citycrusher curves : Output in demolition rubble and concrete (production of minus 40 mm) CITYCRUSHER 1007 OUTPUT IN DEMOLITION RUBBLE AND CONCRETE PERFORMANCES DEPEND ON PREPARATION AND PRECRUSHING OF THE FEED MATERIAL PRODUCTION OF MINUS 40 MM CAPACITY : 40 TO 90 MTPH (45 TO 100 STPH) GRADATION CURVES : OUTPUT ENVELOPE SITE RESULTS % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065

0.13

0.25

0.5


(in) 1

(mm)

2

3

Citycrusher curves : Output in demolition rubble and concrete (production of minus 70 mm) CITYCRUSHER 1007 OUTPUT IN DEMOLITION RUBBLE AND CONCRETE PERFORMANCES DEPEND ON PREPARATION AND PRECRUSHING OF THE FEED MATERIAL PRODUCTION OF MINUS 70 MM CAPACITY : 55 TO 125 MTPH (60 TO 135 STPH) OUTPUT GRADATION ENVELOPE % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065

0.13

0.25

0.5


(in) 1

(mm)

2

3

Citycrusher curves : Output in asphalt recycling (production of minus 20 mm) CITYCRUSHER 1007 OUTPUT IN ASPHALT RECYCLING PERFORMANCES DEPEND ON PREPARATION AND PRECRUSHING OF THE FEED MATERIAL PRODUCTION OF MINUS 20 MM CAPACITY : 45 TO 85 MTPH (50 TO 95 STPH) OUTPUT GRADATION ENVELOPE: % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065

0.13

0.25

0.5


(in) 1

(mm)

2

3

Citycrusher curves : Output in asphalt recycling (production of minus 40 mm) CITYCRUSHER 1007 OUTPUT IN ASPHALT RECYCLING PERFORMANCES DEPEND ON PREPARATION AND PRECRUSHING OF THE FEED MATERIAL PRODUCTION OF MINUS 40 MM CAPACITY : 55 TO 105 MTPH (60 TO 115 STPH) OUTPUT GRADATION ENVELOPE: % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065

0.13

0.25

0.5


(in) 1

(mm)

2

3

Impact crusher BP 1010 curves IMPACT CRUSHER BP 1010 PERFORMANCES DEPEND ON PREPARATION AND PRECRUSHING OF THE FEED MATERIAL PRODUCTION OF MINUS 40 MM CAPACITY : 75 TO 130 MTPH (80 TO 145 STPH) OUTPUT GRADATION ENVELOPE: % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065

0.13

0.25

0.5


(in) 1

(mm)

2

3

Impact crusher BP 1013 curves IMPACT CRUSHER BP 1013 PERFORMANCES DEPEND ON PREPARATION AND PRECRUSHING OF THE FEED MATERIAL PRODUCTION OF MINUS 40 MM CAPACITY : 105 TO 175 MTPH (115 TO 190 STPH) OUTPUT GRADATION ENVELOPE: % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065

0.13

0.25

0.5


(in) 1

(mm)

2

3

Cityscreen 1030

Specifications .............................................................................. 154 Technical description................................................................... 155 Production ................................................................................... 156

Specifications

Transportation dimensions Overall length Width Height Weight

: : : :

Vibrating screen Length Width Screening area Number of decks

Citycrusher 1007

8,270 m 2,50 m 2,890 m 11500 kg

: : : :

3m 1m 3 m2 2

Cityscreen 1030

Technical description . CVB 1030/II vibrating screen driven by 5.5 kW squirrel cage motor. . Feed conveyor to the screen, 500 mm x 6 m driven by 4 kW squirrel cage motor with gear reducer. . Lower deck product conveyor 500 mm x 4.8 m driven by 4 kW squirrel cage motor with gear reducer. . Stockpiling conveyor for final product, 500 mm x 3 m driven by 4 kW squirrel cage motor with a gear reducer. . Top deck oversize product chute. . Main control panel with protection devices and interconnecting cabling ready fitted. . Hydraulik system for lifting screen and conveyors into working position. . Rolled steel chassis equipped for hydraulik hook loading system.

Production Working with a Citycrusher 1007, the Cityscreen 1030 has a typical output performance in asphalt/concrete material of: 23 tph of 0/10 10 tph of 10/20 17 tph of +20

Sand impactor BP 10.05 6

7

1

8

2

4

3

5

Technical informations.............................................................. 158 Typical screen granulametric curves (for information) ............. 159

Technical informations Technical description 1 The selection of large double row rolling element bearings permits high rotor speed. 2 Abrasion resistant blow bars and liner plates are selected to suit the feed material. 3 Easily locked blow bars are reversible to maintain the balance of the rotor and give maximum life. 4 Replaceable rotor protection plates. 5 Adjustable heads ensure perfect balancing of the two blow bars. 6 Breaker plate fitted with protective shock absorbers. 7 The crushing chamber is fitted with liners designed to ensure correct internal distribution of the feed. 8 Safety devices fitted for use during maintenance periods.

Characteristics Inlet cross section

mm

520 x 215

Maximum feed size

Rotor diameter

mm

1000

Non-abrasive material

mm

80

Total weight

kg

3850

Abrasive material

mm

60

Installed power

kW

110

Approximate capacity

t/h

60

Feed height

mm

1750

Typical screen granulametric curves (for information)

SQUARE OPENING

Hammer mill BM 100.125

2

6

1

5

3

7

4

Tecnical informations................................................................ 161

Tecnical informations Technical description 1 Large spherical roller bearings sized for long life and possible evolution of the rotation speed. 2 Main frame provided with a trap to capture possible tramp iron. 3 Hardened steel hammers axles. 4 Three positions for fixation on the rotor and symetrical design of the hammers allow wear compensation and optimisation. 5 Manganese liner plates for main crushing areas and abrasion resistant liners elsewhere. 6 Calibrating bars and/or grids made of manganese steel are locked by a simple device. 7 Safety device for frame opening.

Characteristics

Inlet cross section

mm

1200 x 490

Maximum feed size

mm

250

Rotor diameter

mm

1000

Approximate capacity

t/h

30 of 0/2 mm (CC)

Total weight

kg

9520

at 132 kW

40 of 0/4 mm (OC)

Installed power

kW

110 to 160

(CC) : closed circuit

55 of 0/6 mm (OC)

(OC) : open circuit

80 of 0/10 mm (OC)

Vertical shaft impactor VI 16.65

2

5

7

6

1

4

3

4

Technical characteristics .......................................................... 163

Technical characteristics

1 The selection of shaft bearings permits possible evolution of the rotation speed. 2 Automatic grease lubrication to get long life of the shaft bearings. 3 Standard equipment for processing abrasive material : rock box design rotor with discharge tips and rock box anvil. In case of less abrasive material, the VI can be equiped with shoe rotor and anvil ring. 4 Rotor and top cover liners made of chrome iron and wear resistant steel. Shell and main shaft box are protected by rubber curtains. 5 Easy monitoring and maintenance by two inspection doors located on the top cover. 6 Adjustable position of the feed tube. 7 A vibration detector device shuts down automatically the machine in case of considerable vibrations.

Screens

The range of screens ............................................................... 165 Secondary CVB screens .......................................................... 167 ELLIVAR screens .................................................................... 168 CVBD screens .......................................................................... 169 V-screens ................................................................................. 170 Capacities................................................................................. 171 Capacities of sizing screens .................................................... 172 Primary CVB screens ............................................................... 173 Capacities of primary CVB screens ......................................... 176 CSB scalping screens .............................................................. 177 EDB scalping screens .............................................................. 178 Scalping information................................................................. 179 Capacities of scalping screens ................................................ 182 ATV Feeders: ATV 09-40 - ATV 11-50 - ATV 14-65 ................. 183 ATV Feeders: ATV 06-23 - ATV 08-35 - ATV 11-45 ................. 184 Capacities of ATV Feeders ...................................................... 185 Choice of a screen ................................................................... 186

The range of screens

MACHINE

CVB 1020

CVB 1030

CVB 1330

CVB 1540

CVB 1845

Size : widthh

mm

1000

1000

1300

1500

1800

length

mm

2000

3000

3000

4000

4500

m2

2

3

4

6

8

II III IV

II III IV

II III IV

II III IV

II III IV

18°

18°

18°

18°

18°

Screening surface Number of decks possible Angle of operation Motor : Electric Short-circuit rotor 1500 REVS per/mn Power : II or II 1/2 decks

kW

4

5.5

5.5

11

15

IIII decks

kW

4

5.5

5.5

11

22

IV decks

kW

4

5.5

7.5

15

22

Rotation speed

min REVS

per/mn

800

800

800

800

800

of screen

max. REVS

per/mn

1100

1100

1100

1000

1000

mm

5 to 10

5 to 10

5 to 10

6 to 10

6 to 10

4 - SPB

5 -SPB

2340

2430

Amplitude Drive : V-belts number and type belt length

3 - 17 x 11 4 - 17 x 11 4 - 17 x 11 mm

1330

1720

Lubricating system

1720 (oil splash)

Weight of complete screen : II decks

kg

1400

2390

2560

4100

5500

II 1/2 decks

kg

-

-

-

-

-

III decks

kg

1650

2720

2940

4800

6800

IV decks

kg

1900

3100

3360

5560

7800

tonnes

1

1

1

1

2

yes

-

Maximum lift Rinsing capacity Primary screen (II decks)

(see water sprays) yes

-

yes

MACHINE

CVB 2050

CVB 2060

ELLIV 13

ELLIV 16

ELLIV 20

ELLIV 25

ELLIV 30

CVDB 1550

CVDB 1850

Size : widthh

mm

2000

2000

2200

2630

2630

3300

3300

1500

1800

length

mm

5000

6000

6100

6100

7625

7625

9150

5000

5000

Screening surface

m2

10

12

13

16

20

25

30

7.5

9

II III

II III IV

I II ½ III IV

II II ½ III

II II ½ III

II III

II

II III

II III

18°

18°

20°

20°

15°

15°

15°

0°

0°

Number of decks possible Angle of operation Motor : Electric Short-circuit rotor 1500 REVS per/min Power :

II or II 1/2 decks

kW

22

22

2 x 11

2 x 15

2 x 15

2 x 22

2 x 30

2 x 11

2 x 11

IIII decks

kW

22

22

2 x 11

2 x 15

2x18.5

2 x 22

-

2 x 11

2 x 11

IV decks

kW

22

22

2 x 11

-

-

-

-

-

-

Rotation speed

min REVS

per/mn

800

800

900

900

900

900

900

800

800

of screen

max. REVS

per/mn

1000

1000

1100

1100

1100

1100

1100

1000

1000

mm

6 to 10

6 to 10

4 to 10

4 to 10

4 to 10

6 to 14

6 to14

5 SPB

5 SPB

2x3 SPB

2x4 SPB

2x3-15

2x5 SPB

2x5 SPB

2x3 SPB

2x3 SPB

2650

2650

3650

3650

4750

2120

-

1750

1750

•

•

•

•

•

•

•

•

•

Amplitude

6to10.5 6 to 9.5

Drive : V-belts number and type belt length

mm

Lubricating system Weight of complete screen : II decks

kg

6200

7500

10400

13600

15300

21500

23500

5000

6200

II 1/2 decks

kg

-

-

11100

15600

17000

-

-

-

-

III decks

kg

7500

9300

12300

17000

19300

25000

-

6300

7000

IV decks

kg

8800

10800

15000

-

-

-

-

-

-

tonnes

2

2

2

2

2

2

2

2.5

2.5

-

-

-

Maximum lift Rinsing capacity Primary screen (II decks)

(see water sprays) yes

-

-

-

-

-

Secondary CVB screens Presentation

FEED BOX MECHANISM

SCREEN CLOTHS

BELTS GUARDS CHECK

SUSPENSION SPRINGS

SUSPENSION SPRINGS

PULLEYS

MOTOR SUPPORT

Description . Mechanism: one cylindrical shaft mounted with 2 (sphericall rollers) bearings. Counterweights are outside the sideplates. . Circular vibration . Side-tensioned decks . The drive can be either on right hand or left hand.

RUBBER COVERS

ELLIVAR screens Presentation EXCITERS

BELT

SUSPENSION SPRINGS

RUBBER SHOCK ABSORBER

SUPPORTING BASES

Description . Mechanism:

2 vibrating units at the top of the vibrating body. 2 (cylindrical rollers) bearings per vibrating units. . Elliptic vibration. . Side-tensioned decks with central tension hook. . One drive per vibrating units.

CVBD screens Presentation

Description . Mechanism:

2 shafts mounted with 4 (spherical rollers) bearings. no gear: self synchronized . Linear vibration inclined at 45° . Side-tensioned decks . Drive: 1 motor per shaft-line. motors are mounted on the vibrating body.

V-screens

Description . Vertical drum which rotates and vibrates (centrifugal force). . Only one split. Application . Fine meshes (up to 8 mm) with maximum feed size of 20 mm. Options . Dust extraction. . Fillers removing. Calculation . According to the feed graduation, NORDBERG can make your calculation.

Capacities See table. Datas have been determinated depending on: - Information we have got from the sites. - Stenght of the deck support frames. - Acceleration capability of the mechanism. Data will be updated depending on new informations and changes. Important - These capacities are not the only parameters of selection: the area calculation is also determinative. - These capacities can be increased by the amount of the half-size passing at the bottom deck which does not load the screen.

Example

0-30= 120 t/h 0-10= 50 t/h

380 220

80

t/h

160

Split at 60 Split at 20

80

Area calculation gives : CVB 1540 II Check-up with the table : maximum total feed capacity = 350 t/h So, 380 > 350 => CVB 1540 II is not suitable But : lower deck (split at 20) : half-size = 50 t/h =>Actual maximum total feed capacity is : 350 + 50 = 400 t/h => CVB 1540 II is suitable

Capacities of sizing screens

CAPACITIES OF SIZING SCREENS Maximum feed size (mm)

MAXIMUM TOTAL FEED CAPACITY (T/h)

NUMBER OF DECKS

*1

2

CVB 1020

70

100

90

80

CVB 1030

140

200

180

160

CVB 1330

140

200

180

160

CVB 1540

250

350

325

300

CVB 1845

300

500

450

400

CVB 2050

350

500

450

400

CVB 2060

350

500

550

500

ELLIVAR 13

420

600

575

550

525

ELLIVAR 16

500

700

650

600

550

ELLIVAR 20

500

700

650

600

ELLIVAR 25

700

1000

900

800

ELLIVAR 30

700

1000

900

CVDB 1550

280

400

350

CVDB 1850

280

400

350

"V" SCREEN

2½

3

3½

80

Maximum split (mm)

4

1

150

à

100

500

120

1 à 50

120

1 à 50

25

0.5 à 6

* Maximum oversize tonnage on a single deck (rinsing for instance). IMPORTANT : These capacities are not the only parameters of selection : the area calculation is also determinative. These capacities can be increased by the amount of the half-size passing at the bottom deck that do not load the screen.

Primary CVB screens

This range is issued of the standard CVB range. Presentation

Differences from sizing CVB screen

- 1st deck designed to be fitted with bolted screening pannels Standard : perforated steel plates (tensile strenght = 36 daN/mm2) Options : . perforated steel plates (type HARDOX400) . perforated rubber pannels - Other decks are common with the sizing CVB screens : wire woven cloths side-tensioned. - In some cases, the mechanism is stronger (compared to standard CVB) because of the heavier vibrating body. - Rubber liner for the shaft housing. - In some cases the suspension is reinforced (more springs). - Higher side plates : to prevent escaped material. - Wear steelplates are bolted inside the sideplates (on 1st deck only). - No feedbox. - The settings are adapted to primary screening => larger stroke, lower rotation speed (prevent plugging) Application Primary CVB are required when : - Feedsize is more than 150 mm - Feed capacity is big. Important Area calculation of 1st deck must take into account the perforated plates free area (See chapter 51).

Capacities See table. The data have been determinated depending on : - Information we have got from sites. - Strenght of the deck support frames. - Acceleration capability of the mechanism. Important - These capacities are not the only parameters of selection: the area calculation is also determinative. - These capacities can be increased by the amount of the half-size passing at the bottom deck which does not load the screen.

Example

0-75= 245 t/h 0-40= 135 t/h 0-20= 120 t/h

700

t/h Split at 150

350

350

Split at 80

90

260

Split at 50

100

160

Area calculation gives CVB 2060 IIIP Check-up with table :

maximum total feed capacity = 600 t/h So 700 > 600 => CVB 2060 IIIP is not suitable

But : lower deck (split at 50) : half-size = 120 t/h =>Actual maximum total feed capacity is : 600 + 120 = 720 t/h => CVB 2060 IIIP is suitable

Capacities of primary CVB screens

CAPACITIES OF PRIMARY SCREENS MACHINE

Max. total feed capacity (T/H) (1)

Max. oversize capacity on the top deck

Max. feed size mm

CVB 1020 II P

120

70

250

30

CVB 1330 II P

230

140

250

30

CVB 1540 II P

450

250

400

100

CVB 1845 II P

550

300

400

100

CVB 1845 III P

450

300

400

100

CVB 2050 II P

600

350

400

100

CVB 2050 III P

500

350

400

100

11

CVB 2060 II P

700

450

400

100

12

CVB 2060 III P

800

450

400

100

11

Max. weight Max. feed of the blocks height (kg) (m)

Max. split on 1st deck (mm)

Max. amplitude (mm) (2) 9

120

10 10

0.3

13 12 150

12

(1) These capacities can be increased by the amount of the half-size at the bottom deck that do not load the screen. (2) This amplitude is combined with a 800 RPM speed in order to keep a correct bearings life.

CSB scalping screens

Presentation

Description . Mechanism : one cylindrical shaft mounted with 2 spherical rollers bearings. counterweights are outside the sideplates. . Circular vibration . The drive can be either on right hand or left hand. . 1st deck : 2 torch cut grids with divergent opening. . 2nd deck : side tensioned.

Technical informations

MACHINE

WIDHT (M)

LENGTH (M)

AMPLITUDE (mm)

SPEED (RPM)

LUBRICATION

CSB 1238

1.3

2.8

8.5 to 9.5

800 to 900

GREASE

CSB 1528

1.5

2.8

8.5 to 10.5

800 to 900

GREASE

EDB scalping screens

Presentation SCALPING GRIDS

VIBRATING BODY

RUBBER PANNELS

SUSPENSION SPRINGS

CHECK

MOTORS

SECOND DECK

BELTS

Presentation .

Mechanism :

2 shafts mounted with 4 spherical rollers. bearings. no gear, self synchronisation.

.

Linear vibration, inclined at 45°

.

Drive :

. .

1st deck : 2 torch cut grids with divergent opening 2nd deck : side tensioned deck or deck with rubber pannels bolted or vibrating rods.

1 motor per shaft line. motors are mounted on the vibrating body.

Technical informations

MACHINE

WIDHT (M)

LENGTH (M)

AMPLITUDE (mm)

SPEED (RPM)

LUBRICATION

EDB 1539

1.5

3.9

13

850

OIL BATH

EFB 1844

1.8

4.4

13

850

OIL BATH

Scalping information We talk about scalping when we use : - torch cut grids with divergent opening - vibrating rods Of course, you have to consider that the split is not so accurate as with a square mesh. Hypothesis :

E = 0.66 D

The average shape of the blocks from the quarry face can be contained into the following parallepiped :

1. L=

66 D

D

C A B

The blocks move forward on their (C) side.

Torch cut grids with divergent opening E1 = minimum opening

E1

Eavg

En

E2

E2 = maximum opening Eavg = average opening = E1 + E2 2

FEED

En = nominal opening = 1,2 x Eavg

Use the standard grids Choose between : - soft steel - Hardness =110 HB - anti abrasion steel type HARDOX 400 (Hardness = 400 HB)

Standards grids

Crushed material

Graveled material

Average opening Eavh (mm)

Nominal opening En (mm)

Average split size D (mm)

Maximum Dimension of the blocks passing through L (mm)


Maximum Dimension of the locks passing through L (mm)

37

45

60

75

50

65

50

60

80

100

70

90

65

80

105

130

90

115

80

95

130

160

110

140

100

120

160

200

130

160

120

140

190

240

165

210

140

170

225

280

195

250

160

190

255

320

220

280

Vibrating rods OPENING

FEED

Advantages : -

Anti-blinding properties (because of self-vibration) Rods can be replaced individually and easily. Possibility to change the opening with the same rods. Tensile strength of the rods = 60 daN/mm2 - Hardness =

Disadvantage : - Do not accept big blocks.

170 HB

Crushed material

Graveled pit material

Opening of the rod (mm)


Maximum Dimension of the blocks passing through L (mm)


Maximum Dimension of the locks passing through L (mm)

20

25

30

25

30

25

30

35

30

35

30

40

50

35

40

35

45

55

40

45

40

50

60

45

50

45

60

75

50

55

50

65

80

60

70

60

80

100

70

80

70

90

110

80

80

80

105

130

90

100

90

120

150

105

120

100

130

160

115

130

Application Primary plant where the feed function and the scalping action are implemented by 2 separated machines.

Capacities See table. The data have been determinated depending on : -

information we have got from the sites. strenght of the machine. acceleration capability of the mechanism.

Data will be updated depending on new informations and changes.

Capacities of scalping screens

CAPACITIES OF SCALPING SCREENS MACHINE

CSB 1328

type

CDB 1528

EDB 1539

Circular

EDB 1844

Linear

Vibration

Feed

1st deck

Divergating grids

Divergating grids

Vibrating parallel rods

2nd deck Wire square mesh

Maximum stroke (mm)

10.5

10.5

13

13

Maximum capacity (mm)

350

500

650

1000

Maximum feed size (mm)

800

900

1100

1200

Maximum blocks weight (kg)

800

1100

2000

3000

Maximum feed height (m)

0.4

0.4

0.4

0.4

Minimum average space (mm)

60

60

80

80

Thrus capacity (t/h)

160

180

330

400

Maximum average space (mm)

200

200

200

200


300

340

500

600


50

50


150

180


100

100


380

450


25

25


100

125


60

60

Thrus capacity

210

250

Minimum square mesh (mm)

30

30

30

30


50

55

75

90

100Maximum square mesh (mm)

100

100

100

100


100

120

150

180

Minimum square mesh (mm)

30

30

30

30

30

35

50

60

100

100

100

100

50

60

75

90

Thrus capacity (t/h) Synthetic square mesh Maximum square mesh (mm) Thrus capacity (t/h)

ATV Feeders: ATV 09-40 - ATV 11-50 - ATV 14-65

Description .

Mechanism :

2 shafts mounted with 4 spherical rollers. bearings. 1 gear for synchronisation.

.

Linear vibration, inclined at 45°

.

Drive :

1 motor fixed on the frame. motors are mounted on the vibrating body.

. .

1st deck : 2nd deck :

2 torch cut grids with divergent opening vibrating rods.

MACHINE

WIDHT (M)

LENGTH (M)

AMPLITUDE (mm)

SPEED (RPM)

LUBRICATION

OPTION

ATV 09.40

0.9

4

10

920

OIL BATH

SPEED VARIATION

ATV 11.50

1.1

5

11

820

OIL BATH

SPEED VARIATION

ATV 14.65

1.4

6.5

13

750

OIL BATH

SPEED VARIATION

ATV Feeders: ATV 06-23 - ATV 08-35 - ATV 11-45 CHAIN CURTAIN

HOPPER

POST

FRAME

SUSPENSION STUDS

UNBALANCE MOTORS

VIBRATING BODY

Description .

Mechanism :

2 electric vibrating motors.

.

Linear vibration, inclined at 35° to 45°

. .

1st deck : 2nd deck :

2 torch cut grids with divergent opening vibrating rods.

MACHINE

WIDHT (M)

LENGTH (M)

AMPLITUDE (mm)

SPEED (RPM)

OPTION

ATV 06.23

0.6

2.3

6

1000

SPEED VARIATION

ATV 08.35

0.8

3.5

6

1000

SPEED VARIATION

ATV 09.40

0.9

4

10

1000

SPEED VARIATION

ATV 11.45

1.1

4.5

12

1000

SPEED VARIATION

Capacities of ATV Feeders

CAPACITIES OF ATV FEEDERS ATV

06.23

Excitator

2

MAximum stroke (mm)

09.40

VIBRATION

11.45

09.40

11.50

14.65

1 DOUBLE SHAFT MECANISM

MOTORS

8

8

10

12

12

13

16

30°

35°

45°

35°

45°

45°

45°

400

500

600

800

600

850

1200

90

150

250

450

350

600

1000


37

50

50

50

50

50

70


30

50

60

100

60

100

120

120

140

140

140

140


50

80

100

170

100

170

240


15

16

16

22

16

22

24


10

30

35

70

35

70

90

Maximum average space ( mm)

30

40

50

50

50

50

60


15

50

60

110

60

110

160

0.7

0.9

1.1

1.9

1.1

1.9

2.4

0.66

0.85

0.9

1.8

0.9

1.8

2.3

2

2

2

2

2

2

2

6

11

13

15

13

26

Vibration Maximum feed

08.35

inclinaison

Size (mm) Capacity

(t/H)

160

200

1st deck Maximum average space (mm)

160 300

2nd deck

Scalping area Screening area Scalping grids Feed hopper

Qty

3.5

3

40 to 50

Choice of a screen Surface calculation It is based on the knowledge and observations got from sites over decades. At the end, we consider: theoritical surface = ST ST =

US A x B x C x D x E x F x d x SF

With : M OS US HS A B C D E F d SF

= split (mm) = oversize tonnage (t/h) = undersize tonnage (t/h) = half size tonnage (t/h) = basic capacity (m3/h/m2) = oversize percentage factor (of the deck concerned) = efficiency screening factor = halfsize percentage factor (of the deck concerned) = Efficiency screening factor for wet screening = deck factor = bulk density (t/m3) = free area factor

* Factor A = basic capacity Factor E = efficiency screening factor for wet screening

A (m3/h / m2

M

1,5 A (t/h) / m2

E

Free area %

1.3 1.4 1.5 1.7 1.8 2 1.9 1.8 1.7 1.7 1.6 1.6 1.5 1.4 1.4 1.3 1.3 1.2 1.2 1.1 1.1 1 1 1 1 1 1 1 1 1

39 41 48 48 48 48 44 48 55 56 58 56 59 60 63 63 64 67 64 67 69 68 71 73 70 72 74 79 79 79

mm

1.0 1.4 2.0 2.5 3.1 3.9 4.8 5.7 6.9 7.5 8.1 8.9 9.6 10 11 11 12 13 14 14 15 16 17 18 19 20 21 23 27 31

1.2 1.7 2.4 3.1 3.8 4.8 5.8 7.0 8.4 9.1 10 11 12 12 13 14 15 16 16 17 18 19 20 21 23 24 25 28 33 38

1 1.25 1.6 2 2.5 3.15 4 5 6.3 7.1 8 9 10 11.2 12.5 14 16 18 20 22.4 25 28 31.5 35.5 40 45 50 63 80 100

1.5 2 2.8 3.6 4.6 5.8 7.2 8.8 11 12 13 14 14 15 16 17 18 19 20 21 22 24 25 27 28 29 31 35 40 47

1.8 2.5 3.4 4.4 5.6 7 8.8 11 13 14 15 17 18 19 20 21 22 24 25 26 27 29 31 33 34 36 38 43 49 56

d=1,5

The percentage of free area are according with average wire wove clothes. * Factor C = efficiency screening factor normal screening C=1 high efficiency screening C = 0.8 light screening C = 1.2 * Factor F = deck factor

upper deck 2nd deck 3rd deck 4th deck

F=1 F = 0.9 F = 0.8 F = 0.7

: crushed : natural gravel

* Factor B = oversize percentage factor Factor D = halfsize percentage factor

B 0 10 20 30 40

D 1.6 1.55 1.5 1.45 1.4 1.35 1.3 1.25 1.2 1.15 1.1

0

0.75 0.8

10 0.85 0.9

20

1.05

50

1 1.05

30

0.9

1.1

0.85

1.15

0.8

70

40

0.75

1.2 1.25 1.3

0.7

50 80

0.95

1 0.95

60

0.7

0.65

1.4 1.5 1.6

0.6

60

1.7 1.8

90

0.55 0.5 0.45 0.4

1.9 2.0

70

0.35 0.3 0.25

80

0.2 0.15 0.1

90

0.05

100

0

100

2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3 3.1 3.2 3.3 3.4 3.5

* SF = area factor For perforated plates (steel or rubber or polyurethane or else), we must take into account a smaller free area. See the table next page. *

Free screening area of NORDBERG screens. According to them, you finally choose the suitable machine. The area safety factor must be > 1.2 It can be decreased down to 1.1 for ELLIVAR screens. Depending on the flow-sheet, you can play with the safety factor if the split accuracy is not absolutely required.

FREE SCREENING AREA OF NORBERG-BERGEAUD SCREENS MACHINE

DECK 1

2

3

4

1/2

CVB

1020

2

2

2/1.8*

1.8

CVB

1030

3

3

3/2.8*

2.8

CVB

1330

3.8

3.8

3.8/3.6

3.6

CVB

1540

6

6

6

6

CVB

1845

8

8

8

8

CVB

2050

10

10

10

10

CVB

2060

12

12

12

12

ELLIVAR

13

12.3

12.3

12.3

12.3

16

14.9

14.9

14.9

7.3

20

18.7

18.7

18.7

7.3

25

23.8

23.8

23.8

1550

7.5

7.5

7.5

1850

9.5

9.5

9.5

CVDB

CSB

EDB

1328

2

1528

2.3

1539

3

1844

3.6

* If the 3rd deck is the lowest deck.

Meshes table

Spli (m

Woven wire mesh

Ondap-wire mesh

Polyurethane pannels (Square apertures)

Rubber pannels (Square apertures)

Steel plate pannels (Circular apertures)

Gravel

Crushed

Surface factor

Gravel

Crushed

Surface factor

4.5

5

5.6

0.75

5.5

6.3

0.75

0.75

5.5

6

6.3

7.1

0.75

6.5

7.5

0.75

0.75

8

7

7.5

7.1

8.5

0.75

7.5

8.5

0.75

0.75

8

9

7.5

8

8.5

9.5

0.75

8.5

9.5

0.75

0.75

8

9

10

9

10

9.5

10.5

0.70

9.5

10.5

0.70

0.70

9

10

11.2

10

11

10.5

11.5

0.70

11

12

0.70

0.70

10

11.2

12.5

11

12

12

13

0.70

12.5

13.5

0.70

0.70

11.2

12.5

13.7

12

13

13.5

14.5

0.70

14.5

15.5

0.70

0.70

12.5

14

15

14

15

14.5

16

0.70

16

17

0.70

0.70

14

16

17

15

16

16.5

18

0.70

18

19

0.70

0.70

16

18

19

18

19

18.5

20

0.65

20

21

0.65

0.65

18

20

21

20

21

20

23

0.65

23

24

0.65

0.65

20

22

23

22

23

22.4

25

0.65

25

26

0.65

0.65

22.4

24

25

24

25

25

28

0.65

27

29

0.65

0.65

25

27

28

27

28

28

31.5

0.65

31.5

33.5

0.65

0.65

28

30

31.5

30

31.5

31.5

35.5

0.65

35

37

0.65

0.65

31.5

34

35.5

34

35.5

35.5

38

0.65

38

40

0.65

0.65

35.5

38

40

38

40

38

40

0.65

43

45

0.65

0.65

40

43

45

43

45

42

45

0.65

50

52

0.65

0.65

45

48

50

48

50

48

50

0.60

55

57

0.60

0.60

50

53

56

53

56

53

56

0.60

60

62

0.60

0.60

56

58

63

58

63

0.55

65

68

0.55

0.55

63

65

70

65

68

0.55

74

76

0.55

0.55

80

85

90

85

90

0.50

98

100

0.50

105

110

0.50

100

105

112

105

112

0.50

115

120

0.50

130

135

0.50

0.50

135

140

0.50

160

165

0.50

170

175

195

200

0.50

Gravel

Crushed

Gravel

Crushed

1

1.12

1.25

1

1.2

1.25

1.4

1.6

1.3

1.5

1.6

1.8

2

1.75

2

2

2.24

2.5

2.2

2.5

2.5

2.8

3.15

2.5

3

3.15

3.55

4

3.3

3.5

4

4.5

5

4.2

5

5.6

6.3

6.3

7.1

7.1

120 150

Gravel

Crushed

Surface factor

Bed depth on the deck (at the end) At the end, we have :

If the motion is withflow: OS D=

with l.d.S

D = OS = l = d = s =

bed depth (m) oversize tonnage (t/h) screen width (m) bulk density (t/m3) material travel speed (m/h)

If the motion is withflow: s = 1100 m/h = 0,3 m/s

If the motion is counterflow: s = 800 m/h = 0,22 m/s

CVB and CVDB : Dry process, we must have : D < 3 x aperture Wet process, we must have : D < 4 x aperture ELLIVAR Dry process, we must have : D < 5 x aperture Wet process, we must have : D < 7 x aperture

Relief deck It can be required for 2 reasons : - To have a smaller bed depth at the split considered - because of the excessive feed size falling on the deck considered (see the table).

Maximum feed size falling on woven wire mesh

Bulk density = 1,5 ton/m3 Woven wire mesh (mm)

Maximum feed size (mm)

1

8

1,25

9,5

1,6

11

2

12,5

2,5

15

3,15

17

4

20

5

23

6,3

27

7,1

29

8

31,5

9

34

10

36

11,2

40

12,5

44

14

47

16

50

18

54

20

58

22,4

63

25

68

28

73

31,5

80

35,5

87

40

92

45

100

50

110

63

125

80

145

100

175

Important : *

Increase the data of 20% is suitable for gravel.

*

These data are based on the knowledge and the observations got from the sites to keep a «correct» lifetime of screen pannels.

*

If it is impossible to follow this table, contact the product department in order to select a suitable equipment (reinforced, rubbermade...).

Moisture = H 2 0% This factor is influencing the efficiency of fine screening When the split (M) is less than 10mm, we consider : *If

H2 0% < M 8 nothing special

*If M < H2 0% < M 8 4 If there is clay content, use stainless cloths. *If M < H2 0% < M 4 2 Use anti-blinding stainless cloths *If M < H2 0% < M 2 - use anti-blinding stainless cloths - use ball deck - if there is clay content, screening capability must be checked in laboratory. *If M < H2 0% wet process is required

Software The area calculation method has been integrated in a software (running under DOS 3.3 system at least). Starting instruction : 1 - Insert the diskette 2 - Type : «SC», 3 - You get the general menu Example :

0-11 = 210 t/h 0-6

= 168 t/h

0-2.5 = 105 t/h

350

14

336

109

227

77

150

=> Next page, see the print.

t/h Split at 22 Split at 12

Split at 51

SCREEN SELECTION GENERAL INFORMATION Reference ............................. : Customer ............................. : Site ....................................... : Material ............................. : Notes ................ : AREA CALCULATION Feed size ............................. : Bulk density ............................. : Humidity percentage ....................... : Deck

40.0mm 1.5 t/m3 3% 1

2

3

22.0

12.0

5

Woven

Woven

Woven

Wet process

no

no

no

Natural gravel (%)

0

0

0

Oversize (t/h)

14.0

109.0

77.0

Undersize (t/h)

336.0

227.0

150.0

Half size (t/h)

210.0

168.0

105.0

Theoritical area (m²)

5.95

9.26

13.80

Width for CVB screen (m)

0.13

1.84

3.11

Width for ELL screen (m)

0.08

1.10

1.87

1

2

3

- theoritical

5.95

9.26

13.80

- free area

18.70

18.70

18.70

- safety factor

3.14

2.02

1.36

- calculated

3.23

25.12

17.74

- maximum

110.00

60.00

25.00

Split at (mm) Screening equipement

SCREEN CHOICE Suitable screen ............................. : Deck

Ellivar 16

Area (m²)

Bed depth (mm)

- Anti-blinding stainless cloths + ball deck are required for deck n° 3 - Determine the clay percentage

Screening surfaces

Application

Type

Screen

1 - Woven wire General screening

Conventional, high resistance steel wire

Screening of sticky materials

Stainless steel or steel, ripple or straight line, rubber joints (fig.1) Mixed ripple and straight line, rubber joints (fig.2)

Screening fine products and dewatering

Straight line wire cloth, rubber joints

CVB CVDB ELLIVAR V

CVB

2 - Perforated plate Screening large size materials

Conventional design with bend ends Thickness from 4 to 8 mm (fig.3) Flat plate design. Thickness from 8 to 16 mm (fig.3) Perforated plate with stop bars

3 - Rubber or polyurethane screening cloths Screening of large size material

Abrasion resistant rubber screen cloths (fig.4)

Screening of fine material

Modular polyurethane (fig.5) Polyurethane (fig.6)

CVDB and ELLIVAR in certain cases

CVB CVDB ELLIVAR

Water sprays

Water flowrates in m³/h per deck for a collector pressure of 2 and 3 bars SCREEN

Type

All deck

1020

17,5

22,5

1030

28

37

1330

37

45

1540

55

67

1845

62

75

2050

83

102

2060

100

122

1st deck

2nd - 3nd or 4th deck

Feedbox

Pipe dimension

Ø 125 PN 10 CVB

Ø 200 PN 10

1550

64

78

52

64

24

30

1850

74

90

60

74

24

30

13

120

146

105

128

30

37

16

149

183

157

192

41

50

20

186

228

223

274

41

50

25

223

273

260

319

56

69

30

260

318

297

364

56

69

CVDB

ELLIVAR

Ø 150 PN 10

Ø 200 PN 10

B-Screens

Main dimensions ...................................................................... 199 Transport dimensions and weights .......................................... 200 Supporting loads ...................................................................... 201 Optional equipment .................................................................. 202

Main dimensions

D

B

E

C A

F

A

B

C

D

E

F

Drawing

mm

mm

mm

mm

mm

mm

B256T

287690

4931

1788

2351

3315

1330

1452

B356T

287834

4931

2078

2351

3315

1330

1752

B280T

287889

5858

2279

2796

3900

1640

1770

B380T

287835

5858

2598

2796

3900

1640

2089

B2100T

292889

6850

2335

2796

4695

1640

1826

B3100T

287836

6850

2655

2796

4695

1640

2146

H

Transport dimensions and weights

F

A

Dimensions (mm) Drawing number

A

C

H

Weight (kg)

B256T

287690

4931

2351

1625

3590

B356T

287834

4931

2351

1915

4240

B280T

287889

5858

2796

2107

6260

B380T

287835

5858

2796

2426

7390

B2100T

292889

6850

2796

2166

7150

B3100T

287836

6850

2796

2486

8290

Supporting loads

F1 hor.

F2 hor. F1 vert.

F2 vert. Supporting loads per corner (unloaded) Static (kN) DWG number

Material pressure max.(kN)

Dynamic (kN)

F1 vert.

F2 vert.

F1 hor.

F1 vert.

F2 hor.

F2 vert.

F1l vert.

F2l vert.

Spring min. length when loadel (mm)

B256T

287690

8,2

9,6

±0,2

±1,2

±0,2

±1,2

6,3

4,9

251

B356T

287834

9,6

11,2

±0,3

±1,4

±0,3

±1,4

4,9

3,3

251

B210T

287889

14,2

16,4

±0,5

±3,6

±0,5

±3,6

10,6

8,4

300

B380T

287835

17,3

18,7

±0,4

±3

±0,4

±3

7,5

6,1

300

B2100T

292889

16,9

18

±0,5

±3,1

±0,5

±3,1

8

6

300

B3100T

287836

19,7

20,9

±0,5

±3,5

±0,5

±3,5

4,6

3,4

300

Optional equipment

Underframe 1. 2. 3. 4.

Underframe Support springs Motor trestle Support bar 2

3

4

1

2

1

Side wear plates 1. Additional side wear plate 2. Additional side wear plate 2

Washing screen 1. Washing pipe lines

Dust encapsulation 1. 2. 3. 4.

1

2

1

2

Rubber seals Cover rubbers Feed inlet Supports

4

1

3

B-Feeders

The B-Feeders range ............................................................... 205

The B-Feeders range

B

C

A

Type

Indicative flow rate (t/h)

B 10-42-2V

Power kW (hp) Hydraulic control

Pulley + drive belt control

400

22 (30)

15 (20)

B 10-52-2V

400

22 (30)

B 13-44-2V

550

B 13-50-3V

Rotation speed (rpm)

Dimensions

Appro. weight (lbs)

A (mm)

B (mm)

C (mm)

450 - 1200

4240

1012

735

3800 (8380)

15 (20)

450 - 1200

5190

1012

800

4500 (9920)

22(30)

22(30)

450 - 990

4390

1306

795

5200 (11462)

550

22 (30)

22(30)

450 - 1000

5200

1294

1115

8300 (18290)

B 13-56-2V

550

22 (30)

22(30)

450 - 900

5640

1306

800

6200 (13670)

B 16-50-3V

800

37 (50)

37 (50)

450 - 900

5200

1612

1115

9000 (19840)

B 16-56-2V

800

37 (50)

37 (50)

450 - 900

5790

1616

1169

11400 (25130)

B 20-60-2V

1500

55 (75)

55 (75)

450 - 800

6000

2040

1170

15000 (33065)

Washing Plants

SAND RECLAIMING AND DEWATERING................................. 207 Technical information ............................................................... 208 Dimensions .............................................................................. 209 WASHING BARRELS TYPE LD................................................. 210 General data............................................................................. 211 Clearance dimensions of washing barrels in metres ............... 212 SAND TREATMENT PLANTS .................................................... 213 On site operation ...................................................................... 214 To determine the suitable sand units ....................................... 215 WATER CLARIFICATION ........................................................... 216 Specifications ........................................................................... 217

SAND RECLAIMING AND DEWATERING

Technical information

DEA TYPE

520

730

1030

1430

1540

diameter of the wheel

mm

2000

3000

3000

3000

4000

Width of the wheel

mm

500

700

1000

1400

1500

square m

2,4

4,9

6,1

10,6

16,6

Surface of tank weight of emply machine

kg

1700

2920

3840

4700

7220

power of motor

kw

1,5

1,5

2,2

3

4

minimum speed

1,24

1

1

1

0,83

normal speed

1,5

1,2

1,2

1,2

1

2

1,5

1,5

1,5

1,25

from

0,6

0,5

0,5

0,5

0,45

to

2,5

2

2

2

1,8

at minimum speed

16

29

42

58

90

at normal speed

20

35

50

70

110

at maximum speed

26

44

62

88

135

60

110

150

210

330

SPEED

rpm

fixed speed

maximum speed variable speed range

CAPACITY OF EACH MODEL

WATER REQUIREMENTS

rpm

cubic metres per hour

cubic metres per hour

Dimensions A

I C

K

E

F

G

D

H

B

J

L M

Type

A

B

N O

L M

C

D

E

520 2750 1250 1500 1730

574

F

G

H

K

L

M

N

O

904 1115 1500

570

600

854

884

730 3900 1800 2100 2350

849 1080 1580 3232 1159 1340 2000

870

900 1104 1134

1030 3900 1800 2100 2350

849 1080 1580 3240 1410 1605 2500

870

900 1355 1385

1430 4770 2400 2370 2500

577

865

900

940

835

1540 6046 3020 3026 3110

655 1148 2300 4300 2200 2200 2395 1169 1200 1010

885

730 1080 2205

I

J

N O

818 1780 3275 1900 1900 2210

WASHING BARRELS TYPE LD

General data

TYPE LD

13.35

16.40

19.50

22.50

25.60

28.70 *

31.80 *

34.90 *

Drum diameter

mm

1.300

1.600

1.900

2.200

2.500

2.800

3.100

3.400

Drum length

mm

3.500

4.000

5.000

5.000

6.000

7000

8.000

9.000

Total weight

kg

4.300

5.000

10.500

12.400

17.400

24.000

32.000

41.000

Power reqd

kw

3.7

5.5

15

18.5

30

45

60

90

Max size of feed

mm

100

125

150

175

200

225

250

275

Max throughput

tph

35

50

110

160

220

290

370

460

Water reqd

m³ h

35

60

110

150

220

290

370

460

NB : 1 - Sizes marked * built to order only. NB : 2 - Quoted capacities may vary by + or - 20% dependant upon nature of contaminants in the feed material. NB : 3 - Specifications can be altered without prior notice in order to benefit from the latest technical developments.

Clearance dimensions of washing barrels in metres C

E

A

D

B

F

H

G

J

I

Machine Size

A

B

C

D

E

F

G

H

I

J

LD 13.35

1.30

3.50

3.75

0.85

0.80

1.20

1.60

2.00

1.05

1.40

LD 16.40

1.60

4.00

4.25

1.00

0.90

1.30

1.90

2.25

1.15

1.50

LD 19.50

1.90

5.00

5.30

1.15

1.00

1.40

2.20

2.50

1.35

2.10

LD 22.50

2.20

5.00

5.30

1.40

1.30

1.50

2.50

2.75

1.45

2.20

LD 25.60

2.50

6.00

6.30

1.70

1.45

1.60

2.80

3.00

1.50

2.60

LD 28.70

2.80

7.00

7.40

2.00

1.75

1.70

3.10

3.25

1.75

2.90

LD 31.80

3.10

8.00

8.40

2.30

2.00

1.80

3.40

3.50

1.90

3.20

LD 34.90

3.40

9.00

9.40

2.60

2.30

1.90

3.70

3.75

2.05

3.50

* NB : the dimensions given above are approximate and should not be used for civil structural design.

SAND TREATMENT PLANTS

On site operation 1) The sand slurry to be treated, is pumped or gravity feed to a tank. (1) 2) At the base of the tank is a pump which pumps the sand slurry under pressure into one (or several) cyclone(s) (3) where sand/water separation takes place. 3) Very fine particles and clays are carried to the overflow by reject water, while sand concentrate reports to the underflow which flows on to a vibrating table. The vibrating desander is driven by unbalanced weighted motors and is supplied with fine mesh screens. The sand passes over the screens, separated from water by gravity anf feeds into a hopper . (5) The fines passing through the mesh are recycled into the tank feeding the pump, equipped with an automatic level control. This system allows sand recycling back to the main tank. The outline dimensions and technical characteristics are indicated in the following tables and drawings. By cross reference to available standard units, all possible combinations can be selected to make treatments units which meet client requirements : double or tripple cyclone cycles, curve correction, fine sand recovery, etc...

Sand unit : 50 t/h rated

(3)

(4) (5)

Dirty water overflow FEED

(6) (2)

Dry sand product discharge

F

D

B

E

C

(1)

A

G

To determine the suitable sand units

Sand unit : 50 t/h rated

(3)

(4) (5)

Dirty water overflow FEED

(6) (2)

Dry sand product discharge

F

D

B

E

C

(1)

G

A

Sand pump

Cyclone type

Dryer

Dimensions

N°

Sand capacity

Water capacity

Pump tank Size

Motor HP

N°

Motor HP

A

B

C

D

E

F

G

1

10 t/h

35 m3/h

170 x 170

3"

7,5

300

1

2 x 0,6

1,6 t

2 300

1 450

3 000

1 500

1 700

1 300

2 500

2

20 t/h

95 m3/h

170 x 170

4"

15

425

1

2 x 0,6

1,8 t

2 300

1 450

3 200

1 500

1 800

1 300

2 650

3

35 t/h

90 m3/h

180 x 200

4"

18,5

425

2

2 x 1,2

3t

2 700

1 930

3 100

1 400

1 700

1 200

2 800

4

45 t/h

90 m3/h

180 x 200

4"

22

550

2

2 x 1,2

3,2 t

2 700

1 930

3 300

1 320

1 670

1 100

3 000

5

60 t/h

150 m3/h

180 x 200

6"

22

550

7

2x2

3,3 t

3 400

2 700

3 700

1 700

2 000

1 400

2 700

6

70 t/h

230 m3/h

180 x 200

6/8"

30

675

7

2x2

3,5 t

3 500

1 800

3 900

1 700

2 500

1 500

4 700

7

95 t/h

210 m3/h

200 x 270

6/8"

37,5

675

3

2 x 2,7

4,9 t

3 800

2 000

4 200

2 000

2 800

1 750

5 600

8

120 t/h

300 m3/h

200 x 270

8"

45

800

9

2 x 2,7

8t

4 000

2 300

4 400

2 000

2 700

1 550

6 200

Weight

9

140 t/h

280 m3/h

230 x 340

8"

55

800

4

2x4

8,3 t

4 660

2 300

4 700

2 180

2 900

1 660

7 200

10

160 t/h

800 m3/h

230 x 370

8"

75

800

5

2x4

8,5 t

4 900

2 300

4 820

2 300

3 100

1 750

7 400

11

200 t/h

800 m3/h

230 x 370

10 "

90

1 000

5

2x4

9,1 t

4 900

2 300

4 900

2 300

3 200

1 750

7 500

12

260 t/h

540 m3/h

230 x 440

10 "

90

1 000

11

2x6

10,5 t

5 500

2 300

5 550

2 400

3 300

1 800

8 800

13

350 t/h

900 m3/h

240 x 440

12 "

132

2 x 1 000

14

2x6

15 t

5 500

2 400

5 550

2 400

3 300

1 800

8 800

WATER CLARIFICATION

Specifications

Dirty water feed

A

Clear water

B

Flocculent

SERIAL N° RATE M3/h

C Gallery

H

Sump evacuation

Clear water

Frost free storage room

Slurry discharge

Ø NOMINAL

H

A

B

C

1 340

150

7m

2 000

2 000

4 000

1 700

1 350

250

9m

2 000

2 500

4 500

1 700

1 360

370

11 m

2 200

2 500

4 700

1 700

1 370

560

13 m

2 200

2 800

5 000

2 400

1 380

800

16 m

2 200

2 800

5 000

2 400

1 390

1 000

18 m

2 200

3 000

5 200

2 400

1 400

1 200

20 m

2 200

3 000

5 200

2 500

Rod mill on pneumatic tyres

Specifications ........................................................................... 219 Overall dimensions................................................................... 220

Specifications

MODEL

14X35

16X35

21X35

mm

1.400

1.630

2.100

mm

3.500

3.500

3.500

kw

75

110

200

kg

9.250

12.150

18.925

dry process

kg

15.080

18.960

35.000

wet process

kg

14.950

18.700

34.600

kg

8.940

12.520

22.080

m

4.35x1.85x1.95

4.45x2.15x2.25

4.75x2.84x2.84

m

3.00x2.50x1.70

3.20x2.50x1.80

5.61x3.35x1.88

Crusher dimensions

Motor power

Crusher weight without rods or motor

Rod charge supplied Dimensions - unpacked

Chassis

Overall dimensions 14 x 35 - 16 x 35

3800

4360 3900

ø 1430 ø 1666

600

DISCHARGE

2585

1690 1552

ENTRANCE

2665 2546

ø 1850 ø 2080

2830

ø500

5150 4165

ø400

FEED ENTRY

5030

DRY PROCESS

ø 665 ø 740

WET PROCESS ø 600

1200

400

DISCHARGE DYNAMIC FORCE

25t

800

25t

2910

25t

25t

2962

1880 3010

1880 3010

21 x 35 WET PROCESS 5830 DRY PROCESS 5450 3920 ø 740 3780 1000 DYNAMIC FORCE

ø 2840

25t

25t

25t

DISCHARGE

DISCHARGE

800

2360

3120

ø 600

ø 2140

ENTRANCE ø 500

FEED ENTRY

400 25t 2936

25t

Specific conveyors

Swivelling stacker..................................................................... 222 Longitudinal stacker ................................................................. 223 Pivoting stacker ........................................................................ 225 Track-mounted conveyor.......................................................... 227

Swivelling stacker

Conveyor : -

Belt width : 800 mm Head / base drums distance : 57 m Power : 22 kW Belt speed : 2.25 m/s Inclination angle : 12° Tail axis height : 6.25 m On the tail screw type tension Belt type : 40 4 + 2 Trussed structure Walkways Head peripheric walkways Emergency stop cables Tubular gantry support

-

Stock height : 18 m Stock radius : 56 m Top stocks line length : 43 m Required surface : 78 m x 108 m (included TC)

-

Turntable on trackwheels Pivoting angle : 44° Pivoting radius : 33.15 m Wheels trajectory : 25.60 m

Stockpiling :

Swivelling :

Longitudinal stacker

Feed conveyor : -

Belt width : 800 mm Head / base drums distance : 182 m Power : 60 kW with electrical starter Belt speed : 3 m/s Center counter weight belt tension device Belt type : 50 4 + 2 Ground / beam top distance : 5.7 m

Stockpiling conveyors : -

Belt width : 800 mm Head / base drums distance : 22 m Power : 30 kW Belt speed : 3 m/s Belt type : 25 4 + 2 Inclination angle range : 0° a 24° Electrical raising winch : 3 tons 4 strands Motorised pivoting feed hopper Level sensor at the stockpile top

-

Stockpiles height : 15 m Stocks axis distance : 46 m Top stocks line length : 122 m Required surface : 82 m x 190 m (included feed conveyor)

-

Gantry height : 17 m Total moving weight : 40 tons Wheel-base : 12 m Travelling by means of 4 geared motors of 1.5 kW each Able to run with a wind of 72 kmph Travelling wheels : ø 400 mm Progressive start and stop achieved by means of frequency variation with a braking unit

Stockpiling :

Gantry :

Runway : - Railway gauge : 10 m - Railway length between thrust-blocks : 136 m - Rail 36 kg Nota : - Whole unit driven by means of a programming controller Total approximate weight :

90 tons

Pivoting stacker

Stockpiling : -

Stock height : 22.5 m Stock radius : 26.7 m Required surface : 107 m x 107 m Top stocks line length : 112 m (240°) Stockpiling capacity : 85 000 cum

-

Belt width : 800 mm Head / base drums distance : 28 m Power : 30 kW Belt speed : 2.25 mps Center counter weight belt tension device Inclination angle : 20° (other possible angles 18° to 22°)

Conveyor :

Pivoting : -

Roller-mounter turntable ø 1595 mm Brake geared motor power : 1.5 kW speed : 1.74 tpmin Able to run with a 72 kmph wind Speed at boom end : 0.52 mps (0.19 tpmin) Brakes calculated for a 130 kmph wind Frequency variation with a braking unit

Frame : - Post ø1500 m - Tubular sectional - Walkways for acces to all the mechanical components

Track-mounted conveyor

Conveyor : -

Belt width : 1000 mm Head / base drums distance : 30 m Power : 11 kW Belt speed : 1.75 mps Inclination angle : 6°

-

Width : track 0.7 m / gauge 2.6 m / total 3.3 m Length : wheels distance 3.35 m / total 4.3 m Pressure on the groun < 0.6 bar Admissible slope 15%

Crawler :

Total weight : 26 tons

Belt feeders

Belt feeder length 1.5 m ........................................................... 229 Belt feeder length 3 m .............................................................. 230

Belt feeder length 1.5 m

Frame :

- Single block frame

Rollers :

- Greased for life

ADB

06.15 08.15 10.15

BELT WIDTH

mm

650

800

1000

TRACTION RESISTANCE

N/mm

40

40

50

- Rubber coated drum - Counter convex drum

DRUM DIAMETER

mm

214

265

344

H

mm

620

730

850

Bearings :

- Greased for 25000 h

R

mm

290

320

360

I

530

650

- 6 + 2 antiabrasion coating

mm

400

Belt :

L

mm

500

630

750

Drive unit :

- MRVSR motorized reducer variable speed drive (variation range from 1 to 6) or - MRDC motorized reducer direct current (variation range from 1 to 40)

M

mm

870

1020

1260

N

mm

420

420

480

TOTAL WEIGHT

kg

730

890

1200

MAXI SIZE

mm

40

40

40

MAXI CAPACITY

tph

400

600

1000

P kW

MRVSR

4

4

7.5

MRDC

5.3

5.3

8.3

MAXI SIZE

mm

100

125

160

MAXI CAPACITY

tph

120

250

400

MRVSR

2.2

2.2

4

Drums :

Options :

Machine :

-

Feed chute Radial-gate Bars-gate Tunnel pier-head Direct current rectifier

- Fully assemblied and adjusted in our factory

Maximum inclination :

15°

SMALL PRODUCTS

BIG PRODUCTS

P kW

MRDC

Belt feeder length 3 m

Frame :

- Single block frame

Rollers :

- Greased for life

ADB

06.30 08.30 10.30

BELT WIDTH

mm

650

800

1000

TRACTION RESISTANCE

N/mm

40

40

50

- Rubber coated drum - Counter convex drum

DRUM DIAMETER

mm

214

265

344

H

mm

550

650

780

Bearings :

- Greased for 25000 h

R

mm

290

320

360

I

mm

460

574

750

Belt :

- 6 + 2 antiabrasion coating

L

mm

1250

1250

1250

Drive unit :

- MRVSR motorized reducer variable speed drive (variation range from 1 to 6) or - MRDC motorized reducer direct current (variation range from 1 to 40)

M

mm

870

1020

1260

N

mm

420

420

480

TOTAL WEIGHT

kg

900

1000

1360

MAXI SIZE

mm

40

40

40

MAXI CAPACITY

tph

160

250

400

P kW

MRVSR

4

4

7.5

MRDC

5.3

5.3

8.3

MAXI SIZE

mm

100

125

160

MAXI CAPACITY

tph

60

100

150

MRVSR

2.2

2.2

4

Drums :

Options :

Machine :

-

Feed chute Radial-gate Bars-gate Tunnel pier-head Direct current rectifier

- Fully assemblied and adjusted in our factory

Maximum inclination :

15°

SMALL PRODUCTS

BIG PRODUCTS

P kW

MRDC

Laboratory test

Abrasivity test ........................................................................... 232 Abrasivity and crushability indexes .......................................... 233 Abrasivity scale ........................................................................ 234 Crushability scale ..................................................................... 235 The abrasivity limits.................................................................. 236 Dynamic fragmentation test ..................................................... 237 Impact crushability test............................................................. 238 Impact W.I. (table) .................................................................... 239

Abrasivity test

Sample :

- Weight: 500 G - Crushed material - Gradation : minus 6 mm - plus: 4 mm

Principle of the test : A rectanguar steel plate is plunged into the sample and is spinning for 5 mm. Wo = weight of the plate before the test (G) W1 = weight of the plate after the test (G) Result: ABR = (Wo - W1) * 1000/0.5 (Grammes per tons) Remark : The abrasivity index is given in grammes of steel per metric ton of material (and not manganese steel).

Abrasivity and crushability indexes

1- Sample:crushed and dried 4 / 6.3 mm size of product (500g) 2- Before testing, paddle weight: Mb (g) 3- Test: 5 min at 4500 rpm 4- After testing, paddle weight: Ma (g)

5- Abrasivity index determination: ABR =

(Mb - Ma) x 1000 0.5

6- After testing, sample is screened at 1.6 mm sieve. Weight of product passing the sieve: Mp (g) 7- Crushability index determination: BR = Mp x 100 (%) 500

(g/t)

Abrasivity scale

ABR Abrasivity

MAIN ROCK TYPES

0

500 very low

1000

low

1500

medium

high

LIMESTONE BASALT SANDSTONE GRANITE QUARTZITE

2000 very high

Crushability scale

CR %

0

Crushability

25 very difficult

50 medium

75 easy

100 very easy

The abrasivity limits

A = ABRASIVITY PRIMARY APPLICATION - Manganese steel hammers

A<250 G/T

SECONDARY APPLICATION - Manganese steel hammers - Hammers in chrome cast iron

A<250 G/T 250
If A>600, consult our machines Department. Remark : Cast iron hammers utilization proscribes the presence of metallic particles in the Crusher (it is absolutely necessary to install a metal detector on the conveyor feeding the Crusher.

Dynamic fragmentation test

Sample :

- Weight: 350 G - Gradation : 4/6.3 mm or 6.3/10 mm or 10/14 mm

Principle of the test : The sample of the material is put into a steel cylinder (sizes: diameter 102 mm, height 52 mm, thickness 10 mm). A mass (14 kg) is falling down several times on the sample from a height of 40 cm. The number of the blows depends of the gradation of the sample: GRADATION GRADATION Number of blows

4/6.3

6.3/10

10/14

16

22

28

After the necessary number of blows, the sample is screened at 1.6 mm. M = WEIGHT OF MATERIAL > 1.6 mm (grammes) FD = (350 - M) * 100 / 350

Impact crushability test

1- Ten to fifteen samples of approximately 3 inch to 2 inch dimensions with two natural parallel or near parallel side of 2 to 3 inch widths are selected. 2- Each sample piece is placed on a pedestal and struck simultaneously by two opposing hammers of standard size and shape. 3- The height of the hammers are increased until the sample is broken and the total foot-pounds (A) of force are recorded. The width (W) of the sample at the fracture is recorded. 4- The Work Index is calculated from the equation:

2.59

A W

Sp. Gr. 5- Two W.I. are recorded: The maximum W.I. and the average W.I. of the samples tested.

Impact W.I. (table)

Very Hard

Maximum

Average

Trap Rock Gabbro Rock Trap Rock Quartzite Granite (Fine Grain)

38.79 41.21 37.84 24.51 28.44

29.75 24.68 30.99 19.81 20.76

21.14 22.27 18.10 22.06 19.71

13.37 15.82 13.68 16.76 13.47

12.23 14.19 19.38 18.77 18.65 18.13

8.01 9.12 10.33 10.15 9.40 9.38

9.00 8.30 8.44 15.62 10.49

4.87 4.73 6.07 6.22 5.79

Hard Lead-Zinc Limestone Granite Granite Marble Medium Copper Ore Andesite Granite (Large Grain) Copper Ore Marble Magnetite Soft Limestone Iron Ore Shale Bauxite Bauxite Clay

Nordberg Redbook

Recommend Documents