NJP-1200 Series Automatic Capsule Filling Machine

NJP-1200 FULL-AUTOMATIC CAPSULE FILLING MACHINE

OPERATION A AND M MAINTENANCE M MANUAL

Equipped with the PLC Man-machine conversation interface

ZHEJIANG FEIYUN TECHNOLOGY CO., LTD.

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Schematic diagram of NJP1200 Series Full-Automatic Rigid Capsule Filling Machine

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Schematic diagram of NJP1200 Series Full-Automatic Rigid Capsule Filling Machine


CONTENTS 1

General*************************** General ***************************1 1

2

Main specification********************** specification**********************2 2

3

Installation************************* Installation ************************* 2

4

Working principle ********************** 3

5

Startup an operation********************* operation *********************10 10

6

Operation instruction********************* instruction*********************11 11 6.1 Replacement of filling molds***************** molds*****************1 11 6.1.1

Replacement of upper and lower molds

6.1.2

Replacement of capsule distribution feed assembly assembly

6.1.3

Replacement of dosing plate and filling rod

6.1.4

Adjustment after mold replacement

6.2 Adjustment of integral machine*************** machine***************16 16

7

6.2.1

Adjustment of exit of capsule hopper

6.2.2

Adjustment of capsule-hold spring plate

6.2.3

Adjustment of capsule push rod of No.1 working position

6.2.4

Adjustment of vacuum separator of No.1 working position

6.2.5

Alignment of upper and lower molds

6.2.6

Adjustment of the gap between dosing disc and seal ring

6.2.7

Adjustment of the gap between powder scrapper

6.2.8

Adjustment of the height of the filling rod

6.2.9

Adjustment of the sensor of the powder weight

6.2.10

Adjustment of removal of defective capsules

6.2.11

Adjustment of capsule pressing

6.2.12

Adjustment of finished product guide unit

6.2.13

Adjustment of safety clutch

6.2.14

Adjustment of driving cam

6.2.15

Adjustment of transmission chain

6.2.16

Adjustment of vacuum degree

Maintenance and cleaning****************** cleaning ****************** 33 Chart 1

Listing of lubricant

Chart 2

Listing of wearing-prone parts

8

Introduction to automatic control man-machine interface******* interface*******35 35

9

part list**************************** list****************************41 41

10

List of electrical appliance******************** appliance********************48 48

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1 General NJP-1200 Full-automatic Capsule Filling Machine is a new type of improved medicine filling equipment, which are characterized by novel structure, advanced design, convenience of cleaning, accurate dosing, adjustable filling weight, easy operation, speed adjustment by frequency conversion. With various molds fixed, 00# to 5 # rigid capsule may be filled with a maximum rate of 1200 pieces per minute.

Figure 1

Outline of machine


2 Main specification 2.1 2.2 2.3 2.4 2.5

Outside dimension: 970X850X(1870+300) dimension: 970X850X(1870+300) mm (See figure 1) Weight: 900kg Power supply: 220V, 3 Phase, 4 wire system, 60Hz Power: 5.68 kW Dust collector: During collector: During running the machine should be provided with a dust collector of an exhaust capacity of more than 130m3/h to suck out the defective capsules and residual powder. 2.6 Requirement of air supplying: supplying: When the capsules are difficult in discharge, they should be blown out by clean compressed air (0.03m3/min, 0.4MPa).

3 Installation 3.1

3.2

The machine machine should be placed on a flat floor floor of sufficient sufficient bearing capacity, shimmed with rubber shock-absorbing pads, and level with common level gauge. Requirement of working environment: 20-25+, RH: 40~50%. Temperature of working environment: 20-25+


4 Working principle (see figure 2)

Figure 2 the route of capsule Accurate graduation Interval movement is adopted on this rigid capsule filling machine. During operation, the capsules in the hopper shall be successively vertically fed into the feed fork of the dividing-feed unit. By one downward movement, the feed fork will feed a row of capsules (7 pcs or 9 pcs) into the guide chute. Pushed directionally by the shift-fork and processed by the divide-feeding fork, the capsules are fed into the holes in the mold with upper bodies downward. (See figure 3)

Figure 3

The turn around process of capsule

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In the first station, the vacuum separation system sequentially feeds the capsules into molds and separates their caps from bodies. In the second station lower mold moves downward and slides outwards to fill powder. The third station is extension station, can fill thin grain when installing certain unit. In the forth station, the filling rod pushes the compressed powder columns to the bodies of the capsules. (See figure 4) In the sixth station, the non-separated capsules will be removed. In the eighth station, the lower mold slides back, then the lower mold and upper mold closes together, and the filled capsules are fastened by the push rod to reach the requirement of the finished product. In the ninth station, the sealed finished capsules are discharged and collected. In the tenth station, the dust collector cleans the holes in the molds and then a new cycle begins.

spring 1200.08-30

Filling rod 1200.13-03 1200.13-03

1200.13-02 1200.08-35

Figure 4 The prefabricating and filling process of powder column


5 Startup and operation (See figure 5) 5.1

5.2

5.3

5.4

5.5

5.6

5.7

5.8

Switching on mains Before start, the machine should be checked and the shaft wheel of main motor be manually rotated to run the machine for 1 to 3 cycles. Then turn the main power switch SB10 from OFF to ON. At that time, indicator lights HL4 and HL5 shall light and the frequency-converting speed regulator make corresponding display. First starting vacuum pump motor M2 On pressing vacuum pump start switch SB 1, the indicator light HL1 will light on, HL4 light off, and the vacuum pimp starts. At initial starting, the rotation direction of motor shall be checked, in case of wrong direction, the phase of power supply shall be exchanged. Running mode of main motor The running mode of main motor is divided into inching running and continuous running. Starting main motor M1 On pressing main motor start switch SB3, the indicator light HL3 will light on, HL5 light off, and the main motor starts. When the vacuum pump motor is not started or the movable door of the machine is opened, the main motor cannot be started and merely inching run is allowed. Inching running of the main motor On pressing main motor inching running motor switch SB6, the indicator light HL3 will light on, HL5 light off, and the main motor starts. Release the switch SB6, indicator light HL5 will light on, HL3 light off, the main motor stops. For the first starting, the motor should be started by inching running first, and then changed to continuous running. Speed regulation by frequency converter After start, the main motor may run from low speed to high speed by pressing key ,! of the frequency converter. At the same time, the frequency converter will show corresponding frequency or filling capacity (Pcs/min). Manual control of powder feeding On pressing manual powder feeding switch SB2, the indicator light HL2 will light on, and the feeding motor start to make a run of powder feeding. Automatic control of powder feeding The powder volume in the chamber is automatically controlled by a capacitance sensor. After adjusting height of the sensor as shown in


5.2.9, the feeding motor will automatically run and the volume in the chamber be automatically controlled. When the powder in the chamber is used up, the main motor will automatically shut down. 5.9 Emergency switch In emergency, the machine will be immediately shut down and self-locked after pressing emergency switch SB0. Only after faults eliminated, can self-locking of the emergency switch be released. 5.10 Use of door-controlled switch The four movable doors of the machine are all provided with door-controlled switches. If one door is opened or not closed tightly, the machine cannot be started and only inching running is allowed.

Figure 5

Switches and indication lamps in electrical control box


Figure 6 Electrical diagram No.1






Figure 9

Functions and operation of touching panel of frequency converter


6 Operation instruction 6.1

Replacement of filling molds To change the specification of capsules to be filled, the upper and lower molds, dividing-feed fork, shift-fork, guide chute, filling rod and dosing disk should be replaced. 6.1.1 Replacement of the upper and lower molds (See figure 10) a) Loose and remove the screws on the upper and lower molds, then remove the upper and lower molds. b) Put the new upper mold in place and tighten the screws. c) Put the new lower molds in place and tighten the screws. d) In eighth station, insert the two adjusting rod into the two holes on the outside of the upper and lower molds. Line up the hole on the lower mold with the hole on the upper molds and tighten the screws. Make sure that the adjusting rod in the mold should drop down freely or be rotated freely. Note: You must turn the handwheel of the main motor by hand to rotate the rotary table if it is necessary to rotate the station of the rotary table when replace the molds. The adjusting rod should be removed before turning.

Figure 10

Alignment of mold


162636

Figure 11

Rotary disk


6.1.2 Replacement of capsule distribution feed unit. (Figure 12)

Figure 12

capsule distribution feed unit

a) Loose 2 screws on the capsules hopper and remove the baffle downward. b) Turn the hand wheel of the main motor to drive the feed fork to the highest position. c) Remove 2 screws on the feed fork assembly and shift it from 2 positioning pins, then take it down carefully. d) Remove 2 screws on capsule guide chute and take down the chute. e) Remove the screws on the shift fork and take down the fork. f) Install the new capsule distribution feed element in the inverse sequence and tighten the screws.


6.1.3 Replacement of dosing disk and filling rod (See figure 13) a) Raise the powder hopper, and turn it outwards. b) Suck the powder on the powder ring with dust collector, and remove the powder sensor. c) Turn the hand wheel of main motor to raise the base of filling rod to its highest position. d) Loose and remove the locking knob of holding plate, lift the holding plate, holder and filling rod and take them down. e) Remove the screws on the smaller holding plate with long slot under the holder, take down the smaller holding plate and remove the filling rod, install the new filling rod, then put the small holding plate back and tighten the screws. f) Remove 4 screws at the two ends of the covering plate, and then take down the baffle outside of the powder ring, loose 3 screws on the powder ring, and then lift it slowly away from dosing disk. g) Take down the covering plate and powder ring all together from side. Don!t remove the base of filling rod. h) Remove 3 screws on the dosing disk by appropriative wrench and take down the dosing disk. i) Clear off powder from the pan, install the new dosing disk, put back 3 locking screws, but don!t tighten. j) Insert the adjusting rods into the holes on filling rode base at the same time turn the dosing disk carefully to make the adjusting rod sliding into the holes on dosing disk freely. Tighten 3 screws alternately. If the adjusting rod can!t pass through the holes on dosing disk freely after the screws being tightened, loose the screws and readjust until the adjusting rod slide freely in these holes. k) Assemble the powder ring and covering plate all together in place; tighten 3 screws that holding the powder ring. If the new dosing disk is thicker than the old one, adjust the powder scraper upwards at first, and then tighten the 4 screws of the holding plate. l) After the covering plate being hold in place, adjust the powder scraper carefully again to keep the gap between powder scraper and dosing disk among 0.05~0.1 mm, and then tighten the locking nut. m) Assemble the filling rod, the holder and the holding plate in place, and then install the locking knob and tighten.


Figure 13

Dosing unit

6.1.4 Adjustment after mold replacement Adjust the machine properly after changing a mold of different specification. For this purpose, turn the handwheel of main motor to make the machine run for 1~2 cycle. If the machine runs with abnormal resistance, stop it immediately, then locate the faults and eliminate it till normal operation.


6.2

Adjustment of integral machine 6.2.1 Adjustment of the exit of the capsule hopper (See figure 12) The slide gate fixed on the capsule hopper is used to control the capsule depth at the exit of the hopper. After loosing the fixation knob, you can adjust capsule depth at exit of hopper by sliding the gate up and down. Generally, the capsule depth is one half height of the exit. 6.2.2 Adjustment of capsule-holding spring leaf (See figure 14) When the dividing-feed fork moves to underside, the bearing on shifting plate will come into contact with the limit shaft to lift the capsule-holding spring leaf, so the capsule is dropt. When the dividing-feed fork moves to topside, the spring leaf will hold the capsule again. So the time of spring leaf opening and closing can be adjusted by adjusting the position of limit block. The time of spring leaf opening and closing is decided by discharging one capsule from the chute of dividing-feed fork at a time. Loose the screws of limit block besides the dividing-feed fork and adjust the limit block to make the fork discharge one capsule every time when it moves to underside, and the remainder capsules is hold at the position shown in the figure.

Figure 14

limit block and capsule holding spring leaf


6.2.3 Adjustment of capsule push rod of first station (Figure 15) The capsule push rod of sucking base should be adjusted according to the size of capsule. Remove the locking bolt and disassemble the sucking base, remove the screws below on the underside and disassemble the splint, and then add or remove the shims according to the chart shown in the figure. Reinstall all the parts when finish.

Figure 15 Adjustment of capsule push rod

6.2.4 Adjustment of vacuum separator of first station (Figure 16) When the machine runs through one station, the vacuum separator moves one time up and down. Generally, it needn!t to be adjusted if it contacts the lower mold accurately. If it is necessary to adjust it, turn the handwheel of main motor by hand to raise the vacuum separator to the highest position, loose the locking nuts (right and left thread) on the both end of the push rod under the table-board, turn the push rod to regulate the height of sucking base. Retighten the nuts when finished and check again.


-

203245

S1JK8C

02-50

S1JK8C CF12

Figure 16 Adjustment of vacuum separator height 6.2.5 Alignment of upper and lower molds After replacement of molds, or in case of non-separation or poor-sealing of capsule in a pair of molds, alignment of this pair of molds shall be done as description in 6.1.1. 6.2.6 Adjustment of the gap between dosing disk and seal (See figure 17) The gap between dosing plate and seal shall be better among 0.05~0.1 mm. The gap shall be adjusted when the dosage disc is changed. the gap shall be adjusted to a higher value in case of large powder grain, for this purpose, loose the locking screw, and turn the adjusting knob to raise the sealing ring. after calibrate the gap with a feeler, tighten the locking screw.


Figure 17 Adjustment of the gap between sealing ring and dosing disk 6.2.7 Adjustment of gap between powder scrapper and dosing disk (See figure 18) The gap between the powder scrapper and dosing disk should be regulated to preferable 0.05 ~ 0.1 mm after each replacement of dosing disk. For adjustment, loose the locking nut under the cover plate and turn the adjusting bolt to raise or lower the powder scrapper, and then calibrate the gap with a feeler. Retighten the locking nut when finish.

Figure 18

Gap between powder scrapper and dosing disk


6.2.8 Adjustment of height of the filling rod (See figure 19 & 20) Adjusting the height of filling rod may vary the density and capacity of the powder column. Proper height adjustment will render a good accuracy of filling weight. For adjustment, turn the hand wheel of main motor by hand to lower the filling rod support to its lowest position, loose the locking nut and turn the adjusting bolt to make the underside of filling rod and the upside of dosing disk be on the same plane and note the value on scale at this point, and then adjust the filling rod downwards for various stations. The depth of the filling rod entering into the dosing disk may be adjusted according to the chart in figure 20. It shall not be adjusted to be excessive deep.


Figure 20

Adjustment of height of filling rod

6.2.9 Adjustment of the sensor of powder height (See figure 21) The capacitance type sensor is used to control the height of powder in powder ring. Height of the sensor should be properly adjusted according to flowability of the powder. Maximum of the height is 50 mm from the dosing disk. For adjustment, loose the screw on clamp and move the sensor vertically, and then retighten the screw to hold the clamp. To adjusting screw on the topside of the sensor is used to adjust the sensitivity. The distance between the sensor and the powder is generally 2~8 mm.


Figure 21

Section of power room

6.2.10 Adjustment of removal of defective capsules (See figure 22 & 23) At the sixth station, the upward and downward movement of the push rod will remove the non-separated capsules in the upper mold. Adjust the adjusting bolt of the pull rod of cam to make sure that the push rod removes the defective capsules surely without any collision with the upper and lower molds when it moves upwards and downwards. The pin should be in the center of hole on the mold after adjustment. The gap between the guide on removal box and the mold and the position of the guide can be adjusted after loosing the locking screw to ensure smoothly guiding out the capsules without any collision with the molds. Retighten the screw when finish. The push rod should be adjusted carefully to ensure without any collision with the upper and lower molds when it moves up and down. For adjusting the height of the push rod, loose the locking nuts on the bearings on both end of the pull rod under the table-board, and turn the pull rod to adjust height of the push rod. Put a capsule whose body and cap are not separated into the hole on the upper mold at sixth station, turn the handwheel of the main motor by hand to moves the push rod up and down, at the


same time pay attention to the position and height of the push rod, tighten the locking nut when get a suitable position.

Figure 22

Defective capsule removal unit


Figure 23

Defective capsule push rod drive unit

6.2.11 Adjusting of capsule pressing (See figure 24 & 25) In case of the length of the finished capsules not meet the specification, or changing the size of capsule, the pressing unit at eighth station must be adjusted. The adjustment of the pressing unit includes adjustment of upper baffle and lower push rod. For adjustment of upper baffle, loose the locking nut and turn the adjusting screw to adjust the height of baffle. Adjust the gap between the pressing baffle and the top of the capsule in the hole of upper mold to 0.2~0.3 mm. Tighten the locking nut when finish. For adjustment of pressing rod, put a finished capsule into the hole of the mold, and then turn the handwheel of the main motor by hand to raise the push rod to its highest position, and then loose the locking nuts on both end of the pull rod and turn the pull rod to raise the capsule. When the capsule just touches the baffle, tighten the locking nuts. If the capsule touches the baffle while the push rod has not reach its highest position when turn the handwheel of main motor, lower the push rod by turning the pull rod a little more and readjust.


During filling course, if the capsule is not closed well, e.g. no closure of locking clip due to excessive length or deformation of capsule due to over-pressing, this unit should be readjusted carefully. Retighten the locking nut when finish every time.

Figure 24

Capsule pressing unit

figure 25 Push rod assembly of capsule pressing unit


6.2.12 Adjustment of finished capsule guide unit (Figure 26 & 27) Adjustment of finished capsule guide unit includes adjustment of the finished capsule guide and push rod. The angle and height of the finished capsule guide are changeable by loosing the bolt on one end. The adjustment should result in guiding out the capsules successfully. Tighten the bolt when finish. There is compressed air way in the guide. For ensure guiding out the capsules reliably, the external compressed air may be used to blow the capsules.

Figure 26

Finished capsule guiding out unit

Adjustment of finished capsule push rod is as same as the adjustment of pressing rod. It is also adjusted by turning the pull rod. Referring to figure 24 and item 6.2.11, make the push rod discharge the capsule as soon as it raise to its highest position, however, the lowest position should be lower than the underside of the lower mold.


Figure 27

Drive unit of finished capsule guiding out unit


6.2.13 Adjustment of safety clutch (See figure 28) The safety clutch is installed on the output shaft of the reducer of the main motor to protect the machine from over-load. Under normal load, the clutch should not slip, however, slipping would occur after long-term operation. In this case, its nut should be tightened to ensure meeting the requirement of both normal operation and over-load protection. 02-16

02-15

02-35

02-13

02-18

02-17

Figure 28

Drive unit


6.2.14 Adjustment of drive cam (See figure 29) The positions of drive cams were adjusted at factory to ensure no conflict between mechanisms! movement and readjustment is unnecessary. Adjustment, if absolutely necessary, shall be made extremely carefully according to the angle position shown in figure 29.

Figure 29 Relationship of cam movement


Figure 30

Installation angle of six cams on the main spindle


6.2.15 Adjustment of transmission chain (See figure 31) If the chain is excessive slack, it may be tensioned by the tension wheel. To prevent the movement order from being disturbed, the chain should not be removed from the sprocket even opened during this adjustment. 02-23

10A 108

02-20

02-24 02-30

Figure 31

Schematic diagram of drive chain


6.2.16 Adjustment of vacuum degree Water loop vacuum pump should use clean water, whose flow rate is not very large and may be adjusted by check valve. The vacuum degree also may be adjusted by valve, which i s read out from vacuum gauge, and in general, is preferably 0.04~0.08 MPa to ensure just separation but no damage of capsule.

Figure 32

Vacuum system


7 Maintenance and cleaning of machine 7.1

7.2

7.3

7.4

After a long-term normal operation of the machine, it is necessary to clean the parts and assemblies contacting directly to the powder regularly, such as powder hopper, dosing plate, powder ring, powder scrapper, molds, push rods, etc. In case of change the type of the powder or a long-term shutdown, the machine should also be cleaned. The parts and assemblies locating above the table board should not be cleaned with gasoline, kerosene, aether, acetone, etc, and may only be wiped with alcohol-socked fine cloth or degreased cotton. The dirt and oil on the transmission components under the table board should be cleared frequently to make a clear observation of machine!s running. The filter of vacuum system should be regularly opened to remove its blocked contaminants. If the capsules are unable to be opened due to insufficient vacuum degree, the filter should also be cleaned. Lubrication of machine a) The working surface of the cam roller should be weekly greased. b) The toggle bearings of the links under the table board should weekly oiled. c) The various bearings should be cleaned and greased regularly or depending on the running state. The sealing bearings may oiled. d) The transmission chain should be checked for its tension and greased or oiled weekly. e) The indexing box of ten stations and six stations shall be checked for their oil level, and timely replenished in case of insufficient oil level. The lubricating oil shall be replaced every 6 months. f) The indexing box under the rotary table and dosing disk should be disassembled and maintained under guidance of professional technicians. Listing of lubricant

Chart 1 Description

Brand

Lub ricating position

Machine oil #2 lithium-base grease #0 lithium-base grease

N4 GB443-84 ZL2 SY1412-75 ZL0 SY1412-75

Chain, roller bearing, guide Cam, roller bearing, chain Indexing box, reducer


Listing of wearing-prone parts Chart 2 Item No.

Part No.

Descrip tion

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

NJP1200.13-16 NJP1200.02-59 NJP1200.13-01 NJP1200.13-02 NJP1200.02-60 NJP1200.13-03 NJP1200.02-25 NJP1200.09-06 NJP1200.05-08 NJP1200.08-30 NJP1200.08-40 NJP1200.04-01 NJP1200.09-04 NJP1200.10-01 NJP1200.10-01A NJP1200.05-21A

Spring leaf Spring Upper mold Lower mold Spring Filling rod Friction plate Sealing ring Spring Spring Sealing ring Vacuum push rod Push rod for defective capsule removal Pressing push rod Finished capsule push rod Guide rod, T type


8 Introductions to Automatic Control Interface NJP-1200 Fully Automatic Capsule Filling Machine Automatic Control Interface is composed of SIEMENS S7-200 PLC and Man-machine Conversation Interface TP-070. Below is its operation process:

Turn on the power, and the touch screen enters into startup menu. Below is the startup menu:

Touch the button and enter into main menu shown below:


In this menu, you can enter into corresponding pages by touching SYSTEM SETTING, MONITORING PAGE, MANUAL OPERATION, FAULT PAGE OR HELP button. You can switch between manual and auto operation mode by touching MANUAL/AUTO button, and the operation modes are displayed in the text field at the top left corner. You can set the mode that the machine run and stop automatically, now the information of RUN or STOP state are displayed in the text field at the top right corner. There is a icon frame located on the middle underside of the screen, system fault icon will be displayed in the frame when a fault occurs.

You can enter into system setting menu by touching SYSTEM SETTIGN button on the main menu to set system parameters. The system-setting menu is shown below:

In system setting page, Touching FAULT DETECT button can set the system to detect scarcity of powder and capsule, jam of capsules during automatic running, and now the text on the button is shown as STOP DETECT FAULT. Touch this button again, the system will resume the state of not detecting above faults and the text on the button will change back to FAULT DETECT. The initial state of the system is set to not detect yield and faults (The texts on the button is FAULT DETECT). By touching the digit field on the screen, a digit keyboard will pop up and you can input system parameters. These parameters include delay time of starting the main machine after the vacuum pump starts for automatic running, delay time of powder scarcity detecting switch reporting powder scarcity fault and to stop the machine, delay time of capsule scarcity detecting switch reporting capsule scarcity fault and to stop the machine, and delay time of detecting of yield photoelectric switch.


You can enter into SYSTEM MONITORING page by touching MONITORING PAGE button on main menu. The SYSTEM MONITORING page is shown below:

This page displays state of run/stop of main machine, feeder and dust collector in the system, state of fault, actual productivity, frequency of main motor and vacuum degree of system. Furthermore, you can increase or decrease productivity by touching + or " button. The productivity will increase or decrease 50 pieces/min every time when you touch the + or " button. If you press down and hold the + or " button for a continual time, the productivity will increase or decrease 50 pieces/min every second.

In main menu, you can touch the MANUAL OPERATION button to enter into the MANUAL OPERATION menu shown as below:


In this page, system operation mode (manual/auto) is displayed in the text field at top left corner of the screen; working state (manual/test) under manual operation mode is displayed at top left corner of the screen. Under the manual state of manual mode, the MAIN MACHINE START/STOP, VACUUM PUMP START/STOP, FEEDER START/STOP, DUST COLLECTOR START/STOP button are invalid when the system door is opened, you can only inching the machine by touching inching buttons. Under the test state of manual mode, the manual operation is not restricted by door state. Under the manual state of manual mode, you can switch between manual and test states by touching the MANUAL/TEST button at bottom left corner of the screen. In the manual menu, the running frequency of main motor is determined by ACTUAL PRODUCTIVITY in MONITORING PAGE 1 when you run the main machine in manual mode. The frequency of main motor for inch running is 10 Hz. You can enter into fault page by touching the FAULT PAGE button in main menu or fault icon in other pages. The fault page is shown as below:


In fault page, the system fault state is displayed. You can enter into this page to check the faults when the system faults. You can touch the SILENCE or BUZZER button to close or open the buzzer. You can also touch the FAULT RESET button to reset the faults. When the door fault occurs, you can enter into fault page 2 to check the state of doors by touching the door icon. The fault page 2 is show as below:

The fault page displays as below i f the machine is running accurately.


The fault page displays as below if the machine is in fault.

Note: When start the main motor with arrester, firstly disconnect the switch QF1 on the power supply of frequency-converter in electric box, and then shut off the switch of main power supply and set the button on touch-screen to manual, and then press the Main Machine Start/Stop button. Now the arrester on main motor is loose, and you can turn the hand wheel on the motor shaft to make the machine running for 1 to 3 cycles to confirm that no abnormal faults exist, and then you can close the switch QF1 and start the machine.


9. Part list Fig 4. part dwg No.

Part of Chinese name

Part of English name

08-30

-.

Spring

13-03

/01

Filling rod

03-02

234

Lower mold

08-35

567

Dosage disk

Fig 10. part dwg No.



891

adjusting rod

:3;<=>?

Fix screw of upper mould

13-01

:3;

Upper mould

13-02

23;

Lower mould

23;<=>?

Fix screw of lower mould

13-04 M6*15

M6*20 Fig 11. part dwg No.

162636



@A (B 40 C)

Bearing (total 40pcs)




03-28

DEFG

Capsule hopper

122232

HI@A

Linear bearing

S1BJK8C

J9@A

Spindle bolt bearing

608

KL@A

Rolling-contact bearing

03-13

MNO4

Sliding block of shift fork

122232

HI@A

Linear bearing

03-25

OPQR

Sliding gate

03-24

>STU

Knob

03-26

VR

Baffle

M6*25

X

Locking bolt

M6*25

?

Locking screw


13-09

YZN

Feed fork

13-16

-.[

Spring leaf

13-07

DE\]

Guide chute




08-59

^<>S

Holding screw

08-24

_<>S

Locking nut

08-33

à

Feeler

13-03

/01

Filling rod

08-37

HI@Ab

Base of linear bearing

08-35

F7

Powder disc

08-12

cR

Base plate

08-04

db

Base

efgL

Indexing sprocket

02-02

/0hLi

Arm of filling cam

08-36

\j

Column

08-44

cR

Base plate

>?k

Cover of bolt

08-57

lR

Cover plate

08-01

/01mn

Supporting stand of filling rod

08-23

/01oR

Baffle plate of filling rod

08-36

pqr

Powder ring

02-01

st

Table

08-06

>uk

Cover of screwthread

08A-06

89>X

Adjusting bolt

NATR12

KL@A

Trolley bearing

02-23A

08-48B




?

Locking screws

03-06

vw4

Limit block

13-09

YZNx

Dividing-feed fork

M6*20


13-13

MR

Shift plate

80024

@A

Bearing

03-07

vw@

Limit shaft

M4*8

>?

Screw

13-16

yE.[

Capsule holding spring leaf




M6*15

X

Locking bolt

04-04

z{|}

Sucking base

04-05

8~•

Adjusting shim

04-03

R

Splint

M4*25

>?

Bolt

13-02

234

Lower mold

04-01

!1

Push rod




04-04.05.03

z{e"#

Vacuum separator

203245

HI@A

Linear bearing

S1JK8C

J9@A

Bolt bearing

02-50

8~>1

Adjusting rod

M8

_<>S

Locking nut

S1JK8C

J9@A

Bolt bearing

CF12

KL@A

Roller




08-36

pqr

Powder ring

08-35

F7

Powder disk

89>X

Adjusting bolt

08-37

HI@Ab


08-12

cR

Base plate

08A.06


08-04

db

Base




89>X

Adjusting bolt

lR

Cover plate

_<>S

Locking nut

13-03

/01

Filling rod

08-18

$q#

Powder scrapper

M8*30 08-57 M8




08-59

^<>S

Holding screw

08-24

_<>S

Locking nut

08-33

à

Scale

13-03

/01

Filling rod

08-37

HI@Ab


08-35

F7

Powder disc

08-12

cR

Base plate

>?k

Cover of bolt

08-02

lR

Cover plate

08-01

/01mn

Supporting stand of filling rod

08-23

/01oR

Baffle plate of filling rod

08-36

pqr

Powder ring

08-48B




^R

Holding plate

08-48B

5689>X

Dosage adjusting bolt

08-32

/01%&#

Filling rod holder

13-03

/01

Filling rod

08-33

à

Scale

08-23

pqrlR

Cover of powder ring

08-20


'qFG

Powder hopper

>X

Bolt

08-27

/01%&#

Holder of filling rod

08-28

/01^R

Holding plate of filling rod

13-03

/01

Filling rod

%Y>?

Adjusting screw of holder

08-36

pqr

Powder ring

08-18

$q#

Powder scrapper

08-18

567

Dosing disk

06-26 08-48A

M8*45




()*1+,

Defective capsule push rod assembly

13-01

:34

Upper mold

13-02

234

Lower mold

09-08

*1+!

Push rod assembly

203245

HI@A

Linear bearing

6200

K-@A

Toggle bearing

09-04/09-05




.P@

Drive shaft

203245

HI@A

Linear bearing

S1JK8C

J9@A

Bolt bearing

02-53

/1

Pull rod

6200

KP@A

Rolling-contact bearing

M8

_<>S

Locking nut

S1JK8C

J9@A

Bolt bearing

4524904

K0@A

Needle bearing

CF12

KL@A

Roller

09-09


M6*20



89>?

Adjusting screw


_<>S

Locking nut

10-07

VR

Baffle

13-01

:34

Upper mold

13-02

234

Lower mold

10-01

*1

Push rod

M6




LB203245

12t3

Table board

S1JK8C

J9@A

Bolt bearing

CF12

KL@A

Roller

S1JK8C left

J9@A

Bolt bearing

4524904

K0@A

Needle bearing




11-08

45\6]

Finished capsule guide chute

11-07

\6R

Guide plate

13-01

:34

Upper mold

13-02

234

Lower mold

!0

Pin

11-01A Fig 27. part dwg No.



203245

HI@A

Linear bearing

S1JK8C left

J9@A

Bolt bearing

M8

_<>S

Locking nut

/1

Pull rod

S1JK8C

J9@A

Bolt bearing

CF12

KL@A

Roller

4524904

K0@A

Needle bearing

02-52


02-16



45*7hL

Finished capsule push cam


02-18

()hL

Defective capsule removal cam

02-17

8,DEhL

Capsule closing cam

02-15

/09:hL

Filling cam

02-35

;f7

Dial

02-13

eZ9:hL

Divide feed cam




02-23

34<7ef=gL

02-24

>@?PL

Sprocket wheel of indexing of mold rotary disk Driving sprocket wheel of spindle

10A

.PgL

Driving sprocket wheel

02-20

@
Tensioning sprocket wheel

02-30

AB#

Reducer


10. List of electric appliance NJP-1200C fully automatic capsule filling machine No. 1 2

3

Name thermal overload relay

Type

Qua.

6A

1 pc

1A

1 pc

AC electromagnetic contactor

3 pcs

Air switch

C1

1 pc

C5

1 pc

C3

1 pc

C10

2 pcs

Single direction connect C3

4

transformer

5

relay

6

Proximity switch

7

4 1 pc

NY2NJ

2 sets 3 pcs

Output statistical switch

E3X-NM11

1 pc

E3X-NT21

2 pcs

8

pressure transmitter

1 pc

9

Switching power supply

1331

1 pc

10

controller

224

1 pc

11

module

221

1 pc

235

1 pc

12

Touching screen

1 pc

13

cable

1 pc

14

Tranducer

MM 150/3 48

PDF !"# "pdf Factory Pro" $#%&'( www. f i nepri nt . com.cn

1 pc

Remark

15

Light switch

EK-163 16A

1 pc

16

Mircoswitch

LXW2-11

4 pcs

17

Wire board

1 pc

18

Solenoid valve

1 pc

19

Air pump

20

Main machine

1 pc

21

Urgent stop switch

1 pc

22

Fan

1 pc

23

Buzzer

1 pc

24

Feeding motr

1 pc

XGB-160


1 pc

NJP-1200 Series Automatic Capsule Filling Machine

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