MAINTENANCE MANUAL Full-Color Inkjet Printer
RJ-6000 43/54/62
RJ6000-A-01
2
Introduction This equipment is Class 1 communications equipment (communications equipment to be used in commercial and industrial areas) and conforms to Voluntary Communications Control Institute (VCCI) standards for data processing and other equipment for the prevention of radio wave interference in commercial and industrial areas. Therefore, if it is used in or near a residential area, it may cause interference with radio and television reception. It should be used correctly in accordance with the operation manual. ■ Concerning interference with reception Since this product emits weak radio waves, if it is not installed and used correctly and is thought to be causing interference with radio and television reception, this may be prevented by trying a combination of the following measures: • Try changing the orientation of the receiving antenna and feeder. • Try changing the orientation of this product. • Change the distance between the receiver and this product. • Try using different power supply systems for the receiver and this product. ■ Trademarks included in this manual • MUTOH, RJ-6000-43/54/62, MH-GL, MH-GL/2, MH-RTL are trademarks or trade names of Mutoh Industries Ltd. • HP, HP-GL, HP-GL/2, HP-RTL, HP759X, HP758X, C2848 are trademarks or trade names of the Hewlett Packard Company. • Centronics and Bitronics are trademarks or trade names of the Centronics Data Computer Company. • Windows 3.1, Windows 95, Windows NT 3.51, Windows NT 4.0, MS-DOS are trademarks or trade names of the Microsoft Corporation • Other names of products and companies are the trademarks or trade names of each relevant company.
Model Name: RJ–6000-43/54/62
CON1000
This manual contains basic technical details necessary for marketplace servicing to maintain product quality and performance of RJ-6000-43/54/62 printer. RJ-6000-43/54/62 printer is equipped with a self-diagnostic program that will be of service for adjusting and checking whenever a fault is detected or during maintenance. This manual contains all the basic items but actual maintenance work should be undertaken only after a thorough understanding of the functions, operations and movements has been gained from the operation manual and by other means. Please note that there may be occasions where the name of a part used in the explanation in this manual differs from the name of that same part that is used in the operation manual or in the parts list.
CAUTION: • The details of this product and the contents of this manual are protected by copyright held by this Company and, except for legitimate use by individuals, unauthorized copying, reproduction or distribution in whole or part is forbidden. • Details contained in this manual may be subject to future alteration without notice. • Details contained in this manual are believed to be correct but please contact this Company or a dealer if an error is suspected or a point is not clear. • In no event will this Company be responsible for the consequences of using this product or this manual.
Published by Mutoh Industries Ltd., 1-3 Ikejiri 3-chome, Setagaya-ku, Tokyo 154-8560 Japan Copyright October 1999, Mutoh Industries Ltd. All rights reserved.
Introduction
Model Name: RJ–6000-43/54/62
CON1000
3
Some Thoughts on Maintenance Work 1. Some ideas about maintenance work Maintenance work falls into two major categories, fault maintenance and protective maintenance, both of which are aimed at stable operation of the equipment that has been delivered to the user. The profitability of maintenance work must also be considered. • In principle, fault maintenance and protective maintenance are both carried out by the one person. • Both fault maintenance and protective maintenance involve the bringing of maintenance parts. • The cooperation of the user/operator is used effectively. 2. Protective maintenance work Periodic maintenance is designed to provide the user with more stable operation of the equipment and involves the periodic cleaning and replacement of replacement parts. Basic ideas on protective maintenance include: • Adhere strictly to preventive maintenance periods. • In a case of carrying out preventive maintenance, gain the approval of the user beforehand. • Don’t press preventive maintenance on the user. 3. Fault maintenance work A fault will hold up the user’s work and must be remedied quickly. The following are some basic ideas on fault maintenance: 3-1
If it is not solved by the primary consultation, take the necessary maintenance items and make an on-site visit. • Assemble the necessary maintenance parts from the matrix map • At the user’s premises, first check the symptoms. • Proceed with maintenance work in accordance with the fault tracing procedure. • After the repair work is finished, be sure to check again by testing in accordance with the test procedure.
3-2
If repair is not possible even though all the work has been done in accordance with the fault tracing procedure: • Contact the Sales Support Groups in your local distributor.
Some Thoughts on Maintenance Work
Model Name: RJ–6000-43/54/62
CON1010
4. The need for user/operator cooperation ! CAUTION: The user can not be compelled to do the following! Asking the user/operator to cooperate is not a matter of having the user do the maintenance for you but it is necessary in order to have the equipment working more efficiently and for having faults rectified quickly. Actually, even when you do ask for the user’s cooperation, instead of a simple acknowledgement you will usually get doubts and quibbles such as “I’m paying for maintenance”, “I’m not familiar with the equipment” and “it only benefits the manufacturer.” However, you must try to persuade the user/operator to cooperate by explaining that doing daily inspections will give better printing quality and giving you all the fine details of a fault means that the fault will be rectified quickly. The following explains the items you need in order to understand fault conditions in detail: • Check error messages • Check user’s usage conditions • Output from diagnostic pattern • Output from setup lists • Retest after changing settings • Probability of recovery by implementing daily inspections.
Model Name: RJ–6000-43/54/62
CON1010
4
Precautions For Maintaining This Printer PRECAUTION 1
Head Cleaning
Head cleaning (see REP1620) must be carried out when this printer is to be transported by truck (see CON6000) and when the following parts are to be replaced. < Replacement parts > Head, Damper, Head Cable, Cartridge Frame Assembly, Ink Tubes
PRECAUTION 2
Head Cleaning Jig
When the head cleaning jig is to be used, fill the jig’s 100 cc bottle with at least 50 cc of cleaning fluid and use it with the cap loosened. If head cleaning is done with the cap tightened, ink will flow back into the 100 cc bottle. When you have finished head cleaning, return the remaining cleaning fluid from the 100 cc bottle to the 500 cc cleaning fluid bottle (JD-42054).
PRECAUTION 3
Printing After Initial Filling
On rare occasions, printing quality may be unstable if printing is carried out immediately after initial filling. If this occurs, switch off the power and wait for at least 30 minutes before trying to print again.
PRECAUTION 4
Model Name: RJ–6000-43/54/62 PRECAUTION 5
CON2000
Maintenance Unit Tubes
If you can not lower the maintenance unit cap assembly and the cap assembly and pump assembly have been replaced: • When the two tubes from the pump assembly are being connected to the cap assembly, turn them clockwise through 45 to 90 degrees as you insert them.
PRECAUTION 6
Take Care When Inserting Head Cable and Y Cable
When the print head assembly, head board assembly and main board assembly have been replaced, be careful to insert the head cable and Y cable straight to the back and don’t forget to lock the connectors. (The connectors fitted with locks are J207 and J208 on the head board.) If the cables are inserted obliquely or power is applied without locking the connectors, there is a risk that the main board assembly may be damaged and it will be impossible for ink to be ejected. PRECAUTION 7
Ink and Cleaning Fluid Conduct Electricity
Ink and cleaning fluid will conduct electricity. If there is ink or cleaning fluid on the connectors of the head or head cables when power is applied, there will be a short circuit which may lead to all sorts of damage. If there is ink on the contacts of the connector, wipe it off with alcohol or ethanol and allow to dry thoroughly before reconnecting.
Thorough Waste Fluid Box Replacement
When the following tasks have been carried out, install a new waste fluid box and clear the waste fluid counter. 1. After head cleaning and initial filling. 2. When it was not possible to capture main board assembly backup parameters.
Precautions For Maintaining This Printer
Model Name: RJ–6000-43/54/62
CON2000
5
Contents
Contents
Model Name: RJ–6000-43/54/62
RJ-6000-43
RJ-6000-54
RJ-6000-62
History of Amendments
CON 0000
CON 0000
CON 0000
Introduction
CON 1000
CON 1000
CON 1000
Some Thoughts on Maintenance Work
CON 1010
CON 1010
CON 1010
Precautions For Maintaining This Printer
CON 2000
CON 2000
CON 2000
Contents
CON 3001 ~ 3
CON 3004 ~ 6
CON 3007 ~ 9
How to use the Maintenance Manual
CON 4000
CON 4000
CON 4000
Trouble-Shooting Lists
TRB 0000
TRB 0000-2
TRB 0000-3
Matrix Map
MAP 0000
MAP 0000-2
MAP 0000-3
Fault-Tracing Procedure
EXA 0000
EXA 0000-2
EXA 0000-3
Replacement and Adjustment Procedures
REP 0000
REP 0000-2
REP 0000-3
Fundamental Knowledge
GID
GID
GID
Stored Test Patterns
PAT 0000
PAT 0000-2
PAT 0000-3
Self-Diagnosis Functions
BAC 0000
BAC 0000-2
BAC 0000-3
Maintenance Parts
CAT 0000
CAT 0000-2
CAT 0000-3
0000
0000-2
CON3000
0000-3
Model Name: RJ–6000-43/54/62
CON3000
6
RJ-6000-43 Contents 1
RJ-6000
Model Name: RJ–6000-43
CON3001
43 inch
Trouble-Shooting Lists • When Message is Displayed - How to Use LEDs to Check CPU System and Mechanical System Faults • When Message is not Displayed - Initialization, Media Feed, Printing - Noise, Media Cutting, Online, Others
Matrix Map • When Message is Displayed - Printer Status Messages - Data Errors - Command Errors - CPU System Faults - Mechanical System Faults • When Message is not Displayed - Trouble with Initialization - Trouble with Media Feed - Trouble with Printing - Problem Involving Noise - Trouble with Media Cutting - Online/Function Problems - Other
RJ-6000-43 Contents 1
TRB0000 TRB1000 TRB1001
TRB2000 TRB2001
MAP0000 MAP1000 MAP1200 MAP1250 MAP1500 MAP1700
Fault-Tracing Procedure • When Message is Displayed - Printer Status Messages - Data Errors - Command Errors - CPU System Faults - Mechanical System Faults • When Message is not Displayed - Trouble with Initialization - Trouble with Media Feed - Trouble with Printing - Problem Involving Noise - Trouble with Media Cutting - Online/Function Problems - Others
EXA0000 EXA1000~ EXA1200~ EXA1250~ EXA1500~ EXA1700~
EXA2000~ EXA3000~ EXA4000~ EXA5000~ EXA6000~ EXA7000~ EXA8000~
MAP2000 MAP3000 MAP4000 MAP5000 MAP6000 MAP7000 MAP8000
Model Name: RJ–6000-43
CON3001
7
RJ-6000-43 Contents 2
Model Name: RJ–6000-43
CON3002
Replacement and Adjustment Procedures Right and Left Covers Front Cover Panel Cover, Y Rail Cover Front Paper Guide and Rear Paper Guide Left Side Cap and Right Side Cap Control Box Head Cover X Motor Assembly Fan Assembly and Fan Cable X Speed Reduction Belt Lever Sensor Assembly Cover Switch Assembly Waste Fluid Box Sensor Assembly Switch Cable Assembly, DC Cable Assembly Main Board Assembly Power Supply Board Assembly Panel Board Assembly Panel Cable Extension Board Assembly
REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP
1010 1020 1030 1040 1041 1050 1060 1070 1080 1090 1100 1110 1120 1130 1140 1150 1160 1170 1180
Cursor Plate Spring, Steel Flexible Guide Assembly Y Return Pulley Assembly Cartridge Frame Assembly Ink ID Sensor Assembly Detector Assembly Y Cable Ink Tubes Cutter Solenoid Assembly Print Head Assembly, Head Cable
REP REP REP REP REP REP REP REP REP
1310 1320 1330 1340 1350 1360 1370 1380 1390
Edge Sensor Assembly Head Board Assembly Dampers Cursor Assembly Origin Sensor Assembly, Y Encoder
REP REP REP REP REP
1410 1420 1430 1440 1450
Junction Board Assembly
REP 1470
How to Adjust the Platen Height
REP 1520
XR Cable Assembly (Rear Paper Sensor) Pressure Assembly, Pressure Roller and Blade Pump Motor Assembly Cap Assembly Wiper Pump Assembly Maintenance Station Assembly Y Motor Assembly Steel Belt T Fence Assembly
REP REP REP REP REP REP REP REP REP REP
1200 1220 1230 1240 1250 1260 1270 1280 1290 1300
Tubes Guides Assemblies How to Adjust Steel Belt Tension How to Adjust X Speed Reduction Belt Tension How to Adjust the Tilt of the Print Head
REP REP REP REP
How to Capture and Install Backup Parameters How to Install a Program (Software Upgrade)
REP 1590 REP 1600
Head Cleaning Procedure How to Clean the Head Nozzle Face
REP 1620 REP 1660
Speed Reduction Pulley Assembly Grid Roller Assembly
REP 1680 REP 1690
F Absorbent Assembly
REP 1700
RJ-6000-43 Contents 2
Model Name: RJ–6000-43
1540 1550 1560 1570
CON3002
8
RJ-6000-43 Contents 3
Model Name: RJ–6000-43
Fundamental Knowledge • Basic Specifications • System Block Diagram • Operating Sequence - Power On Sequence - Power Off Sequence - Media Detection Sequence - Normal Standby Sequence - Encoder Disconnected Check Sequence - Origin Detection Sequence - Media Cutting Sequence - Printing Sequence (Including Flushing)
GID0000 GID1000 GID3000 GID4010 GID4020 GID4030 GID4040 GID4050 GID4060 GID4070 GID4080
Stored Test Patterns • Presentation Pattern • Print quality adjustment pattern • Setup List
PAT0000 PAT1000 PAT3000 PAT4000
Self-Diagnosis Functions
BAC0000
• Examination - Memory (RAM) Capacity - Version - Panel - Sensors - Encoders - Fans - Ethernet Board - History: Last error message - History: Head nozzle ejection count check - Head Waveform
BAC1000 BAC1010 BAC1020 BAC1030 BAC1040 BAC1050 BAC1060 BAC1065 BAC1070 BAC1070 BAC1080
• Adjustment - Capping Position Adjustment - Skew Verification
BAC2000 BAC2010 BAC2030
RJ-6000-43 Contents 3
-
Head Rank Input (Include Initial filling) Head Nozzle Verification Left Head Tilt Verification Right Head Tilt Verification Repeatability Printing Positioning CW Adjustment Flush Pointer Adjustment Media Feed Distance Compensation Margin Adjustment Rear Sensor Position Adjustment Test Print Head Wash
CON3003 BAC2040 BAC2050 BAC2060 BAC2070 BAC2080 BAC2090 BAC2110 BAC2120 BAC2130 BAC2140 BAC2150 BAC2160
• Cleaning - Normal - Powerful
BAC3000 BAC3000 BAC3000
• Test Printing - Head Printing Verification - Adjustment Parameters
BAC4000 BAC4000 BAC4000
• Parameters - Initialize - Update
BAC5000 BAC5010 BAC5020
• Aging - Carriage Motor - Media Feed Motor - Cutter - Maintenance Unit - Head
BAC6000 BAC6010 BAC6020 BAC6030 BAC6040 BAC6050
Maintenance Parts Maintenance Parts List Maintenance Tool List Lubrication Points Exploded View Drawing
CAT0000 CAT1000 CAT2000 CAT4000 CAT5000
Model Name: RJ–6000-43
CON3003
9
RJ-6000-54 Contents 1
RJ-6000
Model Name: RJ–6000-54
CON3004
54 inch
Trouble-Shooting Lists • When Message is Displayed - How to Use LEDs to Check CPU System and Mechanical System Faults • When Message is not Displayed - Initialization, Media Feed, Printing - Noise, Media Cutting, Online, Others
Matrix Map • When Message is Displayed - Printer Status Messages - Data Errors - Command Errors - CPU System Faults - Mechanical System Faults • When Message is not Displayed - Trouble with Initialization - Trouble with Media Feed - Trouble with Printing - Problem Involving Noise - Trouble with Media Cutting - Online/Function Problems - Other
RJ-6000-54 Contents 1
TRB0000-2 TRB1000 TRB1001
TRB2000 TRB2001
MAP0000-2 MAP1000 MAP1200 MAP1250 MAP1500 MAP1700-2
MAP2000-2 MAP3000-2 MAP4000-2 MAP5000 MAP6000 MAP7000 MAP8000
Fault-Tracing Procedure • When Message is Displayed - Printer Status Messages -
Data Errors Command Errors CPU System Faults Mechanical System Faults
• When Message is not Displayed - Trouble with Initialization - Trouble with Media Feed - Trouble with Printing
-
Problem Involving Noise Trouble with Media Cutting Online/Function Problems Others
Model Name: RJ–6000-54
EXA0000-2 EXA1000~ (1020-2) EXA1200~ EXA1250~ EXA1500~ EXA1700~
EXA2000~ (2070-2) EXA3000~ (3000-2) EXA4000~ (4050-2) (4100-2) (4130-2) EXA5000~ EXA6000~ EXA7000~ EXA8000~ (8050-2)
CON3004
10
RJ-6000-54 Contents 2
Replacement and Adjustment Procedures
Model Name: RJ–6000-54
CON3005
REP0000-2
Right and Left Covers Front Cover Panel Cover, Y Rail Cover Front Paper Guide and Rear Paper Guide Left Side Cap and Right Side Cap Control Box Head Cover X Motor Assembly Fan Assembly and Fan Cable X Speed Reduction Belt Lever Sensor Assembly Cover Switch Assembly Waste Fluid Box Sensor Assembly Switch Cable Assembly, DC Cable Assembly Main Board Assembly Power Supply Board Assembly Panel Board Assembly Panel Cable Extension Board Assembly
REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP
1010 1020 1030 1040 1041 1050 1060 1070 1080-2 1090 1100 1110 1120 1130 1140 1150 1160 1170 1180
Cursor Plate Spring, Steel Flexible Guide Assembly Y Return Pulley Assembly Cartridge Frame Assembly Ink ID Sensor Assembly Detector Assembly Y Cable Ink Tubes Cutter Solenoid Assembly Print Head Assembly, Head Cable
REP REP REP REP REP REP REP REP REP
1310-2 1320 1330 1340 1350 1360-2 1370-2 1380 1390
Edge Sensor Assembly Head Board Assembly Dampers Cursor Assembly Origin Sensor Assembly, Y Encoder
REP REP REP REP REP
1410 1420 1430 1440 1450
Junction Board Assembly
REP 1470
How to Adjust the Platen Height
REP 1520
XR Cable Assembly (Rear Paper Sensor) Pressure Assembly, Pressure Roller and Blade Pump Motor Assembly Cap Assembly Wiper Pump Assembly Maintenance Station Assembly Y Motor Assembly Steel Belt T Fence Assembly
REP REP REP REP REP REP REP REP REP REP
1200 1220 1230 1240 1250 1260 1270 1280 1290 1300
Tubes Guides Assemblies How to Adjust Steel Belt Tension How to Adjust X Speed Reduction Belt Tension How to Adjust the Tilt of the Print Head
REP REP REP REP
How to Capture and Install Backup Parameters How to Install a Program (Software Upgrade)
REP 1590 REP 1600
Head Cleaning Procedure How to Clean the Head Nozzle Face
REP 1620 REP 1660
Speed Reduction Pulley Assembly Grid Roller Assembly
REP 1680 REP 1690
F Absorbent Assembly Waste Fluid Bottle Assembly
REP 1700 REP 1710
RJ-6000-54 Contents 2
Model Name: RJ–6000-54
1540-2 1550 1560 1570
CON3005
11
RJ-6000-54 Contents 3
Model Name: RJ–6000-54
Fundamental Knowledge • Basic Specifications • System Block Diagram • Operating Sequence - Power On Sequence - Power Off Sequence - Media Detection Sequence - Normal Standby Sequence - Encoder Disconnected Check Sequence - Origin Detection Sequence - Media Cutting Sequence - Printing Sequence (Including Flushing)
GID0000-2 GID1000-2 GID3000 GID4010 GID4020 GID4030 GID4040 GID4050 GID4060 GID4070 GID4080
Stored Test Patterns • Presentation Pattern • Print quality adjustment pattern • Setup List
PAT0000-2 PAT1000 PAT3000 PAT4000
Self-Diagnosis Functions
BAC0000-2
• Examination - Memory (RAM) Capacity - Version - Panel - Sensors - Encoders - Fans - Ethernet Board - History: Last error message - History: Head nozzle ejection count check - Head Waveform
BAC1000 BAC1010 BAC1020 BAC1030 BAC1040 BAC1050 BAC1060 BAC1065 BAC1070 BAC1070 BAC1080
• Adjustment - Capping Position Adjustment - Skew Verification
BAC2000 BAC2010 BAC2030
RJ-6000-54 Contents 3
-
Head Rank Input (Include Initial filling) Head Nozzle Verification Left Head Tilt Verification Right Head Tilt Verification Repeatability Printing Positioning CW Adjustment Flush Pointer Adjustment Media Feed Distance Compensation Margin Adjustment Rear Sensor Position Adjustment Test Print Head Wash
CON3006 BAC2040 BAC2050 BAC2060 BAC2070 BAC2080 BAC2090 BAC2110 BAC2120 BAC2130 BAC2140 BAC2150 BAC2160
• Cleaning - Normal - Powerful
BAC3000 BAC3000 BAC3000
• Test Printing - Head Printing Verification - Adjustment Parameters
BAC4000 BAC4000 BAC4000
• Parameters - Initialize - Update
BAC5000 BAC5010 BAC5020
• Aging - Carriage Motor - Media Feed Motor - Cutter - Maintenance Unit - Head
BAC6000 BAC6010 BAC6020 BAC6030 BAC6040 BAC6050
Maintenance Parts Maintenance Parts List Maintenance Tool List Lubrication Points Exploded View Drawing
CAT0000-2 CAT1000-2 CAT2000 CAT4000 CAT5000
Model Name: RJ–6000-54
CON3006
12
RJ-6000-62 Contents 1
RJ-6000
Model Name: RJ–6000-62
CON3007
62 inch
Trouble-Shooting Lists • When Message is Displayed - How to Use LEDs to Check CPU System and Mechanical System Faults • When Message is not Displayed - Initialization, Media Feed, Printing - Noise, Media Cutting, Online, Others
Matrix Map • When Message is Displayed - Printer Status Messages - Data Errors - Command Errors - CPU System Faults - Mechanical System Faults • When Message is not Displayed - Trouble with Initialization - Trouble with Media Feed - Trouble with Printing - Problem Involving Noise - Trouble with Media Cutting - Online/Function Problems - Other
RJ-6000-62 Contents 1
TRB0000-3 TRB1000 TRB1001
TRB2000 TRB2001
MAP0000-3 MAP1000 MAP1200 MAP1250 MAP1500 MAP1700-2
MAP2000-2 MAP3000-2 MAP4000-2 MAP5000 MAP6000 MAP7000 MAP8000
Fault-Tracing Procedure • When Message is Displayed - Printer Status Messages -
Data Errors Command Errors CPU System Faults Mechanical System Faults
• When Message is not Displayed - Trouble with Initialization - Trouble with Media Feed - Trouble with Printing
-
Problem Involving Noise Trouble with Media Cutting Online/Function Problems Others
Model Name: RJ–6000-62
EXA0000-3 EXA1000~ (1020-2) EXA1200~ EXA1250~ EXA1500~ EXA1700~
EXA2000~ (2070-2) EXA3000~ (3000-2) EXA4000~ (4050-2) (4100-2) (4130-2) EXA5000~ EXA6000~ EXA7000~ EXA8000~ (8050-2)
CON3007
13
RJ-6000-62 Contents 2
Replacement and Adjustment Procedures
Model Name: RJ–6000-62
CON3008
REP0000-2
Right and Left Covers Front Cover Panel Cover, Y Rail Cover Front Paper Guide and Rear Paper Guide Left Side Cap and Right Side Cap Control Box Head Cover X Motor Assembly Fan Assembly and Fan Cable X Speed Reduction Belt Lever Sensor Assembly Cover Switch Assembly Waste Fluid Box Sensor Assembly Switch Cable Assembly, DC Cable Assembly Main Board Assembly Power Supply Board Assembly Panel Board Assembly Panel Cable Extension Board Assembly
REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP
1010 1020 1030 1040 1041 1050 1060 1070 1080-2 1090 1100 1110 1120 1130 1140 1150 1160 1170 1180
Cursor Plate Spring, Steel Flexible Guide Assembly Y Return Pulley Assembly Cartridge Frame Assembly Ink ID Sensor Assembly Detector Assembly Y Cable Ink Tubes Cutter Solenoid Assembly Print Head Assembly, Head Cable
REP REP REP REP REP REP REP REP REP
1310-2 1320 1330 1340 1350 1360-2 1370-2 1380 1390
Edge Sensor Assembly Head Board Assembly Dampers Cursor Assembly Origin Sensor Assembly, Y Encoder
REP REP REP REP REP
1410 1420 1430 1440 1450
Junction Board Assembly
REP 1470
How to Adjust the Platen Height
REP 1520
XR Cable Assembly (Rear Paper Sensor) Pressure Assembly, Pressure Roller and Blade Pump Motor Assembly Cap Assembly Wiper Pump Assembly Maintenance Station Assembly Y Motor Assembly Steel Belt T Fence Assembly
REP REP REP REP REP REP REP REP REP REP
1200 1220 1230 1240 1250 1260 1270 1280 1290 1300
Tubes Guides Assemblies How to Adjust Steel Belt Tension How to Adjust X Speed Reduction Belt Tension How to Adjust the Tilt of the Print Head
REP REP REP REP
How to Capture and Install Backup Parameters How to Install a Program (Software Upgrade)
REP 1590 REP 1600
Head Cleaning Procedure How to Clean the Head Nozzle Face
REP 1620 REP 1660
Speed Reduction Pulley Assembly Grid Roller Assembly
REP 1680 REP 1690
F Absorbent Assembly Waste Fluid Bottle Assembly
REP 1700 REP 1710
RJ-6000-62 Contents 2
Model Name: RJ–6000-62
1540-2 1550 1560 1570
CON3008
14
RJ-6000-62 Contents 3
Model Name: RJ–6000-62
Fundamental Knowledge • Basic Specifications • System Block Diagram • Operating Sequence - Power On Sequence - Power Off Sequence - Media Detection Sequence - Normal Standby Sequence - Encoder Disconnected Check Sequence - Origin Detection Sequence - Media Cutting Sequence - Printing Sequence (Including Flushing)
GID0000-3 GID1000-3 GID3000 GID4010 GID4020 GID4030 GID4040 GID4050 GID4060 GID4070 GID4080
Stored Test Patterns • Presentation Pattern • Print quality adjustment pattern • Setup List
PAT0000-3 PAT1000 PAT3000 PAT4000
Self-Diagnosis Functions
BAC0000-3
• Examination - Memory (RAM) Capacity - Version - Panel - Sensors - Encoders - Fans - Ethernet Board - History: Last error message - History: Head nozzle ejection count check - Head Waveform
BAC1000 BAC1010 BAC1020 BAC1030 BAC1040 BAC1050 BAC1060 BAC1065 BAC1070 BAC1070 BAC1080
• Adjustment - Capping Position Adjustment - Skew Verification
BAC2000 BAC2010 BAC2030
RJ-6000-62 Contents 3
-
Head Rank Input (Include Initial filling) Head Nozzle Verification Left Head Tilt Verification Right Head Tilt Verification Repeatability Printing Positioning CW Adjustment Flush Pointer Adjustment Media Feed Distance Compensation Margin Adjustment Rear Sensor Position Adjustment Test Print Head Wash
CON3009 BAC2040 BAC2050 BAC2060 BAC2070 BAC2080 BAC2090 BAC2110 BAC2120 BAC2130 BAC2140 BAC2150 BAC2160
• Cleaning - Normal - Powerful
BAC3000 BAC3000 BAC3000
• Test Printing - Head Printing Verification - Adjustment Parameters
BAC4000 BAC4000 BAC4000
• Parameters - Initialize - Update
BAC5000 BAC5010 BAC5020
• Aging - Carriage Motor - Media Feed Motor - Cutter - Maintenance Unit - Head
BAC6000 BAC6010 BAC6020 BAC6030 BAC6040 BAC6050
Maintenance Parts Maintenance Parts List Maintenance Tool List Lubrication Points Exploded View Drawing
CAT0000-3 CAT1000-3 CAT2000 CAT4000 CAT5000
Model Name: RJ–6000-62
CON3009
15
How to use the Maintenance Manual
Model Name: RJ–6000-43/54/62
CON4000
How to use the Maintenance Manual How to use the Maintenance Manual
CON4010
How to use the Trouble-Shooting Lists (TRB)
CON4020
How to use the Matrix Map (MAP)
CON4040
How to use the Fault-Tracing Procedure (EXA)
CON4050
How to use Replacement and Adjustment Procedure (REP)
CON4060
How to use the Maintenance Manual
Model Name: RJ–6000-43/54/62
CON4000
16
How to use the Maintenance Manual
Model Name: RJ–6000-43/54/62
CON4010
■ Fault maintenance work procedures and how to use the Maintenance Manual When a user reports an equipment fault, use the following procedure to carry out fault recovery tasks.
A fault occurs Task
Page
Details
Reference Materials
Check fault circumstances, Trouble-Shooting List select fault details from TRB❉❉❉❉ Trouble-Shooting Lists
Check circumstances by “fax” or “telephone”. Check error messages, check user usage conditions, retry after changing settings, output diagnostic pattern, etc. Select fault symptoms produced by user from the Trouble-Shooting List.
Conduct a primary consultation with the user
Conduct a consultation by “fax” or “telephone”. Check possibility of user error or recovery by daily inspection. Check error messages, check user usage conditions, output diagnostic pattern, output setup list. Retry after changing settings, etc.
Operation Manual, basic knowledge, daily care, periodic maintenance/ inspection/cleaning
• If you are unable to resolve the fault at this point, take the necessary maintenance parts and make an on-site visit.
Task
Page
Details
Reference Materials
Gather the necessary maintenance parts
Matrix Map MAP❉❉❉❉
Gather the necessary maintenance parts
Maintenance Parts list, Maintenance Tools list, Exploded views
Conduct a tracing inquiry
Fault Tracing Procedures EXA❉❉❉❉
Conduct an inquiry to trace the cause of the fault
Basic knowledge
Replace parts and adjust
Replacement and Adjustment Procedures REP❉❉❉❉
Replace or readjust parts suspected to be faulty. Carry out adjustments after replacing parts.
Basic knowledge
Final check
How to use the Maintenance Manual
Separate causes of faults and check operation after faults have been rectified.
Model Name: RJ–6000-43/54/62
CON4010
17
How to use the Trouble-Shooting Lists (TRB)
Model Name: RJ–6000-43/54/62
CON4020
1. How to look up trouble-shooting tables ■ When a user has reported a fault, first select the applicable details from the trouble-shooting lists (TRB) and jump to the specified primary consultation (ENT). • Faults are broadly classified as those which cause a message to appear in the printer LCD and those which do not. • For troubles that cause a message to be displayed, select the message as it is. • Troubles with no message display are classified into the 10 blocks shown below. First select the block then select the appropriate fault details from that block. 2. Definitions of groupings in the case of faults that produce no message display When Message is Displayed
TRB1000
• Printer Status Messages, Data Errors, Command Errors • CPU System Faults, Mechanical System Faults When Message is Not Displayed
TRB2000 to TRB2001
• Trouble with Initialization:
Troubles that occur when unpacking immediately after delivery are grouped here. Check this group for a similar trouble occurring other than immediately after delivery. Troubles concerning the series of operations up to the enabling of printing are grouped here.
• Trouble with Media Feed:
This group concerns problems with the media path.
• Trouble with Printing:
This group concerns printing quality problems. Printing precision problems are grouped here.
• Problem Involving Noise:
Troubles that produce abnormal noise from the driving section.
• Trouble with Media Cutting:
Cutter section problems are grouped here.
• Online/Function Problems:
Online printing function problems.
• Other:
Troubles concerning the series of operations up to the enabling of printing are grouped here. Troubles involving driver software, consumable items, peripheral devices are grouped here.
How to use the Trouble-Shooting Lists (TRB)
Model Name: RJ–6000-43/54/62
CON4020
18
How to use the Matrix Map (MAP)
Model Name: RJ–6000-43/54/62
CON4040
■ When the primary consultation (ENT) has not revealed any anomaly, gather the necessary maintenance parts according to the matrix map (MAP) shown below and visit the user. Whether an error message is displayed Names and drawing numbers of required parts
EXA2000 to EXA2070
Problem FaultTracing Procedure EXA No.
Replacement and adjustment procedure page
MAP2000
- Power supply does not come on - LCD faulty (no display/erratic display) - Initial filling of inks failed - Initial filling is completed but no ink comes out - After power is switched on, nothing works - When power is applied, “Initializing” appears and then a reset is executed. - After mounting media, initial operation fails - Printer does not work even with the cover closed - Printer does not stop even with the cover opened - Ink cartridges are installed but not recognized - Can not make entries from the operating panel - Data is received but not plotted - Media is not suction
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
How to use the Matrix Map (MAP)
1140 1160 1170 1110 1100 1410 1420 1200 1360 1130 1150 1130 1350 1350 1350 1350 1350 1350 1240 1260 1270 1390 1390 1120 1080 1080 1080 1080 1340 1340 1340 1340 1340 1340 1470 1470
Fault details
2000 2000 2010 2020 2030 2030 2030 2030 2030 2040 2050 2060 2070
Model Name: RJ-6000-43
DF-41586 Main Board Assembly DF-40097 Panel Board Assembly DF-41617 Panel Cable DF-41590 Cover Switch Assembly DF-41589 Lever Sensor Assembly DF-41595 Edge Sensor Assembly DF-41588 Head Board Assembly DF-41592 XR Cable Assembly (Paper Sensor R) DF-41600 Y Cable DF-41619 Switch Cable Assembly DF-41587 Power Board Assembly DF-41468 DC Cable Assembly DF-41593 Detector 1 Assembly DF-41594 Detector 2 Assembly DF-40106 Detector Assembly (Black) DF-40107 Detector Assembly (Y) DF-40146 Detector Assembly (M) DF-40147 Detector Assembly (C) DF-41602 Cap Assembly DF-41603 Pump Assembly DF-41604 Maintenance Station Assembly DF-40690 Print Head Assembly (Color) DF-41601 Head Cable DF-41591 Waste Fluid Box Sensor DF-40173 Vacuum Fan Assembly DF-41620 Fan Extension Cable 1 Assembly DF-41621 Fan Extension Cable 2 Assembly DF-41622 Fan Extension Cable 3 Assembly DF-41609 INK ID Sensor 1 Assembly DF-41610 INK ID Sensor 2 Assembly DF-41611 INK ID Sensor 3 Assembly DF-41612 INK ID Sensor 4 Assembly DF-41613 INK ID Sensor 5 Assembly DF-41614 INK ID Sensor 6 Assembly DF-41615 INK ID Sensor Cable DF-41536 Junction Board Assembly
When Message is Not Displayed [Trouble with Initialization]
Trouble with Initialization Name and Diagram Number of Replacement Part
When Message is Not Displayed
Major classification of fault details and range of EXA numbers
Major classification of fault details
Trouble with Initialization
Model Name: RJ-6000-43
MAP2000
Model Name: RJ–6000-43/54/62
CON4040
19
How to use the Fault-Tracing Procedure (EXA)
Model Name: RJ–6000-43/54/62
CON4050
■ Gather the parts specified by the matrix map (MAP), visit the user and carry out the task of recovery in accordance with the fault-tracing procedure (EXA) shown below. • First, check again on-site that there was no mistake about the primary consultation. (EXA and ENT page numbers are the same) • Carry out the checking tasks in order, beginning with 1-1, and move to the next task if there is nothing abnormal. If an abnormality is revealed, carry out the task indicated by the arrow [→]. Major classification of fault details
Whether an error message is displayed
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Fault details
Fault-tracing sequence
Symptom • Initial filling is completed but no ink comes out (Initial filling means to fill the head with ink to enable it to print.)
Trouble with Initialization
EXA2021 GO TO Ref. Pages
Items to be Confirmed
Sequence 1-10
Model Name: RJ–6000-43/54/62
Page specified by matrix map (MAP)
R E P
• Are there any breaks, cuts or air leaks in the ink tubes? → Change each ink tube, cleaning each time and checking that ink flows during cleaning.
1-11
• Check that connectors J207 (HEAD C1) and J208 (HEAD C2) on the head board assembly, and head cables on the print head are not inserted obliquely, and they are locked securely. → Insert the connectors again.
1-12
• Is there a broken lead in head cables? → Replace head cables.
B A C
1370
1400
1-13
• Is the print head assembly damaged? → Replace the print head assembly.
1-14
• Is the head board assembly damaged? → Replace it.
1-15
• Check that the Y cable connector is connected securely and not inserted obliquely. → Reconnect head board assembly connectors J201 (MAIN1) and J202 (MAIN2) and main board assembly connectors J111 (HEAD1) and J112 (HEAD 2).
1-16
• Is there a broken lead in Y cables? → Replace Y cables.
1-17
• The main board assembly may be damaged. → Replace it.
Replacement and adjustment procedure (REP) page reference Hidden diagnostic procedure page reference
1390
1420
1360 1140
CAUTION:
Power must be off when connectors are being disconnected or reconnected, otherwise you may be injured or a board may be damaged. The main board assembly will certainly be damaged if power is applied with main board assembly connectors J111 (HEAD) and J112 (HEAD2) and head board connectors J201 (MAIN1) and J202 (MAIN2) inserted with oblique FFP.
When No Error is Displayed on the Printer's Liquid Crystal Display
How to use the Fault-Tracing Procedure (EXA)
Trouble with Initialization
Model Name: RJ–6000-43/54/62
Page specified by matrix map (MAP) EXA2021
Model Name: RJ–6000-43/54/62
CON4050
20
How to use Replacement and Adjustment Procedure (REP)
Model Name: RJ–6000-43/54/62
CON4060
■ If the fault-tracing procedure (EXA) has produced a replacement task, carry out the work of replacement and adjustment in accordance with the replacement and adjustment procedure (REP) shown below. • If you don’t know how to go about the removal of covers involved in replacing a part, refer to REP1010 to REP1060. Page specified by the fault-tracing procedure (EXA)
Replacement and adjustment item
How to replace the Y Motor Assembly
Replacement procedure
Item
If there is to be no replacement that includes the Y motor assembly, steps 2, 4 and 5 are not necessary.
Screws
Replace the Y Motor Assembly 1. Remove the Left and Right Covers. 2. Remove the Rear Paper Guide. 3. Remove the Steel Belt. 4. Open the Control Box. 5. Disconnect connector J120 (YMOT) from the Main Board Assembly. 6. Remove the Y Motor Assembly. (3 fastening screws) 7. Assembling is the reverse of the removal procedure.
Adjustment procedure and items to be checked
« REFERENCE »
2. Adjustment and Examination Procedure
REP1280
Replacement and Adjustment Procedure « REFERENCE »
1. Replacement Procedure
Model Name: RJ–6000-43/54/62
Y motor cable terminal
Since the Y Motor Assembly Cable passes below the Cartridge Unit, the work will be easier if you remove the two Cartridge Base screws and push it back.
1. Carry out the Steel Belt Tensioning Adjustment.
Y motor assembly
How to replace the Y Motor Assembly
How to use Replacement and Adjustment Procedure (REP)
Model Name: RJ–6000-43/54/62
REP1280
Page specified by the fault-tracing procedure (EXA)
Model Name: RJ–6000-43/54/62
CON4060
21
RJ-6000-43 Trouble-Shooting Lists
Model Name: RJ–6000-43
TRB0000
Model Name: RJ–6000-43
TRB0000
Trouble-Shooting Lists When Message is Displayed Printer Status Messages Data Errors Command Errors CPU System Faults Mechanical System Faults How to Use LEDs to Check CPU System and Mechanical System Faults
TRB1000 TRB1000 TRB1000 TRB1000 TRB1000 TRB1001
When Message is Not Displayed Trouble with Initialization Trouble with Media Feed Trouble with Printing Problem Involving Noise Trouble with Media Cutting Online/Function Problems Others
RJ-6000-43 Trouble-Shooting Lists
TRB2000 TRB2000 TRB2000 TRB2001 TRB2001 TRB2001 TRB2001
22
RJ-6000-54 Trouble-Shooting Lists
Model Name: RJ–6000-54
TRB0000-2
Model Name: RJ–6000-54
TRB0000-2
Trouble-Shooting Lists When Message is Displayed Printer Status Messages Data Errors Command Errors CPU System Faults Mechanical System Faults How to Use LEDs to Check CPU System and Mechanical System Faults
TRB1000 TRB1000 TRB1000 TRB1000 TRB1000 TRB1001
When Message is Not Displayed Trouble with Initialization Trouble with Media Feed Trouble with Printing Problem Involving Noise Trouble with Media Cutting Online/Function Problems Others
RJ-6000-54 Trouble-Shooting Lists
TRB2000 TRB2000 TRB2000 TRB2001 TRB2001 TRB2001 TRB2001
23
RJ-6000-62 Trouble-Shooting Lists
Model Name: RJ–6000-62
TRB0000-3
Model Name: RJ–6000-62
TRB0000-3
Trouble-Shooting Lists When Message is Displayed Printer Status Messages Data Errors Command Errors CPU System Faults Mechanical System Faults How to Use LEDs to Check CPU System and Mechanical System Faults
TRB1000 TRB1000 TRB1000 TRB1000 TRB1000 TRB1001
When Message is Not Displayed Trouble with Initialization Trouble with Media Feed Trouble with Printing Problem Involving Noise Trouble with Media Cutting Online/Function Problems Others
RJ-6000-62 Trouble-Shooting Lists
TRB2000 TRB2000 TRB2000 TRB2001 TRB2001 TRB2001 TRB2001
24
Trouble-Shooting 1/3 (List of Faults)
When Message is Displayed
Model Name: RJ–6000-43/54/62
TRB1000
Cover Open Lever Up Cover and Lever Undefined Media Media Skew Error [User 1] Media End Remove Media Roll Media End Media Cut Error Not enough memory SIMM 12 MB Insert Special Cartridge [ ∗ ] Ink Low [ ∗ ] No Ink [ ∗ ] No Cartridge Capping position not specified Not Filled No Waste Fluid Box Check Waste Fluid Box Waste Fluid Box Full Wrong Ink Type
GO TO EXA No. EXA1000 EXA1000 EXA1000 EXA1010 EXA1020 EXA1030 EXA1040 EXA1050 EXA1060 EXA1070 EXA1080 EXA1090 EXA1090 EXA1100 EXA1110 EXA1120 EXA1130 EXA1140 EXA1140 EXA1150
• Network Detection Error • Network Initialization Error
EXA1230 EXA1230
• • • • •
EXA1250 EXA1250 EXA1250 EXA1250 EXA1250
MH01 MH02 MH03 MH04 MH07
Error Error Error Error Error
(Undefined Command) (Parameter Error) (Numerical Error) (Undefined Character Set) (Buffer Overflow)
Trouble-Shooting 1/3 (List of Faults)
Mechanical System Faults
Command Errors
Data Errors
Printer Status Messages
Minor Faults • • • • • • • • • • • • • • • • • • • •
CPU System Faults
Cases where an error message is displayed on the liquid crystal display of the main printer unit CPU System/Mechanical System Faults GO TO EXA No. EXA1500 • E001 Error DRAM (Standard DRAM error) EXA1500 • E002 Error Opt.DRAM (Optional DRAM error) EXA1510 •E016CPUErr[00] (Interrupt exception error) EXA1510 •E016CPUErr[02] (Command boundary exception error) EXA1510 •E016CPUErr[03] (Data boundary exception error) EXA1510 •E016CPUErr[04] (Address error exception) (Load or command fetch) EXA1510 •E016CPUErr[05] (Address error exception) (Store) EXA1510 •E016CPUErr[06] (Bus error exception) (Command fetch) EXA1510 •E016CPUErr[07] (Bus error exception) (Data load) EXA1510 •E016CPUErr[08] (System call exception error) EXA1510 •E016CPUErr[09] (Break point exception error) EXA1520 •E016CPUErr[10] (Reserved command exception error) EXA1520 •E016CPUErr[11] (Unable to use coprocessor exception error) EXA1520 •E016CPUErr[12] (Operation overflow exception error) EXA1520 •E016CPUErr[13] (Trap exception error) EXA1520 •E016CPUErr[15] (Floating point exception error) EXA1520 •E016CPUErr[22] (Watch exception error) EXA1520 •E016CPUErr[32] (Watchdog timeout exception error) EXA1520 •E016CPUErr[33] (Abort error) • Error E237 Transfer memory (Transfer memory error/Transfer memory EXA1520 access error) EXA1530 • Error E129 NVRAM
• • • • • • • • •
E065 E069 E071 E073 E066 E070 E072 E074 E075
Error Error Error Error Error Error Error Error Error
X Motor X Encoder X Timeout X Overcurrent Y Motor Y Encoder Y Timeout Y Overcurrent Sensor Fault
When Message is Displayed
Model Name: RJ–6000-43/54/62
EXA1700 EXA1700 EXA1700 EXA1700 EXA1710 EXA1710 EXA1710 EXA1710 EXA1720
TRB1000
25
How to Use LEDs to Check CPU System and Mechanical System Faults •
When the printer stops working and nothing appears on the liquid crystal display (LCD), a fault has probably occurred in the CPU system or the mechanical system. In that case, open the control box and check the error by the LEDs on the main board assembly.
is on,
Model Name: RJ–6000-43/54/62
TRB1001
is off.
LED display 1 2 3 4 5 6 7 8 Fault-Tracing Procedure EXA page
Details of Error
CPU System Faults
Mechanical System Faults
• E001 Error DRAM • E002 Error Opt.DRAM • E002 Error Opt.DRAM • E016CPUErr[00] • E016CPUErr[02] • E016CPUErr[03] • E016CPUErr[04] • E016CPUErr[05] • E016CPUErr[06] • E016CPUErr[07] • E016CPUErr[08] • E016CPUErr[09] • E016CPUErr[10] • E016CPUErr[11] • E016CPUErr[12] • E016CPUErr[13] • E016CPUErr[15] • E016CPUErr[22] • E016CPUErr[32] • E016CPUErr[33] • E237 Error Transfer memory • E129 Error NVRAM • E065 • E069 • E071 • E073 • E066 • E070 • E072 • E074 • E075
(Standard DRAM error) (Optional DRAM 1 error) (Optional DRAM 2 error) (Interrupt exception error) (Command boundary exception error) (Data boundary exception error) (Address error exception) (Load or command fetch) (Address error exception) (Store) (Bus error exception) (Command fetch) (Bus error exception) (Data load) (System call exception error) (Break point exception error) (Reserved command exception error) (Unable to use coprocessor exception error) (Operation overflow exception error) (Trap exception error) (Floating point exception error) (Watch exception error) (Watchdog timeout exception error) (Abort error) (Transfer memory error/Transfer memory access error)
Error X Motor Error X Encoder Error X Timeout Error X Overcurrent Error Y Motor Error Y Encoder Error Y Timeout Error Y Overcurrent Error Sensor Fault
How to Use LEDs to Check CPU System and Mechanical System Faults
EXA1500 EXA1500 EXA1500 EXA1510 EXA1510 EXA1510 EXA1510 EXA1510 EXA1510 EXA1510 EXA1510 EXA1510 EXA1520 EXA1520 EXA1520 EXA1520 EXA1520 EXA1520 EXA1520 EXA1520 EXA1520 EXA1530 EXA1700 EXA1700 EXA1700 EXA1700 EXA1710 EXA1710 EXA1710 EXA1710 EXA1720
Model Name: RJ–6000-43/54/62
TRB1001
26
Trouble with Media Feed
Trouble with Initialization
Cases where no error message is displayed on the liquid crystal display of the main printer unit
When Message is Not Displayed GO TO EXA No.
• No power • Faulty liquid crystal display (no display/unstable display) • Initial filling of inks failed • Initial filling is completed but no ink comes out • After power is switched on, nothing works • When power is applied, “Initializing” appears and then a reset is executed. • Media is mounted but the initialization operation is not done • Printer does not work even with the cover closed • Printer does not stop even with the cover opened • Ink cartridges are installed but not recognized • Can not make entries from the operating panel • Data is received but not printed • Media is not suction
EXA2000 EXA2000 EXA2010 EXA2020 EXA2030 EXA2030 EXA2030 EXA2030 EXA2030 EXA2040 EXA2050 EXA2060 EXA2070
• The media comes off when it is initialized or during printing • The media is skewed or meanders when it is initialized or during printing • The media becomes wrinkled when it is initialized or during printing • The media jams when it is initialized or during printing • The media tears when it is initialized or during printing • The media size is different after media mounting and initialization • Tracing paper and thin media cannot be detected
EXA3000 EXA3000 EXA3000 EXA3000 EXA3000 EXA3010 EXA3010
Trouble-Shooting 2/3 (List of Faults)
Model Name: RJ–6000-43/54/62
TRB2000
Cases where no error message is displayed on the liquid crystal display of the main printer unit
Trouble with Printing
Trouble-Shooting 2/3 (List of Faults)
GO TO EXA No.
• Does not print continuously • There is an extra feed after printing is finished • Dots are missing from the printing • Cleaning does not cure blockage • Does not print at all • Does not print a specific color • The entire surface is printed black • Printing becomes shaded • The image contains blurs • Transverse lines appear to be split • Black and white lines appear in the printed image • Edges of printing are blurred • Many satellites (unwanted dots) • The printing has whiskers • Printed lines appear blurred (printing is dirty) • Mixed color lines do not overlap • Black and color positions are offset • Inaccurate line length in the direction of head movement (Main scanning direction) • Inaccurate straight line in the direction of head movement (straightness) • Inaccurate line distance in the direction of media feed (Subsidiary scanning distance) • Inaccurate straight line in the direction of media feed (joining precision Y) • Bad right angle precision
When Message is Not Displayed
Model Name: RJ–6000-43/54/62
EXA4000 EXA4010 EXA4020 EXA4020 EXA4030 EXA4030 EXA4040 EXA4050 EXA4050 EXA4050 EXA4050 EXA4060 EXA4070 EXA4070 EXA4070 EXA4080 EXA4080 EXA4090 EXA4100 EXA4110 EXA4120 EXA4130
TRB2000
27
Trouble with Media Cutting
GO TO EXA No.
• Abnormal noise when media is sucked down • Abnormal noise when standing by ready to print • Abnormal noise when head is moving left and right • Abnormal noise when media is fed • Abnormal noise when cutting
EXA5000 EXA5010 EXA5020 EXA5030 EXA5040
• Does not cut normally • Cutting occurs during printing • The cutting operation is normal but the media is not cut • The cutting is bad and the media jams • The cutting operation is normal but the media does not fall out • Inaccurate media cutting • Cutting is delayed for some time after printing has ended • White paper is cut (Blank print)
EXA6000 EXA6010 EXA6020 EXA6020 EXA6030 EXA6040 EXA6050 EXA6050
Trouble-Shooting 3/3 (List of Faults)
Model Name: RJ–6000-43/54/62
Cases where no error message is displayed on the liquid crystal display of the main printer unit
Online/Function Problems
Problem Involving Noise
Cases where no error message is displayed on the liquid crystal display of the main printer unit
When Message is Not Displayed
TRB2001 GO TO EXA No.
• Cannot connect normally with Centronics • Cannot connect normally with Network • The scale function does not work correctly • The rotate function does not work correctly • The mirror function does not work correctly • Other functions are not working correctly • Printing position is offset • Some data are not printed (omitted) • Text and printing data are garbled (extra lines appear) • There is an extra feed after printing is finished
EXA7000 EXA7000 EXA7020 EXA7020 EXA7020 EXA7020 EXA7030 EXA7040 EXA7050 EXA7060
• The printer hangs up • Power shutdown during printing • The ink cartridges will not go in • Ink has overflowed from the waste fluid box • Ink overflows from flushing box • Ink is split around the X-rail
EXA8000 EXA8010 EXA8020 EXA8050 EXA8050 EXA8050
Others
Trouble-Shooting 3/3 (List of Faults)
When Message is Not Displayed
Model Name: RJ–6000-43/54/62
TRB2001
28
RJ-6000-43 Matrix Map
Model Name: RJ–6000-43
MAP0000
Model Name: RJ–6000-43
MAP0000
Matrix Map When Message is Displayed Printer Status Messages Data Errors Command Errors CPU System Faults Mechanical System Faults
MAP1000 MAP1200 MAP1200 MAP1500 MAP1700
When Message is Not Displayed Trouble with Initialization Trouble with Media Feed Trouble with Printing Problem Involving Noise Trouble with Media Cutting Online/Function Problems Other
RJ-6000-43 Matrix Map
MAP2000 MAP3000 MAP4000 MAP5000 MAP6000 MAP7000 MAP8000
29
RJ-6000-54 Matrix Map
Model Name: RJ–6000-54
MAP0000-2
Model Name: RJ–6000-54
MAP0000-2
Matrix Map When Message is Displayed Printer Status Messages Data Errors Command Errors CPU System Faults Mechanical System Faults
MAP1000-2 MAP1200 MAP1200 MAP1500 MAP1700-2
When Message is Not Displayed Trouble with Initialization Trouble with Media Feed Trouble with Printing Problem Involving Noise Trouble with Media Cutting Online/Function Problems Other
RJ-6000-54 Matrix Map
MAP2000-2 MAP3000-2 MAP4000-2, 4001-2 MAP5000-2 MAP6000-2 MAP7000-2 MAP8000-2
30
RJ-6000-62 Matrix Map
Model Name: RJ–6000-62
MAP0000-3
Model Name: RJ–6000-62
MAP0000-3
Matrix Map When Message is Displayed Printer Status Messages Data Errors Command Errors CPU System Faults Mechanical System Faults
MAP1000-3 MAP1200 MAP1200 MAP1500 MAP1700-2
When Message is Not Displayed Trouble with Initialization Trouble with Media Feed Trouble with Printing Problem Involving Noise Trouble with Media Cutting Online/Function Problems Other
RJ-6000-62 Matrix Map
MAP2000-2 MAP3000-3 MAP4000-2, 4001-3 MAP5000-3 MAP6000-2 MAP7000-2 MAP8000-2
Replacement and Adjustment Procedure REP. No.
When Message is Displayed
Printer Status Messages 1470 1470 1690
Problem
1340 1340 1340
FaultTracing Procedure EXA No. 1000 1000 1000 1010 1020 1030 1040 1050 1060 1070 1080 1090 1090 1100 1110 1120 1130 1140 1150
Printer Status Messages
1340 1340
EXA1000 to EXA1150
DF-41586 Main Board Assembly DF-40097 Panel Board Assembly DF-41590 Cover Switch Assembly DF-41617 Panel Cable DF-41589 Lever Sensor Assembly DF-41595 Edge Sensor Assembly DF-41588 Head Board Assembly DF-41592 XR Cable Assembly (Paper Sensor R) DF-41600 Y Cable DF-40113 Cutter Solenoid Assembly DF-41593 Detector1 Assembly DF-41594 Detector2 Assembly DF-40106 Detector Assembly (Black) DF-40107 Detector Assembly (Y) DF-40146 Detector Assembly (M) DF-40147 Detector Assembly (C) DF-41591 Waste Fluid Box Sensor Assembly DF-41529 Pressure Assembly DF-41530 Pressure Roller DF-40127 Cartridge Frame Assembly DF-41609 Ink ID Sensor1 Assembly DF-41610 Ink ID Sensor2 Assembly DF-41611 Ink ID Sensor3 Assembly DF-41612 Ink ID Sensor4 Assembly DF-41613 Ink ID Sensor5 Assembly DF-41614 Ink ID Sensor6 Assembly DF-41615 Ink ID Cable DF-41536 Junction Board Assembly DF-41840 Grid Roller Assembly
When Message is Displayed
1140 1160 1110 1170 1100 1410 1420 1200 1360 1380 1350 1350 1350 1350 1350 1350 1120 1220 1220 1330 1340
When Message is Displayed [Printer Status Display]
Name and Diagram Number of Replacement Part
31
Model Name: RJ-6000-43
Model Name: RJ-6000-43
MAP1000
- Cover open - Lever up - Cover & Lever - Undefined Media - Media Skew Error - [User 1] Media End - Remove Media - Roll Media End - Media Cut Error - Not enough memory SIMM12MB - Insert Special Cartridge - [✼✼] Ink Low - [✼✼] No Ink - [✼✼] No Cartridge - Capping position not specified - Not Filled - No Waste Fluid Box - Check Waste Fluid Box - Wrong Ink Type
MAP1000
Replacement and Adjustment Procedure REP. No.
When Message is Displayed
Printer Status Messages 1470 1470 1690 1690
Problem
1340 1340 1340
FaultTracing Procedure EXA No. 1000 1000 1000 1010 1020-2 1030 1040 1050 1060 1070 1080 1090 1090 1100 1110 1120 1130 1140 1150
Printer Status Messages
1340 1340
EXA1000 to EXA1150
DF-41586 Main Board Assembly DF-40097 Panel Board Assembly DF-41590 Cover Switch Assembly DF-41617 Panel Cable DF-41589 Lever Sensor Assembly DF-41595 Edge Sensor Assembly DF-41588 Head Board Assembly DF-41592 XR Cable Assembly (Paper Sensor R) DF-41600 Y Cable DF-40113 Cutter Solenoid Assembly DF-41593 Detector1 Assembly DF-41594 Detector2 Assembly DF-40106 Detector Assembly (Black) DF-40107 Detector Assembly (Y) DF-40146 Detector Assembly (M) DF-40147 Detector Assembly (C) DF-41591 Waste Fluid Box Sensor Assembly DF-41529 Pressure Assembly DF-41530 Pressure Roller DF-40127 Cartridge Frame Assembly DF-41609 Ink ID Sensor1 Assembly DF-41610 Ink ID Sensor2 Assembly DF-41611 Ink ID Sensor3 Assembly DF-41612 Ink ID Sensor4 Assembly DF-41613 Ink ID Sensor5 Assembly DF-41614 Ink ID Sensor6 Assembly DF-41615 Ink ID Cable DF-41536 Junction Board Assembly DF-41840 Grid Roller Assembly DF-41989 Grid Roller Assembly (2)
When Message is Displayed
1140 1160 1110 1170 1100 1410 1420 1200 1360-2 1380 1350 1350 1350 1350 1350 1350 1120 1220 1220 1330 1340
When Message is Displayed [Printer Status Display]
Name and Diagram Number of Replacement Part
32
Model Name: RJ-6000-54
Model Name: RJ-6000-54
MAP1000-2
- Cover open - Lever up - Cover & Lever - Undefined Media - Media Skew Error - [User 1] Media End - Remove Media - Roll Media End - Media Cut Error - Not enough memory SIMM12MB - Insert Special Cartridge - [✼✼] Ink Low - [✼✼] No Ink - [✼✼] No Cartridge - Capping position not specified - Not Filled - No Waste Fluid Box - Check Waste Fluid Box - Wrong Ink Type
MAP1000-2
Replacement and Adjustment Procedure REP. No.
When Message is Displayed 1470 1470 1690 1690
FaultTracing Procedure EXA No. 1000 1000 1000 1010 1020-2 1030 1040 1050 1060 1070 1080 1090 1090 1100 1110 1120 1130 1140 1150 1340 1340 1340
Problem
1340 1340
EXA1000 to EXA1150
DF-41586 Main Board Assembly DF-40097 Panel Board Assembly DF-41590 Cover Switch Assembly DF-41617 Panel Cable DF-41589 Lever Sensor Assembly DF-41595 Edge Sensor Assembly DF-41588 Head Board Assembly DF-41592 XR Cable Assembly (Paper Sensor R) DF-41600 Y Cable DF-40113 Cutter Solenoid Assembly DF-41593 Detector1 Assembly DF-41594 Detector2 Assembly DF-40106 Detector Assembly (Black) DF-40107 Detector Assembly (Y) DF-40146 Detector Assembly (M) DF-40147 Detector Assembly (C) DF-41591 Waste Fluid Box Sensor Assembly DF-41529 Pressure Assembly DF-41530 Pressure Roller DF-40127 Cartridge Frame Assembly DF-41609 Ink ID Sensor1 Assembly DF-41610 Ink ID Sensor2 Assembly DF-41611 Ink ID Sensor3 Assembly DF-41612 Ink ID Sensor4 Assembly DF-41613 Ink ID Sensor5 Assembly DF-41614 Ink ID Sensor6 Assembly DF-41615 Ink ID Cable DF-41536 Junction Board Assembly DF-41840 Grid Roller Assembly
When Message is Displayed
1140 1160 1110 1170 1100 1410 1420 1200 1360-2 1380 1350 1350 1350 1350 1350 1350 1120 1220 1220 1330 1340
When Message is Displayed [Printer Status Display]
Name and Diagram Number of Replacement Part
33
Printer Status Messages Model Name: RJ-6000-62
Printer Status Messages Model Name: RJ-6000-62
MAP1000-3
- Cover open - Lever up - Cover & Lever - Undefined Media - Media Skew Error - [User 1] Media End - Remove Media - Roll Media End - Media Cut Error - Not enough memory SIMM12MB - Insert Special Cartridge - [✼✼] Ink Low - [✼✼] No Ink - [✼✼] No Cartridge - Capping position not specified - Not Filled - No Waste Fluid Box - Check Waste Fluid Box - Wrong Ink Type
MAP1000-3
34
EXA1230 to EXA1250
Problem
Model Name: RJ-6000-43/54/62
MAP1200
Data Errors, Command Errors
Model Name: RJ-6000-43/54/62
MAP1200
- Network Detection Error - Network Initialization Error - MH01 Error (Undefined Command) - MH02 Error (Parameter Error) - MH03 Error (Numerical Error) - MH04 Error (Undefined Character Set) - MH07 Error (Buffer Overflow)
Replacement and Adjustment Procedure REP. No.
When Message is Displayed
1140
FaultTracing Procedure EXA No. 1230 1230 1250 1250 1250 1250 1250
Data Errors, Command Errors
DF-41586 Main Board Assembly
When Message is Displayed [Data Errors, Command Errors]
Name and Diagram Number of Replacement Part
When Message is Displayed
35
EXA1500 to EXA1530
Problem
Model Name: RJ-6000-43/54/62
MAP1500
CPU System Faults
Model Name: RJ-6000-43/54/62
MAP1500
- E001 Error DRAM (Standard DRAM error) - E002 Error Opt.DRAM (Optional DRAM error) - E016 CPUErr[00] (Interrupt exception error) - E016 CPUErr[02] (Command boundary exception error) - E016 CPUErr[03] (Data boundary exception error) - E016 CPUErr[04] (Address error exception load) - E016 CPUErr[05] (Address error exception store) - E016 CPUErr[06] (Bus error exception check) - E016 CPUErr[07] (Bus error exception load) - E016 CPUErr[08] (System call exception) - E016 CPUErr[09] (Break point exception) - E016 CPUErr[10] (Reserved command exception) - E016 CPUErr[11] (Processor usage denial exception) - E016 CPUErr[12] (Operation overflow exception) - E016 CPUErr[13] (Trap exception) - E016 CPUErr[15] (Floating point exception) - E016 CPUErr[22] (Watch exception) - E016 CPUErr[32] (Watchdog timeout error) - E016 CPUErr[33] (Abort error) - E237 Error Transfer memory (Transfer memory error/access error) - Error E129 NVRAM (Backup memory error)
Replacement and Adjustment Procedure REP. No.
When Message is Displayed
1140
FaultTracing Procedure EXA No. 1500 1500 1510 1510 1510 1510 1510 1510 1510 1510 1510 1520 1520 1520 1520 1520 1520 1520 1520 1520 1530
CPU System Faults
DF-41586 Main Board Assembly
When Message is Displayed [CPU System Faults]
Name and Diagram Number of Replacement Part
When Message is Displayed
36
EXA1700 to EXA1720
Problem FaultTracing Procedure EXA No.
Model Name: RJ-6000-43
MAP1700
Mechanical System Faults
Model Name: RJ-6000-43
MAP1700
Replacement and Adjustment Procedure REP. No.
When Message is Displayed
1280 1290 1450 1150 1080 1080 1080 1080
- Error E065 X Motor - Error E069 X Encoder - Error E071 X Timeout - Error E073 X Overcurrent - Error E066 Y Motor - Error E070 Y Encoder - Error E072 Y Timeout - Error E074 Y Overcurrent - Error E075 Sensor Abnormal
1140 1070
1700 1700 1700 1700 1710 1710 1710 1710 1720
Mechanical System Faults
DF-41586 Main Board Assembly DF-41597 X Motor Assembly DF-41598 CR Motor Assembly (Y Motor) DF-41607 T Fence DF-40109 Origin Sensor Assembly DF-41587 Power Board Assembly DF-40173 Vacuum Fan Assembly DF-41620 Fan Extension Cable 1 Assembly DF-41621 Fan Extension Cable 2 Assembly DF-41622 Fan Extension Cable 3 Assembly
When Message is Displayed [Mechanical System Faults]
Name and Diagram Number of Replacement Part
When Message is Displayed
37
EXA1700 to EXA1720
Problem FaultTracing Procedure EXA No.
MAP1700-2
Model Name: RJ-6000-54/62
MAP1700-2
Replacement and Adjustment Procedure REP. No.
When Message is Displayed
1280 1290 1450 1150 1080-2 1080-2 1080-2 1080-2 1080-2
- Error E065 X Motor - Error E069 X Encoder - Error E071 X Timeout - Error E073 X Overcurrent - Error E066 Y Motor - Error E070 Y Encoder - Error E072 Y Timeout - Error E074 Y Overcurrent - Error E075 Sensor Abnormal
1140 1070
1700 1700 1700 1700 1710 1710 1710 1710 1720
Model Name: RJ-6000-54/62
DF-41586 Main Board Assembly DF-41597 X Motor Assembly DF-41598 CR Motor Assembly (Y Motor) DF-41607 T Fence DF-40109 Origin Sensor Assembly DF-41587 Power Board Assembly DF-40173 Vacuum Fan Assembly DF-41620 Fan Extension Cable 1 Assembly DF-41621 Fan Extension Cable 2 Assembly DF-41622 Fan Extension Cable 3 Assembly DF-41993 Fan Extension Cable 4 Assembly
When Message is Displayed [Mechanical System Faults]
Mechanical System Faults Name and Diagram Number of Replacement Part
When Message is Displayed
Mechanical System Faults
EXA2000 to EXA2070
Problem
FaultTracing Procedure EXA No.
2000 2000 2010 2020 2030 2030 2030 2030 2030 2040 2050 2060 2070
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed DF-41586 Main Board Assembly DF-40097 Panel Board Assembly DF-41617 Panel Cable DF-41590 Cover Switch Assembly DF-41589 Lever Sensor Assembly DF-41595 Edge Sensor Assembly DF-41588 Head Board Assembly DF-41592 XR Cable Assembly (Paper Sensor R) DF-41600 Y Cable DF-41619 Switch Cable Assembly DF-41587 Power Board Assembly DF-41468 DC Cable Assembly DF-41593 Detector 1 Assembly DF-41594 Detector 2 Assembly DF-40106 Detector Assembly (Black) DF-40107 Detector Assembly (Y) DF-40146 Detector Assembly (M) DF-40147 Detector Assembly (C) DF-41602 Cap Assembly DF-41603 Pump Assembly DF-41604 Maintenance Station Assembly DF-40690 Print Head Assembly (Color) DF-41601 Head Cable DF-41591 Waste Fluid Box Sensor DF-40173 Vacuum Fan Assembly DF-41620 Fan Extension Cable 1 Assembly DF-41621 Fan Extension Cable 2 Assembly DF-41622 Fan Extension Cable 3 Assembly DF-41609 INK ID Sensor 1 Assembly DF-41610 INK ID Sensor 2 Assembly DF-41611 INK ID Sensor 3 Assembly DF-41612 INK ID Sensor 4 Assembly DF-41613 INK ID Sensor 5 Assembly DF-41614 INK ID Sensor 6 Assembly DF-41615 INK ID Sensor Cable DF-41536 Junction Board Assembly
When Message is Not Displayed
1140 1160 1170 1110 1100 1410 1420 1200 1360 1130 1150 1130 1350 1350 1350 1350 1350 1350 1240 1260 1270 1390 1390 1120 1080 1080 1080 1080 1340 1340 1340 1340 1340 1340 1470 1470
When Message is Not Displayed [Trouble with Initialization]
Name and Diagram Number of Replacement Part
38
Trouble with Initialization
Trouble with Initialization
Model Name: RJ-6000-43
Model Name: RJ-6000-43
MAP2000
- Power supply does not come on - LCD faulty (no display/erratic display) - Initial filling of inks failed - Initial filling is completed but no ink comes out - After power is switched on, nothing works - When power is applied, “Initializing” appears and then a reset is executed. - After mounting media, initial operation fails - Printer does not work even with the cover closed - Printer does not stop even with the cover opened - Ink cartridges are installed but not recognized - Can not make entries from the operating panel - Data is received but not plotted - Media is not suction
MAP2000
EXA2000 to EXA2070-2
Problem
FaultTracing Procedure EXA No.
2000 2000 2010 2020 2030 2030 2030 2030 2030 2040 2050 2060 2070-2
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed DF-41586 Main Board Assembly DF-40097 Panel Board Assembly DF-41617 Panel Cable DF-41590 Cover Switch Assembly DF-41589 Lever Sensor Assembly DF-41595 Edge Sensor Assembly DF-41588 Head Board Assembly DF-41592 XR Cable Assembly (Paper Sensor R) DF-41600 Y Cable DF-41619 Switch Cable Assembly DF-41587 Power Board Assembly DF-41468 DC Cable Assembly DF-41593 Detector 1 Assembly DF-41594 Detector 2 Assembly DF-40106 Detector Assembly (Black) DF-40107 Detector Assembly (Y) DF-40146 Detector Assembly (M) DF-40147 Detector Assembly (C) DF-41602 Cap Assembly DF-41603 Pump Assembly DF-41604 Maintenance Station Assembly DF-40690 Print Head Assembly (Color) DF-41601 Head Cable DF-41591 Waste Fluid Box Sensor DF-40173 Vacuum Fan Assembly DF-41620 Fan Extension Cable 1 Assembly DF-41621 Fan Extension Cable 2 Assembly DF-41622 Fan Extension Cable 3 Assembly DF-41993 Fan Extension Cable 4 Assembly DF-41609 INK ID Sensor 1 Assembly DF-41610 INK ID Sensor 2 Assembly DF-41611 INK ID Sensor 3 Assembly DF-41612 INK ID Sensor 4 Assembly DF-41613 INK ID Sensor 5 Assembly DF-41614 INK ID Sensor 6 Assembly DF-41615 INK ID Sensor Cable DF-41536 Junction Board Assembly
When Message is Not Displayed
1140 1160 1170 1110 1100 1410 1420 1200 1360-2 1130 1150 1130 1350 1350 1350 1350 1350 1350 1240 1260 1270 1390 1390 1120 1080-2 1080-2 1080-2 1080-2 1080-2 1340 1340 1340 1340 1340 1340 1470 1470
When Message is Not Displayed [Trouble with Initialization]
Name and Diagram Number of Replacement Part
39
Trouble with Initialization
Trouble with Initialization
Model Name: RJ-6000-54/62
Model Name: RJ-6000-54/62
MAP2000-2
- Power supply does not come on - LCD faulty (no display/erratic display) - Initial filling of inks failed - Initial filling is completed but no ink comes out - After power is switched on, nothing works - When power is applied, “Initializing” appears and then a reset is executed. - After mounting media, initial operation fails - Printer does not work even with the cover closed - Printer does not stop even with the cover opened - Ink cartridges are installed but not recognized - Can not make entries from the operating panel - Data is received but not plotted - Media is not suction
MAP2000-2
40
EXA3000 to EXA3010
Problem FaultTracing Procedure EXA No.
Model Name: RJ-6000-43
MAP3000
Trouble with Media Feed
Model Name: RJ-6000-43
MAP3000
- The media comes off when it is initialized or during printing - The media is skewed or meanders when it is initialized or during printing - The media becomes wrinkled when it is initialized or during printing - The media jams when it is initialized or during printing - The media tears when it is initialized or during printing - The media size is different after media mounting and initialization - Tracing paper and thin media cannot be detected
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
1140 1080 1080 1080 1080 1110 1410 1200 1360 1690
3000 3000 3000 3000 3000 3010 3010
Trouble with Media Feed DF-41586 Main Board Assembly DF-40173 Vacuum Fan Assembly DF-41620 Fan Extension Cable 1 Assembly DF-41621 Fan Extension Cable 2 Assembly DF-41622 Fan Extension Cable 3 Assembly DF-41529 Pressure Assembly DF-41595 Edge Sensor Assembly DF-41592 XR Cable Assembly (Paper Sensor R) DF-41600 Y Cable DF-41840 Grid Roller Assembly
When Message is Not Displayed [Trouble with Media Feed]
Name and Diagram Number of Replacement Part
When Message is Not Displayed
41
EXA3000-2 to EXA3010
Problem FaultTracing Procedure EXA No.
MAP3000-2
Model Name: RJ-6000-54
MAP3000-2
- The media comes off when it is initialized or during printing - The media is skewed or meanders when it is initialized or during printing - The media becomes wrinkled when it is initialized or during printing - The media jams when it is initialized or during printing - The media tears when it is initialized or during printing - The media size is different after media mounting and initialization - Tracing paper and thin media cannot be detected
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
1140 1080-2 1080-2 1080-2 1080-2 1080-2 1110 1410 1200 1360-2 1690 1690
3000-2 3000-2 3000-2 3000-2 3000-2 3010 3010
Model Name: RJ-6000-54
DF-41586 Main Board Assembly DF-40173 Vacuum Fan Assembly DF-41620 Fan Extension Cable 1 Assembly DF-41621 Fan Extension Cable 2 Assembly DF-41622 Fan Extension Cable 3 Assembly DF-41993 Fan Extension Cable 4 Assembly DF-41529 Pressure Assembly DF-41595 Edge Sensor Assembly DF-41592 XR Cable Assembly (Paper Sensor R) DF-41600 Y Cable DF-41840 Grid Roller Assembly DF-41989 Grid Roller Assembly (2)
When Message is Not Displayed [Trouble with Media Feed]
Trouble with Media Feed Name and Diagram Number of Replacement Part
When Message is Not Displayed
Trouble with Media Feed
42
EXA3000-2 to EXA3010
Problem FaultTracing Procedure EXA No.
MAP3000-3
Model Name: RJ-6000-62
MAP3000-3
- The media comes off when it is initialized or during printing - The media is skewed or meanders when it is initialized or during printing - The media becomes wrinkled when it is initialized or during printing - The media jams when it is initialized or during printing - The media tears when it is initialized or during printing - The media size is different after media mounting and initialization - Tracing paper and thin media cannot be detected
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
1140 1080-2 1080-2 1080-2 1080-2 1080-2 1110 1410 1200 1360-2 1690
3000-2 3000-2 3000-2 3000-2 3000-2 3010 3010
Model Name: RJ-6000-62
DF-41586 Main Board Assembly DF-40173 Vacuum Fan Assembly DF-41620 Fan Extension Cable 1 Assembly DF-41621 Fan Extension Cable 2 Assembly DF-41622 Fan Extension Cable 3 Assembly DF-41993 Fan Extension Cable 4 Assembly DF-41529 Pressure Assembly DF-41595 Edge Sensor Assembly DF-41592 XR Cable Assembly (Paper Sensor R) DF-41600 Y Cable DF-41840 Grid Roller Assembly
When Message is Not Displayed [Trouble with Media Feed]
Trouble with Media Feed Name and Diagram Number of Replacement Part
When Message is Not Displayed
Trouble with Media Feed
43
EXA4000 to EXA4130 (EXA4110 to EXA4130 → See MAP4001)
Problem FaultTracing Procedure EXA No.
MAP4000
- Does not print continuously - There is an extra feed after printing is finished - Dots are missing from the printing - Cleaning does not cure blockage - Does not print at all or does not print a specific color - The entire surface is printed black - Printing becomes shaded - The image contains blurs - Transverse lines appear to be split - Black and white lines appear in the printed image - Edges of printing are blurred - Many satellites (unwanted dots) - The printing has whiskers - Printed lines appear blurred - Mixed color lines do not overlap - Black and color positions are offset - Inaccurate line length in the direction of head movement (Main scanning direction) - Inaccurate straight line in the direction of head movement (straightness)
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
1140 1080 1080 1080 1080 1370 1390 1360 1290 1240 1260 1230 1250 1270 1390 1420 1350 1350 1350 1350 1350 1350 1200 1150
4000 4010 4020 4020 4030 4040 4050 4050 4050 4050 4060 4070 4070 4070 4080 4080 4090 4100
Model Name: RJ-6000-43
DF-41586 Main Board Assembly DF-40173 Vacuum Fan Assembly DF-41620 Fan Extension Cable 1 Assembly DF-41621 Fan Extension Cable 2 Assembly DF-41622 Fan Extension Cable 3 Assembly DF-41605 Ink Tube DF-41601 Head Cable DF-41600 Y Cable DF-41607 T Fence DF-41602 Cap Assembly DF-41603 Pump Assembly DF-41599 Pump Motor Assembly DF-40125 Wiper DF-41604 Maintenance Station Assembly DF-40690 Print Head Assembly (Color) DF-41588 Head Board Assembly DF-41593 Detector 1 Assembly DF-41594 Detector 2 Assembly DF-40106 Detector Assembly (Black) DF-40107 Detector Assembly (Y) DF-40146 Detector Assembly (M) DF-40147 Detector Assembly (C) DF-41592 XR Cable Assembly (Paper Sensor R) DF-41587 Power Board Assembly
When Message is Not Displayed [Trouble with Printing]
Trouble with Printing Name and Diagram Number of Replacement Part
When Message is Not Displayed
Trouble with Printing
Model Name: RJ-6000-43
MAP4000
44
EXA4000 to EXA4130-2 (EXA4110 to EXA4130-2 → See MAP4001-2)
Problem FaultTracing Procedure EXA No.
MAP4000-2
- Does not print continuously - There is an extra feed after printing is finished - Dots are missing from the printing - Cleaning does not cure blockage - Does not print at all or does not print a specific color - The entire surface is printed black - Printing becomes shaded - The image contains blurs - Transverse lines appear to be split - Black and white lines appear in the printed image - Edges of printing are blurred - Many satellites (unwanted dots) - The printing has whiskers - Printed lines appear blurred - Mixed color lines do not overlap - Black and color positions are offset - Inaccurate line length in the direction of head movement (Main scanning direction) - Inaccurate straight line in the direction of head movement (straightness)
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
1140 1080-2 1080-2 1080-2 1080-2 1080-2 1370 1390 1360-2 1290 1240 1260 1230 1250 1270 1390 1420 1350 1350 1350 1350 1350 1350 1200 1150
4000 4010 4020 4020 4030 4040 4050-2 4050-2 4050-2 4050-2 4060 4070 4070 4070 4080 4080 4090 4100-2
Model Name: RJ-6000-54/62
DF-41586 Main Board Assembly DF-40173 Vacuum Fan Assembly DF-41620 Fan Extension Cable 1 Assembly DF-41621 Fan Extension Cable 2 Assembly DF-41622 Fan Extension Cable 3 Assembly DF-41993 Fan Extension Cable 4 Assembly DF-41605 Ink Tube DF-41601 Head Cable DF-41600 Y Cable DF-41607 T Fence DF-41602 Cap Assembly DF-41603 Pump Assembly DF-41599 Pump Motor Assembly DF-40125 Wiper DF-41604 Maintenance Station Assembly DF-40690 Print Head Assembly (Color) DF-41588 Head Board Assembly DF-41593 Detector 1 Assembly DF-41594 Detector 2 Assembly DF-40106 Detector Assembly (Black) DF-40107 Detector Assembly (Y) DF-40146 Detector Assembly (M) DF-40147 Detector Assembly (C) DF-41592 XR Cable Assembly (Paper Sensor R) DF-41587 Power Board Assembly
When Message is Not Displayed [Trouble with Printing]
Trouble with Printing Name and Diagram Number of Replacement Part
When Message is Not Displayed
Trouble with Printing
Model Name: RJ-6000-54/62
MAP4000-2
45
EXA4000 to EXA4130 (EXA4000 to EXA4100 → See MAP4000)
Problem FaultTracing Procedure EXA No.
Model Name: RJ-6000-43
MAP4001
Trouble with Printing
Model Name: RJ-6000-43
MAP4001
- Inaccurate line distance in the direction of media feed (Subsidiary scanning distance) - Inaccurate straight line in the direction of media feed (joining precision Y) - Bad right angle precision
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
1140 1080 1080 1080 1080 1220 1310 1310 1690 1680
4110 4120 4130
Trouble with Printing DF-41586 Main Board Assembly DF-40173 Vacuum Fan Assembly DF-41620 Fan Extension Cable 1 Assembly DF-41621 Fan Extension Cable 2 Assembly DF-41622 Fan Extension Cable 3 Assembly DF-41529 Pressure Assembly DF-40854 Cursor Plate Spring DF-41616 Steel Flexible Cable Assembly DF-41840 Grid Roller Assembly DF-41841 Speed Reduction Pulley Assembly
When Message is Not Displayed [Trouble with Printing]
Name and Diagram Number of Replacement Part
When Message is Not Displayed
46
EXA4000 to EXA4130 (EXA4000 to EXA4100-2 → See MAP4000-2)
Problem FaultTracing Procedure EXA No.
MAP4001-2
Model Name: RJ-6000-54
MAP4001-2
- Inaccurate line distance in the direction of media feed (Subsidiary scanning distance) - Inaccurate straight line in the direction of media feed (joining precision Y) - Bad right angle precision
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
1140 1080-2 1080-2 1080-2 1080-2 1080-2 1220 1310-2 1310-2 1690 1690 1680
4110 4120 4130-2
Model Name: RJ-6000-54
DF-41586 Main Board Assembly DF-40173 Vacuum Fan Assembly DF-41620 Fan Extension Cable 1 Assembly DF-41621 Fan Extension Cable 2 Assembly DF-41622 Fan Extension Cable 3 Assembly DF-41993 Fan Extension Cable 4 Assembly DF-41529 Pressure Assembly DF-40854 Cursor Plate Spring DF-41616 Steel Flexible Cable Assembly DF-41840 Grid Roller Assembly DF-41989 Grid Roller Assembly (2) DF-41988 Speed Reduction Pulley Assembly
When Message is Not Displayed [Trouble with Printing]
Trouble with Printing Name and Diagram Number of Replacement Part
When Message is Not Displayed
Trouble with Printing
47
EXA4000 to EXA4130-2 (EXA4000 to EXA4100-2 → See MAP4000-2)
Problem FaultTracing Procedure EXA No.
MAP4001-3
Model Name: RJ-6000-62
MAP4001-3
- Inaccurate line distance in the direction of media feed (Subsidiary scanning distance) - Inaccurate straight line in the direction of media feed (joining precision Y) - Bad right angle precision
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
1140 1080-2 1080-2 1080-2 1080-2 1080-2 1220 1310-2 1310-2 1690 1680
4110 4120 4130-2
Model Name: RJ-6000-62
DF-41586 Main Board Assembly DF-40173 Vacuum Fan Assembly DF-41620 Fan Extension Cable 1 Assembly DF-41621 Fan Extension Cable 2 Assembly DF-41622 Fan Extension Cable 3 Assembly DF-41993 Fan Extension Cable 4 Assembly DF-41529 Pressure Assembly DF-40854 Cursor Plate Spring DF-41616 Steel Flexible Cable Assembly DF-41840 Grid Roller Assembly DF-41988 Speed Reduction Pulley Assembly
When Message is Not Displayed [Trouble with Printing]
Trouble with Printing Name and Diagram Number of Replacement Part
When Message is Not Displayed
Trouble with Printing
48
EXA5000 to EXA5040
Problem FaultTracing Procedure EXA No.
MAP5000
Model Name: RJ-6000-43/62
MAP5000
- Abnormal noise when media is sucked down - Abnormal noise when standing by ready to print - Abnormal noise when head is moving left and right - Abnormal noise when media is fed - Abnormal noise when cutting
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
1140 1080 1150 1390 1420 1320 1280 1220 1090 1070 1360 1540 1690
5000 5010 5020 5030 5040
Model Name: RJ-6000-43/62
DF-41586 Main Board Assembly DF-40173 Vacuum Fan Assembly DF-41587 Power Board Assembly DF-40690 Print Head Assembly (Color) DF-41588 Head Board DF-40144 Y Return Pulley Assembly DF-41598 Cursor Motor Assembly (Y Motor) DF-41529 Pressure Assembly DF-40137 X Speed Reduction Belt DF-41597 X Motor Assembly DF-41600 Y Cable DF-41677 Tube Guide Assembly DF-41840 Grid Roller Assembly
When Message is Not Displayed [Problem Involving Noise]
Problem Involving Noise Name and Diagram Number of Replacement Part
When Message is Not Displayed
Problem Involving Noise
49
EXA5000 to EXA5040
Problem FaultTracing Procedure EXA No.
MAP5000-2
Model Name: RJ-6000-54
MAP5000-2
- Abnormal noise when media is sucked down - Abnormal noise when standing by ready to print - Abnormal noise when head is moving left and right - Abnormal noise when media is fed - Abnormal noise when cutting
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
1140 1080-2 1150 1390 1420 1320 1280 1220 1090 1070 1360-2 1540-2 1690 1690
5000 5010 5020 5030 5040
Model Name: RJ-6000-54
DF-41586 Main Board Assembly DF-40173 Vacuum Fan Assembly DF-41587 Power Board Assembly DF-40690 Print Head Assembly (Color) DF-41588 Head Board DF-40144 Y Return Pulley Assembly DF-41598 Cursor Motor Assembly (Y Motor) DF-41529 Pressure Assembly DF-40137 X Speed Reduction Belt DF-41597 X Motor Assembly DF-41600 Y Cable DF-41677 Tube Guide Assembly DF-41840 Grid Roller Assembly DF-41989 Grid Roller Assembly (2)
When Message is Not Displayed [Problem Involving Noise]
Problem Involving Noise Name and Diagram Number of Replacement Part
When Message is Not Displayed
Problem Involving Noise
50
EXA5000 to EXA5040
Problem FaultTracing Procedure EXA No.
MAP5000-3
Model Name: RJ-6000-62
MAP5000-3
- Abnormal noise when media is sucked down - Abnormal noise when standing by ready to print - Abnormal noise when head is moving left and right - Abnormal noise when media is fed - Abnormal noise when cutting
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
1140 1080-2 1150 1390 1420 1320 1280 1220 1090 1070 1360-2 1540-2 1690
5000 5010 5020 5030 5040
Model Name: RJ-6000-62
DF-41586 Main Board Assembly DF-40173 Vacuum Fan Assembly DF-41587 Power Board Assembly DF-40690 Print Head Assembly (Color) DF-41588 Head Board DF-40144 Y Return Pulley Assembly DF-41598 Cursor Motor Assembly (Y Motor) DF-41529 Pressure Assembly DF-40137 X Speed Reduction Belt DF-41597 X Motor Assembly DF-41600 Y Cable DF-41677 Tube Guide Assembly DF-41840 Grid Roller Assembly
When Message is Not Displayed [Problem Involving Noise]
Problem Involving Noise Name and Diagram Number of Replacement Part
When Message is Not Displayed
Problem Involving Noise
51
EXA6000 to EXA6050
Problem FaultTracing Procedure EXA No.
Model Name: RJ-6000-43
MAP6000
Trouble with Media Cutting
Model Name: RJ-6000-43
MAP6000
- Does not cut normally - Cutting occurs during printing - The cutting operation is normal but the media is not cut - The cutting is bad and the media jams - The cutting operation is normal but the media does not fall out - Inaccurate media cutting - Cutting is delayed for some time after printing has ended - White paper is cut
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
1140 1380 1360 1420
6000 6010 6020 6020 6030 6040 6050 6050
Trouble with Media Cutting
DF-41586 Main Board Assembly DF-40113 Cutter Solenoid Assembly DF-41600 Y Cable DF-41588 Head Board Assembly
When Message is Not Displayed [Trouble with Media Cutting]
Name and Diagram Number of Replacement Part
When Message is Not Displayed
52
EXA6000 to EXA6050
Problem FaultTracing Procedure EXA No.
Model Name: RJ-6000-54/62
MAP6000-2
Trouble with Media Cutting
Model Name: RJ-6000-54/62
MAP6000-2
- Does not cut normally - Cutting occurs during printing - The cutting operation is normal but the media is not cut - The cutting is bad and the media jams - The cutting operation is normal but the media does not fall out - Inaccurate media cutting - Cutting is delayed for some time after printing has ended - White paper is cut
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
1140 1380 1360-2 1420
6000 6010 6020 6020 6030 6040 6050 6050
Trouble with Media Cutting
DF-41586 Main Board Assembly DF-40113 Cutter Solenoid Assembly DF-41600 Y Cable DF-41588 Head Board Assembly
When Message is Not Displayed [Trouble with Media Cutting]
Name and Diagram Number of Replacement Part
When Message is Not Displayed
53
EXA7000 to EXA7060
Problem FaultTracing Procedure EXA No.
Model Name: RJ-6000-43
MAP7000
Online/Function Problems
Model Name: RJ-6000-43
MAP7000
- Cannot connect normally with RS-232C - Cannot connect normally with Centronics - Cannot connect normally with Network - The scale function does not work correctly - The rotate function does not work correctly - The mirror function does not work correctly - Other functions are not working correctly - Printing position is offset - Some data are not printed (omitted) - Text and printing data are garbled (extra lines appear) - There is an extra feed after printing is finished
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
1140 1360 1420 1290
7000 7000 7000 7020 7020 7020 7020 7030 7040 7050 7060
Online/Function Problems
DF-41586 Main Board Assemblym) DF-41600 Y Cable DF-41588 Head Board Assembly DF-41607 T Fence
When Message is Not Displayed [Online/Function Problems]
Name and Diagram Number of Replacement Part
When Message is Not Displayed
54
EXA7000 to EXA7060
Problem FaultTracing Procedure EXA No.
Model Name: RJ-6000-54/62
MAP7000-2
Online/Function Problems
Model Name: RJ-6000-54/62
MAP7000-2
- Cannot connect normally with RS-232C - Cannot connect normally with Centronics - Cannot connect normally with Network - The scale function does not work correctly - The rotate function does not work correctly - The mirror function does not work correctly - Other functions are not working correctly - Printing position is offset - Some data are not printed (omitted) - Text and printing data are garbled (extra lines appear) - There is an extra feed after printing is finished
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
1140 1360-2 1420 1290
7000 7000 7000 7020 7020 7020 7020 7030 7040 7050 7060
Online/Function Problems
DF-41586 Main Board Assemblym) DF-41600 Y Cable DF-41588 Head Board Assembly DF-41607 T Fence
When Message is Not Displayed [Online/Function Problems]
Name and Diagram Number of Replacement Part
When Message is Not Displayed
55
EXA8000 to EXA8050
Problem FaultTracing Procedure EXA No.
MAP8000
Model Name: RJ-6000-43
MAP8000
- The printer hangs up - Power shutdown during printing - The ink cartridges will not go in - Ink has overflowed from the waste fluid box - Ink overflows from flushing box - Ink is split around the X-rail
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
1140 1330 1350 1350 1350 1350 1350 1350 1150 1120 1700
8000 8010 8020 8030 8040 8050
Model Name: RJ-6000-43
DF-41586 Main Board Assembly DF-40127 Cartridge Frame Assembly DF-41593 Detector 1 Assembly DF-41594 Detector 2 Assembly DF-40106 Detector Assembly (Black) DF-40107 Detector Assembly (Y) DF-40146 Detector Assembly (M) DF-40147 Detector Assembly (C) DF-41587 Power Board Assembly DF-41591 Waste Fluid Box Sensor Assembly DF-42007 F Absorbent Material Assembly
When Message is Not Displayed [Other]
Other Name and Diagram Number of Replacement Part
When Message is Not Displayed
Other
56
EXA8000 to EXA8050-2
Problem FaultTracing Procedure EXA No.
MAP8000-2
Model Name: RJ-6000-54/62
MAP8000-2
- The printer hangs up - Power shutdown during printing - The ink cartridges will not go in - Ink has overflowed from the waste fluid box - Ink overflows from flushing box - Ink is split around the X-rail - Ink has overflowed from the waste fluid bottle
Replacement and Adjustment Procedure REP. No.
When Message is Not Displayed
1140 1330 1350 1350 1350 1350 1350 1350 1150 1120 1700 1710
8000 8010 8020 8050-2 8050-2 8050-2 8050-2
Model Name: RJ-6000-54/62
DF-41586 Main Board Assembly DF-40127 Cartridge Frame Assembly DF-41593 Detector 1 Assembly DF-41594 Detector 2 Assembly DF-40106 Detector Assembly (Black) DF-40107 Detector Assembly (Y) DF-40146 Detector Assembly (M) DF-40147 Detector Assembly (C) DF-41587 Power Board Assembly DF-41591 Waste Fluid Box Sensor Assembly DF-42007 F Absorbent Material Assembly DF-42008 Waste Fluid Bottle Assembly
When Message is Not Displayed [Other]
Other Name and Diagram Number of Replacement Part
When Message is Not Displayed
Other
57
RJ-6000-43 Fault-Tracing Procedure
Model Name:
RJ–6000-43
EXA0000
Model Name:
RJ–6000-43
EXA0000
Fault-Tracing Procedure When Message is Displayed Printer Status Messages Data Errors Command Errors CPU System Faults Mechanical System Faults
EXA1000 EXA1200 EXA1250 EXA1500 EXA1700
When Message is Not Displayed Trouble with Initialization Trouble with Media Feed Trouble with Printing Problem Involving Noise Trouble with Media Cutting Online/Function Problems Other
RJ-6000-43 Fault-Tracing Procedure
EXA2000 EXA3000 EXA4000 EXA5000 EXA6000 EXA7000 EXA8000
58
RJ-6000-54 Fault-Tracing Procedure
Model Name: RJ–6000-43/54/62
EXA0000-2
Fault-Tracing Procedure When Message is Displayed Printer Status Messages Data Errors Command Errors CPU System Faults Mechanical System Faults
EXA1000 EXA1200 EXA1250 EXA1500 EXA1700
(Difference between RJ-6000-43 and 54) ( 1020-2 )
When Message is Not Displayed Trouble with Initialization Trouble with Media Feed Trouble with Printing Problem Involving Noise Trouble with Media Cutting Online/Function Problems Other
RJ-6000-54 Fault-Tracing Procedure
EXA2000 EXA3000 EXA4000 EXA5000 EXA6000 EXA7000 EXA8000
( 2070-2 ) ( 3000-2 ) ( 4050-2, 4100-2, 4130-2 )
Model Name:
RJ–6000-54
EXA0000-2
59
RJ-6000-62 Fault-Tracing Procedure
Model Name: RJ–6000-43/54/62
EXA0000-3
Fault-Tracing Procedure When Message is Displayed Printer Status Messages Data Errors Command Errors CPU System Faults Mechanical System Faults
EXA1000 EXA1200 EXA1250 EXA1500 EXA1700
(Difference between RJ-6000-43 and 62) ( 1020-2 )
When Message is Not Displayed Trouble with Initialization Trouble with Media Feed Trouble with Printing Problem Involving Noise Trouble with Media Cutting Online/Function Problems Other
RJ-6000-62 Fault-Tracing Procedure
EXA2000 EXA3000 EXA4000 EXA5000 EXA6000 EXA7000 EXA8000
( 2070-2 ) ( 3000-2 ) ( 4050-2, 4100-2, 4130-2 )
Model Name:
RJ–6000-62
EXA0000-3
60
When Message is Displayed No. 1
2
3
Symptom • Cover Open This message means that the Front Cover is open • Lever Up This message means that the Pressure Lever is up. • Cover and Lever This message means that the Front Cover and Pressure Lever are up.
Printer Status Messages
1-2
1-3
R E P
•
•
•
Is the cover sensor arm loose? (Related to opening and closing the front cover) → Tighten the cover sensor arm screw. When the front cover is opened and closed, does the cover switch go on and off normally? → Adjust the height of the cover switch assembly. → Adjust the relative positions of the cover shaft R and front cover fulcrum. Is the cover switch cable connected securely? (Related to opening and closing the front cover) → Connect the sensor cable securely to connector J106 (COVER) on the main board assembly.
1110
1110
•
Does the pressure lever move smoothly? (Related to raising and lowering the pressure lever) → Adjust the position of the pressure relay plate. → Apply grease G-501 to the elongated round hole in the pressure relay plate. (Refer to CAT4000)
1-5
•
Is the lever sensor assembly fitted securely? (Related to raising and lowering the pressure lever) → Adjust the lever sensor assembly fitting position.
1-6
•
Is the sensor unit in the lever sensor assembly dirty? (Related to raising and lowering the pressure lever) → Clean the sensor unit with cotton swabs.
1100
Is the lever sensor assembly cable fitted securely? (Related to raising and lowering the pressure lever) → Connect the lever sensor cable securely to connector J102 (LEVER) on the main board assembly.
1100
The panel board assembly may be damaged. (Related to opening and closing the front cover) → Replace it.
1160
The panel cable may be damaged. (Related to opening and closing the front cover) → Replace it.
1170
Is the cover limit switch working on "Sensor: Cover" in the printer self-diagnostics? → Replace the cover switch assembly
1110
Is the lever sensor working on "Sensor: Lever" in the printer self-diagnostics? → Replace the lever sensor assembly.
1100
The main board assembly may be damaged. (Related to both) → Replace it.
1140
1-8
1-9
1-10
1-11
1-12
•
•
•
•
•
•
Printer Status Messages
Model Name: RJ–6000-43/54/62
B A C
1110
1-4
1-7
When Message is Displayed
EXA1000 GO TO Ref. Pages
Items to be Confirmed
Sequence 1-1
Model Name: RJ–6000-43/54/62
1100
1040
1040
EXA1000
61
When Message is Displayed No. 1
Symptom • Undefined Media This message means that when media was mounted, it was not able to be recognized.
Printer Status Messages Sequence
1-1 1-2
Model Name: RJ–6000-43/54/62
EXA1010 GO TO Ref. Pages
Items to be Confirmed
R E P
• Is the edge sensor assembly cable that is attached to the head unit securely connected? → Connect it securely to connector J204 (P EDGE) on the head board assembly.
1410
• Is the XR cable assembly (paper sensor R) cable that is attached below paper guide R securely connected? → Connect it securely to connector J107 (XR) on the main board assembly.
1200
B A C
1040 1-3
1410
1-4
• Check Y cable contacts. Check that they are not inserted obliquely. → Reconnect main board assembly connector J111 (HEAD1) and head board assembly connector J201 (MAIN1).
1-5
• The head board assembly may be damaged. → Replace it.
1420
• Check with the self-diagnostic “Sensor: X Rear” whether the sensor is operating. → Replace paper sensor R if “Paper End” is displayed when media is mounted.
1200
• The main board assembly may be damaged. → Replace it.
1140
• The Y cable assembly may be damaged → Replace it.
1360
1-6 1-7 1-8
When Message is Displayed
• Use the printer's self-diagnostic “Sensor: Edge” to confirm the amount of sensor reflection. Using thick coated paper, check whether the paper detection value is within 0090 to 00a4. → Replace edge sensor assembly. → Adjust with the head board assembly variable resistor (VR1).
Printer Status Messages
Model Name: RJ–6000-43/54/62
1040
EXA1010
62
When Message is Displayed No. 1
Symptom • Media Skew Error
Printer Status Messages
EXA1020 GO TO Ref. Pages
Items to be Confirmed
Sequence
R E P
1-1
• Reload the media and confirm its current status. → If the problem is simply due to poor loading, explain to the user how to load the media properly.
1-2
• Are the fans working normally according to the self-diagnostic “Examination: Fans”? → Check the connectors between fan assembly, fan extension cable assembly and main board assembly. Fan extension cable 1 assembly is J115 (FAN1) on the main board assembly Fan extension cable 2 assembly is J116 (FAN2) on the main board assembly Fan extension cable 3 assembly is J117 (FAN3) on the main board assembly → Replace fan assembly. → Replace Fan extension cable 1 assembly, Fan extension cable 2 assembly, Fan extension cable 3 assembly.
1060
• Is the shielding material securely attached in the proper positions? Shield material GA-A, shield GA-B, shield GA-C → Re-attach in the proper positions.
1-4
• Is there a problem with the movement of the pressure lever? → Apply grease (G501) and adjust the pressure transfer plate.
1-5
• With the pressure lever lowered, do all pressure rollers make contact with the grid roller? (Are any of the pressure rollers idling?) → Replace the pressure rollers or the pressure assembly.
1220
• Is there a uniform gap between head and platen? → Use the rail height jig (JD-30395) to adjust the position of the platen.
1520
• Is there distortion or damage to the grid roller? → Replace grid roller.
1690
1-7 2-1
• After carrying out the adjustments according to the procedure above, run the self-diagnostic “Skew Verification”. CAUTION:
[ Rated Value ]
Since this task will establish the reference position for determining skew, it should be adjusted carefully.
Condition
Printer Status Messages
2030
Rated Value
Cut media Roll media
B A C
1080
1-3
1-6
When Message is Displayed
Model Name: RJ–6000-43
Within 1.5 mm 7m
Within 2.5 mm
50m
Within 10 mm
Model Name: RJ–6000-43
EXA1020
63
Printer Status Messages No. 1
Symptom • Media Skew Error
Model Name: RJ–6000-54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
R E P
1-1
• Reload the media and confirm its current status. → If the problem is simply due to poor loading, explain to the user how to load the media properly.
1-2
• Are the fans working normally according to the self-diagnostic “Examination: Fans”? → Check the connectors between fan assembly, fan extension cable assembly and main board assembly. Fan extension cable 1 assembly is J115 (FAN1) on the main board assembly Fan extension cable 2 assembly is J116 (FAN2) on the main board assembly Fan extension cable 3 assembly is J117 (FAN3) on the main board assembly Fan extension cable 4 assembly is J118 (FAN4) on the main board assembly → Replace fan assembly. → Replace Fan extension cable 1 assembly, Fan extension cable 2 assembly, Fan extension cable 3 assembly and Fan extension cable 4 assembly.
1-3
• Is the shielding material securely attached in the proper positions? Shield material GA-A, shield GA-B, shield GA-C → Re-attach in the proper positions.
1-4
• Is there a problem with the movement of the pressure lever? → Apply grease (G501) and adjust the pressure transfer plate.
1-5
• With the pressure lever lowered, do all pressure rollers make contact with the grid roller? (Are any of the pressure rollers idling?) → Replace the pressure rollers or the pressure assembly.
1-6
• Is there a uniform gap between head and platen? → Use the rail height jig (JD-30395) to adjust the position of the platen.
1-7
• Is there distortion or damage to the grid roller? → Replace grid roller.
2-1
EXA1020-2
CAUTION:
1060 1080
1220 1520
1690
• After carrying out the adjustments according to the procedure above, run the self-diagnostic “Skew Verification”.
[ Rated Value ]
Since this task will establish the reference position for determining skew, it should be adjusted carefully.
B A C
Condition
Rated Value
Cut media Roll media
Printer Status Messages
2030
Within 1.5 mm 7m
Within 2.5 mm
50m
Within 10 mm
Model Name: RJ–6000-54/62
EXA1020-2
64
When Message is Displayed No. 1
Symptom • [User 1] Media End This message is displayed when no media is mounted or printing in cut media mode has been completed.
Printer Status Messages Sequence
1-1
1-2
1-3
1-4
1-5
1-6
1-7
When Message is Displayed
Model Name: RJ–6000-43/54/62
EXA1030 GO TO Ref. Pages
Items to be Confirmed
R E P
• Is the edge sensor assembly cable that is attached to the head unit securely connected? → Connect it securely to connector J204 (P EDGE) on the head board assembly.
1410
• Is the XR cable assembly (paper sensor R) cable that is attached below the rear paper guide securely connected? → Connect it securely to connector J107 (XR) on the main board assembly.
1200
• Use the printer's self-diagnostic “Sensor: Edge” to confirm the amount of sensor reflection. Using thick coated paper, check whether the paper detection value is within 0090 to 00a4. → Replace edge sensor assembly.
1410
• The head board assembly may be damaged. → Replace it.
1420
• Check with the printer's self-diagnostic "Sensor: X Rear" whether the sensor is operating. → Replace paper sensor R if “Paper End” is displayed when media is mounted.
1200
• The main board assembly may be damaged. → Replace it.
1140
• The Y cable assembly may be damaged. → Replace it.
1360
Printer Status Messages
Model Name: RJ–6000-43/54/62
B A C
1040
1040
EXA1030
65
When Message is Displayed No. 1
Symptom • Remove Media This message is displayed if, after raising the lever during printing and cutting the media, the lever is lowered without the media having been removed.
Printer Status Messages Sequence
R E P
• Switch off the printer temporarily and check that the message is displayed when you switch on again.
1-2
• Use the printer's self-diagnostic "Sensor: Lever" to make sure that the pressure lever is working normally. → Check that the liquid crystal display unit does not show that the up and down movement of the pressure lever appears to be chattering when the lever is moved slowly up and down.
1-3
• Check the lever sensor assembly contact. → Reconnect main board assembly connector J104 (LEVER). If there seems to be chattering, the sensor may be faulty. Replace the lever sensor assembly.
1-5
1-6
EXA1040 GO TO Ref. Pages
Items to be Confirmed
1-1
1-4
When Message is Displayed
Model Name: RJ–6000-43/54/62
1040
1100
• Is the cable of the XR cable assembly (rear paper sensor) that is attached below the rear paper guide connected securely? → Connect it securely to connector J107 (XR) on the main board.
1200
• Use the self-diagnostic “Sensor: X Rear” to check whether there is media. → If media is loaded but “No Media” is displayed, replace the rear paper sensor.
1200
• The main board assembly may be damaged. → Replace it.
1140
Printer Status Messages
Model Name: RJ–6000-43/54/62
B A C
EXA1040
66
When Message is Displayed No. 1
Symptom • Roll Media End This message is displayed when roll media is being used and the trailing edge of the media is detected. It will be cancelled by raising the lever.
Printer Status Messages Sequence
EXA1050 GO TO Ref. Pages
Items to be Confirmed
R E P
1-1
• Switch off the printer temporarily and check that the message is displayed when you switch on again.
1-2
• Use the printer's self-diagnostic "Sensor: X Rear" to make sure that the media end detection is working normally. → Cover the paper sensor R (XR cable assembly) with media and confirm that "SENS: Xr Paper On" is displayed.
1-3
• Check the paper sensor R contact. → Reconnect main board assembly connector J107 (XR). If "Media Present" does not appear, the sensor may be faulty. Replace the paper sensor R assembly.
1-4
When Message is Displayed
Model Name: RJ–6000-43/54/62
• The main board assembly may be damaged. → Replace it.
Printer Status Messages
B A C
1040
1200
1140
Model Name: RJ–6000-43/54/62
EXA1050
67
When Message is Displayed No. 1
Symptom • Media Cut Error This message is displayed when the media is not cut and does not fall out despite the cutting operation having been performed.
Printer Status Messages
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
R E P
1-1
• Is there an accumulation of paper dust in the cutter groove? → Remove accumulated paper dust along the paper groove.
1-2
• Check how the cutter cap is fitted. → Fit the cutter cap securely.
1-3
• Check the up and down movement of the cutter. With the cutter installed, push it down to the bottom with your finger and check that the power of the spring alone brings it back to the top. → If it rises, go to 1-5 → If it does not rise, got to 1-4
1-4
• Remove the cutter and take out the cutter spring. Fit the cutter and check that in this condition, the cutter will fall to the bottom under its own weight. → If it falls the cutter spring may be faulty. Refer to the exploded drawings and replace the cutter spring. → If it does not fall, the cutter may be faulty. Replace the cutter.
1-5
EXA1060
• Use the printer's self-diagnostic “Aging: Cutter” to confirm the up-and-down movement of the solenoid.
B A C
Refer to the Operation Manual (Basic Manual)
Refer to the Operation Manual (Basic Manual)
→ Check the down position of the cutter blade relative to the cutter groove. [OK] → Cutter blade is damaged or worn out. Replace with a new blade. [NG] → Refer to REP 1380 position adjustment and adjust the position of the cutter holder. No up/down movement → Connection may be faulty. Check the following connectors. • Head board assembly connector J206 (SOL) • Head board assembly connector J201 (MAIN1) • Main board assembly connector J206 (HEAD1) Moves up/down
CAUTION:
Power must be off when connectors are being disconnected or reconnected, otherwise you may be injured or a board may be damaged. The main board assembly will certainly be damaged if power is applied with main board assembly connectors J111 (HEAD) and J112 (HEAD2) and head board connectors J201 (MAIN1) and J202 (MAIN2) inserted with oblique FFP.
→ Continued on next page
When Message is Displayed
Printer Status Messages
Model Name: RJ–6000-43/54/62
EXA1060
68
When Message is Displayed No. 1
Symptom • Media Cut Error This message is displayed when the media is not cut and does not fall out despite the cutting operation having been performed.
Printer Status Messages Sequence 1-6
Model Name: RJ–6000-43/54/62
EXA1061 GO TO Ref. Pages
Items to be Confirmed
R E P
B A C
• There may be a broken Y cable lead, faulty solenoid assembly or a faulty board assembly. a. Try fitting a new Y cable. (Check for continuity between connectors) → If there is up/down movement, replace Y cable. b. Try fitting a new solenoid assembly. (Check for continuity between connectors) → If there is up/down movement, replace solenoid assembly. c. Try replacing the head board assembly. (Reference) after replacement, use the printer's “EXAM: Sensor” self-diagnostic "Edge" to adjust the amount of sensor reflection. (The adjustment volume is on the head board.) d. Try replacing the main board assembly. (Reference) Back up the parameters before replacing the main board and check the operation after executing Recovery with the new main board assembly.
When Message is Displayed
Printer Status Messages
Model Name: RJ–6000-43/54/62
EXA1061
69
When Message is Displayed No. 1
Symptom • Not enough memory SIMM✼✼MB (Intermediate code buffer overflow) When this printer has insufficient memory for the amount of data sent by the personal computer, this message indicates the required memory size.
Printer Status Messages Sequence
EXA1070 GO TO Ref. Pages
Items to be Confirmed
R E P
1-1
• Check RAM capacity with the printer's self-diagnostic “Examination: RAM Capacity”. → The capacity without optional extended memory is 8 MB. If SIMM has been extended, the value “Standard memory 8 MB + Extended memory” will be displayed. (If two 36 MB SIMMs have been installed, “80 MB” is displayed.) (With Iris 43 WIDE, since a 16 MB SIMM has been added in Slot 1, the display is normally "24 MB")
1-2
• “Optional Memory = ∗∗ MB” shown in the “Setup List” is the amount of extended memory only. If there is a difference between the actual memory capacity and the memory capacity shown on the panel or the memory capacity shown in the setup list, the SIMM may be damaged. Replace the SIMM.
1-3
When Message is Displayed
Model Name: RJ–6000-43/54/62
• The main board assembly may be damaged. → Replace it.
Printer Status Messages
B A C
1010
1140
1140
Model Name: RJ–6000-43/54/62
EXA1070
70
When Message is Displayed No. 1
Symptom • Insert Special Cartridge This message is displayed when a cartridge other than a genuine Mutoh cartridge has been installed.
Printer Status Messages Sequence
EXA1080 GO TO Ref. Pages
Items to be Confirmed
R E P
1-1
• Switch off the printer temporarily and check that the message is displayed when you switch on again.
1-2
• Check whether you are using the specified ink cartridge.
1-3
• Use the printer’s self-diagnostic “Sensor: Cartridge” to make sure that the ink cartridge status detection is working correctly. If normal detection fails, the ink ID sensor assembly, junction board assembly, ink ID cable, or main board assembly may be at fault.
1-4
• Check the ink ID sensor assembly connector contacts. → Reconnect junction board assembly connectors J406 (Ink ID Sensor 1 BK), J407 (Ink ID Sensor 2 C), J408 (Ink ID Sensor 3 M), J409 (Ink ID Sensor 4 Y), J412 (Ink ID Sensor 5), J413 (Ink ID Sensor 6). If there is no change, move to the next step.
1-5
When Message is Displayed
Model Name: RJ–6000-43/54/62
1040
• Using the printer’s self-diagnostic “Sensor: Cartridge”, exchange the position of the connector of the ink ID sensor assembly that is shown as being faulty with the position of any one of J406 to J409, J412 and J413 on the junction board assembly that appears to be normal. → If after re-inserting the connectors a different ink cartridge unit now appears to be faulty, it means that the ink ID sensor assembly that was shown as being faulty is damaged. → Replace the faulty ink ID sensor assembly. → If after re-inserting the connectors there is no change in the part that was shown as being faulty, or all units are shown as being faulty, the damage may be between the junction board assembly and the main board assembly.
1-6
• Check the ink ID cable contacts. → Reconnect junction board assembly connector J401 (INK ID Cable) and main board assembly connector J109 (INK ID).
1-7
• Replace the ink ID cable and repeat procedures 1-3 and 1-4. (a) If the fault display is cleared, it means that the ID cable may be faulty. → Replace the ink ID cable. (b) If there is no change at all in the symptoms, it means that the junction board assembly or the main board assembly may be faulty. → Replace the junction board assembly. → Replace the main board assembly.
Printer Status Messages
B A C
Model Name: RJ–6000-43/54/62
1340
1340
1470 1470 1140
EXA1080
71
When Message is Displayed No. 1
Symptom • [65YMCK] Ink Low This message is displayed when the amount of ink shown on the operating panel is low. Printing can continue. (Refer to GID2010 for details)
Printer Status Messages Sequence
1-1
1-2 2
• [65YMCK] No Ink This message is displayed when the ink shown on the operating panel has been used up. If this message appears while an image is being printed, stop printing immediately. (Refer to GID2010 for details)
When Message is Displayed
1-3
Model Name: RJ–6000-43/54/62
EXA1090 GO TO Ref. Pages
Items to be Confirmed
R E P
• Check the no ink cartridge with the printer's self-diagnostic "Sensor: No Ink". → Remove all cartridges and gently switch the detector assemblies (BK, C, M and Y) (black plastic levers) on and off to confirm that the displays “Sensor: No Ink K (black)”, “Sensor: No Ink C (cyan)”, “Sensor: No Ink M (magenta)” and “Sensor: No Ink Y (yellow)” change. • Check the detector assembly connector contacts. → Reconnect junction board assembly connector J402 (Detector Assembly BK), J403 (Detector Assembly C), J404 (Detector Assembly M), J410 (Detector1 Assembly [O/5]), J411 (Detector2 Assembly [G/6]). If there is no change, move to the next step. • Exchange the position of the connector of the ink detector assembly for the ink for which “Ink Low” or “No Ink” is indicated with the position of any one of J402 to J405, J410 and J411 on the junction board assembly that appears to be normal. → If after re-inserting the connectors a different ink now appears to be “No Ink”, it means that the detector assembly is damaged. → Replace the detector assembly. → If after re-inserting the connectors there is no change in the “No Ink” display, or “No Ink” is shown for all inks, the damage may be between the junction board assembly and the main board assembly.
1-4
• Check the ink ID cable contacts. J401 (ink ID cable) on the junction board assembly and J109 (INK ID) on the main board assembly. → Disconnect and reconnect them.
1-5
• Replace the ink ID cable and repeat procedure 1-3. (a) If the fault display is cleared, it means that the ID cable may be faulty. → Replace the ink ID cable. (b) If there is no change at all in the symptoms, it means that the junction board assembly or the main board assembly may be faulty. → Replace the junction board assembly. → Replace the main board assembly.
Printer Status Messages
Model Name: RJ–6000-43/54/62
B A C
1040
1350
1350
1470
1470 1140
EXA1090
72
When Message is Displayed No. 1
Symptom • [65YMCK] No Cartridge This message indicates that the ink cartridge that is shown on the operating panel is missing.
Printer Status Messages
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA1100
1-1
• Switch off the printer temporarily and check that the message is displayed when you switch on again.
1-2
• Check the no ink cartridge with the printer's self-diagnostic "Sensor: No Ink". → Remove all the cartridges and, using an object with a flat tip such as a ball pen, press the switch that detects the presence of the cartridge that is to be checked (these switches are inside the cartridge frame assembly.)
R E P
B A C
1330
1040
With “Sensor: No Cartridge”, the following is displayed when all cartridges are removed: Sensor: No Cartridge KCMYOG and the following is displayed when the switch that detects whether the black cartridge is present is pressed: Sensor: No Cartridge CMYOG The same applies to the other cartridges C, M and Y. (Reference)
The differences between error messages shown to the user and messages shown by "Test" and "Sensor" diagnostic modes are as follows.
Display to user
Diagnostic mode display
Cartridge position
5
O
No. 5
6
G
No. 6
CAUTION: Take care. You can be hurt by the ink filling needle when you operate the switch showing whether there is ink in the cartridge frame assembly. For safety, work with the cartridge cover removed.
1-3
• Check the cartridge frame assembly connector contacts. → Reconnect junction board assembly connector J402 (Detector Assembly BK), J403 (Detector Assembly C), J404 (Detector Assembly M), J410 (Detector1 Assembly [O/5]), J411 (Detector2 Assembly [G/6]). If there is no change, move to the next step.
1350
→ Continued on next page
When Message is Displayed
Printer Status Messages
Model Name: RJ–6000-43/54/62
EXA1100
73
When Message is Displayed No. 1
Symptom • [65YMCK] No Cartridge This message indicates that the ink cartridge that is shown on the operating panel is missing.
Printer Status Messages Sequence
1-4
Model Name: RJ–6000-43/54/62
EXA1101 GO TO Ref. Pages
Items to be Confirmed
R E P
• Exchange the position of the connector of the cartridge detector assembly for the cartridge for which “No Cartridge” is indicated with the position of any one of J402 to J405, J410 and J411 on the junction board assembly that appears to be normal. → If after re-inserting the connectors a different ink now appears to have “No Cartridge”, it means that the detector assembly is damaged. → Replace the detector assembly. → If after re-inserting the connectors “No Cartridge” appears, or “No Cartridge” is shown for all cartridges, the damage may be between the junction board assembly and the main board assembly.
B A C
1350
Reference: Take care when you are replacing the detector assembly that senses whether there is a cartridge present. It can become damaged by overtightening the attaching screw.
When Message is Displayed
1-5
• Check the ink ID cable contacts. → Reconnect junction board assembly connector J401 (INK ID Cable) and main board assembly connector J109 (INK ID).
1-6
• Replace the ink ID cable and repeat procedure 1-4. If the “No Cartridge” display is cleared, it means that the Ink ID may be faulty. → Replace it.
1-7
• If there is no change in the symptoms, it means that the junction board assembly or the main board assembly may be faulty. → Replace the junction board assembly. → Replace the main board assembly.
Printer Status Messages
Model Name: RJ–6000-43/54/62
1470 1140
EXA1101
74
When Message is Displayed No. 1
Symptom • Capping position not specified The capping position was not displayed at the time of initialization.
When Message is Displayed
Printer Status Messages Sequence
Model Name: RJ–6000-43/54/62
EXA1110 GO TO Ref. Pages
Items to be Confirmed
R E P
B A C
1-1
• Adjust the capping position by running the printer's self-diagnostic "Adjust: Capping position". → If the capping position parameter is changed for some reason you will not be able to shift to the next adjustment task so the capping position adjustment should be done first.
2010
1-2
• Check whether the parameters are set to the initial values by running the printer's selfdiagnostic "Adjust: Test print" to output the parameters that have been set. Refer to the functions and operations manual for the initial values of parameters. → If the parameters have been restored to their initial values, please contact the "Inquiry desk" and quote your printer serial number to obtain a setup list for the time your printer was shipped from the factory. Enter all parameters in accordance with the setup list. (See PAT4000)
2150
1-3
• The main board assembly may be damaged. → Replace it.
Printer Status Messages
1140
Model Name: RJ–6000-43/54/62
EXA1110
75
When Message is Displayed No. 1
Symptom • Not Filled This message means "Initial filling has not been done".
Printer Status Messages
R E P
• With the specified cartridge inserted securely, use the printer's self-diagnostic mode "Sensor: No Ink" or "Sensor: No Cartridge" to check whether the presence of ink and cartridge are being detected normally. → For checking, use the [65YMCK] “No Ink” procedure shown in EXA1090. → After adjustment and replacement, carry out initial filling with the printer’s self-diagnostic “Adjust: Enter Rank”.
1-2
B A C
1040
2040
1040 • With the specified cartridge inserted securely, use the printer's self-diagnostic mode "Sensor: Cartridge" to check whether the status of the special cartridge is operating normally. → For checking, use the “Insert Special Cartridge” procedure shown in EXA1080. → After adjustment and replacement, carry out initial filling with the printer’s self-diagnostic “Adjust: Enter Rank”.
CAUTION:
When Message is Displayed
EXA1120 GO TO Ref. Pages
Items to be Confirmed
Sequence
1-1
Model Name: RJ–6000-43/54/62
2040
Wait at least 30 minutes after initial filling before printing. Printing quality can not be assured unless ink filling has been stabilized.
Printer Status Messages
Model Name: RJ–6000-43/54/62
EXA1120
76
When Message is Displayed No. 1
Symptom • No Waste Fluid Box This message means that the waste fluid box is not installed.
Printer Status Messages Sequence
Model Name: RJ–6000-43/54/62
EXA1130 GO TO Ref. Pages
Items to be Confirmed
R E P
1-1
• Switch off the printer temporarily and check that the message is displayed when you switch on again.
1-2
• Use the printer's self-diagnostic "Sensor: Tank Exist/Tank is not" to make sure that the waste fluid box detection is working normally. → Slowly remove and replace the waste fluid box to confirm that the present/absent display appears. If the display is not normal, the sensor position may be faulty. Remove the R Cover and adjust the position of the waste fluid box detection switch assembly.
1-3
• Make sure the waste liquid box is making contact. → Reconnect main board assembly connector J105 (INK TANK).
1-4
• The waste fluid box detection switch assembly may be faulty. → Replace it.
1-5
• The main board assembly may be damaged. → Replace it.
B A C
1040
1120
1120
1140
When Message is Displayed
Printer Status Messages
Model Name: RJ–6000-43/54/62
EXA1130
77
When Message is Displayed No.
Symptom
Printer Status Messages Sequence
Model Name: RJ–6000-43/54/62
EXA1140 GO TO Ref. Pages
Items to be Confirmed
R E P
1
• Check Waste Fluid Box
1-1
• Switch off the printer temporarily and check that the message is displayed when you switch on again.
2
• Waste Fluid Box Full These messages mean that the waste fluid box is filled with waste fluid.
1-2
• Use the printer's self-diagnostic "Sensor: Tank Exist/Tank is not" to make sure that the waste fluid box detection is working normally. → Slowly remove and replace the waste fluid box to confirm that the present/absent display appears. If the display is not normal, the sensor mounting position may be at fault. Remove the R Cover and adjust the mounting position of the waste fluid box detection switch assembly.
1-3
• Make sure the waste liquid box is making contact. → Reconnect main board assembly connector J105 (INK TANK).
1-4
• The waste fluid box detection switch assembly may be faulty. → Replace it.
1-5
• The main board assembly may be damaged. → Replace it.
B A C
1040
1120
1120
1140
When Message is Displayed
Printer Status Messages
Model Name: RJ–6000-43/54/62
EXA1140
78
When Message is Displayed No. 1
Symptom • Ink Type Error This message is displayed when the wrong type of ink cartridge has been installed.
Printer Status Messages
EXA1150 GO TO Ref. Pages
Items to be Confirmed
Sequence
1-1
Model Name: RJ–6000-43/54/62
R E P
• Use the printer's self-diagnostic "Sensor: Cartridge" to check the ink type. → Install all cartridges and check that all six colors have the same type of ink. Sensor: K
C
M
Y
O
B A C
1040
G
Depending on the ink type, the following symbols will be displayed at locations _. D P W N
When Message is Displayed
: : : :
Dye type ink cartridge installed Pigment type ink cartridge installed Wash fluid cartridge installed Other ink cartridge installed
1-2
• Make sure the detector assembly connector is making contact. → Reconnect junction board assembly connectors J406 (INK ID Sensor1 BK), J407 (INK ID Sensor2 C), J408 (INK ID Sensor3 M), J409 (INK ID Sensor4 Y), J412 (INK ID Sensor5), J413 (INK ID Sensor6). If there is no change, move to the next step.
1-3
• Check the ink ID cable contacts. J401 (ink ID cable) on the junction board assembly and J109 (INK ID) on the main board assembly. → Disconnect and reconnect them.
1-4
• Replace the ink ID cable and repeat procedure 1-2. (a) If the fault display is cleared, it means that the ID cable may be faulty. → Replace the ink ID cable. (b) If there is no change at all in the symptoms, it means that the junction board assembly or the main board assembly may be faulty. → Replace the junction board assembly. → Replace the main board assembly.
Printer Status Messages
Model Name: RJ–6000-43/54/62
1470
1470 1140
EXA1150
79
When Message is Displayed
Data Errors
No.
Items to be Confirmed
Symptom
1
• Network Detection Error The optional network board can not be detected
2
• Network Initialization Error An error has occurred during the optional network board initialization operation
When Message is Displayed
Sequence
Model Name: RJ–6000-43/54/62
EXA1230 GO TO Ref. Pages R E P
1-1
• The main board assembly may be damaged. → Replace it.
1-2
• The Ethernet board assembly may be damaged. → Replace it.
B A C
1140
Go to MAP1200
Data Errors
Model Name: RJ–6000-43/54/62
EXA1230
80
When Message is Displayed No.
Symptom
1
• MH01 Error (Undefined Command) A command that is not defined in any command mode has been analysed
2
• MH02 Error (Parameter Error) Wrong number of parameters following the command
3
• MH03 Error (Numerical Error) Wrong number of parameters following the command
4
• MH04 Error (Undefined Character Set) A nonexistent character set is present
5
• MH07 Error (Buffer Overflow) The polygon buffer or the downloadable character buffer has overflowed
When Message is Displayed
Command Errors Sequence
Model Name: RJ–6000-43/54/62
EXA1250 GO TO Ref. Pages
Items to be Confirmed
R E P
1-1
• Try communicating with the available computer and cable. → Contact your Mutoh distributor.
1-2
• Is there any record of an error in the printing data? → Try changing the type of application driver.
1-3
• If the symptoms persist despite various application driver changes → Obtain the printing data (Report to the your distributor after you have obtained it).
1-4
• The main board assembly may be damaged. → Replace it.
Command Errors
B A C
1140
Model Name: RJ–6000-43/54/62
EXA1250
81
When Message is Displayed No. 1
Symptom • E001 Error DRAM (Standard DRAM error)
CPU System Faults
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA1500 R E P
1-1
• The main board assembly may be damaged. → Replace it.
2-1
• This error may occur when there is dust, etc. in extended memory slot 1 or slot 2. → Use an air duster to remove the dust and reinstall.
2-2
• Install reliable memory of the same capacity and check with the self-diagnostic “Examination: Memory Capacity”. → Replace optional memory.
2-3
• The main board assembly may be damaged. → Replace it.
B A C
1140
This error display means that a fault has occurred in the standard memory of the Main Board that controls the printer.
2
• E002 Error Opt. DRAM (Optional DRAM error) This error display means that a fault has occurred in the optional memory of the Main Board that controls the printer.
CAUTION:
When Message is Displayed
1010
1140
If only one extended memory is added, it must be installed in Slot 1. (RJ-6000-43 has an extra 16 MB SIMM in Slot 1) (RJ-6000-54/62 has an extra 32 MB SIMM in Slot 1)
CPU System Faults
Model Name: RJ–6000-43/54/62
EXA1500
82
When Message is Displayed No.
Symptom
1
• E016 CPU Err [00] (Interrupt exception error) Indicates that handling an interrupt has generated an error.
2
• E016 CPU Err [02] (Command boundary exception error) Indicates that the boundary of a command has caused an error.
3
• E016 CPU Err [03] (Data boundary exception error) Indicates that the boundary of a command has caused an error.
4
• E016 CPU Err [04] (Address error exception) (Load or command check) Indicates that an address error has occurred when checking a load or command.
CPU System Faults Sequence
Model Name: RJ–6000-43/54/62
EXA1510 GO TO Ref. Pages
Items to be Confirmed
R E P
1-1
• Check AC power supply and printer peripheral devices. → Contact your Mutoh distributor.
1-2
• Check whether the problem recurs. Even if there is no problem, switch on several times. (Use the same conditions as the customer's) → Contact your Mutoh distributor.
1-3
• Check the serial number. → Contact your Mutoh distributor.
1-4
• The main board assembly may be damaged. → Replace it.
B A C
1140
5 • E016 CPU Err [05] (Address error exception) (Store) Indicates that an address error has occurred when saving. 6
• E016 CPU Err [06] (Bus error exception) (Command check) Indicates that a bus error has occurred when loading or storing a command.
7
• E016 CPU Err [07] (Bus error exception) (Data load) Indicates that a bus error has occurred when loading or storing a command.
8
• E016 CPU Err [08] (System call exception error) Indicates that a system call has caused an error.
9
• E016 CPU Err [09] (Break point exception error) Indicates that a break point has caused an error.
When Message is Displayed
CPU System Faults
Model Name: RJ–6000-43/54/62
EXA1510
83
When Message is Displayed No. 1
2
3
Symptom • E016 CPU Err [10] (Reserved command exception error) Indicates that a reserved command has caused an error. • E016 CPU Err [11] (Unable to use coprocessor exception error) Indicates that the coprocessor has caused an error. • E016 CPU Err [12] (Operation overflow exception error) Indicates that an overflow has occurred.
4
• E016 CPU Err [13] (Trap exception error) Indicates that a trap has occurred.
5
• E016 CPU Err [15] (Floating point exception error) Indicates that a floating point error has occurred.
6
• E016 CPU Err [22] (Watchdog timeout exception error) Indicates that the watch has caused an error.
7
• E016 CPU Err [32] (Watchdog timeout exception error) Indicates that a watchdog timeout has occurred.
8
• E016 CPU Err [33] (Abort error) Indicates that an abort has occurred.
9
• E237 Err Transfer Memory (Transfer memory error/Transfer memory access error) Indicates that a fault has occurred in transferring printing data that has been analysed.
When Message is Displayed
CPU System Faults Sequence
Model Name: RJ–6000-43/54/62
EXA1520 GO TO Ref. Pages
Items to be Confirmed
R E P
1-1
• Check AC power supply and printer peripheral devices. → Contact your Mutoh distributor.
1-2
• Check whether the problem recurs. Even if there is no problem, switch on several times. (Use the same conditions as the customer's) → Contact your Mutoh distributor.
1-3
• Check the serial number. → Contact your Mutoh distributor.
1-4
• The main board assembly may be damaged. → Replace it.
CPU System Faults
B A C
1140
Model Name: RJ–6000-43/54/62
EXA1520
84
When Message is Displayed No. 1
Symptom • E129 Error NVRAM This message indicates that a fault has occurred in the NVRAM on the Main board that records printer settings.
When Message is Displayed
CPU System Faults Sequence
1-1
Model Name: RJ–6000-43/54/62
EXA1530 GO TO Ref. Pages
Items to be Confirmed
R E P
• The main board assembly may be damaged. → Replace it.
CPU System Faults
B A C
1140
Model Name: RJ–6000-43/54/62
EXA1530
85
When Message is Displayed No. 1
2
3
4
Symptom • E065 Error X Motor This message indicates that a fault has occurred in the media feed motor (X axis) while the printer was working. This occurs when there is a large difference between the motor command value and encoder feedback value. • E069 Error X Encoder This message indicates that a fault has occurred in the amount of media movement (X axis) while the printer was working. This occurs when there is no encoder feedback. • E071 Error X Timeout This message indicates that a timeout has occurred in the amount of media movement (X axis) while the printer was working. This occurs when the pressure does not reach its designated position.
Mechanical System Faults
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA1700 R E P
B A C
1-1
• Use the self-diagnostic “Examination: History” to check the history of faults.
1070
1-2
• Use the self-diagnostic “Aging: Media Feed Motor” with a setting of 50 times to check whether the X Motor error occurs. → Check connectors J119 (X MOT) and J121 (X ENC) on the main board.
6020
1-3
• Use the self-diagnostic “Examination: Encoder” to check Encoder X. → If it is no good, check the J121 (X ENC) cable connector.
1050
1-4
• Check “Power Supply Voltage Check 24 DC”
1-5
• The X Motor assembly may be damaged. → Replace it.
1070
• The main board assembly may be damaged. → Replace it.
1140
1-6
CAUTION:
If the Power supply board assembly and Main board assembly are replaced without checking “24 V DC” on those, there is a risk that the new boards may also be damaged.
• E073 Error X Overcurrent This message indicates that a fault has occurred due to an overload of the media feed (X-axis) motor while the printer was working.
When Message is Displayed
Mechanical System Faults
Model Name: RJ–6000-43/54/62
EXA1700
86
When Message is Displayed No. 1
2
3
Symptom
Mechanical System Faults
EXA1710 GO TO Ref. Pages
Items to be Confirmed
Sequence
R E P
B A C
• E066 Error Y Motor This message indicates that a fault has occurred in the head movement motor (Y axis) while the printer was working. This occurs when there is a large difference between the motor command value and encoder feedback value.
1-1
• Use the self-diagnostic “Examination: History” to check the history of faults.
1070
1-2
• With power off, move the carriage to left and right. Is the movement restricted? → Clean and lubricate the Y rail rollers.
6010
1-3
• Use the self-diagnostic “Aging: Carriage Motor” with a setting of 50 times to check whether the Y Motor error occurs. → Check cable connector J120 (Y MOT) on the main board.
• E070 Error Y Encoder This message indicates that a fault has occurred in the amount of head movement (Y axis) while the printer was working. This occurs when there is no encoder feedback.
1-4
• Check whether the timing fence (T fence) is dirty or twisted. → If there is grease or dirt on the fence, wipe it away with a dry cloth. → If there is ink on the fence, wet a cloth with neutral cleaner and wipe lightly. → If the T fence is severely soiled and can not be cleaned, it should be replaced → Replace the T fence.
1-5
• E072 Error Y Timeout This message indicates that a timeout has occurred in the amount of head movement (Y axis) while the printer was working. This occurs when the carriage has not reached its designated position. 1-6
4
Model Name: RJ–6000-43/54/62
• E074 Error Y Overcurrent This message indicates that a fault has occurred due to an overload of the head movement (Y axis) motor while the printer was working.
When Message is Displayed
• Use the self-diagnostic “Examination: Encoder” to check Encoder Y. → If it is no good, check cable connections J112 (HEAD2) on the main board assembly and J202 (MAIN2) on the head board assembly. → Replace the T fence. → Replace the Y motor assembly. → Replace the head board assembly. → Replace the Y cable (between J112 (HEAD2) on the main board and J202 (MAIN2) on the head board) • The main board assembly may be damaged. → Replace it. CAUTION:
1300
1300 1280 1420 1360
1140
Power must be off when connectors are being disconnected or reconnected, otherwise you may be injured or a board may be damaged. The main board assembly will certainly be damaged if power is applied with main board assembly connectors J111 (HEAD) and J112 (HEAD2) and head board connectors J201 (MAIN1) and J202 (MAIN2) inserted with oblique FFP.
Mechanical System Faults
Model Name: RJ–6000-43/54/62
EXA1710
87
When Message is Displayed No. 1
Symptom • E075 Error Sensor Fault This message indicates that condition has occurred in which the origin cannot be detected.
Mechanical System Faults
R E P
1-1
• Use the self-diagnostic “Sensor: Origin” and carry out the origin sensor test.
1-2
• Check the origin sensor assembly connection. J205 (H ORIGN) on the head board assembly. → Reconnect properly.
1-3
• Check Y cable connections. Check that they are not inserted obliquely. J111 (HEAD1) on the main board assembly and J201 (MAIN1) on the head board assembly. → Insert them properly. → Replace the Y cable between J111 (HEAD1) and J201 (MAIN1).
1-5
EXA1720 GO TO Ref. Pages
Items to be Confirmed
Sequence
1-4
B A C
1040
1360
• The origin sensor assembly may be faulty. → Replace it.
1450
• The main board assembly may be damaged. → Replace it.
1140
CAUTION:
When Message is Displayed
Model Name: RJ–6000-43/54/62
Power must be off when connectors are being disconnected or reconnected, otherwise you may be injured or a board may be damaged. The main board assembly will certainly be damaged if power is applied with main board assembly connectors J111 (HEAD) and J112 (HEAD2) and head board connectors J201 (MAIN1) and J202 (MAIN2) inserted with oblique FFP.
Mechanical System Faults
Model Name: RJ–6000-43/54/62
EXA1720
88
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
2
Symptom • No power
• Faulty liquid crystal display (no display/unstable display)
Trouble with Initialization
EXA2000 GO TO Ref. Pages
Items to be Confirmed
Sequence 1-1
Model Name: RJ–6000-43/54/62
R E P
• Is there a broken or shorted lead in the switch cable assembly (between the switch and main borad assembly)? Use a tester to check for broken or shorted leads. → Replace the switch cable assembly.
1-2
• The inlet assembly may be faulty. → Replace it.
1-3
• The power board assembly may be faulty. → Replace it.
1130
1150
2-1
• Check the power supply check 120V AC or 240V AC. (Differs according to sales region.)
2-2
• Check the power supply voltage 5 V DC.
2-3
• Check the power supply voltage 24, 42 V DC.
2-4
• Check the connections of the panel cable connectors on the panel board assembly and main board assembly. Check that they are not inserted obliquely and that they are securely locked. → Reconnect main board assembly connector J110 (PANEL) and panel board assembly connector J301 (MAIN).
2-5
• The panel cable may be faulty. → Replace it.
1170
• Is there a fault in the panel board assembly liquid crystal display? → Replace the panel board assembly.
1160
• The main board assembly may be damaged. → Replace it.
1140
2-6 2-7
CAUTION:
B A C
Power must be off when connectors are being disconnected or reconnected, otherwise you may be injured or a board may be damaged. The main board assembly will certainly be damaged if power is applied with main board assembly connectors J111 (HEAD) and J112 (HEAD2) and head board connectors J201 (MAIN1) and J202 (MAIN2) inserted with oblique FFP.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Initialization
Model Name: RJ–6000-43/54/62
EXA2000
89
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
2
Symptom • Initial filling of inks failed ❈ This symptom means that when new cartridges are first installed, or when a new cartridge is fitted as a result of a "no ink" message, the initial filling operation is not performed. • Initial filling begins but the ink does not reach the head or it reaches the head but is not ejected. Go to EXA2020
1-2
1-3
Model Name: RJ–6000-43/54/62
R E P
• With the printer cover closed, is the liquid crystal display showing cover open? → Adjust cover switch height. → Check cover switch assembly connector. J106 (COVER) on the panel board assembly → Replace cover switch assembly.
1110
• Check panel cable connectors. → Reconnect main board assembly connector J110 (PANEL) and panel board assembly connector J301 (MAIN). → Replace them.
1170
• With the hold lever down, is the liquid crystal display showing lever up? → Adjust the lever sensor.
1100
1-4
• Check J104 (LEVER) cable connection on the main board. → Re-insert it. → Replace the lever sensor assembly.
1-5
• With the specified cartridge inserted securely, use the printer's self-diagnostic mode "Sensor: No Ink" or "Sensor: No Cartridge" to check whether the presence of ink and cartridge are being detected normally. → Check using EXA1100 “[65YMCK] No Cartridge” procedure. → After adjustment or replacement, implement initial filling with the printer's self-diagnostic "Adjust: Head Rank".
1-6
1-7
EXA2010 GO TO Ref. Pages
Items to be Confirmed
Sequence 1-1
Trouble with Initialization
1040 2040
• With the specified cartridge inserted securely, use the printer's self-diagnostic mode "Sensor: Cartridge" to check whether the status of the special cartridge is operating normally. → Check using EXA1080 "Insert special cartridge" procedure. → After adjustment or replacement, implement initial filling with the printer's self-diagnostic "Adjust: Head Rank". • The main board assembly may be damaged. → Replace it. → After replacement, start self-diagnostic mode and carry out initial filling from “Head Rank” menu. CAUTION:
B A C
1040 2040
1140
2040
Wait at least 30 minutes before printing after initial filling. Printing quality can not be assured unless the ink filling is stabilized.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Initialization
Model Name: RJ–6000-43/54/62
EXA2010
90
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Initial filling is completed but no ink comes out (Initial filling means to fill the head with ink to enable it to print.)
Model Name: RJ–6000-43/54/62
EXA2020 GO TO Ref. Pages
Items to be Confirmed
Sequence 1-1
Trouble with Initialization
R E P
• Is the cap assembly spring fallen out or broken? → If it has fallen out, refit it. → If it is broken, replace the cap assembly.
1240
1-2
• Is the capping position correct? → Adjust the capping position and check that the ink flows during cleaning. → If ink flows, carry out initial filling.
1-3
• Are the pump assembly tubes connected to the cap assembly tubes? → Insert the pump assembly tubes into the cap assembly tubes.
1-4
• Is there any looseness in the head unit, the flexible cable keeper unit under the head board, the ink tubes behind the cartridge unit, or the SUS pipe connectors (Bk, Y, M, C, Lm, Lc)? Check that the O-rings are fitted properly. → Remove the head cover and check the damper assemblies at the base of the tubes for all four black and color ink tubes. → Remove the Y Rail cover and cartridge cover and check the flexible cable keeper unit under the head board assembly and the sides of the cartridge.
1-5
• Is there an air leak in the damper assembly shield unit? → Replace the damper assembly and check that ink flows during the cleaning action. → If ink flows, carry out initial filling.
1430
• Are the ink tubes damaged inside the pump assembly? → Replace the pump assembly and check that ink flows during the cleaning action. → If ink flows, carry out initial filling.
1260
1-6
1-7
1-8 1-9
B A C
2040
2040
• Is the pump motor turning during the cleaning action? → Check the pump motor cable connector J102 (PUMP MOT) on the main board and try again. → Replace the pump motor. → If the pump motor does not turn after performing the above tasks, replace the main board assembly.
1230 1140
• Was there any mismatching of gears during the cleaning operation? → Replace the maintenance station assembly.
1270
• Was the transfer gear shaft damaged during cleaning? → Replace the maintenance station assembly.
1270
→ Continued on next page
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Initialization
Model Name: RJ–6000-43/54/62
EXA2020
91
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Initial filling is completed but no ink comes out (Initial filling means to fill the head with ink to enable it to print.)
Trouble with Initialization
EXA2021 GO TO Ref. Pages
Items to be Confirmed
Sequence 1-10
Model Name: RJ–6000-43/54/62
R E P
• Are there any breaks, cuts or air leaks in the ink tubes? → Change each ink tube, cleaning each time and checking that ink flows during cleaning.
1-11
• Check that connectors J207 (HEAD C1) and J208 (HEAD C2) on the head board assembly, and head cables on the print head are not inserted obliquely, and they are locked securely. → Insert the connectors again.
1-12
• Is there a broken lead in head cables? → Replace head cables.
B A C
1370
1400
1-13
• Is the print head assembly damaged? → Replace the print head assembly.
1-14
• Is the head board assembly damaged? → Replace it.
1-15
• Check that the Y cable connector is connected securely and not inserted obliquely. → Reconnect head board assembly connectors J201 (MAIN1) and J202 (MAIN2) and main board assembly connectors J111 (HEAD1) and J112 (HEAD 2).
1-16
• Is there a broken lead in Y cables? → Replace Y cables.
1-17
• The main board assembly may be damaged. → Replace it.
1390
1420
1360 1140
CAUTION:
Power must be off when connectors are being disconnected or reconnected, otherwise you may be injured or a board may be damaged. The main board assembly will certainly be damaged if power is applied with main board assembly connectors J111 (HEAD) and J112 (HEAD2) and head board connectors J201 (MAIN1) and J202 (MAIN2) inserted with oblique FFP.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Initialization
Model Name: RJ–6000-43/54/62
EXA2021
92
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • After power is switched on, nothing works If nothing is displayed on the panel liquid crystal display unit. Go to EXA2000
Model Name: RJ–6000-43/54/62
R E P
• With the printer cover closed, is the liquid crystal display showing cover open? Does the cover switch assembly function work normally with the self-diagnostic “Examination/Sensors”? → Adjust cover switch assembly height. → Check cover switch assembly connector and J106 (COVER) on the panel board assembly. → Replace cover switch assembly. • Check panel cable connectors. Check that they are not inserted obliquely and they are securely locked. → Reconnect the main board assembly connector J110 (PANEL) and the panel board assembly J301 (MAIN). → Replace them.
2
• When power is applied, “Initializing” appears and then a reset is executed.
3
• Media is mounted but the initialization operation is not done
1-3
• Printer does not work even with the cover closed
1-4
• Check J104 (LEVER) cable connection on the main board assembly. → Re-insert it. → Replace the lever sensor assembly.
1-5
• Does the XR cable assembly (rear paper sensor) detect normally with the self-diagnostic “Examination/Sensors”? → Check the connections of the paper sensor connectors J107 (XR) on the main board assembly. → Replace the XR cable assembly (rear paper sensor).
5
• Printer does not stop even with the cover opened.
B A C
1040
1110 1-2
4
EXA2030 GO TO Ref. Pages
Items to be Confirmed
Sequence 1-1
Trouble with Initialization
• With the hold lever down, is the liquid crystal display showing lever up? → Check the lever sensor connector J104 (LEVER) on the main board assembly. → Replace the lever sensor assembly.
1170 1110
1100
1-6
• Carry out “5 V DC Power Supply Check” and “24, 42 V DC Power Supply Check” → Replace the power board assembly.
1-7
• Is the cable of the switch cable assembly connected properly to J100 (MAIN SW) on the main board assembly? (Refer to EXA2000) → Reconnect it.
1-8
1190 1200
1150
• The switch cable board assembly may be faulty. → Replace it. 1130
→ Continued on next page
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Initialization
Model Name: RJ–6000-43/54/62
EXA2030
93
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • After power is switched on, nothing works If nothing is displayed on the panel liquid crystal display unit. Go to EXA2000
2
• When power is applied, “Initializing” appears and then a reset is executed.
3
• Media is mounted but the initialization operation is not done
4
• Printer does not work even with the cover closed
5
• Printer does not stop even with the cover opened.
1-10
Model Name: RJ–6000-43/54/62
EXA2031 GO TO Ref. Pages
Items to be Confirmed
Sequence
1-9
Trouble with Initialization
R E P
• Is the DC cable assembly connected properly to J001 on the power board assembly and J101 (MAIN POWER) on the main board assembly? (See EXA2000) → Reconnect it. → Replace it.
1130
• The main board assembly may be damaged. → Replace it.
1140
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Initialization
Model Name: RJ–6000-43/54/62
B A C
EXA2031
94
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Ink cartridges are installed but not recognized
1-2
Model Name: RJ–6000-43/54/62
• With the specified cartridge inserted securely, use the printer's self-diagnostic mode "Sensor: No Ink" or "Sensor: No Cartridge" to check whether the presence of ink and cartridge are being detected normally. → Check using EXA1100 “[65YMCK] No Ink” procedure. → After adjustment or replacement, implement initial filling with the printer's self-diagnostic "Adjust: Head Rank". • With the specified cartridge inserted securely, use the printer's self-diagnostic mode "Sensor: Cartridge" to check whether the status of the special cartridge is operating normally. → Check using EXA1080 "Insert special cartridge" procedure. → After adjustment or replacement, implement initial filling with the printer's self-diagnostic "Adjust: Head Rank". CAUTION:
EXA2040 GO TO Ref. Pages
Items to be Confirmed
Sequence
1-1
Trouble with Initialization
R E P
B A C
1350
1040
2040
1040
2040
Wait at least 30 minutes after initial filling before printing. Printing quality can not be assured unless ink filling has been stabilized.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Initialization
Model Name: RJ–6000-43/54/62
EXA2040
95
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Can not make entries from the operating panel
Trouble with Initialization
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA2050 R E P
1-1
• Is the panel cover key input unit broken? → Replace the panel cover.
1-2
• Check the panel cable connectors. Check that they are inserted obliquely and securely locked. → Reconnect main board assembly connector J110 (PANEL) and panel board assembly connector J301 (MAIN). → Replace the panel cable.
1170
1-3
• The panel board assembly may be damaged. → Replace the panel board assembly.
1160
1-4
• The main board assembly may be damaged. → Replace the main board assembly.
1140
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Initialization
Model Name: RJ–6000-43/54/62
B A C
EXA2050
96
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Data is received but not printed
Model Name: RJ–6000-43/54/62
EXA2060 GO TO Ref. Pages
Items to be Confirmed
Sequence
1-1
Trouble with Initialization
R E P
B A C
• For checking, use “Cannot connect normally with Centronics or Ethernet Board” procedures shown in EXA7000.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Initialization
Model Name: RJ–6000-43/54/62
EXA2060
97
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Media is not suction
Trouble with Initialization
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
R E P
1-1
• Are the media suction fans turning? → If they are not turning, go to consultation 1-4.
1-2
• Are XR cable assembly (rear paper sensor) and edge sensor detecting normally according to the self-diagnostic sensor test? → Check the connections of XR cable assembly and edge sensor. XR cable assembly is the main board assembly J107 (XR). Edge sensor is the head board assembly J204 (P EDGE). → Replace XR cable assembly and edge sensor.
1-3
EXA2070
• Are the fans working normally according to the self-diagnostic test? → Check the connectors between fan assembly, fan extension cable assembly and main board assembly. Fan extension cable 1 assembly is J115 (FAN1) on the main board Fan extension cable 2 assembly is J116 (FAN2) on the main board Fan extension cable 3 assembly is J117 (FAN3) on the main board → Replace fan assembly. → Replace fan extension cable 1 ~ 3.
1-4
• Is shielding material fixed securely in the specified places? Shield GA-A, Shield GA-B, Shield GA-C → Refit shielding securely.
1-5
• Is +24 V being output between Pin 11 (GND) and Pin 10 (+24V) of connector J001 on the power board assembly?
1-6
• Carry out the "24 V and 42 V power voltage check".
1-7
• The main board assembly may be damaged. → Replace it.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Initialization
B A C
1040
1190 1200
1060
1080
1140
Model Name: RJ–6000-43/54/62
EXA2070
98
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Media is not suction
Trouble with Initialization
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
R E P
1-1
• Are the media suction fans turning? → If they are not turning, go to consultation 1-4.
1-2
• Are XR cable assembly (rear paper sensor) and edge sensor detecting normally according to the self-diagnostic sensor test? → Check the connections of XR cable assembly and edge sensor. XR cable assembly is the main board assembly J107 (XR). Edge sensor is the head board assembly J204 (P EDGE). → Replace XR cable assembly and edge sensor.
1-3
EXA2070-2
• Are the fans working normally according to the self-diagnostic test? → Check the connectors between fan assembly, fan extension cable assembly and main board assembly. Fan extension cable 1 assembly is J115 (FAN1) on the main board Fan extension cable 2 assembly is J116 (FAN2) on the main board Fan extension cable 3 assembly is J117 (FAN3) on the main board Fan extension cable 4 assembly is J118 (FAN4) on the main board → Replace fan assembly. → Replace fan extension cable 1 ~ 4.
1-4
• Is shielding material fixed securely in the specified places? Shield GA-A, Shield GA-B, Shield GA-C → Refit shielding securely.
1-5
• Is +24 V being output between Pin 11 (GND) and Pin 10 (+24V) of connector J001 on the power board assembly?
1-6
• Carry out the "24 V and 42 V power voltage check".
1-7
• The main board assembly may be damaged. → Replace it.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Initialization
B A C
1040
1190 1200
1060
1080
1140
Model Name: RJ–6000-43/54/62
EXA2070-2
99
When No Error is Displayed on the Printer's Liquid Crystal Display No.
Symptom
1
• The media comes off when it is initialized or during printing
2
• The media is skewed or meanders when it is initialized or during printing
3
• The media becomes wrinkled when it is initialized or during printing
4
• The media jams when it is initialized or during printing
5
• The media tears when it is initialized or during printing
1-2
Model Name: RJ–6000-43/54/62
R E P
• Are XR cable assembly (rear paper sensor) and edge sensor detecting normally according to the self-diagnostic sensor test? → Check the connections of XR cable assembly and edge sensor. XR cable assembly is the main board assembly J107 (XR). Edge sensor is the head board assembly J204 (P EDGE). → Replace XR cable assembly and edge sensor. • Are the fans working normally according to the self-diagnostic test? → Check the connectors between fan assembly, fan extension cable assembly and main board assembly. Fan extension cable 1 assembly is J115 (FAN1) on the main board Fan extension cable 2 assembly is J116 (FAN2) on the main board Fan extension cable 3 assembly is J117 (FAN3) on the main board → Replace fan assembly. → Replace fan extension cable 1 ~ 3.
1-3
• Is shielding material fixed securely in the specified places? Shield GA-A, Shield GA-B, Shield GA-C → Refit shielding securely.
1-4
• When the pressure lever is raised and lowered, does the pressure unit move up and down smoothly at the same time? → Apply grease (G-501) if it does not move smoothly.
1-5
1-6
EXA3000 GO TO Ref. Pages
Items to be Confirmed
Sequence 1-1
Trouble with Media Feed
• • • •
Is the pressure roller pressing on the media over its entire length? With the pressure lever up, does the pressure rollers seem reluctant to turn? With the pressure lever down, does the pressure rollers idle or contact the platen on one side? With the pressure lever down, is the blade pressing firmly on the media? → If there are paper dust or scraps near the pressure roller, wipe with soft damp cloth. → If necessary, replace pressure assembly, pressure rollers and blade. → If the gap between platen and plate is less than 0.2 mm, adjust platen height.
• Is there major distortion, damage or foreign matter on the front and rear paper guides? → Replace front and rear paper guides.
1-7
• Are the adjustment of scroller position and fitting of flanges correct? → Adjust scroller position correctly. → Fit flanges correctly into the core of the roll media.
1-8
• Is there major distortion or damage to the grid roller? → Replace the grid roller.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Media Feed
B A C
1040 1200 1410 1060
1080
1220
1220 1520 1040
1690
Model Name: RJ–6000-43/54/62
EXA3000
100
When No Error is Displayed on the Printer's Liquid Crystal Display No.
Symptom
1
• The media comes off when it is initialized or during printing
2
• The media is skewed or meanders when it is initialized or during printing
3
• The media becomes wrinkled when it is initialized or during printing
4
• The media jams when it is initialized or during printing
5
• The media tears when it is initialized or during printing
1-2
Model Name: RJ–6000-43/54/62
R E P
• Are XR cable assembly (rear paper sensor) and edge sensor detecting normally according to the self-diagnostic sensor test? → Check the connections of XR cable assembly and edge sensor. XR cable assembly is the main board assembly J107 (XR). Edge sensor is the head board assembly J204 (P EDGE). → Replace XR cable assembly and edge sensor. • Are the fans working normally according to the self-diagnostic test? → Check the connectors between fan assembly, fan extension cable assembly and main board assembly. Fan extension cable 1 assembly is J115 (FAN1) on the main board Fan extension cable 2 assembly is J116 (FAN2) on the main board Fan extension cable 3 assembly is J117 (FAN3) on the main board Fan extension cable 4 assembly is J117 (FAN4) on the main board → Replace fan assembly. → Replace fan extension cable 1 ~ 4.
1-3
• Is shielding material fixed securely in the specified places? Shield GA-A, Shield GA-B, Shield GA-C → Refit shielding securely.
1-4
• When the pressure lever is raised and lowered, does the pressure unit move up and down smoothly at the same time? → Apply grease (G-501) if it does not move smoothly.
1-5
1-6 1-7
EXA3000-2 GO TO Ref. Pages
Items to be Confirmed
Sequence 1-1
Trouble with Media Feed
• • • •
Is the pressure roller pressing on the media over its entire length? With the pressure lever up, does the pressure rollers seem reluctant to turn? With the pressure lever down, does the pressure rollers idle or contact the platen on one side? With the pressure lever down, is the blade pressing firmly on the media? → If there are paper dust or scraps near the pressure roller, wipe with soft damp cloth. → If necessary, replace pressure assembly, pressure rollers and blade. → If the gap between platen and plate is less than 0.2 mm, adjust platen height.
• Is there major distortion, damage or foreign matter on the front and rear paper guides? → Replace front and rear paper guides.
B A C
1040 1200 1410 1060
1080
1220
1220 1520 1040
• Are the adjustment of scroller position and fitting of flanges correct? → Adjust scroller position correctly. → Fit flanges correctly into the core of the roll media.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Media Feed
Model Name: RJ–6000-43/54/62
EXA3000-2
101
When No Error is Displayed on the Printer's Liquid Crystal Display No.
Symptom
1
• The media size is different after media mounting and initialization
2
• Tracing paper and thin media cannot be detected
Trouble with Media Feed
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA3010 R E P
1-1
• Is the media mounted recommended by Mutoh? If it is not media recommended by Mutoh (especially thin tracing paper, etc.), the paper sensors may read incorrectly and be unable to recognize the media. → Mount recommended media and try again.
1-2
• Are XR cable assembly (rear paper sensor) and edge sensor detecting normally according to the self-diagnostic sensor test? → Check the connections of XR cable assembly and edge sensor. XR cable assembly is the main board assembly J107 (XR). Edge sensor is the head board assembly J204 (P EDGE). → Replace XR cable assembly and edge sensor.
B A C
1040 1200 1410
1-3
1040 • Use the printer's self-diagnostic “Sensor: Edge” to confirm the amount of sensor reflection. Using thick coated paper, check whether the paper detection value is within 0090 to 00a4. → Check edge sensor connector and head board assembly connector J204 (PEDGE). → Adjust the detection value with the head board assembly variable resistor. → Replace edge sensor assembly.
1410
1-4
1-5
• Check the Y cable connectors. Check that they are not inserted obliquely. → Reconnect main board assembly connector J111 (HEAD1) and head board assembly connector J201 (MAIN1). → Replace the Y cable.
1360
• The main board assembly may be damaged. →Replace it.
1140
CAUTION:
Power must be off when connectors are being disconnected or reconnected, otherwise you may be injured or a board may be damaged. The main board assembly will certainly be damaged if power is applied with main board assembly connectors J111 (HEAD) and J112 (HEAD2) and head board connectors J201 (MAIN1) and J202 (MAIN2) inserted with oblique FFP.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Media Feed
Model Name: RJ–6000-43/54/62
EXA3010
102
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Does not print continuously
Trouble with Printing
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA4000 R E P
1-1
• Is there a problem with the printer driver software? → Upgrade the printer driver version.
1-2
• Is there a problem with the program ROM? → Upgrade the version.
1-3
• The main board assembly may be damaged. → Replace it.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
B A C
1140
Model Name: RJ–6000-43/54/62
EXA4000
103
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • There is an extra feed after printing is finished
Model Name: RJ–6000-43/54/62
EXA4010 GO TO Ref. Pages
Items to be Confirmed
Sequence
1-1
Trouble with Printing
R E P
• Is XR cable assembly (rear paper sensor) detecting normally according to the self-diagnostic sensor test? → Check the connections of XR cable assembly and main board assembly J107 (XR). → Replace XR cable assembly.
1-2
• Is there a problem with the printer driver software? → Upgrade the printer driver version.
1-3
• Is there a problem with the program ROM? → Upgrade the version.
1-4
• The main board assembly may be damaged. → Replace it.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
B A C
1040 1200 1200
1140
Model Name: RJ–6000-43/54/62
EXA4010
104
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Dots are missing from the printing Bad example
Sequence • Clean twice in succession.
1-2
• Are the ink tubes filled with ink? → Carry out initial filling.
GO TO Ref. Pages
Wait at least 30 minutes after initial filling before printing. Printing quality can not be assured unless ink filling has been stabilized.
• Print the self-diagnostic “Printing: Nozzle Check Pattern” and the “Test Printing”. → If the nozzle check pattern is printed normally, go to EXA4060.
1-4
• Does the pump motor turn during the cleaning operation? → Check the connection of pump motor assembly connector and J102 (PUMP) on the main board assembly. → Replace the pump motor assembly. → If the pump motor still does not turn, replace the main board assembly.
1230 1140
• Are the gears and transfer gear shaft broken or badly meshed during the cleaning operation? → Replace the maintenance station assembly.
1270
• Is the cap assembly spring fallen out or broken? → If it has fallen out, refit it. → If it is broken, replace the cap assembly of the maintenance station assembly.
1240 1270
• Cleaning does not cure clogging or deflection
1-7
Clogging: There is a discontinuity in line G of the “Test Print”.
• Is the capping position correct? → Adjust the capping position, carry out strong cleaning and try again.
1-8
• What is the condition of the wiper section? → Dampen the accessory cleaning cloth slightly with clean water and use it to wipe the surface of the cleaning wiper. After the wiper has been cleaned, carry out two successive cleanings. → If it is wet with ink, replace it.
1-9 1-10
B A C
2050 or PAT1000
1-3
1-6
Deflection: There is a deflection or offset in the step pattern in line G of the “Test Print”.
EXA4020 R E P
1-1
1-5
2
Model Name: RJ–6000-43/54/62
Items to be Confirmed
CAUTION:
Good example
Trouble with Printing
1250
• Are the nozzle surfaces being wiped and rubbed? → Check how the wiper is fitted and fasten it correctly.
1250
• Does the head that is fitted have a rank that is different from the recorded rank? → Re-enter the rank of the head correctly.
1390
2040
→ Continued on next page
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-43/54/62
EXA4020
105
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Dots are missing from the printing Bad example
Good example
1-13
2
EXA4021 GO TO Ref. Pages R E P
• Has ink dried on the surface of the print head and inside the nozzles? → Use the self-diagnostic “Adjustment: Head Cleaning” to clean the print head, carry out initial filling with “Adjustment: Head Rank” and try again. → Clean the head nozzle face. CAUTION:
1-12
Model Name: RJ–6000-43/54/62
Items to be Confirmed
Sequence 1-11
Trouble with Printing
B A C
1620 1660
Wait at least 30 minutes after initial filling before printing. Printing quality can not be assured unless ink filling has been stabilized.
• Check that the T-fence and Encoder behind the head board assembly are not touching. → If they are touching, adjust them. → If adjustment is not effective, replace both the head board assembly and the T-fence.
1420 1300
• Are the tubes crushed inside the pump assembly? → Replace the pump assembly and check the ink flow. If it is good, carry out initial filling.
1260
1-14
• Is the print head assembly damaged? → Replace the obstructed print head assembly.
1-15
• The main board assembly may be damaged. → Replace it.
1390 1400 1140
• Cleaning does not cure clogging or deflection Clogging: There is a discontinuity in line G of the “Test Print”.
Deflection: There is a deflection or offset in the step pattern in line G of the “Test Print”.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-43/54/62
EXA4021
106
When No Error is Displayed on the Printer's Liquid Crystal Display No.
Symptom
Trouble with Printing
EXA4030 GO TO Ref. Pages
Items to be Confirmed
Sequence
R E P
1
• Does not print at all
1-1
• Check 24, 42 V DC Power Supply Check.
2
• Does not print a specific color
1-2
• Is the cap assembly spring fallen out or broken? → If it has fallen out, refit it. → If it is broken, replace the cap assembly.
Bad example
Model Name: RJ–6000-43/54/62
B A C
1240
1-3
• Is the capping position correct? → Adjust the capping position and use the cleaning operation to check ink flow. → If ink flow is confirmed, carry out initial filling.
1-4
• Check the Y cable connections. Check that they are not inserted incorrectly. J201 (MAIN1) and J202 (MAIN2) on the head board J114 (HEAD1) and J115 (HEAD2) on the main board → Reconnect main board assembly connector J111 (HEAD1) and head board assembly connectors J201 (MAIN1) and J202 (MAIN2). → Replace both Y cables.
1360
1-5 • Is there any looseness in the head unit, the flexible cable keeper unit under the head board assembly, the ink tubes behind the cartridge unit, or the SUS pipe connectors (Bk, Y, M, C, Lm and Lc)? Check that the O-rings are fitted properly. → Remove the head cover and check the damper. → Remove the Y Rail cover and cartridge cover and check the flexible cable keeper unit under the head board assembly and the sides of the cartridge.
Good example
1-6
1-7
1-8
• Is there an air leak in the damper assembly shield unit? → Replace the damper assembly and check that ink flows during the cleaning action. → If ink flow is confirmed, carry out initial filling.
1430
• Are the ink tubes damaged inside the pump assembly? → Replace the pump assembly and check that ink flows during the cleaning action. → If ink flow is confirmed, carry out initial filling.
1260
• Is there an air leak in the ink tubes? → Replace each ink tube, cleaning each time to check for ink flow. → If ink flow is confirmed, carry out initial filling.
1370
CAUTION: Wait at least 30 minutes after initial filling before printing. Printing quality can not be assured unless ink filling has been stabilized. → Continued on next page
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-43/54/62
EXA4030
107
When No Error is Displayed on the Printer's Liquid Crystal Display No.
Symptom
1
• Does not print at all
2
• Does not print a specific color Bad example 1-10
1-11 1-12 1-13
Good example
1-14
Model Name: RJ–6000-43/54/62
EXA4031 GO TO Ref. Pages
Items to be Confirmed
Sequence 1-9
Trouble with Printing
R E P
• With the specified cartridge inserted securely, use the printer's self-diagnostic mode "Sensor: No Ink" or "Sensor: No Cartridge" to check whether the presence of ink and cartridge are being detected normally. → Check using EXA1100 “[65YMCK] No Cartridge” procedure. → After adjustment or replacement, implement initial filling with the printer's self-diagnostic "Adjust: Head Rank".
1040
2040
• Check the connections of head cables 1 and 2. Check that they are not inserted obliquely and they are securely locked. J207 (HEAD BK), J208 (HEAD COL) on the head board assenmbly → Reconnect head board assembly connectors J207 (HEAD C1) and J208 (HEAD C2). → Replace head cables 1 and 2.
1390
• Is the head board assembly damaged? → Replace it.
1420
• Is the main board assembly damaged? → Replace it.
1140
• Is the print head assembly damaged? → Replace the print head assembly.
1390
• Is the pump motor turning during the cleaning action? → Check the pump motor cable connector J102 on the main board. → Replace the pump motor. → If the pump motor does not turn after performing the above tasks, replace the main board assembly.
1230
1-15
• Was there any gear damage or mismatching of gears during the cleaning operation? → Replace the pump assembly.
1260
1-16
• Was the transfer gear shaft damaged during cleaning? → Replace the maintenance station assembly.
1270
CAUTION:
B A C
Power must be off when connectors are being disconnected or reconnected, otherwise you may be injured or a board may be damaged. The main board assembly will certainly be damaged if power is applied with main board assembly connectors J111 (HEAD) and J112 (HEAD2) and head board connectors J201 (MAIN1) and J202 (MAIN2) inserted with oblique FFP.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-43/54/62
EXA4031
108
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • The entire surface is printed black Bad example
1-2
Model Name: RJ–6000-43/54/62
EXA4040 GO TO Ref. Pages
Items to be Confirmed
Sequence
1-1
Trouble with Printing
R E P
• Check the connections for head cables 1 and 2. Check that they are not inserted obliquely and they are locked securely. → Reconnect the head board assembly connectors J207 (HEAD C1) and J208 (HEAD C2). → Replace the connectors.
B A C
1390
• Check the Y cable connections Check that they are not inserted obliquely. → Reconnect main board assembly connectors J111 (HEAD1) and J112 (HEAD2), and head board assembly connectors J201 (MAIN1) and J202 (MAIN@). → Replace both Y cables. 1360
1-3
• The head board assembly may be damaged. → Replace it.
1-4
• The head head assembly may be damaged. → Replace the print head assembly.
1420 Good example
1390 • The main board assembly may be damaged. → Replace it. 1-5 1140 CAUTION: Power must be off when connectors are being disconnected or reconnected, otherwise you may be injured or a board may be damaged. The main board assembly will certainly be damaged if power is applied with main board assembly connectors J111 (HEAD) and J112 (HEAD2) and head board connectors J201 (MAIN1) and J202 (MAIN2) inserted with oblique FFP.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-43/54/62
EXA4040
109
When No Error is Displayed on the Printer's Liquid Crystal Display No.
Symptom
Trouble with Printing
Model Name: RJ–6000-43
GO TO Ref. Pages
Items to be Confirmed
Sequence
R E P
1
• Printing becomes shaded.
1-1
• Is the usage site environment in accordance with the operating environment? → Use the printer in a proper operating environment.
2
• The image contains blurs.
1-2
3
• Transverse lines appear to be split.
• Was the printing done immediately after initial filling? → Wait at least 30 minutes after initial filling before printing. Printing quality can not be assured unless ink filling has been stabilized.
1-3
• Is the capping position correct? → Adjust the capping position, carry out strong cleaning and try again.
1-4
• Are the fans working normally according to the self-diagnostic “Examination: Fan”? → Check the connectors between fan assembly, fan extension cable assembly and main board assembly. Fan extension cable 1 assembly is J115 (FAN1) on the main board Fan extension cable 2 assembly is J116 (FAN2) on the main board Fan extension cable 3 assembly is J117 (FAN3) on the main board → Replace fan assembly. → Replace Fan extension cables 1 ~ 3.
Split line
Direction of media feed
Shading and blurring
4
• Black and white lines appear in the printed image (Not including gaps in the step patterns in locations 1G to 7G of the test pattern) If dots are missing, go to EXA4020
EXA4050 B A C
1060
1080 1080
1-5
• Is the shielding material securely attached in the proper positions? Shield material GA-A, shield material GA-B, shield material GA-C → Re-attach in the proper positions.
1-6
• If the media in question is roll media, does the scroller rotate smoothly? → Adjust the position of the scroller support rollers. → Replace any roller that is damaged or that moves badly.
1-7
• Is the X speed reduction belt tension adjusted to the prescribed value? 41.2 N (4.2 kg ± 0.2 Kg).
1-8
• What is the condition of the wiper section? → Dampen the accessory cleaning cloth slightly with clean water and use it to wipe the surface of the cleaning wiper. After the wiper has been cleaned, carry out two successive cleanings. → If it is wet with ink, replace it.
1250
• Are the nozzle surfaces being wiped and rubbed? → Carry out repairs. → Replace the wiper.
1250
Direction of media feed
Bad example
Good example
1-9
1560
→ Continued on next page (EXA4051)
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-43
EXA4050
110
When No Error is Displayed on the Printer's Liquid Crystal Display No.
Symptom
Trouble with Printing
Model Name: RJ–6000-54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
R E P
1
• Printing becomes shaded.
1-1
• Is the usage site environment in accordance with the operating environment? → Use the printer in a proper operating environment.
2
• The image contains blurs.
1-2
3
• Transverse lines appear to be split.
• Was the printing done immediately after initial filling? → Wait at least 30 minutes after initial filling before printing. Printing quality can not be assured unless ink filling has been stabilized.
1-3
• Is the capping position correct? → Adjust the capping position, carry out strong cleaning and try again.
1-4
• Are the fans working normally according to the self-diagnostic “Examination: Fan”? → Check the connectors between fan assembly, fan extension cable assembly and main board assembly. Fan extension cable 1 assembly is J115 (FAN1) on the main board Fan extension cable 2 assembly is J116 (FAN2) on the main board Fan extension cable 3 assembly is J117 (FAN3) on the main board Fan extension cable 4 assembly is J118 (FAN4) on the main board → Replace fan assembly. → Replace Fan extension cables 1 ~ 4.
Split line
Direction of media feed
Shading and blurring
4
• Black and white lines appear in the printed image (Not including gaps in the step patterns in locations 1G to 7G of the test pattern) If dots are missing, go to EXA4020
1080 1080
• Is the shielding material securely attached in the proper positions? Shield material GA-A, shield material GA-B, shield material GA-C → Re-attach in the proper positions.
1-6
• If the media in question is roll media, does the scroller rotate smoothly? → Adjust the position of the scroller support rollers. → Replace any roller that is damaged or that moves badly.
1-7
• Is the X speed reduction belt tension adjusted to the prescribed value? 41.2 N (4.2 kg ± 0.2 Kg).
1-8
• What is the condition of the wiper section? → Dampen the accessory cleaning cloth slightly with clean water and use it to wipe the surface of the cleaning wiper. After the wiper has been cleaned, carry out two successive cleanings. → If it is wet with ink, replace it.
1250
• Are the nozzle surfaces being wiped and rubbed? → Carry out repairs. → Replace the wiper.
1250
Good example
1-9
B A C
1060
1-5
Bad example
Direction of media feed
EXA4050-2
1560
→ Continued on next page
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-54/62
EXA4050-2
111
When No Error is Displayed on the Printer's Liquid Crystal Display No.
Symptom • Printing becomes shaded.
2
• The image contains blurs.
3
• Transverse lines appear to be split.
4
1-11
Split line
Direction of media feed
Shading and blurring
1-10
1-12
• Black and white lines appear in the printed image (Not including gaps in the step patterns in locations 1G to 7G of the test pattern) If dots are missing, go to EXA4020
R E P
• Is the T-fence dirty? → Clean it. → If the T fence is severely soiled and can not be cleaned, replace it. • • • •
Is the pressure roller pressing on the media over its entire length? With the pressure lever up, does the pressure rollers seem reluctant to turn? With the pressure lever down, does the pressure rollers idle or contact the platen on one side? With the pressure lever down, is the blade pressing firmly on the media? → If there are paper dust or scraps near the pressure roller, wipe with soft damp cloth. → If necessary, replace pressure assembly, pressure rollers and blade. → If the gap between platen and plate is less than 0.2 mm, adjust platen height.
• Is the pump motor turning during the cleaning action? → Check the pump motor assembly connector J102 (PUMP) on the main board assembly and try again. → Replace the pump motor assembly. → If the pump motor does not turn after performing the above tasks, replace the main board assembly. • Was there any mismatching of gears during the cleaning operation? → Replace the maintenance station assembly.
1-14
• Is the cap assembly spring fallen out or broken? → If the part has fallen out, refit it. → Replace the cap assembly or the maintenance station assembly.
B A C
1300
1220 1520 1230
1270
1-15
1-16 1-17
1240 1270
• Are the tubes crushed inside the pump assembly? → Replace the pump assembly and check the ink flow. If it is good, carry out initial filling. CAUTION:
Direction of media feed
EXA4051 GO TO Ref. Pages
1-13
Bad example
Good example
Model Name: RJ–6000-43/54/62
Items to be Confirmed
Sequence
1
Trouble with Printing
Wait at least 30 minutes after initial filling before printing. Printing quality can not be assured unless ink filling has been stabilized.
• Does the head that is fitted have a rank that is different from the recorded rank? → Re-insert print head rank correctly.
2040
• The print head assembly may be damaged. → Replace the obstructed print head assembly. 1390 → Continued on next page
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-43/54/62
EXA4051
112
When No Error is Displayed on the Printer's Liquid Crystal Display No.
Symptom • Printing becomes shaded.
2
• The image contains blurs.
3
• Transverse lines appear to be split.
4
R E P
• Has ink dried on the surface of the print head and inside the nozzles? → Use the self-diagnostic “Adjustment: Head Cleaning” to clean the print head, carry out initial filling with “Adjustment: Head Rank” and try again. → Clean the head nozzle face.
1-19
• With the specified cartridge inserted securely, use the printer's self-diagnostic mode "Sensor: No Ink" or "Sensor: No Cartridge" to check whether the presence of ink and cartridge are being detected normally. → Check using EXA1100 “[65YMCK] No Cartridge” procedure. → After adjustment or replacement, implement initial filling with the printer's self-diagnostic "Adjust: Head Rank".
Split line
CAUTION:
• Black and white lines appear in the printed image (Not including gaps in the step patterns in locations 1G to 7G of the test pattern) If dots are missing, go to EXA4020
1-20 1-21
EXA4052 GO TO Ref. Pages
1-18
Direction of media feed
Shading and blurring
Model Name: RJ–6000-43/54/62
Items to be Confirmed
Sequence
1
Trouble with Printing
B A C
1040
2040
Wait at least 30 minutes after initial filling before printing. Printing quality can not be assured unless ink filling has been stabilized.
• The main board assembly may be damaged. → Replace it.
1140
• The head board assembly may be damaged. → Replace it.
1420
Direction of media feed
Bad example
Good example
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-43/54/62
EXA4052
113
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Edges of printing are blurred
Model Name: RJ–6000-43/54/62
EXA4060 GO TO Ref. Pages
Items to be Confirmed
Sequence
R E P
1-1
• Does cleaning restore normal operation? → Carry out three successive cleanings.
1-2
• Is media recommended by Mutoh being used? → If the media is causing the symptoms, and it is not recommended media, the results cannot be guaranteed. Please use recommended media.
1-3
• Does the head that is fitted have a rank that is different from the recorded rank? → Re-enter the rank of the print head correctly.
1390
• Check that the T-fence and Encoder behind the head board assembly are not touching. → If they are touching, adjust them. → If adjustment is not effective, replace both the head board assembly and the T-fence.
1420 1300
• The main board assembly may be damaged. → Replace it.
1140
Bad example
1-4
1-5 Good example
Trouble with Printing
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-43/54/62
B A C
2040
EXA4060
114
When No Error is Displayed on the Printer's Liquid Crystal Display No.
Symptom
1
• Many satellites (unwanted dots)
2
• The printing has whiskers
3
• Printed lines appear blurred (printing is dirty) [ Bad example ]
1. Satellites
2. Whiskers
3. Blurring
Trouble with Printing
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA4070 R E P
1-1
• Is the usage site environment in accordance with the operating environment? → Use the printer in a proper operating environment.
1-2
• Is there sufficient ink remaining? → Replace with a new cartridge.
1-3
• Do three cleanings in succession.
1-4
• Have the Test Print printed. (Refer to PAT1000) → If the nozzle check pattern is printed normally, return to EXA4020.
1-5
• Is the printing less than 30 minutes after initial filling? → Wait at least 30 minutes after initial filling before printing. Printing quality can not be assured unless ink filling has been stabilized.
1-6
• Is the steel belt tension adjusted properly? 0.98 N (100 g ±20 g)
1-7
• Make sure the encoder and T-fence mounted on the back of the head board assembly are not touching. → If they are touching, adjust them. → If adjustment does not solve the problem, replace both the head board assembly and the fence.
B A C
2050 or PAT1000
1550
1-8
• Is there a loose set screw on the Y drive pulley? → Re-tighten the set screw.
1-9
• Is the capping position correct? → Adjust the capping position and try again after strong cleaning.
1-10
• What is the condition of the wiper section? → Dampen the accessory cleaning cloth slightly with clean water and use it to wipe the surface of the cleaning wiper. After the wiper has been cleaned, carry out two successive cleanings. → If it is wet with ink, replace it.
1420 1300
1250
[ Good example ]
→ Continued on next page
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-43/54/62
EXA4070
115
When No Error is Displayed on the Printer's Liquid Crystal Display No.
Symptom
1
• Many satellites (unwanted dots)
2
• The printing has whiskers
3
• Printed lines appear blurred (printing is dirty)
1-12 1-13
[ Bad example ]
1. Satellites
2. Whiskers
1-14
1-15
1-16
1-17
3. Blurring
1-18 1-19
EXA4071 GO TO Ref. Pages R E P
• Is it able to wipe/rub the nozzle face normally? → Check how the wiper is fitted and fasten it correctly.
1250
• Does the head that is fitted have a rank that is different from the recorded rank? → Re-enter the rank of the print head correctly.
1390
• Are the ink tubes damaged inside the pump assembly? → Replace the pump assembly and check that ink flows during the cleaning action. If ink flows, carry out initial filling.
1260
• Is the pump motor turning during the cleaning action? → Check the pump motor assembly connector J102 (PUMP) on the main board assembly and try again. → Replace the pump motor assembly. → If the pump motor does not turn after performing the above tasks, replace the main board assembly.
2040
1230
1270
• Has the cap assembly spring fallen out or been broken? → If a part has fallen out, refit it. → Replace the cap assembly or maintenance station assembly.
1240 1270
• Has ink dried on the surface of the print head and inside the nozzles? → Use the self-diagnostic “Adjustment: Head Cleaning” to clean the print head, carry out initial filling with “Adjustment: Head Rank” and try again. → Clean the head nozzle face.
B A C
2040
• During the cleaning operation, was there any mismatching or damage to the gears or transfer gear shaft? → Replace the maintenance station assembly.
CAUTION:
[ Good example ]
Model Name: RJ–6000-43/54/62
Items to be Confirmed
Sequence 1-11
Trouble with Printing
1620
2040
1660
Wait at least 30 minutes after initial filling before printing. Printing quality can not be assured unless ink filling has been stabilized.
• Is the print head assembly damaged? → Replace the obstructed print head assembly.
1390
• The main board assembly may be damaged. → Replace it.
1140
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-43/54/62
EXA4071
116
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Mixed color lines do not overlap Bad example
1-2
1-3 Good example
1-4
1-5
2
• Black and color positions are offset
1-6
Bad example
1-7
Model Name: RJ–6000-43/54/62
EXA4080 GO TO Ref. Pages
Items to be Confirmed
Sequence
1-1
Trouble with Printing
R E P
• Is the steel belt tension adjusted properly? 0.98 N (100 g ± 20 g) → Readjust steel belt tension.
1550
• Is the Y drive pulley set screw loose? → Re-tighten the set screw securely.
1310
• Is there any mistake in the rank of the head that is actually installed and the rank that is recorded? → Re-enter the rank of the print head correctly.
B A C
2040 1390
• Is the problem with the head tilt adjustment? → Adjust it.
2060
• Is there a problem with the reciprocal printing position alignment? → Adjust it.
2080
• Is there a problem with the CW adjustment? → Adjust it.
2090
• Make sure the encoder and fence mounted on the back of the head board assembly are not touching. → If they are touching, adjust them. → If adjustment does not solve the problem, replace the T fence.
1300
Good example
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-43/54/62
EXA4080
117
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Inaccurate line length in the direction of head movement (Main scanning direction)
Trouble with Printing
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA4090 R E P
1-1
• Is the usage site environment in accordance with the operating environment? → Use the printer in a proper operating environment.
1-2
• Is the steel belt tension adjusted properly? 0.98 N (100 g ± 20 g) → Re-adjust steel belt tension.
1550
• Is the timing fence dirty or has foreign matter stuck to it? → Clean it. → Replace if soiling is not removed by washing or if there is damage.
1300
• Is the Y drive pulley set screw loose? → Re-tighten the set screw securely.
1280
1-3
1-4
1-5
• The internal processing operation of the main board may be faulty. → Initialize, re-enter or re-adjust the parameters and try again.
B A C
5010 2000
Direction of media feed
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-43/54/62
EXA4090
118
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Inaccurate straight line in the direction of head movement (straightness)
Model Name: RJ–6000-43
EXA4100 GO TO Ref. Pages
Items to be Confirmed
Sequence 1-1
Trouble with Printing
R E P
• Are the fans working normally according to the self-diagnostic “Examination: Fan”? → Check the connectors between fan assembly, fan extension cable assembly and main board assembly. Fan extension cable 1 assembly is J115 (FAN1) on the main board Fan extension cable 2 assembly is J116 (FAN2) on the main board Fan extension cable 3 assembly is J117 (FAN3) on the main board → Replace fan assembly. → Replace fan extension cables 1 to 3.
1060
1080 1080
1-2
• Are the front paper guide and platen securely screwed? → Tighten it.
1-3
• Is the shielding material securely attached in the proper positions? Shield material GA-A, shield material GA-B, shield material GA-C → Re-attach in the proper positions.
1-4
• Is the X drive pulley set screw loose? → Replace the X motor assembly.
1070
• Is the X speed reduction belt tension adjusted to the prescribed value? 41.2 N (4.2 kg ±0.2 kg) → Readjust the X speed reduction belt tension.
1560
1-5
Direction of media feed 1-6
• If the media in question is roll media, does the scroller rotate smoothly? → Adjust the position of the scroller support rollers. → Replace any roller that is damaged or that moves badly.
1-7
• • • •
Is the pressure roller pressing on the media over its entire length? With the pressure lever up, does the pressure rollers seem reluctant to turn? With the pressure lever down, does the pressure rollers idle or contact the platen on one side? With the pressure lever down, is the blade pressing firmly on the media? → If there are paper dust or scraps near the pressure roller, wipe with soft damp cloth. → If necessary, replace pressure assembly, pressure rollers and blade. → If the gap between platen and blade is less than 0.2 mm, adjust platen height.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-43
B A C
1220 1520
EXA4100
119
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Inaccurate straight line in the direction of head movement (straightness)
Model Name: RJ–6000-54/62
EXA4100-2 GO TO Ref. Pages
Items to be Confirmed
Sequence 1-1
Trouble with Printing
R E P
• Are the fans working normally according to the self-diagnostic “Examination: Fan”? → Check the connectors between fan assembly, fan extension cable assembly and main board assembly. Fan extension cable 1 assembly is J115 (FAN1) on the main board Fan extension cable 2 assembly is J116 (FAN2) on the main board Fan extension cable 3 assembly is J117 (FAN3) on the main board Fan extension cable 4 assembly is J117 (FAN4) on the main board → Replace fan assembly. → Replace fan extension cables 1 to 3.
1060
1080 1080
1-2
• Are the front paper guide and platen securely screwed? → Tighten it.
1-3
• Is the shielding material securely attached in the proper positions? Shield material GA-A, shield material GA-B, shield material GA-C → Re-attach in the proper positions.
1-4
• Is the X drive pulley set screw loose? → Replace the X motor assembly.
1070
• Is the X speed reduction belt tension adjusted to the prescribed value? 41.2 N (4.2 kg ±0.2 kg) → Readjust the X speed reduction belt tension.
1560
1-5
Direction of media feed
1-6
• If the media in question is roll media, does the scroller rotate smoothly? → Adjust the position of the scroller support rollers. → Replace any roller that is damaged or that moves badly.
1-7
• • • •
Is the pressure roller pressing on the media over its entire length? With the pressure lever up, does the pressure rollers seem reluctant to turn? With the pressure lever down, does the pressure rollers idle or contact the platen on one side? With the pressure lever down, is the blade pressing firmly on the media? → If there are paper dust or scraps near the pressure roller, wipe with soft damp cloth. → If necessary, replace pressure assembly, pressure rollers and blade. → If the gap between platen and blade is less than 0.2 mm, adjust platen height.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-54/62
B A C
1220 1520
EXA4100-2
120
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Inaccurate line distance in the direction of media feed (Subsidiary scanning distance)
Model Name: RJ–6000-43/54/62
R E P
1-1
• Is the usage site environment in accordance with the operating environment? → Use the printer in a proper operating environment.
1-2
• Are you using adjusting the distance with the media that is being used? → Carry out distance adjustment. → Even if the distance adjustment is being done with the media that is in use, do it for the sake of confirmation.
1-4
1-5
1-6
Direction of media feed 1-7
EXA4110 GO TO Ref. Pages
Items to be Confirmed
Sequence
1-3
[Standard value] 500 mm ±0.1% Since the adjustment here is 300 mm, the measured value, x is such that 299.7 mm ≤ x ≥ 300.3 mm
Trouble with Printing
2120
• Is the X drive pulley loose? → Replace the X motor assembly.
1070
• Is the X speed reduction belt tension adjusted to the specified value? 41.2 N (4.2 kg ±0.2 kg) → Readjust X speed reduction belt tension.
1560
• Is there major distortion in the X speed reduction pulley? → Replace the X speed reduction pulley.
1680
• • • •
Is the pressure roller pressing on the media over its entire length? With the pressure lever up, does the pressure rollers seem reluctant to turn? With the pressure lever down, does the pressure rollers idle or contact the platen on one side? With the pressure lever down, is the blade pressing firmly on the media? → If there are paper dust or scraps near the pressure roller, wipe with soft damp cloth. → If necessary, replace pressure assembly, pressure rollers and blade. → If the gap between platen and blade is less than 0.2 mm, adjust platen height.
• Is the rough surface of the grid roller worn in some places? • Is the grid roller heavy to turn? Or does it not turn smoothly? → Use a nylon brush to clean away any paper dust or paper scraps from the grid roller. → Adjust platen height or refit the rear paper guide. → Replace grid roller.
1-8
• Is there major distortion, damage or foreign matter on the front and rear paper guides? → Replace front and rear paper guides.
1-9
• If roll media is being used, does the scroller rotate smoothly? → Replace the scroller shaft. → Change the media that is being used.
B A C
1220 1520
1520, 1040 1690
1040
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-43/54/62
EXA4110
121
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Inaccurate straight line in the direction of media feed (joining precision Y)
1-2
1-3
1-4
1-5
1-6 Direction of media feed
1-7
1-8
1-9
Model Name: RJ–6000-43/54/62
EXA4120 GO TO Ref. Pages
Items to be Confirmed
Sequence
1-1
Trouble with Printing
R E P
B A C
• Is there any mistake in the rank of the head that is actually installed and the rank that is recorded? → Enter the rank of the print head correctly.
1390
2040
• Is the problem with the head tilt adjustment? → Adjust it.
1390
2060
• Is the steel belt tension adjusted to the specified value? 0.98 N (100 g ±20 g) → Readjust steel belt tension.
1550
• Is the Y drive pulley set screw loose? → Replace it.
1280
• Is there a problem with the reciprocal printing position alignment? → Adjust it.
2080
• Is there a problem with the CW adjustment? → Adjust it.
2090
• Is the T fence dirty? → Clean it. → Replace if soiling is not removed by washing or if there is damage.
1300
• Although the step pattern of the self-diagnostic "Head Nozzle Check" is well adjusted, if the vertical lines of the "Black Head Tilt Check" do not join, carry out the following tasks. → Replace the steel flexible belt assembly.
1310
• Is there play in the cursor? → Replace the CR flat spring or the cursor assembly.
1310
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-43/54/62
EXA4120
122
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Bad right angle precision
Model Name: RJ–6000-43
R E P
• Are the fans working normally according to the self-diagnostic “Examination: Fan”? → Check the connectors between fan assembly, fan extension cable assembly and main board assembly. Fan extension cable 1 assembly is J115 (FAN1) on the main board Fan extension cable 2 assembly is J116 (FAN2) on the main board Fan extension cable 3 assembly is J117 (FAN3) on the main board → Replace fan assembly. → Replace fan extension cables 1 to 3.
1-2
• Is the shielding material securely attached in the proper positions? Shield material GA-A, shield material GA-B, shield material GA-C → Re-attach in the proper positions.
1-3
• Is the pressure roller pressing on the media over its entire length? • With the pressure lever up, does the pressure rollers seem reluctant to turn? • With the pressure lever down, does the pressure rollers idle or contact the platen on one side? • With the pressure lever down, is the blade pressing firmly on the media? → If there are paper dust or scraps near the pressure roller, wipe with soft damp cloth. → If necessary, replace pressure assembly, pressure rollers and blade. → If the gap between platen and blade is less than 0.2 mm, adjust platen height.
Direction of media feed
1-4
EXA4130 GO TO Ref. Pages
Items to be Confirmed
Sequence
1-1
Trouble with Printing
• Is the rough surface of the grid roller worn in some places? • Is the grid roller heavy to turn? Or does it not turn smoothly? → Use a nylon brush to clean away any paper dust or paper scraps from the grid roller. → Adjust platen height or refit the rear paper guide. → Replace grid roller.
B A C
1060
1080 1080
1220 1520
1520, 1040
1690
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-43
EXA4130
123
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Bad right angle precision
Model Name: RJ–6000-54/62
R E P
• Are the fans working normally according to the self-diagnostic “Examination: Fan”? → Check the connectors between fan assembly, fan extension cable assembly and main board assembly. Fan extension cable 1 assembly is J115 (FAN1) on the main board Fan extension cable 2 assembly is J116 (FAN2) on the main board Fan extension cable 3 assembly is J117 (FAN3) on the main board Fan extension cable 4 assembly is J118 (FAN4) on the main board → Replace fan assembly. → Replace fan extension cables 1 to 4.
1-2
• Is the shielding material securely attached in the proper positions? Shield material GA-A, shield material GA-B, shield material GA-C → Re-attach in the proper positions.
1-3
• Is the pressure roller pressing on the media over its entire length? • With the pressure lever up, does the pressure rollers seem reluctant to turn? • With the pressure lever down, does the pressure rollers idle or contact the platen on one side? • With the pressure lever down, is the blade pressing firmly on the media? → If there are paper dust or scraps near the pressure roller, wipe with soft damp cloth. → If necessary, replace pressure assembly, pressure rollers and blade. → If the gap between platen and blade is less than 0.2 mm, adjust platen height.
Direction of media feed
1-4
EXA4130-2 GO TO Ref. Pages
Items to be Confirmed
Sequence
1-1
Trouble with Printing
B A C
1060
1080 1080
1220 1520
• Is the rough surface of the grid roller worn in some places? • Is the grid roller heavy to turn? Or does it not turn smoothly? → Use a nylon brush to clean away any paper dust or paper scraps from the grid roller. → Adjust platen height or refit the rear paper guide. 1520 1040
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Printing
Model Name: RJ–6000-54/62
EXA4130-2
124
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Abnormal noise when media is sucked down
Problem Involving Noise
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA5000 R E P
1-1
• Is the shielding material securely attached in the proper positions? Shield material GA-A, shield material GA-B, shield material GA-C → Re-attach in the proper positions.
1-2
• Are the rotating fins of the suctions fans touching the cable or are there paper scraps and foreign matter? → Remove obstructions and foreign matter.
1-3
• Check for a broken cable and connections. → Replace any parts that are broken.
1-4
• The fan itself may be faulty. → Replace it.
1080
• The main board assembly may be faulty. → Replace it.
1140
• The power board assembly may be faulty. → Replace it.
1150
1-5
1-6
When No Error is Displayed on the Printer's Liquid Crystal Display
Problem Involving Noise
Model Name: RJ–6000-43/54/62
B A C
EXA5000
125
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Abnormal noise when standing by ready to print
Problem Involving Noise
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA5010 R E P
1-1
• Is there something touching or some foreign matter at the place producing the abnormal noise? → Remove the obstruction or foreign matter.
1-2
• It a board producing the noise? → Replace the board assembly in question. • Power board assembly • Main board assembly • Head board assembly • Print head assembly
When No Error is Displayed on the Printer's Liquid Crystal Display
Problem Involving Noise
B A C
1150 1140 1420 1390
Model Name: RJ–6000-43/54/62
EXA5010
126
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Abnormal noise when head is moving left and right
Problem Involving Noise
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA5020 R E P
1-1
• The abnormal noise could be squirting noise when printing. → Explain specifications.
1-2
• Is the abnormal noise caused by a loose screw on the cover? → Tighten the screws.
1-3
• Is it a rattle when the cursor moves left and right? → Remove dirt from the carriage bearings and roller tracks. → Be sure to apply a light Sumi-grease spray to the roller tracks when you clean them.
1-4
• Is the noise coming from the Y flexible plate? → Repair it by taking out warping. → If the noise is coming from between the steel flexible belt and the tube guide, replace the tube guide assembly.
1540
1-5
• Check whether the cable connected to the head board on the carriage is touching the cover. Also, check whether is it touching the encoder and fence mounted at the back of the head board. → If adjusting the position does not solve the problem, replace it.
1-6
• Is the noise coming from the Y pulley box assembly bearing? → Replace the Y Motor assembly.
1280
1-7
• Is the noise coming from the Y return pulley bearing? → Replace it.
1320
1-8
• Is the steel belt tension adjusted properly? 0.98 N (100 g ± 20 g) → Re-adjust steel belt tension.
1550
1-9
• Is the Y drive pulley screw loose? → it securely.
1280
1-10
• Is the noise coming from the Y motor assembly? → Replace it.
1280
When No Error is Displayed on the Printer's Liquid Crystal Display
Problem Involving Noise
B A C
Model Name: RJ–6000-43/54/62
EXA5020
127
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Abnormal noise when media is fed
1-2
1-3
1-4
Model Name: RJ–6000-43/54/62
EXA5030 GO TO Ref. Pages
Items to be Confirmed
Sequence
1-1
Problem Involving Noise
R E P
• Is the abnormal noise due to pressure roller deformation? → Replace them. Also, explain the need to raise the lever, as shown in the caution label, when the printer is not printing.
1220
• Is the X speed reduction belt out of tooth with the X speed reduction pulley? → Replace the X speed reduction belt.
1090
• Is the noise coming from the X motor? → Replace it.
1070
• Is the rough surface of the grid roller worn in some places? • Is the grid roller heavy to turn? Or does it not turn smoothly? → Use a nylon brush to clean away any paper dust or paper scraps from the grid roller. → Adjust platen height or refit the rear paper guide. → Replace grid roller.
When No Error is Displayed on the Printer's Liquid Crystal Display
Problem Involving Noise
Model Name: RJ–6000-43/54/62
B A C
1520, 1040
1690
EXA5030
128
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Abnormal noise when cutting
Problem Involving Noise
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA5040 R E P
1-1
• Has the cutter cap been fixed securely on the top of the cutter as a result of checking in the primary consultation? → Refit it.
1-2
• Does the cutter move up and down smoothly? → Refit the spring and remove any foreign matter.
1-3
• Is there foreign matter in the cutter groove and front surface of the printing board section? → Remove the foreign matter.
1-4
• Is the cutter blade parallel with the printing board cutter groove? → Adjust it.
1-5
• The cutter itself may be no good. → Replace it.
1-6
• The head board assembly may be damaged. → Replace it.
1420
• The Y cable may be damaged. → Replace it.
1360
• The power assembly board may be faulty. → Replace it.
1150
1-7
1-8
When No Error is Displayed on the Printer's Liquid Crystal Display
Problem Involving Noise
Model Name: RJ–6000-43/54/62
B A C
EXA5040
129
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Does not cut normally (Since there is no cutting of cut sheet media, this item applies only to roll media)
Trouble with Media Cutting
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA6000 R E P
1-1
• Is the tip of the cutter blade chipped or worn? → Replace the cutter.
1-2
• Is the cutter cap set securely on the top of the cutter? → Refit it.
1-3
• Does the cutter move up and down smoothly? → Refit the spring and remove any foreign matter.
1-4
• Is there foreign matter in the cutter groove and front surface of the printing board section? → Remove foreign matter. → Remove paper dust from the cutter groove.
1-5
• Is the cutter blade parallel with the printing board cutter groove? → Adjust it.
1-6
• Use self-diagnostic "Aging:Cutter" to confirm up and down movement. → Check the connections on cutter solenoid assembly connector and head board assembly connector J206 (SOL). → If there is no up and down movement, the solenoid may be damaged. Replace the cutter solenoid assembly.
1380
• Check the Y cable connectors Check that they are not inserted obliquely. → Re-insert the main board assembly connector J111 (HEAD1) and the head board assembly connector J201 (MAIN1). → Replace them.
1360
• The head board assembly may be damaged. → Replace it.
1420
• The main board assembly may be damaged. → Replace it.
1140
1-7
1-8 1-9
CAUTION:
B A C
6030
Power must be off when connectors are being disconnected or reconnected, otherwise you may be injured or a board may be damaged. The main board assembly will certainly be damaged if power is applied with main board assembly connectors J111 (HEAD) and J112 (HEAD2) and head board connectors J201 (MAIN1) and J202 (MAIN2) inserted with oblique FFP.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Media Cutting
Model Name: RJ–6000-43/54/62
EXA6000
130
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom
(Since there is no cutting of cut sheet media, this item applies only to roll media)
Model Name: RJ–6000-43/54/62
R E P
1-1
• Is there a problem with the printer driver software? → Upgrade the printer driver version.
1-2
• Is there a problem with the program ROM? → Upgrade the version.
1-3
• Check the Y cable connectors. Check that they are not inserted obliquely. → Insert the main board assembly connector J111 (HEAD1) and the head board assembly J201 (MAIN1). → Replace them.
1-4
1-5
EXA6010 GO TO Ref. Pages
Items to be Confirmed
Sequence
• Cutting occurs during printing
Trouble with Media Cutting
• The head board assembly may be damaged. → Replace it.
1360
• The main board assembly may be damaged. → Replace it.
1420
B A C
1-6 1140
Cut
Direction of media feed
CAUTION: Power must be off when connectors are being disconnected or reconnected, otherwise you may be injured or a board may be damaged. The main board assembly will certainly be damaged if power is applied with main board assembly connectors J111 (HEAD) and J112 (HEAD2) and head board connectors J201 (MAIN1) and J202 (MAIN2) inserted with oblique FFP.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Media Cutting
Model Name: RJ–6000-43/54/62
EXA6010
131
When No Error is Displayed on the Printer's Liquid Crystal Display No.
Symptom
Trouble with Media Cutting
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
R E P
1
• The cutting operation is normal but the media is not cut
1-1
• Is the cutter blade chipped or deteriorated as checked in the primary consultation? → Replace the cutter.
2
• The cutting is bad and the media jams
1-2
• Is the cutter blade chipped or deteriorated as checked in the primary consultation? → Replace the cutter.
1-3
• Has the cutter cap been fixed securely on the top of the cutter as a result of checking in the primary consultation? → Refit it.
1-4
• Is there foreign matter in the cutter groove and on the surface of front paper guide? → Remove the foreign matter. → Remove paper dust from the cutter groove.
1-5
• Is the cutter blade parallel with the front of the paper guide? →Adjust it.
(Since there is no cutting of cut sheet media, this item applies only to roll media)
EXA6020
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Media Cutting
Model Name: RJ–6000-43/54/62
B A C
EXA6020
132
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • The cutting operation is normal but the media does not fall out (Since there is no cutting of cut sheet media, this item applies only to roll media)
Trouble with Media Cutting
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA6030 R E P
1-1
• Are paper guide surfaces being cleaned daily? → Clean the surfaces.
1-2
• There may be a static charge on the front paper guide or media. → Make a proper earth connection. → Check the humidity of the usage environment and bring it within usage environment specifications.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Media Cutting
Model Name: RJ–6000-43/54/62
B A C
EXA6030
133
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom
X
Model Name: RJ–6000-43/54/62
R E P
1-1
• Is the cutter blade chipped or deteriorated as checked in the primary consultation? → Replace the cutter.
1-2
• Has the cutter cap been fixed securely on the top of the cutter as a result of checking in the primary consultation? → Refit it.
1-3
• Does the cutter move up and down smoothly? → Refit the spring and remove any foreign matter.
1-4
• Is there foreign matter in the cutter groove and front surface of the printing board section? → Remove the foreign matter. → Remove paper dust from the cutter groove.
1-5
• Is the cutter blade parallel with the printing board cutter groove? → Adjust it.
1-6
• The cutter itself may be no good. → Replace it.
Direction of media feed
EXA6040 GO TO Ref. Pages
Items to be Confirmed
Sequence
• Inaccurate media cutting
Trouble with Media Cutting
B A C
The media cutting precision of this machine is x ≤ 0.3 mm
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Media Cutting
Model Name: RJ–6000-43/54/62
EXA6040
134
When No Error is Displayed on the Printer's Liquid Crystal Display No.
Symptom
Trouble with Media Cutting
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA6050 R E P
1
• Cutting is delayed for some time after printing has ended
1-1
• Are internal sample prints output without trouble? → Refer to EXA4030 "Does not print at all"
2
• White paper is cut
1-2
• Is there a problem with the printer driver software? → Upgrade the printer driver version.
1-3
• Is there a problem with the program ROM? → Upgrade the version.
1-4
• The main board assembly may be damaged. → Replace it.
When No Error is Displayed on the Printer's Liquid Crystal Display
Trouble with Media Cutting
B A C
PAT1000
1140
Model Name: RJ–6000-43/54/62
EXA6050
135
When No Error is Displayed on the Printer's Liquid Crystal Display No.
Symptom
Online/Function Problems
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA7000 R E P
1
• Cannot connect normally with Centronics
1-1
• Try communicating with the available computer and cable. → Contact your Mutoh distributor.
2
• Cannot connect normally with Network
1-2
• Does the error occur after the interface cable has been changed? → There may be a broken lead in the interface cable or the cable itself may be too long for good communication. Advise the use of a cable that conforms to specifications.
1-3
• Is there a problem with the printer driver software? → Upgrade the printer driver version.
1-4
• Is there a problem with the program ROM? → Upgrade the version.
1-5
• For network connections, make sure of the type of cable that is to be used for the connection environment. For direct connection of one host and one printer → Use a cross cable (100/10Base-T) For connection of several hosts and one printer through a hub → Use a straight cable (100/10BaseT)
B A C
❈ To check connections to the network board, use the board accessory setup utilities or connect directly to the computer (using a crossed cable in the case of 10BASE-T) and use the PING command. Example of use of PING command PING (ping) is run from the MS-DOS prompt under Windows 95/NT. Example: C:\WINDOWS>PING 192.168.41.34 [Enter] PING may be upper or lower case. Connection is indicated by a response such as: Reply from 192.168.41.15: bytes=32 time=4ms TTL32 (This address is the default value.) 1-6 • The main board assembly may be damaged. → Replace it.
When No Error is Displayed on the Printer's Liquid Crystal Display
Online/Function Problems
1140
Model Name: RJ–6000-43/54/62
EXA7000
136
When No Error is Displayed on the Printer's Liquid Crystal Display No.
Symptom
Online/Function Problems
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA7020 R E P
1
• The scale function does not work correctly
1-1
• Is there a problem with the printer driver software? → Upgrade the printer driver version.
2
• The mirror function does not work correctly
1-2
• Is there a problem with the program ROM? → Upgrade the version.
3
• Other functions are not working correctly
1-3
• The main board assembly may be damaged. → Replace it.
When No Error is Displayed on the Printer's Liquid Crystal Display
Online/Function Problems
B A C
1140
Model Name: RJ–6000-43/54/62
EXA7020
137
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Printing position is offset
Online/Function Problems
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA7030 R E P
B A C
1-1
• Is there a problem with the CW adjustment? → Adjust it.
2090
1-2
• Is the front-sensor-to-head distance or the cutter-to-head distance causing a problem for top and bottom margin distance adjustments? → Adjust them.
2130
1-3
• Is there a problem with the printer driver software? → Upgrade the printer driver version.
1-4
• Is there a problem with the program ROM? → Upgrade the version.
1-5
• The main board assembly may be damaged. → Replace it. 1140
When No Error is Displayed on the Printer's Liquid Crystal Display
Online/Function Problems
Model Name: RJ–6000-43/54/62
EXA7030
138
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Some data are not printed (omitted)
Online/Function Problems
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
R E P
1-1
• Is there a problem with the printer driver software? → Upgrade the printer driver version.
1-2
• Is there a problem with the program ROM? → Upgrade the version.
1-3
• Check whether the timing fence is dirty or twisted. → If it is greasy or dusty, wipe it clean. → If it is ink stained wipe it lightly with a cloth damped in a neutral detergent. → If it is severely soiled and can not be cleaned, replace the T fence.
1-4
• Check Encoder: Y that is in the self-diagnostics examinations. (Examination: Encoder) → If it is no good, check the cable connections of J112 (HEAD2) on the main board assembly and J202 (MAIN2) on the head board assembly. → Replace the T fence. → Replace the Y motor assembly. → Replace the head board assembly. → Replace the Y cable (between J112 (HEAD2) on the main board assembly and J202 (MAIN2) on the head board assembly).
1-5
EXA7040
• The main board assembly may be damaged. → Replace it.
B A C
1300
1300 1280 1420 1360
1140
CAUTION: Power must be off when connectors are being disconnected or reconnected, otherwise you may be injured or a board may be damaged. The main board assembly will certainly be damaged if power is applied with main board assembly connectors J111 (HEAD) and J112 (HEAD2) and head board connectors J201 (MAIN1) and J202 (MAIN2) inserted with oblique FFP.
When No Error is Displayed on the Printer's Liquid Crystal Display
Online/Function Problems
Model Name: RJ–6000-43/54/62
EXA7040
139
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Text and printing data are garbled (extra lines appear)
Online/Function Problems
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
R E P
1-1
• Is there a problem with the printer driver software? → Upgrade the printer driver version.
1-2
• Is there a problem with the program ROM? → Upgrade the version.
1-3
• Check whether the timing fence is dirty or twisted. → If it is greasy or dusty, wipe it clean. → If it is ink stained wipe it lightly with a cloth damped in a neutral detergent. → If it is severely soiled and can not be cleaned, replace the T fence.
1-4
• Check Encoder: Y that is in the self-diagnostics examinations. (Examination: Encoder) → If it is no good, check the cable connections of J112 (HEAD2) on the main board assembly and J202 (MAIN2) on the head board assembly. → Replace the T fence. → Replace the Y motor assembly. → Replace the head board assembly. → Replace the Y cable (between J112 (HEAD2) on the main board assembly and J202 (MAIN2) on the head board assembly).
1-5
EXA7050
• The main board assembly may be damaged. → Replace it.
B A C
1300
1300 1280 1420 1360
1140
CAUTION: Power must be off when connectors are being disconnected or reconnected, otherwise you may be injured or a board may be damaged. The main board assembly will certainly be damaged if power is applied with main board assembly connectors J111 (HEAD) and J112 (HEAD2) and head board connectors J201 (MAIN1) and J202 (MAIN2) inserted with oblique FFP.
When No Error is Displayed on the Printer's Liquid Crystal Display
Online/Function Problems
Model Name: RJ–6000-43/54/62
EXA7050
140
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • There is an extra feed after printing is finished
Online/Function Problems
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA7060 R E P
1-1
• Are the printing position and location method settings suitable? → Set them to suitable values.
1-2
• Is there a problem with the printer driver software? → Upgrade the printer driver version.
1-3
• Is there a problem with the program ROM? → Upgrade the version.
1-4
• The main board assembly may be damaged. → Replace it.
B A C
1140
When No Error is Displayed on the Printer's Liquid Crystal Display
Online/Function Problems
Model Name: RJ–6000-43/54/62
EXA7060
141
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • The printer hangs up
1-2
Model Name: RJ–6000-43/54/62
EXA8000 GO TO Ref. Pages
Items to be Confirmed
Sequence
1-1
Others
R E P
• Bad internal processing in the main board? → Initialize parameters after switching the printer off and on temporarily, enter settings manually and the check the operation. → Install the program and try again.
1600
• The main board assembly may be damaged. → Replace it.
1140
When No Error is Displayed on the Printer's Liquid Crystal Display
Others
Model Name: RJ–6000-43/54/62
B A C
EXA8000
142
Others
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • Power shutdown during printing
Model Name: RJ–6000-43/54/62
GO TO Ref. Pages
Items to be Confirmed
Sequence
EXA8010 R E P
1-1
• Is there a short in the power cable. → Check it with a tester.
1-2
• Is there a power leak? → Check for contact with the frame due to frayed covering.
1-3
• Check power voltages Power supply voltage check ∗∗∗ V AC (∗∗∗: 100, 120 or 240) Power supply voltage check 5 V DC Power supply voltage check 24, 42 V DC
1-4
• The main board assembly may be damaged. → Replace it.
When No Error is Displayed on the Printer's Liquid Crystal Display
Others
B A C
1150
Model Name: RJ–6000-43/54/62
EXA8010
143
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom • The ink cartridges will not go in
1-2
Model Name: RJ–6000-43/54/62
EXA8020 GO TO Ref. Pages
Items to be Confirmed
Sequence
1-1
Others
R E P
• Is the cartridge holder assembly needle deformed or broken? → Replace the cartridge frame assembly.
1330
• Is the ink present/absent sensor (a black plastic lever switch) on the detector assembly damaged? → Replace it.
1350
When No Error is Displayed on the Printer's Liquid Crystal Display
Others
Model Name: RJ–6000-43/54/62
B A C
EXA8020
144
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom •
Ink has overflowed from the waste fluid box
•
Check inside the waste fluid box. If it is full of ink, explain to the customer as you replace the waste fluid box.
1-2
•
Use the self-diagnostic "Sensor: No Ink" to check the cartridge that has no ink. → Remove all cartridges and check that the "No Ink" display changes when you gently press the black plastic switches of all the detector assemblies On and Off.
3
•
Ink overflows from flushing box
Ink is spilt around the X rail
•
•
EXA8050 GO TO Ref. Pages
1-1
1-4
•
Model Name: RJ–6000-43
Items to be Confirmed
Sequence
1-3
2
Others
R E P
B A C
1350
1040
Use the printer's self-diagnostic "Sensor: Tank Exist/Tank is not" to make sure that the waste fluid box detection is working normally. → Slowly remove and replace the waste fluid box to confirm that the present/absent display appears. → If the display is not normal, the sensor mounting position may be at fault. Remove the R Cover and adjust the mounting position of the waste fluid box detection switch assembly. Check the waste fluid box detection switch contact. J109 (INK TANK) on the main board → Insert it correctly. → Replace it.
1040
1120
1-5
•
Is the waste fluid tube from the flushing box kinked? → Fix it and attach it again.
2-1
•
Is the flushing box choked with trash? → Remove the trash. → Replace it.
2-2
•
Is the waste fluid tube from the flushing box kinked? → Fix it and attach it again.
2-3
•
Is the absorbent material for flushing box full of ink? → Replace it.
1700
The extension tube under the pump assembly may have come away. → Remove the maintenance station assembly and check whether the extension tube has come away. → Replace the pump assembly. → Replace the pump motor assembly. → Replace the cap assembly.
1270 1260 1230 1240
The ink tube may be cut. → Replace the ink tube.
1370
3-1
3-2
3-3
•
•
•
Print head, main board assembly and head board assembly may be damaged. → Remove ink cartridges and check that each board is normal.
When No Error is Displayed on the Printer's Liquid Crystal Display
Others
Model Name: RJ–6000-43
EXA8050
145
When No Error is Displayed on the Printer's Liquid Crystal Display No. 1
Symptom •
Ink has overflowed from the waste fluid box
•
Check inside the waste fluid box. If it is full of ink, explain to the customer as you replace the waste fluid box.
1-2
•
Use the self-diagnostic "Sensor: No Ink" to check the cartridge that has no ink. → Remove all cartridges and check that the "No Ink" display changes when you gently press the black plastic switches of all the detector assemblies On and Off.
3
•
Ink overflows from flushing box
Ink is spilt around the X rail
•
Ink has overflowed from the waste fluid box
•
R E P
B A C
1350
1040
Use the printer's self-diagnostic "Sensor: Tank Exist/Tank is not" to make sure that the waste fluid box detection is working normally. → Slowly remove and replace the waste fluid box to confirm that the present/absent display appears. → If the display is not normal, the sensor mounting position may be at fault. Remove the R Cover and adjust the mounting position of the waste fluid box detection switch assembly. Check the waste fluid box detection switch contact. J109 (INK TANK) on the main board → Insert it correctly. → Replace it.
1040
1120
1-5
•
Is the waste fluid tube from the flushing box kinked? → Fix it and attach it again.
2-1
•
Is the flushing box choked with trash? → Remove the trash. → Replace it.
2-2
•
Is the waste fluid tube from the flushing box kinked? → Fix it and attach it again.
2-3
•
Is the absorbent material for flushing box full of ink? → Replace it.
1700
The extension tube under the pump assembly may have come away. → Remove the maintenance station assembly and check whether the extension tube has come away. → Replace the pump assembly. → Replace the pump motor assembly. → Replace the cap assembly.
1270 1260 1230 1240
The ink tube may be cut. → Replace the ink tube.
1370
3-1
3-2
4
•
EXA8050-2 GO TO Ref. Pages
1-1
1-4
•
Model Name: RJ–6000-54/62
Items to be Confirmed
Sequence
1-3
2
Others
•
•
3-3
•
Print head, main board assembly and head board assembly may be damaged. → Remove ink cartridges and check that each board is normal.
4-1
•
Is the waste liquid bottle full of ink? → Replace it. 1710
When No Error is Displayed on the Printer's Liquid Crystal Display
Others
Model Name: RJ–6000-54/62
EXA8050-2
146
RJ-6000-43 Replacement and Adjustment Procedures
Model Name: RJ–6000-43
REP0000
Replacement and Adjustment Procedures
RJ-6000-43 Replacement and Adjustment Procedures
Model Name: RJ–6000-43
REP0000
147
RJ-6000-54 Replacement and Adjustment Procedures
Model Name: RJ–6000-54
REP0000-2
Replacement and Adjustment Procedures
RJ-6000-54 Replacement and Adjustment Procedures
Model Name: RJ–6000-54
REP0000-2
148
RJ-6000-62 Replacement and Adjustment Procedures
Model Name: RJ–6000-62
REP0000-3
Replacement and Adjustment Procedures
RJ-6000-62 Replacement and Adjustment Procedures
Model Name: RJ–6000-62
REP0000-3
149
RJ-6000-43 Replacement and Adjustment Procedures
Model Name: RJ–6000-43
REP0010
Replacement and Adjustment Procedure
Right and Left Covers Front Cover Panel Cover and Y Rail Cover Front Paper Guide and Rear Paper Guide Right Side Cap and Left Side Cap Control Box Head Cover X Motor Assembly Fan Assembly and Fan Cable X Speed Reduction Belt Lever Sensor Assembly Cover Switch Assembly Waste Fluid Box Sensor Assembly Switch Cable Assembly and DC Cable Assembly Main Board Assembly Power Supply Board Assembly Panel Board Assembly Panel Cable Extension Board Assembly
REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP
1010 1020 1030 1040 1041 1050 1060 1070 1080 1090 1100 1110 1120 1130 1140 1150 1160 1170 1180
XR Cable Assembly (Rear Paper Sensor) Pressure Assembly, Pressure Roller and Blade Pump Motor Assembly Cap Assembly Wiper Pump Assembly Maintenance Station Assembly Y Motor Assembly Steel Belt T Fence Assembly
REP REP REP REP REP REP REP REP REP REP
1200 1220 1230 1240 1250 1260 1270 1280 1290 1300
RJ-6000-43 Replacement and Adjustment Procedures
Cursor Plate Spring and Steel Flexible Guide Assembly Y Return Pulley Assembly Cartridge Frame Assembly Ink ID Sensor Assembly Detector Assembly Y Cable Ink Tubes Cutter Solenoid Assembly Print Head Assembly and Head Cable
REP REP REP REP REP REP REP REP REP
1310 1320 1330 1340 1350 1360 1370 1380 1390
Y Paper Sensor Assembly Head Board Assembly Dampers Cursor Assembly Origin Sensor and Y Encoder Junction Board Assembly
REP REP REP REP REP REP
1410 1420 1430 1440 1450 1470
Platen Height Adjustment Tube Guide Assembly How to Adjust Steel Belt Tension How to Adjust X Speed Reduction Belt Tension How to Adjust Print Head
REP REP REP REP REP
1520 1540 1550 1560 1570
How to Capture and Install Backup Parameters How to Install a Program (Software Upgrade)
REP 1590 REP 1600
Head Cleaning Procedure How to Clean the Head Nozzle Face X Speed Reduction Pulley Assembly Grid Roller Assembly F Absorbent Material Assembly
REP REP REP REP REP
Model Name: RJ–6000-43
1620 1660 1680 1690 1700
REP0010
150
RJ-6000-54 Replacement and Adjustment Procedures
Model Name: RJ–6000-54
REP0010-2
Replacement and Adjustment Procedure
Right and Left Covers Front Cover Panel Cover and Y Rail Cover Front Paper Guide and Rear Paper Guide Right Side Cap and Left Side Cap Control Box Head Cover X Motor Assembly Fan Assembly and Fan Cable X Speed Reduction Belt Lever Sensor Assembly Cover Switch Assembly Waste Fluid Box Sensor Assembly Switch Cable Assembly and DC Cable Assembly Main Board Assembly Power Supply Board Assembly Panel Board Assembly Panel Cable Extension Board Assembly
REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP
1010 1020 1030 1040 1041 1050 1060 1070 1080-2 1090 1100 1110 1120 1130 1140 1150 1160 1170 1180
XR Cable Assembly (Rear Paper Sensor) Pressure Assembly, Pressure Roller and Blade Pump Motor Assembly Cap Assembly Wiper Pump Assembly Maintenance Station Assembly Y Motor Assembly Steel Belt T Fence Assembly
REP REP REP REP REP REP REP REP REP REP
1200 1220 1230 1240 1250 1260 1270 1280 1290 1300
RJ-6000-54 Replacement and Adjustment Procedures
Cursor Plate Spring and Steel Flexible Guide Assembly Y Return Pulley Assembly Cartridge Frame Assembly Ink ID Sensor Assembly Detector Assembly Y Cable Ink Tubes Cutter Solenoid Assembly Print Head and Head Cable
REP REP REP REP REP REP REP REP REP
1310-2 1320 1330 1340 1350 1360-2 1370-2 1380 1390
Y Paper Sensor Assembly Head Board Assembly Dampers Cursor Assembly Origin Sensor and Y Encoder Junction Board Assembly
REP REP REP REP REP REP
1410 1420 1430 1440 1450 1470
Platen Height Adjustment Tube Guide Assembly How to Adjust Steel Belt Tension How to Adjust X Speed Reduction Belt Tension How to Adjust Print Head
REP REP REP REP REP
1520 1540-2 1550 1560 1570
How to Capture and Install Backup Parameters How to Install a Program (Software Upgrade)
REP 1590 REP 1600
Head Cleaning Procedure How to Clean the Head Nozzle Face X Speed Reduction Pulley Assembly Grid Roller Assembly F Absorbent Material Assembly Waste Fluid Bottle Assembly
REP REP REP REP REP REP
Model Name: RJ–6000-54
1620 1660 1680 1690 1700 1700
REP0010-2
151
RJ-6000-62 Replacement and Adjustment Procedures
Model Name: RJ–6000-62
REP0010-3
Replacement and Adjustment Procedure
Right and Left Covers Front Cover Panel Cover and Y Rail Cover Front Paper Guide and Rear Paper Guide Right Side Cap and Left Side Cap Control Box Head Cover X Motor Assembly Fan Assembly and Fan Cable X Speed Reduction Belt Lever Sensor Assembly Cover Switch Assembly Waste Fluid Box Sensor Assembly Switch Cable Assembly and DC Cable Assembly Main Board Assembly Power Supply Board Assembly Panel Board Assembly Panel Cable Extension Board Assembly
REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP REP
1010 1020 1030 1040 1041 1050 1060 1070 1080-2 1090 1100 1110 1120 1130 1140 1150 1160 1170 1180
XR Cable Assembly (Rear Paper Sensor) Pressure Assembly, Pressure Roller and Blade Pump Motor Assembly Cap Assembly Wiper Pump Assembly Maintenance Station Assembly Y Motor Assembly Steel Belt T Fence Assembly
REP REP REP REP REP REP REP REP REP REP
1200 1220 1230 1240 1250 1260 1270 1280 1290 1300
RJ-6000-62 Replacement and Adjustment Procedures
Cursor Plate Spring and Steel Flexible Guide Assembly Y Return Pulley Assembly Cartridge Frame Assembly Ink ID Sensor Assembly Detector Assembly Y Cable Ink Tubes Cutter Solenoid Assembly Print Head and Head Cable
REP REP REP REP REP REP REP REP REP
1310-2 1320 1330 1340 1350 1360-2 1370-2 1380 1390
Y Paper Sensor Assembly Head Board Assembly Dampers Cursor Assembly Origin Sensor and Y Encoder Junction Board Assembly
REP REP REP REP REP REP
1410 1420 1430 1440 1450 1470
Platen Height Adjustment Tube Guide Assembly How to Adjust Steel Belt Tension How to Adjust X Speed Reduction Belt Tension How to Adjust Print Head
REP REP REP REP REP
1520 1540-2 1550 1560 1570
How to Capture and Install Backup Parameters How to Install a Program (Software Upgrade)
REP 1590 REP 1600
Head Cleaning Procedure How to Clean the Head Nozzle Face X Speed Reduction Pulley Assembly Grid Roller Assembly F Absorbent Material Assembly Waste Fluid Bottle Assembly
REP REP REP REP REP REP
Model Name: RJ–6000-62
1620 1660 1680 1690 1700 1700
REP0010-3
152
How to remove and replace the Right and Left Covers Item 1. Removal and Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1010
Replacement and Adjustment Procedure ❈ Before carrying out this operation, switch off the power supply and remove the power plug. ❈ Before removing the covers, remove roll media with scroller from scroller receiver.
A Right cover Screw
Screw
Right Cover 1. Remove four screws. 2. The cover is caught at the place shown by arrow A. Remove the cover while lifting in the direction of arrow B. 3. Assembling is the reverse of the removal procedure.
Left Cover 1. Remove in the same way as for the Right Cover.
Right cover
B
Screws
How to remove and replace the Right and Left Covers
Model Name: RJ–6000-43/54/62
REP1010
153
How to remove and replace the Front Cover Item 1. Removal and Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1020
Replacement and Adjustment Procedure Front Cover 1. Remove the Right Cover. 2. Loosen the two fastening screws on the right side of the Front Cover. (Refer to the diagram on the right) 3. Loosen the Panel Cover Screw and remove the Panel Cover by sliding it about 3 mm to the left. 4. Slide the right side Front Cover Shaft to the right. 5. Remove the Front Cover by sliding it to the right. 6. Replacement is the reverse of the removal procedure but before replacing the Right Cover, open and close the Front Cover to check that the Cover Switch is being pressed correctly.
Cover shaft R2 fastening screws
Slide the cover shaft
Front cover
Pull out
How to remove and replace the Front Cover
Model Name: RJ–6000-43/54/62
REP1020
154
How to remove and replace the Panel Cover and Y Rail Cover Item 1. Removal and Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1030
Replacement and Adjustment Procedure Panel Cover
B
1. Loosen the two screws on the Front Cover Right Cover Shaft and push the Front Cover to the left. 2. Loosen the Panel Cover Screw (1 screw) by 3 mm or remove it. 3. Slide the Panel Cover to the left (in the direction of arrow A) and remove it towards you (in the direction of arrow B). 4. Assembling is the reverse of the removal procedure.
Panel cover
A Screw
Y Rail Cover 1. Remove the Panel Cover. 2. Remove the Front Cover. 3. Remove the Cartridge Cover. (5 screws) 4. Remove the Y Rail Cover Screws (3 front/4 rear). 5. Remove the Y Rail Cover by lifting it upwards. 6. Assembling is the reverse of the removal procedure.
Screw
Screws
Screws
How to remove and replace the Panel Cover and Y Rail Cover
Model Name: RJ–6000-43/54/62
REP1030
155
How to remove and replace the Front Paper Guide and Rear Paper Guide Item 1. Removal and Replacement Procedure
REP1040
Model Name: RJ–6000-43/54/62
Replacement and Adjustment Procedure Front Paper Guide 1. Open the Front Cover. 2. Remove Front Paper Guide Screws, 5 on top and 5 at the bottom. (6 top/6 bottom on 54-inch and 62-inch models) 3. Lift the Front Paper Guide and pull it out towards you. 4. Assembling is the reverse of the removal procedure.
Screws Front side Front paper guide
Screws
Rear Paper Guide 1. Remove the Panel Cover. 2. Remove the Front Cover. 3. Remove Ink Cartridge Cover. (3 top/2 bottom screws) 4. Remove the Y Rail Cover. 5. Remove Rear Paper Guide Screws, 6 on top and 5 at the bottom. (6 top/4 bottom on 54-inch model) (6 top/6 bottom on 62-inch model) 6. Lift the Rear Paper Guide from the back of the unit as you pull it out towards you. 7. Assembling is the reverse of the removal procedure.
How to remove and replace the Front Paper Guide and Rear Paper Guide
Rear side
Rear paper guide
Model Name: RJ–6000-43/54/62
REP1040
156
How to remove and replace the Right Side Cap and Left Side Cap
Item 1. Removal and Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1041
Replacement and Adjustment Procedure Right Side Cap 1. Remove the Front Paper Guide. 2. Remove Panel Bottom Cover. (4 screws) 3. Bring the Head to the middle. 4. Hold up the Front Box. 5. Remove two screws from the Front Side Cap. 6. Turn the Right Side Cap clockwise and remove it. 7. Refitting is the reverse of the removal procedure.
Front box
Left Side Cap 1. Remove the Front Paper Guide. 2. Remove X Motor Cover. (4 screws) 3. Hold up the Front Box. 4. Remove two screws from the Left Side Cap. 5. Remove the Left Side Cap upwards. 6. Refitting is the reverse of the removal procedure.
Right side cap
Left side cap
How to remove and replace the Right Side Cap and Left Side Cap
Model Name: RJ–6000-43/54/62
REP1041
157
How to open and close the Control Box Item
Model Name: RJ–6000-43/54/62
REP1050
Replacement and Adjustment Procedure ❈ Before working, be sure to switch off power and remove the power cable from the inlet. ❈ Since the Control Box will hit the roll media when it is opened and can not be opened completely, the scroller must be removed.
Opening and closing the Control Box 1. Removal and Replacement Procedure
1.
(Front)
Remove three hexagonal socket head bolts from the front of the Control Box so that the Control Box Cover can be removed.
2. Remove the three screws holding the Control Box. ❈ Since the Control Box will fall open when the three fastening screws are removed, support it with your hand as you remove the screws. 3. Slide the Control Box Cover to the rear and lift it out.
Screws holding Control box
Hexagonal socket head bolts
(Side)
4. Assembling is the reverse of the removal procedure. 2 1
Control box Control box cover
How to open and close the Control Box
Model Name: RJ–6000-43/54/62
REP1050
158
How to remove and replace the Head Cover Item 1. Removal and Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1060
Replacement and Adjustment Procedure Head Cover 1. Open the Front Cover. 2. Slide the Head out from the Maintenance Station. Caution:
When you pull the Head, don’t press the cutter cap, otherwise the cutter blade will be damaged. Screw
3. Remove the Head Cover. (2 fastening screws) 4. Assembling is the reverse of the removal procedure.
Screw
Head
How to remove and replace the Head Cover
Model Name: RJ–6000-43/54/62
REP1060
159
How to replace the X Motor Assembly Item
Model Name: RJ–6000-43/54/62
Replacement and Adjustment Procedure
1. Replacement Procedure
How to replace the X Motor Assembly 1. 2. 3. 4. 5.
Remove the Front Paper Guide. Remove the Left Cover. Remove the Control Box. Remove the X Motor Cover. Disconnect connectors J120 and J121 from the Main Board Assembly. 6. Remove one cable clamp (black) from the bottom surface of the Rear Frame X Reinforcement and cut the cable tie that holds the cables together. 7. Remove two cable clamps (metal) from the top surface of the Front Frame X Reinforcement and withdraw the cables from the hole in the Front X Reinforcement. 8. Loosen four screws holding the X Motor Assembly so that it does not apply tension to the Speed Reduction Belt. 9. Remove the two screws that hold the X Motor to the X Motor mounting plate and pull out the motor. 10. Assembling is the reverse of the removal procedure.
2. Adjustment and Examination Procedure
REP1070
Adjust X Motor tension.
Front X Reinforcement
X Motor Assembly fastening screws X Motor fastening screws Slide
X Motor Assembly fastening screws
Pull out
How to replace the X Motor Assembly
Model Name: RJ–6000-43/54/62
REP1070
160
How to replace the Fan Assembly and Fan Cable Item 1. Replacement Procedure
Model Name: RJ–6000-43
REP1080
Replacement and Adjustment Procedure Replace the Fan Assembly 1. Remove the Front Paper Guide. 2. Remove the Fan Duct. (3 fastening screws) 3. Remove the Fan Cable Connector. 4. Remove the Fan. (1 fastening screw) 5. Assembling is the reverse of the removal procedure.
Fan Assembly Fan duct fastening screws
Cable clamp
Replace Fan Extension Cables 1, 2 and 3
Fan duct
Fastening screw
1. Remove the Front Paper Guide. 2. Remove the Rear Paper Guide. 3. Remove each Fan Cable Connector. 4. Remove each cable clamp. 5. Open the Control Box. 6. Remove the two cable clamps on the Front Frame X Reinforcement. 7. Remove one cable clamp on the Rear Frame X Reinforcement and cut the cable tie that holds the cables together. 8. Disconnect connectors (J115, J116 and J117) from the Main Board Assembly and remove the cables. 9. Assembling is the reverse of the removal procedure.
How to replace the Fan Assembly and Fan Cable
Fan connector
Fan connector J117, J116 and J115
Model Name: RJ–6000-43
REP1080
161
How to replace the Fan Assembly and Fan Cable Item 1. Replacement Procedure
Model Name: RJ–6000-54/62
REP1080-2
Replacement and Adjustment Procedure Replace the Fan Assembly 1. Remove the Front Paper Guide. 2. Remove the Fan Duct. (3 fastening screws) 3. Remove the Fan Cable Connector. 4. Remove the Fan. (1 fastening screw) 5. Assembling is the reverse of the removal procedure.
Fan Assembly Fan duct fastening screws
Cable clamp
Replace Fan Extension Cables 1, 2, 3 and 4 Fan duct
Fastening screw
1. Remove the Front Paper Guide. 2. Remove the Rear Paper Guide. 3. Remove each Fan Cable Connector. 4. Remove each cable clamp. 5. Open the Control Box. 6. Remove one cable clamp on the Rear Frame X Reinforcement and cut the cable tie that holds the cables together. 7. Disconnect connectors (J115, J116, J117 and J118) from the Main Board Assembly and remove the cables. 8. Assembling is the reverse of the removal procedure.
Fan connector
Fan connector J118, J117, J116 and J115
How to replace the Fan Assembly and Fan Cable
Model Name: RJ–6000-54/62
REP1080-2
162
How to replace the Speed Reduction Belt Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
Replacement and Adjustment Procedure Replace the X Speed Reduction Belt 1. Loosen the four screws that fasten the X Motor Assembly to loosen the belt tension. 2. Remove the X Motor (2 fastening screws) from the X Motor Mounting Plate and take off the X Motor. 3. Undo the four screws holding the Speed Reduction Pulley Support and remove the Speed Reduction Pulley Support. 4. Remove the X Speed Reduction Belt from the X Speed Reduction Pulley. 5. Assembling is the reverse of the removal procedure.
2. Adjustment and Examination Procedure
REP1090
X Motor Assembly fastening screws X Motor fastening screws
X Motor Assembly fastening screws
Speed reduction pulley support
Adjust X Motor tension.
X speed reduction belt
How to replace the Speed Reduction Belt
Model Name: RJ–6000-43/54/62
REP1090
163
How to replace the Lever Sensor Assembly Item
Model Name: RJ–6000-43/54/62
REP1100
Replacement and Adjustment Procedure
1. Replacement Procedure
Replace the Lever Sensor Assembly 1. 2. 3. 4. 5. 6.
Remove the Front Paper Guide. Remove the Panel Cover. Remove the Panel Bottom Cover. Remove the Right Cover. Open the Control Box. Disconnect the Main Board connector J104 (LEVER) and cut the cable tie that holds the cables together. 7. Remove the Panel Cable connector and Tube Holder (one fastening screw) and pull out connector J301 and the Panel Cable (FFC). 8. Remove the Panel Mounting Plate. (3 fastening screws) 9. Remove the two black cable clamps attached to the Front X Reinforcement and pull out the Lever Sensor Assembly cable from the hole. 10. Remove the Lever Sensor Mounting Plate. (1 fastening screw) 11. Remove the Lever Sensor. (2 fastening screws) 12. Assembling is the reverse of the removal procedure.
2. Adjustment and Open the Lever and confirm that “Lever Up” is displayed. Examination Procedure
How to replace the Lever Sensor Assembly
Connector J301
Dowel
Lever sensor Assembly + Push up
Tube holder (Panel cable fastening material)
Lever sensor mounting plate
Sensor fastening screws
Cable clamp Felt
Model Name: RJ–6000-43/54/62
REP1100
164
How to replace the Cover Switch Assembly
Model Name: RJ–6000-43/54/62
Item 1. Replacement Procedure
Replacement and Adjustment Procedure Replace the Cover Switch Assembly 1. Remove the Panel Cover, Front Cover and Rail Cover in that order then undo the two screws holding the Y Rail Cover Support and remove the Y Rail Cover Support. Then remove the Rear Paper Guide. 2. Remove the Right Cover. 3. Undo the two screws holding the Ink Cartridge Unit then lift it up a little and slide it so that you can see the cable that passes beneath it. 4. Open the Control Box and pull out connector J106 from the Main Board. 5. Remove the black cable clamp and cut the cable tie that holds the cables together. 6. Remove the Cover Switch (2 fastening screws). 7. Assembling is the reverse of the removal procedure.
2. Adjustment and Examination Procedure
REP1110
Cover sensor arm
Sensor mounting plate Two fastening screws of switch
Open the Front Cover and confirm that “Cover Open” is displayed. CAUTION: If the Cover Sensor Arm does not press the Cover Switch when the Front Cover is opened and closed, carry out the "Sensor Mounting Plate Position Adjustment".
Fastening screws
Cover switch
+ +
+
+
Adjust timing by sliding
Tighten after adjustment
How to replace the Cover Switch Assembly
Model Name: RJ–6000-43/54/62
REP1110
165
How to replace the Waste Fluid Box Sensor Assembly Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1120
Replacement and Adjustment Procedure Replace the Cover Switch Assembly 1. Remove the Right Paper Guide. 2. Open the Control Box. 3. Disconnect connector J105 (INK TANK) from the Main Board Assembly. 4. Remove the Waste Fluid Box Sensor Assembly. (2 fastening screws) 5. Assembling is the reverse of the removal procedure.
Screw Waste fluid box sensor assembly
CAUTION: Be careful not to over-tighten when mounting the Waste Fluid Box Sensor Assembly. Tightening torque is 29.4 N•cm (3 kg•cm).
Waste fluid box
« Reference » Since the Waste Fluid Box Sensor Assembly cable passes below the Cartridge Unit, the work will be easier if you remove the two Cartridge Base screws and push it back.
How to replace the Waste Fluid Box Sensor Assembly
Model Name: RJ–6000-43/54/62
REP1120
166
How to replace the Switch Cable Assembly/CD Cable Assembly Item
Model Name: RJ–6000-43/54/62
REP1130
Replacement and Adjustment Procedure CAUTION: The power cable connector must be disconnected before this operation.
1. Replacement Procedure
Switch cable assembly
Switch Cable Assembly Replacement 1. Open the Control Box. 2. Disconnect connector J100 (SW) from the Main Board Assembly. 3. Press the Switch Lock and remove it by pushing it out. 4. Remove the cable from the white Cable Clamp. 5. Assembling is the reverse of the removal procedure. ❈ After fitting, check that the switch cable is not touching power supply board. Connector J100 (SW)
DC Cable Replacement 1. Open the Control Box. 2. Disconnect connector J001 from the Power Board Assembly. 3. Disconnect connector J101 (POWER) from the Main Board Assembly and remove the cable. 4. Assembling is the reverse of the removal procedure.
Power board assembly Connector J001 (POWER)
Connector J001
Connector J100 (SW) Main board assembly
How to replace the Switch Cable Assembly/CD Cable Assembly
Model Name: RJ–6000-43/54/62
REP1130
167
How to replace the Main Board Assembly Item
Model Name: RJ–6000-43/54/62
REP1140
Replacement and Adjustment Procedure For main board replacement, in addition to the new main board you must arrange for (1) a memory card for firmware installation and (2) a memory card for backup parameters (Fujitsu 4 MB card is recommended). ❈ Some memory cards do not always work. This main board assembly is constructed to accept backup parameters (user parameters and adjustment parameters) in a flash memory card.
Caution:
Be sure to capture these backup parameters before the board is replaced.
1. Capture back- 1. Be sure to take up backup parameters before the Main Board up parameis replaced. ters Caution:
If you are unable to do this operation, ask to see the user setup list. For adjustment parameters, you can also contact the Inquiry Desk with the serial number of your plotter and receive adjustment parameters.
Memory card slot
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How to replace the Main Board Assembly
Model Name: RJ–6000-43/54/62
REP1140
168
How to replace the Main Board Assembly Item 2. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1141
Replacement and Adjustment Procedure 2. Replace the Main Board 1) Disconnect all communications connectors. 2) If the Optional Interface is connected with the two Centronics Interface connector screws, remove it now. 3) Open the Control Box. 4) Disconnect all Main Board Assembly connectors. 5) Remove the Extension Board Assembly (4 screws) and SIMM. 6) Remove the Main Board Assembly. (5 fastening screws) 7) Assembling is the reverse of the removal procedure.
Five main board assembly fastening screws
« REFERENCE » SIMM must be inserted from Slot 1. « REFERENCE » Main board assembly DIP switches are for testing and have no settings. CAUTION: Firmware installation and parameter recovery will be carried out after this but these tasks must be done after the connections have been checked and with the Four extension board assembly fastening screws Control Box closed. Otherwise you may suffer an electric shock or components may be damaged. 3. Install latest program
Extension board Main board assembly assembly
3. Install the latest program.
4. Install backup 4. Install the backup parameters that were taken up in Step 1 in the new Main Board Assembly. parameters CAUTION: If backup parameters were not taken up in Step 1, enter them manually. For the user setup list, refer to the section on “How to set parameters” in the Users Guide and Functional Operation Edition. Also, for adjustment parameters, refer to BAC5020 (parameter update). CAUTION: Replace the “Waste Fluid Box” if backup parameters were not taken up in Step 1. The message “Change Tank?:” will appear on the panel display. You should confirm by answering “Yes”.
How to replace the Main Board Assembly
Model Name: RJ–6000-43/54/62
REP1141
169
How to replace the Power Supply Board Assembly Item
1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1150
Replacement and Adjustment Procedure CAUTION:
The power cable connector must be disconnected before this operation.
CAUTION:
Since the power supply remains hot after the power is switched off, wait until it has cooled before performing this operation.
Replace the Power Supply Board Assembly
Connector J001
Connector J000
1. Open the Control Box. 2. Disconnect Power Supply Board Assembly connectors J000 and J001. 3. Remove the Power Supply Board Assembly. (5 fastening screws) 4. Assembling is the reverse of the removal procedure.
How to replace the Power Supply Board Assembly
Model Name: RJ–6000-43/54/62
REP1150
170
How to replace the Panel Board Assembly Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1160
Replacement and Adjustment Procedure Replace the Panel Board Assembly Panel board assembly
1. Remove the Panel Cover. 2. Disconnect connector J301 from the Panel Board Assembly. 3. Remove the Panel Board Assembly. (4 fastening screws) 4. Assembling is the reverse of the removal procedure. ❈ Do not forget to peel the LCD protection film off. Screws
Screws
Connector J301
How to replace the Panel Board Assembly
Model Name: RJ–6000-43/54/62
REP1160
171
How to replace the Panel Cable Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1170
Replacement and Adjustment Procedure Replace the Panel Cable 1. Open the Control Box. 2. Remove the Panel Bottom Cover. (4 screws) 3. Remove the Panel Cover. 4. Disconnect connector J301 from the Panel Board Assembly. 5. Remove the Tube Guide. (1 screw) 6. Disconnect connector J110 (PANEL) from the Main Board Assembly and remove the cable. 7. Assembling is the reverse of the removal procedure.
J301 Connector Panel cable
❈ When re-laying a new Panel Cable, refer to the positions of the bends in the previous cable and proceed after first making the bends in the new cable.
Tube guide (Panel cable fastening material) Screw
❈ Use double-sided tape to stick the cable to the underside of the X Rail.
Connector J110
How to replace the Panel Cable
Model Name: RJ–6000-43/54/62
REP1170
172
How to replace the Extension Board Assembly Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1180
Replacement and Adjustment Procedure Replace the Extension Board Assembly 1. Disconnect all communications connectors. 2. Open the Control Box. 3. Remove the Extension Board Assembly. (4 fastening screws) 4. Assembling is the reverse of the removal procedure.
Four extension board assembly fastening screws
How to replace the Extension Board Assembly
Extension board assembly
Model Name: RJ–6000-43/54/62
REP1180
173
How to replace the XR Cable Assembly (Rear Paper Sensor) Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1200
Replacement and Adjustment Procedure Replace the XR Cable Assembly (Rear Paper Sensor) 1. Open the Control Box. 2. Remove connector J107 (XR) from the Main Board Assembly. 3. Remove the Panel Cover. 4. Remove the Front Cover. 5. Remove the Y Rail Cover. 6. Remove the Rear Paper Guide. 7. Remove the two screws holding the Sensor Mounting Plate through the hole in the Flexible Support Cable Guide. Five holes for removal of rear paper guide
CAUTION: Be careful not to damage the Y Cable covering.
Two holes for removal of sensor
8. Remove the sensor from the sensor mounting plate (2 screws) on the Rear Frame X Reinforcement. 9. Assembling is the reverse of the removal procedure.
2. Adjustment and Examination Procedure
1. Adjust the bundle of Y cable, N belt and ink tubes. (Make sure the pressure arm is lowered then move the head left and right so that there is no twisting.) 2. Carry out "Rear sensor position" with the printer's self-diagnostics under the adjustments menu.
Sensor fastening screws
XR cable assembly (Rear paper sensor)
How to replace the XR Cable Assembly (Rear Paper Sensor)
Model Name: RJ–6000-43/54/62
REP1200
174
How to replace the Pressure Assembly, Pressure Roller and Blade Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1220
Replacement and Adjustment Procedure Replacing the Pressure Assembly 1. Remove right and left covers. 2. Remove panel cover. 3. Remove front cover. 4. Remove Y rail cover. 5. Remove front paper guide 6. Remove rear paper guide 7. Loosen two steel belt tensioning screws.
Tension screws
Steel belt
8. Remove one steel belt fastening screw. 9. Remove the steel belt. Steel belt fastening screw
CAUTION: Be careful not to cut your finger on the edge of the steel belt.
10. Remove the Y motor assembly. (3 fastening screws)
Three Y motor fastening screws
Y motor assembly
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How to replace the Pressure Assembly, Pressure Roller and Blade
Model Name: RJ–6000-43/54/62
REP1220
175
How to replace the Pressure Assembly, Pressure Roller and Blade Item
1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1221
Replacement and Adjustment Procedure
11. With the pressure roller down, loosen the set screw on the pressure axle fastening spacer. X rail
Fastening spacer Ball screw driver
12. Operate the pressure lever and with the pressure roller up, remove the E-ring holding the link.
E-ring Link
13. The pressure axle that is stuck into the hexagonal hole in the link should be pushed a little way in. At this time, the stepped collar will come off so be careful not to lost it.
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How to replace the Pressure Assembly, Pressure Roller and Blade
Model Name: RJ–6000-43/54/62
REP1221
176
How to replace the Pressure Assembly, Pressure Roller and Blade Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1222
Replacement and Adjustment Procedure 14. Pull out the pressure shaft from the right side of the frame. CAUTION: Be careful. If the pressure axle is taken out completely, the pressure axle fastening spacer and the media keeper will fall into the body of the printer.
Pull out Pressure shaft
Four screws
15. Remove the four hexagonal nuts holding tube bracket and lift the entire Y cable tube bracket while you undo the four nuts holding the Y cable guide.
16. Remove the screws (5 at the back and 4 below) holding the Y rail reinforcement plate and pull the entire pressure assembly to the back while you slide it towards the X motor and remove it. « REFERENCE » A special ratchet tool is required for the bottom screw holding the Y rail reinforcement plate (hex. 4 × 10 mm double SEMS).
Four hexagonal nuts Hex. screw Y rail reinforcement plate
17. Remove the pressure assemblies from the Y rail reinforcement plate. (2 screws for each assembly) 18. Refitting is the reverse of the removal precedure.
Ratchet screw driver
Pressure assembly
→ Continued on next page
How to replace the Pressure Assembly, Pressure Roller and Blade
Model Name: RJ–6000-43/54/62
REP1222
177
How to replace the Pressure Assembly, Pressure Roller and Blade Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1223
Replacement and Adjustment Procedure Blade Replacement 1. Open the front cover. 2. Use a fine straight screwdriver to slightly prize apart the blade attachment and remove the blade.
Pressure arm
CAUTION: When removing the blade, don’t use excessive force to part it as there is a risk of damaging the blade.
Open Blade
3. To refit, insert the blade on the pressure arm.
Pressure Roller Replacement 1. Follow the blade replacement procedure to remove the blade. 2. Use a fine straight screwdriver to slightly prize apart the pressure roller attachment and remove the pressure roller. CAUTION: When removing the blade, don’t use excessive force to part the blade and pressure arm as there is a risk of damaging the pressure arm and the blade.
Pressure arm
Open
Pressure roller
3. To refit, insert the pressure roller and then the blade on the pressure arm.
How to replace the Pressure Assembly, Pressure Roller and Blade
Model Name: RJ–6000-43/54/62
REP1223
178
How to replace the Pump Motor Assembly Item
Model Name: RJ–6000-43/54/62
REP1230
Replacement and Adjustment Procedure
1. Replacement Procedure
Replace the Pump Motor Assembly 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
Remove the Panel Cover. Remove the Front Cover. Remove the Panel Bottom Cover. Remove the Right Cover. Remove the Y Rail Cover. Remove the Panel Cable connector and Tube Fixer (1 fastening screw) and disconnect connector J301. Remove the Panel Mounting Plate. (3 fastening screws) Open the Control Box. Disconnect connector J102 (PUMP) from the Main Board Assembly. Remove the cable clamp fastened to the Front X Reinforcement. Slide the head to the left (in the center section) and remove the entire Maintenance Assembly. (2 top screws/2 front screws) Remove the two screws holding the Pump Motor Plate and lift out the Pump Unit. Remove the four screws holding the Pump Motor Assembly. Assembling is the reverse of the removal procedure.
CAUTION:
Apply silicone grease to motor gears.
CAUTION:
Pass the motor cable through the round hole in the pump motor plate.
2. Adjustment and 1. Carry out the Capping Position Adjustment. Examination Procedure
How to replace the Pump Motor Assembly
Model Name: RJ–6000-43/54/62
REP1230
179
How to replace the Cap Assembly Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1240
Replacement and Adjustment Procedure Replace the Cap Assembly Draw out the tube (2 places)
1. Remove the Panel Cover. 2. Remove the Front Cover. 3. Remove the Y Rail Cover. 4. Remove the Panel Bottom Cover. 5. Remove the Panel Mounting Plate. 6. Remove the Maintenance Assembly. 7. Draw out the tube on the panel side. 8. Remove one screw holding the Cap Assembly. 9. Slide the Cap Assembly towards the gear and lift it out. Screw
CAUTION: Be careful not to touch the cap surface and the wiper with your hand while you are working. 10. Assembling is the reverse of the removal procedure. CAUTION: When you insert the tubes into the cap assembly refer to the picture on the right so that the tubes do not exert any load. Otherwise the cap assembly will not move smoothly. CAUTION: When screwing the cap assembly to the maintenance frame, push it right back before fastening. 2. Adjustment and Examination Procedure
1. Carry out the Capping Position Adjustment.
How to replace the Cap Assembly
Model Name: RJ–6000-43/54/62
REP1240
180
How to replace the Wiper Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1250
Replacement and Adjustment Procedure Replace the Wiper 1. Remove the Panel Mounting Plate. 2. Move the Wiper back and, with the Wiper rack disconnected, pull the Wiper up and remove it. 3. Assembling is the reverse of the removal procedure.
Pull up
CAUTION: When refitting the Wiper, be careful not to damage the Head contact surface by touching it with your hand or with forceps.
2 Adjustment and Inspection Procedure
1. Initialize the wiper count. Wiper
Rack section
Felt surface
[ Printing roller side ]
How to replace the Wiper
Rubber surface
[ Cap side ]
Model Name: RJ–6000-43/54/62
REP1250
181
How to replace the Pump Assembly Item
Model Name: RJ–6000-43/54/62
REP1260
Replacement and Adjustment Procedure « REFERENCE » When the pump assembly is replaced, the wiper should also be replaced at the same time so be sure to have a spare wiper ready. Replace the Pump Assembly
1. Replacement Procedure 1. 2. 3. 4. 5. 6. 7.
Remove the Panel Cover. Remove the Front Cover. Remove the Y Rail Cover. Remove the Panel Bottom Cover. Remove the Panel Mounting Plate. Take out the Maintenance Station Assembly. Disconnect and remove the tubes between the Pump Assembly and the Cap Assembly. 8. Remove the waste liquid tube that is clamped to the outside of the Right Frame. 9. Remove the metal plate to which the gear is attached together with two screws. 10. Remove the pump assembly (1 screw), slide it towards the wiper and lift it out. 11. Assembling is the reverse of the removal procedure. « REFERENCE » Before assembly, check that the wiper is installed on the pump assembly.
2. Adjustment and 1. Carry out the Capping Position Adjustment. 2. Initialize the wiper count. Examination Procedure CAUTION:
Be sure to clamp the waste liquid tube in the proper position on the outside of the right frame. Otherwise the ink will spill and soil the floor and clothing.
CAUTION:
When you insert the tubes into the cap assembly refer to the picture on the right so that the tubes do not exert any load. Otherwise the cap assembly will not move smoothly.
How to replace the Pump Assembly
Model Name: RJ–6000-43/54/62
REP1260
182
How to replace the Maintenance Station Assembly Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
Replacement and Adjustment Procedure Replace the Maintenance Station Assembly 1. Remove the Panel Cover. 2. Remove the Front Cover. 3. Remove the Y Rail Cover. 4. Remove the Panel Bottom Cover. 5. Remove the Panel Mounting Plate. 6. Open the Control Box. 7. Disconnect the pump motor connector J102. 8. Undo the bundle of cables. 9. Remove the waste liquid tube from the clamp. 10. Remove the Maintenance Station. (2 top screws/2 front screws) 11. Assembling is the reverse of the removal procedure.
Screw
CAUTION: Be sure to clamp the waste liquid tube in the proper position on the outside of the right frame. Otherwise the ink will spill and soil the floor and clothing. 2. Adjustment and Examination Procedure
REP1270
Screws
1. Carry out the Capping Position Adjustment. 2. Initialize the wiper count.
How to replace the Maintenance Station
Model Name: RJ–6000-43/54/62
REP1270
183
How to replace the Y Motor Assembly Item
If there is to be no replacement that includes the Y motor assembly, steps 2, 4 and 5 are not necessary.
Screws
Replace the Y Motor Assembly 1. Remove the Left and Right Covers. 2. Remove the Rear Paper Guide. 3. Remove the Steel Belt. 4. Open the Control Box. 5. Disconnect connector J120 (YMOT) from the Main Board Assembly. 6. Remove the Y Motor Assembly. (3 fastening screws) 7. Assembling is the reverse of the removal procedure. « REFERENCE »
2. Adjustment and Examination Procedure
REP1280
Replacement and Adjustment Procedure « REFERENCE »
1. Replacement Procedure
Model Name: RJ–6000-43/54/62
Y motor cable terminal
Since the Y Motor Assembly Cable passes below the Cartridge Unit, the work will be easier if you remove the two Cartridge Base screws and push it back.
1. Carry out the Steel Belt Tensioning Adjustment.
Y motor assembly
How to replace the Y Motor Assembly
Model Name: RJ–6000-43/54/62
REP1280
184
How to replace the Steel Belt
Model Name: RJ–6000-43/54/62
Item
REP1290
Replacement and Adjustment Procedure CAUTION:
Do this work with the pressure roller down.
Replace the Steel Belt
1. Replacement Procedure 1. 2. 3. 4. 5.
Remove left and right covers. Move the head to near the center. Remove the head cover. (2 fastening screws) Loosen the two steel belt tensioning screws. Remove the belt fastening screw and take off half the steel belt towards the Y motor side 6. overlap the end of the steel belt removed in 5. with the end of a new steel belt and attach it with tape. 7. Pass the taped part around the drive pulley, press it into the Y rail and pull it from the return pulley side and fit the new belt into the Y rail. Up to here
Press in
Tension adjustment screws
Tape to old belt using the fitting on the front of the new belt Steel belt
New steel belt Old steel belt
CAUTION:
Check that there is no foreign matter or dust on the new steel belt, drive pulley or return pulley as this may cause abnormal printing or belt damage.
CAUTION:
Be careful not to cut your finger with the end of the steel belt.
Fastening screws
8. Remove the tape and fasten the new steel tape to the head with the two fastening screws. CAUTION:
Be careful that the belt is not twisted in the Y rail.
2. Adjustment and 1. Adjust the steel belt tension. Examination Procedure
How to replace the Steel Belt
Model Name: RJ–6000-43/54/62
REP1290
185
How to replace the T Fence
Model Name: RJ–6000-43/54/62
Item 1. Replacement Procedure
REP1300
Replacement and Adjustment Procedure Replace the T Fence 1. Remove the Panel Cover. 2. Remove the Front Cover. 3. Remove the Y Rail Cover. 4. Loosen the 12 screws holding the T Fence keeper plate (10 screws on 54-inch model and 11 on 62-inch model), slide the plate towards the Y Cable side, then remove the T Fence. CAUTION: Mind the Head Board and take out the T Fence on the X Motor side. 5. Assembling is the reverse of the removal procedure.
X motor
« REFERENCE »
2. Cleaning Procedure
The T Fence has a front and a back. Assemble it so that the round hole is at the top on the X motor side or on the bottom on the maintenance unit side.
or
Correct
or
Wrong
Twelve fastening screws
T Fence
How to clean the T Fence 1. Gently wipe the T Fence with a lint-free cloth which has been wet with water or ethanol. (Lint-free cloth is closely woven from extremely fine threads and has no nap and produces no dust.) CAUTION: When wiping the T Fence, be careful not to rub it vigorously.
How to replace the T Fence
Model Name: RJ–6000-43/54/62
REP1300
186
How to Replace the Steel Flexible Guide Assembly and Cursor Plate Spring Item
Model Name: RJ–6000-43/54/62
REP1310
Replacement and Adjustment Procedure
Replace the Steel Flexible Guide Assembly 1. Replacement Procedure Removal 1. Remove the Panel Cover. Hexagonal nut (H for fitting flexible cable support is included.) 2. Remove the Front Cover. 3. Remove the Y Rail Cover. 4. Remove 2 screws holding the Steel Flexible Cable Support to the H Board Fitting Plate. 5. Move the head towards the X Motor side. Tube bracket 6. Remove the Cable Keeper on the Tube Keeper. (2 screws) 7. Undo the four places where the Tube Guide is clamping the Steel Flexible Cable Support and remove the Steel Flexible Cable Support.
Cable keeper Tube keeper
Screw Cartridge pipe
Assembling 1. 2. 3. 4.
Screw the steel bare to the H Board Fitting Plate. Clamp the Steel Flexible Cable Support to the Tube Guide. Fully tighten the screws holding the Steel Flexible Cable Support to the H Board Fitting Plate. Temporarily fasten the CableKeeper to hold the Steel Flexible Cable Support to the Tube Guide. 5. Move the head inside the maintenance assembly then tighten the cable keeper.
Tube guide assembly
Steel flexible guide
Cursor plate spring
Replace the Cursor Plate Spring
1. Replacement Procedure
(1) Press and remove
(2) Press
1. 2. 3. 4.
Remove the Panel Cover. Remove the Front Cover. Remove the Y Rail Cover. (3) Remove to left Bring the head to center of the printer, press down the left and right ends of the cursor plate spring and pull it out to the right. 5. Assembling is the reverse of the removal procedure.
How to Replace the Steel Flexible Guide Assembly and Cursor Plate Spring
Ink tube
Tube guide assembly
Steel flexible guide
Model Name: RJ–6000-43/54/62
REP1310
187
How to Replace the Steel Flexible Guide Assembly and Cursor Plate Spring Item
Model Name: RJ–6000-54/62
Replacement and Adjustment Procedure
1. Replacement Procedure Removal 1. 2. 3. 4.
Replace the Steel Flexible Guide Assembly
Remove the Panel Cover. Remove the Front Cover. Remove the Y Rail Cover. Undo the two screws holding the steel bare to the H board mounting plate (flexible cable support keeper on 62-inch models). 5. Move the head towards the X Motor side. 6. Remove the Cable Keeper on the Tube Keeper. (2 screws) 7. Undo the part that is clamping the steel bare for the ribbon cable guide and remove the steel bare.
1. Screw the steel bare to the H Board Fitting Plate. Assembling 2. Clamp the Steel Flexible Cable Support to the Tube Guide. 3. Fully tighten the screws holding the Steel Flexible Cable Support to the H Board Fitting Plate. 4. Temporarily fasten the CableKeeper to hold the Steel Flexible Cable Support to the Tube Guide. 5. Move the head inside the maintenance assembly then tighten the cable keeper.
Steel flexible cable Cable keeper Tube keeper
[ 62 inch ]
H board mounting plate Flexible cable support keeper
Cursor plate spring
Replace the Cursor Plate Spring 1. Replacement Procedure
REP1310-2
(1) Press and remove
Steel flexible cable (2) Press Ribbon cable guide
1. 2. 3. 4.
Remove the Panel Cover. Remove the Front Cover. (3) Remove to left Remove the Y Rail Cover. Bring the head to center of the printer, press down the left and right ends of the cursor plate spring and pull it out to the right. 5. Assembling is the reverse of the removal procedure.
Clamping part
Steel flexible cable
How to Replace the Steel Flexible Guide Assembly and Cursor Plate Spring
Model Name: RJ–6000-54/62
REP1310-2
188
How to replace the Y Return Pulley Assembly Item
Model Name: RJ–6000-43/54/62
REP1320
Replacement and Adjustment Procedure Replace the Y Return Pulley Assembly
1. Replacement Procedure
2. Adjustment and Examination Procedure
1. Remove the Panel Cover. 2. Remove the Front Cover. 3. Remove the Y Rail Cover. 4. Remove the Left and Right Covers. 5. Move the Head to the left (X Motor side). 6. Loosen the Steel Belt tension (loosen two tensioning screws). 7. Remove the Steel Belt fastening screws on the left side and slide it out to the Return Pulley. 8. Remove the Y Return Pulley. 9. Assembling is the reverse of the removal procedure.
Tension screw
Belt fastening screw
Belt fastening screw
1. Carry out the Steel Belt Tensioning Adjustment.
Return pulley
Steel belt
How to replace the Y Return Pulley Assembly
Model Name: RJ–6000-43/54/62
REP1320
189
How to replace the Cartridge Frame Assembly Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1330
Replacement and Adjustment Procedure Replace the Cartridge Frame Assembly 1. Carry out Head Cleaning. 2. Remove the Right Paper Guide. 3. Disconnect all connectors J402 to J413 from the junction board assembly leaving only J401 (FFC) connected.
4. Remove the connectors of the cartridge pipes and ink tubes on the cable guide. CAUTION:
CAUTION:
If there is wash liquid remaining in the ink tubes and head dampers, it may flow out from the head nozzles and spill around the maintenance assembly. Use cotton waste to wipe up any spilt wash liquid. When pipes and tubes are being removed, mark the tubes so that they will not be confused when they are reassembled.
5. Remove the Y Rail Cover Support. (2 fastening screws)
Connector Table J401
MAIN
J402
Detector K Black 4-core
FFC 16-core
J403
Detector C Cyan 4-core
J404
Detector M Magenta 4-core
J405
Detector Y Yellow 4-core
J406
Ink ID K
Black 5-core
J407
Ink ID C
Cyan 5-core
J408
Ink ID M
Magenta 5-core
J409
Ink ID Y
Yellow 5-core
J410
Detector 5 Black 6-core
J411
Detector 6 White 6-core
J412
Ink ID 5
Black 6-core
J413
Ink ID 5
White 6-core
Detector assembly connector
Ink ID sensor connector
❈ On panel display, 5 = O (Orange) 6 = G (Green) ❈ J413 has twisted lines
Fastening screw
Fastening screw
→ Continued on next page
How to replace the Cartridge Frame Assembly
Model Name: RJ–6000-43/54/62
REP1330
190
How to replace the Cartridge Frame Assembly
Model Name: RJ–6000-43/54/62
Item 1. Replacement Procedure
REP1331
Replacement and Adjustment Procedure 6. Remove two screws holding the cartridge base. Slide the cartridge base towards (1) then lift as in (2) to separate it from the rear X reinforcement. Lift
2 Slide Cartridge slide 2
1
Two screws
2. Adjustment and Examination Procedure
Two screws
7. Cut the cable tie holding the cables. 8. Remove the cartridge pipes from the cartridge frame. « REFERENCE »
Be careful not to lose the nuts and Orings on the disconnected cartridge pipes.
9. Undo the two screws holding cartridge slide 2.
→ Continued on next page
How to replace the Cartridge Frame Assembly
Model Name: RJ–6000-43/54/62
REP1331
191
How to replace the Cartridge Frame Assembly Item 1. Replacement Procedure
REP1332
Model Name: RJ–6000-43/54/62
Replacement and Adjustment Procedure 10. Remove 2 screws holding the cartridge frame to the cartridge base, slide the cartridge frame in the direction of arrow a and lift to separate it from the cartridge base. 11. To dismantle the cartridge frame, open the upper claw of the frame assembly and needles as in (1) then slide it down (arrow (2)). Next, slide the cartridge in the direction of arrow (3) to remove it.
CAUTION:
a
I/C guide base
Please work carefully as there is a risk of injury from the sharp needles on the frame assembly.
« REFERENCE »
Replacements related to the sensors attached to the cartridge frame can be carried out with "cartridge side plates" after this work.
Cartridge base
12. The I/C guide base attached to the cartridge base can be dismantled when the four claws are disconnected from the back. At the same time, the plates for preventing incorrect insertion and the cushioning spring and felt can be removed. CAUTION:
«REFERENCE »
Cartridge frame
Cartridge slide
Take care not to mistake the positioning of the plates for preventing incorrect insertion otherwise it will be impossible to insert the cartridges correctly. Slot 6
Slot 5
None
None
-
-
Slot 4
Slot 3
Slot 2
Slot 1
Slot No.
3
1
as seen from the top Y
M
C
K
❈ Slots 1 to 4 have plates to prevent each type of incorrect insertion.
Color
Cartridge side plate 2 Frame assembly and needles
→ Continued on next page
How to replace the Cartridge Frame Assembly
Model Name: RJ–6000-43/54/62
REP1332
192
How to replace the Cartridge Frame Assembly Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1333
Replacement and Adjustment Procedure 13. Assembling is the reverse of the removal procedure. CAUTION: Don’t use a tool to tighten the coupling screws but get them as tight as possible with your fingers. If you use a tool, there is a risk of breaking the plastic taps.
2. Adjustment and Examination Procedure
1. Carry out the initial filling. CAUTION: Wait at least 30 minutes after the initial filling before printing. Otherwise the printing quality can not be assured.
2. Carry out a test print. 3. Fit a new Waste Fluid Box. CAUTION: About 100 cc of waste fluid will be expelled into the Waste Fluid Box from head cleaning and initial filling. Fit a new Waste Fluid Box. The message “Change Tank?:” will appear on the panel display. You should confirm by answering “Yes”.
How to replace the Cartridge Frame Assembly
Model Name: RJ–6000-43/54/62
REP1333
193
How to replace the Ink ID Sensor Assembly Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1340
Replacement and Adjustment Procedure How to replace the Ink ID Sensor Assembly 1. Carry out replacement steps 1 to 10 of the previous item "Cartridge Frame Assembly Replacement" (REP1330-1332). 2. Remove two screws holding the ink ID sensor. 3. Assembly is the reverse of dismantling. Ink ID sensor connector
CAUTION: The ink ID sensor must be installed in the same place as the previous sensor. The printer will not work if the ID is unsuitable.
Ink ID sensor assembly
Two fastening screws
How to replace the Ink ID Sensor Assembly
Model Name: RJ–6000-43/54/62
REP1340
194
How to replace the Detector Assembly Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1350
Replacement and Adjustment Procedure Replace the Detector Assembly 1. Carry out replacement steps 1 to 11 of the previous item "Cartridge Frame Assembly Replacement" (REP1330-1332).
Detector assembly Ink detection switch
2. The no ink detection sensor and cartridge detection sensor of the detector assembly are each held to the cartridge side plate by one screw. Remove the screws and carry out the replacement.
Fastening screw
3. Assembly is the reverse of dismantling.
CAUTION: Be careful not to over-tighten when refitting the cartridge sensor. If it is over-tightened the detection section of the sensor will not slide. Tightening torque is 29.4 N•cm (3 kg•cm).
Cartridge detection switch Fastening screw
Cartridge frame assembly
CAUTION: Detector assemblies have different cable lengths and connectors depending on which slot they are fitted to. Be careful not to confuse them.
How to replace the Detector Assembly
Model Name: RJ–6000-43/54/62
REP1350
195
How to replace the Y Cable
Model Name: RJ–6000-43
Item
Replacement and Adjustment Procedure
1. Replacement Procedure
Replace the Y Cable Remove the Panel Cover. Remove the Front Cover. Remove the Y Rail Cover. Open the Control Box. Remove the Rear Paper Guide. Disconnect connectors J111 (HEAD1) and J112 (HEAD2) from the Main Board Assembly. « REFERENCE » The flat core will come away at the same time. Be careful not to drop it. 7. Remove the cable keeper from the Head Board Assembly. (2 fastening screws) 8. Disconnect connectors J201 (MAIN1) and J202 (MAIN2) from the Main Board Assembly. 9. Remove 4 hex. nuts holding the tube bracket. 10. Withdraw the Y Cable that passes through the Right X Reinforcement into the Control Box, straighten out the bends and pass it through the hole in the left Flexible Cable Guide Support. « REFERENCE » This work will be easier if you remove the screw holding the ink cartridge base and move the base. 11. Lift the tube bracket up and remove Y Cable together with the N Belt. 12. Assembling is the reverse of the removal procedure. « REFERENCE » The new Y cable has no fold crease. Make a fold crease in the new cable to match the old cable.
Cable keeper (2)
1. 2. 3. 4. 5. 6.
CAUTION:
2. Adjustment
REP1360
Power must be off when connectors are being disconnected or reconnected, otherwise you may be injured or a board may be damaged. The main board assembly will certainly be damaged if power is applied with main board assembly connectors J111 (HEAD) and J112 (HEAD2) and head board connectors J201 (MAIN1) and J202 (MAIN2) inserted with oblique FFP.
Two fastening screws
Y cable
Cable keeper
Hexagonal nut
Fastening screw Tube keeper Tube bracket Cartridge pipe
Junction board assembly Y cable
X reinforcement R Screw
1. When the Y Cable has been laid, first fit the Y Rail Cover only then move the head by hand to confirm does not produce any hindrance, noise or jamming. If there is a fault, adjust by moving the part of the Y Cable on the Head Board Assembly Cable keeper.
How to replace the Y Cable
Model Name: RJ–6000-43
REP1360
196
How to replace the Y Cable Item
Replacement and Adjustment Procedure
1. Replacement Procedure
Replace the Y Cable 1. 2. 3. 4. 5. 6.
7. 8. 9. 10. 11.
12. 13.
Remove the Panel Cover. Remove the Front Cover. Remove the Y Rail Cover. Open the Control Box. Remove the Rear Paper Guide. Disconnect connectors J111 (HEAD1) and J112 (HEAD2) from the Main Board Assembly. « REFERENCE » The flat core will come away at the same time. Be careful not to drop it. Remove the cable keeper from the Head Board Assembly. (2 fastening screws) Disconnect connectors J201 (MAIN1) and J202 (MAIN2) from the Main Board Assembly. Remove the ribbon cable guide clamp parts. Remove 4 hex. nuts holding the tube bracket. Withdraw the Y Cable that passes through the Right X Reinforcement into the Control Box, straighten out the bends and pass it through the hole in the left Flexible Cable Guide Support. « REFERENCE » This work will be easier if you remove the screw holding the ink cartridge base and move the base. Lift the tube bracket up and remove Y Cable together with the N Belt. Assembling is the reverse of the removal procedure. « REFERENCE » The new Y cable has no fold crease. Make a fold crease in the new cable to match the old cable. CAUTION:
2. Adjustment
REP1360-2
Model Name: RJ–6000-54/62
Cable keeper
Cable keeper Hexagonal nut Tube keeper
Clamping part
Ribbon cable guide
X reinforcement R
Junction board assemb
Power must be off when connectors are being disconnected or reconnected, otherwise you may be injured or a board may be damaged. The main board assembly will certainly be damaged if power is applied with main board assembly connectors J111 (HEAD) and J112 (HEAD2) and head board connectors J201 (MAIN1) and J202 (MAIN2) inserted with oblique FFP.
1. When the Y Cable has been laid, first fit the Y Rail Cover only then move the head by hand to confirm does not produce any hindrance, noise or jamming. If there is a fault, adjust by moving the part of the Y Cable on the Head Board Assembly Cable keeper.
How to replace the Y Cable
Y cable
Tube bracket
Model Name: RJ–6000-54/62
Y cable
REP1360-2
197
How to replace the Ink Tubes
Model Name: RJ–6000-43
Item
REP1370
Replacement and Adjustment Procedure
1. Replacement Procedure
Replace the Ink Tubes Carry out Head Cleaning and empty the ink inside the tubes. Remove the Panel Cover. Remove the Front Cover. Remove the Y Rail Cover. Remove the Head Board Assembly Cable keeper and disconnect the Y Cable from the connector. 6. Remove the ten tube guide clamps. 7. Undo the two screws holding the tube keeper. 8. Remove the four joining screws and O-rings on the Flexible Cable Guide. 9. Remove the four joining screws and O-rings below the cursor. 10. Assembling is the reverse of the removal procedure.
Tube fastening screw (small)
1. 2. 3. 4. 5.
CAUTION:
Joining screw (large)
Open the clamp here
Be careful not to lose the O-rings. Initial filling and printing can not be done if the O-rings are missing.
Flexible cable guide
Joining screw
Joining screw
Head side
Cartridge side
Don’t use a tool to tighten the coupling screws but get them as tight as possible with your fingers. If you use a tool, there is a risk of breaking the plastic taps. « REFERENCE » Ink tubes have a tendency to bend. Laying the tubes in the direction of that tendency prevents the tubes from behaving badly and jamming. « REFERENCE » Couplings have a definite orientation. (See diagram below)
Ink tube
CAUTION:
→ Continued on next page (REP1371)
How to replace the Ink Tubes
Model Name: RJ–6000-43
REP1370
198
How to replace the Ink Tubes
Model Name: RJ–6000-54/62
Item
REP1370-2
Replacement and Adjustment Procedure
1. Replacement Procedure
Replace the Ink Tubes
[54 inch]
Carry out Head Cleaning and empty the ink inside the tubes. Remove the Panel Cover. Remove the Front Cover. Remove the Y Rail Cover. Remove the head board assembly cable keeper and disconnect the Y cable from the connector. 6. Remove the ribbon cable guide and tube guide clamps. 7. Undo the two screws holding the tube keeper. 8. Remove the tube bracket cable keeper. 9. Remove the four joining screws and O-rings on the Flexible Cable Guide. 10. Remove the four joining screws and O-rings below the cursor. 11. Assembling is the reverse of the removal procedure.
[62 inch]
1. 2. 3. 4. 5.
CAUTION:
Ink tube
Be careful not to lose the O-rings. Initial filling and printing can not be done if the O-rings are missing.
Ink tube Joining screw (small) Joining screw (small) Joining screw (large) Joining screw (large)
Tube keeper
Ribbon cable guide
Flexible cable guide
Head side
Don’t use a tool to tighten the coupling screws but get them as tight as possible with your fingers. If you use a tool, there is a risk of breaking the plastic taps. « REFERENCE » Ink tubes have a tendency to bend. Laying the tubes in the direction of that tendency prevents the tubes from behaving badly and jamming. « REFERENCE » Couplings have a definite orientation. (See diagram below) Cartridge side
CAUTION:
Tube guide
Clamping parts
Joining screw
Cable keeper
→ Continued on next page
How to replace the Ink Tubes
Model Name: RJ–6000-54/62
REP1370-2
199
How to replace the Ink Tubes
Model Name: RJ–6000-43/54/62
Item 1. Replacement Procedure
REP1371
Replacement and Adjustment Procedure Diagram showing construction of joiners
(Cartridge side) Cartridge pipe Joint nut (large) DE-49778
Ink tube
O-ring (large) DE-49777 Coupling (black) DE-49992
Joint nut (large) DE-49778 O-ring (large) DE-49777 Coupling (white) DE-49993
O-ring (large) DE-49777 Coupling screw (large) DE-49778
Tube fastening O-ring (small) DE-48949 Ink tube
Tube stop screw (small) DE-48950
(Head side)
Head pipe
2. Adjustment and Examination Procedure
1. Carry out the initial filling. CAUTION: CAUTION:
Wait at least 30 minutes after the initial filling before printing. Otherwise the printing quality can not be assured. If possible, ink cartridges used for initial filling should be cartridges that have not been used previously. Since a large amount of ink is required for filling, filling may fail if there is insufficient ink remaining.
2. Carry out a test print. 3. Fit a new Waste Fluid Box. CAUTION:
About 100 cc of waste fluid will be expelled into the Waste Fluid Box from head cleaning and initial filling. Fit a new Waste Fluid Box. The message “Change Tank?:” will appear on the panel display. You should confirm by answering “Yes”.
How to replace the Ink Tubes
Model Name: RJ–6000-43/54/62
REP1371
200
How to replace the Cutter Solenoid Assembly Item
Model Name: RJ–6000-43/54/62
REP1380
Replacement and Adjustment Procedure
1. Replacement Procedure
Replace the Cutter Solenoid Assembly 1. 2. 3. 4. 5. 6. 7.
Remove the Panel Cover. Remove the Front Cover. Remove the Y Rail Cover. Disconnect connector J206 (SOL) from the Head Board Assembly. Remove the Head Cover. Move the Head 20 to 30 cm to the left. Undo the two screws on the left edge of the head and remove the cutter unit. 8. Remove the screw holding the cutter cap. 9. Undo the two screws holding the solenoid to the cutter box and take the solenoid from the box. 10. Assembling is the reverse of the removal procedure. When removing the cutter blade, the head must first be moved to a position over the cutter mat. If the tip of the cutter blade hits against the front paper guide, the tip will be chipped and will no longer be able to cut. « REFERENCE » There are two types of springs inside the cutter unit, the solenoid spring and the cutter spring. Be careful not to lose them when you are dismantling. 1. When the cutter unit is being assembled its position relative to the cutter mat must be adjusted. Refer to Figure A and fasten it in the correct position.
Plate nut Two fastening screws
CAUTION:
Cutter blade Platen
Cutter mat
[Diagram A]
Cutter cap
Solenoid assembly
Cutter solenoid assembly
Cutter spring
Fix so that the front corner of the cutter mat groove and the flat part of the cutter blade are aligned. « REFERENCE » This rib should cover at least half the flat part of the cutter mat. Move the head to make sure that both left and right edges cover at least one-third.
How to replace the Cutter Solenoid Assembly
Two fastening screws
Model Name: RJ–6000-43/54/62
REP1380
201
How to replace the Head and Head Cable Item
Model Name: RJ–6000-43/54/62
REP1390
Replacement and Adjustment Procedure
1. Replacement Procedure
Head, Head Cable Replacement ❈ Do head washing. ❈ If HEAD1 (left) only is to be replaced, change "6 places" to "3 places". 1. 2. 3. 4. 5. 6. 7.
Remove panel cover. Remove front cover. Remove Y rail cover. Remove head cover. Unlock and disconnect FFC entering the head board assembly connectors J207 (HEAD C1) and J208 (HEAD C2) Cut the cable tie holding the head pipes. Undo the tube stop screws holding the head pipes on the damper (6 places) and disconnect the head pipes. « REFERENCE »When the tube stop screws are removed, there will be O-rings on the head pipes. Be careful not to lose them. 8. Remove the damper positioning materials. (1 screw) 9. Disconnect the dampers from the print head. (6 places) CAUTION: The damper will not function if the film part of the damper is gripped strongly and printing may not work. 10. With a small straight-bladed screwdriver remove the compression spring from where it is attached on the aluminum die-cast side of the head fastening material. (2 places) 11. Remove the screw holding the print head together with H spacer. 12. Slide the left print head, Head 1, towards arrow (1) and after disconnecting the insertion section, lift it out. 13. Remove Head 2 in the same manner. « REFERENCE »When print heads and head cables are to be replaced: For dismantling, remove Head 1 (left)then Head 2 (right) For assembly, refit Head 2 (right) then Head 1 (left) Cabling makes it impossible to work in the opposite order.
Insertion section
1
14. Disconnect head cables from the print head connectors.
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How to replace the Head and Head Cable
Model Name: RJ–6000-43/54/62
REP1390
202
How to replace the Head and Head Cable
Model Name: RJ–6000-43/54/62
Item 2. Assembling
REP1391
Replacement and Adjustment Procedure 1. For bending, refer to the head cable that was previously used. Example of head cable bending for Head 1 (left)
CAUTION: The bend on the print head side of the head cable used with Head 1 (left) should be made such that the protrusion from the connector is minimal. Otherwise the range for adjusting head inclination becomes too small and adjustment is impossible. 2. Print the head rank of the print head that is to be used on the head cable. If the previous head rank is inscribed, this should be cancelled with two lines before the print. 3. Assembly is the reverse of dismantling.
Wrong
Correct
CAUTION: The parts inside the print head that are shown in diagram A must not be touched. Otherwise oil and dirt may make it impossible for them to be used properly.
[Diagram A]
Damper connection
Nozzle face
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How to replace the Head and Head Cable
Model Name: RJ–6000-43/54/62
REP1391
203
How to replace the Head and Head Cable Item
Model Name: RJ–6000-43/54/62
REP1392
Replacement and Adjustment Procedure
3. Adjustment and Examination Procedure 1.
« REFERENCE »
If a head has been replaced, the nozzle ejection count value should be reset.
Carry out initial filling with ink. « REFERENCE »
Head washing and initial filling consumes a large quantity of waste liquid. The waste liquid box should be replaced when initial filling is finished.
CAUTION: After initial filling, wait for at least 30 minutes before printing. Otherwise the printing quality cannot be assumed. 2. 3.
Load roll media in the printer. Do a "Nozzle check" to confirm whether there is incomplete filling or abnormal ejection. If there is a fault, try again after "Cleaning". « REFERENCE »
At rare intervals a dirty wiper may cause faulty ejection and the wiper should be rubbed with a wiper cleaning cloth.
4.
Do “Left Tilt” adjustment.
5.
Do “Right Tilt” adjustment.
6.
Do “Repeatability (Normal)” adjustment.
7.
Do “Repeatability (Microdot)” adjustment.
8.
Do "Unidirectional" adjustment.
9.
Do "Unidirectional (Microdot)" adjustment.
10. Do "Test print" to confirm results of adjustments.
How to replace the Head and Head Cable
Model Name: RJ–6000-43/54/62
REP1392
204
How to replace the Edge Sensor Assembly Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1410
Replacement and Adjustment Procedure Edge Sensor Replacement 1. Remove front cover. 2. Remove panel cover. 3. Remove Y rail cover. 4. Remove head board assembly connector J204 (P EDGE). 5. Remove head cover. 6. Remove edge sensor. (1 fastening screw) Use straight blade screwdriver No. 1.
Screw (self-tapping)
Edge sensor a
7. Assembly is the reverse of dismantling. CAUTION: Fastening screws are self-tapping screws. Be careful not to over-tighten. Tightening torque is 29.4 N.cm (3 kg.cm).
How to replace the Edge Sensor Assembly
Model Name: RJ–6000-43/54/62
REP1410
205
How to replace the Head Board Assembly Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1420
Replacement and Adjustment Procedure Replace the Head Board Assembly Screws
1. Remove the Front Cover. 2. Remove the Panel Cover. 3. Remove the Y Rail Cover. 4. Disconnect all connectors from the Head Board. 5. Remove the Head Board. (4 fastening screws) 6. Assembling is the reverse of the removal procedure. Connector J201 (MAIN1) J202 (MAIN2)
CAUTION: Be sure to switch off the power whenever connectors are disconnected or inserted. Incorrect operation will lead to injury and component damage. The main board assembly will certainly be damaged if power is applied with main board assembly connectors J111 (HEAD) and J112 (HEAD2) and head board connectors J201 (MAIN1) and J202 (MAIN2) inserted with oblique FFP.
How to replace the Head Board Assembly
Screws
Model Name: RJ–6000-43/54/62
REP1420
206
How to replace the Dampers Item
Model Name: RJ–6000-43/54/62
REP1430
Replacement and Adjustment Procedure
1. Replacement Procedure
Dampers Replacement 1. 2. 3. 4. 5. 6. 7. 8. 9.
Carry out Head Cleaning. Remove the Panel Cover. Remove the Front Cover. Remove the Y Rail Cover. Remove the Head Cover. Cut the cable tie holding the head pipes. Remove the damper fixer (2 fastening screws). Remove joint screws and move the head pipes up out of the way. Remove the color dampers.
CAUTION:
Head board assembly
Head cable
When removing the color dampers, be careful not to grip the transparent film surface of the damper. Rough handling of the transparent film surface may cause an air leak and prevent printing.
10. Assembling is the reverse of the removal procedure. 2. Adjustment and 1. Carry out initial filling. Examination Procedure CAUTION: Wait at least 30 minutes after the initial filling before printing. Otherwise the printing quality can not be assured.
Damper fixer
Tube fixer
2. Carry out a test print. 3. Fit a new Waste Fluid Box. CAUTION:
About 150 cc of waste fluid will be expelled into the Waste Fluid Box from head cleaning and initial filling. Fit a new Waste Fluid Box. The message “Change Tank?” will appear on the panel display. You should confirm by answering “Yes”.
How to replace the Dampers
Model Name: RJ–6000-43/54/62
REP1430
207
How to replace the Cursor Assembly Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1440
Replacement and Adjustment Procedure Cursor Assembly Replacement 1. 2. 3 4. 5. 6. 7. 8. 9. 10. 11.
Wash the head to remove the ink. Remove the Panel Cover. Remove the Panel Bottom Cover. Remove the Front Cover. Remove the Y Rail Cover. Remove the Right and Left Covers. Remove the Head Cover. Disconnect connectors J204 (P EDGE), J206 (SOL), J207 (HEAD C1), J208 (HEAD C2) from the head board assembly. Cut the cable tie holding the head pipes. Remove tube stop screws and disconnect head pipes from dampers. Remove two screws from each outer side of the upper part of the cursor and separate the cursor unit from the head board unit. Reverse the disconnected head board unit so as to extend the steel bare and place it on top of the X motor side of the flexible cable guide.
CAUTION: Be careful not to damage the T fence when taking out the head board unit. Scarring may cause abnormal print quality. 12. 13. 14. 15. 16.
Loosen the steel belt tension with the Y return pulley. Undo the screws that fasten the belt at both ends of the cursor unit and separate the steel belt. Move the cursor unit between the drive roller on the right and the cap unit. Bend the CR flat spring and remove it. To remove the cursor unit from the Y rail, after undoing one side of the cursor axle E-ring, take out the cursor axle together with both roller bearings. The cursor unit will drop down and can be taken from the Y rail. Be careful not to touch or damage the nozzle face of the head when removing the cursor unit from the Y rail.
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How to replace the Cursor Assembly
Model Name: RJ–6000-43/54/62
REP1440
208
How to replace the Cursor Assembly Item 1. Replacement Procedure
2. Assembling and fitting
Model Name: RJ–6000-43/54/62
REP1441
Replacement and Adjustment Procedure 17. Remove the head sub-plate that is on the cursor roller side. (2 screws) 18. Remove three fastening screws on the print head side and separate the hear unit and cursor assembly. The belt attachment plate will come away at the same time. 1.
2. 3.
4. 5.
6.
7.
1. 3. Adjustment and confirma- 2. tion 3.
Align the cursor assembly with the head unit, bring the head unit in the direction of the arrow (up) and hold it temporarily with three fastening screws. Temporarily attach the head sub-plate. Following the reverse procedure, fit the cursor assembly to the Y rail and continue until just before attaching the head cover. Move the cursor assembly over the right end of platen on the cap side. Place the head height jig under the nozzle face of the print head, press the flat part of the upper edge of the print head and, while the metal part surrounding the nozzles is in close even contact with the head height jig, firmly tighten the screws that had been held temporarily. Withdraw the jig without touching the nozzle face and, using the pressure bracket gap at the back of the printer, firmly fasten the head sub-plate that had been held temporarily. After fitting the Y rail cover, do the initial filling and proceed with item 3. Adjustment and Checking. Fit the remaining covers after adjustment and checking. Execute the "Cap position" adjustment. Execute a "Test print" to see whether any printing adjustments are needed. Depending on the result, carry out any necessary adjustments. Apply the "Margin" adjustment.
How to replace the Cursor Assembly
All screws shown here are temporarily tightened Cursor assembly
M3 × 16 (cap screw)
Belt attachment plate
M4 × 10 (double SEMS)
Head sub-plate M3 × 5 (double SEMS round) Head unit
Press places shown by arrows Fastening screws (3)
Head height jig Right edge platen CAUTION:
As shown below, make sure nozzle face does not touch jig.
Wrong
This will touch nozzle face.
Model Name: RJ–6000-43/54/62
REP1441
209
How to replace the Origin Sensor, Y Encoder Item
Model Name: RJ–6000-43/54/62
REP1450
Replacement and Adjustment Procedure
1. Replacement Procedure
Origin Sensor and Y Encoder Replacement 1. 2. 3. 4. 5.
Remove panel cover. Remove front cover. Remove Y rail cover. Disconnect all connectors plugged into the head board. Remove head board from the H board mounting plate. (4 screws) 6. Remove Y cable together with the cable keeper. 7. Remove tube guide keeper. (2 screws) 8. Remove steel belt. (2 screws) 9. Remove pipe fittings with head pipes still connected. (2 screws) 10. Remove two screws holding the H board mounting plate. 11. Remove origin sensor or Y encoder from the H board mounting plate. (2 screws each) 12. Assembly is the reverse of dismantling.
Origin sensor fitting direction
Cable from origin sensor board in on the cap side
Sensor
Cable
Y encoder and encoder cable fitting direction
CAUTION: Encoder cable connection errors will damage the encoder.
2. Adjustment
1. Execute the "Cap position" adjustment.
Connector mark to left as seen from front of printer
How to replace the Origin Sensor, Y Encoder
Encoder terminal comes to H board mounting plate attachment section.
Model Name: RJ–6000-43/54/62
REP1450
210
How to replace the Junction Board Assembly, Ink ID Cable Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1470
Replacement and Adjustment Procedure Junction Board Assembly Ink ID Cable Replacement
Junction cable connection J109 (INK ID) behind here
1. Remove the Front Cover. 2. Remove the Panel Cover. 3. Remove the Y Rail Cover. 4. Remove the Rear Paper Guide. 5. Open the Control Box. 6. Disconnect junction cable connector J109 (INK ID). 7. Disconnect all junction board assembly connectors. 8. Remove the junction board assembly. (4 fastening screws) 9. Assembly is the reverse of the removal procedure.
Detector assembly connector
CAUTION: Power must be off when connectors are being disconnected or reconnected, otherwise you may be injured or a board may be damaged. The main board assembly will certainly be damaged if power is applied with main board assembly connectors J111 (HEAD) and J112 (HEAD2) and head board connectors J201 (MAIN1) and J202 (MAIN2) inserted with oblique FFP.
How to replace the Junction Board Assembly, Ink ID Cable
Four fastening screws Junction cable connector J401 Ink ID sensor connector
Junction cable (FFP)
Model Name: RJ–6000-43/54/62
REP1470
211
How to Adjust the Platen Height Item 1. Adjustment and Inspection Procedure
Model Name: RJ–6000-43/54/62
REP1520
Replacement and Adjustment Procedure Platen Height Adjustment 1. Adjust using rail height jig (JD-30395). Mount the rail height jig on a standard base and set the dial gauge to "0" (2.00 mm).
Standard value : 0 (2.00 mm) Rail height jig
Standard base
Mount the rail height gauge over the ribs at both ends of the platen, loosen the platen retaining screws and adjust the platen up and down until the dial gauge reads 2.10 to 2.20 mm. Standard value 2.10 to 2.20 mm by dial gauge
Measuring position (rib)
Slide
Platen
Adjusting screw
How to Adjust the Platen Height
Model Name: RJ–6000-43/54/62
REP1520
212
How to replace the Tube Guide Assembly Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1540
Replacement and Adjustment Procedure Tube Guide Assembly Replacement 1. Disconnect all connectors from head board. 2. Remove head board. (4 screws) 3. Remove tube guide keeper. (2 screws) 4. Remove two tube guide fastening screws. 5. Undo all parts clamping tube guide ink tubes and steel bares and remove the tube guide. 6. Assembling is the reverse of the removal procedure.
Hexagonal nut
Cable keeper Tube keeper
Screw Tube bracket
Cartridge pipe
Tube guide assembly Steel bare
Ink tube
Steel bare Tube guide assembly
How to replace the Tube Guide Assembly
Model Name: RJ–6000-43/54/62
REP1540
213
How to replace the Tube Guide Assembly Item
Model Name: RJ–6000-54/62
REP1540-2
Replacement and Adjustment Procedure Tube Guide Assembly Replacement 1. Remove panel cover, IC slot cover and Y rail cover 2. Remove H mounting plate cable keeper. 3. Remove all ribbon cable guide clamping parts. 4. Remove the cable keeper on the tube keeper and remove the steel bare. 5. Remove all tube guide clamping parts. 6. Remove tube keeper. 7. Undo tube bracket nut. 8. Lift the tube bracket gently and remove the tube guide assembly. 9. Assembling is the reverse of the removal procedure.
Cable keeper
Tube keeper Tube bracket
Ribbon cable guide
Clamping parts
Tube guide
How to replace the Tube Guide Assembly
Model Name: RJ–6000-54/62
REP1540-2
214
How to Adjust Steel Belt Tension
Model Name: RJ–6000-43/54/62
Item
REP1550
Replacement and Adjustment Procedure CAUTION:
CAUTION:
Steel belt are highly susceptible to breakage and end damage and must be handled carefully. Be careful not to cut your hands when handling the steel belt.
Adjusting screws
Steel Belt Tension Adjustment Steel belt 1. Adjustment and Verification
1. Set the steel belt in the middle of the return pulley and motor pulley. (Center of Y rail) 2. While moving the cursor left and right, turn the return pulley adjusting screw until the steel belt does not tend to come off the pulley or move across the pulley. 3. When the belt adjustment is completed, use a belt tensioning jig to adjust the tension. Move the cursor to the capping position and measure the deflection of the belt at the center of the Y rail. Specification values:
Belt tension attachment JD-42050
0.98 N (100 g ± 20 g)
4. Finally, move the cursor left and right to check for belt skew.
How to Adjust Steel Belt Tension
Model Name: RJ–6000-43/54/62
REP1550
215
How to Adjust X Speed Reduction Belt Tension Item
Model Name: RJ–6000-43/54/62
REP1560
Replacement and Adjustment Procedure CAUTION: When the Speed Reduction Belt has been replaced, apply grease to the belt evenly. (Silicone Grease G501)
X Speed Reduction Belt Tension Adjustment 1. Adjustment and Verification
1. Hook a 5 kgf Bar Tension Gauge to the X motor mounting plate, tension the belt and fasten the mounting plate. Specification value: 41.16 N ± 1.96 N (4.2 kg ± 0.2 kg)
41.16 N ± 1.96 N (4.2 kg ± 0.2 kg)
How to Adjust X Speed Reduction Belt Tension
Model Name: RJ–6000-43/54/62
REP1560
216
How to Adjust the Print Head Item 1. Adjustment and Verification
Model Name: RJ–6000-43/54/62
REP1570
Replacement and Adjustment Procedure CAUTION:
Avoid touching, knocking or rubbing the nozzle face of the Print Head Assembly.
CAUTION:
Each Print Head Assembly has a “rank” that has a major effect on the ejection of ink. Entering a wrong rank will adversely affect the life of the head and the emission of inks. “Rank” is inscribed on the print head assembly (see diagram on right). The value to be input is a 5-digit number.
1 2 3 4 5
Print Head Adjustment When the Print Head and the Head Cable are removed, make the following adjustments in Diagnostic Mode. “Capping Position Adjustment” “Head Rank Input” (Initial filling function is available.) “Head Nozzle Verification” “Left Head Tilt Verification” “Right Head Tilt Verification” “Repeatability Printing Positioning”, “Repeatability Printing Positioning (Microdot)” “Unidirectional”, “Unidirectional (Microdot)’ “Margin”
Head rank (5-digit)
1. Run Diagnostic Mode. 2. Lower the Pressure Lever and select “Adjustment”. 3. After initialization, load media on the printer. ❈ If the Print Head is not replaced or removed, go to Step 7.
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How to Adjust the Print Head
Model Name: RJ–6000-43/54/62
REP1570
217
How to Adjust the Print Head Item
REP1571
Model Name: RJ–6000-43/54/62
Replacement and Adjustment Procedure
1. Adjustment and 4. Verification 5.
Execute "Capping position adjustment". Apply "Head rank entry". Initial filling can now be done. 6. Enter Head 1 rank. If Head 1 has not been replaced, rank will be recorded as is. 7. Execute "Ink filling". After ink filling, return to the previous level. 8. Mount media. 9. Execute "Head nozzle check". Check whether ejection is normal from all nozzles and proceed to the next item. 10. Execute “Left Head Tilt”. Adjust with head adjustment material A so that printing with all Head 1 colors forms a straight line. 11. Loosen the screw holding Head 1 and move the head adjustment material A towards (b) if the offset rises to the right, or towards (a) if the offset rises to the left. After gently pressing with a straight-bladed watchmaker's screwdriver or similar in the same direction as the compression spring holding the print head, tighten the screw. (One click changes head adjustment place A by about 0.005 mm)
[Fig. 1]
Here is lined up. 2
1 2 1
3
Test pattern 1 3 1
2
3 2 1 Media eject direction
[Fig. 2]
In this case, adjust towards (a). In this case, adjust towards (b).
[Fig. 3]
Head adjustment plate A
« REFERENCE » Sometimes simply moving the head adjustment material does not alter the inclination.) Press gently 12. Execute “Left Tilt”. Repeat steps 10 and 11 until the test pattern is properly aligned. 13. When the inclination adjustment is finished, proceed to the next item.
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How to Adjust the Print Head
(b)
(a)
Model Name: RJ–6000-43/54/62
REP1571
218
How to Adjust the Print Head Item
REP1572
Model Name: RJ–6000-43/54/62
Replacement and Adjustment Procedure
1. Adjustment and 14. Execute “Right Head Tilt”. Verification With Head 1 as a standard, adjust the inclination and depth of Head 2 with head adjustment material A (mainly for inclination) and head adjustment material B (mainly for depth) so that the printed band is a straight line.
[Display when looking at the print head from above] HEAD1
HEAD2
(K) (C) (G)
(M) (Y) (O)
1 15. Loosen the screw holding Head 2 and, if the parts printed by Head 2 (4 to 6) rise to the right relative to the parts printed by Head 1 (1 to 3), move the head adjustment material towards (b), or towards (a) if the offset rises to the left. Also, if the offset is to the front or back, move the head adjustment material towards (c) or (d). After gently pressing with a straight-bladed watchmaker's screwdriver or similar in the same direction as the compression spring holding the print head, tighten the screw.
2
3
4
5
6
Test pattern 5 2 5
3
4 6 1
3
6 4 1 Media eject direction
d
d 16. Execute “Right Head Tilt”. Repeat steps 14 and 15 until the test pattern is properly aligned. c c 17. When the right head tilt is properly adjusted, proceed to the next item. Fastening screw
Press gently b
a
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How to Adjust the Print Head
Model Name: RJ–6000-43/54/62
REP1572
219
How to Adjust the Print Head Item 1. Adjustment and Verification
Model Name: RJ–6000-43/54/62
REP1573
Replacement and Adjustment Procedure 18. Execute "Repeatability" This makes three 1-pass bi-directional scans and compensates for the offset of the second scan (CCW printing) relative to the first and third scans (CW printing).
Media eject direction Third line
19. Check the printing, first for black then for color, and record a positive increment if the second scan (CCW printing) is offset towards the cap side, or a negative decrement for the opposite direction. (Repeat the printing after the registration.) Repeat until both directions are aligned.
20. When repeatability printing position alignment has been achieved, proceed with the “Repeatability (Microdot)” adjustment in the same manner.
Second line First line
Plus
Minus
21. Execute "Unidirectional". This corrects the initial printing position (5 mm from media edge) and compensates for the position of Head 2 relative to Head 1 (head pitch).
22. With a steel ruler, measure from the edge of the media to the position of the black printing and enter the measured value.
Distance to edge of media (5 mm)
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How to Adjust the Print Head
Model Name: RJ–6000-43/54/62
REP1573
220
How to Adjust the Print Head Item 1. Adjustment and Verification
Model Name: RJ–6000-43/54/62
REP1574
Replacement and Adjustment Procedure 23. Next, check the printing and record a positive increment if Head 2 is to be moved towards the cap side relative to Head 1, or a negative decrement for the opposite direction. Repeat items 20 to 23 until the starting position and the printing positions of Head 1 and Head 2 are aligned.
Pitch between heads
24. When "Unidirectional" is finished, execute the "Unidirectional (Microdot)" adjustment in the same manner.
25. Execute "Margin". This corrects the printer's media detection position and the actual printing position.
26. Use a steel ruler and a loupe to measure from the edge of the media to the printing position and make the correction by entering the actual measured value.
Bottom distance (20 mm) Left side margin (5 mm)
Right side margin (5 mm) Top distance (25 mm)
27. Complete the adjustments by switching off the power.
How to Adjust the Print Head
Model Name: RJ–6000-43/54/62
REP1574
221
How to Capture and Install Backup Parameters Item
Model Name: RJ–6000-43/54/62
REP1590
Replacement and Adjustment Procedure CAUTION: Failure to switch off the power before mounting and unmounting flash memory card may cause damage to the Main Board and make it impossible to install data properly.
1. Capture Backup Parameters
1. Switch off power to the printer. 2. Mount a backup-only flash memory card in the slot at the back of the printer. 3. Turn on the power. All LEDs light up instantly and “PLOTTER” → CARD” appears in the printer’s LCD display unit. 4. When “ENTER” is pressed, “P → C Started” appears in the printer’s LCD display unit and parameters start to be absorbed. 5. When parameters have been completely absorbed, “P → C Completed” appears in the printer’s LCD display unit to indicate that the comparison of absorbed parameters has ended normally. 6. Switch off and remove the flash memory.
2. Install
1. Switch off power to the printer. 2. Mount a backup-only flash memory card in the same slot at the back of the printer. 3. Turn on the power. All LEDs light up instantly and “PLOTTER” → CARD” appears in the printer’s LCD display unit. “Menu Up” or “Menu Down” will change this to “CARD → PLOTTER”. 4. When “ENTER” is pressed, “C → P Started” appears in the printer’s LCD display unit and parameters start to be installed. 5. When parameters have been completely installed, “C → P Completed” appears in the printer’s LCD display unit to indicate that the comparison of installed parameters has ended normally. 6. Switch off and remove the flash memory card.
3. Verify
1. Switch on power to the printer and verify that it is working normally.
How to Capture and Install Backup Parameters
Model Name: RJ–6000-43/54/62
REP1590
222
How to Install a Program (Software Upgrade)
Model Name: RJ–6000-43/54/62
Item
Replacement and Adjustment Procedure CAUTION:
1. Install
REP1600
Failure to switch off the power before mounting and unmounting flash memory may cause damage to the Main Board and make it impossible to install data properly.
1. Switch off power to the printer. 2. Mount the latest program flash memory card in the slot at the back of the printer. 3. Switch on the power. 4. The following message will appear in the liquid crystal display: Erase Copy Compare End The buzzer will sound. (It will end after about 60 seconds) 5. Switch off power to the printer. 6. Remove the flash memory card.
2. Verify
1. Switch on power to the printer and verify from the initialization and panel display that the version has been upgraded.
REFERENCE:
◆ The following flash memory card is used for program installation: RJ-6000 Vx.xx
How to Install a Program (Software Upgrade)
4 MB
Model Name: RJ–6000-43/54/62
REP1600
223
Head Cleaning Procedure 1 CAUTION 1:
When to Clean the Head
“Head Wash” must be carried out whenever this printer is moved by truck or when the parts shown below are replaced. When this operation is performed, there is a risk that the inks remaining in the head and ink tubes may be spilt and soil the printer. < Replacement Parts > Head, Damper, Cursor Assembly, Cartridge Frame Assembly, Ink Tubes CAUTION 2:
Head Cleaning Jig
When you are using the Head Cleaning Jig, the 100 cc jig bottle should contain at least 50 cc of cleaning fluid and its cap should be loosened. If the cap of the jig bottle is tightly closed, the ink will flow back into the bottle. Also, when you have finished using the Head Cleaning Jig, return the cleaning fluid from the 100 cc bottle to the 500 cc cleaning fluid bottle (JD-42054). CAUTION 3:
What to do After the Initial Filling
Wait for at least 30 minutes after the initial filling before you use the printer for printing. Otherwise picture quality can not be assured. ★ Head Cleaning is a self-diagnostic function not available to the user.
« REFERENCE »
Head washing includes all six colors at the same time. Therefore, you should prepare six sets of head washing jigs. ❈ Single color or separate head washing is not possible.
Model Name: RJ–6000-43/54/62
REP1620
Panel diagnostic functions (when implemented from panel only) 1. To start panel diagnosis, switch on while pressing [Cleaning], [Menu Display] and [Shift] at the same time. 2. Select "Adjustment" menu → "Head Wash" self-diagnosis. 3. Rm All Cartridge When this display appears, take out the specified cartridge. (Alternatively, the ink cartridges may be removed beforehand.) 4. Set Wash Jig When this display appears, mount the cleaning jig. 5. Ink Absorb When this display appears, cleaning fluid is being sucked from within the head and tubes. 6. Rm Wash Jig When this display appears, remove the cleaning jig. 7. Washing When this display appears, cleaning fluid remaining inside the head and tubes is being ejected. 8. AJST: Home When this display appears, it is the end.
Head Cleaning Procedure 1
Model Name: RJ–6000-43/54/62
REP1620
224
How to Clean the Head Nozzle Face
Model Name: RJ–6000-43/54/62
REP1660
Model Name: RJ–6000-43/54/62
REP1660
If the nozzles are clogged by paper dust or foreign matter clinging to the Head Nozzle Face, use the following procedure to remove it. CAUTION: Be careful not to touch the nozzle face directly with your fingers otherwise normal ejection may not be possible. 1. Turn off the Power Switch and return the Head to the home position. (The Power Cable may remain connected) 2. Open the front cover and remove "Panel bottom cover" and "Panel bottom cover support" 3. Move the head to the place where the "Panel bottom cover" was removed. 4. Soak a lint-free cloth in water or distiled water and gently wipe the Head Nozzle Face. (Lint-free cloth is closely woven from extremely fine threads and has no nap and produces no dust.) CAUTION: Don’t wipe with fluffy cloth or tissue paper as these tend to make the clogging worse. CAUTION: Be careful not to rub the nozzle face too hard. 5. Move the head to the maintenance assembly. 6. Refit the "Panel bottom cover" and "Panel bottom cover support" 7. Turn on the Power Switch and print out a diagnostic pattern. If there are no dots missing from the G-line step pattern, the task is completed. If some dots are missing, repeat Steps 1 to 7.
How to Clean the Head Nozzle Face
225
How to replace Speed Reduction Pulley Assembly Item
Model Name: RJ–6000-43/54/62
REP1670
Replacement and Adjustment Procedure
1. Replacement Procedure
Speed Reduction Pulley Replacement Remove the left cover. Remove the X motor cover. Loosen the four screws on the X motor mounting plate and relieve the belt tension. 4. Loosen the bearing stopper screw and remove it. 5. Remove the speed reduction pulley support and bearing. 6. Loosen the two coupling screws. 7. Loosen the stopper screw. 8. Remove the X speed reduction belt from the speed reduction pulley. 9. Withdraw the speed reduction pulley assembly towards the right side. 10. Assembly is the reverse of dismantling.
Bearing stopper
Bearing
1. 2. 3.
Speed reduction pulley assembly
Speed reduction pulley support
X motor mounting plate
Stopper
2. Adjustment and Inspection Procedure
1.
Coupling
Adjust the X speed reduction belt tension.
Speed reduction pulley assembly
How to replace Speed Reduction Pulley Assembly
Model Name: RJ–6000-43/54/62
REP1670
226
How to replace Grid Roller Assembly Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1690
Replacement and Adjustment Procedure Grid Roller Assembly Replacement 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Remove left cover. Remove front paper guide. Remove rear paper guide. Remove X motor cover. Remove right and left side caps. Remove speed reduction pulley assembly. Remove platen mounting plate (with platen attached). Raise pressure lever. Remove all bearing box screws. Move all bearing boxes to a position where the grid roller can be taken out upwards. CAUTION:
In order to install bearing boxes and adjustment spacers in the positions prior to replacement, check their distribution. Take care not to lose any adjustment spacers.
Platen mounting plate
Grid roller assembly Bearing keeper
Coupling Bearing Box
11. Remove the bearing keepers from both sides of the grid roller to be replaced. 12. Loosen the coupling screws, slide the bearing boxes to the side and take out the grid roller assembly. 13. Assembly is the reverse of dismantling. CAUTION:
• Install bearing boxes and spacers in the same positions as before the replacement. • Install bearing boxes by pushing them far back and moving them to the left. • Apply lock-tight to the screw threads when installing bearing boxes. • Be careful not to damage the grid roller.
1. Adjustment and 1. Adjust the platen height. Inspection 2. Adjust X speed reduction belt tension. Procedure
How to replace Grid Roller Assembly
[43 inch]
[54/62 inch]
Adjusting spacer
Model Name: RJ–6000-43/54/62
REP1690
227
How to replace F Absorbent Assembly Item 1. Replacement Procedure
Model Name: RJ–6000-43/54/62
REP1700
Replacement and Adjustment Procedure F Absorbent Assembly Replacement 1. Remove the absorbent material from the F box. 2. Insert the absorbent material assembly in the F box.
How to replace F Absorbent Assembly
F box
Absorbent material
Model Name: RJ–6000-43/54/62
REP1700
228
How to replace Waste Liquid Tank Assembly Item 1. Replacement Procedure
Model Name: RJ–6000-54/62
REP1710
Replacement and Adjustment Procedure Waste Liquid Tank Assembly Replacement 1. Remote X motor cover. 2. Take out the waste liquid tube from the left waste liquid bottle.
Waste fluid bottle mounting plate
Waste fluid tube
CAUTION: Be careful not to scatter the ink. 3. Remove the left waste liquid bottle mounting plate. 4. Undo the waste liquid bottle cap and remove the left waste liquid bottle. 5. Assembly is the reverse of dismantling.
Waste fluid bottle L
How to replace Waste Liquid Tank Assembly
Model Name: RJ–6000-54/62
REP1710
229
RJ-6000-43 Fundamental Knowledge
Model Name: RJ–6000-43
GID0000
Fundamental Knowledge
RJ-6000-43 Fundamental Knowledge
Basic Specifications
GID1000
System Block Diagram
GID3000
Operating Sequence • Power On Sequence • Power Off Sequence • Media Detection Sequence • Normal Standby Sequence • Encoder Disconnected Check Sequence • Origin Detection Sequence • Media Cutting Sequence • Printing Sequence (Including Flushing)
GID4010 GID4020 GID4030 GID4040 GID4050 GID4060 GID4070 GID4080
Model Name: RJ–6000-43
GID0000
230
RJ-6000-54 Fundamental Knowledge
Model Name: RJ–6000-54
GID0000-2
Fundamental Knowledge
RJ-6000-54 Fundamental Knowledge
Basic Specifications
GID1000-2
System Block Diagram
GID3000
Operating Sequence • Power On Sequence • Power Off Sequence • Media Detection Sequence • Normal Standby Sequence • Encoder Disconnected Check Sequence • Origin Detection Sequence • Media Cutting Sequence • Printing Sequence (Including Flushing)
GID4010 GID4020 GID4030 GID4040 GID4050 GID4060 GID4070 GID4080
Model Name: RJ–6000-54
GID0000-2
231
RJ-6000-62 Fundamental Knowledge
Model Name: RJ–6000-62
GID0000-3
Fundamental Knowledge
RJ-6000-62 Fundamental Knowledge
Basic Specifications
GID1000-3
System Block Diagram
GID3000
Operating Sequence • Power On Sequence • Power Off Sequence • Media Detection Sequence • Normal Standby Sequence • Encoder Disconnected Check Sequence • Origin Detection Sequence • Media Cutting Sequence • Printing Sequence (Including Flushing)
GID4010 GID4020 GID4030 GID4040 GID4050 GID4060 GID4070 GID4080
Model Name: RJ–6000-62
GID0000-3
232
RJ-6000-43 Basic Specifications System
Model Name: RJ–6000-43
Printing System
43 inch On-demand piezo driving system (Large capacity, 6-color, independently removable ink cartridges: 220 cc ± 5 cc) (Dying ink and pigment ink are changeable)
Printing Direction
Shortest distance printing (bidirectional or unidirectional)
Resolution
360 dpi x 360 dpi
Media Transport
Multi-point pressure grid roller system
Media Supply and Eject
Cut Media: Front supply/front eject
CPU Input Buffer
GID1000
43 inch
System Area Available for Printing (Margins) Standard: Cut media Roll media Compatible: Cut media Roll media
Front 25mm 25mm 25mm 25mm
Media Holding System
Pressure roller lowered by manually operated lever
64 bit RISC CPU
Media Cutting System
Transverse auto-cut system
Standard: 8 MB (main) + 4 MB (plain) Extended: 16 MB, 32 MB Expansion slots: 2 slots (16 MB installed in one slot as standard) Maximum: 72 MB (main) + 1 MB (plain)
Ink Cartridges
Black, cyan, magenta, light cyan, light magenta: each 220 cc ± 5 cc Black, cyan, magenta and (light cyan, light magenta) or (orange, green): each 220 cc ±5 cc
Commands
Printer commands: MH-GL, MH-GL/2, (MH-RTL), RTL-PASS
Interfaces
Linear Precision
The larger of ±0.1% of movement distance or ±0.5 mm Media: Thick coated paper (roll media) Working temperature: 20°C, Humidity: 60%, Printing mode: High quality/720 dpi
Angular Precision
Media Types
720 dpi x 720 dpi
1440 dpi x 720 dpi
Roll Media: Rear supply/front eject
Within ±0.5 mm/500.0 mm Media: Thick coated paper (roll media) Working temperature: 20°C, Humidity: 60%, Printing mode: High quality/720 dpi High quality paper, coated paper, thick coated paper, art paper, glossy paper, glossy photographic paper, glossy film, Yupo film, Yupo tac film, cloth, fire-resistant cloth, glossy PVC tac film (Media other than the above and new media are based on OEM assessment.)
Roll Media Tube Diameter
Standard 2-inch
Option: 3-inch
Maximum Media Width
1089.6 mm (42.9 inch)
Media Sizes
1069.6 mm (42.1 inch)
Maximum Roll Media Length
50 m (maximum size roll that can be mounted)
Maximum Cutting Media Length
1300 mm Media longer than this can be loaded but media size cannot be detected and it is handled as roll media.
RJ-6000-43 Basic Specifications
Dye ink Pigment ink
Back 20mm 20mm 20mm 20mm
Right 10mm 10mm 5mm 5mm
Left 10mm ❉ Printing quality is assured within standard margins 10mm 5mm ❉ If media wider than 1361.6 mm is used, the left and right 5mm margins will be different from those shown on the left.
Conforms to JIS1, JIS2 (1990 edition stroke font built-in) (Font has some independent codes unspecified by JIS)
Kanji Standard Option
Bidirectional Centronics: IEEE 1284 (compatible, nibble, ECP modes) Ethernet: WindowsNT, Windows95, TCP/IP, NetWare, EtherTalk support
Head Life Environmental Conditions
Operating environment
Temperature: 10°C to 35°C, humidity 20% to 80% (no condensation)
Rate of change
Temperature: 2°C/h, Humidity: 5%/h
Storage environment
Temperature: -10°C to 60°C, humidity 20% to 90% (no condensation)
Power Supply
(Voltage)
AC100 ~ 120 V ±10%, AC200 ~ 240 V ±10% Auto Change
Power Supply
(Frequency)
50 Hz ±1 Hz / 60 Hz ±1 Hz Auto Change
Power Consumption
Standby
60 W or less
Printing
75 W or less
Cleaning
75 W or less
Height
1264 mm
Width
1656 mm
Depth
580 mm
Body
49.0 kg (480.2 N)
Legs
15.5 kg (151.9 N)
External Dimensions
Weight
Model Name: RJ–6000-43
GID1000
233
RJ-6000-54 Basic Specifications System Printing System
54 inch On-demand piezo driving system (Large capacity, 6-color, independently removable ink cartridges: 220 cc ± 5 cc) (Dying ink and pigment ink are changeable) (For domestic is dying ink only)
Printing Direction
Shortest distance printing (bidirectional or unidirectional)
Resolution
360 dpi x 360 dpi
Media Transport
Multi-point pressure grid roller system
Media Supply and Eject
Cut Media: Front supply/front eject
CPU Input Buffer
Front 25mm 25mm 25mm 25mm
Media Holding System
Pressure roller lowered by manually operated lever
64 bit RISC CPU
Media Cutting System
Transverse auto-cut system
Standard: 8 MB (main) + 4 MB (plain) Extended: 16 MB, 32 MB Expansion slots: 2 slots (32 MB installed in one slot as standard) Maximum: 72 MB (main) + 1 MB (plain)
Ink Cartridges
Black, cyan, magenta, light cyan, light magenta: each 220 cc ± 5 cc Black, cyan, magenta and (light cyan, light magenta) or (orange, green): each 220 cc ±5 cc
720 dpi x 720 dpi
1440 dpi x 720 dpi
Roll Media: Rear supply/front eject
Printer commands: MH-GL, MH-GL/2, (MH-RTL), RTL-PASS
Linear Precision
The larger of ±0.1% of movement distance or ±0.5 mm Media: Thick coated paper (roll media) Working temperature: 20°C, Humidity: 60%, Printing mode: High quality/720 dpi
Media Types
54 inch
System Area Available for Printing (Margins) Standard: Cut media Roll media Compatible: Cut media Roll media
Commands
Angular Precision
GID1000-2
Model Name: RJ–6000-54
Within ±0.5 mm/500.0 mm Media: Thick coated paper (roll media) Working temperature: 20°C, Humidity: 60%, Printing mode: High quality/720 dpi High quality paper, coated paper, thick coated paper, art paper, glossy paper, glossy photographic paper, glossy film, Yupo film, Yupo tac film, cloth, fire-resistant cloth, glossy PVC tac film (Media other than the above and new media are based on OEM assessment.)
Roll Media Tube Diameter
Standard 2-inch Option: 3-inch
(For domestic: Standard 3-inch Option: 2-inch)
Maximum Media Width
1371.6 mm (54 inch)
Media Sizes
1351.6 mm (53.2 inch)
Maximum Roll Media Length
50 m (maximum size roll that can be mounted)
Maximum Cutting Media Length
1300 mm Media longer than this can be loaded but media size cannot be detected and it is handled as roll media.
RJ-6000-54 Basic Specifications
Dye ink Pigment ink
Right 10mm 10mm 5mm 5mm
Left 10mm ❉ Printing quality is assured within standard margins 10mm 5mm ❉ If media wider than 1361.6 mm is used, the left and right 5mm margins will be different from those shown on the left.
Conforms to JIS1, JIS2 (1990 edition stroke font built-in) (Font has some independent codes unspecified by JIS)
Kanji Interfaces
Back 20mm 20mm 20mm 20mm
Standard Option
Bidirectional Centronics: IEEE 1284 (compatible, nibble, ECP modes) Ethernet: WindowsNT, Windows95, TCP/IP, NetWare, EtherTalk support
Head Life Environmental Conditions
Operating environment
Temperature: 10°C to 35°C, humidity 20% to 80% (no condensation)
Rate of change
Temperature: 2°C/h, Humidity: 5%/h
Storage environment
Temperature: -10°C to 60°C, humidity 20% to 90% (no condensation)
Power Supply
(Voltage)
AC100 ~ 120 V ±10%, AC200 ~ 240 V ±10%
Power Supply
(Frequency)
50 Hz ±1 Hz / 60 Hz ±1 Hz
Power Consumption
Standby
60 W or less
Printing
90 W or less
Cleaning
75 W or less
Height
1149 mm
Width
2215 mm
Depth
650 mm (680 mm)
Body
78 kg (764.4 N)
Legs
17 kg (166.6 N)
External Dimensions
Weight
Auto Change
Auto Change
Model Name: RJ–6000-54
GID1000-2
234
RJ-6000-62 Basic Specifications System
GID1000-3
Model Name: RJ–6000-62
Printing System
62 inch On-demand piezo driving system (Large capacity, 6-color, independently removable ink cartridges: 220 cc ± 5 cc) (Dying ink and pigment ink are changeable) (For domestic is dying ink only)
Printing Direction
Shortest distance printing (bidirectional or unidirectional)
Resolution
360 dpi x 360 dpi
Media Transport
Multi-point pressure grid roller system
Media Supply and Eject
Cut Media: Front supply/front eject
CPU Input Buffer
62 inch
System Area Available for Printing (Margins) Standard: Cut media Roll media Compatible: Cut media Roll media
Front 25mm 25mm 25mm 25mm
Media Holding System
Pressure roller lowered by manually operated lever
64 bit RISC CPU
Media Cutting System
Transverse auto-cut system
Standard: 8 MB (main) + 4 MB (plain) Extended: 16 MB, 32 MB Expansion slots: 2 slots (32 MB installed in one slot as standard) Maximum: 72 MB (main) + 8 MB (plain)
Ink Cartridges
Black, cyan, magenta, light cyan, light magenta: each 220 cc ± 5 cc Black, cyan, magenta and (light cyan, light magenta) or (orange, green): each 220 cc ±5 cc
Commands
Printer commands: MH-GL, MH-GL/2, (MH-RTL), RTL-PASS
Interfaces
Linear Precision
The larger of ±0.1% of movement distance or ±0.5 mm Media: Thick coated paper (roll media) Working temperature: 20°C, Humidity: 60%, Printing mode: High quality/720 dpi
Angular Precision
Media Types
720 dpi x 720 dpi
1440 dpi x 720 dpi
Roll Media: Rear supply/front eject
Within ±0.5 mm/500.0 mm Media: Thick coated paper (roll media) Working temperature: 20°C, Humidity: 60%, Printing mode: High quality/720 dpi High quality paper, coated paper, thick coated paper, art paper, glossy paper, glossy photographic paper, glossy film, Yupo film, Yupo tac film, cloth, fire-resistant cloth, glossy PVC tac film (Media other than the above and new media are based on OEM assessment.)
Roll Media Tube Diameter
Standard 2-inch Option: 3-inch
(For domestic: Standard 3-inch Option: 2-inch)
Maximum Media Width
1574.8 mm (62 inch)
Media Sizes
1554.8 mm (61.2 inch)
Maximum Roll Media Length
50 m (maximum size roll that can be mounted)
Maximum Cutting Media Length
1300 mm Media longer than this can be loaded but media size cannot be detected and it is handled as roll media.
RJ-6000-62 Basic Specifications
Dye ink Pigment ink
Back 20mm 20mm 20mm 20mm
Right 10mm 10mm 5mm 5mm
Left 10mm ❉ Printing quality is assured within standard margins 10mm 5mm ❉ If media wider than 1361.6 mm is used, the left and right 5mm margins will be different from those shown on the left.
Conforms to JIS1, JIS2 (1990 edition stroke font built-in) (Font has some independent codes unspecified by JIS)
Kanji Standard Option
Bidirectional Centronics: IEEE 1284 (compatible, nibble, ECP modes) Ethernet: WindowsNT, Windows95, TCP/IP, NetWare, EtherTalk support
Head Life Environmental Conditions
Operating environment
Temperature: 10°C to 35°C, humidity 20% to 80% (no condensation)
Rate of change
Temperature: 2°C/h, Humidity: 5%/h
Storage environment
Temperature: -10°C to 60°C, humidity 20% to 90% (no condensation)
Power Supply
(Voltage)
AC100 ~ 120 V ±10%, AC200 ~ 240 V ±10%
Power Supply
(Frequency)
50 Hz ±1 Hz / 60 Hz ±1 Hz
Power Consumption
Standby
60 W or less
Printing
110 W or less
Cleaning
75 W or less
Height
1163.5 mm
Width
2350 mm
Depth
650 mm (680 mm)
Body
85 kg (833 N)
Legs
17.5 kg (171.5 N)
External Dimensions
Weight
Auto Change
Auto Change
Model Name: RJ–6000-62
GID1000-3
235
Names of Parts
Model Name: RJ–6000-43/54/62
GID1100
1. Exterior parts of the Main Unit
Rear Paper Guide Left Cover
Cartridge Cover
Front Cover Y Rail Cover
Operating Panel
Right Cover
Scroller Pressure Lever
Pressure Lever Knob Front Paper Guide
Control Box Scroller Adjusting Screw Ink Cartridge Slots (6 slots)
Waste Fluid Box
Front View
Names of Parts
Rear View
Model Name: RJ–6000-43/54/62
GID1100
236
Names of Parts
Model Name: RJ–6000-43/54/62
GID1110
2. Parts of the Main Unit media transport system and left and right frames
Y Rail Flushing Box
Platen
Y Rail Pressure Bracket
Suction Fan Assembly Pressure Roller X Motor
Shielding
Speed Reduction Pulley Support Pressure Arm
Speed Reduction Pulley
Blade Grid Roller
X Speed Reduction Belt
Names of Parts
Model Name: RJ–6000-43/54/62
GID1110
237
Names of Parts
Model Name: RJ–6000-43/54/62
GID1120
3. Main Unit Y Drive Section
Y Return Pulley Shaft
T Fence
Belt fastening screws (2)
Y Cable
Cover Switch Y Driven Pulley Drive Pulley Y Motor Assembly
Left Frame
Right Frame Waste Fluid Tube Steel Belt Cutter Guide Waste Fluid Box Detector Switch Waste Fluid Box (Supply)
Lever Lock Pressure Lever Cutter Groove
Pressure Relay Plate
Lever Sensor Assembly
Front Paper Guide
Main Unit Y Drive Section
Names of Parts
Model Name: RJ–6000-43/54/62
GID1120
238
Names of Parts
Model Name: RJ–6000-43/54/62
GID1130
4. Head Section
Origin Sensor Head Board Assembly
Head pipes (6) Head cables (2) Printer Head Assembly (Color)
Cable Tie Cutter Cap
Linear Encoder
Cutter Blade (s)
Cursor
Cutter Holder
Damper Fixer Paper Sensor Assembly
H Adjustor B (1)
Head Mount H Adjustor A (2)
Tube Stop Screws (6)
Dampers (6)
Head Section
Names of Parts
Model Name: RJ–6000-43/54/62
GID1130
239
Names of Parts
Model Name: RJ–6000-43/54/62
GID1140
5. Maintenance Station Parts
Pump Motor Assembly
P Motor Flange
Pump Motor Gear Pump Motor Plate Damper CR Flat Washer
Cap Assembly
CR Damper Axle Wiper Pump Speed Reduction Gear 1 Pump Speed Reduction Gear 2
Pump Idler Gear Pump Gear
Pump Assembly Ink Tube Extension Tube
Maintenance Base
Maintenance Unit
Names of Parts
Speed Reduction Gear Bearer
Model Name: RJ–6000-43/54/62
GID1140
240
Names of Parts
Model Name: RJ–6000-43/54/62
GID1150
6. Cartridge Holder Section
Ink Tubes Cartridge Sensor (Detector assembly 6 types)
Coupling Screws Coupling BK
Cartridge Pipe (6 types)
Coupling Screws
Cartridge Side Plates (6)
Ink Cartridge Needle
Insertion Error Prevention Plates (4) Cartridge Base
Ink ID Sensor (6 types)
IC Guide Bases (6) Remaining Ink Sensor (Detector Assembly 6 types)
Names of Parts
Cartridge Holder Section
Model Name: RJ–6000-43/54/62
GID1150
241
System Block Diagram
Model Name: RJ–6000-43/54/62
GID3000
System Block Diagram
Model Name: RJ–6000-43/54/62
GID3000
242
Power On Sequence
Power Switch ON
Model Name: RJ–6000-43/54/62
[Checks Standard DRAM]
error occurs
Serious Error (StdDRAM)
error occurs
[Checks Optional DRAM] error occurs [Checks NVRAM] error occurs [Read NVRAM]
GID4010
Serious Error (OptDRAM) [Write initial values to NVRAM] Serious Error (NVRAM)
[Initialize Tasks] < Enter Self-diagnostic Key >
Self-diagnostic Standby
[Cover & Lever monitoring begins] error occurs [Encoder diagnostic check]
Serious Error (Encoder)
[Motor excitation on] error occurs [Origin detection]
Serious Error (Sensor)
< Is capping position registered? >
Origin position not set
< Carriage not at capping position on startup >
Error Display No
Strong Cleaning Normal Standby
Power On Sequence
Model Name: RJ–6000-43/54/62
GID4010
243
Power Off Sequence
Power Switch Off
Model Name: RJ–6000-43/54/62
< Origin detection in progress >
GID4020
[Servo slows and stops]
< Media initialization in progress >
[Servo slows and stops]
< Media cutting in progress >
[Servo slows and stops]
< Open Cover > < Lever up and location other than capping position > < Cleaning in progress > < Printing in progress >
[Servo slows and stops]
< Lever down and location other than capping position >
[Move to capping position]
[Write settings to NVRAM] < Is Power Switch on ? >
[Reset software]
[Power off]
Power Off Sequence
Model Name: RJ–6000-43/54/62
GID4020
244
Media Detection Sequence
Model Name: RJ–6000-43/54/62
GID4030
Model Name: RJ–6000-43/54/62
GID4030
Media Detection Sequence
< Panel setting: cut sheet >
No
YES [Media trailing edge detection]
[Media width detection at trailing edge detection position] Media feed
Media rewind [Media width detection]
[Media leading edge detection] [End]
Media Detection Sequence
245
Media Detection Sequence
Model Name: RJ–6000-43/54/62
GID4031
(1) Media Edge Base Value Detection [Moves the carriage to a position where the reflection sensor has no media] [Sets media edge gain to half, waits 2 ms] [ad1 = reads reflection sensor] [Sets media edge gain to normal, waits 2 ms] [ad2 = reads reflection sensor] [Sets media edge gain to half] [Moves the carriage to a position where the reflection sensor is over media] < Reflection sensor reading <= 0 x 56 ? >
Yes
[Sets media edge gain to normal] [Waits 2 ms] [Base value χ = ad2]
No
Media Detection Sequence
[Base value χ = ad1]
Model Name: RJ–6000-43/54/62
GID4031
246
Media Detection Sequence
Model Name: RJ–6000-43/54/62
(2) Media Leading Edge Detection
GID4032
Head A direction
B direction
Rear Sensor (XR)
[Moves carriage to a position where the reflection sensor comes over the media, a = reflection sensor reading] [Moves 10 mm towards B, b = reflection sensor reading] [Moves 5 mm towards A, c = reflection sensor reading] [Media edge Z = { (a + b + c) + c x 3} ÷6 = { c + (a + b + c)÷3}÷2] [Moves media slowly back to a position where reflective sensor value becomes Z] < Cut media moved 200 mm > No < Roll media moved 3010 mm > < Reflective sensor value became Z > Yes
Yes
[Media detection error]
No
[Moves forward 7 mm] [Moves media slowly back to a position where reflective sensor value becomes Z]
No Yes
< Media moved 10 mm > < Reflective sensor value became Z >
Yes
[Media detection error]
No
[End]
Media Detection Sequence
Model Name: RJ–6000-43/54/62
GID4032
247
Media Detection Sequence (3) Media width detection
Model Name: RJ–6000-43/54/62
GID4033
A direction B direction Carriage Maintenance unit
Media width detection
< Is the carriage over the maintenance unit? >
No
[Move carriage to maintenance unit]
Yes
[Media edge base value detection]
Switch gain and read again, then select the more suitable of the two values to determine gain.
[Moves the carriage to a position where the reflection sensor is over media, a = reflection sensor reading] [Moves 5 mm towards A, b = reflection sensor reading] [Moves 10 mm towards B, c = reflection sensor reading] [Media edge (Z) = (χ + (a+b+c)÷ 3) ÷2] [Moves the carriage slowly towards B to a position where the reflection sensor becomes equal to the Z value]
[Quick detection] 144.875mm [Slow detection] 50.0mm
Right edge detection
No Yes
< Moved 144.875 mm > < Reflection sensor reached Z >
Yes
[Media detection error]
No
[e1 = encoder count] [Move the carriage to a position where the reflection sensor is over media] [Move the carriage slowly towards A to a position where the reflection sensor becomes equal to the Z value]
Left edge [Quick detection] 43 inch: 1098.125mm detection 54 inch: 1403.125mm 62 inch: 1555.425mm [Slow detection] 50.0mm
No
Yes
< 43 inch: Moved 1098.125 mm > < 54 inch: Moved 1403.125 mm > < 62 inch: Moved 1555.425 mm > < Reflection sensor reached Z >
Yes
No
[e2 = encoder count] [Media width = e2-e1 : move carriage to the position of e1]
Media Detection Sequence
Model Name: RJ–6000-43/54/62
GID4033
248
Media Detection Sequence
Model Name: RJ–6000-43/54/62
GID4034
Head
Rear sensor (XR) [Move media forward until XR sensor goes "off" status]
No Yes
< Media moved 1300 mm > Yes < XR sensor becomes "off" status >
No
[Recognizes that roll media is loaded]
[Move forward 7 mm] [Move media slowly back until XR sensor goes "off" status]
No Yes
< Media moved 30 mm > < XR sensor becomes "off" status >
Yes
[Media detection error]
No
[End]
Media Detection Sequence
Model Name: RJ–6000-43/54/62
GID4034
249
Normal Standby Sequence
Normal Standby Condition
Model Name: RJ–6000-43/54/62
GID4040
< Receive online data > < Analyse received data > < Mount media >
[Initializes media]
[Media is mounted when either XF or XR sensor is on]
< Enter the Cancel key >
< Printing in progress >
[Printing is forcibly ended]
< Reception/Analysis in progress >
[Data already received/analysed is ignored]
< Standby >
[If roll media is mounted, it is cut]
< End data analysis >
Normal Standby Sequence
[Begins printing]
Model Name: RJ–6000-43/54/62
GID4040
250
Encoder Disconnected Check Sequence
Compete check for disconnected encoder
Model Name: RJ–6000-43/54/62
GID4050
[Initializes PWM gate array] [Checks X-axis + direction] < Origin sensor ? > ON [Check Y-axis + direction]
OFF [Checks Y-axis - direction]
[Check X-axis - direction]
[Checks X-axis - direction]
[Check Y-axis - direction]
[Checks Y-axis + direction]
[END]
Check each axis in each direction for disconnection
[PWM output on] [PWM torque output] < Move 5 pulses ? >
No
Yes < 20 msec elapsed ? >
No
Yes [Increases PWM torque]
< Moves 5 pulses ? > Yes
No < 20 msec elapsed ? > No Yes
[End]
Encoder Disconnected Check Sequence
[Encoder error]
Model Name: RJ–6000-43/54/62
GID4050
251
Origin Detection Sequence
Model Name: RJ–6000-43/54/62
GID4060
Origin Detection A direction
Machine Origin Flag
B direction Origin
Origin Detection
< Inside origin flag ? > No
Yes
[Move (200 mm) towards A while monitoring Origin sensor off] Yes
< Moved 200 mm ? >
[Faulty sensor error] No
< Origin sensor off ? > Yes
[Moves 1 mm towards A and set origin sensor off]
[Moves (43 inch: 1410 mm, 54 inch: 1755 mm, 62 inch 1890 mm) towards B while monitoring Origin sensor off] No
< Origin sensor off ? > Yes
[Moves 2 mm towards A and set origin sensor off]
[Moves carriage 10 mm towards A] < Origin sensor on ? > No
Yes
[Moves 20 mm towards B and set origin sensor on]
[Moves carriage 25 mm towards B] < Origin sensor on ? >
Yes
(Go to next page)
Origin Detection Sequence
Model Name: RJ–6000-43/54/62
GID4060
252
Origin Detection Sequence
Model Name: RJ–6000-43/54/62
GID4061
[Moves 10 mm towards B]
[Moves (50 mm) towards A until origin sensor goes off]
No
< Moved 50 mm without sensor going off ? >
Yes
[Faulty sensor error]
[Let current position be "a"] [Moves 5 mm towards A] [Moves (35 mm) towards B until origin sensor goes off] Yes < Moved 35 mm without sensor going off ? > No [Let current position be "b"] [Set the origin between points "a" and "b"] [Moves to origin] [End]
Origin Detection Sequence
Model Name: RJ–6000-43/54/62
GID4061
253
Media Cutting Sequence
Model Name: RJ–6000-43/54/62
GID4070
Detects trailing edge of media (2)
(3)
(1) Maintenance Unit
Media Cutting
No No Yes
< Printing in progress ? > < Manual cutting requested ? > < XR sensor is "off" status ? >
Yes
If media has just been initialized, feed 10 mm
No
[Wait ink drying period]
< Is ink drying period finished ? > < Manual cutting requested ? >
Yes
[Moves forward 186 mm] Yes
[Moves to a point 1/3 of media from right edge] [Cut towards (1)]
[ End ]
< Manual cut finished key entry occurred > [Waiting for key entry]
[Moves to a point 1/3 of media from left edge] [Cut towards (2)] [Moves to a point 1/3 of media from left edge] [Cut towards (3)]
[Try to shake out the media] [Moves 20 mm forward] (45 mm in the case of a retry) [Moves 20 mm back] (45 mm in the case of a retry) Yes < Tried 3 times ? >
No
[Moves 5 mm forward] [Moves 5 mm back] Yes
< Tried 3 times ? >
No
Retry once if media can not be shaken out Yes
< There is media at the position detected by the edge sensor >
No
[Media cutting error]
[ End ]
Media Cutting Sequence
Model Name: RJ–6000-43/54/62
GID4070
254
Printing Sequence (Including Flushing) Color Printing Sequence
Model Name: RJ–6000-43/54/62
< Are you printing with media already mounted when power was switched on ?>
Yes
GID4080
[Pull media 300 mm forward]
No
< Did you wait for 20 minutes after initialization ? >
Yes
[Pull media 250 mm forward]
No
[Pull media 150 mm forward] [Move to position for starting to plot] < Printing Mode ?>
Yes
360dpi High Speed
360dpi Standard
360 × 360: 2-pass bidirectional [Moves carriage and prints]
360 × 360: 4-pass bidirectional [Moves carriage and prints]
360dpi High Quality 360 × 360: 4-pass unidirectional [Moves carriage and prints]
[Moves media 4.3 mm forward]
[Moves media 2.18 mm forward]
[Moves media 2.18 mm forward]
< Printing finished ? >
No Yes
[End]
< Printing finished ? >
No Yes
< Printing finished ? >
No
[End]
[End]
720dpi High Speed 720 × 720: 4-pass bidirectional [Moves carriage and prints]
720dpi Standard 720 × 720: 4-pass unidirectional [Moves carriage and prints]
720dpi High Quality 720 × 720: 8-pass unidirectional [Moves carriage and prints]
[Moves media 2.15 mm forward]
[Moves media 2.15 mm forward]
[Moves media 1.09 mm forward]
< Printing Mode ?>
Yes
< Printing finished ? >
No Yes
[End]
< Printing finished ? >
No Yes
< Printing finished ? >
No
[End]
[End]
1440dpi High Speed 1440 × 720: 4-pass bidirectional [Moves carriage and prints]
1440dpi Standard 1440 × 720: 8-pass unidirectional [Moves carriage and prints]
1440dpi High Quality 1440 × 720: 8-pass unidirectional [Moves carriage and prints]
[Moves media 1.13 mm forward]
[Moves media1.13 mm forward]
[Moves media 1.13 mm forward]
< Printing Mode ?>
Yes
< Printing finished ? >
No Yes
[End] Note: Flushing occurs each time.
< Printing finished ? >
[End]
No Yes
< Printing finished ? >
No
[End]
• 43-inch: Flushes on right side • 54-inch: Flushes on right side (for bidirectional printing with pigment inks, flush left & right) • 62-inch: Flushes on right side (for bidirectional printing with pigment inks, flush left & right)
Printing Sequence (Including Flushing)
Model Name: RJ–6000-43/54/62
GID4080
255
RJ-6000-43 Stored Test Patterns
Model Name: RJ–6000-43
PAT 0 0 0 0
Stored Test Patterns < Stored Test Patterns > These are patterns that are stored in the printer and can be output by the user or the serviceman when required without using a host computer. The printer contains the following three stored test patterns, any of which can be output directly by keys.
No.
Name of Stored Test Pattern
1.
Test Pattern
3.
4.
Name of Direct Keys
Purpose and Details
Reference Page
[Shift]+[PRINT LAYOUT]
When trouble related to printing (such as picture quality or printing precision) has occurred, having this pattern output in the field can become the basis for identifying the cause of the problem from the maintenance manual. In A3 size, it is a 7-color pattern showing picture quality and printing precision. When printing with A0 media mounted, in addition to the A3 size pattern, the J line pattern will be printed over the entire width in the Y direction. • Printing will be in accordance with the printing mode set on the panel.
PAT1000
Print Quality Adjustment Pattern
[Shift]+[CLEANING]
Print quality adjustment pattern for obtaining the best printing quality. Mount A3 or bigger cut media or roll media. Pattern A is for adjusting the Repeatability printing position of the left head. Pattern B is for adjusting the Repeatability printing position of the right head. Pattern C is for aligning the printing positions of the left and right heads. • The printing mode set on the panel will be ignored.
PAT3000
Setup List
[Shift]+[MEDIA]
Outputs the user information currently set in the printer A4 size, settings are output as test. • The printing mode set on the panel will be ignored.
PAT4000
2.
RJ-6000-43 Stored Test Patterns
Model Name: RJ–6000-43
PAT 0 0 0 0
256
RJ-6000-54 Stored Test Patterns
Model Name: RJ–6000-54
PAT 0 0 0 0 - 2
Stored Test Patterns < Stored Test Patterns > These are patterns that are stored in the printer and can be output by the user or the serviceman when required without using a host computer. The printer contains the following three stored test patterns, any of which can be output directly by keys.
No.
Name of Stored Test Pattern
1.
Test Pattern
3.
4.
Name of Direct Keys
Purpose and Details
Reference Page
[Shift]+[PRINT LAYOUT]
When trouble related to printing (such as picture quality or printing precision) has occurred, having this pattern output in the field can become the basis for identifying the cause of the problem from the maintenance manual. In A3 size, it is a 7-color pattern showing picture quality and printing precision. When printing with A0 media mounted, in addition to the A3 size pattern, the J line pattern will be printed over the entire width in the Y direction. • Printing will be in accordance with the printing mode set on the panel.
PAT1000
Print Quality Adjustment Pattern
[Shift]+[CLEANING]
Print quality adjustment pattern for obtaining the best printing quality. Mount A3 or bigger cut media or roll media. Pattern A is for adjusting the Repeatability printing position of the left head. Pattern B is for adjusting the Repeatability printing position of the right head. Pattern C is for aligning the printing positions of the left and right heads. • The printing mode set on the panel will be ignored.
PAT3000
Setup List
[Shift]+[MEDIA]
Outputs the user information currently set in the printer A4 size, settings are output as test. • The printing mode set on the panel will be ignored.
PAT4000
2.
RJ-6000-54 Stored Test Patterns
Model Name: RJ–6000-54
PAT 0 0 0 0 - 2
257
RJ-6000-62 Stored Test Patterns
Model Name: RJ–6000-62
PAT 0 0 0 0 - 3
Stored Test Patterns < Stored Test Patterns > These are patterns that are stored in the printer and can be output by the user or the serviceman when required without using a host computer. The printer contains the following three stored test patterns, any of which can be output directly by keys.
No.
Name of Stored Test Pattern
1.
Test Pattern
3.
4.
Name of Direct Keys
Purpose and Details
Reference Page
[Shift]+[PRINT LAYOUT]
When trouble related to printing (such as picture quality or printing precision) has occurred, having this pattern output in the field can become the basis for identifying the cause of the problem from the maintenance manual. In A3 size, it is a 7-color pattern showing picture quality and printing precision. When printing with A0 media mounted, in addition to the A3 size pattern, the J line pattern will be printed over the entire width in the Y direction. • Printing will be in accordance with the printing mode set on the panel.
PAT1000
Print Quality Adjustment Pattern
[Shift]+[CLEANING]
Print quality adjustment pattern for obtaining the best printing quality. Mount A3 or bigger cut media or roll media. Pattern A is for adjusting the Repeatability printing position of the left head. Pattern B is for adjusting the Repeatability printing position of the right head. Pattern C is for aligning the printing positions of the left and right heads. • The printing mode set on the panel will be ignored.
PAT3000
Setup List
[Shift]+[MEDIA]
Outputs the user information currently set in the printer A4 size, settings are output as test. • The printing mode set on the panel will be ignored.
PAT4000
2.
RJ-6000-62 Stored Test Patterns
Model Name: RJ–6000-62
PAT 0 0 0 0 - 3
258
Stored Test Patterns/Test Pattern
Model Name: RJ–6000-43/54/62
PAT 1 0 0 0
Model Name: RJ–6000-43/54/62
PAT 1 0 0 0
Test Pattern When trouble related to printing (such as picture quality or printing precision) has occurred, having this pattern output in the field can become the basis for identifying the cause of the problem from the maintenance manual. In A3 size, it is a 7-color pattern showing picture quality and printing precision. When plotting with A0 media mounted, in addition to the A3 size pattern, the J line pattern will be printed over the entire width in the Y direction.
1. Make sure no data are being received then mount an A3 or larger sheet of cut media or roll media in the printer. 2. Start printing by pressing [Shift]+[PLOT LAYOUT] at the same time. During printing, [Printing ] will appear in the liquid crystal display unit. When the image quality faults shown below have occurred, you can investigate the type of problem by consultation based on reports using the location numbers on the consultation pattern. Image Quality Fault • Printed result differs from other machines • No printing at all • Entire surface printed black • Printing density varies • Black and white stripes appear in the printing • Edges of printing are blurred • Dots missing from printing Row • Many satellites (unwanted dots) • Whiskers on the printing • Lines are blurred Frame and • Mixed color lines do not overlap • Black and color positions are offset • Printed length is abnormal
Location for Confirmation Whole Whole Whole Rows C, D, E, H Rows C, D, E, H, J Rows C, D, E, G Row G Whole Rows A, B, I Frame, Row I Rows A, B, I Row I Frame
Plotted over the entire width of the media that is loaded
Stored Test Patterns/Test Pattern
259
Stored Test Patterns/Print quality adjustment pattern
Model Name: RJ–6000-43/54/62
PAT 3 0 0 0
Print quality adjustment pattern This prints patterns shown in the diagram on the right for making fine adjustments of printing quality. • Pattern A is for adjusting the Repeatability printing position of the left head. • Pattern B is for adjusting the Repeatability printing position of the right head. • Pattern C is for aligning the printing positions of the left and right heads.
Alignment Print
1. Make sure no data are being received then mount an A3 or larger sheet of cut media or roll media in the printer. 2. Start printing by pressing [Shift]+[CLEANING] at the same time. During printing, [Accur. Adj Plot] will appear in the liquid crystal display unit. 3. Choose the best precision from lines 1) to 7) in patterns A, B and C and make adjustments using the following procedures. 4. [Pattern A: 4] is displayed. Use the setting Value + and - keys to enter the number of the best image and press [ENTER]. 5. [Pattern B: 4] is displayed. Use the setting Value + and - keys to enter the number of the best image and press [ENTER]. 6. [Pattern C: 4] is displayed. Use the setting Value + and - keys to enter the number of the best image and press [ENTER]. 7. [[User 1] Plot OK] is displayed. The specified values are now stored in the printer.
Good and bad examples of Patterns A and B
Bad
Good
Bad
Good and bad examples of Patterns C
Bad
Good
Bad
Stored Test Patterns/Print quality adjustment pattern
Model Name: RJ–6000-43/54/62
PAT 3 0 0 0
260
Stored Test Patterns/Setup List
Model Name: RJ–6000-43/54/62
PAT 4 0 0 0
Setup List This prints out a list of user data currently set in the printer. 1. Make sure no data are being received then mount an A4 or larger sheet of cut media or roll media in the printer. 2. Start printing by pressing [Shift]+[Print Settings] at the same time. During printing, [Printing ] will appear in the liquid crystal display unit.
Setup List Panel Settings Plot Mode Density Roll/Cut Media
= = = =
Normal 360 dpi Cut Normal
Command Command Plot area Position Terminate Resolution OnlineTimer Overwrite
= = = = = = =
RTL-PASS Normal P1 Normal 360 dpi 90 sec Last
Centro Mode Timing
= =
Bi Centro A-B
Network IP Address
=
192,034,043,015
Stored Test Patterns/Setup List
Information Type PROM NVRAM Opt. Memory
PositionOffset X = 0 mm Y = 0 mm
= = = =
Serial No. = CD100029 ! Error ! 0 : None [ ] 3 : None [ 1 : None [ ] 4 : None [ 2 : None [ ] 5 : None [
RJ-6 Color V 1.04 V 1.00 32MB Function InkDryTime Halftone CMY → BLACK Scale Mirror Direct. CutPos. MediaCut Copy InkDensity
Utilities ErrorDisplay
= = = = = = = = = =
=
30 sec Speed Yes 100.0% Off Command Data Auto 1 Normal
] ] ]
Dist. Adj DataX = 1000.00 RealX = 1000.00
Off
Model Name: RJ–6000-43/54/62
PAT 4 0 0 0
261
RJ-6000-43 Self-Diagnostic Functions
Model Name: RJ–6000-43
BAC0000
Self-Diagnostic Functions This chapter explains about self-diagnostic functions that are not available to the user. These functions are intended for use during manufacture, adjustment and maintenance and include “Panel Diagnosis” operated from the panel. For the RJ-6000-43, since post-adjustment parameters (settings and mechanical constants) are saved in non-volatile memory, due care is needed in using them.
Self-Diagnosis Tree -------------------------------------------------------------------------BAC0010 How to Start Self-Diagnosis ---------------------------------------------------------------BAC0020 1. Examination ----------------------------------------------------------------------------------BAC1000 Memory Capacity-----------------------------------------------------------------------BAC1010 Version ------------------------------------------------------------------------------------BAC1020 Panel --------------------------------------------------------------------------------------BAC1030 Sensors -----------------------------------------------------------------------------------BAC1040 Encoders ---------------------------------------------------------------------------------BAC1050 Fans ---------------------------------------------------------------------------------------BAC1060 Ethernet Board --------------------------------------------------------------------------BAC1065 History: Last error message ---------------------------------------------------------BAC1070 History: Head nozzle ejection count check --------------------------------------BAC1070 Head Drive Waveform ----------------------------------------------------------------BAC1080 2. Adjustment -----------------------------------------------------------------------------------BAC2000 Capping Position Adjustment -------------------------------------------------------BAC2010 Skew Verification -----------------------------------------------------------------------BAC2030 Head Rank Input (Initial Filling)-----------------------------------------------------BAC2040 Head Nozzle Verification -------------------------------------------------------------BAC2050 Left Head Tilt Verification ------------------------------------------------------------BAC2060 Right Head Tilt Verification ----------------------------------------------------------BAC2070 Repeatability Printing Positioning (Normal dot, Micro dot) ------------------BAC2080 CW Adjustment (Normal dot, Micro dot) -----------------------------------------BAC2090
RJ-6000-43 Self-Diagnostic Functions
Flush Pointer Adjustment ------------------------------------------------------------BAC2110 Media Feed Distance Compensation ---------------------------------------------BAC2120 Margin Adjustment ---------------------------------------------------------------------BAC2130 Rear Sensor Position Adjustment--------------------------------------------------BAC2140 Test Print ---------------------------------------------------------------------------------BAC2150 Head Wash ------------------------------------------------------------------------------BAC2160 3. Cleaning ---------------------------------------------------------------------------------------BAC3000 Normal, Powerful 4. Test Printing ---------------------------------------------------------------------------------BAC4000 Head Printing Verification Check Black In-filling Adjustment Parameters 5. Parameters -----------------------------------------------------------------------------------BAC5000 Initialize -----------------------------------------------------------------------------------BAC5010 Update ------------------------------------------------------------------------------------BAC5020 6. Aging -------------------------------------------------------------------------------------------BAC6000 Carriage Motor --------------------------------------------------------------------------BAC6010 Media Feed Motor----------------------------------------------------------------------BAC6020 Cutter --------------------------------------------------------------------------------------BAC6030 Maintenance Unit-----------------------------------------------------------------------BAC6040 Head ---------------------------------------------------------------------------------------BAC6050
Model Name: RJ–6000-43
BAC0000
262
RJ-6000-54 Self-Diagnostic Functions
Model Name: RJ–6000-54
BAC0000-2
Self-Diagnostic Functions This chapter explains about self-diagnostic functions that are not available to the user. These functions are intended for use during manufacture, adjustment and maintenance and include “Panel Diagnosis” operated from the panel. For the RJ-6000-54, since post-adjustment parameters (settings and mechanical constants) are saved in non-volatile memory, due care is needed in using them.
Self-Diagnosis Tree -------------------------------------------------------------------------BAC0010 How to Start Self-Diagnosis ---------------------------------------------------------------BAC0020 1. Examination ----------------------------------------------------------------------------------BAC1000 Memory Capacity-----------------------------------------------------------------------BAC1010 Version ------------------------------------------------------------------------------------BAC1020 Panel --------------------------------------------------------------------------------------BAC1030 Sensors -----------------------------------------------------------------------------------BAC1040 Encoders ---------------------------------------------------------------------------------BAC1050 Fans ---------------------------------------------------------------------------------------BAC1060 Ethernet Board --------------------------------------------------------------------------BAC1065 History: Last error message ---------------------------------------------------------BAC1070 History: Head nozzle ejection count check --------------------------------------BAC1070 Head Drive Waveform ----------------------------------------------------------------BAC1080 2. Adjustment -----------------------------------------------------------------------------------BAC2000 Capping Position Adjustment -------------------------------------------------------BAC2010 Skew Verification -----------------------------------------------------------------------BAC2030 Head Rank Input (Initial Filling)-----------------------------------------------------BAC2040 Head Nozzle Verification -------------------------------------------------------------BAC2050 Left Head Tilt Verification ------------------------------------------------------------BAC2060 Right Head Tilt Verification ----------------------------------------------------------BAC2070 Repeatability Printing Positioning (Normal dot, Micro dot) ------------------BAC2080 CW Adjustment (Normal dot, Micro dot) -----------------------------------------BAC2090
RJ-6000-54 Self-Diagnostic Functions
Flush Pointer Adjustment ------------------------------------------------------------BAC2110 Media Feed Distance Compensation ---------------------------------------------BAC2120 Margin Adjustment ---------------------------------------------------------------------BAC2130 Rear Sensor Position Adjustment--------------------------------------------------BAC2140 Test Print ---------------------------------------------------------------------------------BAC2150 Head Wash ------------------------------------------------------------------------------BAC2160 3. Cleaning ---------------------------------------------------------------------------------------BAC3000 Normal, Powerful 4. Test Printing ---------------------------------------------------------------------------------BAC4000 Head Printing Verification Check Black In-filling Adjustment Parameters 5. Parameters -----------------------------------------------------------------------------------BAC5000 Initialize -----------------------------------------------------------------------------------BAC5010 Update ------------------------------------------------------------------------------------BAC5020 6. Aging -------------------------------------------------------------------------------------------BAC6000 Carriage Motor --------------------------------------------------------------------------BAC6010 Media Feed Motor----------------------------------------------------------------------BAC6020 Cutter --------------------------------------------------------------------------------------BAC6030 Maintenance Unit-----------------------------------------------------------------------BAC6040 Head ---------------------------------------------------------------------------------------BAC6050
Model Name: RJ–6000-54
BAC0000-2
263
RJ-6000-62 Self-Diagnostic Functions
Model Name: RJ–6000-62
BAC0000-3
Self-Diagnostic Functions This chapter explains about self-diagnostic functions that are not available to the user. These functions are intended for use during manufacture, adjustment and maintenance and include “Panel Diagnosis” operated from the panel. For the RJ-6000-62, since post-adjustment parameters (settings and mechanical constants) are saved in non-volatile memory, due care is needed in using them.
Self-Diagnosis Tree -------------------------------------------------------------------------BAC0010 How to Start Self-Diagnosis ---------------------------------------------------------------BAC0020 1. Examination ----------------------------------------------------------------------------------BAC1000 Memory Capacity-----------------------------------------------------------------------BAC1010 Version ------------------------------------------------------------------------------------BAC1020 Panel --------------------------------------------------------------------------------------BAC1030 Sensors -----------------------------------------------------------------------------------BAC1040 Encoders ---------------------------------------------------------------------------------BAC1050 Fans ---------------------------------------------------------------------------------------BAC1060 Ethernet Board --------------------------------------------------------------------------BAC1065 History: Last error message ---------------------------------------------------------BAC1070 History: Head nozzle ejection count check --------------------------------------BAC1070 Head Drive Waveform ----------------------------------------------------------------BAC1080 2. Adjustment -----------------------------------------------------------------------------------BAC2000 Capping Position Adjustment -------------------------------------------------------BAC2010 Skew Verification -----------------------------------------------------------------------BAC2030 Head Rank Input (Initial Filling)-----------------------------------------------------BAC2040 Head Nozzle Verification -------------------------------------------------------------BAC2050 Left Head Tilt Verification ------------------------------------------------------------BAC2060 Right Head Tilt Verification ----------------------------------------------------------BAC2070 Repeatability Printing Positioning (Normal dot, Micro dot) ------------------BAC2080 CW Adjustment (Normal dot, Micro dot) -----------------------------------------BAC2090
RJ-6000-62 Self-Diagnostic Functions
Flush Pointer Adjustment ------------------------------------------------------------BAC2110 Media Feed Distance Compensation ---------------------------------------------BAC2120 Margin Adjustment ---------------------------------------------------------------------BAC2130 Rear Sensor Position Adjustment--------------------------------------------------BAC2140 Test Print ---------------------------------------------------------------------------------BAC2150 Head Wash ------------------------------------------------------------------------------BAC2160 3. Cleaning ---------------------------------------------------------------------------------------BAC3000 Normal, Powerful 4. Test Printing ---------------------------------------------------------------------------------BAC4000 Head Printing Verification Check Black In-filling Adjustment Parameters 5. Parameters -----------------------------------------------------------------------------------BAC5000 Initialize -----------------------------------------------------------------------------------BAC5010 Update ------------------------------------------------------------------------------------BAC5020 6. Aging -------------------------------------------------------------------------------------------BAC6000 Carriage Motor --------------------------------------------------------------------------BAC6010 Media Feed Motor----------------------------------------------------------------------BAC6020 Cutter --------------------------------------------------------------------------------------BAC6030 Maintenance Unit-----------------------------------------------------------------------BAC6040 Head ---------------------------------------------------------------------------------------BAC6050
Model Name: RJ–6000-62
BAC0000-3
264
Self-Diagnosis Tree 1 1.
Model Name: RJ–6000-43/54/62
Examination 1.1 1.2
Memory Capacity Versions
1.3
Panel
1.4
Sensors
1.5
Encoder
1.6
Fan
1.7 1.8
Ethernet Board History
1.9
Head Drive Waveform
Self-Diagnosis Tree 1
BAC0010 BAC1000
Memory Capacity Firmware Parameters DIP Switches Keys LCD LEDs and Buzzer X Front, X Rear, Cover, Lever Origin, No Ink, No Cartridge, Ink ID, Media Edge Temperature, Waste Fluid Tank Encoder X Encoder Y Fan Check On Fan Check Off Maintenance (Head Nozzle Ejection Count)
CPU System and Mechanical System Errors (Last error message display) Head Waveform
BAC1010 BAC1020 BAC1030 BAC1040 BAC1050 BAC1060 BAC1065 BAC1070
L Head Ejections: ❉❉mdot L Wiping Count: ❉❉ L Rubbing Count: ❉❉ R Head Ejections: ❉❉mdot R Wiping Count: ❉❉ R Rubbing Count: ❉❉ W Wiping Count: ❉❉ W Rubbing Count: ❉❉ Quantity of Ink in Waste Fluid Tank Black Ink Remaining Cyan Ink Remaining Magenta Ink Remaining Yellow Ink Remaining G Ink Remaining O Ink Remaining Failure Error 1 ~ 7
BAC1070
VK KC1 CHG ND2 ND1 TR1 FLUSH
BAC1080
Model Name: RJ–6000-43/54/62
BAC0010
265
Self-Diagnosis Tree 2 2.
Model Name: RJ–6000-43/54/62
BAC0011
Adjustments
2.1 2.2 2.3
Capping Position Adjustment Skew Verification Head Rank Input (including Initial Filling)
2.4
Head Nozzle Verification
2.5 2.6 2.7
Left Head Tilt Verification Right Head Tilt Verification Repeatability Printing Positioning (Normal dot)
2.8
Repeatability Printing Positioning (Micro dot)
2.9
CW Adjustment (Normal dot)
2.10 CW Adjustment (Micro dot) 2.11 Flush Pointer Adjustment
Left Rank: ❉❉❉ Right Rank: ❉❉❉ Filling Printing Normal Cleaning Powerful Cleaning Printing Printing Left Differential Right Differential Left Differential Right Differential
BAC2050
Gap adjustment
BAC2090
Gap adjustment
BAC2090
Left Pointer Right Pointer Left Pointer (left flushing) Right Pointer (right flushing)
2.12 Media Feed Distance Compensation 2.13 Front-to-Head, Cutter-to-Head Distance Adjustment
2.14 Rear Sensor Position Adjustment 2.15 Test Print
2.16 Head Wash
Self-Diagnosis Tree 2
BAC2010 BAC2030 BAC2040
BAC2060 BAC2070 BAC2080 BAC2080
BAC2110
BAC2120 Top Distance Bottom Distance Distance Distance Head Printing Verification Black in-filling Adjustment Parameters
BAC2130
BAC2140 BAC2150
BAC2160
Model Name: RJ–6000-43/54/62
BAC0011
266
Self-Diagnosis Tree 3
Model Name: RJ–6000-43/54/62
3.
Cleaning 3.1 Normal 3.2 Powerful
BAC3000
4.
Test Printing 4.1 Head Printing Verification 4.2 Black infill printing 4.3 Adjustment Parameters
BAC4000
5.
Parameters 5.1 Initialization
5.2
Updating
Capping Position X Encoder Resolution Maintenance History Error History Serial Number Complete Capping Position Head Rank Print Positioning Print Positioning (Micro dot) Media Transport Distance Mechanical Parameters
6.
Aging 6.1 Carriage Motor 6.2 Media Feed Motor 6.3 Cutter 6.4 Maintenance Unit 6.5 Head
Self-Diagnosis Tree 3
Left Right
BAC0012
BAC5000 BAC5010 Left Head Right Head Wiper BAC5020 Left Right L Delay R Delay Gap L Delay R Delay Gap Head-to-Edge Sensor X Front-to-Head Head-to-Cutter X Front-to-X Rear Media Edge (Black) Left Flash Pointer (Color) RIght Flash Pointer Left Flashing Left Flash Pointer RIght Flashing RIght Flash Pointer PaperWidAdj BAC6000 BAC6010 BAC6020 BAC6030 BAC6040 BAC6050
Model Name: RJ–6000-43/54/62
BAC0012
267
How to Start Self-Diagnosis These pages deal with the hidden diagnostic functions of the RJ-6000-43/54/62 Inkjet Printer. These hidden diagnostics are mainly intended for examining boards and determining mechanical and firmware adjustment parameters. These functions are incorporated into the printer firmware but they are not disclosed to end users. They are enabled by applying power to the printer while holding down several special panel keys. It is not possible to access the hidden diagnostic functions from the normal printer mode. Updated firmware adjustment parameters can be registered by exiting diagnostic mode or by switching off the power. Firmware adjustment parameters are also registered when there is a serious MOE failure error on adjustment. The printer will be reset on exiting diagnostic mode. Diagnostic functions are as follows.
Model Name: RJ–6000-43/54/62
BAC0020
Operations for selecting Diagnostics items are shown below.
Table 1: Hidden diagnostic functions Item Examination Adjustment Cleaning Test printing Parameters Aging
Details Verification of RAM capacity, version, panel, sensors, encoders, fans, network board, history and waveform Manufacturing processes, adjustments on head replacement and adjustments to media feed system Mode specified head cleaning Head nozzle verification printing, black in-filling and adjustment parameters Initialization, updating Carriage motor, media feed, cutter, maintenance unit, head
DIAG: Exam
❈ To terminate self-diagnostics, switch off the power. Menu Up ENTER
DIAG: Exam Menu Down
Examination Menu Menu Up
Back ENTER
DIAG: Adjustment
Adjustment Menu Back
Menu Down
Menu Up ENTER
DIAG: Cleaning
Cleaning Menu Back
1. Power supply to the printer is off. 2. Switch on the power with the [Head Cleaning] + [Menu Display] + [Shift] keys held down. 3. The panel LCD will display “DIAG: EXAM”. X and Y excitation remains off.
Menu Down
Menu Up ENTER
DIAG: Test Print
Test Print Menu Back
Menu Down
Menu Up ENTER
DIAG: Parameter Note 1: Note 2: Note 3: Note 4: Note 5:
The system will not revert to normal mode even if there is no key entry for three minutes. Roll media mode is set automatically. Panel keys that can be operated are [CANCEL] and the keys for menu display (Menu Up and Down, Back, Value + and –, ENTER) To terminate self-diagnostics, switch off the power. To feed media, press [MENU] while holding down the [Shift] key when the Diagnostics Menu is displayed.
How to Start Self-Diagnosis
Menu Down
Parameter Menu Menu Up
Back ENTER
DIAG: Aging
Aging Menu Back
Menu Down
Model Name: RJ–6000-43/54/62
BAC0020
268
Examination This is intended for board checking. X and Y excitation is not turned on by selecting “Examination” from the Diagnostics Menu. The X and Y excitation condition will be preserved as it is at the time you select an item to be examined. Items to be examined are as follows.
Model Name: RJ–6000-43/54/62
To return to the Diagnostics Menu from the Examination Menu, press [Back]. EXAM: Menu Up ENTER EXAM: Ram Capacity
Table 1-1: Board examination items Item Details Memory Capacity Check memory capacity Versions Programs, Backup parameters, DIP Switches Panel Keys, LCD, LEDs, Buzzer Sensors XF, XR, Covers, Levers, Origin, Ink out, No cartridge, Ink ID, Media edge, Thermistor, Waste fluid tank Encoders X-axis (media feed), Y-axis (carriage) Fans Check on/off Network Initializing, None, Error, Initialization Error, Initialization OK History Maintenance, Major failure Head Waveform Check head drive waveform
BAC1000
Menu Down
Memory Capacity Display
Menu Up
Back ENTER
EXAM: Version
Version Display Back
Menu Down
Menu Up
ENTER
EXAM: Panel
Panel Check Back
Menu Down
Menu Up ENTER
EXAM: Sensor
Sensor Check Back
Menu Down
Menu Up ENTER
EXAM: Encoder
Encoder Check Back
Menu Down
Menu Up ENTER
EXAM: Fan Menu Down
Fan Check Menu Up
Back ENTER
EXAM: Option Board Menu Down
Initialize Data Display Menu Up
Back ENTER
EXAM: Record Menu Down
History Display Menu Up
Back ENTER
EXAM: Head Drive
Waveform Check Back
Menu Down
Examination
Model Name: RJ–6000-43/54/62
BAC1000
269
Examination: Memory Capacity
Model Name: RJ–6000-43/54/62
BAC1010
Model Name: RJ–6000-43/54/62
BAC1010
This procedure is used to check the capacity of the memory on a board. When this item is selected, the memory capacity is displayed on the panel or terminal. EXAM: Memory Capacity Ram Capacity:
40 MB
Press [ENTER] to shift to “EXAM: Version” or [Back] to shift to “EXAM: Memory Capacity”.
Examination: Memory Capacity
270
Examination: Version
Model Name: RJ–6000-43/54/62
BAC1020
Model Name: RJ–6000-43/54/62
BAC1020
This confirms firmware version (program, backup parameters) and DIP switches (On:0, Off:1, switch No. 1 is the least significant byte, 8 is the most significant byte). Each is displayed on the panel when this item is selected. EXAM: Version Menu Up VER: Firm Menu Down
1.00 Menu Up
VER: Param Menu Down
Program version display
1.00
Backup parameter version display
Menu Up
VER: Dip SW
0xFF
Verify DIP switches
Menu Down
« Reference » DIP switch 1 Off 1 On 1 Off 1 On
2 Off 2 Off 2 On 2 On
: : : :
0 X 03 0 X 02 0 X 01 0 X 00
Press [ENTER] to shift to “EXAM: Panel” or [Back] to shift to “EXAM: Version”.
Examination: Version
271
Examination: Panel
Model Name: RJ–6000-43/54/62
BAC1030
This procedure is used to check panel keys, LCD, LEDs and buzzer. EXAM: Panel
PANEL: Key Menu Up
ENTER
PANEL: L c d
■■■■■■
Menu Up
Panel key check
Under key check, when each key is pressed that key is shown on the LCD. Press the [ENTER] key to shift to LCD check after 2 seconds.
Panel LCD check
Under LCD check, the screen is repeatedly filled with black from the right edge.
Panel LED and buzzer check
Under LED and buzzer check, LEDs are lit in sequence from Data, Error, Standard, Thin, High Quality, Normal, High Speed, Low, High Roll Media, Cut Sheet and finally the sounding of the buzzer is checked.
Menu Down
PANEL: L e d • B u z z e r Menu Down
Press [ENTER] to shift to “EXAM: Sensor” or [Back] to shift to “EXAM: Panel”.
Examination: Panel
Model Name: RJ–6000-43/54/62
BAC1030
272
Examination: Sensors
Model Name: RJ–6000-43/54/62
This procedure is used for checking, from displays on panel or terminal, the status of sensors for XF (the X Front Sensor), XR (the X Rear Sensor), cover, lever, origin, no ink (K, C, G, M, Y, O), cartridge (K, C, G, M, Y, O), ink ID, media edge sensor level, head thermistor value and whether or not the waste fluid tank is present.
SENS: Xf Paper
Off
SENS: Cover Menu Down SENS: Lever Menu Down
SENS: No Ink Menu Down SENS: No Car
Menu Down SENS: TEMP
Off
X Rear sensor check
Menu Down SENS: Tank
Menu Up Open
Cover sensor check
Menu Up Down
Lever sensor check
Menu Up
SENS: Origin Menu Down
X Front sensor check
Menu Up
SENS: Xr Paper Menu Down
SENS: K D C D G D M P Y W O N
SENS: Edge
Menu Up
Menu Down
Menu Up
Menu Down
EXAM: Sensor
On
Origin sensor check
BAC1040
Ink type check
Menu Up 004e
Media edge sensor check
Menu Up 25, 25°C
Temperature sensor check
Menu Up Exist
Waste fluid tank sensor check
Menu Down
No Cart. means No Cartridge. Color is expressed by an alphabetical letter. Cartridge indicates the Special Cartridge sensor. KCGMYO ink ID display D = dye, P = pigment, W = cleaning liquid, N = other brand,
= no cartridge
Menu Up KCGMYO
No Ink sensor check
Press [ENTER] to shift to [EXAM: Encoder] or [Back] to shift to [EXAM: Sensor].
Menu Up KCGMYO
Cartridge sensor check
Menu Down
Examination: Sensors
Model Name: RJ–6000-43/54/62
BAC1040
273
Examination: Encoders
Model Name: RJ–6000-43/54/62
BAC1050
Model Name: RJ–6000-43/54/62
BAC1050
This procedure is used to verify the values of X-axis (media feed) and Y-axis (carriage) from displays on the panel or the terminal. EXAM: Encoder Menu Up ENCODER : X Menu Down
0000
X encoder check
Menu Up
ENCODER : Y
FFFF
Y encoder check
Menu Down
Press [ENTER] to shift to “EXAM: Fan” or [Back] to shift to “EXAM: Encoder”.
Examination: Encoders
274
Examination: Fans
Model Name: RJ–6000-43/54/62
BAC1060
Model Name: RJ–6000-43/54/62
BAC1060
This procedure is used to verify that the fans are working by turning them on and off. EXAM: Fan Fan: On
Fan goes off 10 seconds after starting
Fan: Off
Displayed for 5 seconds after fan has gone off
Panel keys are ignored during fan on/off display. 5 seconds after displaying Fan Off, the display will shift to “EXAM: Fan”.
Examination: Fans
275
Examination: Ethernet Board
Model Name: RJ–6000-43/54/62
BAC1065
Model Name: RJ–6000-43/54/62
BAC1065
This procedure is used to verify the initialization of Ethernet board data. EXAM: Option Board OptBoard: Initialize
Ethernet board initialization is in progress. Wait until the next message is displayed.
OptBoard: No
There is no Ethernet board.
OptBoard: Wrong
The Ethernet board is wrong.
OptBoard: Error
An error has occured during initialization of the Ethernet board.
OptBoard: OK
Ethernet board has been initialized.
After confirming the status of initialization of the Ethernet Board from the messages shown above, press [ENTER] to move to “EXAM: Record”.
Examination: Ethernet Board
276
Examination: History
Model Name: RJ–6000-43/54/62
BAC1070
Model Name: RJ–6000-43/54/62
BAC1070
This procedure is used to verify the history of maintenance (head ejection count and numbers of wipings and rubbings, the numbers of wipings and rubbings with the wiper, volume of waste fluid, and the amount of ink remaining) and serious failures (MOE type). Operations for the selection of history items are shown below. EXAM: Record Menu Up RECORD: Menu Down RECORD:
Mainte
Verify maintenance history
Menu Up Error
Verify error history
Menu Down
If [Back] is pressed while the History menu is displayed, the display will shift to “EXAM: Record”.
Examination: History
277
Examination: History
Model Name: RJ–6000-43/54/62
BAC1071
Maintenance History Panel and Terminal displays are shown below. EXAM: Mainte
Waste-Ink: Menu Down
Menu Up L Head Count: Menu Down
0M
Menu Down
Menu Down
MRemainder: Menu Down
0M
Number of Color head ejections (Unit 1 Mdot)
Menu Up
YRemainder: Menu Down
2
Number of times Color head wipings
Menu Up
GRemainder: Menu Down
2
Number of times Color head rubbings
Menu Up
W Wiping: Menu Down
Number of times Black head rubbings
Menu Up
R Rubbing:
CRemainder: Menu Down
2
R Wiping: Menu Down
Number of times Black head wipings
Menu Up
R Head Count:
KRemainder: Menu Down
2
L Rubbing: Menu Down
Number of Black head ejections (Unit 1 Mdot)
Menu Up
L Wiping: Menu Down
Menu Up
ORemainder:
120 cc
Volume of ink waste fluid
Menu Up Full
Number of ejections remaining to end of black ink
Menu Up Full
Number of ejections remaining to end of cyan ink
Menu Up Full
Number of ejections remaining to end of magenta ink
Menu Up Full
Number of ejections remaining to end of yellow ink
Menu Up Full
Number of ejections remaining to end of G ink
Menu Up Full
Number of ejections remaining to end of O ink
Menu Down 4
Number of times Wiper wipings
4
Number of times Wiper rubbings
Menu Up
W Rubbing: Menu Down
Examination: History
Quit from Maintenance History by entering the [ENTER] or [Back] key. Press the [ENTER] key to shift to "RECORD: Error" or the [Back] key to shift to “RECORD: Mainte”.
Model Name: RJ–6000-43/54/62
BAC1071
278
Examination: History
Model Name: RJ–6000-43/54/62
BAC1072
Model Name: RJ–6000-43/54/62
BAC1072
Serious Failure History This procedure is used to verify the history of serious failures. CPU errors are not included in the serious failure history. Error 0 is the latest error, up to 7 previous errors are displayed. Panel displays are shown below.
RECORD: Error Menu Up Err0
: Y
Menu Down Err1
Y over-current error
Menu Up : X
Menu Down Err2
CURRENT
MOTOR
X motor error
Menu Up : X
ENCODER
X encoder error
Menu Down
Quit from Maintenance History by entering the [ENTER] or [Back] key. Press the [ENTER] key to shift to “RECORD: Mainte” or the [Back] key to shift to “RECORD: Error”.
Examination: History
279
Examination: Head Waveform
Model Name: RJ–6000-43/54/62
BAC1080
This confirms the ejection action waveform for both heads. CAUTION: When this item is selected, it will try to force the head nozzles to eject. Therefore the cables connected to the head board should be disconnected. EXAM: Head Drive Menu Up ENTER
Head Driver: VK Menu Down
VK voltage COM VK voltage COM
[Terminal] TP17 Q5E TP15 Q3E
PullOut Head Cable
Menu Up
ENTER ENTER KEY to END
Head Driver: KC1 Menu Down
Left Head Left Head Right Head Right Head
Menu Up
Head Driver: CHG Menu Down
Menu Up
Head Driver: ND2 Menu Down
Menu Up
Head Driver: ND1 Menu Down
Menu Up
Head Driver: TRI Menu Down
Menu Up
Head Driver: FLUSH Menu Down
Press [ENTER] for "Test: Memory", [PREV] for "Test: Head Driver"
Examination: Head Waveform
Model Name: RJ–6000-43/54/62
BAC1080
280
Adjustment
Model Name: RJ–6000-43/54/62
BAC2000
Model Name: RJ–6000-43/54/62
BAC2000
This procedure is used for correcting media feed and printing position. This is done by mechanical adjustments (head tilt) and firmware parameter adjustments. If this item is selected when X and Y excitations are off, the X and Y excitations will be turned on and the initialization sequence will be carried out. Items for adjustment are listed in Table 2-1. All these procedures are implemented during production. When the head is replaced, head cleaning (followed by switching off and replacing the head), head rank input, ink filling and print positioning are implemented. CW adjustment, reciprocal printing positioning and zone delay compensation are carried out when the printing position is to be corrected after a change of media type. If media feed is off, the media feed distance is compensated. Table 2-1 Adjustment items Item Capping Position Adjustment Skew Verification Head Rank Input Head Nozzle Verification Black Head Tilt Verification Color Head Tilt Verification Repeatability Printing Positioning CW Adjustment Flush Pointer Adjustment Media Feed Distance Compensation XF-XR Sensor Distance XF, Cutter-to-Head Distance Test Print Head Wash
Adjustment
Details To adjust capping position parameters in the firmware To use sensor results to check for media skew To enter a specific value for a specific head and fill inks After filling inks, to check head nozzle ejection by print results To check left head tilt by printing (mechanical adjustment) To check right head tilt by printing (mechanical adjustment) To align reciprocal printing position by printing To align the shafts of the two heads by printing and adjust left margin To adjust the position for flushing into the flushing box To print a line in the X direction and enter its distance (X resolution adjustment) To measure the distance XF and XR sensors with cut media To adjust top, bottom, left and right margins To check head nozzles and adjust parameters (enter serial numbers) Done after manufacturing and before head replacement
281
Adjustment
Model Name: RJ–6000-43/54/62
BAC2001
Press [Back] to return to the self-diagnostics Menu from the Adjustment Menu. DIAG: Adjustment Menu Up
Menu Up ENTER AJST: Home Menu Down
Capping Position Adjustment Menu Up
AJST: Chk Paper Mov Menu Down
Menu Up
Menu Up
Menu Up
AJST: Left Tilt Menu Down
Menu Up
Menu Down
Menu Up
Menu Down
Menu Up
Menu Down
Menu Up
Menu Down
Menu Up
AJST: Test Print Menu Up
AJST: BiDir Print Menu Down
AJST: Flash Point
AJST: Rear Sns Posi
AJST: Right Tilt Menu Down
Menu Up
AJST: Margin
AJST: ChkNozzles Menu Down
Menu Down
AJST: X Length
AJST: Head Rank Menu Down
Back
AJST: UniDir Print
Menu Down
Menu Up
AJST: Head Wash Menu Up
AJST: UniDir (MD) Menu Down
Menu Up
AJST: UniDir Print
Note: MD = Microdot
Adjustment
Model Name: RJ–6000-43/54/62
BAC2001
282
Adjustment: Capping Position
Model Name: RJ–6000-43/54/62
BAC2010
Model Name: RJ–6000-43/54/62
BAC2010
This procedure is used for aligning the capping position correctly by adjusting the capping position parameters in the firmware. When this item is selected, the printer carries out the home position detection sequence and then automatically pushes the carriage against the maintenance unit to detect the carriage position at that time. The position displayed is the distance from the home position flag. AJST: Home Origin Detect After the origin has been detected, the capping position will be detected Home Detect After the carriage has moved to the capping position, that position is displayed Home:
-74.000
Press [ENTER] to update the capping positions and move to “AJST: Measure High”, press [Back] to move to “AJST: Home” without updating the capping position.
Adjustment: Capping Position
283
Adjustment: Media Skew
Model Name: RJ–6000-43/54/62
This procedure will feed a specific amount of paper (a single pass band feed) and the sensors will read the position of the edge of the media before and after feeding and check for any discrepancy. If no media is loaded when this item is selected, you will be asked to load the media. After media initialization, when the amount of media feed is entered, the edge sensors will detect the left and right edges of the media and media feed will begin. After feeding the specified amount, the edge sensors will again detect the left and right edges of the media and any difference from the readings before media was fed will be checked and displayed. A media recognition error before and after feeding, or detection by the rear sensor of no paper during feeding, will cause a media error to be displayed and this procedure may be terminated by pressing any key. To terminate the procedure when processing is not in progress, press [Back] on the panel. To escape from this item, press [Back] while no processing is in progress. CAUTION:
Make sure media is properly loaded.
BAC2030
Press [ENTER] to move to “Adjustment: Rank Input” or [Back] to move to “AJST: ChkPaperMov”. Other panel keys are ignored during processing. Standard values Condition
A0 ±1.5 mm or less
Cut Sheet 7m
±2.5 mm or less
50 m
±10 mm or less
Roll Media
Media
Thick coated paper
The first time this adjustment is made, the reference position for media skew will be determined by detecting the right edge (origin side). If the adjustment is made with a bad media loading position, that position will become the reference position and “Media skew error” will occur frequently.
AJST: Chk Paper Mov Set Paper
If no media is loaded After media has been loaded
Paper Initial
Paper Feed
After media initialization has been completed Setting can be specified in units of 1.0 m 0.1 m using the VALUE + and - keys ENTER
Paper Edge Detect
Paper Feed Media feed ends normally Paper Edge Detect Media edge detection ends normally >0.100 mm>
+0.100 mm
Non-origin side
Capping position side
Adjustment: Media Skew
+ for cap side, - for opposite side
Model Name: RJ–6000-43/54/62
BAC2030
284
Adjustment: Head Rank
Model Name: RJ–6000-43/54/62
This is to enter the rank for the left or right head. This is used to determine the head operating voltage and for temperature correction. The panel holds rank setting ranges. A rank outside the range that is entered from the terminal is invalid. When the right rank is set, pressing the [ENTER] key will switch to the ink filling menu. AJST: Head Rank
Settings are changed by + and -, from the left normal rank, frequency ID, micro-rank are all displayed when Menu Down Menu Up everything is confirmed. Right Rank: 26■■■ Parameters are updated by setting the entire right rank. Press [ENTER] to move to the following item Left Rank:
21117
BAC2040
CAUTION: The following operations must not be performed during ink filling. Printing will not work properly if ink filling is stopped or interrupted. • Switching off the power • Opening the front cover • Raising the pressure lever • Removing an ink cartridge
CAUTION: The ink filling operation will not proceed unless all six ink cartridges are of the same kind.
FILL START Press [ENTER] to move to the following item Set Cartridge
Ink fill * min
Update head rank with [ENTER]. Shift to ink filling menu by entering right rank and pressing [ENTER]. Under the ink filling menu, [ENTER] starts ink filling and [Back] shifts to "Adjust: Nozzle check".
Adjustment: Head Rank
Model Name: RJ–6000-43/54/62
BAC2040
285
Adjustment: Head Nozzles After filling the inks, this procedure uses printing results to check whether the head nozzles are ejecting the ink properly. If the nozzles are ejecting ink badly, implement the cleaning treatment in this procedure. If there is no media, the printer will request media. If it is out of ink, it will ask for an ink cartridge. If there is media and ink, the Head Nozzle Check Pattern will be printed. This and subsequent items that require printing for adjustment or checking include requests for media and inks. If the [CANCEL] key is pressed during printing, the printer will stop printing.
If [ENTER] is pressed while “Nozzle check completed” is displayed, the “AJST: BlackTilt” menu will be appear. If [Back] is pressed while no processing is in progress, “AJST: ChkNozzles” will be restored. Head Nozzle Check Pattern (6 colors) Check Items
Printing method
AJST: ChkNozzles Set Paper
BAC2050
Model Name: RJ–6000-43/54/62
Nozzle ink eject check (missing, discontinuous, meandering) Satellite Timing fence Single-pass, bidirectional X 180 dpi Y 360 dpi
If media is not loaded After media has been loaded
Paper Initial Media initialization in progress
Adjustment Print
If there is no cyan ink for instance After installing a cyan ink cartridge Adjustment print is displayed Printing is finished Menu Up is output
END: ChkNozzles Menu Down
Menu Up
CLEAN: Normal Menu Down
Menu Up
CLEAN: Powerful Menu Down Menu Up [Menu Down] completed START: ChkNozzles Select cleaning [Enter] to move to the following
o
y
m
g
c
k
5 G C K O Y M G C K O Y M G C K O Y M G C K O Y M G C K
25
[C] no ink
Cleaning After cleaning is finished, the menu will return to the start
Head Nozzle Check Pattern Lettering is not printed in the Head Nozzle Check Pattern.
Adjustment: Head Nozzles
Model Name: RJ–6000-43/54/62
BAC2050
286
Adjustment: Left Head Tilt
Model Name: RJ–6000-43/54/62
This procedure uses printing results to check whether the left head is tilted. If it is tilted, it needs to be adjusted mechanically. AJST: Left Tilt Adjustment Print
Displayed during printing Printing finished
END: Check Tilt Menu Down
BAC2060
Left Head Tilt Check Pattern Check Items
Left head tilt
Print Method
Single-pass, uni-direction X 180 dpi, Y 720 dpi
[Menu Down] is output Menu Up
START: Check Tilt
Press [ENTER] to print again, next menu is end Width 4.5
Press [ENTER] while “END: Check Tilt” is displayed to move to “AJST: Right Tilt”.
5 c k c k g k g k c k c k g k g k c k c k g k g k
25
Paint Vertical width 6
30 µm or less
k g k
Right side (g side) is too far forward.
Adjustment: Left Head Tilt
k
g
30 µm or less
k
Right side (g side) is too far back.
Model Name: RJ–6000-43/54/62
BAC2060
287
Adjustment: Right Head Tilt This procedure uses printing results to check whether the right head is tilted. If it is tilted, it needs to be adjusted mechanically. AJST: Right Tilt Adjustment Print
Displayed during printing
Right Head Tilt Check Pattern Check Items
Right head tilt (based on Left head)
Print Method
Single-pass, uni-directional X 180 dpi, Y 360 dpi
Printing finished [Menu Down] is output
END: Check Tilt Menu Down
BAC2070
Model Name: RJ–6000-43/54/62
Menu Up
START: Check Tilt
The center of the right head
Press [ENTER] to print again, next menu is end
Press [ENTER] while “END: Check Tilt” is displayed to move to “AJST: BiDirPrint”.
Width 9 5 k
y
c
y
g
m
o
k
g
o
m
k
Paint Vertical width 6 25
The center of the left head
Standard values y
30 µm or less
Adjustment: Right Head Tilt
c
y
y
c
y 30 µm or less
Model Name: RJ–6000-43/54/62
BAC2070
288
Adjustment: Repeatability Printing Position
Model Name: RJ–6000-43/54/62
BAC2080
This procedure is used to align left and right Normal-Dot and Micro-Dot repeatability printing positions. This involves making a bidirectional test print and from the results adjusting the CCW printing delay (position and timing) by entering into the firware the differences between the CW printing position and the CCW printing position. There are separate differences for both black and color normal dots and micro dots.
Bidirectional position adjustment for Normal-Dot
Bidirectional position adjustment for Micro -Dot
DIAG: Adjustment
DIAG: Adjustment
AJST: BiDirPrint
AJST: BiDir (MD) ENTER
ENTER Adjustment Print
Displayed during printing
Adjustment Print ENTER
ENTER KCG Err: -250 µm Menu Down
Menu Up
Displayed during printing
Setting can be specified in units of 10 µm using the VALUE + and - keys Press [ENTER] to update reciprocal difference
Setting can be specified in units of MYO Err: -250 µm 10 µm using the VALUE + and - keys Press [ENTER] Press [ENTER] Press [ENTER] to update the reciprocal difference after correction without correction Print Start? ENTER If [ENTER] is pressed at “MYO Err:” and the parameter has been changed, the left and right CCW printing delays (position and timing) will each be updated in the firmware and another adjustment print will be made. If the parameter was not changed, “Print Start?” will be displayed. If [ENTER] is pressed, another adjustment print will be made. If [Back] is pressed, the display will move to “AJST: BiDir (MD)”.
KCG Err: -250 µm Menu Down MYO Err: -250 µm Press [ENTER] after correction
Menu Up
Setting can be specified in units of 10 µm using the VALUE + and - keys Press [ENTER] to update reciprocal difference
Setting can be specified in units of 10 µm using the VALUE + and - keys Press [ENTER] Press [ENTER] to update the reciprocal without correction difference
Print Start? ENTER If [ENTER] is pressed at “MYO Err:” and the parameter has been changed, the left and right CCW printing delays (position and timing) will each be updated in the firmware and another adjustment print will be made. If the parameter was not changed, “Print Start?” will be displayed. If [ENTER] is pressed, another print will be made. If [Back] is pressed, the display will move to “AJST: UniDirPrint”. (BAC2090) → Continued next page
Adjustment: Repeatability Printing Position
Model Name: RJ–6000-43/54/62
BAC2080
289
Adjustment: Repeatability Printing Position
Model Name: RJ–6000-43/54/62
BAC2081
Model Name: RJ–6000-43/54/62
BAC2081
Repeatability printing position alignment pattern (6 colors) Adjustment items Left and right repeatability printing position alignment Printing method
Single-pass, bidirectional X 180 dpi, Y 720 dpi
CW printing CCW printing CW printing
–
+
Standard values
50 µm or less
70 µm or less
Adjustment: Repeatability Printing Position
290
Adjustment: CW
Model Name: RJ–6000-43/54/62
BAC2090
Left and right head axial adjustment for normal dots and microdots. Have the printer print unidirectionally and from the results enter the position error for CW printing (separately for Normal-Dot and Micro-Dot) to adjust the right head CW printing delay (position and time) and the left head CCW printing delay (position and time) in the firmware. CW Adjustment for Normal-Dot
CW Adjustment for Micro-Dot
Panel DIAG: Adjustment
Panel DIAG: AJST
AJST: UniDirPrint
AJST: UniDir (MD) ENTER
Adjustment Print
ENTER Displayed during printing
ENTER Head Gap: -34765µm
Adjustment Print
Displayed during printing ENTER
Setting can be specified in units of 5 µm Press [ENTER] to update gap
Press [ENTER] after correction
Set values are updated by [ENTER]. In the case where [ENTER] was pressed under "Head Gap:", if the parameter change is changed another adjustment print will be made. If [ENTER] is pressed without the parameter being changed, control shifts to "Adjust: CW (MD)".
Head Gap: -34765 µm
Setting can be specified in units of ±5 µm Press [ENTER] to update gap
Press [ENTER] after correction
Set values are updated by [ENTER]. In the case where [ENTER] was pressed under "Head Gap:", if the parameter change is changed another adjustment print will be made. If [ENTER] is pressed without the parameter being changed, control shifts to "Flush Pointer adjustment".
→ Continued on next page
Adjustment: CW
Model Name: RJ–6000-43/54/62
BAC2090
291
Adjustment: CW
Model Name: RJ–6000-43/54/62
BAC2091
Model Name: RJ–6000-43/54/62
BAC2091
CW Adjustment Pattern (6 colors) Adjustment Items Left and right head axial alignment Printing method
Single-pass, uni-directional X 180 dpi, Y 360 dpi
0.7
o
y
m
c o
y
m
k o
y
m
5
25
k
9
g
Standard value
50 µm or less
Adjustment: CW
+ Enter this distance
292
Adjustment: Flush Pointer
Model Name: RJ–6000-43/54/62
BAC2110
Model Name: RJ–6000-43/54/62
BAC2110
This procedure is for adjusting the position for flushing over the flushing boxes on both sides of the left and right heads. The adjustment causes flushing into the flushing box and from the results the flushing positions for both left and right heads are entered in 720 dpi units. Enter a positive value to shift the flushing position towards the cap unit side, or a negative value for the opposite direction. AJST: FlushPoint Flushing
Left Point:
Cap unit side flushing box ejection finished Setting can be specified in 1 pulse units 2424 using the VALUE + and - keys (- for cap unit side, + for opposite side) ENTER
Right Point:
3699 [ENTER] causes flushing to the flushing box on the opposite side
Flushing Opposite side flushing box ejection finished Left Point:
38700 ENTER
Right Point:
40000
Press [ENTER] to update the settings. If a change has been made, flushing will be repeated. If [ENTER] was pressed with no change having been made, the display will move to the “AJST: XLength” menu.
Adjustment: Flush Pointer
293
Adjustment: Media Feed Distance This procedure is used to adjust the distance for media transport. The adjustment determines the resolution in the firmware for the X encoder by causing lines to be printed in the direction of media feed and entering their distance.
Model Name: RJ–6000-43/54/62
BAC2120
Media feed distance adjustment pattern Adjustment items Printing method
Adjust the distance for media transport Four-pass, bidirectional 360 dpi
AJST: X Length Displayed during adjustment printing
Adjustment Print Printing finished XLine Len:
Setting can be specified in 0.1 mm units using the VALUE + and - keys When parameter is changed and [ENTER] is pressed 300.0 mm
k m c
y
k
Print Start? Press [ENTER] for another adjustment print, [Back] to move to next menu Press [ENTER] to update the settings. If settings have been changed, another adjustment print will be made. If there was no change, the display will move to the “AJST: Margin” menu.
150
300
k r g y bmc
100 %
k 70
Output direction
Standard values Up to 500 mm ±0.1% Here, the adjustment is 300 mm so the actual value, x, will be 299.7 ≤ x ≥ 300.3 mm
Adjustment: Media Feed Distance
Model Name: RJ–6000-43/54/62
BAC2120
294
Adjustment: Top and Bottom, Left and Right Margins
Model Name: RJ–6000-43/54/62
BAC2130
This procedure involves cutting the media, printing and cutting the media again, then entering the distances between front sensor and head, cutter and head, and the media edge sensors and head. Moreover, in order to know the media width exactly, it determines the correction value of the media edge detecting position. Front/Cutter to Head Distance Adjustment Pattern
AJST: Margin An adjustment print is made after the leading edge of the media is cut. Adjustment Print
Displayed during adjustment printing
Adjustment Items Printing Method
Top and bottom margins, left and right margins Black, single-pass, uni-directional 360 dpi
After print finished and the media was cut T Margin: Menu Down B Margin: Menu Down > Margin: Menu Down < Margin:
25.0 mm
Setting can be specified in 0.1 mm units using the VALUE + and - keys
Bottom distance 20
Menu Up 20.0 mm
Setting can be specified in 0.1 mm units using the VALUE + and - keys
5
5
Menu Up 5.0 mm Menu Up
Black paint, vertical width 9 Top distance 25
5.0 mm
Press [ENTER] to update settings. Press [ENTER] at Bottom Distance to move to “AJST: Rear Sns Posi”. Output direction
Adjustment: Top and Bottom, Left and Right Margins
Model Name: RJ–6000-43/54/62
BAC2130
295
Adjustment: Rear Sensor Position
Model Name: RJ–6000-43/54/62
BAC2140
Model Name: RJ–6000-43/54/62
BAC2140
This procedure is used to ensure the proper detection of the length of cut sheet media. It adjusts the position of the rear sensor in the firmware by entering the media length after cut media has been loaded and detected. This item is essential in the production process but it is no longer necessary once media feed distance compensation has been carried out. When this item is selected, whether media is loaded or not, it will ask for cut sheet media. If panel diagnosis decides that media is loaded, this will be assumed to be cut sheet media and media initialization will begin. Therefore roll media should not be loaded. After the media has been initialized, it will be ejected. To terminate this program without updating the setting, press the [Back] while no processing is in progress.
AJST: Rear Sns Posi Set CuttingPaper After loading media Paper Initial After initializing media Paper X:
594.0 mm Enter
Paper Y:
840.0 mm
Setting can be specified in ±0.1 mm units using the VALUE + and - keys
Press [ENTER] to update the setting, and move to “AJST: Test Print”.
Adjustment: Rear Sensor Position
296
Adjustment: Test Print
Model Name: RJ–6000-43/54/62
BAC2150
Model Name: RJ–6000-43/54/62
BAC2150
This procedure is used to check adjustments by printing a test pattern. it also prints adjustment parameters and if no serial number has been entered at that time, serial number input will be requested. Online data signal reception is always enabled but any data should not be transmitted during the processing of a self-diagnostic sequence. AJST: TestPrint
ENTER
PRINT: ChkNozzles Menu Up
Menu Down
Print Printing finished ENTER Print Printing finished
Menu Down
ENTER
PRINT: Black Fill Menu Up
Print Printing finished On [ENTER], if no serial number is registered
PRINT: Parameters
Register Serial Number
Back
ENTER 1
BZ400001
Adjustment parameter printing begins
Parameter is printed but serial number is not printed.
Digits to be entered will blink from the left. Use the VALUE + and - keys to change the settings Use [ENTER], [Menu Up] and [Menu Down] to move between digits
Press [Back] after adjustment parameter printing has finished to move to “AJST: HeadWash”. At other times, press [Back] to move to “AJST: TestPrint”. 1 Display varies according to type of printer. This is for RJ-6000-43A.
Adjustment: Test Print
297
Adjustment: Head Wash
Model Name: RJ–6000-43/54/62
BAC2160
Model Name: RJ–6000-43/54/62
BAC2160
This procedure is used at the end of the production process or before prior to head replacement. Note: If you suspect the cartridge sensor to be faulty, you can carry out the following procedure by pressing the [ENTER] key.
AJST: Head Wash Rm All Cartridge After all cartridges are removed Set Wash Jig After withdrawing a specified amount of ink Ink Absorb After all cleaning jigs are installed Washing After cleaning fluid has been extracted Rm Wash Jig After cleaning jig has been removed Washing After head cleaning has been completed, the display will move to “AJST: Home”.
Adjustment: Head Wash
298
Cleaning: Normal, Powerful
Model Name: RJ–6000-43/54/62
This procedure is used for head nozzle cleaning. The items are as follows. Item Normal Powerful
Details Normal cleaning (wiping) Powerful cleaning (wiping and rubbing)
BAC3000
Normal Normal cleaning (wiping). It moves to next menu, “CLEAN: Powerful” when Normal cleaning is finished.
Powerful This procedure carries out powerful cleaning (wiping and rubbing). The operation is the same as for normal cleaning.
Cleaning selection operation is shown below. Press [Back] to return to the Diagnostics Menu ENTER Printing finished To next menu
CLEAN: Normal Menu Down
Menu Up
when Normal cleaning is finished
CLEAN: Powerful Menu Down
Cleaning: Normal, Powerful
Model Name: RJ–6000-43/54/62
BAC3000
299
Test Printing: Head Printing, Black in-filling, Parameters This procedure is used for test printing. The items are as shown below. For adjustment parameter prints, if no serial number has been entered, a serial number will be requested. Online data signal reception is always enabled but no signals are transmitted during the processing of a diagnostic sequence. Item Details Head Printing Verification Adjustment pattern printing Check in-filling Black in-filling Adjustment Parameters Display firmware adjustment parameters
Procedures for the selection of items from panel are shown below. Press [Back] to return to the Diagnostics Menu.
Model Name: RJ–6000-43/54/62
BAC4000
1. Head Printing Verification To check that the head prints and print an adjustment pattern. Panel Adjustment Print After the adjustment pattern printing has been finished, “PRINT: ChkNozzles” will appear.
2. Check black in-filling To print by filling an area with black color. Panel
DIAG: Test Print
Adjustment Print Menu Up
PRINT: ChkNozzles Menu Down
End Menu Up
PRINT: Black Fill Menu Down
After the adjustment pattern printing has finished, "Print: black in-fill" appears.
ENTER Print
3. Adjustment Parameters This procedure is used to print firmware adjustment parameters.
ENTER End
Black infill printing
Menu Up
Panel Adjustment Print
PRINT: Parameters Menu Down
Press [ENTER] to print firmware adjustment parameters but if no serial number has been registered, registration will be requested.
Test Printing: Head Printing, Black in-filling, Parameters
Model Name: RJ–6000-43/54/62
BAC4000
300
Parameters
Model Name: RJ–6000-43/54/62
BAC5000
Model Name: RJ–6000-43/54/62
BAC5000
This procedure concerns changing adjustment parameters. Details are as shown below. A special purpose memory card is used to back up backup parameters to the memory card and to update the backup parameters from the memory card. Item Initialize Update
Details Initalize adjustment parameters Input adjustment parameter values
DIAG: Parameter Menu Up
ENTER
PARAM: Initial Menu Down
Menu Up
Back
Parameter initialization
PARAM: Update Menu Down
Press [Back] to return to the Diagnostics Menu.
Parameters
301
Parameters: Initialize
Model Name: RJ–6000-43/54/62
BAC5010
Model Name: RJ–6000-43/54/62
BAC5010
Initialization This procedure is used to initialize adjustment parameters. Items are: Capping Position, X Resolution, Zone Delay, Head Height, Maintenance History (Left Head, Right Head, Wiper), Serial Number and Complete Initialization. INIT: Parameter
INIT: Home Menu Down
Menu Up
INIT: X Length Menu Down
Menu Up
INIT: Maintenance Menu Down
INIT: Left Head Menu Up INIT: Right Head
INIT: ErrorRecord Menu Down
Menu Up INIT: Wiper
INIT: Serial No. Menu Down
ENTER
Menu Up
INIT: All Menu Down
Menu Up
Press [ENTER] to display “Param Initial?”. Press [ENTER] again to initialize. After initialization, “INIT: Parameter” is restored. Press the [BACK] key to restore “PARM: Initial” without initializing.
Parameters: Initialize
302
Parameters: Update
Model Name: RJ–6000-43/54/62
BAC5020
Model Name: RJ–6000-43/54/62
BAC5020
Update This procedure will update adjustment parameters. Note: The actual writing to flash memory is done when diagnostics are completed or power is switched off. PARAM: Update UPDATE: Home Menu Down
Previou menu is "UPDATE: Mech Param" Menu Up
UPDATE: Head Rank Menu Down
Menu Up
UPDATE: Print Posi Menu Down
Menu Up
UPDATE: Microdot Menu Down
Menu Up
UPDATE: X Length Menu Down
Menu Up
UPDATE: Mech Param
Next menu is "UPDATE: Home"
Press [ENTER] to input the adjustment parameter. Press [BACK] to return to “PARM: Update”.
Parameters: Update
303
Update: Capping Position Parameter
Model Name: RJ–6000-43/54/62
BAC5021
Model Name: RJ–6000-43/54/62
BAC5021
This procedure will update the capping position parameter. UPDATE: Home Home:
Use the VALUE + and - keys to change -2162 the setting If there is a change, a confirmation message will appear when you press [ENTER]
Param Update?
After this display, [Menu Down] will appear The update message will appear when you press [ENTER]
Update Parameter
If [Back] is pressed instead of the second [ENTER], a message that the parameter is not updated will appear and the display will move to “UPDATE: Home”
Update: Capping Position Parameter
304
Update: Head Rank Parameter
Model Name: RJ–6000-43/54/62
BAC5022
Model Name: RJ–6000-43/54/62
BAC5022
This procedure will update the head rank parameter. UPDATE: Head Rank Left Rank: Menu Down Right Rank:
21117
Use the VALUE + and - keys to change the setting and press [ENTER] to confirm the change.
Menu Up 21117
Use the VALUE + and - keys to change the setting and press [ENTER] to confirm the change.
If there is a change, a confirmation message will appear when you press [ENTER]. Param Update? The update message will appear when you press [ENTER] Update Parameter
After this display, [Menu Down] will appear
If [Back] was pressed, a message that the parameter is not updated will appear and the display will move to “UPDATE: Head Rank”.
Update: Head Rank Parameter
305
Update: Print Positioning Parameter
Model Name: RJ–6000-43/54/62
BAC5023
Model Name: RJ–6000-43/54/62
BAC5023
This procedure will update the print positioning parameter. UPDATE: PrintPosi (and Micro-Dot) DelayL: -0.250 mm Menu Down
Menu Up
DelayR: -0.250 mm Menu Down
Use the VALUE + and - keys to change the setting and press [ENTER] to confirm the change.
Use the Setting + and - keys to change the setting and press [ENTER] to confirm the change.
Menu Up
L-RGap: -34.290 mm
Use the Setting + and - keys to change the setting and press [ENTER] to confirm the change.
If there is a change, a confirmation message will appear when you press [ENTER] Param Update? The update message will appear when you press [ENTER] Update Parameter
After this display, [Menu Down] will appear
If [Back] was pressed, a message that the parameter is not updated will appear and the display will move to “UPDATE: PrintPosi”.
Update: Print Positioning Parameter
306
Update: Media Transport Distance Parameter
Model Name: RJ–6000-43/54/62
BAC5024
Model Name: RJ–6000-43/54/62
BAC5024
This procedure will update the media transport distance parameter. UPDATE: X Length Use the VALUE + and - keys to change the setting If there is a change, a confirmation message will appear when you press [ENTER]
Xlength: 300.0 mm
Param Update? The update message will appear when you press [ENTER] Update Param
After this display, [Menu Down] will appear
If [Back] was pressed, a message that the parameter is not updated will appear and the display will move to “UPDATE: X Length”.
Update: Media Transport Distance Parameter
307
Update: Mechanical Parameters
Model Name: RJ–6000-43/54/62
BAC5025
Model Name: RJ–6000-43/54/62
BAC5025
This procedure will update the mechanical parameters. UPDATE: Mech Param HtoEdge: 25.180 mm Menu Up
Menu Down XFtoH:
30.890 mm
Menu Down HtoCut:
Use the VALUE + and - keys to change the setting and press [ENTER] to confirm the change.
Use the VALUE + and - keys to change the setting and press [ENTER] to confirm the change.
Menu Up 15.390 mm
Menu Down
Menu Up
XFtoXR: 123.700 mm Menu Down
2809
2424
3699
38700
Use the VALUE + and - keys to change the setting and press [ENTER] to confirm the change.
Menu Up
AnotherRFP: Menu Down
Use the VALUE + and - keys to change the setting and press [ENTER] to confirm the change.
Menu Up
AnotherLFP: Menu Down
Use the VALUE + and - keys to change the setting and press [ENTER] to confirm the change.
Menu Up
RightFlushP: Menu Down
Use the VALUE + and - keys to change the setting and press [ENTER] to confirm the change.
Menu Up
LeftFlushP: Menu Down
Use the VALUE + and - keys to change the setting and press [ENTER] to confirm the change.
Menu Up
Paper Edge: Menu Down
Use the VALUE + and - keys to change the setting and press [ENTER] to confirm the change.
40000
Use the VALUE + and - keys to change the setting and press [ENTER] to confirm the change.
Menu Up
PaperWidAdj:
Use the VALUE + and - keys to change the setting and press [ENTER] to confirm the change. If there is a change, a confirmation message will appear when you press [ENTER]
-5
Param Update? The update message will appear when you press [ENTER]
Update Param
After this display, [Menu Down] will appear
If [Back] was pressed, a message that the parameter is not updated will appear and the display will move to “UPDATE: Mech Param”.
Update: Mechanical Parameters
308
Aging
Model Name: RJ–6000-43/54/62
BAC6000
Model Name: RJ–6000-43/54/62
BAC6000
This procedure concerns the aging of the mechanism and head. Details of the items are as follows. Item Carriage Motor Media Feed Motor Cutter Maintenance Head
Details Reciprocal carriage scanning Media feed roller drive Media cutting Capping In-fill printing
Selection of items from the panel is shown below. DIAG: Aging Menu Up ENTER AGING: Y Motor Menu Down
Carriage motor aging Menu Up
Back End
AGING: X Motor Menu Down
Menu Up
AGING: Cutter Menu Down
Menu Up
AGING: Mainte Unit Menu Down
Menu Up
AGING: Head Menu Down
Press [Back] to return to the Diagnostics Menu.
Aging
309
Aging: Carriage Motor
Model Name: RJ–6000-43/54/62
BAC6010
Model Name: RJ–6000-43/54/62
BAC6010
This procedure is used for aging the carriage motor. Select uni-directional print scanning mode or bidirectional print scanning mode and specify a number of times for repeatability scanning of the carriage. If the specified number is -1, aging will continue until a key is entered. AGING: Y Motor AGING Y: UniDir Prn
Menu Up
Menu Down
AGING Y: BiDirPrn
Press [ENTER] to move to number of agings
[ENTER] AGING COUNT:
50
Use the VALUE + and - keys to change the setting
Press [ENTER] to begin aging AGING:
10
Terminate endurance with [ENTER], [Back] or [CANCEL]
50
Escape with [ENTER] or [Back]
End AGING END:
Aging: Carriage Motor
310
Aging: Media Feed
Model Name: RJ–6000-43/54/62
BAC6020
Model Name: RJ–6000-43/54/62
BAC6020
This procedure is used for aging the media feed motor. Repeatability operation is carried out for a specified number of times. AGING: X Motor AGING COUNT:
50
Use the VALUE + and - keys to change the setting
Press [ENTER] to begin aging AGING:
10
Press [ENTER], [Back] or [CANCEL] to end aging.
End AGING END:
Aging: Media Feed
50
311
Aging: Cutter
Model Name: RJ–6000-43/54/62
BAC6030
Model Name: RJ–6000-43/54/62
BAC6030
This procedure is used for aging the cutter. Media is cut a specified number of times.
AGING: Cutter AGING COUNT:
50
Use the VALUE + and - keys to change the setting
Press [ENTER] to begin aging AGING:
10
Press [ENTER], [Back] or [CANCEL] to end aging
End AGING END:
Aging: Cutter
50
312
Aging: Maintenance Unit
Model Name: RJ–6000-43/54/62
BAC6040
Model Name: RJ–6000-43/54/62
BAC6040
This procedure is used for aging the capping. Capping is carried out a specified number of times. AGING: Mainte Unit AGING COUNT:
50
Use the VALUE + and - keys to change the setting
Press [ENTER] to begin aging AGING:
10
Press [ENTER], [Back] or [CANCEL] to end aging.
End AGING END:
Aging: Maintenance Unit
50
313
Aging: Head
Model Name: RJ–6000-43/54/62
BAC6050
Model Name: RJ–6000-43/54/62
BAC6050
This procedure is used for aging the print head. Select left or right and carry out infill printing a specified number of times. AGING: Head AGING HEAD: Menu Down
Left Menu Up
AGING HEAD:
Right ENTER
AGING COUNT:
50 Press [ENTER] to begin aging
AGING:
10 End
AGING END:
50
Press [ENTER] to specify a number of times to carry out aging in the same way as the carriage motor and return to “AGING: Head” when finished.
Aging: Head
314
RJ-6000-43 Maintenance Parts
Model Name: RJ–6000-43
C AT 0 0 0 0
Maintenance Parts
Maintenance Parts List Maintenance Tool List Lubrication Points Exploded Drawings
RJ-6000-43 Maintenance Parts
CAT1000 CAT2000 CAT4000 CAT5000
Model Name: RJ–6000-43
C AT 0 0 0 0
315
RJ-6000-54 Maintenance Parts
Model Name: RJ–6000-54
C AT 0 0 0 0 - 2
Maintenance Parts
Maintenance Parts List Maintenance Tool List Lubrication Points Exploded Drawings
RJ-6000-54 Maintenance Parts
CAT1000-2 CAT2000 CAT4000 CAT5000
Model Name: RJ–6000-54
C AT 0 0 0 0 - 2
316
RJ-6000-62 Maintenance Parts
Model Name: RJ–6000-62
C AT 0 0 0 0 - 3
Maintenance Parts
Maintenance Parts List Maintenance Tool List Lubrication Points Exploded Drawings
RJ-6000-62 Maintenance Parts
CAT1000-3 CAT2000 CAT4000 CAT5000
Model Name: RJ–6000-62
C AT 0 0 0 0 - 3
317
RJ-6000-43 Maintenance Parts List Name of Part Main Board Assembly Power Supply Board Assembly Head Board Assembly Panel Board Assembly Extension Board Assembly Lever Sensor Assembly Cover Switch Assembly Waste Fluid Box Sensor Assembly XR Cable Assembly Detector 1 Assembly Detector 2 Assembly Detector Assembly (Black) Detector Assembly (Y) Detector Assembly (M) Detector Assembly (C) Edge Sensor Y Assembly Origin Sensor Assembly X Motor Assembly CR Motor Assembly Pump Motor Assembly Cutter Solenoid Assembly Vacuum Fan Assembly Panel Cable Switch Cable Assembly DC Cable Assembly Y Cable Head Cable Print Head Assembly (Color) Cap Assembly Pump Assembly Wiper Maintenance Station Assembly Cartridge Frame Assembly Damper (Color) Ink Tube Pressure Assembly X Speed Reduction Belt Steel Belt
Part Number DF-41586 DF-41587 DF-41588 DF-40097 DF-40098 DF-41589 DF-41590 DF-41591 DF-41592 DF-41593 DF-41594 DF-40106 DF-40107 DF-40146 DF-40147 DF-41595 DF-40109 DF-41597 DF-41598 DF-41599 DF-40113 DF-40173 DF-41617 DF-41619 DF-41618 DF-41600 DF-41601 DF-40690 DF-41602 DF-41603 DF-40125 DF-41604 DF-40127 DF-40129 DF-41605 DF-41529 DF-40137 DF-41606
RJ-6000-43 Maintenance Parts List
Model Name: RJ–6000-43 Exploded View Page CAT5008-3C CAT5008-5D CAT5007-7A CAT5008-7E CAT5008-3B CAT5003-8C CAT5003-8D CAT5003-8A CAT5003-4D CAT5006-7E CAT5006-8F CAT5006-4A CAT5006-6D CAT5006-6C CAT5006-4C CAT5007-2D CAT5007-5B CAT5002-2E CAT5005-8F CAT5004-7B CAT5007-1C CAT5002-3F, 5F, 6F CAT5008-6E CAT5008-4F CAT5008-4D CAT5005-6C CAT5007-3B, 5C CAT5007-3C, 4C CAT5004-6B CAT5004-5C CAT5004-5B CAT5004-5B
Name of Part T Fence Cursor Assembly Y Return Pulley Assembly Pressure Roller Blade Scroller Roller Scroller Receive Roller FAN Extension Cable 1 Assembly FAN Extension Cable 2 Assembly FAN Extension Cable 3 Assembly X Motor Extension Cable Assembly X ENC Extension Cable Assembly Y Motor Cable Assembly ENC Cable Flange (2-inch) Flange (3-inch) O-ring (Small) O-ring (Large) Tube Guide Assembly Steel Flexible Bare Assembly Junction Board Assembly Ink ID Sensor 1 Assembly Ink ID Sensor 2 Assembly Ink ID Sensor 3 Assembly Ink ID Sensor 4 Assembly Ink ID Sensor 5 Assembly Ink ID Sensor 6 Assembly Ink ID Cable Speed Reduction Pulley Assembly Grid Roller Assembly F Absorbent Assembly
Part Number DF-41607 DF-41608 DF-40144 DF-41530 DF-40696 DF-41633 DF-41634 DF-41620 DF-41621 DF-41622 DF-41623 DF-41624 DF-41625 DF-41626 DF-40446 DF-40447 DF-40487 DF-40488 DF-41677 DF-41616 DF-41536 DF-41609 DF-41610 DF-41611 DF-41612 DF-41613 DF-41614 DF-41615 DF-41841 DF-41840 DF-42007
C AT 1 0 0 0 Exploded View Page CAT5005-2B CAT5007-8D CAT5005-2C CAT5005-3E, 4F CAT5005-3E, 4F CAT5002-3D, 4C CAT5003-5B CAT5002-3D, 4B CAT5003-6B CAT5002-5F CAT5002-4F CAT5002-3F CAT5002-1F CAT5002-2F CAT5005-7F CAT5007-5A CAT5005-6B CAT5005-8B CAT5006, CAT5007 CAT5006, CAT5007 CAT5006-1B CAT5006-2B CAT5003-3D CAT5006-3B CAT5006-4B CAT5006-5C CAT5006-5D CAT5006-6E CAT5006-7F CAT5003-3D CAT5002-2C CAT5004-3C, 5D, 7E CAT5004-8E
CAT5006-4B, 4C, 5C, 6D, 6E, 7F
CAT5007-2B, 4B CAT5006-2C CAT5005-3E, 4F CAT5002-2E CAT5005-2F
Model Name: RJ–6000-43
C AT 1 0 0 0
318
RJ-6000-54 Maintenance Parts List Name of Part Main Board Assembly Power Supply Board Assembly Head Board Assembly Panel Board Assembly Extension Board Assembly Lever Sensor Assembly Cover Switch Assembly Waste Fluid Box Sensor Assembly XR Cable Assembly Detector 1 Assembly Detector 2 Assembly Detector Assembly (Black) Detector Assembly (Y) Detector Assembly (M) Detector Assembly (C) Edge Sensor Assembly Origin Sensor Assembly X Motor Assembly CR Motor Assembly Pump Motor Assembly Cutter Solenoid Assembly Vacuum Fan Assembly Panel Cable Switch Cable Assembly DC Cable Assembly Y Cable Head Cable Print Head Assembly (Color) Cap Assembly Pump Assembly Wiper Maintenance Station Assembly Cartridge Frame Assembly Damper (Color) Ink Tube Pressure Assembly X Speed Reduction Belt Steel Belt
Part Number DF-41586 DF-41587 DF-41588 DF-40097 DF-40098 DF-41589 DF-41590 DF-41591 DF-41592 DF-41593 DF-41594 DF-40106 DF-40107 DF-40146 DF-40147 DF-41595 DF-40109 DF-41597 DF-41598 DF-41599 DF-40113 DF-40173 DF-41617 DF-41619 DF-41618 DF-41986 DF-41601 DF-40690 DF-41602 DF-41603 DF-40125 DF-41604 DF-40127 DF-40129 DF-41987 DF-41529 DF-40137 DF-41991
RJ-6000-54 Maintenance Parts List
Model Name: RJ–6000-54 Exploded View Page CAT5008-3D CAT5008-5D CAT5007-7A CAT5008-7E CAT5008-3B CAT5003-7D CAT5003-7D CAT5003-7A CAT5003-4D CAT5006-7E CAT5006-8F CAT5006-4B CAT5006-6D CAT5006-6C CAT5006-5C CAT5007-2D CAT5007-5B CAT5002-2E CAT5005-8F CAT5004-7B CAT5007-1C CAT5002-4F, 6F, 7C, 7F CAT5008-6F CAT5008-4F CAT5008-4D CAT5005-6C CAT5007-3B, 5C CAT5007-3C, 4C CAT5004-6B CAT5004-5C CAT5004-5B CAT5004-5B CAT5006-3B, 4C, 5C, 6D, 6E, 7D
CAT5007-2B, 4B CAT5006-2C CAT5005-3E, 4F CAT5002-2E CAT5005-2F
Name of Part T Fence Cursor Assembly Y Return Pulley Assembly Pressure Roller Blade Scroller Roller Scroller Receive Roller FAN Extension Cable 1 Assembly FAN Extension Cable 2 Assembly FAN Extension Cable 3 Assembly FAN Extension Cable 4 Assembly X Motor Extension Cable Assembly X ENC Extension Cable Assembly Y Motor Cable Assembly ENC Cable Flange (2-inch) Flange (3-inch) O-ring (Small) O-ring (Large) Tube Guide Assembly Steel Flexible Bare Assembly Junction Board Assembly Ink ID Sensor 1 Assembly Ink ID Sensor 2 Assembly Ink ID Sensor 3 Assembly Ink ID Sensor 4 Assembly Ink ID Sensor 5 Assembly Ink ID Sensor 6 Assembly Ink ID Cable Speed Reduction Pulley Assembly Grid Roller Assembly Grid Roller Assembly (2) F Absorbent Assembly Waste Fluid Bottle Assembly
Part Number DF-41992 DF-41608 DF-40144 DF-41530 DF-40696 DF-41633 DF-41634 DF-41620 DF-41621 DF-41622 DF-41993 DF-41994 DF-41995 DF-41625 DF-41626 DF-40446 DF-40447 DF-40487 DF-40488 DF-41997 DF-41996 DF-41536 DF-41609 DF-41610 DF-41611 DF-41612 DF-41613 DF-41614 DF-41615 DF-41988 DF-41840 DF-41989 DF-42007 DF-42008
Model Name: RJ–6000-54
C AT 1 0 0 0 - 2 Exploded View Page CAT5005-2B CAT5007-8D CAT5005-2C CAT5005-3E, 4F CAT5005-3E, 4F CAT5002-3D, 4C CAT5003-5B CAT5002-3D, 4B CAT5003-6B CAT5002-6F CAT5002-5F CAT5002-3F CAT5002-5B CAT5002-1F CAT5002-2F CAT5005-7F CAT5007-5A CAT5005-6B CAT5005-8B CAT5006, CAT5007 CAT5006, CAT5007 CAT5006-1B CAT5006-2B CAT5003-3D CAT5006-3B CAT5006-4C CAT5006-5C CAT5006-5D CAT5006-6E CAT5006-7F CAT5003-3D CAT5002-2C CAT5004-4C, 5D, 7E CAT5004-2B CAT5004-8E CAT5002-4E
C AT 1 0 0 0 - 2
319
RJ-6000-62 Maintenance Parts List Name of Part Main Board Assembly Power Supply Board Assembly Head Board Assembly Panel Board Assembly Extension Board Assembly Lever Sensor Assembly Cover Switch Assembly Waste Fluid Box Sensor Assembly XR Cable Assembly Detector 1 Assembly Detector 2 Assembly Detector Assembly (Black) Detector Assembly (Y) Detector Assembly (M) Detector Assembly (C) Edge Sensor Assembly Origin Sensor Assembly X Motor Assembly CR Motor Assembly Pump Motor Assembly Cutter Solenoid Assembly Vacuum Fan Assembly Panel Cable Switch Cable Assembly DC Cable Assembly Y Cable Head Cable Print Head Assembly (Color) Cap Assembly Pump Assembly Wiper Maintenance Station Assembly Cartridge Frame Assembly Damper (Color) Ink Tube Pressure Assembly X Speed Reduction Belt Steel Belt
Part Number DF-42010 DF-41587 DF-41588 DF-40097 DF-40098 DF-41589 DF-41590 DF-41591 DF-41592 DF-41593 DF-41594 DF-40106 DF-40107 DF-40146 DF-40147 DF-41595 DF-40109 DF-41597 DF-41598 DF-41599 DF-40113 DF-40173 DF-41617 DF-41619 DF-41618 DF-41998 DF-41601 DF-40690 DF-41602 DF-41603 DF-40125 DF-41604 DF-40127 DF-40129 DF-41999 DF-41529 DF-40137 DF-42001
RJ-6000-62 Maintenance Parts List
Model Name: RJ–6000-62 Exploded View Page CAT5008-3C CAT5008-5D CAT5007-8B CAT5008-7E CAT5008-3B CAT5003-7D CAT5003-7D CAT5003-7B CAT5003-4D CAT5006-7E CAT5006-7F CAT5006-4A CAT5006-6D CAT5006-5B CAT5006-4B CAT5007-2D CAT5007-5B CAT5002-2E CAT5005-8F CAT5004-7B CAT5007-1C CAT5002-4F, 5E, 6B, 7F CAT5008-6E CAT5008-4F CAT5008-4D CAT5005-6C CAT5007-3B, 5C CAT5007-2C, 4C CAT5004-6B CAT5004-5B CAT5004-5B CAT5004-5A CAT5006-3B, 4C, 5C, 6D, 6E, 7F
Name of Part T Fence Cursor Assembly Y Return Pulley Assembly Pressure Roller Blade Scroller Roller Scroller Receive Roller FAN Extension Cable 1 Assembly FAN Extension Cable 2 Assembly FAN Extension Cable 3 Assembly FAN Extension Cable 4 Assembly X Motor Extension Cable Assembly X ENC Extension Cable Assembly Y Motor Cable Assembly ENC Cable Flange (2-inch) Flange (3-inch) O-ring (Small) O-ring (Large) Tube Guide Assembly Steel Flexible Bare Assembly Junction Board Assembly Ink ID Sensor 1 Assembly Ink ID Sensor 2 Assembly Ink ID Sensor 3 Assembly Ink ID Sensor 4 Assembly Ink ID Sensor 5 Assembly Ink ID Sensor 6 Assembly Ink ID Cable Speed Reduction Pulley Assembly Grid Roller Assembly F Absorbent Assembly Waste Fluid Bottle Assembly
Part Number DF-42002 DF-41608 DF-40144 DF-41530 DF-40696 DF-41633 DF-41634 DF-41620 DF-41621 DF-41622 DF-41993 DF-41994 DF-41995 DF-41625 DF-41626 DF-40446 DF-40447 DF-40487 DF-40488 DF-42003 DF-42004 DF-41536 DF-41609 DF-41610 DF-41611 DF-41612 DF-41613 DF-41614 DF-41615 DF-41988 DF-41840 DF-42007 DF-42008
C AT 1 0 0 0 - 3 Exploded View Page CAT5005-2B CAT5007-8D CAT5005-2C CAT5005-3E, 4F CAT5005-3E, 4F CAT5002-4C, CAT5003-5B CAT5002-4B, CAT5003-5B CAT5002-6F CAT5002-5F CAT5002-3F CAT5002-5B CAT5002-1F CAT5002-2F CAT5005-7F CAT5007-5A CAT5005-6B CAT5005-8B CAT5006, CAT5007 CAT5006, CAT5007 CAT5006-1B CAT5006-2B CAT5003-3D CAT5006-3A CAT5006-3B CAT5006-5C CAT5006-5D CAT5006-6E CAT5006-7E CAT5003-3D CAT5002-2C CAT5004-2B, 4C, 6D, 7E CAT5004-8E, 4C CAT5002-4D
CAT5007-2A, 4B CAT5006-1C CAT5005-3E, 4F CAT5002-2E CAT5005-2F
Model Name: RJ–6000-62
C AT 1 0 0 0 - 3
320
Maintenance Tool List No.
Remarks
No.
Personal Computer
Commercial item
5
Drawing No.
1
Model Name: RJ–6000-43/54/62 Name
Appearance
Drawing No.
Name
Appearance
C AT 2 0 0 0 Remarks
Bar tension gauge 49 N (5 kgf) (made by Ooba S/S)
Commercial item
2
JD-30410
Head cleaning jig assembly (6 sets required)
Special item, includes rubber bush and mini-fitting
6
JD-30395
Rail height jig assembly
Special item
2.1
JD-42052
Rubber bushing ❉ Replace after using 20 times
Special item (consumable)
7
JD-30432
Rail height reference base assembly
Special item
2.2
JD-42053
Mini-fitting (made by Inaiseieido)
Special item (commercial item)
3
JD-42050
Belt tension attachment
Special item
8
Phillips screwdriver No. 1
Commercial item
9 Bar tension gauge 4.9 N (500 gf) (made by Ooba S/S)
Commercial item
Phillips screwdriver No. 2
Commercial item
10
Hex nut driver 5.5 mm
Commercial item
4
Maintenance Tool List
Model Name: RJ–6000-43/54/62
C AT 2 0 0 0
321
Maintenance Tool List No.
Drawing No.
Model Name: RJ–6000-43/54/62 Name
Appearance
Remarks
11
Standard screwdriver
Commercial item
12
Allen key 1.5 mm
Commercial item
13
Allen key 2 mm
Commercial item
14
Allen key 2.5 mm
Commercial item
15
Allen key 3 mm
Commercial item
16
Spanner 5.5 mm
Commercial item
17
Spanner 17 mm
Commercial item
18
Tweezers
19
Jeweller's screwdriver
Maintenance Tool List
No.
Drawing No.
20
Name
Appearance
C AT 2 0 0 1 Remarks
Multimeter
Commercial item
21
JD-41844
Cleaning fluid A-29 (18-liter)
Special item
22
JD-42054
Cleaning fluid bottle, 500 ml
Special item (Commercial item)
23
Ball driver 1.5 mm
Commercial item
Commercial item
24
Ball driver 2.5 mm
Commercial item
Commercial item
25
Hexagon ratchet spanner
Commercial item
Model Name: RJ–6000-43/54/62
C AT 2 0 0 1
322
Maintenance Tool List No.
Drawing No.
26
27
28
JD-42145
Model Name: RJ–6000-43/54/62 Name
Appearance
Remarks
M-block (Height: 20)
Commercial item
Head height jig
Special item
Pocket microscope (Magnification: 25x to 50x)
Commercial item
Maintenance Tool List
No.
Drawing No.
Name
Appearance
Model Name: RJ–6000-43/54/62
C AT 2 0 0 2 Remarks
C AT 2 0 0 2
323
Lubrication Points
No.
Name of Unit
Model Name: RJ–6000-43/54/62
Lubrication Point
Brand, Product Number
Application
Remarks
C AT 4 0 0 0
Exploded View Page
1
Pressurization Unit
Pressure cam
Shin-Etsu Chemical Co., Ltd., Silicone Grease G501
To improve sliding
or similar
CAT5005-3D, 5E
2
Maintenance Unit
Transfer gear bearings
Shin-Etsu Chemical Co., Ltd., Silicone Grease G501
To improve durability
or similar
CAT5004-7B
3
R Frame
Sliding parts around pressurizing relay plate
Shin-Etsu Chemical Co., Ltd., Silicone Grease G501
To improve sliding
or similar
CAT5003-7F
4
X Drive
X speed reduction belt parts
Shin-Etsu Chemical Co., Ltd., Silicone Grease G501
To improve durability
5
Y Rail
Back of roller track
Shin-Etsu Chemical Co., Ltd., Silicone Grease G501
For inserting roller, reducing cursor noise
or similar
CAT5005-5E
6
Y Rail
Cursor track
Sumiko Lubricants Co., Ltd Sumi Grease Spray
To prevent burning
Soak a cloth and apply lightly
CAT5005-5E
7
Covers
Cover pins and frame holes
Shin-Etsu Chemical Co., Ltd., Silicone Grease G501
For cover opening/closing action and noise
or similar
CAT5001-6D CAT5003-6D
Lubrication Points
CAT5002-2E
Model Name: RJ–6000-43/54/62
C AT 4 0 0 0