Standardised Chemical Pump
MegaCPK
Type Series Booklet
Legal information/Copyright Type Series Booklet MegaCPK
KSB Aktiengesellschaft All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without KSB's express written consent. Subject to technical modification without prior notice. © KSB Aktiengesellschaft Frankenthal 11.04.2013
Contents
Contents Centrifugal Pumps with Shaft Seal ...................................................................................................................4 Standardised Chemical Pumps .......................................................................................................................................4 MegaCPK ................................................................................................................................................................... 4 Main applications ................................................................................................................................................ 4 Operating data ....................................................................................................................................................4 Designation .......................................................................................................................................................... 4 Design details ....................................................................................................................................................... 4 Bearing life ........................................................................................................................................................... 5 Automation .......................................................................................................................................................... 5 Materials ..............................................................................................................................................................6 Coating and preservation ...................................................................................................................................7 Product benefits .................................................................................................................................................. 7 Acceptance tests / warranties .............................................................................................................................7 Pressure and temperature limits ......................................................................................................................... 7 Technical data ...................................................................................................................................................... 8 Selection charts ................................................................................................................................................... 9 MegaCPK, n = 2900 rpm ................................................................................................................................ 9 MegaCPK, n = 1450 rpm .............................................................................................................................. 10 MegaCPK, n = 960 rpm ................................................................................................................................ 10 MegaCPK, n = 3500 rpm .............................................................................................................................. 11 MegaCPK, n = 1750 rpm .............................................................................................................................. 11 MegaCPK, n = 1160 rpm .............................................................................................................................. 12 Dimensions and connections ............................................................................................................................13 Flange design ..................................................................................................................................................... 18 Scope of supply .................................................................................................................................................. 18 General assembly drawing with list of components .......................................................................................19
3
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps
Code 32 160 C
Description Nominal discharge nozzle diameter [mm] Nominal impeller diameter [mm] Casing material G = cast iron C = stainless steel E = unalloyed steel V = stainless steel D = duplex stainless steel Impeller material if different from casing material G = cast iron C = stainless steel B = bronze E = unalloyed steel D = duplex stainless steel X = chrome steel Additional code h = heatable i = inducer x = special design
MegaCPK D
h
Design details Design ▪ Volute casing pump ▪ Horizontal installation ▪ Back pull-out design ▪ Single-stage
Main applications Pump for handling aggressive liquids in the chemical and petrochemical industries. ▪ Paper and cellulose industry
▪ Meets the technical requirements to ISO 5199 ▪ Dimensions and ratings to EN 22858/ISO 2858, complemented by pumps of nominal diameters DN 25, DN 200 and above
▪ Seawater desalination / reverse osmosis ▪ Food and beverages industry
Pump casing
▪ Fossil-fuelled power stations
▪ Single or double volute, depending on the pump size
▪ Chemical industry
▪ Radially split volute casing
▪ Petrochemical industry
▪ Volute casing with integrally cast pump feet
▪ Refineries
▪ Replaceable casing wear rings (as required)
▪ Sugar industry
Impeller type
▪ Alcohol industry
▪ Closed radial impeller with multiply curved vanes
Operating data
Shaft seal
Operating properties Characteristic Flow rate
Q
Head
H
Operating temperature Operating pressure
t p
Value Up to 1160 m3/h (50 Hz) Up to 1400 m3/h (60 Hz) Up to 162 m (50 Hz) Up to 233 m (60 Hz) -40 °C to +400 °C Up to 25 bar
▪ Gland packing ▪ Commercial single and double mechanical seals ▪ Commercial cartridge seals ▪ Shaft fitted with a replaceable shaft protecting sleeve in the shaft seal area Alternative: ▪ Version without shaft protecting sleeve, with "wet" shaft (Europe only)
Designation Example: MCPK 50-32-160 CDh
Bearing assembly
Key to the designation
Bearings:
Code MCPK 50
4
Description Type series (full name: MegaCPK) Nominal suction nozzle diameter [mm]
MegaCPK
▪ Medium-duty – Radial bearing: cylindrical roller bearing – Fixed bearing: paired angular contact ball bearings / double-row angular contact ball bearing
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps ▪ Economy – Floating bearing assembly: deep-groove ball bearings Lubrication: ▪ Oil lubrication ▪ Grease lubrication
Bearing bracket designation Example: CS50E Bearing bracket designation Designation CS 50 E
Description Bearing bracket MegaCPK Size code (based on dimensions of seal chamber and shaft end) Bearing design E = Economy = Medium Duty -1)
Bearings used Standard bearing assembly Design
Bearing bracket
Medium-duty (oil and grease lubrication)
Economy (oil lubrication)
Economy (grease lubrication)
CS40 CS50 CS60 CS80 CS40E CS50E CS60E CS80E CS40E CS50E CS60E CS80E
Rolling element bearings Pump end NU208-E NU310-E NU312-E NU216-E 6208 C3 6310 C3 6312 C3 6216 C3 6208-2Z C3 6310-2Z C3 6312-2Z C3 6216-2Z C3
Drive end 3208 2 x 73102) 2 x 73122) 2 x 72162) 6208 C3 6310 C3 6312 C3 6216 C3 6208-2Z C3 6310-2Z C3 6312-2Z C3 6216-2Z C3
Bearing life The calculated minimum bearing life is: ▪ 17,500 h for economy bearing assemblies ▪ 25,000 h for medium-duty bearing assemblies or 40,000 h for operation between 0.7-1.1Q/Qopt
Automation Automation options: ▪ Hyamaster ▪ hyatronic ▪ PumpDrive
1) 2)
Blank FAG designation: B-TVP-UA; SKF designation: BECBP
MegaCPK
5
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps Materials Overview of available materials (Europe) Description
Material variant G
Volute casing Casing cover Impeller Shaft Bearing bracket Support foot Seal cover Casing wear ring Impeller wear ring Shaft protecting sleeve (mechanical seal) Shaft protecting sleeve (gland packing) Impeller nut
GC CI CI SS
CI
GD
EG
D
EC CS CS SS
CI
CI5) -
ED
C
D C45+N4) DI St CrNiMoSt
-5)6) -8) CrNiMoSt
-9)
1.4122
CD
VC
SS SS SS
VD
D
-7) -7)
1.4122
D D D D
1.44083) 1.44083) SS D
DS -8) -8) DS
-7) -8)
-7)
CrNiMoSt
-8)
CrNiMoSt
DS
CrNiMoSt
D
Overview of available materials (Asia) Description
Material variant G CI CI CI
Volute casing Casing cover Impeller Shaft Bearing bracket Support foot Seal cover Casing wear ring
GB CI CI B
GC E CI CS CI CS SS CS IS5517 45C810) CI St (S235JR) CrNiMoSt A743 GR -12) CF8M -12) A276 TYPE 316
IS5517 45C8
Impeller wear ring Shaft protecting sleeve (mechanical seal) Shaft protecting sleeve (gland packing) Impeller nut
CI
IS318LTB4
-
-
A276 TYPE 316
EC C CS SS CS SS SS SS IS5517 45C811)
A276 TYPE 410 COND. H
-13)
-13)
-13)
-13)
A276 TYPE 316
A743 GR CF8M
Overview of available materials (Americas) Description
Material variant G
Volute casing Casing cover Impeller Shaft Bearing bracket Support foot
3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14)
6
GC
C
CI CI CI
CX SS SS
SS
SS
E
EC CS CS
CR CS SS A576 GR 104514) CI St
B B B B
S
SC DI DI
DI
To VDMA24276 T≤10°C : 1.4462 ; T>250°C 1.7709.05 ; wet shaft: 1.4462 Optional: VG434 Optional: CI Optional: CrNiMo ST Int Optional: DS Optional: 1.4027+QT Optional: A276 TYPE 410 COND. H Optional: A276 TYPE 410 COND. H, A276 TYPE 316, 1.4462 Optional: casing wear ring in Chrome hard 400 in combination with impeller wear ring A743 GR CA15.09 Optional: casing wear ring A743 GR CF8M in combination with impeller wear ring A743 GR CF8M Optional: 1.4021/ A276 TYPE 20 or A276 TYPE 316
MegaCPK
CS
D D D D DS
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps Description
Material variant G
Seal cover Casing wear ring Shaft protecting sleeve (mechanical seal) Shaft protecting sleeve (gland packing) Impeller nut
GC
C
CI
CX -15)
CI
▪ Coating and preservation to KSB standard
Product benefits ▪ Hydraulic characteristics optimised for excellent efficiency and NPSH, ensuring energy-efficent and environmentally friendly use of resources ▪ Lower investment costs as duty points required can be achieved with smaller pump sizes ▪ Lower operating costs due to reduced energy consumption, optimised spare parts concept and hard-wearing, service-friendly design ▪ Optimised hydraulic systems for improved handling of gascontaining and solids-laden fluids
Acceptance tests / warranties ▪ Material analysis – Test report 2.2 on request ▪ Final inspection – Inspection certificate 3.1 to EN 10204 on request ▪ Hydraulic test The duty point of each pump is guaranteed according to ISO 9906/2A. The following acceptance tests may be performed and certified at extra charge: – Performance test to ISO 9906 – Performance test to API (API 610) – NPSH test ▪ Other tests (e.g. vibrations, strength) on request. ▪ Warranties
15) 16)
SC
D DS -8) DS
CI
B15)
DS D
Warranties are given within the scope of the valid delivery conditions.
Pressure and temperature limits Pressure and temperature limits of pump Permissible pump pressure p [bar]
Coating and preservation
S
CrNiMoSt
30 25
D
20
E
G 15
C, V
B
10 5 0 -50
0
50
100
150
200
250
300
350
400
450
Fluid temperature t [°C]
Pressure and temperature limits of pump
Pressure and temperature limits for heating chamber (heatable version "h") Temperature limits for heating with hot water or thermal oil Heating medium
tmax [°C]
pmax [bar]
300 300
20 6
Hot water / saturated steam Thermal oil
Pressure and temperature limits for shaft seals The application limits of shaft seals depend on the circumferential speed, the material and the fluid handled. Verify the application limits in each individual case on the basis of manufacturers' catalogues, taking into account the actual operating conditions.
Pressure and temperature limits of ASME flanges Permissible operating pressure of flange [bar]
CI CR CS D DI DS SS
Material IS318 LTB2 or CC480K-GS 1.4408/ 1.4404/ 1.4401/ 1.4571/ A743 GR CF-8M/ A276 TYPE 316/ A479 GR 316L JL1040/ A48CL35B A745 CA6NM GP240GH+N/ A216GRWCB 1.4593/ 1.4517/ A995GR 1B JS1025 1.4462/ UNS S31803 1.4408/ A743 GR CF8M
B
CrNiMoSt
Codes used Code B CrNiMoSt
E EC CrNiMoSt -16) CrNiMoSt
60 E, D
50
(ASME 300)
40
E
30
E, D (ASME 150)
20
D
C, V(ASME 150) 10 0
-50
E, C, V
G
(ASME 125) 0
50
100
150
D 200
250
300
350
400
450
Fluid temperature [°C]
Pressure and temperature limits of ASME flanges
Optional: SS Optional: 1.4021/ AISI420
MegaCPK
7
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps The pressure and temperature limits of models with ASME flanges are defined by the lowest value indicated in the "Pressure and temperature limits of pump" diagram and in the "Pressure and temperature limits of ASME flanges" diagram.
Technical data Technical data
17)
8
[mm] 6 6 10 7 9 6 7 6 14 13 9 20 17 14 26 8 6 8 8 11 10 21 17 15 32 25 19 38 33 14 19 15 27 23 18 41 37 31 26 60 49
[mm] 44 44 63 52 63 52 62 54 74 70 69 88 87 83 99 63 58 73 75 84 86 92 100 101 124 115 115 135 142 107 115 129 145 142 142 160 162 162 162 179 191
E = single volute, D = double volute
MegaCPK
[mm] 169 209 139 139 174 170 209 204 139 174 209 142 174 219 141 261 254 260 326 260 323 174 219 260 174 219 269 185 219 320 334 398 262 334 401 224 269 334 419 224 269
[mm] 130 160 110 114 135 138 178 138 110 135 175 114 135 180 114 212 220 214 278 220 270 132 180 220 122 180 220 155 179 270 281 330 216 280 329 162 218 280 330 158 220
[mm] 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 38 38 38 38 38 38 38 38 38 38 38 38 38 38 48 48 48 48 48 48 48 48 48 48 48 48
[mm] 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 43 43 43 43 43 43 43 43 43 43 43 43 43 43 53 53 53 53 53 53 53 53 53 53 53 53
[mm] 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 45 45 45 45 45 45 45 45 45 45 45 45 45 45 55 55 55 55 55 55 55 55 55 55 55 55
[mm] 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 50 50 50 50 50 50 50 50 50 50 50 50 50 50 60 60 60 60 60 60 60 60 60 60 60 60
[mm] 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 32 32 32 32 32 32 32 32 32 32 32 32 32 32 42 42 42 42 42 42 42 42 42 42 42 42
[mm] 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 45 45 45 45 45 45 45 45 45 45 45 45 45 45 55 55 55 55 55 55 55 55 55 55 55 55
[mm] 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 43 43 43 43 43 43 43 43 43 43 43 43 43 43 53 53 53 53 53 53 53 53 53 53 53 53
Asia/ Americas Mechanical seal
Europe
Gland packing
Coupling
Bearing
Americas Wet shaft
Europe
Min.
Dry shaft
Impeller diameter
Impeller inlet diameter
Free passage [mm] 5,7 5,7 5,7 6,0 5,8 5,4 6,7 5,3 9,6 11,5 8,9 11,6 11,6 11,9 12,9 7,1 5,2 8,0 7,1 10,0 9,5 12,2 13,3 14,3 15,1 15,2 15,8 16,4 17,9 13,0 17,8 14,3 18,8 19,9 17,1 21,1 22,4 22,6 20,9 25,2 23,0
Max.
Diameter of shaft protecting sleeve
[mm] 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 45 45 45 45 45 45 45 45 45 45 45 45 45 45 55 55 55 55 55 55 55 55 55 55 55 55
Heatable casing
CS40 CS40 CS40 CS40 CS40 CS40 CS40 CS40 CS40 CS40 CS40 CS40 CS40 CS40 CS40 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS60 CS60 CS60 CS60 CS60 CS60 CS60 CS60 CS60 CS60 CS60 CS60
Shaft diameter in seal chamber
Volute type17)
40-25-160 40-25-200 50-32-125 50-32-125.1 50-32-160 50-32-160.1 50-32-200 50-32-200.1 65-40-125 65-40-160 65-40-200 80-50-125 80-50-160 80-50-200 100-65-125 50-32-250 50-32-250.1 65-40-250 65-40-315 80-50-250 80-50-315 100-65-160 100-65-200 100-65-250 125-80-160 125-80-200 125-80-250 125-100-160 125-100-200 100-65-315 125-80-315 125-80-400 125-100-250 125-100-315 125-100-400 150-125-200 150-125-250 150-125-315 150-125-400 200-150-200 200-150-250
Impeller outlet width
Impeller
Bearing bracket
Size
E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E
✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps
[mm] 192 191 190 190 222 222 222 270
[mm] 334 419 504 260 320 404 504 324
[mm] 264 330 400 200 260 320 400 260
[mm] 65 65 65 65 65 65 65 65
[mm] 65 65 65 65 65 65 65 65
[mm] 80 80 80 80 80 80 80 80
[mm] 48 48 48 48 48 48 48 48
[mm] 65 65 65 65 65 65 65 65
[mm] 65 65 65 65 65 65 65 65
Asia/ Americas Mechanical seal
Europe
Gland packing
Coupling
Bearing
Europe
Dry shaft [mm] 60 60 60 60 60 60 60 60
Americas Wet shaft
Impeller diameter
Impeller inlet diameter
Free passage [mm] 26,9 23,8 19,1 37,2 20,8 18,4 20,6 26,7
Min.
[mm] 65 65 65 65 65 65 65 65
Heatable casing
[mm] 40 33 23 62 50 40 32 73
CS80 CS80 CS80 CS80 CS80 CS80 CS80 CS80
Max.
Diameter of shaft protecting sleeve
Volute type17)
200-150-315 200-150-400 200-150-500 200-200-250 250-200-315 250-200-400 250-200-500 300-250-315
Shaft diameter in seal chamber
Impeller outlet width
Impeller
Bearing bracket
Size
E E D E E D D D
✘ ✘ ✘ ✘
Selection charts MegaCPK, n = 2900 rpm 5 4
200
10
US .gpm 5
IM.gpm
20
30
10
20
40 30
50 40
100 50
200 100
300 200
400 300
500 400
1000 500
2000 1000
3000 2000
500
40-315
50-315
65-315
80-315
400
100-315
100 300
32-250.1
32-250
40-250
50-250
65-250
80-250
100-250 200
50
32-200.1
25-200
40
32-200
40-200
50-200
65-200
80-200
100-200 125-200
100
30
32-160.1
25-160
40-160
32-160
50-160
65-160
80-160
100-160 ft
20
32-125.1
40-125
32-125
65-125
50-125
50
H [m]
40 10 30 8
1
Q[m³/h] 0.3
17)
0.4
2 0.5
3 l/s
4 1
5
10 2
20 3
4
5
30
40 10
50
100 20
30
200 40
50
300
400
500
700
100
E = single volute, D = double volute
MegaCPK
9
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps MegaCPK, n = 1450 rpm 5 4
100
10
US .gpm 5
20
30
10
IM.gpm
20
40 30
50 40
100 50
200 100
300 200
400 500 300
1000
400 500
2000
1000
3000 4000 5000
2000
3000 4000 5000 300
150-500 200-500
200
50
80-400 100-400 40
125-400 150-400 200-400
30
50-315
40-315
65-315
80-315 100-315
100
125-315 150-315 200-315
20
32-250.1
32-250
40-250
50-250
80-250 100-250
65-250
250-315 125-250
50
150-250 25-200
10
32-200.1
32-200
50-200
40-200
65-200
40
200-250
80-200 100-200 125-200
30
150-200
H [m]
25-160
32-160.1
32-160
40-160
50-160
65-160
32-125.1
32-125
40-125
50-125
65-125
80-160 100-160
20
5 4
ft
10
3
2
1
Q[m³/h]
0.3
0.4
2
3
0.5
l/s
4
5
10
1
2
20
3
4
30
5
40
50
100
10
20
30
200 40
300
50
400 500 100
1000 200
300
2000 400 500
MegaCPK, n = 960 rpm 5 4
50
10
US .gpm 5
20
30
10
IM.gpm
20
40
50
30
40
100 50
200 100
300 200
400 300
500 400
1000 500
2000 1000
3000 2000
40
150-500
30
80-400
20
100-400
125-400
100
200-500
150-400 200-400
40-315
50-315
65-315
50
80-315 100-315
10
40
125-315
150-315
30
200-315 32-250.1
32-250
40-250
50-250
65-250
80-250
100-250
250-315 125-250
20
150-250 5
25-200
32-200.1
32-200
40-200
50-200
65-200
80-200
200-250 100-200
4
125-200 25-160
3
32-160.1
32-160
40-160
50-160
65-160
32-125.1
32-125
40-125
50-125
65-125
80-160
150-200
10
100-160 ft
2
5
H [m]
4 1
1 0.3
10
Q[m³/h] 0.4
2 0.5
3 l/s
MegaCPK
4 1
5
10 2
20 3
4
5
30
40 10
50
100 20
30
200 40
50
300
400 100
500
800 200
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps MegaCPK, n = 3500 rpm 5 300
10
US .gpm
4
5
20
30
10
IM.gpm
40
20
50
30
100
40
50
200
300
100
400
200
500
300
400
1000 500
2000 1000
3000 2000
200
40-315
50-315
65-315
80-315
100-315
500 400
32-250.1
100
25-200
32-250
32-200
32-200.1
50-250
40-250
65-250
50-200
40-200
80-250
80-200
65-200
100-250
300
100-200
200
125-200
50
25-160
40
32-160.1
40-160
32-160
65-160
50-160
80-160
100-160 100
30
32-125.1
32-125
40-125
65-125
50-125
ft
20
50
H [m]
40 10
1
Q[m³/h]
0.3
0.4
2
3
0.5
4
l/s
5
10
1
2
20 3
4
30
5
40
50
100
10
20
200
30
40
300
50
400
500
800
100
200
MegaCPK, n = 1750 rpm 5 4
200
10
US .gpm 5
IM.gpm
20
30
10
20
40 30
50 40
100 50
200 100
300 200
400 500 300
1000
400 500
2000
1000
3000 4000 5000
2000
3000 4000 5000
500 400
150-500
100
200-500 80-400
100-400 125-400 150-400 200-400 100-315 125-315 150-315
50
40-315
50-315 65-315
80-315
32-250 40-250
50-250 65-250
80-250
40 30
32-250.1
100-250 125-250
20
25-200
32-200.1
32-200 40-200
80-200
50-200 65-200
300
200
100
200-315 150-250
100-200
250-315
200-250
50
125-200
40
150-200
10
25-160
32-160.1
32-160 40-160
50-160 65-160
32-125.1
32-125 40-125
50-125 65-125
80-160
100-160
30
H [m] 5
20
ft 4 10
3
2
1 0.3
Q[m³/h] 0.4
2 0.5
3 l/s
4 1
5
10 2
3
20 4
5
30
40 10
50
100 20
30
200 40
50
300
400 500 100
1000 200
300
2000 400 500
MegaCPK
11
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps MegaCPK, n = 1160 rpm 5 4
70
10
US .gpm 5
IM.gpm
20
30
10
20
40 30
50 40
100 50
200 100
300 200
400 300
500 400
1000 500
2000
1000
3000
2000
4000 3000 200
50
150-500 200-500
40 30
100
80-400 100-400
20
40-315
50-315
125-400
150-400
80-315 100-315
65-315
200-400
125-315
50
150-315 200-315 10
32-250.1
32-250
40-250
50-250
65-250
80-250 100-250
32-200.1
32-200
40-200
50-200
65-200
80-200 100-200
125-250 25-200
40
250-315 30
150-250 200-250
125-200
20
150-200
5
25-160
4
32-160.1
32-160
40-160
50-160
65-160
32-125.1
32-125
40-125
50-125
65-125
80-160 100-160 10
3
ft 2 5
H [m] 1
4 1 0.3
12
Q[m³/h] 0.4
2 0.5
3 l/s
MegaCPK
4 1
5
10 2
20 3
4
5
30
40 10
50
100 20
30
200 40
50
300
400 100
500
1000 200
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps Dimensions and connections
Pump dimensions
Dimensions of heatable version ("h" version)
Version with coolable bearing bracket
MegaCPK
13
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps
Dimensions of pump feet and shaft end
Gland packing
Mechanical seal, single
Mechanical seal, double
Mechanical seal, single, heatable
Shaft seal connections
Connections, Europe Connection
Discharge nozzle ≤ DN 50
1 M.1 1 M.2 6B 7 E/A18) 7 E2/A218) 8 A18) 10 E/A 11 E.1 11 E.2 12 E 12 A 13 B 13 D 16 B.1 16 B.3 19 E.1 19 A.1 19 A.2 24 E/A 638
G1/4 G1/4 G1/4
G1/4
DN 65 - DN 80 G3/8 G3/8 G3/8 Ø 12 (CS40: Ø 8) G1 (CS40: G3/4) Rp1/2 G1/4 G1/4 G1/4 G1/4 G3/8 G3/8 Ø 20 G1/4 G1/4 G3/8 Ø 12 (CS40: Ø 8) G3/8 G1/4 Rp1/4
Description ≥ DN 100 G1/2 G1/2 G1/2
G1/2
Pressure gauge Pressure gauge Fluid drain Cooling liquid IN/OUT Cooling liquid IN/OUT Leakage drain Barrier fluid IN/OUT Flushing liquid IN Flushing liquid IN Circulation liquid IN Circulation liquid OUT Oil drain Vent plug Condensate drain Condensate drain Heating liquid IN Heating liquid OUT Heating liquid OUT Quench liquid IN/OUT Constant-level oiler
Connections Asia Connection
Discharge nozzle ≤ DN 50
1 M.1 1 M.2
18)
14
Optional
MegaCPK
G1/4 G1/4
DN 65 - DN 80 G3/8 G3/8
Description ≥ DN 100 G1/2 G1/2
Pressure gauge Pressure gauge
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps Connection
Discharge nozzle ≤ DN 50
6B 7 E/A18) 7 E2/A218) 8 A18) 10 E/A 11 E.1 11 E.2 12 E 12 A 13 B 13 D 16 B.1 16 B.3 19 E.1 19 A.1 19 A.2 24 E/A 638
DN 65 - DN 80 G3/8 Ø 12 (CS40: Ø 8) G1 (CS40: G3/4) Rp1/2 G1/4 G1/4 G1/4 G1/4 G3/8 G3/8 Ø 20 G1/4 G1/4 G3/8 Ø 12 (CS40: Ø 8) G3/8 G1/4 Rp1/4
G1/4
G1/4
Description ≥ DN 100 G1/2
Fluid drain Cooling liquid IN/OUT Cooling liquid IN/OUT Leakage drain Barrier fluid IN/OUT Flushing liquid IN Flushing liquid IN Circulation liquid IN Circulation liquid OUT Oil drain Vent plug Condensate drain Condensate drain Heating liquid IN Heating liquid OUT Heating liquid OUT Quench liquid IN/OUT Constant-level oiler
G1/2
Connections Americas Connection 1 M.1 1 M.2 6B 7 E/A18) 7 E2/A218) 8 A18) 10 E/A 11 E.1 11 E.2 12 E 12 A 13 B 13 D 16 B.1 16 B.3 19 E.1 19 A.1 19 A.2 24 E/A 638
Discharge nozzle ≤ DN 50 NPT1/4 NPT1/4 NPT1/4
Description
DN 65 - DN 80 ≥ DN 100 NPT1/4 NPT1/4 NPT1/4 NPT1/4 NPT3/8 NPT1/2 Ø 12 (CS40: Ø 8) NPT1 (CS40: NPT3/4) Rp1/2 NPT1/4 NPT1/4 NPT1/4 NPT1/4 NPT3/8 NPT1/2 NPT1/4 (CS80: NPT1/2) Ø 20 G1/4 G1/4 G3/8 Ø 12 (CS40: Ø 8) G3/8 NPT1/4 NPT1/4
NPT1/4
Pressure gauge Pressure gauge Fluid drain Cooling liquid IN/OUT Cooling liquid IN/OUT Leakage drain Barrier fluid IN/OUT Flushing liquid IN Flushing liquid IN Circulation liquid IN Circulation liquid OUT Oil drain Vent plug Condensate drain Condensate drain Heating liquid IN Heating liquid OUT Heating liquid OUT Quench liquid IN/OUT Constant-level oiler
Size
040-025-160 040-025-200 050-032-125 050-032-125.1 050-032-160 050-032-160.1 050-032-200 050-032-200.1 065-040-125 065-040-160
Bearing bracket
Pump dimensions
CS40 CS40 CS40 CS40 CS40 CS40 CS40 CS40 CS40 CS40
Pump dimensions [mm] DN1 DN2
40 40 50 50 50 50 50 50 65 65
25 25 32 32 32 32 32 32 40 40
a
b
c
f
g1
g2
h1
h2
m1
m3
n1
n3
n5
80 80 80 80 80 80 80 80 80 80
50 50 50 50 50 50 50 50 50 50
465 465 465 465 465 465 465 465 465 465
385 385 385 385 385 385 385 385 385 385
15 15 15 15 15 15 18 18 15 15
4 4 4 4 4 4 4 4 4 4
132 160 112 112 132 132 160 160 112 132
160 180 140 140 160 160 180 180 140 160
100 100 100 100 100 100 100 100 100 100
48 48 48 48 48 48 48 48 48 48
240 240 190 190 240 240 240 240 210 240
140 140 90 90 140 140 140 140 110 140
160 160 160 160 160 160 160 160 160 160
MegaCPK
15
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps Bearing bracket
Size
065-040-200 080-050-125 080-050-160 080-050-200 100-065-125 050-032-250 050-032-250.1 065-040-250 065-040-315 080-050-250 080-050-315 100-065-160 100-065-200 100-065-250 125-080-160 125-080-200 125-080-250 125-100-160 125-100-200 100-065-315 125-080-315 125-080-400 125-100-250 125-100-315 125-100-400 150-125-200 150-125-250 150-125-315 150-125-400 200-150-200 200-150-250 200-150-315 200-150-400 200-150-500 200-200-250 250-200-315 250-200-400 250-200-500 300-250-315
CS40 CS40 CS40 CS40 CS40 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS60 CS60 CS60 CS60 CS60 CS60 CS60 CS60 CS60 CS60 CS60 CS60 CS80 CS80 CS80 CS80 CS80 CS80 CS80 CS80
Pump dimensions [mm] DN1 DN2
65 80 80 80 100 50 50 65 65 80 80 100 100 100 125 125 125 125 125 100 125 125 125 125 125 150 150 150 150 200 200 200 200 200 200 250 250 250 300
40 50 50 50 65 32 32 40 40 50 50 65 65 65 80 80 80 100 100 65 80 80 100 100 100 125 125 125 125 150 150 150 150 150 200 200 200 200 250
a
b
c
f
g1
g2
h1
h2
m1
m3
n1
n3
n5
100 100 100 100 100 100 100 100 125 125 125 100 100 125 125 125 125 125 125 125 125 125 140 140 140 140 140 140 140 180 160 160 160 180 180 200 180 200 250
50 50 50 50 65 65 65 65 65 65 65 65 65 80 65 65 80 80 80 80 80 80 80 80 100 80 80 100 100 100 100 100 100 100 100 100 100 100 130
485 465 485 485 485 600 600 600 625 625 625 600 600 625 625 625 625 625 625 655 655 655 670 670 670 670 670 670 670 710 690 830 830 850 850 870 850 870 920
385 385 385 385 385 500 500 500 500 500 500 500 500 500 500 500 500 500 500 530 530 530 530 530 530 530 530 530 530 530 530 670 670 670 670 670 670 670 670
18 18 18 18 18 18 18 18 18 18 18 18 18 20 18 18 18 18 18 20 20 20 18 18 20 20 20 20 20 20 20 20 20 22 22 22 22 22 26
4 4 4 4 4 4 4 4 6 4 6 4 4 6 4 4 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8
160 132 160 160 160 180 180 180 200 180 225 160 180 200 180 180 225 200 200 225 250 280 225 250 280 250 250 280 315 280 280 315 315 375 355 355 355 425 400
180 160 180 200 180 225 225 225 250 225 280 200 225 250 225 250 280 280 280 280 315 355 280 315 355 315 355 355 400 400 375 400 450 500 425 450 500 560 560
100 100 100 100 125 125 125 125 125 125 125 125 125 160 125 125 160 160 160 160 160 160 160 160 200 160 160 200 200 200 200 200 200 200 200 200 200 200 260
48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 60 60 60 60 60 60 60 60
265 240 265 265 280 320 320 320 345 320 345 280 320 360 320 345 400 360 360 400 400 435 400 400 500 400 400 500 500 550 500 550 550 550 550 550 550 660 690
165 140 165 165 150 190 190 190 215 190 215 150 190 200 190 215 240 200 200 240 240 275 240 240 300 240 240 300 300 350 300 350 350 350 350 350 350 460 430
160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 200 200 200 200 200 200 200 200
Dimensions of pump feet and shaft end Bearing bracket
Size
040-025-160 040-025-200 050-032-125 050-032-125.1 050-032-160 050-032-160.1 050-032-200 050-032-200.1 065-040-125 065-040-160 065-040-200 080-050-125
16
CS40 CS40 CS40 CS40 CS40 CS40 CS40 CS40 CS40 CS40 CS40 CS40
MegaCPK
Shaft end [mm] d1
24 24 24 24 24 24 24 24 24 24 24 24
Pump feet [mm]
l
t
u
y
i1
i2
m2
n2
n4
s1
s2
v
w
50 50 50 50 50 50 50 50 50 50 50 50
27 27 27 27 27 27 27 27 27 27 27 27
8 8 8 8 8 8 8 8 8 8 8 8
100 100 100 100 100 100 100 100 100 100 100 100
35 35 35 35 35 35 35 35 35 35 35 35
20 20 20 20 20 20 20 20 20 20 20 20
70 70 70 70 70 70 70 70 70 70 70 70
190 190 140 140 190 190 190 190 160 190 212 190
110 110 110 110 110 110 110 110 110 110 110 110
14 14 14 14 14 14 14 14 14 14 14 14
14 14 14 14 14 14 14 14 14 14 14 14
100 100 100 100 100 100 100 100 100 100 100 100
285 285 285 285 285 285 285 285 285 285 285 285
Centrifugal Pumps with Shaft Seal
Size
080-050-160 080-050-200 100-065-125 050-032-250 050-032-250.1 065-040-250 065-040-315 080-050-250 080-050-315 100-065-160 100-065-200 100-065-250 125-080-160 125-080-200 125-080-250 125-100-160 125-100-200 100-065-315 125-080-315 125-080-400 125-100-250 125-100-315 125-100-400 150-125-200 150-125-250 150-125-315 150-125-400 200-150-200 200-150-250 200-150-315 200-150-400 200-150-500 200-200-250 250-200-315 250-200-400 250-200-500 300-250-315
Bearing bracket
Standardised Chemical Pumps
CS40 CS40 CS40 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS50 CS60 CS60 CS60 CS60 CS60 CS60 CS60 CS60 CS60 CS60 CS60 CS60 CS80 CS80 CS80 CS80 CS80 CS80 CS80 CS80
Shaft end [mm] d1
24 24 24 32 32 32 32 32 32 32 32 32 32 32 32 32 32 42 42 42 42 42 42 42 42 42 42 42 42 48 48 48 48 48 48 48 48
Pump feet [mm]
l
t
u
y
i1
i2
m2
n2
n4
s1
s2
v
w
50 50 50 80 80 80 80 80 80 80 80 80 80 80 80 80 80 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110
27 27 27 35 35 35 35 35 35 35 35 35 35 35 35 35 35 45 45 45 45 45 45 45 45 45 45 45 45 51 51 51 51 51 51 51 51
8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 14
100 100 100 100 100 100 100 100 100 100 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 180 180 180 180 180 180 180 180 180 180
35 35 47,5 47,5 47,5 47,5 47,5 47,5 47,5 47,5 47,5 60 47,5 47,5 60 60 60 60 60 60 60 60 75 60 60 75 75 75 75 75 75 75 75 75 75 75 95
20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 39 39 39 39 39 39 39 39
70 70 95 95 95 95 95 95 95 95 95 120 95 95 120 120 120 120 120 120 120 120 150 120 120 150 150 150 150 150 150 150 150 150 150 150 190
212 212 212 250 250 250 280 250 280 212 250 280 250 280 315 280 280 315 315 355 315 315 400 315 315 400 400 450 400 450 450 450 450 450 450 560 560
110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 140 140 140 140 140 140 140 140
14 14 14 14 14 14 14 14 14 14 14 18 14 14 18 19 18 18 18 18 18 18 23 19 18 23 23 24 23 23 23 23 23 23 23 23 28
14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 18 18 18 18 18 18 18 18
100 100 100 130 130 130 130 130 130 130 130 130 130 130 130 130 130 160 160 160 160 160 160 160 160 160 160 160 160 170 170 170 170 170 170 170 170
285 285 285 370 370 370 370 370 370 370 370 370 370 370 370 370 370 370 370 370 370 370 370 370 370 370 370 370 370 500 500 500 500 500 500 500 500
MegaCPK
17
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps Flange design Flange design by materials Material
Europe/Asia/Americas Standard
Pressure class
Standard
G C V D E
EN 1092-2 EN 1092-1 EN 1092-1 EN 1092-1 EN 1092-1
PN 16 PN 16 PN 16 PN 25 PN 25
Drilled to ASME B16.1 Drilled to ASME B16.5 Drilled to ASME B16.5 Drilled to ASME B16.5 Drilled to ASME B16.5
Scope of supply Depending on the model, the following items are included in the scope of supply: ▪ Pump
Drive ▪ Surface-cooled IEC three-phase squirrel-cage motor
Shaft coupling ▪ Flexible coupling with or without spacer
Contact guard ▪ Coupling guard
Baseplate ▪ Baseplate (Europe: to ISO 3661), cast or welded, for pump and motor, in torsion-resistant design ▪ Channel section steel or folded steel plate
Special accessories ▪ As required
19) 20)
18
Depending on size Not possible for size 100-65-125
MegaCPK
Americas Pressure class Class 125 Class 150 Class 150 Class 150 Class 150
Standard
ASME B16.1 ASME B16.5 Class 30020) Class 30020) ASME B16.5
Pressure class Class 125 Class 150 Class 150
Class 25019) Class 30019)
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps General assembly drawing with list of components
General assembly drawing of standard version (oil-lubricated)
901.22 Version with bearing bracket CS40
Version with clamped discharge cover
Heatable version ("h" version)
MegaCPK
19
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps
Version with gland packing
Mechanical seal with conical casing cover
Mechanical seal with cylindrical casing cover
Mechanical seal with cylindrical casing cover (heatable version "h")
Grease-lubricated version (medium-duty bearing assembly)
Oil-lubricated version (economy bearing assembly)
20
MegaCPK
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps
Version with coolable bearing bracket
List of components Part No. 102
161
183 210
230 320.0224) 321.01 26) 321.0226) 322.01 24) 330 360.01 360.02 400.01 400.02 411.1522) 411.31 411.32 421.01 421.02
21) 22) 23) 24) 25) 26)
Comprising 102 411.01/.0221)/0321)/.0421)/.1022) 502.0121) 902.01 903.01/.0221)/.0321)/.0421) 920.01 161 502.0221) 901.22 23)/31 902.02 920.02 183 210 920.2124) 931.0124) 940.01/.02/.0925) 230 503.01/.0221) 320.02 321.01 321.02 322.01 330 360.01 360.02 400.01 400.02 411.15 411.31 411.32 421.01 421.02
Description Volute casing Joint ring Casing wear ring Stud Screw plug Hexagon nut Casing cover Casing wear ring Hexagon head bolt Stud Hexagon nut Support foot Shaft Keywayed nut Lockwasher Key Impeller Impeller wear ring Angular contact ball bearing (double-row in CS40) Deep-groove ball bearing Deep-groove ball bearing Cylindrical roller bearing Bearing bracket Bearing cover Bearing cover Gasket Gasket Joint ring Joint ring Joint ring Lip seal Lip seal
Not on all versions. Joint ring 411.10 (and 411.15 for versions with mechanical seal with seal cover only) depending on the operating temperature. To be ordered separately in spare parts order. Only for clamped cover Not fitted on versions with economy bearing assembly From CS 60 On versions with economy bearing assembly only
MegaCPK
21
Centrifugal Pumps with Shaft Seal Standardised Chemical Pumps Part No. 433.02 452.01 454.01 458.01 461.01 463.01 471.01 502.0121) 502.0221) 503.0121) 503.0221) 507.01 524.01 550.01 550.23 550.2427) 550.2527) 550.74 554.98 561.03 636.0227) 636.0327) 63828) 64228) 67228) 81-92 99-9
Comprising 433.02 452.01 454.01 458.01 461.01 463.01 471.01 502.01 502.02 503.01 503.02 507.01 524.01 550.01 550.23 550.24 550.25 550.74 554.98 561.03 636.02 636.03 638 642 672 81-92 411.01/.02/.03/.04/.10/.15/31/.32/.46 400.01/02 901.04 901.30 901.31 901.32 901.98 902.15 903.46 914.01 914.02 920.15 922 932.01 932.02
901.04 901.30 901.31 901.32 901.98 902.15 903.46 914.01 914.02 920.15 922 932.01 932.02
The relevant version is indicated in the documentation supplied.
27) 28)
22
On grease-lubricated versions only Not applicable for grease-lubricated versions
MegaCPK
Description Mechanical seal, complete Gland follower Stuffing box ring Lantern ring Gland packing Drip plate Seal cover Casing wear ring Casing wear ring Impeller wear ring Impeller wear ring Thrower Shaft protecting sleeve Disc Disc Disc Disc Disc Washer Grooved pin Lubricating nipple Lubricating nipple Constant-level oiler Oil level sight glass Vent plug Cover plate Joint ring Gasket Hexagon head bolt Hexagon head bolt Hexagon head bolt Hexagon head bolt Hexagon head bolt Stud Screw plug Hexagon socket head cap screw Hexagon socket head cap screw Hexagon nut Impeller nut Circlip Circlip
11.04.2013
KSB Bombas Hidráulicas SA Rua José Rabello Portella, 638 13220-540 - Várzea Paulista - SP - Brasil Tel.: +55 11 4596 8500 • Fax: +55 11 4596 8580 www.ksb.com.br
KSB Pumps Limited Plot no. E3 & E4, MIDC, Sinnar, (Malegaon) • Nashik 422 113 Tel. +91 2551 230252 Tel. +91 2551 230253 Tel. +91 2551 229700 india.co Fax +91 2551 230254 • www.ksbindia.co.in
2731.5/04-EN
KSB Aktiengesellschaft 67225 Frankenthal • Johann-Klein-Str. 9 • 67227 Frankenthal (Deutschland) Tel. +49 6233 86-0 • Fax +49 6233 86-3401 www.ksb.de
