PT BADAK BADA K NATURAL GAS LIQUEFACTION
MPTA
MAINTENANCE SCHEDULING
MODUL NO. : MPTA M PTA-13 -13
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PT Badak Natural Gas Liquefaction SAP| SATUAN ACARA PELATIHAN Modul : MAINTENANCE MAINTENANCE SCHEDULING Kode Kode : MPT MPTA-13 -13 No 1
.
Topik Topik
SubTopik SubTopik Me(a Me(a$a $a(i (i
Peda$ulua
U!u U!u##-u -u!u# !u# peja ejad d/ala /ala
10
S,a# S,a#a" a" pej pejad ad/a /ala la
.0
P#o! P#o!ed edu# u# pej pejad ad/a /ala la
3.
Backlog
1. Si!"e( p#io#i"a! dala(
3
4
Si!"e( P#io#i"a! Ak"i%i"a!
Maintenance
Tekik Pe Pejad/ala
Work Order
Tujua I!"#uk!ioal I!"#uk!ioal K$u!u!
maintenance .0
Si!"e( Si!"e( p#io p#io#i" #i"a! a! di PT ada adak k NGL
10
Gantt Chart
.0 Project Project scheduling 30
Critical path method
1.
Mainte Maintenan nance ce work work ord order er
2.
Work Work reuest Work ord order er estim estimati ating ng
3.
de)i de)ii i!i !i**
pe" pe"i i+ +,a ,a**
maintenance scheduling Me+ Me+e" e"a$ a$ui ui da da (e(a (e(a$a $a(i (i
!e#"a !e#"a
le%e le%ell
!,a# !,a#a" a"-! -!, ,a#a" a#a"
pejad/ala maintenance Me+e"a$u Me+e"a$uii da (e(a$a(i (e(a$a(i p#o!edu# p#o!edu# pejad/ala pejad/ala
maintenance Me+e"a$u Me+e"a$uii da (e(a$a(i ke+uaa backlog !e#"a 2a#a (e+$i"u+,a Me(a$a(i pe"i+,a p#io#i"a! dala( pejad/ala da kla!i)ika!i p#io#i"a! ak"i%i"a! maintenance Me+e"a$ui !i!"e( p#io#i"a! ,a+ ada di PT adak NGL Me+e"a$u Me+e"a$uii pe#a gantt chart "e#$adap pejad/ala
maintenance Me+ Me+e" e"a$ a$ui ui
(e"od (e"odee
,a+ ,a+
di+u di+ua aka ka
dala dala( (
pejad/ala !ua"u p#o,ek Me+e" Me+e"a$u a$uii da (e(a$a(i (e(a$a(i (e"ode (e"ode critical critical path !e#"a aplika!i,a0 Me(a Me(a$a $a(i (i apli aplika ka!i !i work work
Du#a!i
Ak"i%i"a!
dala( !i!"e( !i!"e( order order dala(
!2$eduli+ ak"i%i"a! maintenance Me+e"a$ui p#o!edu# pe(bua"a work reuest Me+e"a$ui !,a#a"-!,a#a"* i)o#(a!i* p#o!edu# !e#"a
&Mei"'
Kela!
1
Kela! Kela!
3
Kela! Kela!
1
Kela!
1
Kela!
1
Kela!
1
Kela!
1
Kela!
1
Kela! Kela!
1 .
2/2
PT Badak Natural Gas Liquefaction SAP| pea++u+ ja/ab u"uk (e(bua" work work order order
!.
Work ord order er sched scheduli uling ng
Maintenance scheduling task task 1. Maintenance &MST' 5
Maintenance "cheduling Ta!k di PT adak NGL
.0
Pea Pea+ ++u +u+ + ja/ ja/ab ab MST MST
30
P#o! P#o!ed edu# u# pe(b pe(bua ua"a "a MST MST
estimasting Me+ Me+e" e"a$ a$ui ui
p#o! p#o!ed edu# u#
pe(b pe(bua ua"a "a
work work
orde order r
scheduling Me+e"a$u Me+e"a$uii da (e(a$a(i maintenance scheduling di PT adak NGL task di Me+e"a$u Me+e"a$uii pi$ak-pi$ pi$ak-pi$ak ak ,a+ be#"a++u be#"a++u+ + ja/ab dala( pe(bua"a MST Me+e"a$u Me+e"a$uii da (e(a$a(i (e(a$a(i p#o!edu# p#o!edu# pe(bua"a pe(bua"a MST
Kela!
1
Kela!
1
Kela!
1
Kela!
1
To"al
.3
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PT Badak Natural Gas Liquefaction SAP| SATUAN ACARA PELATIHAN Modul : MAINTENANCE MAINTENANCE SCHEDULING Kode Kode : MPT MPTA-13 -13 No 1
.
Topik Topik
SubTopik SubTopik Me(a Me(a$a $a(i (i
Peda$ulua
U!u U!u##-u -u!u# !u# peja ejad d/ala /ala
10
S,a# S,a#a" a" pej pejad ad/a /ala la
.0
P#o! P#o!ed edu# u# pej pejad ad/a /ala la
3.
Backlog
1. Si!"e( p#io#i"a! dala(
3
4
Si!"e( P#io#i"a! Ak"i%i"a!
Maintenance
Tekik Pe Pejad/ala
Work Order
Tujua I!"#uk!ioal I!"#uk!ioal K$u!u!
maintenance .0
Si!"e( Si!"e( p#io p#io#i" #i"a! a! di PT ada adak k NGL
10
Gantt Chart
.0 Project Project scheduling 30
Critical path method
1.
Mainte Maintenan nance ce work work ord order er
2.
Work Work reuest Work ord order er estim estimati ating ng
3.
de)i de)ii i!i !i**
pe" pe"i i+ +,a ,a**
maintenance scheduling Me+ Me+e" e"a$ a$ui ui da da (e(a (e(a$a $a(i (i
!e#"a !e#"a
le%e le%ell
!,a# !,a#a" a"-! -!, ,a#a" a#a"
pejad/ala maintenance Me+e"a$u Me+e"a$uii da (e(a$a(i (e(a$a(i p#o!edu# p#o!edu# pejad/ala pejad/ala
maintenance Me+e"a$u Me+e"a$uii da (e(a$a(i ke+uaa backlog !e#"a 2a#a (e+$i"u+,a Me(a$a(i pe"i+,a p#io#i"a! dala( pejad/ala da kla!i)ika!i p#io#i"a! ak"i%i"a! maintenance Me+e"a$ui !i!"e( p#io#i"a! ,a+ ada di PT adak NGL Me+e"a$u Me+e"a$uii pe#a gantt chart "e#$adap pejad/ala
maintenance Me+ Me+e" e"a$ a$ui ui
(e"od (e"odee
,a+ ,a+
di+u di+ua aka ka
dala dala( (
pejad/ala !ua"u p#o,ek Me+e" Me+e"a$u a$uii da (e(a$a(i (e(a$a(i (e"ode (e"ode critical critical path !e#"a aplika!i,a0 Me(a Me(a$a $a(i (i apli aplika ka!i !i work work
Du#a!i
Ak"i%i"a!
dala( !i!"e( !i!"e( order order dala(
!2$eduli+ ak"i%i"a! maintenance Me+e"a$ui p#o!edu# pe(bua"a work reuest Me+e"a$ui !,a#a"-!,a#a"* i)o#(a!i* p#o!edu# !e#"a
&Mei"'
Kela!
1
Kela! Kela!
3
Kela! Kela!
1
Kela!
1
Kela!
1
Kela!
1
Kela!
1
Kela!
1
Kela! Kela!
1 .
2/2
PT Badak Natural Gas Liquefaction SAP| pea++u+ ja/ab u"uk (e(bua" work work order order
!.
Work ord order er sched scheduli uling ng
Maintenance scheduling task task 1. Maintenance &MST' 5
Maintenance "cheduling Ta!k di PT adak NGL
.0
Pea Pea+ ++u +u+ + ja/ ja/ab ab MST MST
30
P#o! P#o!ed edu# u# pe(b pe(bua ua"a "a MST MST
estimasting Me+ Me+e" e"a$ a$ui ui
p#o! p#o!ed edu# u#
pe(b pe(bua ua"a "a
work work
orde order r
scheduling Me+e"a$u Me+e"a$uii da (e(a$a(i maintenance scheduling di PT adak NGL task di Me+e"a$u Me+e"a$uii pi$ak-pi$ pi$ak-pi$ak ak ,a+ be#"a++u be#"a++u+ + ja/ab dala( pe(bua"a MST Me+e"a$u Me+e"a$uii da (e(a$a(i (e(a$a(i p#o!edu# p#o!edu# pe(bua"a pe(bua"a MST
Kela!
1
Kela!
1
Kela!
1
Kela!
1
To"al
.3
2/2
PT Badak Natural Gas Liquefaction SAP| pea++u+ ja/ab u"uk (e(bua" work work order order
!.
Work ord order er sched scheduli uling ng
Maintenance scheduling task task 1. Maintenance &MST' 5
Maintenance "cheduling Ta!k di PT adak NGL
.0
Pea Pea+ ++u +u+ + ja/ ja/ab ab MST MST
30
P#o! P#o!ed edu# u# pe(b pe(bua ua"a "a MST MST
estimasting Me+ Me+e" e"a$ a$ui ui
p#o! p#o!ed edu# u#
pe(b pe(bua ua"a "a
work work
orde order r
scheduling Me+e"a$u Me+e"a$uii da (e(a$a(i maintenance scheduling di PT adak NGL task di Me+e"a$u Me+e"a$uii pi$ak-pi$ pi$ak-pi$ak ak ,a+ be#"a++u be#"a++u+ + ja/ab dala( pe(bua"a MST Me+e"a$u Me+e"a$uii da (e(a$a(i (e(a$a(i p#o!edu# p#o!edu# pe(bua"a pe(bua"a MST
Kela!
1
Kela!
1
Kela!
1
Kela!
1
To"al
.3
LEMBAR IDENTITAS
IDANG K6DE Topik 7u(la$ 7a( Si)a" Pela"i$a Silabu!
MPTA MPTA-13 Mai"ea2e S2$eduli+ 3 ja( (ei" Kela! Dala( (odul ii diba$a! (e+eai pejad/ala maintenance !e#"a !e#"a a!peka!pek-a!p a!pek ek peduku peduku+, +,aa !epe#" !epe#"ii !,a#a !,a#a"* "* p#o!ed p#o!edu# u# pejad/ala*
backlog *
peja/ala*
"ekik
!i!" !i!"e( e( p#io p#io#i #i"a "a!! pejad/ala*
dala dala( (
work
ak"i ak"i%i %i"a "a!!
order
!e#"a
LEMBAR IDENTITAS
IDANG K6DE Topik 7u(la$ 7a( Si)a" Pela"i$a Silabu!
MPTA MPTA-13 Mai"ea2e S2$eduli+ 3 ja( (ei" Kela! Dala( (odul ii diba$a! (e+eai pejad/ala maintenance !e#"a !e#"a a!peka!pek-a!p a!pek ek peduku peduku+, +,aa !epe#" !epe#"ii !,a#a !,a#a"* "* p#o!ed p#o!edu# u#
Tujua I!"#uk!ioal U(u(
pejad/ala*
backlog *
peja/ala*
"ekik
!i!" !i!"e( e( p#io p#io#i #i"a "a!! pejad/ala*
dala dala( (
work
ak"i ak"i%i %i"a "a!!
order
!e#"a
maintenance scheduling task di PT adak NGL0 Ma(pu (e(a$a( (e(a$a(ii pe"i+ pe"i+,a ,a pee#ap pee#apa a pejad/ pejad/ala ala a. Ma(pu maintenance !e#"a (a)aa",a b. Me( Me(a$a( a$a(ii a!pe a!pekk-a! a!pe pek k ped peduk uku u+ +
pej pejad ad/a /alla
maintenance c. Me+eal "ekik pejad/ala Me+e"a$ui a$ui da (e(a$a( (e(a$a(ii (e+ea (e+eaii work order d. Me+e" order !e#"a ba+ia-ba+ia,a e. Me+ maintenance ance scheduli scheduling ng task di PT adak Me+e" e"a$u a$uii mainten adak Lua# Lua#a a &6u" &6u"2o( 2o(e! e!''
NGL a0 Ma(p Ma(pu u (ee (ee#a #apka pka pe+ pe+e" e"a$ a$ua ua da da ke"e ke"e#a #a(p (pil ila a dal dala( a( p#o)e!i !eba+ai ope#a"o# da "eki!i kila+ LNG b0 Ma(pu (ea+ai "u+a! p#ak"ek pada pe+ope#a!ia da pe#a/a"a kila+ LNG 20 Ma(pu beke#ja beke#ja !a(a !a(a dala( !ua"u "i( ke#ja ke#ja d0 Ma(pu Ma(pu (e(e2a$ (e(e2a$ka ka pe#!oa pe#!oala$ la$ dala( pe+ope# pe+ope#a!i a!ia a da pe#a/a"a kila+ LNG ,a+ dilakuka !e!uai "i+ka" peke#jaa da "u+a! e0 Ma(pu be#ko(u be#ko(uika!i ika!i !e2a#a !e2a#a e)ek"i) e)ek"i) de+a de+a pi$ak 8 pi$ak pi$ak lai ,a+ be#$ubu+a dala( p#o)e!i baik dala( ba$a!a Idoe!ia (aupu dala( ba$a!a I++#i!* "e#"uli! da li!a )0 Ma(pu Ma(pu (e+ik (e+iku"i u"i pe#ke(b pe#ke(ba+ a+a a "ekolo+i "ekolo+i kila+ kila+ LNG
Modul T#aii+: MPTA-13 i
u"uk (euja+ "u+a!-"u+a! pe+ope#a!ia da pe#a/a"a kila+ LNG +0 Ma( Ma(pu (e(a e(a))aa"k aa"ka a
"eko ekollo+i o+i
i)o# )o#( (a!i a!i
dala dala( (
(eu (euj ja+ a+ "u+a "u+a!!-"u "u+a +a!! pe+o pe+ope pe#a #a!i !ia a da da pe#a pe#a/a /a"a "a kila+ LNG Pela"i$a "e#kai" &p#a!,a#a"' Ala" a"u
LCD p#oje2"o#
E%alua!i Pu!"aka
Ko(pu"e# P#e-"e!" da Po!"-"e!" Mai"ea2e E+iee#i+ ook Hadbook o) Mai"ea2e Maa+e(e" ad E+iee#i+ 9o#ld 9o#ld Cla!! Mai"ea2e Maa+e(e" 6pe#a"i+ P#o2edu#e ///0/ikipedia0o#+
Modul T#aii+: MPTA-13 ii
DAFTAR ISI LEMA IDENTITAS00000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000i DA;TA ISI0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000iii DA;TA GAMA00000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000% DA;TA TAEL000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000%i A I PENDAHULUAN 1 A II UNSU-UNSU PEN7AD9ALAN 4 .010 .0.0 .030
S,a#a"-S,a#a" Pejad/ala000000000000000000000000000000000000000000000000000000000000000000000000004 P#o!edu# Pejad/ala000000000000000000000000000000000000000000000000000000000000000000000000000000000 Backlog 00000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000
A III SISTEM PI6ITAS AKTI
=
Si!"e( P#io#i"a! Dala( Maintenance0000000000000000000000000000000000000000000000000000000000= Si!"e( P#io#i"a! di PT adak NGL000000000000000000000000000000000000000000000000000000000001
A I< TEKNIK PEN7AD9ALAN 11 4010 40.0 4030
Gantt Chart 00000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000011 Project "cheduling 00000000000000000000000000000000000000000000000000000000000000000000000000000000000013 Critical Path Method 0000000000000000000000000000000000000000000000000000000000000000000000000000000001>
A < 96K 6DE 010 0.0
Maintenance Work Order 00000000000000000000000000000000000000000000000000000000000000000000000000.. Work #euest 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000.5
0.010 0.0.0 030
P#o!edu# Pe(bua"a Work #euest 0000000000000000000000000000000000000000000000000000.5 Pea++u+ 7a/ab Pe(bua"a Work #euest 00000000000000000000000000000000000.=
Work Order $stimating 000000000000000000000000000000000000000000000000000000000000000000000000000000.=
03010 030.0 03030 040
..
Kebijaka-Kebijaka Dala( Work Order $stimating 00000000000000000000000.= P#o!edu# Work Order $stimating 00000000000000000000000000000000000000000000000000000003. Pea++u+ 7a/ab Work Order $stimating 00000000000000000000000000000000000000033
Work Order "cheduling 0000000000000000000000000000000000000000000000000000000000000000000000000000034
A 5010 50.0 5030
Maintenance "cheduling %ask &MST'00000000000000000000000000000000000000000000000000000003> Pea++u+ 7a/ab Maintenance "cheduling %ask 000000000000000000000000000000000003? P#o!edu# Pe(bua"a Maintenance "cheduling %ask 0000000000000000000000000000000004
Modul T#aii+: MPTA-13 iii
DAFTAR GAMBAR
Ga(ba# 4010 Co"o$ &etwork 'iagram u"uk P#o,ek O(erhaul Bearing 00000000000000000015 Ga(ba# 010 Ta$apa Pe(#o!e!a 9 Mejadi 9600000000000000000000000000000000000000000000000000.3 Ga(ba# 0.0 Ta$apa Pe(#o!e!a P#o+#a( PM Mejadi M96 PM0000000000000000000000000.4
Modul T#aii+: MPTA-13 i%
DAFTAR TABEL
Tabel 3010 Kla!i)ika!i P#io#i"a! da Ide"i)ika!i Ak"i%i"a! Maintenance di Ti+ka"a0 0? Tabel 4010 Gantt Chart 7ad/al > Ak"i%i"a!000000000000000000000000000000000000000000000000000000000000000000011 Tabel 40.0 Gantt Chart De+a Progress000000000000000000000000000000000000000000000000000000000000000000001. Tabel 4030 Da"a Du#a!i No#(al Da Du#a!i Ke#u!aka Pada O(erhaul Bearing 000000001 Tabel 4040 Ke(u+kia 7alu# Pe,ele!aia P#o,ek O(erhaul Bearing 0000000000000000000001>
Modul T#aii+: MPTA-13 %
BAB I PENDAHULUAN Se"iap pe#ala"a (e(iliki !iklu! $idup a"au u(u# pakai0 Pada /ak"u-/ak"u "e#"e"u pe#ala"a "e#!ebu" "idak dapa" di+uaka la+i ka#ea u(u# pakai "ela$ $abi!0 6le$ ka#ea i"u dipe#luka maintenance u"uk (e(ak!i(alka )u+!i pe#ala"a a+a# dapa" di+uaka !e!uai de+a u(u# pakai,a0 Maintenance (e#upaka !ua"u ko(bia!i da#i !e"iap "idaka ,a+ dilakuka u"uk (eja+a kodi!i !ua"u pe#ala"a a+a# !elalu dala( keadaa baik !e$i++a "e#ja(i ke"e#!ediaa,a !e"iap !aa" !e!uai kebu"u$a0 ia,a maintenance pe#ala"a bi!a (ejadi )ak"o# ,a+ !i+i)ika "e#$adap keu"u+a ,a+ dipe#ole$ pe#u!a$aa0 Aloka!i bia,a maintenance bia!a,a .-1@ da#i pedapa"a pe#u!a$aa da bi!a (e2apai .4@ da#i pedapa"a pada idu!"#i "#a!po#"a!i0 e#da!a#ka kodi!i "e#!ebu"* ba,ak (aaje# ,a+ (ulai (e(pe#baiki !i!"e( (aaje(e maintenance !upa,a (ejadi lebi$ e)ek"i)0 Maaje(e maintenance (e#upaka ak"i%i"a! ,a+ dipe#luka u"uk (e+elola
maintenance a+a# p#o+#a(-p#o+#a( maintenance ,a+ "ela$ di#e2aaka dapa" be#jala de+a baik* !e$i++a p#oduk!i (ak!i(al de+a bia,a ope#a!ioal !e#eda$ (u+ki0 Sala$ !a"u )ak"o# peduku+ ke!uk!e!a da#i (aaje(e maintenance adala$
maintenance scheduling 0 Dala( a#"i ,a+ !ede#$aa* maintenance scheduling a"au pejad/ala maintenance adala$ (e,e!uaika pe#!oil maintenance da !u(be# da,a (a"e#ial u"uk (elak!aaka ak"i%i"a! maintenance !e!uai de+a ju(la$ ,a+ dipe#luka0 Ke,a"aa,a pejad/ala maintenance "idak !e!ede#$aa i"u !e$i++a (ejadi !ala$ !a"u (a!ala$ u"a(a ba+i (aaje# maintenance 0 Pejad/ala di(ulai de+a (e#e2aaka peke#jaa de+a baik* (ee"uka work order * pejad/ala peke#jaa !e!uai de+a !u(be# da,a ,a+ "e#!edia* !e#"a (e,ele!aika peke#jaa !e!uai de+a jad/al ,a+ di"e"uka0 Modul T#aii+: MPTA-13 1
Pejad/ala maintenance bi!a diba+i ke dala( 3 le%el ,ai"u: 10 Pejad/ala ja+ka (ee+a$ Me#upaka (a!"e# jad/al maintenance ,a+ (e+-co(er ak"i%i"a! dala( pe#iode 3 bula !a(pai 1 "a$u0 7ad/al ja+ka (ee+a$ adala$ da!a# u"uk (elakuka maintenance "e#(a!uk dia"a#a,a ,ai"u work order) backlog *
pre(enti(e maintenance da emergenc* maintenance. Selai i"u $a#u! di!e!uaika ju+a a"a#a kebu"u$a maintenance ja+ka paja+ de+a ju(la$ ka#,a/a ,a+ "e#!edia0 U"uk jad/al maintenance
ja+ka paja+* spare part da (a"e#ial
diide"i)ika!i da di!iapka da#i a/al0 e"a+ jad/al maintenance bia!a,a "idak "e"ap* di#e%i!i da dipe#ba$a#ui !ei#i+ de+a be#jala,a ak"i%i"a!
maintenance 0 .0 Pejad/ala pe# (i++u Me#upaka maintenance ,a+ dilakuka u"uk (e+-co(er dala( pe#iode 1 (i++u0 7ad/al maintenance (i++ua di$a!ilka da#i jad/al maintenance ja+ka (ee+a$ da (e(pe#$i"u+ka jad/al ope#a!i !aa" ii !e#"a pe#"i(ba+a ekoo(i0 Tea+a ke#ja u"uk jad/al maintenance (i++ua $a#u! (e+-co(er !eki"a# 1-1@ da#i ju(la$ "ea+a ke#ja ,a+ di!ediaka u"uk ak"i%i"a! emergenc*0 Planner $a#u! (e(bua" jad/al pe# (i++u de+a (e(pe#"i(ba+ka backlog ,a+ "e#!edia0 Work order ,a+ dijad/alka u"uk (i++u a/al $a#u! diu#u"ka be#da!a#ka p#io#i"a!0 Seba+ia ke2il pe#u!a$aa de+a
!kala
(ee+a$
(e+a"u#
pejad/ala
!e2a#a
$eu#i!"ik
da
be#da!a#ka pe+ala(a0 30 Pejad/ala pe# $a#i Me#upaka ak"i%i"a! maintenance ,a+ dilakuka !e"iap $a#i0 7ad/al $a#ia dibua" be#da!a#ka jad/al (i++ua da bia!a,a di!iapka pada $a#i Modul T#aii+: MPTA-13 .
!ebelu(,a0 7ad/al $a#ia !e#i+ "e#+a++u jika $a#u! dilakuka emergenc*
maintenance 0 6le$ ka#ea i"u* jad/al maintenance $a#ia ju+a $a#u! dibua" be#da!a#ka p#io#i"a!0 Pada bebe#apa o#+ai!a!i maintenance * pejad/ala di!e#a$ka kepada (ado# !e"iap ba+ia pe#u!a$aa da dibe#i kebeba!a u"uk (ee"apka peke#jaa0 Na(u $a#u! (eja(i ba$/a peke#jaa "e#!ebu" $a#u! dike#jaka !e!uai de+a p#io#i"a! ,a+ "ela$ di"e"apka0
Modul T#aii+: MPTA-13 3
BAB II UNSUR-UNSUR PENJADWALAN
2.1. Syaa!-Syaa! P"#$a%&a'a#
Pe#e2aaa ak"i%i"a! maintenance (e#upaka !,a#a" u"uk (edapa"ka pejad/ala ,a+ baik0 Selai i"u* ada bebe#apa !,a#a" lai !upa,a pejad/ala ,a+ dibua" (ejadi e)ek"i)* ,ai"u:
10 Meuli!ka work order be#da!a#ka planning da di!u!u !e!uai de+a u#u"a p#o!e!,a0 Work order $a#u! (ejela!ka !e2a#a "epa" peke#jaa ,a+ $a#u! dilakuka* (e"ode ,a+ $a#u! diiku"i* ak"i%i"a! ,a+ dipe#luka* spare
part ,a+ dibu"u$ka !e!uai de+a p#io#i"a!0 .0 9ak"u !"ada# ,a+ dida!a#ka pada "ekik pe+uku#a ke#ja0 30 I)o#(a!i "e"a+ ke"e#!ediaa ka#,a/a u"uk !e"iap shi+t 0 40 Ke"e#!ediaa spare part da i)o#(a!i di restocking 0 0 I)o#(a!i "e"a+ ke"e#!ediaa pe#ala"a k$u!u! da ala" ,a+ dipe#luka u"uk ak"i%i"a! maintenance 0 50 Me(iliki ak!e! ke jad/al p#oduk!i pab#ik da (e+e"a$ui "e"a+ kapa "e#!edia /ak"u u"uk (elakuka maintenance "apa (e++a++u jad/al p#oduk!i0 >0 Mede)ii!ika p#io#i"a! de+a baik u"uk ak"i%i"a! maintenance 0 P#io#i"a! ii $a#u! dike(ba+ka (elalui koo#dia!i ,a+ baik a"a#a ba+ia
maintenance da p#oduk!i0 =0 I)o#(a!i "e"a+ peke#jaa ,a+ !uda$ dijad/alka ,a+ be#ada !ebelu( jad/al backlog 0
2.2. P()"%* P"#$a%&a'a#
U"uk (e(bua" pejad/ala ak"i%i"a! maintenance * "e#dapa" p#o!edu#-p#o!edu# ,a+ $a#u! dipe#$a"ika0 P#o!edu# "e#!ebu" (e2akup la+ka$-la+ka$ be#iku":
1. Me+u#u"ka work order backlog ole$ ka#,a/a ,. Me+a"u# work order (eu#u" p#io#i"a! Modul T#aii+: MPTA-13 4
3. Me,u!u da)"a# peke#jaa ,a+ aka di!ele!aika da carr*-o(er !. Me(pe#"i(ba+ka du#a!i peke#jaa* loka!i* ja#ak pe#jalaa*
da
ke(u+kia (e++abu+ka peke#jaa di "e(pa" ,a+ !a(a . 7ad/al peke#jaa ka#,a/a u"uk !e"iap a/al shi+t /. Me+elua#ka jad/al $a#ia &ke2uali u"uk peke#jaa p#o,ek da ko!"#uk!i'* da 0. Tu+a! ke#ja dibua" ole$ super(isor 0
Selaju",a* pe#a p#io#i"a! dala( pejad/ala maintenance dibua" be#!a(a de+a (e"odolo+i u"uk (e+e(ba+ka p#io#i"a! peke#jaa0
2.3. Backlog
U"uk (e(bua" pejad/ala ,a+ baik* $a#u! dike"a$ui ju(la$ peke#jaa ,a+ $a#u! dilakuka0 7u(la$ peke#jaa ,a+ $a#u! dilakuka di!ebu" backlog 0
Backlog dapa" di"e"uka !e2a#a aku#a" de+a (e++uaka da"a ak"ual0 Backlog dapa" di"e"uka de+a (e++uaka #u(u! !eba+ai be#iku":
Pee"ua backlog ,a+ aku#a" (e++uaka work order ,a+ !uda$ "e#jad/al diba+i "o"al kapa!i"a! peke#jaa pe# (i++u0
Backlog pe# (i++u dapa" (e(ba"u u"uk (ee"uka kebu"u$a !"a)0 Backlog ,a+ baik adala$ .-4 (i++u* a(u bebe#apa pe#u!a$aa bi!a (e2apai .-= (i++u0 Backlog ,a+ lebi$ da#i 4 (i++u (eujukka kebu"u$a "ea+a ke#ja lebi$ ba,ak0 Hal ii dapa" dia"a!i de+a bebe#apa la+ka$ be#iku": 10 .0 30 40
Peke#jaa le(bu# Mea(ba$ ko"#ak"o# T#a!)e# ka#,a/a Me#ek#u" ka#,a/a
Modul T#aii+: MPTA-13
Backlog ,a+ lebi$ #eda$ da#i . (i++u be#a#"i kebu"u$a "ea+a ke#ja lebi$ !ediki"0 Pe+u#a+a "ea+a ke#ja bi!a dilakuka de+a 2a#a be#iku": 10 .0 30 40
Me+$ila+ka le(bu# Me+u#a+i ko"#ak"o# T#a!)e# ka#,a/a Me+u#a+i ka#,a/a
U"uk (e+elola "ea+a ke#ja de+a bea#* pe#lu dike"a$ui "#e backlog dala( pe#iode /ak"u "e#"e"u0 T#e backlog dapa" (e(ba"u u"uk (e+ide"i)ika!i (a!ala$ da (e+e(ba+ka !olu!i u"uk (e+e%alua!i $al ,a+ !uda$ dilak!aaka0 e#da!a#ka i)o#(a!i di a"a!* planner !uda$ bi!a (e(ulai (e(bua" jad/al
maintenance da jad/al "e#!ebu" dibua" pe# (i++u0 De+a pejad/ala pe# (i++u lebi$ )lek!ibel u"uk (e+uba$ jad/al pada kodi!i "e#"e"u !epe#"i pe#(a!ala$a 2ua2a* ba,ak,a work order da kodi!i lai,a0
Planner bi!a (e(ulai (e(bua" list ke#ja be#da!a#ka !"a"u! work order. Se(ua peke#jaa ,a+ aka dike#jaa $a#u! dijad/alka "e#lebi$ da$ulu !upa,a "idak ada peke#jaa ,a+ "idak !ele!ai0 Work order ,a+ !uda$ dibua" ke(udia di!ele!aika !e!uai jad/al0 Se"ela$ !ele!ai* pejad/ala peke#jaa ,a+ ba#u ke(udia diu#u"ka !e!uai p#io#i"a!0
Planner dapa" (e+u#a+i /ak"u ke#ja u"uk !e"iap work order be#da!a#ka pada kapa!i"a! da#i "ea+a ke#ja ,a+ "e#!edia0 Work order "a(ba$a bi!a dilakuka dilua# ja( ke#ja ,a+ di!ediaka* a(u "idak bole$ (e+e#jaka ak"i%i"a! ,a+ dijad/al u"uk (i++u !elaju",a0 Se"iap work order "a(ba$a $a#u! "e#da)"a# di dala( backlog 0
Planner ju+a $a#u! (e+a"u# jad/al pe#"e(ua de+a pi$ak (aaje(e (i!al,a !ekali !e(i++u0 Pada pe#"e(ua "e#!ebu" (aaje# maintenance * Modul T#aii+: MPTA-13 5
p#oduk!i* engineering da )a!ili"a! bi!a (e(be#ika (a!uka u"uk dilakuka pe#uba$a0 Pe#"e(ua "e#!ebu" ju+a (e(u+kika planner u"uk (elakuka peudaa bebe#apa work order u"uk (eduku+ ak"i%i"a! lai0 Se"ela$ jad/al di!epaka"i* planner (e,ele!aika da (edi!"#ibu!ika jad/al kepada pi$ak lai ,a+ "e#liba"* bia!a,a pada (i++u !ebelu(,a0 Hal ii u"uk (e(a!"ika ada ke!epaka"a !ebelu( ak"i%i"a! maintenance be#iku",a di(ulai0
Modul T#aii+: MPTA-13 >
BAB III SISTEM PRIORITAS AKTI+ITAS MAINTENANCE 3.1. S,)!" P,(,!a) Da'a Maintenance
Si!"e( p#io#i"a! ak"i%i"a! maintenance (e(iliki da(pak ,a+ !a+a" be!a# "e#$adap pejad/ala maintenance 0 P#io#i"a! di"e"apka u"uk (e(a!"ika ba$/a ,a+ pali+ pe"i+ da dibu"u$ka dala( ke#ja adala$ $a#u! dilakuka "e#lebi$ da$ulu0 Pe+e(ba+a !i!"e( p#io#i"a! $a#u! dikoo#dia!ika de+a baik be#!a(a de+a !"a) ope#a!ioal ,a+ u(u(,a (ee"apka p#io#i"a! ,a+ lebi$ "i++i u"uk ak"i%i"a! maintenance 0 Ke2ede#u+a ii ju+a (e(be#i "ekaa pada maintenance !u(be# da,a da (e(a)aa"ka !u(be# da,a de+a lebi$ op"i(al0 Si!"e( p#io#i"a! $a#u! dia(i! da dipe#ba$a#ui !e2a#a be#kala !e$i++a (e2e#(ika pe#uba$a !"#a"e+i !e#"a ope#a!i maintenance 0 Si!"e( p#io#i"a! bia!a,a (e2akup "i+ka" p#io#i"a!0 Seba+ia be!a# o#+ai!a!i (e+adop!i e(pa" a"au "i+a "i+ka" p#io#i"a!0 Tabel 3010 (e(be#ika kla!i)ika!i "i+ka" p#io#i"a! da ide"i)ika!i ak"i%i"a! maintenance !e2a#a u(u(0 Pee"ua p#io#i"a! ak"i%i"a! maintenance $a#u! (e(pe#"i(ba+ka ba,ak $al* (i!al,a "i+ka" k#i"i! a"au pe"i+,a maintenance "e#!ebu"0 Se(aki ko(plek! )ak"o# p#io#i"a! ,a+ dipe#"i(ba+ka !e(aki !ediki" ,a+ bi!a (ee#apka,a de+a bea#0 ;ak"o#-)ak"o# kodi!i ,a+ dijadika pe#"i(ba+a u"uk (ee"uka p#io#i"a! ,ai"u: 10 $mergenc* a"au ke#u!aka .0 rgent da k#i"i! &.4-.= ja(' 30 No#(al* #e2aa* da jad/al 40 "hutdown) outage * re-de(elopment 0 Pre(enti(e maintenance 50 "a+et* >0 ;ab#ika!i Modul T#aii+: MPTA-13 =
Tabel 3010 Kla!i)ika!i P#io#i"a! da Ide"i)ika!i Ak"i%i"a! Maintenance di Ti+ka"a Kod e 1
Na(a
$mergenc*
9ak"u U"uk Me(ulai Ke#ja Peke#jaa
$a#u!
Tipe Ke#ja
di(ulai Peke#jaa
!e+e#a
a"au
rgent
Peke#jaa
$a#u!
4
"cheduled
li+ku+a*
kuali"a!
$a#u!
(e+$e"ika
,a+
(e(iliki
la+!u+
"e#$adap
li+ku+a*
kuali"a!
pe+a#u$
a"au Peke#jaa
"e#$adap
u"uk
sa+et**
No#(al
la+!u+
ope#a!i di(ulai Peke#jaa
dala( ja+ka /ak"u .4 ja(
3
(e(iliki
pe+a#u$
sa+et**
.
,a+
u"uk
ope#a!i di(ulai Peke#jaa
(e+$e"ika
,a+
dala( ja+ka /ak"u 4= ja(
pada
Se!uai jad/al
!e(i++u Pre(enti(e
be#da(pak
peke#jaa
dala(
routine
da
maintenance !e(ua peke#jaa
Postponabl
,a+ dip#o+#a( Peke#jaa $a#u! di(ulai pada Peke#jaa ,a+ "idak (e(iliki
e
pe#iode
shutdown
"e#!edia,a !u(be# da,a
da da(pak
la+!u+
ke!ela(a"a* li+ku+a*
pada
ke!e$a"a* a"au
ope#a!i
p#oduk!i 3.2. S,)!" P,(,!a) %, PT Ba%a NGL
Si!"e( p#io#i"a! di PT adak NGL dikelo(pokka (ejadi (a2a(* ,ai"u:
1. P#io#i"a! 1 8 Emergency. Peke#jaa ii be#!i)a" schedule breaker * ,ai"u $a#u! dilak!aaka !a(pai peke#jaa !ele!ai a"au keadaa emergenc* !uda$
Modul T#aii+: MPTA-13 ?
"e#kedali0 Peke#jaa de+a p#io#i"a! 1 aka diba"a!i de+a peke#jaa ,a+ dika"e+o#ika !eba+ai be#iku": a0 Pe2e+a$a $al-$al ,a+ (e(ba$a,aka ba+i ke!ela(a"a (au!ia* pe#ala"a da li+ku+a0 b0 Pe2e+a$a "e#jadi,a plant shutdown ,a+ (e,ebabka ke$ila+a p#oduk!i 20 Pe+e(balia ui" a"au plant ke kodi!i ope#a!i o#(al &!iap ope#a!i'
,. P#io#i"a! . 8 Critical . Peke#jaa ii be#!i)a" schedule breaker da $a#u! !e+e#a dilak!aaka dala( ja( ke#ja ka#ea be#po"e!i be#uba$ ke keadaa
emergenc* &P#io#i"a! 1' 3. P#io#i"a! 3 8 Urgent. Peke#jaa ii $a#u! (elalui p#o!e! pe#e2aaa0 Maintenance de+a custodian a"au ser(ice de+a custodian (ejad/alka peke#jaa !e+e#a !e"ela$ pe#e2aaa !ele!ai dibua"0
!. P#io#i"a! 4 8 N(a'0 Peke#jaa $a#u! (elalui p#o!e! pe#e2aaa0 Maintenance de+a custodian a"au ser(ice de+a 2ustodian (ejad/alka peke#jaa !e+e#a pali+ la(ba" !e(i++u !e"ela$ pe#e2aaa !ele!ai dibua"0
. P#io#i"a! 5 8 Shutdown. Peke#jaa $a#u! (elalui p#o!e! pe#e2aaa da aka dike#jaka pada !aa" turnaround.
BAB I+ TEKNIK PENJADWALAN Pejad/ala (e#upaka !ala$ !a"u ba+ia ,a+ (edapa" ba,ak pe#$a"ia da#i pa#a peeli"i !e#"a p#ak"i!i dala( aplika!i u"uk jad/al ope#a!i a"au p#o,ek0 Tekik pejad/ala ,a+ di+uaka di!e!uaika de+a kie#ja da "a#+e" ,a+ di$a#apka0
Modul T#aii+: MPTA-13 1
/.1. Gantt Chart
Gantt chart (e#upaka !ala$ !a"u "ekik pejad/ala ,a+ !uda$ la(a di+uaka0 Gantt chart adala$ +#a)ik ba"a+ ,a+ (ee"uka /ak"u a/al da !ele!ai u"uk !e"iap ke+ia"a pada !kala /ak"u $o#io"al0 Hal ii !a+a" be#+ua u"uk (eujukka ak"i%i"a! ke#ja ,a+ di#e2aaka %! p#e!"a!i pada !kala /ak"u ,a+ !a(a0 Hal ii ju+a dapa" di+uaka u"uk (eujukka kai"a a"a# peke#jaa !e#"a peke#jaa ,a+ (e(e#luka pe#$a"ia k$u!u! da pe(a"aua e)ek"i)0
Tabel 4010 (e#upaka 2o"o$ pe++uaa gantt chart 0 Pada "abel "e#!ebu" (eujukka jad/al > ak"i%i"a! ,a+ di#i2i pe# $a#i0 Tabel 4010 Gantt Chart 7ad/al > Ak"i%i"a!
2cti(it*
'a* o+ the month &7aua#i' 1 . 3 4 5 > = ? 1 11 1.
13
14
1
A C D E ; G Gantt chart ju+a dapa" di+uaka u"uk (eujukka jad/al u"uk bebe#apa pe#ala"a !e2a#a be#!a(aa0 Mi!al,a pejad/ala maintenance "i+a bua$ pe#ala"a ,a+ be#beda di"ujukka pada Tabel 40.0 Pada "abel "e#!ebu" di"ujukka jad/al !e#"a !e"iap pe,i(pa+a da#i /ak"u ,a+ dijad/alka0
Chart (eujukka ba$/a peke#jaa .A da 1D !ele!ai !e!uai jad/al0 Peke#jaa .C* .* 41E bi!a di!ele!aika !ebelu( jad/al ,+ di"e"uka0 Peke#jaa 33C da 44E !uda$ dijad/alka a(u belu( di(ulai0
Tabel 40.0 Gantt Chart De+a Progress
ea(*
'a* o+ the month &7aua#,'
Modul T#aii+: MPTA-13 11
$uipmen t
1
.
1
3
4
5
>
=
.A
?
1
41E
11
1.
13
14
1
33C
.C
.
3
1D
.
44E
Kode /a#a bia!a,a di+uaka u"uk (e2e#(ika kodi!i "e#"e"u !epe#"i keku#a+a (a"e#ial a"au ke#u!aka (e!i0 Se2a#a u(u(* gantt chart "idak di+uaka u"uk (e(bua" jad/al (elaika u"uk (e(ba"u dala( (e,ajika jad/al ,a+ "ela$ dibua" !e$i++a "e#li$a" lebi$ !ede#$aa0 De+a de(ikia dapa" (e(ba"u u"uk (e(a"au* (e+edalika da (e,u!u jad/al0
Pejad/ala ba#u &(ea(ba$ peke#jaa ba#u di gantt chart '* dilakuka be#da!a#ka pada a"u#a "e#"e"u da pe+ala(a-pe+ala(a !ebelu(,a0 A"u#a ii dikeal de+a a(a "eo#i pejad/ala u"uk (e+$a!ilka jad/al ,a+ baik da u"uk (e(ii(alka /ak"u "e++a+0
A"u#a !ede#$aa ,a+ di+uaka dala( pejad/ala maintenance : 10 Me(ii(alka /ak"u "u++u de+a (e(ili$ peke#jaa ,a+ (e(iliki p#io#i"a! "i++i da /ak"u "e#!i+ka" u"uk dilakuka "e#lebi$ da$ulu0 Ke(udia (a!i+-(a!i+ peke#jaa "e#!ebu" dibe#ika bobo" da diu#u"ka da#i bobo" "e#be!a# !a(pai bobo" "e#ke2il0 A"u#a pejad/ala "e#!ebu" dikeal !eba+ai Weighted "hortest Processing %ime &9SPT'0 .0 Me(ii(alka #a"a-#a"a /ak"u "u++u de+a (e(ili$ lebi$ da#i !a"u "i( de+a ke(a(pua ,a+ !a(a* (e(bua" jad/al de+a (e(be#ika peke#jaa de+a pe#!,a#a"a (e,ediaka /ak"u u"uk "i( "e#2epa"0 Modul T#aii+: MPTA-13 1.
30 Me(iliki "i( de+a ke(a(pua be#beda u"uk (e+e#jaka "u+a! ,a+ be#beda pada peke#jaa ,a+ !ali+ "e#kai"* (a!i+-(a!i+ "i( $a#u! (e(ili$ "u+a! da (e+e#jaka,a pada /ak"u ,a+ "e#!i!a0 Hal ii aka (e(ak!i(alka pe(a)aa"a "i( maintenance 0
/.2. Project Scheduling
Ak"i%i"a! maintenance !e2a#a u(u( dipe#ole$ da#i p#o,ek ,a+ "e#+a"u+ pada ope#a!i0 Pada bebe#apa ka!u!* "ekik (aaje(e p#o,ek bi!a be#+ua u"uk
maintenance operation 0 Dua "ekik pe(#o+#a(a u"a(a ,a+ pali+ !e#i+ di+uaka u"uk (ee"uka jad/al ak"i%i"a! maintenance adala$ Critical Path
Method &CPM' da Program $(aluation and #e(iew %echniue &PET'0 Pe#bedaa u"a(a a"a#a kedua p#o,ek "e#!ebu" adala$ CPM (e++uaka single e!"i(a!i da#i du#a!i /ak"u !e"iap ak"i%i"a!* !eda+ka PET (e++uaka "i+a e!"i(a!i /ak"u pada !e"iap ak"i%i"a!0
6le$ ka#ea i"u* CPM dia++ap (e"ode ,a+ be#!i)a" de"e#(ii!"ik* !e(e"a#a PET adala$ (e"ode p#obabili!"ik0 Kedua network "e#!ebu" "e#di#i da#i . ele(e ,ai"u ode da "ada paa$0 Node ,a+ (e/akili ke+ia"a da paa$ (eujukka ke+ia"a lai ,a+ (eda$ului !ua"u ke+ia"a0 A"au* paa$ dapa" (e/akili ke+ia"a da ode (e#upaka milestone 0
Tujua da#i (e"ode CPM da PET adala$ u"uk (ejad/alka u#u"a ak"i%i"a! ke#ja pada p#o,ek da (e+$i"u+ "o"al /ak"u ,a+ dibu"u$ka u"uk (e,ele!aika p#o,ek0 To"al du#a!i /ak"u pe+e#jaa p#o,ek !e2a#a ke!elu#u$a adala$ u#u"a "e#paja+ ak"i%i"a! dala( network "e#!ebu" da di!ebu" de+a
critical path &jalu# k#i"i!'0
Modul T#aii+: MPTA-13 13
Dala( pee#apa kedua (e"ode "e#!ebu"* pe#lu di2a"a" ba$/a PET da CPM "idak 2o2ok u"uk peke#jaa ke2il !e$a#i-$a#i dala( depa#"e(e maintenance ,a+ "idak "e#+a"u+ pada pejad/ala0 Na(u* kedua (e"ode "e#!ebu" !a+a" be#+ua u"uk pe#e2aaa da pejad/ala peke#jaa de+a %olu(e be!a# &.
man hours a"au lebi$' ,a+ "e#di#i da#i be#ba+ai ke+ia"a !epe#"i o(erhaul (e!i* pab#ik downtime * da ke+ia"a maintenance turnaround 0 Selai i"u* p#a!,a#a" u"uk
pee#apa
kedua
(e"ode
ii
adala$
peke#jaa
"e#!ebu"
$a#u!
(e#ep#e!e"a!ika !ebua$ p#o,ek ,ai"u !epe#"i !ebua$ network diagram * ,a+ (eujukka !ali+ ke"e#+a"u+a a"a# ak"i%i"a! ,a+ ada dala( p#o,ek0
Me#u(u!ka ak"i%i"a! maintenance dala( p#o,ek !eba+ai !ua"u network
diagram dapa" (e(ba"u u"uk (eli$a" ke!elu#u$a p#o,ek !eba+ai !ua"u !i!"e( ,a+ "e#i"e+#a!i0 I"e#ak!i da $ubu+a a"a# ak"i%i"a! dapa" dili$a" de+a (uda$ da die%alua!i da(pak,a "e#$adap ak"i%i"a! lai0 ep#e!e"a!i network
diagram
dala(
!ua"u
p#o,ek aka di"ujukka
pada 2o"o$ ak"i%i"a!
maintenance pada Tabel 4030 Pada "abel "e#!ebu" dike"a$ui da"a ak"i%i"a! u"uk (e(pe#baiki bearing dala( +e#bo+ ke#e"a ka#+o0 Da"a (eujukka du#a!i o#(al* du#a!i ke#u!aka* bia,a ,a+ "e#kai"* da ak"i%i"a! ,a+ (eda$ului !ua"u ak"i%i"a!0 9ak"u ke#u!aka (e#ujuk pada /ak"u (ii(u( peke#jaa dapa" di!ele!aika &de+a (eliba"ka lebi$ ba,ak !u(be# da,a'* de+a "idak ada pe+u#a+a lebi$ laju" dala( du#a!i ke#ja ,a+ dapa" "e#2apai0 Pada du#a!i ii !e"iap pei+ka"a !u(be# da,a u"uk peke#jaa aka (ei+ka"ka bia,a "apa (e+u#a+i du#a!i0
Tabel 4030 Da"a Du#a!i No#(al Da Du#a!i Ke#u!aka P ada O(erhaul Bearing
%ime 4Min5 2cti(it*
'escription
&orma l
A
'ismantling
Crach 3
Cost 465
7mmediate
&orma
Crac
Precedence
l
h
1
1
#elationship
Modul T#aii+: MPTA-13 14
#epair
o+
bolster
5>
1.
1
A
C
pockets #epair side
+rame
?
5
1
.
A
D
rotation stop legs Check +riction blocks
3
.
>
A
E
and all springs #epair bolster
3
.
14
1>
;
rotation stop gibs #epair side +rame
3
4
1
13
C
G H I
column wear plates #epair bolster pi(ot 2ssemble Painting
.1 5 4
1 4 3
. 1. =
3 1 1
E D* ; ad G H
Ga(ba# 4010 (eujukka network ,a+ "e#di#i da#i ode da paa$ ,a+ !e!uai de+a da"a dala( Tabel 4030 Se"iap ode di/akili de+a li+ka#a0 Pada
network "e#!ebu"* di(ulai de+a ode A ,a+ "idak (e(iliki ak"i%i"a! peda$ulu da di ba+ia lua# li+ka#a "e#dapa" a+ka ,a+ (eujukka /ak"u pe+e#jaa ak"i%i"a!0 Node A (e#upaka peda$ulu u"uk "i+a ak"i%i"a! lai ,ai"u * C* da D0 Ke"e#kai"a "e#!ebu" di"ujukka de+a paa$ da#i ode A0 Ke"e#kai"a de+a ode lai,a di"elu!u#i de+a 2a#a ,a+ !a(a0 &etwork "e#!ebu" diak$i#i de+a ode I0
Modul T#aii+: MPTA-13 1
Ga(ba# 4010 Co"o$ &etwork 'iagram u"uk P#o,ek O(erhaul Bearing
Ada ba,ak jala (elalui network pada Ga(ba# 4010 (ulai da#i !i(pul pe#"a(a ke !i(pul "e#ak$i#0 Ba+ "e#paja+ di!ebu" jalu# k#i"i! da peju(la$a da#i /ak"u ke+ia"a di !epaja+ jala i"u adala$ du#a!i "o"al p#o,ek0 Peke#jaa di jalu# k#i"i! di!ebu" k#i"i! dala( a#"i ba$/a !e"iap ke"e#la(ba"a dala( peke#jaa aka (e,ebabka ke"e#la(ba"a ba+i ke!elu#u$a p#o,ek0 Se(ua jala lai,a "e#(a!uk /ak"u lapa+* ,ai"u ke"e#la(ba"a pada peke#jaa "e#!ebu" dapa" di"uda "apa (euda /ak"u pe,ele!aia ke!elu#u$a p#o,ek0
Dala( 2o"o$ ii ada "i+a jalu# pada p#o,ek "e#!ebu" ,a+ di"ujukka pada Tabel 4040 Ke+ia"a pe"i+ $a#u! dipa"au !e2a#a $a"i-$a"i da $a#u! !e!uai de+a jad/al ,a+ "ela$ di"e"uka* a(u ke+ia"a o-k#i"i! dapa" di+uaka u"uk (e#a"aka !u(be# da,a ka#ea ada,a /ak"u lua+0
Tabel 4040 Ke(u+kia 7alu# Pe,ele!aia P#o,ek O(erhaul Bearing
Path 1 . 3
Path 2cti(ities A--E-G-H-I A-C-;-H-I A-D-H-I
Project 'uration 5>3.154 ?54 354
"um 45> 3 1?
Modul T#aii+: MPTA-13 15
e#da!a#ka Tabel 4040 dike"a$ui ba$/a jalu# k#i"i! p#o,ek adala$ jalu# pe#"a(a &A-EGHI' ,a+ be#du#a!i 45> (ei"0 7alu# . da 3 (e(iliki !eli!i$ /ak"u (a!i+-(a!i+ 15> da .>> (ei" "e#$adap jalu# k#i"i!0 Dala( 2o"o$ ii* 2ukup (uda$ u"uk (e+e"a$ui !e"iap jalu# p,a+ (u+ki u"uk (ee"uka /ak"u "e#paja+0 Na(u* aka !a+a" !uli" u"uk (ee"uka /ak"u "e#paja+ dala( p#o,ek lai ,a+ (e(iliki ba,ak aki%i"a! be!a# !e#"a $ubu+a a"a# ke+ia"a ,a+ #u(i"0 6le$ ka#ea i"u* u"uk (ee"ua jalu# k#i"i! dala( (e++uaka !ebua$ pedeka"a ,a+ !i!"e(a"i! ,a+ dikeal !eba+ai Critical Path Method &CPM'0
/.3. Critical Path Method
Critical Path Method a"au (e"ode jalu# k#i"i! adala$ jalu# "e#paja+ ,a+ dipe#luka u"uk (e,ele!aika !ua"u ak"i%i"a!0 7alu# k#i"i! da#i !ua"u peke#jaa bi!a di"e"uka de+a "a$ap-"a$ap be#iku": 10 Me(bua" network diagram p#o,ek !epe#"i ,a+ di"ujukka dala( ba+ia !ebelu(,a .0 Lakuka pe#$i"u+a critical path method u"uk (e+ide"i)ika!i ak"i%i"a! ,a+ pe"i+ &ada ak"i%i"a! ,a+ be#ada pada jalu# k#i"i! da jalu# o-k#i"i!' 30 Mee"uka /ak"u (ii(u( u"uk !e"iap ak"i%i"a! u"uk (e+ide"i)ika!i peu#ua du#a!i p#o,ek da (e,elidiki pe+o#baa bia,a* da 40 Ti+ka" ke"e#!ediaa !u(be# da,a dala( #a+ka u"uk (e(iliki pe#!,a#a"a "ea+a ke#ja !e#a+a( (e(ii(alka pe+a+ka"a pe+a/ai* pe(e2a"a* a"au pe#!,a#a"a le(bu#0
Sebelu( !a(pai pada pejela!a lebi$ laju"* bebe#apa i!"ila$ pe"i+ da pe++uaa,a dala( critical path method ,ai"u: 10 $arliest "tart %ime &ES' /ak"u pali+ a/al !ua"u ke+ia"a dapa" di(ulai "apa (e+$a(ba" !ele!ai,a p#o,ek0 .0 8atest "tart %ime &LS' /ak"u pali+ ak$i# !ua"u ke+ia"a bole$ di(ulai "apa (e+$a(ba" !ele!ai,a p#o,ek0 Modul T#aii+: MPTA-13 1>
30 $arliest 9inish %ime &E;' ,ai"u /ak"u pali+ a/al2epa" !ua"u ke+ia"a dapa" di!ele!aika "apa (e+$a(ba" pe,ele!aia p#o,ek* di$i"u+ de+a 2a#a E; ES /ak"u ,a+ di$a#ap0 Apabila $a,a ada !a"u ke+ia"a "e#da$ulu* (aka E; !ua"u ke+ia"a "e#da$ulu (e#upaka ES ke+ia"a be#iku",a0 40 8atest 9inish %ime &L;' ,ai"u /ak"u pali+ la(ba" !ua"u ke+ia"a dapa" di!ele!aika "apa (e+$a(ba" pe,ele!aia p#o,ek* di$i"u+ de+a 2a#a L; LS - /ak"u ,a+ di$a#ap0 0 7alu# K#i"i! & Critical Path ' adala$ jalu# "e#paja+ pada network p#o,ek* !eda+ka /ak"u k#i"i! adala$ /ak"u (ii(al ,a+
di$a#ap u"uk
(e,ele!aika !elu#u$ p#o,ek0 50 "lack %ime adala$ /ak"u !ua"u ke+ia"a dapa" di"uda pe+e#jaa,a "apa (euda pe,ele!aia p#o,ek0 "lack %ime di$i"u+ de+a 2a#a !eba+ai be#iku": "lack LS pe#i!"i/a ak$i# - 9ak"u ,a+ di$a#ap - ES pe#i!"i/a a/al >0 Ke+ia"a k#i"i! adala$ ke+ia"a ,a+ !la2k "i(e,a !a(a de+a ol0
Dala( (e"ode ii* pee"ua jalu# k#i"i! "e#di#i da#i dua 2a#a ,ai"u !eba+ai be#iku": 10 9orward Pass &Pe#$i"u+a Maju' 9orward pass di(ulai de+a peke#jaa pe#"a(a da#i !ua"u p#o,ek da (e+$i"u+ (a!i+-(a!i+ jalu# !a(pai peke#jaa "e#ak$i# da#i po,ek "e#!ebu"0 Ke"ika (e+$i"u+ !e"iap jalu#* ilai ,a+ dipe#ole$ di"a(ba$ka de+a /ak"u ak"i%i"a!,a0 Dala( +orward pass* $al pe"i+ ,a+ $a#u! dipe#$a"ika ,ai"u: a0 Mea(ba$ka /ak"u ak"i%i"a! !epaja+ (a!i+-(a!i+ jalu# dala( #a+kaia ak"i%i"a! p#o,ek0 b0 Me++uaka /ak"u pe,ele!aia "e#2epa" &E;' u"uk ak"i%i"a! be#iku",a* di(aa /ak"u "e#2epa" "e#!ebu" (ejadi /ak"u a/al u"uk ak"i%i"a! be#iku",a0 20 Ak"i%i"a! be#iku",a adala$ ak"i%i"a! +abu+a0 Dala( $al ii dipili$ /ak"u pe,ele!aia "e#2epa" &E;' pali+ be!a# da#i !e(ua ak"i%i"a! peda$ulu,a0 Modul T#aii+: MPTA-13 1=
.0 Backward Pass &Pe#$i"u+a Mudu#' Backward pass di(ak!udka u"uk (e+e"a$ui /ak"u pali+ ak$i# ak"i%i"a! "e#!ebu" dapa" di(ulai da (e+ak$i#i ak"i%i"a! "e#!ebu" "apa (euda p#o,ek !e2a#a ke!elu#u$a0 Backward pass di(ulai de+a ak"i%i"a! "e#ak$i# da#i !ua"u p#o,ek0 U"uk !e"iap ak"i%i"a!* la+ka$ pe#"a(a ,a+ $a#u! dilakuka adala$ (ee"uka ilai L; ,a+ diiku"i de+a ilai LS0 Dala( backward pass * $al pe"i+ ,a+ $a#u! dipe#$a"ika ,ai"u: a0 Me+u#a+i /ak"u ak"i%i"a! !epaja+ (a!i+-(a!i+ jalu# (ulai de+a ak"i%i"a! "e#ak$i# pada p#o,ek0 b0 Me(ba/a LS ke ak"i%i"a! ,a+ (eda$ului be#iku",a u"uk (ee"apka L;* ke2uali ak"i%i"a! ,a+ (eda$ului be#iku",a adala$ ak"i%i"a! ,a+ (e(bu"u$ka o(ertime &burst acti(it* '0 Dala( $al ii ,a+ dipili$ adala$ LS "e#ke2il da#i !e(ua ak"i%i"a! pe++a"i be#iku",a u"uk (ee"apka L;-,a0
La+ka$ !elaju",a adala$ (e+$i"u+ /ak"u slack:+loat 0 Se2a#a (a"e(a"i! (e+$i"u+ /ak"u slack ,ai"u: LS 8 ES a"au L; - E;
"lack:+loat "e#di#i da#i dua "ipe dia"a#a,a ,ai"u: 10 9ree +loat La(a,a !ua"u "u+a! dapa" (udu# "apa (euda "u+a! be#iku",a0 .0 %otal +loat La(a,a !ua"u "u+a! dapa" (udu# "apa (euda !elu#u$ p#o,ek0
Dala( p#o,ek !ede#$aa pe#$i"u+a jalu# k#i"i! ii dapa" dilakuka de+a (eju(la$ka /ak"u u"uk (a!i+ - (a!i+ jalu# !e2a#a !a"u pe#!a"u0 Te"api dala( p#o,ek ,a+ be!a# da ko(plek!* $al "e#!ebu" !a+a" #u(i" da "idak e)i!ie0 Ka#ea i"u pe#lu di+uaka (e"ode-(e"ode a"au al+o#i"(a ,a+ dapa" (e(ba"u u"uk (e2a#i jalu# k#i"i! !ua"u p#o,ek0 Modul T#aii+: MPTA-13 1?
7alu# k#i"i! (e#upaka !ua"u $al ,a+ !elalu (ejadi pe#$a"ia dala( pejad/ala !ua"u p#o,ek di!a(pi+ u(u# p#o,ek* ka#ea "e#la(ba" a"au "idak,a !ua"u p#o,ek "e#+a"u+ pada ak"i%i"a! - ak"i%i"a! k#i"i! ,a+ (e,u!u,a0 Pada !aa" ilai slack da#i !ua"u ak"i%i"a! di!ebu" !eba+ai ak"i%i"a! k#i"i"! da be#ada pada jalu# k#i"i!0 7alu# k#i"i! "e#di#i da#i di(ulai,a ke+ia"a pe#"a(a p#o,ek* be#$e"i ke+ia"a "e#ak$i# p#o,ek* !e#"a ak"i%i"a! k#i"i!0
Te#dapa" bebe#apa $al ,a+ pe#lu dipe#$a"ika be#kai"a de+a jalu# k#i"i! ii* ,ai"u: 10 Te#"uda,a peke#jaa di jalu# k#i"i! aka (e+akiba"ka "e#"uda,a pe,ele!aia p#o,ek !e2a#a ke!elu#u$a* .0 Pe,ele!aia p#o,ek !e2a#a ke!elu#u$a
dapa"
dipe#2epa"
de+a
(e(pe#2epa" pe,ele!aia peke#jaa - peke#jaa di jalu# k#i"i!* 30 "lack peke#jaa jalu# k#i"i! !a(a de+a &ol'0 Hal ii be#a#"i (e(u+kika #eloka!i !u(be# da,a da#i peke#jaa o k#i"i! ke peke#jaa k#i"i!0
Te#lepa! da#i pe#ke(ba+a dala( "eo#i pejad/ala* pe++uaa,a dala( pejad/ala maintenance "e#ba"a! ka#ea !i)a" ke+ia"a maintenance be#beda jika dibadi+ka de+a ke+ia"a p#oduk!i di ba,ak a!pek* "e#(a!uk dia"a#a,a: 10 Ke+ia"a maintenance ,a+ !a+a" "idak pa!"i dala( $al du#a!i da kebu"u$a !u(be# da,aF .0 Ke+ia"a maintenance !a+a" "e#kai" dala( $al ke+ia"a ,a+ p#io#i"a!F 30 Tu+a! dapa" diba+i (ejadi !ub-"u+a! (a!i+-(a!i+ de+a kebu"u$a ,a+ be#beda* da 40 Tu+a! dapa" "e#+a++u a"au diba"alka ka#ea pe#uba$a dala( kodi!i p#oduk!i a"au pe#!,a#a"a maintenance 0
Modul T#aii+: MPTA-13 .
BAB + WORK ORDER
0.1. Maintenance ork !rder
Se(ua ak"i%i"a! maintenance da a"au pe#baika "e#$adap pe#ala"a* +edu+ da )a!ili"a! pe#u!a$aa ,a+ (e(pu,ai euipment number dapa" dike#jaka ole$
maintenance department da a"au ser(ices department * !e"ela$ Work Order &96' di"e#bi"ka a"a! pe#ala"a "e#!ebu"0
Work #euest &9' $a,a dapa" dibua" ole$ ka#,a/a PT adak NGL ,a+ (e(iliki o"o#i"a!0 96 di"e#bi"ka be#da!a#ka 9 ,a+ di!e"ujui ole$ custodian &pejaba" ,a+ be#/ea+'0 96 dapa" dilak!aaka !e"ela$ !ele!ai dilakuka
planning da di!e"ujui ole$ pejaba" ,a+ be#/ea+0
Sebelu( MPTA (e(bua" Maintenance Work Order &M96'* "e#lebi$ da$ulu dibua" Maintenance Work #euest &M9' da#i custodian a"au e;ecutor 0 Hal ii ka#ea custodian da e;ecutor ,a+ (e+e"a$ui de"ail p#oble( di lapa+a "e#kai" ak"i%i"a! maintenance 0
ebe#apa $al ,a+ be#kai"a de+a M9 adala$: 10 Pe(e#ik!aa 9 ole$ MPTA super(isor u"uk (e(a!"ika apaka$ ada duplika!i a"au "idak0 .0 7ika "e#dapa" duplika!i u"uk 9 "e#!ebu"* (aka !ala$ !a"u di-delete 0 30 7ika 9 (e#upaka peke#jaa project e;ecution da dala( #ua+ li+kup
maintenance * (aka !elaju",a dilakuka p#o!e! be#da!a#ka p#o!edu# project e;ecution de+a $a!il p#o!e! be#upa project package0 40 7ika 9 (e#upaka peke#jaa turnaround * (aka !elaju",a dilakuka p#o!e! be#da!a#ka p#o!edu# shutdown0
Modul T#aii+: MPTA-13 .1
0 Pe+i!ia Budget #e+erence &umber &N' da pelak!aaa peu+a!a
planner dala( pe#e2aaa peke#jaa 96 dilakuka ole$ MPTA super(isor 0 50 Pe+i!ia data cost allocation da pee"ua jei! maintenance t*pe a"au work t*pe dilakuka ole$ MPTA super(isor 0 >0 7ika "ipe peke#jaa adala$ back charge* dilakuka p#o!e! pe+i!ia customer number da re-allocation method ole$ MPTA super(isor 0 =0 MPTA super(isor (ejadika 96 da#i 9 ,a+ !uda$ dibua" &Ta$apa p#o!e! 9 (ejadi 96 "e#dapa" pada Ga(ba# 01'0 ?0 Se(ua Work #euest ,a+ dibua" (e+a2u kepada $uipment Criticalit*
#ating &EC'
Ga(ba# 010 Ta$apa Pe(#o!e!a 9 Mejadi 96
ebe#apa de)ii!i "e#kai" M96 : 10 "chedule Breaker adala$ peke#jaa ,a+ $a#u! dike#jaka "apa (elalui "a$apa pe#e2aaa da pejad/ala ole$ planner 0 .0 Peke#jaa adala$ !e(ua ke+ia"a ,a+ (e#upaka pe(eli$a#aa pe#ala"a ,a+ (elipu"i: pre(enti(e maintenance * predicti(e maintenance * correcti(e
Modul T#aii+: MPTA-13 ..
maintenance *
breakdown
maintenance *
modi+ication:impro(ement
da
ke+ia"a non maintenance &peke#jaa u"uk Pi$ak Ke"i+a'0 30 $uipment Criticalit* #ating &EC' adala$ !ua"u pe+kla!i)ika!ia pe#ala"a de+a e%alua!i kua"i"a"i) be#da!a#ka ko(bia!i )ak"o#-)ak"o#: Go(ernment
#egulation) Public "er(ice Obligation) sa+et*) production) spare a(ailabilit*) )#ekue!i ke+a+ala* aplika!i "ekik monitoring da reliabilit* 0
ebe#apa M96 !aa" turnaround dilakuka (e#upaka M96 Pre(enti(e
Maintenance &PM' ,a+ $a#u! dilakuka dala( pe#iode 4 "a$u &PM 4 "a$ua' a"au PM . "a$ua0 M96 PM aka dilakuka !aa" turnaround jika da $a,a jika ak"i%i"a! PM $a,a bi!a dilakuka !aa" turnaround 0 Ta$apa p#o!e! p#o+#a( PM (ejadi M96 "e#dapa" pada Ga(ba# 0.0
Ga(ba# 0.0 Ta$apa Pe(#o!e!a P#o+#a( PM Mejadi M96 PM
M96 #u"i repair ,a+ !i)a",a correcti(e maintenance bole$ di(a!ukka !aa"
turnaround de+a 2a"a"a euipment "e#!ebu" (e(a+ $a#u! di-repair dala( kodi!i plant "idak be#ope#a!i0 Se(ua repair lai,a* "idak bole$ dilakuka de+a a!u(!i pe#baika bi!a dilakuka !aa" plant running !e$i++a /ak"u
turnaround bi!a di+uaka u"uk ak"i%i"a! maintenance !e2a#a op"i(al0 M96 Modul T#aii+: MPTA-13 .3
PM ,a+ dilakuka !aa" turnaround $a#u! (e+iku"i p#o!edu# PMPdM de+a (eli$a" da (e+a(bil da"a-da"a "tandard
"cheduling %ask &MST' di dala( CMMS &Computeri=ed Maintenance Management "*stem '0
Pada 96 dikeal i!"ila$ "tatus Code &SC' ,ai"u kode ,a+ (e,a"aka !ua"u "a$apa p#o!e! (ulai da#i pee#bi"a 9 !a(pai peu"upa 960 Da)"a# SC di PT adak NGL adala$ !eba+ai be#iku":
1. ,. 3. !. . /. 0. >. ?. 1@. 11. 1,. 13. 1!. 1. 1/. 10. 1>. 1?. ,@. ,1.
1 8 waiting +or appro(al 11 8 waiting +or additional appro(al . 8 &ot appro(ed .5 8 W# canceled) duplicated .= 8 WO canceled +or some reson 3 8 W# +or screening 3. 8 WO in planning 4 8 waiting +or additional appro(al 41 8 waiting +or stock material 43 8 waiting +or non stock material 4 8 read* to schedule 4#%"5 waiting +or indi(idual shutdown 45 8 #%") waiting +or shutdown 4> 8 #%") waiting +or contract preparation = 8 #ead* to "chedule 4#%"5 =4 8 da*s schedule =? 8 1 da*s schedule ? 8 completed b* maintenance ?1 8 rejected b* custodian ?. 8 accepted b* custodian ?= 8 #e-opened A 2dditional cost ?? 8 completed closed
0.2. ork "e#ue$t
Work #euest &9' dibua" u"uk (eujukka ada,a kodi!i pe#ala"a ,a+ !uda$ (e(e#luka "idaka maintenance 0 Di PT adak NGL* 9 $a,a bi!a dibua" ole$ pi$ak "e#"e"u ,ai"u ka#,a/a ,a+ (e(iliki ID da o"o#i"a!0 Pe(bua"a 9 $a#u! (e+a2u pada original euipment number. I)o#(a!i Modul T#aii+: MPTA-13 .4
le+kap (e+eai (a!ala$-(a!ala$ ak"i%i"a! maintenance $a#u! di2a"u(ka !e2a#a de"ail dala( 9 problem description0
%.2.1. P()"%* P"*a!a# ork "e#ue$t
1. Pe(bua"a 9 ole$ custodian a"au maintenance department 0 Se2a#a o"o(a"i! "tatus Code &SC' 9 be#uba$ (ejadi SC 10
,. 9 (e(e#luka pe#!e"ujua da#i euipment custodian &!eba+ai +irst appro(al) coordinator) manager a"au shi+t coordinator ' a0 7ika 9 "idak di!e"ujui* (aka 9 SC (ejadi . b0 Sebalik,a jika 9 di!e"ujui* (aka !i!"e( aka (e(e#ik!a apaka$ 9 (e(pu,ai p#io#i"a! 1 a"au . 1' 7ika p#io#i"a! 1 a"au .* !i!"e( aka (e(badi+ka p#io#i"a! 9 de+a ilai $uipment Criticalit* #ating &EC' a' 7ika p#io#i"a! lebi$ be!a# a"au !a(a de+a EC* (aka !e2a#a o"o(a"i! aka "e#bua" 96 de+a SC =? da "e#ki#i( pada work
group ,a+ be#"a++u+ ja/ab b' 7ika p#io#i"a! ku#a+ da#i EC* (aka dipe#luka "a(ba$a pe#!e"ujua0 .' 7ika p#io#i"a! "idak 1 a"au .* (aka !i!"e( aka (e(e#ik!a apaka$ p#io#i"a! "e#!ebu" adala$ 5 da apaka$ "ela$ (ele/a"i cut o++ date &be#upa (e(o' a"au belu( a5 7ika p#io#i"a! buka 5 a"au 5 "e"api belu( (ele/a"i cut o++ date * (aka 9 aka (ejadi SC 30 Selaju",a dilakuka p#o!e!
screening work reuest ole$ MPTA super(isor !e!uai de+a 6P screening work reuest b5 7ika p#io#i"a! 5 da "ela$ (ele/a"i cut o++ date* (aka 9 (e(e#luka "a(ba$a pe#!e"ujua0
3. Pe#!e"ujua 9 de+a p#io#i"a! lebi$ "i++i da#ipada EC pada ja( ke#ja dilakuka ole$ custodian manager da dilua# ja( ke#ja dilakuka ole$ shi+t
coordinator. Modul T#aii+: MPTA-13 .
a0 7ika di!e"ujui* 96 aka "e#bi" de+a SC =? !e2a#a o"o(a"i! da !elaju",a aka dip#o!e! !e!uai de+a 6P 96 e;ecution 0 b0 7ika "idak di!e"ujui 9 aka (e(pu,ai SC .
!. 9 de+a p#io#i"a! 5 da "ela$ (ele/a"i cut o++ date* (e(e#luka pe#!e"ujua da#i custodian manager 0 7ika "idak di!e"ujui* (aka !"a"u! 9 aka (ejadi SC .0
. 9 de+a p#io#i"a! 5 da "ela$ (ele/a"i cut o++ date * !e"ela$ di!e"ujui ole$ custodian manager * !elaju",a pe#lu di!e"ujui la+i ole$ maintenance senior manager 0 a. 7ika "idak di!e"ujui* SC 9 (ejadi . b. 7ika di!e"ujui* (aka !laju",a aka dip#o!e! !e!uai de+a 6P screening work reuest /. Maintenance planning super(isor (e(p#o!e! 9 !ela(ba"-la(ba",a 1 &!epulu$' $a#i !e"ela$ 9 "e#!ebu" di- appro(e (ejadi !"a"u! 30 %.2.2. P"#a#*# Ja&a P"*a!a# ork "e#ue$t
10 #euestor a0 Me(be#ika i)o#(a!i !e!uai de+a kodi!i ,a+ !ebea#,a b0 Mee"uka p#io#i"a! !e!uai de+a kodi!i pe#(a!ala$a pe#ala"a 20 Me(e#ik!a duplika!i 9 d0 Melakuka pe(a"aua "e#$adap p#o!e! 9 !elaju",a e0 Melakuka koo#dia!i de+a custodian "e#$adap %e#i)ika!i 9 .0 Custodian a0 Me(e#ik!a duplika!i 9 b0 Melakuka pe#!e"ujua da#i $a!il %e#i)ika!i 9 20 Melakuka pe(a"aua "e#$adap p#o!e! 9 !elaju",a0 d0 Melakuka koo#dia!i de+a MPTA super(isor "e#$adap p#o!e! 9 30 Maintenance "enior Manager be#"a++u+ ja/ab (elakuka %e#i)ika!i ak$i# da#i 9 ,a+ dip#o!e! de+a cut o++ date.
Modul T#aii+: MPTA-13 .5
0.3. ork !rder E$timating %.3.1. K",$aa#-K",$aa# Da'a ork !rder E$timating
Work order dibua" be#da!a#ka pada work reuest 0 Se"ela$ work reuest !ele!ai dilakuka e!"i(a!i "e#$adap work order ,a+ aka dilakuka0 E!"i(a!i work order dilakuka ole$ MPTA planner 0 MPTA planner $a#u! !e+e#a (elakuka e!"i(a!i work order non priorit* 1 da . !e2a#a de"ail da aku#a" !e"ela$ (ee#i(a work order de+a "tatus Code &SC' 3. !ela(ba"la(ba",a 14 $a#i !e"ela$ 9 dia+ka" (ejadi 960 E!"i(a!i 96 "e#!ebu" be#da!a#ka pada i)o#(a!i be#iku": 10 Su#%e, lapa+a .0 $uipment histor* 30 Ga(ba# "ekik pe#ala"a 40 Manual book 0 Spe!i)ika!i "ekik pe#ala"a 50 Ko(uika!i de+a manu+acturer >0 Ko(uika!i de+a reuestor =0 Price inuir* &PI' E!"i(a!i work order (elipu"i $al-$al be#iku": 10 %ask E!"i(a!i ak"i%i"a! maintenance ,a+ aka dilak!aaka dala( /ak"u "e#"e"u0 .0 %ask da !"ep E!"i(a!i ak"i%i"a! maintenance !e2a#a lebi$ de"ail ,a+ di!e#"ai de+a (e"ode-(e"ode ,a+ aka di+uaka0 30 #euirements &resource "ea+a ke#ja* (a"e#ial* euipment ' E!"i(a!i ak"i%i"a! maintenance di+uaka u"uk (e+e!"i(a!i kebu"u$a (a"e#ial da pe#ala"a !e#"a ju(la$ "ea+a ke#ja ,a+ dipe#luka0 40 Purchase order E!"i(a!i purchase order "e#kai" de+a pe(bua"a ko"#ak de+a pi$ak ke"i+a ,a+ diliba"ka0 Modul T#aii+: MPTA-13 .>
0 Others &Contract:Out "ource ' Apabila dala( pe#e2aaa ak"i%i"a! maintenance aka (eliba"ka pi$ak lai* (aka dala( p#o!e! e!"i(a!i ju+a dipe#ki#aka kepe#lua ,a+ "e#kai" de+a ko"#ak0 Ko"#ak "e#!ebu" "e#kai" de+a !upplie#* ko"#ak"o# a"aupu kepada pe#!oil maintenance 0 50 Du#a!i ;ak"o#
lai
,a+
$a#u!
dipe#ki#aka
u"uk
pelak!aaa
ak"i%i"a!
maintenance adala$ du#a!i ke#ja0 Sejak a/al $a#u! dipe#ki#aka be#apa la(a ak"i%i"a!
"e#!ebu"
dike#jaka
!e$i++a
"idak
(e++a++u
ak"i%i"a!
maintenance a"au p#oduk!i lai,a0 U"uk (elakuka e!"i(a!i* bebe#apa $al ,a+ $a#u! dipe#"i(ba+ka adala$ !eba+ai be#iku": 10 Pe#!iapa pelak!aaa work order .0 T#a!po#"a!i 30 "kill 40 Crew le(el 0 Ti+ka" ke!uli"a 50 Cua2a >0 "a+et* procedure =0 7dle time ?0 9ak"u pe+adaa (a"e#ial 10 Kuali)ika!i pelak!aa peke#jaa
Apabila p#o!e! e!"i(a!i work order belu( !ele!ai* (aka work order "e#!ebu" "idak dapa" di+uaka u"uk (elakuka "#a!ak!i0 Sebelu( (ejad/alka 96 ,a+ be#da!a#ka pada Purchase Order &P6'* (aka P6 $a#u! di"e#bi"ka "e#lebi$ da$ulu !e2a#a de"ail le+kap de+a i"e( da de!k#ip!i peke#jaa,a ole$ MPTA planner 0
Modul T#aii+: MPTA-13 .=
MPTA planner $a#u! (elakuka e!"i(a!i ula+ jika actual cost (elebi$i 1 @ da#i (a!i+-(a!i+ ka"e+o#i e!"i(a!i a"au ada,a pe#uba$a bobo" peke#jaa (ejadi lebi$ be!a#0 MPTA planner dapa" (e+uba$ SC 41 (ejadi SC =45 de+a (e(pe#"i(ba+ka )ak"o#-)ak"o# be#iku":
1. Ma"e#ial "idak be#!i)a" mandator* Ma"e#ial mandator* (e#upaka (a"e#ial ,a+ $a#u! di!ediaka dala( pelak!aaa peke#jaa ,. Ma"e#ial dapa" di(odi)ika!i da#i !uku 2ada+ ,a+ "e#!edia 3. Ma"e#ial dapa" dipab#ika!i
Pada !i!"e( !"a"u! 96 "e#di#i da#i be#iku": 10 2uthori=ed S"a"u! 96 pada !i!"e( ,a+ (ejela!ka ba$/a 96 da pa" di+uaka u"uk "#a!ak!i0 .0 n-authori=ed S"a"u! 96 pada !i!"e( ,a+ (ejela!ka ba$/a 96 (a!i$ (eu++u pe#!e"ujua ,a+ be#/ea+ da "idak dapa" di+uaka u"uk "#a!ak!i0 30 Open S"a"u! 96 dala( !i!"e( ,a+ (ejela!ka ba$/a 96 (a!i$ dala( p#o!e! e!"i(a!i0
40 Closed S"a"u! 96 dala( !i!"e( ,a+ (ejela!ka ba$/a 96 ,a+ !uda$ di"u"up da "idak dapa" di+uaka u"uk "#a!ak!i (a"e#ial0 %.3.2. P()"%* ork !rder E$timating
1. Pelak!aaa %e#i)ika!i ole$ MPTA planner apaka$ peke#jaa dike#jaka ole$ pi$ak ke"i+a &de+a ko"#ak' a"au ole$ PT adak NGL !edi#i0
Modul T#aii+: MPTA-13 .?
,. 7ika dilak!aaka ole$ pi$ak ke"i+a* (aka dilakuka pe(e#ik!aa ole$ MPTA planner apaka$ ada S7P a"au 96 ,a+ !ejei!0 7ika ada* (aka dilakuka cop*ing S7P a"au 96 "e#!ebu"* ke(udia dilaju"ka ke p#o!e! pe(e#ik!aa e!"i(a!i ole$ MPTA planner * apaka$ "o"al e!"i(a!i bia,a 96 (elebi$i USD *0 3. 7ika "idak "e#dapa" S7P a"aupu 96 ,a+ !ejei!* (aka p#o!e! !elaju",a adala$ (e(bua" la+ka$ ke#ja ba#u ole$ MPTA planner. !. Me(a!ukka reuirements* dia"a#a,a resource &"ea+a ke#ja'* (a"e#ial da pe#ala"a ole$ MPTA planner. . P#o!e! pe(e#ik!aa e!"i(a!i (elalui !i!"e(* apaka$ "o"al e!"i(a!i 96 (elebi$i USD *0 7ika "idak (elebi$i USD * (aka dapa" la+!u+ dilakuka p#o!e! %e#i)ika!i ole$ MPTA planner da MPTA super(isor 0 /. 7ika (elebi$i USD ** (aka !"a"u! 96 be#uba$ (ejadi SC 40 0. P#o!e! %e#i)ika!i ole$ custodian !e!uai de+a authorit* table "e#$adap 96 de+a SC 40 >. 7ika $a!il p#o!e! %e#i)ika!i "idak di!e"ujui* (aka 96 be#uba$ (ejadi SC .=0 ?. 7ika p#o!e! %e#i)ika!i di!e"ujui* (aka dilakuka pe(e#ik!aa "e#$adap !"a"u! 96 ole$ MPTA planner * apaka$ status code 4143 a"au status code =450 7ika 96 (e(pu,ai status code =45* (aka dapa" la+!u+ dilakuka p#o!e! %e#i)ika!i da#i ke!elu#u$a e!"i(a!i 96 ole$ MPTA planner da MPTA super(isor 0 1@. 7ika 96 (e(pu,ai status code 4143* (aka dilakuka p#o!e! !elaju",a !e!uai de+a PP guide procurement 0 11. 7ika pe+adaa (a"e#ial "ela$ "e#!edia* (aka dilakuka p#o!e! %e#i)ika!i da#i ke!elu#u$a e!"i(a!i 96 ole$ MPTA planner da MPTA super(isor. 1,. 7ika p#o!e! pe#!e"ujua $a!il %e#i)ika!i da#i ke!elu#u$a e!"i(a!i 96 ole$ MPTA planner "idak di!e"ujui ole$ MPTA super(isor * (aka dilakuka pe(bua"a la+ka$ ke#ja ula+ ke(bali0 13. 7ika di!e"ujui ole$ MPTA super(isor * 96 !iap u"uk dijad/alka da dilak!aaka !e!uai de+a 6P 96 scheduling 0
Modul T#aii+: MPTA-13 3
%.3.3. P"#a#*# Ja&a ork !rder E$timating
10 MPTA planner be#"a++u+ ja/ab u"uk a0 Me+u(pulka da"a da i)o#(a!i !ebelu( (elak!aaka e!"i(a!i peke#jaa b0 Me#e2aaka 96 20 Me(bua" jad/al pelak!aaa 96 ,a+ lebi$ #i2i u"uk pelak!aaa 96 da#i jad/al ,a+ "ela$ ada d0 Meidaklaju"i 96 de+a SC 4* 41* 43* 4> $i++a !iap diek!eku!i0 e0 Melakuka e!"i(a!i ula+ "e#$adap pe#uba$a bobo" peke#jaa ,a+ (ejadi lebi$ be!a# )0 Melakuka koo#dia!i a/al de+a Warehouse and "uppl* Chain +0 $0 i0 j0
&9SC' section dala( pe+adaa !uku 2ada+ Melakuka koo#dia!i a/al de+a e;ecutor dala( pelak!aaa 96 Me(pe#!iapka (a"e#ial u"uk pelak!aaa 96 Me(bua" lapo#a pelak!aaa 96 !e(i++u !ekali Melakuka e%alua!i pelak!aa 96 da (e(bua" lapo#a $a!il e%alua!i !ebula !ekali
.0 Custodian manager * deput* manager o+ custodian) custodian senior
manager da director COO* be#"a++u+ ja/ab (elakuka pe#!e"ujua "e#$adap $a!il e!"i(a!i 96 !e!uai de+a authorit* table 0 30 MPTA super(isor be#"a++u+ ja/ab a. Melakuka pe#!e"ujua "e#$adap pe#e2aaa 96 ,a+ dilakuka ole$ MPTA planner b. Melakuka koo#dia!i de+a W"C section dala( pe+adaa (a"e#ial0 c. Melakuka koo#dia!i de+a custodian) technical da e;ecutor dala( pelak!aa peke#jaa0 d. Melakuka pejad/ala 96 e. Me(bua" lapo#a "e#$adap !e(ua !"a"u! 96 !e(i++u !ekali +. Melakuka e%alua!i pelak!aaa peke#jaa da (a(bua" lapo#a $a!il e%alua!i !ebula !ekali0 40 $;ecutor be#"a++u+ ja/ab a0 Melakuka %e#i)ika!i "e#$adap 96 ,a+ dijad/alka b0 Melak!aaka 96 !e!uai de+a jad/al ,a+ di"e#bi"ka 20 Melak!aaka peke#jaa !e!uai de+a li+kup ke#ja 96 Modul T#aii+: MPTA-13 31
0./. ork !rder Scheduling
Pejad/ala 96 dilakuka pada !i!"e( de+a (e+uba$ !"a"u! 96 (ejadi =4 a"au =?* da (e2a"u(ka "a++al pelak!aaa ,a+ dijad/alka0 I)o#(a!i a/al p#o!e! 96 scheduling adala$ be#upa da"a 96 de+a SC = a"au 45 !eba+ai $a!il p#o!e! 96 estimating 0 P#o!edu# pelak!aaa 96 scheduling adala$ !eba+ai be#iku":
1. Pelak!aaa %e#i)ika!i da#i !ua"u e!"i(a!i ole$ MPTA super(isor ,. Maintenance planner $a#u! (e(p#o!e! da (e+e!"i(a!i 96 !"a"u! 3. &in planning5 !ela(ba"-la(ba",a 14 $a#i0 3. S"a"u! 41 &wait material stock ' u"uk !ua"u 96 pali+ la(a 5 bula !e"ela$ 96 "e#!ebu" dip#o!e! da#i !"a"u! 3. !. S"a"u! 43 &wait material non stock ' u"uk !ua"u 96 pali+ la(a . 5 bula !ebelu( 96 "e#!ebu" dip#o!e! da#i !"a"u! 3.0 /. S"a"u! =* =4 da =? !uda$ !iap diek!eku!i "e#(a!uk kele+kapa ele(eele(e peduku+,a0 0. 7ika e!"i(a!i "idak di!e"ujui* (aka dilakuka #e-e!"i(a!i 96 !e!uai de+a 6P 96 estimating 0 >. 7ika di!e"ujui* (aka dilakuka pee"ua jei! peke#jaa ole$ MPTA
super(isor * apaka$ peke#jaa aka dike#jaka ole$ pi$ak ke"i+a a"au "idak0 ?. 7ika dike#jaka ole$ pi$ak ke"i+a* (aka dilakuka p#o!e! ide"i)ika!i apaka$ peke#jaa "e#!ebu" (e++uaka e;isting contract & purchase order ' a"au new
contract. 1@. 7ika peke#jaa (e++uaka new contract * (aka dilakuka pe#uba$a !"a"u! 96 ke 4> ole$ MPTA super(isor ,a+ !elaju",a dip#o!e! !e!uai de+a 6P
Contract Order &C6'0 11. 7ika peke#jaa dilakuka de+a purchase order * (aka dilakuka e%alua!i P6 ole$ MPTA super(isor 0 1,. 7ika e%alua!i P6 "idak di!e"ujui ole$ MPTA super(isor * (aka dilakuka #ee!"i(a!i !e!uai de+a 6P 96 estimating 0
Modul T#aii+: MPTA-13 3.
13. 7ika die%alua!i P6 di!e"ujui ole$ MPTA super(isor * (aka dilakuka koo#dia!i (e+eai jad/al pelak!aaa peke#jaa (elalui meeting a"a#a MPTA super(isor de+a custodian) e;ecutor daa"au technical engineer 0 1!. 7ika dala( koo#dia!i "e#!ebu" belu( "e#jadi ke!epaka"a* (aka dilakuka pe#!iapa koo#dia!i ke(bali0 1. Se"ela$ "e#jadi ke!epaka"a a"a#a MPTA super(isor de+a custodian)
e;ecutor daa"au technical engineer) (aka dilakuka p#o!e! pe#uba$a !"a"u! 96 (ejadi =4 a"au =? de+a (e2a"u(ka "a++al jad/al pelak!aaa0 P#o!e! pejad/ala dilakuka ole$ MPTA super(isor 0 1/. Pelak!aaa peke#jaa ole$ maintenance e;ecutor 0
Modul T#aii+: MPTA-13 33
BAB +I MAINTENANCE SCHEDULING TASK DI PT BADAK NGL
&.1. Maintenance Scheduling 'a$k MST4
Maintenance "cheduling %ask &MST' (e#upaka ba+ia da#i ak"i%i"a! Pre(enti(e Maintenance &PM' di PT adak NGL0 E%alua!i pe#ala"a ,a+ (e(e#luka MST dilakuka !e"iap "a$u !ekali0 e+i"u ju+a de+a list MST* dikelua#ka !e"iap "a$u !ekali0 MST dibua" be#da!a#ka kepada $al-$al be#iku":
10 eko(eda!i (au)ak"u# .0 Potential problem Po"e!i p#oble( (e#upaka po"e!i pe#(a!ala$a ,a+ (u+ki "i(bul pada !ua"u pe#ala"a0
30 I"e#%al /ak"u &MT;MTT' MTBF Mean 'ime Between (ailure4 adala$ /ak"u #a"a-#a"a dia"a#a ke#u!aka-ke#u!aka !ua"u pe#ala"a0 MT; (e#upaka ba+ia da#i "ipe pe(odela u"uk (e+a!u(!ika ba$/a ke+a+ala !i!"e( adala$ $a#u! !e+e#a dipe#baiki* !eba+ai ba+ia da#i p#o!e! pe++a"ia part 0 De)ii!i MT; "e#+a"u+ pada de)ei!i da#i apa ,a+ dipe#"i(ba+ka dala( ke+a+ala !ebua$ !i!"e(0 Ke+a+ala ,a+ "e#jadi ,a+ dapa" dibia#ka a"au dipe#baiki di"e(pa" da "idak (e(ba/a kelua# !i!"e(* "idak dia++ap ke+a+ala dala( de)ii!i MT;0 Selai i"u* ui" ,a+ di"u#uka u"uk
maintenance #u"i a"au pe+o"#ola pe#!ediaa ju+a "idak dia++ap dala( de)ii!i ke+a+ala0
MTTR Mean 'ime 'o "e)air 4 adala$ /ak"u #a"a-#a"a /ak"u ,a+
dibu"u$ka u"uk pe#baika !ua"u pe#ala"a0 MTT !e2a#a (a"e(a"i! Modul T#aii+: MPTA-13 34
dipe#ole$ de+a "o"al /ak"u correcti(e maintenance diba+i de+a ju(la$ "o"al "idaka correcti(e maintenance !ela(a ja+ka /ak"u "e#"e"u0 Hal ii bia!a,a "idak "e#(a!uk lead time u"uk ba+ia ,a+ "idak "e#!edia0
40 2cceptance criteria Me#upaka ba"a!a ujuk ke#ja & per+ormance' !ua"u pe#ala"a ,a+ dapa" di"e#i(a0
MST "e#di#i da#i 3 "ipe* pe#$i"u+a (a!i+-(a!i+ "ipe adala$ be#da!a#ka pada pe#$i"u+a kalede# da pe#$i"u+a !"a"i!"ik0 Ke"i+a "ipe "e#!ebu" ,ai"u: 10 "ingle series & stand alone' P#o+#a( PM ,a+ (e+a2u pada indi(idual task .0 = series &related ' P#o+#a( PM de+a !i!"e( pola pejad/ala pee#bi"a task be#da!a#ka
task !ebelu(,a ,a+ "ela$ dilakuka0 e)e#e!i u"uk (e(bua" task pada = series adala$ de+a (e(a!ukka o(o# "a!k "e#be!a# u"uk bobo" peke#jaa "e#be!a#0 30 ? series & suppression' P#o+#a( PM de+a !i!"e( pola pejad/ala pee#bi"a task be#da!a#ka bobo" peke#jaa "e#be!a#0 e)e#e!i u"uk (e(bua" task pada ? series adala$ de+a (e(a!ukka o(o# task "e#ke2il u"uk bobo" peke#jaa "e#be!a#0
&.2. P"#a#*# Ja&a Maintenance Scheduling 'a$k
1. Planner be#"a++u+ ja/ab "e#$adap a0
d0 Melakuka e%alua!i ke!elu#u$a pe#ala"a ,a+ (e(e#luka MST e0 Upda"i+ da"a MST
,. PMPdM turnaround super(isor be#"a++u+ ja/ab "e#$adap a0 Melakuka %e#i)ika!i da (e,e"ujui a"a! MST ,a+ diu!ulka b0 Melakuka %e#i)ika!i a"a! !e(ua ak"i%i"a! planner ,a+ (elipu"i 1' Me(bua" MST .' E%alua!i )#ekue!i MST 3' E%alua!i ke!elu#u$a pe#ala"a ,a+ (e(e#luka MST 4'
!. MPTA manager be#"a++u+ ja/ab (elakuka %e#i)ika!i da pe#!e"ujua a"a! lapo#a ,a+ dibua" ole$ super(isor PMPdM da turnaround
. $;ecutor super(isor da custodian be#"a++u+ ja/ab a0 Melakuka e%alua!i a"a! p#o+#a( PM ,a+ be#jala b0 Me(be#ika ko#ek!i a"a! p#o+#a( PM ,a+ be#laku 20 Me(bua" u!ula p#o+#a( PM da#i pe#ala"a ,a+ dipe#luka /. 9acilities project engineer be#"a++u+ ja/ab (e(bua" u!ula p#o+#a( PM da#i !ua"u pe#ala"a ,a+ dipe#luka0
&.3. P()"%* P"*a!a# Maintenance Scheduling 'a$k
I)o#(a!i a/al p#o!e! MST be#upa da"a-da"a MST* (e(o-(e(o da#i
maintenance * technical da project department ju+a da#i strategic planning department da custodian 0 1.
reliabilit* engineering group. Modul T#aii+: MPTA-13 35
3. 7ika p#o!e! %e#i)ika!i "idak di!e"ujui* (aka (e(o diba"alka a"au de+a ka"a lai "idak dilaju"ka0 !. 7ika di!e"ujui* (aka dilakuka pe(e#ik!aa apaka$ pe#lu dibua" MST ba#u a"au $a,a !ekeda# updating da#i MST ,a+ "ela$ ada0 . 7ika dipe#luka MST ba#u* dipe#luka pe(bua"a S7P ,a+ dilakuka !e!uai de+a 6P S7P0 /. Dilakuka pe+u(pula da"a ,a+ dipe#luka dala( pe(bua"a MST ole$ PMTA planner a"a#a lai: euipment number * PM task number * PM task
title* +reuenc** last schedule date * S7P number 0 0. Pe(bua"a MST ba#u ole$ MPTA planner 0 >. Pelak!aaa %e#i)ika!i MST ,a+ !uda$ dibua" ole$ PMTA planner 0 ?. Pe#!e"ujua MST ,a+ "ela$ dibua" ole$ PMTA super(isor 0 7ika "idak di!e"ujui* (aka dilakuka ke(bali pe+u(pula da"a ,a+ dipe#luka dala( pe(bua"a MST ole$ PMTA planner 0 1@. 7ika "idak dipe#luka MST ba#u* dilakuka pe+u(pula da"a da#i MST ,a+ "ela$ ada ole$ PMTA planner !eba+ai p#o!e! pe#!iapa u"uk (elakuka
updating MST0 11. Upda"i+ da"a MST ole$ PMTA planner 0 1,.
Modul T#aii+: MPTA-13 3>
PT Badak Natural Gas Liquifaction PRE TEST
Modul
:
PE TEST Mai"ea2e S2$eduli+
Kode
:
MPTA-13
9ak"u
:
. (ei"
Hal. 1
Na(a Pe!e#"a Pela"i$a
Pili$la$ ja/aba ,a+ bea# 10 7ad/al (ai"ea2e $a#ia bia!a,a (ejadi "e#+a++u ka#ea ak"i%i"a! 0000 a0 Co##e2"i%e (ai"ea2e b0 E(e#+e2, (ai"ea2e 20 S$u"do/ d0 Tu#a#oud
.0 Pada /o#k o#de#* i)o#(a!i ,a+ $a#u! di2a"u(ka adala$ !eba+ai be#iku"* ke2uali000 a0 7u(la$ !pa#e pa#" ,a+ dipe#luka b0 Peke#jaa ,a+ aka dilakuka 20 Me"ode ,a+ $a#u! diiku"i d0 a,ak ,a (a"e#ial ,a+ "e#!edia
30 Pe#$a"ika pe#,a"aa be#iku": I0 Peke#jaa le(bu# II0 T#a!)e# ka#,a/a III0 Me#ek#u" ka#,a/a I<0 Me+u#a+i ko"#ak"o# <0 Me+$ila+ka le(bu#
1-.-3 .--5 4--> -5->
40 Tipe peke#jaa ,a+ be#!i)a" u#+e" ,ai"u0000
PT Badak Natural Gas Liquifaction PRE TEST
a0 b0 20 d0
Hal. 2
Peke#jaa ,a+ $a#u! !e+e#a di(ulai Peke#jaa ,a+ $a#u! di(ulai dala( ja+ka /ak"u .4 ja( Peke#jaa ,a+ $a#u! di(ulai dala( ja+ka /ak"u 4= ja( Peke#jaa ,a+ $a#u! di(ulai pada pe#iode !$u"do/ da "e#!edia,a !u(be# da,a
0 7ei! peke#jaa (ai"ea2e ,a+ (ejadi p#io#i"a! 1 adala$0000 a0 S$u"do/ b0 U#+e" 20 C#i"i2al d0 E(e#+e2,
50 C#i"i2al Pa"$ adala$ 0000 a0 9ak"u !ua"u ke+ia"a dapa" "idak dike#jaka "apa (e++a++u ak"i%i"a! pe+iku",a b0 7alu# ke+ia"a ,a+ ilai !la2k "i(e -,a !a(a de+a ol 20 9ak"u pali+ ak$i# !ua"u ke+ia"a bole$ di(ulai "apa (e+$a(ba" !ele!ai,a p#o,ek d0 7alu# "e#paja+ pada ja#i+a de+a /ak"u (ii(al pe+e#jaa ak"i%i"a!
>0 Pe(bua"a /o#k #eue!" (e+a2u pada000 a0 9o#k 6#de# b0 ud+e" e)e#e2e Nu(be# 20 Euip(e" C#i"i2ali", a"i+ d0 Euip(e" Nu(be#
=0 SC . (eujukka ba$/a /o#k o#de# !uda$ (e(a!uki p#o!e!000 a0 9ai"i+ )o# app#o%al b0 No" app#o%ed 20 Co(ple"ed b, (ai"ea2e d0 9ai"i+ )o# !"o2k (a"e#ial
?0 E!"i(a!i /o#k o#de# dibua" be#da!a#ka i)o#(a!i be#iku"* ke2uali000 a0 Euip(e" $i!"o#,
PT Badak Natural Gas Liquifaction PRE TEST
Hal. 3
b0 Maual book 20 P#i2e Iui#, d0 C#e/ le%el 10 Dala( p#o!e! pe(bua"a Mai"ea2e S2$eduli+ Ta!k ,a+ be#"a++u+ ja/ab u"uk (e(bua" u!ula p#o+#a( PM da#i !ua"u pe#ala"a ,a+ dipe#luka ,ai"u000 a0 EJe2u"o# !upe#%i!o# b0 P#oje2" e+iee# 20 eliabili", E+iee#i+ G#oup d0 Plae#
PT Badak Natural Gas Liquifaction POST TEST
Modul
:
P6ST TEST Mai"ea2e S2$eduli+
Kode
:
MPTA-13
9ak"u
:
4 (ei"
Hal. 1
Na(a Pe!e#"a Pela"i$a
Pili$la$ ja/aba ,a+ bea# 10 Dala( ak"i%i"a! pejad/ala* +a"" 2$a#" di+uaka u"uk kepe"i+a be#iku"* ke2uali000 a0 Me(bua" jad/al b0 Me,ajika jad/al 20 Me(a"au jad/al d0 Me+edalika jad/al
.0 Dala( (e(bua" jad/al (ai"ea2e* (e"ode ,a+ di+uaka be#!i)a" "e#ba"a! ka#ea a!pek be#iku"* ke2uali000 a0 Tu+a! (ai"ea2e "idak dapa" diba+i (ejadi !ub-"u+a! (a!i+-(a!i+ b0 Ke+ia"a (ai"ea2e !a+a" "e#kai" dala( $al ke+ia"a ,a+ p#io#i"a! 20 Ke+ia"a (ai"ea2e ,a+ !a+a" "idak pa!"i dala( $al du#a!i da kebu"u$a !u(be# da,a d0 Tu+a! dapa" "e#+a++u a"au diba"alka ka#ea pe#uba$a dala( kodi!i p#oduk!i a"au pe#!,a#a"a (ai"ea2e
30 Peke#jaa ,a+ $a#u! di!ele!aika "apa (elalui "a$apa pe#e2aaa da pejad/ala di!ebu" de+a000 a0 Tu#a#oud b0 S2$edule b#eake# 20 P#oje2" eJe2u"io d0 P#oje2" pa2ka+e 40 Euip(e" C#i"i2ali", a"i+ adala$ pe+kla!i)ika!ia pe#ala"a de+a e%alua!i be#da!a#ka ko(bia!i )ak"o# be#iku"* ke2uali000 a0 Sa)e", p#odu2"io b0 S2$edule b#eake# 20 Publi2 !e#%i2e obli+a"io d0 Spa#e a%ailabili",
PT Badak Natural Gas Liquifaction POST TEST
Hal. 2
0 Melakuka %e#i)ika!i da pe#!e"ujua a"a! lapo#a ,a+ dibua" !upe#%i!o# PMPdM adala$ "u+a! da#i000 a0 P#oje2" E+iee# b0 EJe2u"o# !upe#%i!o# 20 EG d0 MPTA (aa+e#
E!!a, 50 Sebu"ka !,a#a"-!,a#a" ,a+ $a#u! dipe#$a"ika !upa,a pejad/ala ak"i%i"a! (ai"ea2e (ejadi e)ek"i)0 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000
>0 7ela!ka (e+apa p#io#i"a! pe"i+ dala( (ai"ea2e !2$eduli+0 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 Soal o = -? e#iku" ii 2o"o$ ak"i%i"a! (ai"ea2e !e#"a de!k#ip!i (a!i+-(a!i+ ak"i%i"a!0 Ak"i%i"a! A C D E ; G H
Ke+ia"a Peda$ulu A A A C *E C*D ;*G
9ak"u P#o!e! &7a(' 1. 1 11 14 = ? > 5
PT Badak Natural Gas Liquifaction POST TEST
Hal. 3
=0 ua"la$ e"/o#k dia+#a( u"uk ak"i%i"a! (ai"ea2e di a"a!0 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000
?0 Te"uka 2#i"i2al pa"$ u"uk ak"i%i"a! "e#!ebu"0 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000
10 Sebu"ka da jela!ka 3 "ipe (ai"ea2e !2$eduli+ "a!k0 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000
PT Badak Natural Gas Liquifaction
KUNCI JAWABAN
Modul
: Mai"ea2e S2$eduli+
Kode
: MPTA-13
PE TEST No 7a/aba
1
. D
3 C
4
D
3
4
D
5 D
> C
=
? D
1
P6ST TEST I0
Pili$a Gada
No 7a/aba II0
1 A
. A
E!!a,
50 S,a#a"-!,a#a" ,a+ $a#u! dipe#$a"ika !upa,a pejad/ala ak"i%i"a! (eai"ea2e (ejadi e)ek"i)0 a0 Meuli!ka /o#k o#de# be#da!a#ka plai+ da di!u!u !e!uai de+a u#u"a p#o!e!,a0 9o#k o#de# $a#u! (ejela!ka !e2a#a "epa" peke#jaa ,a+ $a#u! dilakuka* (e"ode ,a+ $a#u! diiku"i* ak"i%i"a! ,a+ dipe#luka* !pa#e pa#" ,a+ b0 20 d0 e0
dibu"u$ka !e!uai de+a p#io#i"a!0 9ak"u !"ada# ,a+ dida!a#ka pada "ekik pe+uku#a ke#ja0 I)o#(a!i "e"a+ ke"e#!ediaa ka#,a/a u"uk !e"iap !$i)"0 Ke"e#!ediaa !pa#e pa#" da i)o#(a!i di #e!"o2ki+0 I)o#(a!i "e"a+ ke"e#!ediaa pe#ala"a k$u!u! da ala" ,a+ dipe#luka u"uk
ak"i%i"a! (ai"ea2e0 )0 Me(iliki ak!e! ke jad/al p#oduk!i pab#ik da (e+e"a$ui "e"a+ kapa "e#!edia /ak"u u"uk (elakuka (ai"ea2e "apa (e++a++u jad/al p#oduk!i0
PT Badak Natural Gas Liquifaction
+0 Mede)ii!ika p#io#i"a! de+a baik u"uk ak"i%i"a! (ai"ea2e0 P#io#i"a! ii $a#u! dike(ba+ka (elalui koo#dia!i ,a+ baik a"a#a ba+ia (ai"ea2e da p#oduk!i0 $0 I)o#(a!i "e"a+ peke#jaa ,a+ !uda$ dijad/alka ,a+ be#ada !ebelu( jad/al ba2klo+0 5. Si!"e( p#io#i"a! ak"i%i"a! (ai"ea2e (e(iliki da(pak ,a+ !a+a" be!a#
"e#$adap pejad/ala (ai"ea2e0 P#io#i"a! di"e"apka u"uk (e(a!"ika ba$/a ,a+ pali+ pe"i+ da dibu"u$ka dala( ke#ja adala$ $a#u! dilakuka "e#lebi$ da$ulu0 Pe+e(ba+a !i!"e( p#io#i"a! $a#u! dikoo#dia!ika de+a baik be#!a(a de+a !"a) ope#a!ioal ,a+ u(u(,a (ee"apka p#io#i"a! ,a+ lebi$ "i++i u"uk ak"i%i"a! (ai"ea2e0 Ke2ede#u+a ii ju+a (e(be#i "ekaa pada (ai"ea2e !u(be# da,a da (e(a)aa"ka !u(be# da,a de+a lebi$ op"i(al0 &7a/aba bole$ dike(ba+ka'
S(a' #( 6 -7
e#iku" ii 2o"o$ ak"i%i"a! (ai"ea2e !e#"a de!k#ip!i (a!i+-(a!i+ ak"i%i"a!0 Ak"i%i"a! A C D E ; G H
Ke+ia"a Peda$ulu A A A C *E C*D ;*G
9ak"u P#o!e! &7a(' 1. 1 11 14 = ? > 5
=0 Ne"/o#k Dia+#a( 1 0
B
1
1
2
1
A
C
1 4
D
8
9
6
E
F
H
7
G