Parts Catalog Mondial TD 150 L
Fi g u r e E01
Figure No. E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E01
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Cy l i n d er B l o c k an d Cy l i n d er Head
Par t No .
Des c r i p t i o n
1221002-315D-30 1221003-315D-30 1211000-315D-30 1211002-315D-30 1221000-315D-30 1222000-315D-30 1231001-315D-30 1231002-315D-30 1731004-315D-30 GB/T 5787-1986 GB 899-1988 1221005-315D-30 3421000-315D-30 GB/T 5787-1986 1231004-315D-30 1121006-315D-30 1221004-315D-30 GB/T 5787-1986 GB/T 5783-2000 1221010-315D-30 1731002-315D-30 GB/T 6170-2000 1211015-315D-30
Intake Valve Guide Exhaust Valve Guide Cylinder Block Gasket Cylinder Head Component Gasket Cylinder Head Cover Sealing Ring Intake Pipe Ring Bolt M6 x 20 Bolt Stud M6 x 28 Bolt M8 x 77 Bolt M6 x 28 Spark Plug Washer 6 Washer 8 O-ring Bolt M6 x 12 Bolt M6 x 25 Bolt M6 x 22 O-ring 33.5 x 3 Nut M6 Set Pin 10 x 20
Page 1 of 41
Qu an t i t y 1 1 1 1 1 1 1 1 1 1 2 1 3 1 1 1 3 1 2 2 1 2 3
Fi g u r e E02
Figure No. E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Pioneer Motors
Cam s h af t an d Val v es
Par t No .
Des c r i p t i o n
1472000-315D-30 1421001-315D-30 1431000-315D-30 1443000-315D-30 1442001-315D-30 1442002-315D-30 1442005-315D-30 1442008-315D-30 1421000-315D-30 1471001-315D-30 1471002-315D-30 1471007-315D-30 1471008-315D-30 1471003-315D-30 1471005-315D-30 1471006-315D-30 1471004-315D-30 1441002-315D-30 GB/T 5783-2000 1441003-315D-30 1442006-315D-30 GB/T 96-1985 1442004-315D-30 1442007-315D-30 1442003-315D-30 1442009-315D-30 GB/T 5783-2000
Oil Insulating Cover Push Rod Support Gears Rocker Arm Support Lower Rocker Arm Shaft For Lower Rocker Arm Camshaft Spring Push Rod Intake Valve Exhaust Valve Valve Outer Spring Valve Inner Spring Spring Seat Spring Seat Spring Seat Valve Clip Adjusting Screw For Valve Clearance Bolt M8 x 28 Adjusting Nut For Valve Clearance Washer Washer Washer O-ring 20 x 2.5 O-ring 17 x 2.5 Am Shaft Stopper Bolt M6 x 12 Page 2 of 41
Qu an t i t y 1 1 1 1 2 1 1 1 2 1 1 2 2 2 2 2 4 2 3 2 1 3 1 1 1 1 1 150 and 200 GY Dirt Bikes
Fi g u r e E03
Figure No. E03 E03 E03 E03 E03 E03 E03 E03 E03 E03 E03 E03 E03 E03 E03 E03 E03
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Ri g h t Cr an k c as e Co v er
Par t No .
Des c r i p t i o n
1130000-315D-30 1131002-315D-30 2591001-315D-30 1561001-315D-30 2280000-315D-30 2281001-315D-30 2282001-315D-30 2591002-315D-30 2592000-315D-30 2713000-315D-30 2281003-315D-30 1561002-315D-30 GB/T 5787-1986 GB/T 5787-1986 GB/T 820-2000 GB/T 91-200 1131004-315D-30
Right Crankcase Cover Gasket Output Shaft Dipstick Clutch Rod Spring Clutch Cam Washer Oil Seal 6.5 x 14.5 x 7 Oil Seal 16 x 28 x 7 O-ring 6.8 x 1.9 O-ring 18 x 3 Screw M6 x 40 Screw M6 x 50 Screw M6 x 25 Cotter Pin 2 x 30 Set Pin 8 x 14
Page 3 of 41
Qu an t i t y 1 1 1 1 1 1 1 1 1 1 1 1 10 1 1 1 2
1
Figure E04
Figure No. E04 E04 E04 E04 E04 E04 E04 E04 E04 E04 E04 E04 E04 E04 E04 E04 E04 E04 E04 E04 E04 E04 E04 E04 E04 E04
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Crankcase
Part No.
Description
1110000-315D-30 1111001-315D-30 1120000-315D-30 1545002-315D-30 1122001-315D-30 1122002-315D-30 1122003-315D-30 1561000-315D-30 1545003-305D-30 1123001-315D-30 1123002-315D-30 2282002-315D-30 GB/T 5787-1986 1211004-315D-30 1211005-315D-30 1113000-315D-30 2414000-315D-30 1545001-315D-30 1122004-315D-30 GB/T 5787-1986 1121001-315D-30 GB/T 5787-1986 1121002-315D-30 1111002-315D-30 GB/T 5787-1986 1122000-315D-30
Right Crankcase Component Gasket Left Crankcase Component Engine Oil Gauge Filter Cover Pin-keeping Block Pin Spring Engine Gauge Filter Component Spring Exhaust Pipe Clip Adjusting Support For Clutch Cable Bolt M6 x 95 Stud A Stud B Needle Bearing HK152312 Oil Sealing 14 x 28 x 7 O-ring 35.5 x 3 O-ring 12 x 2.5 Bolt M6 x 55 Drain Plug Bolt M6 x 50 Washer For Drain Plug Set Pin 10 x 40 Bolt M6 x 25 Pin-keeping Body
Page 4 of 41
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 9 1 2 1 1
Figure E05
Figure No. E05 E05 E05 E05 E05 E05 E05 E05 E05 E05 E05 E05 E05 E05 E05 E05 E05 E05 E05 E05 E05 E05 E05
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Oil Pump and Oil Filter
Part No.
Description
1511008-315D-30 1510000-315D-30 1511010-315D-30 1511001-315D-30 1511013-315D-30 1541003-315D-30 1521004-315D-30 1511006-315D-30 1511007-315D-30 1541000-315D-30 1541004-315D-30 1541006-315D-30 1541007-315D-30 1541010-315D-30 1541005-315D-30 2131001-315D-30 GB/T 819.1-2000 1541007-315D-30 1511005-315D-30 GB/T 5782-2000 GB/T 819.1-2000 GB/T 820-2000 1541002-315D-30
Pump Shaft Oil Pump Assembly Gear Hood Pump Body Pump Cover Filter Body Driven Gear Inner Rotator Outer Rotator Filter Assembly Filter Cover Oil Pipe Spring Thrust Washer Gasket Driven Gear Screw M6 x 30 Nut O-ring Bolt M5 x 20 Screw M5 x 12 Screw M4 x 12 Limit Pin
Page 5 of 41
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 3 3 1
Figure E06
Figure No. E06 E06 E06 E06 E06 E06 E06 E06 E06 E06 E06 E06 E06 E06 E06
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Starting Motor
Part No.
Description
3470000-315D-30 2831004-315D-30 2812006-315D-30 2841004-315D-30 2831001-315D-30 2831005-315D-30 GB/T 5783-2000 2812009-315D-30 2812001-315D-30 2812002-315D-30 2812004-315D-30 2812007-315D-30 2812008-315D-30 2831002-315D30 2831003-315D-30
Starter Motor Assembly Shaft Pin A3 x 16 Needle Bearing HK101410 Double Gears No.1 Double Gears No. 2 Bolt M6 x 12 Plug Spring Spring Socket Roller Starter Clutch Guard Shield Gear Assembly Washer 10
Page 6 of 41
Quantity 1 1 1 2 1 1 3 3 3 3 3 1 1 1 4
Figure E07
Figure No. E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07 E07
Reference No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Magneto
Part No.
Description
1141003-315D-30 1141001-315D-30 3114000-315D-30 2811000-315D-30 3111000-315D-30 3112000-315D-30 3191003-315D-30 GB/T 70.1-2000 GB/T 93-1987 1142003-315D-30 1142002-315D-30 3191002-315D-30 1316000-315D-30 1142006-315D-30
Magneto Assembly Left Crankcase Cover Rear Left Cover Induced Coil Start Clutch Body Magneto Rotor Assembly Magneto Stator Assembly Wire Clamp Screw M8 x 30 Spring Washer 8 Plug For Watch Hole Plug For Watch Hole Lock Bolt Left Oil Seal For Crankshaft 50 x 34 x 7 Gasket Left Crankcase Cover
1142004-315D-30 1142005-315D-30 1142008-315D-30 GB/T 818-2000 GB/T 818-2000 GB/T 5787-1986 GB/T 5787-1986 GB/T 5787-1986 1142007-315D-30 GB/T 5787-1986 3574000-315D-30 3572000-315D-30 GB/T 5787-1986 GB/T 5787-1986
O-ring For Plug 27.5 x 2.5 O-ring Watch Hole Plug 13.8 x 2.5 O-ring 63 x 3 Screw M5 x 16 Screw M5 x 30 Bolt M6 x 12 Bolt M6 x 25 Bolt M6 x 40 Upper Cover Screw M6 x 20 Neutral Indicator Oil Seal Neutral Indicator Oil Seal Screw M6 x 12 Bolt M6 x 50
Page 7 of 41
Quantity 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 2 3 1 2 6 1 3 1 1 1 2
Figure E08
Figure No. E08 E08 E08 E08 E08 E08 E08 E08 E08 E08 E08 E08 E08 E08 E08 E08
Reference No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Clutch Assembly
Part No.
Description
2210000-315D-30 2231000-315D-30 2212000-315D-30 2231001-315-30 2231002-315D-30 2231004-315D-30 2282003-315D-30 2282004-315D-30 2232002-315D-30 2232007315D-30 GB/T 5783-2000 2200000-315D-30 2231005-315D-30 2233000-315D-30 2230000-315D-30
Clutch Assembly Clutch Active Disc Component Clutch Driven Disc Component Clutch Drive Plate Component Clutch Driven Plate Component Locating Plate Clutch End Cover Pull Rod Rod Washer Circlip 17 Bolt M6 x 35 Clutch Component Spring Bearing 6001 Clutch Disc Component
Page 8 of 41
Quantity 1 1 5 4 1 1 1 1 1 1 4 1 4 1 1
Figure E09
Figure No. E09 E09 E09 E09 E09 E09 E09 E09 E09 E09 E09 E09 E09 E09 E09 E09 E09
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Crankshaft and Piston
Part No.
Description
1310000.315D-30 1330000-315D-30 1321001-315D-30 1321002-315D-30 1311004-315D-30 1311001-315D-30 1311002-315D-30 1311005-315D-30 1311006-315D-30 1311003-315D-30 1314000-315D-30 1315000-315D-30 1312000-315D-30 1321003-315D-30 1331001-315D-30 1331002-315D-30 1332000-315D-30
Crankshaft Assembly Piston Ring Piston Piston Pin Tie Rod Right Crankshaft Left Crankshaft Crankshaft Pin Timing Drive Gear Key Bearing Bearing Roller Bearing Circlip Piston Ring No. 1 Piston Ring No. 2 Piston Ring Combination
Page 9 of 41
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1
Figure E10
Figure No. E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Transmission
Part No.
Description
2360000-315D-30 2370000-315D-30 2710000-315D-30 2361001-315D-30 2371001-315D-30 2371002-315D-30 2371003-315D-30 2371001-315D-30 2361002-315D-30 2371004-315D-30 2361003-315D-30 2371005-315D-30 2361004-315D-30 2371006-315D30 2361005-315D-30 2371007-315D-30 2363000-315D-30 2373000-315D-30 2374001-315D-30 2372003-315D-30 2373004-315D-30 2372002-315D-30 2362002-315D-30 2372003-315D-30 2362004-315D-30
Main Shaft Combination Countershaft Combination Start Shaft Combination Main Shaft Combination Countershaft Combination First Gear, Countershaft Bushing Bushing Second Gear, Main Shaft Second Gear, Countershaft Third Gear, Main Shaft Third Gear, Countershaft Fourth Gear, Main Shaft Fourth Gear, Countershaft Fifth Gear, Main Shaft Fifth Gear, Countershaft Driven Gears For Start Conveying Gears For Start Output Sprocket (Front Wheel Sprocket) Spring Washer Washer Washer Spring Washer Washer Spring Washer
Page 10 of 41
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1
Figure E10 (continued)
Figure No. E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10
Reference No. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Transmission
Part No.
Description
2362001-315D-30 2375000-315D-30 GB/T 5783-2000 2374002-315D-30 1112000-315D-30 1125000-315D-30 1124000-315D-30 2711016-315D-30 2711017-315D-30 2712000-315D-30 2711015-315D30 2711004-315D-30 2711003-315D-30 2711011-315D-30 2711007-315D-30 2711002-315D-30 2711001-315D-30 2711009-315D-30 2711010-315D-30 2711012-315D-30 2711017-315D30
Circlip Oil Seal 20 x 34 x 7 Bolt M6 x 10 Locating Plate For Sprocket Bearing 6101 Bearing 6204 Bearing 6202 Washer No. 3 Circlip Ratchet Guide Component Washer No.3 Spring Washer Start Ratchet Circlip Washer No.1 Starting Gear Starting Shaft Spring Base Reset Spring Sleeve Washer No. 4
Page 11 of 41
Quantity 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Figure E11
Figure No. E11 E11 E11 E11 E11 E11 E11 E11 E11 E11 E11 E11 E11 E11 E11 E11 E11 E11 E11 E11 E11
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Gearshift Device
Part No.
Description
2410000-315D-30 2441001-315D-30 2441002-315D-30 2441004-315D-30 2441003-315D-30 2431001-315D-30 2431000-315D-30 2431003-315D-30 2411000-315D-30 2412001-315D-30 2412002-315D-30 2413001-315D-30 2421001-315D-30 2412008-315D-30 GB/T 5783-2000 3571004-315D-30 2412007-315D-30 2412006-315D-30 GB/T 5783-2000 2421000-315D-30 2431002-315D-30
Gearshift Shaft Component Fork 1 Fork 2 Fork Shaft Fork 3 Cam Limit Block Spring Shaft Component Plate Spring Reset Spring Drum Washer Bolt M6 x 20 Contacting Piece Circlip 12 Circlip 12 Bolt M6 x 25 Gearshift Cam Component Set Pin B4 x 10
Page 12 of 41
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1
Figure E12
Figure No. E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12 E12
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Carburetor
Part No.
Description
1610000-837-00 1611008-837-00 1611002-837-00 1611007-837-00 1611021-837-00 1611006-837-00 1611004-837-00 1611005-837-00 1611003-837-00 1611000-837-00 1611014-837-00 1611017-837-00 1611024-837-00 1611025-837-00 1611026-837-00 1612001-837-00 1612002-837-00 1612005-837-00 1612004-837-00 1612007-837-00 1612008-837-00 1612009-837-00 1611013-837-00 1611012-837-00 1611009-837-00 1611010-837-00 1611011-837-00 1611029-837-00
Carburetor Assembly Dust Cap Upper Cover Gasket Upper Cover Spring Clip Oil Needle Circlip Valve Carburetor Body Adjusting Screw, Idle Speed Spring, Adjusting Screw Main Measuring Hole Main Nozzle Main Jet Body, Float Chamber Gasket Upper Cover Float Float Pin Float Needle Drain Tube Clip Sealing Ring Drain Screw O-ring Adjusting Screw, Mixture Spring, Adjusting Screw Handle Choke
Page 13 of 41
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Figure F01
Figure No. F01 F01 F01 F01 F01 F01
Headlight Assembly
Reference No. 1 2 3 4 5 6
Part No.
Description
3310000-837-00 5141001-837-00 GB/T 818-1985 4110027-837-00 4311001-837-00 9111011-837-00
Headlight Assembly Stay Headlight Bolt M5 x 40 Lower Bracket Headlight Cover (painted) Bolt M6 x 20
Page 14 of 41
Quantity 1 1 1 1 1 2
Figure F02
Figure No. F02 F02 F02
Meter
Reference No. 1 2 3
Part No.
Description
3700000-837-00 3540000-837-00 4670000-837-20
Combination Meter Assembly Ignition Switch Speedometer Cable
Page 15 of 41
Quantity 1 1 1
Figure F03
Figure No. F03 F03 F03 F03 F03 F03 F03 F03 F03 F03 F03 F03 F03 F03 F03 F03 F03 F03 F03 F03
Handle Grips, Switches, and Cables
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Part No.
Description
4631000-837-10 4620000-837-10 3510000-837-00 3511000-837-00 GB/T 818-1985 3520000-837-00 4752003-837-00 4731002-837-00 4730000-837-00 4740000-837-00 4731003-738-00 4731004-738-00 GB/T 818-1985 4762000-837-00 4760000-703-00 461002-837-00 GB/T 818-19853 3211007-837-00 5851000-837-20 5852000-837-20
Throttle Cable Clutch Cable Switches, Right Handlebar Holder Right Handlebar Switches Screw M4 x 12 Switches, Left Handlebar Front Stoplight Switch Throttle Grip Right Handlebar Grip Left Handlebar Grip Upper Housing (Throttle Assembly) Lower Housing Screw M5 x 20 Holder, Clutch Lever Front Clutch Lever Left Boot Screw M5 x 14 Plastic Band Right Rear View Mirror Left Rear View Mirror
Page 16 of 41
Quantity 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 2 3 1 1
Figure F04
Figure No. F04 F04 F04 F04 F04 F04 F04 F04 F04 F04 F04 F04 F04
Handlebar
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13
Part No.
Description
5131000-837-00 GB/T 5787-1986 4711004-837-00 4712001-837-10 GB/T 5787-1986 5121004-837-00 5121005-837-00 3361001-837-00 3361005-837-00 GB\T 93-1987 GB/T 6170-1986 3592002-837-00 4632000-837-00
Upper Panel (Upper Triple Clamp) Bolt M8 x 55 Handlebar (Steering Bar) Mounting Block Block M8 x 35 Adjusting Washer Lock Nut Front Right Turn Light Front Left Turn Light Washer 6 Nut M6 Clip, Choke Cable Choke Cable
Page 17 of 41
Quantity 1 1 1 1 1 4 2 1 1 2 2 1 1
Figure F05
Figure No. F05 F05 F05 F05 F05 F05
Front Shock Absorber
Reference No. 1 1 2 2 3 4
Part No.
Description
5240000-837-30 5240000-837-30-GY-2 5250000-837-30 5250000-837-30-GY-2 5371001-738-00 GB/T 5787-1986
Front Shock Absorber, Right Front Shock Absorber, Right (GY-2 inverted) Front Shock Absorber, Left Front Shock Absorber, Left (GY-2 inverted) Front License Plate Bracket Bolt M6 x 12
Page 18 of 41
Quantity 1 1 1 1 1 2
Figure F06
Figure No. F06 F06 F06 F06 F06 F06 F06 F06 F06 F06 F06 F06 F06 F06 F06
Steering Stem
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Part No.
Description
5120000-837-20 5671001-837-00 GB/T 5787-1986 GB/T 5787-1986 3381000-837-00 4810000-837-00 GB/T 819-1985 5121002-837-00 5171004-834-00 5171005-834-00 5171003-834-00 5171002-834-00 5171001-834-00 5121001-834-00 5121003-834-00
Steering Stem Component Wire Clip Bolt M6 x 16 Bolt M8 x 35 Front Reflector Steering Lock Screw M6 x 12 Lower Washer Lower Cover, Lower Bearing Steel Ball Upper Cover, Lower Bearing Lower Cover, Upper Bearing Upper Cover, Upper Bearing Dust Ring Adjusting Nut
Page 19 of 41
Quantity 1 1 1 4 1 1 4 1 1 40 1 1 1 1 1
Figure F07
Figure No. F07 F07 F07 F07
Front Fender
Reference No. 1 2 3 4
Part No.
Description
5310000-837-00 5351005-837-10 9111001-837-00 GB/T 5787-1986
Front Fender (painted) Cushion, Front Fender Bushing Bolt M6x 35
Page 20 of 41
Quantity 1 3 3 3
Figure F08
Front Wheel
Figure No. F08 F08 F08 F08 F08 F08 F08 F08
Reference No. 1 2 3 4 5 6 7 8
F08 F08 F08 F08
Part No.
Description
5461000-837-10 5460000-837-10 5462001-837-10 5480000-837-10 5470000-837-10 5631001-837-00 5631002-837-00 6431003-837-10
Hub Assembly, Front Wheel Rim Assembly, Front Wheel Flap, Front Tire Inner Tube, Front Tire Tire, Front Front Brake Disc Bolt, Front Brake Disc Left Bushing
1 1 1 1 1 1 6 1
9
5550000-837-00
Speedo Drive Assembly (Box Assembly, Speedometer)
1
10 11 12
GB/T 820-1985 5431001-837-30 GB/T 6187-1986
Screw M6 x 12 Front Wheel Axle Nut M12
1 1 1
Page 21 of 41
Quantity
Figure F09
Figure No. F09 F09 F09 F09 F09 F09
Front Brake Master Cylinder
Reference No. 0 1 2 3 4 5
Part No.
Description
5600000-837-10 4754001-837-00 5641002-837-100 GB/T 5787-1986 5670000-837-10
Front Brake Assembly Front Brake Master Cylinder Front Brake Lever Holder Master Cylinder Bolt M8 x 26 Oil Pipe, Front Brake
Page 22 of 41
Quantity 1 1 1 2 1
Figure F10
Figure No. F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10
Rear Wheel
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Part No.
Description
6470000-837-10 6480000-837-10 6481001-837-10 6460000-837-10 6461000-837-10 6431002-837-00 6431002-837-30 6431003-837-00 2951004-837-10 9111032-837-00 GB/T 6187-1986 6331001-837-00 GB/T 5783-1986 6431001-837-00 GG\t 6187-1986
Tire, Rear Inner Tube, Rear Tire Flap Rear Tire Rim Assembly, Rear Wheel Hub Assembly, Rear Wheel Right Bushing ( I ) Right Bushing Left Bushing Rear Wheel Sprocket Bolt M10 x 1.25 x 37.5 Nut M10 x 1.25 Rear Disc Brake Bolt M10 x 28 Rear Wheel Axle Nut M14 x 1.5
Page 23 of 41
Quantity 1 1 1 1 1 1 1 1 1 4 4 1 6 1 1
Figure F11-A
Figure No. F11-A F11-A F11-A F11-A F11-A F11-A
Reference No. 1 2 3 4 5 6
Rear Disc Brake (XF200GY-2 and XF150GY-2)
Part No.
Description
6600000-837-00 6670000-837-00 GB/T 5783-1986 GB/T 6170-1986 GB/T 5783-1986 GB/T 6177-1986
Rear Disc Brake Assembly Soft Pipe, Rear Brake Bolt M6 x 20 Nut M6 Bolt M6 x 25 Nut M6
Page 24 of 41
Quantity 1 1 1 1 2 2
Figure F11-B
Figure No. F11-B F11-B F11-B F11-B F11-B F11-B F11-B F11-B F11-B F11-B F11-B F11-B F11-B F11-B F11-B F11-B F11-B F11-B F11-B F11-B F11-B
Reference No. 4,5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Rear Drum Brake (XF200GY and XF150GY)
Part No.
Description
6511009/6511010 6141001 6431001 6431002 6511010 6511009 6511002 6511005 6511001 6511003 6511008 6511007 6511006 GB95-85 GB6175-86 GB6175-86 GB6177-86 GB93-87 GB848-85 GB91-86 GB5787-86
Rear Drum Brake Assembly Chain Adjuster Rear Wheel Axle Collar Rear Brake Cover Rear Brake Shoe Component Rear Brake Cam Indication Plate Spring, Shoe Rear Brake Arm Cushion, Stop Bolt Dust Ring Stop Bolt Washer Nut M6 Nut M8 Nut M6 Washer 6 Washer 6 Split Pin 2 x 16 Bolt M6 x 35
Page 25 of 41
Quantity 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Figure F12
Figure No. F12 F12 F12 F12 F12 F12 F12 F12 F12 F12 F12 F12 F12 F12 F12 F12 F12 F12 F12 F12 F12
Fuel Tank
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Part No.
Description
1691000-703-00 1691004-703-00 1691002-703-00 1691003-703-00 1691005-703-00 1691006-703-00 1661000-837-00 1681003-837-00 GB/T 5787-1986 1681002-837-00 GB/T 96-1985 GB/T 5787-1986 4820000-837-00 1693001-738-00 1693004-738-00 1682004-837-00 1682003-837-00 9111006-837-00 GB/T 845-1985 GB/T 845-1985 9111011-837-00
Fuel Cock (Pet Cock) O-ring Filtering Screen O-ring Filtering Cup Fuel Cup Fuel Tank Rear Damping Cushion, Fuel Tank Bolt M6 x 16 Front Cushion, Fuel Tank Washer 6 Bolt M6 x 20 Fuel Lock (Fuel Cap) Hose Hose Clip Left Hood, Fuel Tank (painted) Right Hood, Fuel Tank (painted) Clip ST4.2 Screw ST4.2 x 12 Screw ST3.5 x 15 Bolt M6 x 20
Page 26 of 41
Quantity 1 1 1 1 1 1 1 2 2 2 2 2 1 1 2 1 1 1 1 1 2
Figure F13
Figure No. F13 F13 F13 F13 F13 F13 F13 F13 F13 F13 F13 F13 F13 F13
Seat
Reference No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Part No.
Description
4410000-837-10 4421006-837-10 4421004-837-10 4421003-837-10 4421002-837-10 GB/T 6170-1986 GB/T 93-1987 GB/T 97.1-1985 4421010-837-10 GB/T 5787-1986 4541000-837-00 GB/T 5787-1986 GB/T 6177-1986
Seat Assembly Seat Cushion Rear Damping Rubber Washer Center Damping Rubber Washer Front Damping Rubber Washer Front Connecting Board Nut 6 Washer 6 Washer 6 Right Bracket, Seat Cushion Bolt M8 x 16 Rear Carrier Weld Bolt M8 x 75 Nut M10
Page 27 of 41
Quantity 1 1 2 2 1 6 6 6 2 2 1 2 2
Figure F14
Figure No. F14 F14 F14 F14 F14 F14 F14
Side Covers
Reference No. 1 2 3 4 5 6 7
Part No.
Description
4331027-837-00 4372003-837-00 4374001-837-00 4373003-837-00 GB/T 96-1985 9111011-837-00 4371001-837-00
Right Side Cover (painted) Right Decorative Cover (silver) Left Side Cover (painted) Left Decorative Cover (silver) Washer 6 Bolt M6 x 20 Tail Cover (painted)
Page 28 of 41
Quantity 1 1 1 1 7 7 1
Figure F15
Figure No. F15 F15 F15 F15 F15
Air Cleaner
Reference No. 1 2 3 4 5
Part No.
Description
1710000-837-10 1714000-837-10 1711000-837-10 GB/T 845-1985 1713000-837-10
Air Cleaner Assembly Housing, Air Cleaner Cover, Air Cleaner Screw ST4.8 x 16 Clip, Air Cleaner
Page 29 of 41
Quantity 1 1 1 3 1
Figure F16
Figure No. F16 F16 F16 F16 F16 F16 F16 F16 F16 F16
Muffler
Reference No. 1-3 1 2 3 4 5 6 7 8 9
Part No.
Description
18000009837-10 1810000-837-10 1821004-837-10 1861003-837-10 GB/T 5787-1986 GB/T 6177-1986 GB/T 923-1985 GB/T 5787-1986 GB/T 5787-1986
Muffler Assembly Exhaust Muffler Exhaust Pipe Guard Exhaust Pipe Protective Plate, Muffler Bolt M8 x 20 Nut M8 Nut M6 Bolt M8 x 16 Bolt M8 x 35
Page 30 of 41
Quantity 1 1 1 1 2 1 2 2 1
Figure F17
Figure No. F17 F17 F17 F17 F17 F17 F17 F17 F17 F17 F17 F17 F17 F17
Footrests
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Part No.
Description
4261000-738-00 4261007-738-00 GT 882-1986 4261001-738-00 GB/T 848-1985 GB/T 91-1986 4262001-738-00 4262000-738-00 GB/T 5787-1986 4275000-738-00 4275001-837-20 GB/T 70-1986 4272001-837-20 4272000-837-20
Footrest, Front Right Holder, Front Right Footrest Pivot 8 x 40 Reset Spring, Front Right Footrest Washer 8 Split Pin 3.2 x 14 Holder, Front Left Footrest Footrest, Front Left Bolt M8 x 35 Rear Right Footrest Rear Right Footrest Bracket Bolt M8 x 20 Left Right Footrest Left Right Footrest Bracket
Page 31 of 41
Quantity 1 1 2 2 2 2 1 1 2 1 1 4 1 1
Figure F18
Figure No. F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18 F18
Frame Body
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Part No.
Description
4110000-837-30 4111012-837-00 4123011-837-30 4111007-837-30 4111009-837-30 GB/T 5787-1986 GB/T 5787-1986 GB/T 5787-1986 GB/T 6177-1986 4113002-738-00 4112005-738-00 GB/T 6187-1986 GB/T 5787-1986 GB/T 818-1985 GB/T 97.1-1985 GB/T 6170-1986 4123011-837-00 4113000-837-10 4113001-837-10 GB/T 5787-1986 4113002-837-10 9111001-837-00 GB/T 96-1985 GB/T 5787-1986 4111010-738-00 4111011-738-00 GB/T 5787-1986 4860000-837-00
Frame Body Wire Clip Plug Upper Motor Mount Plate (Upper Panel) Front Connecting Board Bolt M8 x 1.25 x 55 Bolt M8 x 1.25 x 90 Bolt M8 x 1.25 x 60 Nut M8 Rubber Ring Suspension Shaft Nut M10 Bolt M10 x 1.25 x 115 Screw M5 x 12 Washer 5 Nut M5 Tube Clip Lower Guard Engine Damping Washer Bolt M6 x 20 Rubber Washer Bushing Washer 5 Bolt M8 x 35 Bushing A Bushing B Bolt M6 x 12 Helmet Lock
Page 32 of 41
Quantity
ç
1 1 2 2 1 2 2 3 3 1 1 2 1 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1
Figure F19
Figure No. F19 F19 F19 F19 F19 F19 F19 F19 F19
Wind Board
Reference No. 1 2 3 4 5 6 7 8 9
Part No.
Description
4111024-837-00 4111026-837-00 4111025-837-00 4111027-837-00 4111029-837-00 4111028-837-00 GB/T 6177-1986 GB/T 5787-1986 3810000-738-00
Right Wind Board Bracket, Right Wind Board Left Wind Board Bracket, Left Wind Board Spring, Wind Board Bracket Glue, Wind Board Nut M6 Bolt M6 x16 Horn
Page 33 of 41
Quantity 1 1 1 1 4 6 4 1 1
Figure F20
Figure No. F20 F20 F20 F20 F20 F20 F20 F20 F20 F20 F20 F20 F20 F20
Rear Fork
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Part No.
Description
6110000-837-30 2970000-837-40 6121006-837-00 6121004-738-00 GB/T 6187-1986 6141002-837-30 6141000-837-30 6130000-837-10 GB/T 5787-1986 GB/T 5787-1986 6232003-837-10 6232004-837-10 GB/T 5787-1986 GB/T 5787-1986
Rear Fork Driving Chain Chain Guard Rear Fork Shaft Nut M12 x 1.25 Gear Block Chain Adjuster Chain Case (Chain Guard) Bolt M6 x 8 Bolt M6 x 12 Cradle, Chain (Bottom Shock Link) Cradle, Chain (Bottom Shock Link) Bolt M12 x 75 Bolt M12 x 80
Page 34 of 41
Quantity 1 1 1 1 4 2 2 1 1 1 1 1 1 1
Figure F21
Figure No. F21 F21 F21
Rear Shock Absorber
Reference No. 1 2 3
Part No.
Description
6214000-837-10 GB/T 5787-1986 GB/T 6187-1986
Rear Shock Absorber Bolt M12 x 65 Nut M12 x 1.25
Page 35 of 41
Quantity 1 1 1
Figure F22
Figure No. F22 F22 F22 F22 F22 F22 F22 F22 F22 F22 F22 F22
Rear Fender
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12
Part No.
Description
6351002-837-00 6311001-837-00 GB/T 96-1985 GB/T 5787-1986 GB/T 6170-1986 GB/T 93-1987 GB/T 5787-1986 6371001-837-00 3382000-837-00 6351015-837-00 3363001-837-00 3363005-837-00
Rear Body, Rear Fender Front Body, Rear Fender Washer 6 Bolt M6 x 16 Nut M6 Washer 6 Bolt M6 x 12 Rear License Plate Bracket Rear Reflector Rubber Washer Of Front Hood Rear Turn Light, Right (Blinker) Rear Turn Light, Left (Blinker)
Page 36 of 41
Quantity 1 1 6 2 6 3 2 1 1 1 1 1
Figure F23
Figure No. F23 F23 F23 F23 F23
Taillight
Reference No. 1 2 3 4 5
Part No.
Description
3370000-837-00 9111005-837-00 9111011-837-00 3354000-837-00 GB/T 6170-1986
Taillight Assembly Nut M5 Bolt M5 x 16 Rear License Light Nut M6
Page 37 of 41
Quantity 1 2 2 1 2
Figure F24
Figure No. F24 F24 F24 F24 F24 F24 F24 F24 F24 F24 F24 F24 F24 F24 F24 F24 F24 F24 F24 F24 F24
Brake Arm, Gearshift Pedal, and Kick Pedal
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Part No.
Description
2890000-315D-30 2891002-315D-30 GB/T 5783-1986 2470000-315D-30 2471002-315D-30 GB/T 5783-1986 6540000-837-00 6541004-837-00 GB/T 97.1-1985 GB/T 6177-1986 GB/T 91-1986 6541008-837-00 321000-837-00 4230000-837-00 4231002-837-00 GB/T 6175-1986 4231001-837-00 GB/T 822-1986 GB/T 91-1986 GB/T 5783-1986 GB/T 6170-1986
Kick Start Arm Component Pivot Bolt M8 x 25 Gearshift Pedal Boot Bolt M6 x 20 Rear Brake Pedal Reset Spring Washer 10 Self Locking Nut M10 x 1.25 Split Pin 2 x 16 Spring Rear Stop Light Switch Side Stand (Prop Stand) Bolt Side Stand Nut M10 Side Stand Spring Pin Split Pin 2 x 20 Bolt M6 x 30 Nut M6
Page 38 of 41
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1
Figure F25
Figure No. F25 F25 F25 F25 F25 F25 F25 F25 F25 F25 F25 F25 F25
Wiring Harness and Electrical Units
Reference No. 1 2 3 4 5 6 7 8 9 10 11 12 13
Part No.
Description
3210000-837-00 3171000-837-00 3211007-837-00 3450000-703-00 3451000-703-00 3460000-501-10 3461001-501-10 3821000-501-10 3821001-501-10 3440000-703-00 3441001-703-00 3160000-501-00 GB/T 5787-1986
Wiring Harness (Wire Harness) Fuse Plastic Band Ignition Coil Cap, Spark Plug Switch Assembly, Starter Magnetic Rub. Boot, Relay Flash Relay (Flasher Assembly) Boot, Flash Relay CDI Unit (Ignition Controller) Boot Ignition Controller Voltage Regulator Bolt M6 x 16
Page 39 of 41
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1