METHOD STATEMENT FOR RUBBER LINING TO SPOOL
20/01/2016
A1
ABC
Issued for Comment/Approval Comment/Approval &E&AED
DATE
MRT DOC. NO.:
E!" #$"
ABC
C'EC(ED
QSGTL
A&&$!ED
A&&$!ED
EAS$# %$ E!ISI$# A)EC Bla*+ Cat
MOS16001
SHT.
•
SHELL T. NO.:
TABLE OF CONTENTS
1.
PURPOSE
2.
SCOPE
3.
REFERENCES
1
OF
QSGTL
5
REV.
A1
CLIENT DOC No.:
MRT DOC No. :
Pag
R!.
DATE
&a,e 2 of "
A1
20/01/2016
METHOD STATEMENT FOR RUBBER LINING TO SPOOL
#.
RESPONSIBILITIES
5.
MATERIALS T$PES AND STORAGE
6.
REPAIR METHODOLOG$
".
INSPECTION
%.
SAFET$ PRECAUTION
CONTRACT No.
MRT DOC No. :
CLIENT DOC No.:
Pag
R!.
DATE
&a,e 3 of "
A1
20/01/2016
CONTRACT No.
METHOD STATEMENT FOR RUBBER LINING TO SPOOL
1.0
PURPOSE: T-e purpose of t-.s met-od statement .s to estal.s- a sstem to *arr out t-e uer l.n.n, of spool .n a**ordan*e .t- appl.*ale QSGTL spe*.f.*at.on )anufa*turer3s re*ommendat.on and *ode / standard re4u.rement"
2.0
SCOPE OF &OR': T-e s*ope of t-.s met-od statement *overs all a*t.v.t.es related to t-e uer l.n.n, of spool • • • •
3.0
Sand Blast.n, Appl.n, unvul*an.sed ruer .ns.de t-e p.pe use of ond.n, a,ent Cur.n, at C-amer uer used neoprene "'ardness 60 To 50 s-ore A
REFERENCES: AS)E B 1" DE& 0"78"60"109Gen" E# IS$ 2158 IS$ 162; IS$ 868
IS$ 8>0191
AST) D>162
DE& 82"00"10"109Gen
&ro*ess &.p.n," :BBE9LI#I#G $% &$CESS EQ:I&)E#T A#D TA#(S #on9ma,net.* *oat.n,s on ma,net.* sustrates 99 )easurement of *oat.n, t-.*+ness 99 )a,net.* met-od uer and latt.*es 9 #omen*lature &last.*s and eon.te 99 Determ.nat.on of .ndentat.on -ardness means of a durometer
MRT DOC No. :
CLIENT DOC No.:
Pag
R!.
DATE
&a,e # of "
A1
20/01/2016
CONTRACT No.
METHOD STATEMENT FOR RUBBER LINING TO SPOOL
#.0
5.0
RESPONSIBILITIES: 7"1
T-e overall respons..l.t for all p-s.*al a*t.v.t.es are l.es .t- t-e $*ean ruer fa*tor superv.sor -o .ll e supported -ot vul*an..n, te*-n.*.ans QA/QC and safet personnel at s-op to ensure t-at t-e a*t.v.t.es .n*orporated .n t-.s met-od statement all 4ual.t aspe*ts are folloed"
7"2
$*ean ruer fa*tor QA/QC En,.neer and Inspe*tor .s respons.le for mon.tor.n, of all p-s.*al a*t.v.t.es dur.n, l.n.n, and vul*an..n,
7"
$*ean ruer fa*tor and ABC QA/QC En,.neers and QA/QC Inspe*tors are respons.le to all QA/QC related do*uments and .mplementat.on"
7"7
$*ean ruer fa*tor -ot vul*an..n, te*-n.*.ans .ll e respons.le for ruer l.n.n,"
7">
$*ean ruer fa*tor safet off.*er s-all ensure t-at ruer l.n.n, or+s and related a*t.v.t.es re underta+en .n a**ordan*e .t- t-e *ompan safet pro*edure and t-at all ne*essar pre*aut.on .s e.n, .mplemented"
MATERIAL T$PES AND STORAGE: >"1
:BBE uer mater.al used for l.n.n, s-all e C-loroprene ruer <#eoprene=" T-e t-.*+ness of ruer l.n.n, s-all e at least mm"(eep ruer mater.al .n *ool dr pla*e" uer l.ned pro*ess e4u.pment s-all not e stored at am.ent temperatures elo20 C <97 %= for -ard ruer" Avo.d t-e *onta*t of ruer .t- an dust o.l et*"
>"2
Ad-es.ve mater.al E)A T.p Top 'eat.n, solut.on <'S= T7 T.p Top *lean.n, solvent97 s-all e used as ad-es.ve mater.als" Store .n *ool and dr pla*e" Do not store .n alum.num .n* alum.num allos and plast.* *onta.ner" &revent ater or mo.sture from enter.n, *onta.ner"
6.0
LINING METHODOLOG$
MRT DOC No. :
CLIENT DOC No.:
Pag
R!.
DATE
&a,e 5 of "
A1
20/01/2016
CONTRACT No.
METHOD STATEMENT FOR RUBBER LINING TO SPOOL
6"1
T-e steel surfa*e to e l.ned s-all e smoot- *lean and free from p.tt.n, *av.t.es poros.t s*ale or ot-er depos.ts and s-all e last9*leaned to a surfa*e f.n.s- *orrespond.n, to at least Sa 2">"
6"2
D.re*tl after last *lean.n, of t-e steel sustrate t-e ,r.t dust et*" s-all e removed and a laer of ad-es.ve pr.mer .t- a dr f.lm t-.*+ness .n t-e ran,e of 0 m<1"2 m.l=to >0 m <2 m.l= s-all e appl.ed"
6"
After suff.*.ent evaporat.on of t-e solvent <ut not lon,er t-an 100 -= t-e pre9 *ut non9vul*an.ed ruer s-eets are appl.ed" Care s-all e ta+en to pos.t.on t-e s-eets a**uratel .t-out entrapment of a.r"
6"7
After appl.*at.on ruer l.n.n, t-e spools s-all e s-.fted .nto -eat.n, *-amer and +eep for *ur.n, at a temperature of 170 C to 160 C at 7 F 6 Bar <287 % to 20 %= for 6 to 5 -ours"
6">
A sample p.e*e s-all e prepared and l.ned on a plate parallel to t-e spools l.n.n, a*t.v.t.es as per t-e steps 6"1 to 6"7 aove for *ondu*t.n, ad-es.on test"
6"6
After vul*an.at.on of t-e ruer l.n.n, t-e steel parts s-all e pa.nted eternall .n a**ordan*e .t- DE& 0"78"00"19Gen"
".0 INSPECTION: 5"1 100H !.sual eam.nat.on s-all e *arr.ed out efore and after -dro test to ensure t-at t-ere are no trapped a.r po*+ets or+mans-.p .s ,enerall ,ood" 5"2 100H 'ol.da test.n, s-all e *arr.ed9out efore and after -dro test at a volta,e of 6<1T-.*+ness of l.n.n,=(v at a ma.mum of 0(v"
CLIENT DOC No.:
MRT DOC No. :
Pag
R!.
DATE
&a,e 6 of "
A1
20/01/2016
CONTRACT No.
METHOD STATEMENT FOR RUBBER LINING TO SPOOL
5" T-.*+ness measurement s-all e *arr.ed out on m.n.mum spots/ p.e*e or s4uare meter 5"7 'ardness test.n, s-all e *arr.ed out on m.n.mum spots/ p.e*e us.n, s-ore9A -ardness meter" 5"> Ad-es.on test of sample p.e*e s-all e *ondu*ted a nd s ha l lr e ac h
mi n i mu mo f5MPa( 7 25 PSi )f o rt e mp er a t u r eupt o6 0° C 5"6 'drostat.* pressure test at test pressure at ,.ven .n appropr.ate des.,n *ode for 1 'our
%.0 SAFET$ PRECAUTION: 8"1 T-e *-em.*al *omponents re4u.red for ruer l.n.n, repa.r/pat*- a*t.v.t.es present *erta.n safet -ealt- -aards .f not -andled ell" 8"2 Ad-es.ves <E)A TI& T$& -eat.n, solut.on T97 TI& T$& Clean.n, solvent 97=J9 Ad-es.ves used for vul*an..n, a*t.v.t.es ma e .rr.tat.n, to ee and s+.n .n-alat.on .ll effe*t on *entral nervous sstem" It .s flammale l.4u.d" '.,-l flammale .rr.tat.n, to ee and s+.n -armful 8" Kor+ .n ade4uate vent.lat.on" Kear dust/vapour mas+ -.le or+.n, at s.te" 8"7 All *re memers s-all use prote*t.ve/safet ,lasses and ruer ,loves" 8"> All mater.als and *-em.*als s-all e aa from -eat sour*e spar+s and open flames" 8"6 %.rst a.d for In-alat.onJ move v.*t.m to fres- a.r" 8"5 %.rst A.d for EesJ %lus- eposed ees .t- lar,e amount of ater" In *ase of sever.t .mmed.atel ota.n med.*al a.d from nearest -osp.tal" 8"8 %.rst A.d for S+.nJ Kas- .t- soap us.n, enou,- volume of ater" (.0 ATTACHMENTS: ;"1 Te*-n.*al datas-eet of #eoprene ruer"
CLIENT DOC No.:
MRT DOC No. :
Pag
R!.
DATE
&a,e " of "
A1
20/01/2016
CONTRACT No.
METHOD STATEMENT FOR RUBBER LINING TO SPOOL ;"2 )SDS for Ad-es.ves<E)A TI& T$& -eat.n, solut.on T97 and TI& T$& Clean.n, solvent 97=