PROJECT: EARLY WORKS AT KFIP JUBAIL
Date:15-FEB-2014
CONTRACT No: 10006 METHOD of STATEMENT
MST-MECH-004.Rev 00
METHOD STATEMENT For For INSTALLATION OF FIRE FIRE HYDRANT AND MONITOR
1. Approved 2. Approved with comments 3. Disapproved
SADARA Review Review Result 1
Description METHOD STATEMENT FOR INSTALLATION OF FIRE HYDRANT AND MONITOR
2
3
Date
Signature
Rev. No
Date
Prepared by
Approved By
00
15-feb-2014
Karthick Subramaniyan
Ragab El Sayed
Page - 1
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PROJECT: EARLY WORKS AT KFIP JUBAIL
Date:15-FEB-2014
CONTRACT No: 10006 METHOD of STATEMENT
MST-MECH-004.Rev 00
CONTENTS
A. Preparation for work B. Identify installation requirements C. Install and test system D. Clean up
a. Unit scope
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PROJECT: EARLY WORKS AT KFIP JUBAIL
Date:15-FEB-2014
CONTRACT No: 10006 METHOD of STATEMENT
MST-MECH-004.Rev 00
e. Statutory/Regulatory Authorities f. Tools and equipment g. Communications h. Information
A. Critical aspects of evidence required to demonstrate competency in this unit B. Relationship to other units C. Specific knowledge required to achieve the performance criteria D. The context of assessment E. Methods of assessment F. Specific resource requirements for this unit
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PROJECT: EARLY WORKS AT KFIP JUBAIL
Date:15-FEB-2014
CONTRACT No: 10006 METHOD of STATEMENT
I
MST-MECH-004.Rev 00
PURPOSE The purpose of this method of statement is to provide an overview regarding the various procedures to be adopted during installation installation " WET" BARELL HYDRANT in Early works inside inside KFIP project .This method of statement defines the specific roles of various construction personnel’s involved in the process of installation " WET" BARELL HYDRANT. This method of
statement gives an overview regarding the various materials and equipment’s used for the process installation installation of " WET" BARELL HYDRANT II
SCOPE The scope of this method of statement is limited to detail various construction processes involved in installation installation of " WET" BARELL HYDRANT
III
REFERENCES
A554-F-PRG-SE-GEN-PHL-001 Sec 3.7 Hydrants shall be wet barrel type and in compliance with local requirements. All hydrants shall be located near roadways and accessible under fire conditions.
A554-F-PRG-SE-GEN-PHL-001 Sec 3.7 Hydrant spacing for inside unit battery limit shall not exceed 60 m around process areas, offsite storage areas and near occupied buildings. Maximum spacing around other areas shall be 90 m.
A554-F-PRG-SE-GEN-PHL-001 Sec 3.7
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PROJECT: EARLY WORKS AT KFIP JUBAIL
Date:15-FEB-2014
CONTRACT No: 10006 METHOD of STATEMENT
MST-MECH-004.Rev 00
A554-F-PRG-SE-GEN-PHL-001 Sec 3.8 Fire monitors shall be provided at strategic locations near and within fire hazardous areas. Accessibility during a fire and direction of prevailing wind shall be taken into account when locating the fire monitors.
A554-F-PRG-SE-GEN-PHL-001 Sec 3.8 The following areas shall have fire monitor coverage: A. Units containing more than 4 m3 of LPG . B. Units containing more than 20 m3 of flammable or combustible liquids. C. Tank car and tank truck loading or unloading areas. D. Process Equipment susceptible to runaway reactions during fire exposure. E. Cooling towers with combustible internals. F. Jetties for ship and barge unloading of flammable or combustible liquids.
A554-F-PRG-SE-GEN-PHL-001 Sec 3.8 Fire monitors shall be located such that all hydrocarbons handling Equipment shall be protected by at least two monitor streams. Hydrocarbon handling Equipment not accessible by fire monitor
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PROJECT: EARLY WORKS AT KFIP JUBAIL
Date:15-FEB-2014
CONTRACT No: 10006 METHOD of STATEMENT
MST-MECH-004.Rev 00
Monitors shall have have a minimum rated rated flow of 114 m3/ hrs. (500 gpm) at 6.9 barg (100 psig). High hazard areas may necessitate monitors with higher discharge flow rates. The effective reach of the fire monitor shall be 35 m (115 fit). Provisions shall be available to lock the monitor in place during operation.
G4D-1010-05
Installation of the Guard for the Fire Hydrant & Monitors to be done as per G4D-1010-05
RT4D-1012-11A RT4D-1012-11A & B Commercial Hydrant with Monitor Gun shall be installed as per RT4D-1012-11A & B
RT4D-1050-03A RT4D-1050-03A & B Fire Hydrant shall be installed as per RT4D-1050-03A & B
Unit Descriptor
This unit specifies the competency required to install fire hydrant and Fire monitor systems. Work associated with this unit is undertaken within the plumbing and services sector in accordance with relevant SADARA standards. It has application to the fire services stream.
PERFORMANCE CRITERIA
1 . Preparation for work
1. Design drawings and job specifications are obtained from relevant authority 2. OH&S requirements associated with fabricating and installing fire
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PROJECT: EARLY WORKS AT KFIP JUBAIL
Date:15-FEB-2014
CONTRACT No: 10006 METHOD of STATEMENT
MST-MECH-004.Rev 00
in or affected by the work 5. Tools and equipment for fabricating and installing fire hydrant and Fire monitor systems, including personal safety equipment, are selected and checked for serviceability 6. Work area is prepared to support the efficient fabrication and installation of fire hydrant and Fire monitor systems
2 . Identify installation requirements
1. System requirements are identified from job design criteria, specifications and standards 2. Piping and materials are selected in accordance with standards, design drawings/job specifications and authorities' requirements 3. Below ground piping and materials are checked to ensure compliance with standards and authorities' requirements 4. Required materials and equipment are identified and ordered/collected in accordance with workplace procedures 5. Materials and equipment are checked for compliance with standards, docket/order form and for acceptable condition
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PROJECT: EARLY WORKS AT KFIP JUBAIL
Date:15-FEB-2014
CONTRACT No: 10006 METHOD of STATEMENT
MST-MECH-004.Rev 00
job specifications and quality assurance procedures
4 . Clean up
1. Work area is cleared and materials disposed of or recycled in accordance with State or Territory legislation and workplace procedures 2. Tools and equipment are cleaned, checked, maintained and stored in accordance with manufacturers' recommendations and workplace procedures 3. Documentation is completed in accordance with workplace requirements
Key Competency
Examples of Application
Performance Level
How can information be collected, analyzed and organised?
Communicate ideas and information in simple English to enable confirmation of work requirements, passage of information and requests to other workers during operations and the reporting and recording of work outcomes
1
How are ideas and information
Collect, organize, interpret and understand
2
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PROJECT: EARLY WORKS AT KFIP JUBAIL
Date:15-FEB-2014
CONTRACT No: 10006 METHOD of STATEMENT
MST-MECH-004.Rev 00
operative approaches to optimize satisfaction and productivity
How are mathematical ideas and techniques used?
Use mathematical ideas and techniques to collate applicable data, complete measurements and calculations, calculate material requirements and establish accuracy checks used in relation to the fabrication and installation of fire hydrant and hose reel systems
1
How is use of technology applied?
Establish safe and effective work processes which anticipate likely problems and blockages and systematically work around these to avoid or minimise reworking and avoid wastage
1
How is team work used within this competency?
Use workplace technology related to the Installation of fire hydrant and Fire monitor, including the use of calculators, levelling
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PROJECT: EARLY WORKS AT KFIP JUBAIL
Date:15-FEB-2014
CONTRACT No: 10006 METHOD of STATEMENT
MST-MECH-004.Rev 00
OH&S requirements are to be in accordance with Territory legislation legislation and regulations and may include protective clothing and equipment, use of tools and equipment, workplace environment and safety, handling of materials, use of fire fighting equipment, use of first aid equipment, hazard control and hazardous materials and substances Personal protective equipment is to include that prescribed under legislation, regulation and workplace policies and practices Safe operating procedures are to include but not be limited to recognising and preventing hazards associated with the use of tools and equipment, trip hazards, service lines, surrounding structures and facilities, hazardous materials, working in proximity to others, worksite visitors and the public
Environmental Requirements
Environmental requirements are to cover water quality management and may include waste management, stormwater protection and clean-up protection
Quality Assurance
Quality assurance requirements include SADARA Standards Organisation, internal company quality assurance policy and risk management man agement strategy, Environment Protection Authority (EPA), site safety plan and workplace operations and procedures
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PROJECT: EARLY WORKS AT KFIP JUBAIL
Date:15-FEB-2014
CONTRACT No: 10006 METHOD of STATEMENT
MST-MECH-004.Rev 00
Tools and equipment including lifting/load shifting equipment may also include mechanical excavation equipment, ladders, hand trolleys, rollers, forklifts, scaffolds, scaffolds, elevating work platforms, chain blocks, hoists and jacks
Information
Information sources may include but not be limited to verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, charts and hand drawings, memos, material safety data sheets, diagrams or sketches Safe work procedures relating to the fabrication and installation of fire hydrant and Fire monitor systems Regulatory/legislative requirements, particularly those pertaining to plumbing regulations, building codes, OH&S and environmental requirements Manufacturers' specifications and instructions Organisation work specifications and requirements Instructions issued by authorised organisational or external personnel Relevant SADARA Standards National Fire Protection Association (NFPA) and Factory Mutual Performance based Codes of Practice
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PROJECT: EARLY WORKS AT KFIP JUBAIL
Date:15-FEB-2014
CONTRACT No: 10006 METHOD of STATEMENT
MST-MECH-004.Rev 00
compliance with regulations, standards and organisational quality procedures and processes Communicate and work effectively and safely with others o
Relationship to other units
AMCC Carry out OH&S requirements Where related units form an integral part of workplace responsibilities and roles, they can be assessed concurrently
Specific knowledge required to achieve the performance criteria
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PROJECT: EARLY WORKS AT KFIP JUBAIL
Date:15-FEB-2014
CONTRACT No: 10006 METHOD of STATEMENT
MST-MECH-004.Rev 00
The context of assessment
The application of competency is to be b e assessed in the workplace or realistically simulated workplace Assessment is to occur under standard and authorised work practices, safety requ irements and environmental constraints Assessment of essential underpinning knowledge, other than confirmatory questions, will usually be conducted in an off-site context Assessment is to comply with relevant regulatory or SADARA Standards requirements
Methods of assessment
Assessment must satisfy the endorsed assessment guidelines of the Building and