Manual for HHO Kit for Scooter

Product Guide/ Manual for

HHO Kit for 2 Wheeler Model “HKS2WA”

HHO Kit for 2 –wheelers –wheelers with engine size upto 150CC.

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HOW TO CONNECT: 1) Connect Black Wire To Ground / Earth 2) Connect Red Wire To Ignition Switch Or Break Light Wire in such a way that it turns ON when Ignition ON or Break Light OFF. The LED in the Controller Circuit will glow, when Ignition ON.

Electrical Connections: GROUND/ EARTH

BLACK WIRE

ON

IGNITION SWITCH

JOINT

CELL

OFF

RED WIRE

YELLOW WIRES

CONTROLLER CIRCUIT NOTE: 1) The Controller Circuit of the HHO Kit runs on 12VDC as Input, which is a general standard in most 2-wheelers. 2) When connected correctly RED Wire to +ve and BLACK wire to –ve, the LED placed on the Controller circuit glows. If it doesn’t pls. check the connections and the controller circuit for any wrong connection or damage. 3) The electrical connections for HHO Kit remain the same for vehicles with a battery or without battery. 4) Connect the Red wire to ON terminal of the Ignition switch and Black wire to Ground. Optionally, connect the controller circuit with 2-Wheeler’s Breaking Light such that when Breaks are applied, power to Controller circuit is turned OFF.


Mechanical Connections:

CELL

AIR FILTER

HOSE PIPE (RUBBER)

CARBURETTOR

1) Make a 4 mm Hole on the Rubber Hose which connects Air Filer and Carburetor. Fix the Elbow connected to the Blue Tube into the hole and glue it with “Araldite”. Let it cure for 2 Hrs. in the same position and make sure that it is glued tight. 2) Remove the Blue lock pin from the elbow on the Cell and then remove the White Rod. 3) Press Insert the open end of Blue tube in the Elbow on the Cell and put back the Blue Lock Pin. 4) This Cell uses a special liquid solution. Check the level of liquid every 30 days and refill the cell if required. 5) Take all necessary precautions to check and prevent leakage of gas. It is HIGHLY INFLAMMABLE and dangerous when catches fire. 6) Use good quality Silicon sealant (e.g. Anabond 666) at joints where Blue tube is press inserted into an elbow, to avoid any leakage. 7) Cut extra length of Blue tube, if not required. Also, use only required length of electrical wires. We have provided extra length of electrical wires and gas tube, to be used as spares.


Where to Install Cell and Controller: 1)

After connecting the Controller Circuit and testing it for correct operation, mount the Controller Circuit box on a suitable place inside the tool box empty space.

2)

The Cell can be mounted near the Carburetor using a Cable Tie.

3)

Make sure that Cell is fixed firmly so that it does not move while on the bumpy road.

4)

Make Sure that when the vehicle Ignition is Switched ON, the cell starts producing Gas Bubbles and when the vehicle Ignition is Switched OFF, the gas Bubbles Stop.

Carburetor Settings : After having installed the Cell and electrical connections made properly, you are required to set the carburetor correctly to achieve better mileage. 1)

Start the vehicle and run it idle for 1-2 minutes.

2)

Release the Air Control Valve to allow for maximum air intake. Run the vehicle for few minutes to ensure that the engine doesn’t stop abruptly..

3)

Now adjust the Fuel Control Valve so that the fuel supply is decreased to minimal and engine runs in idle condition smoothly. Finer setting of fuel supply will result in increased mileage of the vehicle.

4)

Make sure to Fine Tune the Air Control Valve and Fuel Control Valve after running the vehicle for every 200 - 300 Kms until better mileage is achieved. As the carbon deposits on the inside wall of the engine is removed, the vehicle performance will increase gradually.

5)

Trick is to find Fine setting by “Allow Maximum Air” at maximum RPM and “Reduce Fuel Supply”.

6)

Monitor the performance over 1000 Kms of running vehicle.

7)

Test your vehicle for Exhaust Emission, Mileage, Engine Power Test (Dyno Test) Before and After installing the kit.


WARNINGS : 1)

This product is suitable for engine size upto 150CC only.

2)

This product suitable for vehicles which use Carburetor and not the Fuel Injector.

3)

This product is EXPERIMENTAL ONLY and is NOT SOLD for commercial use by anyone. Pls. share the results of your experiments with us to support out future research and development of HHO Technology.

4)

We DONOT make any claims on increase in mileage, power, life of the engine, etc. whatsoever. As a researcher, we are just trying to develop/ test a new technology and as a fellow researcher or a techno-savvy individual, you are supporting our efforts. Pls. DONOT try this product if, you do not understand the risk associated. If you do, we shall not be liable for any claims and damages.


TEST RESULTS Name of Owner ________________________________________________________ Address

____________________ Mobile/eMail

_____________________

Vehicle Regi. No. ________________ Engine Size

_____________________

Model No.

_____________________

____________________ Manufacturer

Year of Mfg. ____________________ Fuel Used Sl.

Date

Petrol / Diesel / High Quality Petrol / CNG / LPG / ___________________ Petrol Filled (Ltr)

Start Kms

End Kms

Mileage (Kms/Ltr)

Emissio ns

Power / Torque

Engine Noise (dB)

1* 2* 3* 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 * Values before Installing the Kit. Pls. send a copy of this Test Report to us to help us undertake further research of the technology.


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