Manual Bajaj 125 XCD

Brand ID: 001MC624

SER/DM September 2007 TO : All Vehicle Dealer \ All Authorised Service Center Subject : PROVISIONAL 'PARTS CATALOGUE' for "XCD125- DTS-si" Motorcycle Dear Sirs : We are sending one copy of Provisional Spare Catalogue for "XCD125Motorcycle for your ready recreance and use.

Thanking You, Yours faithfully,

Bajaj Auto Limited Service Department

Dhiraj Mullick Sr. Manager (Service Support) CC : Field Service / Training / PA Team Members

DTS-si"

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Brand ID: 001MC624

Brand ID: 001MC624

Index No. 1 2 3 4 5

Plate No. 1 : COVER COVER CYLINDER HEAD Description

Cover Cylinder head Cylinder Head Roc ker Arm / Valve Camshaft Tensioner Cylinder & Piston

Page No. 1 2 3 4 5

6 7 8 9 10

Crrankshaft C Transmission Change Drum / Shift Fork Gear Change Mechanism Cran Cr ankca kcase se RH

6 7 & 8 9 10 11

11 12 13 14 15

Crankcase LH Clutc h cover Cover Magneto C lu tc tc h Kick st art er Mec hanism

12&13 14&15 16 17 18

16 17 18 19 20

Carburet or Assembly Air Filter Assembly Silencer Assembly Seat Assembly Oil Pump

19&20 21 22 23 24

No. 34 35

Description Handle Bar Front Fork

36 37

Page No.

Paint ed Parts Fuell Tank Fue Tank Cap, Tap Asse Assembly mbly & Fuel Gauge 38 Fi Fitting ttings s - Petrol Petrol Ta Tank nk & Side Cover 39 Ch C hain Case 40 Met er Assembly

45&46

41 42 43 44 45

51 52&53 52&5 3 54 55

46 47 48

Control Cables Head He ad Lam Lamp p Asse Assembl mbly y / Fair Fairin ing g Turn Signal Lamp Tail Lamp Assembly Tail Ta il Lamp Lamp Asse Assembly mbly / Front Front Number Plat e Elect ric al Equipment Tool Kit Accesso Acce ssorie ries s Leg Leg Guar Guard d & Saree Guard Kit s List

2

41&42 43&44

1

47 6

48 49 50

3

5

4

56 57 58 59

No.

Par t No No.

60&61

1

JA 5110 10

D es c r i p t i o n Cover c ylinder head

Qty/ Veh.

1

Remarks











Brand ID: 001MC624

Brand ID: 001MC624

Pl at e No . 2 : CYLINDER HEAD

Plat e No . 3 : ROCK ER ARM / VALVE

8

4 2 2

1

1 6

3

3

3 7

6

7 4

5 5

No .

Par t No No .

1

JA 51 5110 10 30

D es c r i p t i o n Hea He ad Cy Cyli lind nde er co comp mple lete te

Qty/ Veh.

1

Remarks with wi th Val alve ve gu guid ide es & St Stud uds s

No.

Par t No No.

1

JA 5112 10

D es c r i p t i o n Shaft Rocker arm int ake

Qty/ Veh.

1

Remarks (Lengt h 36mm)











Brand ID: 001MC624

Brand ID: 001MC624

Plate No. 4 : CAMSHAFT / TENSIONER TENSIONER

Plate No. 5 : CYLINDER AND PIST PISTON ON 2

6

12

3

14

3 10

7

13

2

9 11

8

4

2

1 9 1

5

7 4 5

5

8

6

No .

Par t No No .

1

JA 5112 12

D es c r i p t i o n Camshaft assly.

Qty/ Veh.

1

Remarks

No.

Par t No No.

1

JA 5210 01

D es c r i p t i o n Gasket c ylinder

Qty/ Veh.

1

Remarks











Brand ID: 001MC624

Brand ID: 001MC624

Plate No. 6 : CRAN CRANK K SHAF SHAFT T

Plate No. 7 : TRANS TRANSMISS MISSION ION

21

6 1 4

14

10

8

9

2 3

13

12 11

4 3 5 4

6

7

10

1

7

9 17

8 2

5 16

19

18

20

No .

Par t No No .

D es c r i p t i o n

1

59 1500 14

Flange Nut

Qty/ Veh.

1

Rem ar k s

No.

Par t No.

1

JB 5510 01

D es c r i p t i o n Shaft input t ransmission

Qty/ Veh.

1

Remarks

15











Brand ID: 001MC624

Brand ID: 001MC624

Plate No. 7 : TRANS TRANSMISS MISSION ION

Plate No. 8 : CHANGE CHANGE DRUM DRUM / SHIFT SHIFT FORK FORK

4 21

6

1

14

15 7

2 3

3 9

13

12

8

11

4

5

1 4

6 10 7

2

9 5 17

8

4 16

19

7

18

20

No .

Par t No No .

16

JA 5510 09

D es c r i p t i o n Caller sproc ket drive

Qty/ Veh.

1

Remarks

No.

Par t No No.

1

JA 5610 00

D es c r i p t i o n Drum complet e gear shift

Qty/ Veh.

1

Remarks













Brand ID: 001MC624

Brand ID: 001MC624

Plate No. No. 9 : GEAR CHANGE MECHANISM

Plate No. 10 : CRANKCAS CRANKCASE E RH RH

10 2

9 11

1 3

7

8

6 5

4

8 6 5

3 12











B r an d ID: 001M C624

Br and ID: 001M C624

Pl at e No . 11 : CRANK CASE L H

Plat e No . 11 : CRANK CASE LH

9

9

10

10 5

5

2

2

8

8 6

6 3

11

3 11











B r an d ID: 001M C624

Br and ID: 001M C624

Pl at e No . 12 : CLUTCH COVER

Plat e No . 12 : CLUTCH COVER 21

20

19

22

21

20

19

18

18 10

10

11

12

22

5

11

3

12

9 17

9 2

13 8

5 3

17 13

2











Brand ID: 001MC624

Brand ID: 001MC624

Pl at e No . 13 : COVER M AGNETO

Plat e No . 14 : CLUTCH 14 9

13

3 12

4

10

11 9

3

8

10

5 2

8

11 4

1

6











Brand ID: 001MC624

Brand ID: 001MC624

Plate No. 15 : KICK STAR STARTER TER MECHANISM

Plate No. 16 : CARBURE CARBURETOR TOR ASSE ASSEMBLY MBLY 3 2 4

6

5

11 6

10

7 7

8

9

13

12 8

1

11

























































































































































































Brand ID: 001MC624

Brand ID: 001MC624

Plate No. 47 : TOOL TOOL KIT

Plate No. 48 : ACCESSORIES LEG GUARD, GUARD, SAREE SAREE GUARD)

1

1

No .

Par t No No .

1 *

JA 2310 00 JA 2310 01

D es c r i p t i o n Tool kit Tool bag

Qty/ Veh.

1 1

Remarks

No.

Par t No No.

1

36 JA JA00 01 01

D es c r i p t i o n Saree / Leg Gu Guard ki kit w it h hardware

Qty/ Veh.

1

Remarks











Brand ID: 001MC624

Brand ID: 001MC624

KIT LIST Sr. Kit Part No. Kit Description No.

1 2

36JA0002 Va Valve kit 36JA0003 Va Valve Rep air Kit

KIT LIST Consisting of Following Parts Part No.

Description

Qty./Kit

JA511200 Va Valve intake

1

JA511201 Va Valve Exhaust

1

Sr. Description on Kit Part No. Kit Descripti No.

11 36DS2101 Se Seat Damper Kit

4

36JA0004 Chain Guid e Kit

JA521207 Set Piston Ring

36JA0010 Set Drive Driven

36DU1007 Boss Kick Kit

7 JA 5812 41 Need le jet kit

DS211004 Se Seat Damp er

1

DS211005 Se Seat Damp er

1

2 2

DH181025 Be B earing Cone

1

JA511202 Sp Sp ring washer

2

DH181026 Be Bearing rac e

1

DH181024 Up p er Bearing Race

1

12 36DS1802 Be B earing Cone kit

JA511203 Retainer valve sp ring

2

DG101029 Collet

4 JB141000 Chain (122 Links)

1

JA541013 Guid e Chain Slack side

1

JA131206 Sp S p rocket (42 T)

1

JA521002 Guid e Chain Tight sid e

1

JA551010 Sp S p rocket Drive

1

DS141012 Grommet Sid e Cover Front

1

DS161082 Grommet Sid e Cover Rear

1

JP521201 Ring Pist on (Second )

1

JP521202 Ring Pist on (Oil)

1

JP521203 Ring Pist on (Piston)

1

JA531010 Gear Primary Drive

1

JA551401 Housing

1

30101233

1

14 36DS1401 Grommet Kit for Side Cover

16 36JA0006 Chain Case Kit 6

Qty./Kit

28101129 Se S eat Sp ring

15 36DS1402 Da D amp er Kit Petrol Tank 5

Description

39201719 Seal Oil

13 36JA0005 Chain Sp rocket Kit 3

Consisting of Following Parts Part No.

B oss Kic k Bo

DS141021 Da D amper

1

DJ141008 Da Damper Front

1

JB181224 Chain Case Upp er Assly.

1

JB181227 Chain Case Lower Assly.

1

30101234 Sp ring

1

30101236 Ball Steel

1

JA581224 Ri Ring

1

30101235 Pin

1

JA581228 Sp ring

1

39085517 E - Typ e Circlip

1

JA581229 Piston Valve Assemb ly

1

JA 5812 22 Need le jet

1

JA 5812 26 Jet need le

1

17 J A581245 Pi Piston Valve Kit











Brand ID: 001MC624

Brand ID: 001MC624

Amendment Sheet (Parts Deleted)

Amendment Sheet (Parts Deleted) Sr.No .

Pa r t N o .


Qt y.

Pag e N o . Fi g .N o .

Sr.No.

Par t No .


Qt y.

Pag e No . Fi g .N o .











Brand ID: 001MC624

Brand ID: 001MC624

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

15161069 15221003 22150241 22150451 24121069 24121086 24121365 28101058 29201117 30101142 30141015 30141031 30141031 30141032 30151032 30151033 30151038 30151038 30151068 30151069 30151069 30151096 30181025 30181026 30191035 30191038 30191048 30201085

2 6 4 13 18 22 17 10 8 4 12 7 13 10 2 16 11 8 15 14 15 17 6 5 7 4 22 16

49 58 18 32 20 20 20 6 41 14 47 32 47 47 36 37 36 38 36 36 38 40 43 43 40 40 42 57

39042215 39042215 39045411 39046312 39055302 39069415 39071601 39073817 39074011 39074601 39074601 39074701 39075301 39076101 39078408 39078912 39078912 39079415 39079708 39080708 39080808 39081715 39098308 39098717 39099206 39099311 39099906 39099906

10 13 10 15 9 11 11 6 7 8 17 9 7 2 9 12 21 21 3 13 6 8 6 4 2 5 12 4

34 41 29 32 29 40 52 18 47 11 25 12 24 47 32 40 44 39 34 40 40 10 48 7 9 18 12 24

39171404 39171519 39175904 39177304 39177802 39177802 39178301 39178924 39186420 39188020 39190204 39194304 39194304 39194304 39194304 39196404 39197015 39197015 39198104 39201719 39212415 39214124 39217924 39219019 39220804 39220804 39224020 39231204

22 4 17 8 2 2 3 5 5 3 4 13 5 24 3 14 9 4 20 7 4 5 3 7 15 9 17 7

44 12 13 21 50 52 56 48 6 4 23 25 33 42 48 11 27 54 8 3 55 52 47 12 14 16 39 27

39275404 39275821 59020001 59040017 59040038 59040038 59040038 59040038 59040038 59110008 59150014 59200036 59200036 59210023 59210024 36DS1201 36DS1401 36DS1402 36DS1802 36DU1007 36DZ0020 36JA0001 36JA0002 36JA0003 36JA0004 36JA0005 36JA0006 36JA0007

10 14 3 8 2 11 16 17 2 2 1 3 3 14 17 2 1 4 4 3 25 1 5 6 8 29 1 9

22 47 55 27 1 11 13 15 16 6 6 11 12 12 8 23 48 48 28 18 44 59 3 3 4 39 49 46











Brand ID: 001MC624

Brand ID: 001MC624

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

DD101097 DD111011 DD111012 DD111048 DD121181 DD141022 DD161381 DF161102 DF161413 DF181098 DG101029 DG101339 DG101418 DG101418 DG111008 DG161121 DG161124 DG181008 DH101011 DH101163 DH101264 DH101509 DH101607 DH101781 DH161121 DH161145 DH161178 DH161194

13 10 11 9 19 6 6 9 2 7 4 11 7 3 8 2 11 15 9 9 6 10 5 3 4 5 12 3

18 25 25 25 15 47 32 34 31 52 3 10 14 16 25 48 22 43 4 26 12 10 22 26 34 34 32 31

DJ181085 DJ181104 DJ181115 DJ191053 DJ191055 DJ201072 DJ221003 DJ221004 DJ221008 DK101135 DK181041 DK181042 DK201024 DK201036 DK201036 DL181010 DL181080 DP101165 DP101269 DP101340 DP121025 DP151018 DP161144 DP161145 DP171006 DS101117 DS101123 DS101154

16 9 5 5 7 4 20 21 5 7 16 17 2 14 19 9 2 5 6 3 11 2 2 7 17 8 10 6

44 43 28 41 41 52 42 42 58 9 33 33 55 25 57 52 43 5 14 9 21 18 56 55 30 18 14 6

DS161125 DS161224 DS161224 DS181006 DS181007 DS181008 DS181009 DS181010 DS181012 DS181014 DS181015 DS181017 DS181018 DS181018 DS181019 DS181044 DS191007 DS191015 DS191016 DS191018 DS191035 DS191052 DS201022 DS201025 DS201029 DS201036 DS201039 DS201081

1 19 11 28 26 10 11 12 11 7 13 24 2 12 29 1 6 14 15 27 16 16 17 13 5 13 14 7

33 30 57 42 42 41 41 41 43 43 43 44 28 43 42 41 57 41 41 42 40 42 57 57 57 52 52 57

JA113010 JA113011 JA113200 JA113201 JA113202 JA113400 JA113401 JA113402 JA113403 JA113404 JA121004 JA121005 JA131202 JA131205 JA131602 JA131602 JA151003 JA151003 JA161000 JA161001 JA161003 JA161201 JA161203 JA171801 JA181420 JA231000 JA231001 JA233000

1 4 1 2 7 1 2 3 5 6 8 9 26 6 11 9 8 20 1 3 2 2 3 11 18 1 2 2

31 31 34 34 34 27 27 27 27 27 40 40 39 38 38 41 43 44 40 40 40 51 51 47 30 58 58 14













Brand ID: 001MC624

Brand ID: 001MC624

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

JA511008 JA511010 JA511011 JA511011 JA511012 JA511028 JA511029 JA511030 JA511204 JA511210 JA511211

8 1 6 12 3 3 13 1 3 1 2

2 1 1 21 1 2 21 2 3 3 3


6 2 1 1 5 5 11 16 7 13 14

16 11 12 16 16 14 14 15 16 14 14


12 1 8 9 4 5 6 1 2 3 4

17 9 9 9 9 9 9 10 10 10 10


7 9 10 11 1 5 1 11 4 10 2

18 18 18 18 18 26 26 26 26 26 26











Brand ID: 001MC624

Part No.

Figure No.

Page No.

Part No.

Figure No.

Page No.

JB151006 JB151008 JB151009 JB151012 JB151013 JB161002 JB161003 JB161203 JB171010 JB171011 JB171020

4 16 17 18 19 14 15 1 11 12 9

43 53 53 53 53 40 40 51 46 46 47

JB402200 JB402202 JB402400 JB551001 JB581202 JB710122 JB71012V JB71033A JB71033Q JB730122 JB73012V

4 9 1 1 8 1 1 1 1 2 2

57 5 50 7 19 45 45 45 45 45 45

Manual Bajaj 125 XCD

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