MANAR ALOMRAN

M-Cuplock System (FALSE- WORK) Sketches Applications

Primary H20 Beams and Secondary H20 Beams

8 1

2

3

4 5 6

7

Nail

H20

Part No.

Part Name

Part No.

Part Name

1

Ply Wood (Sheeting)

5

Vertical standard

2

Secondary H20 beam

6

ledger

3

Primary H20 beam

7

Adjustable base jack

4

Adjustable U-head jack

8

Nail

M-Cuplock System (FALSE WORK) Sketches Applications Primary H20 Beams and Secondary Timber Beams

1

2 3 4

5 6 7

Part No.

Part Name

Part No.

Part Name

1

Ply Wood (Sheeting)

5

Vertical standard

2

Secondary timber beam

6

ledger

3

Primary H20 beam

7


4


M-Cuplock System (FALSE WORK) Sketches Applications

Primary timber Beams and Secondary Timber Beams

1

2 3 4

5

6

7

Part No.

Part Name

Part No.

Part Name

1

Ply Wood (Sheeting)

5

Vertical standard

2


6

ledger

3

Primary timber beam

7


4


M-Cuplock System (FALSE WORK) Sketches Applications Primary Aluminum and Secondary Aluminum Beam

1

2 3 4

5

6

7

Part No.

Part Name

Part No.

Part Name

1

Ply Wood (Sheeting)

5

Vertical standard

2

Secondary aluminum beam

6

ledger

3

Primary aluminum beam

7


4



Primary Aluminum Beam and Secondary Timber Beam

1

2 3 4

5 6

7

Part No.

Part Name

Part No.

Part Name

1

Ply Wood (Sheeting)

5

Vertical standard

2


6

ledger

3

Primary aluminum beam

7


4



Round Spigot

Round spigot

M-Cuplock System (FALSE WORK) Sketches Applications M-Cuplock with Double Beam Bracket and Beam Bracket

Beams

2

1

Part No. 1

Part Name Beam bracket

Part No. 2

Part Name Double cantilever

M-Cuplock System (FALSE WORK) Main Features

Ply wood Secondary H20 Beam Primary H20 Beam Adjustable U-Head ` Standard Ledger Adjustable Base Jack

Nail Upper cup H20

Lower cup

M-Cuplock System (FALSE - WORK) Standard Components M-Cuplock Standard D 48.3mm-TH 3mm- Grade 44 and Gr ade 37 Grade 37

Grade 44

Code

Code

Length(L) 1000mm 1500mm 2000mm 2500mm 3000mm

Weight 420mm

500mm

D 48.3mm-TH 3.2mm- Grade 44 and Grade 37 Grade 37

Grade 44

Code

Code


Weight

500mm L (mm)

Vertical Standards There are five basic sizes of Vertical Standards within range shown in the previous table. Vertical Standards are manufactured from 48.3 mm O.D. tube. These Standards are used in conjunction together to achieve the height of the formwork support by internal spigots which are provided at the top of each Standard to make vertical connections. Verticals incorporate lower fixed cups set 500mm intervals. Captive rotating cups secure up to 4 components. The lowest bottom cup joint is 80mm from the base of the vertical to give the system improved structural strength.

500mm

500mm

500mm

80mm

M-Cuplock System (FALSE - WORK) Standard Components ``1

M-Cuplock ledger

Code

Length (L) 600mm 850mm 900mm 1000mm 1200mm 1250mm 1600mm 1800mm 2500mm

Eff. Length (Le) 551.7mm 801.7mm 851.7mm 951.7mm 1151.7mm 1201.7mm 1551.7mm 1751.7mm 2451.7mm

Weight

L (mm)

Forged steel blades ends

Le(mm)

Ledgers M-CUPLOCK Ledgers are used as the main horizontal connecting members for the MCUPLOCK support system. The Ledgers are manufactured from 48.3 mm O.D. tube with forged steel blades ends which locate into bottom cups of the Standards and are locked in place by the corresponding top cups. Ledgers are available in various lengths to provide the desired grid dimension when used with M-CUPLOCK Standards for formwork support.

M-Cuplock System ( FALSE - WORK) Accessories Components M- Adjustable Base jack Hollow Type A Code

Length(L) Weight 660mm 760mm 860mm

M- Adjustable Base jack Hollow Type B Code

Length (L) 660mm 760mm 860mm

Weight

ɸ 9 mm

ɸ 38/4 mm

ɸ 13 mm

150mm

150mm

M- Adjustable Base jack Solid Code


ɸ34mm

L (mm)

Adjustable Base jack The M-CUPLOCK Adjustable Base provides adjustment for the base Standard. It fits directly into the Standard. Adjustable Base jack is made up of steel plate, screw jack and steel handle Steel Plate

M-Cuplock System (FALSE - WORK) Accessories Components M- Adjustable U-Head Jack Hollow 170mm

Code

Length (L) 660mm 760mm 860mm

Weight 90mm

L (mm)

ɸ 38/4 mm

M- Adjustable U-head Jack Solid ɸ6mm

Code


150m

Adjustable U-head jack The U-Heads are inserted into the top of the vertical standards Adjustable U-Head is made up of a “U” shape steel plate, screw jack and steel handle ɸ34mm

M-Cuplock System ( FALSE - WORK) Accessories Components

M- Adjustable Universal Jack Hollow Code


L (mm)

ɸ 38/4 mm

M- Adjustable Universal Jack Solid

Code


ɸ34mm

M- Base Plate Φ 25mm

Code

Length L 150mm

Weight

L (mm)

ɸ14 mm

Flat Bearing

Base Plate The M-CUPLOCK Base plate providing a flat bearing surface for distributing applying load.

150mm

150mm

M-Cuplock System (FALSE - WORK) Accessories Components

M - Spigots Square Tube Spigot Code

Length(L)

m m 5 1 1

Weight

295mm L (mm) Bolt M9.9*76mm

m m 5 1 1

Square 30*30 mm

Round Tube Spigot Code

Length 150mm

Spigot with two holes

Spigot with one hole

Weight ɸ 35 mm ɸ 41 mm

ɸ 16 mm Bolt M14*80mm

Spigot To joint one standard to another coaxially. Bolt placed transversely through the spigot and the standard to prevent the spigot and from pulling out of the tube.

L (mm)


M- Beam Bracket

Beam bracket To shutter internal beams with needed dimension and transfer the applied load by locating on to slab support vertical standard. 1500mm

1000mm

M- Cantilever Frame

ɸ40mm 1300mm 1250mm 1200mm

Cantilever frame For supporting the formwork beyond the external periphery of the slab. The frames have blade ends for locating in the cup joint with lifting 1.50m & accept adjustable jacks in three positions of 1.2m,1.25m,1.30m.

1500mm


M- Double cantilever A(mm)

B(mm)

.

Code

Length (A/B)

Weight

700/390 700/600

1000mm

Double cantilever To shutter outer beams with needed dimension and transfer the applied load by locating on to slab support vertical standard


H20 Beam

Code


Weight

H20 Beam The H20 formwork timber beam is a solid I-beam used for concrete formwork construction. The height of beam is 200mm and available in different standard lengths The webs made of 3 ply laminated solid wood panels ensuring high carrying capacity for continuous use in all climate zone. The chords are made of superior quality smoothly surfaced and slightly chamfered. H20 beams properties: 

Technical Specifications 1-Permissible modulus M (t.m)=0.50 2- Permissible shear forceQ (t)=1.10 3 3- Section modulus (z) = 461 cm 4 4- Geometrical moment oh inertia (I) = 4613 cm

M-Cuplock System (FALSE - WORK) Accessories Components Aluminum Beam Light

Heavy

Code

Code

Length(L) Weight 1000mm 2000mm 3000mm 4000mm 5000mm

M-Aluminum Beam M-Aluminum beams combine the benefits of strength, lightness and ease handling with consistency, versatility and exceptional durability. M-Aluminum beams manufactured from high grade alloy (ALLOY 6082). Available in two standard sections. M-Aluminum beams properties: 1- Light section 2- Heavy section 

L (mm)

150mm

80mm Wood 42*40 mm Li ht aluminum

Technical Specifications Technical Specifications 1-Permissible modulus (M)=0.77(t.m) 1-Permissible modulus M =0.86(t.m) 2-Permissible shear force (t) =4.70 KN 2-Permissible shear force (t) =4.00 KN 3 3 3- Section modulus (z) =51.7 cm 3- Section modulus (z) =57.98 cm 4 4 4- Geometrical moment oh inertia (I) =389.7 cm 4- Geometrical moment oh inertia (I) =469.66 cm

Heav aluminum

M-Cuplock System (FALSE - WORK) Accessories Components Couplers

Right angle coupler

Right angle coupler forged

Size: 48mm

Size: 42mm&48

Min Slip Load: 10KN

Min Slip Load: 15KN

Min Distortion Load: 20KN

Min Distortion Load: 30KN

Swivel coupler pressed

Swivel coupler forged Size: 42mm

Size: 48mm Min Slip Load 8KN Min Slip Load 8.5KN Min Distortion Load: 20KN Min Distortion Load: 17KN

M-Cuplock System (FALSE - WORK) Technical data Maximum permissible loading on adjustable jack depends on jack extension (A) the following graphs shown the max Maximum permissible load on the adjustable jack s olid and the adjustable jack hollow according to (ECP 205-2001)

The distance (B) at least 1/3 (A) B ≥ 1/3 A

-These graphs give Maximum permissible Load for the adjustable jack which are erected plumb and loaded concentrically by main beam - These graphs shown the max extension length of adjustable jacks as following:-

˂

M-Cuplock System (FALSE - WORK) Technical data Maximum permissible loading on cuplock standard Maximum permissible loading on cuplock standard dependsonTheunbraced of standard (Lift distance) and the maximum bay size. the following graphs shown the max Maximum permissible load on the cuplock standard with different steel grades and wall thickness of tubes according to (ECP 2052001)

Unbraced length

M-Cuplock System (FALSE - WORK) Technical data

-These graphs give Maximum permissible Load for internal Standards which are erected plumb, loaded concentrically and effectively braced in the major directions. -For external Standards reduce Working Load Limits by 15%.

M-Cuplock System (FALSE WORK) Sketches Applications Primary and Secondary Beams With Sheeting

1

Part No. 1

Part Name Sheeting

Part No.

Part Name

MANAR ALOMRAN

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