CONFIDENTIAL
OLED TV SERVICE MANUAL CHASSIS : EA71B
MODEL : OLED55B7P MODEL : OLED65B7P : OLED65B7P
OLED55B7P-U OLED65B7P-U
CAUTION BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL69826603 (1702-REV00) Any repro reproducti duction, on, dupli duplication cation , distri distribution bution (inclu (including ding by way of email, facsim facsimile ile or other elect electronic ronic means means), ), publication, modification, copying or transmission of this Service Manual is STRICTLY PROHIBITED unless you have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual. The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service Manual.
Copyright © 2017 LG Electronics Inc. All rights reserved.
CONTENTS
CONTENTS CONTEN TS ................. .................................... ...................................... ...................................... ....................................... .................... 2 SAFETY PRECAUTIONS PRECAUTIONS ................... ....................................... ....................................... ................................. .............. 3 SERVICING SERVI CING PRECAUT PRECAUTIONS IONS ................. ..................................... ....................................... .............................. ........... 4 SPECIFICA SPECIFIC ATION .................. ..................................... ...................................... ....................................... ............................... ...........6 6 SOFTWARE SOFTW ARE UPDA UPDATE TE ................... ....................................... ....................................... ...................................... ..................... 9 BLOCK DIAGRAM .................. ..................................... ...................................... ....................................... ......................... ..... 10 EXPLODED EXPLODE D VIEW ................... ...................................... ...................................... ....................................... ......................... ..... 16 DISASSEMBL DISASSE MBLY Y GUIDE ................. .................................... ....................................... ...................................... .................. 17 TROUBLE TROUBL E SHOOTING GUIDE ................. .................................... ............................... ............ APPENDI APPENDIX X
CONTENTS
CONTENTS CONTEN TS ................. .................................... ...................................... ...................................... ....................................... .................... 2 SAFETY PRECAUTIONS PRECAUTIONS ................... ....................................... ....................................... ................................. .............. 3 SERVICING SERVI CING PRECAUT PRECAUTIONS IONS ................. ..................................... ....................................... .............................. ........... 4 SPECIFICA SPECIFIC ATION .................. ..................................... ...................................... ....................................... ............................... ...........6 6 SOFTWARE SOFTW ARE UPDA UPDATE TE ................... ....................................... ....................................... ...................................... ..................... 9 BLOCK DIAGRAM .................. ..................................... ...................................... ....................................... ......................... ..... 10 EXPLODED EXPLODE D VIEW ................... ...................................... ...................................... ....................................... ......................... ..... 16 DISASSEMBL DISASSE MBLY Y GUIDE ................. .................................... ....................................... ...................................... .................. 17 TROUBLE TROUBL E SHOOTING GUIDE ................. .................................... ............................... ............ APPENDI APPENDIX X
SAFETY PRECAUTIONS IMPORTANT SAFETY NOTICE Many electrical electrical and mechanical mechanical parts in this chassis have special special safety-related safety-related characteristics. These parts are are identified identified by in the Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
Leakage Current Hot Check (See below Figure) Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation. If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified. When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.
Do not use a line Isolation Transformer Transformer during this check. Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to 0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer, always perform an AC leakage current check check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check) With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 MΩ and 5.2 MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abno rmalit y exist s that must be correc ted befo re the receiver is returned to the customer.
SERVICING PRECAUTIONS CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the SAFETY PRECAUTIONS on page 3 of this publication. NOTE : If unforeseen circumstances create conict between the following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First. General Servicing Precautions 1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit board module or any other receiver assembly. b. Disconnecting or reconnecting any receiver electrical plug or other electrical connection. c. Connecting a test substitute in parallel with an electrolytic capacitor in the receiver. CAUTION:: A wrong part substitution or incorrect polarity CAUTION installation of electrolytic capacitors may result in an explosion hazard. 2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc". 3. Do not spray chemicals on or near this receiver or any of its assemblies. 4. Unless specied otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol (90 % - 99 % strength) CAUTION:: This is a ammable mixture. CAUTION Unless specied otherwise in this service manual, lubrication of contacts in not required. 5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped. 6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed. 7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove remove the test receiver receiver ground ground lead last. last. 8. Use with this receiver only the test xtures specied in this service manual. CAUTION:: Do not connect the test xture ground strap to any CAUTION heat sink in this receiver. Electrostatically Sensitive (ES) Devices Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some eld-effect transistors and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static type solder removal device. Some solder removal devices not classied as “anti-static” can generate electrical charges sufcient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufcient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION:: Be sure no power is applied to the chassis or circuit, CAUTION and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted oor can generate static electricity suf suf cient to damage an ES device.) General Soldering Guidelines 1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500 °F to 600 °F. 2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead. 3. Keep the soldering iron tip clean and well tinned. 4. Thoroughly clean the surfaces to be soldered. Use a mall wirebristle (0.5 inch, or 1.25 cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners. 5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal temperature. (500 °F to 600 °F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suctiontype solder removal device or with solder braid. CAUTION: Work quickly to avoid overheating the circuit board printed foil. 6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature (500 °F to 600 °F) b. First, hold the soldering iron tip and solder the strand against the component lead until the solder melts. c. Quickly move the soldering iron tip to the junction of the component lead and the printed circuit foil, and hold it there only until the solder ows onto and around both the compo nent lead and the foil. CAUTION:: Work quickly to avoid overheating the circuit CAUTION board printed foil. d. Closely inspect the solder area and remove any excess or splashed solder with a small wire-bristle brush.
IC Remove/Replacement Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent at against the cir cuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above. Removal 1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts. 2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC. Replacement 1. Carefully insert the replacement IC in the circuit board. 2. Carefully bend each IC lead against the circuit foil pad and solder it. 3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement 1. Remove the defective transistor by clipping its leads as close as possible to the component body. 2. Bend into a "U" shape the end of each of three leads remaining on the circuit board. 3. Bend into a "U" shape the replacement transistor leads. 4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection. Power Output, Transistor Device Removal/Replacement 1. Heat and remove all solder from around the transistor leads. 2. Remove the heat sink mounting screw (if so equipped). 3. Carefully remove the transistor from the heat sink of the circuit board. 4. Insert new transistor in the circuit board. 5. Solder each transistor lead, and clip off excess lead. 6. Replace heat sink. Diode Removal/Replacement 1. Remove defective diode by clipping its leads as close as possible to diode body. 2. Bend the two remaining leads perpendicular y to the circuit board. 3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board. 4. Securely crimp each connection and solder it. 5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder. Fuse and Conventional Resistor Removal/Replacement 1. Clip each fuse or resistor lead at top of the circuit board hollow stake. 2. Securely crimp the leads of replacement component around notch at stake top.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures. Circuit Board Foil Repair Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered. At IC Connections To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary). 2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern. 3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection. 4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire. At Other Connections Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens. 2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern. 3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION:: Be sure the insulated jumper wire is dressed so the CAUTION it does not touch components or sharp edges.
SPECIFICATION NOTE : Specifications and others are subject to change without notice for improvement.
1. Application range
3. Test method
This specification is applied to the OLED TV used EA71E chassis.
2. Test condition
(1) Performance: LGE TV test method followed (2) Demanded other specification - Safety : UL, CSA, CE, IEC specification - EMC : FCC, ICES, CE, IEC specification
Each part is tested as below without special appointment. (1) Temperature : 25 ºC ± 5 ºC(77 ± 9 ºF) , CST : 40 ºC ± 5 ºC (2) Relative Humidity: 65 % ± 10 % (3) Power Voltage : Standard input voltage (AC 100-240 V~, 50/60 Hz) * Standard Voltage of each products is marked by models. (4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with BOM. (5) The receiver must be operated for about 5 minutes prior to the adjustment.
4. General Specification No
Item
Specication
1
Market
North America
2
Broadcasting system
ATSC / NTSC-M, 64 & 256 QAM
3
Available Channel
VHF : 02~13
Remark
UHF : 14~69 DTV : 02-69 CATV : 01~135 CADTV : 01~135 4
Receiving system
Digital : ATSC, 64 & 256 QAM Analog : NTSC-M
5
Video Input
NTSC-M
Rear gender(1EA)
6
HDMI Input
HDMI 1
PC / DTV format
Side, Support 6Gbps
HDMI 2
PC / DTV format
Side, Support 6Gbps, Support ARC
HDMI 3
PC / DTV format
Side, Support 6Gbps
HDMI 4
PC / DTV format
Side, Support 6Gbps
7
Audio Input
AV Audio / DVI Audio
Rear(AV Gender), AV and DVI use same jack
8
SPDIF out(1EA)
Optical Audio out
Rear (1EA),
9
USB Input(3EA)
EMF, DivX HD, For SVC (download)
JPEG, MP3, DivX HD Side(1EA), Rear(2EA)
5. External Input Support Format 5.1. HDMI Input (PC/DTV) No.
Resolution
H-freq(kHz)
V-freq.(kHz)
Pixel clock(MHz)
Proposed
HDMI-PC 1
640*350
31.46
70.09
25.17
EGA
2
720*400
31.46
70.08
28.32
DOS
3
640*480
31.46
59.94
25.17
VESA(VGA)
4
800*600
37.87
60.31
40
VESA(SVGA)
5
1024*768
48.36
60.00
65
VESA(XGA)
6
1360*768
47.71
60.01
84.75
VESA(WXGA)
7
1152*864
54.34
60.05
80
VESA
8
1280*1024
63.98
60.02
109.00
SXGA
9
1920*1080
67.5
60
158.40
WUXGA (Reduced Blanking)
10
1920*1080
135
120
297
11
3840*2160
54
24.00
297.00
UDTV 2160P
12
3840*2160
56.25
25.00
297.00
UDTV 2160P
13
3840*2160
67.5
30.00
297.00
UDTV 2160P
14
4096*2160
53.95
23.97
296.70
UDTV 2160P
15
4096*2160
54
24
297
UDTV 2160P
Support to HDMI-PC
No.
Resolution
H-freq(kHz)
V-freq.(kHz)
Pixel clock(MHz)
Proposed
DTV 1
640*480
31.46
59.94
25.12
SDTV 480P
2
640*480
31.5
60.00
25.12
SDTV 480P
3
720*480
15.73
59.94
13.50
SDTV, DVD 480I(525I)
4
720*480
15.75
60.00
13.51
SDTV, DVD 480I(525I)
5
720*576
15.62
50.00
13.50
SDTV, DVD 576I(625I) 50Hz
6
720*480
31.47
59.94
27
SDTV 480P
7
720*480
31.5
60.00
27.02
SDTV 480P
8
720*576
31.25
50.00
27
SDTV 576P
9
1280*720
44.96
59.94
74.17
HDTV 720P
10
1280*720
45
60.00
74.25
HDTV 720P
11
1280*720
37.5
50.00
74.25
HDTV 720P
12
1920*1080
28.12
50.00
74.25
HDTV 1080I
13
1920*1080
33.72
59.94
74.17
HDTV 1080I
14
1920*1080
33.75
60.00
74.25
HDTV 1080I
15
1920*1080
26.97
23.97
63.29
HDTV 1080P
16
1920*1080
27.00
24.00
63.36
HDTV 1080P
17
1920*1080
33.71
29.97
79.120
HDTV 1080P
18
1920*1080
33.75
30.00
79.20
HDTV 1080P
19
1920*1080
56.25
50.00
148.5
HDTV 1080P
20
1920*1080
67.43
59.94
148.35
HDTV 1080P
21
1920*1080
67.5
60.00
148.50
HDTV 1080P
22
1920*1080
112.5
100
297.00
HDTV 1080P
23
1920*1080
134.86
119.88
296.70
HDTV 1080P
24
1920*1080
135.00
120
297
HDTV 1080P
25
3840*2160
53.95
23.98
296.70
UDTV 2160P
26
3840*2160
54
24.00
297.00
UDTV 2160P
27
3840*2160
56.25
25.00
297.00
UDTV 2160P
28
3840*2160
61.43
29.97
296.70
UDTV 2160P
29
3840*2160
67.5
30.00
297.00
UDTV 2160P
30
3840*2160
112.5
50.00
594
UDTV 2160P
31
3840*2160
134.86
59.94
593.40
UDTV 2160P
32
3840*2160
135
60.00
594
UDTV 2160P
33
4096*2160
53.95
23.98
296.70
UDTV 2160P
34
4096*2160
54
24.00
297
UDTV 2160P
35
4096*2160
56.25
25.00
297
UDTV 2160P
36
4096*2160
61.43
29.97
296.70
UDTV 2160P
37
4096*2160
67.5
30.00
297
UDTV 2160P
38
4096*2160
112.5
50.00
594
UDTV 2160P
39
4096*2160
134.86
59.94
593.40
UDTV 2160P
40
4096*2160
135
60.00
594
UDTV 2160P
Spec. out but display
When HDMI1,2,3,4 UHD DEEP COLOUR ON
When HDMI1,2,3/4 UHD DEEP COLOUR ON
SOFTWARE UPDATE 1. USB (1) Insert the USB memory Stick to the USB port (2) Automatically detect the SW Version and show the below message
2. NSU (This Function is needed to connect to the internet) (1) Menu -> All Settings -> General -> About This TV
(3) Click [YES]: initiate the download and install of the update. (2) Click [CHEK FOR UPDATES] : system check newest version
(4) Click [Check Now]: move to “About This TV” page for update (5) TV is updating (3) Click [DOWNLOAD AND INSTALL] (4) TV is updating
(6) After finished the update, below Pop-up appear
(5) After finished the update, below Pop-up appear
(7) Click [Yes] : TV will be DC OFF -> ON (8) After TV turned on, Check the updated SW Version and Tool Option (6) Turn OFF the TV and On. Check the updated SW Version and Tool Option
BLOCK DIAGRAM 1. SOC B Y U S S S A
6 ) 1 A X E 3 2 3 X 1 2 B 3 M R 2 1 D 5 D (
M O R P ) E b E K 6 5 M E 2 ( T S Y S
Y E R C 2 I I K P M A 2 o i d u A
C ) M B G M 8 e (
H T O O T U L B
E Y E / Y E K / R I
m o c i M b u S
I F I W
t u O S 2 I
6 ) 1 A X E 2 3 3 X 1 2 B 3 M R 2 1 D 5 D (
C O S n i a M
L z A H T M _ 4 X 2
T U O F I D P S
) / + ( F I
S T _ P
5 C 2 I : r e n u T
2 C 2 I : d o m e D D
F I S / S B V C
) 0 . 3 ( 1 B S U
) 0 . 2 ( 1 I M D H
) 0 . 2 ( 2 I ) C M R D A ( H
) 0 . 2 ( 2 B S U
) 0 . 2 ( 3 B S U
L z A H T M _ 5 X 2
P P H M A
P A P A C 5 . C 5 . O 1 O 1
P A C 5 . 1 O
) 0 . 2 ( 3 I M D H
) 0 . 2 ( 4 I M D H
P P / V M H A O C
C N I T A P L O
S I D E R E A R
r e n u T ) R E A R H (
t u O c e p S P / H / t n e n o p m o C
z L H k A 8 T 6 _ 7 . X 2 3
2. Tuner + CI t o l S I C
2 , 1 D C I_ C /
C C V
N O I_ C _ V 5 +
L A M R O N _ V 3 . 3 +
t c e t V e 5 d I r C e w o P
L T C _ V 5 _ M C P
2 . 1 E C _ M C P /
L A V _ S T I_ C
2 , 1 D C I_ C /
N O I_ C _ V 5 +
L A V _ S T I_ C
2 . 1 E C _ M C P /
R E N U T
3 1 1 ] ] U R T E _ N A U N T L _ _ V V 3 . 3 . 3 3 + [ + [
] 7 0 [ A T A D _ S T I_ C
T E S E R _ M C P
K T C I G A A A P E Q W I I N R R _ _ _ _ M M M M C C C C P P / P / P /
K L C _ E E S O W T _ _ _ N M M I C C I_ P / P C /
K T E I T C G A S A A P E Q E E E R O W N R I R W I _ _ _ _ _ _ _ M M M M M M M C C C C C P C C P P P P P P / / / / /
L A V _ S T _ N I I_ C
C N Y S _ S T _ N I I_ C
C K L N L A Y C V S _ _ _ S S S T T T _ _ _ N I I N I N I_ I_ I_ C C C
] 7 0 [ A T A D _ S T I_ C
Ω 0 0 1
] 7 0 [ A T A D I_ P T ] ] N N _ _ 1 2 D D C C _ _ M M A A C [ C [ 3 3 2 2 C B
] L A V I_ P T [ 8 2 G
] ] 5 5 L A C D S [ S [ 5 6 2 2 H H A A
Ω K 2 . 1
3 1 ] e r o C _ d o m e D _ D [
] ] N N _ _ 1 2 E E C C _ _ M M A A C [ C [ 5 6 2 2 B B
] 1 N _ E B _ B E [ 9 2 B
] ] ] K P L L O A C S V _ _ _ B B B V V V D D D _ _ _ P P P T T [ T [ [ 9 0 0 2 3 3 C C B A A A
Ω 3 3
R E N U T _ V 3 . 3 +
R D W R O I O I _ _ M M C C P / P /
] 4 1 0 [ R D D A I_ C
] 7 0 [ T A D I_ C
] 7 0 [ A T A D _ S T _ N I I_ C
] 7 0 [ A T A D _ S T _ N I I_ C Ω 3 3
Ω K 0 1
N I C A O M S
e r o C _ d o m e D _ V 2 . 1 +
] 4 1 0 [ R D D A I_ C
Ω K 7 4
] N _ N E C C V _ M A C [ 5 2 C
R E N U T _ V 3 . 3 +
R D W R O I O I _ _ M M C C P / P /
] 7 ~ 0 [ A T A D _ S T I_ C
5 5 L A C D S S _ _ C C 2 I 2 I
R O R R E _ S T _ 1 D O M E D _ E F
1 2 ] ] U U T T _ _ 5 5 L A C D S S _ _ C C 2 2 I [ I [
4 1 ] U T _ R O R R E _ S T _ 1 D O M E D _ E F [
L K C L N A V C Y _ _ S _ S S S T T T _ _ _ 1 1 1 D D D O O O M M M E E E D D D _ _ _ E E E F F F
5 6 7 1 1 1 ] ] ] K C L L N A C Y V _ S _ S _ S T S T _ _ 1 1 T _ _ D 1 1 D O D O M O E M M D E E _ D D _ E _ E F E F [ F [ [
] 0 N _ B E _ B E [ 8 2 E
] 4 1 ~ 0 _ R D D A _ B E [
] 7 ~ 0 _ A T A D _ B E [
] T E S E R _ M A C [ 4 2 A
] N _ T I A W _ M A C [ 4 2 C
] ] ] ] ] ] ] ] 0 1 2 3 4 5 6 7 A A A A A A A A T T T T T T T T A A A A A A A A D D D D D D D D _ _ _ _ _ _ _ _ B B B B B B B B V V V V V V V V D D D D D D D D _ _ _ _ _ _ _ _ P P P P P P P P T [ T [ T [ T [ T [ T [ T [ T [ 8 8 8 9 9 0 9 0 2 2 2 2 2 3 2 3 B C D D E E F F A A A A A A A A
] N _ G E R _ M A C [ 5 2 A
] ] ] N N N _ _ _ Q E E E O W _ _ R I B B _ [ E M E [ A 2 8 C 3 2 [ 4 A D 2 B
] 6 2 O I P G [ 4 1 K A
] K L C _ O P T [ 0 3 P
] P N I _ C D A _ D M D [ 1 3 N A
P N I I_ _ C D A
] 7 0 [ A T A D _ S T _ 1 D O M E D _ E F
8 9 0 1 2 3 4 5 1 1 2 2 2 2 2 2 ] ] ] ] ] ] ] ] 0 [ 1 [ 2 [ 3 [ 4 [ 5 [ 6 [ 7 [ A A A A A A A A T T T T T T T T A A A A A A A A D D D D D D D D _ _ _ _ _ _ _ _ S S S S S S S S T T T T T T T T _ _ _ _ _ _ _ _ 1 1 1 1 1 1 1 1 D D D D D D D D O O O O O O O O M M M M M M M M E E E E E E E E D D D D D D D D _ _ _ _ _ _ _ _ E E E E E E E E F F F F F F F F
1 T E S E R _ U T /
0 1 ] U T _ 1 T E S E R _ U T / [
] L A V _ O P T [ 9 2 P
] N N I _ C D A _ D M D [ 2 3 N A
] P O S _ O P T [ 9 2 N
] 7 ~ 0 A T A D I_ P T [
] C G A _ F I [ 1 3 L A
N N I I_ _ C D A
R E T L I F
P N _ _ F F I I
7 ] P _ F I [
8 ] N _ F I [
C G A _ F I
5 ] U T _ C G A _ F I [
] 7 0 [ A T A D _ O P T ] 7 ~ 0 [ A T A D _ O P T [
3. Video & Audio IN/OUT
C O S N I A M ] 2 N I _ S B V C [ 4 2 M A
e d i S C O S
e d i S k c a J
C O S _ N I _ S B V C _ 1 V A
N I _ S B V C _ V A
] N N I I_ _ 2 2 H H C C _ _ L R _ _ D D A A U U A A [ [ 8 8 1 1 L M A A
S 2 I
] N I ] ] _ ] I N N I 1 I N _ _ Y _ 1 1 O 1 B R S Y P P [ [ [ [ 0 0 1 2 2 2 2 2 M N L M A A A A
N N I I _ _ 2 2 H H C C _ _ L R _ _ D D A A U U A A
1 K t C n A e J n o e p n o m o h C P
t u O c e p S t n e n o p m o C
] T U O 8 5 9 C E I [ 4 1 M A
] 3 2 O I P G [
T E S E R _ P M A
C O S C C _ C O O N I O S S _ S _ _ 2 _ I N N G N I _ I O _ b r_ S Y P P _ _ _ _ 2 2 2 2 P P P P M M M M O O O O C C C C
N I I N _ _ L R _ _ V V A / A / 2 2 P P M M O O C C
1 K V C A A J e n o h P
] 0 _ A D S ] / H 0 _ C L ] R C ] K L S K C C _ C R A C 2 S [ L [ D [ I [
o P 5 i d M 1 u A 5 7 A P T N
M O C I M
o P 5 i d M 1 u A 5 7 A P T N
P 8 3 1 M A 6 P A H P T E ) T E U T U M _ M _ P R M E A F O O W (
b r P Y P _ _ _ 2 2 2 P P P M M M O O O C C C r e k a e p S t n o r F
] ] L R T T U U O O _ _ A A D D U U A A [ [ 5 5 1 1 L M A A
] T U O _ C R A _ 0 Y H P [
r e k a e p S r e f o o W
T U O _ F I D P S T U O F I D P S
C R A _ T U O _ F I D P S T ) I U 2 O M C D ( R H A
K K C C A A J J _ _ T T U U O O L R _ _ P P H H K C A J P / H
t u O c e p S P / H
4. HDMI 2.0
C O S N I A M
4 . 2 . 1 2 P P C C D D H H
4 . 2 . 1 2 P P C C D D H H
4 . . 2 1 2 P P C C D D H H
2 4 . . 1 2 P P C C D D H H
0 . Y H 2 I P M E D G H L
0 . Y H 2 I P M E D G H L
0 . Y H 2 I P M E D G H L
0 . Y H 2 I P M E D G H L
] ] A L D C S S _ _ 3 3 _ _ 2 I 2 I M M D D H H [ [
] D P H _ 3 _ 2 I M D H [
] ] A L D C S S _ _ 2 2 _ _ 2 I 2 I M M D D H [ H [
M O C I M E T O 1 _ M C E 2 R 1 I _ _ _ C t r C E o D C P D
1 _ D P H I_ M D H
E T O M E R _ C E C
2 _ C 2 2 I_ _ t r C o D P D
] D P H _ 2 _ 2 I M D H [
C R 2 A _ _ T D U P O H _ F I_ I M D D P H S
V 5 +
V 5 +
] ] A L D C S S _ _ 1 1 _ _ 2 I 2 I M M D D H H [ [
E T O 3 _ M C E 2 R 3 I _ _ _ C t r C E o D C P D
] T ] U D O P _ H C _ 1 R _ A _ 2 I 0 M Y D H P H [ [
C R 3 A _ _ T D U P O H _ F I_ I M D D P H S
] ] A L D C S S _ _ 0 0 _ _ 2 I 2 I M M D D H H [ [
E T O M E R _ C E C
4 _ C 2 4 I_ _ t r C o D P D
V 5 + V 5 +
1 V I _ M ) 0 . D 2 H (
2 V I )_ C M 0 . R D 2 A H (
3 V I _ M ) 0 . D 2 H (
4 H I )_ M 0 . D 2 H (
] D P H _ 0 _ 2 I M D H [
4 _ D P H I_ M D H
5. USB / Wi-Fi / M-Remote / UART y l n o l e d o m S U ) * ( I F I W _ V 5 . 3 +
1 V _ B ) S 0 . 3 U (
2 H _ B ) S 0 . 2 U (
2 _ B S U _ V 5 +
1 _ B S U _ V 5 +
3 H _ B ) S 0 . 2 U (
T B / P i 5 F - 2 r i e f W a + W R I
3 _ B S U _ V 5 +
r e f a w T R A U
N E I_ F I W
N O _ R E W O P I_ F I W / L O W
M O C I M P C O
P C O
0 0 M M D D / / 0 0 0 M P P D / D D _ _ 0 X X P T R D _ _ _ 1 1 1 1 L _ _ _ T 0 . 0 . 0 . C _ 3 3 3 B B B B S S S S U U U U
] ] ] 0 M M M / / D P P _ _ C / 0 0 0 X X O P T R _ _ _ ] S D 0 0 _ 0 _ 0 _ 3 3 9 3 N O I B B B I S S P A S U U U [ M [ [ [ G
1 M D / 1 P D _ 2 _ 0 . 2 B S U
2 L T C _ B S U
] 0 M D / 0 P D _ 1 ] _ 5 2 9 O B I S P U [ G [
C I 2 3 2 S R
k c a J e n o h p 0 C 0 2 2 3 6 2 K S J R
r e f a W g u b e D
X T / X R _ C O S
X T / X R _ C O S
P C O
0 M D / 0 P D _ 3 _ 0 . 2 B S U
3 L T C _ B S U
] 0 M D / 0 P D _ ] 0 4 _ 2 3 I B O S P U [ [ G
M D / P D I_ F I W
] 0 M D / 0 P D _ 2 _ 2 B S U [
X T / X R _ C O S
] ] 6 5 0 0 1 1 O O I I P P G / G / D D X X R T _ _ 0 0 T T R R A A U U [ [
X T / X R _ 1 T R A U
] D X T / D X R _ 1 T R A U [
6. I2C Map y d a e R p a C
) d o m e D ( R E N U T
B N L
r e n u T
M A R V N
F p 8 1 Ω 3 3
F p 7 4
Ω 3 3
Ω 3 3
Ω 3 3
U T _ V 3 . 3 +
C O S N I A M
Ω K 7 . 2
] ] 0 0 L A C D S S [ [ 3 3 2 2 K J A A : : 0 0 L A C D S S _ _ C C 2 2 I I
L A M R O N _ V 3 . 3 +
P M A O I D U A
] ] 3 3 L A C D S S [ [ 4 4 2 2 H J A A : : 3 3 L A C D S S _ _ C C 2 I 2 I
L A M R O N _ V 3 . 3 +
Ω K 3 . 3
Ω 0 0 1 F p 3 3
L A M R O N _ V 3 . 3 +
Ω K 3 . 3
] ] 4 4 L A C D S [ S 1 [ 2 1 J 2 A H : A 4 : L 4 C A S D _ S _ C C 2 I 2 I
] ] 1 1 L A C D S [ S 2 [ 2 2 2 K J A A : : 1 1 L A C D S S _ _ C C 2 I 2 I
Ω K 3 . 3
T S _ V 5 . 3 +
Ω 0 0 1
F p 3 3
P M A O I D U A
U T _ V 3 . 3 +
L A M R O N _ V 3 . 3 +
Ω K 3 . 3 M O C I M
Ω 0 0 1 A L D C S S _ _ C C 2 I I 2 _ _ E E Y Y E E
) U E ( Ω K 2 . 1
] ] 2 2 L A C D S [ S 3 [ 2 2 2 H H A A : : 2 2 L A C D S S _ _ C C 2 2 I I
] ] 5 5 L A C D S [ S 5 [ 2 6 2 H H A A : : 5 5 L A C D S S _ _ C C 2 I 2 I
Ω K 3 . 3
Ω 3 3 E Y E / Y E K / R I
) I P E ( C I M P
) 1 x V ( R E F A W
EXPLODED VIEW IMPORTANT SAFETY NOTICE Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
0 2 9
0 0 9 0 0 7 0 0 4
0 1 A
0 1 7
2 R A
2 V L 1 V L
1 2 5
1 7 5
0 7 5
0 4 5
0 2 1
0 1 8
1 2 1
0 0 2 0 3 5
0 0 5
DISASSEMBLY GUIDE ① Put the set on the flat pad.
② Remove Rear Small Cover
Pull up bottom of Rear Small Cover to remove.
③ Remove Stand Screw and Stand
FAB30016103 (M4*12mm), 4EA Remove Screw 4EA first, next remove Stand ④ Remove Back Cover Screw
FAB31843216 (M3*5.5mm, Gray) 9EA Common use 55”/65” FAB31843216 (M3*5.5mm, Gray) 1EA Add only 55”
⑤ Remove PowerCord Bracket
Pull up Power Cord, than remove Bracket, next remove cord from PSU.
⑥ Remove Back Cover
Pull up bottom of Back Cover to remove.
TROUBLE SHOOTING GUIDE
Contents of Standard Repair Process No.
Error symptom (High category)
Error symptom (Mid category)
Page
1
No video/Normal audio
1
2
No video/No audio
2
Picture broken/ Freezing
3
4
Color error
4
5
Vertical/Horizontal bar, residual image, light spot, external device color error
5
6
No power
6
Off when on, off while viewing, power auto on/off
7
No audio/Normal video
8
Wrecked audio/discontinuation/noise
9
3
A. Video error
B. Power error 7 8 C. Audio error 9 10
Remote control & Local switch checking
10
Remarks
Contents of Standard Repair Process No.
Error symptom (High category)
Error symptom (Mid category)
Page
1
No video/Normal audio
1
2
No video/No audio
2
Picture broken/ Freezing
3
4
Color error
4
5
Vertical/Horizontal bar, residual image, light spot, external device color error
5
6
No power
6
Off when on, off while viewing, power auto on/off
7
No audio/Normal video
8
Wrecked audio/discontinuation/noise
9
3
A. Video error
B. Power error 7 8
Remarks
C. Audio error 9
Remote control & Local switch checking
10
MR15RA operating checking
11
12
Wifi operating checking
12
13
External device recognition error
13
10 11 D. Function error
14
E. Noise
Circuit noise, mechanical noise
14
15
F. Exterior error
Exterior defect
15
First of all, Check whether there is SVC Bulletin in GSSC System for these model. Standard Repair Process
Established date
A. Video error
Error symptom
No video/ Normal audio
Revised date
1/15
First of all, Check whether all of cables between board is inserted properly or not. (Main B/D↔ Power B/D, Vx1 Cable, Speaker Cable, IR B/D Cable,,,) A9
A1 No video Normal audio
Normal audio
Y
Check Vx1 lock voltage
N Move to No video/No audio
Y
0V
Check Power Board (Main) 20V, 12V etc.
N
A9
N
Check Power Board (Module) 24V output
Normal voltage N Repair Power Board or parts
Normal voltage
Y
Repair Power Board or parts
Replace module
End
Y
Replace Main Board
Standard Repair Process
Established date
A. Video error
Error symptom
No video/ Normal audio
Revised date
1/15
First of all, Check whether all of cables between board is inserted properly or not. (Main B/D↔ Power B/D, Vx1 Cable, Speaker Cable, IR B/D Cable,,,) A9
A1 No video Normal audio
Normal audio
Y
Check Vx1 lock voltage
N Move to No video/No audio
Y
0V
Check Power Board (Main) 20V, 12V etc.
N
A9
Normal voltage
Y
Replace Main Board
N
Check Power Board (Module) 24V output
Y
Normal voltage
Repair Power Board or parts
Replace module
End
N Repair Power Board or parts
※Precaution
A4 & A2
Always check & record S/W Version and White Balance value before replacing the Main Board
Replace Main Board
Re-enter White Balance value
1 Standard Repair Process
Error symptom
A. Video error
Established date
No video/ No audio
Revised date
A9 No Video/ No audio
Check various voltages of Power Board (Main) (20V, 12V…)
Normal voltage? N Replace Power Board and repair parts
Y
Check and replace MAIN B/D End
2/15
Standard Repair Process
Error symptom
A. Video error
Established date
No video/ No audio
Revised date
2/15
A9 Check various voltages of Power Board (Main) (20V, 12V…)
No Video/ No audio
Normal voltage?
Y
Check and replace MAIN B/D
N
End
Replace Power Board and repair parts
2 Standard Repair Process
A3 Check RF Signal level
Normal Signal?
Y
Established date
A. Video error
Error symptom
Picture broken/ Freezing
Revised date
3/15
. By using Digital signal level meter . By using Diagnostics menu on OSD ( All Settings→ Channels → Channel Tuning → Manual Tuning → Check the Signal ) - Signal strength (Normal : over 50%) - Signal Quality (Normal: over 50%)
Check whether other equipments have problem or not. (By connecting RF Cable at other equipment) → DVD Player ,Set-Top-Box, Different maker TV etc`
N Check RF Cable Connection 1. Reconnection 2. Install Booster
A4 Normal Picture? N
Y
Check S/W Version
SVC Bulletin? Y
N
Y Check Tuner soldering N
Close
Standard Repair Process
Picture broken/ Freezing
Revised date
3/15
. By using Digital signal level meter . By using Diagnostics menu on OSD ( All Settings→ Channels → Channel Tuning → Manual Tuning → Check the Signal ) - Signal strength (Normal : over 50%) - Signal Quality (Normal: over 50%)
A3 Check RF Signal level
Normal Signal?
Established date
A. Video error
Error symptom
Check whether other equipments have problem or not. (By connecting RF Cable at other equipment) → DVD Player ,Set-Top-Box, Different maker TV etc`
Y
N
A4
Check RF Cable Connection 1. Reconnection 2. Install Booster
Normal Picture?
Y
Check S/W Version
Y Check Tuner soldering
Close
N
Y
N Normal Picture?
N
SVC Bulletin?
S/W Upgrade
N
Contact with signal distributor or broadcaster (Cable or Air) Normal Picture?
Y
N Replace Main B/D
Y Close Close
3 Standard Repair Process
Error symptom
Established date
Color error
Revised date
Color error? N
Y
Check and replace Link Cable (V by one) and contact condition
Color error?
Y
Color error?
Replace Main B/D
Y
Replace module
N
N End
Check error color input mode
A15 Check Test pattern
4/15
A7
A6 Check color by input -External Input -AV -HDMI
A. Video error
External Input error
Check external device and cable
External device Y /Cable normal N
Replace Main B/D
Standard Repair Process
Error symptom
A. Video error
Established date
Color error
Revised date
4/15
A7
A6 Check color by input -External Input -AV -HDMI
Color error? N
Y
Check and replace Link Cable (V by one) and contact condition
Y
Color error?
Color error?
Replace Main B/D
Replace module
N
N End
Check error color input mode
A15
Check external device and cable
External Input error
Check Test pattern
Y
External device Y /Cable normal
Replace Main B/D
N Request repair for external device/cable
N External device Y /Cable normal
Check external device and cable
HDMI error
Replace Main B/D
4 Standard Repair Process
Established date
A. Video error
Error symptom
Vertical / Horizontal bar, residual image, light spot, external device color error
Revised date
5/15
Vertical/Horizontal bar, residual image, light spot
Replace Module
A6
A7
Check color condition by input -External Input -HDMI
Screen Y normal?
Check external device connection condition
Y Normal?
Y
Request repair for external device
Replace module
Screen N normal?
Screen normal?
Replace Main B’D
for LGD Panel
N
N
A15
Check and replace Link Cable
N
Y
Replace Main B’D
End
End
Check Test pattern
External device screen error-Color error Check S/W Version
Check
N
Check screen condition by input -External Input -AV
External Input
Connect other external device and cable (Check normal operation of External Input, HDMI/DVI
Screen normal?
N Replace Main B/D /
Standard Repair Process
Established date
A. Video error
Error symptom
Vertical / Horizontal bar, residual image, light spot, external device color error
Revised date
5/15
Vertical/Horizontal bar, residual image, light spot
Replace Module
A6
A7
Check color condition by input -External Input -HDMI
Screen Y normal?
Check external device connection condition
Check and replace Link Cable
Y Normal?
Screen N normal?
Y
Request repair for external device
Replace module
Screen normal?
Replace Main B’D
for LGD Panel
N
N
A15
N
Y
Replace Main B’D
End
End
Check Test pattern
External device screen error-Color error Check screen condition by input -External Input -AV -HDMI/DVI
Check N version
Check S/W Version
External Input error
Connect other external device and cable (Check normal operation of External Input, HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc.
Y
Screen normal?
N Replace Main B/D / Module
Y Request repair for external device
S/W Upgrade Connect other external device and cable
Normal screen?
HDMI/ DVI
N
(Check normal operation of External Input, Component, RGB and HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc.
Y Screen normal?
N
Replace Main B/D / Module
Y End
5
Standard Repair Process
Error symptom
B. Power error
Established date
No power
Revised date
A8 Check Logo LED
6/15
A9 DC Power on by pressing Power Key On Remote control
Y
Power LED On?
. Stand-By: Red or Turn On N . Operating: Turn Off
Normal N operation?
Check Power On ‘”High”
OK?
Y
Check Power cord was inserted properly
Replace Main B/D
A9 Measure voltage of each output of Power B/D
N Normal?
Y
Close
Y
Y
Check ST-BY (7.8V)
A9
Normal Y voltage?
Normal voltage?
Y
N Replace Power B/D
Replace Main B/D
Replace Power B/D
Standard Repair Process
Error symptom
B. Power error
Established date
No power
Revised date
A8
6/15
A9
Check Logo LED
DC Power on by pressing Power Key On Remote control
Y
Power LED On?
Normal N operation?
. Stand-By: Red or Turn On N . Operating: Turn Off
Check Power On ‘”High”
OK?
Replace Power B/D
Y
Y
Check Power cord was inserted properly
Replace Main B/D
A9 Measure voltage of each output of Power B/D
N Normal?
Y
Y
Close
Normal Y voltage?
Check ST-BY (7.8V)
A9
Y
Normal voltage?
Replace Main B/D
N Replace Power B/D
N
Replace Power B/D
6 Standard Repair Process
Error symptom
B. Power error
Established date
Off when on, off while viewing, power auto on/off
Revised date
7/15
Check outlet
A10 Check A/C cord
Error?
N
Check Power Off Mode
CPU Abnormal
Normal?
Replace Main B/D
Y
N Check for all 2- phase power out
Y
Fix A/C cord & Outlet and check each 2 phase out
Abnormal 1
Replace Power B/D
A9 (If Power Off mode is not displayed) Check Power B/D voltage ※ Caution Check and fix exterior of Power B/D Part
Normal voltage?
Y
N Replace Power B/D
Replace Main B/D
End
Standard Repair Process
Error symptom
B. Power error
Established date
Off when on, off while viewing, power auto on/off
Revised date
7/15
Check outlet
A10 Check A/C cord
Error?
N
Check Power Off Mode
CPU Abnormal
Normal?
Replace Main B/D
Y
End
N Check for all 2- phase power out
Y
Abnormal 1
Replace Power B/D
A9
Fix A/C cord & Outlet and check each 2 phase out
(If Power Off mode is not displayed) Check Power B/D voltage
Replace Main B/D
N
※ Caution Check and fix exterior of Power B/D Part
* Please refer to the all cases which can be displayed on power off mode.
Y
Normal voltage?
Replace Power B/D
"POWER_OFF_BY_REMOTE_KEY”
"POWER_OFF_BY_OFF_TIMER" "POWER_OFF_BY_SLEEP_TIMER" "POWER_OFF_BY_INSTOP" "POWER_OFF_BY_AUTO_OFF" "POWER_OFF_BY_ON_TIMER" "POWER_OFF_BY_RS232C" "POWER_OFF_BY_RESREC" "POWER_OFF_BY_RECEND" "POWER_OFF_BY_SW_DW" "POWER_OFF_BY_UNKNOWN"
Power off by REMOTE CONTROL Power off by OFF TIMER Power off by SLEEP TIMER Power off by INSTOP KEY Power off by AUTO OFF Power off by ON TIMER Power off by RS232C Power off by Reservated Record Power off by End of Recording Power off by S/W Download Power off by unknown status except listed case Power off by abnormal status except CPU trouble Power off by CPU Abnormal
7 Standard Repair Process
Error symptom
C. Audio error
Established date
No audio/ Normal video
Revised date
A11 No audio Screen normal
Check user menu > Speaker off
A12+A9 Off
N
Check audio B+ 20V of Power Board
Normal voltage
Y
Cancel OFF
Y
N
Replace Power Board and repair parts
N
8/15
Standard Repair Process
Error symptom
C. Audio error
Established date
No audio/ Normal video
Revised date
A11 Check user menu > Speaker off
No audio Screen normal
8/15
A12+A9 Off
N
Check audio B+ 20V of Power Board
Normal voltage
Y
N
Cancel OFF
Check Speaker disconnection
Y
Replace Power Board and repair parts
Disconnection
N
Replace MAIN Board
End
Y connecting Speaker
8 Standard Repair Process
Error symptom
C. Audio error Wrecked audio/ discontinuation/noise
Established date Revised date
9/15
→ abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio
Check input signal -RF -External Input signal
Wrecked audio/ Discontinuation/ Noise for all audio Signal normal?
A12+A9 Check and replace speaker and connector
Check audio B+ Voltage (20V)
Y
Y Wrecked audio/ Discontinuation/ Noise only for D-TV
N
Normal voltage?
Replace Main B/D N
Wrecked audio/ Discontinuation/ Noise only for Analog (When RF signal is not received) Request repair to external cable/ANT provider
Wrecked audio/ Discontinuation/ Noise only
Replace Power B/D
Replace Main B/D
End
Standard Repair Process
Established date
C. Audio error
Error symptom
Wrecked audio/ discontinuation/noise
Revised date
9/15
→ abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio A12+A9
Wrecked audio/ Discontinuation/ Noise for all audio
Check input signal -RF -External Input signal
Check and replace speaker and connector
Check audio B+ Voltage (20V)
Y
Signal normal?
Y Wrecked audio/ Discontinuation/ Noise only for D-TV
N
Normal voltage?
Replace Main B/D N
Wrecked audio/ Discontinuation/ Noise only for Analog (When RF signal is not received) Request repair to external cable/ANT provider
Replace Power B/D
(In case of External Input signal error) Check and fix external device
End
Replace Main B/D
Wrecked audio/ Discontinuation/ Noise only for External Input Connect and check other external device
Normal audio?
N
Y Check and fix external device
9 Standard Repair Process
Established date
D. Function error
Error symptom
Remote control & Local switch checking
Revised date
10/15
1. Remote control(R/C) operating error A13 Check R/C itself Operation
Normal Y operating?
Replace Main B/D
A13
Check & Repair Cable connection Connector solder
N
Normal operating?
N
A13
Check B+ 3.5V On Main B/D
Y
A9 Check R/C Operating When turn off light in room
Check & Replace Baterry of R/C
If R/C operate, Explain the customer cause is interference from light in room.
Normal Y operating? N Replace R/C
Close
Close
Normal Voltage?
Y
Check IR Output signal
N
Check 7.8V on Power B/D Replace Power B/D or Replace Main B/D (Power B/D don’t have problem)
Normal Signal? N Repair/Replace IR B/D
Y
Standard Repair Process
Established date
D. Function error
Error symptom
Remote control & Local switch checking
Revised date
10/15
1. Remote control(R/C) operating error A13 Check R/C itself Operation
A13
Check & Repair Cable connection Connector solder
Normal Y operating?
Replace Main B/D
N
Normal operating?
N
A13
Check B+ 3.5V On Main B/D
Y
A9 Check R/C Operating When turn off light in room
Check & Replace Baterry of R/C
If R/C operate, Explain the customer cause is interference from light in room.
Normal Y operating?
Normal Voltage?
Y
Check IR Output signal
N
N
Check 7.8V on Power B/D Replace Power B/D or Replace Main B/D (Power B/D don’t have problem)
Close
Normal Signal?
Repair/Replace IR B/D
Close
N Replace R/C
10 Standard Repair Process
Established date
D. Function error
Error symptom
MR15RA operating checking
Revised date
11/15
2. MR15RA (Magic Remocon) operating error A4 Check the INSTART menu
RF Receiver ver is “00.00”?
N
Check MR15RA itself Operation
Normal Y operating?
Press the wheel
N
A14
Y
Y Check & Replace Battery of MR15RA
Check & Repair RF assy connection
Normal Y operating?
A4 RF Receiver ver is “00.00”?
N
Close
N
Close
Close Is show ok message? Y
Replace MR15RA
Turn off/on the set and press the wheel
Is show ok N message?
N
Press the back key about 5sec
Y
Standard Repair Process
Established date
D. Function error
Error symptom
MR15RA operating checking
Revised date
11/15
2. MR15RA (Magic Remocon) operating error A4 Check the INSTART menu
N
RF Receiver ver is “00.00”?
Check MR15RA itself Operation
Normal Y operating? N
A14
Y
Y Check & Replace Battery of MR15RA
Check & Repair RF assy connection
Normal Y operating?
A4 RF Receiver ver is “00.00”?
N
Close
Close Is show ok message?
N
Close
Turn off/on the set and press the wheel
Is show ok N message?
Press the wheel
N
Press the back key about 5sec
Y Replace MR15RA
Y
Close Down load the Firmware •If you conduct the loop at 3times, change the MR15RA.
* INSTART MENU 12.RF Remocon Test Receiver Firmware download
11 Standard Repair Process
D. Function error
Error symptom
Wifi operating checking
Established date Revised date
12/15
3.Wifi operating error A14
A4 Check the INSTART menu
Wi-Fi Mac value is “NG”?
N
Check the Wifi wafer 1pin
Normal Voltage? Y
A14
Y Close
Check & Repair Wifi cable connection
A4 Wi-Fi Mac value is “NG”?
N
Close
N
Replace Main B/D
Standard Repair Process
Established date
D. Function error
Error symptom
Wifi operating checking
Revised date
12/15
3.Wifi operating error A14
A4 Check the INSTART menu
Wi-Fi Mac value is “NG”?
N
Check the Wifi wafer 1pin
Normal Voltage?
N
Replace Main B/D
Y
A14
Y Close
Check & Repair Wifi cable connection
A4 Wi-Fi Mac value is “NG”?
N
Close
Y Change the Wifi assy
12 Standard Repair Process
Check input signal
External device recognition error
Y Signal input? N
Established date
D. Function error
Error symptom
Check technical information - Fix information - S/W Version
Check and fix external device/cable
Technical information?
Revised date
N
External Input Recognition error
13/15
Replace Main B/D
Y
Fix in accordance with technical information
HDMI/ DVI, Optical Recognition error
Replace Main B/D
Standard Repair Process
Check input signal
Established date
D. Function error
Error symptom
External device recognition error
Y Signal input? N
Check technical information - Fix information - S/W Version
Technical information?
Revised date
N
External Input Recognition error
13/15
Replace Main B/D
Y
Check and fix external device/cable
Fix in accordance with technical information
HDMI/ DVI, Optical Recognition error
Replace Main B/D
13 Standard Repair Process
Error symptom
Identify nose type
Circuit noise
Mechanical noise
E. Noise
Established date
Circuit noise, mechanical noise
Revised date
Check location of noise
Replace PSU
Check location of noise
※ Mechanical noise is a natural phenomenon, and apply the 1st level description. When the customer does not agree, apply the process by stage.
When the nose is severe, replace the module (For models with fix information, upgrade the S/W or provide the description) OR
※ If there is a “Tak T ak” noise from the
14/15
Standard Repair Process
Error symptom
Identify nose type
Circuit noise
Mechanical noise
E. Noise
Established date
Circuit noise, mechanical noise
Revised date
Check location of noise
14/15
Replace PSU
Check location of noise
When the nose is severe, replace the module (For models with fix information, upgrade the S/W or provide the description)
※ Mechanical noise is a natural phenomenon, and apply the 1st level description. When the customer does not agree, apply the process by stage. ※ Describe the basis of the description in “Part related to nose” in the Owner’s Manual.
OR
※ If there is a “Tak T ak” noise from the cabinet, refer to the KMS fix information and then proceed as shown in the solution manual (For models without any fix information, provide the description)
14 Standard Repair Process
Error symptom
Zoom part with exterior damage
F. Exterior defect Exterior defect
Module damage
Replace module
Cabinet damage
Replace cabinet
Remote control damage
Replace remote control
Established date Revised date
15/15
Standard Repair Process
F. Exterior defect
Error symptom
Zoom part with exterior damage
Exterior defect
Module damage
Replace module
Cabinet damage
Replace cabinet
Remote control damage
Replace remote control
Stand dent
Established date Revised date
15/15
Replace stand
15
Contents of Standard Repair Process Detail Technical Manual
1 2
A. Video error_ No video/Normal audio
3 4
A. Video error_ video error /Video lag/stop
5 6
A. Video error _Vertical/Horizontal bar, residual image, light spot
7 A. Video error_ Color error 8
Check Vx1 lock
A1
Check White Balance value
A2
TUNER input signal strength checking method
A3
Version checking method
A4
Tuner Checking Part
A5
Connection diagram
A6
Check Link Cable (Vx1) reconnection condition
A7
Adjustment Test pattern - ADJ Key Exchange Main Board (1)
A15 A-1/5
Contents of Standard Repair Process Detail Technical Manual
1
A. Video error_ No video/Normal audio
2 3
A. Video error_ video error /Video lag/stop
4 5
A. Video error _Vertical/Horizontal bar, residual image, light spot
6 7
A. Video error_ Color error 8
Check Vx1 lock
A1
Check White Balance value
A2
TUNER input signal strength checking method
A3
Version checking method
A4
Tuner Checking Part
A5
Connection diagram
A6
Check Link Cable (Vx1) reconnection condition
A7
Adjustment Test pattern - ADJ Key
9
Defected Type caused by T-Con/ Power / Module
A15
Exchange Main Board (1)
A-1/5
Exchange Main Board (2)
A-2/5
Exchange Power Board (PSU)
A-3/5
Exchange Module (1)
A-4/5
Exchange Module (2)
A-5/5
Contents of Standard Repair Process Detail Technical Manual Continued from previous page
10
Check front display LED
A8
Check power input Voltage & ST-BY 3.5V
A9
POWER OFF MODE checking method
A10
Checking method in menu when there is no audio
A11
Voltage and speaker checking method when there is no audio
A12
Remote control operation checking method
A13
Motion Remote operation checking method
A14
Adjustment Test pattern
A15
B. Power error_ No power 11 12 13 14
B. Power error_Off when on, off while viewing C. Audio error_ No audio/Normal video
15 D. Function error 16 17
E. Etc
Contents of Standard Repair Process Detail Technical Manual Continued from previous page
10
Check front display LED
A8
Check power input Voltage & ST-BY 3.5V
A9
POWER OFF MODE checking method
A10
Checking method in menu when there is no audio
A11
Voltage and speaker checking method when there is no audio
A12
Remote control operation checking method
A13
Motion Remote operation checking method
A14
Adjustment Test pattern
A15
B. Power error_ No power 11 12 13 14
B. Power error_Off when on, off while viewing C. Audio error_ No audio/Normal video
15 D. Function error 16 17
E. Etc
Standard Repair Process Detail Technical Manual Error symptom Content
A. Video error_No video/Normal audio Check Vx1 lock
Established date Revised date
A1
Standard Repair Process Detail Technical Manual Error symptom Content
A. Video error_No video/Normal audio Check Vx1 lock
Established date Revised date
A1
Check a voltage of R7624 after turn on the TV. If the voltage is low, Vx1 is locked.(OK) A1
Standard Repair Process Detail Technical Manual Error symptom Content
A. Video error_No video/Normal audio Check White Balance value
Established date Revised date
A2
Standard Repair Process Detail Technical Manual Error symptom
A. Video error_No video/Normal audio Check White Balance value
Content
Established date Revised date
A2
Entry method 1. Press the ADJ button on the remote control for adjustment. 2. Enter into White Balance of item 12. 3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm), re-enter the value afte r replacing the MAIN BOARD. A2
Standard Repair Process Detail Technical Manual Error symptom
A. Video error_Video error, video lag/stop
Content
TUNER input signal strength checking method
Established date Revised date
All Settings Channels Manual Tuning
A3
Channel Tuning
Standard Repair Process Detail Technical Manual Error symptom
A. Video error_Video error, video lag/stop
Content
TUNER input signal strength checking method
Established date Revised date
All Settings Channels Manual Tuning
A3
Channel Tuning
When the signal is strong, use the attenuator (-10dB, 15dB, -20dB etc.)
A3
Standard Repair Process Detail Technical Manual Error symptom Content
A. Video error_Video error, video lag/stop OLED TV Version checking method
Established date Revised date
1. Checking method for remote control for adjustment Version
A4
Standard Repair Process Detail Technical Manual Error symptom Content
A. Video error_Video error, video lag/stop OLED TV Version checking method
Established date Revised date
A4
1. Checking method for remote control for adjustment Version
Press the IN-START with the remote control for adjustment A4
Standard Repair Process Detail Technical Manual Error symptom
A. Video error_Video error, video lag/stop
Content
TUNER checking part
Established date Revised date
A5
Standard Repair Process Detail Technical Manual Error symptom
A. Video error_Video error, video lag/stop
Content
TUNER checking part
Established date Revised date
A5
Checking method: 1. Check the signal strength or check whether the screen is normal when the external device is connected. 2. After measuring each voltage from power supply, finally replace the MAIN BOARD.
A5
Standard Repair Process Detail Technical Manual Error symptom Content
A. Video error _Vertical/Horizontal bar, residual image, light spot OLED TV Connection diagram
Established date Revised date
A6
Standard Repair Process Detail Technical Manual Error symptom Content
A. Video error _Vertical/Horizontal bar, residual image, light spot OLED TV Connection diagram
Established date Revised date
A6
As the part connecting to the external input, check the screen condition by signal
A6
Standard Repair Process Detail Technical Manual Error symptom Content
A. Video error_Color error Check Link Cable (Vx1) reconnection condition
Established date Revised date
A7
Standard Repair Process Detail Technical Manual Error symptom Content
A. Video error_Color error Check Link Cable (Vx1) reconnection condition
Established date Revised date
Check the contact condition of the Link Cable, especially dust or mis insertion.
A7
Appendix : Exchange Main Board (1)
Solder defect, CNT Broken
Solder defect, CNT Broken
Solder defect, CNT Broken
Solder defect, CNT Broken
T-Con T-Con Defect, Defect, CNT CNT Broken Broken Solder defect,CNT CNTBroken Broken T-Con Defect,
Abnormal Power Section
A7
Appendix : Exchange Main Board (1)
Solder defect, CNT Broken
Solder defect, CNT Broken
Solder defect, CNT Broken
Solder defect, CNT Broken
T-Con T-Con Defect, Defect, CNT CNT Broken Broken Solder defect,CNT CNTBroken Broken T-Con Defect,
Abnormal Power Section
Solder defect, Short/Crack
Abnormal Power Section
Solder defect, Short/Crack
A - 1/5
Appendix : Exchange Main Board (2)
Abnormal Power Section
Solder defect, Short/Crack
Abnormal Power Section
Fuse Open, Abnormal power section
Solder defect, Short/Crack
Abnormal Display
Appendix : Exchange Main Board (2)
Abnormal Power Section
Abnormal Power Section
Solder defect, Short/Crack
GRADATION
Solder defect, Short/Crack
Fuse Open, Abnormal power section
Abnormal Display
Noise
GRADATION
A - 2/5
Appendix : Exchange Power Board (PSU)
No Light
No picture/Sound Ok
Appendix : Exchange Power Board (PSU)
No Light
No picture/Sound Ok
A - 3/5
Appendix : Exchange the Module (1)
Vertical abnormal display
Crosstalk
Brightness difference
Press damage
Line Dim
Crosstalk
Appendix : Exchange the Module (1)
Vertical abnormal display
Brightness difference
Crosstalk
Press damage
Line Dim
Crosstalk
Un-repairable Cases In this case please exchange the module.
Burnt
A - 4/5
Appendix : Exchange the Module (2)
Angle view Color difference
Brightness difference
Brightness dot noise
Green Noise on power on/off time
Half dead
Line Defect
Appendix : Exchange the Module (2)
Angle view Color difference
Brightness difference
Brightness dot noise
Half dead
Green Noise on power on/off time
Line Defect
Un-repairable Cases In this case please exchange the module.
A - 5/5
Standard Repair Process Detail Technical Manual Error symptom Content
ST-BY condition: On or Off Power ON condition: Turn Off
B. Power error _No power Check front Power Indicator
Established date Revised date
A8
Standard Repair Process Detail Technical Manual Error symptom Content
Established date Revised date
B. Power error _No power Check front Power Indicator
A8
ST-BY condition: On or Off Power ON condition: Turn Off
A8
Standard Repair Process Detail Technical Manual Error symptom Content
Established date Revised date
B. Power error _No power Check power input voltage and ST-BY 3.5V
Check the DC 12VM line for ST-BY Voltage (ST-BY : 7.8V, Normal : 12V)
A9
Power To Main B’d
P202
Power To Module
Standard Repair Process Detail Technical Manual Error symptom Content
Established date Revised date
B. Power error _No power Check power input voltage and ST-BY 3.5V
Check the DC 12VM line for ST-BY Voltage (ST-BY : 7.8V, Normal : 12V)
A9
Power To Main B’d
P202
Power To Module
P201
A9
Standard Repair Process Detail Technical Manual Error symptom Content
B. Power error _Off when on, off whiling viewing Established POWER OFF MODE checking method
date Revised date
A10
Standard Repair Process Detail Technical Manual Error symptom
B. Power error _Off when on, off whiling viewing Established
Content
POWER OFF MODE checking method
date Revised date
A10
Entry method 1. Press the IN-START button of the remote control for adjustment 2. Check the entry into adjustment item 3 (Power On/Off Status) A10
Standard Repair Process Detail Technical Manual Error symptom
C. Audio error_No audio/Normal video
Content
Checking method in menu when there is no audio
Established date Revised date
A11
Standard Repair Process Detail Technical Manual Error symptom
C. Audio error_No audio/Normal video
Content
Checking method in menu when there is no audio
Established date Revised date
A11
Checking method 1. Press the Setting button on the remote control 2. Select the Sound function of the Menu 3. Select the Sound Out 4. Select TV Speaker
A11
Standard Repair Process Detail Technical Manual Error symptom
C. Audio error_No audio/Normal video
Content
Voltage and speaker checking method when there is no audio
Established date Revised date
①
②
②
A12
Standard Repair Process Detail Technical Manual Error symptom
C. Audio error_No audio/Normal video
Content
Voltage and speaker checking method when there is no audio
Established date Revised date
A12
①
②
②
Checking order when there is no audio ① Check the contact condition of or 20V connector of Main Board
1
SPK_R-_FT
2
SPK_R+_FT
3
SPK_L-_FT
4
SPK_L+_FT
5
SPK_R-_CT
6
SPK_R+_CT
7
SPK_L-_CT
8
SPK_L+_CT
② Measure the 20V input voltage supplied from Power Board (If there is no input voltage, remove and check the connector) ③ Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the GND and output terminal, the speaker is normal.
A12
Standard Repair Process Detail Technical Manual Error symptom Content
D. Function error Remote control operation checking method
① IR & EYE Sensor ②
①
Established date Revised date
A13
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Pin name 3.5V_WIFI WIFI_DM_JACK WIFI_DP_JACK GND WOL/WIFI_POWER_ON 3.5V_WIFI COMBO_RESET_JACK GND BT_WAKEUP_DEVICE_JACK BT_WAKEUP_HOST_JACK GND GND NC NC NC EYE_SDA_JACK EYE_SDA_JACK GND
Standard Repair Process Detail Technical Manual Error symptom Content
D. Function error Remote control operation checking method
Established date Revised date
① IR & EYE Sensor ②
①
③
A13
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Pin name 3.5V_WIFI WIFI_DM_JACK WIFI_DP_JACK GND WOL/WIFI_POWER_ON 3.5V_WIFI COMBO_RESET_JACK GND BT_WAKEUP_DEVICE_JACK BT_WAKEUP_HOST_JACK GND GND NC NC NC EYE_SDA_JACK EYE_SDA_JACK GND IR_JACK LED_R_JACK GND +3.5V_ST KEY2_JACK KEY1_JACK GND
Checking order to check remote control 1. Check IR cable condition between IR & Main board.( Check picture number ① and ②) 2. Check the standby 3.5V on the terminal 22 pin ( ③) 3. AS checking the Pre-Amp(IR LED light) , the power is in ON condition, an Analog Tester needle should move slowly, otherwise, it’s defective. A13
Standard Repair Process Detail Technical Manual Error symptom Content
D. Function error Motion Remote operation checking method
① Wifi & BT Front
②
Wifi & BT Rear
Established date Revised date
A14
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Pin name 3.5V_WIFI WIFI_DM_JACK WIFI_DP_JACK GND WOL/WIFI_POWER_ON 3.5V_WIFI COMBO_RESET_JACK GND BT_WAKEUP_DEVICE_JACK BT_WAKEUP_HOST_JACK GND GND NC NC NC EYE_SDA_JACK EYE_SDA_JACK GND
Standard Repair Process Detail Technical Manual Error symptom Content
D. Function error Motion Remote operation checking method
Established date Revised date
① Wifi & BT Front
②
Wifi & BT Rear
③
A14
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Pin name 3.5V_WIFI WIFI_DM_JACK WIFI_DP_JACK GND WOL/WIFI_POWER_ON 3.5V_WIFI COMBO_RESET_JACK GND BT_WAKEUP_DEVICE_JACK BT_WAKEUP_HOST_JACK GND GND NC NC NC EYE_SDA_JACK EYE_SDA_JACK GND IR_JACK LED_R_JACK GND +3.5V_ST KEY2_JACK KEY1_JACK GND
Checking order to check motion remote/wifi Checking order 1.Check BT/Wifi cable condition between BT/Wifi assy & Main board. 2.Check the 3.5V on the terminal 6 A14
Standard Repair Process Detail Technical Manual Error symptom Content 1
2
3
A. Video error_Color error Adjustment Test pattern
Established date Revised date
A15
Standard Repair Process Detail Technical Manual Error symptom Content
A. Video error_Color error Adjustment Test pattern
Established date Revised date
1
2
3
Press the P-ONLY HDMI HOT
CH
+ or -
You can view 11 types of patterns using the CH+ or - key Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..) 4.Video error (Classification of MODULE or Main-B/D!) A15
A15