earnln
Step IIV Step
James Valentino Joseph Goldenberg
LEARNING MASTERCAM X8
LATHE Step by
Step James Valentino Joseph Goldenberg
ISB N 978-0-8311 -3511 -9
Industrial Press.lnc 32 Haviland Street Unit 2C South N orw a lk , CT 06854
Sponsoring Ed itor John Carleo Co~er Des ign: Janet Romano-Murray Index Editor: Robert Weinstein
Co~er
photos supplied by Tom Lipton
Copyright 102015 by Industri al Press inc.. Printed in the Uni ted States of America All rights reseevec. This book, or any parts thereof may not be resproduced, stored in a retriva l system , or transmitted in any lorm wrthout the perm ission of the publisher
10 9 8 7 6
5 4 3 2 1
CONTENTS C H A PT E R - 1 INTRODUCTION TO Mastercam XB
,-,
1-1 Cha pte, Objecti\les
t -a
1-1
M".I'm""mX8 e NC Software
" ,,
\ -3 System Requi rem ent. 10< Verni"" X8 \ -4 Convenbons Used T hrOUgh""! the Te>rt
"
1-5 l""ta~atJon of M".lIm ;"", X6 Demo Software lor $11.1"""\ Use 1-6 An Overview 01 Generating A W
gI am Vi a
Mas,ercMl X8
, ~
,-, re
1-7 Typ es of FII... C,• • ted by Mas/ere..." X8
,-,
,.
1·8 Starling the Maste,e,"", X8 1-9 Ent ering !he Ma SlerCMl X8 Lathe Paokage
1· 10 A Oe.cri pbon olthe Masle re,"", X8 Lathe Main Interface W ndow
,-.
1-11 Ma.lercam XS". Short-Cut ~ ey . 10' Entenng Commands
1-20
1-12 Setting Working Param et. ,. Vi. the System
C<>n~g u,ab on
Di alog 8 0.
1·21
1-13 Us ing On u ne Help
1·28
1. 14S • • ing_ File
r cz
1· 15 Opening" File
1-33
1·16 Usin Q the Zip2Go Ulllily
1-35
1·17 C,eating. New File
r.ae
1·18 Con verti ng Files !Tom P,e.;o,," Releases of Ma>le,cam X to X B
1 ·36
1_19 h iting lhe Mas/ere_ XB Design/Lathe Package
1-37
Exercises
C HAPTER-2 BA SIC CA D OPERA TIONS 2-1 Ch a pte, Objectives
,.,
2-1
z
2-2 Gene,ating and EdW ng a Wi,eframe CAD Model 01 a Part
a. t
2-3 SeltJng the Construction Plane To Lathe Diamet...
a.,
2·. Creating Lin"" in 20 Space
"a-e
2-5 C,eating Circles in 20 Space 2-'6 C'e ating Arcs in 20 Spece
, ~,
2-7 C'uting Fillets in 20 Spe ce
a-a
2-8 C,uting Cham fe", in 20 Spece
,.
2·9 Oeteb ng Enbl''''' in 20 Space
2-10
2-10 Tnmining En~ti"" in 20 Spac e
2-1\
2-11 Zooming GraphiC$ Wn
2·12
2·12 Pannin9 Screen o;spIavs
2-17
2-13 Filling the Existing Geometry to the Screen Display Area
2·18
2·14 Rep arnbngtM Screen
2·19
2-15 Tbe Undo/Redo F...,ebons
2-20 zc t
Exerci•.,.
C H A PTE R - 3 BASIC LATHE OPERATIONS
3~1
3-1 Cba pler Objectrves 3-2 An Eu mpte ot Bas ic latl>e Mac:hining E. ercis""
C H A PT E R -4
GROOVING AND THREADING OPERATIONS 4-1
4-1 Cba pter Objectrves
, ~
4-2 An Eumple ot G,ooving and Threading
,~
E. ercis""
, t
,.,
C H APTE R-S C·AXIS CAD OPERATIONS
'·1
5-1 Cha pter Obj""""e.
s
5- 2 An Example 01 Generahng C-a.i. 'A\'elr. me Geometry
s
E, erci.es
C H APTER -o C·AXIS OPERATIONS 6 -1 Cha pte r Obj""""e. 6-2 An Example 01 e-..i. Machining 6-3 E. ...cioes
'.'
,.,
1- 1
CHAPTER -
11
INTRODUCTION TO Mastercam XB 1-1 Chapter Objectives Aile, com pleting this chapt... ~ou"';l1 be abje to: 1, State the system , equ irements l or installing Ma. lercam A8
2 Describe the general p ,oce • • of gene ra tinll " word address program iii.
Masteream X8
3 Know the !'I p XS', inte,lace "';ndow 6. Stale how 10 selthe . yslem'. wor king parameler.
7. Understan d the b. si c concepts of Goiew, V iew, WCS , Cpl.n. and Tplane 8 Kn ow h ow to lIS. Itt. Hel p. Sa ve , and Ex it ""mmanOs
1-2 Masrercam X8 CNC Softwa re One of the moll! popu la' CNe software pack"9"" available l<>day i. MaM"ream X8 Itom CNe Softw.", . Inc located 01671 Old Pos' Road. Tolla nd. CT 06084 CNe Software can . Iso be reached at 86 0- 875-5006 . Fo< info
' . 3 Syst em R equi rem en ts for Ve rs io n X8 Me.te",am x a Is a a. -bit CNC so ftware pac kage Th e following minimum system h ardware and software rrusl be • • •
W indows 7 or 8 In tel I02~
0' AMD M bd PI""essor y 1280 resoiution(minirrum)
• System memo ry, ~GB • 250GB driv e, 20GB Iree hard disk space
in.talled ,
CH APTER]
H 1-4 Conventio ns Used Throu ghout t he Text The lollo"';ng c",,, enlion. are u.ed t"''''' gIl''''l lhi. le.l
DISPLA Y
I
MEANING
PICTORIAL
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soooo II."
Direcls the ope,alor to pre.. !s pace Ba' l key 0<1 the
Click
Direcls the ope,ator to pre.. IEnte, 1 ~e~ 0<1 the *eyboard
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keyboard ,
Mean. to move tt,., mou.e CurtO, to positio<1 ~ a "d p,e• • the LEFT moun button
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Command. to be typed at th. hybOMd appe a' in bold w' en placed next to example. and e. erei.... , tI>ol lco<1 in dical.... fil . b y rh. U rn. ",.m . /s 0" rh. "" cl o sed CO _ The sludenl can 9 . t th. fl' . ""d follow th. ""'rll Inter actively Place fhe DEMO. EXERCISES CO in the drf\te When fhe Masterc"", X8 ~ raphi c auto ·displays,
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• • •
Click the
L EV
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Double C,ck on fhe Ma' tercam X8 Demo icon ~ Click File Click
,Click ~ Ope"
OVD RW [)
MC A~X8 -E XERC ISES
the chaPf" " l ile folders.
rn CHAPTER2
rn CHAPTE R3 • •
.._-"
CH A pTER
1-3
1
' · 5 Inst all atio n of Mastercam X8 Demo CD Software for Student Us e .. Pla ce the DEM O X8 CD in the CD drive T he Mastercan! XB ll'aph ic shown below wi l auto-di splay
DemoltamoLoai lliliQ
Mulercarn U ln .lOli s
'0 Documenlanon ConlaetU.
" C lick
0
the
M.. lercarnX7ln.tlIli'
.. Follow the prompts au/oma/l cally trirJ')6red b1 th e software on the CO to complete the installa tion,
' -6 An Overview o f Generating a Word A ddress Program Via Mastercam X8 ""1 part to be machined using Ma. !f>rcam X 8 software musl fi....l be drawn uS" Qedher the Masterc"", X8 compuler aid ed dralling (C AD) packag e 0( imported from another CAD paCkage such as AutoCAD Of SolidW orks. The pa" geomeu1 Cl eated by the CAD pac kage is used direclly by the computer ai
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1-6
CHA.PTER 1
1-7 Types o f Fil es Created by MastercamX8 Ma.ta",am X8 i. des'gn ed to be mOro compob ble woth Mic, o. off. !/WOelin... and oecu'ity measure•. To lhis e nd th" ~ is 10cal«1 On the loll~ng defau" insltJIlMtOI1 di ' e<:lQtY ' ~4 - biI
operalmg . y.tem.
C:IProg ram Files\mcamx8IMaote r<:am .eoe
Th" ope,ato, wil l " ncounter various fil e u ten" "" name. On the oourse 01 worl
a} CONFIG Fi la The . yole m det ilU~ .alu... suoh a. unlt• .allocation. , toleranoe. , NC . etti"9's, ''''''en and CAD .elrmg. are stor ed in the oonfiguration fie that has tP>e e' lenS/OIl .CONFIG b) MCl..a Files Alt the pdrT geometry gene,aled in OESIGN mode and loci pain infOl'mMion c'ealed in MI LL mod<> i• • to, ed in ftle. thal ha.e the " xl" oS/on .M Cl..a cj MATERIALS Fila, Ma. terc,"", XB ha. an ulen.ive lib,ary 01va,iou. mate,ials . The informati on on " particular materral i••tored in the mate ,ials file with enension .MATERIALS Masl,,'cam X8 u. ... lhi. info' mot;on to ""Iomar'cally ...1 til.. ~m ..ne machining of a part e} PST 0' MCPOST Files Th" p OM pmcessor. 10< va,iou. CNC controt units are stored On fieo that hav" the exten.."" .PST or lhe newe, e.lensi"" ,MCPOST The change ha. been mad" becau. e Winsowo oca.ionallv confuses .PST with the .ame e>lension us " d with Mia<>soft Outlook Nole : For nch p<>st ' enomed 10 .MCPOST the operalo< m" . latoo build 0 new control definrti on and ;mpOl't the settings from the ~d control
NCI(Numelical Conllollnte,mediale} fil... c""taln Ihe 1o~ palh coo
Th...e file. conta in the word . ddrass parT program. Maslaream X5 use. a particula, .PST ~ Ie and e selected .NCl file to generale the ""nesponding ,NC file . Th" .NC ~ I e is sent to the CNC machin " 100l lar prOduOO1g the pall
CH A.PTER 1
1- 7
1-8 Starting Mastercam X8 Masteream X 8 is stalled by
<3) on the MastercamX8 ic oo
appea ring on th e W indows d esklOp . See Fi t'J,e 1-2
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ff om lt1 e Wmdows Desl
CHAPTER
1-8
1-9 Ent ering th e Mastercam X8 Lathe Pack age To enter til e Mill package th e operator muet sele<:t. milling ",achine from the machine typ e drop down me nu.
. Click
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Ma chine Type
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the
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drop 00"'" menu
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package
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Mastarcam wHI then chan ge th e main inte,fac e window listing 110m Design to Lathe
1
CHAPTER 1
1-9
' ·10 A Description of the Mastercam X8 Lath e Main Interface Window Me.le '""m x e Lathe main inler lace wi ndow ...imilar to any other _ ,,>Ow thaI i. ....ed ill the Wi ndows operalrn~ . y. tem, The interface WIndow 01 ";,,e ~en eral e lements: T~ e
""".isto
menu bar o tool bar. o autocursOl ribbon bar o ~e n era l • •I.ction ribt>on bar o current functron ribb"" bar o <>perali"". mana9
o . tatu . I>o r o
MRU(most recently ....ed) llK1 r:tion bar
The. e eieme nt. a re . hown in F ;~ r e 1-3
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Figure 1·3 '-Ia.tero"", :<'8 de. ignnath e main interface window,
'
CH APTER 1
1- 10 MEN U B A R
This e lement contains twenry f/o,e drop down me nus. S eve,al 01 the functions have icons nexllo them so the ope,alo, gets a g,aphio pictu,e 01 what the command accomplishes . A funct"'" is execu ted by moving the moose curs", over d and pres.i"lllh. lefl mouse button. The op....t'" also has the ab ility to c,eat. cus tomiz.d drop down menus . Rete.- to Chapter II .
(il FILE EM V IEW A>W.YZE CREATE SOLIDS MODEL PREP XFORM MACHINE TYPE TOOlPATH$
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oJ '"" ~ Hol'" .. l ett Click (!) the drop down fL.llction .. move Ihe curso, down 10 lhe desi,ed command
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.. Th . symbol .. indicates a cascading sub-menu ,el a ~ng to the command uisls .. move the cm50r acr""5 10 the desi.ed command in !he sub_menu and ' e lt dick @ to u ecute it T O OL B A RS
Toolba .. are aehl of buttons thaI execule M..le.cam functions T ""ba.. are normaNy docked bUI they oan be u n d o o ~ e d and , elocated by clicking " n thei, "grab" handle. TooIabrs oan also be res haped a nd customized, fUXfT/.W; I f'l'.\'('IIO." /.\ .·1 roW.R. IR
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Chomfor E""""" ~ Cho_ ChO'"
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.. m"v. Ih. curso, down 10 lh e desir.d command: lett clic k
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C HA P TE R
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~ Move the mous e eu..", on ' he grab ba. and Pless the lell mouse bUlloo
~ K eepln, the left b u lto n d ep Al' sed, move ' he .oolb . r 10 its new Io
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/If;o\O/l·I P I.U; 1.\' C YIJ(K'Iif;IJ TOOI.II.l R
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Move th e curso, near the edge ol th e loolbar unl il th e double hea
~ Depre.. the l et! mouse button and h epl ng It dep ress ed drag il 10 posibon @"elease , /If'-.llO l 'I V ; or 1/)/)1." ';
rl) 0I. 1I. 1 1I,~
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~ l eft Click
the ISelling. 1 lun<:lion
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the
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the
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'0
CHAPTER 1
1-12 AUTO CURSOR RIBB ON BAR
AuIOW'SO' is used 10 auto m'Hlclilly d el ~l."d snllp 10 cem.n poinllocabOfls on g,aphic enbbes di.played on tho .c reen This is done as the """,at<>r mo.es the mouse cur-sor o_. r the onlibes . Snap locabon. include endpoints. e""ters ol.res, inl"",ectJ<>ns , mid!>0ints. etc . Autoeurso, is a.bv.ted every time Masle' eam prompts the ope ralor 10 select a locat ion on the .creen. Upon detecti ng a . napped polnt loc.tion autocursor displays a .....i. u. 1cue" 10 the right 01 ttle cursor, Cue. include: +", en dpoinl . nap X inter-section pointsnap center 01 arc sn ap
o
II Autocu'so, does nol deloct any points 10 .nap to rt aulemabcally defaults to ttle
Sketcher
hmcbon The operalor tben e nto.. tho point location u";ng co<>retinat... , Aotoeu,....
lil:1ftjlif1ttt:::liOP:JiI -t .. X
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E'I "'- I5'p .o.ng,sor l.§:::J E'I At e Conto"t"'lJ T"'?nt E'I Eodpoont 0 P"'PO"""""'" E'I 'nto rso"""" 0 "loa...",
o M'dPQOn1 ~ HorizontaIM•.-,
a
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in lhe displa y sere"" area
Aul oeu rsor
added .nap ch ock on ./
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removod snap chock off.
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CH APTER 1
I-I J Auloeu,"", rwo defauRs e ninrp: 0Dof. "~to h .. Poinlmodo
Sot. 'o srpomt mode es rho do'oult m othod 01 mp
o E",, "'o ""_
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Enables t he ope fa tor to s pecify poin! k>cabons 10 sn a p 10 by usmg smgle _ cr~
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COIMrIAN() ENTEI'It'D
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!IJ - -ool - "'- - I GENERAL SELECTION RIBBON BAR The General Selecbon ribbon b ar io used 10 oele ot ""libea diSj>oyed in tr.e grapl1ics window Gen,,,.1 Se lection i. aeri"" ally t,m"lhe operaror i. 1101 ill an aeti"e function suoh a. S kelche r, Ana lyze or View Manipulabon , General S~ e cti on is acti';a led by Mastercam X8 runclon. ltIai pfOmp! lt1e operator to o" eel e n t ~ i es
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Togg le Ve' ii'/ selection bunon lt1 e down arrow
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1-14
CHAPTER 1
CURRENT FUNCTION RIBBON BAR T he cu rre nt fun clion ribbon ba r ia u se d to c ,eote and e<\ll CAD ge om etry, RIbbon bals have a clos e a pp eal a nco 10 (oolba l" a nd wo , ~ very much Ii~ e dialog boxe • . The y Ca n be do cked or undoc ke d a nd ,el oc ated in a conve n ie"t a,e a 01 the g,a ph ic" " ",e e" , If a rib!>on ba, for a !unction e. i,,' s it is a utomatic a lly a cbva le d a nd dis pla yed wh e" the lInction is ,,~eeted . A t> . n ~ ,ibbon b a r is ,"spla ye d by Ma.Ierca", xe a bove t he graphICS window when nO ribbon b ar ia aewaleelocle
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CD The Cifcie Cent", pi Button ,
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/,Ia""ream xe has a lell click sele choo fea lul e . lI the op elator left cO cks on th e SEL ECT/ON rt re m ains locked 1/1 !hal mode until ft>& operalor left dlcb 0" !he u le d i. " e'l";'" II lhe opera tor ' e ft ckc ks in th e VALUE b ox it is in e ffec t for .. si/l'l'" onty.
.""nt
1- 15
CH APTER 1
121 ~ ...
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iii 15 Toolpaths
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.. keeping Il>e let! burro /! depr-eued mo ve th e ,ibb on ba, to ilS new locabon and release,
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THE OPERATIONS MANAGER The Operations Mana ge, is dispiayed to "' e len 01 the graphics W;MOoW. II conlains bo ll> "'e Tool path Manag"' , the Sol ids MaMa ge, an d ArI . The epe,abons M'Mg" ' is MasrercMl XB's control cen l er lor a iob , Some of its Il.Olcbons include; • hoting al l machi ning op " ,ati"" s in the order which "'ey w;1I occu,
• bacl
• dfllellflg list ed mach ining "!,,,lab"". • creal mg rt
1-16
CHAPTER 1
HHlLlSli TI/f; P ·I.W: WIIJIH
or Till ; I!I'Ht I TW .\ S .11cl ,Y, llil.R
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Move th e cursor " e", th e e dge 01 the toolba r u ntil the dou~e headed arrow appean:
• D.. pru s Ih .. lpft mous~ button and h .."in'l lt d ep re ssed drag ~ 10 pos ition @) : rel~ase H'R.\J.Ui TIlE ON:/{ I TIOS,\' .' I IS IGI.'R m SI 'L I I' (/.'101'1' T h~ Op~ral ion s
Manage r i . di.pla y ilI lu r n ~ d on. by del atil off or on by us ing t he $hort-cul keys on the k e yt>o ~ r d '
T h ~ "I'~ral()f can loggi ~
the dioplay
THE GRAPHICS W INDOW Part g eometry is Cfeated , e dile d and viewed ;n th e worl
Ma>lercam XB display. lh~ following indi cal o," in l h ~ graphics window 10 k~ ~ p upd~led with i mp ortant p~ ,~meter 5 rel ating t o the job al hand These include: THE CURRENT WOR KING UNI TS AND SCALE inch or melrlc and the numb er of units displayed per incn or millimeter, Tnis !'I p ~ of sca linll pro,,;d.... f~el tor the aclual siZ<' 01 the part.
th ~ "I' ~'alor
CHAPTER 1
1-17
THE COORDINA TE AXIS ICON("GNOMOItl")
Gview Gnomon Mas, ~rcam
X 7 d,"plays ,he """"Iatlon of ,h~ CUffen, G"ew In Ihe lower left corner ol lhe Gra phi CS Window Tha X axis is shown red , D. axis green B ~low Ihe gnomon Mas,,,,,,,.,,, X 8 ",dl car~ s Ihat /he GVltOW os aligned wlIh TOP and VIews WC S, Cplane and Tplane are als<> aligned TOP Or wi,h ,ha cunen! Gview
Gplane Gnomon Masler
fp/ana Gnomon Master< am X8 displays the Tplane gnomon in the up p~ r nghl com", 01 the G, aphics Wndaw to . how the Tpl ane'. o,ientation Thi. indicate. the orientation 01the to<>l
WCS Gnomon The WCS gnomon i. displayed at the <>rIglll 01 Ihe C U"~ nt WCS and indicates its cUffenl or i ~nta!ion . The colo< of the \NeS gnomon .. • et in the View Manager dialog box, ReIer to Secti on 1· 12 10' th~ steps to bs taken to
MOUSE CURSOR T he Grap hics cursor is used as a pomrmgf ,aentl/ymg device, The loca lton 01 a poinl can be inputted b ~ moving the curso, to a location in the Graphics Wi ndow and pr.ss ing the mouse button T he cursor is also used to iden'ify which obje-cts in t he Graphics W ndow are 10 be ope'ated on by th. currenl command
G" . w:TOP WCS :TOf'
TlCplane:TOP
CHAPTER 1
1-18 STATUS8AR
Masterc"", XS 's stalus bar i s posilioned al the bonnm of !he main inl erface "';ndow The len .ide of Ihe stalus bar dispiays .Ialu' m..s.age. and l he right si de enables the ope,al'" 10 specHy Important parame l«" .<>Irlng. , These include entily creation ""pes(20 ,30 ) , orient al "",s (Gview and Plan..), depth (Z ), enl ily color. levels on which in f ",ma~ oo Os piaced, i ne Iypeslwi
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CH APTER 1
1- 19
MRU FUN CTI ON BAR The MRU(M05t Reoently Used) function b. , isloo'led 10 the right olthe m.in inle,l.oe window . M.. tero&'>! X8 ke eps tr.c k 01 l!1e I"" fun cl ion Ihe opewO/' sel"'ted and Creale, .. bUllon fO/' ,t In Ihe MRU to%ar . The MRU m. ke, the mo.t ,e, ,,,,tty used funotion. ea",Jy acces sible to, us e again in one location.
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CH APT E R 1
1-20
Masterr;;am XB's S hort-Cut Keys fo r Entering Command s
1· "
In a ddition to using loolba' a n d d'op down menus . the operator Can a" o use shor!..,ut ke ys ' 0' quick ly ente 'ing functions . Ke y u. e , e duce s !he l1eed 1m chcking into .ub·menus !he,eby dramalica lly lowering Ihe lime it I " ~ es to complete operations in Maslercam X8 can proyide a dditiona l n..ibil'ty For e >ampie , !he ~e~ !hat cause pa n and zoom cOn be uoed while a line fun ction is be'ng e xecuted . F UNCTIOII KE YS FUNCTION ENTERED
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CH APTER 1 1- 21 1-12 Setting Working Parameters Via the System Configuration Dialog Box
xa
Importa nt wor king parameter. in Ma.reream are .peeified in the Syslem C""fi\IUfahon dialog box. ThI>s e indude loiera nee selling , file subdife<:!of)' "",alion, scre"" sellin6/', NC sellrngs, CAD sellings. ele . The con~gu raIJon file is sa.,.,d as MCAM X.CON FtG fof English u nits ," MCA MXM.CO NFIG lor meUio u nits.
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CHAPTER 1
1-22
('HL I fiX'! ,I />/H I:<'W H l' H i H .HI/HI \(, .. lS I' (;f:rTl. \ (i ,'fCY" .IT ! 1' /;'.\ T E.U"HClI" ; H ILI'
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Your mill jobs wi ll now be .a.e d and ,elJie.ed from the di,ect""l named cw....·........>P<><..............,. _ • ..." 'JIIA~""""""- ""'en lhe edited confi\ltJ ral"", fiie i. s aved C onfi ~ ", e Ma.t"rclil1l to automatically hnd and d
CHAPTER 1
1- 23
lII.1'P/.1 au; r llf; H n° {; .H /.IIIJ. \ .I .\ ·D If; i R .\"I.H ; .l llJllf; PRII.I IPrs
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CHAPTER 1
1- 25
SPH'IIT/.U; PI;/: I n r n-TTI.YGS FOR I V'I.\T.I.YP u n
HI1EI' .I S I ) u n;
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e
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th e Line Styl e down arrow
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the desired line style
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CHAPTER 1
1-26
.1'j '1X j1 T I.U ; ro /.l1.l.'ORT 1111; .1·m . w.I· III.I"TlIN j" TN,;},; (It" .\ MII./IIWIJRA.I" FIlL
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CH APTER 1
1- 27
x
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My O<>cum,nIO • my mc. ",,8 • CONFIG •
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•
Ma. t" ca m)(8
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Ca ncol
n ewcoofigura~on Iile
m yc on fig1
• To "l'en • cu.tomize d configuratioo lil a, m ycon f;gl , opan the System Configu ratioo dialog box
• Click on th e fi le open bUllon
• Click
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mmy mcam. 8
. Chc k the
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Not e· it is a""'sable 10 save you r cu. lomrz<>d configu'a~on fi le(a) ",!h e. tension ( .C ONFIG) to a FLASH diive th at wa y the y ora readily ava l.bl. if r. storation ia ne.
CH APTER 1
1-13 Using On Line Help Ma.rercam provides quick access to inlormation regarding ba.ic concepts. commancls. tcols.and i nformabon abou! the latest retea.e cl the scftware
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Welcome to M••terCll'" Help The ' n ~o ~ow ""I' t" e you to help to""",, aClOu! the Ma. telO.m ",," dow a nd ribbon
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o S ketct>e r • Aut<>curo", o Gene ra l."'ecoon o St.tuo bar • Toolpal" Manago, o Solido Manage,
• Art ""a na gor A
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CHAPTER 1
1- 29
IS/Sf; 1/1f; C f/. \ T f:.y r .V n R 10 .\ II "1(;.1 rf; I/H.P
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tr.2l
• Ma. terca m Help
....I!t Welco me to Ma.te rco", Help
Welcome 10 Mas teroa m He lp The , nQ below.... llIk. you to help topice a boul ttle ",..teroa '" ." n
....Q: Maste roa", ,ntlOdlK:bOn ....Q: Maste roa", ,nte rlace .•••Q: F,~ co nve ''''n
• Sketche r
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Addotlonal resoorces pr"" ,
•
CH APTER 1
{J1I (J1I
~ Double C,ck ~ open the contents 01 Maste,c. m Inte,face ~ Double Click@ open the contents ollnte " . "" Overview ~ Click
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Common M• • te,c.m boutton.
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Maote ,c.m He lp •..·1iI We lcome •.•~ Maste,,,,, m ,nt'odcnon te,ce m onte rla"" . Interl. c. ovede and !..~ D. t. ontry . hortcuts !..~ Ma.tercam '. bou,n ," l..f!I Root and Imm. do.te .•••Q Fil. converoion ••.. QGeom.try c re. ti cn .... Q "" Ch,,'" ""~m~o". Q Control d" hni"on. I··..Q Machmin g E",. nIIa lo QTOOIP.tl'l$ .•••Q Bac kplot\lng toolpa\l'l$ •.... Mach,n. $
•
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Common Mastercam buttons In M••tero. m, \ne,e . re buno.... that .ppe.' in mott 0' m. ny ''''og booxe, .nd bobbon ba iS A few olth...e m.y . ,. 0 .ppe. r ,n toolb. " 0' men"" . Th.... common bunon. n.v. univ. r... 1 f"n ction, th'o ughout tne inte" oce. The i, ,m. ge, . nd functiono' dellC' ipKIna . re n fol lows
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CHAPTER 1
1-31
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• The n, tolioW lh. .. . te po to o~ ~ a ee nto' component to the ta.l.loek in tho Toolpalh "' anage , a. part of the machin• g, oup p, ope rll...
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2- 13
CH APTE R 2
l u nzoom J or
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Displays the geometry at the scale ofilia previous zoom . If no previous zoom exists the system will reduce the geometlic display by lIalfils original size . Unzoom can be u sed a maximum of eigllt limes to reduce the current geometric display .
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2- 14
CH APTER 2
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CHAPTER 2 IZoo m SOIe<:1e
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3-27
Masle rcam wi ll then ge n",al" the word address part program, o pen the Code Expert and display i1. The op e,a10< can edit th e p,ogram and/or send ~ 10 machine tool b1 se lecting Send ftle
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CH A.PTER 3 EXERCISES 3-1) Get "' e CAD model fil e EX2-2 crealed in Cl1 apte<2 , Using PROCESS PLAN 3Pl generale "' e part program 10 produce lroe parhl10wn in Figure 3p-l ,
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CH APTER 3 3-4) Get the CAD model file EX2-5 e,eated in Chapte, 2 _Using P ROCES S PLAN 31'-4 Qene' ate the part proQ,am to produ ce the part shown in FiQU,e 31'_4
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CHAPTER
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PROC ESS Pl.A N lP-.4{ """,,,••10<1 )
No.
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( ·2) Ge nerale the 20 p rofiles offh e p all sh own in Fil1're (1'·2. lise PROCESS PLAN (P ·2 a s an aid in ge n" '8~ ng fh e part program 10 I"MJU fhe 1'"11
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4p·20
CHAPT ER 4
Ne. 7
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INDEX CO,"fIG 1-6.1 .27 DEFAULTS 1·)6 ,GMP 1·36 ,MAT ERIALS 1-6.1 -)6 MCPOST 1·6 ,MCX 1-.16. 1·37 ,MCX -R 1-6 ,MMO 1-36 ,I';C 1-6 l\C1 1_6 ,OrERATlO~S 1·.16 ,PST 1-36 .TOOLS 1·6,1 -36 Z2G 1· ) 5 U,"C 00 lhread 4-2,4-6 2D 2.1 ,2 .2.2 -6. 2·R - 2· 11. 4·1, 5-3. 5·4 l iRendmiliflal 6 · 1 ~ 3D 5-3,5 -7,5-1 2 ;,4·bil 1.1.1.6 2-~
absolule coordinate, 2·2 all""alions 1-6 A MD 1-1 amuun' box 6-14 analFe 1· 13, 1· 20 angle oox 2-7. 5-8, 5-10, 5.12,5 .13, 5-16. 5·1 ~ are, 1·12. r.u. 2-1 . 2·7. 2· I I, 5-R an 1-15 allribul'" 1-20 AuluCA lJ 1-4 AUIUlod 3-2 blank riblxm bar 1·14 bre.k po';lion 5-9 ooundary poinI3-19,6-2R
CAU 1.1. 1.3. 1.4, 1·6. 1·21, 2-1. 2·20. 3-1. 3·3 . 4· 1. 5- 1, 5-3 CAM I- I. 1-3, 1-4, 2·2 0 cancel
chain button 3. 12,3 .15, 6· 11. 6-L1, 6-15. 6· 11 ch.mfers 2-1 . 2-9 change 10 along mode 5-15 C·hoob 1-20 chu"k .1.1,3_2.3·1 , 6.7 cirde 1-1 4,2--6,5-8.5-15, 5-11,5-18 clca,ance btl' 6-19. 6-2 1. 6·24,6-27 O K 1-1 .1 -6 codc e, pen 3-27 colli, ion , 1·5 coh", 1·18.1 -24 compensalion lype 3-13, 3-11,3-21. 6-12, 6-14, 6· 29 com!'uncnllihraric, 1-.16 compress dal. f,le, 1-35 configur'lion, 1-6, 1-20, 1.21. 1. 26. 1.27, 2-20 con'lIUCl~m pl.ne, ."'C
Cplane 1.1. 1.11, 2. 1. 5-4. 5-11 .5-1 3,5·14.5-16 cru" contour 5-1 . 5·11 . 6-1 . 6-20,6-21 e",,,drill 5.1.5. 14.6.1, 6-22.6·2.1, 6·24. 6-27 curwr 1-2.1-1 1 cutoff, 3-19, 3-20,3 -22. 6-28,6·29 .Ul1inglwl, 1· 1
n box
3 - ~,
3-9.3 -16, 3-20•
6·8,6-9
Cpfune
conlems lab 1-29 conlinuou, dis!,lay 1·2) . onluur 5-1.6.1 7,6-20.6·21 conHl1ingfi lcs 1-36 coordinate axi, icon, .H · C gnOm(m copy 1.20. 5·10, 5-l) . 5·16, 5-18. 6·9 copycomm.nd 5-10.5-13, 5-16
ellip>e 2·11 cnd!,oin' 1·12.1 ·1 ),2-.1, 2-4. 5·5, 5-12. 5-1 5, 6-11. 6- 1l. 6-15, 6-1 7, 6-28 Engh,hunil' 1·2 1 . nler kcy 1-2 emily' crealmn lype' 1·18 emrypomI3 -12,3-15, 6-12, 6-14
exit 1.37.3 -17. 6-12,6-14 exi! f,le 1_20 ex"",d/, honen 6·12,6·1 4 face 3-8, 3-11, 6-8 facc Conlour 5_1 , 6· 1. 6· 17, 6·1 8 face drill 5-1. 5-18, 6-1. 6_25. 6-26.6_27 fa, tpoinlmode 1· 13 f<.'Cd, 1·6 file, 1-21, 1-22. 1-33, 1-34. 1.36.3.3.3 -26 ' y,tem memory 1·1 fill<.12·I,2·8.2·11 .5·6,.VI filter bunon 6-23 ftrst line enlily 5-1> f,ll","""en 1.20,2 .18 !la ' ""dmin 6·1 8 flal .urface plan.. 2 from vie,,' 1·20 fund ion key, 1·20 geomelry 1-4. 1-6,1 -16. 2-17,5 .1.5 -18 gnOlnon 1_17 Goldenbe'1!, J. 1·3 graphic, 1-9, 1- 16. 1· 17, 1_20,1 .24 .2_11, 2-1 8 gnplc"1\glh 3.2.1>_7 gro''''c parameter> 4·5. 6· \6 grooving 4-1, 4-3, 4-15, 6-15 group, 1-18 G" iew 1_1 .1.17.1 .1 8 help 1-20,1 -28.1 -29,1 -31 hidei,howenlilie, 1-20 hold,-.,.,; 4-7 home po,;lion 3· 8, 3·16. 3-19.3 -20,6-8,6-13 idenlify sto" k 3.1. 3·4. 64 iml'ort hi, toT)' 1·26 in,en. 4-7 i" stallal io" I ·] I",d 1-1 inlerfa ee 1·30 inlerse cti,,", 1·12,1 -13 I""emor 1·4 i, omclric ,-iew 1. 20.5.7 known I"',in, 5-15
losl functi"n sde'Clcd ]·19 lalhe 1· 8, 3·1 .3·4. .1·8.3·10. 3-19 - 3-21, 64 , 6-8. 6· 10. 6_28. 6_29 diamcler 2.1,5 .4 Ilni,h .1·16 - .1· 18, 6-13.6-1 4 prop""' i.. ] .13, 4-4. 4-5. 4_S,
4·9, 6- 12, 6· 15. 6· 16 lead in/out 3-13,3-17,6-12, 6-1 4 learning mode pmrnpls 1_23 k nglh 2·4.5·12,6-6.6·12, 6-14 b el. 6-17,6-20.6-22,6.25 . 6· 28 managee 5-4.5 ·7,5·11. 5-14,5 -17.6-11,6-17, 6-20.6-22,6-25.6.28 libn"y IIK,I 6·1 8.6·23.6·26 hn"" 1·1 8,1 ·25.2·1,2·2. 2-4,2-1 1 hnkingparametcr> 6-19. 6. 21. 6. 24. 6.27 li" t"picsbu"on 1-31 loc.lion 1-12 locking.sel eclion 1-14 machining 14.1·5,1 ·15. 1· 36, 6- 1 compooemma" agd 3-5, 3.7.6. 5,6-7 (\",1' down menu 1·8 group propenie, 3·7, 6-5. 6_7 "l"'rallon 1-1. 1.15, 1_ 16, 3· I. 3·25. 6· .10 ~ramelers 3-1 .3-10. 3-13.6_1O. 6-12,6_2i. 6·24. 6· 27 magnify 2-1 4 main inlerface window 1.8.1 -9, 1.I R,I .I "
ma'1!in tx" 6-6 materials I -I, 1-6. 1-36, 6-4 maximu m diameter 6-7 MCPO ST ]·6 MC X·8 fllcs 1·6
Memory 1·1 m"nu bar 1·9.1 _10 me,ric units 1-21 Microsoft Oullook 1-6 midpoims 1-12,1 -13 milling ].3 .1-6,1 .8.5.] m"" recently used. . MR U m"use wh<.'C 1 2-16,2-17 MRU funcrion bar 1-9. 1 19 mull;ple line, 2.2. 5. 5
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nn igate help 1-29. 1-31 ~ C "'tlitl gs 1-6, 1·21 ncw "onfigorati"" ftle 1-27 now lewl name 5·17 number 00' 5-17 nume.,.i" al control inlermediale 1·6
0 0 3-2,3-12,3 -1 4,3-18. 6-11 tx" 3-6,6.6 COn'OUT 3·15, 6· 13 fini. h righl lool 3-16,6-13 groo, e righl too l 4-2, 4-4. 6-15 machining l'",amel Ors 3-17.6-14 margin 3-2,3-6.6-6 referencep" inl 3. 1 rough righlll)(li 1·5,3·8. 3-12, 3-13. 4-3, 6-8, 6-11, ." lhread 4·6 on'e' di"anee 2·5 Ol"' n bullOn 1-27,1 -34 ol"'I'3tion 1_4 .1 _5,1.36.3 _2 . 3_1 4. 3.23 . 3.25. 4·2 ol"' m' ions managcr I·". 1-15. 1-16, 1-20 orie ntalion 1-17,1.18 or igin 1·13 ,"-e"' ulb<" 3-10.4·9,6·[0 parallelli" e 2-5 pamrnCler< 1-5.1 _18.1 -21. 3·16. .1·20, 3-21 , 4·7, 6· 8. 6-10.6-12, 6-14.6-29 part I,oumlarics 2-1 pan origin 3·2
planc, I· l~ play 6·30 points 1·12. 1- 1.1, I ·I ~. 1-25.2-1 pol. r coordinale, 2·4 pol. r line ) ·17, 5.~. 5·12 p<"t p.ocessing 1-15, ) ·25 PO'" 1-36 power k c~ , 1· B ",eviom vicw 1_:'1J Pro-2 31'-4 Pro<"" PI.n 3j>-3 31'-8 Pmce" Pl.n 3p.4 3p.12 Pro<",' PI.n 3p·5 3p-17 Pro<"" PI.n 3p-6 3p-2 1 Pro< css PI.n4p-14p.1 rn,.".., PI. n4p. 10 73 Pro- 12 4j>-Q4 Proccss Plan 4j>-134j>-105 rn",,,,, PI. n 4p.144p.116 rro.",,,Plan4p· 154p· 12.1 Pro-16 4j>-134 Pro- 17 4j>-147 rn ",e "P I ." 4p . l ~ 4p.l 60 Pro<"" PI. n 4p·1 9 4j>-175 Process PI.n 4j>-2 4p-6 Pro-1 87 rn", e" PI.n 4p.) 4p.B Pro<"" PI.n 4p.4 4p-22 Pro- 5 4p-29 Pro<"" PI.n 4j>-6 41'-37 rn",,,,, PI." 4p.7 4p.4 6 Pro-9 64 Pro<"" PI. n 6p-16.1,6j>-1 rn",,,,, Pl ." 6p·2 6p. 7 Pro
RAM 2·20 ",fo """n" c poinl' ) . ~ , 3.9. II - ~, 6·9 regenerate 2-19 ,elali..- radiu, 5·15 ....-painl 1·20,2·19 ribbon bar 1-9,1 -13 - 1-15, 1-23 rot.le command 5-10. 5-B . 5·16,5·1X rougb and fi"i,h g. oove 4-1 - 4-3. 4-5, 11- 15 rough paramele" 6-12 RW 1·2
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1-20. 1·26,1 -27. i-ra. 3·26 scale l.l b,2 .15,2 .IX ",'een 1-6. 1-21, 2-I X ",arch lab 1-31 selecl 1-20.5 -9,5-10, 5-Il , 5·16. 5·1 X. 6·30 ",nd file 1· 35, 3-27 ,h.de on/oft' 1·20 , hort..,Ul keys 1·20 ,i mul.u" 3·24 ,i'e or,tod boundary 3-5,
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, kelcher 1.12,1 .13,2.7, 2.16, 5·8 , n.p 1·12, I -ll ""l id, 1-15.1 -26 "" lid,man.ger 1·15 SolidWo. h 1-4,1 ·26 'p.ce bar 1-2 ,peeds and feed, 1-6 ,pindlecenterline 2·1 ,plin... 2.1 .2· 11 Slart 11-ll,b·I3,6·15,1I-17. 6-20,6-30 'l atu, ba, 1.9.1 .16.1 -18 ,I epm'c< bo, &-10 S1<",k 3·5,6-5. 6·b. 6·16 ' lUdcm use 1-3 , urfaec inte"""tion, 2·1
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tcmplale 5· ~, 5-9 th. ead cut 4- 1, 4-8, 4-9 thread shape 4-14-8, 4-9 thread lable 4·~
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