Instructions for working safely on vehicle attachments
5.
6. 7.
Never Never release release hydra hydraulic ulic lines lines or or threaded threaded coupling couplingss before before setting setting down the working attachment and shutting down the engine. All servo control devices (joystick and pedals) must then be moved in both directions – with the ignition key in the contact position – in order to relieve control pressure and ram pressure in the working circuits; in addition, release internal tank pressure by unscrewing the breather screw. Ensure Ensure that that all all lines lines and and threade threaded d coupli couplings ngs are reconn reconnecte ected d and and re-tightened on completion of the job(s). Use extrem extreme e caution caution when removing removing or inserti inserting ng bolts bolts and and pins pins made made of hardened steel, as they can splinter, causing serious injury. Always wear protective gloves and safety goggles. Whenever possible use special tools (such as mandrels, extractors, etc.). . . .
2.17 Safety Safety regulation regulations s when transport transporting ing the vehicle by crane 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 10. 11. 12.
Lower Lower the attach attachment ment and tilt tilt back back the load loading ing attach attachmen mentt as far far as it goes. goes. Apply Apply the articu articulatio lation n lock lock (this only applies applies to wheel wheel loaders loaders with articu articulate lated d steering). Move all control control levers levers into into neutral neutral positi position on and and engage engage the the parking parking brake. brake. Shut down the engine engine in accord accordance ance with the instructio instructions ns in the the “Operating manual”. Lock the working working hydrauli hydraulics cs before before leaving leaving the driver’s driver’s cab. Lock the working hydraulics in accordance with the instructions in the “Operating manual” . Close all doors, doors, covers covers and hoods hoods securely. securely. Only assign assign experienc experienced ed perso personnel nnel with respo responsib nsibility ility for slingin slinging g loads loads and and directing crane operators. A second person should remain in visual contact with the operator or at the very least be in audio contact with him. Attach Attach the the lifting lifting tackle tackle to the lugs/b lugs/bore ore holes holes provide provided d on the vehic vehicle. le. Ensure Ensure that the lifting lifting tackle tackle is of of suffic sufficient ient length. length. Raise Raise the vehicl vehicle e carefu carefully lly.. NOTE! Standing Standing under under the vehicle when it is suspended suspended is strictly prohibited. When restarting restarting the vehicle, vehicle, proceed proceed strictly strictly accord according ing to the the “Operating manual” .
2.18 2.18 Safe Safe maint maintena enance nce of hydr hydraul aulic ic hose hoses s and hose lines 1. 2.
3. 4.
2-18 Version: 05.2000
Repairing Repairing hydraulic hydraulic lines lines and and hydrau hydraulic lic hoses hoses is prohibite prohibited! d! All hoses, hoses, hose hose lines lines and and thread threaded ed coupli couplings ngs must must be checked checked regula regularly, rly, at at the very least once a year for leaks and visible signs of damage! Replace damaged parts immediately! Oil escaping under pressure can result in injuries and fires. Even when properly properly store stored d and subjecte subjected d to norma normall loading loading,, hoses hoses and and hose hose lines are subject to natural ageing. This limits their service life. Improper Improper storage, storage, mechanic mechanical al damag damage e and and loads loads in excess excess of permi permitted tted limits are the most common causes of malfunctions.