Job Safety Analysis: Tangguh Expansion Project

JOB SAFETY ANALYSIS Tangguh Expansion Project WORK ACTIVITY (JOB) TITLE:

Pemasangan,Pembongkaran Pemasangan,Pembongkaran Dan Modifikasi Scaffolding

LOCATION

EARLY CAMP

DATE

PTW NO :

WORK TEAM

: 07/09/2017

JSA NO :

REVIEWED BY:

JSA PREPARED BY: 1. Mujib Mustain

Signature: _____________

1. Yatimiran

7.

CSTS Construction

2. Iwan Kurnia

Signature: _____________

2. Ronny Susanto

8.

Name

3. Marjuki

Signature:_____________ Signature:_____________

3. Rohman

9.

Signature:__________________

4.

10.

5.

11.

6.

12.

:__________________

4.

Signature:_____________

5.

Signature:_____________

CSTS HSSE

6.

Signature:_____________

Name

7.

Signature:_____________

8.

Signature:_____________

:__________________

Signature:__________________ CRITICAL QUESTIONS:

Everyone Ready/Capable Ready/Capable To Work?

Potential Spill/Gas Release Addressed?

Worst Case Discussed?

REQUIRED SAFETY EQUIPMENT

Hard Hats Safety Shoes Safety Glasses

Goggles Face Shield Work Vests

Safety Harness Cotton Gloves Leather Gloves

Hearing Protection Flame Resistant Clothing Fire Extinguisher

Barricades LEL Monitor H2S Monitor

Other (List):___ hi visibility vest__________________ vest__________________

APPLICABLE SAFE WORK PRACTICES/SPECIAL PRECAUTIONS

Hot Work Permit Energy Isolation Written Procedure

Special Pre-Job Safety Discussions Review Emergency Action Plans Site/Job Orientation

Confined Space Entry Permit Use of Specialized PPE Overhead/Underground Overhead/Underground Utility Lines

Pollution Prevention Measures Redundant Redundant Protection Measures Simultaneous Simultaneous Operations

POTENTIAL HAZARDS

Lifting Hazards Fall Potential Skin Irritants Confined Spaces Elev. Load/Work

Short Service Employees Water/Drowning Hazard Mech. Equip. Hazards Fire/Explosion Fire/Explosion Potential High Noise Levels

Elec. Shock/ Flash (includes utility lines) Haz. Chemical Exposure (includes H2S) Sharp Edges or Hot/Cold surfaces Pinch/Crush/Striking Pinch/Crush/Striking Hazards Potential Release of Energy

Dropped/Falling Objects Tripping/Slipping Excavation Hazard Confined spaces Elevated load or work

Low Lighting Breathing Hazard Environmental Extremes Vehicle Operations

Ionizing Radiation Other:_________ ________________ ________________ ________________ ________________

BASIC JOB STEPS

POTENTIAL INCIDENTS OR HAZARDS

1.1. Tidak mengenal lokasi /loading area Unfamiliar with the location/loading area

WAYS TO ELIMINATE OR CONTROL HAZARDS

*Lakukan koordinasi dengan pihak terkait dilokasi kerja. *Perform coordination based on work scope location. *Lakukan peninjauan lapangan sebelum pekerjaan yang sebenarnya dikerjakan. *Perform site visit before the actual works being carry out. *pekerja telah mendapatkan inducsi local project. *Insure all manpower received induction local project. *Tool box talk & instruksi pekerjaan harus disampaikan dengan jelas kepada team.

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PH/Supervisor, Operator, All Crew

*Tool box talk & job instruction to be clear to the team.

1. Mobilisasi material Material Mobilization

1.2. Kendaraan tertabrak/ ditabrak kendaraan lain / alat berat Vehicle incident/hit by another vehicle/heavy equipment

1.3. Material terjatuh saat mobilisasi ke lokasi kerja Material dropped/fallen during mobilization to work site

*Lakukan prestart check kendaraan regularly dan pastikan tidak mengalami kerusakan. *Conduct vehicle prestart checkup regularly and make sure so d efects with the vehicle. *Pastikan mematuhi aturan rambu lalu lintas (bat as kecepatan & Sign). *Obey the traffic regulation (Speed limit & Signs). *Pastikan kondisi driver fit dan tidak dalam pengaruh alcohol. *Driver must be in fit condition and must not be driving under the influence of alcohol. *Sebelum berkendara di lokasi proyek TEP pengemudi harus hadir mengikuti DDT dan dinyatakan lulus *Driver must attended and passed the TEP Defensive Driving Training before driving at site / on Project. *Hanya orang yang berwenang dan memiliki sertifikat yang masih berlaku yang diperbolehkan untuk mengoperasikan kendaraan / truck. *Only authorized personal allowed to operated the vehicle / truck with valid certificate. *Pastikan material tidak melebihi kapasitas bak yang ada pada kendaraan. *Make sure the material does not exceed the capacity of the existing tub on the vehicle. *Lakukan pengikatan material dengan kuat dan benar. *Insure binding of material strongly and correctly. *Pastikan material sudah diamankan dan semua benda kecil yang mudah hilang harus ditempatkan didalam semuah keranjang atau tas *Ensured that the materials have been secured and small / lose items to be place in basket or bags.



BASIC JOB STEPS


2.1. Ketimpa material atau peralatan yang jatuh Hit by falling materials or tools.

2. Menurunkan dan menempatkan pipa pada tempat penyimpanan Lowering and placing pipe in the storage accordingly


*Tempat penyimpanan harus rata & sesuaikan beban angkat dengan kemampuan pekerja. *Storage space should be flat & adjust the lifting load to the worker's ability. *Untuk penyimpanan material tidak melebihi dari 3 t ingkat untuk pipa dan tidak lebih dari 2 t ingkat untuk papan. *Storage area must be flat and materials stacking must not be more than 3 layers for tube and 2 layers for boards. *Lakukan pengganjalan pada tempat penumpukan pipa. *Perform an overload on the pipe stack. *Tanah dimana material itu akan disimpan harus padat *Ground where the materials to be store must be compacted. *Pasang garis peringatan disekitar area kerja. *Install barricade on the affected area. *Dilarang masuk bagi yang tidak berkentingan (pasang rambu peringtan) *NO entry for unauthorized personal (plot s afety sign). *Gunakan PPE yang telah direkomendasikan dengan benar pada saat melakukan / berada diareal pengangkatan. *Use PPE that has been r ecommended correctly when doing/is in the appointment area and lifting area. *Komunikasi sesama pekerja saat pekerjaan pengangkatan dilakukan. *Communicate to all personals involve at the area during the lifting process. *Hanya material dan peralatan yang dibutuhkan yang dibawa ke area kerja. *Mobilize only required materials to the work area. *Pastikan material disimpan pada areal yang tidak mengganggu pekerja lainnya. *Make sure the material is stored in an area that does not interfere with other workers. *Lakukan pengangkatan dengan prosedur manual handling/lifting dengan benar.

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*Perform lifting with manual handling/lifting procedure accordingly. *Semua peralatan harus menggunakan pengikat pencegah jatuh *All tools to be secured using approved tools tie / line.

2.2. Terjepit/cidera tangan & jari serta cidera otot Clamped / injured hands & fingers and muscle injuries

*Pastikan pekerja mengetahui titik jepit pada saat melakukan pengangkatan. *Make sure the worker knows the pinch point at the time of appointment. *Jangan menempatkan tangan/jari dan anggota tubuh lainnya pada titik jepit. *Do not place hands/fingers and other body parts at the point of the pin. *Avoid the line of fire for pinch point hazards. *Tidak melakukan pengangkatan seorang diri dengan beban lebih dari ≥ 20kg..


BASIC JOB STEPS


3.1. Struktur tidak dapat menahan beban scaffolding – roboh The structure cannot withstand the load of scaffolding – collapse

3. Mendirikan/memasang scaffolding Erection/Scaffolding Installation

3.2. Peralatan/material pipa jatuh saat dilakukan pemasangan Pipe equipment / material crashed during installation


*Do not perform any lifting load at more than ≥ 20kg manually and unattended. *Lapisi permukaan yang tajam jika diperlukan. *Cover sharp edges object if necessarily during the event. *Pastikan sole board dari material yang kuat/tahan lama dan tidak licin *Ensured the Sole Board are made from strong/durable materials and not slippery *Pasang base plate diatas sole plate. *Place the base plate on top of the sole plate. *Lakukan pemasangan scaffolding dimulai dari bawah dan sampai pada lift berikutnya sesuai dengan scaffolding plan dan dia wasi oleh inspektor. *Perform scaffolding starting from the bottom and up to the next lift according to the scaffolding plan and supervised b y the inspector. *Pastikan pemasangan pipa awal dilakukan penahanan oleh pekerja lainnya sampai beberapa pipa menghubung terpasang dan dalam kondisi kokoh. *Make sure the initial pipe installation is held by another worker until several connecting pipes are installed and in solid condition. *Lakukan pemasangan brace pada lift pertama sebelum penambahan lift berikutnya. *Perform first lift brace before the next lift. *Lakukan pemasangan toetie /batang penguat jika diperlukan. *perform the toetie/reinforcement installation if necessary. *Orang yang tidak berkepentingan dilarang mendekati areal kerja/pasang rambu rambu pembatas dan rambu rambu peringatan. *Unauthorized persons are prohibited from entering the working area/ install barricade dan warning sign. *Pastikan kunci scaffold dan level telah diikatkan pada pekerja / structure dengan aman. *Insure the scaffold and level locks are securely tied to the worker / structure. *All tools to be secured with safety line to the worker. *Pastikan penempatan material pipa dan clamp pada tempat yang aman jika perlu lakukan pengikatan. *Make sure the placement of pipe materials and clamps is secure in case of binding. *Dilarang berada dibawah langsung areal pemasangan. *Strictly prohibited under direct installation area. *Nobody allowed under the scaffolding working area. *Pemasangan pipa scaffolding minimal dilakukan oleh 2 orang scaffolder pada kedua ujung pipa. *Installation of scaffolding pipe must at least be done by 2 persons at scaffold on both ends of the pipe. *Pasang safety clip pada bagian ujung pipa jika diperlukan. *Install the safety clip at the end of the pipe if necessary.

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BASIC JOB STEPS


3.3. Pekerja jatuh dari ketinggian Worker fall from a height

3.4. Cidera tangan, jari dan otot Hand injury, fingers and muscle


*Pastikan telah melakukan pengencangan pada setiap clamp scaffold yang terpasang. *Be sure to make tightening on every clamp scaffold attached. *Lakukan pemasangan lantai kerja dan ikat sesuai dengan standard. *Perform floor workings and tie in a ccordance with the standard. *Semua scaffolder sudah mengikuti training bekerja ketinggian dan sudah memiliki (LOA) * A ll Scaffolders must have letter of approval (LOA), attended the work at height training and fit for the the works. *Periksa sebelum menggunakan safety harness dan gunakan safety harness double lanyard yang baik & benar dan pastikan lanyard/hook telah dicantolkan pada unchor point yang cukup kuat. *Inspection before using safety harness and wear safety harness double lanyard properly & make sure lanyard/hookis attached t o the anchor point firmly. *100% tie of selama bekerja diketinggian. *100% tie of while working at height. *Hook harness harus dicantolkan pada anchor point yang tepat. *To hook the harness hook on the proper anchorage point. *Pastikan tetap mencantolkan satu lanyard pada saat berpindah posisi. *Make sure to keep one lanyard attached at the time of switching position. *Letakkan minimal tiga papan kerja untuk membantu menyelesaikan lift berikutnya. *Place minimum tree work board to assist completion and to the next lift. *Placed a minimum of 3 boards as the temporary working platform. *Alas kaki dalam kondisi bersih ( bebas dari lumpur & oil ). *Footwear must be clean (free from mud & oil). *Hentikan pekerjaan saat turun hujan. *Stop working when it rains. *Works to be STOP if it rain, strong wind and lightning (adverse weather). *Pekerja tidak fobia pada ketinggian serta dalam kondisi fit . *Workers are not phobic at high altitude and in fit condition. *Pastiakan pekerja mengetahui titik jepit saat melakukan pekerjaan. *Make sure the worker knows the pinch point at the time of appointment. *Tidak menempatkan tangan jari dan anggota tubuh lainnya pada titi k jepit. *Do not place hands / fingers and other body parts at the point of the pin. *Menghindari area benda jatuh dan titik jepit. *Prevent any part of the body from line of fire for pinch point. *Gunakan PPE yang direkomendasikan dengan benar. *Use PPE that has been r ecommended correctly when doing/is in the.

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BASIC JOB STEPS


4.1. Pondasi kerekan bergeser dan jatuh (tidak kuat menahan beban) Foundation hoist shifted and fell (load exceeding requirement) 4. Pengangkatan/menaikkan material scaffold dengan tali dan roll Lifting/ Lifting/Raising scaffolding material using rope and roll.

4.2. Mengenai material lain – existing overhead etc Regarding other materials – Existing overheads etc.


*Pastikan posisi pekerja nyaman saat beraktifitas. *Make sure the worker's position is comfortable during the activity. *Lapisi permukaan yang tajam jika diperlukan. *Cover sharp edges object if necessary. *Pasang pipa pada struktur scaffold dan lakukan pengikatan menggunakan clamp dengan kuat dan benar. *Attach the pipe to the scaffold structure and fasten and clamp using clamp accordingly. *Pasang safety clips pada kedua sisi roller. *Install safety clips on both sides of the Gin Wheel *Gunakan tali dengan diameter minimal 12 mm dan tidak menaikkan beban diatas 20 kg. *Use a rope with a diameter of at least 12 mm and not to r aise the load above 20 kg. *Dan selalu check tali sebelum digunakan. *And always check the rope prior to used. *Gunakan catrol dan catrol harus diperiksa. *Use gin wheel and gin wheel inspected. *Lakukan pengikatan dengan kuat dan benar sebelum material dinaikkan. *Tightly tight and correctly before the material is lifted. *Komunikasi dengan pekerja yang berada dibawah. *Communicate with the worker below. *Pasang barricade pada areal kerja. *Install barricade with in the working area. *Tidak menumpuk terlalu banyak material diatas jika ti dak diperlukan. *Do not stack many materials on top of each other if not need or necessary. *Pastikan mendapat permit untuk bekerja didekat jaringan dan mematuhi jarak minimum dengan live power. *Make sure to get permit to work near the network and adhere to minimum distance with live power. *Lakukan pemasangan guard pada bagian yang terexpose dengan material scaffolding. *Perform guard installation on the part that are expose with scaffolding material.

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BASIC JOB STEPS


5. Pemeriksaan dan pemasangan scaffolding tag Inspection & Installing Scaffolding Tag

5.1. Jatuh dari ketinggian – scaffolding roboh Fall from height – Collapse Scaffolding

6. Pembongkaran scaffolding Dismantling Scaffolding

6.1. Jatuh dari ketinggian Fall from heights


*Pastikan saat scaffolding di check,inspector telah menggunakan persyaratan bekerja diatas ketinggian – menggunakan safety full bady harness. *During scaffolding inspection, Inspector are wearing full bod y safety harness working at height. *Inspektor menggunakan safety full body harness, dan 100% tie off sesuai dengan peraturan yang ditentukan. *The scaffolding Inspector to used full body harness and comply to the 100% tie off procedure. *Lakukan pengecekan visual dengan random check kekencangan beberapa clamp. *Perform visual checks with multiple clamp tight random checks. *Pastikan secara keseluruhan kondisi scaffolding tidak goyang serta kuat dan kokoh. *Make sure the overall condition of scaffolding is not shaking, strong and sturdy. *Lakukan perubahan/penambahan serta perbaikan bila diperlukan. *Make changes / additions and improvements as needed. *Berilah tag sesuai dengan kondisi real . hijau boleh digunakan dan merah dilarang menggunakan. *Tag according to real conditions. Green may be used and red is prohibited to use. *Persyaratan pembangunan scaffolding harus menyertakan gambar sketsa, dan inspeksi gambar perencanaan ketika scaffolding dibangun. *Erection of scaffold which required design must follow the design drawing, and to be inspect by the design engineer once erected. *Lakukan pemeriksaan secara regular untuk beberapa scaffolding yang masih terpasang. *Perform regular checkup at on progress scaffolding installation. *Inspektor harus menginspeksi ulang secara berkala setelah 7 hari sesuai dengan prosedur, dan sesudah terjadi hujan *Inspector to perform the 7 days inspection rotation as per the procedure, and after an adverse weather. *Pembongkaran hendaknya dilakukan oleh personal yang memasang scaffolding. *Dismantling scaffolding should be done by the p erson who installed the scaffolding. *Pembongkaran scaffold hendaknya disetujui oleh inspektor dan lakukan oleh scaffolder yang b erpengalaman. *The scaffold dismantling should be done by approved and experiences Scaffolders. *Gunakan safety full body harness dan cantolkan pada st ructur yang kokoh. *Wear safety full harness body and attached to sturdy structure.

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BASIC JOB STEPS


6.2. Material terjatuh dan mengenai pekerja Fallen materials and hits worker

6.3. Bahaya petir saat melakukan pemasangan dan pembongkaran scaffolding diketinggian Risk of thunderstorm during installation and dismantling scaffolding (Nature)

7. Pembersiahan area kerja Clean working area

7.1. Cidera otot tangan dan jari saat melakukan pembersihan dan merapikan tempat kerja Hand and finger muscle injury while cleaning and tidying the workplace


*Full body harness harus 100% tie off . *Full body harness to be wear and 100% tie off procedure to be adhere to. *Prioritaskan pembongkaran dari arah paling luar dari structure. *Prioritize dismantling scaffolds from the outermost direction of the structure. *Lakukan pembongkaran dengan perlahan dan turunkan pipa /accessories dengan benar. *Perform disassembly slowly and lower the pipe / accessories correctly. *Pastikan alas kaki tidak licin / lumpur. *Make sure the footwear is not s lippery/muddy. *Pasang demarkasi dan sign tanda orang bekerja diatas ketinggian. *Post demarcation and sign people working at height. *Pastikan dan tidak ada orang/rekan kerja yang berada dibawah areal pembongkaran. *Be sure and no people / co-workers are under the dismantling area. *Lakukan pengikatan pada material dan turunkan dengan menggunakan tali secara perlahan. *Apply the binding to the material and lower it by using the rope slowly. *Tidak melempar material scaffolding dari atas ketinggian. *Do not throw scaffolding material from above height. *Lakukan komunikasi dan kerjasama antar sesama pekerja. *Make communication and cooperate with fellow worker. *Pastikan tidak melakukan pekerjaan diatas ketinggian bila kondisi cuaca mendung dan hujan. *Be sure not to work at high height during cloudy clouds and rainy weather conditions.

*Pastikan menggunakan APD yang sesuai sebagaimana yang telah direkomendasikan untuk melakukan pembersihan. *Make sure to use the appropriate PPE as recommended for cleaning. *Terapkan procedure manual handling yang benar pada saat menangani material scaffolding. *Apply the correct manual handling procedure when handling the scaffolding material. *Mintalah bantuan pada rekan kerja lainnya bila diperluakan. *Ask for help with other co-workers when required. *Tempatkan material sesuai dengan jenis dan klasifikasinya. *Place the material according to its type and classification. *Buanglah sampah kerja pada tempat yang telah disediakan. *Dispose of garbage in the space provided. *Kumpulkan dan buanglah sampan sesuai dangan jenisnya sesuai sesuai dengan peraturan proyek. *Garbage to be segregate and dispose as per t he project procedure.

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Job Safety Analysis: Tangguh Expansion Project

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