General Information
Torque Settings UNF Grade 'S' Bolts
Metric Grade 8.8 Bolts
Rivet Nut Bolts/Screws
Note:
Care & Safety
Contents
Page No.
Care & Safety
Safety Notices
DANGER
WARNING
CAUTION
Care & Safety
Remember BE CAREFUL BE ALERT BE SAFE
General Safety
WARNING Decals
WARNING Lifting Equipment
WARNING Care and Alertness
WARNING Raised Attachments
WARNING Clothing
Care & Safety
Operating Safety WARNING
WARNING Machine Condition
WARNING Controls
ROPS/FOPS Structure
WARNING
WARNING Machine Limits
Exhaust Gases
WARNING Engine/Steering Failure
WARNING Communications
WARNING Engine
WARNING Entering/Leaving
WARNING Ramps and Trailers
DANGER Sparks
Care & Safety
Operating Safety (cont'd) WARNING
WARNING Powershift Transmission
Care & Safety
Maintenance Safety WARNING Repairs
WARNING Battery
WARNING Modifications and Welding
WARNING Battery Gases
WARNING Metal Splinters
WARNING Battery Terminals
WARNING Electrical Circuits
WARNING
WARNING Communications
WARNING Petrol
Hydraulic Fluid
DANGER Hydraulic Pressure
Care & Safety
Maintenance Safety (cont'd) WARNING Diesel Fuel
CAUTION Rams
WARNING Oil
WARNING Soft Ground
CAUTION Cleaning
CAUTION 'O' rings, Seals and Gaskets
WARNING
WARNING Tyres and Rims
Fires
WARNING Hot Coolant
WARNING
WARNING Jacking
Care & Safety
Maintenance Safety (cont'd) WARNING
WARNING
Hydraulic Hoses
WARNING JCB Extradig Dipper Lubricant
WARNING Safety Strut
Fluoroelastomeric Materials
WARNING
WARNING
WARNING
WARNING
Routine Maintenance
Oiling Boom Lock - for Interval see Service Schedule
Parking Brake Cable - for Interval see Service Schedule
Control Levers - for Interval see Service Schedule
Routine Maintenance
Loader Arm Safety Strut Fitting and Removing
X
Y Fitting
WARNING The loader arm safety strut must be fitted before any work is done beneath raised loader arms. Make sure the shovel is empty, then fit the safety strut as instructed below.
1
2
A C
3
C B
4
Removing 1
2
B C
3
A
Routine Maintenance
Slew Gearbox (Sideshift Machines) Draining Water and Checking Oil Level - for interval see Service Schedule Note: 1
Preparation
2
Draining Water B
3
Check Oil Level A
Routine Maintenance
Hydraulic Fluid Level
Hydraulic Tank Breather
Check Level
Clean
C D E
A Note: H
F
E G Note: B Service Schedules
B
Routine Maintenance
Hydraulic Filter Renew Element for Interval see Service Schedule A B
C D E F G
Note:
H K
E D C
B. Note: J
Routine Maintenance
Hydraulic Filter (from M/C Serial No 409448) Replacement
Renew Element Note: A
H J G F E D C B A
Removal A B C
D E F E G
Routine Maintenance
Syncro Shuttle Transmission Check Level - for Interval see Service Schedule
Renew Filter - for Interval see Service Schedule
E
F
Change Oil & Clean Strainer - for Interval see Service Schedule B C D Torque Settings D
Routine Maintenance
Powershift Transmission Check Level - for Interval see Service Schedule
Renew Filter - for Interval see Service Schedule
E
F
Change Oil & Clean Strainer - for Interval see Service Schedule B. G C D Torque Settings D
Routine Maintenance
Front Axle Oil Level
Check Hub Oil Level - for Interval see Service Schedule
Check Differential Oil Level - for Interval see Service Schedule
1
OIL LEVEL
1
A.
2
C
2
3
C
A Change Differential Oil - for Interval see Service Schedule 1
A B
Change Hub Oil - for Interval see Service Schedule 1
OIL LEVEL C
Note: B 2
B
3
A 4
A
2
C
3
OIL LEVEL
4
C
5
C
Routine Maintenance
Rear Axle Oil Level (All Wheel Steer Machines) Check Differential Oil Level - for Interval see Service Schedule 1
2
A
Check Hub Oil Level - for Interval see Service Schedule 1
2
C
C
A.
Change Hub Oil - for Interval see Service Schedule
Change Differential Oil - for Interval see Service Schedule 1
A B
2
B
3
1
OIL LEVEL C
A 4
A
2
C
3
OIL LEVEL
4
C. 5
C
Routine Maintenance
Rear Axle Oil Level (2 Wheel Steer Machines)
Change Oil - for Interval see Service Schedule 1
Check Oil Level - for Interval see Service Schedule Note: 1
A
2
OIL LEVEL
A
2
C B
3
B
4
OIL LEVEL
5
A
6
C A.
Routine Maintenance
Cooling System Check Level for Interval see Service Schedule
Antifreeze
1
2
A
Solution
Maintains circulation down to:
Protects against damage down to:
WARNING The cooling system is pressurised when the engine is hot. Hot coolant can spray out when you remove the cap. Let the system cool before removing the cap.
3
Note:
Routine Maintenance
Cooling System Drain and Refill - for Interval see Service Schedule
WARNING The cooling system is pressurised when the coolant is hot. Hot coolant will burn you. Make sure the engine is cool before draining the system.
1
2
3
A
4
C
5
6
D
7
8
C D
9
A
Routine Maintenance
Fan Belt
Cab Heater Filter
Check Tension - for Interval see Service Schedule
Clean - for Interval see Service Schedule
WARNING
Adjustment
The filter may be filled with dust. Wear goggles and a face mask when removing the filter.
1
2
A B C D
3
X
WARNING Make the machine safe before getting beneath it. Lower the attachments to the ground; engage the parking brake; remove the starter key, disconnect the battery.
CAUTION If any leverage is necessary, use a length of wood at the drive end bracket only; otherwise damage to the alternator may be caused.
1
2
E.
4
A B C D
Note:
3
Note: 4
E
Routine Maintenance
Cab Heater Filter (From Serial No. 430001) Clean - for Interval see Service Schedule 1
2
E.
3
F
Note: 4
E
Routine Maintenance
AIr Filter Pre-Cleaner Note: Empty Pre-cleaner - for Interval see Service Schedule 1
C D
2
E
3
Note: Note:
Routine Maintenance
Air Filter Renew Outer Element - for Interval see Service Schedule
CAUTION The outer element must be renewed immediately if the warning light on the instrument panel illuminates.
Renew Inner Element - for Interval see Service Schedule 1
H
Note:
2
A B
1
A B
3
E F
2
C
4
C
3
B. D
5
G
4
6
F
A
E
5
C
7
B D
6
8
A
9
H
Routine Maintenance
Battery WARNING
Batteries give off an explosive gas. Do not smoke when handling or working on the battery. Keep the battery away from sparks and flames. Battery electrolyte contains sulphuric acid. It can burn you if it touches your skin or eyes. Wear goggles. Handle the battery carefully to prevent spillage. Keep metallic items (watches, rings, zips etc) away from the battery terminals. Such items could short the terminals and burn you. Set all switches in the cab to OFF before disconnecting and connecting the battery. When disconnecting the battery, take off the earth (-) lead first. When reconnecting, fit the positive (+) lead first. Re-charge the battery away from the machine, in a well ventilated area. Switch the charging circuit off before connecting or disconnecting the battery. When you have installed the battery in the machine, wait five minutes before connecting it up.
First Aid - Electrolyte EYES IF SWALLOWED SKIN Cleaning the Battery Checking the Electrolyte Level
WARNING Do not top the battery up with acid. The electrolyte could boil out and burn you.
Routine Maintenance
Battery Jump Starting - Safety
Jump Starting - Procedure 1
2
Do not use a battery if its electrolyte is frozen. To prevent the battery electrolyte from freezing, keep the battery at full charge.
3
Batteries give off a flammable gas that can explode.
4
a
WARNING If you try to charge a frozen battery, or jump-start and run the engine, the battery could explode
Do not smoke when checking the battery electrolyte levels. When starting from another machine, make sure the two machines do not touch. This prevents any chance of sparks near the battery. Sparks could ignite the battery gas. If that happens the battery could explode. Even with the starter switch set to off some circuits will be energized when the external power supply is connected. Set all the machine switches to their OFF positions before connecting the external power supply. Do not connect a booster supply directly across the starter motor. Doing this could bypass the neutral safety switch and the engine can start with the transmission in gear. The machine could then run away and kill or injure bystanders.
b Note: 5
6
a b
Use only booster cables which are in good condition with securely attached connectors. Connect both ends of one booster cable before connecting the other one.
Routine Maintenance
Hydraulic Oil Cooler Clean for Interval see Service Schedule 1
2
A
3
4
Routine Maintenance
Bulb Replacement Headlight Bulb 1
A
2
B
Note: 3
Front Sidelight Bulb 1
A
2
B
Note: 3
C
4
5
Routine Maintenance
Bulb Replacement (cont'd) Note: Worklight Bulb 1
H J
2
J L
3
L
4
M
5
Do not touch bulb with bare fingers
6
Front Indicator Light Bulb 1
A
2
3
4
Routine Maintenance
Bulb Replacement (cont'd) Rear Brake/Sidelight & Indicator Bulb
Note:
1
A
2
3
4
Fog Light Bulb (if fitted) 1
B
2
3
4
Routine Maintenance
Bulb Replacement (cont'd) Note:
Cab Interior Light Bulb 1
2
G
3
4
F
Number Plate Light Bulb 1
B
2
C
3
4
Routine Maintenance
Bulb Replacement (cont'd) Note:
Note: Rotating Beacon Bulb
Switch Illumination Bulbs 1
J
2
E
3
4
Do not touch bulb with bare fingers.
4
5
1
A B
2
C D
3
Attachments
Schematic Hydraulic Circuit Component Key 1
2
3
4
5
6
7
8
Attachments
Circuit Description 2 3 4 B 4 5 6 1 4 P 7 C P B 4
Attachments
Flow Diverter Valve Removal and Replacement
WARNING Make the machine safe before working underneath it. Park the machine on level ground, lower the arms. Apply the parking brake, put the transmission in neutral and stop the engine. Chock both sides of all four wheels. Disconnect the battery, to prevent the engine being started while you are beneath the machine. GEN-1-2
Removal 1
2
3
4
Replacement
WARNING Fine jets of hydraulic fluid at high pressure can penetrate the skin. Do not use your fingers to check for hydraulic fluid leaks. Do not put your face close to suspected leaks. Hold a piece of cardboard close to suspected leaks and then inspect the cardboard for signs of hydraulic fluid. If hydraulic fluid penetrates your skin, get medical help immendiately. INT-3-1-10/1
E P B T Note:
Attachments
Flow Diverter Valve Dismantling and Assembly
Torque Settings
4
22
When Assembling
Attachments
Flow Testing & Pressure Testing
Attachments
Flow Testing & Pressure Testing WARNING
4
Hydraulic Fluid
4.1
Fine jets of hydraulic fluid at high pressure can penetrate the skin. Do not use your fingers to check for hydraulic fluid leaks. Do not put your face close to suspected leaks. Hold a piece of cardboard close to suspected leaks and then inspect the cardboard for signs of hydraulic fluid. If hydraulic fluid penetrates your skin, get medical help immediately.
4.2 E F
INT-3-1-10/1
WARNING
Pressure Testing
5
Hydraulic Pressure Hydraulic fluid at system pressure can injure you. Before disconnecting or connecting hydraulic hoses, stop the engine and operate the controls to release pressure trapped in the hoses. Make sure the engine cannot be started while the hoses are open. INT-3-1-11/1
Prepare the Machine 1
2
3
Flow Testing 3.1 A X Y Z
CAUTION: Z 3.2 3.3 B 3.4 C D
Attachments
A B A Inspecting the Top Wear Pads B Adjusting the Bottom Wear Pads
Inspecting the Top Wear Pads C D E
A B
Attachments
Adjusting the Bottom Wear Pads
a H J
C
b H
c
F
d
D
H e
H
A G
G a c
Note: Note: J A B F
Attachments
5 4 3
1, 2 8 10
30
9
23 22
1
2
6
30A
19
26 7
25
27 28
24
21 20
18 17 16
29A
15
29
14 13 12 11
Attachments
Auxiliary Valve Dismantling and Assembly 1
1 7
2
3
19 13 24 1 X Y Z X 10 18 A
8 23.
Relief Valves
X
29 30
24 28. 4
When Assembling
29 30
When Dismantling
Torque Settings
4 5
1
8, 11, 13
X Y Z 6 7 4 13 19 1
20 23 21 22.
2
27 28 24
3
29A
4
30A
Attachments
Pressure Testing Auxiliary Relief Valve (A.R.V.) Note: 1
A
2
3
3.1 3.2 B
4
4.1 4.2 B 4.3 C D 4.4 E F G
3.3 C D 3.4 E
F G
Body & Framework
Engine Side Panels
Engine Cover
Removal and Replacement
Removal and Replacement 1
WARNING Raised loader arms can drop suddenly and cause serious injury. Before working under raised loader arms, fit the loader arm safety strut.
1
WARNING A hot exhaust will burn you. Make sure the exhaust stack is cool before removing it.
WARNING Do not remove the engine side panels while the engine is running.
2
3
A
4
2
F D
3
C B
4
E G H
5
A
Body & Framework
Rivet Nuts Fitting Procedure 1
2
A
3
B
4
1
5
C D E
Note: 6
Specifications (all dimensions in mm)
Note:
Body & Framework
Slide Hammer Kit Procedures A B C
1
2
A D
3
B
4
E
5
F
6
C
7
C
8
Body & Framework
Roll Over Protection & Falling Object Protection (ROPS/FOPS) Structure Checking
WARNING The Machine is fitted with a roll over protection structure (ROPS) and a falling object protection structure (FOPS). You could be killed or seriously injured if you operate the machine with a faulty or missing ROPS/FOPS. Modified and incorrectly repaired ROPS/FOPS are dangerous. If the ROPS/FOPS has been in an accident, do not use the machine until the structure has been repaired and inspected by suitably qualified personnel.
A B C
Body & Framework
4
5
Removal Note: 1
2
13 a
1 2
b
3
c
4
d
7 5
e
d
15 14
Thermostat
b f)
6
3
Blower Motor
f
10
10
Compressor Clutch Relay
11 12 12 X
12
11
4
1
13 3
11
14
2
14
12
7 5
11
14
14 15
6 10 8
9
Body & Framework
Pressure Switches
Removal and Replacement
Goggles and rubber gloves must be worn when pressure switches are removed or fitted. A small amount of refrigerant is released which can be harmful to the skin and eyes.
WARNING
Removal 1
Pressure Switch Testing 1
2
Replacement Note: 1
2
High Pressure Switch Testing 1
1
2
Low Pressure Switch Testing 1
2
2
Note:
Body & Framework
Condenser Coil
Adjusting the Compressor Drive Belt
WARNING Make sure the engine cannot be started. Disconnect the battery before doing this job.
1
2
3
4
A B C
Condenser Coil Cleaning
5
X 6
A B C
WARNING
1
2
The air conditioning system is a closed loop system and contains pressurised refrigerant. No part of the system must be disconnected except by a qualified refrigeration engineer.
3
WARNING Make the machine safe before getting beneath it. Lower the attachments to the ground; engage the parking brake; remove the starter key, disconnect the battery.
4
5
40
122
41
92 94
93
95
42
Body & Framework
Body & Framework
Glazing - General
Direct Glazing
A
B Note: DO NOT
1
2
3
4
5
Service Tools
Service Tools
Removing the Broken Glass and Old Sealant
Rubber Seal Glazing Installing New Glass 1
2
3
Note:
WARNING
Body & Framework
Direct Glazing (cont'd) Removing the Broken Glass and Old Sealant (cont'd) 1
2
a
b 3
a
A
b B.
C
D
E
Body & Framework
Direct Glazing (cont'd) Removing the Broken Glass and Old Sealant (cont'd) c F Service Tools
G
d
H
Note: Service Tools, 4
a Service Tools
b 5
J
6
a b Preparing the Cab Frame Aperture 1
2
Note:
Body & Framework
Direct Glazing (cont'd) Preparing the New Glass
CAUTION
The laminated front screen must be handled with extra care to prevent breakage. Wherever possible, store and handle it in a vertical attitude. When placing or lifting the screen in a horizontal attitude it must be supported over its whole area, not just at the edges.
1
K
a L
b Service Tools
Note: IMPORTANT: 2
N Service Tools
P N 3
4
a
Note 1
Body & Framework
Direct Glazing (cont'd) Preparing the New Glass (cont'd) 5
Sealing
and Retaining Compounds
a
b c d S
e Note 2: Service Tools 6
T
Note 3: 7
Installing the New Glass 1
Preparing the New Glass
2
a W b
X
Body & Framework
Direct Glazing (cont'd) Installing the New Glass (cont'd) 3
a b
4
5
IMPORTANT: a b Note 4: c
6
a b c
Body & Framework
Slew Cylinders (Sideshift Machines) Dismantling and Assembly
WARNING Slacken but DO NOT remove the cylinder retaining bolts when using hydraulic pressure to break the seal. Severe injury can be caused if the cylinder is released suddenly under pressure.
A B C D E Note: E F G
B Torque Settings Item A
Nm
kgf m
lbf ft
E
2 - 4 MM
4W
P
4W
Electrics
Use of Multimeter
C
A B
1
2
3
Electrics
Electrics
Measuring DC Voltage B A
Measuring Resistance C F G REL B
Measuring Continuity C F F B C
Electrics
How to Test a Diode or a Diode Wire D HOLD H O.L HOLD H A, C
Electrics
Adjustment Note: A B C C D
Electrics
Basic Machine Component List (to serial number 430000)
Fuses
Electrics
Circuit Options and Variations 2/4 Wheel Drive (all machines up to serial number 409434)
Transmission Dump Circuit (machines up to serial number 413772)
Component List
Component List
34
32
35
36
37
31
A1
C3 2
Electrics
Circuit Options and Variations Instrument Lights Test Button (machines up to serial number 404502)
Hydraulic Speed Control - 2 Relays (machines up to serial number 406613)
Component List
Component List
21
23
25
85
20
22
89
24
86
88
88
87
A2
19 29
2
B1
B9
2
Electrics
Starting Circuit Test
Test 3 C
Note: Test 1
Test 3a D
Test 2 A
F N R
B
+ -
Electrics
Starting Circuit Test (cont'd) Test 5
Test 3b
A
D E
E Test 4 B
Test 5a H
Electrics
Electrics
Removal and Replacement
Dismantling Note: 34 15 23 22 28 11
Servicing and Renewal 14 14A
Assembly C 28 14A 19 24 D 17 18
A B 14A 14A 15 36
32 34
Electrics
Charging Circuit Test
Check 2 Note: the following checks should be made using an analogue (moving pointer) type meter.
1 2 Check 1
Alternator Charging Test
Note:
Electrics
a
b
c
d
e
f
a
b c d e f
Terminal 'W' Output (Tachometer) Test
Electrics
Service Precautions a
b
c
d
e
Removal and Replacement A B C B C D A
Electrics
Electrics
Dismantling and Assembly When Dismantling 2 1 E F 3 G H 4 5 6 7 8. 10 11 X Y Z 12 19 17 17 20 When Assembling 1416 18 J 9 5 Torque Settings Item 3
Nm
kgf m
lbf ft
5
6
7
12
Electrics
Electrics
Dismantling and Assembly - Magneti Marelli Type When Dismantling 1 2 A 6 3 4 5
When Assembling
6 7 8 B 9, 10 11 12
Torque Settings Item 1
Nm
Kgf m
lbf in
4
5
5
Item
Nm
Kgf m
lbf ft
9
13
Electrics
Harness Location - Machines upto Serial Number 430000
4
3 6
1
2
5
Note:
ITEM
DESCRIPTION
Electrics
Harness Location - Machines from Serial Number 430001 3
4
2
6
7
5
1
Note:
ITEM
DESCRIPTION
Controls
Loader Control Knob
When Assembling 5 Note: 5
Note: Dismantling and Assembly When Dismantling 1 2 3 4 5 6
Controls
28
D
Controls
Tilt Type Steering Column When Assembling
Dismantling and Assembly
20
Note:
D
D
When Dismantling
14 22
28
20
8 9
14
12 20 22 21 B A 19 20 C D The shaft must not touch the bottom of the splined socket. 16
11 13 22
Controls
D
Controls
Fixed Type Steering Column When Assembling
13 26 24
Dismantling and Assembly
Note: 24 D
D When Dismantling
14 14A 14 15
11 16 25
15 14 Note: 14A
9 19 18 24 26 25 B A 23 24 C The shaft must not touch the bottom of the splined socket.
16
11 16. 26
3
1
2
5
2A
6
2B
4
3
4 61
4S
4B 4K
C2
V2 V1
C1
4L
52
1A 3M
3 3L
3N
3P
3Q
T
P2 P1
1B 62
T
4
4G 4X 4R
4H
4A
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Hydraulics
Stabiliser Check Valve (With Relief Valve) Relief Valve Pressure Testing
Dismantling and Assembly When Assembling
C A 12
Torque Settings 1
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Hydraulics
Stabiliser Check Valve Dismantling and Assembly When Assembling Torque Settings 1
ng
hi
et om
xs
Fi
Transmission
Transmission
Transmission
Synchromesh Description SYNCHRO HUB (A) C D SYNCHRO RINGS (B) BLOCKER PINS (C) SPLIT ENERGISER PINS (D) SYNCHRO CUPS (E)
Operation F B E D A G H J
Transmission
Transmission
Transmission
Powershift Gearbox Clutch Operation
2/4 Wheel Drive Operation
Transmission
Syncro Shuttle Gearbox A
B
C
D
E
F
G
CHECK
ACTION
1
2
3
4
5
6
7
8
9
10
11
12
Transmission
Syncro Shuttle Gearbox (cont'd) CHECK
ACTION
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Transmission
Syncro Shuttle Gearbox (cont'd) CHECK
ACTION
33
34
35
36
37
38
39
40
41
42
43
Transmission
2/4 Wheel Drive Clutch 2WD Cannot be Engaged
Possible Cause
Remedy
7
7
7.1
7.2 8
8
8.1
8.1
8.2
8.2
8.3
8.3
8.4
8.4
8.5
8.5
8.6
8.6
8.7 9
8.7
9.1 9.2
9
9.1 9.2
4WD Cannot be Engaged
Transmission
2/4 Wheel Drive Clutch (from Machine No. 415012) 4WD CANNOT BE ENGAGED 1
2
3
4 5
6
Possible Cause
Remedy
7
7
7.1 7.2
8
8
8.1
8.1
8.2
8.2
8.3
8.3
8.4
8.4
9
8.5
8.5
8.6
8.6
9.1
9
9.1
Transmission
2/4 Wheel Drive Clutch (from Machine No. 415012) (cont'd) 2WD CANNOT BE ENGAGED Possible Cause
Remedy
10
10
Note:
11
11
Note:
12
12
X
±5mm (0.197in) Front ±6mm (0.236in) Rear
A
B
Transmission
Transmission
Drive Head - Dismantling (All Wheel Steer Machines)
1
2
3
2 4
1 2
5
6
3 4 5 6
7
7 8
8
9
9
10
10
11 12 13.
11
14 15
12
16 17 B
13
18 12.
14
19 20 13.
15
23 21 22.
16
24 2
Transmission
Drive Head - Assembly (All Wheel Steer Machines) Pinion Depth Setting Procedure 1
32 29
2
A
3
4
5
A
Note:
Transmission
Transmission
Note 1
13
5
26
14
5 6 3 4
16
17
3
18
19
20
23 21 22 6.1 23
6.3 30 23 6.4 A
5 6
15
25
6.2
7 8 5 6
Note 2 6.3
2 6
2
30 24
24
10
13
31
4
12
29
27 2
10
2
2
3
12 13 11
11
28
2
9
12
1
Drive Head - Assembly (All Wheel Steer Machines)
Note 3
Transmission
Drive Head - Assembly (All Wheel Steer Machines)
Crownwheel and Pinion Adjustment
Transmission
Removal and Replacement (2 Wheel Drive Machines)
Transmission
Dismantling and Assembly (2 Wheel Drive Machines) When Dismantling 24
6 8 3 2. Torque Settings Item 3
Nm
kgf m
lbf ft
9
11
When Assembling 20 22 18 17 9 11 7
X
±5mm (0.197in) Front ±6mm (0.236in) Rear
Transmission
Renewing the Pinion Oil Seal
Transmission
Transmission
Removal and Replacement
13
J
14
WARNING
B N
A raised and badly supported machine can fall on you. Position the machine on a firm, level surface. Before raising one end ensure the other end is securely chocked. Do not rely solely on the machine hydraulics or jacks to support the machine when working under it.
15
Disconnect the battery, to prevent the engine being started while you are beneath the machine.
16
M
17
G
18
J.
19
20
A
Removal 1
2
3
4
P
Note 1:
Replacement
5
D
6
E
7
F L
C
Torque Settings
8
9 10
11
Q
Item E
Nm
kgf m
lbf ft
F
J
K
P
Q
H
Note 2:
Transmission
Solenoid Valve Dismantling and Assembly When Dismantling 2 3 4 5 6 A 7 8. 9 10 11 12 When Assembling
A
Transmission
1
2
CAUTION:
Transmission
Transmission
12
J
13
WARNING A raised and badly supported machine can fall on you. Position the machine on a firm, level surface. Before raising one end ensure the other end is securely chocked. Do not rely solely on the machine hydraulics or jacks to support the machine when working under it. Disconnect the battery, to prevent the engine being started while you are beneath the machine.
B N 14
2
3
4
P
Note 1: 5
E
6
F
7
C M
9
10
A
15
G
16
J
17
18
Removal
8
Removal and Replacement
1
Replacement
Torque Settings Item E
Nm
kgf m
lbf ft
F
J
K
P
H
Q
Q
Note 2:
Transmission
Hydraulic 2/4 Wheel Drive Unit Dismantling and Assembly
Torque Converter Removal and Replacement
Brakes
Brakes
Dismantling and Assembly When Dismantling 1 2 3 When Assembling
WARNING Use of incorrect fluid will cause serious damage to the seals which could in turn cause brake failure.
3 5 A