Industrial Electronics (2nd Sem 2013-2014)
11/18/2013
Fernando Victor V. de Vera, ECE, M.Tech
Industrial Electronics
[email protected] [email protected] University of the East - Manila Campus College of Engineering Electronics Engineering Department
Fernando Victor V. de Vera ECE !"#ec$"
ORIENTATION
%niversit& of t$e East ' !anila
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ourse !escri"tion
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#nits$ ontact %ours$ &rere'uisite
#$eor&
and oeratin c$aracteristics of electronic devices and control circuits for industrial rocesses* ata ac,uisition s&stem oer sul& and voltae reulator"
%nits (.ec/ .a)
3/1
ours er ee (.ec/.a)
3/3
re-e,uisite re-e,uisite
Electronics 2 (Electronic Circuit 5nal&sis and esin)
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ourse O()ectives
ourse Outline
%on
comletion of t$e course t$e student must e ale to
%nderstand various electronic oer controls and
%nderstand $o t$e& are desined and t$eir alications"
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6iltered oer Sul& and S!S 7oltae
!ultilier 7oltae eulators and 5utomatic 7oltae eulators ol&$ase ectifiers #$&ristors #$&ristors and t$er evices 5utomatic eldin S&stem Interfacin #ec$ni,ues Introduction to rorammale .oic Circuits +fvictordevera ©2013
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Industrial Electronics (2nd Sem 2013-2014)
11/18/2013
References Electronic Circuits and evices
*radin ,-ste/ uulative & "9o&lestad
Electronic evices & 6lo&d
6
Industrial Electronics & e$
oer
oos
=
Electronic rinciles & !alvino
t$er Industrial Electronics
=
=
+
+ + + +
:#E;
relim
of t$e 6inal assin
Electronics oos
ot$ers
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uies and Eas
Assinents
ill ala&s e announced ot$erise ill
ecome a seatorD" #o
: .5#E S%9!ISSI: olic& is
imlemented"
as a ei$t e,ual to a ,ui@"
#&es; Identit& (ective) and rolems
Secial eFams ill e iven to
secial eole $avin secial cases" :# 59%SE #IS I7I.E
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A(sences and Tardiness #$ere is a maFimum numer of asences
includin late etc" $ic$ is 20 > of t$e total $ours for t$e sem (3$rs/ee & 18 ees) 5ttendance
ill e c$eced t$rou$ a SE5# .5:" Gou ill $ave a freedom to c$oose &our lace $ic$ is for t$e $ole sem"
Oter 4atters e
ill create a 69 rou to cater ever&oneHs concerns outside of t$e class (.ec and .a)"
I:I:< is :ot
re,uired ut is $i$l&
recommended" #$is is anot$er rivilee so it Hs &our rolem
if &ou donHt $ave a 69 account" 5n& concerns/ ,uestionsJ
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Industrial Electronics (2nd Sem 2013-2014)
11/18/2013
Fernando Victor V. de Vera, ECE, M.Tech
[email protected] [email protected] University of the East - Manila Campus College of Engineering Electronics Engineering Department
5et6s do tis7
INTRO!#TION TO IN!#,TRIA5 E5ETRONI, +fvictordevera ©2013
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Industrial Electronics E5ETRONI,
IN!#,TRIA5
KlLMtrNnKsLl-/ noun
#$e ranc$ of $&sics and tec$nolo& concerned it$ t$e desin of circuits usin transistors and microc$is and it$ t$e e$avior and movement of electrons in a semiconductor conductor vacuum or as"
IN!#,TR8 MKndOstri/ noun
Industrial Electronics
Economic activit& concerned it$ t$e rocessin of ra materials and manufacture of oods in factories"
E5ETRONI, is t$e alication of solid-state electronics to industrial manufacture and oer control" IN!#,TR8 could e; 5%#!#I7E I:%S#G S6# <S I:%S#G (i"e" clot$es) %59.E <S I:%S#G (i"e" lare aliances consumer electronics etc")
roduction mac$ines and s&stems are used in
t$ese industr& rous to roduce t$e roducts"
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%istor- of Industrial Electronics
I:%S#I5. E7.%#I: (!id-1B00Hs ' !id-1800Hs Enland)
#$e oer for sinnin and eavin mac$ines sitc$ed from ater oer to steam enines
I:7E:#I: 6 #E 5.#E:5#I:< C%E:# (1888)
I:7E:#: 6 #E 75C%%! #%9ES
a timeline of sinificant events related to t$e tec$noloical develoment of industrial electronics"
9& o$n 5mrose 6lemin (iode ' 1=0P) .ee de 6orest (#ransistor ' 1=0B) etc
S.I-S#5#E E.EC#:ICS
I:7E:#I: 6 #E IC
C!%#ES 5%#!5#I: and 9#ICS
Create
9& :iola #esla
%oe 9or:
9& 9ardain 9rattain S$ocle& (#ransistor ' 1=4B) 9& ac Qil& 1=P8 +fvictordevera ©2013
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Industrial Electronics (2nd Sem 2013-2014)
4anufacturin ,-ste lassifications &RO;ET
4anufacturin ,-ste lassifications RE&ETITIVE
ComleF contains man& arts and often one-of-aind" roduction is mostl& manual it$ mac$ines to mae some comonents" EFamles; lanes s$is lare uildins etc"
;O<
11/18/2013
,%O&
:on-comleF roducts it$ fe arts and small roduction volumes" %ses comination of manual and automated mac$ines" EFamle; !ac$inin a nonstandard comonent in a secific device"
C$aracteristics; (1) #$ere is a reeat usiness (2) !ultile &ear contracts on roduct and (3) roduction ,uantit& is $i$" 5utomated roduction is reater t$an manual" EFamle; Comonents for t$e automotive industr&"
5INE
C$aracteristics; (1) S$ort deliver& time (2) #$e roduct $as man& otions or models (3) 5n inventor& of su assemlies is normall& resent" roduction uses automated s&stems and secial-urose automation ecause roduct order is redictale"
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4anufacturin ,-ste lassifications
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4anufacturin ,-stes and Industrial Electronics= Autoation
ONTIN#O#,
escries t$e flo of roduct from a manufacturin s&stem t$at is never interruted" roduct under t$is manufacturin t&e $as stead& and redictale demand* $as ood finis$ed inventor&* $as $i$ roduct volume* $as fe otions" EFamle; #oot$aste S$amoo etc
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lassification of Industrial ontrol Electronics 4AN#A5
4A%INE,
4ATERIA5
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4OVIN* ,8,TE4,
5 road rane of s&stems t$at moves ra materials and finis$ed roducts t$rou$ manufacturin usin a variet& of manufacturin tec$noloies lie elts and c$ains etc"
TRA>IN* ,8,TE4,
Identification tec$nolo& (from ra materials to finis$ed oods) t$rou$ ar codes 6I etc"
4ATERIA5
Industrial mac$ines caale of ei n rorammed and tooled to erform man& different manufacturin tass (eldin aintin material $andlin asseml&)
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4A%INE,
5 lare rou of C:C (Comuter :umericall& Controlled) mac$ines t$at erforms a variet& of materials rocessin tass" (5utomatic mode under roram control)
RO
lassification of Industrial ontrol Electronics 4ATERIA5
.are rou of mac$ines oerated in t$e manual mode to suort ever& oeration in t$e roduction of oods"
&RO*RA44A<5E
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,TORA*E AN! RETRIEVA5 ,8,TE4,
5SS ' 5utomatic storae and etrieval S&stem Stores and retrieves ra materials finis$ed arts and comleted roducts"
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Industrial Electronics (2nd Sem 2013-2014)
lassification of Industrial ontrol Electronics F5E?I<5E
4AN#FAT#RIN* E55, @F4
In a lare manufacturin rocess t$is is a s&stem consistin of interrelated mac$ines t$at erform a articular rocess or ste" #&icall& includes a C:C material transort and a root"
FI?E! A#TO4ATION 4A%INE,
11/18/2013
lassification of Industrial ontrol Electronics F5E?I<5E
4AN#FAT#RIN* ,8,TE4, @F4,
ne or more comuter-controlled manufacturin mac$ines interated & an automatic material $andlin s&stem" Comination of 6!Cs lined & a material $andlin s&stem"
ONTIN#O#,
5 lare class of dedicated automation mac$ines desined to manufacture and assemle arts into finis$ed roducts it$ minimum $uman intervention"
&ROE,, ,8,TE4,
Comuter-controlled roduction s&stems used in t$e rearation of food and in t$e roduction of c$emicals $armaceuticals and aer roducts" %ses a variet& of rocess control tec$olo&"
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4anufacturin ,-stes and Industrial Electronics= Autoation
Tecnolo- &-raid and Tree TE%NO5O*8
Illustrates t$e set of cometencies for t$e enineers and tec$nicians $o desin uild test roram and maintain automated roduction s&stems"
TE%NO5O*8
&8RA4I!
TREE
#$is rovides a $ierarc$ical list of t$e softare and devices t$at are used in automation s&stems in industires" +fvictordevera ©2013
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Tecnolo- &-raid
Tecnolo- Tree
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Industrial Electronics (2nd Sem 2013-2014)
Trou(lesootin
4isconce"tions on Trou(lesootin
TRO#<5E,%OOTER
#roules$ootin
5 silled erson emlo&ed to locate troule or mae reairs on mac$iner& or tec$nical e,uiment"
TRO#<5E,%OOTIN*
#$e intricate rocess used to solve rolems" #$e rocess is redominantl& mental ut t$e use of e,uiment and maniulation of mec$anical oects is often necessar&"
TRO#<5E,%OOTIN*
11/18/2013
&RO<5E4
5 situation in $ic$ an anser solution or decision is not immediatel& aarent ut ma& e found it$ a loical met$odolo& t$at often $as an intuitive comonent"
is ust a simle multi-ste rocess t$at can e memori@ed" Co&in t$e met$ods & ot$er troules$ooters is a ood a& of troules$ootin"
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Trou(lesootin Tecni'ues
S$os t$e arts and interrelations$i of t$e comonents" Sometimes rovided & t$e manufacturer if not t$en &ou $ave to create for &our troules$ootin re,uirements" EFamle; 5 ulic 5ddress S&stem
9loc iarams
9racetin Sinal 6lo and Sinal 6lo 5nal&sis Information
6unnelin
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,inal FloB and ,inal FloB Anal-sis
%sed it$ t$e loc diaram" 5 tec$ni,ue t$at uses eFternal marers to identif& t$e ortion of t$e s&stem loc diaram in $ic$ t$e fault eFists"
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#o
rous;
1. &O9ER ' descries $o oer is delivered to all t$e comonents of t$e s&stem" 2. INFOR4ATION ' descries $o data fl os from t$e source to destination"
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Industrial Electronics (2nd Sem 2013-2014)
Trou(lesootin ,e'uence
Inforation Funnelin #$e ide art descries t$at t$e fault tend to
11/18/2013
e more
eneral"
1" efine t$e rolem" 2" ecide $at needs to e tested" 3" ecide $at t&e of test to erform" 4" Correct t$e rolems" P" 7erif& correct oerations" R" etermine t$e cause of t$e failure"
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