DMF0003(0)
PRODUCT I DENTIFICATION A ND T RACEABILITY Cod: DMPS - 08
R e v i s io n
1
Ed i t io n
C ONTENTS 1.PURPOSE...............................................2 2.SCOPE.................................................... 2 3.DE FINITI FIN ITION......... ON............... ............ ............ ............ ............ ........... .....2 2 4.REFERENCE...........................................2 5.RESP ONSIB ILITIES ILIT IES ........ ............ ........ ........ ........ ......... ........ ...2 2 6.PROCEDURE..........................................3 6.PROCEDURE.......................................... 3 7.DOCUMENTS RECORDS.......................5 8.APPENDI!..............................................5
DAEWOO MANGALIA HEAVY INDUSTRIES S.A.
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3
DMF0003(0)
PRODUCT I DENTIFICATION A ND T RACEABILITY Cod: DMPS - 08
Revision
1
Edition
3
1. PURPOSE The purpose of this procedure is to establish an identification and traceability system for the materials, equipment and products, which are used in production process from receiving until delivery and installation.
2. SCOPE
This procedure shall be applied to the identification and traceability of the materials, equipment, and products, which are used for shipbuilding and shiprepair in DMHI.
3 . D EF IN IT IO N 3.. Traceability ! the aptitude to reconstitute the history, application and location of a product by means of records.
4 . REFERENC E ".. #rocedure $%ontrol of quality records&, code DM#' ( ) ".*. #rocedure $'teel plates and profiles identification&, code DM#+ ( 33
".3. #rocedure $Materials and equipments receiving&, code DM#+ ( *" ".". #rocedure $%ontrol of nonconforming product&, code DM#' ! 3 ".-. #ro ced ure $#lates and profiles identification and traceability&, code DM#+ ( --".). #rocedur e $ Instructions for product identification and traceability&, code DMI ! )
5 . R ES PO NS IB IL IT IE S -.. The /+0/% 1ffice Director has responsibility for2 4 5stablishment and revision of this procedure.
-.*. The Design and Technical 'hiprepair Departments managers have responsibility for preparation of the drawings and specifications that contain the needful information for product identification and traceability. -.3. The production departments managers have responsibility for2 4 +pplication of this procedure. *4 Maintenance of the records required for products identification and traceability comply with the procedure $%ontrol of quality records&, code DM#' (). -.". The procurement departments managers have responsibility for2 4 +pplication of this procedure.
DAEWOO MANGALIA HEAVY INDUSTRIES S.A.
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DMF0003(0)
PRODUCT I DENTIFICATION A ND T RACEABILITY Cod: DMPS - 08
Revision
1
Edition
3
6 6. PROCEDURE 4 Design and Technical 'hiprepair Departments issue $#urchase 1rder equisition& #14 and give an identification code for the materials to be used for pro6ect. *4 #rocurement Department issues the $#urchase 1rder& #14 which shall contain the identification code of materials from #1.
6.1. Control of steel pltes n! prof"les 4 The steel plates and profiles are identified throughout, from receiving inspection and stored until assembling, comply with the procedure $'teel plates and profiles identifi cation&, code DM#+ ! 33, DM#+ ! ---.
*4 The certificates of steel plates and profiles are 7ept comply with the procedure $egistration and delivery of steel plates and profiles certificates&, code D M#+ ( 383.
6.2. Control of p"p"n# $ter"ls 6.2.1. Receiving
The piping materials are received by the Material %ontrol Department comply with the procedure $Materials and equipments receiving&, code DM#+ (*". 6.2.2. Identification and storage
4 The pipes shall be stored in special assigned areas. *4 Material %ontrol Department shall assure a suitable storage of the pipes for an easy identification. 9or this, the pipes are put on the pallets, grouped on lots by diameters and pipe T:#5 %arbon steel, 'tainless 'teel, %u(;i, etc.4 and material grade. 5ach lot has label and0or identification mar7ing. 34 The pipes certified with %lass 'ocieties have in plus beside of id enti fi ca ti on ma r7i ng a cc or di ng poi nt *4 t he s ta mp o f th e %lassification 'ociety, on the steel label of the lot. 6.2.3. Cutting and fabrication
4 1u tf it tin g D ep ar tmen ts t ran spor t th e fabrication drawing to the cutting place.
pi pe s
s pe ci fi ed
in
pi pe
*4 The pipe is cut and processed at proper length on based of the fabrication drawing. 34 The identification data from fabrication drawing pro6ect number, pipe code and position from fabrication drawing4 are punched if the pipe must be galvani
DAEWOO MANGALIA HEAVY INDUSTRIES S.A.
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DMF0003(0)
PRODUCT I DENTIFICATION A ND T RACEABILITY Cod: DMPS - 08
Revision
1
Edition
3
"4 9or the class pipes class I and II4 the class of pipe and heating no. shall be punched on flange outer surface. 6.2.4. Installation
1utfitting Department installs the pipe after confirmation of the identification mar7ing, punched0mar7ed on the flange. 6.2.5. Control of pipe remains
%lassification criteria of the pipe remains are the followings2 %lassification =seful remains
=nuseful remains
'i
emar7s
'teel pipes
Diameter2 less than - mm >ength2 more than ,3 m
;onferrous pipes
Diameter2 less than - mm >ength2 more than ,* m
'teel pipes
Diameter2 more than - mm >ength2 less than ,3 m
;onferrous pipes
Diameter2 more than - mm >ength2 less than ,* m
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%ontrol register
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DMF0003(0)
PRODUCT I DENTIFICATION A ND T RACEABILITY Cod: DMPS - 08
Revision
1
Edition
3
4The material quality and pipe class shall be mar7ed with mar7ing pen on the useful pipe remains. *4 =seful pipe remains are stored in containers, sorted by quality and class. 34+ person in charge from the cutting team shall maintain a control register of the useful remains. "4 The useful remains shall be use with approval of an assigned person.
6.3. Control of for#"n# n! %st"n#s 6.3.1. Receiving inspection
eceiving inspection of forging and castings shall be done in accordance with the procedure $Materials and equipments receiving&, c ode DM#+ ( *". 6.3.2. Fabrication
4 9orging and castings are supplied having the identification mar7ing punched on the materi al. *4 During the fabrication, but prior of the material cutting, /% inspector requires the presence of %lass inspector for identification mar7ing confirmation. 34 +fter cutting, the identification mar7ing shall be transferred on the final product, through punching, by the machine operator, in presence of %lass inspector. "4 The %lass inspector confirms the mar7ing identification by punching his mar7 on the final product.
6.4. Control of l$"nte! steel &rs 4
The la mi na te d s tee l ba rs ar e s tor ed in spe ci al pl ac es , g roupe d on lo ts by materi al quality and dimensions and having attached the identifica tion tag on every lot.
*4
Ma te ri al %on tr ol Dep ar tmen t sha ll ve ri fy the da ta, whi ch ar e co nt ai ne d in quality certificate and the supplier?s mar7ing.
34
@he n th e la min at ed st ee l a re di vi de in mor e pa rt s, fo r pr oc es sin g, the identification mar7ing of the bar shall be transferred on every component part.
6.5. Control of e'("p$ent
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DMF0003(0)
PRODUCT I DENTIFICATION A ND T RACEABILITY Cod: DMPS - 08
Revision
1
Edition
3
4 eceiving inspection of equipment are carried out in accordance with the procedure $Materials and equipments receiving&, code DM#+(*". *4 The Material %ontrol Department attaches to each supplied equipment, a tag with the equipment denomination and pro6ect number of the ship. 34 Department which installs the equipment compare the information from the tag with the specification and installs the equipment to adequate pro6ect number.
). DOCU*ENTS+ RECORDS The quality certificates and the drawings which have records for traceability are 7ept comply with the procedure $%ontrol of quality records&, code DM#' ( ) and specific procedure, by the production departments.
,. -PPENDI A.. 9lowchart no. A.*. 9lowchart no.*
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