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NEW! Extended Product Range

Fit for the future :

Everything for for Diesel Service Ser vice

1

Service : Everything for Diesel Service: Contents

3

Overv rviiewo offt te esters

34

Basese Bas eseto tofCR fCRinj inject ector orsCR sCRI84 I846H 6H

35

Basesetof Bases etofCRinje CRinjecto ctorsCR rsCRI I/ /CRIN84 CRIN848H 8H

Test bench EPS 815

36

CRIN

4

Prod Pr oduc ucto tove vervi rview ewEP EPS8 S815 15

40

CRIinj CRI inject ector orsDe sDelph lphi i/ /Den Denso so

7

Descri Des cript ption ion/ /sco scope peofd ofdeli elivery very

41

CRi CR inj njec ecttor ors sPi Piez ezo o

8

Meas Me asur urin ing gttec echn hnol olog ogy y

42

UI / UP

Test bench EPS 708

46 4 6

Tes estter erE EP PS S20 200 0

10


11


49 4 9


Retr Re trof ofit itk kit its sEP EPS S81 815 5/ / EPS E PS70 708 8

50

Diagno Dia gnosti stict ctool oolsa satth ttheve evehic hicle le

12 Bas 12 Basese eseto tofm fmech echani anical calpu pump mps s 13 HRp 13 pu umps 17

52

Spacea Spa ceand ndwo worka rkarea reare requ quire iremen ments ts

19 M19 M-MW MWp pum umps ps 

53

Tec echn hnic ical alda data ta:T :Tes este ters rs

21

56

Prod Pr oduc ucto toff ffer ersh shee eetE tEPS PS81 815 5

23 VEp 23 pu umps

61


26 VP 26 Pp pum ump ps

64

Soft So ftwa warre ean and dtr trai aini ning ng

28 Bas 28 Basiss isset etof ofCRp CRpum umps ps

66

Outlook

P pumps

29

CP1

30

CP2

31

CP3

33

2

A pumps

Appendix

CPDelphi/ CPDelphi /Denso Denso/ /Siemens Siemens

66

List of abbreviations used

Service : Everything for Diesel Service: Contents

3

Overv rviiewo offt te esters

34

Basese Bas eseto tofCR fCRinj inject ector orsCR sCRI84 I846H 6H

35

Basesetof Bases etofCRinje CRinjecto ctorsCR rsCRI I/ /CRIN84 CRIN848H 8H

Test bench EPS 815

36

CRIN

4


40

CRIinj CRI inject ector orsDe sDelph lphi i/ /Den Denso so

7


41

CRi CR inj njec ecttor ors sPi Piez ezo o

8

Meas Me asur urin ing gttec echn hnol olog ogy y

42

UI / UP

Test bench EPS 708

46 4 6


10


11


49 4 9


Retr Re trof ofit itk kit its sEP EPS S81 815 5/ / EPS E PS70 708 8

50

Diagno Dia gnosti stict ctool oolsa satth ttheve evehic hicle le

12 Bas 12 Basese eseto tofm fmech echani anical calpu pump mps s 13 HRp 13 pu umps 17

52

Spacea Spa ceand ndwo worka rkarea reare requ quire iremen ments ts

19 M19 M-MW MWp pum umps ps 

53

Tec echn hnic ical alda data ta:T :Tes este ters rs

21

56


23 VEp 23 pu umps

61


26 VP 26 Pp pum ump ps

64

Soft So ftwa warre ean and dtr trai aini ning ng

28 Bas 28 Basiss isset etof ofCRp CRpum umps ps

66

Outlook

P pumps

29

CP1

30

CP2

31

CP3

33

2

A pumps

Appendix

CPDelphi/ CPDelphi /Denso Denso/ /Siemens Siemens

66

List of abbreviations used

Overview test devices

EPS815 UniversalDieselcomponenttestbenchfortesting: f

Conventionalsystem: H/R/A/M-MW/P/VEpumps

f

Solenoid-valve-controlledsystem: VP29/30/44

f

Unitinjector/unitpumpsystem: UI-P/UI-N/UP

f

CommonRailSystem: CP1,CP2,CP3,CPDelphi/Denso/Siemens

f

SolenoidvalveCRIBosch/Delphi/Denso

f

SolenoidvalveCRINBosch

f

PiezoCRIBosch/Siemens/Denso

Moreinformationfrompage7onwards

EPS708 SpecializedCommonRailtestbenchfortesting: f

CommonRailSystem: CP1,CP3,CPDelphi/Denso/Siemens,

f


f


f

PiezoCRIBosch/Siemens/Denso


EPS200 Automaticinjectortesterfortesting: f

UInozzlesviaholdingadapter(unitinjector)

f

1-spring/2-spring(DHK)

f

Nozzle-holderassemblywit Nozzle-holderas semblywithneedle-mo hneedle-motionsensor tionsensor(NBF) (NBF)

f

Nozzle-holderassembliesmadebyothermanufacturers

f

Steppednozzleholder

f


f



EPS100 Manualinjectornozzletesterfortesting: f

NozzlesizesP,R,S,T

f

1-spring/2-springnozzle-holderassembly(DHK)

f

Steppednozzleholder

f

UInozzlesviaholdingadapter(unitinjector)


3

Product overview : EPS 815 3. Special accessories kits HRpump set

Apump set

M-MWpump set

Ppump set

VEpump set

2. Retrofitkits

Basis set

1. Basictestbench EPS815

4

VPM 844

CP1

CP2

CP3

CRIN

CPDelphi/ Denso/ Siemens

CRI846H

CRS845H

CRIDelphi / Denso

CRIPiezo Bosch/Denso/ Siemens

CRI/CRIN848H

CAM847

5

Diesel Systems conquer the market

Bosch–worldleadersinDieseltechnologyand

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workshoptestequipment SincetheproductionofthefirstDieseltruckin1924

Exactandreproduciblemeasuredvaluesare determined

f

andfirstDieselpassengercarin1936,Boschhasbeen

Awarrantyevaluationinaccordancewith manufacturers'specificationsispossible

theworld'sleadingproviderofDieseltechnology. Throughclosecooperationwithenginedesignersand

ThebasisforBoschcomponenttestingisthecom-

constantinnovationindevelopmentandproduction,

ponenttestbenchEPS815plusKMAmeasurement

modernhigh-pressuresystemshavebeencreatedinthe

technology

lastfewyears.Thehighperformanceandeconomyof

Theextensionofthissystembythefollowingretrofit

theseelectronicallycontrolledDieselsystemsmakes

kitsguaranteesyourfuturebusinessintesting:

Dieselvehiclesmoreandmorepopular.

f

CRS845HfortestingtheCommonRailcomponents

Paralleltotheexpertisebeingbuiltupininitialequip-

(CP1,CP2,CP3,CRI)fromBoschandother

ment,innovativetestequipmentincludingcorrespond-

manufacturers

ingsoftwareESI[tronic]hasbeendeveloped.Theymake

f

CRI846HfortestingCommonRailinjectors

diagnosisoftheDieselsystemspossibleatthevehicle

(CRIsolenoidvalvecontrolledandPiezo,CRIN)from

toallowsubsequentselectivereplacementofdefective

Boschandothermanufacturers

components.

f

CRI/CRIN848HfortestingCommonRailinjectors

Boschthusmakesitpossibleforallworkshopsto

(CRIsolenoidvalvecontrolledandPiezo,CRIN)from

mastermodernDieselsystemsandtotakeadvantage

Boschandothermanufacturers

ofnewturnoverpotential.

f

VPM844fortestingthesolenoidvalvecontrolled distributorinjectionpumps(VP29/30/44)

Efficientandflexiblecomponenttesting– onlywithBosch

f

CAM847fortestingUnitInjectorandUnitPump components

Componenttestinginaccordancewithmanufacturer specificationsisonlyguaranteedthroughtheflexible

Thetestequipmentandprogramssimulateallneces-

useofBoschretrofitkits.

saryoperatingstatesofnormalvehicleoperation. Duringtesting,allprocessstepsaredisplayedcontinu-

Thisensuresthat: f

6

Statutoryemissionlimitsarecompliedwith

ouslyonthemonitor.Thedatayouneedforthisis takenfromtheTestDataCD.

Test bench : EPS 815

EPS815–universalcomponenttestbench

f

Maintenance-freedriveelementwithhighefficiency

Future-proofandflexibledesign

f

Theweightcounterbalanceduringheightadjustmentof

f

Observanceofthespecificationsofautomobile manufacturers

f

betested Expansionpossiblewithdifferentretrofitkitsand specialaccessoriessets: -MGT/KMA -VPM844/CRS845H/CRI846H/CAM847/ CRI/CRIN848H -CP1/2/3/CRIN -andsystemsfromothermanufacturers f

Continuousfurtherdevelopmentofoptionalaccessories

f

f

Efficientcomponentsofthelatestgenerationboth fromBoschaswellasfromothermanufacturerscan

f

themeasuringdevicemakesworkconsiderablyeasier

Longservicelifeassubsequentbendingofthetest pipesishardlynecessary(themeasuringdevicecan

Fullyautomatictestsequence1inconjunctionwith KMA802/822

1

AppliestoBoschVPandCRcomponents.

Scopeofdelivery TestbenchEPS815,selectorvalvewithflushingvalvefor distributorinjectiontest,hoselinesforselectorvalveand testingoil,socketwrenchforcalibrationnozzleholder, T-barforflywheelmass,screwdriverset,connectionlines foradditionalfuelStart-Stopsolenoidsandfortemperaturesensor,insulationboardsfortestbenchinstallation, drivecouplinginaccordancewithISOwithprotective guard,smallpartsset(banjounion,banjobolts,gaskets, etc.),technicaldocumentation

beadjustedonallthreelevels) Userandenvironmentallyfriendly f

Throughoilvaporandoilmistreduction

Efficientwork f

Outstandingtrue-runningcharacteristicsandspeed stabilityensurehighreproducibility,speciallyduring theinjectioncycle: -Directdrive -Highflywheelmass -Rotational-speedcontrolwithanextremelyshort speedcontroltime -Positioncontrol

Designation

Order number

EPS 815 400V;±10%2;50/60Hz

0 683 815 001

EPS 815 200/220/230/240V;±10%2;50/60Hz

0 683 815 002

EPS 815 440/460/480/500V;±10%2;50/60Hz

0 683 815 003

2Max.permissibleasymmetry(L:LorL:N)<20V

7

Measuring technology : MGT 812 / 824

Test equipment EPS 815 MGT–MeasuringsystemwithmeasuringglasstechnologyforconventionalDieselinjectionpumpsupto 12cylinders Withthemechanicalfuelquantitymeasuringdevice MGT824,afurther2x12measuringglasses(44ml and260ml)canbeusedforaquicktest.Thetest benchsatisfiesalltestrequirementsbecausethe measuringglassholdercanbeswiveledandmoved transversally. Forlargerinjectionpumps,thereisalsotheoptionof replacingthemeasuringglassholderinsertwith12 measuringglasses,volume155mland600ml(special accessories).Aftereverytestprocedure,allvaluesare readoffindividuallyfromthemeasuringglassesand enteredintherespectivetestrecord. ScopeofdeliveryMGT812/824 Measuringglassholderincl.measuringglasses,operatingunit(strokecountingmechanism)andadditional withMGT824:Transversedisplacement

8

Allvaluesarereadoffdirectlyfromthemeasuringglasses Designation Order number DirektesAblesenderMesswertevondeneinzelnenMessgläsern MGT 812 0 683 812 001 MGT 824

0 683 824 001

Specialaccessories MeasuringglasslightingforMGT812(50Hz)

1687001393

MeasuringglasslightingforMGT812(60Hz)

1687001394


1687001395


1687001396

Extension set (doubl e f ittin g) only for MGT824,from12to24measuringglasses eachwith44mland260ml

1 687 0 01 4 14

MeasuringglassholderinsertonlyforMGT824, with12measuring glasses155ml and12measuringglasses600ml

1688005065

Measuring technology : KMA 802 / 822

Test equipment EPS 815 KMA–KontinuierlicheMengen-Analyse(continuous fueldeliveryanalysis) Thecomputer-basedmeasurementsystemforconventionalandnewDieselinjectionsystems.Absolutely necessaryfortestingmodernDieselinjectionsystems istheelectronicfuelquantitymeasurement.Itguaranteesahighreproducibilityofmeasuredvalues. Efficientoperation f

Shortsettingtimesthankstomeasurementdisplayon themonitor

f

Clearlyarrangeddisplayofthemeasuredvaluesina columnchartwithcoloredidentificationoftolerance transgressions

f

f

User-friendlysoftwareEPS945:Allimportant

Electronicreadingofthemeasuredvalues

settingscanbepreselectedandteststepscan

Designation

Order number

bedefined

KMA 802

0 683 802 001

Automatedtestsequencethroughimportof

KMA 822

0 683 822 001

specifieddatafromtheTestDataCDandtheDiesel

Specialaccessories

ESI[tronic]-W ScopeofdeliveryKMA802/822

Standardcomputer1 without keyboard, incl.CRsoftware

1 687 022 958

Continuousfuelquantitymeasurement,displayunitwith

Computer1withoutkeyboard, incl.CRandVPsoftware

19"TFTmonitorforassemblyontestbench(KMA802)

Keyboard (country-specic)

1 687 022 3XX

orincl.trolleyforassemblybesidethetestbench

Hardcopy printer PDR 374 incl. U SB connectingline

1 687 001 850

(KMA822)

availablesoon

1Incl.operatingsystem

9

Product overview : EPS 708 3. Special accessories kits CP1/CP3

CPDelphi/ Denso/ Siemens

CRIN

CRI Delphi / Denso

CRIPiezo Bosch/Denso/ Siemens

2. Retrofitkits

CRI846H

CRI/CRIN848H

1. Basictestbench EPS708 (incl.CRS845H)

Foto folgt Foto folgt 10

Test bench : EPS 708 Readyforthefuturewith thenewCommonRailtest benchEPS708

New!EPS708:Forward-lookingandefficient

Non-polluting:

TheinjectionpressuresonwhichmodernCommon-Rail

f

Dieselenginesrunhaverisenconstantlyoverthelast

Integratedcoolingsystemreduceswaterconsumption intheworkshop(water-coolingavailableasanoption)

fewyears.2,000barisnowadaysalreadynormal–with arisingtendency.ThenewDieseltestbenchEPS708

Safe:

fromBoschspeciallyforCommonRailinjectionpumps

f

Immediateengineshutdownifhoodisopened

andinjectorsthereforeenablestestingwithupto

f

Hoodprotectsagainstlooseparts

2,200bar.Itsnewlydevelopedrailisdesignedfor pressuresupto2,500bar,whichmeansthatthetest

Efficient:

benchispreparedforfuturedevelopmentsinDiesel

f

technology.

(e.g.testoilchange) f

Preciseandcomfortable: f

f

f

Electronicmonitoringanddisplayofserviceintervals Self-diagnosissystemindicatesnecessaryfilter change

Electronicquantitymeasurementforcost-effective testingofCommonRailcomponents

Scopeofdelivery

Electronicsupplypressurecontrolforpumpandlube

Testbench,monitor,mouse,computerunits,mains

oilsupply

connectionlead,hydraulichoses,softwarepackage,

Simplepumpassemblywithoutclutchcover

protectivecover,CRS845H

Designation

Order number

EPS708

400V;±10%;50/ 6 0Hzwithintegratedcooling

availablesoon

EPS708

200/220/230/240V;±10%;50/60Hzwithintegratedcooling

availablesoon

EPS708

400V;±10%;50/ 6 0Hzwithoutintegratedcooling

availablesoon

EPS708

200/220/230/240V;±10%;50/60Hzwithoutintegratedcooling

availablesoon

Specialaccessories Specialaccessorysetforcooling

availablesoon

11

Mechanical pumps : Basis set for H / R / A / M-MW / P/ VE pumps Baseretrofitkit BoschhasrearrangedconventionalDieseltechnology foryou.Thankstothesystematicpump-basedstructure, duplicationofcomponentswasreducedconsiderably. Youonlybuywhatyoureallyneed,andsavemoneyat thesametime. ThebasisofconventionalDieseltestequipmentisthe basisset.Thissetcontainsallpartsthatarealsoused fortheextensionkits.

Test equipment EPS 815 Designation

Order number

Basis set

1 687 005 018

Scopeofdelivery Test nozzle-and-holder assembly

0 681 343 009

Measuring, bracket 11 mm measuring mechanism

1 682 329 038

Measuring, bracket 13 mm measuring mechanism

1 682 329 080

Spacer for test pressure line

1 682 386 002

Coupling half cone Ø 17 mm

1 686 430 022


1 686 430 024


1 686 430 026

Accessory set for rack travel measuring device

1 687 000 053

Accessory set for rack travel measuring device withmanifold-pressurecompensatorondriveside

1 687 000 061

Dial gauge

1 687 233 012

Angle plate

1 688 010 129

Dial gauge holder (tripod) for 1 687 233 015

1 688 130 095

Dial gauge 0.1 mm, scale division, 30 mm measurement range

1 687 233 015

Rack travel measuring device

1 688 130 130

Angle measuring device for controller

1 688 130 183

Accessory set for control-rack travel and piston stroke measurement

1 688 130 030

Magnet base

1 688 130 134

Fitting

1 683 457 082

Fitting

1 683 457 081

12

Mechanical pumps : H / R pumps Specialaccessoriesset fortestingBoschHandRpumps


Order number

Designation

SpecialaccessoriessetforH/ R pumps

1687005023

Furtheraccessories


Order number

Test device for control evaluation

0 986 610 101

Clamping set

1 687 001 314

Measurementcableforrack-travelsensor

0986610102

Flat-base bench stand

1 688 030 170

Adapter line with RE24, RE30

0 986 610 104

Coupling assembly

1 685 702 075

Adapter line with RE30

0 986 610 107

Coupling assembly

1 685 702 076

Adapter line with RE33

0 986 610 124

Measuring pin H pump 1000

1 682 012 015

Benchstandforin-linefuel-injectionpump

0986611248

Measuring pin H pump 1

1 682 012 004

Roller tappet holder

0 986 611 298

Assemblydeviceforbarrel-and-valveassembly 0986611356

Repair tools

Combinedtoolholderforangemounting

0986611358

Retainer

0 986 611 441

Designation

Order number

Socketwrenchfordelivery-valveholder

0986611451

Tool set, tool box, equipped

0 986 614 415

Ring wrench

0 986 611 452 0986611459

Tool tray, tool box, empty

0 986 614 417

Socketwrenchforauxiliaryspringfor diaphragmcontroller

Pulle r for swi vel-joi nt roll er bearings

0 986 612 630

Puller for end cap

0 986 611 668

Angle bracket for roller tappets

0 986 612 636

Sleeve for lateral end cap

0 986 611 676

Adapter for camshaft bearings

0 986 612 646

Wrench for control sleeve

0 986 611 738

Press-outmandrelforcylindricalrollerbearings

0986612648

Lockingdevicefor controlleryweights

0986611746

Assembly device for roller tappet

0 986 611 993

Press-in tools for roller bearings on camshaft andbearinginpump housing

0986612065


Clampingxture/driveassembly for sump and atbed mounting

0 986 612 649

Connectingangefortestoilsupply of the test bench

0 986 612 653

Press-intoolforcylindricalrollerbearings

0986612655

Press-intoolforcylindricalrollerbearings

0986612659

Mandre l for cyl indrical ro ller beari ngs

0 986 612 660

13

Mechanical pumps : H pumps

Repairofelectronicallycontrolledin-linefuel-injection pumps(EDC)ofsizesH,R,(M)

Repairofactuatormechanisms(REactuator mechanisms)ofelectroniccontrollersforthein-line fuel-injectionpumpsofsizesH,R,M

Repair tools Designation

Order number

Designation


0 986 614 400

Furtheraccessories

Scopeofdelivery

Order number

Assembly wrench for camshaft

0 986 612 071


0 986 614 402


0 986 612 072

Setting gauge

0 986 612 301

Assembly sleeve for radial shaf t seal

0 986 612 085

Tracing gauge

0 986 612 308

Support ring for pump housing

0 986 612 106

Assembly gauge

0 986 612 590

Locking pin for pump plunger

0 986 612 114

Guide pin for short-circuiting ring

0 986 612 598

Tool kit for bottom end cap

0 986 612 119

Retaining device

0 986 612 601

Pump plunger caliper

0 986 612 120

Forcing plate for camshaft bearing

0 986 612 134 0 986 612 156

0 986 612 620

Assembly mandrel for end caps of boreforholdinguptappet

Mountingsleeveforsealingringinthe prestroke shaft bearing

0986612305

0 986 612 639

Retainingdeviceforspeedpulse generatorRE24,RE30

Disassembly tool for wedge bolt

0 986 612 640

Springclampforcontrolrackreturnspring

0986612311

Mounting wre nch for threaded sl eeves

0 986 6 12 64 3

Removaldeviceforbarrel-and-valveassembly

0986612397

Measuringdeviceforsolenoidarmaturestroke

0986612657


0 986 612 482

Setting gauge

0 986 612 664

Socket wrench for tappet holder

0 986 612 489

Tracing gauge

0 986 612 669

Centering mandrel for roller tappet

0 986 612 492

Cover plate (accessory part)

0 986 612 675

Guide sleeve for roller bearing

0 986 612 493

Cover for prestroke solenoid

0 986 612 676

Press-in tool for roller bearing

0 986 612 494

Puller

0 986 618 245

Removal device for bearing cap

0 986 612 505

MountingsleeveforO-ringonthe delivery-valve holder

0 986 612 606

Pressuretester,constant-pressurevalves

0986612619

Retaining device for drive ange

0 986 612 694

Locating pin for drive ange

0 986 612 697

Adapter for coupling assembly

0 986 612 710

Measuringdevice,axialclearancemeasuringdevice

0986612837

Directional-controlvalveforfuel pressure measurement

0 986 615 111

Retainingdeviceprestrokeshaft, startofdelivery,rack-travelsensor short-circuiting ring

14

Mechanical pumps : R pumps Toolsetfortherepairofactuatormechanisms(REactuator mechanisms)ofelectroniccontrollersforthein-linefuelinjectionpumpsofsizesR,M


Order number

Designation


0 986 614 415

Furtheraccessories

Scopeofdelivery

Order number

Test device for rack-travel evaluatio n

0 986 610 101


0 986 614 417

Measurementcableforrack-travelsensor

0986610102

Pul ler for swive l-j oint ro ller be ari ngs

0 986 612 630

Adapter line for RE24, RE30

0 986 610 104

Angle bracket for roller tappets

0 986 612 636

Bench stand

0 986 611 248

Adapter for camshaft bearings

0 986 612 646

Removal hook for sealing rings

0 986 611 292

Press-outmandrelforcylindricalrollerbearings

0986612648


0 986 611 298

Assemblydeviceforbarrel-and-valveassembly

0986611356

Combinedtoolholderforangemounting

0986611358

Retainer

0 986 611 441

Clampingxture/driveassemblyforsump and atbed mounting

0 986 612 649

Connectingangefortestoilsupply of the test bench

0 986 612 653

Socketwrenchfordelivery-valveholder

0986611451

Press-intoolforcylindricalrollerbearings

0986612655

Ring wrench

0 986 611 452

Press-intoolforcylindricalrollerbearings

0986612659

Socket wrench for auxiliary spring

0 986 611 459

Mandrel for cyli ndri cal roll er bearings

0 986 612 660

Puller for end caps

0 986 611 668

Sleeve for lateral end caps

0 986 611 676

Wrench for control sleeves

0 986 611 738

Lockingdevicefor controlleryweights

0986611746


0 986 611 993

Assembly sleeve

0 986 612 060

Spacerplateforbarrel-and-valveassembly

0986612061

15

Mechanical pumps : R pumps Toolsetforrepairofelectronicallycontrolledin-line fuel-injectionpumps(EDC)ofsizesR,(M)


Order number

Designation


0 986 614 400

Furtheraccessoriescontinued


Order number

Support ring for camshaft

0 986 612 106


0 986 614 402

Removal device for roller bearing

0 986 612 111

Setting gauge

0 986 612 301

Locking pins for pump plunger

0 986 612 114

Tracing gauge

0 986 612 308

Tool kit for bottom end caps

0 986 612 119

Assembly gauge

0 986 612 590


0 986 612 120


0 986 612 598

Socketwrenchforcontrolrackslottednut

0986612129

Retaining device

0 986 612 601


0 986 612 134

Assembly mandrel for end caps

0 986 612 156

Retainingdeviceforspeedpulsegenerator

0986612305

Retainingdeviceprestrokeshaft,startof delivery,rack-travelsensorshort-circuitingring

0986612620

Mountingsleeveforsealingring in the prestroke shaft bearing

Springclampforcontrolrackreturnspring

0986612311

0 986 612 639

Assemblysleeveforanti-erosioncapcirclip

0986612325

Disassembly tool for wedge bolt

0 986 612 640

Removaldeviceforbarrel-and-valveassembly

0986612397

Mounting wrenchforthreadedsleeves

0986612643


0 986 612 482

Measuringdeviceforsolenoidarmaturestroke 0986612657


0 986 612 489

Setting gauge

0 986 612 664

Centering mandrel for roller tappet

0 986 612 492

Tracing gauge

0 986 612 669

Guide sleeve for roller bearing

0 986 612 493

Cover plate (accessory part)

0 986 612 675


0 986 612 494

Cover for prestroke solenoid

0 986 612 676

Assembly device for element seal

0 986 612 495

Puller

0 986 618 245


0 986 612 505 0986612606

Order number

AssemblysleeveforO-ringondelivery-valve holder Retaining device for drive anges

0 986 612 694

Axial clearance measuring device

0 986 612 837

Directional-controlvalveforfuelpressure

0986615111

Designation Furtheraccessories Press-in tool for roller bearing on camshaftandpumphousingbearing

0 986 612 065

Assembly wrench for clutch dogs

0 986 612 071


0 986 612 072

Assembly sleeve for radial shaft seal

0 986 612 085

16

Mechanical pumps : A pumps Specialaccessoriesset fortestingBoschApumps


Order number

Special accessories set for A pumps

1 687 005 019

Scopeofdelivery Bench stand radius 45 mm

1 688 030 147

Clamping ange Ø 92 mm and 68 mm

1 685 720 017

Reduction ring Ø 72 mm

1 680 103 007


1 680 202 004


1 680 202 005

Prestroke measuring device

1 688 130 041

Test pressure line

1 680 750 014

17

Mechanical pumps : A pumps

Repairofin-linefuel-injectionpumpsofthemodel seriesPE(S)..A..D/S1000,-/S2000,-/3000 withoutcontroller,charge-pressure-dependentfull-load stop(LDA)andtimingdevice

Repairofin-linefuel-injectionpumpsofthemodel seriesPE(S)..A..D/S1000,-/S2000,-/3000 withoutcontroller,charge-pressure-dependentfull-load stop(LDA)andtimingdevice


Order number

RepairtoolsforApumps(I) Tool set, tool board, equipped

Designation

Order number

RepairtoolsforApumps(II) 0 986 614 150


Tool set, tool board, equipped

0 986 614 160


Tool tray, tool board, empty

0 986 614 152


0 986 614 162

Assem bly sleeve for radial shaf t seal 

0 986 611 0 49

Puller (pressure valve lifter)

0 986 611 100

Assem bly sleeve for radial shaf t seal 

0 986 611 0 51

Powerscrewdriverforcontrolrackstopsleeve

0986611214

Measuring device for camshaft longitudinalclearance

0 986 611 092

Puller (pressure valve lifter)

0 986 611 402

Tappet holder for fast-running pumps

0 986 6 11 47 1

Measuring block for camshaft

0 986 611 139

Adapter for dial gauge rest

0 986 611 616

Wrench for camshafts

0 986 611 211


0 986 612 134

Tappet holder

0 986 611 227

Sleeve for camshaft bearing

0 986 612 137


0 986 611 237

Tool kit for bottom blanking plug

0 986 612 139

Puller

0 986 611 246

Handheldmillingcutterforelementseats

0986611325


0 986 611 298

Handheldmillingcutterforelementseats

0986611324


0986611328

Reamerforcontrolrackguidebushes

0986611478

Wrench set, fork wrench set

0 986 612 247

Mandrel for bottom end cap

0 986 612 357


0 986 611 2821

1Notincludedinthetoolboardequipment.

Acorrespondingpositionhasbeenreservedontheboard.

18

Mechanical pumps : M-MW pumps Specialaccessoriesset fortestingBoschM-MW/RWpumps


Order number

Special accessories set for M-MW pumps

1 687 005 020

Scopeofdelivery Bench stand radius 50 mm

1 688 030 150

Trestle

1 688 030 161


1 686 430 026

Prestroke measuring device for M pump

0 681 440 017

Prestroke measuring device for MW pump

1 688 130 135

Coupling half for DB Typ 190

1 686 432 022

Coupling half for DB Typ 191

1 685 720 208

Test pressure line

1 680 750 008

Connection set

1 687 010 083

Test nozzle-and-holder assembly

1 688 901 101


1 688 901 111

Accessory set for rack travel measuring device for M pump

1 688 130 042

19

Mechanical pumps : M-MW pumps

Repairofin-linefuel-injectionpumpsofmodelseries PE(S)..M..withandwithoutport-closingsensorsystem (FBGsystem), withoutcontroller,atmospheric-pressuredependentfull-loadstop(ADA)andtimingdevice

Repairofin-linefuel-injectionpumpsofmodelseries PE(S)..MW..S1(8mmstroke)..S100(10mmstroke) and..S1500,withoutcontroller,charge-pressuredependentfull-loadstop(LDA)andtimingdevice


Order number

RepairtoolsforMpumps Tool set, tool board, equipped

Designation

Order number

RepairtoolsforMW/RWpumps: 0 986 614 170


Scopeofdeliverycontinued Adapter for dial gauge rest

0 986 611 616


0 986 614 172


0 986 611 653


0986611329

Separating tube for fuel gallery

0 986 611 660

Reamer for control rack guide bush

0 986 611 472

Separating tube for fuel gallery

0 986 611 663

Tappet holder

0 986 611 516

Assemblysleeveforcamshaftinneedlebearing 0986611666

Socketwrenchfordelivery-valveholder

0986611623

Assemblysleeveforcamshaftinneedlebearing 0986611667

Press-in tool for camshaft bearing

0 986 611 635

Puller for end cap

0 986 611 668

Tappet holder

0 986 612 089

0986611677

Stampingtoolforcontrolrackscrewcap

0986612241

Plateforpumphousingandbarrel-and-valve assembly

Socketwrenchforarmatureonfull-loadscrew

0986612599

Press-in tool for needle bearing

0 986 611 679


0 986 611 0921

Press-intoolfordeepgrooveballbearing

0986611680

Setting device for control sleeve

0 986 611 683

Measuringblockforcamshaftprojection

09866111391

Socket wrench for locknut

0 986 611 695

Wrench for camshaft

0 986 611 2111

Socketwrenchforauxiliaryidle-speedspring

0986611696

0 986 611

2371


0 986 611 733

Puller

0 986 611

2461

Measuring device for pin projection

0 986 611 736

Tappet holder

0 986 611 4711

Assemblymandrelforcompressionspring

0986611745

Clampingdevicefor couplingassembly

09866120561

Lockingdeviceforcontrolleryweights

0986611746

Puller

0 986 611 854

Mandrel for spacer rings

0 986 612 146

Assembly sleeve for locking ring

0 986 612 147

Sleeve for shaft seal

0 986 612 148

Assembly sl eeve for radial sh af t seal

0 986 611 0491


6001

Setting device for control lever

0 986 612

Designation

Order number

RepairtoolsforMW/RWpumps Tool set, tool board, equipped

0 986 614 180

Scopeofdelivery Tool tray, tool board, empty

0 986 614 182

Wrench for camshaft

0 986 611 2111

Puller

0 986 611 246

Adapter

0 986 611 2751


0 986 611 2981

20

Mechanical pumps : P pumps

Test equipment EPS 815

ToolsetforPpumps(I)

ToolsetforPpumps(II)

ToolsetforPpumps(III)

ToolsetforPpumps(IV)

Repair tools

Designation

Order number

Designation

Special accessories set for P pu mps

1 687 005 021

RepairtoolsforPpumps(I)



Order number

0 986 614 240

Clamping ange Ø 95 mm

1 685 720 060


Clamping ange Ø 107 mm

1 685 720 159


0 986 614 242

Bench stand radius 56 mm

1 688 030 153

Assem bly sleeve for radial shaf t seal

0 986 6 11 0 49

Flat-base bench stand

1 688 030 141


0 986 6 11 0 51

Trestle

1 688 030 184

0 986 611 068


1 686 430 030



1 686 430 032

Assemblywrenchforcamshaftclutchdogs

0986611084


1 686 430 034


0 986 6 11 1 22


1 686 430 038

Measuringblockforcamshaftprojection

0986611278


1 688 130 112

Assemblydeviceforbarrel-and-valveassembly 0986611356

Fitting

1 683 457 082

0 986 611 383

Fitting

1 683 457 084


Test pressure line

1 680 750 089

Puller

09866112461

Test pressure line

1 680 750 075


0 986 611 2821


1 688 901 105

Socket wrench for threaded sleeves

0 986 6 11 3 98

Collar nut for 1 688 130 130

1 683 315 022

Measuringblockforcamshaftprojection

0986611399

Coupling assembly, zero backlash

1 686 401 024

Socketwrenchfordelivery-valveholder

0986611451

Coupling assembly, zero backlash

1 685 702 073

Ring wrench

0 986 611 452

Guard ring

1 685 510 176

Tappet holder

0 986 611 613

Clamping ange accessory set

1 687 000 065

Toolkit for locking ring on bafe plate

0986611627

Socketwrenchforcontrolrackslottednut

0986612129

Removaldeviceforbarrel-and-valveassembly 0986612397 Assembly sleeve

0 986 611 992

1Notincludedinthetoolboardequipment.


21

Mechanical pumps : P pumps Repair tools Designation

Designation Order number

RepairtoolsforPpumps(II) Tool set, tool board, equipped

0 986 614 250

0 986 614 270



0 986 612 072


0 986 612 119

Compensatingringforinjectionpumpdrivetrain

0986612234

Mandrel for camshaft

0 986 612 246

Assemblysleeveforanti-erosioncapcirclip

0986612325

Sleeve for camshaft

0 986 612 354

Assemblymandrelforbearingouterrace

0986612355


0 986 612 482


0 986 612 489

Mandrelforlockingringandtappetroller

0986612492

Guide sleeve for camshaft

0 986 612 493


0 986 612 494

Assembly device for element seal

0 986 612 495

Removal device for anti-erosion caps

0 986 612 498

Order number


0 986 612 505

0 986 614 260

Assembly sleeve for O-ring on delivery-valve holder

0 986 612 606

0 986 614 252

Removal device for ywheels

0 986 611 374

Retainer

0 986 611 441

Measuringblockforcamshaftprojection

09866111391


0 986 612 1191


0 986 611 616

Wrench for control sleeve

0 986 611 738

Mandrel (5.8 mm) for pump plunger

0 986 612 086

Mandrel (8.5 mm) for pump plunger

0 986 612 087

Forcing plate for camshaf t bearing

0 986 612 1341


0 986 612 1361


0 986 612 1371

RepairtoolsforPpumps(III)


0 986 614 262

Sleeve for lateral end caps

0 986 611 676

Assembly sleeve for roller bearing

0 986 612 060

Spacer plates for el ement assembles

0 98 6 612 061


0 986 612 064

Press-in tool for roller bearing camshaftandpumphousingbearing

0 986 612 065


0 986 612 066


0 986 611 2981

Puller for end cap

0 986 611 6681

Assembly wrench for camshaft

0 986 612 0711

Removal device for drive ange

0 986 612 079


0 98 6 612 085

Support ring for pump housing

0 986 612 106

Removaldeviceforswivel-jointrollerbearing

0986612107

Locking pins for pump plunger

0 986 612 114


0 986 612 120

Assembly mandrel

0 986 612 156

Mandrel for end cap

0 986 612 0701

Removal device for roller bearing

0 986 612 1111



22


0 986 614 272



RepairtoolsforPpumps(IV)



Designation

Order number

Mechanical pumps : VE pumps Specialaccessoriesset fortestingBoschVEpumps


Order number

Special accessories set for VE pumps

1 687 005 022

Scopeofdelivery Clamping ange Ø 50 mm

1 685 720 062

Injection timing tester EP / VA..C..

1 688 130 121

Injection timing tester EP / VE..

1 688 130 227


1 688 130 180

Support device KDEP 1 140

0 986 611 876

Test pressure line

1 680 750 017

Test pressure line

1 680 750 073

Test pressure line

1 680 750 085


1 688 901 000


1 688 901 020


1 688 901 022


1 688 901 023

Banjo bolt

1 683 456 000

Banjo bolt

1 683 370 011

Flushing valve

1 687 010 126

23

Mechanical pumps : VE pumps Toolsetforrepairofmechanicallycontrolled distributorinjectionpumps(VE)


Order number

RepairtoolsforVEpumps(I) Tool set, tool board, equipped

Designation

Order number

RepairtoolsforVEpumps(II) 0 986 614 220



0 986 614 230



0 986 614 222


0 986 614 232

Puller for clamping sleeve

0 986 611 562


0 986 611 616

Male triangular wrench for plug screw

0 986 611 750

Mandrel for drive shaft

0 986 611 912

P in socket wrench for contro ller shaf t

0 986 611 751

Adjustmentplatefortimingdeviceposition

0986611913

Spacer for start-quantity position

0 986 611 753

0 986 611 922

Socketwrenchforpressure-controlvalve

0986611757

Sleeve for manifold-pressure compensatorstrokew

Socketwrenchfortriangularshoulderscrew

0986611758

Shifting square

0 986 611 945

Measuring device

0 986 611 759

Setfordriveshaftbearingbush(17mm)

0986611946

Press-in tool for delivery valve

0 986 611 766

Setfordriveshaftbearingbush(20mm)

0986611953

Press-in tool for clamping sleeve

0 986 611 769

Mandrel for coupling half

0 986 611 959

Assembly wrench for setting shaft

0 986 611 778

Screw for speed control lever

0 986 611 966

Assembly mandrel for eccentric ring

0 986 611 780

Spring clamp for shifting point

0 986 611 969

Protective sleeve for roller ring

0 986 611 790

Setting wrench for controller axis

0 986 611 971

Assembly shell for impeller

0 986 611 791

Mandrel for end cap

0 986 611 973

Clampingdevicefordiaphragmslidingbolt

0986611792

Twist drill bit for ball sealing bore

0 986 611 974

Alignment pin for alignment

0 986 611 795

Mandrel for spring retainer

0 986 611 975

Puller for bearing bush

0 986 611 796

Leadsealingdeviceforsyntheticseals

0986611976

Measuring sleeve

0 986 611 799

Drill bush for lateral threaded bore

0 986 612 487

Stamping tool for control lever

0 986 611 803

Assembly plate for sliding bolt

0 986 612 585

Puller for radial shaf t seal (17 mm)

0 986 611 817

Socket wrench for triangular screw

0 986 612 605

Puller for radial shaf t seal (20 mm)

0 986 611 821

0986612690

Dial gauge holder for locating collar

0 986 611 848

Stopscrewforpotentiometervoltageand deliveryquantity

Spacer for stop lever

0 986 611 853

Wrench for camshaft

0 986 611 2111

Tool set for bronze bearing bush

0 986 611 859

Measuring device for MS dimension

0 986 611 914

Removalhookforsealingringsand tappet springs

0 986 611 2921

Dial gauge holder for locating collar

0 986 611 905


0 986 611 2931

24



Mechanical pumps : EDC-VE TestdeviceEDC-VE:EPS865 Theuseofthisaccessorydeviceincreasesthe numberoffunctionsoftheinjectioncomponent testbenchEPS815

TestdeviceEDC-VEEPS865

Designation

Order number

TheEPS865canbeusedatthecomponenttestbench

EPS 865 – test device EDC-VE

0 684 200 615

totestelectronicallycontrolleddistributorinjectionpumps

Specialaccessories

(EDC-VE).Incombinationwiththeballastunit,itisalso possibletotestEDC-VEswithahalf-differentialshort-circuit

EPS910–activationunitwithhalf-differential short-circuitringtravelsensorforEPS865

1687022281

ringtravelsensor.

25

Solenoid valve controlled distributor pumps : VP 29/30/44 VPM844Retrofitkitfortestingandprogramming solenoidvalvecontrolledBoschdistributorpumps ThebasisforBoschcomponenttestingistheinjection componenttestbenchEPS815plusKMAmeasurement technology.OnlytheuseoftheVPM844retrofitkitcan guaranteepumptestinginaccordancewithmanufacturer'sspecifications. AutomaticprogrammingwithVPM844 f

Automatedtestsequence

f

Alladjustingtaskscarriedoutthroughcontrolunit programming

f

Exactpowersupplybymeansofprecisionstabilizer

f

CalibrationandprogrammingbyPC

Test equipment EPS 815 RetrofitkitVPM844

ScopeofdeliveryVPM844

FortestingVP29/30/44

Specialconnectingcables,clamp-onsensors,flanges, connectionunit,speedsensor,precisionvoltagestabilizer,varioussmallparts

Designation

Order number

RetrotkitVPM844forsolenoidvalvecontrolleddistributorpumps29/30/44 Important:CoolanttemperaturefortestsofVP29/30/44permissibleuptomaximum17°C. Additionalmeasuresmaybenecessaryonsiteifthetemperatureisexceeded

availablesoon

Accessories ComputerunitWIN2000,VP44multilingual,withoutkeyboard Note:IfWIN2000,PC1687022958isalreadypresent,onlyordertheVP-Mretrotkit

availablesoon

RetrotkitVP-MforconversionofCR(PC)toVP44(PC)

availablesoon

Transformerconversionkit400-500VforEPS8151

1 687 001 800

Transformerconversionkit200-240VforEPS8151

1 687 001 801

Test pressure line L= 350 mm (Ford / Rover VP 29 / 30)

1 680 750 100

Test pressure line L= 450 mm (Audi / BMW / Ford / Nissan / Opel VP 44)

1 680 750 101

Test pressure l ine L= 845 m m (Cummi ns / Jo hn D eere / MAN / Ni ssan / VM Moto ri / Volvo VP 44)

1 680 750 102

Test pressure line L= 450 mm (Opel VP 29 / SISU, Perkins VP 30)

1 680 750 103

Adapter line PSG2 (pump control unit model 2 only VP 44)

1 684 465 498

CalibrationnozzleholdercombinationmodelIXPassengercar/commercialvehicle(d=0.5),6unitsrecommended

1688901116

CalibrationnozzleholdercombinationmodelXPassengercar(d=0.4),6unitsrecommended(onlyVP44)

1688901118

CalibrationnozzleholdercombinationmodelXCommercialvehicle(d=0.5),6unitsrecommended(onlyVP44)

1688901119

Bench stand Audi, 2 units necessary (only VP 44)

1 688 030 186

Heatexchanger(2,500bar)

availablesoon

Updatesetforoldheatexchanger1687010130(1,800bar) for customers who use retrot kit CRS 845 H (2,500 bar)

availablesoon

Cable clip set

1 680 190 018

SpecieddataonCDTestDataforCRinjectors(passengercar/c ommercialvehicle)andCR/ V P-Mpumps Note:UpdatesubscriptionviaESI[tronic]ServiceLine

1687370270

26

1Transformerconversionkitrequireduptoproductiondata07/2005.Subjecttochangesandprogramchanges.

Solenoid valve controlled distributor pumps : VP 29/30/44 Toolsetforrepairofelectronicallycontrolled distributorinjectionpumps(VR)


Order number

RepairtoolsVP29/30/44 Tool set, tool board, equipped

0 986 614 040


0 986 614 042

Striking tool for drive pinion

0 986 612 252

Assembly device for locking ring

0 986 612 255

Assembly mandrel for vane-type supply pump

0 986 612 448

Press-in tool for ange shaft seal

0 986 612 846


0 986 612 844

Dynamometer for press-in force

0 986 612 459

Puller for shaft seal

0 986 612 465

Press-in tool

0 986 612 503

Assembly mandrel for high-pressure sealing ring

0 986 612 808

Socket wrench for overow valve

0 986 612 809

Sleeve for drive shaft

0 986 612 810

Mandrel for coupling assembly

0 986 612 812

Disassembly tool for PCB track lm

0 986 612 813

Assembly device for distributor body

0 986 612 816

Assembly device for timing device plunger

0 986 612 817

Press-on plate for angle-of-rotation sensor lm

0 986 612 818

Power screwdriver for clamping nut

0 986 612 819

Bolt for cam ring

0 986 612 822

Puller for deep groove ball bearing

0 986 612 823

Press-off device for diaphragm

0 986 612 829

Test device for drive shaft position

0 986 614 046

Measuring device

1 688 130 237

Measuring device

1 688 130 239 27

Common Rail System : Basis set for CR components (CP/CRI)

Test equipment EPS 815 RetrofitkitCRS845H BasisfortestingCommonRailcomponents

TheretrofitkitCRS845Henablesreliabletestingof

f

Software-controlledtest

Dieselcomponentsuptoapressureof2,500bar.

f

Returnflowpressurecontrolbyregulatingvalve

Thecorrespondingspecialaccessoriessetsareavailable

f

Adaptationandfixturesforvariouscomponentswith

fortestingvarioushigh-pressurepumps.

correspondingspecialaccessories f

f

High-pressurerailthatfunctionsasapressure

ScopeofdeliveryCRS845H

accumulator,includingpressuresensorandintegrated

Splashprotection,controlunit,testrail2,500bar,

controller.

variousadaptersandconnectinglines,regulatingvalve,

Distributorforseparationofthevolumeflowbefore

varioussmallparts

coolingandvolumemeasurement

Designation RetrotkitCRS845HforCommonRailcomponents

Order number availablesoon

Specialaccessories Updatesetto1,800bar required for existing CRS 845 with manufacturing date before 05 / 2006

1 687 001 612

UpdatesetCRS845H requiredifCRS845(1,800bar)1687001845isalreadypresentandistobeupdatedto2,500bar CRS845(1,800bar)=>CRS845H(2,500bar)

availablesoon

CP1/CP1Hpumpset

availablesoon

CP2pumpset (lubeoilsupplyrequired)

availablesoon

CP3pumpset (lube oil supply is required for CP3.3 / 3.4)

1 687 010 182

CPthird-partypumpset(Delphi/Denso/Siemens) Successor set for 1 687 010 161 / 162 / 166

1 687 010 183

Pleasenoteadditionaltestsetaccessoriesandaccessoriesfortestbenches(seequotationsheets)

28

Common Rail System : CP1/CP1H SpecialaccessoriessetCP1 permitstestingofCommonRail high-pressurepumpsofthefirst generation.

RepairofCommonRailhigh-pressurepumpsofthe modelseriesCP1andCP1H

Test equipment EPS 815 / EPS 708 Designation

Repair tools Ordernumber

SpecialaccessoriessetCP1 CanbeusedonEPS815(canalsobeused forEPS708,butisnotspeciallyrecommended fortheEPS708,aspartsaredeliveredthat arenotrequiredontheEPS708)

availablesoon

SpecialaccessoriessetCP1/CP3 CanonlybeusedspecicallyonEPS708 (theCP1andCP3setscopeofdeliveryhas beenadaptedandgroupedfortheEPS708)

availablesoon

High-pressurehose2,500bar1,000mm

availablesoon

Designation

Order number

RepairtoolsCP1/CP1H Tool set, tool board, equipped

0 986 614 360


0 986 614 362

Puller for radial shaft seal

0 986 611 821

Puller for pressure-control valve

0 986 612 062

Press-intoolforlow-pressureconnection

0986612200


0986612201


0986612205

ScopeofdeliveryofspecialaccessoriessetCP1

Puller for barrel-and-valve assembly

0 986 612 397

Driveflange,cone20CP1,DriveflangeOldhamCP1,

Dummy plug for housing bore

0 986 612 413

ClampingflangeCP1,ConnectionsetCP1pumpsDC

Parts set for shaft seal

0 986 612 422

Adjustingscrewforcylinder-headcover

0986612501


0 986 612 598

Assembly sleeve for shaft

0 986 612 779

Assembly sleeve for O-ring

0 986 612 787

Spacer tube

0 986 612 801

Support ange

0 986 612 806

Puller for ange

0 986 612 820

Assembly sleeve for cone shaft

0 986 612 884


0986612886

Assembly mandrel for gear pump

0 986 611 665

Assembly mandrel for gear pump

0 986 611 675

Press-intoolforlow-pressureconnector

0986612904

ScopeofdeliveryofspecialaccessoriessetCP1/CP3 Driveflange,cone20CP1,driveflangeOldhamCP1, clampingflangeCP1,connectionsetCP1pumpsDC, driveflangecone25CP3,M14x1.5,clampingflange CP3,pressurehoseforconnectionofvolumeflowmeasurement,fitting,O-ring,8x2,5,retainingplate,drive flangecone25,M18x1.5,driveflangeCP3Oldham,ring fitting,Tfitting,hoseclamp,adapter1xCP3, pressure gauge0…600KPa,pressuregauge-100…250KPa,parts setthrottle,meteringunitZME0928B00561for 1L/H, softwarepackage,CD-ROM,hoselineNW12.5AD15 length600mm,unionnutM22x1.5x17, cuttingring, installationinstructions,operatinginstructions,various smallparts

Pleasenoteadditionaltestsetaccessoriesandaccessoriesfortest benches(seequotationsheets)

Installationandremovaltoolsonthenextpage 29

Common Rail System : CP2 WithitsCP2CommonRailpump,Boschhasa specialcommercialvehicleapplicationinitsrange. ItiscurrentlyusedforMitsubishiandRVI. ThespecialaccessoriessetCP2permitstestingof thesecommercialvehicleCommonRailpumps.

Test equipment EPS 815 Designation SpecialaccessoriessetCP2 High-pressurehose2,500bar1,000mm forCP2testing,twohosesarenecessary

Repair tools Ordernumber availablesoon availablesoon


Designation

Order number

RepairtoolsCP2 Assembly sleeve for radial shaf t seal

0 986 611 037


0 986 611 298

Assembly sleeve

0 986 611 992


0 986 611 993

Clamp block

0 986 611 072

Tool kit for bottom blanking plug

0 986 612 139

ScopeofdeliveryCP2

Assembly device for drive gear

0 986 612 857

Throttle,banjounionforD=16,AD15,hoselineNW12.5,

Tappet holder

0 986 612 858

AD15,L=1100,M14x1.5-A15,M14x1.5,T-threaded

Puller for drive bearing cap

0 986 612 859

connectionAD15-10-15,swivelingscrew-fittingAD15-

Puller for barrel-and-valve assembly

0 986 612 860

M18x1.5,pressuregauge2.5MPa,steelpipeAD15,

Assemblysleeveforupperelementsealingring 0986612861

hoselineNW8AD10,L=1350,screwconnection,speed

Assemblysleeveforlowerelementsealingring

0986612862

sensoradapterline,adapterlineforDMV,connecting

Support ring for shaft seal

0 986 612 863

linetoCP2,pressurehoseID8,PVChose,printedcircuit

Assembly mandrel for shaft seal

0 986 612 864

boardequipped,single-stageboxfilter,plugscrewM18

Press-intoolforbarrel-and-valveassembly

0986612865

x1.5,temperaturesensor,clampingflange,O-ring12.5x

Guide pin for drive bearing cap

0 986 612 866

2.5,bracket,flatsealingringA18x22,intakelineretrofit

Guide pin for housing assembly

0 986 612 867

kit,CD-ROM,softwarepackage,installationinstructions,

Assemblydeviceforbearingcap/ h ousing

0986612868

operatinginstructions,varioussmallparts

Assemblymandrelforbottomblankingplug

0986612869

Removal and installation tools

30

Designation

Order number

Locking device for crankshaft

0 986 612 741

Spacer for belt pulley

0 986 612 744

Common Rail System : CP3 NewopportunitiesfortheDieselworkshop Powerful,modernCommonRailSystemsaremakingan increasingimpactonthemarket.Thelatestgeneration ofhigh-pressurepumpsisdeployedhere,thevolumecontrolledCP3. ThespecialaccessoriessetCP3fromBoschmakes professionaldiagnosticsintheworkshopandtherepair ofthelatestDieselSystemspossible.Forsophisticated componentrepair,theDieselspecialistsalsohaveBosch know-howattheirdisposal.

Repair tools

Test equipment EPS 815 / EPS 708 Designation

Ordernumber

Special accessories set CP3 1 687 010 182 CanbeusedonEPS815(canalsobeused forEPS708,butisnotspeciallyrecommended fortheEPS708,aspartsaredeliveredthatare notrequiredontheEPS708) SpecialaccessoriessetCP1/CP3 CanonlybeusedspecicallyonEPS708 (theCP1andCP3setscopeofdeliveryhas beenadaptedandgroupedfortheEPS708)

availablesoon

Furtherspecialaccessories:

Designation

Order number

RepairtoolsCP3ange Tool set, tool board, equipped

0 986 610 360


0 986 610 362

Guide sleeve for press-in tool

0 986 612 907

Support for press-in tool

0 986 613 114

Suppor t for pre-pressing/pressi ng in housingbush

0 986 613 142

availablesoon

Downholderforpre-pressing/pressingin housingbush

0986612849

High-pressurehose2,500bar1,000mm UpdatesetCP3.4returnlineconnection1

1 687 016 061

Support for holder

0 986 613 141

Screw clamp

0 986 612 414

Rail

0 986 613 148

Plunger for housing bush

0 986 613 126


0 986 613 283


0 986 613 124

ScopeofdeliveryCP3


0 986 613 112

Driveflange,cone25CP3,M14x1.5,clampingflange


0 986 613 140

CP3,fitting,O-ring,8x2.5,retainingplate,driveflange,

Press-in tool for housing bush

0 986 613 137

cone25,M18x1.5,driveflangeCP3Oldham,banjo

Axi al m easuring device fo r measuri ng axialclearance

0 986 610 281

gauge0…600KPa,pressuregauge-100…250KPa,throt-

Axi al m easuring device fo r measuri ng axialclearance

0 986 610 282

tlepartsset,meteringunitZME0928B00561for1L/H,

Clampblockformeasuringaxialclearance

0986611096

softwarepackage,CD-ROM,hoselineNW12.5AD15,

Adapter for measuri ng axial cle arance

0 986 612 835

length600mm,capnutM22x1.5x17,cuttingring,

Sleeve for extending the bell

0 986 613 128

installationinstructions,operatinginstructions,various

Fastening

0 986 613 113

smallparts

Screw for guide piece

0 986 613 399

1CP3.4returnlineconnection,includedasof09/2009inthe

scopeofdeliveryoftheCP3 Pleasenoteadditionaltestsetaccessoriesandaccessoriesfortest benches(seequotationsheets)

union,T-adapter,hoseclip,adapter1xCP3,pressure

Scopeofdeliverycontinuedonnextpage

31

Common Rail System : CP3 Repair tools Designation

Designation Order number

RepairtoolsCP3ange:Scopeofdeliverycontinued

Order number

RepairtoolsforCP3housing:Scopeofdeliverycontinued Stamping tool for eliminating distortionintheange

0 986 613 373 0 986 610 289

Stud bolt

0 986 612 992

Stud bolt

0 986 612 993

Stamping tool for eliminating distortionintheange

Stud bolt

0 986 612 994


0 986 612 845

Collet for removing housing bush

0 986 613 129


0 986 612 844


0 986 613 280


0 986 612 843


0 986 613 120


0 986 610 256


0 986 613 130


0 986 612 842

Test adapter for leak test of outershaftseal

0 986 612 887


0 986 612 846

Press-in tool

0 986 612 503

Designation

Order number

Rotary button for pump shaft

0 986 613 160

Socketwrenchforlow-pressureconnections

0986611489

Socketwrenchforlow-pressureconnections

0986612991

Plunger for ange bush

0 986 613 352

Washer for ange bush

0 986 613 353


0 986 613 354

Support for ange bush

0 986 613 355


0 986 613 356


0 986 613 357

Plunger for washer

0 986 613 358

Fastener for ange bush

0 986 613 363

Screw for guide piece

0 986 613 399

Piston ring for calking the angethrustring

0 986 612 854


0 986 612 855


0 986 612 853


0 986 612 856


0 986 613 316


0 986 610 283 0 986 613 385

RepairtoolsforCP3housing Tool set, tool board, equipped

0 986 610 370


0 986 610 372


0 986 613 328


0 986 613 327


0 986 613 326

Wrench socket, Torx T50 IP

0 986 613 145

Washerfor disassembly of thrust rings

0986613374

Guidepinfordisassemblyofthrustrings

0986613375

Nut for disassembly of thrust rings

0 986 613 376

Washer for calking thrust rings

0 986 613 377

Washer for calking thrust rings

0 986 613 378

Sleeve for calking thrust rings

0 986 613 381


0 986 613 382


0 986 613 383

Guidesleeveforpressinginangebushes

0986613362


0986613364


0986613451


0986613457


0986613323

Suppor t for pressing i n ange bushe s

0 986 613 359


0 986 613 324

Disassembly tool for removing theangethrustring


0 986 613 325


0 986 613 367

Assembly sleeve for O-ring of cascadeoverowvalve

0 986 611 706

Plunger for guiding the press-intoolforangebush

0 986 613 368


0 986 612 883


0 986 613 361


0 986 612 779


0 986 613 369


0 986 612 831

Washerforcalking the friction washer

0986613384

AssemblysleeveforO-ringofmeteringunit

0986611815

Support for aligning the load sensor

0 986 613 386

Assembly sleeve for overow valve

0 986 613 152


0 986 613 365

AssemblysleeveforO-ringofmeteringunit

0986611851


0 986 613 366


0 986 612 884

Press-in toolfor innerangeshaftseal

0986612841

Designation

Order number


0 986 613 371


0 986 613 372

32

AdditionalrepairtoolsCP3 Loadsensorforshaftseals,bushes,etc.

0986612878

Force transducer for pressures

0 986 612 997

Puller for shaft seals

0 986 612 465

Common Rail System : CP from Delphi / Denso / Siemens CommonRail–thefutureoftheDieselengine Asearlyas1997,thefirstDieselvehicleseries wasfittedwithaCommonRailSystem.Sincethen, thetriumphalprogressionofthistechnologyis unstoppable. InthefieldofDieselfuelinjection,Boschisthe worldwideleadingpartneroftheautomobile industry,withhighmarketsharesinvehicleinitial equipment. Inthemeantime,systemsfromothersuppliers, e.g.Delphi,DensoandConti/Siemens,arealso beingusedbyvariousvehiclemanufacturers. Thesecomponentscanbetestedusingthespecial accessoriessetCPDelphi/Denso/Siemens.

Test equipment EPS 815 / EPS 708 TestequipmentforCommonRailcomponentsfrom othermanufacturers

SpecialaccessoriessetCRpumps Delphi/Denso/Siemens

WithitscomponenttestbenchesEPS815andEPS708,

ThisspecialaccessoriessetenablestestingofCommon

BoschoffersDieselspecialistsanextensive,complete

Railhigh-pressurepumpsfromthemanufacturers

solution,whichalsopermitstestingofCommonRail

Delphi/Denso/SiemensontheEPS815.

pumpsandinjectorsfromothermanufacturers.Forthat,

ArequirementistheretrofitkitCRS845(1,800bar)or

thetestequipmentrangehasbeenextendedbyfurther

CRS845H(2,500bar).

accessorysets. Designation

Order number

SpecialaccessoriessetCRpumps Delphi / Denso / Siemens

1 687 010 183

New:InadditiontoourowntestvaluesCD"TestData",


testvaluesforDieselcomponentsfromDelphi,Denso

High-pressurehose2,500bar1,000mm

availablesoon

andConti/SiemensforEPS815,EPS708andEPS200

Updatesetforexisting specialaccessoriessetsforpumps ofothermanufacturers1687010161, 1 687 010 162, 1 687 010 166

1 687 010 184

areavailablefromthedataproviderRefdatandcanbe downloadedfromtheworkshopunderwww.refdat.net


33

Common Rail Syste : CRI 1 from Bosch and basis set for CR injectors 1

Solenoidvalvecontrolledinjectors

Test equipment EPS 815 / EPS 708 RetrofitkitCRI846Hforpassengercars,six-way

ScopeofdeliveryCRI846H

clamping/forcommercialvehicles,two-wayclamping,

High-pressurepumpCP3,distributorrail,injection

includingpassengercarsspecialaccessoriessetfor

chambersforCRI,electroniccontrolunit(already

testingCommonRailinjectors

preparedforUI/UP)withxturedeviceforupto6pas-

f

f

Upto6passengercarinjectors(1stand2ndgenera-

sengercarinjectors,setofelectricalconnectingcables

tion)canbefixturedforonetestsequence

andtestpressurelines,TestDataCDwithcurrenttest

Highmeasurementaccuracyandtightmanufactur-

values.

ingtolerancesforfuturereclassificationofinjectors afterrepair,aswellastestingofinjectorswithIMA 2

2

Injectordeliverycompensation

technology Designation

Order number

availablesoon RetrotkitCRI846Hincl.specialaccessoriessetforCommonRailinjectorsonpassengercars(CRS845required) FortestingBoschsolenoid-valveinjectorsonpassengercars(100%)andbasesetforpiezo,3rd-partyandcommercial vehicleinjectors.Priortocommissioningofthetestkit,calibrationoftherailpressuresensorattheEPS815isnecessary Specialaccessories Update set swivel device, requiredforexistingCRI846withmanufacturingdatebefore06/2006 (foradaptationofCommonRailinjectors). Asofdeliverydate06/2006,theswiveldeviceisincludedintheCRI846 UpdatesetCRI846H, requiredifCRI846(1,800bar)1687001846isalreadypresentandistobeupdatedto2,500bar CRI846(1,800bar)=>CRI846H(2,500bar) High-pressure hose 250 Mpa 1 000 mm

1 688 120 174

availablesoon

1 687 016 064

Adapter,requiredifasetcombinationCRS845(1,800bar) andCRI846H(2,500bar)isapplied.Limitsthesystemto1,800bar

availablesoon

CRINtestset ForBoschcommercialvehicleinjectors.ForCRINclampingdevice,1xCRINset1687001XXXisrequired. FortwoCRINclampingdevices,2xCRINsets1687001XXXand1xadapterline1684463711arerequired

availablesoon

CRI Delphi / Denso for passenger car injectors CRIPiezofortestingpiezoinjectorsfromBosch,SiemensandDenso 34

1 687 010 186 availablesoon


Common Rail System : CRI / CRIN from Bosch and basis set for CR injectors 1

1


TestinginjectorfromBoschandothermanufacturers quicklyandtidily Fortesting:

Test equipment EPS 815 / EPS 708 RetrofitkitCRI/CRIN848Hforpassengercars, six-wayclamping/forcommercialvehicles,four-way clamping DesignedforallCommonRailinjectors.Thenew clamppermitstestingofBoschCRI/CRINand CRIsfromothermanufacturers.CRINsfromother manufacturerscanbetestedinfuture.Theexclusive adapterandquick-actionlockingmechanismensure rapidoperationalreadiness.Theretrotkitis perfectlydesignedforefcientDieselcomponent testingofinjectorsinpassengercarsandcommercial vehicles. f

CRI/CRIN848H:AlternativetotheCRI846H

f

CanbeupgradedtoCRI/CRIN848Hforcurrent CRI846andfutureCRI846Hcustomers

f

Flexible:ModularconceptfortheEPS815and EPS708

f

4commercialvehicleinjectors

f

6passengercarinjectors

Designation RetrotkitCRI/CRIN848H


Specialaccessories 17 Adapter sets and 35 cover plates

available soon

UpdatesetforcustomerswithCRI846or CRI846H

availablesoon

Highpressurehose250Mpa1,000mm (forEPS815:seeproductoffersheet page58-item6) (forEPS708:seeproductoffersheet page62-item3)

availablesoon

Highpressurehose250Mpa700mm, onlynecessaryforEPS708 (forEPS708:seeproductoffersheet page62-item3)

availablesoon

Delphi/DensoCRIforpassengercar injectors

1 687 010 186

PiezoCRIfortestingpiezoinjectors fromBosch,SiemensandDenso

availablesoon


ScopeofdeliveryCRI/CRIN848H High-pressurepumpCP3,distributorrail,universalinjectionchamberforCRIandCRIN,hoselineHD250Mpa, electroniccontrolunit(alreadypreparedforUI/UP)with clampingfixtureforuptosixpassengercarinjectorsand uptofourcommercialvehicleinjectors,setwithelectrical connectioncableandtestpressurelines,CDTestData withcurrenttestsetpointvalues

35

Common Rail System : CRIN1 from Bosch (for use with CRI 846 H) 1


Test equipment EPS 815 / EPS 708 ThespecialaccessoriessetCRINpermitstestingof

Designation

commercialvehiclesinjectorsof1stand2ndgeneration

CRINspecialaccessoriessetforBosch commercialvehicleinjectorsof1stand 2ndgeneration. Includes1687016060and1687016062 Note:CRI846orCRI846Hrequired. Ifexisting CRINset1687001599 isused,usecorrespondingextensionsets (1687016060and1687016062)

(withoutHEX-NIMA). Apreconditionfortheuseofthespecialaccessoriesset CRINisavailabilityofretrofitkitCRI846orCRI846H. ScopeofdeliveryCRIN 3assemblyframeswithhigh-pressureconnection, clampingpieces,injectionchamberwithadapter electricconnectioncableandCDTestDatawithcurrent

Specialaccessories CRIN ADD ON – adapter line for simultaneoustestingof2CRINs

testvalues

High-pressurehose2,500bar1,000mm

sleeves,injectorbackflowlineconnectionset,

Updatesetsforexisting CRINset1687001599 Updateset:Includesextended returnlineforfutureCRINwith larger return volume Updateset:Includesnewclampingelements for the latest CRIN applications


1 684 463 711 available soon

1 687 016 060 1687016062


36

Common Rail System : CRI / CRIN1 from Bosch 1


Repair tools CRI / CRIN / UI Level1–assemblyfixture

Level2–CRI/CRINset1,carryingcase

Assemblyfixturefornozzlesornozzle-retainingnutsof

Carryingcasecontainstoolsforreplacinghigh-pressure

CommonRailandUIinjectors.

sealingringontheCRI.Assemblyfixture0986613600 forusewithtoolset0986613650forreplacementof thehigh-pressuresealingring.ExtensionforCRINinjec-

Designation

Order number

Assemblyfixturefornozzleand retai ning nut replacemen t CRI / CRIN

0 986 610 130

AssemblysetforO-ringassembly CRI / CRIN

0 986 612 930

torwith0986613699

Designation

Order number

Alternative

Assemblyfixtureforuse with 0 986 613 650

0 986 613 600

Assemblyfixturefornozzleand retainingnutreplacementUIandbase assemblyfixtureforCRI/CRIN (accessoryset0986613500necessary)

0986613400

CRI/CRINset1,carryingcase Note:Thefoaminserts arealreadypreparedtofittools of level 1.

0 986 613 650

0 986 613 500

AccessorysetforCRINinjectors (spaceavailableinthecarrying case 0 986 613 650)

0 986 613 699

Accessorysetfor baseassemblyfixturenecessaryfor CRI / CRIN

Removal and installation tools CRI / CRIN Designation

Order number

Rotating device for injector

0 986 611 481

Puller for CRI

0 986 611 499

Striking tool for injector (CR)

0 986 612 727

Cleaning set for compressed air adapter

0 986 612 729

Sealing bolt for combustion chamber

0 986 612 734

Puller for injector

0 986 612 782

Removal claw for CRI (MB, PSA)

0 986 612 872

37

Common Rail System : CRI / CRIN1 from Bosch 1


FullrepairofpassengercarCommonRailinjectors (CRI)andcommercialvehicleCommonRailinjectors (CRIN).  Collection(packages)ofrepairandmeasuringtools, assemblytools,andtestersinlinewithrequirements andaccordingtocustomerprofiles. 

Repair tools Level3-toolsforcompleterepairofsolenoid-valve-controlledBoschinjectors Forfirst-timeusers/workshopsthathavesofarnot

Forfirst-timeusers/workshopsthathavesofarnot

carriedoutanyinjectorrepairs.

carriedoutanyinjectorrepairs.

First-timeuserpackage:CRINlevel3

First-timeuserpackage:CRINlevel3

Designation

Order number

Designation

Order number

First-time u ser package: CRIN level 3

0 986 610 7 00

First-time u ser package: CRIN level 3

0 986 610 7 10

Equipmentsupplied:


CarryingcaseCRI/CRINset2(measurementandcalibration)


CarryingcaseCRI/CRINset3 (assortmentofmeasurementaccessories)

CarryingcaseCRI/CRINset3 (assortmentofmeasurementaccessories)

CarryingcaseCRI/CRINset4(“rst-timeusers”)

CarryingcaseCRI/CRINset4( “rst-timeusers”)

Carryingcase,torquewrenchwithCRI-speciccontent

Carryingcase,torquewrenchwithCRI-specificcontent

Controlunit,CRR120(pneumaticactivation),manual


Controlunit,CRR220(electricactivation),manual

Controlunit,CRR220(electricactivation),manual

CarryingcaseCRIshim

CarryingcaseCRINshim

AssemblyfixtureCRR130(CRI2.1)

Powerscrewdriverforremovaloftheinjector

Powerscrewdriverforremovaloftheinjector

Clampingfixtureforinjectormounting

Clampingfixtureforinjectormounting

Conversionkit

Conversionkit

Requiredspecialaccessories


Base set of shims

F 00Z C99 016

Base set of shims

F 00Z C99 016

Set of shims CRIN

F 00R J02 760

Set of shims CRI

F 00Z C99 009

Precision voltage regulator

1 687 022 873


1 687 022 873

Retrofitset

Retrofitset

Designation

Order number

Designation

Order number

Retrofit kit CRI, level 3

0 986 610 715

Retrofit kit CRIN, level 3

0 986 610 705

Set of shims CRI

F 00Z C99 009

Set of shims CRIN

F 00R J02 760

38

Repair tools Forworkshopsthatalreadyperforminjectorrepair

Forworkshopsthatalreadyperforminjectorrepair

levels1(nozzlereplacement)and2(high-pressure

levels1(nozzlereplacement)and2(high-pressure

ringreplacement).

ringreplacement).

UpgradekitforCRI,level3

UpgradekitforCRIN,level3

Designation

Order number

Designation

Order number

Upgrade kit for CRI, level 3

0 986 610 750

Upgrade kit CRI, level 3

0 986 610 760



CarryingcaseCRI/CRINset2(measurementandcalibration)


CarryingcaseCRI/CRINset3(assortmentofmeasurement

CarryingcaseCRI/CRINset3(assortmentofmeasurement

accessories)

accessories)







CarryingcaseCRI(withoutcontent)

CarryingcaseCRIN(withoutcontent)

AssemblyfixtureCRR130(CRI2.1)

Conversionkit

Conversionkit



Base set of shims

F 00Z C99 016

Base set of shims

F 00Z C99 016

Set of shims CRIN

F 00R J02 760

Set of shims CRI

F 00Z C99 009


1 687 022 873


1 687 022 873

Retrofitset

Retrofitset

Designation

Order number

Designation

Order number

Retrofit kit CRI level 3

0 986 610 735

Retrofit kit CRIN, level 3

0 986 610 725

Set of shims CRI

F 00Z C99 009

Set of shims CRIN

F 00R J02 760 39

Common Rail System : CRI 1 from Delphi / Denso 1


SpecialaccessoriessetfortestingDelphi andDensoCommonRailinjectors

Test equipment EPS 815 / EPS 708 SpecialaccessoriessetCRIDelphi/Denso

Designation

Order number

ThisspecialaccessoriessetenablesCommonRail

SpecialaccessoriesCRIDelphi/D enso

1687010186

passengercarinjectors(solenoidvalve)fromthe


manufacturersDelphiandDensotobemounted andtestedontheEPS815orEPS708. ArequirementistheretrofitkitCRI846/CRI846H orCRI/CRIN848H. Testabove1Ωpossible

New:InadditiontoourowntestvaluesCD “TestData”, testvaluesforDieselcomponentsfromDelphi,Denso andConti/SiemensforEPS815,EPS708andEPS200 areavailablefromthedataproviderRefdatandcanbe downloadedfromtheworkshopunderwww.refdat.net

Updatesetforformer CRIDelphi/Densoset1687001609. For testing injectors above 1 Ω

1 687 010 187

FortestingDenso/SiemenspiezoCRI andDelphi/DensoCRIsolenoidvalve. RequiredifDelphi/DensoCRIset 1687001609or1687010186 (productiondatebefore11/2010) notpresent

availablesoon

Testpressureline1,800bar fortestingCRIpiezoBoschand solenoidvalveDelphi/Densoupto1,800bar. Note:Requiredif“old”CRI Delphi/Densoset1687001609isnot present.Canonlybeusedwith CRI 846 (1,800 bar)

1 687 010 185

Testpressureline2,500bar fortestingBoschpiezoCRIand Delphi/Densosolenoidvalveupto2,500bar. CanonlybeusedwithCRI846Hor CRI/CRIN848H

availablesoon


40

Common Rail System : CRI (Piezo) from Bosch / Denso / Siemens SpecialaccessoriessetfortestingDelphiandDenso passengercarCommonRailpiezoinjectors f

Boschcomponentsofthelatestgenerationcan betestedwithtestsoftwareandTestDataCD

f

Testspecificationsfromsystemsfromother manufacturersareavailableviawww.refdat.net

Test equipment EPS 815 / EPS 708 SpecialaccessoriessetCRIPiezo

Designation

fordiagnosingpassengercarCommonRailpiezo

SpecialaccessoriessetCRIPiezo

injectorsfrommanufacturers:


f

Bosch

f

Denso

f

Siemens/Continental

f

Delphi(inpreparation)

Thenewtestkitisdesignedforefficientandhighly accuratetestingofBoschsystemsandsystemsfrom otherexternalmanufacturers.Testingofcompetitors' componentsisstillinpreparation.Theworkshopthus guaranteesawidebaseinthelong-termforareliable businessgrowtharea. PiezoCommonRailinjectortestingataglance: f

Air-tightnesstest

f

Checkofcouplerfilling

f

Checkforinsulatingfaultsinthepiezomodule

f

Injectionquantitymeasurementatthetestpoints: -pre-injection(VE) -idling(LL) -emission(EM) -fullload(VL)-fuelreturnquantity

f

f

IMAcoding(incl.ISACode)


Hoselines fortestingCRIPiezoDenso. RequiredifCRIDelphi/Densoset 1687001609or1687010186 notpresent

availablesoon

Injectionchambers fortestingDenso/SiemenspiezoCRI andDelphi/DensoCRIsolenoidvalve. RequiredifDelphi/DensoCRIset 1687001609or1687010186 (productiondatebefore11/2010) notpresent

availablesoon

Testpressureline1,800bar fortestingBoschpiezoCRIand Delphi/Densosolenoidvalveupto1,800bar. Requiredif“old”Delphi/DensoCRI set1687001609notpresent. CanonlybeusedwithCRI846(1,800bar)

1687010185

Testpressureline2,500bar fortestingBoschpiezoCRIand Delphi/Densosolenoidvalveupto2,500bar. OnlytobeusedwithCRI846Hor CRI/CRIN848H

availablesoon



(injectorvoltageadjustment)

Designation

Order number

Activationupto220V

Puller for CRI

0 986 611 499

Adapter for UP, CRI Piezo

0 986 612 885 41

Unit injector / unit pump system : UI / UP CAM847retrofitkitfortestingUnitInjectorand UnitPumpsystems ThebasisfortestingUnitInjectorandUnitPumpsystemsistheinjectioncomponenttestbenchEPS815 fromBosch.TheCAM847retrofitkitguaranteesthat thefunctionaltestofBoschsystemsisinaccordance withmanufacturer'sspecifications. Testingofcompetitors'systemsisstillinpreparation.

Test equipment EPS 815 CAM847

Efficientwork

retrofitkit–completetestingofUIandUPsystems

f

Space-savingCambox

Fullperformancedevelopment,highinjectionpressures

f

Timesavingbytestingwithuniversalcam

andalongservicelifearetrademarksofUnitInjector

f

Significantlyreducedsetuptimesintheworkshop

andUnitPumpsystems.WiththeCAM847retrofitkit,

thankstothesimulationofallrelevantsystemstrokes

BoschnowroundsofftheuseofEPS815asauniversal

viaadaptations

testbench,allowingUIandUPsystemstobetested. Flexibledesign BoschofferstwoversionsoftheCAM847retrofitkit: f

CompletepackagewithCamboxesand12adaptationsfortestBoschUIandUPsystems

f

Individualpackageforcustomizedandmarket-oriented compilationofthenecessaryadaptersets


42

f

Automatedtestsequence

Unit injector / unit pump system : UI / UP Complete package ThebasisfortestingUnitInjectorandUnitPump systemsisthecompletepackage. ItcontainstheCamboxand12adaptersrequiredfor testingUIandUPsystemsfromBosch. Individualpackageseepage44

Test equipment EPS 815 RetrofitkitCAM847completepackage Designation

Order number

Retrot kit CAM 847 including 12 adaptations Note: For testing UI-P, UI-N and UP

1 687 001 847

Specialaccessories Testnozzle-holderassembly required for CAM 847 if VPM 844 not present

1 688 901 119

Testnozzle-holderassembly re quired fo r CAM 847 , if test DHK 1 688 901 034 + nozzl e-retai ning nut 1 683 373 081 not present

1 688 901 120


43

Unit injector / unit pump system : UI / UP Individual package FlexiblearrangementwiththeCAM847individual package: Purchaseonlytomatchyourworkshoprequirements f

Selectionofthreeadaptersetsforcustomizedmarket adaptation -UI-Padapterset -UI-Nadapterset -UPadapterset

Test equipment EPS 815 RetrofitkitCAM847individualpackage Designation

Order number

Retrot kit CAM 847 without adapter sets

1 687 001 849

CAM847individualpackagecamboxwithoutadaptersets Only for EPS 815 as of manufacturing date 01 / 2010

1 687 001 849

UI passenger car adapter set (consisting of 2 adapters for testing Bosch UI passenger cars)

1 687 016 051

UIcommercialvehicleadapter set(consistingof 6adaptersfor testing BoschUI commercialvehicles)

1687016052

UP adapter set (consisting of 4 adapters for testing Bosch UP)

1 687 016 053

Nozzle-and-holder assembly suspension required for testing UP components

1 687 016 049

Injection chamber required for testing UI components

1 682 312 044

Test nozzle-holder assembly required for CAM 847 if VPM 844 not present

1 688 901 119

Testnozzle-holderassemblyrequiredforCAM847,IftestDHK1688901034+nozzle-retaining nut 1 683 373 081 not present

1 688 901 120


AdaptersetUI-P

44

AdaptersetUI-N

AdaptersetUP

Nozzle-and-holderassembly suspension

Unit injector / unit pump system : UI / UP

Assemblydevicefornozzlereplacement

Forcetransducersforpressures

Repair tools


EfficientworkwiththeassemblydeviceUI-P: f

Optionaladaptationsforrepairofcommercial vehiclesinjectorsandCRinjectors(0986613500) available

f

SimpledisassemblyandassemblyoftheUIthanksto assemblydevicefornozzlereplacement0968613400 inspiteofforcesbetween9,000Nand16,000N

f

Precisemeasuredresultswiththealreadywidely usedforcetransducer0968612997

Designation

Order number

Assembly sleeve set for O-ring UI

0 986 611 490

Strikingtoolforremovalandinstallation oftheUIforScania

0986611492

Measuring device for measuring theUIforScania

0 986 611 493

Puller for removing theUIforVW(passengercar)

0 986 611 494

Wrench socket for screwing in theUIincylinderheadforVW(passengercar)

0 986 612 747

Assembly sle eve fo r se al ing ri ngs (U I)

0 986 612 748

Puller for removal of UI from cylinderheadofVW(passengercar)

0 986 612 750

Designation

Order number

Assemblydevicefornozzlereplacement

0986613400

Fo rce transducer i n conjuncti on with assemblydevice

0 986 612 997

Sealing plug for sealing the cylinderheadforVolvo

0 986 612 751

Support plate for UI passenger car

0 986 613 237

0 986 612 777

SupportplateforUIcommercialvehicle

0986613499

Measuring device for measuring theUIforVolvo

Asse mbly sle eve set for assembly of  O-ringsonUI-P1.x

0 986 613 824

Wrenchsocketfortoothedbelttensioner

0986612778

Adapter for UP, CRI

0 986 612 885

Asse mbly sle eve set for assembly of  O-ringsonUI-P2

0 986 611 490

Box wrench set, 28 a / f for nozzleclampingnut

0 986 613 238

Box wrench set, 32 a / f for nozzleclampingnut

0 986 613 240

Wrench socket, 38 a / f for solenoidclampingnut

0 986 613 239

Loadsensorforshaftseals,bushes,etc.

0986612878

Force transducer for pressures

0 986 612 997

45

Test bench : EPS 200

Dieselboomwithnewopportunitiesfor

Higherperformanceinacompactformat:EPS200

qualifiedservice

EfficientCommonRailinjectortesting

Modernhigh-pressureDieselfuel-injectionsystemsare

Deliveryquantity-basedinjectortestthroughquantity

thedrivingforcebehindthesustainedDieselboom.Due

measurementof

tothewidespreaduseofDieseltechnology,newgrowth

f

Pre-injection(VE)

areasareavailabletoworkshopsinarapidlygrowing

f

Idling(LL)

market.

f

Full-load(VL)

f

Fuelreturn

EPS200–checkingDieselcomponentsquicklywith

withsolenoidCRI/CRIN2.

littleeffort: f

UInozzlesviaadapters(UnitInjector)

Conventionalnozzletesting

f

1-spring/2-springnozzle-and-holderassembly(DHK)

f

f

Nozzle-and-holderassemblywithneedle-motion

Checkofthecombinationleak-tightness(internal leaktest)

sensor(NBF)

f

Seat-tightnesstest

f

Nozzle-and-holderassemblyfromexternalbrands

f

Electrical“chatteringcheck”

f

Steppedholders

f

Measurementofnozzle-openingpressures

f

Solenoid-valveCRI1

f

Solenoid-valveCRIN1

UpdatesforCRI/CRINcomponentscanbecalledvia

f

Solenoid-valveCRIfromexternalbrands

theTestDataCD.

New:InadditiontoourowntestvaluesCD“TestData”, testvaluesforDieselcomponentsfromDelphi,Denso andConti/SiemensforEPS815,EPS708andEPS200 areavailablefromthedataproviderRefdatandcanbe downloadedfromtheworkshopunderwww.refdat.net

46

Checking Diesel components automatically, reliably and economically

CRI/CRIN (Common Rail Injectors passenger cars / co mmercial vehicles)

UI (Unit Injector)

Nozzle holder

EPS200–anoverviewoftheadvantages:

Efficientoperation f

Userandenvironmentallyfriendly f

oraPCkeyboard

Integratedextractordeviceforminimizingoilmistin theworkshop

Efficientwork f

Intuitiveuserinterfacewithtouchscreenoperation

Excellenteconomythroughautomatictestsequence,

Future-proofandflexibledesign f

Space-savingthankstocompactshape

f

WindowsXPembeddedoperatingsystem,monitor port,e.g.forbeamer

simplemenuguidancewithgraphicandnumeric presentationofthemeasuredresults f

f

Integrateddatabaseforsavingtestvaluesand

theEPS200. 3OpeningpressuresoftheUIsandnozzle-and-holderassemblies

Testvaluesalready“onboard”whendeviceis

(possiblywith1stand2ndnozzleopeningpressure)areincluded inthedatabase.TestvaluesforCRI/CRINupto12/2008are containedinthedatabase;anupdateisviatheTestDataCD subscription. 4SimpleacquisitionoftheEPS200doesnotentitleyoutoperform warrantyworkforRobertBoschGmbH. OnlyworkshopsthathaveacorrespondingcontractualrelationshipwithRobertBoschGmbHareentitledtodosuchwork.

Realisticoperatingstatusthroughpressuregenerationupto1,800barbyanintegratedCommonRail high-pressurepump

f

2AwarrantyassessmentfortheCRI/CRINtestisnotpossiblewith

customerdata delivered3,selectionbypartnumbers f

1Injectorratematchingclassicationscannotbecarriedout.

Warrantyassessment4withUIandnozzle-and-holder assemblytestpossible

f

IntegratedflushingprogramforcleanDieselcomponents

47

Test equipment : EPS 200

Intuitiveuserinterfacewithtouchscreenoperation

Deviceoverviewandspecialaccessories Designation

Order number

Use

EPS 200 (400 V)

0 683 803 200

For checking nozzle-and-holder assembly (Bosch and external brands), UI nozzles and solenoid CRI (Bosch applications)

EPS 200 (200 V)

0 683 803 201

For checking nozzle-and-holder assembly (Bosch and external brands), UI nozzles and solenoid CRI (Bosch applications)

EPS 200 A (400 V)

0 683 803 202

As EPS 200 incl. CRI Delphi / Denso, CRIN-Bosch

EPS 200 A (200 V)

0 683 803 203

As EPS 200 incl. CRI Delphi / Denso, CRIN-Bosch

CRIDelphi/ D enso,CRINfromBosch

1687001872

Fortestingsolenoid-controlledCRinjectorsfromDelphiandDensoincl. CRIN Bosch, SA for the EPS 200 basic device

Oilcatcherpan1

1 685 411 077

Pan for placing under EPS 200

UIadaptersetforcommercialvehicles

1687010147

3-pieceUIadaptersetfortestingUInozzlesforScania,IvecoandVolvo2

UIadaptersetforcommercialvehicles

1687010338

2-pieceUIadaptersetfortestingUInozzlesforIvecoandDetroit

UIadaptersetforpassengercars

1687001857

3-pieceUIadaptersetfortestingUInozzlesfromtheVolkswagenGroup2

UI adapter Nissan

1 681 335 111

Adapter for testing UI nozzles from Nissan

Nozz le-and-hol de r assembly co nnector

1 6 83 39 1 19 3

Radial

Nozzle-and-holderassemblyconnector

1683391194

Axial,Opel

Nozzle-and-holderassemblyreducingadapter

1680362047

M16x1.5(commercialvehicle-specic)


1680362000



1680362001



1680362044



1680362002



1680362045


Printer PDR 374

1 687 001 850

Color inkjet printer incl. USB cable

CD/DVDdrive 1

1 687 022 932

External DVD drive for connection to the EPS 200

Powerunit1

1 687 022 890

Power unit for CD / DVD drive

Mainscable1

1 684 461 106

Mains cable for power unit

CD EPS 200 system sof tware

1 6 87 00 5 05 0

Sof tware ve rsi on 1.10 in cl. pre-inj ection fo r retro ttin g

CD TestData

1 687 370 270

Specied data on CD TestData for CR injectors (pass. car / comm. veh.) Note:UpdatesubscriptionviaESI[tronic]ServiceLine

Accessories

2

1IncludedinthescopeofdeliveryoftheEPS200/200Afromproductiondata01/2009.

48

2Boschapplications

Test device : EPS 100

Test equipment TheBoschinjectortestdeviceEPS100:

Userandenvironmentallyfriendlythanksto

Future-proofandflexibledesign

extractiondeviceEPS738asspecialaccessories

f

Testingandadjustmentofinjection-nozzleopening pressure

f

Assessmentoftheinjectionspraywithregardto Checkingforleaksininjectionnozzles,andchecking thechatterpropertiesontwo-springnozzleholders, steppednozzleholders,andUI/UPapplications

Efficientwork f

Reducedtotalerror(+/-2.4bar)throughhighreadoff(1bar)andpressuregaugeaccuracy

f

Directextractionoftheoilmistwhentesting injectionnozzles

shapeandatomization(injection-spraypattern) f

f

Idlingvibrationsoftheenginecanbeavoidedby extremelyaccurateanalysisofthesmallestpossible leaks

Designation

Order number

EPS 100

0 684 200 704


Designation

Order number

Specialaccessories EPS738–extractiondevice230V/ 5 0Hz

0684200702

TestpressurelineM14x1.5/M 16x1.5

1680750087

ReducingadapterM14x1.5/ M 18x1.5

1680362000


1680362001


1680362044


1680362002


1680362045

Injector needle test accessories for holepintlenozzle

1 688 130 153

Metal oil tank with cover

1 685 400 029

UIAdapterKitforcommercialvehicleScania, Iveco and Volvo

1 687 010 147

UIAdapterKitforcommercialvehicleIveco and Detroit

1 687 010 338

TestpressurelineM14x1.5/ M 12x1.5

1680750014

UIAdapterKitforpassengercarVolkswagen

1687001857

TestpressurelineM14x1.5/ M 14x1.5

1680750008

UI adapter for Nissan

1 681 335 111

Pressure gauge 0 – 40 MPa 100 dia., strengthclass0.6,M20x15

1 687 231 211

49

Diagnostic tools at the vehicle

Diesel Set 1

Diesel Set 2

DieselSet1

Designation

Order number

Forlow-pressuremeasurementatthevehicleonall

DieselSet1,checkinglow-pressurecircuit

0986613100

passengercarsandcommercialvehiclesfuelsystems.


DieselSet2

Measuring device

0 986 613 001

Ventilationforfuelsystemswithradial-pistondistributor

Pressure gauge

0 986 613 102

pumpsandCommonRailSystems.

Pressure gauge

0 986 613 103

DieselSet3

Parts set, discharge valve

0 986 615 075

Pressurebuild-upcheckonhigh-pressurepumpsfor

Test pressure line

0 986 613 078

CommonRailSystemsunderenginestartingconditions

Test pressure line

0 986 613 079

-Enginedoesnotstart(starterturns)

Test pressure line

0 986 613 080

-Breakdowns(enginestallsduringoperationanddoes

Test pressure line

0 986 613 081

notstartupagainwhenthestarteristurned)

Test pressure line

0 986 613 082

-Cutouts(enginestalls)

Test pressure line

0 986 613 083

Rail-pressuresensorcomparisontestintheCommon

Test pressure line

0 986 613 084

RailSystem

Test pressure line

0 986 613 085

-Performanceloss(nofault-codestorage)

Test pressure line

0 986 613 119

DieselSet3extensionset

Tool set, double banjo bolts

0 986 613 098

Intheframeworkofoffboardsystemdiagnosis,the

Toolset,threadedhollowconnectionpieces

0986613037

extensionsetallowsyoutocarryoutarail-pressure

Toolset,threadedhollowconnectionpieces

0986613099

sensortestonengineswithlessthanfourcylinders

Adapterforreturnlinepressuremeasurement

0986612980

(e.g.Smart).Measurementsarepossibleinthecom-

Test pressure line

0 986 613 097

pleteoperatingrangeoftheengine.

Test pressure line

0 986 613 110

Designation

Order number

DieselSet2,ventinglow-pressurecircuit

0986610234

Volumemeasuringdevice ReturnflowmeasurementonCommonRailinjectors onpassengercarandcommercialvehiclesystemsand piezoinjectors.Adaptationsenableconnectionofmany injectorstothevolumemeasuringdevice.

50

Scopeofdelivery Hand pump

0 986 610 305

Connecting piece

0 986 610 306

Adapter

0 986 610 307

Banjo bolt

0 986 610 310

Quantitymeasuringdevice

DieselSet3

Designation

Order number

Designation

Order number

DieselSet3,checkinghigh-pressurecircuit

0986613200

Quantity measuring device

0 986 612 950

Adapter, screw adapter (6 pieces)

0 986 613 952

Scopeofdelivery Containerforpressuretransducermodule

0986612938

Adapter, Piezo injectors

0 986 612 922

Hose, 60 MPa

0 986 613 272

Adapter, Piezo injectors (6 pieces)

0 986 613 922

Display unit, digital

0 986 613 163

Adapter, Delphi injectors

0 986 612 902

Adapter line for pressure display pressuretransducer/pressuretransducermodule

0 986 613 164

Adapter, Delphi injectors (6 pieces)

0 986 613 902

Adapter, Denso injectors

0 986 612 923

Charger for pressure display device

0 986 613 168

Adapter, Denso injectors (6 pieces)

0 986 613 923

Partsset,adapterfor200MPahoseline

0986613250

Adapter, Siemens injectors

0 986 612 906

Parts set, union nuts 200 MPa

0 986 613 251

Adapte r, Siem ens in jectors (6 pieces)

0 986 613 906

Parts set, thrust rings 200 MPa

0 986 613 252

Sealingparts set,return line(6pieces)

0986612900

Par ts set, adapter connector 60 Mpa

0 986 613 253

Adapter, screw adapter

0 986 613 952

Parts set, union nuts 60 MPa

0 986 613 254

0 986 613 951

Parts set, thrust rings 60 MPa

0 986 613 268

Tool set for connection ofreturnquantitymeasuringdevice(CRIN)

Carrying case

0 986 613 199

Blanking pl ug for pressure transduce r

1 683 212 023

Union nut for pressure transducer

1 413 313 041

Furtherdiagnostictools Designation

Order number

Designation

DieselSet3,extensionset

0986612925

Coil,triggeringsignalforsolenoidvalveinjectors 0986612793 (passengercar/commercialvehicle)

Hose

0 986 612 963

Test device, trigge ring of CRI (Pie zo)

0 986 610 099

Fitting

0 986 612 964

0986612745

Elbow

0 986 612 966

Coil,triggeringsignalforsolenoidinjectors Delphi

Elbow

0 986 612 967

Fitting

0 986 612 968

Nut

0 986 612 969

Nut

0 986 612 971

Ring

0 986 612 979

Ring

0 986 612 983


Order number

51

Space and work area requirements 5m

Test

1,1 m m 7 , 0

KMA Circulationcooler

m 6 , 0

0,63 m

EPS815

n o i t c e n m n o 3 , c 2 s n i a M

1,5 m m 4

n t o s i e t t a r d s e b i n l n a i a r l c e e r d r o l u f o s s s h t e e r e l n z p i b z a o C n

m 7

0,81 m

Servicing 0,5 m

: g a n d , i e r n g h a u n s i o g s n a n a a w i r e s h t t s l l a U c r a W p

0,5 m

) h m c 6 n 1 e , b 2 t k r h g o i e W H (

) h m c 6 n 1 e , b 2 t k r h g o i e W H (

1,5 m

s t e n i b a c l o o T

m 2

m 3

t s e t e l z z o N

1,5 m TheidealworkbenchforDieselservice(0986613300) TheworkplaceforservicingDieselpumpsandcomponentsmustmeetthehighest requirementswithregardtocleanliness,clarityandfunctionality,aseventhesmallest dirtparticlescanleadtomalfunctionsintheDieselsystems.

52

Theareashouldbeequippedasfollows: f Floorofsealedconcretewithdampingatthetestbenchbases f Sufficientventilationthroughanexhaustairsystemforcarryingawayvapors f Noiseinsulationisrecommended f

Awaterconnectionwithsupplyanddrainlineorcirculationcooler

Technical data : EPS 815 Technical data

DimensionsoftheEPS815 Water connection G1 / 2" A ISO 228-1 *Note: Return line Supply line If the coolant temperature in the

EPS 815

LxHxW

mm

2,260x1,588x860

Weight approx.

kg

1,000

max.

supply line exceeds 17 °C, apart

Drive:

17°C*

from the installation of a circulation

additional onsite measures. Please

Specialmotorwithfullprotection (thermalandoverload) Clutchoutput,standardversion Power output (duration)

kW

10.2

consult your Bosch sales partner

Power output (20 min)

kW

15

before doing this.

Power output (60 s)

kW

17.5

200

200

mm

mm

cooler (see Special accessories) it may be necessary to introduce

Customer-provided in-series fuse

A

35

GFC protection

mA

300

0 to 590 rpm

Nm

164

0 to 850 rpm

Nm

–

Torquelimitingclutch(duration) 630 mm

1270 mm

at 1,500 rpm

Nm

65

773 mm

at 2,500 rpm

Nm

38

656 mm

Torquelimitingclutch(60s) Nm

280

0 to 590 rpm

40 mm m m 0 1 3 n o i t c e n n o c s n i a M

0 to 850 rpm

Nm

–

at 1,500 rpm

Nm

111

at 2,500 rpm

Nm

67

Speed range

rpm

0 – 4,000

Speed range accuracy

rpm

<±1

Speed reaction time

µs

250

Speed adjustment rate

rpm/ s

250

Directionofrotation:left/right Positioningaccuracy(closed-loopcontrol) <)°

m m 7 3 9 2

0.1

Momentofinertiaofgraduateddisk

kg/m2

1.5

Axis height (clamping bed height

mm

125

toinjectionpumpaxiscenter) Couplingassembly Zero-backlashmultiplateclutchasperISO Nm / °

m m 6 0 3 2

Fuel quantity

2,600

Powersupply 12 / 24 V for start / stop solenoids

A

7

measuring

Deliverypumpcapacity

system

Test oil, low pressure

kPa l / min

0 – 600 0 – 22

Test oil, high pressure

Mpa l / min

0–6 0 – 1.4

Swing area dia. 2003 mm

Lubeoilpressure(specialaccessories)kPa l / min

0–600 0 – 5.8

Pressuregauge

max. designed space for PC housing with KMA 802

Max. designed space of m

i n . 1 5 0 0 m m

measurement cell carrier with KMA 802 or measuring glass holder with MGT 812 / 824

m a x . 1 8 9 4 8 0 7 m m m m

Max. design space of monitor and keyboard with KMA 802 or stroke counting mechanism with MGT 812 / 824

Low pressure

kPa

High pressure

Mpa

0–6

Vacuum / pump internal pressure

kPa

-100 0 250

Delivery pump pressure

Mpa

0 – 1.6

Lubeoilpressure(specialaccessories)Mpa

0 – 600

0–1

Heating/cooling

1 2 m m

1 5 6 5 m m

1 7 6 5 m m

Test oil heating: electric approx.

kW

2,2

Testoilheating:Waterconnection

ISO288 G1/2

Coolant consumption approx.

l / min

9

Coolant temperature max.

°C

17

l

50

Fillingquantities Test oil approx. Main connection Water connection

Reser voir for contaminated oil approx. l

6

Lube oil (special accessories) approx. l

12

Testingcolours green

RAL

6018

53

Technical data : MGT MG T 8xx / KMA 8xx Technical data

MGT 812 / MGT 824

ScopeofdeliveryMGT812/MGT824 f

Measuringglassholder

f

Strokecountingmechanismwitht Strokeco untingmechanismwithtemperature emperature

Weight

kg

33/39

Dimensions L x H x W

mm

825 x 590 x 2 85 / 840 x 630 x 290

Speed range

rpm

0 – 6,400

Speed me as asurement accuracy 

rpm 

< ± 0.25% ± 1 d digit

Stro St roke ker rat ate era rang nge ein ins ste teps pso of f50 50

Stro St roke ke

50– 50 –5 5,0 ,000 00

Stroke rate accuracy

Stroke

< ± 0.4

Temperature measurement range

°C

-40 – +15 0

Temperature control range

°C

+30 – +60

Temperature measurement accuracy

°C

40 ± 0.5; 80 ± 1.2

Over Ov ero ow wq qua uant ntit ity yme meas asur urem emen ent t

l/ / h h

15 µ µ26 260 0

Number of measurement points

f

12measuringglasses44mland 12measuringglasses260ml

f

2protectivesleevesfortestvaluesheet

12

Measuring glass size

ml

Oper Op erat atin ing gho hou urs sc cou ount nter er

40y 40 yea earrs sin in 0. 0.25 25h hou ourrc cy ycle les s

Technical data

44 + 260

KMA 802 / KMA 822

ScopeofdeliveryKMA802/KMA822 f

Fueldeliverymeasurementdevice

f

19"-LCDcolormonitoronarotaryconsole

f

Supportforkeyboard

f

Assemblyandfixingpartspowersupplylines

f

KMA802forassemblyonthetestbench

Weight

kg

68 / 100

Dimensions L x H x W

mm

840 x 630 x 2 90 / 630 x 1,700 x 630

Speed range

0 – 5,000

Speed measurement accuracy

rpm 

< ± 0.25% ± 1 d digit

Temperature measurement range

°C

-40 – +150

Temperature control range

°C

+30 – +60

Temperature measurement accuracy

°C

40 ± 0.5; 80 ± 1.2

Overow quantity measurement

l/ / h h

15 – –40 400 0

incl.DVDdrive.

Number of measurement points

12

Measurement range

l/h

0.03 – 30

max. / min. quantity within measurement range

mm3/ stroke

0.2 – 3,000

Measurement accuracy

l/h l/h l/h

0.03 – 0.1 < ± 3 % 0.1 – 1 < ± 2 % 1 – 30 < ± 1 %

Maximumpermitted ambient temperature

°C

40

Oper Op erat atin ing gho hou urs sc cou ount nter er

40y 40 yea earrs sin in 0. 0.25 25h hou ourrc cy ycle les s

Mains voltage (present on EPS 815)

230 V – 50/60 Hz – 3 A 28 V – 50/60 Hz – 5 A 20 V – 50/60 Hz – 3 A

54

controller

f

KMA822withsystemcarrier(trolley)forassembly besidethetestbench

Technical data : EPS 708 / EPS 200 / EPS 100 Technical data

EPS 708

Technical data Pump volume measurement

LxHxW

mm

2,070 x 1,850 x 790

Weightwithcoolerwithout/with operating supplies approx.

kg

850 / 920

Weight(withpackaging,without operating supplies) approx.

kg

950

Three-phasecurrent–nominal voltage 400 V

VAC

380 – 440

Three-phasecurrent–nominal voltage 230 V

VAC

200 – 240

Number of phase

P / PE

3

Maximumpermitted ambient temperature

Input frequency

Hz

50 / 60

Separa Sep arate teoper operati ating nghou hourm rmet eter er

Rated current for 400 V

A

30 (fuse 35 A gG)

Rated current for 230 V

A

60 (fuse 35 A gG)

Rated output

kVA

21

Customer-provided in-series fuse

A

40

GFC protection

mA

500

Standstill torque (motor)

Nm

23

Maximum torque (motor)

Nm

Speed range

rpm

Direction Direc tionofro ofrotatio tation:L n:Left eft/right /right



Axi xis she heig ight ht( (c cla lamp mpin ing gbe bed dh hei eigh ght t to oin inje ject ctio ion npu pump mp ax axis isc cen entter er) )

mm

Nm / °

mm3/stroke 0.03–30

Measurement accuracy

l/h l/h l/h l/h l/h

0.03 – 0.1 < ± 3% 0.1 – 1 < ± 2% 1 – 30 < ± 1% 30 – 100 < ± 1.5% 100 – 300 < ± 1%

°C

40

fortest fort estbe bench nch,m ,mot otor orand and  measurement cells

Technical data

EPS 200 / 200 A

Three-phasecurrent– nomi no mina nal lv vol olttag age eEP EPS S2 200 00– – 23 230 0V V

VAC

200 20 0– –24 240 0

Number of phases

P / PE

3

Input frequency

Hz

50 / 60

61

Rated current for EPS 200 – 400 V

A

15

0 – 4,000

Rated current for EPS 200 – 230 V

A

27

Rated output

kW

4,2

Compressed air

Mp a

0,5 – 0,8

Operating temperature

°C

0 – 40

Degree of protection

–

IP 34

Oil pressure

MPa

180

Maximum speed

rp m

3,500

Control voltage

VDC

24

Capacity of testing oil tank

l

7

Noise emission Workplace-relatedemission soundpressurelevelasper DINENISO11201

dB(A)

110 11 0

2,600

500 3–6

Mpa 220 l/ / min m in 58

Lubrication oil pressure (special accessories)

kPa l / m in

0 – 600 0 – 5,8

< 71,5

Soundpowerlevelas per DIN EN ISO 3744

dB(A)

< 84,1

EPS 200 (H x W x D)

mm

580 x 560 x 780

Weight o f EPS 200 wi th th packaging

kg

156

Weight of EPS 200 kg (withoutt (with outtesting estingoila oilandpac ndpackagin kaging) g)

112

100 – 600

Oil catcher pan (H x W x D) (special accessories)

30 x 570 x 720

2,1 2, 1

Pressuresetting: Rail designed for up to

Mpa

250

Test pressure

Mpa

18 – 220

Pre-supply-pump pressure

kPa

10 – 500

Heating / cooling: Tes est toi oil lhe heat atin ing: g:e ele lect ctri rica cal lap appr prox ox. . kW

Injectorvolumemeasurement

380 38 0– –46 460 0

Test oil high-pressure

kPa Lubeoilpressure(specialaccessories) kP

15–1 15 –150 50

VAC

Supplypumpoutput: kPa l / min

0.03 – 300

Three-phasecurrent– nomi no mina nal lv vol olttag age eEP EPS S2 200 00– – 40 400 0V V

Drivecoupling:

Test oil low-pressure

l/h

Pump Pu mpo ove ver row owv vol olum ume eme meas asur urem emen ent t l/ / h h

Drive:

Zero-backlashmultiplateclutchas perISO

EPS 708

mm

Testoilcooling:Waterconnection ISO288 2.5 2.5ba bara ratG tG1/2 1/2""

Technical data

Coolant consumption approx.

For nozzle sizes

–

P, R, S, T

Pressure gauge

bar

0 – 400

55

Pressure gauge

Mpa

0 – 40

10

Connectingthreadfor test pressure line

–

M 14 x 1,5

Weight

kg

4

°C

17

Filling volumes: Test oil approx. Retainingcapacityfor contaminated oil approx.

l l

Lubricationoil(specialaccessories) approx. l

8

Test bench colors: Green

RAL

6018

°C

30 – 5 0

Measuring technology: Temperature control range

Tem emp per erat atur ure eme meas asu urem emen ent tac acc cur ura acy °C

EPS 100

±0,5 ±0 ,5

SafetyinformationforEPS200: Thegrounded,symmetrical400Voltthree-phasepower systemandthe200Voltthree-phasepowersystemmustbe protectedbyaresidua protect edbyaresidualcurrentcircuit-bre lcurrentcircuit-breakerwithra akerwithrated ted residualcurrentof30mA.The230V residualcurren tof30mA.The230Voltbasicdevicem oltbasicdevicemustbe ustbe protectedbya32-a protect edbya32-amperefusean mperefuseandthe400V dthe400Voltbasicdevice oltbasicdevice bya16-amperefuse.

55

Product offer sheet : EPS 815 Item

Designation

Order number

Testbenches 1

Inje In ject ctor or co comp mpon onen ent tttes est tbe benc nch hes es– – wi with thou out tme meas asur urin ing gs sy yst stem em Please choose a test bench:

1.1a

EPS 815 400 volt

0 683 815 001

1.1b

EPS 815 200 / 220 / 230 / 240 volt

0 683 815 002

1.1c

EPS 815 440 / 460 / 480 / 500 volt

0 683 815 003

1.1d 1. 1d

Conv Co nver ersi sion onk kit it8 807 07t to o81 815 5on only lyf for oro old ldg gen ener erat atio ion nAM AMKA KAS SYM YMc con onve vert rter err req equi uire red d

168 1 687 700 001 155 553 3

Testsets(formechanicalandelectronicsystems) Testsets (formechanicalandelectronicsystems) 2

Test sets for conventional systems (mechanicalinlinefuel-injectionpumps,distributorinjectionpumps)

2.1

Basic set

1 687 005 018

2.1.1

A-pump set

1 687 005 019

2.1.2

P-pump set

1 687 005 021

2.1.3

VE-pump set

1 687 005 022

2.1.4

M-MW pump set

1 687 005 020

2.1.5

H-pump set

1 687 005 023

2.2

EDC-VE: EPS 865

0 684 200 615

2.2. 2. 2.1 1

Spec Sp ecia ial lac acce cess ssor orie ies sfo for rED EDCC-VE VEb bal alla last stu uni nit, t, required for testing EDC-VE pumps with HDK sensor

1 687 022 281

3

Test sets for VP systems (VP 2 9, 9, VP 30, VP 44)

3.1

VPM84 VPM 844t 4test estse set( t(VP VP29 29/ / 30/ / 44)on 4 4)only lyfor forEP EPS8 S815 15fro fromp mprod roduct uction iondat date0 e01 1/ / 2000. 2 000. Cool an ant temperature during testing VP 29 /3 0/ 0/ 44 maxi mu mum 1 17 °C permissible.

1 687 002 844

3.1. 3. 1.1 1

Adap Ad apte ter rli line nePS PSG2 G2, ,re requ quir ired edf for orc conn onnec ecti tion ono of fpu pump mpc con ontr trol olun unit itt typ ype e2 2on only lyV VP P44 44

168 1 684 446 465 549 498 8

3.1.2

Test pressure line L= 350 mm (Ford / Rover VP 29 / 30)

1 680 750 100

3.1.3

Te st st pressure line L L= 450 mm (Audi / BMW / Ford / Nissan / Opel VP 44)

1 680 750 101

3.1.4

Test estpr press essure ureli line neL= L=84 845m 5mm(C m(Cumm ummins ins/ /JohnD JohnDeer eere e/ /MAN/ MAN/Nissan Nissan/ /VMMo VMMotor tori i/ /Volvo VolvoVP VP44 44) ) 1680750 1680750102 102

3.1.5

Test pressure line L= 450 mm (Opel VP 29 / SISU / Perkins VP 30)

3.1.6

CalibrationnozzleholdercombinationtypeIXpass.veh./comm.veh.(d=0.5),qty.6recommended 1 168 688 890 901 111 116 6

3.1.7

CalibrationnozzleholdercombinationtypeXpass.veh.(d=0.4),qty.6recommended(onlyVP44)

3.1.8

CalibrationnozzleholdercombinationtypeXcomm.veh.(d=0.5),qty.6recomm CalibrationnozzleholdercombinationtypeXcomm .veh.(d=0.5),qty.6recommended(onlyVP44) ended(onlyVP44) 16 1688 88901 90111 119 9

3.1.9

Bench stand Audi, qty.2 required (only VP 44)

1 688 030 186

3.1.10

Cable clip set

1 680 190 018

4

Test sets for UI / UP syste ms ms (UI -P -P, UI -N -N , UP)

1 680 750 103

168 1 688 890 901 111 118 8

Plea Pl ease sec cho hoos ose ebe betw twee een nco comp mple lette epa pack ckag age e(i (ite tem m4. 4.1a 1a) )an and din indi divi vidu dual alp pac acka kage ge( (it item em4 4.1 .1b) b): : 4.1a 4. 1a

CAM CA M84 847 7co comp mple lete tep pac acka kage gei inc ncl. l.1 12 2ad adap apta tati tions onsf for ort tes esti ting ngU UII-P P, ,UI UI-N -Na and ndU UP P from Bosch. Only for EPS 815 from production date 01 / 2000

1 687 001 847

CAM CA M84 847 7in indi divi vidu dual alp pac acka kage ge, ,Ca Camb mbox oxw wit itho hout uta ada dapt pter ers set ets. s. Only for EPS 815 from production date 01 / 2000

1 687 001 849

4.1b 4. 1b.1 .1

UIp UI pas ass. s.ve veh. h.a ada dapt pter ers set et, ,co comp mpri risi sing ng2 2a ada dapt pter ers sfo for rttes esti ting ngB Bos osch chU UI Ipa pass ss.v .veh eh. .

168 1 687 701 016 605 051 1

4.1b 4. 1b.2 .2

UIc UI com omm. m.ve veh. h.a ada dapt pter ers set et, ,co comp mpri risi sing ng6 6a ada dapt pter ers sfo for rte test stin ing gBos Bosch chU UI Ico comm. mm.ve veh. h.

168 1 687 701 016 605 052 2

4.1b.3

UP adapter set, comprising 4 adapters for testing Bosch UP

1 687 016 053

4.1b.4

DHK mounting, required for testing UP components

1 687 016 049

4.1b.5

Injection chamber, required for testing UI components

1 682 312 044

4.2

Test DHK, required for CAM 847 if VPM 844 not present

1 688 901 119

4.3 4. 3

Tes est tDH DHK, K,r req equi uire red dfo for rCA CAM M84 847 7if ift tes est tDH DHK K1 168 688 890 901 103 034 4+ + nozzle-retaining nut 1 683 373 081 not present

1 688 901 120

4.1b 4. 1b

56

Price excl. VAT

Item

Designation

5

Testsetsfor CRS=CommonRailSystem (CP,CPN,CRI, CRIN)

5.1

CRS845HbasictestsetforCRpumps

availablesoon

5.1.1

Updatesetfrom1,600barto1,800bar,requiredforexistingCRS845 with production date before 05 / 2006

1 687 001 612

UpdatesetCRS845H,requiredforupgrading CRS845(1,800bar)1687001845toCRS 845H(2,500bar)1687 002XXX

availablesoon

5.1.3

CP1 / CP1H pump set

availablesoon

5.1.4

CP2 pump set

availablesoon

5.1.5

CP3 pump set

1 687 010 182

5.1.5.1

UpdatesetCP3.4returnconnectionforCP3.4pumps,forcustomers with “old” CP3 set 1 687 010 135. 1 687 010 135 + 1 687 016 061 = 1 687 010 182

1 687 016 061

SupplementsetMANCP3.4forCP3.4MANapplications (CP3 pump set is prerequisite)

1 687 001 619

CPDelphi/ D enso/ S iemens(otherbrandpumpset), successor set for 1 687 010 161 / ...162 / ...166

1 687 010 183

UpdatesetCPDelphi/Denso/Siemens(otherbrandpumpset)withnewadaptersfor CP otherbrandpumps, forcustomerswith"old"CPotherbrandpump sets 1687010161/...162/...166/1687010161/...162/...166+1687010184=1687010183

1687010184

5.1.2

5.1.5.2 5.1.6 5.1.6.1

5.1.7

Order number

Price excl. VAT

TestsetsforCRinjectors(CRIandCRINfromBoschandotherbrands) PleasechoosebetweenCRI846H(item5.1.7a)andCRI/ C RIN848H(item5.1.7b):

5.1.7a

CRI846H TestsetfortestingBoschCRI(solenoidvalve)passengercar+basicsetforpiezoCRI, otherbrandandcommercialvehicle (CRS 845orCRS 845His prerequisite). availablesoon When commissioning,calibrationof rail pressuresensormust becarriedout.

5.1.7a.1

Updatesetforswiveldevice(foradaptationofCommonRailinjectors), required for existing CRI 846 with production date before 06 / 2006

1 688 120 174

UpdatesetCRI846H,requiredforupgradingCRI846(1,800bar). 1 687 001 846 to CRI 846 H (2,500 bar) 1 687 002 XXX

availablesoon

Adapter(restrictssystemto1,800bar),requiredifsetcombination CRS 845 (1 ,800 bar) and CR I 846 H (2,500 bar) are used

availablesoon

CRINtestset,onlyrequiredifcustomerschoosenottooptforCRI/CRIN848H (item 5.1.7b). ForBoschcomm.veh.injectorsgenerationCRI 846orCRI 846Hrequired: for 1x CRIN clamp: 1x CRIN set 1 687 001 XXX for 2x CRIN clamps: 2x CRIN sets 1 687 001 XXX + 1x adapter line 168 446 371

availablesoon

5.1.7a.4.1

Adapterline,required ofcustomer clamps2xCRINsets(1687001925)

1684463711

5.1.7a.4.2

UpgradesetreturnlineCRIN(extendedreturnline),requiredfor “old” CRIN set 1 687 001 599. 1 687 001 599 + 1 687 016 060 + 1 687 016 062 = 1 687 001 623

1 687 016 060

UpgradesetclamppieceCRIN(additionalclamppiecesforlatest CRIN appl icatio ns), requi re d for “old” CRIN set 1 687 001 599. 1 687 001 599 + 1 687 016 060 + 1 687 016 062 = 1 687 001 623

1 687 016 062

CRI / CRIN 848 H TestsetfortestingBoschCRI(solenoidvalve)passengercarand commercialvehicle +basicsetfor piezoCRI,otherbrand injectors (CRS 845 or CRS 845 H is prerequisite)

availablesoon

UpdatesetCRI/CRIN848H(testingofupto4CRINthenpossible),required forupgradingCRI846(1,800bar,1687 001846)orCRI846H(2,500bar, 1 687 002 XXX) to CRI / CRIN 848 H (1 687 001 XXX)

availablesoon

17adaptersetsand35coverplates

availablesoon

5.1.7a.2 5.1.7a.3 5.1.7a.4

5.1.7a.4.3

5.1.7b

5.1.7b.1

5.1.7b.2

57


Designation

Order number

5.1.8

TestsetsthatcanbeusedonCRI846H(item5.1.7a)oronCRI/ C RIN848H (item 5.1.7b)

5.1.8.1

CRI Delphi / Denso (for other brand passenger car CRI)

1 687 010 186

5.1.8.1.1

Updatesetwithhoselinesandsoftware,requiredfor“old”Delphi/ Denso CRI 1 687 001 609. 1 687 001 609 + 1 687 010 187 = 1 687 010 186

1 687 010 187

5.1.8.2

PiezoCRI(forBosch,SiemensandDensopiezoCRI)

availablesoon

5.1.8.2.1

HoselinesrequiredforpiezoCRItestsetsifDelphi/DensoCRI set 1 687 001 6 09 o de r 1 6 87 01 0 186 not already present

availablesoon

5.1.9

AccessoryforDelphi/ D ensoCRI(item5.1.8.1)andpiezoCRI(item5.1.8.2)

5.1.9.2

Injectionchambers,requiredforpiezoCRIandDelphi/ DensoCRItestsets if Del ph i/ D enso CRI set 1 687 001 609 or 1 687 010 186 (withproductiondatebefore11/2 010)notalreadypresent

availablesoon

Testpressurelineset1,800bar(iftestingisonlyupto1,800bar), tobeusedonlywithCRI846(1,800bar),required forpiezo CRIand Delphi/D ensoCRItestsets,ifDelphi/ D ensoCRIset1687001609notpresent

1687010185

Testpressurelineset2,500bar(iftestingisonlyupto2,500bar), tobeusedonlywithCRI846H(2,500bar)andCRI/CRIN848H, required for piezo CRI and D elphi / Denso CRI test sets

availablesoon

5.1.9.3

5.1.9.4

6

Accessor y for Common Rail test sets (u nder ite m 5)

6.1

High pressure hose 2,500 bar Length: 1,000 mm Requiredfor:CP1,CP2,CP3,Delphi/ D enso/ S iemensCP,CRI846H, CRIN, CRI / CRIN 848 H Caution! 1x1687016XXXforCP1,CP3,Delphi/D enso/ S iemensCP,CRI846H 5x1687016XXXforCRI/ C RIN848H(onlyinconjunctionwithEPS815) 2 x 1 687 016 XXX for CRIN set with double clamping 2 x 1 687 016 XXX for CP2

availablesoon

Highpressurehose1,800bar(forCP2inconjunctionwithCRS845,1,800bar), required i f hose set 2,500 bar 1 687 016 064 not present, length: 1,000 mm, M14 / M14 – straight, blue Caution! 2 x 1 680 712 227 for CP2

1 680 712 227

Highpressurehose1,800bar(forCP1andCP3withM12thread), required if testing is up to 1,800 bar and hose set 2,500 bar 1 687 016 XXX not present, length: 1,000 mm, M14 / M12 – straight, blue

1 680 712 229

Highpressurehose1,800bar(forCP1andCP3withM14thread),requiredif testing is up to 1,800 and hose set 2,500 bar. 1 687 016 XXX not present, length: 1,000 mm, M14 / M12 – 90°, blue

1 680 712 230

Adapter,usedfor reducingpump adapterM14 toM12, available as option if hose M14 / M12 1,800 bar not present

1 681 032 077

6.2

6.3

6.4

6.5

Accessoriesfortestbenches 7

Accessories for test benches

7.1

Drive coupling without play, required for CRS 845 H and CAM 847

1 686 401 024

7.1.1

Intermediate ange, required for CRS 845 H and CAM 847

1 685 700 140

7.2

Clamping bracket, required for all VE, VR, CRS 845 H

1 688 010 129

7.3

Lubricationsupply(voltage200to500volt),required for CP2 / CP3.4 pumps or CAM 847

1 687 001 362

Conversionkitforlubricationsupply,onlyrequiredforCAM847andfor lubrication supply 1 687 001 362 with production before 01 / 2009

1 687 010 169

Riser retrot kit, required for KMA with production date before 04 / 2001

1 687 001 544

7.3.1 7.4

Pl ease choose a transforme r (i tem 7 .5a and item 7.5b ): 7.5a

58

Transformerconversionkit400-500V/EPS815,requiredforVPM844,CRI846H, CRI / CRIN 848 H only for EPS 815 with production date before 06 / 2005

1 687 001 800

Price excl. VAT

Item

Designation

Order number

7.5b

Transformerconversionkit200-240V/ EPS815,requiredforVPM844,CRI846H, CRI / CRIN 848 H only for EPS 815 with production date before 06 / 2005

1 687 001 801

7.6

Heatexchanger,requiredforCRS845H,VPM844andCAM847

availablesoon

7.6.1

Updatesetforheatexchanger(2,500bar),requiredforupdatesetCRS845H (1 687 010 XXX). 1 687 010 130 + 1 687 010 XXX = 1 687 010 XXX

availablesoon

Heatexchangersupplementto12channel,requiredfortestingCRpumps with delivery capacity > 160 l / h

1 687 001 557

Precisionconstantvoltageregulator(includedinretrotkitVPM844), required for CRI 846 H, CRI / CRIN 848 H and CAM 847

1 687 022 873

7.7.1

Assemblyset,requiredwhenpurchasingprecisionconstantvoltageregulator(1687022873)

1687016043

7.8

CRI 800 (CRI 846 co ntrol unit), required for CAM 84 7 i f CRI 846 not prese nt

1 687 023 369

7.9

Speed sensor, required for CAM 847 if VPM 844 not present

1 687 224 963

7.10

Connectionlineforspeedsensor,requiredforCAM847 if VPM 844 not present

1 684 465 499

7.11

EMV kit, required for CAM 847 if VPM 844 not present

1 687 016 042

7.12

Temperaturesensor,requiredforCAM847ifCRI846,CRI846Hor CRI / CRIN 848 H not present

1 687 016 033

7.6.2 7.7

8

Price excl. VAT

Test instrument (MGT or KMA) Pleasechoose as followsbetweenMGT(item 8.1a)orKMA (item 8.1b):

8.1a

MGT–measuring glassmeasuringsystems Pl ease choose as fol lows b etween M GT 8 12 (item 8.1a.1 ) or MGT 824 (item 8.1a.2):

8.1a.1

MGT812measuringglassholderincl.measuringglasscontrolunit(liftandturncounter)

0683812001

8.1a.1.1

Measuring glass light MGT 812 (50 Hz)

1 687 001 393

8.1a.1.2


1 687 001 394

8.1a.2

MGT824measuringglassholderincl.measuringglasscontrolunit(liftandturncounter) with l ateral of fset fo r 4 unit loading and means of usin g larger measuring glasses

0 683 824 001

8.1a.2.1


1 687 001 395

8.1a.2.2


1 687 001 396

8.1a.2.3

Measuringglassholderadapterwith12x155mlmeasuringglassesand 12 x 600 ml measuring glasses

1 688 005 065

SupplementkitforMGT824(doubleunitloading) from12x44mlmeasuringglassesto24x44mlmeasuringglasses and from 12 x 260 ml measuring glasses to 24 260 ml measuring glasses

1 687 001 414

8.1a.2.4

8.1b

KMA – Continuous measuri ng systems PleasechooseasfollowsbetweenKMA802(item8.1b.1) or KMA 822 (item 8.1b.2):

8.1b.1 8.1b.2 9

KMA802continuousmeasuringsystem,19"TFTdisplayunitfor assembly on test bench, required for VPM 844, CRS 845 H, CAM 847

0 683 802 001

KMA822continuousmeasuringsystem,19"TFTdisplayunitforassembly on test bench, required for VPM 844, CRS 845 H, CAM 847

0 683 822 001

Computer unit (essential for KMA) PleasechooseasfollowsbetweenKMA802(item8.1b.1)orKMA822(item8.1b.2):

9.1.a

9.1.b

9.1.1

CR/ UI/ U Pcomputer,requiredforKMA8xx,CAM847,CRS845H, (Win2000,Celeron1,1GHz,256RAM,HDD40GB,CD/D VD-LW,PCI-COM2/  -COM3 / -COM4, no keyboard) required for KMA 8xx, CAM 847, CRS 845 H

1 687 022 958

CR/ UI/ U P/ VPcomputer,requiredforKMA8xx,CAM847,CRS845H,VPM844 (Win2000,Celeron1,1GHz,256RAM,HDD40GB,CD/D VD-LW,PCI-COM2/  -COM3/ - COM4,VPM844ISOmodule,SVTWcard,SmartCANcard,nokeyboard)

availablesoon

UpdatesetforconvertingallgenerationsofWin2000, CR/ U I/U Pcomputer (e.g.1687022887, 1687022958) to CR / U I/ UP / VP computer (1 687 023 582)

availablesoon

59


Designation

Order number

9.1.2

UpdatesetforconversionWinMEtoWin2000, required for CAM 847, CRS 845 H, VPM 844 if WinME present

1 687 001 555

COM4interface,requiredforCAM847ifCRI846,CRI846H or CRI / CRIN 848 H not present

1 687 016 034

9.1.3 9.2

Keyboard Please choose suitable keyboard:

9.2.a

ASCII keyboard (German)

1 687 022 354

9.2.b

ASCII keyboard (US)

1 687 022 356

9.2.c

ASCII keyboard (French)

1 687 022 360

9.2.d

ASCII keyboard (Spanish)

1 687 022 358

9.2.e

ASCII keyboard (Italian)

1 687 022 361

9.2.f

ASCII keyboard (Danish)

1 687 022 359

9.2.g

ASCII keyboard (Dutch)

1 687 022 377

9.2.h

ASCII keyboard (Finnish / Swedish)

1 687 022 379

9.2.i

ASCII keyboard (Greek)

1 687 022 392

9.2.j

ASCII keyboard (Turkish)

1 687 022 378

9.2.k

ASCII keyboard (Polish)

1 687 022 397

9.2.l

ASCII keyboard (UK)

1 687 022 357

9.2.m

ASCII keyboard (Czech)

1 687 022 396

9.2.a-m

Protection hood for standard PC keyboard

1 685 510 165

9.2.i and b

Protection hood for US English / Greek PC keyboard

1 685 510 166

9.3

Printer

9.3.1

Inkjet printer PDR 374 incl. USB connecting line

10

Sof tware (database of test specications, ESI)

10.1

CD ESI[tronic]-A

1 987 729 002

10.2

CD ESI[tronic]-D

1 987 729 012

10.3

CD ESI[tronic]-K1

1 987 729 261

10.4

CD ESI[tronic]-W

1 987 729 032

10.5

CDTestData–updatesubscriptionrequiredforVPM844,CRS845HorCAM847

1687370270

10.6

Zexel ZD

1 987 729 059

10.7

Zexel ZW

1 987 729 061

11

Maintenance tools

11.1

Dial gauge, service dept. calibration tool for CAM 847

1 687 233 112

11.2

Pressuresensor,servicedept.calibrationtoolforCRS845HandEPS708

availablesoon

12

Service

12.1

Calibrating oil 25 l Required in EPS 815: 50 l when commissioning Required in EPS 708: 55 l when commissioning Required in EPS 200: 7 l when commissioning

12.2

User training

12.3

Freight, packaging disposal

12.4

Installation,initialoperation,instruction,trainingcourses

12.5

Travel at rate

60

1 687 001 850

5 980 570 025

Price excl.. VAT


Designation

Order number

Price excl. VAT

Testbenches

1

Test benches for CR pumps and CR injectors incl. measuring system Please choose a test bench:

1.1

Test benches incl. integrated cooling system

1.1a

EPS 708 400 volt

availablesoon

1.1b

EPS708200/ 2 20/ 2 30/ 2 40volt

availablesoon

1.2

Test benches – without internal cooling system (external water connection)

1.2a

EPS 708 400 volt

availablesoon

1.2b

EPS708200/ 2 20/ 2 30/ 2 40volt

availablesoon

1.3

Cooler retrot kit 200 – 400 volt

availablesoon

Testsets(forCommonRailSystem,CRS845HincludedinitemssuppliedwithEPS708) 2

Test sets for CRS = Common Rail System (CP, CPN, CRI, CRIN)

2.1

CP1 / CP3 pump set. Note:LubricationsupplyrequiredforCP3.3/3.4, existing CP1 and CP3 set can also be used on EPS 708

availablesoon

UpdatesetCP3.4returnconnectionforCP3.4pumpsforcustomerswith "old" CP3 set 1 687 010 135 1 687 010 135 + 1 687 016 061 = 1 687 010 182

1 687 016 061

SupplementsetMANCP3.4forCP3.4MANapplications(CP3and CP1 / CP3 pump set is prerequisite)

1 687 001 619

Delphi/ D enso/S iemensCP(otherbrandpumpset),successorkit for 1 687 010 161 / ...162 / ...166

1 687 010 183

2.1.1

2.1.2 2.2 2.2.1

UpdatesetDelphi/ D enso/ S iemensCP(otherbrandpumpset)withnewadaptersfor otherbrandCPpumps forcustomerswith"old"otherbrandCPpump sets 1 687 010 161 / ...162 / ...166 1 687 010 161 / ...162 / ...166 + 1 687 010 184 = 1 687 010 183 1 687 010 184

2.3

Test sets for CR injectors (CRI and CRIN from Bosch and other brands) PleasechoosebetweenCRI846H(item2.3.1a)andCRI/CRIN848H(item2.3.1b): CRI846H TestsetfortestingBoschCRI(solenoidvalve)passengercar+basicsetforpiezo CRI,otherbrandandcommercialvehicle(CRS845orCRS845Hisprerequisite). Whencommissioning,calibrationofrailpressuresensor mustbecarriedout.

availablesoon

Updatesetforswiveldevice(foradaptationofCommonRailinjectors), required for already existing CRI 846 with production date before 06 / 2006

1 688 120 174

UpdatesetCRI846H,requiredforupgradingCRI846(1,800bar) 1 687 001 846 to CRI 846 H (2,500 bar) 1 687 002 XXX

availablesoon

Adapter(restrictssystemto1,800bar),requiredifsetcombination CRS 84 5 (1,800 bar) and CRI 846 H (2 ,500 bar) are use d

availablesoon

CRINtestset,onlyrequiredifcustomerchoosesnottooptforCRI/CRIN848H (item 2.3.1b). ForBoschcommercialvehicleinjectorsgenerationCRI846orCRI846Hrequired: for 1x CRIN clamp: 1x CRIN set 1 687 001 XXX for 2x CRIN clamps: 2x CRIN sets 1 687 001 XXX + 1x adapter line 168 446 371

availablesoon

2.3.1a.4.1

Adapter linerequired ifcustomer clamps2xCRINset(1687001925)

1684463711

2.3.1a.4.2

UpdatesetreturnlineCRIN(extendedreturnline),requiredfor "old" CRIN set 1 687 001 599. 1 687 001 599 + 1 687 016 060 + 1 687 016 062 = 1 687 001 623

1 687 016 060

UpgradesetclamppieceCRIN(additionalclamppiecesforlatest CRINapplications),requiredfor "old"CRINset16 870 015 99. 1 687 001 599 + 1 687 016 060 + 1 687 016 062 = 1 687 001 623

1 687 016 062

2.3.1a

2.3.1a.1 2.3.1a.2 2.3.1a.3 2.3.1a.4

2.3.1a.4.3

61


Designation

Order number

2.3.1b

CRI/CRIN848H TestsetfortestingBoschCRI(solenoidvalve)passengercarandcommercial vehicle+basicsetforpiezoCRI,otherbrand(CRS845orCRS845Hisprerequisite)

availablesoon

UpdatesetCRI/CRIN848H(testingofupto4CRINthenpossible),requiredfor upgrading CRI 846 (1,8 00 bar, 1 687 001 846) or CRI 84 6 H (2,500bar,1687002 XXX)toCRI/ C RIN848H(1687001XXX)

availablesoon

2.3.1b.2

17adaptersetsand35coverplates

availablesoon

2.3.2

TestsetsthatcanbeusedonCRI846H(item2.3.1a)oron CRI / CRIN 848 H (item 2.3.1b)

2.3.2.1

Delphi / Denso CRI (for other brand passenger car CRI)

1 687 010 186

2.3.2.1.1

Updatesetwithhoselinesandsoftware,required for "old" Delphi / Denso CRI 1 687 001 609. 1 687 001 609 + 1 687 010 187 = 1 687 010 186

1 687 010 187

2.3.3

PiezoCRI(forpiezoCRIfromBosch,SiemensandDenso)

availablesoon

2.4.3.1

Hose lines, required for CRI piezo test sets if Delphi / Denso CRI set 1 687 001 609 or 1 687 010 186 not already present

availablesoon

2.3.1b.1

2.3.4

Accessor y for Delphi / Denso CRI (item 2.3.2.1) and piezo CRI (item 2.3.3)

2.3.4.1

Injectionchambers,requiredforpiezoCRItestsets(Denso/Siemensinjectors) andDelphi/D ensoCRI(solenoidvalve)ifDelphi/D ensoCRIset1687001609or 1687010186(withproductiondatebefore11/ 2 010)notalreadypresent

availablesoon

Testpressurelineset1,800bar(iftestingisonlyupto1,800bar), tobeusedonly withCRI846 (1,800bar),requiredfor piezoCRI testsets (Boschinjectors)andDelphi/ D ensoCRI(solenoidvalve)ifDelphi/D ensoCRIset 1 687 001 609 not present

1 687 010 185

Testpressurelineset2,500bar(iftestingupto2,500bar,only tobe used withCRI846 H(2,500bar)and CRI /CRIN848H, requiredforpiezoCRItestsets(Boschinjectors)andDelphi/ D ensoCRI (solenoid valve)

availablesoon

2.3.4.2

2.3.4.3

3

Accessory for Common Rail test sets (under item 2)

3.1

Highpressurehose2,500bar,length:1,000mm requiredfor:CP1,CP3,CP1/ C P3,Delphi/ D enso/ S iemensCP,CRI846H,CRIN, CRI / CRIN 848 H Caution! 1x1687016XXXforCP1,CP3,CP1/C P3,Delphi/ D enso/ S iemensCP,CRI846H 1x1687016XXXforCRI/ C RIN848H(onlyinconjunctionwithEPS815)

availablesoon

Highpressurehose2,500bar,length:700mm required for: CRI / CRIN 848 H Caution! 4x1687016XXXforCRI/ C RIN848H(onlyinconjunctionwithEPS708)

availablesoon

Highpressurehose1,800bar(forCP2inconjunctionwithCRS845(1,800bar)), required if hose set 2,500 bar 1 68 7 016 XXX n ot present (Length: 1,000 mm), M14 / M14 – straight, blue Caution! 2 x 1 680 712 227 für CP2

1 680 712 227

Highpressurehose1,800bar(forCP1andCP3withM12thread),requiredif testi ng up to 1,800 bar and hose set 2,500 bar 1 687 016 XXX not present. Length: 1,000 mm; M14 / M12, straight, blue

1 680 712 229

Highpressurehose1,800bar(forCP1andCP3withM14thread),required if te sting i s up to 1,8 00 bar and hose set 2,5 00 bar 1 687 016 XXX not present. Le ngth: 1,000 m m; M14 / M12 - 90°, strai gh t, blue

1 680 712 230

Adapter: Applicationforpumpadapter,reduction from M14toM12 available as option if no hose M14 / M12 1,800 bar present

1 681 032 077

3.2

3.3

3.4

3.5

3.6

62

Price excl. VAT

Item

Designation

Order number

Price excl. VAT

Accessories for test benches 4

Accessories for test benches

4.1

Clamping bracket, required for all CR pumps

1 688 010 129

4 .2

Lubri cation supply (o nly to be used on EPS 708), required for CP3.4 pumps

1 687 001 931

5

Computer unit (computer included in items supplied with EPS 708)

5.1

Keyboard Please choose suitable keyboard:

5.1a

ASCII keyboard (German)

availablesoon

5.1b

ASCII keyboard (US)

availablesoon

5.1c

ASCII keyboard (French)

availablesoon

5.1d

ASCII keyboard (Spanish)

availablesoon

5.1e

ASCII keyboard (Italian)

availablesoon

5.1f

ASCII keyboard (Danish)

availablesoon

5.1g

ASCII keyboard (Dutch)

availablesoon

5.1h

ASCIIkeyboard(Finnish/ Swedish)

availablesoon

5.1i

ASCII keyboard (UK)

availablesoon

5.1j

ASCII keyboard (Czech)

availablesoon

5.1.a-j

Protection hood for standard PC keyboard

1 685 510 165

5.1.b

Protection hood for US English / Greek PC keyboard

1 685 510 166

6

Printer

6.1

Inkjet printer PDR 374 incl. USB connecting line

7

Software (database of test specications, ESI)

7.1

CD ESI[tronic]-A

1 987 729 002

7.2

CD ESI[tronic]-D

1 987 729 012

7.3

CD ESI[tronic]-K1

1 987 729 261

7.4

CD ESI[tronic]-W

1 987 729 032

7.5

CDTestData–updatesubscriptionrequiredforVPM844,CRS845HorCAM847

1687370270

8

Maintenance tools

8.1

Pressuresensor,servicedept.calibrationtoolforCRS845HandEPS708

9

Service

9.1

Calibrating oil 25 l Required in EPS 815: 50 l when commissioning Required in EPS 708: 55 l when commissioning Required in EPS 200: 7 l when commissioning

9.2

User training

9.3

Freight, packaging disposal

9.4

Installation, initial operation, instruction, training courses

9.5

Travel at rate

1 687 001 850

availablesoon

5 980 570 025





63

Software for replacement and repair

WellequippedforDieselandelectricalsystems:Use thetimesavingESI[tronic]softwarewithpractical TroubleshootingInstructionstoreplaceandrepair defectivecomponentsofmodernvehiclesystemsand toexploitnewsalesopportunities. ESI[tronic]-K“Componentsrepairinstructions” f

Repairinstructions,serviceinformationandtelegrams forDieselandelectricalsystemcomponents

f

DirectinteractionofinformationfromESI[tronic]-D

TheTestDataCD

andESI[tronic]-E,e.g.spareparts,andESI[tronic]-W

TestspecificationsforBoschCommonRailhigh-pressure pumps,CommonRailinjectorsandVP29/30/44distribu-

ESI[tronic]-D“Dieselreplacementparts” f

MostcomprehensivecatalogueforBoschDiesel

torinjectionpumps(obtainablebysubscription,canbe orderedviatheESI[tronic]ServiceLine).

products f

Around51,000spare-partslistswithover380,000 individualparts

New:InadditiontoourowntestvaluesCD“TestData”,

f

Explodeddrawingsinhighestquality

testvaluesforDieselcomponentsfromDelphi,

f

Steplesszoomfunction

DensoandConti/SiemensforEPS815andEPS200

ESI[tronic]-W“Dieseltestdata” f

Testspecificationsofaround12,000inlinefuel-in jectionpumpcombinationsandforapprox.2,000VE pumps

f

Completetestoperationfromobtainingmeasured valuestologprinting

f

Allteststepsaredisplayedinoptimizedorder

ESI[tronic]-K/W“Archive” Everynewcustomerreceivesthearchivedataof ESI[tronic]-KandWonce,andfreeofcharge,withthe ESI[tronic]subscription. 64

areavailablefromthedataproviderRefdatandcan bedownloadedfromtheworkshopunder www.refdat.net

Training for success

Withselectivetechnicaltraining,alwaysonestep

f

aheadofthecompetition Traininginoneofourtrainingcentersprovidesthe

Zexelinjectionpumps 1987727558

f

RepairandtestingofBoschCommonRailinjectors

theoryandpracticeofthenecessarybasicknowledge

forpassengercarandcommercialvehicleandtesting

forsuccessfuldiagnosisandrepair.

ofexternalinjectors 1987726283

f

f

Comprehensivetransferofknowledgeofmodern

f

RepairandtestingofUnitInjectorUI(pump-nozzle)

DieselsystemsbythesystemdeveloperBosch

andUnitPumpUPforpassengercarandcommercial

Instructioninmethodicalproceduresduringtrouble-

vehicle

shooting

1987726286

f

Learningbydoing

f

WBTWebBasedTrainingEDC(CD-ROM)

f

Practicaltrainingingroupsonactivevehiclesand

f

EDCpassengercarpracticaltrainingforWBT

operationalengines f

Firsthandinstructioninthenewestsystemsand

1987726210 f

components f

Modern,extensivetrainingequipment

f

Highlyqualifiedpractice-orientedtrainersandinsider know-how

f

1987727562 f

Dieselvehicletechnology2 1987727557

f

Trainingaccordingtothemostmoderndidactical methods

Dieselvehicletechnology1

Dieselcommercialvehicletechnology 1987727563

f

EuropeanOn-BoardDiagnosisonDieselVehicles (passengercar/commercialvehicle)

Thefollowingisaselectionofcoursesoffered: f

Boschin-linefuel-injectionpumpsandmechanical

1987726280 f

controller-Basic1987727550 f

f

1987726292

BoschdistributorinjectionpumpsmodelVE,VE-EDC, VP29/30/44

New:

1987727552

f

High-pressurepump/CRsystem 1987727568

f

DiagnosisonBoschCommonRailSystemsforpass.cars

EDCin-linefuel-injectionpumps(electronically controlledin-linefuel-injectionpumpsandactuator) 1987727555

High-pressurepump/CRsystemtypeCP2/CPN2 1987727574

f

Exhaust-gastreatmentincommercialvehicles 1987727577 65

Outlook : Continuous further development

Stableandfuture-proof

Plannedtestequipment

TheEPS815componenttestbenchisthereliable basisinthelongtermfortestingthenewestDiesel components.Toaccomplishthis,Boschcontinuously

f

SpecialaccessoriesCRIPiezoforEPS200

f

SpecialaccessoriesCRIcommercialvehicles externalbrands

developsappropriatetestequipmentforfurthercomponentsfromBoschandothermanufacturers.

f

SpecialaccessoriesCP4

f

SpecialaccessoriesUI/UPexternalbrands

Thefollowinglistshowstheaccessorysetswhichwill beavailableinthenearfuture.

Listofabbreviationsused

66

CP1

CommonRailhighpressurepumptype1

NBF 

N eedle motion sensor

CP1H

CommonRailhighpressurepumptype1 (Heavy duty version)

NIMA

Injectionquantitycomparison(commercialvehicle)

RP

Inli ne fuel -i njecti on pump

CP2


UI-P

Unitinjector(passengercar)

CP3


UI-N

Unitinjector(commercialvehicle)

CRI

CommonRailinjector(passengercar)

UP

Unit pump

CRIN

CommonRailinjector(commercialvehicle)

VE

Di stributo r fuel-inje ction pump

DHK

Nozzleholderassembly

VP44

Radialpistonpump(distributorfuel-injectionpump)

EPS

Injectionpumptestbench

VP29

Axialpistonpump(distributorfuel-injectionpump)

IMA

Injectionquantitycomparison(passengercar)

VP30

Axialpistonpump(distributorfuel-injectionpump)

ISA

Injectionvoltagecomparison

KMA

Continualquantityanalysis

Our knowledge, your success : Bosch Diagnostics Diagnostics–thekey totheautomotive workshopofthefuture Motorvehiclesystems arebecomingincreasinglycomplex;thedemands placedonqualified diagnosisinworkshops arerising.Forprofessionalserviceonmodern vehicles,Boschprovides everythingatonestop, perfectlycoordinated: testequipment,software, technicaltrainingand hotline,supplementedby partsininitialequipment quality.

ESI[tronic]:Softwarefor

TestEquipment:Matchedto

ServiceTraining:Knowledge

TechnicalHotline:Support

diagnosticsandservice

eachworkshoptype

asafactorofsuccess

fromthesystemdeveloper

fSimpleoperation

f

fComprehensivetraining

f

Optimizedcombinationof

fRapidaccess

hardwareandsoftwarefor

fModularstructure

rapidtroubleshooting,qualified

fComprehensivemarket

repairandhightimesavings

coverage

fPC-basedtesttechnologyof

fContinuallyupdated

thelatestgenerationwith

fUniversaloperation

extendablemodules

programsforautomotive workshops fPracticaltrainingcourses

Supportindifficulttechnical situations

f

Skillscoveringallbrands andmanufacturers

fHighlyqualifiedtrainers

withpracticalexperience

regardlessofmanufacturer

67

http___aa.bosch

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