hormann_wa-400-m_ito-400_a-445_b-445_sm.de.en

Instructions for installation, operation and service Industrial controller for shaft operator WA 400 / WA 400 M / ITO 400

A 445 B 445

D

(3 phase / N / PE) (1 phase / N / PE)

TR25E001 D

Table of Contents 445

A/B

5.2.3 5.2.4

chapter

page

0

Overview pages forward Table of Contents , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,0-2 Interior of control A445 , , , , , , , , , , , , , , , , , , , , , , ,0-4 Interior of control B 445 , , , , , , , , , , , , , , , , , , , , , , ,0-5 Overview of connections , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,0-6

1

General introduction , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,

1.1 1.2 1.3 1.4 1.5

copyright , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , warranty , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Structure of the operating instructions , , , , , , , , , , , , , , , ,,,,,,,,,,,, ,

safety General , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Intended Use , , , , , , , , , , , , , , , , , , Personal security , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Summary of Safety , , , , , , ,

3

Assembly Standards and regulations

3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6

4 4.1 4.2 4.2.1 4.2.2 4.2.3 4.3 4.3.1 4.3.2 4.4 4.4.1 4.4.2 4.4.3 4.4.4

5 5.1

,,,,

,,,,

1-1

,,,,

1-2

color code , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,

2 2.1 2.2 2.3 2.4

3.1

1-1 1-1 , , , ,1-1 ,,,,

,,,

2-1 2-1 , , , ,2-1 , , , ,2-1 ,,,, ,,,,

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,

,,

installation instructions , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,

3-1 3-1 , , , ,3-1 , , , ,3-2 ,,,,

,,,,,,,

General , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Feet vertically , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Feet horizontal , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Mounting directly on the wall or surfaces

3-1

,,,,

,,,,,

,,

cover attachment , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Mounting the expansion housing , , , , , , , , , , ,

3-2 3-2 , , , ,3-3 ,,,, ,,,,

Electrical connection General , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,4-1 Mounting of the connecting lines of the drive , , , , ,4-1 Connection at drive , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,4-1 Connection to the controller , , , , , , , , , , , , , , , , , , , , , , , , , , ,4-2 Connection to the controller , , , , , , , , , , , , , , , , , , , , , , , , , , ,4-3 Connection of external control / controls , , , ,4-4 Connection of the system cables , , , , , , , , , , , , , , , , , , , , ,4-4 , Connecting the screw , , , , , , , , , , , , , , , , , , , , ,4-5 mains connection , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,4-6 ,,,, Connecting the power cord , , , , , , , , , , , , , , , ,4-6 Fixed connection at the main switch , , , , , , , , , , , , , , , ,4-6 ,,,, Connecting low at 3 phase electricity tension , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 4-7 Preparations before switching , , , , , , , , , , , , , , , , 4-7

service Operating / control elements of control housing , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 5-1 5.2 7 segment displays , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 5-2 5.2.1 General Begriffdefiniton , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 5-2 5.2.2 Display of door positions , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 5-2

Possible messages , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 5-2 operated display internal probe , , , , , , , , , , , , , , , , , , , , , , , , 5-3

6:17 6.18

chapter 5.2.5

operated display external buttons , , , , , , , , , , , , , , , , , , ,

6 6.1 6.1.1 6.1.2 6.1.3 6.1.4 6.1.5 6.2

commissioning Mounting the shaft drive , , , , , , , , , , , , , , , , , , , , , , Mounting "Horizontal" , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Mounting "vertical (mirrored)" , , , , , , , , , , , , , , , , Mounting "gateway center" , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Mounting "gateway center" , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Mounting "ITO" , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , program menu , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , General information on the program menu , , , , , , , , ,

6.2.1 ,,,,, 6.2.2 Steps for programming , , , , , , , , , , , , , 6.3 Menu learn 01 Mounting / end positions , , , , , , , , , Control run end positions , , , , , , , , , , , , , , , , , 6.4 menu 02 ,,, Menu 03 fine adjustment end position gate on , , , 6.5 ,,,, Menu 04 fine adjustment end position gate to , , , , 6.6 ,,,, 6.7 menu 05 Force limit Door open , , , , , , , , , , , , , , , , , 6.8 menu 06 Force limiting Goal To , , , , , , , , , , , , , , , , , , 6.9 menu 07 Code SKS stop position , , , , , , , , , , , 6:10 Menu 09 time for launch / warning , , , , , , , , , , , , 6:11 Menu 11 response safety device X30 , , 6:12 Menu 12 response safety device X20 , , 6:13 Menu 13 response safety device X21 , , 6:14 Menu 14 response safety device X22 , , 6:15 Menu 15 reaction of the pulse input , , , , , , , , Menu 16 reaction of the command elements , , , , , 6:16 , , , , 0-2

page ,,,,

5-3

6-1 , , , ,6-1 , , , ,6-1 , , , ,6-1 , , , ,6-2 , , , ,6-2 , , , ,6-3 ,,,,

6-3 , , , ,6-3 , , , ,6-5 ,,,,

,,,,

6-6

,,,,

6-7

6-8 6-9 , ,6-10 , ,6-11 , ,6-12 , ,6-13 , ,6-14 , ,6-15 , ,6-16 , ,6-17

,,,, ,,,,

6:20 6:21

menu 17 miniature lock , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,6-19 Menu 18 Settings Relay 1 on multifunction circuit board, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 6-20 Menu 19 Settings Relay 2 on multifunction circuit board , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 6-21 Menu 21 monitoring wicket door contact , , , , , , , , 6-22 Menu 99 Resetting data , , , , , , , , , , , , , , , , , , , , , 6-23

7 7.1 7.2 7.3 7.4

Accessories and upgrades General , , , , , , , , , , , , , , , , ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, board end position , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Multifunction board , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Closing edge safety SKS , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,

8th

service General information service

6.19

8.1 8.2

, , , ,

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,

,,,

Electroless operation of the door Maintenance work , ,

,,,,,,,,,,,,,,,,,,,,,,,,, ,

8.2.1 , ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, 8.2.2 disturbances, , , , , , ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, 8.3 service menu, , , , , , , ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, General information about the service menu , , , , 8.3.1 ,,,,,,,,,,,,,,,,, 8.3.2 Steps to query the service menu , , 8.4 Service menu 01 error messages , , , , , , , , , , , 8.5 Service menu 02 hours , , , , , , , , , , , , , door operating cycles , , , , , , 8.6 Service menu 03 ,,,,,,,,,,,, 8.7 Service menu 04 hours , , , , , , , , , , , , , menu values , , , , , , , , , , , , , , , , , 8.8 Service menu 05 22 , software version , , , , , , , , , , , , 8.9 Service menu 99 , 8:10 Fault indication on the display , , , , , , , , , , , , , , , , , , , , , , , , , , 8.10.1 Error messages / Troubleshooting , , , , , , , , , , , , , , ,

7-1 7-2 7-3 7-4

8-1 8-1

8-1 8-1 , 8-2 , ,

8-2 8-2 , 8-4 , 8-5 , ,

,

8-6 8-7

,

8-8

,

, 8-9 8-10 8-10

6-18

,,

TR25E001 D

A / B 445

chapter

page

8th service 8:11 Fuse elements in the control housing , , , , , , 8.11.1 General, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 8.11.2 3 phase control , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 8.11.3 1 phase control , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,

9 9.1 9.2

Technical information motor wiring , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Wiring closed circuit , , , , , , , , , , , , , , , , , , , , , , , , , , ,

10

Overview pages back Overview program menu

TR25E001 D

Table of Contents

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

8-13 8-13 , ,8-13 , ,8-13 ,, ,,

,,,, ,,,,

9-1 9-1

10-1

,,

0-3

I nnenansicht

A445

X100

X51

X110 X110

X111

X51 X50

F1

F2

F3

F4

X40

X10

X59

X90

X30 X1 X91

1 PE PE PE

0-4

2

X20 X2 1 2

3 4

X21

X22 X3

1 2 3 4 5

6

PE

TR25E001 D

B 445

I nnenansicht

X100

X51

X110 X110

X111

X51 X50

F1

F2

X40

X10

X59

X90

X30 X1 X91

1 PE PE PE

TR25E001 D

2

X20 X2 1 2

3 4

X21

X22 X3

1 2 3 4 5

6

PE

0-5

Ü bersichtder C onnections

A / B 445

Power connection 3-ph X90 Cape. 4.4

Mains connection 1-ph X90 Cape. 4.4

motor connection X91 Cape. 4.2

X90 X91 PE PE PE

PE PE

PE

L1

L2

BK

L3

N

BNGY

L1

L

BU

L3

L2

N

door position sensor Cape. X40 4.2

N

BN

1

BU

L

2

1

2

3

3

N

external control X10

Cape. 4.3

Diagnostic Interface Cape. X59 4.3

X3 1

X2

2 34

5 6

2 34

5 6

2 34

5 6

X3 2 3 4

1

40 0V

X101

2 3 0

V

1 X102

X2

X3

1

X40

2 3 4

1

X103

X10

X10

X91

X40

X10

X59

CLOSING X30

X30 1

2

X20

X21

1 2 3 4

1

2

Cape. 4.3

X22 3 4 5

6

Closed circuit X1

Cape. 4.3

1

X1 1

2

X2 1 2

safety device X20 / X21 / Cape. X22 4.3

Pulse / radio receiver X2

2

external control

Cape. 4.3

1

2

3

4

Cape. 4.3

X3

1

2

3

4

5

6

X3

3 4

1 2 3 4 5

6

+24 V

expansion boards X51 Cape. 7

X50

GND

+24 V

Cover Controls Cape. 5

X51 X51 X50

X50 0

6 5 1

2

1

2

3

4

1

2

3

4

5

6

1

GND

PE PE

0-6

PE

PE

TR25E001 D

Introduction

A / B 445

G eneral

1

General

1.1

introduction Dear customer, We thank you that you have chosen a quality product from our company. Please keep this manual carefully! Please observe the following instructions, they provide important information for the safe installation and use of this control, so you have to enjoy this product for many years.

1.2

copyright All rights are in our house. Regulations and technical drawings of the Installation Guide may not be fully or partially distributed nor. These documents may not be duplicated or even others for competitive purposes are reported. Subject to technical and content changes without prior notice.

1.3

warranty For ensuring the generally accepted, or agreed in the delivery conditions apply. It does not apply for damage arising from insufficient knowledge of the supplied by us operating instructions. If this control deviation used by the defined application area, ensuring also deleted.

1.4

Structure of the operating manual Modular construction

The operating manual has a modular structure. The subjects are divided into individual chapters. Briefs - Important information in the text are in bold. - Additional information and captions are in italics. - Page numbers start with the chapter number and are numbered continuously. Example: 3-13 is Chapter 3, page. 13 - Picture numbers begin with the number of pages and are numbered continuously. Example 4-12.7 means Page 4 12 image. 7

Notes on safety of persons Safety instructions indicate risks of injury or death, as here, in a gray box labeled with a warning triangle.

Evidence of tangible threats Evidence of the risk of damage to property and other important performance measures are, as here, in a gray box.

TR25E001 D

1-1

G eneral 445

1.5

A/B

Colour code for cables, single conductors and components The abbreviations of the colors for cable and wire marking and components follows the international color code according to IEC 757: BK= Black BN = brown BU = blue GD = gold GN = green GN / YE Green = yellow GY = Gray OG = orange PK = pink RD = red SR = silver TQ = turquoise VT = violet WH = knows YE = yellow

1-2

TR25E001 D

A / B 445

Safety

2

safety

2.1

General This control is safe if properly and used as intended. Still can in case of improper or bestimmungswidrigem handling hazards posed by it. We therefore want to point very clearly to the safety instructions in Section 2.4 through.

2.2

Intended Use This industrial door control must 400 M / ITO 400 used for driving Sectional gates with full spring or weight compensation only in conjunction with the shaft WA 400 / WA. All other applications of this industrial door control are subject to consultation with the manufacturer. Intended use includes the observance of all notes on persons and property hazards in these operating instructions and compliance with country-specific standards and safety regulations as well as the Prüfnach wise. Read and follow also the instructions for installation, operation and maintenance of the drive.

2.3

Personal security All manipulations with the industrial door control the personal safety of the persons involved has the highest priority. We have summarized all the safety of the individual chapters in Section 2.4. Each dealt with the Industrial STEU ng person must know this summary. Let these people taking note of signature proof. Each chapter beginning we draw attention to the potential hazards. If necessary, is again indicated in the relevant passage of the risk.

2.4

Summary of Safety (By chapter ordered) Assembly (Chapter 3) When mounting note the following:

The control box should be mounted so that the door is visible at all times during operation. Temperature range: - 20 ° C to + 60 ° C

Electrical connection (Chapter 4) The electrical connection, take the following steps: This operation must be performed by trained and authorized personnel in accordance with local / customary electrical safety. Improper installation could be fatal! ● The controller is designed for connection to the public low-voltage grid. ● ● ● ● ● ●

●

●

TR25E001 D

Before connecting is to check whether the permissible mains voltage range of the controller matches the local mains voltage. The voltage of the power supply may not exceed ± 10% of the operating voltage of the drive. For the AC drive clockwise rotation of the operating voltage must be present. For a stationary network connection, an all-pole mains separator with appropriate fuse must be provided. Always insert the power cables from below the control box. To avoid interference, the control cables of the operator must be placed in a separate installation system to other supply lines with mains voltage. Voltage cables are to be reviewed in the context of each Torprüfung for insulation faults and fractures. If an error occurs immediately turn off the power and replace the defective line.

In control cabinets with master switch (optional), it must be switched before opening the case to "0".

2-1

Safety 445

A/B

commissioning (Chapter 6) During commissioning, you must:

Before programming the control system must be ensured that no persons or objects in the operating range of the door, because in some settings the door moves.

The power limit should be set in consideration between people and safety in use in accordance with the country-specific regulations.

The power limit should not be set unnecessarily high, because a too high eingstellte force may result in personal injury or property damage.

Accessories and upgrades (Chapter 7) Prior to installation of accessories and extensions, note the following: Prior to installation of accessories and upgrades the system is disconnected from the mains and secured according to the safety against unauthorized switching. ● ● ●

Install Only the manufacturer for this control approved accessories and enhancements. The local safety regulations must be observed. Lay power and control cables in separate installation systems.

service (Chapter 8) Before service work, please note the following: Service / maintenance work must be performed by trained and authorized personnel in accordance with local / national safety. Before service / maintenance the system is disconnected from the mains and secured according to the safety against unauthorized switching. The maintenance release / Secured quick release may only be operated when the gate is closed.

Before interrogation of the service menu must be ensured for safety reasons, that no persons or objects in the operating range of the door.

Before troubleshooting the system is disconnected from the mains and in accordance with the to secure safety against unauthorized switching.

Before changing fuses the system is disconnected from the mains and secured according to the safety against unauthorized switching.

2-2

TR25E001 D

A / B 445

3

Assembly

3.1

Standards and regulations European Standards EN 12453 EN 12978 VDE regulations

Assembly

Goals - Safety in use of power operated doors - Requirements Gates - Safety devices for power operated doors - Requirements and Test methods Electrical installations with electronic equipment Safety of electrical appliances for household and similar purposes

VDE 0113 VDE 0700

Fire prevention measures Accident prevention regulations VBG 4 Electrical systems and equipment BGR 232 2004 Guidelines for power-operated windows, doors and gates 3.2

installation instructions The controller in standard version must not be operated in hazardous areas. The housing should be mounted with all supplied mounting feet on a flat, vibrational and vibration-free surface. For a user-friendly viewing height a housing lower edge height of about 1400 mm is recommended. With several overlapping built control enclosures should pay attention to good operability. Assembly of the housing with mounting feet on the steel sheet by sheet-metal screws for dowels (C) and washers (drill 3.5 mm). Assembly of the housing with mounting feet on eg steel beams by threaded screws M4 / M5 and washers.

The control box should be mounted so that the door is visible at all times during operation. Temperature range: - 20 ° C to + 60 ° C

1 4 0 0

3.2.1 General

3-1.1

mounting height

3-1.2

tools needed

3-1.3

Content accessories bag control

housing 3.2.2 Feet vertically

358

160

B

Hole pattern of the mounting holes, Required mounting material 3-1.6

Control casing with vertical attached mounting feet 3-1.4

Attach the mounting feet, View from behind the front 3-1.5

TR25E001 D

3-1

Assembly

A / B 445

3.2.3 Feet horizontal

285

212

B


Control casing with horizontal attached mounting feet 3-2.1

Attach the mounting feet, View from behind the front 3-2.2

3.2.4 Mounting directly on the wall or surfaces

306

160


Control housing without Monta gefüße mounted directly on the wall 3-2.4

3.2.5 cover attachment

3-2.7 All cover screws (6x) Montie reindeer

3-2.5

use

Mounting holes of the housing

3-2

TR25E001 D

A / B 445

Assembly

3.2.6 Mounting the expansion housing 2 1

H

A

H

Content accessories bag Advanced models ungsgehäuse 3-3.1

3-3.2

assembly

Correct position of the housing Check connectors 3-3.3

2 8 5

4 4 5

1 2 5

212

Hole pattern of the mounting Control housing and Erwei 3-3.5 holes, sion housing with horizontal fastenings, Required mounting material th mounting feet 3-3.4

TR25E001 D

3-3

A/B 445

3-4

TR25E001 D

A / B 445

4

Electrical connection

4.1

General The electrical connection, take the following steps:

E lectrical C onnection

This operation must be performed by trained and authorized personnel in accordance with local / customary electrical safety. Improper installation could be fatal! ● The controller is designed for connection to the public low-voltage grid. ● ● ● ● ● ●

●

●

4.2

Before connecting is to check whether the permissible mains voltage range of the controller matches the local mains voltage. The voltage of the power supply may not exceed ± 10% of the operating voltage of the drive. For the AC drive clockwise rotation of the operating voltage must be present. For a stationary network connection, an all-pole mains separator with appropriate fuse must be provided. Always insert the power cables from below the control box. To avoid interference, the control cables of the operator must be placed in a separate installation system to other supply lines with mains voltage. Voltage cables are to be reviewed in the context of each Torprüfung for insulation faults and fractures. If an error occurs immediately turn off the power and replace the defective line.

In control cabinets with master switch (optional), it must be switched before opening the case to "0".

Mounting of the connecting lines of the drive

C

4-1.1 Required:

Screws from the accessory bag, motor connection cable, power supply cable, system cable 6 core. 4.2.1 Connecting the motor terminal / system line at the drive

C

4-1.2 Cable gland for Prepare system management

TR25E001 D

4-1.3 System line perform, you place device.

4-1.4 Prepared

motor connection

can lid 4-1

e lectrical

Conn ection

A / B 445

X102 X102

X40

X101

X40

X101 X103

X91

2 3 0

4 0 V 0

V

X103 X91

X102

1

PE

2

3

X101 X103

X91

1 GN / YE 2

4-2.1 Location

of motor terminal board on the engine

3

4-2.2 Connecting the motor cable to the Motor terminal board

4-2.3 Connecting the system cable to the motor terminal board

4.2.2 Connection of the motor connecting cable to the control system

100

4-2.4 Screw

the motor cable

4-2.5 Plug and fastening nut thread through the flange plate

4-2.6 Final assembly of the threaded fitting flange

2 150

1

4-2.7 Cable

gland for Prepare system management

4-2.8 System line perform, you place device.

4-2.9 Installation

flange

of Gland

4-2

TR25E001 D

A / B 445


X91 PE PE

PE

PE

GN / 1

4-3.1 Fully

assembled bolting

flange

4-3.2 Location

of motor terminal X91 on the control board

2

4-3.3 Connecting

3 YE

the motor cable to

X91

4.2.3 Connecting the system cable of the drive to the controller

X40

X30 4-3.4 Location of Systemleitungsanschlüs se X10 - X59 on the control board

TR25E001 D

X20

X10

X59

X21

X22

4-3.5 Connecting the system cable Door position sensor on X40

4-3


4.3

A / B 445

Connecting external operating and control elements

4.3.1 Connection of the system cables in the control cabinet X40

door position sensor X40

X59

Diagnostic Interface

X30

CLOSING (optical or resistive contact strip 8k2) on target to (see section 7)

X30

X20

X10

X59

X21

X22

4-4.1 Connection of the system cables, eg CLOSING at X30

X10

Additional external control elements The expansion board for external control elements with X10 Control housing connect (remove jumper plug!). At the second socket X10, an additional Expansion board can be connected.

X2 1 1

X2 1

X2 Screw terminals for pulse input (eg radio receivers) 1 +24 V 2 Pulse (see program menu 15) 3 Pulse (connected internally with terminal 2) 4 GND reference potential X3 Screw terminals for external buttons 1 +24 V 2 Key goal on 3 Key to Goal 4 GND reference potential 5 Stop button, terminal 1 6 Stop button, terminal 2 (to be removed when the bridge between terminals 5 and 6!)

X20

Safety device (eg photocell)

X21


X22


2

3

4

X3

2 3

4

2 3

4

X2 1

2

3

4 5

6

2

3

4 5

6

2

3

4 5

6

X3 1

X3 1

+24 V

GND

X3 X10

1

X10

2

+24 V

3

4

5

6

GND

4-4.2 Connecting external Controls on X10

X40

Tested safety devices with system cable X30

X20

X10

X59

X21

X22

Safety devices with testing as backup (eg disposable or reflective photoelectric sensors with testing) can be connected directly with the system cable to the sockets X20 / X21 / X22. The reaction of the drive to these safety devices must be set in the corresponding menus 12/13/14.

4-4.3 Connecting Sicherheitseinrich tions with system cable

4-4

TR25E001 D

A / B 445


Other devices with cable Other devices (eg induction loops, light curtains, radar detector) can be connected to a screw terminal adapter. The connection to the controller on the sockets X20 / X21 / X22 is via a system cable. The testing is optionally connected. The reaction of the drive to these safety devices must be set in the menus entsprech end 12/13. Supply voltage: 24 VDC ± 15% Current drain: Max. 250 mA

Untested safety devices are only for the Property protection permitted! 4-5.1 Connection adapter for safety devices with cable

4.3.2 Following the screw terminal in the controller housing X1

Connection for static current circuit (NC, eg emergency stop)

X3

Terminal for external buttons 1 +24 V 2 Key goal on 3 Key to Goal 4 5 Stop button (to be removed when the jumper to terminal 6!) 6 GND reference potential

X1 1

X2

2

1 2

1 2

4-5.2

Connection for pulse input (eg radio receivers) 1 +24 V 2 Pulse (see program menu 15) 3 Pulse (connected internally with terminal 2) 4 GND reference potential

X3 1

2 3

4

1

2

GND

+24 V

4

5

6

X1

1

2

3

+24 V

X2

3 4

3

4

5

6

GND

Connecting the screw

1 2 3

BN WH

4

X2

GN

When connecting accessories at terminals X1 / X2 / X3 / X10 / X20 / X21 / X22 / X30 / X40 / X59 may the entire Total current max. 500mA amount! The pulses at the input terminals have at least 150 ms queue to be processed by the controller can! External voltage at the terminal strips X1 / X2 / X3 will destroy the electronics.

4-5.3 Connection

TR25E001 D

of a radio receiver

4-5


4.4

A / B 445

mains connection

4.4.1 Connecting the power cord

X90

PE PE PE PE

GN / YE

4-6.1 Verschraubungsflanschplatte

with

Power Supply Cord

4-6.2 Position

of network in X90 control housing

X90

PE

L1

conductor wire the power cable

X90

PE

L2

4-6.3 Protective

L3

PE

PE

BN

BU

N

BK BN GY

BU

4-6.4 Power

supply 3 phase current at X90

4-6.5 Power supply 1 phase AC at X90

4.4.2 Fixed connection at the main switch When operating the controller under IP65 conditions of the supplied CEE plug must not be used. The voltage supply is effected by fixed connection to the main switch. Fuses must be provided in accordance with local / national regulations.

X90 L1

L2

X90

L3 L3

PE PE PE

N

L1

N

L2

PE

L3 L3

PE

PE PE

N

N

PE

N

N

N

N

PE

PE

T3

L3

T3

L3

N

T2

N L2

T2

L2

L3

T 1

L L1

T1

L1

L2 L1

4-6.6 Power

supply 3 phase power at the main switch

4-6.7 Power supply 1 phase AC at the main switch

4-6

TR25E001 D

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4.4.3 Connection to 3-phase AC low voltage without neutral (Eg 3x 230 V) The following steps must be performed prior to commissioning: ● - Ensure that the voltage between two phases max. 230 V ± 10% is. - Neutral (blue color) at the main switch / N terminal and connector X90 / Disconnect and remove the N terminal. - Conductor L2 from plug X90 / L2 terminal solve and X90 / N terminal Screw.

X90 L1

L2

L3 L3

N

N

N

L2 PE

L 3

PE PE PE

L 2

N

PE

T3

- By jumper plug X90 / X90 terminal N with / L2 terminal connect. - Drive motor with "3 PH"Circuit as described in section 9.1 reposition.

T2

L 1

L3

T 1

L2 L1

Connection 3 phase electricity low voltage without neutral 4-7.1

4.4.4 Preparations before switching on the controller ●

● ●

On the control check again: -All electrical connections.

- Jumpers X1 / X3 (closed circuit) and jumper plug X10 must be plugged on the board if no accessories connected. Circuit breaker of CEE socket in accordance with the customary / local regulations.

X40

TR25E001 D

X59

Check voltage at the AC outlet. If possible, in a three-phase network to check for a clockwise rotating field perform. X30 X1

In a three-phase network can no clockwise rotation of the outlet of the engine during the learning cycle turning in the wrong direction. By virtue of an electrician, a clockwise rotating field is produce. ●

Check for the correct mechanical installation of the drive.

●

Check Proper mounting of the motor terminal box lid. For safety reasons, the door manually open to approximately 1000 mm height (see chap. 8.2).

●

X10

1

2

X20 X2 1 2

3

X21

X22 X3

4

1 2

3

4

5

6

X1

4-7.2

Jumpers X1 / X3, bridges plug

X10.

4-7

A/B 445

4-8

TR25E001 D

A / B 445

5

service

5.1

Operating / control elements of the control housing

Service

A key goal-On To open the gate. B Stop button

A

To stop door travel C numerical display serve two 7 segment digits to display the various Operating states.

B C

G

D D key to port Go down the door. e miniature lock The miniature castle on the Cover keyboard on and off and is against a semi-cylinder (Optional) replaceable. By order

0 1

e

insert the terminal, the Miniature Castle, inter alia, Function of a master switch on to take.

F

F main switch The main switch (optional) switches the operating voltage of all poles. He is responsible for maintenance / servicing a padlock lockable.

5-1.1

Operating / control elements and the control box with

G programming button The programming key is used to initiate and terminate the Menüpro programming.

X5 X4

Connecting the keyboard to board 5-1.3 Connection of miniature castle X50 in the control X5 to the keypad board 5-1.2

TR25E001 D

5-1

Service

5.2

A / B 445

D isplayanzeige

7-segment displays The 7-segment displays are used to display door positions, operating states and error messages.

5.2.1 General Definition The following are possible display states of the 7-segment displays are explained.

A B C D E

No display dot lights Paragraph lights dot flashes digit flashes

A

B

D

e

C

5-2.1 Possible display states of 7 segment displays

5.2.2 Display of door positions Representation of the door positions on the 7 segment display. A

Bar side and bottom

B C D e

bars above Midspan, flashing Midspan, lights bar below

The controller is for the first time in operation taken and has not yet been learned. Gate in end position gate on Door travels to the end positions Goal stopped in any position Gate in end position gate to

A

B

D 5-2.2

C

e

Representations for Torpositio

NEN

5.2.3 Possible operational messages These messages during operation can be displayed on two 7 segment display. A B C

D e F

5-2

Two-digit number, constantly bright Two-digit number, blinking Digit / two-digit Number with flashing Point "L" flashing Bars above and below, constantly bright Flashing "In"

represents (eg Menu 04) a menu number

A

B

shows the currently set function number a menu (for example, function 01) it is an error number displayed (Eg error code 05)

C

D

E

F

a learning run is in dead man perform Goal position sensor / cable is not connected or defective Service indicator (Service menu 02)

Possible operational messages 5-2.3

TR25E001 D

D isplayanzeige

A / B 445

Service

5.2.4 Ad - buttons pressed on the control box Actuation of keys on the control housing leads to signal changes at the respective inputs, and is displayed on the display for a period of 2 seconds. button stop , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , On , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , To , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Key switch to Pos. 1 , , , , , , , , , , , , , , , , ,

display 50 51 52 54 Plug the key switch must be connected to X4 (See program menu 17)

5.2.5 Ad - Externally connected button pressed Operation of externally connected probe leads to signal changes at the respective inputs and is displayed on the screen for a period of 2 seconds. button display stop , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 60 On , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,61 To , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 62 pulse , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,64

The pulses at the input terminals have at least 150 ms queue to be processed by the controller can!

TR25E001 D

5-3

A/B 445

5-4

TR25E001 D

A / B 445

I ommissioning

6

commissioning

6.1

Mounting types of shaft drive In the various types of installation the direction of rotation of the drive and thus the door movement is different. This should be considered before operating the controller.

6.1.1 Mounting "Horizontal"

6-1.1

Mounting "Horizontal"

6-1.2

Setting the controller

6-1.4


6-1.6


6.1.2 Mounting "vertical (mirrored)"

6-1.3

Mounting "vertical (mirrored)"

6.1.3 Mounting "Goal-Mitte"

6-1.5

TR25E001 D

Mounting "gateway center"

6-1

I ommissioning

A/B 445

6.1.4 Mounting "Goal-Mitte"

6-2.1

Mounting "gateway center" Track application HU / VU

6-2.2


6-2.4


6.1.5 Mounting "rail guided drive ITO"

6-2.3

6-2

Mounting "rail guided drive ITO"

TR25E001 D

A / B 445

6.2

I ommissioning

Program Menu

6.2.1 General information on the program menu For commissioning, note the following: Before programming the controller must be ensured that no persons or objects in the operating range of the door, because in some settings the door moves.

6.2.2 Steps for programming controller ●

●

●

●

Making power supply - For safety goal manually to about 1000 mm Height open (see section 8.2). - CEE plug into the socket stuck. - Main switch (optional) to Position 1 turn. status display - On initial U for not taught control or - for the intermediate end. initiate programming - Open the control box. - Programming button 3 sec. Press. - The display shows the 00th

3s

manufacture power supply, Ad ge "Unskilled" or "intermediate end". 6-3.1

1x - 99x 1x

Confirm menu number - Appears the desired menu number, the stop button one time. It flashes the function number of the current selected menu (Example 04).

●

1x - 99x 6-3.3

Select Menu number

change function number - The key goal on corresponding key until the desired radio has achieved function number (Example 09). - Press repeatedly to the gate key to scroll backward.

●

initiate programming

Select Menu number - The key goal on corresponding key until the desired menu is reached number (Example 07). - Press repeatedly to the gate key to scroll backward.

●

6-3.2

6-3.4 Confirm menu number (07). Function number (04) appears.

1x - 99x 1x

Confirm function number - If the desired function number is displayed, press the Stop button once. It appears the previously selected menu number (Example 07).

1x - 99x 6-3.5

TR25E001 D

change function number

6-3.6 Function number (09) to confirm. The menu number (07) appears.

6-3

I ommissioning

A/B 445

either ●

1x - 99x

Select New Menu number change and corresponding function number.

1x - 99x 6-4.1

Select New Menu number

or ●

end programming - Programming button 3 sec. Press. - The display shows the respective operating status (end position or intermediate end).

3s

6-4.2

end programming

If 60 seconds no key is pressed, the changed settings are canceled and the control will exit the programming mode.

6-4

TR25E001 D

P rogram - M enu 0 1

6.3

A / B 445

I ommissioning

Tools Menu 01 - Mounting set / learning end positions This menu is only carried out on the hold and without force compensation. A fine adjustment of the end position can be performed in menu 03/04. steps ●

Initiate programming (see section 6.2). - Open the control box, press the programming button for 3 seconds.. The display shows the menu number is 00. - The key goal on 1x press. The display shows the menu number 01.

-

- The stop button 1x. The display shows flashing L ,

- Pressing the stop key the process can be aborted. ●

●

Delete existing values - The key goal to goal and press to simultaneously. - The existing values are deleted from within and it will flash the assembly type "Horizontal" ==.

1x

Mounting set (chap. 6.1) - Key goal on 1x press for mounting "vertical" I I. or - Key goal to press 1x for mounting "horizontal"

- The stop once press. - The fixing is taught and it

-

flashes the "position" L , ●

programmed end position gate-on - Key goal on long press, to the upper end position is reached.

1x 6-5.1 delete existing values to show shows the mounting "horizontal"

6-5.2 Mounting "vertical (mirrored)" select or "horizontal".

AC drive: If the gate towards end position to move, turn off the system and secure the safety instructions have correspondingly. By virtue of an electrician, a clockwise rotating field is produce.

1x

Optionally you can to correct the key goal. - The stop once press.

1x

- The end position gate on is programmed and it will flash the "position" L -,

6-5.3 Display

"Mounting" confirm the

6-5.4

End position gate program on

-

display L "position" appear

●

End position gate-to program - Key goal to so long press (deadman), to the lower end position is reached. Optionally, can be corrected with the key goal to. - The stop once press. - The end position gate to be learned and it appears the menu number 01. - Programming "end positions" is finished.

●

Control run end positions perform the menu 02.

After each trip on the hold control reacts after the stop of the gate after about 1.5 sec. On the next drive command. During this time the light is not flashing.

TR25E001 D

1x

6-5.5

End position gate to program

6-5

I ommissioning

6.4

A / B 445


Tools Menu 02 - control drive end positions This menu is used as an aid for checking the door final positions after teaching (menu 01) and fine adjustment (menu 03/04) and is carried out only in the dead man and without force compensation. steps ● either: If the controller is already in the programming mode, selected via the key goal on goal or to the end entsprech menu (see section 6.2). or: Programming via programming keys initiate (see section 6.2) and the corresponding change menu. ●

The stop button 1x. The display shows flashing "Position" L-,

●

catching end position gate-on - Key goal on long press (deadman), to the upper end position is reached. - The gate stops and flashes the

-

"position" L , ●

End position gate-to check - Key goal to keep it pressed (deadman), to the lower end position is reached. - The gate stops and flashes the "position" L -, Should the gate run over the end position and have been operated the Sicherheitsein-directional, mechanically open the gate again (see Sec. 8.2) and the final position re-program (Sec. 6.3)

6-6.1

End position gate catching on

6-6.2

End position gate to check

After each trip on the hold control reacts after the stop of the gate after about 1.5 sec. On the next drive command. During this time the light is not flashing. ●

exit menu - The stop once press. - It appears the menu number 02. - The setting of the functions in this menu is complete.

If the end positions are determined be final, at least 2x perform a full Torlauf latched for automatically learning the force limit. The door travel must not be interrupted. ●

Setting Other Functions - About key goal on goal or select to the corresponding menu.

- Edit functions. or ●

end programming - Programming button 3 sec. Press. - The display shows the corresponding gate at position.

1x

3s

6-6.3 Confirm function number. end programming. 6-6

TR25E001 D


6.5

A / B 445

I ommissioning

Tools Menu 03 - Fine adjustment of the end position gate-on In this menu you can the actual end position gate move on towards the end position learned from menu 01 in 9 steps. This process can be repeated. steps either: If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu (see section 6.2). or: Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

●

●

The stop button 1x. The display shows flashing the set number of steps.

●

End position gate Set to continue towards the goal-On - Press door open. Each press of the button moves the actual end position one step further behind the learned limit. - Possible increment are 9 steps (the increment depends on gear and rope drum).

1x - 9x

1x After each change by fine-tuning the actual End position of the door must be checked. These remain in the programming mode and go directly to the 02 "control run" OPEN menu. ●

End position gate Set to back towards the gate-to - Key goal to press. Each press of the button moves the actual end position one step further before the learned limit. - Possible increment are 9 steps (the increment depends on gear and rope drum).

9x

0 +1

0

6-7.1 End position gate to continue towards Set Goal on.

After each change by fine-tuning the actual End position of the door must be checked. These remain in the programming mode and go directly to the 02 "control run" OPEN menu.

1x - 9x 1x

●

exit menu - The stop once press. - It appears the menu number 03. - The setting of the functions in this menu is complete.

●


+9

9x

-1 0

-9

0

6-7.2 End position gate to back direction Goal to adjust.

- Change function number. or ●


1x

3s

6-7.3 Confirm function number. end programming.

TR25E001 D

6-7

I ommissioning

6.6

A / B 445


Tools Menu 04 - Fine adjustment of the end position gate-to In this menu you can the actual end position gate to move towards the learned end position from menu 01 in 9 steps. This process can be repeated. steps ● either: If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu (see section 6.2). or: Programming via programming keys initiate (see section 6.2) and the corresponding change menu. ●

The stop button 1x. The display shows flashing the set number of steps.

●

End position gate Set to back towards goal-On - Press door open. Each press of the button moves the actual end position a step back before the learned limit. - Possible increment are 9 steps (the increment depends on gear and rope drum).

1x - 9x


+9

1x ●

Setting end position gate to continue towards the goal-To - Key goal to press. Each press of the button moves the actual end position one step further behind the learned limit. - Possible increment are 9 steps (the increment depends on gear and rope drum).

0

End position gate to back direction Setting the goal to 6-8.1


Should the gate run over the final position and the Sicherheitsein-direction have been actuated mechanically open the gate again (see Sec. 5.3) and fine-tune the end position again.

9x

+1 0

1x - 9x

0 -1

0

1x

9x -9

●

●

exit menu - The stop once press. - It appears the menu number 04th - The setting of the functions in this menu is complete.

6-8.2 End position gate to continue towards Goal to adjust


1x



3s

6-8.3 Confirm function number. end programming 6-8

TR25E001 D


6.7

A / B 445

I ommissioning

Tools Menu 05 - Power limit towards Goal-On This protection is designed to prevent people can travel to the target. They must be set according to national rules so that the door stops at a certain additional weight load. steps either: If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu (see section 6.2). or: Programming via programming keys initiate (see section 6.2) and the corresponding change menu. ● The stop button 1x. The display shows flashing the amount of set Krafbegrenzung. ●

●

Setting the force limit in the direction of door OPEN - Press door open. Each pressure corresponds to a reduction of the force limiting (max. Value 19 largest additional weight, least secure). - In value 00, the force limiter is switched off (no additional security).

1x - 19x

During disconnection of the power limit can be without a roll-up safety goal only drive on the hold up.

or

1x - 19x - Key goal to press. Each pressure corresponds to an increase in the force limit (min. Value 01, the smallest extra weight, highest security = factory setting).

6-9.1

Select the function number

6-9.2

Setting the power limit.

The power limit should be set in consideration between people and safety in use in accordance with the country-specific regulations.

exit menu - The stop once press. - It appears the menu number 05th - The setting of the functions in this menu is complete. ●




1x

3s

6-9.3 Confirm function number. end programming. TR25E001 D

6-9

I ommissioning

6.8

A / B 445


Tools Menu 06 - Power limit on target to Monitoring of the door travel "to" should latch must always be made via a safety edge (optional with additional light barrier = SKS,). The function force limiting towards the goal to serve the additional safety and protection for people and obstacles. In response the force limiting the door stops.

steps ● either: If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu (see section 6.2). or: Programming via programming keys initiate (see section 6.2) and the corresponding change menu. ● The stop button 1x. The display shows flashing the amount of set Krafbegrenzung. ●

Setting the force limit in the direction of gate-to - Press door open. Each pressure corresponds to a reduction of the force limiting (max. Value 19).

1x - 19x

- In value 00, the force limiter is switched off (no additional security). Without a safety edge, the door opens only in principle on the hold towards the goal to.

or - Key goal to press. Each pressure corresponds to an increase in the force limit (min. 01 value, highest security = factory setting).

1x - 19x The power limit should not be set unnecessarily high, because a too high eingstellte force may result in personal injury or property damage.

●

exit menu - The stop once press. - It appears the menu number 06th - The setting of the items in this menu is complete.

●

Setting Other Functions

6-10.1


- About key goal on goal or select to the corresponding menu.


end programming - Programming button 3 sec. Press. - The display shows the corresponding gate at position. 6-10.2 No

extra security Menu 0.

1x

3s


TR25E001 D


6.9

A / B 445

I ommissioning

Tools Menu 07 - Preset position SKS-stop after track application The position SKS stop disables the safety edge SKS shortly before reaching the end goal to, in order to prevent incorrect responses (eg unintentional reversing). steps either: If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu (see section 6.2). or: Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

●

●

The stop button 1x. The display shows flashing the selected function number.

●

Select function - Press door open. Each press increases the function number (Max. Function number 20). or - Key goal to press. Each press reduces the function number (Min. Function number 01). or - In function number 00, the function is switched off.

1x - 20x

1x - 20x 6-11.1

Note When the desired postion corresponding to the selected track application has not been reached, you can compensate for this by changing the function number. The country-specific regulations must be observed.


SKS 00 * 01 H5, H8, BR20, STA400, ET400 02 L1, L2, N1, N2, N3 H4, V6, V7, V9 03 04 05 06 ITO 07-09 10 11-17 18 19 20

VL1

VL2

H4, H5

H4, H5

N3, H8, L2

N3, H8, L2

N2 N1

N2 N1

L1

L1 ITO

ITO

6-11.2 Adjustable functions.

* = Factory setting. ●


●

Setting Other Functions

1x

- About key goal on goal or select to the corresponding menu.



3s


6-11

I ommissioning

6.10

A / B 445


Tools Menu 09 - Time for StartOwn the multifunction boards that are to be activated in menu 18/19 (time in seconds) with these times.

steps ● either: If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu (see section 6.2). or: Programming via programming keys initiate (see section 6.2) and the corresponding change menu. ●

The stop button 1x. The display shows flashing the set Function number.

●

1x - 10x

Setting function - Press door open. Each press increases the function number (Max. Function number 10). or - Key goal to press. Each press reduces the function number (min. Function number 01). or - In function number 00, the function is switched off.

1x - 10x Select the function number

6-12.1

Note: ● Start-up warning Signal for operation without automatic before and during each door cycle.

00 * 01 1 02 2 03 3 04 4 05 5 06 6 07 7 08 8th 9

9

10 10 ●

●


6-12.2

Adjustable functions.

* = Factory setting.


1x



3s


TR25E001 D


6.11

A / B 445

I ommissioning

Tools Menu 11 - Setting the response of the drive after the response of connected to socket X30 Closing edge safety device Here you can set how the drive port to behave in the direction of movement after the response of attached to socket X30 closed safety edge (SKS). steps either: If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu (see section 6.2). or: Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

●

●

The stop button 1x. The display shows flashing the set Function number.

●

1x - 8x

Setting function

- Press door open. Each press increases the function number (max. Function number 08). or - Key goal to press. Each press reduces the function number (min. Function number 01). or - In function number 00, the function is switched off.

1x - 8x 6-13.1


00 without closing edge safety device (SKS) For deadman towards goal 01 with closing edge safety device (SKS) For deadman towards goal 02 SKS: Relieve when door encounters an obstacle 03 * SKS: short reverse when gate meets an obstacle 04 SKS: long reversing when gate meets an obstacle 05 For deadman with resistance contact strip (8K2) toward goal 06 8k2: Relieve when door encounters an obstacle 07 8k2: short reverse when gate meets an obstacle 08 8k2: long reversing when gate meets an obstacle Adjustable functions.

6-13.2


●


1x




3s


6-13

I ommissioning

A / B 445


6:12 Tools Menu 12 - Setting the response of the drive after the response of connected to socket X20 safety device Here you can set how the drive according to the response of the electrode connected to terminal X20 safety device (eg a photocell) behaves. steps ● either:

If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu (see section 6.2). or: Programming via programming keys initiate (see section 6.2) and the corresponding change menu. ●

The stop button 1x. The display shows flashing the set

Function number.

1x - 5x ●

Setting function

- Press door open. Each press increases the function number (Max. Function number 05). or - Key goal to press. Each press reduces the function number (min. Function number 01). or - In function number 00, the function is switched off.

1x - 5x 6-14.1


00 * Security element does not exist (eg light barrier) 1 For security element towards the goal. Reversing out if safe safety element responsive. 2 For security element towards the goal. Short reversing when secure unit element responsive. 3 For security element towards the goal. Long reversing if safe safety element responsive. 4 Security element (eg, roll-up safety) towards the gate on. Reversing from. 5 Security element towards the gate on. Short reversing when security element responds.


6-14.2


●

exit menu - The stop once press. - It appears the menu display 12th - The setting of the functions in this menu is complete.

1x




3s


TR25E001 D


A / B 445

I ommissioning

6:13 Tools Menu 13 - Setting the response of the drive after the response of connected to socket X21 safety device Here you can set how the drive according to the response of the electrode connected to terminal X21 safety device (eg a photocell) behaves. steps ● either:



Function number.

1x - 5x ●

Setting function

- Press door open. Each press increases the function number (Max. Function number 05). or - Key goal to press. Each press reduces the function number (min. Function number 01). or - In function number 00, the function is switched off.

1x - 5x 6-15 .1



6-15.2



exit menu - The stop once press. - It appears the menu number. 13 - The setting of the functions in this menu is so completed.

●

1x

Setting Other Functions - About key goal on goal or to the Select appropriate menu. - Edit functions.

or ●

3s

end programming - Programming button 3 sec. Press. - The display shows the corresponding gate position on. Confirm function number. end programming. 6-15.3

TR25E001 D

6-15

I ommissioning

A / B 445


6:14 Tools Menu 14 - Setting the response of the drive after the response of at socket X22 angeschlossenenSicherheitseinrichtung Here you can set how the drive according to the response of the electrode connected to terminal X22 safety device (eg a photocell) behaves. steps ● either:



Function number.

1x - 5x ●

Setting function

- Press door open. Each press increases the function number (Max. Function number 05). or - Key goal to press. Each press reduces the function number (min. Function number 01). or - In Funktionsnummert 00 the function is turned off.

1x - 5x 6-16.1




6-16.2


●


1x




3s


TR25E001 D


6.15

A / B 445

I ommissioning

Tools Menu 15 - Reaction of the pulse input Here you can set how the drive behaves according to the response of the connected to socket X2 pulse input.

steps either: If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu (see section 6.2). or: Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

●

●


●

1x - 2x

Setting function - Press door open. Each press increases the function number (max. Funktionsnummert 02). or - Key goal to press. Each press reduces the function number (min. Function number 01). or - In function number 00, the function is switched off.

1x - 2x 6-17.1

Note to Function number 0102 The country-specific regulations must be observed!


00 * Pulse function (sequence control for manually operated elements, such as buttons, remote control, pull): On-Stop-Stop-Open-Stop -... 1

Pulse function (for electrically operated elements such as induction loops): On (to the end position on) -To (up to the end position to)

2

Pulse function (for electrically operated elements): - Towards goal on: Open-Stop-Open-Stop -... (To the end position on) - Towards goal Status: For (to the end position to) -Stop-Open-Stop-on -...

(To the end position on)

6-17.2

A djustable functions.


exit menu - The stop once press. - It appears the menu number 15th - The setting of the functions in this menu is so completed.

●

1x


or ●

3s

end programming - Programming button 3 sec. Press. - The display shows the corresponding gate position on. Confirm function number. end programming. 6-17.3

TR25E001 D

6-17

I ommissioning

6.16

A / B 445


Tools Menu 16 - Reaction of the command elements Here the function of the command elements is set on the control unit housing and cover at the sockets X3 / X10.

steps ● either: If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu (see section 6.2). or: Programming via programming keys initiate (see section 6.2) and the corresponding change menu. ●


●

Setting function - Press door open. Each press increases the function number (max. Function number 04). or - Key goal to press. Each press reduces the function number (min. Function number 01). or - In function number 00, the function is switched off.

1x - 4x

1x - 4x 6-18.1

Note to Function number 0204 The country-specific regulations must be observed!


00 * Key function alternating with Tor stop Key goal on: Open-Stop-Open-Stop-Open-Stop -... Button Goal Status: For stop-to-stop-to-stop -... 1 Only key function Key goal on: On to end position, key target goal to stop key goal Status: For up end position, key goal on the door stops

2

For key function with reversal on stop at door travel Key goal on the door stops. Subsequently, the driveway is automatic

3

Key function with reversal at door travel on Key to door stops goal. Subsequently, the access takes place automatically

4

Key function with reversal on the stop in both directions Key goal to stop access. Subsequently, the driveway is automatic key goal to stop driveway. Subsequently, the access takes place automatically

6-18.2 Adjustable functions.


●


1x




3s

6-18.3 Confirm function number. end programming.

6-18

TR25E001 D


6.17

A / B 445

I ommissioning

Tools Menu 17 - miniature lock changes the response of the command elements Here you can set how the command elements behave on the controller housing by operating the miniature castle. The miniature castle gets the function of a master switch. steps ● ●

Open Control Panel and connecting the miniature castle on the keypad board in the lid reposition (see Figure 6 19.1). either:



Function number. ●

Setting function - Press door open. Each print increases the function number (Max. Function number 06). or

X5 X4

- Key goal to press. Each press reduces the function number (min. Function number 00).

Connection of miniature Schlos ses, inside cover of X5 to X4 reposition. 6-19.1

6-19.2


00 * Miniature lock without special function 01 Miniature lock to 1 disables the buttons on the control cover (except Stop button). 02 Miniature lock on 1 blocks all external control signals (except Stop button). 03 Miniature lock to 1 disables the buttons on the control housing cover and any external control signals (except Stop button). 04 Miniature lock to 1 disables the buttons on the control cover (except Stop button). External CLOSE button On / Off button are masters. 05 Miniature lock on 1 blocks all external control signals (except Stop button). CLOSE button will master switch On / Off control on the housing cover. 06

● Miniature castle on 0:

Miniature lock disables the buttons on the controller housing cover (Except Stop button).

6-19.3

● Miniature lock on 1:

Miniature lock disables the buttons on the controller housing cover (Except Stop button). External CLOSE button On / Off button are masters.



●


1x




3s


6-19

I ommissioning

6.18

A / B 445


Tools Menu 18 - settings of the relay 1 on the MultifunktionsplatineRelay 1 can constantly whisking or clocking be programmed for specific operating conditions. Installation see chap. 7.4. steps ● either: If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu (see section 6.2). or: Programming via programming keys initiate (see section 6.2) and the corresponding change menu. ●


●

Setting function

1x - 8x

- Press door open. Each press increases the function number

(Max. Function number 08). or - Key goal to press. Each press reduces the function number

(Min. Function number 01). or - In function number 00, the function is switched off. X70 PE PE PE

6-20.1 Relay 1 on the multifunction board

Note to Function number 0607 Start-up warning signal = Operating without automatic before and during each door cycle.

1x - 8x

PE

6-20.2 Select

the function number circuit

00 * relay from 01 Message "end position OPEN" 02 Message "end position CLOSE" 03 04 Timed signal at commanding "OPEN" or signal "request entrance"

05 Message "error message on the display" 06 Start-time signal (time setting menu 09) 07 Start-flashing (time setting menu 09) 08 Message "Drive running" 6-20.3 Adjustable functions.


●


1x




3s

6-20.4 Confirm function number. end programming .. 6-20

TR25E001 D


6.19

A / B 445

I ommissioning

Tools Menu 19 - settings of relay 2 on the multifunction board Relay 2 can constantly whisking or clocking be programmed for specific operating conditions. Installation see chap. 7.4. steps either: If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu (see section 6.2). or: Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

●

●


●

Setting function

1x - 8x

- Press door open. Each press increases the function number

(Max. Function number 08). or - Key goal to press. Each press reduces the function number

(Min. Function number 01). or - In function number 00, the function is switched off. X70 PE PE PE

6-21.1 Relay 2 on the multifunction board

Note to Function number 0607 Start-up warning signal = Operating without automatic before and during each door cycle.

1x - 8x

PE

6-21.2 Select

the function number circuit

00 * relay from 01 Message "end position OPEN" 02 Message "end position CLOSE" 03 04 Timed signal at commanding "OPEN" or signal "request entrance"

05 Message "error message on the display" 06 Start-time signal (time setting menu 09) 07 Start-flashing (time setting menu 09) 08 Message "Drive running" Adjustable functions.

6-21.3


●


1x




3s

6-21.4 Confirm TR25E001 D

function number. end programming .. 6-21

I ommissioning

6.20

A / B 445


Tools Menu 21 - Monitoring tested wicket door contact The monitoring of a jack X31 (board CLOSING SKS) connected Schlupftürkon will clock with testing or off. steps ● either: If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu (see section 6.2). or: Programming via programming keys initiate (see section 6.2) and the corresponding change menu. ●

●


1x

Setting function - Press door open. Each press increases the function number (Max. Function number 01). or - Key goal to press. Each press reduces the function number (min. Function number 00).

1x 6-22.1

Note to Function Number 01: With this programming evaluation of SKS, the yellow LED turns off in the end position "CLOSE"


00 * Monitoring of testing on abge

1

6-22.2

Monitoring of testing turned - With a negative test the door travel is with output of the error message 16 prevents



exit menu

- The stop once press. - It appears the menu number 21st - The setting of the functions in this menu is so completed. ●

1x


or ●

3s

end programming - Programming button 3 sec. Press. - The display shows the corresponding gate position on. 6-22.3 Confirm function number. end programming.

6-22

TR25E001 D

P rogram - M enu

6.21

99

A / B 445

I ommissioning

Tools Menu 99 - Resetting data In this menu, various data of the control program can be reset.

steps either: If the controller is already in programming mode, select the button on Goal Up or goal to the end entsprech menu (see section 6.2). or: Programming via programming keys initiate (see section 6.2) and the corresponding change menu.

●

●


●

Setting function - Press door open. Each press increases the function number (max. Function number 06). or - Key goal to press. Each press reduces the function number (min. Funktionsnummert 01). or - In function number 00, the function is switched off.

1x - 6x

1x - 6x Select the function number

6-23.1

Note to Function Number 02 For diagnostic purposes, a 00 is written into the error memory. This provides a starting mark for newly accrued error messages (Service menu 01)

00 * No change 01 reset maintenance intervals

02 Set marker in the fault memory 3

Resetting the functions to factory settings from menu 08

Note to Function Number 06 At least 2x perform a full Torlauf latched for automatically learning the force limit. The door travel must not be interrupted.

4

Resetting the functions to factory settings of all menus

05 06 Delete Taught force

6-23.2



●


1x



end programming - Programming button 3 sec. Press. - The display shows the corresponding gate at position

3s

6-23.3 Confirm function number, end programming. TR25E001 D

6-23

A/B 445

6-24

TR25E001 D

A / B 445 Ccessories

7

Accessories and upgrades

7.1

General Prior to installation of accessories and extensions, note the following:

Prior to installation of accessories and upgrades the system is disconnected from the mains and secured according to the safety against unauthorized switching. ● Install Only the manufacturer for this control approved accessories and enhancements. ● The local safety regulations must be observed. ● Lay power and control cables in separate installation systems.

X51

X100

X51

X110

X111

X51

7-1.1 For retrofitting of cable gland glands the preconceived set break points only with the lid closed by strike

7-1.2

Accessory bag expansion board

7-1.3 Mounting a Erweiterungspla tine in width of a division unit in the control housing and cable management for X51

X51 X51

+

X51

+

X100

X51

X100

X51

X100

X51

X110

X111

X110

X111

X110

X111

X51 X51

7-1.4 Expansion board in a width Dividing unit, expansion enclosure and cable guide X51

TR25E001 D

7-1.5 Expansion board in width two space units in the extension housing and cable guide X51

X51

7-1.6 Expansion board in width three space units in the extension housing and cable guide X51

7-1

Ccessories

7.2

A / B 445

P latine E ndlagenmeldung

board end position The relay board with potential-free relay contacts expanded boards such as the roadway regulation to additional functions (eg end position). Connection to existing boards is via the plug contact X80.

Terminal strip X 73, relay K1 terminal 1

NC

terminal 2

common contact

terminal 3

NO contact

Max. Contact load: 500 W / 250 V AC 2.5 A / 30 V DC LED1 (YE)

LED2 (YE)

K1

K2

1 3

Terminal strip X 73, relay K2 terminal 4

NC

terminal 5

common contact

terminal 6

NO contact

4

2 K1 1 23

Max. Contact load: 500 W / 250 V AC 2.5 A / 30 V DC

6 5

K2 4 56

X73

7-2.1

X80

Layout of the board

1 2 3 4 5 6 X80

7-2.2 Connection

to existing boards on

X80

K1

123

K2

456

X73

7-2.3

7-2

Schematic of Relay TR25E001 D

M ultifunktionsplatine

Ccessories

Multifunction board With the relay board relay contacts are provided for Limit switch signal in command "OPEN", signal "Automatic timer off" error message and start-up warning / warning available. The corresponding function is in

Menu 18/19 set. The board is provided directly to consumers with 230 V operating voltage. The connection to the control board is via the plug contact X51. Daughter boards are connected to X80.

Terminal strip X70, relay K1 terminal 1

NC

terminal 2

common contact

Max. Contact load: 500 W / 250 V AC

1 2

terminal 3

NO contact

2.5 A / 30 V DC

X61 X80

X51 LED1 LED2 (YE) (YE)

K1

K2

1 3

F1

4 6

T 2.5A H

7.3

A / B 445

2

Terminal strip X70, relay K2 1 2

terminal 4

3 4 5

61

5

K1 K2 52 3 4 5 6

NC

terminal 5

common contact

Max. Contact load: 500 W / 250 V AC

terminal 6

NO contact

2.5 A / 30 V DC

X90

PE PE

X70 PE

PE PE

Layout of the board

7-3.1

About the fuse F1 (T 2.5Ah 250V) is connected to terminal 1 2 / X 90 a hedged voltage.

X51 X80

External voltage at the terminal strip X61 will completely destroy the electronics. 7-3.2 X51 = connection for controlling, X80 = connection for add-in boards.

F1 K1

L

1

LF N

23

X90 L

K2

45

123

456

X70

230 V AC

N

Schematic relay and terminal 7-3.3 eg for 230 V lamp

TR25E001 D

7-3

Ccessories

7.4

A / B 445

S chlie ß edge safety

Closing edge safety SKS The closing edge safety device consists of a junction box with the SKS board (1) (connection of mitfah by the door leafgenerating safety devices), the junction box with Y piece and the junction box with the adapter board coiled cable and system management. The drive response to this safety device must be adjusted in the menu 11th SKS-board (1) X30 Connecting the coiled cable for connection to the adapter board X31 Connections for example slack switch (7), wicket door contact (8), Nachtverrriegelung (9) X32 Connection Optosensor safety edge (receiver, with black sealing compound), (a non-simultaneously

Connect the unit to X33!) X33 Terminalresistance contact bar 8K2 (WKL) (not simultaneously connect a device to X32!) X34 connection of the connecting line of the safety edge 24V LED lights up when the operating voltage is present (= all right) SKS LED light is off when the safety edge is not actuated (= all right) lights RSK LED when the closed circuit is closed (= everything in Ordung)

Y-piece (2) (4) Connection Cable slack switch (5) Connection Optosensor the closing edge safety device (transmitter, with gray sealing compound) (6) Connection X34 connecting line Optosensor the safety edge Adapterplatine helical cable system cable (3) X30 Connecting the coiled cable and system management as a connection to the controller

6

24V X30 WH BN GN YE

X32

X34

X30

BK (GY)

SKS

3 2 X31

X31

X31

RSK

X33

X30

637 001

1

WH BN GN YE BK (GY)

S

X30

4

3

5

X30 WH BN GN YE BK (GY)

X30 9

1

24V

2

WH BN GN YE BK (GY)

X32

X30

X34

SKS

S

RSK X31

7

7-4.1 7-4

X31

X31

8th

X33

7

Closing edge safety device TR25E001 D

A / B 445

8

service

8.1

General information service Before service work, please note the following:

S ervice

Service / maintenance work must be performed by trained and authorized personnel in accordance with local / national safety. the system is disconnected from the mains and in accordance with the safety rules to be secured against unauthorized switch before servicing. The maintenance release / secured release may only be operated when the door is closed ge. 8.2

Electroless operation of the door

8.2.1 Maintenance work ● Disconnect power. ● Press Maintenance release / secured release with the door closed. Slide gate manually in the desired direction. 8.2.2

disturbances Disconnect power. ● Door operation as follows: - Shaft drive with cap: press Maintenance release / secured release with the door closed. Slide gate manually in the desired direction. - Shaft drive with hand crank: by turning the hand crank to move the gate in the desired direction. - Shaft drive with emergency hand: by pulling the hand chain move the gate in the desired direction. ●

The operation of the door on the hand crank or emergency chain is provided only in case of failure.

8-1.1 Shaft

drive with cap

8-1.2 Shaft

drive with hand crank

8-1.3 Shaft

drive with emergency hand

chain

8-1.4 Maintenance TR25E001 D

release

8-1.5 secured

quick release 8-1

S ervice

8.3

A / B 445

Service menu

8.3.1 General information about the service menu To query the service menu you must:

must be ensured for safety prior to querying the service menu, that no persons or objects in the operating range of the door.

8.3.2 Steps to query the service menu ●

Making power supply - CEE plug into the socket stuck. - Main switch (optional) turn to position. 1

●

Call Service menu - Stop button for 5 seconds. - The display shows the 00th

●

5s

Select the Service menu number - The key goal on corresponding key until the desired menu

number is reached. - Press repeatedly the key to goal can

or backward scrolling. ●

●

●

8-2.1 establish power supply. Main switch (optional) to 1.

Confirm service menu number - If the desired menu number displayed, the stop button a press times. It flashes the symbol for the beginning of the Of numbers - -.

Service menu

1x - 22x

Show numbers series completely - The key goal to corresponding number of times, press until all the numbers in full were displayed. The end of Number line is - - is shows. Further pressure on the Goal To button is again the top the sequence of numbers displayed. leave service menu

8-2.2 Call

8-2.3

- The stop button 1x. - It appears the original selected service menu number (Example 10).

1x

1x - 22x

Select Menu number

Confirm menu number. Of the Beginning the series of numbers is displayed. 8-2.4

1x - 5x 1x

3s

1x - 5x 8-2.5

View of numbers completely

8-2.6

Exit menu. The service

Menu number is displayed. 8-2

TR25E001 D

A / B 445

S ervice

either ●

Select New Service menu number and query the corresponding figures rows.

1x - 22x

or ●

Exit Service menu - Service menu select number 00th - Stop button 1x. or - Press for 30 seconds no key. - The display shows the corresponding end position.

1x - 22x 8-3.1 New Service menu number from choose

1x

30 s If 30 seconds no key is pressed, the service menu is terminated. 8-3.2

TR25E001 D

Exit Service menu

8-3

S ervice

8.4

A / B 445

Service menu

01

Service menu 01 - Error Messages In this menu the last 10 accumulated errors in the form of a 2-digit number will be displayed. If a new error is stored, the oldest error is deleted. steps ● either: If the controller already in service menu is mode, selected via the buttons on goal or target to the end entsprech menu (see section 8.3). or: Service Menu mode initiate (see section 8.3) and select the appropriate service menu. ●

The stop button 1x. The display shows flashing the beginning of the series of numbers.

●

Query of the last 10 errors - With the key goal to can be the beginning of the series of numbers - - until the end of the row of numbers - - Call the last 10 errors, the most recent error is shown first and the oldest last error. - The errors are displayed in the form of a 2-digit number.

1x - 10x

Query of the last 10 errors. Error number eg 41, 04, 33 8-4.1

Error numbers and their cause 01 ... 04 Open the closed circuit (see section 8.10) 11 ... 18 Active safety elements (see section 8.10) 21 ... 28 Maneuvers carried out (see section 8.10) 31 ... 38 Hardware (see section 8.10) 41 ... 48 System error / communication (see section 8.10)

Display of error numbers 01 ... 04-41 ... 48th 8-4.2 ●

Switching to other service menu number - The stop button 1x. - New Service Menu number

1x

choose. ●

Exit Service menu - Service menu number 00 from choose. - press Stop 1x. or - be for 30 seconds no key active. If 30 seconds no key is pressed, is the Service menu automatically terminated.

8-4

1x

1x 22x

1x

Switching to other service menu number 8-4.3

30 s

8-4.4

Exit Service menu TR25E001 D

Service menu

8.5

02

A / B 445

S ervice

Service menu 02 - Operating hours since the last MaintenanceIn this menu the operating hours are shown on the network since the last maintenance. A maximum. 999,999 hours are displayed. This operating hours counter can be reset in 1 program menu 99 / function.

steps either: If the controller already in service menu is mode, selected via the buttons on goal or target to the end entsprech menu (see section 8.3). or: Service Menu mode initiate (see section 8.3) and select the appropriate service menu.

●

●


●

Query of operating hours (eg 123456)

1x =

123456

- With the key goal to the 100,000 he and 10,000 he point call (Example 12).

- By pressing again the key goal to 1000 he and 100 he point call (Example 34). - By pressing again the key goal to the 10 he and 1 he point call (Example 56).

1x = 12

3456

1x = 1234

8-5.1

Note After about 365 days uptime on the power will be on display at each press the LED indicates "In". This tells the user to carry out the annual inspection according to BGB 232 interface.

56

Query of operating hours

1x

1x 22x

1x

●

Switching to other service menu number - The stop button 1x. - Select New Service menu number.

●

Exit Service menu - Service menu select number 00th - press Stop 1x. or - Press for 30 seconds no key.

8-5.2 Switching to other service menu number

1x

30 s

If 30 seconds no key is finished, the Service menu automatically.

8-5.3

TR25E001 D

Exit Service menu 8-5

S ervice

8.6

A / B 445

Service menu

03

Service menu 03 - Total door operating cycles In this menu the door operating cycles are displayed. Whenever the gate the end position gate reaches to a Torlaufzyklus is counted. A maximum. 999999 cycles are displayed. steps ● either: If the controller already in service menu is mode, selected via the buttons on goal or target to the end entsprech menu (see section 8.3). or: Service Menu mode initiate (see section 8.3) and select the appropriate service menu. ●


●

Query of cycles (eg 123456) - With the key goal to the 100,000 he and 10,000 he point call (Example 12). - By pressing again the key to goal 1000 he and 100 he call point (Example 34). - By pressing again the key to goal the 10 he and 1 he call point (Example 56).

●

●

1x =

1x = 12


Exit Service menu - Service menu select number 00th - Stop button 1x. or

123456 3456

1x = 1234

56

8-6.1 Query the Torzyklenzahl

- Press for 30 seconds no key.

1x


1x 22x

1x


1x

30 s

8-6.3

8-6


Service menu

8.7

04

A / B 445

S ervice

Service menu 04 - Total operating hours This menu shows the total accumulated time are displayed on the network. A maximum. 999,999 hours are displayed. This counter can not be reset


●

●


●

Query of operating hours (eg 123456) - With the key goal to the 100,000 he and 10,000 he point call (Example 12).

1x =

- By pressing again the key goal to 1000 he and 100 he point call (Example 34). - By pressing again the key goal to the 10 he and 1 he point call (Example 56). ●


●


123456

1x = 12

3456

1x = 1234

8-7.1

56

Query of operating hours

1x


1x 22x

1x


1x

30 s

8-7.3

TR25E001 D


S ervice

8.8

A / B 445

Service menu

0 5-2 2

Service Menu 05-22 - function numbers of program menus This menu shows the preset function numbers the menus can be viewed. The number of service navigation corresponds to the function number of the program menu. steps ● either: If the controller already in service menu is mode, selected via the buttons on goal or target to the end entsprech menu (see section 8.2). or: Service Menu mode initiate switch (see section 8.2) and the corresponding service menu. The service menu number is equivalent to equivalent to the program menu number (eg Service menu 5 program ●

●

Menu 5). The stop button 1x. The display shows flashing the selected function number. - Appears flashing the display - - no function is set for the program displayed menu.

Switching to other service menu number - The stop button 1x.

8-8.1 Display eg 3 = function number 3, for example - - = no function set.

- Select New Service menu number.

1x

1x 22x

1x

8-8.2 Switching to other service menu number ●

Exit Service menu - Service menu select number 00th - press Stop 1x. or

1x

- Press for 30 seconds no key.

30 s If 30 seconds no key is finished, the Service menu automatically. 8-8.3

8-8


Service menu

8.9

99

A / B 445

S ervice

Service menu 99 - Software version and version control This menu shows the software version and the controller version is displayed.


●

●


●

Read software version and control execution (Example 1:04 02)

010402

- With the key goal to the first two numbers of the Software Version Calling (Example 01). - By pressing again the key goal to the two last numbers of the software version call (Example 04). - By pressing again the key goal to the number of Control execution call (Example 02). ●

●

1x =

1x = 01


0402

1x = 0104

02


8-9.1

Read software version and

control execution

If 30 seconds no key is pressed, is the Service menu automatically terminated.

1x

1x 23x

1x


1x

30 s

8-9.3

TR25E001 D


S ervice

8.10

A / B 445

Erro r display

Fault indication on the display

Before troubleshooting the system is disconnected from the mains and in accordance with the to secure safety against unauthorized switching.

The errors are represented by a corresponding number on the display. At the same point in the display will flash as an indication of an error message.

8.10.1 Error messages / Troubleshooting Errornumber

Error Description

Error Cause / Troubleshooting

Static current circuit (RSK) 01

RSK generally open

control housing Check bridges in connector X1, X3 Check jumper plug X10

02

RSK the safety edge open

SKS connector housing LED yellow: color sequence of the coiled cable Check in X30 LED off yellow: - All sockets X31 must be assigned be. - Wicket door contact, deadbolt check. - When connecting a resistor contact strip 8K2 at X33 must in X34 be inserted a bridge plug

03

RSK open to socket X40

drive - overheated drive - Emergency control, the drive is in use

04

RSK open to socket X50

control housing Miniature lock, connected to X4, is in position 0

Active safety elements 11

Testing of the SKS to socket X30 unsuccessful or SKS has responded.

SKS connector housing Red LED on: - Check Optosensors - Check connecting line X34 - X33 is not occupied Red LED off: Color sequence of the coiled cable check The door moves only to the dead man Bert actuator: - Pressing the button> attempt Latching > Error message - nor repeated pressing the button the gate moves in Dead man operation to

12

Testing of the safety device to socket X20

- In light barriers check the alignment In light barriers the connection must be made - between Transmitter and receiver, a "Y piece" Version "P" be

unsuccessful or the safety device has been addressed 13

Testing of the safety device to socket X21 unsuccessful or the safety device has been addressed

14

Testing of the safety device to socket X22 unsuccessful or the safety device has been addressed

- In light barriers check the alignment In light barriers the connection must be made - between Transmitter and receiver, a "Y piece" Version "P" be - In light barriers check the alignment In light barriers the connection must be made - between Transmitter and receiver, a "Y piece" Version "P" be

8-10

TR25E001 D

Erro r display

Errornumber

A / B 445

Error Description

Active safety elements 15 Testing the resistance contact strip 8K2 jack X30 unsuccessful or 8K2 has responded.


SKS connector housing Red LED on: - Terminalresistance Contact check strip Red LED off: - Color sequence of the coiled cable check - X32 is not occupied The door moves only to the dead man Bert actuator: - Pressing the button> attempt Latching > Error message - nor repeated pressing the button the gate moves in Dead man operation to

16

Wicket door contact defective. The test is negative. The Gate can no longer be moved.

17

The power limit "OPEN" has addressed

gate - Feathers have settled. - Heavy moving door function number - Force set too sensitively. force adjustment Check menu 5

18

The force limit "CLOSE" has addressed

gate - Heavy moving door function number - Force set too sensitively. force adjustment Check Menu 6 (even after spring changes)

door movements 21 Drive blocked. Motor does not start

TR25E001 D

S ervice

wicket - twisted magnetic of contact - Wicket door contact defective

gate - Heavy moving door drive - disengaged engine - not connected Connection cable control - defective fuse

22

Direction of rotation. Direction of rotation reversed

function number - Programming of installation does not match the actual Mounting socket - Check phase sequence of the mains supply

23

Speed too slow. Motor does not start or is too slow

gate - Heavy moving door

24

Goal type. Drive is not designed for the target type

gate - Door height and Goal translation not fit the drive drive - Chain Box 1: 2 mounted upside down socket - Check phase sequence of the mains supply

8-11

S ervice

Errornumber

Error Description

Hardware Components 31 General disturbance of the power board

Erro r display


control - Power board must be replaced

32

Running time. Torlauf takes unacceptably long

33

force measurement

fuses - Check Feinsicherungen main circuit control - Power board must be replaced

34

force measurement

fuses - Check Feinsicherungen main circuit control - Power board must be replaced

35

Undervoltage 24 V

control - Short circuit or overload of the 24 V supply the control - Disconnect Possibly connected load and provide separate

System error / communication problems 41 COM interface X40

gate - Door height and Goal translation not fit the drive

control - Cable (door position sensor) to socket X40 or not inserted incorrectly

42

COM interface X50

control - Cable (cover keyboard) to socket X50 or not not plugged in correctly

43

COM interface X51

control - Cable (extension boards) to socket X51 not or not properly plugged in

46

EEPROM. Test has failed

functions - Permanently stored data are deleted. After this Reconnection of the network, all radio tions to be reprogrammed.

47

R.A.M. Test has failed

Control program - Temporarily stored data are deleted. After restarting the network these restored.

48

ROME. Test has failed

Control program - If after switching on the controller this error occurs again, the controller is defective.

Error Description


display display -

I-I

8-12

A/B 445

control - Cable (door position sensor) to socket X40 or not inserted incorrectly functions - The control is not learned - Permanently stored data are deleted. After this Reconnection of the network must all menu Values to be reprogrammed. TR25E001 D

S icherungen

8:11

A / B 445

S ervice

Fuse elements in the control housing

8.11.1 General

Before changing fuses the system is disconnected from the mains and secured according to the safety against unauthorized switching.

8.11.2 3-phase control F1 fuse, main circuit Phase L1 (T 6.3 AH 250 V) F1

F2 fuse, main circuit Phase L2 (T 6.3 AH 250 V)

F2

F3

F4

F1

F2

F3 fuse, main circuit Phase L3 (T 6.3 AH 250 V) Fuse F4 ,, Control Circuit of phase L3 (T 3:15 AH 250 V) (All backups are glass tube fuses with rated 5x20 breaking capacity H).

8-13.1

Location of fuses F1 - F4

8-13.2

Fuses F1 - F4

8.11.3 1-phase control F1 fuse, main circuit Phase L (T 6.3 AH 250 V) Fuse F2, Control Circuit Phase L (T 3:15 AH 250 V) (All backups are glass tube fuses with rated 5x20 breaking capacity H).

8-13.3

TR25E001 D

Location of fuses F1 - F2

8-13.4

The fuses F1 - F2

8-13

A/B 445

8-14

TR25E001 D

A / B 445

9

Technical information

9.1

motor wiring

Technical information

3 PH / Y

L1

L1

W2 U2

X102

X102

V2

W2 / U1

U1

V

U2 / V2 / W2

2 3 0

4 0 V 0

W1

X101

X101

X102

V1

L3

L2

W1 / V2

W2 U2 V2

V1 / V2

L3

X101 X103

X91

U1 V1

X103

X103

W1

9-1.1 Location

of motor terminal board

9-1.2 Star

W1

connection for three-phase

mains

high voltage. Blind plug must be put on X101!

1 PH / N

X102

U2 / Z1

U1

U2 / Z1

Z2

L

X101

U1

N

U1 Z2

Z2

L

X101

LN

N LN

X103

U2 / Z1

U1 Z2 U2 / Z1

9-1.4 1-phase alternating current network Capacitor is mounted on the motor. Dummy plug must be plugged in to X102!

9.2

9-1.3 Delta connection for AC network with low voltage. Blind plug must be plugged in to X102!

1 PH / N

X102

X103

U1 V1

9-1.5 1-phase alternating current network Capacitor is mounted in Steuerungsge-housing. Dummy plug must be plugged in to X101!

Wiring closed circuit

x X40

X40

X40

x

x

L2

Wiring closed circuit (RSK) on door position sensor: Thermal switch in the motor winding 9-1.6

TR25E001 D

9-1.7 Wiring

closed circuit (RSK) the door position sensor: X = additional protective device (eg Switch the emergency hand chain, hand crank)

9-1.8 Wiring

closed circuit (RSK) the door position sensor: X = two additional protec tions 9-1

A/B 445

9-2

TR25E001 D

A / B 445

Menunumber

settings

Radiotion number

Overview program - Menu

function

factory chapter onposition

01

Mounting set / learning end positions

6.3

02

Control run end positions

6.4

03

Fine adjustment of the end position gate on

6.5

04

Fine adjustment of the end position gate to

6.6

05

Force limiting towards the goal on

01

6.7

06

Force limitation on target to

01

6.8

07

Preselection of position SKS stop after track application 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20

09

11

Time for start-up warning / warning (In seconds)

Reaction closing edge safety device (CESD) at X30

SKS H5, H8, BR20, STA400, ET400 L1, L2, N1, N2, N3 H4, V6, V7, V9

VL1

VL2

H4, H5

H4, H5

N3, H8, L2

N3, H8, L2

N2 N1

N2 N1

L1

L1

ITO ITO ITO

00 01 02 03 04 05 06 07 08 09 10

1 2 3 4 5 6 7 8th 9 10

00 01 02 03

Deadman towards goal without SKS to For deadman with SKS towards goal SKS: Relieve when door encounters an obstacle SKS: short reverse when gate on a obstacle hits SKS: long reversing when gate on a obstacle Meet Deadman with resistance contact strip (8K2) toward goal to 8K2: Relieve when door encounters an obstacle 8K2: short reverse when gate on a obstacle hits 8K2: long reversing when gate on a obstacle hits

04 05 06 07 08

6.9 00

00

6:10

6:11

03

TR25E001 D

10-1


Menunumber

settings

A / B 445

Radiotion number

function


12

Response safety device on X20

00 01 02 03 04 05

The security element (SE) No For SE towards the goal. reversing from For SE towards the goal. short reversing For SE towards the goal. long reversing SE towards goal on. reversing from SE towards goal on. short reversing

00

6:12

13

Response safety device to X21

00 01 02 03 04 05


00

6:13

14

Response safety device on X22

00 01 02 03 04 05


15

Reaction at the pulse input X2

00

01

02

16

Reaction of Befehselemente at X3 / X10

00

01

02

03

04

10-2

Pulse function (sequence control for manually operated Elements such as button, hand transmitter, pull) On-Stop-Stop-Open-Stop ... Pulse function (for electrically operated elements, eg induction loops) In (to end position on) -To (up to the end position To) Pulse function (for electrically operated elements, eg induction loops) - Towards goal on: Open-Stop-Open-Stop ... (To the end position on) - Towards goal Status: For (to the end position to) Stop-Open-Stop-on ... (to end position On) Key function alternating with Tor stop - Key goal on: Open-Stop-up Stop-Open-Stop ... - Button Goal Status: For stop-to-stop access Stop ... Only key function - Key goal on: to On to end position, key goal stops the gate - At key goal: to up end position, key goal on stops the gate Key function with reversal on Stop at door travel to - Key goal on the door stops. subsequently carried out the driveway automatically Key function with reversal at door travel On - Key to door stops goal. subsequently carried out the access automatically Key function with reversal on Stop in both directions - Key goal to stop access. subsequently carried out the driveway automatically - Key goal to stop driveway. subsequently carried out the access automatically

00

6:14

00

6:15

00

6:16

TR25E001 D

A / B 445

Menunumber

17

settings

Miniature lock change response command elements

Radiotion number 00 01 02 03

04

05

06

18

Settings of the relay 1 on the Multifunction board

00 01 02 03 04 05 06 07 08

19

Settings of the relay 2 on the Multifunction board

00 01 02 03 04 05 06 07 08


function


Miniature lock without function Miniature lock to 1 disables the buttons on the Control cover (except Stop button) Miniature lock on 1 blocks all external Control signals (except stop button) Miniature lock to 1 disables the buttons on the Control housing cover and all external Control signals (except stop button) Miniature lock to 1 disables the buttons on the Control cover (except Stop button). External CLOSE button On / Off button are masters. Miniature lock on 1 blocks all external control signals (except local stop). CLOSE button open / be on the controller housing cover Master button. Miniature castle on 0: Miniature lock disables the buttons on the control ungsgehäusedeckel (except Stop button) Miniature lock on 1: Miniature lock disables the buttons on the control ungsgehäusedeckel (except Stop button). External CLOSE button On / Off button are masters.

00

6:17

relay from Message "end position OPEN" Message "end position CLOSE" Timed signal at commanding "OPEN" or Signal "request entrance" Message "error message on the display" Start-time signal (time setting Menu 09) Start-flashing (time setting Menu 09) Message "Drive running"

00

6:18

relay from Message "end position OPEN" Message "end position CLOSE" Timed signal at commanding "OPEN" or Signal "request entrance" Message "error message on the display" Start-time signal (time setting Menu 09) Start-flashing (time setting Menu 09) Message "Drive running"

00

6:19

21

Monitoring tested wicket door contact

00 01

Monitoring the testing off Monitoring of testing turned - With a negative test the door travel is with prevents the error message 16

00

6:20

99

Resetting data

00 01 02 03

No change reset maintenance intervals Set marker in the fault memory Resetting the functions to work-being position from the program menu 8 Resetting values menu on work-being setting all program menus Delete Taught forces

00

6:21

04 05 06

TR25E001 D

10-3

A/B 445

10-4

TR25E001 D

A/B 445

TR25E001 D

10-5

DTR25E001

hormann_wa-400-m_ito-400_a-445_b-445_sm.de.en

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