Honeywell Icon Series Console Planning Installation and Service Guide EP-DCNXX4

Experion PKS

Honeywell Icon Series Console Planning Installation and Service Guide

EP-DCNXX4 March 2012

Document

Issue

Date

EP-DCNXX4

0

March 2012

Disclaimer This document contains Honeywell proprietary information. Information contained herein is to be used solely for the purpose submitted, and no part of this document or its contents shall be reproduced, published, or disclosed to a third party without the express permission of Honeywell International Sàrl. While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a purpose and makes no express warranties except as may be stated in its written agreement with and for its customer. In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The information and specifications in this document are subject to change without notice. Copyright 2012 - Honeywell International Sàrl

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Contents 1 About This Document ............................................................................................................................ 9 2 Getting Started ...................................................................................................................................... 11 2.1 Document Overview ......................................................................................................................................... 2.2 Product overview .............................................................................................................................................. 2.2.1 Major Features ................................................................................................................................... 2.2.2 Icon Console options ......................................................................................................................... 2.2.3 Auxiliary backpanels ......................................................................................................................... 2.2.4 Major console components ................................................................................................................ 2.3 Standards Compliance ......................................................................................................................................

12 13 13 13 14 14 16

3 Console Dimensions and Specifications ........................................................................................... 17 3.1 Console General Specifications ........................................................................................................................ 18 3.1.1 Console electrical specifications ........................................................................................................ 18 3.1.2 Console power loadings ..................................................................................................................... 18 3.1.3 Console environmental limits ............................................................................................................ 18 3.1.4 Loading requirements ........................................................................................................................ 19 3.1.5 Other specifications ........................................................................................................................... 19 3.2 Console Dimensions ......................................................................................................................................... 20 3.2.1 Maximum console configuration ....................................................................................................... 20 3.2.2 Quad Console - side view .................................................................................................................. 20 3.2.3 Console height measurements ........................................................................................................... 21 3.2.4 Console depth measurements ............................................................................................................ 21 3.2.5 Other console measurements ............................................................................................................. 22 3.2.6 Floor space, curved configuration ..................................................................................................... 22 3.2.7 Floor space, straight configuration .................................................................................................... 22

4 Planning ................................................................................................................................................ 23 4.1 Before you begin ............................................................................................................................................... 24 4.1.1 Honeywell site planning documents .................................................................................................. 24 4.1.2 Regulatory documents ....................................................................................................................... 24 4.2 Assembly Preparation ....................................................................................................................................... 25 4.2.1 Equipment unpacking ........................................................................................................................ 25 4.2.2 Equipment placement ........................................................................................................................ 26 4.2.3 Estimated assembly and installation time .......................................................................................... 26 4.2.4 Recommended tools ........................................................................................................................... 26 4.2.5 Precautionary notes ............................................................................................................................ 27

5 Basic Console Operation and Guidelines .......................................................................................... 29 5.1 Console Covers and Worksurfaces ................................................................................................................... 30 5.1.1 Raising and lowering worksurface panel ........................................................................................... 30 5.1.2 Removing foot treadle and leg covers ............................................................................................... 30 5.1.3 Replacing foot treadle and leg covers ................................................................................................ 32 5.2 Opening Enclosures and Modules .................................................................................................................... 33 5.2.1 Locking and unlocking the modules and electronic enclosure .......................................................... 33 5.2.2 Opening the electronics enclosure ..................................................................................................... 33 5.3 Removing and Replacing Modules ................................................................................................................... 35 5.3.1 Removing pop-up disk and manual input modules ........................................................................... 35

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5.3.2 Removing OEP Module ..................................................................................................................... 36 5.4 Console Cable Guidelines ................................................................................................................................. 37 5.4.1 Cable positioning in console leg ........................................................................................................ 37 5.4.2 Positioning cables used with pop-up modules ................................................................................... 37

6 Console Assembly ............................................................................................................................... 39 6.1 Overview of assembly instructions ................................................................................................................... 40 6.2 Console Components ........................................................................................................................................ 42 6.2.1 Honeywell Icon series console component options ........................................................................... 42 6.2.2 Identifying console components and assembly areas ........................................................................ 44 6.2.3 Console cable descriptions ................................................................................................................ 46 6.3 Assembling Furniture ....................................................................................................................................... 51 6.3.1 Level the base unit ............................................................................................................................. 51 6.3.2 Attach backpanel to console base unit ............................................................................................... 51 6.4 Grounding Requirements .................................................................................................................................. 54 6.4.1 Grounding terminals .......................................................................................................................... 54 6.5 Wire Power Entry Box ...................................................................................................................................... 55 6.5.1 Power entry wiring ............................................................................................................................ 55 6.5.2 Add power cable to power entry box ................................................................................................. 55 6.6 Adding Pop-up Disk Modules .......................................................................................................................... 57 6.6.1 Before adding the pop-up disk module to console ............................................................................ 57 6.6.2 Add a Zip device ................................................................................................................................ 58 6.6.3 Add a CD/RW drive device ............................................................................................................... 58 6.7 Adding Hot-Swap Manual Input Modules ....................................................................................................... 60 6.7.1 Add manual input modules ................................................................................................................ 60 6.8 Adding OEP Module and Devices .................................................................................................................... 61 6.8.1 Peripheral device options ................................................................................................................... 61 6.8.2 Add keyboard, mouse and OEP ......................................................................................................... 61 6.9 Connecting USB Hub and Devices ................................................................................................................... 64 6.9.1 Using more than one USB Hub ......................................................................................................... 64 6.9.2 About USB connectors ...................................................................................................................... 64 6.9.3 Connect USB peripherals to the USB Hub ........................................................................................ 65

7 Monitor Installation .............................................................................................................................. 67 7.1 7.2 7.3 7.4 7.5 7.6

Monitor part numbers ....................................................................................................................................... 68 Monitor physical characteristics ....................................................................................................................... 69 Monitor logical locations .................................................................................................................................. 70 Using the correct monitor cable and video port ................................................................................................ 71 Initial settings for the Flat Panel Displays ........................................................................................................ 72 Installing the 1850X, 1880X, and 2010X Flat Panel Displays ......................................................................... 73 7.6.1 Install monitors .................................................................................................................................. 73 7.6.2 Install single monitor ......................................................................................................................... 78 7.7 Installing the 2080UX Flat Panel Displays ...................................................................................................... 80 7.7.1 Remove pedastal ................................................................................................................................ 80 7.7.2 Attach transition plate ........................................................................................................................ 82 7.7.3 Connect monitor cables and mount monitor to backpanel ................................................................ 88

8 System Platform Installation ............................................................................................................... 95 8.1 Local Electronics Enclosure ............................................................................................................................. 96 8.1.1 Opening the electronics enclosure ..................................................................................................... 96 8.1.2 Purpose of air dam and isolator foam ................................................................................................ 97 8.2 Installing GX200/GX240 System Platform ...................................................................................................... 98 8.2.1 Install GX200/GX240 in electronics enclosure ................................................................................. 98 8.2.2 Connect monitor cables while installing GX200/GX240 system platform ....................................... 98 8.2.3 Connect system cables while installing GX200/GX240 system platform ......................................... 99 8.2.4 Add computer power cable while installing GX200/GX240 system platform ................................ 100

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CONTENTS

8.3 Installing WKS2/SVR2 System Platform ....................................................................................................... 101 8.3.1 Install WKS2/SVR2 in electronics enclosure .................................................................................. 101 8.3.2 Connect monitor cables while installing WKS2/SVR2 system platform ........................................ 101 8.3.3 Connect system cables while installing WKS2/SVR2 system platform ......................................... 102 8.3.4 Add computer power cable while installing WKS2/SVR2 system platform .................................. 103 8.4 Installing WS360/WS370 System Platform ................................................................................................... 104 8.4.1 Install WS360/WS370 in electronics enclosure .............................................................................. 104 8.4.2 Connect system cables while installing WS360/WS370 system platform ...................................... 104 8.4.3 Add computer power cable while installing WS360/WS370 system platform ............................... 106 8.5 Installing WS470 System Platform ................................................................................................................ 107 8.5.1 Install WS470 in electronics enclosure ............................................................................................ 108 8.5.2 Connect system cables while installing WS470 system platform ................................................... 108 8.5.3 Add computer power cable while installing WS470 system platform ............................................ 110 8.6 Connecting Monitors ...................................................................................................................................... 111 8.6.1 Connecting monitors to the correct channel .................................................................................... 111 8.7 Installing Remote Peripheral System .............................................................................................................. 113 8.7.1 USB remote option .......................................................................................................................... 113 8.7.2 Remoting installation instruction references ................................................................................... 113

9 Console Startup and Device Configuration ..................................................................................... 115 9.1 Startup Console ............................................................................................................................................... 9.1.1 Before you begin .............................................................................................................................. 9.1.2 Power-on sequence .......................................................................................................................... 9.1.3 Check LCNP status display ............................................................................................................. 9.2 Configuring Monitors ..................................................................................................................................... 9.2.1 Initial settings for the 1850X, 1880X, and 2010X FPDs ................................................................. 9.2.2 Initial settings for the 2080UX FPD ................................................................................................ 9.2.3 Monitor procedures .......................................................................................................................... 9.3 Configuring CD/RW Devices ......................................................................................................................... 9.3.1 Installing CD/RW Recording Software ........................................................................................... 9.3.2 Install ROXIO Software .................................................................................................................. 9.4 Configuring a Touchscreen ............................................................................................................................. 9.4.1 Calibrate touch screen ......................................................................................................................

116 116 116 116 117 117 117 117 118 118 118 119 119

10 Console Complexing ........................................................................................................................ 121 10.1 10.2 10.3 10.4 10.5

Console configurations ................................................................................................................................. 122 Complexing options ...................................................................................................................................... 123 Purpose and importance of complexing ....................................................................................................... 124 Network cable access .................................................................................................................................... 125 Console Complexing Parts ........................................................................................................................... 126 10.5.1 Backpanel fillers ............................................................................................................................ 126 10.5.2 Complexing wedge backpanel filler .............................................................................................. 127 10.5.3 Base splice plates ........................................................................................................................... 128 10.6 Complexing Icon Furniture ........................................................................................................................... 130 10.6.1 Leveling requirements ................................................................................................................... 130 10.6.2 Splice consoles and/or table units together .................................................................................... 130 10.6.3 Attach complexing wedge ............................................................................................................. 131

11 Console Furniture Operation and Service ..................................................................................... 133 11.1 Folding up the Worksurface .......................................................................................................................... 134 11.1.1 Recommended tools ....................................................................................................................... 134 11.1.2 Fold up worksurface ...................................................................................................................... 134 11.2 Servicing Console Furniture ......................................................................................................................... 137 11.2.1 Lubricate console components ....................................................................................................... 137 11.3 Customizing Console Backpanels ................................................................................................................ 138 11.3.1 Do not drill areas for backside of auxiliary backpanel .................................................................. 138

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11.3.2 Do not drill areas for backside of quad upper auxiliary backpanel ............................................... 139 11.3.3 Recommendations for attaching devices to auxiliary backpanels ................................................. 140 11.3.4 Add safety shield ........................................................................................................................... 140 11.4 Installing and Using Icon Task Lights .......................................................................................................... 143 11.4.1 Installing the Task Lights ............................................................................................................... 143 11.4.2 Replace the task light bulb ............................................................................................................. 143 11.5 Installing and Using Icon System Sound ...................................................................................................... 145 11.5.1 Special considerations .................................................................................................................... 145 11.5.2 Icon system amplifier connections ................................................................................................. 145

12 Monitor Operation and Service ....................................................................................................... 147 12.1 Monitor Operation ........................................................................................................................................ 148 12.2 Configuring Monitor Settings ....................................................................................................................... 149 12.2.1 Correct color mismatch .................................................................................................................. 149 12.2.2 Set display bit rate ......................................................................................................................... 149 12.2.3 Set monitor resolution .................................................................................................................... 149 12.2.4 Set monitor refresh frequency ....................................................................................................... 149 12.2.5 Configure adjoining monitor displays ........................................................................................... 150 12.2.6 Configure two or three monitors in a quad console ....................................................................... 150 12.3 Troubleshooting Monitors ............................................................................................................................ 152 12.4 Adjusting the Monitor ................................................................................................................................... 153 12.4.1 Use the On-Screen Manager .......................................................................................................... 153 12.5 Servicing Monitors ....................................................................................................................................... 155 12.5.1 Clean the monitor .......................................................................................................................... 155 12.5.2 Replace the monitor ....................................................................................................................... 155

13 Touchscreen Operation and Service .............................................................................................. 157 13.1 Specification Summary - Infrared Touch Screen Only ................................................................................. 158 13.2 Operating Touchscreens ................................................................................................................................ 159 13.2.1 Calibrate the touchscreen ............................................................................................................... 159 13.3 Servicing Touchscreens ................................................................................................................................ 160 13.3.1 Clean the touchscreen window ...................................................................................................... 160

14 Pop-up Disk Operation .................................................................................................................... 161 14.1 Operating Zip Drives .................................................................................................................................... 162 14.2 Operating CD/RWs ....................................................................................................................................... 163 14.2.1 Installing Roxio CD Recording Software ...................................................................................... 163 14.2.2 Using the Roxio recording software .............................................................................................. 164 14.2.3 Potential problems reading and copying files from the TEAC CD/RW ........................................ 164 14.3 Servicing Pop-up Disk Drives ...................................................................................................................... 165 14.3.1 Replace CD/RW drive in pop-up disk module .............................................................................. 165 14.3.2 Replace Zip drive in pop-up disk module ...................................................................................... 166

15 Manual Input Module Operation and Service ................................................................................ 169 15.1 Swapping MIMs ........................................................................................................................................... 171 15.1.1 Hot swapping ................................................................................................................................. 171 15.1.2 Guidelines for hot-swapping MIMs ............................................................................................... 171 15.2 Operating Trackballs ..................................................................................................................................... 172 15.2.1 Basic trackball operation ............................................................................................................... 172 15.3 Operating Keypads ....................................................................................................................................... 173 15.3.1 Basic keypad operation .................................................................................................................. 173 15.3.2 Exceptions to use of Keypad with GUS software ......................................................................... 174 15.4 Operating Thumbwheels ............................................................................................................................... 175 15.4.1 Basic thumbwheel operation .......................................................................................................... 175 15.4.2 Exceptions to Use of Thumbwheels with GUS software .............................................................. 175

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CONTENTS

16 OEP and IKB Operation and Service .............................................................................................. 177 16.1 Operating OEPs ............................................................................................................................................ 178 16.1.1 OEP indicators ............................................................................................................................... 178 16.1.2 Basic operation .............................................................................................................................. 178

17 Operation and Service for Other Devices ...................................................................................... 181 17.1 Annunciator Relay Contact Box ................................................................................................................... 182 17.1.1 Specifications ................................................................................................................................. 182 17.1.2 Annunciator relay contacts ............................................................................................................ 182

18 Appendix ........................................................................................................................................... 183 18.1 Installing Local Electronics Enclosure ......................................................................................................... 184 18.1.1 Electronic Enclosure ...................................................................................................................... 184 18.1.2 Before you begin ............................................................................................................................ 184 18.1.3 Install electronic enclosure ............................................................................................................ 184 18.2 Installing Honeywell Icon Console Task Lights ........................................................................................... 190 18.2.1 Task light kit components .............................................................................................................. 190 18.3 Installing the Task Lights .............................................................................................................................. 193 18.3.1 Attach task light to the face plate .................................................................................................. 193 18.3.2 Attach the task light assembly ....................................................................................................... 197 18.4 Servicing the Task Lights ............................................................................................................................. 205 18.4.1 Replace the task light bulb ............................................................................................................. 205

19 Notices .............................................................................................................................................. 207 19.1 19.2 19.3 19.4

Documentation feedback .............................................................................................................................. 208 How to report a security vulnerability .......................................................................................................... 209 Support and other contacts ............................................................................................................................ 210 Training classes ............................................................................................................................................. 213

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1 About This Document This document contains information for planning, installing, and maintaining a Honeywell Icon Series Console. Revision history Revision

Date

Description

A

December 2005

Initial release

B

March 2012

Updated for PAR 1-76G4OZ

References The following list identifies all documents that may be sources of reference for material discussed in this publication. Document Title Honeywell Icon Series Console Read Me First Local Control Network (LCN) Planning Guide TPS System Site Planning Keyboards Button Configuration Data Entry Core Module Test System LCN System Installation Guide TPS System Administration Guide (W2K) TPS System Implementation Guide (W2K) Experion Server and Client Configuration Guide

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1 ABOUT THIS DOCUMENT

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2 Getting Started

Related topics “Document Overview” on page 12 “Product overview” on page 13 “Standards Compliance” on page 16

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2 GETTING STARTED

2.1 Document Overview This publication provides information for assembling, installing and servicing the Honeywell Icon Console and auxiliary units. The information in this publication pertains to the console hardware. It does not contain any information on system planning or any platform specific details. Refer to the documents listed in the References section for more information on system planning and platforms. Additional documentation In addition to the Honeywell documentation listed in the References section at the beginning of this manual, you may need to refer to specific user manual for the different console devices. The following tables list additional sources of information for console devices. Device

Document Name

Website

TEAC Internal CD/RW drive CD-W516EB CD-RW Drive (CD-W516EB) User's Manual NEC MultiSync LCD1850X

MultiSync LCD1850X™ User's ManualultiSync

NEC MultiSync LCD2010X

MultiSync LCD2010X™ User's ManualultiSync

CE Compliance This publication supports CE Compliant equipment. Any equipment designated as 'CE Compliant' complies with the European Union EMC and Health and Safety Directives. All equipment shipping into European Union countries after January 1, 1996 requires this type of compliance - denoted by the 'CE Mark.' If assembled according to these instructions without any modifications, the Honeywell Icon series console will retain its CE Compliant status.

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2 GETTING STARTED

2.2 Product overview The Honeywell Icon Series is a suite of consoles and control room furniture designed for process operators, process engineers and plant managers in a control room environment. This control room furniture is highly modular and can be configured in a variety of ways to suit the specific needs of the control room site.

2.2.1 Major Features The Honeywell Icon Series of consoles has the following features: • • • • • • • • • •

Ergonomic design Optimal use of operator's field of view Hidden keyboard storage Tilt and swivel flat panel displays Adjustable work surface area Complexing in curved or straight line configurations Reduced total footprint for two monitors Accessible electronics Operator footrest Enclosure access for customer wiring

2.2.2 Icon Console options The main types of console configuration options available in the Icon Console Series are: • • • • •

Table Units Auxiliary Dual Consoles Auxiliary Quad Consoles Quad Consoles Dual Consoles

Both the console and auxiliary units are available in a dual or quad model, with either a straight or curved configuration.

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2 GETTING STARTED

Figure 1: Icon Console Furniture Options

2.2.3 Auxiliary backpanels Honeywell offers two types of customizable auxiliary backpanels: 1. Auxiliary backpanel: This backpanel allows for complete customization. 2. Quad upper auxiliary backpanel: This is a multi-purpose backpanel that has a 16-inch depth mounting surface on the top, while the lower backpanel can still be used to mount two FPDs. This configuration allows the console to be customized, and still be used for process control. See Section “Customizing Console Backpanels” on page 138, ' “Customizing Console Backpanels” on page 138,' for additional information on modifying these specific types of backpanels.

2.2.4 Major console components The following figure shows the major components of a quad console.

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2 GETTING STARTED

Figure 2: Quad Console Components

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2 GETTING STARTED

2.3 Standards Compliance If assembled and operated according to the Honeywell supplied documentation, the Honeywell Icon series console complies with the following international and specification standards: • • •

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ANSI HFS-100 (withdrawn), ISO 9241 and ISO 11064 CEmark - Commercial CSA 1010

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3 Console Dimensions and Specifications

Related topics “Console General Specifications” on page 18 “Console Dimensions” on page 20

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3 CONSOLE DIMENSIONS AND SPECIFICATIONS

3.1 Console General Specifications The following specifications are those specific to the console. Additional specifications for third party console devices can be found in the device's user manual Refer to ' “Additional documentation”' in Section “Document Overview” on page 12 for a complete listing of these manuals. Attention The Specification and Technical information is subject to change without notice and is superseded by information in applicable Experion product Specification and Technical data documents. Hence, for each Experion release, you are recommended to refer the applicable Specification and Technical data documents.

3.1.1 Console electrical specifications Voltage

120 V to 240 V

Frequency

50 Hz to 60 Hz

3.1.2 Console power loadings 18.1" monitor

Each monitor is rated for a maximum 0.6 Arms from 110/120 Vrms 50 Hz to 60 Hz. There may be up to four monitors per console.

20.1" monitor

Each monitor is rated for a maximum 0.7 Arms from 110/120 Vrms 50 Hz to 60 Hz. There may be up to four monitors per console.

GX2xx

Rated for a maximum 6.0 Arms from 110/120 Vrms 50 Hz to 60 Hz. Typical power consumption for the GX2xx in our configuration is 3 amps rms.

Optional disk drives Disk drives draw their power from the GX2xx The load is ~10 watts. There may be up to two disk drives per console. Task light

The task light draws 10 watts DC, or, allowing for loss in the power supply, 0.1 Arms from 120 Vrms. There may be up to two lamps per console.

Total power loadings

Total estimated current consumption for a Quad 20.1" with disk drives and dual task lamps is 6.2 Arms or 744 VA. Assuming a typical power factor of 80%, this translates into a heat load of about 600 watts (or 2048 BTUs). The circuit breaker in the Icon console is rated at 15 A.

3.1.3 Console environmental limits Storage

Temperature: -35° C to 65° C Humidity: 5 to 95% Noncondensing Altitude: 10,668 meters (35,000 feet) Vibration 0.1 G at 3 to 200 Hz at 1 octave/min

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Operational

Temperature: 10°C to 35°C Humidity: 8 to 80% Noncondensing Altitude: 2,286 meters (7,500 feet)

Limitations

Certain peripheral devices have more critical requirements. The Icon Console will be limited by the requirements of those devices. Refer to each peripheral Drive Specification published by its manufacturer.

3.1.4 Loading requirements Weight

Dual console (2 monitors): 160 pounds (74.65 kilograms) Quad console (4 monitors) 200 pounds (59.72 kilograms) Fully loaded quad console with 20.1" monitors and splice and spline is 245 pounds (540 kilograms)

Floor loading

Fully loaded quad console with 20.1" monitors and splice and spline floor loading of 25.8 lbs / ft**2 Point bearing load of 61 lbs.

Moving

When moving, the lifting force must be applied by a method which will bridge both edges of the base. Any accessory items used in lifting or moving and any moving devices must be prevented from bearing against end panels, doors, covers, keyboards, or table tops as these are nonstructural parts and may be damaged.

3.1.5 Other specifications Exhaust and air flow

Exhaust Temperature 20°C maximum above inlet temperature. Sixty cubic feet per minute maximum per bay of airflow is required.

Maximum Vibration 0.1 G at 3 to 200 Hz at 1 octave/min

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3.2 Console Dimensions The Honeywell Icon Console furniture is complexed together using a curved layout, or straight layout that may be placed against a wall. Complete console specifications including dimensions and drawings are available at . Select Honeywell IAC from the left pane. Then choose Company Documents, Product Specific Support to view Honeywell Icon Series technical documents.

3.2.1 Maximum console configuration The following figure shows the maximum number of consoles that can be complexed. This configuration includes 24 consoles (48 lower tier screens) comprising a circle of approximately eight meters in diameter.

Figure 3: Twenty-four complexed curved consoles

3.2.2 Quad Console - side view The following figure shows the side dimensions for a dual console. The top number provides the dimensions in centimeters; the bottom number in parenthesis provides the dimensions in inches.

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Figure 4: Dual Console Dimensions - side view

3.2.3 Console height measurements Console Configuration Description

Height (inches)

Height (mm)

Quad console, including 20.1" monitors tilted vertical

64.75

1645

Quad console, including 20.1" monitors tilted fully downward

69.00

1753

Quad console, including 18.1" monitors tilted vertical

67.00

1702

Quad console, including 18.1" monitors tilted fully downward

63.75

1619

Dual console, including 20.1" monitors tilted vertical

51.00

1295

Dual console, including 20.1" monitors tilted fully downward

50.00

1270

Dual console, including 18.1" monitors tilted vertical

49.00

1245

Dual console, including 18.1" monitors tilted downward

48.00

1219

3.2.4 Console depth measurements Console Configuration Description

Depth (inches)

Depth (mm)

Worksurface fully raised, including electronics enclosure

36.50

927

Worksurface fully lowered, including electronics enclosure

35.75

908

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Console Configuration Description

Depth (inches)

Depth (mm)

Worksurface fully raised, excluding electronics enclosure

35.25

895

Worksurface fully lowered, excluding electronics enclosure

34.50

876

Worksurface fully raised, excluding electronics enclosure and backpanel

34.00

864

Worksurface fully lowered, excluding electronics enclosure and backpanel

33.25

845

Additional depth required to clear electronics enclosure when lowered for service

9.75

248

Worksurface fully raised, including electronics enclosure fully lowered for service

46.25

1175

Worksurface fully lowered, including electronics enclosure fully lowered for service

45.50

1156

3.2.5 Other console measurements Console Configuration Description

Depth (inches)

Depth (mm)

Circumference along turning point

916.80

23287

Diameter at turning point

291.83

7412

Depth of worksurface, nose treatment to turning point (back outside corner of the worksurface)

14.4

366

Diameter at inner edge of worksurface

263.03

6681

Diameter at back surface of console (worksurface fully raised, including electronics enclosure)

336.03

8535

Mean diameter

299.53

7608

Degrees angle per console

15.00

15

3.2.6 Floor space, curved configuration Number of consoles or table units:

1

2

3

4

5

6

Angle subtended, degrees:

15.00

30.00

45.00

60.00

75.00

90.00

Mean circumference, inches:

38.20

76.40

114.60

152.80

191.00

229.20

Depth of containing rectangular footprint, inches

37.63

40.98

46.51

54.12

63.68

75.02

Width of containing rectangular footprint, inches

43.86

86.97

128.59

168.01

204.56

237.61

3.2.7 Floor space, straight configuration Number of consoles or table units:

22

1

2

3

4

Length, inches, 18.1" monitors:

38.20

76.40

114.60

152.80

191.00

229.20

Length, inches, 20.1" monitors:

40.79

81.58

122.37

163.16

203.96

244.75

Depth, inches:

33.25

33.25

33.25

33.25

33.25

33.25

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4 Planning

Related topics “Before you begin” on page 24 “Assembly Preparation” on page 25

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4 PLANNING

4.1 Before you begin • •

Verify that there is no power applied to the console. Position the console so that you have access to the rear of the console and enough room to mount the enclosure.

4.1.1 Honeywell site planning documents The Local Control Network (LCN) Planning Guide and the TPS System Site Planning manual provide information and references needed to prepare site facilities for the installation of your Honeywell TPS system's operating center equipment before its delivery. The TPS System Site Planning manual guides you through the planning and preparation phases necessary for proper selection of operating center system equipment, regardless of whether your engineering personnel or outside consultants formalize the site preparation plans. Attention Section “Console Complexing” on page 121 of this manual contains information on complexing consoles together. It may be helpful to read this section before beginning your site layout.

4.1.2 Regulatory documents Install your Honeywell Icon Console in accordance with the current edition of the National Electric Code ANSI/ NFPA 70, the Canadian Electrical Code, and other regulatory agencies governing your particular system.

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4 PLANNING

4.2 Assembly Preparation Related topics “Equipment unpacking” on page 25 “Equipment placement” on page 26 “Estimated assembly and installation time” on page 26 “Recommended tools” on page 26 “Precautionary notes” on page 27

4.2.1 Equipment unpacking Attention Before unpacking the equipment, it is a good idea to use anti-static spray on floors, chairs, workbench, mats, tools, etc., in the work area. This inhibits static generation that can damage electronic equipment.

Upon arrival at the system site: • • • • • •

Remove shipping crate from the console. Position the console and the components close to the final location - do not stack any components on top of one another. Carefully remove protective wrapping and packaging materials. Inspect all equipment for damage. Check the packing lists to verify you received all console components. If any console component is missing or damaged, immediately notify the carrier and your Honeywell sales representative.

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4 PLANNING

Figure 5: Console with crate removed

4.2.2 Equipment placement CAUTION Do not lift any console by the worksurface panel. After positioning the console, you will need to remove any castors or gliders that are attached to the console base unit.

The consoles can be carefully moved into position, by use of lift trucks or mobile lifters. Position the equipment according to a system-layout plan (refer to Section “Console Complexing” on page 121. ' “Console Complexing” on page 121' for information on console complexing dimensions.)

4.2.3 Estimated assembly and installation time The estimated time required to unpack and assemble a Honeywell Icon Quad Console is approximately 2 to 4 hours. This time will vary depending upon the exact model ordered. The estimated time does not include the time required to shut down and restart the subsystem.

4.2.4 Recommended tools The following tools are recommended: • •

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Electric drill/screwdriver [highly recommended] Screwdriver or allen wrench drive

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4 PLANNING

4.2.5 Precautionary notes CAUTION All assembly and installation procedures are performed with no power supplied to the console unit.

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4 PLANNING

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5 Basic Console Operation and Guidelines Most of the Icon console cables are pre-installed at the factory - others will need to be installed and routed through the console when adding the peripheral devices. The procedures for installing the cables for each peripheral device are covered in the specific peripheral device section. See also Section “System Platform Installation” on page 95 for details on connecting devices to the electronic platform. Precautionary Notes CAUTION Do not sit on console worksurface area. Do not lift or move the console using the worksurface panel.

Related topics “Console Covers and Worksurfaces” on page 30 “Opening Enclosures and Modules” on page 33 “Removing and Replacing Modules” on page 35 “Console Cable Guidelines” on page 37

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5 BASIC CONSOLE OPERATION AND GUIDELINES

5.1 Console Covers and Worksurfaces Related topics “Raising and lowering worksurface panel” on page 30 “Removing foot treadle and leg covers” on page 30 “Replacing foot treadle and leg covers” on page 32

5.1.1 Raising and lowering worksurface panel 1

Turn the hand crank clockwise to raise the worksurface panel.

2

Make sure the console leg covers are closed before lowering the worksurface panel. Otherwise, the console leg covers may be pinched and damaged.

3

Turn the hand crank counter-clockwise to lower the worksurface panel.

5.1.2 Removing foot treadle and leg covers Use the following procedure to access those areas within the console used for cable routing.

30

1

Remove the two hex-head screws at the back of the foot treadle.

2

Lift the back of the cover slightly and slide it toward the front of the console.

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3

Open the console leg cover by grasping the outside edge of the cover and pulling it toward the center of the console.

4

If necessary, you may remove the console leg cover: • •

5

Slide the cover up until the cover clears the notch in the console leg. Pull the cover toward the center of the console.

If you will be routing cables external to the console, remove the two hex-head screws from the cable access cover plate (there is a cover on each side of the console).

31


5.1.3 Replacing foot treadle and leg covers

32

1

Close both console leg covers making sure the covers snap into place. The foot treadle will not seat properly if the console leg covers are not completely closed.

2

Lift the back of the cover slightly and slide it toward the rear of the console until it seats properly.

3

Replace and tighten the two 3/32 head-head screws at the back of the foot treadle.

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5.2 Opening Enclosures and Modules Related topics “Locking and unlocking the modules and electronic enclosure” on page 33 “Opening the electronics enclosure” on page 33

5.2.1 Locking and unlocking the modules and electronic enclosure Each lock on the Icon Series Console uses the same key. The four locking points located on the console are as follows: • • • •

Electronics enclosure latch Left pop up disk module Right pop up disk module OEP module

5.2.2 Opening the electronics enclosure 1

From the back of the console, remove the two retaining screws that secure the electronic enclosure to the lower valance.

Tip We recommend that you re-attach these screws after installing the electronic enclosure. 2

Use the key to unlock the electronic enclosure and open the latch.

3

Push down on the top of the electronic enclosure to open it.

33


4

34

Unfasten the tie-down straps and remove the air dam and isolator foam.

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5.3 Removing and Replacing Modules Related topics “Removing pop-up disk and manual input modules” on page 35 “Removing OEP Module” on page 36

5.3.1 Removing pop-up disk and manual input modules CAUTION Make sure to lower the Icon Console worksurface to its lowest position before removing the pop-up disk module. Failure to do so may damage cables, retaining hardware or plastic facades. Also, be aware that the modules will still have cables attached to them. 1

Turn the hand crank counter-clockwise to lower the worksurface panel to its lowest position.

2

Release the pop-up disk module by pulling on the release lever located directly under the module.

3

Remove the pop-up disk module by inserting a flat-head screwdriver between the pop-up disk module and the console chassis and gently prying it loose.

4

Remove the manual input module by placing one hand on each side of the module and gently rocking it while lifting up. Tip Make sure that you grasp the entire module and not just the module cover.

35


5.3.2 Removing OEP Module Removing modules if they have already been added to console

36

1

Release the pop-up OEP module by pulling on the release lever located directly under the module.

2

Remove the pop-up OEP module by gently lifting up on back of the module chassis until it releases.

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5.4 Console Cable Guidelines Cable routing guidelines: • • • • •

Provide proper strain relief for all cables. Use a tie down for all loose cables. Route all Honeywell-provided signal cables through one console leg and route all AC power cables through the opposite console leg so they remain separated as much as possible. Route any non-Honeywell cables through the same leg as the AC power cables and separated from the Honeywell-provided signal cables. Verify that all cables routed in console legs are secured using the cable clamps in the console legs.

5.4.1 Cable positioning in console leg CAUTION When routing any cables in console leg, make sure the cable is positioned correctly behind the flange or it may be pinched and damaged. Refer to the following figures Table 1: Proper cable position in console leg CORRECT

INCORRECT

5.4.2 Positioning cables used with pop-up modules Attention When routing USB cables for use with the pop-up modules, route the cable through the cable hook towards the center of the console. If the cable is routed to the outside of the console, the cable could be damaged when the pop-up modules are released.

Figure 6: Proper USB cable position for pop-up module devices

37


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6 Console Assembly Use the procedures in this section to assemble the Honeywell Icon Console. After consoles are assembled and the peripheral devices are added, refer to Section “System Platform Installation” on page 95, ' “System Platform Installation” on page 95' section to add a local computer or a remote system. Precautionary notes CAUTION No procedure in this section is to be performed with power to the console. Verify that there is no power applied to the console before you begin. CAUTION Do not sit on console worksurface area.

Related topics “Overview of assembly instructions” on page 40 “Console Components” on page 42 “Assembling Furniture” on page 51 “Grounding Requirements” on page 54 “Wire Power Entry Box” on page 55 “Adding Pop-up Disk Modules” on page 57 “Adding Hot-Swap Manual Input Modules” on page 60 “Adding OEP Module and Devices” on page 61 “Connecting USB Hub and Devices” on page 64

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6 CONSOLE ASSEMBLY

6.1 Overview of assembly instructions Refer to the following table for an overview of the major tasks required in the assembly of a Honeywell Icon Series Dual or Quad Console. Subsequent sections of this manual contain detailed procedures for each of these tasks. Console Assembly No.

Task

See this section . . .

1

Be familiar with basic console operation and guidelines

Section “Basic Console Operation and Guidelines” on page 29, ' “Basic Console Operation and Guidelines” on page 29'

2

Add backpanel to console base unit

Section “Assembling Furniture” on page 51, ' “Assembling Furniture” on page 51'

3

Perform necessary grounding procedures

Section “Grounding Requirements” on page 54, ' “Grounding Requirements” on page 54'

4

Add the power entry box.

Section “Wire Power Entry Box” on page 55, ' “Wire Power Entry Box” on page 55'

6

Add pop-up disk modules

Section “Adding Pop-up Disk Modules” on page 57, ' “Adding Popup Disk Modules” on page 57'

7

Add hot-swap manual input modules

Section “Adding Hot-Swap Manual Input Modules” on page 60, ' “Adding Hot-Swap Manual Input Modules” on page 60'

8

Add OEP module & devices

Section “Adding OEP Module and Devices” on page 61, ' “Adding OEP Module and Devices” on page 61'

9

Connect devices to USB hub

Section “Connecting USB Hub and Devices” on page 64, ' “Connecting USB Hub and Devices” on page 64'

Flat Planel Display Installation 5

Mount flat panel displays and connect cables

Section “Installing the 1850X, 1880X, and 2010X Flat Panel Displays” on page 73, ' “Installing the 1850X, 1880X, and 2010X Flat Panel Displays” on page 73' Section “Installing the 2080UX Flat Panel Displays” on page 80, ' “Installing the 2080UX Flat Panel Displays” on page 80''

System Platform Installation 10

Install local computer, or OR

Section “Installing GX200/GX240 System Platform” on page 98, ' “Installing GX200/GX240 System Platform” on page 98' Section “Installing WKS2/SVR2 System Platform” on page 101, ' “Installing WKS2/SVR2 System Platform” on page 101' Section “Installing WS360/WS370 System Platform” on page 104, ' “Installing WS360/WS370 System Platform” on page 104'

11

Install remote electronics

Section “Installing Remote Peripheral System” on page 113, ' “Installing Remote Peripheral System” on page 113'

Console Startup and Device Configuration 12

Start consoles

Section “Startup Console” on page 116, ' “Startup Console” on page 116'

13

Perform initial device configuration

Section “Configuring Monitors” on page 117, ' “Configuring Monitors” on page 117' Section “Configuring CD/RW Devices” on page 118, ' “Configuring CD/RW Devices” on page 118' Section

Console Complexing

40

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6 CONSOLE ASSEMBLY

Console Assembly No.

Task

See this section . . .

14

Splice console base units together

Section “Console Complexing” on page 121, ' “Console Complexing” on page 121'

15

Attach complexing wedge

Section “Complexing Icon Furniture” on page 130, ' “Complexing Icon Furniture” on page 130'

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6 CONSOLE ASSEMBLY

6.2 Console Components Related topics “Honeywell Icon series console component options” on page 42 “Identifying console components and assembly areas” on page 44 “Console cable descriptions” on page 46

6.2.1 Honeywell Icon series console component options The following table lists all the components of the Honeywell Icon Series Console furniture. You will only receive those components that pertain to the console configuration you ordered. Refer to your packing list for your specific configuration. Table 2: Honeywell Icon series console configuration components Descriptio Quantit n y Icon Series Base Console Power filter

1

MIM USB cable

2

PS/2 Mouse extension cable (extends keyboard & mouse)

2

Annunciator Relay Contact Box

1

Modesty panel

1 Backpanel

Icon Series Dual or Quad Backpanel

1

Rear cloth cover, struts and mounting hardware

1

Power cable, IEC plug to IEC shell, 2.0 meter

2 to 4

2 each Speaker purchase specification

2

Audio cable

1 OR

Icon Series Auxiliary Backpanel

1

Rear cloth cover, struts and mounting hardware

1

OR Icon Series Quad Upper Auxiliary Backpanel Rear cloth cover, struts and mounting hardware

1

Monitors Icon Series 18" Flat Panel Display

1 to 4 OR

Icon Series 20.1" Flat Panel Display

1 to 4

Video Board Quad or dual display video board

1

Operator Entry Panel (OEP) OEP assembly (bezel & chassis)

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6 CONSOLE ASSEMBLY

Descriptio Quantit n y OEP keyboard

1

Auxiliary Keyboard Panel Blank keyboard chassis assembly

1

Hot Swap Input Modules Manual Input Module (MIM) (blank box)

1

Manual Input Module (MIM) type 1 - Trackball only

1

Manual Input Module (MIM) type 2 - Keypad only

1

Manual Input Module (MIM) type 3 - Thumbwheels only

1

Manual Input Module (MIM) type 4 - Trackball & keypad

1

Manual Input Module (MIM) type 5 - Keypad & Thumbwheels

1

Removable Media Drives Zip disk drive

1

Evans OEP pop-up disk chassis & bezel (left / right symmetric)

1

SCSI 100 Mb ZIP disk drive. Drive only.

1

SCSI to USB converter cable.

1

Read-Write CD Drive

1

Evans pop-up disk chassis & bezel (left / right symmetric)

1

IDE CDRW disk drive. Drive only.

1

IDE to USB converter cable.

1

Icon Blank Pop-Up front panel

1

Electronic Platform Icon Series Electronics Box

1

Icon Series electronics enclosure

1

Power cable, IEC plug to IEC shell, 2.0 meter

1

Isolation foam

1

Air Dam

1 OR

Short Haul Remote Electronics

1 1

Icon Series Dual or Quad Mount Complexing Hardware Dual or Quad Mount Complexing Wedge Unit (curved or straight)

1

Dual or Quad Backpanel splice kit (curved or straight)

1

Backpanel filler (curved or straight)

1 Additional Console Items

Icon Series Table

1

Table unit Icon task light option

1

Fits into complexing wedge USB Hub

1 Mounted on monitor panel with reclosable fastener

Safety shield for dual or quad auxiliary console

1 1

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6 CONSOLE ASSEMBLY

Descriptio Quantit n y Required for any live internal customization Full Depth Module

1

Blank only - substitutes for both pop-up disk module and MIM. Mounting bracket for single monitor

1

Blank only - substitutes for both pop-up disk module and MIM.

6.2.2 Identifying console components and assembly areas The following figures show a dual console after the backpanel has been mounted to the base.

Refer to the following table for a description of parts. Figure 7: Front view of console Table 3: Front view console components Area

44

Description

1

Monitor mounting bracket

2

Monitor cable hole

3

Keyboard storage area

4

Work surface panel

5

Modesty panel

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6 CONSOLE ASSEMBLY

Area

Description

6

Power entry box

7

MAU mounting bracket

8

Console backpanel

9

Pop-up disk module

10

Hot-swap manual input module

11

Hand crank for worksurface panel

12

Console leg cover

13

Console leg

14

Cable access hole

15

Console base

Figure 8: Rear view of console Table 4: Rear view console components Area

Description

1

Monitor mounting holes

2

Monitor cable hole

3

Speaker

4

Lower valance

5

Cable routing hole

6

Cable access hole

7

Console power switch

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6 CONSOLE ASSEMBLY

Area

Description

8

Upper valance

9

Reclosable fasteners

10

Cable raceway area

11

Modesty panel

12

MAU mounting bracket

13

Power entry box

6.2.3 Console cable descriptions The following tables show all the cables used in Honeywell Icon Series Console. These cables include those used in local and remote options. You will only have those cables specific to your configuration. Table 5: Console cables Cable Name

46

Description

CD/RW drive IDE interface ribbon cable

40 pin (2 x 20) connector to 40 pin (2 x 20) connector

USB to IDE converter cable

USB Type A connector to IDE connector

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6 CONSOLE ASSEMBLY

Cable Name

Description

Removable media DC power cable

Two DC connectors for the media devices, one DC connector for the computer and one miniature power plug for the USB Hub

Zip drive SCSI placement PWA

50 pin HD D shell connector

USB to SCSI converter cable

USB Type A connector to SCSI connector

Speaker cable

Four speaker connectors to 3.5 mm stereo plug

Annunciator relay Y cable

6 solderless terminals to a 15 pin female connector to a 15 pin male connector

Picture

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6 CONSOLE ASSEMBLY

Cable Name

48

Description

OEP extension cable

15 pin male connector to 15 pin female connector

PS/2 mouse/keyboard extension cable

6 pin mini-DIN male connector to 6 pin mini-DIN female connector

Video signal cable (analog).

DVI connector to a 15 pin VGA male connector

Y video signal cable (analog).

Two 15 pin VGA female connectors to one digital video male connector

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6 CONSOLE ASSEMBLY

Table 6: Console cables for remote option Cable Name Remote peripheral extension cable. Used for remote options:

Description

Picture

25 pin male connector to 25 pin male connector

25 feet (7.62 meters) 50 feet (15.24 meters) 100 feet (30.48 meters)

Remote video extension cable. Used for remote options:

15 pin female connector to 15 pin male connector

25 feet (7.62 meters) 50 feet (15.24 meters) 100 feet (30.48 meters)

Horizontal synchronous adjustment cable.

15 pin VGA female connector to 15 pin VGA male connector

Audio adapter cable. Used in remote option on the console side.

RJ-11 modular plug to a 3.5 mm stereo plug connector

PC audio cable. Used in remote option on the computer side.

RJ-11 modular plug to a 3.5 mm stereo plug

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6 CONSOLE ASSEMBLY

Cable Name PS/2 mouse/keyboard cable.

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Description 6 pin mini-DIN connector to 6 pin mini DIN connector

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6 CONSOLE ASSEMBLY

6.3 Assembling Furniture Related topics “Level the base unit” on page 51 “Attach backpanel to console base unit” on page 51

6.3.1 Level the base unit It is recommended that you level the base unit before adding the console backpanel and monitors, as the console will be at its lightest weight. Attention All of the consoles must be leveled to one consistent height. Otherwise, it will be difficult to complex the console units together. Select one console as the benchmark, and level all other consoles within the console configuration to the same height. •

Adjust the leveling feet on both sides of the console. Tip It is likely that you will have to readjust the console height and the console level after splicing one console to another. See Section “Console Complexing” on page 121, ' “Console Complexing” on page 121' for details.

6.3.2 Attach backpanel to console base unit 1

Locate the four Allen-head screws used to attach the backpanel to the console base (usually located in the OEP module cavity).

2

Position the base console and backpanel close to the final Icon Series Console location.

3

Using two people, lift the backpanel and slide the backpanel strut into the backpanel mounting support located on the backside of the console base unit.

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6 CONSOLE ASSEMBLY

CAUTION DO NOT pinch any of the pre-installed cables when mounting the backpanel to the console base. 4

52

While one person continues to support the backpanel, attach the backpanel strut to the mounting support using the four 5/32 Allen-head screws (two on each side).

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6 CONSOLE ASSEMBLY

. 5

Tighten all four Allen-head screws.

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6.4 Grounding Requirements System grounding requirements are in your specific site-planning manual. This section pertains only to the grounding requirements for the console station. Attention Note that the power entry box also has a ground wire.

Each console is equipped with safety ground terminals. It is recommended by Honeywell and required by many codes, for personnel protection, that each console be connected to building steel or other designated safety ground before connecting ac power wiring. Make sure that the safety wire from the console frame ground terminal is connected to the safety ground terminal block in the control room power panel, the dedicated branch circuit power panel or building steel. Either console ground terminal may be used.

6.4.1 Grounding terminals Route the grounding cable through the access holes in the console base or through the side cable access holes (wire tunnel to next console).

Figure 9: Safety ground terminals

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6 CONSOLE ASSEMBLY

6.5 Wire Power Entry Box Use the procedures in this section to wire the power filter box located under the foot treadle. The power entrybox circuit breakers, filter, and receptacles are wired at the factory. System power wiring to the terminal board, TB1, in each power entry box is furnished and installed by the user according to specific site preferences. Specific site requirements determine the type of ac power cable to be used. Attention It is strongly recommended that the power cable be connected to a clean power source with backup such as an Uninterruptible Power Source (UPS). Refer to TPS System Site Planning and LCN System Installation manuals.

6.5.1 Power entry wiring

Figure 10: AC wiring for US

Figure 11: AC wiring for Europe

6.5.2 Add power cable to power entry box [other] All procedures in this section are performed with no power. 1

Remove the two hex-head screws at the back of the foot treadle.

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6 CONSOLE ASSEMBLY

2

Lift the back of the cover slightly and slide it toward the front of the console.

3

If necessary, remove the foot treadle to access the power entry box.

4

Remove the screw on the power entry box access cover and slide cover off.

Tip If the access cover is difficult to remove, loosen the two screws that secure the power filter box to the console base, slide the box all the way forward and re-tighten the screws.

56

5

Strip approximately 7.5 mm (0.3") of insulation from the power cable.

6

Wire the power filter box for specific site requirements.

7

Replace the access cover on the power entry box.

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6 CONSOLE ASSEMBLY

6.6 Adding Pop-up Disk Modules Pop-up disk modules contain either a Zip drive or a CD/RW drive that is mounted in the module at the factory. If you ordered either of these devices you will also have available a USB hub to which they attach. “Figure 12: Pop-up Disk Module” shows a CD/RW drive mounted in the pop-up disk module with its USB cable.

Figure 12: Pop-up Disk Module

You will configure these devices after you have added your system platform. This is covered in Section “Configuring Monitors” on page 117, ' “Configuring Monitors” on page 117.' Section “Pop-up Disk Operation” on page 161 contains information on operating these devices

6.6.1 Before adding the pop-up disk module to console Installing the pop-up disk module will be easier if you perform this procedure first. 1

Remove the pop-up disk's associated manual input. TIP: Make sure that you grasp the entire module and not just the module cover.

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6 CONSOLE ASSEMBLY

2

Press down and latch the sub-chassis.

3

Turn the hand crank counter-clockwise to lower the worksurface panel.

6.6.2 Add a Zip device 1

Connect the power cable converter to the Zip drive's power connector on the rear panel of the Zip drive.

2

If the USB adapter cable is not already attached to the Zip drive, connect it.

3

Place the pop-up disk module in the console's pop-up disk module bay, routing the USB adapter through the cable hook towards the center of the console.

4

Continue routing the USB cable through the opening at the top of the console leg back to the lower valance on the backpanel.

5

Align the module fasteners with the fastener socket and push down gently to lock the module in place.

6

Route the DC power cable plug through the cable routing hole in the lower valance to the computer.

7

If the USB Hub has already been mounted to the console backpanel, connect the USB cable to the downstream port on the USB Hub. Otherwise connecting devices to the Hub is covered in Section “Connecting USB Hub and Devices” on page 64, ' “Connecting USB Hub and Devices” on page 64'.

6.6.3 Add a CD/RW drive device 1

Set the CD/RW drive to the master mode by placing the jumper on the master set of jumper pins. Attention CD/RW drive Connectors DO NOT force the power plug into the power connector - it is shaped so that it can be easily inserted in only one orientation.

58

2

Insert the DC power cable plug in the correct orientation into the power connector on the rear panel of the CD/RW drive.

3

If the USB adapter cable is not already attached to the CD/RW drive, connect it.

4

Place the pop-up disk module in the console's pop-up disk module bay, routing the USB adapter through the cable hook towards the center of the console.

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6 CONSOLE ASSEMBLY

5

Continue routing the USB cable through the opening at the top of the console leg back to the lower valance on the backpanel.

6

Place the module in the console's pop-up disk module bay.

7

Align the module fasteners with the fastener sockets and push down gently to lock the module in place.

8

Route the DC power cable plug through the cable routing hole in the lower valance to the computer.

9


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6 CONSOLE ASSEMBLY

6.7 Adding Hot-Swap Manual Input Modules Hot-swap input modules contain any one of the following options: • • • • • • •

Blank hot-swap module Keypad/Trackball Keypad Thumbwheel Trackball Keypad/Wheel Full Auxiliary module

All of the MIM devices are mounted in the module at the factory. If you ordered any MIM device you will also have available a USB hub to which they attach. MIM USB cables are pre-installed in the console. Section “Pop-up Disk Operation” on page 161 contains information on operating these devices

6.7.1 Add manual input modules

60

1

Place the manual input module back in the console.

2

Align the module fasteners with the fastener sockets and push down gently to lock the module in place.

3


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6 CONSOLE ASSEMBLY

6.8 Adding OEP Module and Devices This section contains basic procedures for adding the OEP, console keyboard and mouse. See Section 10.1 for more information on operating these devices. You will only have those devices specific to your particular console configuration. Related topics “Peripheral device options” on page 61 “Add keyboard, mouse and OEP” on page 61

6.8.1 Peripheral device options • • •

QWERTY Keyboard and/or Mouse Operator entry panel (OEP) Integrated keyboard (IKB)

6.8.2 Add keyboard, mouse and OEP The OEP, mouse and keyboard cables should already be installed in the console and the OEP module chassis. 1


2

Plug the keyboard PS/2 cable into the connector located on the right side of the pop-up OEP module cavity.

3

Plug the mousePS/2 cable into the connector located on the left of the pop-up OEP module cavity.

4

Connect the OEP cable to the OEP and tighten the two jackscrews.

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6 CONSOLE ASSEMBLY

62

5

Place the OEP in the recessed area of the OEP module and remove any slack from the OEP cable by pulling it from the back of the console.

6

Place the keyboard and mouse in the pop-up OEP module keyboard storage area.

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6 CONSOLE ASSEMBLY

7

Push down gently on the pop-up OEP module to lock it in place.

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6 CONSOLE ASSEMBLY

6.9 Connecting USB Hub and Devices This section contains basic procedures for connect the USB hub, which is pre-installed on the backpanel. See Section 10.1 for more information on operating USB devices attached to the USB hub. You will only have those devices specific to your particular console configuration.

Figure 13: USB Hub mounted to console backpanel

Related topics “Using more than one USB Hub” on page 64 “About USB connectors” on page 64 “Connect USB peripherals to the USB Hub” on page 65

6.9.1 Using more than one USB Hub If you are using more than one USB Hub, it is recommended that you connect the Type A USB cable from both hubs to the computer independent of one another. Daisy-chaining the two USB hubs reduces the total amount of power available to the USB devices. When you order two USB hubs, you will receive a special Y power cable that allows you to connect both power cables to the computer power.

6.9.2 About USB connectors Connector Type

64

Image

Used to connect . . .

USB 'Type A'

USB cable to a non-USB device, such as a computer

USB "Type B

USB cable to a USB device

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6 CONSOLE ASSEMBLY

6.9.3 Connect USB peripherals to the USB Hub Use this procedure to connect all necessary cables to the USB Hub. You may skip this procedure if the cables were connected in an earlier procedure. 1

Connect the B connector of the Type A/B cable to the upstream port on the USB Hub. Note: You may have up to five Type A/B USB cables. The Type A/B cable used to connect the USB Hub to the computer will look slightly different from the Type A/B USB cables used to connect the USB devices to the hub.

2

Connect the USB Hub power cable to the power jack on the USB Hub.

3

If you have not already done so, connect the B connector(s) of the USB cable(s) to the USB device(s).

4

Connect the A connector(s) of the USB cable(s) to the downstream ports on the USB Hub. Note: There will be 1 to 4 of these cables

5

Route the USB cable through the cable routing hole in the lower valance to the computer.

6

If necessary, route the DC power cable through the cable routing hole in the lower valance to the computer.

7

Connect the Type A connector of the A/B cable to the USB port on the computer.

8

Connect the USB Hub's power cable to the computer or, if this is a second USB Hub, to the special Y power cable

Figure 14: USB hub connections

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6 CONSOLE ASSEMBLY

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7 Monitor Installation The information and procedures in this section apply to the flat panel displays with and without the touchscreen option. Refer to the appropriate section for specific installation instructions. • •

Section “Installing the 1850X, 1880X, and 2010X Flat Panel Displays” on page 73, ' “Installing the 1850X, 1880X, and 2010X Flat Panel Displays” on page 73' Section “Installing the 2080UX Flat Panel Displays” on page 80, ' “Installing the 2080UX Flat Panel Displays” on page 80'

Precautionary notes and tips CAUTION Do not place any monitor on a sloping or unstable cart, stand or table, as it may fall, causing serious damage to the monitor. Attention If you are assembling a Quad Console, note the following: • •

Add the lower monitors to the console first. Two of the four monitor power cables will be longer. These cables must be used for the top-level monitors. Tip • •

Turn the hand-crank counter-clockwise until the worksurface panel is about midway down. Push the hand-crank back in and up against the bottom of the worksurface. Mounting top-level monitors requires two people - one person to lift the monitor and another to attach the power cable.

Related topics “Monitor part numbers” on page 68 “Monitor physical characteristics” on page 69 “Monitor logical locations” on page 70 “Using the correct monitor cable and video port” on page 71 “Initial settings for the Flat Panel Displays” on page 72 “Installing the 1850X, 1880X, and 2010X Flat Panel Displays” on page 73 “Installing the 2080UX Flat Panel Displays” on page 80

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7.1 Monitor part numbers The following table lists the Honeywell model numbers that can be installed on the Icon consoles. Honeywell Part Number

68

Description

51199458-300

18.1" 1850X or 1880X

51199459-300

20.1" 2010X without touchscreen

51199459-500

20.1" 2010X with ELO touchscreen

51198787-300

20.1" 2080UX

51201988

Transition plate used for the 20.1" 2080UX monitors

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7.2 Monitor physical characteristics The monitors have the following physical characteristics: Monitor

Height

Width

Depth

Weight

18.1" 1850X

398 mm

349 mm

74 mm

5.5 kg.

51199458

15.7 in.

13.7 in.

2.9 in.

12.1 lbs.

18.1" 1880X

315 mm

387 mm

62 mm

4.9 kg

51199458

12.4 in.

15.2 in.

2.4 in.

10.8 lbs.

20.1" 2010X

487 mm

411 mm

101 mm

7.3 kg

51199459

19.2 in.

16.2 in.

4 in. in.

16.1 lbs.

20.1" 2080UX

340 mm

442 mm

90 mm

6.9 kg

51198787

13.4 in.

17.4 in.

3.5 in.

15.1 lbs.

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7.3 Monitor logical locations The following simplified block diagram shows a recommended monitor positioning convention. See also ' “Configuring Monitor Settings” on page 149' for instructions on setting the monitor positions in the software.

Figure 15: Monitor positioning

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7.4 Using the correct monitor cable and video port The monitor is packaged with a DVI to Analog and a DVI-to-DVI cable. You will be using only the DVI to Analog cable with the DVI end of the cable connected to the INPUT 1 DVI-I port on the monitor. The following picture shows the correct port for use with the Icon console cables.

Figure 16: DVI-I Video Port for 2080UX

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7.5 Initial settings for the Flat Panel Displays Although other resolutions are supported, the following tables lists the native modes for each type of flat panel display that may be used with the Icon Console. Flat Panel Model

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Native Resolution

NEC 1850X

1280 x 1024 @ 60Hz

NEC 1880X

1280 x 1024 @ 60Hz

NEC 2010X

1280 x 1024 @ 60Hz

NEC 2080UX

1600 x 1200 @ 60 Hz

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7.6 Installing the 1850X, 1880X, and 2010X Flat Panel Displays Use the procedures in this section to install the following flat panel displays: • • •

18.1" 1850X or 1880X 20.1" 2010X without touchscreen 20.1" 2010X with ELO touchscreen

Related topics “Install monitors” on page 73 “Install single monitor” on page 78

7.6.1 Install monitors Use the following procedure to attach the monitor mounting brackets, install the monitor cables and mount the monitor to the console backpanel. Repeat this procedure for each monitor in the console. 1

Loosen the four Allen-head screws for each of the monitor mounting brackets.

2

Slide each bracket out of the keyhole slots.

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3

Place a monitor, display side down, on a protected and level worksurface.

4

Position a monitor-mounting bracket on the back of the monitor making sure the hex nut and bolt of the bracket is on the bottom of the monitor.

5

Secure the bracket assembly to the monitor by tightening the four screws.

6

Remove the monitor connector cover.

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Tip To remove the cover on the 18.5-inch monitor, squeeze the cover in from the right hand side and lift the cover up. 7

From the back of the console, route the female end of the monitor power cable through the monitor cable hole in the console backpanel.

8

Connect the DVI end of the video signal cable to the DVI-I Input 1 port on the back of the monitor and tighten the thumbscrews.

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9

From the front of the console, feed the unattached end of the video signal cable through the monitor hole in the backpanel.

Tip Label the monitor cables according to the physical position of the monitors as recommended in “Monitor logical locations” on page 70. 10 While one person lifts the monitor, have another person connect the monitor power cable to the AC inlet on

the back of the monitor. 11 Insert the mounting screws into the appropriate set of keyhole slots:

• •

For an 18-inch monitor, use the bottom set of keyhole slots. For a 21-inch monitor, use the top set of keyhole slots.

Gently rock the monitor until all four mounting screws seat properly and lock into position.

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CAUTION When this step is complete, the monitor assembly is loose and can be damaged if allowed to fall. 12 Align the monitor and tighten the four Allen-head mounting screws.

13 Replace the monitor connector cover. 14 If your monitor has a touchscreen, perform the following:

• •

Connect the B connector of the Type A/B USB cable to the USB port on the touchscreen. Route the other end of the cable through the monitor hole in the backpanel.

Additional information and procedures for the touchscreen are in the following sections: • •

Section “Connecting USB Hub and Devices” on page 64, ' “Connecting USB Hub and Devices” on page 64' Section “Configuring a Touchscreen” on page 119, ' “Configuring a Touchscreen” on page 119'

15 If you have a local electronics enclosure, route the VGA end of the video signal cable thru the cable routing

hole in the lower valance. Connecting cables to the computer is covered in Section “System Platform Installation” on page 95, ' “System Platform Installation” on page 95.'

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16 If you have the Remote Electronics System, you will need to connect the VGA end of the video signal cable

to the remote video cable. Connecting cables to the remote system is covered in Section “Installing Remote Peripheral System” on page 113. The connection point for the local video signal cable and remote video signal cable may be one of the following: • •

At the console backpanel, or In the console leg, in which case you need to route the VGA end of the video signal cable through the opening between the backpanel and the lower valance to the console leg. Tip To adjust the tension of the monitor-mounting bracket, remove the acorn cap from the bracket and tighten or loosen the bolt using two socket wrenches - one on each side.

7.6.2 Install single monitor Use the following procedure to attach a single monitor to the console backpanel. The single monitor option uses a special display-mounting panel that allows you to attach the monitor to the center of the backpanel using the existing monitor mounting holes. - Model Number MP-ICMT1. It is assumed that you have already attached the monitor-mounting bracket to the back of the monitor. See the ' “Install monitors” on page 73' procedure previous to this one if you have not done so. 1

Determine which set of display mounting panel holes you will be using based on the following options: • • •

2

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Mounting 20.1 inch monitor (upper or lower use the same set of holes) Mounting 18.1 inch monitor in upper position Mounting 18.1 inch monitor in the lower position

Place the monitor, display side down, on a protected and level worksurface. Note: The lettering on the monitor should be right side up.

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3

Position the display-mounting panel on the monitor-mounting bracket with the mounting studs facing up and the part number in the lower left corner. Note: The part number in the lower left corner should also be right side up.

4

Line up the appropriate set of mounting panel holes with the holes in the monitor-mounting bracket.

5

Attach the display-mounting panel to the monitor-mounting bracket using the four Allen-head mounting screws.

6

Attach the monitor to the backpanel by inserting the four mounting studs through the existing monitor mounting holes and secure the mounting panel using the four supplied nuts.

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7.7 Installing the 2080UX Flat Panel Displays Use the procedures in this section to install the following flat panel displays: • •

20.1" 2080UX without legends 20.1" 2080UX with legends

Related topics “Remove pedastal” on page 80 “Attach transition plate” on page 82 “Connect monitor cables and mount monitor to backpanel” on page 88

7.7.1 Remove pedastal Use the following procedure to remove the pedastal from the monitor so that it may be mounted on the console backpanel.

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1

Place the monitor face down on a non-abrasive surface.

2

Release the cover from the pedastal by gently prying both sides of the cover away from the pedastal column.

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3

Remove the cover completely from the pedastal.

4

Remove the four screws that attach the pedastal to the monitor and lift the pedastal away from the monitor.

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7.7.2 Attach transition plate Use the following procedure to attach the monitor mounting brackets and special transition plate (51201988), which is included with each monitor, to both upper and lower monitors. Repeat this procedure for each monitor in the console.

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1

Loosen the four Allen-head screws for each of the monitor mounting brackets.

2

Slide each bracket out of the keyhole slots.

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3

Place a monitor, display side down, on a non-abrasive, protected and level worksurface.

4

Lower monitor If you are mounting a monitor in the lower console position, attach the mounting bracket to the monitor with the knuckle positioned towards the bottom of the monitor as shown in the picture.

5

Upper monitor If you are mounting a monitor in the upper console position, attach the mounting bracket to the monitor with the knuckle positioned towards the top of the monitor as shown in the picture.

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84

6

Secure the mounting bracket assembly to the monitor by tightening the four screws

7

Remove the four screws from the mounting bracket knuckle.

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8

Align the four holes in the transition plate with the four holes in the mounting bracket knuckle as shown in the picture.

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9

86

Attach the transition plate to the mounting bracket knuckle using the four screws supplied with the transition plate.

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10 Place the four SEMS nuts over the transition plate studs and turn the nuts on by only three or four threads so

they are at the ends of the studs.

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7.7.3 Connect monitor cables and mount monitor to backpanel Use the following procedure to attach the monitor cables and mount the monitor to the console backpanel. Repeat this procedure for each monitor in the console. Attention If you are installing monitors on a Quad Console, you must mount the monitors in the lower position first. 1

From the rear of the console, feed the following cables through the monitor hole in the backpanel: • • •

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Video signal cable Power cable USB Cable if you are connecting a USB touchscreen

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2

Remove the connector cover from the monitor. Mounting a lower monitor

3

Place a non-abrasive cover on the console worksurface and set the monitor facedown on the protected surface.

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4

Connect the monitor cables: • • •

5

90

Connect the DVI end of the video signal cable to the DVI-I Input 1 port on the back of the monitor and tighten the thumbscrews. Connect the video power cable to the monitor. Connect the USB cable if you have a USB touchscreen.

Insert the transition plate studs into the lower set of keyhole slots allowing the studs to seat in the slots.

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CAUTION When this step is complete, the monitor assembly is loose and can be damaged if allowed to fall. 6

From the rear of the console, tighten the four nuts.

Mounting an upper monitor 7

Place a non-abrasive cover on the top of the lower monitor.

8

Use the lower monitor to support the upper monitor while you connect the video signal cable and power cable to the upper monitor. Note: This step is necessary because the cables for the upper monitor will not reach all the way to the console worksurface.

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9

Insert the transition plate studs into the lower set of keyhole slots allowing the studs to seat in the slots.

CAUTION When this step is complete, the monitor assembly is loose and can be damaged if allowed to fall. 10 From the rear of the console, tighten the four nuts

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Tip Label the monitor cables according to the physical position of the monitors as recommended in “Monitor logical locations” on page 70. 11 If you have a local electronics enclosure, route the VGA end of the video signal cables through the cable

routing hole in the lower valance. Connecting cables to the computer is covered in Section “System Platform Installation” on page 95, ' “System Platform Installation” on page 95.' See the appropriate subsection for your particular computer platform.

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12 If you have the Remote Electronics System, you will need to connect the VGA end of the video signal cable

to the remote video cable. Connecting cables to the remote system is covered in Section “Installing Remote Peripheral System” on page 113. The connection point for the local video signal cable and remote video signal cable may be one of the following: • •

At the console backpanel, or In the console leg, in which case you need to route the VGA end of the video signal cable through the opening between the backpanel and the lower valance to the console leg. Tip To adjust the tension of the monitor-mounting bracket, remove the acorn cap from the bracket and tighten or loosen the bolt using two socket wrenches – one on each side.

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8 System Platform Installation This section contains procedures for attaching the Honeywell Icon Series Console devices to a system platform both locally and remotely. Because the Icon Console is designed to work with a variety of platforms, you will need to select the appropriate procedures for your platform. Cautions and warnings CAUTION Verify that power to the console and the electronic system is turned off before beginning any procedures in this section.

Additional references Refer also to the following documents for additional information on the specific platform installed in your Icon Console. For more information on the . . .

See . . .

GX2xx platform

Planning, Installation, and Service for TPN-Connected Nodes

WKS1 or SVR1

Planning, Installation, and Service for TPN-Connected Nodes (SVR1/ WKS1)

WKS2 or SVR2

Planning, Installation, and Service for TPN-Connected Nodes (SVR2/ WKS2)

WS360/WS370

Planning, Installation, and Service for WS360/WS370

Prerequisites Before you begin this procedure, it is assumed that you have already performed the following: • •

Attached the correct video signal cables (DVI Analog cable) to the monitors and routed them appropriately. Attached all other cables to the peripheral devices

Related topics “Local Electronics Enclosure” on page 96 “Installing GX200/GX240 System Platform” on page 98 “Installing WKS2/SVR2 System Platform” on page 101 “Installing WS360/WS370 System Platform” on page 104 “Installing WS470 System Platform” on page 107 “Connecting Monitors” on page 111 “Installing Remote Peripheral System” on page 113

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8 SYSTEM PLATFORM INSTALLATION

8.1 Local Electronics Enclosure This picture shows the Icon electronics enclosure and indicates the primary ventilation areas.

Related topics “Opening the electronics enclosure” on page 33 “Purpose of air dam and isolator foam” on page 97

8.1.1 Opening the electronics enclosure 1

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From the back of the console, remove the two retaining screws that secure the electronic enclosure to the lower valance.

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Tip We recommend that you re-attach these screws after installing the electronic enclosure. 2

Use the key to unlock the electronic enclosure and open the latch.

3

Push down on the top of the electronic enclosure to open it.

4

Unfasten the tie-down straps and remove the air dam and isolator foam.

8.1.2 Purpose of air dam and isolator foam The air dam and isolator foam are provided to isolate the intake air from the exhaust air. They should always be placed so air is pulled in from the ventilation slots at the top of the electronic enclosure and pushed out through the bottom ventilation slots of the electronic enclosure.

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8.2 Installing GX200/GX240 System Platform The following figure shows the GX240 platform mounted in the Icon console's electronic enclosure. Because the GX200 and GX240 mount the same way in the enclosure, this section applies to both platforms.

Figure 17: GX2XX in Electronics Enclosure

8.2.1 Install GX200/GX240 in electronics enclosure Use the following procedure to install the system platform and add the air dam and isolator foam. 1

Place the computer in the electronic enclosure with the back of the computer facing the left side of the enclosure. Make sure the computer is centered and pushed up against the foam padding. See “Figure 17: GX2XX in Electronics Enclosure”.

2

Fasten the tie-down straps and tighten.

3

Remove the adhesive from the isolation foam and place it on top of the computer left of center. If the computer is a GX200, make sure the foam is positioned on the left of the computer vent holes.

4

Remove the adhesive from the air dam, and use it to cover the bottom ventilation slots on the right side of the electronic enclosure. See “Figure 17: GX2XX in Electronics Enclosure”.

5

If necessary, adjust the tension for raising and lowering the electronic enclosure by loosening or tightening the flat head screws on each side of the mounting assembly.

8.2.2 Connect monitor cables while installing GX200/GX240 system platform Use the following procedure to connect the video cables to the computer. 1

Attach cable 1 to the 1/3 connector of the Y video adapter cable.

2


3

If you have a quad configuration: • •

Attach cable 3 to the 1/3 connector of the second Y video adapter cable. Attach cable 4 to the 3/4 connector of the second Y video adapter cable.

Otherwise, go to the next step.

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4

Attach the Y adapter cable to the bottom (1/2) video connector on the system chassis.

5

If present, connect the second Y adapter cable to the top (3/4) video connector on the system chassis.

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Figure 18: Monitor connections

8.2.3 Connect system cables while installing GX200/GX240 system platform Use the following procedure to connect all cables to the computer. CAUTION Turn off power to system when installing cables. 1

Connect the Ethernet cable to the RJ-45 connector on the rear panel of the chassis.

2

Connect the keyboard cable to the keyboard connector on the rear panel of the chassis.

3

Connect the mouse cable to the mouse connector on the rear of the chassis.

4

If the annunciator relay box is being used, connect the output of the annunciator/OEP Y cable to the serial port. Otherwise, connect the OEP cable directly to the serial port

5

Connect the speaker cable to the audio port.

6

Connect the LCN MAU cable, to the connector on the LCNP4 board.

7

If a printer is to be connected, connect it to the printer connector on the rear panel of the chassis

8

Connect the USB Hub's upstream cable to the USB port on the system chassis.

9

Connect the USB Hub's power cable to the system chassis.

10 Connect the disk power cable to the four-pin socket. 11 Close the computer and verify that the latch is secure. 12 Replace the two retaining screws to secure the computer to the lower valance.

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8.2.4 Add computer power cable while installing GX200/GX240 system platform If your console has the local electronics option, use this procedure to add the computer's power cable. Attention Before you begin this procedure, you will need to TURN OFF POWER to the console and make sure the console base and console legs are accessible.

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1

Connect the power cable to the computer, routing the cable through the electronics box lower cable access hole and into the lower leg area and then to the power entry box.

2

Plug the computer power cable into the console power entry box.

3

Replace the console foot treadle, and tighten the flange nuts.

4

Plug in the console AC power cable, or restore power at the main switch.

5

Turn the console AC power switch to ON.

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8.3 Installing WKS2/SVR2 System Platform The following figure shows the WKS2 platform mounted in the Icon console's electronic enclosure. Because the WKS2 and SVR2 platforms have the same chassis design, they mount the same way in the enclosure. This section applies to both platforms.

Figure 19: WKS2/SVR2 in Electronics Enclosure

8.3.1 Install WKS2/SVR2 in electronics enclosure Use the following procedure to install the system platform and add the air dam and isolator foam. 1

Place the computer in the electronic enclosure with the back of the computer facing the right side of the enclosure. Make sure the computer is centered and pushed up against the foam padding. See “Figure 19: WKS2/SVR2 in Electronics Enclosure”.

2


3

Remove the adhesive from the isolation foam and place the isolation foam on top of the computer to the right of the intake. See “Figure 19: WKS2/SVR2 in Electronics Enclosure”.

4

Remove the adhesive from the air dam, and use it to cover the ventilation slots on the left side of the electronic enclosure. See “Figure 19: WKS2/SVR2 in Electronics Enclosure”.

5

If necessary adjust the tension for raising and lowering the enclosure by loosening or tightening the flat head screws on each side of the mounting assembly.

8.3.2 Connect monitor cables while installing WKS2/SVR2 system platform Use the following procedure to connect the video cables to the computer. 1


2


3

If you have a quad configuration: • •

Attach cable 3 to the 1/3 connector of the second Y video adapter cable. Attach cable 4 to the 3/4 connector of the second Y video adapter cable.

Otherwise, go to the next step. 4

Attach the Y adapter cable to the bottom (1/2) video connector on the system chassis.

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5

If present, connect the second Y adapter cable to the top (3/4) video connector on the system chassis.

Figure 20: Monitor connections

8.3.3 Connect system cables while installing WKS2/SVR2 system platform Use the following procedure to connect all cables to the computer. CAUTION Turn off power to system when installing cables. 1

Connect the Ethernet cable to the RJ-45 connector on the rear panel of the chassis.

2

Connect the keyboard cable to the keyboard connector on the rear panel of the chassis.

3

Connect the mouse cable to the mouse connector on the rear of the chassis.

4

If the annunciator relay box is being used, connect the output of the annunciator/OEP Y cable to the serial port. Otherwise, connect the OEP cable directly to the serial port

5


6

Connect the LCN MAU cable, to the connector on the LCNP4 board.

7

If a printer is to be connected, connect it to the printer connector on the rear panel of the chassis

8

Connect the USB Hub's upstream cable to the USB port on the system chassis.

9

Connect the USB Hub's power cable to the system chassis.

10 Connect the disk power cable to the four-pin socket. 11 Close the computer and verify that the latch is secure.

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12 Replace the two retaining screws to secure the computer to the lower valance.

8.3.4 Add computer power cable while installing WKS2/SVR2 system platform If your console has the local electronics option, use this procedure to add the computer's power cable. Attention Before you begin this procedure, you will need to TURN OFF POWER to the console and make sure the console base and console legs are accessible. 1


2


3


4


5


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8.4 Installing WS360/WS370 System Platform The following figure shows the WS360/WS370 platform mounted in the Icon console's electronic enclosure.

Figure 21: WS360/WS370 in Electronics Enclosure

8.4.1 Install WS360/WS370 in electronics enclosure Use the following procedure to install the system platform and add the air dam and isolator foam. 1

Place the computer in the electronic enclosure with the back of the computer facing the left side of the enclosure. Make sure the computer is centered and pushed up against the foam padding. See “Figure 21: WS360/WS370 in Electronics Enclosure”.

2


3

Remove the adhesive from the isolation foam and place the isolation foam on top of the computer to the left of center. See “Figure 21: WS360/WS370 in Electronics Enclosure”.

4

Remove the adhesive from the air dam, and use it to cover the ventilation slots on the right side of the electronic enclosure. See “Figure 21: WS360/WS370 in Electronics Enclosure”.

5

If necessary adjust the tension for raising and lowering the enclosure by loosening or tightening the flat head screws on each side of the mounting assembly.

8.4.2 Connect system cables while installing WS360/WS370 system platform Use the following procedure to connect the cables when you are installing the platform in an Icon console.

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1

Connect the mouse and keyboard cables to the PS/2 connectors.

2


3

If you are not using Fault Tolerant Ethernet (FTE), connect the Ethernet cable to the RJ-45 connector on the Network Interface Card. If you are using FTE, you will need to connect the FTE cables according to the instructions in the FTE Installation and Service Guide.

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4

Attach the digital to analog converter to the digital connector on the AGP card as shown.

5

Connect the DVI-D to DVI-A video cables to the analog video connectors on the AGP card. If your console does not have more than two monitors, go to step 8.

6

Connect the digital to analog adapters to the Y cable as shown.

7

Connect the Y cable to the video connector on the second video card (in the PCI slot).

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8

Connect the monitor video cables to the computer according to the information in Section “Connecting Monitors” on page 111 ' “Connecting Monitors” on page 111'.

9

If your console has an IKB or an OEP, connect .the cables according to the instructions in the ADP01: Honeywell Peripheral Adapters

10 Connect the LCN MAU cable to the MAU connector on the LCNP4 card if one is present. 11 Connect the USB Hub's upstream cable to the USB port on the system chassis. 12 Connect the USB Hub's power cable to the system chassis. 13 Connect the disk power cable to the four-pin socket. 14 Secure any loose cables, and verify that all cables have proper strain relief.

8.4.3 Add computer power cable while installing WS360/WS370 system platform If your console has the local electronics option, use this procedure to add the computer's power cable. Attention Before you begin this procedure, you will need to TURN OFF POWER to the console and make sure the console base and console legs are accessible.

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1


2


3


4


5


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8.5 Installing WS470 System Platform The WS470 platform is positioned in the Icon electronics enclosure with the cable connections on the right side (as seen from the console rear). Before installing the WS470, reroute all your cables to the right side (as seen from the console rear) of the console as shown in this figure.

The following figure shows the WS470 platform mounted in the Icon console's electronic enclosure.

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Figure 22: WS470 in Electronics Enclosure

8.5.1 Install WS470 in electronics enclosure Use the following procedure to install the system platform and add the air dam and isolator foam. 1

Place the computer in the electronic enclosure with the back of the computer facing the right side (as seen from the console rear) of the enclosure making sure the computer is centered. See “Figure 22: WS470 in Electronics Enclosure”.

2


3

Remove the adhesive from the isolation foam and place the isolation foam on top of the computer to the right of the intake vents. See “Figure 22: WS470 in Electronics Enclosure”.

4

Remove the adhesive from the air dam, and use it to cover the ventilation slots on the left side (as seen from the console rear) of the electronic enclosure. See “Figure 22: WS470 in Electronics Enclosure”.

5

If necessary, adjust the tension for raising and lowering the enclosure by loosening or tightening the flat head screws on each side of the mounting assembly.

8.5.2 Connect system cables while installing WS470 system platform Use the following procedure to connect the cables when you are installing the platform in an Icon console.

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1

Connect the mouse and keyboard cables to the PS/2 connectors.

2


3

If you are not using Fault Tolerant Ethernet (FTE), connect the Ethernet cable to the RJ-45 connector on the Network Interface Card. If you are using FTE, you will need to connect the FTE cables according to the instructions in the FTE Installation and Service Guide.

4

Attach the digital to analog converter to the digital connector on the AGP card as shown.

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5

Connect the DVI-D to DVI-A video cables to the analog video connectors on the AGP card. If your console does not have more than two monitors, go to step 8.

6

Connect the digital to analog adapters to the Y cable as shown.

7

Connect the Y cable to the video connector on the second video card (in the PCI slot).

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8

Connect the monitor video cables to the computer according to the information in Section “Connecting Monitors” on page 111 ' “Connecting Monitors” on page 111'.

9

If your console has an IKB or an OEP, connect .the cables according to the instructions in the ADP01: Honeywell Peripheral Adapters

10 Connect the LCN MAU cable to the MAU connector on the LCNP4 card if one is present. 11 Connect the USB Hub's upstream cable to the USB port on the system chassis. 12 Connect the USB Hub's power cable to the system chassis. 13 Connect the disk power cable to the four-pin socket. 14 Secure any loose cables, and verify that all cables have proper strain relief.

8.5.3 Add computer power cable while installing WS470 system platform If your console has the local electronics option, use this procedure to add the computer's power cable. Attention Before you begin this procedure, you will need to TURN OFF POWER to the console and make sure the console base and console legs are accessible.

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1


2


3


4


5


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8.6 Connecting Monitors Use the information in this section correctly connect the Icon monitors. Related topics “Connecting monitors to the correct channel” on page 111

8.6.1 Connecting monitors to the correct channel The WS360, WS370 and WS470 platforms use a dual video card installed in the AGP slot for one or two video outputs. For systems that have three or four video outputs, there is a second dual video card installed in the appropriate PCI slot. If you have more than one video card installed, you must connect the monitors to the correct channel identified in the following table and “Figure 23: Video Channels and Connections for Four Monitors” and “Figure 24: Video Channels and Connections for Three Monitors”. Table 7: Video Channels Channel

Video Card

Video Connection

Three monitors

1

AGP video card

Bottom video card connector

Connect

2

PCI video card

Top connector of Y cable

Disconnect

3

PCI video card

Bottom connector of Y cable

Connect

4

AGP video card

Top video card connector

Connect

Figure 23: Video Channels and Connections for Four Monitors

111


Figure 24: Video Channels and Connections for Three Monitors

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8.7 Installing Remote Peripheral System Honeywell's three short-haul remote options allow you to install the human interface and peripherals, including videos and USB devices, up to 100 feet from the computer. With the Remote System Option, you can remote the following devices: • • • • •

PS/2 QWERTY Keyboard PS/2 Cursor movement device RS232 Touch screen One IKB or OEP keyboard One sound port

Additionally, with the Remote Video Option, you can remote up to four video monitors

8.7.1 USB remote option With the USB Remote Electronics System, you can remote any standard version 1.1 compliant USB device.

8.7.2 Remoting installation instruction references For the different remoting options and installation instructions see document RE01, Remote Peripheral Systems: Installation and Upgrade

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9 Console Startup and Device Configuration

Related topics “Startup Console” on page 116 “Configuring Monitors” on page 117 “Configuring CD/RW Devices” on page 118 “Configuring a Touchscreen” on page 119

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9 CONSOLE STARTUP AND DEVICE CONFIGURATION

9.1 Startup Console After the console is completely assembled, some of the devices may need to be configured to operate properly. You will also need to do a preliminary test to make sure the console is fully operational before installing the console on a network.

9.1.1 Before you begin • •


9.1.2 Power-on sequence 1

Plug in the AC power cable for the console.

2

Place the ac power switch (located in the bottom of the console in the rear) in the ON position.

3

Verify that the electronic platform is turned on.

4

Turn the power on for the monitors.

5

The unit will boot itself from the hard drive and beep when the procedure is complete. Attention If the monitor is booted in safe mode during startup, the display text may not appear on the screen. The text will appear when the boot up completes.

9.1.3 Check LCNP status display The indicators in the LCNP Status Display discussed in the TPS System Operations Guide should be verified to ensure that the unit has passed the self-tests successfully.

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9.2 Configuring Monitors Related topics “Initial settings for the 1850X, 1880X, and 2010X FPDs” on page 117 “Initial settings for the 2080UX FPD” on page 117 “Monitor procedures” on page 117

9.2.1 Initial settings for the 1850X, 1880X, and 2010X FPDs Attention Resolution: Although other resolutions are supported, the native mode for the LCDs is 1280 x 1024 @ 60Hz. NECMitsubishi Electronics Display cites recommended resolution at 60 Hz for optimal display and color performance. Color: Standard color setting is High Color (16 bit). Higher settings are supported, but cause overall system performance problems.

9.2.2 Initial settings for the 2080UX FPD Attention Resolution: Although other resolutions are supported, the native mode for the 2080UX LCD is 1600 x 1200 @ 60Hz. NEC-Mitsubishi Electronics Display cites recommended resolution at 60 Hz for optimal display and color performance. Color: Standard color setting is High Color (16 bit). Higher settings are supported, but cause overall system performance problems.

9.2.3 Monitor procedures You may need to perform the following tasks in order to properly configure your monitor. Detailed steps for these tasks are in Section “Monitor Operation” on page 148, ' “Monitor Operation” on page 148.' • • • • •

“Correct color mismatch” on page 149 “Set display bit rate” on page 149 “Set monitor refresh frequency” on page 149 “Configure adjoining monitor displays” on page 150 “Configure two or three monitors in a quad console” on page 150

If necessary, see also Section “Troubleshooting Monitors” on page 152, ' “Troubleshooting Monitors” on page 152.'

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9.3 Configuring CD/RW Devices Related topics “Installing CD/RW Recording Software” on page 118 “Install ROXIO Software” on page 118

9.3.1 Installing CD/RW Recording Software Attention Using Roxio CD Recording Software: The CD Recording software included in this package will work on systems on which Windows 2000-Professional has been fully installed. The following operating systems are not officially supported and Roxio technical support will not be available when used on these systems: • •

Windows 2000 Server Windows NT 4.0 Server

However, most users do not encounter problems when using the Roxio CD Recording Software on these operating systems.

9.3.2 Install ROXIO Software Perform the steps in the following procedure to install the ROXIO CD Recording software and insure the CD/RW drivers are installed and running. 1

Insert the Roxio CD Recording Software CD-ROM, Easy CD Creator 5.0_S10 into the CD/RW drive.

2

Click Yes when the following window displays:

Attention Clicking Yes will not start the ROXIO software installation because the CD/RW Drivers are not yet installed and running. 3

Using Windows NT Explorer (Windows NT 4.0) or Windows Explorer (Windows 2000), navigate to the CD-ROM and double-click setup.exe.

4

Choose the appropriate setup language and click OK.

5

Click Next.

6

Select Complete installation, and click Next.

7

Click Install.

8

Click Finish.

9

When prompted with 'Do you want to restart your computer?' click No.

10 Shut down the computer and cycle power. Tip Cycling power on the machine and the CD/RW device insures the CD/RW drivers are loaded properly.

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9.4 Configuring a Touchscreen It is assumed that you have properly connected your touchscreen and have all the appropriate touchscreen drivers loaded. Related topics “Calibrate touch screen” on page 119

9.4.1 Calibrate touch screen Perform the steps in this procedure to calibrate the touch screen. 1

Select Start > Settings > Control Panel.

2

Double-click the ELO icon.

3

From the ELO dialog, select the General tab.

4

Double-click the display icon and follow the screen prompts to calibrate the touch screen.

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10 Console Complexing

Related topics “Console configurations” on page 122 “Complexing options” on page 123 “Purpose and importance of complexing” on page 124 “Network cable access” on page 125 “Console Complexing Parts” on page 126 “Complexing Icon Furniture” on page 130

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10 CONSOLE COMPLEXING

10.1 Console configurations Consoles can be complexed in a straight or curved configuration. The complexing kit you receive will depend on your console type and configuration type. For example: • • • •

Straight configuration with 18.1 inch monitors Straight configuration with 20.1 inch monitors Curved configuration with 18.1 inch monitors Curved configuration with 20.1 inch monitors

See also Section “Console Dimensions and Specifications” on page 17, ' “Console Dimensions and Specifications” on page 17' for information on dimensions for complexed consoles.

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10.2 Complexing options Icon Console furniture is spliced together using the appropriate complexing parts. There are three basic complexing part types. Each of these part types come in several options depending on the particular console configurations that are to be spliced together. • • •

Backpanel filler: Used to splice together two console backpanels. Complexing wedge: Used to splice together two console backpanels. The wedge has an enclosure that can be used to mount electrical equipment. Base splice plate: Used to splice together two console base units.

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10.3 Purpose and importance of complexing Adjacent Icon Series consoles must be attached to one another at two points: the backpanel using the correct backpanel filler and at the base using the correct splice plate. Attaching adjacent consoles at both these points ensures structural integrity by reducing vibrations. The backpanel fillers are required to: • • •

Provide full strength of the console structure Block the visual gap between adjacent consoles reducing visual distraction for the operator, and Optionally mount task lamps or custom equipment

Where there are no adjacent back panels, the base splice plate is still required. The splice plates are required to • •

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Properly align adjacent consoles and table units, and Provide full strength of the console structure

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10.4 Network cable access After removing the cable access covers, the splice plates provide a tunnel between consoles, allowing you to run network cables straight through from console to console. You should not need to cut floor holes for the network cables except where they initially enter or exit a cluster of consoles.

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10.5 Console Complexing Parts Related topics “Backpanel fillers” on page 126 “Complexing wedge backpanel filler” on page 127 “Base splice plates” on page 128

10.5.1 Backpanel fillers The following figures show the options available for attaching the console backpanels. Table 8: Dual consoles

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Curved backpanel

Straight backpanel

Straight backpanel

with 20.1 FPD

with 20.1 FPD

with 18.1 FPD

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Table 9: Quad consoles

Curved backpanel

Straight backpanel

Straight backpanel

with 20.1 FPD

with 20.1 FPD

with 18.1 FPD

10.5.2 Complexing wedge backpanel filler The following figures show the options available for attaching the console backpanels using the wedge shaped backpanel fillers.

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Dual Curved backpanel with 18.1 FPD

Quad Curved backpanel with 18.1 FPD

10.5.3 Base splice plates The following figures show the options available for attaching the console bases.

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Curved console

Straight console

Straight console

with 18.1 or 20.1 FPD

with 20.1 FPD

with 18.1 FPD

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10.6 Complexing Icon Furniture Related topics “Leveling requirements” on page 130 “Splice consoles and/or table units together” on page 130 “Attach complexing wedge” on page 131

10.6.1 Leveling requirements All of the consoles must be leveled to one consistent height. Otherwise, it will be difficult to complex the console units together. Select one console as the benchmark, and level all other consoles within the console configuration to the same height. All consoles must be leveled so that: • •

All vertical surfaces are perfectly vertical. All top panels are at the same elevation (determined when installation is complete).

10.6.2 Splice consoles and/or table units together Console splice plates are mounted to the base units with bolts. The splice plates hold the consoles in a rigid configuration, maintaining the proper spacing. After consoles are complexed, the console worksurfaces have an approximate 0.1-inch gap between them. You will also notice, after complexing the units together, that the nose of the various worksurfaces will not perfectly align at all heights.

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1

Set the console leveling feet to the approximate midpoint.

2

Adjust the console's leveling feet individually in small increments by turning them clockwise or counterclockwise.

3

Place a level on the console worksurface to check level. If console is level, it should also be completely stable on the floor.

4

Slide the splicing plate under the console base.

5

Align the four holes with the holes in the base and attach the splicing plate by inserting the four hex-head screws through the console base to the splicing plate. Tighten the screws.

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6

Slide the adjacent console into position, until the consoles are flush with one another.

7

Adjust the adjacent console's leveling feet until it is the same height as the console to which it is to be spliced.

8

Attach the other end of the splicing plate to the console using four hex-head screws.

9

Check the level and stability of the current and previous console and make adjustments to the leveling feet, if necessary.

10 Repeat steps 4 through 9 for each console in the configuration.

10.6.3 Attach complexing wedge Tip Insert the Allen-head screw through the console strut hole first and then through the complexing wedge so the screw head will remain accessible for use with a cordless drill that has a straight Allen-head wrench bit attached. 1

Attach the complexing wedge to the console using two of the Allen-head screws.

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132

2

Slide the adjacent console up to the already attached complexing wedge.

3

Attach the other side of the complexing wedge to the second console using the remaining two Allen-head screws.

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11 Console Furniture Operation and Service This section covers basic operation and maintenance of the console furniture. The AC circuit breaker switch, located on the rear of the foot treadle is the master switch for the station. Precautionary Notes CAUTION Do not sit on console worksurface area. Do not lift or move the console using the worksurface panel. Keep fingers away from all moving parts.

Additional references Dell provides documentation support for the standard items in the electronics unit. Honeywell provides documentation support for the items added to the standard unit by Honeywell.

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11 CONSOLE FURNITURE OPERATION AND SERVICE

11.1 Folding up the Worksurface Use this procedure to fold up the worksurface area in order to move the console through an opening narrower than the console depth. Related topics “Recommended tools” on page 26 “Fold up worksurface” on page 134

11.1.1 Recommended tools The following tools are recommended: • •

Electric drill/screwdriver [highly recommended] Screwdriver or allen wrench drive

11.1.2 Fold up worksurface

134

1

Remove the two large screws that hold the pull cable mounting bracket to the underside of the worksurface. NOTE: You do not need to disassemble the bracket.

2

Remove the large screw on the outer portion of each side of the worksurface.

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Attention If the insert comes out with the two outer screws as shown in the picture, remove it from the screw and replace in the worksurface

3

Remove the four wood screws that hold the adjuster bracket to the underside of the worksurface.

Tip There are four spacers between the mounting bracket and worksurface. Each spacer is held in place by a screw and will fall out when the screw is removed. Be careful not to lose the spacers, as you will use them during reassembly. 4

Fold up the worksurface to allow passage through the narrow opening.

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11.2 Servicing Console Furniture Related topics “Lubricate console components” on page 137

11.2.1 Lubricate console components The following table lists the console components that may need periodic lubrication. Check these areas annually and lubricate as needed. No.

Console Area

1

OEP module chassis pop-up latch

2

Pop-up disk module chassis pop-up latches

3

Bayonet fasteners on the pop-up disk module chassis

4

Bayonet fasteners on the manual input module chassis

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11.3 Customizing Console Backpanels Precautionary notes CAUTION REQUIRED SAFETY SHIELD If any high voltage equipment or uninsulated wires are mounted to the Quad Upper Auxiliary or Auxiliary backpanels, you must add one of the following safety shields. Safety shield for Quad Auxiliary Console Safety shield for Dual Auxiliary Console

Related topics “Do not drill areas for backside of auxiliary backpanel” on page 138 “Do not drill areas for backside of quad upper auxiliary backpanel” on page 139 “Recommendations for attaching devices to auxiliary backpanels” on page 140 “Add safety shield” on page 140

11.3.1 Do not drill areas for backside of auxiliary backpanel The overall dimensions of the Icon Auxiliary console backpanel are 30.5 inches by 38 inches (77.5 cm by 96.5 cm). There are seven specific areas on the backpanel that must not be modified. Drilling in any of the following areas on the backpanel will compromise its structural integrity. #

138

AREA

DESCRIPTION

1

Upper valance area

Do not drill anywhere within 3 in. (7.7 cm) of the top of the auxiliary backpanel.

2

Upper left side flange

Do not drill anywhere within 2 in. (5.08 cm) from the outside of the upper portion of the left strut.

3

Upper right side flange

Do not drill anywhere within 2 in. (5.08 cm) from the outside of the upper portion of the right strut.

4

Mending plate

Do not drill anywhere on the mending plate: 2.5 x 2.5 in. (6.35 cm x 6.35 cm).

5

Lower left side flange

Do not drill anywhere within 2 in. (5.08 cm) from the outside of the lower portion of the right left strut.

6

Lower right side flange

Do not drill anywhere within 2 in. (5.08 cm) from the outside of the lower portion of the right strut.

7

Bottom flange

Do not drill anywhere within 2 in. (5.08 cm) of the bottom of the auxiliary backpanel.

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Figure 25: Auxiliary console backpanel - DO NOT DRILL AREAS

11.3.2 Do not drill areas for backside of quad upper auxiliary backpanel The overall dimensions of the quad upper auxiliary backpanel are 30.5 inches by 38 inches (77.5 cm by 96.5 cm). There are eight specific areas on the quad upper auxiliary backpanel that must not be modified. Drilling in any of the following areas on the quad upper auxiliary backpanel will compromise its structural integrity. #

AREA

DESCRIPTION

1

Upper valance area

Do not drill anywhere within 3 in. (7.7 cm) of the top of the auxiliary backpanel.

2

Left side flange

Do not drill anywhere within 2 in. (5.08 cm) from the outside of the left strut.

3

Right side flange

Do not drill anywhere within 2 in. (5.08 cm) from the outside of the right strut.

4

Bottom flange

Do not drill anywhere within 2 in. (5.08 cm) of the bottom of the auxiliary backpanel.

5

Lower half of the quad auxiliary backpanel

Do not drill anywhere on the lower portion of the quad auxiliary backpanel, that is the FPD mounting locations.

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Figure 26: Auxiliary console backpanel - DO NOT DRILL AREAS

11.3.3 Recommendations for attaching devices to auxiliary backpanels Console backpanels have a non-stick surface. Consequently, if you wish to attach additional devices to the backpanel using adhesive, we recommend the following: • •

Use Honeywell's Reclosable Fastener Kit number 51199478-141. This kit contains pre-cut industrial strength Velcro with synthetic rubber adhesive and dual lock fasteners. Use a minimum amount of the fastener on the device and maximum amount on the console.

11.3.4 Add safety shield Use the following procedure to remove the upper valance access panel in order to add a safety shield.

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1

Verify that the AC power switch is in the off position.

2

Verify that all cables are secure.

3

Verify that no customer installed equipment extends past the profile of the backpanel struts. NOTE: If equipment does extend beyond the backpanel struts, the safety shield will have to be customized.

4

From the rear of the backpanel, remove the 3 hex-head screws from the middle of the upper valance.

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5

Flip up and remove the upper valance access panel.

6

Slide the safety shield into the grooves in the backpanel struts.

141


142

7

Slide the upper valance access panel back into place and secure it using the 3 hex head screws.

8

Cover the safety shield using the supplied rear cloth cover.

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11.4 Installing and Using Icon Task Lights Related topics “Installing the Task Lights” on page 143 “Replace the task light bulb” on page 143

11.4.1 Installing the Task Lights The following table lists the general tasks for installing the Icon task lights. This section contains step-by-step procedures for performing these tasks. No.

Description

1

Attach the task light to the supplied faceplate

2

If you ordered two task light installation kits, and you are installing them on the same complexing wedge, attach a second task light to the faceplate.

3

Remove the faceplate from the console's complexing wedge.

4

Mount the task light assembly to the console's complexing wedge.

5

Apply power to the task light.

Related topics “Attach task light to the face plate” on page 193 “Attach the task light assembly” on page 197

11.4.2 Replace the task light bulb Use this procedure to replace the task light bulb. Replacing the task light bulb CAUTION Do not touch the replacement bulb with your bare hands as skin oil may cause the bulb to overheat and burst. Take special care to wear gloves or use a tissue when handling bulbs. The small bulb creates an intense heat and will burn your hand. Be sure the switch is in the off position and the bulb is cool before attempting to replace it. 1

Remove the three screws closest to the bulb end of the task lamp, and remove the task light cover.

143


Tip The three holes are NOT separated by 120 degrees. Pay special attention to the orientation of the cover so you can replace it in the same position.

144

2

Press and turn the bulb to remove it from the lamp and replace it with the suggested manufacturer bulb. NOTE: The task light uses a Welch-Allen #998502-3 bulb.

3

Replace the cover on the bulb paying special attention to the orientation of the holes.

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11.5 Installing and Using Icon System Sound All quad, dual and quad upper auxiliary back panels come standard with two 4 inch speakers. An amplifier is required and is located on the lower portion of the backpanel. The amplifier is connected to the sound output on the computer and also accepts monaural sound input through an RCA jack. Related topics “Special considerations” on page 145 “Icon system amplifier connections” on page 145

11.5.1 Special considerations When using the Icon system sound, pay attention to its power consumption. Certain combinations of .wav files or auxiliary input (e.g. radio) at maximum volume settings can cause excessive current drain. This may interrupt power to other devices such as the pop up drives and the USB hub causing them to stop working briefly. Test the system under normal usage to verify this does not occur. The Icon system sound is capable of producing very loud outputs, above the comfortable level, and may damage your hearing if turned too high. Adjust the volume level so that alarms can be heard over outside noise, but below a harmful level for the operator.

11.5.2 Icon system amplifier connections “Figure 27: Amplifier on Icon backpanel” and “Figure 28: Cable connections for amplifier” show the location of the amplifier and the different connections required for the sound system.

Figure 27: Amplifier on Icon backpanel

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Figure 28: Cable connections for amplifier

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12 Monitor Operation and Service

Related topics “Monitor Operation” on page 148 “Configuring Monitor Settings” on page 149 “Troubleshooting Monitors” on page 152 “Adjusting the Monitor” on page 153 “Servicing Monitors” on page 155

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12 MONITOR OPERATION AND SERVICE

12.1 Monitor Operation The Honeywell Icon Series Console monitors are FPD monitors. The operation and behavior of FPD monitors is different than CRT monitors. References For additional information, see the specific user's manual for your monitor: FPD Monitor

148

User's Manual Title


MultiSync LCD1850X™ User's Manual


MultiSync LCD2010X™ User's Manual

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Available at . . .


12.2 Configuring Monitor Settings Related topics “Correct color mismatch” on page 149 “Set display bit rate” on page 149 “Set monitor resolution” on page 149 “Set monitor refresh frequency” on page 149 “Configure adjoining monitor displays” on page 150 “Configure two or three monitors in a quad console” on page 150

12.2.1 Correct color mismatch Tip Perform these steps if there appears to be a color mismatch on adjacent console monitors. 1

Push the PROCEED button to activate Auto Adjust.

2

Highlight AUTO by using the arrow control buttons.

3

Press PROCEED again to execute the Auto Adjust.

12.2.2 Set display bit rate Tip Recommended Color Setting: High Color (16 bit) 1


2

Double-click the Display icon and select the Settings tab.

3

Under Colors area, select High Color (16 bit).

4

Click Apply.

12.2.3 Set monitor resolution Tip Recommended Resolution: Landscape: 1280 x 1024 @ 60 Hz 1


2


3

Under Screen area, drag the slider to the appropriate resolution.

4

Click Apply.

12.2.4 Set monitor refresh frequency 1


2


3

Click the Advanced button and select the Monitor tab.

4

In the Monitor Settings area, select the Refresh Frequency from the drop down menu.

5

Click OK to apply changes.

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12.2.5 Configure adjoining monitor displays 1


2


3

Identify your primary monitor.

4

Drag the monitor icons to align them in a dual or quad configuration as they are physically aligned on the console.

5

Place the cursor on each monitor to view the monitor coordinates.

6

Verify that the monitors are aligned horizontally and vertically with the adjacent monitors.

12.2.6 Configure two or three monitors in a quad console Use this procedure if you are not using all four of the available video display connectors on the video display card. Attention If you are using a multiple video display card with Windows 2000 and you are not using all available channels on the card, you must configure your monitors such that: • • •

The monitors are connected to the lowest and highest channels first. The lowest and highest monitors are left attached. For example: If you are using 3 monitors on a quad video card Attach the monitors to channels 1, 2 and 4. In the monitor settings, disable monitor 3 and leave 1, 2 and 4 attached.

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1

Verify that the monitors are physically attached to at least the highest and lowest video channels.

2


3


4

Right-click on monitor to be disabled (most likely number 3).

5

Select Attached to uncheck the option and disable the monitor. Click OK.

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12.3 Troubleshooting Monitors Under certain circumstances your monitor may appear to not be operating correctly. The following table lists known monitor performance deviations and solutions. Table 10: Potential monitor abnormalities Abnormality

May occur . . .

Resolution

In Windows 2000, if you previously disabled a monitor, the monitor may become enabled.

When you change the settings on any of the enabled monitors, and then cancel those settings.

Make all necessary settings before disabling one of the monitors. If necessary, go back and disable the monitor again.

Display pattern is not stable.

When the remote analog video signal cable is used.

Verify that the Horizontal Synchronous Adjustment cable is used and connected properly.

Display objects are shadowed or blurred on the right side.

When the 100-foot remote analog video signal cable is used.

Use the Image Adjust Control to access the Fine adjustment.

Color inaccuracies during warm- When the short digital video up. signal cable is used.

Let the monitor completely warm-up.

Display text is off screen during boot (Safe mode video).

During start up when booted in safe mode.

Let the monitor boot up completely in order to view the text.

Adjoining displays may show a color mismatch.

When adjacent monitors have not been adjusted.

See the ' “Correct color mismatch” on page 149' procedure in this section.

Small portion of a picture or text If a dot or pixel on the monitor is does not display properly. defective. See the note below for details on defective dots and pixels.

All display objects should be at least 5 x 5 pixels. Move the object so it displays on a fully operational portion of the screen.

FPD Specification Notes: • • • •

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Each monitor pixel contains 3 dots (red + blue +green). A dot is considered defective if more than 1/3 of its area does not display properly. Industry standards specify that an FPD may have up to 15 defective dots. No more than one of the defective dots should occur in any one 5 x 5 pixel area.


12.4 Adjusting the Monitor The monitor screen adjustments are all controlled using an on-screen menu. Access the on-screen menu using the control buttons on the front of the monitor. Related topics “Use the On-Screen Manager” on page 153

12.4.1 Use the On-Screen Manager The following table provides basic information about the On-Screen Manager. See the user manual for more details on the controls adjustments for your monitor. To access OSM menu, press any of the control buttons (

,

,

,

). To mute sound function, press the EXIT button. To rotate OSM between Landscape and Portrait modes, press the RESET button. To change DVI/D-SUB signal input, press the PROCEED button. NOTE: OSM must be closed in order to rotate, mute and change DVI/D-SUB signal input. Control Button

Main Menu

Sub-Menu

EXIT

Exits the OSM controls.

Exits to the OSM main menu.

CONTROL

Moves the highlighted area up/down to Moves the highlighted area up/down to select one of the controls. select one of the controls.

/

). CONTROL

Moves the highlighted area right/left to Moves the bar left/right to increase or select control menus. decrease the adjustment.

/

).

153


PROCEED

RESET

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Has no function

Activates Auto Adjust feature.

Push PROCEED to activate Auto Adjust.

In Tools and Information Mode, opens additional window.

Resets the highlighted control menu to the factory setting.

Resets the highlighted control to the factory setting.


12.5 Servicing Monitors Related topics “Clean the monitor” on page 155 “Replace the monitor” on page 155

12.5.1 Clean the monitor Attention Clean the FPD surface with a lint-free, non-abrasive cloth. Avoid using any cleaning solution or glass cleaner.

12.5.2 Replace the monitor The procedures for replacing the monitor are the same as those for adding the monitor in the initial installation and assembly of the console. See Section “Monitor Installation” on page 67, ' “Monitor Installation” on page 67' for the procedures.

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13 Touchscreen Operation and Service The flat panel display monitor is optionally available with an infrared array touch screen module with a USB interface. The touch screen is compatible with Windows 2000 based applications. The touch screen mounts behind the front bezel and uses an infrared LED / photo diode array to detect touch on the screen as the breaking of infrared light beams. . Related topics “Specification Summary - Infrared Touch Screen Only” on page 158 “Operating Touchscreens” on page 159 “Servicing Touchscreens” on page 160

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13 TOUCHSCREEN OPERATION AND SERVICE

13.1 Specification Summary - Infrared Touch Screen Only Attention The Specification and Technical information is subject to change without notice and is superseded by information in applicable Experion product Specification and Technical data documents. Hence, for each Experion release, you are recommended to refer the applicable Specification and Technical data documents. Operating parameters Touch Resolution

1/8" enhanced resolution

Frame Size

X-axis 64-optopairs, Y-axis 48-optopairs

Operating Modes

Enter Point, Tracking, Continuous, Exit Point, Add Exit Point (Modifier)

Frame Scan Rate

25 scans/second

Reporting Modes

Coordinate, scan

Electrical Specifications Power Requirements

Not to exceed available power from USB power or from the monitor internal power supply.

Communications Connector

B type, USB 1.1, 2 m long

Certifications EN60950, UL-1950, CSA C22.2 NO. 950, FCC CLASS A, CISPR CLASS A, CE compliant Operating Environment Temperature

0° C to 50° C (32° F to 122° F)

Humidity

0% to 95% non-condensing

Storage Environment

158

Temperature

-20° C to 75° C (-4° F to 167° F)

Humidity

0% to 95% non-condensing

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13.2 Operating Touchscreens Related topics “Calibrate the touchscreen” on page 159

13.2.1 Calibrate the touchscreen When a touchscreen is added to your system, you will need to calibrate the cursor movement. Perform the steps in this procedure to calibrate the touchscreen. 1


2

Double-click the ELO icon.

3

From the ELO dialog, select the General tab.

4

Double-click the display icon and follow the screen prompts to calibrate the touchscreen.

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13.3 Servicing Touchscreens Related topics “Clean the touchscreen window” on page 160

13.3.1 Clean the touchscreen window

160

1

Gently wipe the four inside edges of the touchscreen window with a soft cloth slightly damped with water. Do not use commercial cleaning fluids

2

Ensure that the surface of the touchscreen window is dry by wiping all four sides with a soft, dry cloth.

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14 Pop-up Disk Operation

Related topics “Operating Zip Drives” on page 162 “Operating CD/RWs” on page 163 “Servicing Pop-up Disk Drives” on page 165

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14 POP-UP DISK OPERATION

14.1 Operating Zip Drives Table 11: Zip Drive Operation Function

162

Operation

Load

Insert the cartridge in the drive—the LED will flash until the drive has spun up to speed.

Unload

Press the unload button—the LED will flash until the drive has unloaded. Remove the cartridge by pulling the cartridge out of the drive.

Access

The LED will light when the cartridge is electronically accessed.

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14.2 Operating CD/RWs Table 12: CD/RW Operation Function

Operation

Load

1. Push the button—the loader tray will extend. 2. Insert the disc into the tray. 3. Push the loader tray into the drive.

Unload

1. Push the button—the loader tray will extend. 2. Remove the disc from the tray. 3. Push the loader tray into the drive.

Errors

Refer to the Teac manual.

14.2.1 Installing Roxio CD Recording Software Perform the steps in the following procedure to install the ROXIO CD Recording software and insure the CD/RW drivers are installed and running. 1

Insert the Roxio CD Recording Software CD-ROM, Easy CD Creator 5.0_S10 into the CD/RW drive.

2

Click Yes when the following window displays:

Attention Clicking Yes will not start the ROXIO software installation because the CD/RW Drivers are not yet installed and running. 3

Using Windows NT Explorer (Windows NT 4.0) or Windows Explorer (Windows 2000), navigate to the CD-ROM and double-click setup.exe.

4

Choose the appropriate setup language and click OK.

5

Click Next.

6

Select Complete installation, and click Next.

7

Click Install.

8

Click Finish.

9

When prompted with 'Do you want to restart your computer?', click No.

10 Shut down the computer and cycle power. Tip Cycling power on the machine and the CD/RW device insures the CD/RW drivers are loaded properly.

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14.2.2 Using the Roxio recording software Attention Using Roxio CD Recording Software: The CD Recording software included in this package will work on systems on which Windows 2000-Professional has been fully installed. The following operating systems are not officially supported and Roxio technical support will not be available when used on these systems: • •

Windows 2000 Server Windows NT 4.0 Server

However, most users do not encounter problems when using the Roxio CD Recording Software on these operating systems.

14.2.3 Potential problems reading and copying files from the TEAC CD/RW You may encounter problems reading and writing files to a compact disc in certain situations. The following table details these situations and provides a solution. For further Direct CD software information, visit the Roxio web site at If you do, this, it may not read all directories and files . . Using different operating systems 1

Format a disc on a TEAC CD/RW device operating in Windows NT 4.0.

2

Write data to the disk.

3

Attempt to read data from another TEAC CD/RW device.

Using different CD-ROM devices 1

Format a disc on a TEAC CD/RW device operating in Windows 2000 Professional.

2

Attempt to read data from a different type of CD-ROM device operating in Windows 2000 Professional - it may not read all directories and files.

To avoid all potential disk read/write problems, do this . . .

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1

Format the disc on a TEAC CD/RW device operating in Windows 2000 Professional.

2

Write data to the disc using the Roxio CD recording software operating in Windows 2000 Professional.

3

Read data from a TEAC CD/RW device also operating in Windows 2000 Professional.

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14.3 Servicing Pop-up Disk Drives Related topics “Replace CD/RW drive in pop-up disk module” on page 165 “Replace Zip drive in pop-up disk module” on page 166

14.3.1 Replace CD/RW drive in pop-up disk module Use this procedure to replace the CD/RW drive in the pop-up disk module. Drives can also be replaced by swapping out the entire module with a new module that already has the CD/RW drive mounted. 1

Release the CD/RW drive pop-up disk module by pulling on the release lever located under the module.

2

Remove the pop-up disk module by inserting a flat-head screwdriver between the module and the console chassis and gently prying it loose.

3

Disconnect the IDE ribbon interface cable and power cable from the disk panel.

4

If you are replacing the entire module, skip to Step 7. Otherwise, if you are replacing the CD/RW drive in the module, remove the four screws that secure the CD/RW drive to the module.

5

Place the new CD/RW drive in the pop-up disk module.

6

Secure the CD/RW drive to the module using four 3x5mm screws.

7

If necessary, set the CD/RW drive to master mode by placing the jumper on the master set of jumper pins. Attention CD/RW drive connectors Do not use excessive force while attaching the cable to the interface connector. DO NOT FORCE the power plug into the power connector - it is shaped so that it can be easily inserted in only one orientation.

8

Connect one end of the interface ribbon cable to the interface connector on the rear panel of the CD/RW drive.

9

Attach the IDE to USB converter cable to the interface ribbon cable.

10 Insert the power cable plug in the correct orientation into the power connector on the rear panel of the

CD/RW drive.

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11 Place the pop-up disk module in the console's pop-up disk module bay, routing both the USB to IDE adapter

cable and power cable through the opening at the top of the console leg back to the lower valance on the backpanel. 12 Continue routing the cables through the opening in the cable tunnel assembly to the lower valance on the

rear console backpanel. 13 Align the module fasteners with the fastener sockets and push down gently to lock the module in place.

14.3.2 Replace Zip drive in pop-up disk module Use this procedure to replace the Zip drive in the pop-up disk module. Zip drives can also be replaced by swapping out the entire module with a new module that already has the Zip drive mounted. 1

Release the Zip drive pop-up disk module by pulling on the release lever located under the module.

2

Remove the pop-up disk module by inserting a flat-head screwdriver between the module and the console chassis and gently prying it loose.

3

Disconnect the SCSI ribbon interface cable and power cable from the disk panel.

4

If you are replacing the entire module, skip to Step 7. Otherwise, if you are replacing the Zip drive in the module, remove the four screws that secure the Zip drive to the module.

5

Place the new Zip drive in the pop-up disk module.

6

Secure the Zip drive to the module using four 3x5mm screws.

7

Attach the SCSI placement PWA to the Zip drive's SCSI board verifying Pin 1 on the PWA board is connected to Pin 1 on the Zip drive board.

8

Attach the SCSI end of the USB to SCSI converter cable to the SCSI placement PWA.

9

Connect the power cable converter to the Zip drive's power connector on the rear panel of the Zip drive.

10 Place the pop-up disk module in the console's pop-up disk module bay, routing both the USB to SCSI

adapter cable and power cable through the opening at the top of the console leg back to the lower valance on the backpanel. 11 Continue routing the cable through the opening in the cable tunnel assembly to the lower valance on the rear

console backpanel.

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12 Align the module fasteners with the fastener sockets and push down gently to lock the module in place.

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15 Manual Input Module Operation and Service The optional MIMs provide some of the most commonly used devices and keys in the console. The following table shows the available manual input devices. Table 13: Devices for Manual Input Modules Module Type

Device

0

Blank Module

1

Trackball only

2

Keypad only

Picture

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15 MANUAL INPUT MODULE OPERATION AND SERVICE

170

Module Type

Device

3

Thumbwheels only

4

Trackball and Keypad

5

Keypad and Thumbwheels

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Picture


15.1 Swapping MIMs Related topics “Hot swapping” on page 171 “Guidelines for hot-swapping MIMs” on page 171

15.1.1 Hot swapping Manual input modules may be hot-swapped. That is, it is not necessary to re-boot the system in order to change the modules. When installed, the operating system will recognize the MIM and load the appropriate driver. The 'hot swap' capability allows operators to: • • •

Swap trackball or thumbwheels from right-handed to left-handed operation. Change functionality at either of the two MIM sockets in the console. Have the same functionality available for left-handed or right-handed operation.

15.1.2 Guidelines for hot-swapping MIMs You may hot swap MIM devices from one side of the console to the other without powering down the system. Be aware, however, that it may take several seconds for the operating system to recognize the MIM and load the appropriate driver. Follow these general guidelines when hot-swapping MIM devices. • •

Do not hot-swap MIMs rapidly - allow enough time (a few seconds) for the operating system to remove or install the drivers. Remove and install MIMs sequentially

Swapping MIMs rapidly may lead to a MIM being unidentified or not properly initialized. If the MIM does not seem to be operating correctly, remove and re-install the MIM following the above guidelines.

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15.2 Operating Trackballs The trackball functions as a normal pointing device and may be used simultaneously with the system mouse or another trackball in the other manual input module. The trackball senses which side of the console it is installed in and sets the button functions appropriately.

15.2.1 Basic trackball operation Button Function

Left MIM Socket

Right MIM Socket

Click / Select

Inner (or right) button

Inner (or left) button

Context Menu / Alternate Select

Outer (or left) button

Outer (or right) button

Enter Function

Top/Front button

Top/Front button

Tip The automatic switching of the trackball's button functions does not effect the mouse's button configuration. However, if you change the mouse's button configuration from right-handed to left-handed, the trackball WILL be affected. Therefore, the mouse setting should remain right-handed.

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15.3 Operating Keypads The keypad functions as a keyboard with the addition of the operator entry keys. It may be used simultaneously with a second keypad in the other MIM socket, and it is not sensitive to which side of the console it is installed into. It may also be used with the engineer's QWERTY keyboard, provided you observe the exceptions listed in table Keypad Usage Exceptions in section “Exceptions to use of Keypad with GUS software” on page 174.

15.3.1 Basic keypad operation The following table describes the functions of the five gray operator control keys when used within a Native Window. See also “Exceptions to use of Keypad with GUS software” on page 174. KEY

FUNCTION

MAN

Manual mode key—Places a selected point in manual mode; that is, the output is under direct control of the operator.

AUTO

Automatic mode key—Places a selected point in automatic mode if configured for that mode. In automatic mode, the output (OP) value is calculated by a preconfigured algorithm using an operatorentered setpoint (SP).

NORM

Normal mode key—Places the selected point in its NORMally configured mode.

SP

Setpoint key—Permits changes to be made to setpoint values for a point. Pressing the Setpoint key allows changes of setpoint values to be entered either by the numeric keys, or by the Raise/Lower keys.

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KEY OUT

FUNCTION Output key—Permits changes of Analog or Digital Output values. After the key is pressed (for example, while viewing a Detail Display), the Output value can be changed by a keyboard entry or by the Raise/ Lower keys.

15.3.2 Exceptions to use of Keypad with GUS software The keypad functions as a keyboard with the following exceptions: Table 14: Keypad Usage Exceptions Key Operation Typing any key on the keypad will cause the 'NUMLOCK' state to be turned on.

This affects any keys subsequently pressed on the engineer's QWERTY keyboard and on a keypad in the other MIM socket. To turn off the NUMLOCK state, press the NUMLOCK key on the engineer's QWERTY keyboard.

Gray Keys

If pressed outside the GUS software, the gray keys still send codes to the application.

These have explicit functions only when used with GUS software. When focus is not on a GUS application window the gray keys have no specific function.

The effect of the codes is undetermined and cannot be predicted.

These functions duplicate those available on the OEP and the engineer's QWERTY keyboard.

It is recommended that the operator not press these gray keys while not focused on GUS software

CLR Key

When used in a GUS Picture - functions as an asterisk (*) and places an asterisk in the TIP of the GUS Picture

Using the CLR key in the Native Window is the same as the Clear Entry key from the OEP keyboard. The other keys of the keypad are available for usage in all applications - they send codes identical to the corresponding keys on the engineer's 'QWERTY' keyboard.

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15.4 Operating Thumbwheels The thumbwheels have 20 detent positions per rotation of the wheel. There are two thumbwheels in each thumbwheel MIM - one for fast change and one for slow change. When rotated into each detent position, the thumbwheel sends a code indicating direction and whether the inner or outer thumbwheel of the pair was rotated. The thumbwheels are sensitive to which side of the console they are installed into.

15.4.1 Basic thumbwheel operation The thumbwheels, which are used for raising and lowering values, are only functional within Honeywell applications. Thumbwheel Function

Left MIM Socket

Right MIM Socket

Adjusts values slowly

Outer (or right) thumbwheel

Inner (or left) thumbwheel

Adjusts values quickly

Inner (or left) thumbwheel

Outer (or right) thumbwheel

15.4.2 Exceptions to Use of Thumbwheels with GUS software The Thumbwheel MIM sends codes through a different channel from the keypad and engineer's QWERTY keyboard. These codes have explicit functions when used with GUS software, namely the fast and slow raise and lower functions. Thumbwheel Operation When focus is not on a GUS application window the thumbwheels have no specific function.

Result If used outside the GUS software, the thumbwheels still send codes to the application. The effect of the codes is undetermined and cannot be predicted. It is recommended that the operator should not press these gray keys while not focused on GUS software

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16 OEP and IKB Operation and Service

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16 OEP AND IKB OPERATION AND SERVICE

16.1 Operating OEPs The OEP cannot be used at the Windows Logon screen. Use the QWERTY keyboard or MIM keypad to log in to Windows. When the TAB keys on the OEP are used outside of the Honeywell applications, they behave as cursor keys. If you are outside a Honeywell application, and the tab function is necessary, use the QWERTY keyboard. The Operator Entry Panel is used for inputting information to the system. The access level for the OEP is controlled by a keyswitch located on the front of the OEP chassis, and is only accessible when the pop-up OEP module is in the released position. It provides access to the following functionality (in ascending order of functionality): • • •

Supervisor Engineer Operator

See the Process Operations Manual and the Keyboards manual for more detailed descriptions of this functionality.

16.1.1 OEP indicators The operator control panel contains the RESET switch and power Good/Fail LEDs, as well as the operator function keys. Function RESET

Description Resets the keyboard controller board.

POWER GOOD indicator is lit if the keyboard is properly powered.

FAIL indicator is lit if there is a hardware failure in the keyboard.

16.1.2 Basic operation

178

1

Remove the OEP from the pop-up OEP module

2


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3

Remove the Access Level key from the key slot.

4

Gently push up on the underside of the OEP and remove it from the pop-up OEP module recessed area.

5

Pull out the OEP feet located on the underside of the OEP. Tip Use caution when removing the OEP. The cables on the back side of the chassis can be damaged if the OEP is removed quickly.

Place the OEP back in the pop-up OEP module 6

Push the OEP feet back in.

7

Place the bottom tabs of the OEP tabs into the slots located in the recessed area of the pop-up OEP module

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17 Operation and Service for Other Devices

Related topics “Annunciator Relay Contact Box” on page 182

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17 OPERATION AND SERVICE FOR OTHER DEVICES

17.1 Annunciator Relay Contact Box The annunciator relay contact box has three relays that are activated when alarm conditions (that have been defined) are detected by one of the alarm parameters. The operator keyboard board causes the activation of the relays through the OEP keyboard.

17.1.1 Specifications Attention The Specification and Technical information is subject to change without notice and is superseded by information in applicable Experion product Specification and Technical data documents. Hence, for each Experion release, you are recommended to refer the applicable Specification and Technical data documents. Table 15: Annunciator Relay Specifications Parameter

Specification

Input

3.0 to 6.0 V DC

Turn-on Voltage

-3.0 to 1.0 V DC

Turn-off Voltage Output

10 to 60 V DC

Voltage Range

0.02 to 3.0 A

Current Range Surge Current (1 second)

17.1.2 Annunciator relay contacts

Figure 29: Annunciator relay contact box

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18 Appendix

Related topics “Installing Local Electronics Enclosure” on page 184 “Installing Honeywell Icon Console Task Lights” on page 190 “Installing the Task Lights” on page 143 “Servicing the Task Lights” on page 205

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18 APPENDIX

18.1 Installing Local Electronics Enclosure Some Honeywell Icon Series Consoles originally intended for use with the Remote Electronics option do not have an electronic enclosure installed in the base unit. An electronic enclosure can be added to these consoles, allowing you to add the local electronics module.

18.1.1 Electronic Enclosure

18.1.2 Before you begin • •


18.1.3 Install electronic enclosure Use the following procedure to remove the console modesty panel and install the electronic enclosure. 1

184

Remove the eight hex screws from the rear of the modesty panel, and remove the modesty panel.

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18 APPENDIX

Tip You will be using four of these holes to mount the electronic enclosure to the console base and the other four to attach the front panel of the electronic enclosure. 2

Put a cloth over the console base to prevent scratches to.

3

From the rear of the console, position the electronic enclosure on top of the console feet.

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18 APPENDIX

4

186

Lift the enclosure's mounting flange all the way up and align the two holes on the side of the flange with the two pin nuts on the inside of the console leg. Repeat on other side.

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18 APPENDIX

5

Attach the enclosure flange to the console base by inserting the bolt in the upper inside enclosure mounting hole. Repeat on other side.

6

Insert a bolt through the center enclosure mounting hole and tighten. Repeat on other side.

7

Tighten all four enclosure mounting bolts.

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18 APPENDIX

8

From the front of the console, place the enclosure cover in an upright position against the console legs. From the rear of the console, lift the enclosure cover and align the enclosure cover holes with the remaining four holes in the console legs.

9

Attach the enclosure front panel by inserting the bolt in the lower enclosure front panel mounting hole. Repeat on other side.

10 Insert a bolt through the upper outside enclosure front panel mounting hole.

Repeat on other side. 11 Tighten all four enclosure front panel mounting bolts. 12 Position the console latch striker plate directly under the center set of ventilation slots in the lower valance.

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18 APPENDIX

13 Align the holes in the striker plate with the middle two slots and attach the striker plate to the lower valence

using the four hex head bolts.

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18.2 Installing Honeywell Icon Console Task Lights The Honeywell Icon Console task light is an industrial strength lamp that can be mounted to the console's existing complexing wedge. The task lamp can be adjusted in several different ways allowing the operator to focus light on a specific area of the worksurface. The task light is available only for 18.1" curved configuration consoles.

Figure 30: Mounted Icon Console Task Light

18.2.1 Task light kit components Model numbers The following table lists the model numbers for the task light installation kit options and the power supply kit. The task light parts are packaged in a separate model number than the power supply parts. Model Number

Replacement Part Number

Description

MP-ICTLDL

51199910-100

Icon Console Task Light Installation Kit for Dual Backpanel

MP-ICTLQD

51199911-100

Icon Console Task Light Installation Kit for Quad Backpanel

MP-ICTLPS

51199912

Icon Console Task Light Power Supply Kit

Task light installation kit The following table lists the parts for the dual and quad Icon Console task light installation kits.

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Quantity 1 type 1

18 APPENDIX

Table 16: Task Light Installation Kit Components Part Number

Description

Quantity

51305809-100

Task light

1

51199485-400

Complexing wedge face plate for quad console

1 type

51199485-200

Complexing wedge face plate for dual console

51200506-110

Rubber grommet

1

51108385-512

Phillips head screw

2

51108389-003

Hex lock nut

2

51190879-001

Tie wrap

1

Figure 31: Icon Console Task Light Installation Kit

Task light power supply kit The following table lists the parts for the Icon Console task light power supply kit. Table 17: Task Light Power Supply Kit Components Part Number

Description

Quantity

51197184-400

AC power adapter (12 volts DC)

1

51305815-100

Task light adapter cable

1

51305450-100

AC power cord

1

51199478-100

Reclosable fastener

1

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18 APPENDIX

Figure 32: Icon Console Task Light Power Supply Kit

Tools you will need To perform the procedures in this installation kit, you will need the following tools: • • •

192

#2 Phillips head screw driver Hex head screw driver 3/32" (2.38 mm) Allen head screw driver

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18 APPENDIX

18.3 Installing the Task Lights The following table lists the general tasks for installing the Icon task lights. This section contains step-by-step procedures for performing these tasks. No.

Description

1

Attach the task light to the supplied faceplate

2

If you ordered two task light installation kits, and you are installing them on the same complexing wedge, attach a second task light to the faceplate.

3

Remove the faceplate from the console's complexing wedge.

4

Mount the task light assembly to the console's complexing wedge.

5

Apply power to the task light.

18.3.1 Attach task light to the face plate Use the following procedure to install one or two task lights to the faceplate. 1

Remove the cover from the top or bottom task light mounting hole on the faceplate. NOTE: The task light can be mounted in the top or bottom hole.

2

Insert the rubber grommet into the medium size hole.

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3

194

Insert the task light into the large hole in the faceplate, and align the mounting pedestal so its two holes align with the holes in the faceplate. NOTE: Be sure to install the light so the faceplate mounting hole countersinks are on the same side as the light.

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18 APPENDIX

4

Attach the task light to the faceplate using the two supplied Phillips head screws and hex nuts. NOTE: Position the hex head locknuts with the flat side against the faceplate.

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196

5

Insert the task light wires through the small hole in the grommet directly above the mounting hole and pull the wires through.

6

Draw the wire thru the hole until the coil is flush to the faceplate. Attach the tie wrap to the backside of the task light wire to prevent it from slipping back through the hole.

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18 APPENDIX

7

If you ordered two task light installation kits and you are installing the lights on the same complexing wedge, repeat steps 1-6 using the second set of holes in the faceplate. NOTE: The second faceplate will not be used.

18.3.2 Attach the task light assembly Use this procedure to attach the task light assembly to the complexing wedge. Attaching the task light assembly to the complexing wedge 1

Remove the eight screws and faceplate from the front of the complexing wedge. Discard the faceplate. NOTE: Save screws for Step 4.

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2

198

Connect the task light adapter cable to the wires on the task light. NOTE: Match color of wires on task light to task light adapter cable.

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18 APPENDIX

3

Feed the task light adapter cable through the hole in the bottom of complexing wedge.

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200

4

Position the task light assembly in place against the complexing wedge, aligning the holes in the assembly with the holes in the complexing wedge. NOTE: Dual and quad consoles use different faceplates. Verify you have the correct faceplate for your console.

5

Attach the task light assembly to the complexing wedge using the screws removed in Step 1 of this procedure.

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18 APPENDIX

Applying power to the task light. 6

Feed the task light adapter cable to the lower valance.

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7

Route the AC power adapter cord: • • •

202

Remove the console base treadle and swing the leg cover open on the same side the task lights are being installed. From the front of the console route the AC power adapter cord up the leg and through the access hole. Continue routing the cord up through the cable access hole and into the lower valance.

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18 APPENDIX

8

Connect the task light adapter cable to the AC power adapter cord and dress the cables.

9

Connect the AC power cord to the AC power adapter and mount the AC power adapter in the console base using the reclosable fasteners, if necessary. NOTE: When using reclosable fasteners, attach the small squares to the adapter and the large piece to the console base.

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18 APPENDIX

10 Turn the power on or off using the push button located on the back of each light.

Make other adjustments as needed: • •

204

Pull or push gently on the lamp to telescope it out from the faceplate. Rotate the lamp to adjust its position.

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18 APPENDIX

18.4 Servicing the Task Lights Related topics “Replace the task light bulb” on page 143

18.4.1 Replace the task light bulb Use this procedure to replace the task light bulb. Replacing the task light bulb CAUTION Do not touch the replacement bulb with your bare hands as skin oil may cause the bulb to overheat and burst. Take special care to wear gloves or use a tissue when handling bulbs. The small bulb creates an intense heat and will burn your hand. Be sure the switch is in the off position and the bulb is cool before attempting to replace it. 1

Remove the three screws closest to the bulb end of the task lamp, and remove the task light cover.

Tip The three holes are NOT separated by 120 degrees. Pay special attention to the orientation of the cover so you can replace it in the same position. 2

Press and turn the bulb to remove it from the lamp and replace it with the suggested manufacturer bulb. NOTE: The task light uses a Welch-Allen #998502-3 bulb.

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18 APPENDIX

3

206

Replace the cover on the bulb paying special attention to the orientation of the holes.

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19 Notices

Trademarks Experion®, PlantScape®, SafeBrowse®, TotalPlant®, and TDC 3000® are registered trademarks of Honeywell International, Inc. OneWireless™ is a trademark of Honeywell International, Inc. Other trademarks Microsoft and SQL Server are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. Trademarks that appear in this document are used only to the benefit of the trademark owner, with no intention of trademark infringement. Third-party licenses This product may contain or be derived from materials, including software, of third parties. The third party materials may be subject to licenses, notices, restrictions and obligations imposed by the licensor. The licenses, notices, restrictions and obligations, if any, may be found in the materials accompanying the product, in the documents or files accompanying such third party materials, in a file named third_party_licenses on the media containing the product, or at http://www.honeywell.com/ps/thirdpartylicenses.

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19 NOTICES

19.1 Documentation feedback You can find the most up-to-date documents on the Honeywell Process Solutions support website at: http://www.honeywellprocess.com/support If you have comments about Honeywell Process Solutions documentation, send your feedback to: [email protected] Use this email address to provide feedback, or to report errors and omissions in the documentation. For immediate help with a technical problem, contact your local Honeywell Process Solutions Customer Contact Center (CCC) or Honeywell Technical Assistance Center (TAC) listed in the “Support and other contacts” section of this document.

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19 NOTICES

19.2 How to report a security vulnerability For the purpose of submission, a security vulnerability is defined as a software defect or weakness that can be exploited to reduce the operational or security capabilities of the software. Honeywell investigates all reports of security vulnerabilities affecting Honeywell products and services. To report a potential security vulnerability against any Honeywell product, please follow the instructions at: https://honeywell.com/pages/vulnerabilityreporting.aspx Submit the requested information to Honeywell using one of the following methods: •

Send an email to [email protected].

•

or Contact your local Honeywell Process Solutions Customer Contact Center (CCC) or Honeywell Technical Assistance Center (TAC) listed in the “Support and other contacts” section of this document.

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19 NOTICES

19.3 Support and other contacts For support, contact your local Honeywell Process Solutions Customer Contact Center (CCC). North America Country

Phone

Canada and United States 800-822-7673

Facsimile

Email

973-455-5000

[email protected]

Northern Europe Country

Local Time Business Hours

Phone

Facsimile

Email

Denmark

07:00 – 18:00

80–252165

+45 6980 2349

[email protected]

Finland

08:00 – 19:00

0800–9–15938

+358 (0)9 2319 4396

[email protected]

Ireland

06:00 – 17:00

1800939488

+353 (0)1 686 4905

[email protected]

Netherlands

07:00 – 18:00

0800 020 3498

+31 (0)20 524 1609

[email protected]

Norway

07:00 – 18:00

800–11478

47–852–287–16

[email protected]

Sweden

07:00 – 18:00

0200883167

+46 (0)8 509 097 84

[email protected]

United Kingdom

06:00 – 17:00

08002797226

+44 (0)20 3031 1064

[email protected]

Southern Europe Country


Phone

Facsimile

Email

Belgium

07:00 – 18:00

080048580

+32 (0)2 791 96 02

[email protected]

France

07:00 – 18:00

0805100041

+33 (0)1 72 74 33 44

[email protected]

Luxembourg

07:00 – 18:00

8002–8524

+352 24611292

[email protected]

Spain

07:00 – 18:00

800099804

+34 91 791 56 25

[email protected]

Portugal

06:00 – 17:00

800–8–55994

+34 91 791 56 25

[email protected]

Country


Phone

Facsimile

Email

Bulgaria

08:00 – 19:00

700 20771

+359 (0)2 489 7384

[email protected]

Croatia

07:00 – 18:00

0800 80 6392

+420 227 204 957

[email protected]

Czech Republic

07:00 – 18:00

800 142 784

+420 227 204 957

[email protected]

Hungary

07:00 – 18:00

06 800 20 699

+36 (06) 1 577 7371

[email protected]

Poland

07:00 – 18:00

00 800 121 50 46

+48 22 485 35 10

[email protected]

Romania

08:00 – 19:00

0 800 800 178

+40 (0)31 710 7590

[email protected]

Russia Federation

09:00 – 20:00

8.10.80 02-412 50 11

+7 495 796 98 94

[email protected]

Eastern Europe

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19 NOTICES

Country


Phone

Facsimile

Email

Slovakia

07:00 – 18:00

0800 002 340

+421 (0)2 3301 0376

[email protected]

Country


Phone

Facsimile

Email

Austria

07:00 – 18:00

0800 006438

+43 (0)1 253 6722 4904

[email protected]

Germany

07:00 – 18:00

0800 7239098

+49 (0)30 6908 8463

[email protected]

Greece

08:00 – 19:00

00800 12 9493

+30 21 1 268 6973

[email protected]

Israel

08:00 – 19:00

1 809 407 309

+972 (0)2 591 6148

[email protected]

Italy

07:00 – 18:00

8000 35205

+39 06 96681356

[email protected]

Switzerland

07:00 – 18:00

00 080 035

+41 (0)31 560 41 60

[email protected]

Central Europe

Middle East and South Africa Country


Phone

Email

Bahrain

08:00 – 19:00

8008 1343

[email protected]

Oman

08:00 – 19:00

8007 7595

[email protected]

Qatar

08:00 – 19:00

800 5460

[email protected]

Saudi Arabia

08:00 – 19:00

800 844 5309

[email protected]

South Africa

07:00 – 18:00

0800 983 634

[email protected]

Turkey

08:00 – 19:00

00800 448823587

[email protected]

United Arab Emirates

09:00 – 20:00

8000 444 0300

[email protected]

Other regions In other regions, contact your local Honeywell Technical Assistance Center (TAC) for support. Region

Phone

Facsimile

Email

Pacific

1300-364-822 (toll free within Australia)

+61-8-9362-9564

[email protected]

+91-20-6603-9800

[email protected]

+82-2-792-9015

[email protected]

+61-8-9362-9559 (outside Australia) India

+91-20-6603-2718 / 19 1800-233-5051

Korea

+82-80-782-2255 (toll free within Korea)

People’s Republic of China

+86-21-2219-6888

[email protected]

800-820-0237 400-820-0386

Singapore Japan

+65-6823-2215

+65-6445-3033

[email protected]

+81-3-6730-7228

[email protected]

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World Wide Web Honeywell Process Solutions support website: http://www.honeywellprocess.com/support Elsewhere Contact your nearest Honeywell office.

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19 NOTICES

19.4 Training classes Honeywell holds technical training classes on Experion PKS. These classes are taught by experts in the field of process control systems. For more information about these classes, contact your Honeywell representative, or see http://www.automationcollege.com.

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Honeywell Icon Series Console Planning Installation and Service Guide EP-DCNXX4

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