QUALITY PARTS, THE PERFECT FIT
QUICK QUICK REFERENCE REFERENCE PARTS PARTS CATALOG CATALOG 1998 1998 -- 2003 2004 MODEL MODEL YEAR YEAR EDITION EDITION
Note: all parts listed for 2003 models also fit 2004 models.
HINO DIESEL TRUCKS (U.S.A.) INC
TABLE OF CONTENTS SECTION
CONTENTS
PAGE
MODEL INFORMATION & CATALOGS Hino Model Determination ....................................................................................................................... Model Designator Chart........................................................................................................................... Gross Weight Ratings.............................................................................................................................. Engine Type............................................................................................................................................. Hino Model Availability By Model Year .................................................................................................... Model Number Interpretation ................................................................................................................... Hino Parts Catalogs ................................................................................................................................. Hino Workshop Manuals..........................................................................................................................
A-1 A-2 A-2 A-2 A-3 A-3 A-4 A-5
AIR CONDITIONING AND HEATING Air Conditioning Kits, Replacement Parts and Compressor Drive Belt ................................................... Heater Fan Motor, Fan Switch and Heater Core .....................................................................................
1 1
ACCESSORIES Block Heater ............................................................................................................................................ Air Ride Suspension Seat - Base Kit ....................................................................................................... Radio Kits................................................................................................................................................. Heated Mirrors ......................................................................................................................................... Stainless Steel Wheel Liners ................................................................................................................... Locking Fuel Caps ................................................................................................................................... Floor Mat Sets ......................................................................................................................................... Storage Bin Drawer ................................................................................................................................. Grille Guards............................................................................................................................................ CAB Air Deflectors ...................................................................................................................................
2 2 2 2 3 3 3 3 3 3
BEARINGS Front Wheel Bearings .............................................................................................................................. Rear Axle Bearings ..................................................................................................................................
4 4
BRAKE SYSTEM Relined Exchange Brake Shoes .............................................................................................................. Brake Shoe Lining ................................................................................................................................... Brake Drums ............................................................................................................................................ Brake Shoe Retracting Spring ................................................................................................................. Wheel Cylinders - Front Brakes............................................................................................................... Wheel Cylinders - Rear Brakes ............................................................................................................... Brake Chambers - Front Brakes .............................................................................................................. Brake Chambers - Rear Brakes............................................................................................................... Air Brake Valve Assemblies..................................................................................................................... Air Brake Foot Valve Assemblies ............................................................................................................ Air Compressor Assemblies .................................................................................................................... Brake Master Cylinders - FA/FB .............................................................................................................. Brake Servo Assemblies - FA/FB ............................................................................................................ ABS Wheel Sensors ................................................................................................................................ Vacuum Brake ABS Modulator ................................................................................................................ Air Brake Valve Assemblies - Air Over Hydraulic Systems 2000-1-FB ................................................... Air Brake Valve Assemblies - Air Over Hydraulic Systems 1998-FD/FE/FF ........................................... Air Brake Valve Assemblies - Air Over Hydraulic Systems 1999-2001-FD/FE/FF.................................. Air Brake Valve Assemblies - Full Air Systems 1998-SG........................................................................
6 6 6 7 7 8 8 8 9 10 10 10 10 10 10 11 12 13 14 i
TABLE OF CONTENTS SECTION
CONTENTS
PAGE
BRAKE SYSTEM Air Brake Valve Assemblies - Full Air Systems 1999-2001-SG ................................................................... Rockwell Automatic Slack Adjusters - Full Air Systems ................................................................................ Parking Brake Cable...................................................................................................................................... Parking Brake Drums, Shoes, Lining & Return Springs ................................................................................
15 16 16 16
CAB AND LAMPS Hino Paints .................................................................................................................................................... FA/FB - Cab Panels & Trim, Bumpers, Glass, and Mirrors ........................................................................... FD/FE - Cab Panels & Trim, Bumpers, Glass, and Mirrors........................................................................... FF/SG - Cab Panels & Trim, Bumpers, Glass, and Mirrors .......................................................................... Mirror Replacement Parts.............................................................................................................................. Seat Assemblies ............................................................................................................................................ FA/FB - Lamp Assemblies & Lens................................................................................................................. FD/FE/FF/SG - Lamp Assemblies & Lens.....................................................................................................
17 18 20 24 28 30 32 34
CABLES Transmission Control Shift Cables - Manual Transmission........................................................................... Engine Control and Speedometer Cables .....................................................................................................
36 36
CHASSIS Front and Rear Suspension - Shocks, Springs and King Pin Sets ............................................................... Steering - P/S Pump, Gear Box, Tie Rod Ends, Drag Links ......................................................................... Axles .............................................................................................................................................................. Lug Nuts, Studs & Hub Bolt Kits.................................................................................................................... Rear Wheel Inner Cap Nuts .......................................................................................................................... Lug Nut Wrench............................................................................................................................................. Wheels ........................................................................................................................................................... Valve Stem For Tubeless Wheels ................................................................................................................. Universal Joints ............................................................................................................................................. Front And Rear Spring Repair: Bushings, Pins & Hardware.........................................................................
37 38 39 39 39 40 40 40 40 41
CLUTCH & FLYWHEEL Clutches......................................................................................................................................................... Clutch Release Bearing, Hubs & Forks ......................................................................................................... Clutch Cylinders and Repair kits ................................................................................................................... Flywheels....................................................................................................................................................... Flywheel Dowel Pins (Pressure Plate Alignment Dowels) ............................................................................
42 42 43 43 43
COOLING SYSTEM - Water Pump, Hoses, Drive Belts, Thermostats, Radiators, Kits FA/FB Cooling System .................................................................................................................................. FD/FE/FF/SG Cooling System ......................................................................................................................
44 45
ELECTRICAL Starters, Alternators & Alternator Drive Belts ................................................................................................ Fusible Links and Cover ................................................................................................................................ Battery Box Covers........................................................................................................................................ Electrical Horns.............................................................................................................................................. Relay & Flasher Assemblies.......................................................................................................................... Engine Electrical - Water Temperature Sender, Oil Pressure Switch, Glow Plugs...................................... Instruments and Gauges ............................................................................................................................... Electrical Switches......................................................................................................................................... Steering Column Combination Switch ........................................................................................................... Ignition Switch & Key blanks ......................................................................................................................... Complete Lock Sets & Door Key With Tumblers...........................................................................................
46 46 47 47 47 47 48 49 49 49 49
ii
TABLE OF CONTENTS SECTION
CONTENTS
PAGE
ENGINE Engine Series Identification ........................................................................................................................... Piston Liners .................................................................................................................................................. Piston and Liner Kits...................................................................................................................................... Piston, Piston Ring Sets, Wrist Pins, Snap Rings, Wrist Pin Kits & Connecting Rod Bearing Sets ............. Main Bearings & Thrust Washers.................................................................................................................. Valves, Valve Springs, Valve Guides & Seals............................................................................................... Oil Pump Assemblies .................................................................................................................................... Oil Filler Cap .................................................................................................................................................. Drain Plug - Oil Pan .......................................................................................................................................
50 51 51 51 52 52 52 52 52
EXHAUST SYSTEM FA/FB Exhaust System ................................................................................................................................. FD/FE/FF/SG Exhaust System......................................................................................................................
53 54
FILTERS Oil, Fuel & Air Filters...................................................................................................................................... Power Steering & Automatic Transmission Filters ........................................................................................
55 55
FUEL SYSTEM Fuel Tank, Caps, Fuel Gauge Sending Unit.................................................................................................. Fuel Injection System - Nozzles, Pumps .......................................................................................................
56 56
GASKETS Engine Gaskets & Gasket Overhaul Sets ..................................................................................................... Transmission Gasket Sets.............................................................................................................................
57 57
OIL SEALS Engine Oil Seals ............................................................................................................................................ Axle Seals...................................................................................................................................................... Transmission & Differential Oil Seals ............................................................................................................
58 58 58
TURBOCHARGER FA/FB Turbocharger ...................................................................................................................................... FD/FE/FF/SG Turbocharger ..........................................................................................................................
59 60
WINDSHIELD WIPERS Windshield Wipers .........................................................................................................................................
61
iii
MODEL INFORMATION & CATALOGS HINO MODEL DETERMINATION In order to use this catalog and determine the correct part number for the vehicle, it is necessary to determine the Model and model year. In some cases, it may be necessary to determine the wheelbase length, engine model and the type of transmission. The Model, model year, wheelbase and engine model information is contained on the Vehicle Identification Number (VIN) plate. This plate is located on the drivers door sill as shown. Use the following chart to determine the Model, model year and engine for the vehicle.
W 1998 X 1999 Y 2000
1 2001 2 2002 3 2003
A-1
MODEL INFORMATION & CATALOGS MODEL DESIGNATOR CHART VIN CODE
CAB/BODY TYPE
SERIES, GVWR (lbs)
BRAKE SYSTEMS
FA
FORWARD CONTROL TYPE TRUCK
14,001 - 15,500 (Class 4)
HYDRAULIC BRAKE SYSTEM
FB
FORWARD CONTROL TYPE TRUCK
16,001 - 18,000 (Class 5)
HYDRAULIC BRAKE SYSTEM
FD
FORWARD CONTROL TYPE TRUCK
19,501 - 22,500 (Class 6)
AIR OVER HYDRAULIC BRAKE SYSTEM
FE
FORWARD CONTROL TYPE TRUCK
22,501 - 26,000 (Class 6)
AIR OVER HYDRAULIC BRAKE SYSTEM
FF
FORWARD CONTROL TYPE TRUCK
26,001 - 30,000 (Class 7)
AIR OVER HYDRAULIC BRAKE SYSTEM
SG
FORWARD CONTROL TYPE TRUCK
30,001 - 33,000 (Class 7)
AIR BRAKE SYSTEM
GROSS WEIGHT RATINGS GAWR (kg) MODELS
TIRE SIZE
GVWR (kg)
FRONT
GAWR (lbs.)
REAR
GVWR (lbs.)
FRONT
REAR
FA
215/85R16-10
6,800
2,430
4,480
15,000
5,360
9,880
FB
215/75R17.5-12
8,000
2,700
5,500
17,600
5,950
12,100
235/85R16-10
7,740
2,700
5,040
17,060
5,950
11,100
9R22.5-12(F)
10,100
3,500
7,170
22,300
7,700
15,800
245/70R19.5-133/131J
10,100
3,500
7,200
22,300
7,700
15,900
FD
FE FF SG
225/70R22.5-140/137M
11,790
4,670
9,200
25,995
10,300
20,280
11R22.5-14(G)
11,790
4,670
9,200
25,995
10,300
20,300
295/75R22.5-14(G)
11,790
4,670
9,200
25,995
10,300
20,300
11R22.5-14(G)
13,600
5,300
9,610
30,000
11,700
21,200
295/75R22.5-14(G)
13,600
5,300
9,610
30,000
11,700
21,200
11R22.5-14(G)
14,900
5,300
9,610
32,900
11,700
21,200
295/75R22.5-14(G)
14,900
5,300
9,610
32,900
11,700
21,200
ENGINE TYPE CODE
MANUFACTURER
MODEL
DESCRIPTION
4J
HINO MOTORS, LTD
J05C-TB/TD
5.3 LITERS, DIESEL, 165HP / 168HP
2J
HINO MOTORS, LTD.
J08C-TD/TP
8.0 LITERS, DIESEL, 200HP / 200HP
1J
HINO MOTORS, LTD.
J08C-TE/TR
8.0 LITERS, DIESEL, 250HP / 252HP
A-2
MODEL INFORMATION & CATALOGS HINO MODEL DETERMINATION HINO MODEL AVAILABILITY BY MODEL YEAR MODEL YEARS MODELS
98
99
00
01
02
03
FA1517 (FA4J) FB1817 (FB4J) FD2220 (FD2J) FE2620 (FE2J) FF3020 (FF2J) SG3320 (SG2J) SG3325 (SG1J)
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X X X X
X X X X
04
05
06
07
08
09
10
11
X
MODEL NUMBER INTERPRETATION (EXAMPLE)
FD
22
20 (FD2J)
FD MODEL GVWR 22 = 22300 Ibs. H.P. 20 = 200 HP
A-3
MODEL INFORMATION & CATALOGS HINO PARTS CATALOGS NOTE: 1998 through 2001 Hino Parts Catalogs are available in sets of microfiche or in printed parts catalogs. When ordering a printed parts catalog, please utilize the listed catalog number followed by the letter “B” (ie. FB2231EB). Please specify which you require when ordering.
YEAR 1998
1999
2000
2001
2002
2003
MODEL
LATEST REVISION DATE
FA/FB4J
FB2231E
JUNE 1997
FD/FE2J
FD2171E
JUNE 1997
FF2J
FF2571E
JUNE 1997
SG2J
SG2201E
JUNE 1997
SG1J
SG2191E
JUNE 1997
FA/FB4J
FB2240E
JAN. 1998
FD/FE2J
FD2180E
JAN. 1998
FF2J
FF2580E
JAN. 1998
SG2J
SG2220E
JAN. 1998
SG1J
SG2210E
JAN. 1998
FA/FB4J
FB2250E
AUG. 1998
FD/FE/FF2J
FD2190E
AUG. 1998
SG2J/SG1J
SG2230E
AUG. 1998
FA/FB4J
FB2260E
MAR. 2000
FD/FE/FF2J
FD2200E
MAR. 2000
SG2J/SG1J
SG2240E
MAR. 2000
FA/FB4J
FA2231E
MAR. 2001
FD/FE/FF2J
FD2210E
MAR. 2001
SG2J/SG1J
SG22451E
MAR. 2001
CD-ROM
JUNE 2002
FA/FB4J FD/FE/FF2J SG2J/SG1J
A-4
CATALOG NO.
MODEL INFORMATION & CATALOGS HINO WORKSHOP MANUALS MODEL YEAR 1998
1999
2000
2001
2002
2003
MODEL
DESCRIPTION
MANUAL PART NUMBER
FA, FB
ENGINE, CHASSIS, BODY, ELECTRICAL
S1239E09
FD, FE, FF, SG
ENGINE
S1134E131
CHASSIS, BODY, ELECTRICAL
S1134E132
FA, FB
ENGINE, CHASSIS, BODY, ELECTRICAL
S1239E10
FD, FE, FF, SG
ENGINE
S1134E141
CHASSIS, BODY, ELECTRICAL
S1134E142
FA, FB
ENGINE, CHASSIS, BODY, ELECTRICAL
S1239E11
FD, FE, FF, SG
ENGINE
S1134E151
CHASSIS, BODY, ELECTRICAL
S1134E152
FA, FB
ENGINE, CHASSIS, BODY, ELECTRICAL
S1239E12
FD, FE, FF, SG
ENGINE
S1134E161
CHASSIS, BODY, ELECTRICAL
S1134E162
FA, FB
ENGINE, CHASSIS, BODY, ELECTRICAL
S1239E13
FD, FE, FF, SG
ENGINE
S1134E171
CHASSIS, BODY, ELECTRICAL
S1134E172
FA, FB
ENGINE, CHASSIS, BODY, ELECTRICAL
S1239E14
FD, FE, FF, SG
ENGINE
S1134E181
CHASSIS, BODY, ELECTRICAL
S1134E182
A-5
MODEL INFORMATION & CATALOGS NOTES
A-6
AIR CONDITIONING AND HEATING AIR CONDITIONING DESCRIPTION A/C Kits
Receiver Dryer A/C Thermostats A/C ON/OFF Control Switch A/C Expansion Valves Idler Pulley Assemblies A/C Compressors - With Clutch - Without Clutch Compressor Clutch A/C Relay Assembly A/C Compressor Drive Belt
PART NUMBER
APPLICATION
883005543A 883005544A 883005543A 883006691A 883006690A 883005501A 883006760A 883005512A 883006770A 883005522A 883005522A 884701140A 886211260A 886101130A 885151060A 885151050A 883601280A 883101710A 883201520A 883301130A 859202480A 859201920A 883811100A
FA FA FB FB FB FD FD FE FE FF/SG FF/SG ALL MODELS ALL MODELS ALL MODELS FA/FB FD/FE/FF/SG ALL MODELS ALL MODELS ALL MODELS ALL MODELS FA/FB FD/FE/FF/SG ALL MODELS
YEAR 1998 2002 1998 2002 2000 1998 2002 1998 2002 1998 2002 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998
-
2001 2003 1999 2003 2001 2001 2003 2001 2003 2001 2003 2003 2003 2003 2003 2003 2003 2003 2003 2003 2003 2001 2001
HEATER FAN MOTOR, FAN SWITCH AND HEATER CORE DESCRIPTION Heater Fan Motor Heater Fan Switch Heater Core
PART NUMBER
APPLICATION
YEAR
871041060A 874801170A 871071101A
ALL MODELS ALL MODELS ALL MODELS
1998 - 2003 1998 - 2003 1998 - 2003
1
ACCESSORIES BLOCK HEATER - ENGINE COOLANT DESCRIPTION Block Heaters (120V 1000W)
PART NUMBER
APPLICATION
YEAR
H3500018
J05C, J08C
1998 - 2003
AIR RIDE SUSPENSION SEAT - BASE KIT APPLICATION: FD/FE/FF/SG MODELS NOTE: Convert the existing drivers seat to an Air Ride Seat by installing an Air Suspension seat base asshown along with the air pipe.
RADIO KITS DESCRIPTION
PART NUMBER
AM/FM Stereo Kit AM/FM Stereo Cassette Kit Antenna AM/FM Stereo Cassette Kit W/Remote AM/FM Stereo CD Kit W/Remote Premium AM/FM Stereo CD Kit W/Remote
C100 C300 863201230A 86110H460D 86110H465D 86110H665D
APPLICATION ALL ALL ALL ALL ALL ALL
MODELS MODELS MODELS MODELS MODELS MODELS
YEAR 1998 1998 1998 2001 2001 2001
-
2000 2000 2003 2003 2003 2003
HEATED REAR VIEW OUTSIDE DOOR MIRRORS DESCRIPTION R/H Heated Mirror L/H Heated Mirror R/H Heated Mirror with Clearance Light L/H Heated Mirror with Clearance Light Heated Mirror Switch
PART NUMBER H207020012V H207030012V H207070012V H207060012V 842803020A
APPLICATION ALL ALL ALL ALL ALL
MODELS MODELS MODELS MODELS MODELS
YEAR 1998 – 2003 1998 - 2003 2001 2001 1998 - 2003
NOTE: Wiring not available in 1998 - 99 vehicles. Wiring is at installers discretion on these vehicles. 2
ACCESSORIES STAINLESS STEEL WHEEL LINERS DESCRIPTION 16 X 6.0 17.5 X 6.0 22.5 X 6.75 19.5 X 6.75 22.5 X 7.5 22.5 X 8.25
1 1 1 1 1 1
PART NUMBER PC. PC. PC. PC. PC. PC.
6 LUG 6 LUG 6 LUG 6 LUG 10 LUG 10 LUG
APPLICATION
42600H4010 42600H4080 42600H4100 42600H4090 42600H4100 42600H4100
FA FB FD FD (Low Profile) FE/FF/SG FF/SG
YEAR 1998 1998 1998 1998 1998 1998
-
2003 2003 2003 2003 2003 2003
FEATURES Each Hino Stainless Steel Wheel Liner Set Includes: - 2 front and 2 rear wheel simulators - Special Tools - 8 screw stud extenders † - Special Bolts* - 8 screw jam nuts † - 4 Locking Rings* - 8 lug nut covers to go over jam nuts † - A set of Air Valve Extenders* - 4 Hino emblems for the center hub covers Ease of Installation Lifetime Warranty All parts in the set are tough stainless steel which affords a lifetime warranty against rust, peeling and corrosion. † - All Models Except 42600H4100 * - 42600H4100 Only
LOCKING FUEL CAPS DESCRIPTION Locking Fuel Caps
PART NUMBER
APPLICATION
YEAR
77310H3600
ALL MODELS
1998 - 2003
FLOOR MAT SETS DESCRIPTION Floor Mat Set (Rubber) With Hino Emblem
PART NUMBER
APPLICATION
YEAR
74700H3545
ALL MODELS
1998 - 2003
STORAGE BIN DRAWER FOR UNDER DRIVER’S SEAT ONLY Ai r Deflector Kit F3S APPLICATION FF/SG 95” NUMBER 1998 - 2001 DESCRIPTION PART YEAR Ai r Deflector Kit 102” F3W FF/SG 1998 - 2001 Storage Bin Drawer 727021010A ALL MODELS 1998 - 2003 All Hino Air Deflectors come finishe d in Hino White, gel coat. Air Deflectors are only shipped via ground transportation, due to NOTE: Cannots. be used with Air Ride Driver’s Seat. size limitation
CAB AIR DEFLECTORS DESCRIPTION
HEIGHT
PART NUMBER
APPLICATION
Air Deflector Kit 90” F4 FA/FB Air Deflector Kit 96” F5 FA/FB Air Deflector Kit 95” F2S FD/FE Air Deflector Kit 102” F2W FD/FE Air Deflector Kit 95” F3S FF/SG Air Deflector Kit 102” F3W FF/SG All Hino Air Deflectors come finished in Hino White, gel coat. Air Deflectors are only shipped via ground size limitations.
YEAR 1998 - 2001 1998 - 2001 1998 - 2001 1998 - 2001 1998 - 2001 1998 - 2001 transportation, due to
3
BEARINGS FRONT WHEEL BEARINGS DESCRIPTION Inner Front Wheel Bearing
Outer Front Wheel Bearing
PART NUMBER 988450124A 988450104A 988465115A 988435105A 988435109A 988435120A 988450104A
APPLICATION FA/FB FD FE/FF/SG FA/FB FA/FB FD FE/FF/SG
YEAR 1998 1998 1998 1998 2002 1998 1998
-
2003 2003 2003 2001 2003 2003 2003
REAR AXLE BEARINGS DESCRIPTION Inner Rear Axle Bearing Outer Rear Axle Bearing
4
PART NUMBER
APPLICATION
988475101A 988485104A 988465109A 988475101A
FA/FB/FD FE/FF/SG FA/FB/FD FE/FF/SG
YEAR 1998 1998 1998 1998
-
2003 2003 2003 2003
BRAKE SYSTEM RELINED EXCHANGE BRAKE SHOES DESCRIPTION Front Brake Shoe (Non-Asbestos)
Rear Brake Shoe (Non-Asbestos)
PART NUMBER
APPLICATION
474103430R 474103430R 474105220R 474103730R H4700R 474302800R 474302800R 474304570R 474303090R H4701R
YEAR
FA/FD FB FB FE/FF SG FA/FD FB FB FE/FF SG
1998 1998 2000 1998 1998 1998 1998 2000 1998 1998
-
2003 1999 2003 2003 2003 2003 1999 2003 2003 2003
BRAKE SHOE LINING DESCRIPTION Front Brake Lining - Non-Asbestos (Qty Per Shoe)
Rear Brake Lining - Non-Asbestos (Qty Per Shoe)
PART NUMBER 474415580A 474415580A 474417970A 474416140A 474416590A 474432050A 474432050A 474433240A 474432350A 474416630A
(1) (1) (1) (2) (2) (1) (1) (1) (2) (2)
RIVET 947906101A 947906101A 947906101A 947906105A 947906108A 947906101A 947906101A 947906101A 947906105A 947906108A
APPLICATION (14) (14) (14) (20) (16) (14) (14) (14) (24) (24)
FA/FD FB FB FE/FF SG FA/FD FB FB FE/FF SG
YEAR 1998 1998 2000 1998 1998 1998 1998 2000 1998 1998
-
2003 1999 2003 2003 2003 2003 1999 2003 2001 2001
BRAKE DRUMS DESCRIPTION Left Front Drum
Right Front Drum
Rear Drum - Left & Right Same
6
PART NUMBER
APPLICATION
435123231A 435123950A 435123960A 435123980A 435123221A 435123940A 435123970A 435123980A 435122780A 435124470A 435122780A 435124470A 435122570A 435123140A
FA/FB FD FE/FF SG FA/FB FD FE/FF SG FA/FB FA/FB FD FD FE/FF SG
YEAR 1998 1998 1998 1998 1998 1998 1998 1998 1998 2000 1998 1999 1998 1999
-
2003 2003 2003 2003 2003 2003 2003 2003 1999 2003
- 2003 - 2003 - 2003
BRAKE SYSTEM BRAKE SHOE RETRACTING SPRING DESCRIPTION Front Brake Shoe (Qty. Per Wheel)
Rear Brake Shoe (Qty. Per Wheel)
PART NUMBER (QTY) 474501220A 474501220A 474501190A 476601290A 474501230A 474501230A 474501250A 476601300A 987306105A
(2) (2) (2) (1) (2) (2) (2) (1) & (1)
APPLICATION FA/FB FD FE/FF SG FA/FB FD FE/FF SG
YEAR 1998 1998 1998 1998 1998 1998 1998 1998
-
2003 2003 2003 2003 2003 2003 2003 2003
WHEEL CYLINDERS - FRONT BRAKES DESCRIPTION Left Front Wheel Cylinder (Qty Per Side) Right Front Wheel Cylinder (Qty Per Side) Repair Kit (Qty Per Axle)
PART NUMBER (QTY) 475301511A 475301451A 475301531A 475101511A 475101451A 475101531A 040475134A 040475158A 040475142A
(2) (2) (2) (2) (2) (2) (1) (1) (1)
APPLICATION FA/FB FD FE/FF FA/FB FD FE/FF FA/FB FD FE/FF
YEAR 1998 1998 1998 1998 1998 1998 1998 1998 1998
-
2003 2003 2003 2003 2003 2003 2003 2003 2003
7
BRAKE SYSTEM WHEEL CYLINDERS - REAR BRAKES REAR WHEEL CYLINDER LOCATOR PART NUMBER PREFIX 47550 47560 47570 47580
DESCRIPTION Left Rear Wheel Cylinder (Qty Per Side)
Right Rear Wheel Cylinder (Qty Per Side)
Repair Kit (Qty Per Axle)
LOCATION OF BRAKE CYLINDER
FRONT CYLINDER ON RIGHT REAR BACKING PLATE REAR CYLINDER ON RIGHT REAR BACKING PLATE FRONT CYLINDER ON LEFT REAR BACKING PLATE REAR CYLINDER ON LEFT REAR BACKING PLATE PART NUMBER (QTY) 475801381A 475801471A 475801381A 475701391A 475701571A 475801521A 475701551A 475801501A 475601511A 475601601A 475601511A 475501971A 475502211A 475601651A 475502191A 475601631A 040475135A 040475144A 040475163A 040475143A 040475164A
(1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1)
APPLICATION
YEAR
FA FB FB FA/FB FD
1998 1998 2000 1998 1998
-
FE/FF
1998 - 2003
FA FB FB FA/FB FD
1998 1998 2000 1998 1998
FE/FF
1998 - 2003
FA/FB FD FD FE/FF FE/FF
1998 1998 2002 1998 2002
-
-
2003 1999 2003 2003 2003
2003 1999 2003 2003 2003
2003 2003 2003 2003 2003
BRAKE CHAMBERS - FRONT BRAKES DESCRIPTION Left Brake Chamber Right Brake Chamber
PART NUMBER
APPLICATION
YEAR
478303040A 478303050A
SG SG
1998 - 2003 1998 - 2003
BRAKE CHAMBERS - REAR BRAKES DESCRIPTION Left Rear Brake Chamber Right Rear Brake Chamber
8
PART NUMBER
APPLICATION
YEAR
478502380A 478502390A
SG SG
1998 - 2003 1998 - 2003
BRAKE SYSTEM AIR BRAKE VALVE ASSEMBLIES
448501230A 448501240A
NOTE: See pages 10 through 15 for applications.
9
BRAKE SYSTEM AIR BRAKE FOOT VALVE ASSEMBLIES DESCRIPTION
PART NUMBER
Foot Valve Assembly (With Pedal)
APPLICATION
471602630A 471603270A 471602630A 471602620A 440693590A
Foot Valve Assembly (With Pedal) Foot Valve Assembly (Without Pedal) Foot Valve Repair Kit
FB FB FD/FE FF/SG FD/FE/FF/SG
YEAR 2000 2002 1998 1998 1998
-
2003 2003 2003 2003 2003
AIR COMPRESSOR ASSEMBLIES DESCRIPTION Air Compressor Assembly Air Compressor Assembly Air Compressor Assembly
PART NUMBER
APPLICATION
YEAR
291002344A 291002344A 291002364A
FB FD/FE/FF SG
2000 - 2003 1998 - 2003 1998 - 2003
BRAKE MASTER CYLINDERS - FA/FB (VACUUM SERVO) DESCRIPTION
PART NUMBER
APPLICATION
YEAR
Brake Master Cylinder
472001490A
Repair Kit, Master Cylinder
040472024A
FA FB FA FB
ALL 1998 - 1999 ALL 1998 - 1999
BRAKE VACUUM SERVO ASSEMBLIES - FA/FB DESCRIPTION Brake Servo Brake Servo
SERVO TYPE
PART NUMBER
REPAIR KIT
APPLICATION
YEAR
HYDRO-VAC HYDRO-VAC
446201392A 446201600A
440694120A 440695520A
FA/FB FA
1998 - 1999 2000 - 2003
ABS WHEEL SENSORS (1999-2001 MODELS ONLY) DESCRIPTION Front Wheel ABS Wheel Sensor
Rear Wheel ABS Wheel Sensor
- R/H - L/H
PART NUMBER
APPLICATION
894413611A 894412590A 894412612A 894412561A 894413621A 894412600A 894412622A 894412572A 894412582A
FA/FB FD FE/FF SG FA/FB FD FE/FF SG SG
YEAR 2000 1999 1999 1999 2000 1999 1999 1999 1999
-
2003 2003 2003 2003 2003 2003 2003 2003 2003
VACUUM BRAKE ABS MODULATOR DESCRIPTION ABS Modulator Modulator Replacement Cushions (3) Modulator Replacement Studs (3)
10
PART NUMBER 446001570A 1330744000 1330764000
APPLICATION FA FA FA
YEAR 2000 - 2003 2000 - 2003 2000 - 2003
BRAKE SYSTEM
FB-2000 - 2001
AIR BRAKE VALVE ASSEMBLIES - AIR OVER HYDRAULIC SYSTEMS FB-2000 - 2001 KEY 1 2 2 3 3 4 5 6 7 8 8 9 10 11
12 13
DESCRIPTION
PART NUMBER
APPLICATION
Air Pressure Regulator Assembly Check Valve Assembly Check Valve Assembly Check Valve Assembly Check Valve Assembly Safety Valve Assembly Protection Valve Assembly Reservoir Assembly Solenoid Valve, Exhaust Brake Drain Cock Drain Cock Low Pressure Switch Brake Servo AIR MASTER Repair Kits MAJOR KIT ABS Modulator Assembly (2 Required) Seal Repair Kits Seal Repair Kits Piston Repair Kits ABS Modulator Assembly Quick Release Valve Assembly (2 Required)
445301360A 445101320A 445101190A 445101310A 445101090A 447801020A 445701050A 472203820A 276103690A 448501240A 448501251A 833801510A 446403290A 440695340A 446001560A 440695440A 440695520A 440695420A 446001550A 445501021A
FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB FB
YEAR 2000 2000 2002 2000 2002 2000 2000 2000 2000 2000 2002 2000 2000 2000 2000 2000 2002 2000 2000 2000
-
2001 2001 2003 2001 2003 2001 2001 2001 2001 2001 2003 2003 2003 2003 2003 2001 2003 2003 2003 2003
11
BRAKE SYSTEM FD/FE/FF - 1998 ONLY
AIR BRAKE VALVE ASSEMBLIES - AIR OVER HYDRAULIC SYSTEMS FD/FE/FF-1998 KEY 1 2 3 4 5 6 7 8 9 10
DESCRIPTION Air Pressure Regulator Assembly Check Valve Assembly Check Valve Assembly Safety Valve Assembly Protection Valve Assembly Reservoir Assembly Solenoid Valve, Exhaust Brake Drain Cock Low Pressure Switch Brake Servo Front Rear Repair Kits Front & Rear Repair Kits Front & Rear Repair Kits
12
AIR MASTER AIR MASTER MAJOR KIT MINOR KIT AIR MASTER MAJOR KIT MINOR KIT AIR MASTER MAJOR KIT MINOR KIT
PART NUMBER
APPLICATION
YEAR
445301360A 445101320A 445101310A 447801020A 445701050A 472202890A 276102161A 448501230A 833801570A 446402410A 446402490A 440692340A 440692330A 446402410A 440692340A 440692330A 446403050A 440692340A 440692330A
FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD FD FD FD FE FE FE FF FF FF
1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998
BRAKE SYSTEM
FD/FE/FF-1999 - 2001 AIR BRAKE VALVE ASSEMBLIES - AIR OVER HYDRAULIC SYSTEMS 1999 - 2001 KEY
DESCRIPTION
1 2 2 3 3 4 5 6
Air Pressure Regulator Assembly Check Valve Assembly Check Valve Assembly Check Valve Assembly Check Valve Assembly Safety Valve Assembly Protection Valve Assembly Reservoir Assembly
7
Solenoid Valve, Exhaust Brake
8 8 9 10
Drain Cock Drain Cock Low Pressure Switch Brake Servo Repair Kits
12
AIR MASTER MAJOR KIT MINOR KIT Brake Servo AIR MASTER Repair Kits MAJOR KIT ABS Modulator Assembly (2 Required) Seal Repair Kits Piston Repair Kits ABS Modulator Assembly (2 Required) Seal Repair Kits Piston Repair Kits ABS Modulator Assembly
13
Quick Release Valve Assembly (2 Required)
11
PART NUMBER
APPLICATION
YEAR
445301360A 445101320A 445101190A 445101310A 445101090A 447801020A 445701050A 472203610A 472203800A 276102161A 276103690A 448501240A 448501251A 833801510A 446402600A 440692340A 440692330A 446403290A 440695340A 446001391A 440695260A 440695270A 446001560A 440695440A 440695420A 446001380A 446001550A 445501021A
FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF FD/FE/FF
1999 - 2003 1999 - 2001 2002 - 2003 1999 - 2001 2002 - 2003 1999 - 2003 1999 - 2003 1999 2000 - 2003 1999 2000 - 2003 1999 - 2001 2002 - 2003 1999 - 2003 1999 1999 1999 2000 - 2003 2000 - 2003 1999 1999 1999 2000 - 2003 2000 - 2003 2000 - 2003 1999 2000 - 2003 1999 - 2003
13
BRAKE SYSTEM SG-1998 ONLY
AIR BRAKE VALVE ASSEMBLIES - FULL AIR SYSTEMS SG-1998 KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 Page 9
14
DESCRIPTION Check Valve Assembly (4 required) Safety Valve Assembly Quick Release Valve (2 required) Relay Valve Assembly Double Check Valve (2 required) Air Pressure Regulator Pressure Control Valve Assembly Solenoid Valve Assembly, Exhaust Brake Protection Valve Drain Cock (4 required) Pressure Switch Assembly (2 required) Pressure Switch Assembly Oil Pressure Switch Assembly Spring Brake Control Valve Assembly
PART NUMBER
APPLICATION
YEAR
445101310A 447801020A 445501021A 445401630A 445201060A 445301340A 447601050A 276102161A 445701100A 448501230A 833801510A 833801570A 835301290A 479301440A
SG SG SG SG SG SG SG SG SG SG SG SG SG SG
1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998
BRAKE SYSTEM
SG-1999 - 2001 AIR BRAKE VALVE ASSEMBLIES - FULL AIR SYSTEMS SG 1999 - 2001 KEY
DESCRIPTION
1 2 3 4 5 6 7 8
Check Valve Assembly (4 required) Safety Valve Assembly Quick Release Valve (1 required) Relay Valve Assembly Double Check Valve (2 required) Air Pressure Regulator Pressure Control Valve Assembly Solenoid Valve Assembly, Exhaust Brake
9
Protection Valve
10 11 12 13 14
Drain Cock (4 required) Pressure Switch Assembly (2 required) Pressure Switch Assembly Oil Pressure Switch Assembly ABS Modulator Assembly (4 required)
15 Page 9
Seal Repair Kit Piston Repair Kit Relay Valve Assembly Spring Brake Control Valve Assembly
PART NUMBER
APPLICATION
445101310A 447801020A 445501021A 445401630A 445201060A 445301330A 447601060A 276102161A 276103690A 445701100A 445701050A 448501230A 833801510A 833801570A 835301290A 446001370A 446001920A 440695260A 440695270A 445401561A 479301440A
SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG
YEAR 1999 1999 1999 1999 1999 1999 1999 1999 2000 1999 2001 1999 1999 1999 1999 1999 2002 1999 1999 1999 1999
-
2003 2003 2003 2003 2003 2003 2003
-
2003 2000 2003 2003 2003 2003 2003 2001 2003 2003 2003 2003 2003
15
BRAKE SYSTEM ROCKWELL AUTOMATIC SLACK ADJUSTERS FULL AIR SYSTEMS DESCRIPTION
PART NUMBER
APPLICATION
474901150A 474801730A 474901140A 474801700A
SG SG SG SG
Left Front Right Front Left Rear Right Rear
YEAR 1998 1998 1998 1998
-
2003 2003 2003 2003
PARKING BRAKE CABLE DESCRIPTION
PART NUMBER
APPLICATION
464025431A 464025334A 464025234A 464025245A 464025253A 464025314A 464025324A
FA/FB Manual Trans. FA/FB Auto. Trans. FD All FE Manual Trans. FE Auto Trans. FE Manual Trans. FE Auto Trans.
Parking Brake Cable Parking Brake Cable Parking Brake Cable Parking Brake Cable
YEAR 1998 1998 1998 1998 1998 1998 1998
-
2003 2003 2003 2003 2003 2003 2003
PARKING BRAKE DRUMS, SHOES, LINING & RETURN SPRINGS DESCRIPTION Drums - Parking Brake
Shoes - Parking Brake
Lining - 1 per Shoe - Parking Brake (Rivets - Required per Shoe [12] P/N 9459-05109) Return Springs - Parking Brake
16
PART NUMBER 465501200A 465111350A 465501130A 465111350A 465111350A 465301340A 465301240A 465301210A 465301240A 465301240A N/A 465311330A 465311330A 987303116A 987302213A 474531040A 987302213A 987303155A 987302182A
(2) (1) (2) (1) (2) (1)
APPLICATION
YEAR
FA/FB Manual Trans. FA/FB Auto. Trans. FD Manual Trans. FD Auto. Trans. FE/FF All FA/FB Manual Trans. FA/FB Auto. Trans. FD Manual Trans. FD Auto Trans. FE/FF All FA/FB/FD Manual Trans. FA/FB/FD Auto Trans. FE/FF All FA/FB Manual Trans.
1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998 1998
-
2001 2001 2003 2003 2003 2003 2003 2003 2003 2003 2003 2003 2003 2003
FD Manual Trans
1998 - 2003
FA/FB/FD Auto. Trans. and FE/FF All
1998 - 2003
CAB AND LAMPS SECTION CONTENTS
PAGE
SECTION
CAB PANELS & TRIM, BUMPERS, GLASS AND, MIRRORS............................................................. FA/FB.................................................................................................................................................. FD/FE.................................................................................................................................................. FF/SG ................................................................................................................................................. Mirror Assembly Replacement Parts ..................................................................................................
18 18 20 24 28
SEAT ASSEMBLIES, BOTTOM CUSHIONS, BACK RESTS Seat Assemblies, Bottom Cushions, Back Rests ............................................................................... Bottom Cushions ................................................................................................................................ Back Rests..........................................................................................................................................
30 30 30
LAMP ASSEMBLIES & LENS FA/FB.................................................................................................................................................. FD/FE/FF/SG ......................................................................................................................................
32 34
HINO PAINTS Hino paint is available from any local Dupont Automotive Paint Supplier.
HINO PAINT CODE DUPONT NO. L-8568L L-8568A L-8568U
COLOR
USAGE
YEAR
WHITE
ALL HINO CABS
1998 - 2003
NOTE: “L” Lucite Acrylic Lacquer “A” Centari Acrylic Enamel “U” IMRON Polyurethane Enamel
17
CAB AND LAMPS CAB PANELS & TRIM, BUMPERS, GLASS, AND MIRRORS MODELS FA/FB
18
YEARS 1998 - 2003
CAB AND LAMPS CAB PANELS & TRIM, BUMPERS, GLASS, AND MIRRORS MODELS FA/FB
KEY
DESCRIPTION/APPLICATION
PART NUMBER
Front Panel
2
Front Corner Panels
3 4
BUMPERS 557013490A
Door Shells
12
Front Bumper
521016650A
L/H
557031281A
Front Bumper
R/H
557021621A
Spoiler Not Shown (Optional)
L/H
610743491A
R/H
610732000A
(1998-9)
L/H
672004280A
(1998-9)
R/H
671004100A
(2000-1)
L/H
672004860A
(2000-1)
R/H
671005000A
(2002-3)
L/H
670122580A
(2002-3)
R/H
670112390A
Vent Glass (Glass Only) (1998-2001)
L/H
794611580A
(1998-9)
L/H
670125311A
(1998-2001)
R/H
794611590A
(1998-9)
R/H
670111965A
(2002-2003)
L/H
794611580A
(2000-1)
L/H
670125321A
(2002-2003)
R/H
794611590A
(2000-1)
R/H
670112225A
(1998-2001)
L/H
794601570A
(2002-3)
L/H
672005380A
(1998-2001)
R/H
794601560A
(2002-3)
R/H
671005540A
(2002-2003)
L&R
794601550A
537022020A
Rear Corner Panels Groomed Door Assy
PART NUMBER
KEY DESCRIPTION/APPLICATION
PANELS & TRIM 1
YEARS 1998-2003
(2003)
521019040A 52107H1700
GLASS 13 14
Windshield
794111750A
- Weatherstrip, Windshield
794131380A
Door Glass With Bottom Metal Channel
15 16
L/H
684601802A
R/H
684501482A
Rear Glass (Glass Only)
794311300A
- Weatherstrip
794331240A
Vent Glass With Trim
5
Front Fenders
L/H R/H
537011910A
(1998-1999)
L/H
H2072100
6
Cab Step
L/H
583121781A
(1998-1999)
R/H
H2072000
583111751A
(2000-2003)
L/H
H2070500
7
Grille
763012901A
(2000-2003)
R/H
H2070400
8
Emblem
765311360A
9
‘HINO’ Emblem
765147560A
R/H
Black Plate 10
Headlamp Bezel - Outer Headlamp Bezel - Inner
11
Side Door Emblems
DOOR MIRROR 17
18
Mirror Head
Door Mirror Bracket Large Outer Stay (1 Per Side)
L/H
688021091A
(1998-2001)
879064741A
R/H
688011140A
(2000-2003)
879067740A
L/H
761081321A
R/H
761071461A
(1998-2001)
879065780A
L/H
761081341A
(2000-2003)
879065890A
R/H
761071481A
Short Horizontal
FA
765147270A
Long Horizontal
FB
765147260A
Vertical Stay (1 Per Side)
879064950A L/H
879064970A
R/H
879064960A
SPLASHGUARD 19
Splashguard Mudflap Lower Rubber
L/H
583522364A
R/H
583522354A
L/H & R/H
762112260A
19
CAB AND LAMPS CAB PANELS & TRIM, BUMPERS, GLASS, AND MIRRORS MODELS YEARS FD2220 (FD2J) 1998 - 2003 FE2620 (FE2J) 1998 - 2003
20
CAB AND LAMPS CAB PANELS & TRIM, BUMPERS, GLASS, AND MIRRORS MODELS YEARS FD2220 (FD2J) 1998 - 2003 FE2620 (FE2J) 1998 - 2003 PART NUMBER
KEY DESCRIPTION/APPLICATION PANELS & TRIM 1
12
(1998-9)
R/H
671004070A
(2000-1)
L/H
672005080A
(2002-2003)
L/H
761081321A
(2002-3)
L/H
672005390A
R/H
671005230A
(1998-2001)
R/H
761071471A
(2000-1)
(2002-2003)
R/H
761071461A
(2002-3)
R/H
671005550A
Corner Panels
L/H
761121581A
(1998-9)
L/H
670122300A
R/H
761111621A
(1998-9)
R/H
670111962A
L/H
557031281A
(2000-1)
L/H
670125320A
R/H
557021621A
(2002-3)
L/H
670125580A
L/H
765211500A
(2000-1)
R/H
670112225A
R/H
765211510A
(2002-3)
R/H
670112390A
FD
765147280A
FE
765147300A
L/H
688021091A
R/H
688011080A
Stripe
765211480A
4
Emblem
765311360A
5
‘HINO’ Emblem
765147560A
6
Front Fenders
7
Grille
L/H
537022040A
R/H
537011860A
(1998-2001)
Quarter Panels
Door Shells
13
Black Plate
BUMPERS 14
15 L/H
610741691A
R/H
610731582A
- FD Low Profile
16
L/H
583121530A
R/H
583111480A
L/H
583121560A
R/H
583111530A
17
18
Cast Aluminum Plate, Step - FD & FE
576621183A
- FD Low Profile
576621224A
Step, Lower Plastic, White
Front Bumper
L/H
583121421A
R/H
583114401A
11
L/H & R/H
576621232A
- FD
L/H & R/H
510871620A
- FE
L/H
510871900A
R/H
510871891A
Step Bracket - To Frame
521015100A
(2002-2003)
521019050A
Spoiler
521071540A
19
Windshield
794115060A
Weatherstrip, Windshield
794135570A
Door Glass With Bottom Metal
L/H
684601802A
Channel
R/H
684501482A
Vent glass (Glass Only)
L/H
794611580A
R/H
794611570A
Vent glass With Trim
L/H
794601550A
R/H
794601560A
L/H
794411521A
R/H
794411531A
Quarter Window Glass
- Weatherstrip
Cast Aluminum Plate, Lower Step
(1998-2001)
GLASS
Step, Upper, Plastic, White - FD/FE
Side Door Emblem
763012421A
(2002-2003)
10
672004250A
761081331A
557011900A
9
L/H
L/H
Front Panel
8
(1998-9)
(1998-2001)
Stripe
3
Groomed Door Assy
Headlamp Bezels – Outer
Headlamp Bezels - Inner
2
PART NUMBER
KEY DESCRIPTION/APPLICATION
20
L/H
794431080A
R/H
794431090A
Rear Glass (Glass Only)
794311291A
- Weatherstrip
794331230A
21
CAB AND LAMPS MODELS YEARS FD2220 (FD2J) 1998 - 2003 FE2620 (FE2J) 1998 - 2003
22
CAB AND LAMPS MODELS YEARS FD2220 (FD2J) 1998 - 2003 FE2620 (FE2J) 1998 - 2003
PART NUMBER
KEY DESCRIPTION/APPLICATION DOOR MIRROR 21
22
Mirror Head
(1998 - 1999)
L/H
H2072100
(1998 - 1999)
R/H
H2072000
(2000 - 2003)
L/H
H2070500
(2000 - 2003)
R/H
Bracket Upper Stay
- Front - Rear
H2070400 879064950A
L/H
879064970A
R/H
879064960A
Large Outer Stay (1 Per Side) (1998 - 2001)
879064741A
(2002 – 2003)
879067740A
Vertical Stay Intermediate (1 Per Side) (1998 - 2001)
879065780A
(2002 – 2003)
879065790A
SPLASHGUARD 23
Splashguard Mudflap Lower Rubber
L/H
583524500A
R/H
583524411A
- 1998
L/H
762115090A
- 1999 - 2003
L/H
762112350A
- FD2J
R/H
762111811A
- FE2J
R/H
762112212A
23
CAB AND LAMPS CAB PANELS & TRIM, BUMPERS, GLASS, AND MIRRORS MODELS FF3020 (FF2J) SG3320 (SG2J) SG3325 (SG1J)
24
YEARS 1998 - 2003 1998 - 2003 1998 - 2003
CAB AND LAMPS CAB PANELS & TRIM, BUMPERS, GLASS, AND MIRRORS MODELS FF3020 (FF2J) SG3320 (SG2J) SG3325 (SG1J)
YEARS 1998 - 2003 1998 - 2003 1998 - 2003 PART NUMBER
KEY DESCRIPTION/APPLICATION PANELS & TRIM 1
12
Groomed Door Assy
Headlamp Bezels - Outer
671005230A
(2002)
R/H
671005550A
761081321A
(2003)
R/H
671005560A
(1998-2001)
R/H
761071471A
(1998 - 1999)
L/H
670122300A
(2002-2003)
R/H
761071461A
(1998 - 1999)
R/H
670111962A
(2000 - 2001)
L/H
670125321A
(1998-2001)
L/H
761121581A
(2000 - 2001)
R/H
670112225A
(2002-2003)
L/H
761121552A
Side Door Emblem
FF
765147310A
(1998-2001)
R/H
761111621A
SG
765147340A
(2002-2003)
R/H
761111562A
Blacking Plate
L/H
688021091A
L/H
557031281A
R/H
688011140A
R/H
557021621A
L/H
765211500A
R/H
765211510A
Stripe
765211490A
4
Emblem
765311360A
5
‘HINO’ Emblem
765147560A
6
Fender Panels
9
L/H
761081331A
557011910A
8
(2000-2001)
L/H
Corner panels
Grille
672005400A
L/H
Front Panel
7
R/H
(2002-2003)
Stripe
3
(2002-2003)
(1998-2001)
Door Shells
Headlamp Bezels - Inner
2
L/H
537021670A
R/H
537011631A
(1998-2001)
763012431A
(2002-2003)
763013080A
Quarter Panels
Step, Upper, Plastic, White
L/H
610741732A
R/H
610731813A
L/H
583121480A
R/H
583111440A
13
BUMPERS 14
15
Front Bumper
(1998 - 2001)
521015110A
(2002 - 2003)
521018480A
Spoiler
Step, Lower, Plastic, White
Cast Aluminum Plate, Step 11
12
L/H
583121441A
R/H
583111401A
L/H & R/H 576621201A
Step Bracket To Frame
L/H
510871920A
R/H
510871910A
Groomed Door Assy (1998-1999)
L/H
672004250A
(1998-1999)
R/H
671004070A
(2000-2001)
L/H
672005080A
521071550A
GLASS 16
Windshield
17
Door Glass With Bottom Metal
794115070A
- Weatherstrip, Windshield
Channel
18
19
684601802A
R/H
684501482A
Vent Glass (Glass Only)
L/H
794611580A
R/H
794611570A
Vent Glass With Trim
L/H
794601550A
R/H
794601560A
Quarter Window Glass
- Weatherstrip
20
794135580A
L/H
Cast Aluminum Plate, Lower Step L/H & R/H 576621195A 10
PART NUMBER
KEY DESCRIPTION/APPLICATION
L/H
794411521A
R/H
794411531A
L/H
794431080A
R/H
794431090A
Rear Glass (Glass Only)
794311291A
- Weatherstrip
794331230A
25
CAB AND LAMPS CAB PANELS & TRIM, BUMPERS, GLASS, AND MIRRORS MODELS FF3020 (FF2J) SG3320 (SG2J) SG3325 (SG1J)
26
YEARS 1998 - 2003 1998 - 2003 1998 - 2003
CAB AND LAMPS CAB PANELS & TRIM, BUMPERS, GLASS, AND MIRRORS MODELS FF3020 (FF2J) SG3320 (SG2J) SG3325 (SG1J)
YEARS 1998 - 2003 1998 - 2003 1998 - 2003
PART NUMBER
KEY DESCRIPTION/APPLICATION DOOR MIRROR 21
22
Mirror Head
(1998 - 1999)
L/H
H2072100
(1998 - 1999)
R/H
H2072000
(2000 - 2003)
L/H
H2070500
(2000 - 2003)
R/H
H2070400
Door Mirror Bracket Upper Stay
- Front - Rear
Large Outer Stay
879064950A L/H
879064970A
R/H
879064960A
(1 Per Side)
879064731A
Vertical Stay Intermediate (1 Per Side)
879065780A
SPLASHGUARD 23
Splashguard
Mudflap Lower Rubber
L/H
583521760A
R/H
583524411A
L/H
762114970A
R/H
762112212A
27
CAB AND LAMPS CAB PANELS & TRIM, BUMPERS, GLASS, AND MIRRORS MIRROR REPLACEMENT PARTS MIRROR APPLICATION # Diag #
DESCRIPTION
PART NUMBER
1
2
3
4
X
X
5
6
X
X
7
8
X
X
1
Flat Glass
H2051590
1
Heated Flat Glass (Voltage 12V)
H207034612V
X
X
2
Convex Frame
H2051509
X
X
X
X
X
X
X
X
3
Bolt Kit
H20719AA
X
X
X
X
X
X
X
X
4
19mm or ¾” Clamp
H201240219
X
X
X
X
X
X
X
X
5
Moulding
H2051505
X
X
X
X
X
X
X
X
6
Convex Glass
H2072123
X
X
X
X
6
Heated Convex Glass (Voltage 12V)
H207074512V
7
Light ASSEMBLY (Voltage 12V)
H205391412V
KEY #
X
X X
MIRROR ASSY #
X
SIDE
X
X
X
X
PART NUMBER
1
H207020012V
R/H
HEATED
2
H207030012V
L/H
HEATED
3
H2070400
R/H
LIGHTED
4
H2070500
L/H
LIGHTED
5
H207060012V
R/H
HEATED & LIGHTED
6
H207070012V
L/H
HEATED & LIGHTED
7
H2072000
R/H
STANDARD
8
H2072100
L/H
STANDARD
**For specific application, see “CAB PANELS & TRIM, BUMPERS, GLASS, AND MIRRORS” OR “ACCESSORIES” (for Heated Mirrors) sections of this Quick Reference.
28
CAB AND LAMPS NOTES
29
CAB AND LAMPS SEAT ASSEMBLIES
30
CAB AND LAMPS SEAT ASSEMBLIES, BOTTOM CUSHIONS, BACKRESTS (1998 - 2003) DESCRIPTION DRIVER’S SIDE Complete Seat Assembly
Bottom Bottom And Back Rest Assembly
Bottom Cushion
Back Seat Assembly
PASSENGER’S SEAT Complete Seat Assembly
Back Rest Assembly
R/H R/H Center Center
Bottom Cushion
CENTER SEAT ASSEMBLY Complete Seat Assembly Bottom Cushion Assembly Back Rest Assembly
(1998 – 2001) (2002 – 2003)
PART NUMBER
APPLICATION
712003053A 712003032A 712003022A 711801751A 711801760A 711801772A 711202310A 711202320A 711041510A 712202190A 712202200A 712202150A
FA - Vinyl FB - Fabric FD/FE/FF/SG FA - Vinyl FB - Fabric FD/FE/FF/SG FA - Vinyl FB - Fabric FD/FE/FF/SG FA - Vinyl FB - Fabric FD/FE/FF/SG
711011262A 711011271A 711701833A
FA - Vinyl FB - Fabric FD/FE/FF/SG
712102150A 712102160A 712301700A 712301710A 712102130A 711102302A 711102311A 711041540A
FA - Vinyl FB - Fabric FA - Vinyl FB - Fabric FD/FE/FF/SG FA - Vinyl FB - Fabric FD/FE/FF/SG
713001991A 711301581A 711301701a 712301650A
FD/FE/FF/SG FD/FE/FF/SG FD/FE/FF/SG FD/FE/FF/SG
31
CAB AND LAMPS LAMP ASSEMBLIES & LENS MODELS FA/FB
32
YEARS 1998 - 2003
CAB AND LAMPS LAMP ASSEMBLIES & LENS MODELS FA/FB
YEARS 1998 - 2003
KEY DESCRIPTION/APPLICATION 1
2
3
Back-Up Lamps
LAMP ASSY
LENS
BULB
- L/H - L/H - R/H - R/H
816801170A 816801180A 816701330A 816701360A 812701321A 812701351A
900834111A 900834111A 900834111A 900834111A 900834110A
(1998) - L/H (1999 - 2003) - L/H
815601491A 815601531A
816711050A 816711050A 816711050A 816711050A LENS: 812711081A COVER 812781040A RED LENS: 815511031A YELL LENS: 815611021A RED LENS: 815511031A YEL LENS: 815511041A N/A N/A 815211192A 815111302A N/A N/A N/A N/A N/A N/A N/A N/A
(1998) (1999 - 2003) (1998) (1999 - 2003) License Plate Lamp Assy (1998) (1999 - 2003)
Tail Lamps
(1998) - R/H (1999 - 2003) - R/H
4
Parking Lamp
5
Turn Signal, Bumper
6 7 8
Door Side Marker Roof Identification Lamp Roof Clearance Lamp
9
Low Beams
10
High Beams
- L/H - R/H - L/H - R/H - L/H - L/H - R/H - L/H - R/H - L/H - R/H
815501721A 815501761A
818501110A 818401100A 815201840A 815101970A 817401061A 818201030A 816201200A 816101340A 811502352A 811102932A 811502341A 811102921A
900835102A 900834111A 900835102A 900834111A 900834118A 900834118A 900834111A 900834111A 900834108A 900837102A 900837104A 900837104A 900824106A 900824106A 900824105A 900824105A
33
CAB AND LAMPS LAMP ASSEMBLIES & LENS MODELS FD FE
34
YEARS 1998 - 2003 1998 - 2003
MODELS FF SG
YEARS 1998 - 2003 1998 - 2003
CAB AND LAMPS LAMP ASSEMBLIES & LENS MODELS FD FE FF SG
YEARS 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003
KEY DESCRIPTION/APPLICATION 1
2
3
Back-Up Lamps
LAMP ASSY
LENS
BULB
- L/H - L/H - R/H - R/H
816801170A 816801180A 816701330A 816701360A 812701321A 812701351A
900834111A 900834111A 900834111A 900834111A 900834110A
(1998) - L/H (1999 - 2003) - L/H
815601491A 815601531A
816711050A 816711050A 816711050A 816711050A LENS: 812711081A COVER 812781040A RED LENS: 815511031A YELL LENS: 815611021A RED LENS: 815511031A YEL LENS: 815511041A N/A N/A 815211192A 815111302A N/A N/A N/A N/A N/A N/A N/A N/A
(1998) (1999 - 2003) (1998) (1999 - 2003) License Plate Lamp Assy (1998) (1999 - 2003)
Tail Lamps
(1998) - R/H (1999 - 2003) - R/H
4
Parking Lamp
5
Turn Signal, Bumper
6 7 8
Door Side Marker Roof Identification Lamp Roof Clearance Lamp
9
Low Beams
10
High Beams
- L/H - R/H - L/H - R/H - L/H - L/H - R/H - L/H - R/H - L/H - R/H
815501721A 815501761A
818501110A 818401100A 815201840A 815101970A 817401061A 818201030A 816201200A 816101340A 811502352A 811102932A 811502341A 811102921A
900835102A 900834111A 900835102A 900834111A 900834118A 900834118A 900834111A 900834111A 900834108A 900837102A 900837104A 900837104A 900824106A 900824106A 900824105A 900824105A
35
CABLES TRANSMISSION CONTROL SHIFT CABLES MANUAL TRANSMISSION DESCRIPTION Trans. Control Shift Cables
PART NUMBER
APPLICATION
YEAR
337022973A 337023184A
FA/FB FA/FB
1998 - 2003 1998 - 2003
- Short - Long
ENGINE CONTROL AND SPEEDOMETER CABLES
DESCRIPTION
PART NUMBER
Accelerator Cable Throttle Cable Engine Stop Cable Engine Stop Solenoid (Motor Assembly) Speedometer Cable, Complete - Manual Trans.
Speedometer Cable, Cab To Chassis - Manual & Auto. Trans. - Auto. Trans. (Only) Speedometer Cable, Chassis - Manual Trans. - Auto. Trans.
36
780159911A 780159852A 780171221A 780171221A 780183532A 780183504A 285701221A 837109720A 837109720A 837203421A 837109101A 837202761A 837201520A 837201520A 837202773A 837201850A 837201860A
LENGTH (Inches)
APPLICATION
YEAR
151.6 151.6 171.3
FA/FB FD/FE/FF/SG FA/FB FA/FE/FF/SG FA/FB FD/FE/FF/SG ALL MODELS FA FB FB
1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 1999 2000 - 2003
69.3 49.2 128.5 128.5 114.2 143.7 143.7
FD/FE/FF/SG FA/FB FD/FE/FF SG FA/FB FD/FE/FF SG
1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003
CHASSIS FRONT AND REAR SUSPENSION DESCRIPTION Shock Absorbers, Front
Shock Absorber, Rear
Front Spring Assemblies
PART NUMBER
APPLICATION
YEAR
485003091A
FA/ FB
1998 - 2003
485001801A
FD
1998 - 2003
485001941A
FE/FF/SG
1998 - 2003
485302770A
FA/FB
1998 - 2003
485301880A
FD
1998 - 2003
485301900A
FE/FF
1998 - 2003
485301740A
SG
1998 - 2003
481206790A
FA
1998 - 2003
481207690A
FB
1998 - 2003
481201300A
FD
1998 - 2003
481204381A
FE
1998 - 2003
481202471A
FF
1998 - 2003
481202550A
SG1JM, SG2JK, SG2JM
1998 - 2003
481202561A
SG1JP, SG1JR, SG2JP, SG2JR
1998 - 2003
482306860A
FA
1998 - 2003
482306870A
FB
1998 - 2003
482305890A
FD
1998 - 2003
482306010A
FE/FF/SG
1998 - 2003
Complete Rear Spring Assembly
482205920A
FA
1998 - 2003
(Includes both the helper and
482205240A
FB
1998 - 2003
main spring)
482202910A
FD
1998 - 2003
482203990A
FE
1998 - 2003
482203100A
FF/SG
1998 - 2003
040432030A
FA/FB
1998 - 2003
Rear Main Spring Assembly
King Pin Set (Covers 1 Side)
King Pin Set (Covers 2 Sides)
040432042A
FD
1998 - 2003
040432062A
FE/FF/SG
1998 - 2003
040432032A
FD
1998 - 2003
040432028A
FE/FF/SG
1998 - 2003
37
CHASSIS STEERING DESCRIPTION Power Steering Box Assembly Major Overhaul Repair Kit, Steering Box Assembly Minor Overhaul Repair Kit, Steering Box
PART NUMBER
APPLICAT ION
YEAR
441101742A
FA/FB/FD
1998 - 2003
441101501A
FE/FF/SG
1998 - 2003
441991090A
FA/FB/FD
1998 - 2003
441991080A
FE/FF/SG
1998 - 2003
441091570A
FA/FB/FD
1998 - 2003
441091440A
FE/FF/SG
1998 - 2003
Power Steering Oil Pump Assembly
443102242A
FA/FB
1998 - 2003
443102232A
FD/FE/FF/SG
1998 - 2003
Tie Rod End Assembly - L/H
454301940A
FA/FB
1998 - 2003
454301880A
FD
1998 - 2003
Tie Rod End Assembly - R/H
Drag Link Assembly
38
454301611A
FE/FF/SG
1998 - 2003
454201940A
FA/FB
1998 - 2003
454201880A
FD
1998 - 2003
454201611A
FE/FF/SG
1998 - 2003
454408940A
FA/FB
1998 - 2003
454409150A
FD
1998 - 2003
454404241A
FE/FF/SG
1998 - 2003
CHASSIS AXLES DESCRIPTION
PART NUMBER
Axle Shafts
APPLICATION
YEAR
423114310A
FA/FB
1998 - 2003
423113660A
FD
1998 - 2003
423112760A
FE/FF/SG
1998 - 2003
LUG NUTS, STUDS, & HUB BOLT KITS DESCRIPTION Hub Bolt Kit, Front Hub
Hub Bolt Kit, Rear Hub Wheel Studs, Front
PART NUMBER
Wheel Stud Retaining Nut Lug Nuts, Front Lug Nuts, Rear
YEAR
- L/H
040431072A
- R/H
040431080A
FD/FE/FF/SG
1998 - 2003
- L/H
040421035A
ALL MODELS
1998 - 2003
- R/H
040421036A
ALL MODELS
1998 - 2003
- L/H
900426188A
FA/FB
1998 - 2003
900426105A
FD/FE/FF/SG
1998 - 2003
900425225A
FA/FB
1998 - 2003
900425214A
FD/FE/FF/SG
1998 - 2003
- L/H
900426184A
ALL MODELS
1998 - 2003
- R/H
900425213A
ALL MODELS
1998 - 2003
- Front
924922101A
ALL MODELS
1998 - 2003
- Rear
920920105A
ALL MODELS
1998 - 2003
- L/H
900422117A
ALL MODELS
1998 - 2003
- R/H
900421128A
ALL MODELS
1998 - 2003
- L/H
900422104A
ALL MODELS
1998 - 2003
- R/H
900421112A
ALL MODELS
1998 - 2003
- R/H Wheel Studs, Rear
APPLICATION FA/FB
1998 - 2003
040431081A
FD/FE/FF/SG
1998 - 2003
040431073A
FA/FB
1998 - 2003
Hub Bolt Kits Include: 1 Lug Nut; 1 Stud & Rear Nut 1 Inner Cap Nut (Rears Only)
REAR WHEEL INNER CAP NUTS DESCRIPTION Rear Wheel Inner Cap Nuts
PART NUMBER
APPLICATION
YEAR
- L/H
900424111A
ALL MODELS
1998 - 2003
- R/H
900423111A
ALL MODELS
1998 - 2003
39
CHASSIS WHEELS DESCRIPTION
RIM SIZE & SPECIFICATIONS
PART NUMBER
COMMON APPLICATION
YEAR
Wheel
16 X 6.0
1 PC
6 Lug
426113061A
FA
1998 - 2001
426114690A
FA
2002 - 2003
Wheel
17.5 X 6
1 PC
6 Lug
426114200A
FB
1998 - 2001
26113791A
FB
2002 - 2003
Wheel
22.5 X 6.75
1 PC
6 Lug
426113031A
FD
1998 - 2001
426114700A
FD
2002 - 2003
Wheel
19.5 X 6.75
1 PC
6 Lug
426113641A
FD Low Profile
1998 - 2001
426113670A
FD Low Profile
2002 - 2003
Wheel
22.5 X 7.5
1 PC
10 Lug
426113652A
FE/FF/SG
1998 - 2001
426114230A
FE/FF/SG
2002 - 2003
Wheel
22.5 X 8.25
1 PC
10 Lug
426113671A
FF/SG
1998 - 2001
426113431A
FF/SG
2002 - 2003
NOTE: Hino wheels have their size stamped on the center hub section of each wheel. It is important to know the wheel size and Hino model before determining which is the correct part number.
LUG NUT WRENCH APPLICATION/WHEEL
PART NUMBER
APPLICATION
YEAR
Lug Nut Wrench
098494107A
ALL MODELS
1998 - 2003
Torque Bar
098492501A
ALL MODELS
1998 - 2003
VALVE STEM FOR TUBELESS WHEELS APPLICATION/WHEEL
PART NUMBER
YEAR
FA - 16 X 6 - 1 PC Wheel
479041550A
1998 - 2003
All Other Models - 17.5 X 6; 22.5 X 6.75; 22.5 X 7.5; 22.5 X 8.25
479041330A
1998 - 2003
UNIVERSAL JOINT KITS DESCRIPTION Universal Joint Kits
PART NUMBER
APPLICATION
040374040A
FA/FB/FD
1998 - 2003
040374044A
FE/FF
1998 - 2003
040374030A
SG
1998 - 2003
FEATURES
YEAR
Replacement Hino universal joints are the same as original equipment used for production. Each kit includes all the necessary items for proper replacement. EACH KIT INCLUDES: • Spider assembly with needle bearing assemblies. • Sets of washers, shims and retaining rings in various thicknesses for adjusting play (as necessary). • All bolts, lock washers and grease fittings, as required.
40
CHASSIS FRONT SPRING REPAIR - BUSHINGS, PINS & HARDWARE (Quantity Shown Required Per Axle) FD - ALL FE/FF/SG - ALL FA/FB - ALL PART NUMBER PART NUMBER PART NUMBER
DESCRIPTION Spring Bushings Pins -
YEAR
(4) 986725121A
(4) 986725121A
(4) 999312101A
1998 - 2003
Front Of Spring
(2) 484232430A
(2) 484232430A
(2) 484231561A
1998 - 2003
Rear Of Spring
(4) 484231890A
(4) 484232050A
(4) 484231771A
1998 - 2003
(2) 927122120A
1998 - 2003
Thrust Washers -
Front
(4) 926926102A
N/A
(4) 900485331A
Rear
(4) 926926102A
(8) 926926102A
(8) 900485331A
1998 - 2003
Lock Washers / Plates -
Front
(2) 927918106A
(2) 927918106A
N/A
1998 - 2003
Rear
N/A
(2) 493421070A
(2) 927922110A
1998 - 2003
Lock Nuts -
Front
(2) 921018090A
(2) 921918105A
(2) 921022100A
1998 - 2003
Rear
N/A
(4) 921918105A
(4) 921922100A
1998 - 2003
Grease Fittings -
Front
(2) 980210102A
(2) 980210102A
(2) 980210102A
1998 - 2003
Rear
(4) 980210100A
(4) 980210100A
(4) 980210102A
1998 - 2003
(2) 986725121A
(2) 986725121A
(2) 999312101A
1998 - 2003
Bushings For Front Spring Rear Chassis Hanger Bracket
REAR SPRING REPAIR - BUSHINGS, PINS & HARDWARE (Quantity Shown Required Per Axle) DESCRIPTION
FA/FB - ALL PART NUMBER
FD - ALL PART NUMBER
FE/FF/SG - ALL PART NUMBER
Spring Bushings
(4) 986725121A
(4) 986730113A
(4) 999312101A
1998 - 2001
Pins (2 Front & 4 Rear)
(6) 484231890A
(6) 484231320A
(6) 484231790A
1998 - 2001
YEAR
41
CLUTCH & FLYWHEEL CLUTCHES PART NUMBER
DESCRIPTION Clutch Pack - Includes a Matched Spicer Clutch Set (Pressure Plate, Disc, Release Bearing & Pilot Bearing)
31200H3214
APPLICATION
YEAR
FA/FB/FD/FE/FF
1998 - 2003
Pressure Plate
312102371A
SG
1998 - 2003
Clutch Disc
312505082A
SG
1998 - 2003
Release Bearing
312421141A
FA/FB/FD/FE/FF
1998 - 2003
312421210A
SG2J
1999 - 2003
312421060A
SG2J
1998
SG1J
1998 - 2003
ALL MODELS
1998 - 2003
Pilot Bearing (Bushing)
988120119A
CLUTCH RELEASE BEARING HUBS & FORKS DESCRIPTION
PART NUMBER
APPLICATION
YEAR
Hub For Clutch Release Bearing
312311740A 312311671A 312311740A 312311061A
Fork For Clutch Release Hub & Bearing
312331360A 312331370A 312331180A
Anti-Rattle Springs Fork To Hub (Quantity 2 Required)
312341070A 312341070A 312341080A 312341080A
FA/FB FD/FE/FF FD/FE/FF SG2J SG1J FA/FB/FD/FE/FF SG2J SG2J SG1J FA/FB/FD/FE/FF SG2J SG2J SG1J
1998 - 2003 1999 - 2001 2002 - 2003 1998 1998 - 2003 1998 - 2003 1999 - 2003 1998 1998 - 2003 1998 - 2003 1998 1999 - 2003 1998 - 2003
42
CLUTCH & FLYWHEEL CLUTCH CYLINDERS AND REPAIR KITS DESCRIPTION Master Cylinder
Repair Kit - Master Cylinder Slave Cylinder
Repair Kit - Slave Cylinder Major Repair Kit (Pistons & Seals) Minor Repair Kit (Seals only)
PART NUMBER
APPLICATION
YEAR
314201700A 314201630A 314201720A 040314027A 314204033A 314701171A 314701191A 322101681A
FA/FB/FD/FE/FF SG SG ALL MODELS ALL MODELS FA/FB/FD/FE/FF SG SG
1998 - 2003 1998 - 2001 2002 - 2003 1998 - 2001 2002 - 2003 1998 - 2003 1998 - 2001 2002 - 2003
040315018A 040315014A 322091200A
ALL MODELS ALL MODELS ALL MODELS
1998 - 2003 1998 - 2001 2002 - 2003
FLYWHEELS (For Standard Transmissions) DESCRIPTION Flywheel - STD Transmission Flywheel - STD Transmission Flywheel - STD Transmission
PART NUMBER
APPLICATION
134503110A 134503092A 134502830A
FA/FB FD/FE/FF SG
FLYWHEEL DOWEL PINS (Pressure Plate Alignment Dowels) DESCRIPTION Pins (2 Required) Pins (2 Required)
PART NUMBER
APPLICATION
950408240A 950410240A
FA/FB/FD/FE/FF SG
43
COOLING SYSTEM - FA/FB COOLING SYSTEM - FA/FB
KEY DESCRIPTION 1 2 3 4 5 6 7
8 9 10 11 N/A
44
Water Pump (Use silicone sealer P/N 041321217A) Water Pump Repair Kit (Seal, O-Ring, Silicone Bond) O-Ring Plug Washer, Plug Radiator (Includes Cap) Auto Trans Manual Trans Radiator Cap Thermostat Kit (Includes 82ºC/180ºF Thermostat & Thermostat Gasket) Thermostat Gasket Hose, Radiator Upper Hose, Radiator Lower Hose, Radiator to Elbow (2 Required), Auto Trans Hose, Elbow to Cooler (2 Required), Auto Trans Drive Belt - Water Pump & Alternator Belt (Set)
PART NUMBER
APPLICATION
YEAR
161003641A 040161069A 985160110A 961916103A 965916105A 160905513A 160905523A 164011341A 040166046A
FA/FB FA/FB FA/FB FA/FB FA/FB FA/FB FA/FB FA/FB FA/FB
1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003
163251320A 900155219A 900155187A 900155191A 900155245A 900149290A 900149215A
FA/FB FA/FB FA/FB FA/FB FA/FB FA/FB FA/FB
1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2001 2002 - 2003
COOLING SYSTEM - FD/FE/FF/SG COOLING SYSTEM - FA/FB
KEY DESCRIPTION 1
6
Water Pump (Use silicone sealer P/N 041321217) Water Pump Repair Kit (Seal, O-Ring, Silicone Bond) O-Ring Radiator (Includes Cap) Manual Trans Auto Trans Manual Trans Auto Trans Radiator Cap Thermostat Kit (Includes 82ºC/180ºF Thermostat & Thermostat Gasket) Thermostat Gasket Hose, Radiator Upper
7
Hose, Radiator Lower
2 3
4 5
8
Auto Trans Auto Trans Manual Trans Manual Trans Hose, Radiator to Cooler, Auto Trans - LH
9
Hose, Radiator to Cooler, Auto Trans - RH
N/A
Drive Belt - Water Pump & Alternator Belt (Set)
PART NUMBER
APPLICATION
161003466A 040161069A 985160110A 160905462A 160905474A 160905601A 160905612A 164011341A
FD/FE/FF/SG FD/FE/FF/SG FD/FE/FF/SG FD FD FE/FF/SG FE/FF/SG FD/FE/FF/SG
040166046A
FD/FE/FF/SG
163251320A 900155243A 900155439A 900155140A 900155623A 900155174A 900155624A 900155198A 900155620A 900155186A 900155415A 900155199A 900155621A 900155185A 900155414A 900149290A 900149215A
FD/FE/FF/SG FD/FE/FF/SG FD/FE/FF/SG FD/FE/FF/SG FD/FE/FF/SG FD/FE/FF/SG FD/FE/FF/SG FD FD FE/FF/SG FE/FF/SG FD FD FE/FF/SG FE/FF/SG FD/FE/FF/SG FD/FE/FF/SG
YEAR 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2001 1998 - 2001 1998 - 2001 1998 - 2001 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2001 2001 - 2003 1998 - 2001 2001 - 2003 1998 - 2001 2001 - 2003 1998 - 2001 2001 - 2003 1998 - 2001 2001 - 2003 1998 - 2001 2001 - 2003 1998 - 2001 2001 - 2003 1998 - 2001 2001 - 2003
45
ELECTRICAL STARTERS & ALTERNATORS DESCRIPTION Starter (Remanufactured Only)
Alternator (Remanufactured Only) Alternator (Remanufactured Only) Drive Belt - Alternator & Water Pump (Set) Drive Belt - Alternator & Water Pump (Set)
PART NUMBER
APPLICATION
YEAR
281002541R 281002521R 281002510R 281002521R 270401970R 270402300R 900149290A 900149215A
FA/FB FD/FE/FF SG SG ALL MODELS ALL MODELS ALL MODELS ALL MODELS
1998 - 2003 1998 - 2003 1998 1999 - 2003 1998 - 2001 2002 - 2003 1998 - 2001 2002 - 2003
FUSIBLE LINKS AND COVER (TYPICAL INSTALLATIONS)
H(outside) or I (inside)
KEY
DESCRIPTION
A B C D E F G H I
30 Amp / Pink Plug Green Plug / 40 Amp (No Wire) (Old)/ Upgraded to 60 Amp 50 Amp / Red Plug (No Wire) 60 Amp / Green Plug 100 Amp / Blue Plug (No Wire) Round Green Plug / Red Wire 2 White Plugs / 2 Blue Wires Cover (Outside) Cover (Inside)
J
24 Amp / White round Plug / Green Wire
46
PART NUMBER APPLICATION 900858127A 900858129A 900858128A 900858129A 900858133A 900858114A 900858121A 826261171A 826261240A 826261310A 900857113A
ALL MODELS ALL MODELS ALL MODELS ALL MODELS ALL MODELS ALL MODELS ALL MODELS ALL MODELS ALL MODELS ALL MODELS ALL MODELS
YEAR 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 2000 - 2001 2002 - 2003 1998 - 2003
ELECTRICAL BATTERY BOX COVERS DESCRIPTION Battery Box Cover, Metal Type
PARTNUMBER
APPLICATION
YEAR
767011690A
ALL
1998 - 2003
PART NUMBER
APPLICATION
YEAR
865101150A 865201160A
ALL ALL
1998 - 2003 1998 - 2003
ELECTRICAL HORNS DESCRIPTION High Note Horn Low Note Horn
RELAY & FLASHER ASSEMBLIES DESCRIPTION Power Relay for Headlights & Tail Lamps Wiper Relay Stop Lamp Relay ON/OFF Switch Relay P.L. Cut Relay Start Relay Air Intake Heater Relay (For Glow Plug) Flasher, Turn Signal/Hazard
PART NUMBER RELAY MARKINGS APPLICATION 859202170A 859401090A 859202191A 859202160A 859201420A 283001180A 286201370A 819801430A
ND0568001200A ASMO 66100680A 0857003610A ND0568001180A ND0567006850A ND1828002620A ND1828002010A ND0665001810A
YEAR
ALL ALL ALL ALL ALL ALL ALL ALL
1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003
ENGINE ELECTRICAL Water Temperature Sender, Oil Pressure Switch, Glow Plugs DESCRIPTION Water Temperature Sensor for the ECU Water Temperature Sender For Gauge Oil Pressure Switch Glow Plugs
PART NUMBER
APPLICATION
894301070A 834201060A 834201240A 835301300A 191101240A
ALL ALL ALL ALL ALL
YEAR 1998 - 2003 1998 1999 - 2003 1998 - 2003 1998 - 2003
47
ELECTRICAL INSTRUMENTS AND GAUGES
AIR PRESSURE GAUGE FD/FE/FF/SG (1998 - 2003) FB (2000 - 2003) VACUUM GAUGE FA (1998 - 2003) FB (1998 - 1999)
DESCRIPTION Speedometer Complete Meter Assembly
Circuit Board
Combination Gauge (Fuel & Temp.) Air Pressure Gauge
Vacuum Gauge
Tachometer
48
PART NUMBER
APPLICATION
YEAR
831102000A 832002371A 832001811A 832002391A 832002960A 832002970A 832002320A 832003070A 832002441A 831022550A 831022550A 831022230A 831022470A 831022470A 831022410A 831022410A 834001900A 834902400A 834902410A 834902410A 834902420A 834902320A 834902420A 834902320A 832704420A 832704650A 832704640A
ALL MODELS FA FA/FB With Optional Tachometer FA With Optional Tachometer FB FB With Optional Tachometer FD/FE/FF FD/FE/FF SG FA/SG FB FA/FB With Optional Tachometer FA With Optional Tachometer FB With Optional Tachometer FB With Optional Tachometer FD/FE/FF ALL MODELS FD/FE/FF FB/FD/FE/FF SG FA FA With Optional Tachometer FB FB With Optional Tachometer FA/FB Optional Equipment FA/FB Optional Equipment FD/FE/FF/SG
1998 - 2003 1998 - 2003 1998 1999 – 2003 2000 – 2003 2000 - 2003 1998 - 1999 2000 - 2003 1998 - 2003 1998 - 2003 1998 - 1999 1998 1999 - 2003 1999 2000 - 2003 1998 - 2003 1998 - 2003 1998 - 1999 2000 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 1999 1998 - 1999 1998 1999 - 2003 1998 - 2003
ELECTRICAL ELECTRICAL SWITCHES DESCRIPTION
PART NUMBER
Stop Light Switch
Warm-Up Switch (Cold Start) Dash Lights (Dimmer) Switch Exhaust Brake Control Switch - Clutch Pedal Control Switch Exhaust Brake Control Switch - Accelerator Pedal Control Switch Cab Lock Indicator Switch Heated Mirror Switch (Optional)
APPLICATION
YEAR
843401010A 843401010A 833801480A 833801480A 842802700A 841101350A 843801110A 843801950A 843801640A
FA FB FB FD/FE/FF/SG ALL MODELS ALL MODELS ALL MODELS ALL MODELS ALL MODELS
1998 - 2003 1998 - 1999 2000 - 2003 1998 - 2003 1998 - 1999 1998 - 2003 1998 1999 - 2003 1998 - 2003
843801570A 842803020A
ALL MODELS ALL MODELS
1998 - 2003 2000 - 2003
STEERING COUMN COMBINATION SWITCH Headlamps, Directional, High Beams, Wipers Hazard & Exhaust Brake (If So Equipped) DESCRIPTION
PART NUMBER APPLICATION
Complete Steering Column Switch Assy.
- Manual Trans. - Manual Trans - Auto. Trans. - Auto. Trans.
L/H Side - Headlamp & Directional Switch R/H Side - Wiper, Hazard, Exhaust Brake Switch
- Manual Trans. - Manual Trans. - *Auto. Trans. - *Auto. Trans. * Switch for Auto. Trans. does not have Exhaust Brake feature.
840402402A 840402292A 840402412A 840402312A 840111292A 840111113A 840311502A 840311452A 840311511A 840311461A
YEAR
FA/FB FD/FE/FF/SG FA/FB FD/FE/FF/SG FA/FB FD/FE/FF/SG FA/FB FD/FE/FF/SG FA/FB FD/FE/FF/SG
1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003 1998 - 2003
IGNITION SWITCH & KEY BLANKS DESCRIPTION Ignition Switch Assembly Key Blanks
PART NUMBER
APPLICATION
YEAR
845102131A 845121890A
ALL MODELS ALL MODELS
1998 - 2003 1998 - 2003
COMPLETE LOCK SETS & DOOR KEY WITH TUMBLERS (Complete lock sets include: ignition switch tumbler and key only with matching door keys with tumblers) DESCRIPTION Complete Lock Set L/H Door lock - Key With Tumbler R/H Door Lock - Key With Tumbler
PART NUMBER
APPLICATION
YEAR
696102910A 696102880A 696102890A
ALL MODELS ALL MODELS ALL MODELS
1998 - 2003 1998 - 2003 1998 - 2003
49
ENGINE ENGINE SERIES IDENTIFICATION
The engine model code can be found on the valve cover. The engine serial number can be found on the left side of the engine block as shown.
MODELS
MODEL YEARS
ENGINE MODEL
FA/FB4J
1998 / 1999 - 2003
J05C-TB (165HP) / TD (168HP)
FD/FE/FF2J
1998 / 1999 - 2003
J08C-TD (200HP) / TP (200HP)
SG1J
1998 / 1999 - 2003
J08C-TE (200HP) / TR (252HP)
50
ENGINE PISTON LINERS (1998 - 2003)
NOTE: Determine which liners “A”, “B”, or “C” are required by checking the identification marks on the engine block. Please refer to the HINO service manuals for further information.
PART NUMBER
DESCRIPTION
APPLICATION
ENGINE SERIAL #
Piston Liner “A”
114672601A
ALL MODELS
ALL
Piston Liner “B” Piston Liner “C”
114672611A 114672621A
ALL MODELS ALL MODELS
ALL ALL
PISTON AND LINER KITS (1998 - 2003)
NOTE: Each kit includes: 1 piston, 1 liner, rings, piston pin, pin snap rings & 1 con rod
DESCRIPTION
PART NUMBER
For 1 cylinder with liner code: A
040131413A
For 1 cylinder with liner code: B For 1 cylinder with liner code: C
040131414A 040131415A
For 1 cylinder with liner code: A For 1 cylinder with liner code: B
040131476A 040131477A
For 1 cylinder with liner code: C For 1 cylinder with liner code: A
040131478A 040131440A
For 1 cylinder with liner code: B For 1 cylinder with liner code: C
040131439A 040131438A
For 1 cylinder with liner code: A For 1 cylinder with liner code: B
040131479A 040131480A
For 1 cylinder with liner code: C
040131481A
APPLICATION
ENGINE SERIAL #
FA/FB
UP TO J05C - TD 11606
FA/FB
FROM J05C - TD 11607
FD/FE/FF/SG
UP TO J08C - TP 11540 J08C - TR 102445
FD/FE/FF/SG
FROM J08C - TP 11541 J08C - TR 102446
PISTON, PISTON RING SETS, WRIST PINS, SNAP RINGS, WRIST PIN KITS & CONNECTING ROD BEARING SETS (1998 - 2003) DESCRIPTION Piston - Without Wrist Pin
PART NUMBER
APPLICATION
ENGINE SERIAL #
133061030A
ALL MODELS
133061080A
ALL MODELS
*Z
130113401A 130113600A
FA/FB FA/FB
*A *X
130112962A 130113570A
FD/FE/FF/SG FD/FE/FF/SG
*B *Y
13011H1341 13011H1342
FA/FB FA/FB
*A *X
13011H1311 13011H1312
FD/FE/FF/SG FD/FE/FF/SG
*B *Y
Wrist Pin Wrist Pin Kit - For 1 Cylinder
132511360A 040132048A
ALL MODELS ALL MODELS
ALL J - SERIES ALL J - SERIES
Includes: Wrist pin, 2 snap rings and 1 con rod bushing Snap Rings, Wrist Pin Connecting Rod Bearing Set
981943112A
ALL MODELS
ALL J - SERIES
132011800A
FA/FB
ALL J - SERIES
(Std Size)
132011761A
FD/FE/FF/SG
ALL J - SERIES
Piston Ring Set - 1 per engine
Single Piston Ring Set (One per piston)
*A - UP TO J05C - TD 11606, ALL J05C-TB *B - UP TO J08C - TP 11540, ALL J08C-TD UP TO J08C - TR 10245, ALL J08C-TE *C - Both *A and *B APPLY
*C
*X - FROM J05C - TD 11607 *Y - FROM J08C - TP 11541 FROM J08C - TR 10246 *Z - Both *X and *Y APPLY
51
ENGINE MAIN BEARINGS & THRUST WASHERS DESCRIPTION
PART NUMBER
Main Bearing Set
117012310A
APPLICATION
YEAR
FA/FB
1998 - 2003
(Std Size)
117012140A
FD/FE/FF/SG
1998 - 2003
Thrust Washer Set (Std Size)
110111380A
ALL MODELS
1998 - 2003
VALVES, VALVE SPRINGS, VALVE GUIDES & SEALS DESCRIPTION
PART NUMBER
APPLICATION
YEAR
Intake Valve
137111631A
ALL MODELS
1998 - 2003
Exhaust valve
137151732A
ALL MODELS
1998 - 2003
Outer Valve Spring
137311610A
ALL MODELS
1998 - 2003
Inner Valve Spring
137321500A
ALL MODELS
1998 - 2003
Valve Guides - Intake & Exhaust
111221220A
ALL MODELS
1998 - 2003
Valve Stem Seals
137191360A
ALL MODELS
1998
137191470A
ALL MODELS
1998 - 2003
OIL PUMP ASSEMBLIES DESCRIPTION
PART NUMBER
APPLICATION
YEAR
Oil Pump Assembly
151102050A
FA/FB
1998 - 2003
Oil Pump Assembly
151102040A
FD/FE/FF/SG
1998 - 2003
OIL FILLER CAP DESCRIPTION Oil Filler Cap
PART NUMBER
APPLICATION
YEAR
121081100A
ALL MODELS
1998 - 2003
DRAIN PLUG - OIL PAN DESCRIPTION
PART NUMBER
APPLICATION
YEAR
Drain Plug - Oil Pan (Magnetic)
961918107A
ALL MODELS
1998 - 2003
Gasket / Washer For Plug
965918113A
ALL MODELS
1998 - 2003
52
EXHAUST SYSTEM - FA/FB EXHAUST SYSTEM - FA/FB
FA-1998-2001 FB-1998-9
FB-2000 - 2003
KEY
DESCRIPTION
PART NUMBER
APPLICATION
1
Gasket, Exhaust Manifold
171041580A
2
Front Pipe
176015121A
FA/FB
1998
176015790A
FA/FB
1999 - 2001
Manual Trans.
176019561A
FA/FB
2000 - 2003
Auto Trans.
176019571A
FA/FB
2000 - 2003
Muffler
175016751A
FA/FB
1998
Muffler With Catalyst
176071010A
FA/FB
1999 - 2003
Tail Pipe
174055490A
FA/FB
1998
174059341A
FA/FB
1999 - 2003
3 4 5
Gaskets, Exhaust Pipes
6
Exhaust Brake Assembly
1998-2003
171041580A
FA/FB
1998 - 2003
- With Control Cylinder
174703040A
FA
1998 - 2003
- With Control Cylinder
174703040A
FB
1998 - 1999
- Without Control Cylinder
174703110A
FA
1998 - 2003
- Without Control Cylinder
174703110A
FB
1998 - 1999
- Without Control Cylinder
174703133A
FB
2000 - 2003
- Control Cylinder
174902000A
FA
1998 - 2003
- Control Cylinder 7
FA/FB
YEAR
Exhaust Brake Control Cylinder
174902000A
FB
1998 - 1999
174902070A
FB
2000 - 2003
53
EXHAUST SYSTEM - FD/FE/FF/SG EXHAUST SYSTEM - FD/FE/FF/SG
KEY
DESCRIPTION
PART NUMBER
APPLICATION
YEAR
1
Gasket, Exhaust Manifold
171041580A
FD/FE/FF/SG
1998 - 2003
2
Front Pipe
174402421A
FD
1998 - 1999
176014991A
FD
2000 - 2001
176019640A
FD
2002 - 2003
174402871A
FD
2000 - 2001
174403230A
FD
2002 - 2003
176015650A
FE/FF/SG
1998 - 1999
176015001A
FE/FF/SG
2000 - 2001
176019640A
FE/FF/SG
2002 - 2003
174402851A
FE/FF
2000 - 2001
174403250A
FE/FF
2002 - 2003
176017112A
SG
2000 - 2001
176019620A
SG
2002 - 2003
Muffler
175016810A
FD/FE/FF/SG
1998
Muffler With Catalyst
176071010C
FD/FE/FF/SG
1999 - 2003
Manual Trans. Auto Trans.
Manual Trans. Auto Trans. Auto Trans. 3 4
Tail Pipe
174059190A
FD/FE/FF/SG
1998
174059380A
FD/FE/FF/SG
1999 - 2003
5
Gaskets, Exhaust Pipes
171041580A
FD/FE/FF/SG
1998 - 2003
6
Exhaust Brake Assembly
174702881A
FD/FE/FF/SG
1998 - 2001
7
Control Cylinder
Without Control Cylinder
54
174703241A
FD/FE/FF/SG
2002 - 2003
174902070A
FD/FE/FF/SG
1998 - 2001
174901871A
FD/FE/FF/SG
2002 - 2003
FILTERS OIL, FUEL & AIR FILTERS DESCRIPTION
PART NUMBER
APPLICATION
YEAR
Oil Filter
156072170A
ALL MODELS
1998 - 2003
Combination Element For Fuel
234011440A
ALL MODELS
1998 - 2003
234011510A
FA/FB
1998 - 2002
234011402A
FD/FE/FF/SG
1998 - 2002
234011510A
ALL MODELS
2003
178013000A
FA/FB
1998 - 2003
178012810A
FD/FE/FF/SG
1998 - 2003
Filter/Water Separator By fuel Tank Fuel Filter By Engine
Air Filter
POWER STEERING & AUTOMATIC TRANSMISSION FILTERS DESCRIPTION
PART NUMBER
APPLICATION
YEAR
Power Steering Reservoir Strainer
472281050A
ALL MODELS
1998 - 2003
Power Steering Reservoir Filter
443611070A
FD/FE/FF/SG
1998 - 2003
Automatic Transmission Filter
349261041A
ALL MODELS
1998 - 2001
55
FUEL SYSTEM FUEL TANK DESCRIPTION Primary Fuel Tank - 35/SNYDER Primary Fuel Tank - 56/SNYDER Band Strap - 2 Per Tank
L-Support Bracket - 2 Per Tank
PART NUMBER
APPLICATION
YEAR
771003441A
FA/FB
1998 - 2001
771001160A
FA/FB
2002 - 2003
771003022A
FD/FE/FF/SG
1998 - 2001
771001180A
FD/FE/FF/SG
2002 - 2003
776013170A
FA/FB
1998 - 2001
776012250A
FA/FB
2002 - 2003
776012700A
FD/FE/FF/SG
1998 - 2001
776012051A
FD/FE/FF/SG
2002 - 2003
776098740A
FA/FB
1998 - 2001
776095610A
FA/FB
2002 - 2003
776097351A
FD/FE/FF/SG
1998 - 2001
776094611A
FD/FE/FF/SG
2002 - 2003
Secondary Fuel Tanks (Optional
771003022A
FD/FE/FF/SG
1998 - 2001
Equipment) - 56/SNYDER
771001190A
FD/FE/FF/SG
2002 - 2003
Cap, Fuel Tank
773201390A
ALL MODELS
1998 - 2001
773201640A
ALL MODELS
2002 - 2003
833202060A
FA/FB
1998 - 2001
833201590A
FA/FB
2002 - 2003
833201950A
FD/FE/FF/SG
1998 - 2001
833202160A
FD/FE/FF/SG
2002 - 2003
Fuel Gauge Sending Unit
FUEL INJECTION SYSTEM DESCRIPTION Complete Nozzle & Holder (Remanufactured) Nozzle Assembly Only Shim Gasket Fuel Feed Pump Assembly
56
PART NUMBER
APPLICATION
YEAR
236002971R 236003210R 236402491A 236402650A 900115214A 965908119A 225602510A 225602150A
ALL MODELS ALL MODELS ALL MODELS ALL MODLES ALL MODELS ALL MODELS FA/FB FD/FE/FF/SG
1998 1999 - 2003 1998 1999 - 2003 1999 - 2003 1999 - 2003 1998 - 2003 1998 - 2003
GASKETS ENGINE GASKETS
DESCRIPTION
Complete Engine Overhaul Gasket Set With Seals (See NOTE) Head Gasket Sel (See NOTE) Cylinder Head Gasket Valve Cover Gasket Camshaft Housing Gasket Oil Pan Gasket Intake Manifold Gasket Intake Pipe to Manifold Gasket Exhaust Manifold Gaskets (4 Required) Exhaust Manifold Gaskets (6 Required) Silicone Bond
PART NUMBER
APPLICATION
YEAR
040100767A
FA/FB
1998 - 2001
040100715A 040102073A 040102072A 111152611A 111152650A 112131920A 112131880A 111181030A 111181011A 121512622A 121512611A 171712000A 171711911A 171712080A 171711931A 171041610A 171041610A 041321207A
FD/FE/FF/SG FA/FS FD/FE/FF/SG FA/FS FD/FE/FF/SG FA/FB FD/FE/FF/SG FA/FB FD/FE/FF/SG FA/FB FD/FE/FF/SG FA/FB FD/FE/FF/SG FA/FB FD/FE/FF/SG FA/FB FD/FE/FF/SG ALL MODELS
1998 - 2001 1998 - 2004 1998 - 2004 1998 - 2004 1998 - 2004 1998 - 2004 1998 - 2004 1998 - 2004 1998 - 2004 1998 - 2004 1998 - 2004 1998 - 2004 1998 - 2004 1998 - 2001 1998 - 2004 1998 - 2004 1998 - 2004 1998 - 2004
NOTE: Gasket sets do not include valve stem seals, but do include front and rear crankshaft seals, timing cover injection pump shaft seals.
TRANSMISSION GASKETS SETS
DESCRIPTION
Transmission Gasket Set
PART NUMBER
040330168A 040330162A 040330098A 040330162A 040330098A
APPLICATION
FN/FB/FD FF/FF SG2J SG2J SG1J
YEAR
1998 - 2004 1998 - 2004 1998 - 2004 1998 - 2004 1998 - 2004
57
OIL SEALS ENGINE OIL SEALS
DESCRIPTION
PART NUMBER
Front Crankshaft Seal Rear Crankshaft Seal Valve Stem Oil Seals
982879103A 982801228A 137191360A 137191470A
DESCRIPTION Front Axle Inner Hub Seal
Rear Axle Outer Hub Seal Rear Axle Inner Hub Seal
APPLICATION ALL MODELS ALL MODELS ALL MODELS ALL MODELS
YEAR 1998 - 2004 1998 - 2004 1998 1999 - 2004
AXLE SEALS PART NUMBER
APPLICATION
YEAR
982885106A 982801231A 982801229A 982857103A
FA/FB FD FE/FF/SG FA/FB/FD
1998 - 2004 1998 - 2004 1998 - 2004 1998 - 2004
982866106A 982801232A 982801204A
FE/FF/SG FA/FB/FD FE/FF/SG
1998 - 2004 1998 - 2004 1998 - 20014
TRANSMISSION & DIFFERENTIAL OIL SEALS DESCRIPTION Transmission Front Seal Input Shaft (Manual Trans.)
Transmission Rear Seal Output Shaft (Manual Trans.)
Rear Differential Pinion Seal
58
PART NUMBER
APPLICATION
YEAR
982848120A 982850105A 982848120A 982850105A 982860131A 982863108A 982870101A 982863108A
FA/FB/FD/FE/FF SG2J SG2J SG1J FA/FB/FD FE/FF SG2J SG2J
1998 - 2004 1998 - 1999 2000 - 2004 1998 - 2004 1998 - 2004 1998 - 2004 1998 - 1999 2000 - 2004
982870101A 982865127A 982880111A
S1J FA/FB/FD/FE FF/SG
1998 - 2001 1998 - 2004 1998 - 2001
TURBOCHARGER - FA/FB TURBOCHARGER - FA/FB
KEY
DESCRIPTION
PART NUMBER
APPLICATION
YEAR
1
Turbocharger
241003400A
FA/FB
1998 - 2003
2
Gasket
241091650A
FA/FB
1998 - 2003
3
Gasket
241091291A
FA/FB
1998 - 2003
4
Gasket, Oil Return (2 required)
241351120A
FA/FB
1998 - 2003
5
Nut (4 required)
924910102A
FA/FB
1998 - 2003
6
Nut (4 required)
924908102A
FA/FB
1998 - 2003
7
O-Ring
985114102A
FA/FB
1998 - 2003
8
Gasket (8 required)
965914104A
FA/FB
1998 - 2003
9
Gasket (2 required)
965916105A
FA/FB
1998 - 2003
10
Stud (4 Required)
936910138A
FA/FB
1998 - 2003
59
TURBOCHARGER - FD/FE/FF/SG TURBOCHARGER - FD/FE/FF/SG
KEY
DESCRIPTION
PART NUMBER
APPLICATION
YEAR
1
Turbocharger
241003251A
FD/FE/FF/SG
1998 - 2003
2
Gasket
241091610A
FD/FE/FF/SG
1998 - 2003
3
Gasket
241091700A
FD/FE/FF/SG
1998 - 2003
4
Gasket, Oil Return (2 required)
241351120A
FD/FE/FF/SG
1998 - 2003
5
Nut (4 required)
924910102A
FD/FE/FF/SG
1998 - 2003
6
Nut (6 required)
924908102A
FD/FE/FF/SG
1998 - 2003
7
Gasket (8 required)
965914104A
FD/FE/FF/SG
1998 - 2003
8
O-Ring
985114102A
FD/FE/FF/SG
1998 - 2003
9
Stud (4 Required)
936910138A
FD/FE/FF/SG
1998 - 2003
60
WINDSHIELD WIPERS DESCRIPTION
Wiper Blade Assemblies Winter Wiper Blades Inserts For Standard Blades Wiper Arms
Wiper Motor Assembly Windshield Washer Nozzle (On Blade Arm) Windshield Washer Jar & Pump Assembly
WINDSHIELD WIPERS PART NUMBER
852201481A 852201383A 852211080A -RH 851901592A 851901701A 851901603A 851901712A -LH 852101392A 852101521A 852101403A 852101532A 851201392A 851201402A 853411031A 853411061A 1/2 GAL 853001811A 1/2 GAL 853001773A 1 GAL 853002002A
APPLICATION
ALL MODELS ALL MODELS ALL MODELS FA/FB/FD/FE FA/FB/FD/FE FF/SG FF/SG FA/FB/FD/FE FA/FB/FD/FE FF/SG FF/SG FA/FB/FD/FE FF/SG ALL MODELS ALL MODELS FA/FB FD/FE/FF/SG ALL MODELS
YEAR
1998 - 2001 1998 - 2001 1998 - 2001 1998 - 1999 2000 - 2001 1998 - 1999 2000 - 2001 1998 - 1999 2000 - 2001 1998 - 1999 2000 - 2001 1998 - 2001 1998 - 2001 1998 - 2001 1998 - 2001 1998 - 1999 1998 - 1999 2000 - 2001
NOTE: Please check size before purchasing. Additional parts required when upgrading or downgrading washer jar & pump assembly. 1999 - 2000 MY vehicles may have either, since the larger jar & pump was optional in late 1999 and 2000.
61
