HCD-GPX5G/GPX7G/GPX8G SERVICE MANUAL
E Model
Ver. 1.2 2012.12
• HCD-GPX5G is the the am ampli plifier, USB, CD player and tuner section in MHC-GPX5. • HCD-GPX7G is the the am ampli plifier, USB, CD player and tuner section in MHC-GPX7. • HCD-GPX8G is the the am ampli plifier, USB, CD player and tuner section in MHC-GP X8.
P hoto: HCD-GP X8G (E 2 Model)
“WALKMAN” “WALKMAN” and “WALKMAN” logo are registered trademarks of Sony Corporation. MPEG Layer-3 audio coding technology and patents licensed from Fraunhofer IIS and Thomson.
CD S ection ection
Windows Media is either a registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Model Name Using S Similar imilar Mechanism Mechanism
NEW
CD Mechanism Type Type
CDM74I-DVBU201//M
Optical P ick-up Name
C MS-ST6RFS 3
This product contains technology subject to certain intellectual property rights of Microsoft. Use or distribution of this technology outside of this product is prohibited without the appropriate license(s) from Microsoft.
SPECIFICATIONS Am pl i fi er section The following are measured at Mexican model: AC 120 V – 240 V, 60 Hz Other models: AC 120 V – 240 V, 50/60 Hz
MHC-GPX8 Front/Satellite speaker Power Output (rated): 300 W + 300 W (at 4 ohms, 1 kHz, 1% THD) Front speaker RMS output power (reference): 360 W + 360 W (per channel at 6 ohms, 1 kHz) Satellite speaker RMS output power (reference): 180 W+ 180 W (per channel at 12 ohms, 1 kHz) Subwoofer RMS output power (reference): 260 W + 260 W (per channel at 8 ohms, 100 Hz) MHC-GPX7 HIGH speakers Power Output (rated): 300 W + 300 W (at 4 ohms, 1 kHz, 1% THD) RMS output power (reference): 495 W + 495 W (per channel at 4 ohms, 1 kHz) LOW speakers RMS output power (reference): 180 W + 180 W (10 ohms, 100 Hz)
MHC-GPX5 Front speaker Power Output (rated): 240 W + 240 W (at 5 ohms, 1 kHz, 1% THD) RMS output power (reference): 370 W + 370 W (per channel at 5 ohms, 1 kHz) Subwoofer RMS output power (reference): 360 W (5 ohms, 100 Hz) Inputs TV (AUDIO IN) L/R Voltage 1.2 V, impedance 47 kilohms DVD/SAT DVD/SAT (AUDIO I N) L/R Voltage 1.2 V, impedance 47 kilohms PC/GAME (AUDIO IN) L/R Voltage 1.2 V, impedance 47 kilohms MIC (MHC-GPX8/MHC-GPX7 only) Sensitivity 1 mV, impedance 10 kilohms A (USB),
B (USB) port: Type A
USB section Supported bit rate MP3 (MPEG 1 Audio Layer-3): 32 kbps – 320 kbps, VBR WMA: 48 kbps – 192 kbps AAC: 48 kbps – 320 kbps Sampling frequencies MP3 (MPEG 1 Audio Layer-3): 32 kHz/44.1 kHz/48 kHz WMA: 44.1 kHz AAC: 44.1 kHz
Supported USB device Mass Storage Class Maximum current 500 mA
Disc player section System Compact disc and digital audio system Laser Diode Properties Emission Duration: Continuous Laser Output*: Less than 44.6 μW * This output is the value measurement at a distance of 200 mm from the objective lens surface on the Optical Pick-up Block with 7 mm aperture. Frequency response 20 Hz – 20 kHz Signal-to-noise ratio More than 90 dB Dynamic range More than 88 dB Tuner section FM stereo, FM/AM superheterodyne tuner Antenna: FM lead antenna AM loop antenna FM tuner section Tuning range 87.5 MHz – 108.0 MHz (50 kHz step) AM tu ner sect ion Tuning range Pan American models: 530 kHz – 1,710 kHz (10 kHz step) 531 kHz – 1,710 kHz (9 kHz step)
Other models: 530 kHz – 1,610 kHz (10 kHz step) 531 kHz – 1,602 kHz (9 kHz step)
General Power requirements Mexican model: AC 120 V – 240 V, V, 60 Hz Other models: AC 120 V – 240 V, 50/60 Hz Power consumption MHC-GPX8: 250 W MHC-GPX7: 230 W MHC-GPX5: 200 W Dimensions (w/h/d) (excl. speakers) (Approx.) 280 mm × 355 mm × 440 mm Mass (excl. speakers) (Approx.) HCD-GPX8G/HCD-GPX7G/ HCD-GPX5G: 7.0 kg Supplied accessories Remote control (1) R6 (Size AA) batteries (2) FM lead/AM loop antenna (1) Spacer A (MHC-GPX8 only) (2) Spacer B (MHC-GPX8 only) (2) Speaker pads (MHC-GPX7 only) (8) Design and specifications are subject to change without notice.
COMPACT DISC RECEIVER 9-890-600-03 2012L08-1 ©2012.12
Sony Corporation Publis hed by Sony EMCS (Malaysia) (Malaysia) PG Tec
HCD-GPX5G/GPX7G/GPX8G
NOTES ON CHIP COMPONENT REPLACEMENT • Never reuse a disconnected chip component. • Notice that the minus side of a tantalum capacitor may be damaged by heat. FLEXIBLE CIRCUIT BOARD REPAIRING • Keep the temperature of soldering iron around 270 °C during repairing. • Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). • Be careful not to apply force on the conductor when soldering or unsoldering. SAFETY CHECK-OUT After correcting the original service problem, perfo rm the following safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes.). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments. 2. A battery-operat battery-operated ed AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2 V AC range are suitable. (See Fig. A)
To Exposed Metal Parts on Set
0.15 μF
1.5 kΩ kΩ
AC voltmeter (0.75 V)
Earth Ground
Fig. A. Using an AC volt meter to check AC leakage. leakage. CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. This appliance is classified as a CLASS 1 LASER product. This marking is located on the rear exterior.
SAFETY-RELATED COMPONENT WARNING! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2
HCD-GPX5G/GPX7G/GPX8G
NOTES ON CHIP COMPONENT REPLACEMENT • Never reuse a disconnected chip component. • Notice that the minus side of a tantalum capacitor may be damaged by heat. FLEXIBLE CIRCUIT BOARD REPAIRING • Keep the temperature of soldering iron around 270 °C during repairing. • Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). • Be careful not to apply force on the conductor when soldering or unsoldering. SAFETY CHECK-OUT After correcting the original service problem, perfo rm the following safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes.). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments. 2. A battery-operat battery-operated ed AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2 V AC range are suitable. (See Fig. A)
To Exposed Metal Parts on Set
0.15 μF
1.5 kΩ kΩ
AC voltmeter (0.75 V)
Earth Ground
Fig. A. Using an AC volt meter to check AC leakage. leakage. CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. This appliance is classified as a CLASS 1 LASER product. This marking is located on the rear exterior.
SAFETY-RELATED COMPONENT WARNING! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2
HCD-GPX5G/GPX7G/GPX8G
TABLE OF CONTENTS 1.
SERVICING NOTES................................................
4
2.
DISASSEMBLY
2-1. 2-2. 2-3. 2-4. 2-5. 2-6. 2-7. 2-8. 2-9. 2-10. 2-11.. 2-11 2-12. 2-13. 2-14. 2-15. 2-16. 2-17.
Disassembly Flow ........................................................... Disassembly Case................................................................................. Loading Panel ................................................................. Front Panel Section ......................................................... CD Mechan Mechanism ism Section (CDM741(CDM741-DVBU201//M DVBU201//M)) ....... TUNER1AM3R TUNER1AM 3R Board ................................................... MAIN Board ................................................................... Back Panel Section ......................................................... 4CH DAMP board .......................................................... Chassis Section ............................................................... Cover Dust CDM ........................................................... Optical Pick Up............................................................... DMB22 Board ................................................................. ................................................................. DRIVER Board, Board, SWITCH SWITCH Board Board ................................... SENSOR Board .............................................................. MOTOR (TB) Board....................................................... MOTOR (LD) (LD) Board ......................................................
3.
TEST MODE ............................................................. 19
4.
ELECTRICAL CHECK .......................................... 22
5.
DIAGRAMS
5-1. 5-2. 5-3. 5-4. 5-5.
Block Diagram - CD/USB Section - ............................... Block Diagram - MAIN MAIN Section -................................... Block Diagram - AMP Section - ..................................... Block Diagram - PANEL/POWER SUPPLY Section - .. Printed Wiring Board 4CH DAMP Board (Component (Component side) side) ............................ Printed Wiring Board 4CH DAMP Board (Conductor (Conductor side).............................. Schematic Diagram - 4CH DAMP Board (1/3) -............ Schematic Diagram - 4CH DAMP Board (2/3) -............ Schematic Diagram - 4CH DAMP Board (3/3) -............ Printed Wiring Wiring Board - DISPLA DISPLAY Y Board Board - ..................... Schematic Diagram Diagram - DISPLAY DISPLAY Board Board - ........................ Printed Wiring Board MAIN Board Board (Componen (Componentt side) ..................................... Printed Wiring Board MAIN Board Board (Conductor (Conductor side) side) ....................................... Schematic Diagram - MAIN Board Board (1/4) - ..................... Schematic Diagram - MAIN Board Board (2/4) - ..................... Schematic Diagram - MAIN Board Board (3/4) - ..................... Schematic Diagram - MAIN Board Board (4/4) - ..................... Printed Wiring Board USB, VOLUME VOLUME and MIC Board - ................................. Schematic Diagram USB, VOLUME VOLUME and MIC Board - ................................. Printed Wiring Board - DRIVER, SENSOR, SWITCH, MOTOR (LD) and MOTOR (TB) Board ....................... Schematic Diagram - DRIVER, SENSOR, SWITCH, MOTOR (LD) (LD) and MOTOR MOTOR (TB) Board - .....................
5-6. 5-7. 5-8. 5-9. 5-10. 5-11.. 5-11 5-12. 5-13. 5-14. 5-15. 5-16. 5-17. 5-18. 5-19. 5-20. 5-21.
8 9 9 10 10 11 11 12 13 14 15 15 16 16 17 17 18
5-22. 5-23. 5-24. 5-25. 5-26. 5-27.
Printed Wiring Board - TUNER1AM TUNER1AM3R 3R Board Board ............. Schematic Diagram - TUNER1AM3R TUNER1AM3R Board Board - .............. Printed Wiring Board - DMB22 Board - ........................ Schematic Diagram - DMB22 DMB22 Board (1/3) - .................. Schematic Diagram - DMB22 DMB22 Board (2/3) - .................. Schematic Diagram - DMB22 DMB22 Board (3/3) - ..................
45 45 46 47 48 49
6.
EXPLODED VIEWS
6-1. 6-2. 6-3. 6-4. 6-5. 6-6.
Case Section ................................................................... Front Panel Section ........................................................ Back Panel Section ......................................................... Chassis Section ............................................................... CD Mechanism Section (1) (CDM74I-DVBU201//M (CDM74I -DVBU201//M)) ............................................... CD Mechanism Section (2) (2)............................................. .............................................
7.
ELECTRICAL PARTS LIST ............................... 67
61 62 63 64 65 66
23 24 25 26 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
3
HCD-GPX5G/GPX7G/GPX8G HCD-GP X5G/GPX7G/GPX8G Ver. 1.1
SECTION 1 SERVICING NOTES
NOTES ON HANDL ING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
MODEL IDENTIFICATION – Back Bac k Panel Pan el –
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LA SER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pickup block. block. Therefore, when when checking the laser diode diode emission, observe from more than 30 cm away from the objective lens. PART No.
UNLEADED SOLDER Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size) : LEAD FREE MARK Unleaded solder has the following characteristics. • Unleaded solder melts at a temperature about 40 °C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 °C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful! • Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc. • Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
Mo d el
Par t No .
HCD-GP X8G: E 2, E 51, E4
4-411-595-0[]
HCD-GPX7G: E2, E51
4-411-595-1[]
HCD-GP X5G: E 2, E 51
4-411-595-2[]
HCD-GPX8G: MX
4-411-595-3[]
HCD-GPX7G: MX
4-411-595-4[]
HCD-GP X5G: MX
4-411-595-5[]
NOTE OF REPLACING THE IC502 ON THE DMB22 BOARD IC502 on the DMB22 board cannot exchange with single. When these parts on the DMB22 board are damaged, exchange the entire mounted board. RELEASING THE DISC TRAY LOCK The disc tray lock function for the antitheft of an demonstration disc in the store is equipped. Releasing Procedure: 1. Press [I/1 STANDBY] button to turn the power on. 2. Press the [CD/DISC SKIP] button to select CD function. 3. While pressing the [x] button, press the [ENTER] button for more 5 seconds). 4. The message “UNLOCKED” is displayed and the disc tray is unlocked. Note: When “LOCKED ” is displayed, the slot lock is not released by turning power on/off with the [I/1 STANDBY] button.
Note Not e : Refe R eferr to to SUP P LE LEMENT-1 MENT-1 for add adding ing SE RVIC RVICING ING NOTES (TROUB (TROUBLESHOOTING) LESHOOTING) 4
HCD-GPX5G/GPX7G/GPX8G
HOW TO OPEN THE TRAY WHEN POWER SWITCH TURN OFF
CD mechanism deck (CDM74I)
1 Turn the gear to the direction of the arrow. (The location of this gear pulley is at the bottom side of the CDM) chassis side gear
By using (-) screw driver
5
HCD-GPX5G/GPX7G/GPX8G
CAPACITOR DISCHARGE FOR ELECTRIC SHOCK PREVENTION
in checking the DAMP 4CH board, make a capacitor GLVFKDUJHRI&RU&RU&DQG& for electrical shock prevention.
:
: &
C1431
:
: &
&
4CH DAMP board
LQFKHFNLQJWKH5(*8/$7256:,7&+,1*ERDUGPDNH DFDSDFLWRUGLVFKDUJHRI&IRUHOHFWULFDOVKRFNSUHYHQWLRQ
: &
5(*8/$7256:,7&+,1* board
6
HCD-GPX5G/GPX7G/GPX8G
PRECAUTION WHEN INSTALLING A NEW OP UNIT/ PRECAUTION BEFORE UNSOL DERING THE STATIC ELECTRICITY PREVENTION SOLDER BRIDGE
When installing a new OP unit, be sure to connect the flexible printed circuit board first of all before removing the static electricity prevention solder bridge by unsoldering. Remove the static electricity prevention solder bridge by unsoldering after the flexible printed circuit board has already been connected. (Do not remove nor unsolder the solder bridge as long as the OP unit is kept standalone.)
7
HCD-GPX5G/GPX7G/GPX8G SECTION 2 DISASSEMBLY •
This set can be disassembled in the order shown below.
2-1.
DISASSEMBLY FLOW SET
2-2. CASE (Page 9)
2-3. LOADING PANEL (Page 9)
2-4. FRONT PANEL SECTION (Page 10)
2-5. CD MECHANISM SECTION (CDM74I-DVBU201/M) (Page 10)
2-6. TUNER1AM3R BOARD (Page 11)
2-7. MAIN BOARD (Page 11)
2-8. BACK PANEL SECTION (Page 12)
2-9. 4CH DAMP BOARD (Page 13)
2-10. CHASSIS SECTION (Page 14)
2-11. COVER DUST CDM (Page 15)
2-12. OPTICAL PICK UP (Page 15)
2-13. DMB22 BOARD (Page 16)
2-14. DRIVER BOARD, SWITCH BOARD (Page 16)
2-15. SENSOR BOARD (Page 17)
2-16. MOTOR (TB) BOARD (Page 17)
2-17. MOTOR (LD) BOARD (Page 18)
8
HCD-GPX5G/GPX7G/GPX8G
Note: Follow the disassembly procedure in the numerical order given.
2-2.
CASE
5 two screws (+BVTP 3x14)
6
2 two screws (+BVTP 3x14)
4 panel, side (L)
3
4 panel, side (R)
1 two screws (+BVTP 3x14)
2 two screws (+BVTP 3x14)
3
1 two screws (+BVTP 3x14)
2-3.
LOADING PANEL 3 panel, loading
CD mechanism deck (CDM74I)
1 Turn the gear to the direction of the arrow. (The location of this gear pulley is at the bottom side of the CDM) chassis side gear
By using (-) screw driver
2 Pull-out the disc tray
9
HCD-GPX5G/GPX7G/GPX8G
2-4.
FRONT PANEL SECTION
2 one screw (+BVTP 3x8)
2 one screw (+BVTP 3x8) 3 wire (flat type) (17core) CN601 4 CN707 (4P) 1 one screws (+BVTP 3x8) For GPX7G/
5 CN705 (10P) 1 four screws (+BVTP 3x8)
GPX8G
2-5.
CD MECHANISM SECTION (CDM74I-DVBU201//M) Peel off the cushion and tape on the wire (flat type) from TUNER. CD mechanism section ( CDM74I-DVBU201//M)
cushion tape
4 one screw (BVTP 3x8)
2 wire (flat type) (19core) CN702 1 wire (flat type) (13core) CN700 3 wire (flat type) (15core) CN703
10
HCD-GPX5G/GPX7G/GPX8G
2-6.
TUNER1AM3R BOARD 3 shield plate top 5 TUNER1AM3R board
4 shield plate bottom
1 wire (flat type) (9 core) (CN513) 2 two screws (BVTP 3x8)
2-7.
MAIN BOARD
1 two screws (+BVTP 3x8)
3 MAIN board
2 two screws (+BVTP 3x8)
11
HCD-GPX5G/GPX7G/GPX8G
2-8.
BACK PANEL SECTION
4 cover, fan
3 two screws (BVTP 3x8)
1 CN1405 (3P) 5 fan, DC
2 two screws (BVTP 3x8)
9 back panel section
for GPX8G 7 one screw (+BVTP 3x8)
6 two screws (BVTP 3x8) 8 one screws (BVTP 3x8)
12
HCD-GPX5G/GPX7G/GPX8G
2-9.
4CH DAMP BOARD
1 three screws (PTPWH 2.6x12)
2 sheet thermal
3 two screws (BVTT 3x8)
3 two screws (BVTT 3x8)
4 CN2 (9P)
6 4CH DAMP board
5 CN3 (5P)
13
HCD-GPX5G/GPX7G/GPX8G
2-10. CHASSIS SECTION
2 bracket, SMPS (shield)
1 two screws (+BVTP 3x8)
5 nine screws (+PWH 3x8)
1 two screws (+BVTP 3x8)
6 REGULATOR, SWITCHING
4
7 chassis E
14
3 CN1 (2P)
HCD-GPX5G/GPX7G/GPX8G
2-11. COVER DUST CDM 3 four screws (+BVTP 3x10)
4 bracket, holder (DMB)
5 go through the hole of cover dust
1 two screws (+BVTP 3x10)
1 two screws (+BVTP 3x10)
2 cover dust (CDM)
6 CDM74I
2-12. OPTICAL PICK UP 1 floating screw (+PTPWH M2.6) 2 CDM74I assy 4 insulator 3 insulator screw 4 insulator Solder the short-land (Location of this point is at the bottom side of optical device)
3 insulator screw
4 insulator 3 insulator screw 5 solder the short land 6 device, optical (CMS-ST6RFS3) 4 insulator 3 insulator screw
15
HCD-GPX5G/GPX7G/GPX8G
2-13. DMB22 BOARD 1 four screws (+BVTP 3x10)
2 clamp
4 wire (flat type) (21core) (CN501) 5 DMB22 board 3 CN801 (6P)
6 bracket, holder (DMB)
7 CDM74I-DVBU201//M
2-14. DRIVER BOARD, SWITCH BOARD 1 two screws (+BTTP (M2.6))
2 CN703 (4P) 5 DRIVER board
3 CN704 (2P) 4 wire (flat type) (5 core) (CN702)
16
6 one screw (+BTTP (M2.6)) 7 SWITCH board
HCD-GPX5G/GPX7G/GPX8G
2-15. SENSOR BOARD 1 floating screw (+PTPWH M2.6) 2 tray
8 one screw (+BTTP (M2.6)) 3 belt (table) 0 SENSOR board 4 floating screw (+PTPWH M2.6) 5 pulley (table)
6 floating screw (+PTPWH M2.6)
9 CN731 (3P)
7 gear (geneva)
2-16. MOTOR (TB) BOARD
1 gear (stopper)
table
2
1 gear (stopper) 5 motor assy, table (M741)
3 wire (flat type) (5 core) (CN742) 7 MOTOR (TB) board 6 remove the two solderings of motor 4 two screws (+BTTP (M2.6))
17
HCD-GPX5G/GPX7G/GPX8G
2-17. MOTOR (LD) BOARD
3 two screws (+BTTP (M2.6)) 2 remove the two solderings of motor 5 MOTOR (LD) board
4 motor assy, loading (M751)
1 belt (loading)
18
HCD-GPX5G/GPX7G/GPX8G SECTION 3 TEST MODE [PANEL TEST MODE] • This mode is used to check the fluorescent indicator tube, LEDs, keys, [MASTER VOLUME] jog, model, destination and software version. • Procedure: 1. Press [CD/DISC SKIP] button and [TUNER/BAND] button simultaneously and hold 3 seconds. 2. All LEDs and segments in fluorescent indicator tube are lighted up. 3. When you want to enter to the software version display mode, press [ + / ] button. The model information appears on the fluorescent indicator tube. • “GPX 3S” is shown for MHC-GPX5. • “GPX 4” is shown for MHC-GPX7. • “GPX 7S” is shown for MHC-GPX8. Press [ + / ] button again to view the destination information. 4. During the destination information display, press [ + / ] button. Each time [ + / ] button is pressed, the fluorescent indicator tube shows the version of each category software in the following sequence: SC, MTK (DMB Board firmware version), UI, PF, SYS, CD, CDMA, CDMB, ST, TA, TAS, TM and return back to model information display. 5. When [OPTION] button is pressed while the version numbers are being displayed except model and destination, the date of the software creation appears. When [OPTION] button is pressed again, the display returns to the software version display. 6. Press [ + / ↓] button, the key check mode is activated. 7. In the key check mode, the fluorescent indicator tube displays “K 0 V0”. Each time a button is pressed, “K” value increases. However, once a button has been pressed, it is no longer taken into account. “V” value increases in the manner of 0,1, 2, 3 ... if [MASTER VOLUME] knob is turned clockwise, or it decreases in the manner of 0, 9, 8,7 ... if [MASTER VOLUME] knob is turned counterclockwise. 8. When [ENTER] button is pressed after all LEDs and segments in fluorescent indicator tube light up, alternate segments in fluorescent indicator tube and LEDs would light up. If you press [ENTER] button again, another half of alternate segments in fluorescent indicator tube and LEDs would light up. Pressing [ENTER] button again would cause all segments in fluorescent indicator tube and LEDs light up. 9. To release from this mode, press three buttons in the same manner as step 1, or disconnect the power cord.
[COMMON TEST MODE] • This mode is used to check operations of the Ampli fier section. • Procedure: • To enter Common Test Mode 1. Press [USB/USB SELECT] button and [BASS BAZUCA] button simultaneously and hold for 3 seconds. 2. The function is changed to TV and the volume is changed to VOLUME MIN. • Check of Ampli fier 1. Press [MUSIC] button repeatedly until a message “GEQ MAX” appears on the fluorescent indicator tube. GEQ increases to its maximum. 2. Press [MUSIC] button repeatedly until a message “GEQ MIN” appears on the fluorescent indicator tube. GEQ decreases to its minimum. 3. Press [MUSIC] button repeatedly until a message “GEQ FLAT” appears on the fluorescent indicator tube. GEQ is set to flat.
4. When the [MASTER VOLUME] knob is turned clockwise even slightly, the sound volume increases to its maximum and a message “VOLUME MAX” appears on the fluorescent indicator tube. 5. When the [MASTER VOLUME] knob is turned counterclockwise even slightly, the sound volume decreases to its minimum and a message “VOLUME MIN” appears on the fluorescent indicator tube. • To release from Common Test mode 1. To release from this mode, press [I/1 STANDBY] button. 2. The cold reset is enforced at the same time.
[USER RESET] • The user reset clears all data including preset data stored in the data flash to initial conditions exclude history mode data • Procedure: 1. Press [I/1 STANDBY] button to turn on the system. 2. Press [x] button and [I/1 STANDBY] button simultane ously for 3 seconds. 3.“RESET” appears on the fluorescent indicator tube. After that, the fluorescent indicator tube becomes blank for a while, and the system is reset.
[COLD RESET] • The cold reset clears all data including preset data stored in the data flash to initial conditions. Execute this mode when returning the set to the customer. • Procedure: 1. Press [I/1 STANDBY] button to turn on the system. 2. Press [ENTER] button and [GAME] button simultaneously for 3 seconds. 3. “COLD RESET” appears on the fluorescent indicator tube. After that, the fluorescent indicator tube becomes blank for a while, and the system is reset.
[TUNER STEP CHANGE] • The step interval of AM channels can be toggled between 9 kHz and 10 kHz. This mode is not available for Saudi Arabian, European and Russian models. • Procedure: 1. Press [I/1 STANDBY] button to turn on the system. 2. Press [TUNER/BAND] button repeatedly to select the “AM”. 3. Press [I/1 STANDBY] button to turn off the system. 4. Press [LED EFFECT] button and [I/1 STANDBY] button simultaneously. The system turns on automatically. The message “AM 9K STEP” or “AM 10K STEP” appears on the fluorescent indicator tube and thus the channel step is changed.
[CD SHIP MODE (WITH MEMORY CLEAR)] • This mode moves the optical pick-up to the position durable to vibration and clears all data including preset data stored in the EEPROM to initial conditions during the next AC-In. Use this mode when returning the set to the customer after repair. • Procedure: 1. Press [I/1 STANDBY] button to turn on the system. 2. Select CD function. 3. Press [ENTER] button and [MUSIC] button simultaneously for 3 seconds. The system turns off automatically. 4. A message “MECHA LOCK” is displayed on the fluorescent indicator tube and the CD ship mode is set.
19
HCD-GPX5G/GPX7G/GPX8G
[CD SHIP MODE (WITHOUT MEMORY CLEAR)] • This mode moves the optical pick-up to the position durable to vibration. Use this mode when returning the set to the customer after repair. •
Procedure: 1. Press [I/1 STANDBY] button to turn on the system. 2. Select CD function. 3. Press [BASS BAZUCA] button and [I/1 STANDBY] button simultaneously. The system turns off automatically. 4. A message “MECHA LOCK” is displayed on the fluorescent indicator tube and the CD ship mode is set.
7.
Press [ENTER] to Aging Display
• To release from Meter Aging Mode. To release from this mode, press [ I/1 STANDBY] button or perform COLD RESET operation.
[HISTORY MODE] • This mode is used to check important data stored in the system when PROTECTOR happen. •
Procedure: 1. During demo mode, press [ u] button and [BASS BAZUCA] for 5 seconds to mode in to history mode. 2. Press the [TUNING +] or [TUNING -] button to check history data stored
[CD TRAY LOCK MODE] • This mode let you lock the disc tray. When this mode is activated, the disc tray will not open when [Z OPEN/CLOSE] button or [EX-CHANGE] button is pressed. The message “LOCKED” will be displayed on the fluorescent indicator tube. This mode only applied when there is disc(s) on the tray. •
Procedure: 1. Press [I/1 STANDBY] button to turn on the system. 2. Select CD function. 3. Press [x] button and [ENTER] button simultaneously and hold down until “LOCKED” or “UNLOCKED” displayed on the fluorescent indicator tube (around 5 seconds).
[FACTORY PRESET] • This mode is use to load all the factory use preset frequencies into FM 1-FM 20 and AM 1-AM 10. Originally, frequency of FM 1-FM 20 and AM 1-AM10 are set to the minimum frequency. •
Procedure: 1. Press [I/1 STANDBY] button to turn on the system. 2. Press [CD/DISC SKIP] button and [AUDIO IN] button simultaneously and hold for 3 seconds, message “FACTORY” appears on the fluorescent indicator tube. The function is changed to TUNER automatically.
[CDM AGING MODE] • This mode is used to display the total count of meter pointer touch initial switch and max switch. •
20
Procedure: 1. Press [I/1 STANDBY] button to turn on the system. 2. Select CD function and All DISC play mode. 3. Put discs on all trays and close the tray. 4. Press [ + / ] button and [ x] button simultaneously for 3 seconds. 5. The fluorescent indicator tube displays Aging Display “AG xxxx/yyyy”. “xxxx” represents the error counter (Maximum Value of “xxxx” = 9999) “yyyyy” represents the cycle counter (Maximum Value of “yyyy” = 9999) 6. Press [<<] or [>>] to search for Aging History Error Display. The fluorescent indicator tube displays “Mx E1E2E3E4”. x: error history number E1: Loading sequence JCP high E2: Loading sequence JCP low E3: Loading operation JCP E4: Cam position operation JCP
Item
Display
Protector Count
P
R
O
C
O
U
N
T
Protector Type
P
R
O
T
Y
P
E
Single Power On Time T
1
H
M
Total Power On Time T
2
H
M
Input Function
F
U
N
Volume
V
O
L
Actual Attenuation
A
T
T
Low EQ Level
E
Q
L
O W
Mid EQ Level
E
Q
M
I
D
High EQ Level
E
Q
H
I
G
VACS Level
V
A
C
S
AP VACS Level
A
P
V
A
C
S
Subwoofer Setting
S
W
Surround Setting
S
U
R
R
DJ Effect Setting
D
J
Bass Bazuca Setting
B
A
Z
U
C
A
C
H
• To release from History Mode. To release from this mode, press [ I/1 STANDBY] button.
[PROTECT KIND CHECK TEST MODE] • This mode is used to check types of protect occurred during protector on. •
Procedure: 3. During protection on, fluorescent indicator tube shows blinking message “PROTECT EXX”. “EXX” – represent the error code. 4. Press [u] button & [ x] button simultaneously. 5. Fluorescent indicator tube display will toggle between “PROTECT” message & protector kind message display. Bellow table explains on protector kind.
Error Code
Protector Message Description
E01
"AMP OCP"
E02
"MTK POWER"
E03
The over current condition to MOSFET occurs by defect of MOSFET or defect of PS output line. No power supply to DMB mount
"POWER SUPPLY" Defect of power supply circuit to AMP
E04
"AMPLIFIER"
Defect of AMP circuit
E06
"FAN BLOCK"
Defect of DC FAN and DC FAN driver circuit
• To release from this mode. Press [u] button & [ x] button simultaneously again or unplug & re-plug in the power cord.
HCD-GPX5G/GPX7G/GPX8G
1. Defect of AMP circuit 1-1. If PROTECT mode is “AMPLIFIER”, The following defect might be possible.
Defects
Possible cause Unusual heat up of MOSFET by imOTP (Over Tempera proper assembly of heatsink, destruction ture Protection) of MOSFET etc.. DC appears in SP terminal by defect of DC Detection AMP IC and MOSFET or output is shortcircuit. Unusual output of The power mount has unusual output. Power mount 1-2. If speaker does not have output even if the set status is not in PROTECT mode The following defect might be possible.
Defects Under Voltage RESET defect
Possible cause IC1402 output is below 12V. Reset signal status from micom is not ‘H’.
2. Defect of power supply circuit to AMP 2-1. If the PROTECT mode is “POWER SUPPLY”, There is possibility of unusual power supply of any of the AMP IC or Pre-ampli fier.
• To release from this mode. Press [u] button and [ x] button simultaneously again or unplug and re-plug in the power cord.
21
HCD-GPX5G/GPX7G/GPX8G SECTION 4 ELECTRICAL CHECK CD SECTION
TUNER SECTION
Note: 1. CD Block is basically constructed to operate without adjustment. 2. Use YEDS-18 disc (Part No. 3-702-101-01) unless otherwise indicated. 3. Use an oscilloscope with more than 10 MΩ impedance. 4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specifi ed value with the following checks. 5. Check the focus bias check when optical pick-up block is replaced.
0 dB =1 μV
FM AUTO STOP CHECK signal generator set + 75
FOCUS BIAS CHECK
– oscilloscope (DC range)
DMB22 board CN507 pin 6 (RFMON) CN507 pin 3 (GND)
+ –
Procedure : 1. Connect the oscilloscope to CN507 pin 6 (RFMON) and CN507 pin 3 (GND) on the DMB22 board. 2. Press the [?/1 STANDBY] button to turn the power on, and press the [CD/DISC SKIP] button to select CD function. 3. Set disc (YEDS-18) and press the [u] button to playback. 4. Confi rm that oscilloscope waveform is as shown in the fi gure below (eye pattern). A good eye pattern means that the diamond shape ( ) in the center of the waveform can be clearly distinguished. VOLT/DIV: 200 mV TIME/DIV: 500 ns
level: 1.05 ± 0.45 Vp-p
Procedure: 1. Turn the power on. 2. Input the following signal from Signal Generator to FM antenna input directly. Carrier frequency : A = 87.5 MHz, B = 98 MHz, C = 108 MHz Deviation : 75 kHz Modulation : 1 kHz ANT input : 35 dBu (EMF) Note: Please use 75 ohm “coaxial cable” to connect SG and the
set. You cannot use video cable for checking. Please use SG whose output impedance is 75 ohm. 3. Set to FM tuner function and scan the input FM signal with automatic scanning. 4. Confirm that input Frequency of A, B and C detected and automatic scanning stops. The stop of automatic scanning means “The station signal is received in good condition”.
Checking L ocation: -DMB22 Board (SideA)-
pin 6 (RFMON) CN507
IC504 IC501
pin 3 (GND)
22
5-1.
HCD-GPX5G/GPX7G/GPX8G
SECTION 5 DIAGRAMS
BLOCK DIAGRAM – CD/USB Section –
ASYNCHRONOUS SAMPLE RATE CONVERTER IC761
MULTIPLEXER IC741 6 1C0
ASDATA0 118 RF
5 1C1 1 RF_C
VOB/B
128 RF_B 127 RF_A
VOD/D
2 RF_D
VOE/E+G
4 RF_F
VOF/F+H
3 RF_E
VC
10 V2O
PD
13 MDI1
LD (780)
AUTOMATIC POWER CONTROL Q606
LD (650)
AUTOMATIC POWER CONTROL Q605
22 SCLKOUT1
LRCKO 24
124 OPOUT
VOC/C
11 SDIN1
BCKO 25
123 RF IP
VOA/A
DSP IC762
SDOUT 23
4 SDIN
1Y 7
19 LRCK
/RST 13
2 RCKI
A 14
21 MCLKO
D/ACONVERTER IC763 SDOUT1 27
2 DATA
SCLKOUT2 23
1 BCK
T E 1 1 S L E A D C R S / S
3 LRCK
L-OU T
VOUT L 7 VOUT L 8
A
(Page 24)
R-CH
16 SCK
321516
A/D CONVERTER IC721
ADIN 106
9 DOUT
ACLK 112
6 SCKI
ALRCK 117
7 LRCK
ABCK 113
8 BCK
L-IN
VINL 13
B (Page 24)
VINR 14
R-CH
14 LDO1
REGO2 CN1201 15 LDO2 U SB _D P 25
DEVICE,OPTICAL (CMS-S76RFS3G)
31 USBUP_DP
USBDN1_DP
30 USBUP_DM
USB_DM 24
USBDN1_DM
2 1
D+
3
D–
2
MSW Q603
CD ON SWITCH Q604-1
VR (780)
RF AMP, SERVO DSP, AUDIO PROCESSOR IC501
USB CONTROLLER IC700
27 VBUS_DET
CN1202
USBDN2_DP
4
USBDN2_DM XTAL2
3
26 RESET_N REGO1
XTAL1/ CLKIN
CD ON SWITCH Q604-2
VR (650)
20 MSW
FLASH ROM IC502 SF_CK 33 SF_CS# 30 SF_DI 32 SF_DO 31
33
6 SCK 1 CS_
FCS+
6
FCS–
7
TRK+
9 8
TRK–
IN1 24
VO2-
IN2 23
21 TRO
IN3 22
18 FMO
IN4 21
17 DMO
VO2+
SL–
10 VO3+ 11 VO3-
SP+
12 VO4+
SP–
13 VO4-
SL+
VSPDL 27
MUTE123 33
29 OPINREGO1 REGO2
MUTE4 34 TSDM 35
22 FOO
HCD-GPX5G/GPX7G/GPX8G
REG5
B
1
83 HUB-RESET 82 HUB-VBUS-DETECT
35 MTK-OSD
IFSDO 35
36 MTK-SI
I FS CK 34
37 MTK-CLK
IFCS#42
41 MTK-XIFCS
I FB SY 41
38 MTK-BUSY
HUB-OC1 84
1
HUB-OC2 28
7
USB COMPARATOR IC702
3 5
VBUS +5V
64M SDRAM IC504
DG0, DQ1– DQ15
A0– A11
0 1 A A B B
K L C
M M Q Q S S D D A A E L U R C W
2, 4, 5, 7, 8, 10, 11, 13, 42, 44, 45, 47, 48, 50, 51, 53
23– 26, 29– 34, 22, 35
20 21
38
15 39 18 17 16
52– 55, 57– 60, 69- 62
90- 92, 79- 74, 88, 73
RD0– RD15
RA0– RA11
SYSTEM CONTROLLER IC500(1/4)
126 SPFG/OPINN
45 MUTE123
85 86 72 61 70 83 82 80 0 1 K 0 1 # # # A A L M M S S E B B C Q Q A A W R D D R C R
19 MUTE4 23 TSD_M
I L A T X
O L A T X
7
8
PRST # 38
40 MTK-RST
R-ch is omitted due to same as L- ch. SIGNAL PATH : CD PLAY
39 REGVAR 2
2
T A K E T L S A C E D - P R - P S P S D S D D
IFSDI 40
VO1+ VO1-
3
D– VBUS
274748
32
25 ASEL FOCUS/TRACKING COIL DRIVE, SPINDLE/SLED MOTOR DRIVE IC801
D+
REC/PLAY
X700 24MHz
5 SI 2 SO
A PLAY
1
VBUS
: AUDIO
X501 27MHz
: USB
23
23
HCD-GPX5G/GPX7G/GPX8G 5-3.
BLOCK DIAGRAM – AMP Section – GPX8G POWERAMP IC1406
GPX8G SWBPF-L IC900
D
SWOUTL
5 INPUT+
2 INA-
AOUT 1
3 IN
(Page 24)
MUTE SWITCH Q954
PREAMP IC1403
CECDATASWITCH Q1412
5 + B N I
7 T U O B
+ A N I
T U O A
3
5 CSD
BOOSTER Q1423
LO 11
3
POWERAMP IC1407
0 ,
B OU T 7
3 IN CECDATASWITCH Q1413
5 CSD
BOOSTER Q1419
LO 11
RESET SWITCH Q1415
TB1403
ȍ
0 ,
BOOSTER Q1418 2
5 I NB +
ȍ
W ( O L 6 S 8 R ( E & K 1 A $ E ' P ( S 3
R ( E 6 F 8 O ( O & 1 W B $ U ' S ( 3
TH1400
HO 14
OUTPUT 1
L
PROTECTION Q1443,1454 ȍ
RESET SWITCH Q1414
1
GPX5G
TB1400
L
SWBPF-R IC950 5 INPUT+
GPX7G
TB1400 3
OUTPUT 1
CLOCK IC1410
R-CH
GPX8G BOOSTER Q1422
HO 14
R
2
2
R ( E 6 F 8 O ( O & 1 W B $ U ' ( S 3
0 ,
R
PROTECTION Q1444,1455
TH1401
POWERAMP IC1408 BOOSTER Q1420
HO 14
C
TB4002
2 INA-
AOUT 1
3 IN CLOCK IC1411
(Page 24)
MUTE SWITCH Q902
PREAMP IC1404
CECDATASWITCH Q1411
5 + B N I
7 T U O B
+ A N I
T U O A
3
BOOSTER Q1421
LO 11
RESET SWITCH Q1416
ȍ S R E ( K 6 A 8 E ( P & S 1 T $ N ' O ( R 3 F , 0
TH1402
POWERAMP IC1409 HO 14
BOOSTER Q1424
5 I NB +
B OU T 7
LO 11
BOOSTER Q1425
3 IN CECDATASWITCH Q1410
PROTECTION Q1446,1457
L TH1403
OTPDRIVE Q1469,1470
SWITCH DRIVER Q1474
SWITCH DRIVER Q1407
2 R
TB4001
D1417
D1419
S ȍ R E K ( A 6 E P 8 S ( & E 1 T I $ L L ' E ( 3 T A 0 S ,
COMPARATOR IC1405
MUTE DRIVE Q802
,
3
RESET SWITCH Q1417
1 OUT
IN 2
OTWDRIVE/ SD-SLOWDRIVE Q1405 2 PROTECTION Q1449
SIGNALPATH :AUDIO
G
E
(Page 26)
80
81
E T U M W S
E T U M T N O R F
26 K L C P M A D
70
71
P C O P M A D
T E S E R P M A D
PROTECTION Q1448
BASSAGC
R
D1403
D1435
(Page 24)
DCFAN
74
SYSTEMCONTROLLER IC500(3/4)
W O L S D S /
FAN-DRIVE 69
FAN-LOCK 61
FANMOTORDRIVE Q1439,Q1441, Q1451,Q1453, Q1458
FANMOTORLOCK Q1447
ȍ S R E ( K 6 A 8 E ( P & S 1 T $ N ' O ( R 3 F , 0
ȍ
H G ( I 6 H 8 S ( R & E K 1 A $ E ' P ( 3 S 0
2 R
5 CSD
L
L
PROTECTION Q1445,1456
2
R-CH
3
3 L
5 CSD
1
TB4002
TB4002
3
OUTL
R
HCD-GPX5G/GPX7G/GPX8G 5-3.
BLOCK DIAGRAM – AMP Section – GPX8G POWERAMP IC1406
GPX8G SWBPF-L IC900
D
SWOUTL
5 INPUT+
GPX8G BOOSTER Q1422
HO 14
2 INA-
AOUT 1
3 IN
(Page 24)
MUTE SWITCH Q954
PREAMP IC1403
CECDATASWITCH Q1412
5 + B N I
7 T U O B
+ A N I
T U O A
3
BOOSTER Q1423
LO 11
POWERAMP IC1407
0 ,
B OU T 7
3 IN CECDATASWITCH Q1413
5 CSD
TB1403
ȍ
0 ,
R ( E 6 F 8 O ( O & 1 W B $ U ' ( S 3
BOOSTER Q1418 2
5 I NB +
ȍ
W ( O L 6 S 8 R ( E & K 1 A $ E ' P ( S 3
R ( E 6 F 8 O ( O & 1 W B $ U ' S ( 3
TH1400
HO 14
OUTPUT 1
L
PROTECTION Q1443,1454 ȍ
RESET SWITCH Q1414
SWBPF-R IC950 5 INPUT+
3 L
5 CSD
1
GPX5G
TB1400
3
OUTPUT 1
CLOCK IC1410
R-CH
GPX7G
TB1400
BOOSTER Q1419
LO 11
RESET SWITCH Q1415
2
R
2
0 ,
R
PROTECTION Q1444,1455
TH1401
POWERAMP IC1408 BOOSTER Q1420
HO 14
C
TB4002
2 INA-
AOUT 1
3 IN CLOCK IC1411
(Page 24)
MUTE SWITCH Q902
PREAMP IC1404
CECDATASWITCH Q1411
5 + B N I
7 T U O B
+ A N I
T U O A
3
BOOSTER Q1421
LO 11
RESET SWITCH Q1416
PROTECTION Q1445,1456 ȍ S R E ( K 6 A 8 E ( P & S 1 T $ N ' O ( R 3 F , 0
TH1402
POWERAMP IC1409 HO 14
BOOSTER Q1424
5 I NB +
B OU T 7
LO 11
BOOSTER Q1425
3 IN CECDATASWITCH Q1410
PROTECTION Q1446,1457
R
R
L TH1403
OTPDRIVE Q1469,1470
SWITCH DRIVER Q1407
2
2
TB4001
D1417
D1419
S ȍ R E K ( A 6 E P 8 S ( & E 1 T I $ L L ' E ( 3 T A 0 S ,
COMPARATOR IC1405
SWITCH DRIVER Q1474
,
3
RESET SWITCH Q1417
MUTE DRIVE Q802
ȍ S R E ( K 6 A 8 E ( P & S 1 T $ N ' O ( R 3 F , 0
ȍ
H G ( I 6 H 8 S ( R & E K 1 A $ E ' P ( 3 S 0
R
5 CSD
L
L
2
R-CH
3
3 L
5 CSD
1
TB4002
TB4002
3
OUTL
1 OUT
IN 2
OTWDRIVE/ SD-SLOWDRIVE Q1405 2 PROTECTION Q1449
SIGNALPATH :AUDIO
PROTECTION Q1448
G
E
(Page 26)
80
81
E T U M W S
E T U M T N O R F
26 K L C P M A D
70
71
P C O P M A D
T E S E R P M A D
R
D1403
D1435
BASSAGC
(Page 24)
DCFAN FANMOTORDRIVE Q1439,Q1441, Q1451,Q1453, Q1458
74
SYSTEMCONTROLLER IC500(3/4)
W O L S D S /
FAN-DRIVE 69
FANMOTORLOCK Q1447
FAN-LOCK 61
HCD-GPX5G/GPX7G/GPX8G
25
25
HCD-GPX5G/GPX7G/GPX8G 5-4.
BLOCK DIAGRAM – PANEL/POWER SUPPLY Section – +13V
VACUUM FLUORESCENT DISPLAY FL1001
GR15 GR16
BUFFER Q1001
48 GR15 49 GR16
CLK
1
91 FL-CLK
DIN
2
90 FL-DATA
STB
3
89 FL-CS
FLUORESCENTDISPLAY DRIVER IC1001 GRIDS1-16
SEGMENTS1-24
7 4 – 5 3
GR2
3 3 – 0 1
SG1/KS1
DINAMICLED DRIVING Q1006-Q1009
LED+13.5V(SELA) LED+13.5V(SELB)
SYSTEMCONTROLLER IC500(4/4)
SELA: DISPLAYBOARD D1008,D1009,D1012,D1013,D1016,D1017, D1018,D1019,D1022,D1023,D1027 USBBOARD D1218,D1224
VACUUM FLUORESCENT DISPLAY
DC-DCCONVERTER T1001
SWITCH Q716
OSC Q1004,Q1005
SWITCH Q715
SELB: DISPLAYBOARD D1006,D1007,D1010,D1011,D1014,D1015, D1020,D1021,D1024,D1026 USBBOARD D1216,D1221,D1223
GR14
SG24/KS24
M+9V REGULATOR IC802
M+9V
SWITCH Q702
VM+9V
REMOTECONTROL RECEIVER IC1003
5
D+9V
S1250
SWITCH Q806,Q807
+3.3V REGULATOR IC103
TU+3.3V
ROTARY ENCODER
DJCONTROL/ MASTERVOLUME
A+9V REGULATOR IC803
SR I CS
95 MASTER-VOLUME AVDD+5V
AVDD+3.3V RF+3.3V
D1018-D1021 (LEFTTOP ILLUMINATION)
4 2 , 3 2
D1006-D1009 (RIGHTTOPI LLUMINATION)
2 2 , 1 2
Q6,Q5
D1022-D1024,D1026,D1027 (CENTERILLUMINATION)
7 1 , 2 , 1
Q1,Q2,Q10
Q4,Q3
+5V REGULATOR IC701
DVDD+5V
LEDDRIVE IC1002
Q7 20 MTK-POWER-CTL
+3.3V REGULATOR IC652 SWITCH DRIVER Q703
43
VBUS+5V REGULATOR IC800
VBUS+5V
VBUS-OE
25
D+3.3V REGULATOR IC801
D+3.3V D1014-D1017 (LEFT BOTTOMILLUMINATION)
D1010-D1013 (RIGHTBOTTOMILLUMINATION)
9 1 , 8 1
Q9,Q8
2 1 , 1 1
Q15,Q16
DATA
4
1
LED-DATA
/OE
5
7
LED-DRIVER-OE
LATCH
6
6
LED-LATCH
CLOCK
8
2
LED-CLK
D1223 (USBB)
14
D1216,D1218 (BASSBAZOOKA)
16
Q11
+4V REGULATOR IC804
68
AC-CUT
19
RESET S1001-S1005, S1180-S1184
12
+5.0VREG Q1477
-18V
-18V REGULATOR IC1415
-5.0V
-5.0VREG Q1478
-40V
(Page 25) /SD-FAST
+5.0V
+VL
G
-VL
-VH
-53V
EVER+4V
Q12
+18V REGULATOR IC1414
+1.8V REGULATOR IC651
PCONT-PSAVE-PROTECT 79 (SUBON) D1224 (USBA)
15
+18V
+13V
Q13
D1221 (DJEFFECT)
+VH
SWITCH Q701
DVDD+3.3V
DVDD+1.8V
REGULATOR, SWITCHING +53V
-40V REGULATOR IC1402
REGURATOR Q1400
RESET Q1475 AMPRESET Q1402,Q1460
SWITCHING Q1401
BUFFER Q507
AC-DET
μCOMRESET
Q506 (ACIN)
67 AD-KEY0 μCOMRESET
IC508 S1006-S1010, S1210-S1218
92 AD-KEY1 PCONT-DAMP(MAINON)
65
MAINON
PCONT-7V-13.5V(PCONTSUB)
63
SUBON
HCD-GPX5G/GPX7G/GPX8G 5-4.
BLOCK DIAGRAM – PANEL/POWER SUPPLY Section – +13V
GR15
VACUUM FLUORESCENT DISPLAY FL1001
GR16
48 GR15
BUFFER Q1001
49 GR16
CLK
1
91 FL-CLK
DIN
2
90 FL-DATA
STB
3
89 FL-CS
FLUORESCENTDISPLAY DRIVER IC1001 GRIDS1-16
SEGMENTS1-24
7 4 – 5 3
GR2
3 3 – 0 1
SG1/KS1
DINAMICLED DRIVING Q1006-Q1009
LED+13.5V(SELA) LED+13.5V(SELB)
SYSTEMCONTROLLER IC500(4/4)
SELA: DISPLAYBOARD D1008,D1009,D1012,D1013,D1016,D1017, D1018,D1019,D1022,D1023,D1027 USBBOARD D1218,D1224
VACUUM FLUORESCENT DISPLAY
DC-DCCONVERTER T1001
SWITCH Q716
OSC Q1004,Q1005
SWITCH Q715
SELB: DISPLAYBOARD D1006,D1007,D1010,D1011,D1014,D1015, D1020,D1021,D1024,D1026 USBBOARD D1216,D1221,D1223
GR14
SG24/KS24
M+9V REGULATOR IC802
M+9V
SWITCH Q702
VM+9V
REMOTECONTROL RECEIVER IC1003
5
D+9V
S1250
SWITCH Q806,Q807
+3.3V REGULATOR IC103
TU+3.3V
ROTARY ENCODER
DJCONTROL/ MASTERVOLUME
A+9V REGULATOR IC803
SR I CS
95 MASTER-VOLUME AVDD+5V +5V REGULATOR IC701
DVDD+5V
LEDDRIVE IC1002
AVDD+3.3V
+3.3V REGULATOR IC652
RF+3.3V
D1018-D1021 (LEFTTOP ILLUMINATION)
4 2 , 3 2
D1006-D1009 (RIGHTTOPI LLUMINATION)
2 2 , 1 2
Q6,Q5
D1022-D1024,D1026,D1027 (CENTERILLUMINATION)
7 1 , 2 , 1
Q1,Q2,Q10
Q4,Q3
Q7 20 MTK-POWER-CTL
SWITCH DRIVER Q703
43
VBUS+5V REGULATOR IC800
VBUS+5V
VBUS-OE
25
D+3.3V REGULATOR IC801
D+3.3V D1014-D1017 (LEFT BOTTOMILLUMINATION)
D1010-D1013 (RIGHTBOTTOMILLUMINATION)
9 1 , 8 1
Q9,Q8
2 1 , 1 1
Q15,Q16
DATA
4
1
LED-DATA
/OE
5
7
LED-DRIVER-OE
LATCH
6
6
LED-LATCH
CLOCK
8
2
LED-CLK
14
PCONT-PSAVE-PROTECT 79 (SUBON)
D1216,D1218 (BASSBAZOOKA)
16
Q11 68
AC-CUT
19
RESET S1001-S1005, S1180-S1184
+5.0VREG Q1477
-18V
-18V REGULATOR IC1415
-5.0V
-5.0VREG Q1478
-40V
(Page 25) /SD-FAST
+5.0V
+VL
-VL
-VH
-53V +4V REGULATOR IC804
EVER+4V
Q12
+18V REGULATOR IC1414
+1.8V REGULATOR IC651
D1224 (USBA)
15
+18V
+13V
Q13
D1221 (DJEFFECT)
+VH
SWITCH Q701
DVDD+3.3V
DVDD+1.8V D1223 (USBB)
REGULATOR, SWITCHING +53V
G
-40V REGULATOR IC1402
REGURATOR Q1400
RESET Q1475 AMPRESET Q1402,Q1460
SWITCHING Q1401
BUFFER Q507
AC-DET
μCOMRESET
12
Q506 (ACIN)
67 AD-KEY0 μCOMRESET
IC508 S1006-S1010, S1210-S1218
92 AD-KEY1 PCONT-DAMP(MAINON)
65
MAINON
PCONT-7V-13.5V(PCONTSUB)
63
SUBON
HCD-GPX5G/GPX7G/GPX8G
26
26
HCD-GPX5G/GPX7G/GPX8G
THIS NOTE IS COMMON FOR PRINTED WIRING BOA RDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) For Printed Wiring Boards.
For Schematic Diagrams.
Note:
Note:
• X: Parts extracted from the component side. • Y: Parts extracted from the conductor side. • f : Internal component. • : Patternfromthe side which enables seeing. (The other layers’ patterns are not indicated.)
• All capacitors are in μF unless otherwise noted. (p: pF) 50 WV or less are not indicated except for electrolytics and tantalums. • All resistors are in Ω and 1/4 W or less unless otherwise specified. • f : Internal component. • 2: Nonflammable resistor. • 5: Fusible resistor. • C: Panel designation.
Caution:
Pattern face side: (Conductor Side) Parts face side: (Component Side)
Parts on the pattern face side seen from the pattern face are indicated. Parts on the parts face side seen from the parts face are indicated.
Caution:
Pattern face side: (SIDE B) Parts face side: (SIDE A)
Parts on the pattern face side seen from the pattern face are indicated. Parts on the parts face side seen from the parts face are indicated.
• Abbreviation E4 : African model E2 : 120V AC area in E model E51 : Chilean and Peruvian models MX : Mexican model
• Circuit Boards Location
4CH DAMP board
TUNER1AM3R board
Note: The components identified by mark 0 or dotted
line with mark 0 are critical for safety. Replace only with part number specified. • A: B+Line. • B: B– Line. • Voltages and waveforms are dc with respect to ground under no-signal (detuned) conditions. no mark : TUNER (FM) : Impossible to measure * • Voltages are taken with VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. • Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. • Circled numbers refer to waveforms. • Signal path. F : AUDIO f : TUNER (FM/AM) N : MIC J : CD PLAY E : USB • Abbreviation E4 : African model E2 : 120V AC area in E model E51 : Chilean and Peruvian models MX : Mexican model
MAIN board
REGULATOR, SWITCHING board
SWITCH board DMB22 board MOTOR (LD) board
SENSOR board
MOTOR (TB) board DISPLAY board
DRIVER board
VOLUME board
USB board