Gmk5220 Crane- Parts Manual

1596K-002 REV-00

Parts Manual Supplement Grove GMK 5220 All Terrain Crane

1

GENERAL INFORMATION ........ .................. ................... .................. .................. .................. ................... ................... .................. .................. ................... ................... .................. ................. ...........1 ...1

2

MECHANICAL ......... .................. .................. .................. ................... ................... .................. .................. ................... ................... .................. .................. .................. ................. ................. .................. ..............2 .....2

3

4

5

2.1

CRANE C AB ACCESS PLATFORM .....................................................................................................................2

2.2

ENGINE MODULE ACCESS PLATFORM ..............................................................................................................

5

2.3

CRANE C ARRIER H ANDRAILS...........................................................................................................................

8

2.4

BUMP STOP – E – ENGINE MODULE......................................................................................................................

12

2.5

BUMP STOP – C – CRANE C AB .............................................................................................................................

14

SA FETY ............... ................................ .................................. .................................. .................................. ................................... ................................... ...................................... ...................................... .................... ...

16

3.1

L ABELS .........................................................................................................................................................

16

3.2

FLAG HOLDERS ............................................................................................................................................

.30

3.3

EXHAUST SHIELDING.....................................................................................................................................

.31

ELECTRICAL LEC TRICAL .......... .................. ............................................................................................................................................

.32

4.1

ROTATION INTERLOCK ..................................................................................................................................

.32

4.2

ELECTRICAL P ARTS LISTING ..........................................................................................................................

.34

HYDRAUL YDRAUL IC ......... .................. .................. .................. ................... ................. ....... ..................................................................................................3

9

1

GENERAL INFORMATION ........ .................. ................... .................. .................. .................. ................... ................... .................. .................. ................... ................... .................. ................. ...........1 ...1

2

MECHANICAL ......... .................. .................. .................. ................... ................... .................. .................. ................... ................... .................. .................. .................. ................. ................. .................. ..............2 .....2

3

4

5

2.1

CRANE C AB ACCESS PLATFORM .....................................................................................................................2

2.2

ENGINE MODULE ACCESS PLATFORM ..............................................................................................................

5

2.3

CRANE C ARRIER H ANDRAILS...........................................................................................................................

8

2.4

BUMP STOP – E – ENGINE MODULE......................................................................................................................

12

2.5

BUMP STOP – C – CRANE C AB .............................................................................................................................

14

SA FETY ............... ................................ .................................. .................................. .................................. ................................... ................................... ...................................... ...................................... .................... ...

16

3.1

L ABELS .........................................................................................................................................................

16

3.2

FLAG HOLDERS ............................................................................................................................................

.30

3.3

EXHAUST SHIELDING.....................................................................................................................................

.31

ELECTRICAL LEC TRICAL .......... .................. ............................................................................................................................................

.32

4.1

ROTATION INTERLOCK ..................................................................................................................................

.32

4.2

ELECTRICAL P ARTS LISTING ..........................................................................................................................

.34

HYDRAUL YDRAUL IC ......... .................. .................. .................. ................... ................. ....... ..................................................................................................3

9

The Parts Manual Supplement is a compilation of the modifications as fitted to the Grove Crane GMK5220 All Terrain

Crane by

Australian Diversified Engineering. This manual is a supplement to the standard Grove Crane

Parts Manual.

NOTE: Site modifications performed to this machine unless under consultation with Australian Diversified Engineering may not be contained within this manual.

Refer to the Operation and Maintenance Manual Supplement GMK5220-O&MMS-REV00 for operation and maintenance procedures for the modifications performed to this machine by Australian Diversified Engineering.

Consult Australian Diversified Engineering if replacement manuals are required.

ACCESS PLA TFORM – 1596A CRANE CAB

59

60

17

60

61

60

8

17

72

13

56 40

59

50 7

14

57

ACCESS PLATFORM - 1596A CRANE CAB

45

51

34

55

43

35

56 4

71

53 49

53

52 4

5

2

69 58

60

16 68

15 56

73

57 21

31

22

74

41

38

66 75

32 60

59 60 36

68 70

59

76

59

60

59

9

10

51

17

3

60 62 24

62

60

74

59

17

18 59

A

60 20

60 11

53

4

35

23

55

60

49 62

53

60

5

17

63

6

4 55

37

47 50 1

43 59

39

60

25 50

65

12

64

19

53

27

49 53 59 60

33

18

60

59 59

60 18

60 60

59

65 67

60

30

29

54

58

60

18

28

63

26

60

ITEM NO.

QTY.

ITEM NO.

QTY.

ITEM NO.

1

1596A-001

PART NUMBER

1

31

1596A-031-001

PART NUMBER

3

61

BOLT M12 x 65

PART NUMBER

QTY.

4

2

1596A-002

1

32

1596A-032-001

3

62

BOLT M12 x 70 8T-4648

6

3

1596A-003

1

33

1596A-033-001

1

63

BOLT M12 x 50

6

4

1596A-004-001

8

34

1596A-034-001

1

64

BOLT M12 x 90 8T-4176

5

1596A-005

4

35

1596A-035-001

4

65

BOLT M12 x 75

6

1596A-006

1

36

1596A-036-001

1

66

BOLT M12 x 30 8T-4139

7

1596A-007

1

37

1596A-037-001

2

67

BOLT M12 x 25 8T-4192

4

8

1596A-008

1

38

1596A-038-001

4

68

WASHER Ø24 8T-4167

4

9

2 55 4

1596A-009-001

1

39

1596P-001

1

69

NUT M24 NYLOCK

2

10

1596A-010

2

40

1596P-003

1

70

BOLT M24 x 150 8C-3290

2

11

1596A-011-001

2

41

PTE 30 x 1.5 INCH - BARREL

1

71

BOLT M16 x 40 7X-2553

2

12

1596A-012-001

2

42

PTE 30 x 1.5 INCH - ROD

1

72

BOLT M12 x 120 8T-5041

1

13

1596A-013

1

43

HYTECO 6 x 1.5 INCH - BARREL

2

73

PROXIMITY SWITCH - RS 3129558

1

14

1596A-014-001

1

44

HYTECO 6 x 1.5 INCH - ROD

2

74

BONDED BUFFER - M172M8

3

15

1596A-015

1

45


1

75

WASHER Ø6

4

16

1596A-016

1

46


1

76

BOLT M6 x 40 8C-8451

4

17

1596A-017-001

11

47


2

18

1596A-018-001

8

48


2

19

1596A-019-001

3

49

BEARING - GE 40 ES-2RS

6

20

1596A-020-001

1

50

PLAIN BEARING - 12DUB08

4

21

1596A-021-001

1

51


2

22

1596A-022-001

3

52

GREASE NIPPLE 1.8 BSPT STRAIGHT

2

23

1596A-023-001

1

53

CIRCLIP - 62mm

12

24

1596A-024-001

2

54

TREAD - TA255ASM

10

25

1596A-025

1

55

BOLT M16 x 30 7X2552

6

26

1596A-026

1

56

WASHER Ø16 9X-8257

12

27

1596A-027

1

57

BOLT M16 x 50 8T-4193

10

28

1596A-028-001

1

58

BOLT M12 x 110 7X-2550

29

1596A-029

1

59

NUT M12 NYLOCK

30

1596A-030

1

60

WASHER Ø12

4 82 162

ACCESS PLATFORM– 1596B ENGINE MODULE

15

5

59

4

48

ACCESS PLATFORM - 1596B ENGINE MODULE

52

60

32

65

53

8

58

54 56

57

2 7

57 13 58

37 55

54

46

71 36

39

49 40 20 56

44

10

29

69

30

64 68

54

70

56 54

33

65

54 54

11

56

56

56

49 56

19

15

65

54

54

9

15 54

3 16

18 32

22

53

4

15

52

65

48

54

63

21 1

54

44 6

26

A

52

54

4

42

50

54

16

55 56

56

54 12

61

23

52 52

48

35

50

31 34

5

54 61

54

62 38

25

56

53

16

54 17 56

67

54

51

24

ITEM NO.

PART NUMBER

QTY.

ITEM NO.

1

31

PART NUMBER

QTY.

ITEM NO.

1596A-033-001

1

61

BOLT M12 x 75

PART NUMBER

QTY.

1

1596A-001

2

1596B-002

1

32

1596A-035-001

4

62

BOLT M12 x 90 8T-4176

3

3

1596A-003

1

33

1596A-036-001

1

63

BOLT M12 x 50

6

4

1596A-004-001

8

34

1596A-037-001

2

64

BOLT M12 x 30 8T-4139

4

5

1596A-005

4

35

1596B-037-001

2

65

BOLT M12 x 70 8T-4648

8

6

1596A-006

1

36

1596B-038-001

1

66

BOLT M12 x 65

3

1596H-001

1

67

BOLT M12 x 25 8T-4192

4

1

68

BOLT M10 x 20 8T-4137

2

7

1596B-007

1

37

8

1596B-008

1

38

1596P-001

9

54

1596A-009-001

1

39

1596P-002

1

69

WASHER Ø10 8T-4121

2

10

1596A-010

2

40

PTE 30 x 1.5 INCH - BARREL

1

70


1

11

1596A-011-001

2

41

PTE 30 x 1.5 INCH - ROD

1

71

GREASE NIPPLE 1.8 BSPT STRAIGHT

2

12

1596A-012-001

2

42


2

13

1596B-015

1

43


2


2 2

14

1596B-016

1

44

15

1596A-017-001

11

45


16

1596A-018-001

8

46


1

17

1596A-019-001

1

47


1

18

1596A-020-001

1

48

BEARING - GE 40 ES-2RS

6

19

1596B-021

1

49


2

20

1596A-022-001

3

50

PLAIN BEARING - 12DUB08 TREAD - TA255ASM

10 10

3

21

1596A-023-001

1

51

22

1596A-024-001

2

52

CIRCLIP - 62mm

23

1596A-025

1

53

BOLT M16 x 30 7X2552

24

1596A-026

1

54

WASHER Ø12

25

1596A-027

1

55

BOLT M12 x 110 7X-2550

26

1596A-028-001

1

56

NUT M12 NYLOCK

27

1596A-029

1

57

WASHER Ø16 9X-8257

6

BOLT M16 x 40 7X-2553

6

6 165 4 82

28

1596A-030

1

58

29

1596A-031-001

3

59

WASHER Ø24 8T-4167

2

30

1596A-032-001

3

60

BOLT M24 x 150 8C-3290

2

HANDRAIL A SSEMBL Y– 1596C CARRIER DECK [LEFT]

HANDRAIL A SSEMBL Y– 1596C CARRIER DECK [RIGHT]

7

HAND RAIL ASSEMBLY - 1596C CARRIER DECK

6

5

4 5

7

9

2 8 3

4

19

22 11

24 15

22

23

17

21

22

13

2

24 9 25

15

1 18 12

22

14 21 22 21

10

20

22

ITEM NO.

PART NUMBER

QTY.

1

1596C-001

1

2

1596C-002

2

3

1596C-003

1

4

1596C-004-001

2

5

1596C-005

2

6

1596C-006

1

7

1596C-007

2

8

1596C-008

1

9

1596C-009

2

10

1596C-010

11

1596A-017-001

12

12

1596A-022-001

12

13

1596A-031-001

12

14

1596A-032-001

12

15


4

16


4

17

BOLT M12 x 110 7X-2550

12

18

BOLT M12 x 70 8T-4648

19

BOLT M12 x 65

6

20

BOLT M12 x 30 8T-4139

45

21

NUT M12 NYLOCK

24

22

WASHER Ø12

81

23


2

24


4

25


4

9

6

BUMP STOP ASSEMBLY – 1596M ENGINE MODULE ACCESS PLATFORM

ITEM NO.

BUMP STOP ASSEMBLY - 1596M ENGINE MODULE ACCESS PLATFORM

3

9 1

7

9

4

11 8

5

2

10

6

PART NUMBER

QTY.

1

1596M-001

1

2

1596M-002-001

1

3

RUBBER PAD 35 x 35

1

4


1

5


1

6

BOLT M10 x 20 8T-4137

2

7

BOLT M12 x 50 8T-4194

1

8

BOLT M12 x 70 8T-4648

3

9

NUT M12 8T-4244

4

10

WASHER Ø10 8T-4121

2

11

WASHER Ø12 8T-4223

3

BUMP STOP ASSEMBLY – 1596N CRANE CAB ACCESS PLATFORM

ITEM NO.

1

PART NUMBER

QTY.

1596N-004

BUMP STOP ASSEMBLY - 1596N CRANE CAB ACCESS PLATFORM

1

2

1596N-001-006

2

3


1

4


1

5

NUT M12 8T-4244

1

6

BOLT M12 x 50 8T-4194

1

7

WASHER Ø12 8T-4223

2

8

BOLT M12 x 70 8T-4648

2

2

2

1

5 6 7 8

3 4

1

1596J-003

2

2

1596J-004

2

5

1596J-007

1

6

1596J-008

1

8

1596J-010

2

9

1596J-011

2

12

1596J-016

1

13

1596J-017

1

16

1596J-020

1

17

1596J-021

2

1

Outside face of pivot arm (crane cab platform shown)

3

Lid for the ground level access system controls (right side shown)

5

Crane cab – right side

7

On the inside of the lid for the ground level access system controls (right side shown)

8

17

Access platform hydraulic oil tank

10

Ancillary compartment at the left rear of the superstructure

12

Crane carrier centre console

15 14

Crane cab – right side

18

On the inside of the lid for the ground level access system controls (right side shown)

1

FLAG HOLDER – FRONT LEFT

1596S-001

1

2

FLAG HOLDER – FRONT RIGHT

1596S-002

1

3

FLAG HOLDER – REAR

1596S-003

2

1

2

1

EXHAUST SHIELDING

1596E-001

1

2

MOUNTING BUTTONS

1596E-002

4

1

2

ITEM NO.

ROTATION INTERLOCK - 1596T CRANE SUPERSTRUCTURE 8

6

PART NUMBER

QTY.

1

1596T-001

1

2

1596T-002

1

3

1596T-003

1

4

BOLT M10 x 40

4

5

BOLT M5 x 25

4

6

WASHER Ø10 8T-4121

8

7

WASHER Ø5

8

8

NUT M10 NYLOCK

8

9

NUT M5 NYLOCK

4

MICRO SWITCH - RS 334-612

2

3

10

9

1

6 7

8

7

4 10 5

2

1

CONTROL BOX

1596G-004

2

2

SWITCH - ARROW

ACX3614

10

3

LA BEL – CONTROL BOX

1596J-022

2

4

SWITCH – ACCESS LIGHT

ACX3624

1

5

PILOT LED - GREEN

1069

1

6

BUZZER

ACX5134

1

7

LED - RED

8

LAB EL – PARK BRAKE WARNING

1596J-023

1

9

LAB EL – SLEW BRAKE

1596J-024

1

10

SLEW OVERRIDE SWITCH BOX

SJ268

1

11

LIGHT - FLOOD

153-2073

1

12

LED – GREEN (110 mm )

8216

4

13

BUZZER

SA400

2

14

ANCILLA RY COMPARTMENT

1596Q-001

1

2220

2 5 4

Crane cab access system control console

9

10

Maintenance override cabinet attached to the hydraulic module

11

13 Bottom hydraulic module

14

Ancillary compartment at the left rear of the superstructure

ITEM NO.

HYDRAULIC MODULE ASSEMBLY - 1596F ACCESS PLATFORMS

2

5 16

1

2

1596F-002-001

1

3

1596F-002-002

1

4

1596L-001

1

5

FIRE EXTINGUISHER - 4.5kg

1

6

Manifold Block

2

7

Dual Power Pack

1

15

8

GLAND - 25mm

1

14

10

S10-0707

11

S74-0407

4

12

S91-0709

13

13

S90-0709

9

14

BOLT M10 x 25

8

15

WASHER Ø10 8T-4121

13

16

NUT M10 NYLOCK

15 15 14 3 10

8

16 9 14 13

4 12 6

16 15

14

11

1 7

QTY.

1596F-001

9

14

PART NUMBER

1

GLAND - 32mm

1 16

5

ITEM NO.

HYDRAULIC MODULE ASSEMBLY - 1596R DECK HAND RAILS

4

PART NUMBER

QTY.

1

1596R-001

1

2

1596R-002

1

3

1596R-003

1

4

1596R-004

1

5

POWER PACK - DECK HAND RAILS

1

6

WASHER Ø10 8T-4121

20

7

BOLT M10 x 80 8T-0643

2

8

BOLT M10 x 25

8

9

NUT M10 NYLOCK

5

8 7 2

6

6

9

1

6 8

6 3

9

10

1

RADIATOR HEADER TANK BRA CKET

1596D-001

1

2

HEADER TANK PIPING

1596D-002

1

1

ADEHS-00106

L Pump 'A' t o L Bl oc k ' Up'

450 mm

ADEHS-00107

L Pu mp 'B ' t o L Bl oc k ' Dow n'

475 mm

R Pump 'A' to R Block 'Up'; R Pump 'B' to R Block ADEHS-00108

'Down'

700 mm

ADEHS-00109

R Blo ck 'B 1' to B ul kh ead ' R1'

480 mm

ADEHS-00110

R Blo ck 'B ' t o B ul kh ead 'R2'

465 mm

ADEHS-00111

R Blo ck 'B 2' to B ul kh ead ' R3'

480 mm

R Block 'B3' to Bu lkhead 'R4'; 7th Xover Pipe to LH ADEHS-00112

150° Cyl Pipe; Deck Handrail Pump 'B' to Bulk head

450 mm

R Block 'A1' to Bulkhead 'R5'; R Block 'A' to ADEHS-00113

Bulk head 'R6'

355 mm

R Block 'A2' to Bulkhead 'R7'; Ladder Cyl Rod End ADEHS-00114

to Ladder Bulkhead

360 mm

ADEHS-00115

R Blo ck 'A 3' to B ul kh ead ' R8'

410 mm

Bulkhead 'R1' to RH Handrail Pipe; Bulkhead 'R2' to ADEHS-00116

RH 150° Cyl Pipe Bulkhead 'R5' to RH Handrail Pipe; Bulkhead 'R6' to

475 mm

ADEHS-00127

L Blo ck 'A' t o B ul kh ead 'L4'

680 mm

ADEHS-00128

L B lo ck 'B 2' to B ul kh ead ' L7'

550 mm

Bulkhead 'L3' to 5th Xover Pipe; Bulkhead 'L4' to 7th ADEHS-00129

Xover Pipe;

500 mm

ADEHS-00130

Top Xover Pipe t o L H Platf or m Pivo t Cyl

355 mm

ADEHS-00131

2nd Xover Pipe t o L H Platf or m Pivo t Cyl

610 mm

ADEHS-00132

Lad der Hand rai l Pipe t o L add er Handr ail Cyl in der

375 mm

Ladder Handrail Pipe to Ladder Handrail Cylinder; ADEHS-00133

8th Xover Pipe to LH 150° Cyl Pipe

490 mm

ADEHS-00134

Bu lk head 'R3' t o RH Ladd er Cyl Rod En d

1405 mm

ADEHS-00135

5th Xover Pipe t o L H Ladder Cyl Pi pe

435 mm

ADEHS-00136

6th Xover Pipe t o L H Ladder Cyl Pi pe

410 mm

ADEHS-00137

Bu lk head 'R7' t o RH Ladd er Cyl

1515 mm

ADEHS-00138

Lad der Cyl to Lad der Bu lk head

275 mm

ADEHS-00139

Lad der Bu lk head Xov er

560 mm

ADEHS-00140

RH Ladd er U pi pe t o L add er Handr ail Pipe

560 mm

ADEHS-00141

RH Ladd er U pi pe t o L add er Handr ail Pipe

600 mm

ADEHS-00142

Lad der Hand rai l Pipe t o L add er Handr ail Cyl

190 mm

ADEHS-00143

Lad der Hand rai l Pipe t o L add er Handr ail Cyl

230 mm

ADEHS-00161

Deck Hand rai l Xo ver

5650 mm

ADEHS-00162

Deck Hand rai l Xo ver

5650 mm

ADEHS-00163

Pip e to RH Handr ail Cyl

650 mm

ADEHS-00164

LH L add er 150° Cyl Pip e to Lad der 150° Cyl

-

ADEHS-00165

LH Ladd er 150° Cyl Pipe to Lad der 150° Cyl

185 mm

Gmk5220 Crane- Parts Manual

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